Beruflich Dokumente
Kultur Dokumente
BS 7079 :
Part A2 : 1996
I S 0 8501-2:
1994
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BS 7079 : Part A2 : 1996
National foreword
(Identical)
ES EN 24624 : 1993 Paints and, ciarrvkhf?s. Pull-08
test
(Identical)
(Identical)
Part H2 : 1983 Designution of degree oj blistering
(Identical)
4628-3 1982 Part H3 : 1983 Desiqnatinn of degree oj rusting
(Identical)
4628-4 : 198% Part H4 : 1983 Designalion ($degree of cracking
(Identical)
4628-5 : 1982 Part H5 : 1983 Designation of deqree c?f/lulcing
(Identical)
4628-6 : 1990 Part H6 : 1991 Rating of d e g w e of chulkinq b.14
IS0 4628-2
IS0
IS0
IS0
IS0
deJecLs
Part H 1 : 1983 Designation oJ inler~5ilq,quantity
and size of comwioli //)pesof defect: general
principles awl rating s c h ~ m c i s
1982
tape mcithod
(Identical)
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IS0 1994
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or
utilized i n any form or by any means, electronic or mechanical, including photocopying and
microfilm, without permission in writing from the publisher. / Droits de reproduction rservs. Sauf
prescription diffrente, aucune partie de cette publication ne peut &re reproduite ni utilise SOUS
quelque forme que ce soit et par aucun procd, lectronique ou mcanique, y compris Ia photocopie
et les microfilms, sans l'accord crit de l'diteur.
08 WeZata 1995
IS0 8501-2:1994(E/F/R)
Foreword
I S 0 (the International Organization for Standardization) is a worldwide
federation of national standards bodies (IS0 member bodies). The work of
preparing International Standards is normally carried out through IS0
technical committees. Each member body interested in a subject for which a
technical committee has been established has the right to be represented on
that committee. International organizations, governmental and nongovernmental, in liaison with ISO, also take part in the work. IS0 collaborates
closely with the International Electrotechnical Commission (IEC) on all
matters of electrotechnical standardization.
Draft International Standards adopted by the technical committees are
circulated to the member bodies for voting. Publication as an International
Standard requires approval by at least 75 % of the member bodies casting a
vote.
International Standard IS0 8501-2 was prepared by Technical Committee
ISOTTC 35, Paints and varnishes, Subcommittee SC 12, Preparation of steel
substrates before application of paints and related products.
IS0 8501 consists at present of the following parts, under the general title
Preparation of steel substrates before application of paints and related
products - Visual assessment of surface cleanliness :
welds, cut
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II
Avant-propos
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L'ISO 8501 comprend les parties suivantes, prsentes sous le titre gnral
Prparation des subjectiles d'acier avant application de peintures et de
produits assimils - valuation visuelle de la propret d'un subjectile ;
Partie 1: Degrs de rouille et degrs de prparation des subjectiles
d'acier non recouverts et des subjectiles d'acier aprs dcapage sur
toute la surface des revtements prcdents.
Supplment informatif la partie 1: Exemples de clichs reprsentatifs
du changement d'aspect communiqu l'acier dcap avec des
abrasifs diffrents.
Partie 2: Degrs de prparation des subjectiles d'acier prcdemment
revtus aprs dcapage localis des couchas.
Partie3: Degrs de prparation des soudures, artes de coupe et
imperfections de surface.
Les annexes A J font partie intgrante de la prsente partie de I'ISO 8501.
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IS0 8501-2:1994(E/F/R)
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INTERNATIONAL STANDARD
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Part 2:
Preparation grades of previously coated steel substrates after
localized removal of previous coatings
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Introduction
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I S 0 8501-2:1994(E)
and codes of practice. It will be necessary for the users of these International
Standards to ensure that the qualities specified are
The four International Standards referred to above deal with the following
aspects of preparation of steel substrates:
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the remaining intact coating should make a useful and durable contribution to the new corrosion protection system and be compatible with it;
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I S 0 8501-2:1994(E)
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namely English, French and Russian. It also contains the following annexes giving the
equivalent text in other languages, published under the responsibility of the respective
body indicated:
Annex A: Swedish (SIS)
Annex B: German (DIN)
Annex C: Dutch ("I)
Annex D: Italian (UNI)
Annex E: Spanish (AENOR)
Annex F: Portuguese(IPQ)
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IS0 8501-2:1994(E)
1 Scope
This part of IS0 8501 specifies a series of preparation grades for steel surfaces after localized removal of previous paint coatings The various preparation grades are defined by written descriptions (see clause 4) together
with the representative photographic examples given in I S 0 8501-1. In addition, photographs showing examples of preparation grades P Sa 2% and
P Ma are given.
This part of IS0 8501 is applicable to surfaces prepared for painting by
methods such as blast-cleaning, hand- and power-tool cleaning, and machine
abrading.
This part of IS08501 relates the cleanliness of a surface to its visual appearance. In many instances this is sufficient, but for coatings likely to be
exposed to severe environments, such as water immersion and continuous
condensation conditions, consideration should be given to testing for soluble
salts and other invisible contaminants on the visually clean surface by the
physical and chemical methods which form the subjects of the various parts
of IS0 8502. The roughness characteristics of the surface should also be
considered by reference to I S 0 8503.
2 Normative references
The following standards contain provisions which, through reference in this
text, constitute provisions of this part of I S 0 8501. At the time of publication,
the editions indicated were valid. All standards are subject to revision, and
parties to agreements based on this part of IS08501 are encouraged to
investigate the possibility of applying the most recent editions of the
standards indicated below. Members of IEC and IS0 maintain registers of
currently valid International Standards.
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IS0 8501-2:1994(E)
IS0 4628-2:1982,Paints and varnishes - Evaluation of degradation of paint
coatings - Designation of intensity, quantity and size of common types of
defect - Part 2: Designation of degree of blistering.
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if possible, supplementary information about the previous coating, concerning the generic type, number of coats applied, manufacturer's name, corrosive contaminants, adhesion and film thickness, shall be given.
4 Preparation grades
4.1 General
A number of preparation grades, indicating the method of surface preparation and the degree of cleariing, are specified. The preparation grades are
defined (see 4.2, 4.3 and 4.4) by written descriptions of the surface appearance after the cleaning operation.
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Each preparation grade is designated by the appropriate letters "Sa", "St" or
"Ma" to indicate the type of cleaning method used. The letter P before Sa,
St or Ma indicates only localized removal of previous paint coatings. The
number following, if any, indicates the degree of cleaning from mill scale,
rust and previous coatings.
It should be realized that the various methods of cleaning do not give comparable results. The degree of cleaning shall be compatible with the generic
type of coating system to be used for recoating.
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Reference is made in 4.2 and 4.3 to the photographs in IS0 8501-1 which are
representative photographic examples of preparation grades.
NOTES
The term "foreign matter" used in 4.2, 4.3 and 4.4 includes water-soluble salts and
residues from welding flux. These contaminants cannot be completely removed from
the surface by dry blast-cleaning, hand- or power-tool cleaning or machine abrading;
wet blast-cleaning can be used.
2
3' Mill scale, rust or a paint coating is considered to be poorly adhering if it can be
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Prior to blast-cleaning, any heavy layers of rust shall be removed by chipping. Visible oil, grease and dirt shall also be removed.
After blast-cleaning, loose dust and debris shall be cleaned from the surface.
NOTE 5 For descriptions of surface preparation methods by blast-cleaning, including
treatment prior to and after the blast-cleaning procedure, see IS0 8504-2.
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After hand- and power-tool cleaning, loose dust and debris shall be cleaned
from the surface.
NOTE 7 For descriptions of surface preparation methods by hand- and power-tool
cleaning, including treatment prior to and after the hand-power-tool cleaning
procedure, see IS0 8504-3.
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NOTES
Preparation grades P St 2 and P St 3 are not associated in any way with the use of
particular hand- or power-tools, but are determined solely by the preparation grade
definitions interpreted with the help of the representative photographic examples.
