001-PQP Substation Crack Repair Plan PDF

Pearl GTL
Project
Shell Project No: HP-3000-QAT
Project Document Number: T- 4.234.581
Purchase Order Number:
2MH127
Tag/Item Number(s):
N/A
Unit(s):
ASU
PCWBS:
LINDE ENGINEERING
Contractor Project No:

Project Rev.: A
Page 2 of 99
5887
QATAR SHELL GTL PROJECT (PEARL)

C2 AIR SEPARATION UNITS CONSTRUCTION
15.05.08
Ready for Construction
SB
AB
AG
RFC
14.04. 08
Issued for Company comments
SB
UA
ZG
ICC
08.04.08
Issued for Review
SB
UA
ZG
IFR
06.04.08
Issued for Internal Review
SB
UA
ZG
IIR
Date
Description
GAMA
Rev.
No.
Project
Rev
No.
Prepared Checked Approved

By
By
By
ORIGINATOR
Status
Document Title:
SUBSTATION CRACK REPAIR PLAN

LINDE ENGINEERING AG
Document No.
Contractor
Gama Qatar Co. W. L. L.
LOC470
GAM
REP
QAC
GTL
001
Org.
Code
Doc.
Type
Disc.
Code
Geogr.
Area
Seq.
No
Rev.
No
Vendor Code
Rev No: A
Q A T A R
Doc. Title
Date
GAM-REP-QAC-GTL-001
15.05.2008 Rev-D
TABLE OF CONTENTS
1. SUB STATION TIE BEAM CRACK LOCATIONS5
2. METHOD STATEMENT FOR REPAIR OF CONCRETE WORKS.62
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1. SUB STATION TIE BEAM CRACK LOCATIONS
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2. METHOD STATEMENT FOR REPAIR OF CONCRETE WORKS
T-4.234.581 REV-A
Page 62 of 62
Pearl GTL
Project
LINDE ENGINEERING
Project Rev.: C
5887
Page 1 of 36
SUPPLIER/VENDOR DOCUMENTATION
2MH127
Equipment Description:
N/A
Vendor/Supplier Name:
GAMA QATAR CO. W. L. L.
Document Title:
METHOD STATEMENT FOR REPAIR OF CONCRETE WORKS
Vendor/Supplier
Doc Number:
GAM-MTS-CIV-GTL-011
Tag/Item Number(s):
SEE NEXT PAGE
Unit: SEE NEXT PAGE

Vendor/Supplier Prepared
By
Initials / Signature
SB
Vendor/Supplier
Code:
LOC470
Vendor/Supplier
Revision: F
PCWBS: SEE NEXT PAGE

Vendor/Supplier
Checked By
Vendor/Supplier Approved By
UA
Vend/Supp
Revision Date
ZG
30.03.2008
Status of Submission (tick applicable box before submission)

Final: X
Certified:
As-Built:
For Review/Info:
Purchaser signature below does not indicate responsibility or liability for accuracy or completeness of this document, nor
does it alter any contractual terms or conditions or relieve the Supplier/Vendor of his contractual obligations.
PURCHASER AREA BELOW

Contractor Contract Number: PI 092
Contractor Name: LINDE
Contractor Doc. No: GAMAC-0100-C-PC 1006

(If applicable)
Review Code and Status

Code 1
No Comments. ACCEPTED.
Work May Proceed.
Code 2
Comments As Noted. Incorporate Comments, Revise

and Resubmit. Work May Proceed.
Code 3
REJECTED. Incorporate Comments, Revise and

Resubmit. Work May NOT Proceed.
Code 4
Not Reviewed. Work May Proceed.
Contractor Rev no: 4.0

Contractor Initials
/ Signature
Date
signed
Pearl GTL
Project
2MH127
Tag/Item Number(s):
N/A
Unit(s):
ASU
PCWBS:
LINDE ENGINEERING

Project Rev.: C
Page 2 of 36
5887
QATAR SHELL GTL PROJECT (PEARL)

C2 AIR SEPARATION UNITS CONSTRUCTION
30.03.2008
Ready For Construction
SB
UA
ZG
RFC
23.03.2008
SB
UA
ZG
RFC
23.02.2008
SB
UA
ZG
RFC
09.12.2007
Issued for Company comments
SB
AU/MC
ZG
ICC
23.11.2007
Issued for Review
SB
AU/MC
ZG
IFR
20.11.2007
Issued for Internal Review
SB
AU/MC
ZG
IIR
Date
Description
GAMA
Rev.
No.
Project
Rev
No.
Prepared Checked Approved

