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Pearl GTL

Project
Shell Project No: HP-3000-QAT
Project Document Number: T- 4.234.545

Purchase Order Number:

2MH127

Tag/Item Number(s):

N/A

Unit(s):

ASU

PCWBS:

LINDE ENGINEERING

Contractor Project No :
Project Rev.: A

Page 2 of 9

5887

QATAR SHELL GTL PROJECT (PEARL)


C2 AIR SEPARATION UNITS CONSTRUCTION

26.01.2008

Ready For Construction

SB

UA

MC/ZG

RFC

26.11.2007

Issued for Company Comments

IU

UA/IO

MC/ZG

ICC

Issued for Review

MS

MC

ZG

IFR

Issued for Internal Review

MS

MC

ZG

IIR

GAMA
Rev.
No.

Project
Rev
No.

Date

Prepared Checked Approved


By
By
By
ORIGINATOR

Description

Status

Document Title:

PROCEDURE FOR GROUTING WORKS


LINDE ENGINEERING AG
Document No.

Contractor

Gama Qatar Co. W. L. L.

LOC470
GAM

PRO

QAC

GTL

024

Org.
Code

Doc.
Type

Disc.
Code

Geogr.
Area

Seq.
No

Rev.
No

Project Document Number: T-4.234.545

Vendor Code

Rev No: A

Q A T A R

Doc. Title

GAM-PRO-QAC-GTL-010 Rev. D
Quality Control Procedure for Grouting

Date

26.01.2008

TABLE OF CONTENTS
1.

SCOPE ________________________________________________________________________5

2.

PURPOSE _____________________________________________________________________5

3.

REFERENCES _________________________________________________________________5

4.

DEFINITIONS _________________________________________________________________6

5.

RESPONSIBILITIES ____________________________________________________________6

6.

PROCEDURE __________________________________________________________________7

7.

ATTACHMENT _________________________________________________________________8
GAM-QCR-QAC-GTL-025 : Grout Pour Card _______________________________________________8

T-4.234.545 Rev. A

Page 4 of 9

Q A T A R

Doc. Title

GAM-PRO-QAC-GTL-010 Rev. D
Quality Control Procedure for Grouting

Date

26.01.2008

1. SCOPE
This Quality Control procedure defines the extent of inspection and testing to be carried out
related to grouting activity. Cementitious grout shall be used for all steel & precast & beams
bases.

2. PURPOSE
The purpose of this Quality Control Procedure is to detail all inspection and testing in order to
verify that grouting works conforms to project requirements. This procedure shall be read in
conjunction with other related procedures where grouting activity is an integral part thereof.

3. REFERENCES
DEP-34.19.20.31

: Reinforced Concrete

T- 4.234.076

: MS for Grouting

DEP-31.19.00.10

: For Grouting Rotating Equipment

DEP-34.09.20.31

: For Steel Structure

T-4.184.248

: Specification For Grouting

ASTM C109

: Compressive Strength of Hydraulic-Cement Mortars

ASTM C156

: Test Methods for Water Retention by Concrete curing


Material

ASTM C531

: Linear Shrinkage and Coefficient of Thermal Expansion of


Chemical-Resistant Mortars and Monolithic

ASTM C579

: Compressive Strength of Chemical-Resistant Mortars, Grout,


and Monolithic Surfacing

ASTM C827

: Change in Height of Early Ages of Cylindrical specimens from


Cementations Mixtures

ASTM C1107

T-4.234.545 Rev. A

: Standard Specification for Packaged Dry Hydraulic Cement


Grout (Non-shrink)
Page 5 of 9

Q A T A R

Doc. Title

GAM-PRO-QAC-GTL-010 Rev. D
Quality Control Procedure for Grouting

Date

26.01.2008

4. DEFINITIONS
Company

QSGTL and/or its PMC

Contractor

Linde Engineering AG

Sub Contractor

GAMA QATAR Co. W.L.L

Contract

QSGTL Pearl Plant-C2 ASU Construction Works

QCE

Quality Control Engineer

QCI

Quality Control Inspector

5. RESPONSIBILITIES
The Site Engineer/Supervisor shall be responsible for the following:

Ensure that the work is carried out in accordance with project specifications,
drawings and related QCPs and ITPs.

Ensure that the preceding activity was completed and approved for grouting works.

Ensure that all parties required to carry out inspection and/ or test are informed as
to the program of the works and the inspection and testing requirement.

Ensure hat all preparations have been made as to the execution of the grouting
activity.

QCE (Civil) shall be responsible for the following:

T-4.234.545 Rev. A

Ensure that all other discipline have been inspected and approved for the grouting
activity.

Review all relevant documentation and ensure that all activities related to grouting
works are documented, inspected and approved by CONTRACTOR and
COMPANY.

Page 6 of 9

Q A T A R

Doc. Title

GAM-PRO-QAC-GTL-010 Rev. D
Quality Control Procedure for Grouting

Date

26.01.2008

QCI (Civil) shall be responsible for the following;

Ensure that he fully aware of the grouting activity programmed.

Ensure he attends inspection in a timely manner and records results the result of
inspection on appropriate forms.

Ensure that the grouting work conform to the project requirements.

6. PROCEDURE
o

The Site Engineer/Supervisor will raise Request for Inspection (RFI), as required and
initial /prepare the necessary documents related to the activity (Grout Pour Card, Survey
Reports, etc.) and submit to Quality Department prior to grouting work.

Ensure that all grout materials are approved by Company / Contractor prior to installation.

Grout shall be installed after the final equipment alignment is completed and approved by
Company.

Grouting works shall not be carried until preparation have been completed and approved
by CONTRACTOR and COMPANY.

The type of grouting material shall be carefully checked and verified to ensure the correct
type of material is used as required in the drawings and Project Specification T-4.184.248
for Grouting.

Surface preparation of item to be grouted shall be carefully checked and verified from
each particular grouting material to ensure proper preparation before grouting.

Mixing shall be homogenous.

Grout Pour Card shall be used for grouting activities.

Mixing, placing and temperature of grouting shall be in accordance with the materials
manufacturers data sheet.

T-4.234.545 Rev. A

Page 7 of 9

Q A T A R

Doc. Title

GAM-PRO-QAC-GTL-010 Rev. D
Quality Control Procedure for Grouting

Date

26.01.2008

7. ATTACHMENT
GAM-QCR-QAC-GTL-025 : GROUT POUR CARD

T-4.234.545 Rev. A

Page 8 of 9

C2-ASU PROJECT
GAMA QATAR
GROUT POUR CARD(PRE/POST POUR)

Form No: GAM-QCR-QAC-GTL-025

Inspection Gr.:

ITP No.:

Laboratory:

Record No:

Date:

TAG NO.:
DESCRIPTION:
TYPE OF GROUT:
GAMA/T Const.

Item
No.

1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0
12.0
13.0

LOCATION:
DRAWING:
QUANTITY OF GROUT:

TYPE OF ACTIVITY

Signature

Date

GAMA/T - QC
Signature

Date

CONTRACTOR
Signature

Date

Setting Out
Concrete Surface Preparation
Equipment / Surface Alignment
Formworks
Isolation Joint
Metal Surface Preparation
Mixing / Placing / Finishing of Grout (1)
Curing of Grout (1)
Removal of Shims
Mixing / Placing / Finishing of Grout (2)
Curing of Grout (2)
Sealant to Isolation Joint
Final Inspection

Remarks:
Full Name/Signature/Date
GAMA QATAR

CONTRACTOR

COMPANY

COMPANY(*)
Signature

Date

REMARKS