8
9 Preparation grade P St 1 is not included as it would correspond to a surface unsuitable for painting.
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P Ma Localized machine abrading
Firmly adhering paint coatings shall be intact. The surface of the other
parts, when viewed without magnification, shall be free from visible oil,
grease and dirt, from loose paint coatings and foreign matter (see note
2 to 4.1) and from mill scale and rust. Any remaining traces of
contamination shall show only as slight stains in the form of spots or
stripes. For comparison, photographs showing examples of preparation
grade P Ma are appended to this part of I S 0 8501.
NOTE 10 Preparation grade P Ma is not associated in any way with the use of
particular tools, but is determined solely by the preparation grade defirrition,
interpreted with the help of the representative photographic example.
5 Photographs
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The representative photographic examples given in this part of IS0 8501 are
typical of the general appearance of areas before and after localized preparation prior to recoating (magnification between x5 and x6). For ease of
manufacture, the plastic sheets on which the photographs have been
reproduced do not carry page numbers. For convenience in use, the
photographs are displayed in the order shown in figure 1. On each page, the
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upper photograph shows the surface condition before and the lower photograph the surface condition after surface preparation.
Detailed descriptions of the prepared areas are given in 5.1 to 5.3.
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5.2.2 An unsuitable coating (fourth plate)
The three pairs of photographs given on the fifth, sixth and seventh photographic plates and described in 5.3.1 and 5.3.2 illustrate three typical cases
encountered i n practice.
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The surface is shown before and after preparation (derusting of the rusted areas
by machine abrading using a disc, followed by brushing of the surface).
5.3.2 New-construction work: Tubes in a power station (seventh plate)
Before assembly, all outer surfaces of the tubes were blast-cleaned to preparation grade Sa 2H, except in the region of weld joints, then coated with two
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priming coats based on epoxy resin/zinc chromate (reddish-brown), followed
by two intermediate coats based on epoxy resin (red/orange).
The surface of one tube is shown before and after further preparation
(derusting of rusted areas and the weld-joint region by machine abrading,
followed by brushing and removal of any remaining impurities).
see 5.2.1
P Sa 2%
E9
See 5.3.1.1
1
Figure 1
see 5.2.2
P Sa 2H
see 5.3.1.2
Hl
see 5.3.2
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NORME INTERNATIONALE
I S 0 8501-2:1994(F)
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Partie 2:
Degr de prparation des subjectiles d'acier prcdemment
revtus aprs dcapage localis des couches
Introduction
L'efficacit des revtements de peinture et produits assimils de protection
appliqus sur de l'acier est nettement affecte par l'tat du subjectile juste
avant l'application de la peinture. Les principaux facteurs connus affectant
cette efficacit sont
a) la prsence de rouille et de calamine;
b) la prsence d'agents contaminants de surface, tels que sels, poussires, huiles, graisses;
c)
le profil de surface.
Les Normes internationales I S 0 8501, IS0 8502 et IS0 8503 ont t labores
afin de fournir des mthodes pour valuer ces facteurs, alors que I'ISO 8504
fournit des directives sur les mthodes de prparation existantes pour le
nettoyage des subjectiles d'acier, avec les possibilits de chacune de parvenir aux niveaux de propret prescrits.
Ces Normes internationales ne proposent aucune recommandation pour les
systmes de revtement de protection appliquer sur le subjectile d'acier.
Elles ne proposent pas non plus de recommandations quant aux exigences
sur ia qualit du subjectile dans des cas particuliers, bien que ce facteur
puisse avoir une influence directe sur le revtement appliquer et sur son
efficacit. On trouvera de telles recommandations dans d'autres documents
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tels que les normes nationales ou les codes d'utilisation. II conviendra que
les utilisateurs de ces Normes internationales s'assurent que les qualits
prescrites sont
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IS0 8501-21994(F)
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- durant le dcapage des plages corrodes jusqu'au subjectile, les revtements des plages adjacentes ne doivent pas tre irrmdiablement
endommags;
- une relle conomie devrait tre ralise pour les travaux d'entretien.
NOTE 1 La prsente partie de I'ISO 8501 est rdige dans les trois langues officielles
de I'ISO, savoir anglais, franais et russe. Elle contient galement les annexes
suivantes donnant le texte quivalent dans d'autres langues, publi sous la
responsabilit du comit respectif indiqu:
Annexe A sudois (SIS)
Annexe 6: allemand (DIN)
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1 Domaine d'application
2 Rfrences normatives
Les normes suivantes contiennent des dispositions qui, par suite de la rfrence qui est en faite, constituent des dispositions valables pour la prsente
partie de I'ISO 8501. Au moment de la publication, les ditions indiques
taient en vigueur. Toute norme est sujette rvision et les parties prenantes
des accords fonds sur la prsente partie de I'ISO8501 sont invites
rechercher la possibilit d'appliquer les ditions les plus rcentes des normes
indiques ci-aprs. Les membres de la CE1 et de I'ISO possdent le registre
des Normes internationales en vigueur un moment donn.
IS0 2409:1992, Peintures et vernis - Essais de quadrillage.
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IS0 4628-1:1982, Peintures et vernis - valuation de la dgradation des surfaces peintes - Dsignation de l'intensit, de la quantit et de la dimension
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IS0 4628-2:1982, Peintures et vernis - valuation de la dgradation des surfaces peintes - Dsignation de l'intensit, de la quantit et de la dimension
des types courants de dfauts - Partie 2: Dsignation du degr de cloquage.
IS0 4628-3: 1982, Peintures et vernis - valuation de la dgradation des surfaces peintes - Dsignation de l'intensit, de la quantit et de la dimension
des types courants de dfauts - Partie 3: Dsignation du degr d'enrouillement.
IS0 4628-4:1982, Peintures et vernis - valuation de la dgradation des surfaces peintes - Dsignation de l'intensit, de la quantit et de la dimension
des types courants de dfauts - Partie 4: Dsignation du degr de craquelage.
IS0 4628-5:1982, Peintures et vernis - Evaluation de la dgradation des surfaces peintes - Dsignation de l'intensit, de la quantit et de la dimension
des types courants de dfauts -Partie 5: Dsignation du degr d'caillage.
IS0 4628-6:1990, Peintures er vernis - valuation de la dgradation des surfaces peintes - Dsignation de l'intensit, de la quantit et de la dimension
des types courants de dfauts - Partie 6: Cotation du degr de farinage par
la mthode du ruban adhsif
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4 Degrs de prparation
4.1 Gnralits
Chaque degr de prparation est dsign par les lettres appropries Sa,
St ou Ma qui indiquent la mthode de nettoyage utilise. La lettre P
avant Sa, St ou Ma indique un enlvement seulement localis des couches
prcdentes. Le chiffre qui suit ventuellement la lettre indique le degr de
nettoyage de la calamine, de la rouille et des couches prcdentes.
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NOTE 5 Pour une description des mthodes de prparation des subjectiles par dcapage, y compris le traitement avant et aprs le dcapage proprement dit, voir
IS0 8504-2.
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4.3 Nettoyage localis a la main ou la machinel) de surfaces
pralablement revtues, P St
La prparation des surfaces par nettoyage localis la main ou la machine,
par exemple au grattoir et la brosse mtallique, la ponceuse mcanique
et la meule, est dsigne par les lettres P St.
Aprs le nettoyage la main ou la machine, le subjectile devra tre dbarrass de la poussire volatile et des dbris.
NOTE 7 Pour une description des mthodes de prparation des subjectiles par nettoyage la main ou la machine, y compris le traitement avant et aprs le nettoyage
proprement dit, voir I S 0 8504-3.
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Avant l'application des couches suivantes, les parties restantes des couches
anciennes, y compris les primaires d'atelier et les sous-couches qui adhrent
solidement aprs la prparation de surface, ne doivent pas prsenter de
dbris et d'agents contaminants et peuvent tre grattes pour assurer une
bonne adhsion. On peut apprcier l'adhrence de la peinture restante
l'aide d'un couteau, par exemple en effectuant l'essai de quadrillage
conformment I'ISO 2409, ou en effectuant l'essai de traction l'aide d'un
appareil portable conforme I'ISO 4624 ou par tout autre moyen appropri.