By
By
By
ORIGINATOR
Status
Document Title:
LINDE ENGINEERING AG
METHOD STATEMENT FOR REPAIR OF CONCRETE

WORKS
Document No.
Contractor
LOC470
GAM
MTS
CIV
GTL
011
Org.
Code
Doc.
Type
Disc.
Code
Geogr.
Area
Seq.
No
Rev.
No
Project Document Number: T-4.234.073
Vendor Code
Rev No:C
Q A T A R
Doc. Title
GAM-MTS-CIV-GTL-011
MS FOR REPAIR OF CONCRETE WORKS
Date
30.03.2008 REV. F
TABLE OF CONTENTS
1.
PURPOSE ____________________________________________________________________ 6
2.
SCOPE _______________________________________________________________________ 6
3.
HSSE ________________________________________________________________________ 6
4.
REFERENCES ________________________________________________________________ 7
5.
DEFINITIONS ________________________________________________________________ 7
6.
RESPONSIBILITY _____________________________________________________________ 8
7.
8.
9.
6.1.
Site Manager ____________________________________________________________________ 8
6.2.
Civil Works Manager_____________________________________________________________ 8
6.3.
Site Engineer____________________________________________________________________ 8
6.4.
Work Supervisor ________________________________________________________________ 8
6.5.
QA/QC Officer / Inspector ________________________________________________________ 9
EQUIPMENT & MANPOWER __________________________________________________ 10

7.1.
Equipment _____________________________________________________________________ 10
7.2.
manpower _____________________________________________________________________ 10
METHOD OF EXECUTION ____________________________________________________ 11

8.1.
General ________________________________________________________________________ 11
8.2.
Pre-Commencement Works _____________________________________________________ 11
8.3.
Start of repair __________________________________________________________________ 11
8.4.
Materials_______________________________________________________________________ 11
8.5.
Mixing _________________________________________________________________________ 11
8.6.
Extend of Repair _______________________________________________________________ 11
CRACKS _____________________________________________________________________ 13
9.1.
Technical Description of Crack Type _____________________________________________ 13
9.2.
Crack Type (1) Deep crack run across whole surface ____________________________ 13
9.3.
Crack Type (2) Crack near the anchor bolts _____________________________________ 13
9.4.
Crack Type (3) Crack reaching to box-outs______________________________________ 13
9.5.
Crack Type (4) General cracks _________________________________________________ 13
9.6.
Crack Type (5) Hairline cracks _________________________________________________ 13
9.7.
Selection of Suitable Crack Repair Method _______________________________________ 14
9.8.
Method (A) Epoxy resin injection_______________________________________________ 14
9.9.
Method (B) V-cut and Repair Mortar ____________________________________________ 14
T-4.234.073 Rev. C
PAGE 4 of 18
Q A T A R
Doc. Title
GAM-MTS-CIV-GTL-011
Date
30.03.2008 REV. F
9.10.
Method (C) Surface application of Repair Mortar ________________________________ 14
9.11.
Method (D) Not to be repaired__________________________________________________ 15
9.12.
Repair Methods ________________________________________________________________ 15
10.
REPAIR OF HONEYCOMBS &SURFACE IMPERFECTIONS _____________________ 16
10.1.
Material ________________________________________________________________________ 16
10.2.
Minor Honeycombs _____________________________________________________________ 16
10.3.
Major honeycombs _____________________________________________________________ 16
10.4.
Curing _________________________________________________________________________ 17
11.
QUALITY ASSURANCE______________________________________________________ 18
12.
ATTACHMENTS____________________________________________________________ 18
T-4.234.073 Rev. C
PAGE 5 of 18
Q A T A R
Doc. Title
GAM-MTS-CIV-GTL-011
Date
30.03.2008 REV. F
1. PURPOSE
This document describes the methods proposed to be used for the concrete repair
activities that will be carried out as part of ASU Construction Works of Qatar Shell GTL
Plant (Pearl) in Ras Laffan Industrial City of Qatar including similar works in TSF Area.
2. SCOPE
This method statement covers methods for Concrete repair works.
3. HSSE
All works shall be in compliance with the State of Qatar laws and regulations, Ras Laffan
Industrial City and international standards/codes, and Company and Contractor
requirements and instructions.
All personnel will go through Gama, Linde and Company Safety Induction courses as
well as other trainings as identified by their supervisor. A Job Safety Analysis (JSA)
specific for this work including a Risk Assessment is prepared and attached herein. Such
JSA addresses the hazards associated with each task within the scope of this Method
Statement and introduces the controls that will be implemented to reduce the associated
risks to acceptable levels. The JSA will be used by the Site Supervisor as the basis of
his TSTI / TSTO and Toolbox Talks.
All personnel will have PPE required for their specific tasks in addition to the minimum
PPE (coveralls, safety goggles, safety shoes, high-visibility vests, gloves) at site at all
times as required.
In the event of a release, fire or explosion, employees will secure their area and evacuate
to the nearest muster point. Once all employees are evacuated the supervisor will
conduct a headcount to verify all employees are out of harms way. The supervision will
report this to Contractor. Emergency Contact numbers for Company, Contractor and
Gama will be posted onsite.
All vehicles and equipment used for the subject work will be inspected and certified as
required.
Drivers and operators will be competent and will have attended all required trainings set
forth in project procedures and specifications.
T-4.234.073 Rev. C
PAGE 6 of 18
Q A T A R
Doc. Title
GAM-MTS-CIV-GTL-011
Date
30.03.2008 REV. F
4. REFERENCES
Qatar Construction Standard
DEP 34.19.20.31- Reinforced Concrete Foundations and Structures

