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Pearl GTL

Project
Shell Project No: HP-3000-QAT
Project Document Number: T- 4.251.022

Purchase Order Number:

2MH127

Tag/Item Number(s):

N/A

Unit(s):

ASU

PCWBS:

LINDE ENGINEERING

Contractor Project No :
Project Rev.: D

Page 2 of 6

5887

QATAR SHELL GTL PROJECT (PEARL)


C2 AIR SEPARATION UNITS CONSTRUCTION

11.02.09

Issued for Cancellation

AB

EO

AG

IFC

23.03.08

Issued for Company Comments

BR

UA

ZG

ICC

17.03.08

Issued for Review

BR

UA

ZG

IIR

12.03.08

Issued for Internal Review

BR

UA

ZG

IIR

Date

Description

GAMA
Rev.
No.

Project
Rev
No.

Prepared Checked Approved


By
By
By
ORIGINATOR

Status

Document Title:

WPS FOR CARBON STEEL (1.6-4.6 MM)


LINDE ENGINEERING AG
Document No.

Contractor

Gama Qatar Co. W. L. L.

LOC470
GAM

WPS

QAC

GTL

005

Org.
Code

Doc.
Type

Disc.
Code

Geogr.
Area

Seq.
No

Rev.
No

Project Document Number: T-4.251.022

Vendor Code

Rev No: A

TABLE OF CONTENTS

1.

001 2MH127-005-CS-G

T-4.251.022 Rev. D

Page 4 of 6

GAMA

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QATAR

WELDING PROCEDURE SPECFICATIONS (WPS)


Reference: ASME 831.3, ASME Sec IX, AWS 0 1.1

""I~

Client:

SHELL or its PMC

Project Name:

Contractor: LINDE ENGINEERING AG

C2 ASU PEARL GTL PROJECTRAS LAFFAN INDUSTRIAL CITY

Company Name:

GAMA-QATAR

WPS No:

001 2MH127- OOS-CS-G

POR No:

GAMA-P1-20

Welding Process :

Rev:

Date:

17.03.2008

Rev:

01

Date:

29.04.2007

GTAW

Type(s):

AS DETAILED BELOW

Backing (Yesl No):

MANUAL

JOINTS ( OW - 402)
Joint Design:
Backing Material (Type ):

NO

N/A

--1

37 .S2.S.

~
1.6 0.8mm

-L
i ----'1 r-

31mm

Base Metals ( OW - 403) Also as per OW 420.2


P -No.

Group No.

To

P-No

Group No.

OR
Specification Type and Grade:

SAS16Gr 6S OR Eguivalent

Specification Type and Grade:

SAS16Gr 70 OR Eguivalent

To

OR
Chem.Analysis and Mech. Prop:

N/A

Chem.Analysls and Mech. Prop:

N/A

To

Thickness Range :

Groove:

CS 1.6 TO 4.6mm

Fillet:

ALL

Groove:

ALL

Fillet:

ALL

Diameter Range
Others:

FILLER METALS(OW 404)

F No:

A-No

Other:

N/A

Other:

N/A

Spec No. (SFA):

S.18

AWS No. (Class):

ER 70S-6

Size Of Filler Metals:

2.4

Deposited weld metal Thk.

Groove:

GTAW-4.6mm

Fillet:

N/A

Electrode-Flux (Type};.

N/A

Trade Name:

ESAB OK Tig rod 12.64

Consumables Insert:

N/A

POSITION(Sj(OW - 40S)

POST WELD HEAT TREATMENT(OW - 407)

Positions Of Groove:

6G

Temperature Range:

N/A

Welding Progression:

UPHILL

Time Range:

N/A

Position(s) of fillet:

ALL

Rate of heating:
Rate of Coollna:

N/A
N/A

GAMAREP
Preoared Bv

y ~'S~i

Checked Bv

GAM-QCR-QAC-GTL-106

~TL-C2
ASU

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OSGTL or its PMC

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GAMA
QATAR

WELDING PROCEDURE SPECIFICATIONS (WPS)


Reference: ASME 831.3, ASME Sec IX, AWS 0 1.1

Utilrlo:ll!IJ>f_U",,-il\:

WPS No:001 2MH127- 005-CS-G

Rev. No: 0

PRE- HEAT (QW - 406)

Date:

GAS (QW - 408)


Shielding Gas(es):
Percent Composition(Mixture):
Shielding gas flow Rate:

Pre Heat Min:


20C
(Preheat to 50C if metal temp< 5C)
Interpass temp:
250C Max
Method of Heating: By LPG/Propane Gas Heating Torch

Argon
99.99%
11-12.5 LPM

Backing Gas(es):

Temp Monitoring Method:Thermo melt crayons/ Digital thermo meter

17.03.2008

N/A

Trailing shielding gas composition:

N/A

ELECTRICALCHARACTERISTICS(QW - 409)
Current AC or DC

DC

Amps Range

Min100Amps-Max160Amps

Polarity

Tungsten Electrode Size and Type

2.0 EW-Th-2

Mode of Metal Transfer GMAW

N/A

Electrode Wire Feed Speed Range

N/A

Voltage range

Electrode -ve (GTAW)


Min9V-Max 10V

TECHNIQUE(QW - 410)
String or Weave Bead:
Orifice or Gas Cup Size :

StrinQ-Root Pass Weave- FiII& Cap

Initial and Interpass Cleaning:

6/8/11mm
Grinding / Wire brushin!l

Method of Back gouging:

N/A

Oscillation

N/A

Contact Tube To Work Distance

N/A

Multiple Or Single Pass (per side)


Multiple or Single Electrodes

Multiple Passes
Single Electrode

Travel Speed(Range)

75 mm/min 150 mm/min

OTHERS:
Piping Class:
Service:
PQR Impact test temperature:
Filler Metal
Weld Pass

Current

Process

Root-1
Hot-2
FILL-3
CAP-4

GTAW
GTAW
GTAW
GTAW

Class

Diamm

Polarity

Amps
Range

ER 70S6
ER 70S6
ER 70S6
ER 70S6

2.4
2.4
2.4
2.4

DCEN
DCEN
DCEN
DCEN

100105
155-160
155-160
155160

Volts Range

Travel Speed
mm/min

Heat Input
KJ/mm (Max.)

9-10
9-10
9-10
9-10

75-80
140-150
140-150
140-150

0.84
0.68
0.68
0.68

Notes :
1. Above mentioned passes may vary depending on actual thickness of the joint.
2. Weaving width shall not exceed 3 times the diameter of electorde.
3. Electrodes shall be stored & handled as per approved consumable handling procedure-T.4.250.931/ manufacturers instructions.
4. Max: 3.0mm Deposit in one Layer.
GAMA REP
prepared By

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Checked by

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'1l 1

M~J

""'1" .);31
,

GAM-QCR-QAC-GTL-106

QSGTL or its PMC

LINDE REP

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