Le raccordement entre les plages recouvertes de peinture saine et celles qui
ont t dcapes doit se faire progressivement. II est galement impratif
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5 Photographies
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Les descriptions dtailles des surfaces prpares sont donnes en 5.1 5.3.
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5.3.1 Rparations
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La surface est vue avant et aprs les travaux de prparation (enlvement de
la rouille sur les zones rouilles par abrasion avec un disque, suivie de brossage de la surface).
5.3.2 Ouvrage de construction neuf tubes de centrale (septime planche)
Avant assemblage, toutes les surfaces extrieures des tubes ont t dcapes un degr de prparation Sa 2H,except proximit des joints souds,
puis elles ont t prpeintes avec deux couches primaires base de rsine
poxy/chromate de zinc (brun rougetre), suivies de deux couches
intermdiaires base de rsine poxy (rouge/orange).
La surface est vue avant et aprs les travaux de prparation subsquents
(enlvement de la rouille sur les zones rouilles et prs des soudures par
abrasion, suivie de brossage et limination des impurets restantes).
n
voir 5.2.2
P Sa 2H
i $ L
voir 5.3.1.1
Figure 1
voir 5.3.1.2
/,T
voir 5.3.2
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MCO 4628,
iIacru 1-6.
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4.1 Odune nonoxeHliln
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nPMME'iAHMR
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PSa3
O r e H b TqaTenbHari noicanbtiari
JloKanbHari
crpyHari
owmica
crpynari o r n c r i c a
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U L b 2 4 b b 0535809 2TL U
CO 8501-2:1994(P)
nPklMEC1AHME 7 b
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npMMepOB.
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MCO 8501-2:1994(P)
n p H K n e v i a a H m . f l p M w i e m a H n e O c r a B w e r o c R K p a c o r H o r o noKpbiTHi M o x e T
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5.3.1.1
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Tpy6bi Rn
3 n e ~ l p o ~ a ~
(CenbMaFI
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nnacrMHa)
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37
3aTeM
IlOKpblTbl n B y M R
UlORMM rPyHTOBKH,
OCHOBa
(KpaCHOBaTOrO-KOpMr HeBaR),
KOTOPblX
3 a KOTOPblMM
(KpacHo-opa HxeBan).
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CM. 5.1.1
CM. 5.1.2
P Sa 2 5
CM. 5.2.1
P Sa 2%
CM. 5.2.2
P Sa 2%
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CM. 5.3.1.1
EM. 5.3.1.2
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Annex A Annexe A IlpMnoxeHMe A
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Inledning
Skyddsfrmgan hos mlningsfrg p stl pverkas i hg grad av stlytans
tillstnd omedelbart fre mlning. De huvudsakliga faktorer som man vet
pverkar resultatet r
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I verensstmmelse harmed har IS0 8501, IS0 8502 och IS0 8503 ut-arbetats
i avsikt att ge metoder fr bestmning av dessa faktorer, medan IS0 8504 ger
ledning betrffande tillgngliga frbehandlingsmetoder fr rengring av stl
och om mjligheten att uppn freskrivna renhetsniver med var och en av
dessa.
Dessa internationella standarder innehller inga rekommendationer om vilka
rostskyddssystem som skall anvndas fr stlytan. Inte heller innehller de
ngra rekommendationer om ytkvalitetskrav i enskilda fall, trots att
ytkvaliteten kan ha en avgrande betydelse fr valet av skyddsbelggning
och fr dennas skyddsfrmga. Sdana rekommendationer terfinns i andra
dokument ssom nationella standarder och anvisningar. Det ankommer p
anvndaren av dessa internationella standarder att skerstlla att freskriven
kva Iitet
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- r frenlig med och Irnplig fr de miljmssiga frhllanden, som
stlet komrner att utsttas fr och fr det rostskyddssystern som skall
anvndas;
- vid rengring ner till underlaget av lokalt rostiga ytor, far orngivande
ytors rnlningsfrg inte skadas p ett oreparerbart eller avgrande stt;
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Annex A Annexe A npmoxeme A
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ANM 1 Denna del av IS0 8501 innehller text p ISOs tre officiella sprk, nmligen
engelska, franska och ryska. Den innehller ocks fljande bilagor (Annex) med
motsvarande text p andra sprk, publicerade p respektive medlemsorgans ansvar.
Annex A: Svenska (SIS)
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1 Omfattning
Denna del av IS0 8501 anger en serie frbehandlingsgrader fr stlytor efter
lokalt avlgsnande av tidigare frgskikt. De olika graderna definieras genom
beskrivningar i ord (se avsnitt 4) tillsammans med de representativa
fotografiska exemplen, som ges i I S 0 8501-1. Dessutom visas fotografiska
exempel p frbehandlingsgraderna P Sa 2% och P Ma.
Denna del av IS0 8501 r tillmplig p ytor som frbehandlats fr mlning
med sdana metoder som blstring, manuell/maskinell bearbetning eller
maskinslipning.
Denna del av IS0 8501 anger stlytans renhet med ledning av dess visuella
utceende. I manga fall r detta tillrckligt fr ndamlet men fr
belggningar, som troligen kommer att utsttas fr korrosiva frhllanden,
ssom exponering i vatten och stndig kondensation, br man vervga
prov fr att faststlla mngden Isliga salter och andra osynliga froreningar
pa den tillsynes rena stlytan, detta med hjlp av de fysikaliska och kemiska
metoder, som behandlas i olika delar av IS0 8502. Bestmning av ytrheten
br ocks vervgas med hnvisning till IS0 8503.
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4 Frbehandlingsgrader
4.1 Allmnt
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2 Begreppet 'andra froreningar', som anvnds i 4.2, 4.3 och 4.4, kan avse
vattenlsliga salter och svetsrnedelsrester. Dessa froreningar kan inte fullstndigt
avlgsnas frn stAlytan genom torrblstring, manuell/maskinell bearbetning eller
rnaskinslipning; vtblstring kan anvndas.
3 Valshud, rost eller rnlningsfrg anses sina lst om den kan lyfas bort rned en sl
spackelspade.
De fotografier som r bilagda denna del av IS0 8501 visar ngra typiska exernpel
stai fre och efter lokal rengring.
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Fre blstring skall alia tjocka rostskikt hackas bort. Synlig frorening av olja,
fett och smuts skall ocks avlgsnas.
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Efter blstring skall ytan rengras frn lst damm och skrp.
ANM 5 Metoder fr frbehandling av stlytor genom blstring, inklusive behandling
fore och efter blstringsproceduren, beskrivs i IS0 8504-2.
P Sa 2 Noggrann lokal blstring
Frglager med god vidhftning skall vara intakta. Betraktad utan
frstoring skall ytan av vriga delar vara fri frn synlig olja, fett och
smuts, frn ls mlningsfrg och frn det mesta av valshud, rost och
andra froreningar. Kvarvarande froreningar skall sitta ordentligt fast
(se anm 3 under 4.1). Jmfr rned fotografierna C S a 2 och D S a 2
i IS0 8501-1. Valet beror p graden av gropfrtning.
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4.3 Lokal manuell/maskinell bearbetningl) av tidigare malade ytor,P St
Frbehandling av stlytor lokalt genom manuell/maskinell bearbetning
ssom skrapning, borstning och slipning betecknas med bokstverna 'P St".
Fre manuell/maskinell bearbetning skall alla rostskikt hackas bort. Synlig
frorening av oija, fett och smuts skall ocks avlgsnas.
Efter manuell/maskinell bearbetning skall ytan rengras frn lst damm och
skrp.
ANM 7 Metoder fr frbehandling av stlytor genom manuell/maskinell bearbetning,
inklusive behandling fre och efter rengringsproceduren, beskrivs i I S 0 8504-3.
P St 2 Noggrann lokal manuell/maskinell bearbetning
Frgbelggningar med god vidhftning skall vara intakta. Betraktad
utan frstoring skall ytan av vriga delar vara fri frn synlig olja, fett och
smuts och frn lst sittande valshud, rost, mlningsfrg och andra
froreningar (se anm 3 under 4.1). Jmfr rned fotografierna C St 2 och
D St 2 i IS0 8501-1. Valet beror p graden av gropfrtning.