(Amendments T.13.376.358G-Clause 3.24)
ASTM 546 Concrete Repair Guide
Vendor Specifications
Other specifications and procedures of Contractor, Company and RLIC.
5. DEFINITIONS
Company
Contractor
Subcontractor
Contract
QCP
ITP
QA/QC
JSA
T-4.234.073 Rev. C
:
:
:
:
:
:
:
:
QSGTL or its PMC

Linde Engineering AG
QSGTL Pearl Plant C2 ASU Construction Works
Quality Control Procedure
Inspection and Test Plan
Quality Assurance / Quality Control
Job Safety Analysis
PAGE 7 of 18
Q A T A R
Doc. Title
GAM-MTS-CIV-GTL-011
Date
30.03.2008 REV. F
6. RESPONSIBILITY
6.1.
SITE MANAGER
The site manager will provide inputs to the project execution plan to ensure that strategies
& philosophy are properly addressed.
6.2.
CIVIL WORKS MANAGER
The Civil Works Manager is responsible for the overall management of the project
construction team to ensure that safe and effective operations are conducted and properly
documented.
6.3.
SITE ENGINEER
He will be overall responsible for safe execution of the whole job including:
Confirming the installation location from schedule of approved construction drawings.
Organizing of equipments and tools needed for the job.
Assigning skilled personnel for the job.
Sequence of activities to be carried out for the work as per this method of statement.
Conduct inspection and surveillance.
Notify to Contractor engineer for inspection as applicable.
Ensure all Contractor and Company regulations are followed.
Ensure all personnel involved are in safe working condition.
6.4.
WORK SUPERVISOR
He will be responsible for safe execution of the following activities:
Conduct TSTI with the concerned work force prior to start the work.
Ensure that relevant work permits for the job are obtained prior to start the work.
Conduct daily toolbox talks for the entire work force prior to start day work.
Assigning a competent work crew for specific activities, details of activities and task
information will be given to the work crew.
Organizing tools and equipment needed to the work site.
Inspection and supervision of work.
Ensure all Contractor and Company safety regulations are followed as applicable.
T-4.234.073 Rev. C
PAGE 8 of 18
Q A T A R
6.5.
Doc. Title
GAM-MTS-CIV-GTL-011
Date
30.03.2008 REV. F
QA/QC OFFICER / INSPECTOR
He will be responsible for:
Assurance of approved methods and materials are being used and conformance of
the specifications.
Stage inspections and surveillance in accordance with ITP and assurance of quality
of work as per specification and erection procedures.
Incoming material inspection and review of test certificates.
T-4.234.073 Rev. C
PAGE 9 of 18
Q A T A R
Doc. Title
GAM-MTS-CIV-GTL-011
Date
30.03.2008 REV. F
7. EQUIPMENT & MANPOWER

