Beruflich Dokumente
Kultur Dokumente
STUDENT
QUIZZES
BCP BHL
8/08/02
-2-
Student Materials
BCP BHL
8/08/02
-3-
Student Materials
Radiator cap
Water separator
Thermostat
Turbocharger
Starter
II. Directions Modified True / False: If question is false circle word or word that makes statement
incorrect and replace with word(s) to make statement correct.
1. A start aid coil (thermal starting aid/air inlet heater)is used instead of ether for cold weather
starting.
2. The Fuel Shut-off Solenoid on the D Series turns the fuel supply to the internal transfer
pump on or off.
3. A cold start advance solenoid is used to reduce white smoke at startup.
4. Kerosene in the diesel fuel will not effect torque converter stall rpm.
5. The turbocharged engine also requires an engine oil cooler.
6. With the thermostat working correctly and the machine warmed up, the temperature in the
bottom tank of the radiator should be higher than in the top tank.
BCP BHL
8/08/02
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Student Materials
2. List the schematic grid locations and the machine silhouette number or letter for the loader neutral
switch?
grid location
part number
5. The 3E3382 connector at schematic coordinates F-4 which is part of the front dash control is a:
a. plug
b. receptacle
c. none of the above
6. Tthe above part of the connector has:
a. pins only
b. sockets only
c. a combination of pins and sockets
d. none of the above
7. What does 308 CR6 YL-18 mean?
a. A 22 gauge yellow wire used for the Key Switch Run circuit. The wire is the number 6 wire of
harness 167-3702.
b. A 18 gauge yellow wire used for the Key Switch Run circuit. The wire is the number 308 wire
of harness 183-4492.
c. A 18 gauge yellow wire used for the Key Switch Run circuit. The wire is the number 6 wire of
harness 167-3702.
BCP BHL
8/08/02
-5-
Student Materials
b. Description
9. What is the flash code and CID-FMI for a Transmission Speed 3 Solenoid Short to Battery?
a. Flash Code
b. CID-FMI
Part No.:
Description:
Letters:
Part No.:
Description:
13. What is the part number of the receptacle and the plug for CONN 46?
receptacle
plug
14. What does MP-C4 represent for CONN 46?
a. Connector number 4 of the 179-9336 harness assembly
b. Connector number 4 of the 179-7998 harness assembly
c. C4 of the 179-9336 harness assembly
d. none of the above
14. What does MOM represent on the Dead Engine Lower Switch?
BCP BHL
8/08/02
-6-
Student Materials
TP1
TP2
START
SWITCH
R
C
S
B
OFF
ON
ST
TP3
TP4
TP7
TP6
STARTER
MOTOR
TP10
POS NEG
POS NEG
TP5
BATTERIES
1. When checking the battery voltage at TP10 and TP7, an acceptable reading for a good battery is:
a) 12.0 volts or above
b) 12.4 volts or above
c) 24 volts or above
d) 24.8 volts or above
2. When cranking, what is the maximum allowable voltage drop checked from TP10 to TP6:
a) .3 volt
b) .5 volt
c) 12.4 volts or above
d) none of the above
3. With the key start switch in the RUN position what is the maximum voltage drop from TP6 to TP4?
a) .4 volt
b) .8 volt
c) 12.4 volts or above
d) none of the above
BCP BHL
8/08/02
-7-
Student Materials
Quiz: Transmission
I. Directions Modified True / False: If question is false, underline or circle the words or word that
make the statement incorrect and replace with word(s) to make statement correct.
1. On the standard transmission, the control valve is used to control direction and speed.
2. If the FORWARD clutch pressure is within specification and the REVERSE clutch
pressure is too low and not within specification, check the relief valve spring.
3. The torque converter inlet relief valve controls the maximum oil pressure to the torque
converter.
4. The autoshift transmission provides automatic shifting between 4th and 5th gear
FORWARD in the Manual Mode.
5. The standard transmission requires the use of ET for troubleshooting.
5
C
F
D
7
AWD
1
B
G
A
TRANSMISSION
LUBE
BCP BHL
8/08/02
-8-
Student Materials
can be checked.
can be checked.
A.
B.
C.
D.
E.
F.
5. If pressures are checked at points 3 and 6, which pressure should be higher with the machine in
FORWARD?
3
6
BCP BHL
8/08/02
-9-
Student Materials
3. In the Autoshift mode, the operator selects the _____________ the machine can go in.
a. the direction
b. the highest gear
c. the direction and the highest gear
4. In the Autoshift mode, FIRST gear enabled, gear shift selector in THIRD FORWARD, without
operator input, which gears are available?
5. In the Autoshift mode, FIRST gear disabled, gear shift selector in FOURTH FORWARD, without
operator input, what gears are available?
BCP BHL
8/08/02
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Student Materials
6. In the manual mode, FIRST gear disabled, what gears are available?
7. With the Ride Control Switch in the automatic mode, the autoshift transmission ECM activates the
Ride Control.
a. True
a. False
8. What happens to the autoshift transmission if the speed sensor fails?
a. Returns to the machine to neutral
b. Downshifts over a period of time to FIRST gear.
c. Switches to MANUAL mode.
d. Leaves pieces of broken transmission on ground.
BCP BHL
8/08/02
- 11 -
Student Materials
A Brakes
B Inboard planetaries
C Front wheel drive clutch
D Differential lock
E Torque converter
F Compensation valve
II. Modified True / False. If question is false circle word or word that makes statement incorrect and
replace with word(s) to make statement correct.