P St 3 Mycket noggrann lokal manuell/maskinell bearbetning
Som fr P St 2, men ytan skall bearbetas mycket noggrannare s att den
visar metallglans, som hrrr frn metallunderlaget. Jmfr med
fotografierna C St 3 och D St 3 i I S 0 8501-1. Valet beror pa graden av
gropfrtning.
ANMRKNINGAR
Frbehandiingsgraderna P St 2 och P St 3 frutsatter inte att ngra speciella
manuella/maskinella redskap anvnds, utan graderna bestms enbart av
beskrivningarna tolkade med hjip av de representativa fotografiska exemplen.
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1) Utom maskinslipning, se 4.4.
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P Ma Lokal maskinslipning
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Intakt frgskikt intill slipade eller blstrade ytor skall fasas av (avtunnas) fr
bsta vidhftning i grnszonen. Det r ocks viktigt att efterfljande frgskikt
r frenliga med de kvarvarande frgskikten. Rd i detta avseende ges i
IS0 4627.
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5 Fotografier
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5.1 Typfall rned mycket noggrann lokal blstring (PSa 2%)
De tv paren av fotografier p det frsta och det andra bladet, vilka beskrivs i
5.1.1 och 5.1.2, visar tv typiska fall som kan ptrffas i Praktiken.
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De tre fotografiparen p det femte, sjtte och sjunde bladet, som beskrivs i
5.3.1 och 5.3.2, visar tre typiska fall som kan ptrffas i Praktiken.
5.3.1 Reparationsarbete
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Fre montage blstrades alla utvndiga flor hos rren (utom svetsade
partier) till frbehandlingsgrad Sa 2H och belades sedan med tv skikt
grundfrg av typ epoxilzinkkromat (rdbrun), fljda av tv mellanskikt
epoxifrg (rd/orange).
Ytan hos ett rr visas fre och efter ytterlgare frbehandling (borttagning av
rost pa rostiga Stllen och i svetsat parti genom mackinslipning fljd av
borstning och avlgsnande av terstende froreningar).
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I S 0 8501-2~1994
Annex A Annexe A ilpinnoxeHine A
se 5.1.1
P Sa 2K
se 5.2.1
P Ca 2H
se 5.2.2
P Sa 2H
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Figur 1
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I S 0 8501-2:1994
Annex B Annexe B IlpmomeHiicieB
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Teil 2:
Oberflchenvorbereitungsgrade von beschichteten
Oberflchen nach rtlichem Entfernen der vorhandenen
Beschichtunggnl)
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Einleitung
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Annex B Annexe B npwnoxeti#e B
Deutsch
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Deutsch
I S 0 8501-21994
Annex B Annexe B ilptmoxetiwe B
Diesem Teil von IS0 8501 liegt die Erfahrung zugrunde, da vollstndiges
Entfernen aller vorhandenen Beschichtungen nicht immer notwendig ist.
Dies gilt insbesondere dann, wenn Instandsetzungsarbeiten in regelmigen Zeitabstnden durchgefhrt werden. Wenn rtliches Entfernen der
Beschichtungen angewendet wird, sollten die folgenden Bedingungen erfllt
sein:
- die verbleibende intakte Beschichtung sollte noch einen brauchbaren
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Deutsch
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Dieser Teil von IS0 8501 legt eine Reihe von Oberflchenvorbereitungsgraden von StahloBerflchen nach rtlichem Entfernen vorhandener
Beschichtungen fest. Die einzelnen Oberflchenvorbereitungsgrade sind
durch. Beschreibungen in dieser Norm (siehe Abschnitt41 und die in
IS0 8501-1 gegebenen reprsentativen photographischen Beispiele definiert.
Zustzlich sind in dieser Norm photographische Vergleichsmuster als
Beispiele fr die Oberflchenvorbereitungsgrade P Sa 2% und P Ma
enthalten.
Dieser Teil von I S 0 8501 ist auf Stahloberflchen anwendbar, die nur auf
Teilbereichen durch Verfahren wie Strahlen. Oberflchenvorbereitung von
Hand oder durch maschinell angetriebene Werkzeuge oder durch
maschinelles Schleifen vorbereitet werden.
Nach diesem Teil von IS0 8501 wird die Reinheit einer Oberflche nach
ihrem Aussehen beurteilt. In vielen Fllen ist dies ausreichend, aber bei
Beschichtungen, die starken Belastungen ausgesetzt sind, z.B. durch stndige
Einwirkung von Wasser oder kontinuierliche Kondensation, sollte die
Oberflche auf lsliche Salze und andere nichtsichtbare Verunreinigungen
geprft werden. Physikalische und chemische Verfahren dafr werden in den
verschiedenen Teilen von IS0 8502 beschrieben. Hinsichtlich der Rauheit der
Oberflche sollte IS0 8503 beachtet werden.
2 Normative Verweisungen
Die folgenden Normen enthalten Festlegungen, die, durch Verweisungen in
diesem Text, Bestandteil dieses Teils von IS0 8501 sind. Zum Zeitpunkt der
Verffentlichung waren die angegebenen Ausgaben gltig. Alle Normen
unterliegen in regelmigen Abstnden der berprfung und Parteien, deren
Vereinbarungen auf dieser Internationalen Norm basieren, sind gehalten, die
Mglichkeit der Anwendung der neuesten Ausgaben der nachfolgend
aufgefhrten Normen zu prfen. Die Mitglieder der IEC und der IS0 verfgen
ber aktuelle Verzeichnisse der gltigen Internationalen Normen.
IS0 2409:1992, Lacke und Anstrichstoffe
- Gitierschnittprfung.
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IS0 4628-1: 1982, Lacke und Anstrichstoffe - Beurteilung von Beschichtungsschaden - Bezeichnung von Ausma, Menge und Gre allgemeiner
Schden - Teil 1: Allgemeines und Bewertungsskalen.
I S 0 4628-2:1982, Lacke und Anstrichstoffe - Beurteilung von Beschichtungsschaden - Bezeichnung von Ausma, Menge und Gre allgemeiner
Schden - Teil 2: Bezeichnung des Blasengrades.
IS0 4628-3: 1982, Lacke und Anstrichstoffe - Beurteilung von Beschichtungsschaden - Bezeichnung von Ausma, Menge und Gre allgemeiner
Schden - Teil 3: Bezeichnung des Rostgrades.
I S 0 4628-4; 1982, Lacke und Anstrichstoffe - Beurteilung. von Beschichtungsschaden - Bezeichnung von Ausma, Menge und Gre allgemeiner
Schden - Teil 4: Bezeichnung des Grades der Ribildung.
I S 0 4628-5: 1982, Lacke und Anstrichstoffe - Beurteilung von Beschichtungsschden - Bezeichnung von Ausma, Menge und Gre allgemeiner
Schden - Teil 5: Bezeichnung des Grades des Abbltterns.
IS0 4628-6: 1990, Lacke und Anstrichstoffe - Beurteilung von Beschichtungsschaden - Bezeichnung von Ausma, Menge und Gre allgemeiner
Schden - Teil 6: Bewertung des Kreidungsgrades nach dem Klebebandverfahren.
I S 0 8501-1:1988, Vorbereitung von Stahloberflchen vor dem Auftragen von
Beschichtungsstoffen - Visuelle Beurteilung der Obkrflchenreinheit Teil I : Rostgrade und Oberflchenvorbereitungsgrade von unbeschichteten
Stahloberflachen und Stahloberflchen nach ganzflchigem Entfernen
vorhandener Beschichtungen.
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4 Oberflchenvorbereitungsgrade
4.1 Allgemeines
Es wird eine Reihe von Oberflchenvorbereitungsgraden festgelegt, welche
das Verfahren zur Oberflchenvorbereitung und den Grad der Reinigung
angeben. Die Oberflchenvorbereitungsgrade sind durch Beschreibungen
des Aussehens der Oberflche nach dem Reinigen definiert (siehe 4.2, 4.3
und 4.4).