All equipment will be inspected and approved by the Contractor, when required, and all
personnel will be inducted and trained before and during mobilization.
7.1.
EQUIPMENT
Disc cutter
:1
Electric/pneumatic breaker or hammer and chisel
:1
Wire brush:
:1
Measuring jug:
:1
Slow speed drill (400 or 500rpm):
:1
Mixing paddle
:1
Suitably sized mixing vessel
:1
Trowel
:1
Wooden float
:1
Steel or plastic finishing float or sponge
:1
Injection machine
:1
High speed percussion drill

Hand held angle grinders
7.2.
:1
:2
MANPOWER
Civil Foreman
:1
Safety Officer
:1
QA/QC Technician
:1
Mason
:2
Helper
:2
If the above-listed equipment or manpower proves not sufficient for the timely completion of
the facilities and project; additional will be provided to complete the works on time and in
line with rules, regulations and specifications of Contractor, Company and RLIC.
T-4.234.073 Rev. C
PAGE 10 of 18
Q A T A R
Doc. Title
GAM-MTS-CIV-GTL-011
Date
30.03.2008 REV. F
8. METHOD OF EXECUTION
8.1.
GENERAL
This chapter explains the methods to be used for the execution of repairing concrete
cracks.
8.2.
PRE-COMMENCEMENT WORKS
Prior to work commencement, the existing structures and installations will be checked
by means of As-Built Drawings issued by the Contractor or the Company. The
locations of such installations will be marked at site and posted with signs. After the
area has been barricaded. The Repair area will be covered from direct sun light. The
barricades for such activities will be temporary.
8.3.
START OF REPAIR
The Repair application only performed after curing period finished as per
T.13.376.358E-SEC-9.0
8.4.
MATERIALS
Fine mortar incorporating polyvinyl acetate (PVA)/Renderoc BF/ Renderoc Sxtra fillers
shall be used for sealing minor cracks (w<=0.3mm) which do not require structural
bonding as per T.13.376.358E.
Shrinkage compensated Fine mortar incorporating polyvinyl acetate (PVA)/Renderoc
BF-Sxtra repair mortars shall be used for sealing cracks (V-cut) (w>0.3mm), which do
not require structural bonding.
Low viscosity epoxy injection resins shall be used for cracks which require structural
bonding (BASF Master Flow 648 CP)
8.5.
MIXING
Renderoc BF and Renderoc Sxtra are to be mixed as per Manufacturer

Recommendation. The Mixing Shall be in compliance with T.13.376.358E.
8.6.
EXTEND OF REPAIR
Renderoc BF can be used up to 5mm only .Renderoc Sxtra recommended limits for a
Single applications are
Minimum applied thickness
T-4.234.073 Rev. C
5mm
PAGE 11 of 18
Q A T A R
Doc. Title
GAM-MTS-CIV-GTL-011
Date
30.03.2008 REV. F
Overhead sections
up to 25mm thick
Vertical sections
up to 35mm thick
Small pockets or horizontal
up to 100mm thick
Maximum length
up to 3m
Note: If the Repair area exceeds 2.5m2, consideration should be given to the use of
mass fill by means of either Renderoc SPxtra* spray applied motar or Renderoc
LAXtra* micro concrete.
Water Addition=3.0 litres per 20kg bag
Under no circumstances should part bags be used or additional water is employed.
Either of these two actions will adversely affect material performance, automatically
invalidating Fosroc's standard product guarantee.
T-4.234.073 Rev. C
PAGE 12 of 18
Q A T A R
Doc. Title
GAM-MTS-CIV-GTL-011
Date
30.03.2008 REV. F
9. CRACKS
9.1.
TECHNICAL DESCRIPTION OF CRACK TYPE
Technically unfavourable conditions considering the function of concrete in general