1. D Series brakes are mechanically engaged.
2. D Series rear axles have brake inspection ports.
3. D Series brakes require pull rod (actuator rod) adjustments.
4. D Series feature a hydraulic brake reservoir.
5. D Series feature a mechanical drive line parking brake.
BCP BHL
8/08/02
- 12 -
Student Materials
Makeup valve
Secondary resolver
Swashplate
Bias piston
Primary resolver
Torque limiter
BCP BHL
8/08/02
- 13 -
Student Materials
II. Directions: The following are true or false. Enter T for true and F for false. If false, circle the
word or words that make the statement false and replace with a word or words that make the statement
correct.
1. The difference in pressure between pump supply pressure and signal pressure is called
margin pressure.
2. Margin Pressure is usually higher than Low Pressure Standby.
3. On "D" Series machines maximum system pressure is checked at the signal pressure tap.
4. To check low pressure standby the engine should be at low idle.
5. With dynamic bleed steering, if pressure is checked at the signal line tap, the gage should
read 0 kPa (0 psi).
6. All implement control valves with a pressure reducing valve in them limit the pressure
drop across the directional control spool to the value of the pressure reducing valve
spring.
7. If margin pressure is 2280 kPa (330 psi) and the implement sends a signal of 6900 kPa
(1000 psi) the pressure reading on the pump supply pressure tap should be 9180 kPa
(1330 psi).
8. When operating 2 implements at the same time, the implement with the higher work port
pressure will have its flow needs met first if the pump cannot meet total system flow
needs
9. If margin pressure is set too low machine cycle times will be slower.
10. The steering circuit has flow priority over the loader lift circuit.
11. The torque limiter requires two separate pressure adjustments in order to provide the dual
settings.
BCP BHL
8/08/02
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Student Materials
BCP BHL
8/08/02
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Student Materials
BCP BHL
8/08/02
Student Materials
1. When the engine is cold, the temperature regulators direct PREVENTS the flow of coolant
to the radiator and prevents DIRECTS the flow of coolant back to the water pump.
2. An increase in cooling system pressure will lower RAISE the boiling point of the coolant.
3 Rate of heat transfer is measured by the specific heat properties of a given liquid.
4. Water with a high chloride concentration DISTILLED WATER is best for cooling system
usage.
5. Coolant conditioner is not IS necessary in cooling systems that use distilled water.
7. When filling the cooling system, never fill faster than 5 gallons per minute.
9. When measuring the temperatures in the cooling system, the temperature in the radiator top
tank should be below the coolant boiling point.
10. The temperature of the water pump outlet must be approximately 8o to 20oF above
BELOW the temperature in the radiator top tank.
11. The most common cause of engine overcooling is temperature regulators stuck
closed.OPEN
12. High sulfur fuel will cause increased engine wear during overcooling when the operating
temperature is below 175oF
13. Caterpillar Extended Life Coolant (ELC) or a commercial ELC that meets the Caterpillar
specification (EC-1) is the preferred antifreeze to use in Cat engines.
14. Commercial coolant/antifreeze that only meets the ASTM D3306 specification is NOT
acceptable for use in Caterpillar engines.
15. The service life for the Caterpillar Extended Life Coolant (ELC) is for 5000 6000 hours.
16. Caterpillar Extended Life Coolant (ELC) does not require a frequent addition of a
Supplemental Coolant Additive (SLC) only an extender needs to be added at 3000 hours or
every two years.
17. The effectiveness of the Caterpillar Extended Life Coolant (ELC) is reduced is it is mixed
with other types of antifreeze such as Caterpillar (DEAC)
BCP BHL
8/08/02
- 17 -
Student Materials
1 and 4
2 and 6
1 and 6
2 and 4
f. Machine running in SECOND FORWARD, FIRST gear disabled, downshift switch pressed:
3 and 4
3. In the Autoshift mode, the operator selects the _____________ the machine can go in.
a. the direction
b. the highest gear
c. the direction and the highest gear
4. In the Autoshift mode, FIRST gear enabled, gear shift selector in THIRD FORWARD, without
operator input, which gears are available?
FIRST, SECOND, THIRD, FOURTH, FIFTH
5. In the Autoshift mode, FIRST gear disabled, gear shift selector in FOURTH FORWARD, without
operator input, what gears are available?
SECOND, THIRD, FOURTH, FIFTH
BCP BHL
8/08/02
- 18 -
Student Materials
6. In the manual mode, FIRST gear disabled, what gears are available?
FIRST, SECOND, THIRD, FOURTH
7. With the Ride Control Switch in the automatic mode, the autoshift transmission ECM activates the
Ride Control. True or False
8. What happens to the autoshift transmission if the speed sensor fails?
a. Returns to the machine to neutral
b. Downshifts over a period of time to FIRST gear.
c. Switches to MANUAL mode.
d. Leaves pieces of broken transmission on ground.
Service Training
STUDENT
REFERENCE
MATERIALS
ENGINE
Service Training
STUDENT
REFERENCE
MATERIALS
POWER TRAIN
Service Training
STUDENT
REFERENCE
MATERIALS
ELECTRICAL SYSTEM
Service Training
STUDENT
REFERENCE
MATERIALS
Service Training
STUDENT
REFERENCE
MATERIALS
MISCELLANEOUS