Jeder Oberflchenvorbereitungsgrad wird durch die Buchstaben "Sa", 'St"
oder "Ma' bezeichnet, welche das angewendete Reinigungsverfahren
angeben. Der Buchstabe P vor Sa, St und Ma gibt an, da vorhandene
Beschichtungen nur rtlich entfernt werden. Die den Buchstaben folgende
Zahl kennzeichnet den Grad der Reinigung von Zunder, Rost und alten
Beschichtungen.
Es sollte klar sein, da die verschiedenen Reinigungsverfahren nicht zu
vergleichbaren Ergebnissen fhren. Der Grad der Reinigung mu dem
Beschichtungssystem, das zum Neubeschichten verwendet wird, angepat
sein.
In 4.2 und 4.3 wird auf die photographischen Vergleichsmuster in
IS0 8501-1 Bezug genommen, die reprsentative Beispiele der Oberflchenvorbereitungsgrade sind').
ANMERKUNGEN
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3 Zunder, Rost oder eine Beschichtung gelten als lose, wenn sie sich mit einem
stumpfen Kittrnesser abheben lassen.
4 Die in diesem Teil von IS0 8501 enthaltenen photographischen Vergleichsmuster
zeigen einige typische Beispiele fr Stahl vor und nach dem rtlichen Entfernen von
Beschichtungen.
Strahlen wird
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5 PhotographischeVergleichsmuster
Die in diesem Teil von I S 0 8501 enthaltenen reprsentativen photographischen Beispiele sind fr das allgemeine Aussehen von Flchen vor und
nach rtlicher Oberflchenvorbereitung vor dem erneuten Beschichten
typisch (Vergrerung zwischen 5x und 6x1. Wegen der leichteren
Herstellung tragen die Kunststoffolien, auf die die photographischen
Aufnahmen reproduziert wurden, keine Seitenzahlen. Zur leichteren
Handhabung wurden die Vergleichsmuster in der aus Bild 1 ersichtlichen
Reihenfolge wiedergegeben. Auf jeder Seite zeigt das obere Vergleichsmuster den Oberflchenzustand vor und das untere Vergleichsmuster den
Oberflchenzustand nach der Oberflchenvorbereitung.
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5.1 Typische Beispiele von sehr grndlichem rtlichem
Strahlen (P Sa 2%)
Die beiden Vergleichsmusterpaare auf dem ersten und zweiten Beispielblatt,
die in 5.1.1 und 5.1.2 beschrieben werden, zeigen zwei typische Flle aus der
Praxis.
5.1.1
Diese Photos zeigen eine Oberflche rnit einer roten EisenoxidFertigungsbeschichtung (-Shop Primer), yor und nach dem Strahlen. Auf der
linken Seite ist eine verrostete Schweinaht sichtbar, rechts wird eine
angerostete Richtnaht gezeigt.
5.1.2
Eisenoxid-Fertigungsbeschichtung(erstes Beispielblatt)
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5.2.2
Diese Photos zeigen eine Beschichtung, die trotz nur geringfgiger sichtbarer
Roststellen vollstndig erneuert werden mu. Hier sollte auch vollstndiges
Entfernen bis zum Oberflchenvorbereitungsgrad Sa 2% in Betracht gezogen
werden.
5.3.1
5.3.1.1
Instandsetzung
Oberseiten eines Lukendeckels (fnftes Beispielblatt)
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Die Oberflche wird vor und nach der Vorbereitung gezeigt (Entrosten der
angerosteten Teilflchen durch maschinelles Schleifen mit Schleifscheibe
und anschlieendes Brsten der Oberflche).
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angerosteten Teilflchen durch maschinelles Schleifen mit Schleifscheibe
und anschlieendes Brsten der Oberflche).
5.3.2
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Vor der Montage wurden alle Auenflchen entsprechend Oberflchenvorbereitungsgrad Sa 2% gestrahlt, auer i m Bereich von Schweinhten,
dann vorbeschichtet mit zwei Grundbeschichtungen auf Epoxidharz/
Zinkchromat-Basis (rotbraun) und zwei weiteren Beschichtungen auf
Epoxidharzbasis (rovorange).
Die Oberflche eines Rohres wird vor und nach der weiteren Oberflchenvorbereitung gezeigt (Entrosten der angerosteten Teilflchen und
Schweibereiche durch maschinelles Schleifen mit Schleifscheibe, Brsten,
Entfernen anderer Verunreinigungen).
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P Se 2%
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Deel 2:
Reinheidsgraden van eerder geschilderde staaloppervlakken
waarvan de verflaag plaatselijk is verwijderd
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Inleiding
Het gedrag van beschermende deklagen van verf en aanverwante Produkten
op staal hangt in belangrijke mate af van de toestand van het staaloppervlak
kort voor het opbrengen van de verf. De voornaamste factoren waarvan
bekend is dat zij dit gedrag benvloeden, zijn:
b) de aanwezigheid van
zouten, stof, olin en vetten;
oppervlakteverontreinigingen,
waaronder
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waaraan het staal zal worden blootgesteld als wat de toe te passen
beschermende deklaag betreft;
IS0 8503
- Kenmerken
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OPMERKING 1 Dit deel van I S 0 8501 bevat de normtekst in de drie officile ISOtalen, Engels, Frans en Russisch. baarnaast bevaf het de volgende Wjlagen welke de
gelijkwaardige tekst geven in andere talen, gepubliceerd onder de verantwoordelijkheid van de aangegeven instellingen:
Bijlage A: Zweeds (SIS)
Bijlage B: Duits (DIN)
Bijlage C: Nederlands ("1)
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1 Onderwerp
Dit deel van IS08501 beschrijfi een reeks van reinheidsgraden van
staaloppervlakken waar?an eerdere verflagen plaatselijk zijn verwijderd. De
verschillende reinheidsgraden worden vastgelegd door omschrijvingen (zie
hoofdstuk 41, met verwijzing naar de foto's in I S 0 8501-1 die representatieve
voorbeelden geven. In aanvulling hierop bevat deze norm foto's die
voorbeelden geven van de reinheidsgraden P Sa 2% en P Ma.
Dit deel van IS08501 is toepasbaar voor staaloppewlakken die voor het
schilderen worden gereinigd volgens methoden als stralen, met de hand
reinigen/machinaal reinigen en machinaal Schuren.
Dit deel van IS0 8501 koppelt de reinheid van een oppewlak aan het visuele
voorkomen. In veel gevallen is dit voldoende, maar voor deklagen die
waarschijnlijk aan zware omstandigheden zullen worden blootgesteld, zoals
onderdompeling in water en voortdurende condensatie, moet worden
overwogen om het op het oog reine oppervlak te beproeven op de
aanwezigheid van oplosbare zouten en andere onzichtbare verontreinigingen, en we1 volgens de fysische en chemische methoden die in de
onderscheiden delen van IS0 8502 worden behandeld. De ruwheidskenmerken van het oppewlak moeten ook worden bekeken aan de hand van
I S 0 8503.
2 Normatieve verwijzingen
De volgende normen bevatten bepalingen die door middel van verwijzingen
in deze tekst deel worden van dit deel van ISO8501. Op het ogenblik van
publikatie gelden de aangegeven drukken. Alle normen kunnen worden
herzien. Partijen die samen contracten op grond van dit deel van IS0 8501
afsluiten, wordt aangeraden, de mogelijkheid na te gaan om de nieuwste
druk van de hieronder aangegeven normen toe te passen. Leden van IEC en
I S 0 houden overzichten bij van geldige Internationale normen.
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IS0 4628-2:1982, Verven en vernissen - Beoordeling van de kwaliteitsafname van verflagen - Aanduiding van de intensiteit, hoeveelheid en
omvang van algemeen voorkomende gebreken - Deel 2: Aanduiding van de
mate van blaarvorming.
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omvang van algemeen voorkomende gebreken - Deel 3: Aanduiding van de
mate van roestvorming.
IS0 4628-4:1982, Verven en vernissen - Beoordeling van de kwaliteitsafname van verflagen - Aanduiding van de infensiteit, hoeveelheid en
omvang van algemeen voorkomende gebreken - Deel 4: Aanduiding van de
mate van barstvorming.
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I S 0 4628-5:1982, Verven en vernissen - Beoordeling van de kwaliteitsafname van verflagen - Aanduiding van de infensifeir, hoeveelheid en
omvang van algemeen voorkomende gebreken - Deel 5: Aanduiding van de
mate van afbladderen.