can be considered as follows (number in corresponds with the number in Fig.-1), and
all root cause of cracking shall be verified jointly by Company and Contractor's
Engineers. Crack repair can be done only after inspection.
9.2.
CRACK TYPE (1) DEEP CRACK RUN ACROSS WHOLE SURFACE
Cracks, which run across the whole top surface and continue to the side surface, and
appear to be penetrated through the structure till the certain depth, are apparently
detrimental in terms of durability. If the concrete structure is subject to dynamic force
continuously, those cracks are also considered to threaten the structural integrity.
9.3.
CRACK TYPE (2) CRACK NEAR THE ANCHOR BOLTS
Cracks, which are located in the vicinity of structural elements to transmit forces such
as anchor bolt, are considered to be associated with durability problem of the rebar
inside and the structural elements themselves. Additionally, if the anchor bolts
continuously transmit dynamic forces generated by the machinery, these cracks will
also be associated with structural deterioration due to vibration.
9.4.
CRACK TYPE (3) CRACK REACHING TO BOX-OUTS
Cracks, which run into any opening, box-out, projected/deflected parts and appear to
be penetrated to some depths. These cracks shall likely be associated with the
durability problem.
9.5.
CRACK TYPE (4) GENERAL CRACKS
General cracks on surface with or without a regular pattern, probably caused by lack
of compaction and corresponding settlement, shrinkage force (autogeneous, drying) or
thermal gradient (if it is located near the anchor bolts or so, refer to crack type (2)).
These cracks will reduce the concrete cover and resistance to chloride penetration
and potentially increase the risk of rebar corrosion. However, if the crack width is
narrow and crack depth is limited to surface, its effect on the durability is negligible
and thus considered not to be a technical problem, but might be a problem in terms of
aesthetics.
9.6.
CRACK TYPE (5) HAIRLINE CRACKS
Hairline cracks, of which width is not more than 0.3 mm, are shallow surface cracks in
most of the cases and have negligible effects in terms of durability, and not a technical
problem, but might be a problem in terms of aesthetics.
T-4.234.073 Rev. C
PAGE 13 of 18
Q A T A R
9.7.
Doc. Title
GAM-MTS-CIV-GTL-011
Date
30.03.2008 REV. F
SELECTION OF SUITABLE CRACK REPAIR METHOD
All the cracks are to be logged photographed jointly inspected by Company and
Contractor's Engineers and Repair is to be done as per following procedure. The
following three types of crack repair method or no action shall be applied depending
on the nature of each crack.
9.8.
METHOD (A) EPOXY RESIN INJECTION
This method is to inject low viscosity epoxy resin (having bonding feature) into the
crack with low pressure.
This method shall be applied for cracks, which require structural bonding in order to
eliminate the risk potentially threatening the structural integrity. Types of cracks fall in
this category are types (1) and (2) cracks on the concrete structures, which are subject
to continuous dynamic load, or vibration.
If the crack width is more than 0.3mm under this condition, the crack is assumed to be
deep and this repair method (A) shall apply.
If the crack width is not more than 0.3 mm, it is not to be repaired basically (category
(D)). However, based on the properties of the crack, if the crack is estimated to widen
in the future, for example due to vibration effect, repair method (C) category may be
applied.
If the crack is judged to cause significant effects on structural performance, the epoxy
injection described here, i.e. repair method (A) shall be applied.
9.9.
METHOD (B) V-CUT AND REPAIR MORTAR
This method is to V-cut and to seal the crack with repair mortar.
This method shall be applied for cracks, which does not require structural bonding, but
require sealing in order to prevent potential chloride migration. Types of cracks fall in
this repair category are types (1), (2), (3) and (4) cracks and the width of the crack is
more than 0.3mm.
9.10.
METHOD (C) SURFACE APPLICATION OF REPAIR MORTAR
This method is to coat concrete surface with filler.

This method shall be applied for cracks, which require only sealing as the same, as
(B). Types of cracks fall in this repair category are types (1), (2), (3) and (4) cracks and
the width of the crack is not more than 0.3mm. This is only for aesthetics and where
vibration is expected.
In this range of width, the depth of the crack is, in most of the cases, limited to the
surface, and the expected length change in the vicinity of the crack in the future is not
large and could be withstood by the repair mortar applied at the surface.
T-4.234.073 Rev. C
PAGE 14 of 18
Q A T A R
Doc. Title
GAM-MTS-CIV-GTL-011
Date
30.03.2008 REV. F
9.11. METHOD (D) NOT TO BE REPAIRED

Types of cracks fall in this category are type (5), which does not require structural
bonding, and the width of crack is not more than 0.3mm. This type of cracks is not to
be repaired.
The crack types and selection of crack repair methods explained above are
summarized in Fig. -1.
Fig. -1 Schematic Diagram of cracks Patterns and Repair Methods Classification
9.12. REPAIR METHODS

Repair methods shall be in accordance with manufacturer recommendation. For
further details of Product Data Sheet (PDS) and Material Safety Data Sheet (MSDS)
for the material to be used not be examined.
T-4.234.073 Rev. C
PAGE 15 of 18
Q A T A R
Doc. Title
GAM-MTS-CIV-GTL-011
Date
30.03.2008 REV. F
10. REPAIR OF HONEYCOMBS &SURFACE IMPERFECTIONS

10.1. MATERIAL
Fine mortar incorporating polyvinyl acetate (PVA)/Renderoc BF filler for filling
blowholes and minor honeycombs.
Renderoc SXtra - Shrinkage compensated Fine mortar incorporating polyvinyl
acetate (PVA)/Renderoc BF repair mortar for repair of major honeycombs and voids,
both are approved by Company and Contractor.
10.2. MINOR HONEYCOMBS

After completion of curing period, surface holes shall be inspected as per
T.13.376.358E Sec 3.24. Minor voids in below ground concrete shall have the
concrete surface fully coated with the specified concrete coating; brush application
shall be used to ensure full coating of the void surface. A minor void is defined as a
surface defect which is enclosed by a 50mm diameter circle within which the
concrete cover is not reduced by more than 10mm Minor voids in above ground
concrete shall be filled with fine mortar incorporating polyvinyl acetate (PVA)
Renderoc BF.
Substrate surface shall be cleaned, roughened to remove loose particles and sound
concrete shall be exposed. The area of application shall be free from dust, loose
particles, oil, grease and any other contamination.
All application with Renderoc BF shall be as per manufacturers technical data. Mix
proportions shall be ensured during process. Mixing Water for Renderoc products
shall be as per Clause 3.13 of T-13.376.358.The quantity of water added to dry
Renderoc material shall comply with Manufacturers Recommendations.
As soon as the mortar starts to set, the surface shall be smoothened to a final finish.
The surface shall be cured as per manufacturers technical data.
10.3. MAJOR HONEYCOMBS

After removal of forms, surface holes shall be inspected and major honeycombs,
voids and defective concrete shall be marked and substrate preparation shall be
done, only after full curing completed accordance with T-13.376.358E. Approval will
be taken from the client for repair. The particular area shall be repaired by Renderoc
SXtra and then covered by polyethylene sheeting, taped down at the edges. After
Rendoroc SXtra finally sets one day after repair- polyethylene sheeting shall be
removed and curing shall be continued as usual for the whole structural member.
Substrate surface shall be clean and free from dust, loose particles, oil, grease and
any other contamination.
T-4.234.073 Rev. C
PAGE 16 of 18
Q A T A R
Doc. Title
GAM-MTS-CIV-GTL-011
Date
30.03.2008 REV. F
Honeycombs or otherwise defective concrete shall be outlined with a minimum 10mm

saw cut and such concrete shall be removed to sound concrete.
If the defective concrete extends to reinforcement, corroded reinforcement shall be
fully exposed in the repair area, which may require further break out of concrete
beyond the original repair area. A clear gap of at least 20mm shall be created behind
the rear face of reinforcement, such that a gloved hand can comfortably reach behind
the main bars. Rebar shall be cleaned to a uniform bright condition by the use of a
blast media. Anti-corrosion primer shall be applied to reinforcement. Self sacrificing
anode shall be placed if Renderoc BF & Renderoc SXtra used.
The saw cut edge of the repair shall be roughened to provide a good mechanical key
at the substrate interface.
The substrate surface shall be soaked with clean water and excess water shall be
removed, leaving the substrate in saturated surface dry condition. Bonding agent
shall be applied.
Mix proportions shall be ensured during process as per Manufacturer's Instructions.
After mixing Renderoc SXtra, it shall be applied to the substrate by trowel or gloved
hand, thoroughly compacting on to the primed substrate.
Renderoc SXtra is finished by striking off with a straight edge and closing with a steel
or plastic float. Water can be drawn to the surface if overworking with the float
occurs, and an unsightly finish may result.
Damp sponges or plastic floats may be used to achieve a desired surface texture but
care should be taken not to overwork the surface. The surface shall be cured as per
manufacturers technical data.
10.4. CURING
Curing will be done as per Manufacturer recommendation.Renderoc BF generally
needs to be protected by polythene sheets .In Hot & windy climate shall be coated
with Nitocote PE 135.Nitocote PE 135 need not removed for further surface coating
as per Manufacturer recommendation. Curing with damped Hessian is to be done for
one day. This coating can be done after one day in wet damped surface also.
T-4.234.073 Rev. C
PAGE 17 of 18
Q A T A R
Doc. Title
GAM-MTS-CIV-GTL-011
Date
30.03.2008 REV. F
11. QUALITY ASSURANCE