IS0 4628-6:1990, Verven en vernissen - Beoordeling van de kwaliteitsafname van verflagen - Aanduiding van de intensiteit, hoeveelheid en
omvang van algemeen voorkomende gebreken - Deel6: Bepaling van de
mate van krijten door de methode met kleefband.
aanverwante Produkten - Visuele beoordeling van oppervlakereinheid Deel 7: Roestgraden en reinheidsgraden van onbedekt Staal en van Staal na
volledige venvijdering van eerdere deklagen.
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4 Reinheidsgraden
4.1 Algemeen
Er wordt een aantal reinheidsgraden vastgelegd, die de methode van
voorbehandeling en de mate van reinheid aangeven. De reinheidsgraden
worden vastgelegd (zie 4.2, 4.3 en 4.4) door een omschrijving van het uiterlijk
van het oppervlak na de reinigingsbewerking.
Elke reinheidsgraad wordt aangeduid met de van toepassing zijnde letters
"Sa", "St" of "Ma" om de toegepaste reinigingsmethode aan te geven. De
letter "P" voorafgaand aan Sa, St of Ma geeft alleen aan dat gaat om
plaatselijke verwijdering van eerdere verflagen. Als er een cijfer volgt, geeft
dat de mate aan waarin het oppervlak is gereinigd van walshuid, roest en
eerdere deklagen.
Er dient te worden bedacht, dat de verschillende methoden van reiniging niet
leiden tot vergelijkbare resultaten. De mate van reiniging dient verenigbaar te
zijn met het generieke type van het nieuwe systeem van beschermende
deklagen.
Voor representatieve voorbeelden van de reinheidsgraden wordt onder 4.2
en 4.3 verwezen naar foto's in IS0 8501-1.
OPMERKINGEN
2 Onder het begrip "vreemde materialen" in 4.2, 4.3 en 4.4 vallen ook in water
oplosbare zouten en lasresten. Deze verontreinigingen kunnen niet geheel van hat
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Na het stralen moet het oppervlak van los stof en gruis worden gereinigd.
OPMERKING 5 Voor beschrijvingen van methoden van voorbehandeling door middel
van stralen, met inbegrip van voor- en nabehandeling bij het stralen, wordt verwezen
naar I S 0 8504-2.
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stof en gruis worden gereinigd.
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van zichtbare olie, vet en vuil, van los zittende verflagen en vreemde
materialen (zie opmerking 2 onder 4.1) alsmede van walshuid en roest.
Eventueel nog aanwezige Sporen van verontreiniging mogen slechts als
lichte verkleuringen in de vorm van vlekken of strepen zichtbaar zijn.
Ter vergeiijking zijn foto's die voorbeelden tonen van reinheidsgraad
P. Ma toegevoegd aan dit deel van I S 0 8501.
OPMERKING 10 Reinheidsgraad P Ma is op geen enkele wijze gebonden aan het
gebruik van bepaalde werktuigen en wordt alleen bepaald door de definitie van de
reinheidsgraad, genterpreteerd in samenhang met de representatievevoorbeelden die
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De representatieve voorbeelden die in dit deel van IS0 8501 in de vorm van
foto's worden gegeven, zijn karakteristiek voor oppervlakken voor en na de
plaatselijke voorbehandeling alvorens een nieuw verflaag wordt aangebracht
(vergroting tussen x5 en x6). Om de fabricage te vereenvoudigen zijn de
kunststofpagina's waarop de foto's zijn afgedrukt niet genummerd. Om het
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Deze foto's tonen plaatselijk stralen van enkele roestplekken op vlakken met
een in het algemeen degelijke verflaag die slechts plaatselijk behoefde te
worden hersteld en die ook had kunnen worden voorbehandeld door de
slechte plekken te Schuren of te schrapen en te borstelen.
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kleine zichtbare roestplekken van een geheel nieuwe verflaag moet worden
voorzien. Een algehele verwijdering van de verflaag volgens reinheidsgraad
Sa 2% moet hier ook worden overwogen.
Deze foto's tonen een anti-corrosiesysteem van ongeveer 15 jaar oud dat met
de kwast is opgebracht en bestaat uit twee grondlagen (oranje en bruin) op
basis van loodmenie, gevolgd door twee grijze afwerklagen op basis van
kunsthars. In de bovenste foto is duidelijk verwering van het systeem in de
kwaststrepen zichtbaar, omdat het oppervlak door stoomstralen is
voorgereinigd.
Het oppervlak wordt getoond voor en na de verdere voorbehandeling ervan
(ontroesten van de roestige delen door machinaal Schuren met schuurschijf,
gevolgd door borstelen van het oppervlak).
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Parte 2:
Grad di preparazione di superfici di acciaio gi rivestite dopo
rimozione locale dei rivestimenti precedenti
Introduzione
La prestazione dei rivestimenti protettivi di pitture e prodotti affini applicati
su acciaio influenzata in misura significativa dallo stato della superficie
prima della verniciatura. i principal fattori noti Che influenzano questa prestazione sono:
a) ia presenza di ruggine e di calamina;
la rugosit superficiale.
Le Norme internazionali IS0 8501,IS0 8502 e IS0 8503 sono state preparate
per fornire metodi di valutazione di questi fattori, mentre la IS0 8504 fornisce
une guida dei metodi di preparazione esistenti per la pulitura delle superfici
di acciaio, indicando la capacita di ciascuno di rnggiungere i livelli specificati
di pulitura.
Queste Norme internazionali non contengono alcuna indicazione per i sistemi
di rivestimenti protettivi da applicare sulla superficie di acciaio. N
contengono indicazioni per i requisiti di qualit della superficie per situazioni
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- deve essere realizzata una effettiva economia ne1 costo del lavoro di
manutenzione.
NOTA 1 La presente parte dell'lSO 8501 6 redatta nelle tre lingue ufficiali dell'W3,
ossia inglese. francese e russo. Contiene inoltre i seguenti allegati Che danrio II
corrispondente testo in altre lingue, pubblicato sotto la responsabilit dei rispettivi
organicmi di seguito indicati:
Allegato A: svedese (SIS)
Allegato 6:tedesco (DIN)
Allegato C: olandese ("I)
Allegato D: italiano (UNI)
Allegato E: spagnolo (AENOR)
Allegato F: portoghese (IPQ)
Allegato G: arabo (SASOI
Allegato H:giapponese (JISC)
Allegato J: cinese (CSBTS)
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1 Scopo e campo di applicazione
La presente parte dell'lSO 8501 descrive una serie di gradi di preparazione
delle superfici di acciaio dopo rimozione localizzata di precedenti pitture. I
vari gradi di preparazione sono oggetto di una descrizione scritta (vedere
paragrafo 4) con riferimento agli esempi fotografici rappresentativi forniti
dall'lSO 8501-1. Inoltre si trovano esempi fotografici dei gradi di preparazione
PSa2HePMa.
La presente parte dell'lSO 8501 applicabile a superfici preparate per la
verniciatura con rnetodi come la sabbiatura, la pulitura meccanica o manuale, e I'abrasione meccanica.
La presente parte dell'iSO 8501 pone in relazione il grado di pulitura della
superficie con il suo aspetto visivo. Ci sufficiente in nurnerosi casi, ma per
rivestirnenti Che possono essere esposti a condizioni ambientali severe,
corne I'irnrnersione in acqua o la condensa continua, occorrer prendere in
esarne la necessita di eseguire prove per i sali solubili ed altri agenti
contarninanti non visibili su di una superficie visivamente pulita, usando i
rnetodi fisici e chimici Che sono oggetto delle varie parti dell'lSO 8502.
Dovranno essere studiate anche le caratteristiche di rugosit della superficie,
con riferimento all'lSO 8503.
2 Riferimenti normativi
Le norme sottoindicate contengono disposizioni valide anche per la presente
norma in quanto in esse espressamente richiamate. AI momento della
publicazione della presente norma erano in vigore le edizioni sottoindicate.