A Quality Assurance System will be operated conforming to related standards.
Controls and checks will be established and documented in Concrete Repair form GAM-QCR-QAC-GTL-010.Repaired surface Inspection will be offered to client. All
deficiencies will be logged, photographed and repaired. Repair of concrete will be
Hold point in ITP T.4.234.075. Separate Repair Log sheet will be maintained.
12. ATTACHMENTS
JSA
RENDEROC BF
RENDEROC SXTRA
NITOCOTE PE 135
REPAIR LOG
MASTERFLOW 648 CP
COATING LETTER
GAM-QCR-QAC-GTL-010
T-4.234.073 Rev. C
PAGE 18 of 18

001-PQP Substation Crack Repair Plan PDF

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Pearl GTL

Purchase Order Number:

Contractor Project No:

QATAR SHELL GTL PROJECT (PEARL)

Ready for Construction

Issued for Company comments

Issued for Review

Issued for Internal Review

Prepared Checked Approved

SUBSTATION CRACK REPAIR PLAN

Gama Qatar Co. W. L. L.

Project Document Number: T- 4.234.581

1. SUB STATION TIE BEAM CRACK LOCATIONS

2. METHOD STATEMENT FOR REPAIR OF CONCRETE WORKS

Shell Project No: HP-3000-QAT

Contractor Project No:

Project Document Number: T- 4.234.073

GAMA QATAR CO. W. L. L.

METHOD STATEMENT FOR REPAIR OF CONCRETE WORKS

SEE NEXT PAGE

Unit: SEE NEXT PAGE

PCWBS: SEE NEXT PAGE

Status of Submission (tick applicable box before submission)

PURCHASER AREA BELOW

Contractor Name: LINDE

Contractor Doc. No: GAMAC-0100-C-PC 1006

Review Code and Status

Comments As Noted. Incorporate Comments, Revise

REJECTED. Incorporate Comments, Revise and

Not Reviewed. Work May Proceed.

Contractor Rev no: 4.0

Purchase Order Number:

Contractor Project No:

QATAR SHELL GTL PROJECT (PEARL)

Ready For Construction

Ready For Construction

Ready For Construction

Issued for Company comments

Issued for Review

Issued for Internal Review

Prepared Checked Approved

METHOD STATEMENT FOR REPAIR OF CONCRETE

Gama Qatar Co. W. L. L.

Project Document Number: T-4.234.073

Site Manager ____________________________________________________________________ 8

Civil Works Manager_____________________________________________________________ 8

Work Supervisor ________________________________________________________________ 8

QA/QC Officer / Inspector ________________________________________________________ 9

EQUIPMENT & MANPOWER __________________________________________________ 10

METHOD OF EXECUTION ____________________________________________________ 11

Pre-Commencement Works _____________________________________________________ 11

Start of repair __________________________________________________________________ 11

Extend of Repair _______________________________________________________________ 11

Technical Description of Crack Type _____________________________________________ 13

Crack Type (2) Crack near the anchor bolts _____________________________________ 13

Crack Type (3) Crack reaching to box-outs______________________________________ 13

Crack Type (4) General cracks _________________________________________________ 13

Crack Type (5) Hairline cracks _________________________________________________ 13

Selection of Suitable Crack Repair Method _______________________________________ 14

Method (A) Epoxy resin injection_______________________________________________ 14

Method (B) V-cut and Repair Mortar ____________________________________________ 14

Method (C) Surface application of Repair Mortar ________________________________ 14