Tutte le norme sono soggette a revisione, pertanto gli interessati Che
stabiliscono accordi Sulla base della presente norma sono invitati a verificare
la possibilita di applicare eventual edizioni pi recenti delle norme indicate.
L'UNI come pure il CE1 posseggono gli elenchi delle Norme internazionali in
vigore ad una determinata data.
I S 0 2409: 1992, Prodoiti vernicianti - Determinazione dell'aderenza mediante
quadreitatura.
I S 0 4624:1978, Prodoiti vernicianri - Misura dell'adesione mediante prova di
rrazione.
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4 Gradi di preparazione
4.1 Generalit
Viene prescritto un certo numero di gradi di preparazione, indicando il rnetodo di preparazione della superficie e il grado di pulitura. I gradi di preparazione sono definiti (vedere 4.2, 4.3 e 4.4) descrivendo per iscritto I'aspetto
della superficie dopo la pulitura.
In 4.2 e 4.3 si f riferirnento alle fotografie riportate nell'lSO 8501-1, Che sono
degli esernpi fotografici rappresentativi dei gradi di preparazione.
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II termine materiale estraneo utilizzato in 4.2, 4.3 e 4.4 pu0 indicare sali solubili in
acqua e residui derivanti dalla saldatura. Questi agenti contaminanti non possono
essere completamente rimossi dalla superficie per sabbiatura a secco, pulitura
rnanuale o meccanica o abrasione meccanica; pub essere usata la sabbiatura ad
umido.
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Gli strati di pittura ben aderenti devono essere intatti. La superficie delle
altre parti, esaminata ad occhio nudo, deve essere esente da tracce
visibili di olio, di grasso o di polvere, da parti di pittura non aderenti e
da forti quantit di calamina, ruggine e materiale estraneo. Ogni agente
contaminante residuo deve essere bene aderente (vedere 4.1, nota 3).
Per confronto, vedere le fotografie C Sa 2 e D Sa 2 nella IS0 8501-1. La
scelta dipende da1 grado di vaiolatura.
P Sa 2% Sabbiatura localizzata molto accurata
Gli strati di pittura ben aderenti devono essere intatti. La superficie delle
altre parti, esarninata ad occhio nudo, deve essere esente da tracce
visibili di olio, di grasso o di polvere, da parti di pittura non aderenti e
da calamina, ruggine e materiale estraneo. Ogni residua traccia di
agente contaminante non deve lasciare Che delle tracce leggere, sotto
forma di macchie o di strisce. Per confronto, vedere le fotografie
C Sa 2% e D Sa 2% nella I S 0 8501-1. La scelta dipende da1 grado di
vaiolatura.
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Gli strati di pittura ben aderenti devono essere intatti. La superficie delle
altre parti, esaminata ad occhio nudo, deve essere esente da tracce
visibili di olio, di grasso o di polvere, da parti di pittura non aderenti e
da calamina, ruggine e materiale estraneo. Deve avere un colore
metallico uniforme. Per confronto, vedere le fotografie C Sa 3 e D Sa 3
nella IS0 8501-1. La scelta dipende da1 grado di vaiolatura.
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4.3 Pulitura localizzata manuale o meccanica') di superfici
precedentemente rivestite, P St
La preparazione delle superfici per pulitura localizzata manuale o meccanica,
per esempio mediante raschiatura, spazzolatura metallica o molatura,
designata con la sigla P Stn.
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Prima della pulitura manuale o meccanica, tutti gli strati spessi di ruggine
devono essere eliminati per martellatura. Occorre anche rirnuovere I'olio, il
grasso e le impurit visibili.
NOTA 7 Per una descrizione dei metodi di preparazione delle superfici per pulitura
manuale o meccanica, compreso il trattamento prima e dopo la pulitura propriamente
detta, vedere IS0 8504-3.
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ruggine pittura e materiale estraneo (vedere 4.1, nota 3). Per confronto,
vedere le fotografie C St 2 e D St 2 nella IS0 8501-1. La scelta dipende
da1 grado di vaiolatura.
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NOTE
Gli strati di pittura ben aderenti devono essere intatti. La superficie delle
altre parti, esaminata ad occhio nudo, deve essere esente da tracce
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4.5 Trattamento dei rivestimenti esistenti
Prima dell'applicazione degli strati successivi, le parti esistenti degli strati
precedenti, compresi qualsiasi primer e strato intermedio, Che sono rimaste
ben aderenti dopo la preparazione della superficie, devono essere liberate da
materiale non aderente e da agenti contaminanti e, se necessario, possono
essere irruvidite per assicurare una buona adesione. L'adesione della pittura
esistente pu0 essere controllata con un coltello, con la prova di quadrettatura
secondo la IS0 2409, con la prova di trazione con un apparecchio portatile
secondo la IS0 4624, o con qualsiasi altro mezzo idoneo.
Le pitture sane adiacenti alle zone Che sono state trattate per abrasione o
sabbiatura devono essere smussate per dare bordi sani e saldamente aderenti. anche tassativo Che i successivi rivestimenti siano compatibili con
quelli esistenti. Suggerimenti per verificare la compatibilit sono dati
dall'lSO 4627.
5 Fotografie
Gli esempi fotografici rappresentativi forniti nella presente parte
dell'lSO 8501 sono tipici dell'aspetto generale della superficie prima e dopo
la preparazione localizzata prima della verniciatura (ingrandimenti fra x 5 e
x 6). Per facilita di produzione, i fogli plastici sui quali le fotografie sono state
riprodotte non recano il numero di pagina. Per facilitarne I'uso, le fotografie
sono disposte come indicato nella figura 1. In ogni pagina, la fotografia in
alto mostra la condizione della superficie prima del trattamento e la
fotografia in basso quella dopo il trattamento.
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Le due coppie di fotografie riportate ne1 primo e ne1 secondo foglio fotografico e descritte in 5.1.1 e 5.1.2, illustrano due casi tipici incontrati nella
pratica.
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Queste fotografie mostrano una sabbiatura localizzata di zone corrose limitate su aree Che presentano un rivestimento complessivamente sano, Che
richiede solo rifacimenti parziali e Che avrebbe potuto essere preparato
anche per abrasione o raschiatura o spazzolatura delle aree deteriorate.
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Prima dell'assemblaggio, tutte le superfici esterne dei tub sono state sabbiate al grado di preparazione Sa 2H, salvo Che nelle zone dei giunti di saldatura, poi sono state preverniciate con due strati di un fondo a base di
resina epossidica e cromato di zinco (bruno rossastro), seguiti da due strati di
un prodotto intermedio a base di resina epossidica (rosso/arancio).
La superficie di un tubo e presentata prima e dopo la preparazione
(asportazione della ruggine dalle zone arrugginite e dalla zona del giunto di
caldatura mediante abrasione rneccanica, seguita da spazzolatura ed
eliminazione di ogni residua impurezza).
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vedere 5.3.1.2
vedere 5.3.2
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Parte 2:
Grados de preparacin de superficies de acero previamente
recubiertas despus de eliminar totalmente los recubrimientos
anteriores
Introduccin
La eficacia de los recubrimientos protectores de pintura y productos
similares aplicados al acero se ve significativamente afectada por el estado
de la superficie del acero en el momento previo a ser pintado. Los principales factores conocidos que influyen negativamente sobre esta eficacia son:
a) la presencia de xido y cascarilla de laminacin;
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superficie requerida en diversas situaciones especficas, aun cuando la
calidad de la superficie puede repercutir directamente sobre la eleccin del
recubrimiento a aplicar y sobre su eficacia. Dichas recomendaciones se
encuentran en otros documentos, tales como normas nacionales y cdigos
de buena prctica. Corresponder a los usuarios de estas Normas
Internacionales asegurarse que las calidades estipuladas,
- sean compatibles
y apropiadas tanto para las condiciones ambientales a las que ese acero est expuesto como para el sistema de recubrimiento protector que se emplee;
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I NOTA 1 Esta parte de la I S 0 8501 incluye el texto en los tres idiomas oficiales de la
ISO, a saber, ingls, francs y ruso. Tambin incluye los siguientes anexos donde
I figura el texto equivalente en otros idiomas, publicados bajo la responsabilidad del
respectivo oganismo indicado:
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Anexo A: Sueco (SIS)
Anexo 6:Alemn (DIN)
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Anexo C: Holands ("1)
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Anexo D: Italiano (UNI)
Anexo E: Espaol (AENOR)
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Anexo F: Portugus (IPQ)
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Anexo G: Arabe (SASOI
Anexo H: Japons (JISC)
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Anexo J: Chino (CSBTS)
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- Determinacin de la adherencia -
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Si fuera posible, se aportar tambin informacin suplementaria sobre el
recubrimiento anterior, relativa al tipo genrico, nmero de capas aplicado,
nombre del fabricante, contaminantes corrosivos, adherencia y grosor de la
pelcula.
4 Grados de preparacin
4.1 Generalidades
Se especfica cierto nmero de grados de preparacin, con indicacin del
mtodo de preparacin de la superficie y el grado de limpieza. Los grados de
preparacin se definen (vase 4.2, 4.3 y 4.4) mediante descripciones escrita
del aspecto de la superficie tras la operacin de limpieza.
Cada grado de preparacin se designa por las letras correspondientes "Sa",
"St" o "Ma" que indican el tipo de mtodo de limpieza utilizado. La letra P
situada delante de Sa, St o Ma indica solamente la eliminacin localizada de
recubrimientos previos. La cifra subsiguiente, en su caso, indica en qu
grado se halla limpia de cascarilla de laminacin, de xido y de
recubrimientos anteriores.
Debe tenerse en cuenta que los distintos mtodos de limpieza no ofrecen
resultados comparables. EI grado de limpieza deber ser compatible con el
tipo genrico de sistema de cubrimiento a utilizar para el recubrimiento.
En los puntos 4.2 y 4.3 se hace referencia a las fotografas de la IS0 8501-1
que constituyen ejemplos fotogrficos representativos de los grados de
preparacin.
NOTAS
EI trmino "materia extraa" empleado en 4.2, 4.3 y 4.4 puede abarcar sales
hidrosolubles y residuos de soldadura. Estos contaminantes pueden no ser eliminados
totalmente de la superficie mediante chorreado en seco, raspado manual o mecnico,
o flameado; puede utilizarseel Chorreado en hmedo.
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metlica. Como comparacin, vanse las fotografas C St 3 y D St 3 que
se muestran en la I S 0 8501-1. La eleccin depende del grado de
picadura.
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Los grados de preparacin P Ma no se asocian de ninguna manera con el
uso de herramientas concretas, sino que estn determinados exclusivamente por la
definicin del grado de preparacin interpretado con la ayuda del ejemplo fotogrfico
representativo.
NOTA 10
5 Fotografas
Los ejemplos fotogrficos representativos que se muestran en esta parte de
la IS0 8501 son tpicos del aspecto general de las reas antes y despus de la
preparacin localizada anterior al recubrimiento (aumento entre x 5 y x 6).
Para facilitar su fabricacin, las hojas de plstico sobre las que se han
reproducido las fotografas no llevan nmero de pgina. Para comodidad de
uso, las fotografas se muestran en el orden que aparece en la figura 1. En
cada una de las pginas, la fotografa superior muestra la condicin de la
superficie antes de la preparacin y la fotografa inferior la condicin de la
superficie tras la preparacin.
Desde el punto 5.1 al punto 5.3 se ofrecen descripciones detalladas de las
reas preparadas.
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5.3.1.2 Lados superiores de una viga de acero (sexta lmina)
Estas fotos muestran un sistema de proteccin anticorrosin, de edad
desconocida, que consta de dos capas de imprimacin (naranja y marrn),
seguidas de dos capas de grises de acabado a base de resina sinttica. La
superficie tiene tambin daos mecnicos locales.
Se muestra la superficie antes y despus de la preparacin (decapada de las
reas oxidadas mediante lijado por medio de disco, seguido de cepillado de
la superficie).
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'Ever 5.2.1
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Introduo
O comportamento dos revestimentos por pintura e similares aplicados sobre
o ao significativamente afectado pelo estado das superfcies imediatamente antes da aplicao da tinta. Os principais factores conhecidos que
influenciam essa eficcia so:
a) a presena de ferrugem e de calamina;
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para situaes especficas, embora a qualidade da superfcie possa ter uma
influncia directa na escolha do esquema de pintura a ser aplicado e no seu
comportamento. Podem encontrar-se tais recomendaes noutros documentos, tais como Normas nacionais e cdigos de prtica. Os utilizadores
destas Normas Internacionais devem assegurar-se que as qualidades especificadas:
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manuteno.
NOTA 1 Esta parte da I S 0 8501 contm o texto em trs lnguas oficiais da ISO,
nomeadamente ingls, francs e russo. Tambm contm os seguintes anexos, dando
o texto equivalente em outras lnguas, publicados sob a responsabilidade dos
respectivos organismos indicados:
Anexo A Sueco (SIS)
Anexo B: Alemo (DIN)
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1 Objectivo
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2 Referncias normativas
As Normas seguintes contm informaes que atravs de referncias no
texto, constituem informaes desta parte da IS0 8501. A data da publicao,
as edies indicadas so vlidas. Todas as normas esto sujeitas a reviso e
as partes envolvidas nesta parte da IS0 8501 so encorajadas a investigar a
possibilidade de aplicao de edies mais recentes das normas indicadas
abaixo. Membros do IEC e da IS0 mantm registos de Normas Internacionais
vlidas correntemente.
de traco.
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I S 0 4627:1981, Tintas e vernizes - Avaliao da compatibilidade de um
produto com a superfcie a pintar - Mtodos de ensaio.
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4 Graus de preparaco
4.1 Generalidades
So especificados vrios graus de preparao, indicando o mtodo de
preparao da superfcie e o grau de limpeza. Os graus de preparaco so
definidos (ver 4.2, 4.3 e 4.4) por meio de textos que descrevem o aspecto da
superfcie aps a operao de limpeza. Cada um dos graus de preparao
designado pelas letras San, St ou Ma))que indicam o mtodo de limpeza
utilizado. A letra P antes de Sa, St ou Ma indica somente uma eliminao
localizada dos revestimentos pr-existentes. O nmero a seguir a letra, se o
houver, indica o grau de limpeza referente calamina, ferrugem e aos
revestimentos pr-existentes.
Deve ter-se em considerao que os mtodos de limpeza no do resultados
comparveis. O grau de limpeza ser compativel com o tipo genrico de
revestimento a ser usado na repintura.
Em 4.2 e 4.3 feita referncia a fotografias da IS0 8501-1 as quais so
exemplos fotogrficos representativos de graus de reparao.
NOTAS
O termo ((matria estranha usado em 4.2, 4.3 e 4.4 pode incluir sais solveis em
gua e residuos de soldadura. Estes agentes contaminantes no podem ser totalmente
removidos da superfcie por projeco de abrasivo seco, limpeza com ferramentas
manuais e mecnicas, ou decapagem mquina: conveniente efectuar prviamente
uma decapagem hmida.
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5 Fotografias
Os exemplos fotogrficos representativos apresentados em anexo desta
parte da IS0 8501 so tpicos do aspecto geral de reas, antes e depois da
preparao local das superfcies antes da repintura (ampliao entre x5 e x6).
Por facilidade de fabricao, as folhas de plstico onde foram reproduzidas
as fotografias no tm nmero de pgina. Por convenincia de utilizao as
fotografias so apresentadas pela ordem indicada na figura 1. Em cada
pgina, a fotografia superior mostra o estado da superfcie antes da
preparao e a fotografia inferior, depois da preparao da superfcie.
Descries detalhadas das reas preparadas so dadas de 5.1 a 5.3.
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ferrugem. Deveria ser considerada a remoo total do revestimento aps a
preparao ao grau Sa 2%.
Trabalho de reparao
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Premire planche
nepeafl nnacTwia
Erstes Beispielblatt
See 5.1.1
Voir 5.1.1
CM. 5.1.1
Siehe 5.1.1
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Deuxime planche
BTOpari nnacTMHa
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BS 7079 : Part A2 : 1996
O BSI 1996
Amd. No.
Date
Text affected
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