P R O D U C T C ATA L O G U E

W E L D I N G A N D P L A S M A C U T T I N G A U TO M AT I O N

07/2013

www.magmaweld.com

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NON STOP WELDING & CUTTING

Welders desire their welding electrodes and machines not

to let them down while they carry out their art while factories
desire their production to be maintained uninterruptedly.
Based on this awareness, we have redefined the Welder's
Confidence Source in a much larger scope in order to meet
requirements of welders.
We have brought a new energy to the world of welding by
combining our Magmaweld brand, which we have created
based on the inspiration of resemblance between the
welding arc and the natural energy source of MAGMA at the
core of our planet, with our strong arc technologies of many
years. Even though Magmaweld is a young brand, the
background of experience and knowledge behind it dates
back to 1957. During those years, Oerlikon Kaynak
Elektrodlar ve Sanayi A.. had started production of coated
electrode by the license obtained from the Swiss based
Oerlikon Schweisstechnik AG, and without being satisfied
with this, it constantly developed new products by means of
the R&D unit it had established and eventually put an end to
the technological dependence on foreign sources years
ago. Our factories today have a full knowledge of
formulation and production technologies of all welding
consumables like coated electrodes, cored wires and
submerged arc welding powders and welding machines
technologies, in addition to this they constantly develop and
include in our production program ever new products in line
with the developments in the welding industry.

Leading the way in many respects in this context in Turkey,

our company continues to be the welders' most reliable
assistant and manufacturers' trouble-free income source
with its new products like the latest Cored Wires and high
strength Magma Sepet. All our products are inspected
according to international and national standards and many
products are certified and periodically inspected by
international and national certification bodies like CE, TV,
DB, CWB, ABS, BV, RINA, DNV, GL, LR, RMR and TL in
line with the market requirements. A welder is competent for
his duty and welding is an art. Functionality of the electrode
and of the welding machine is not to create problems for the
welder. While the young Magmaweld works with innovative
solutions as an apprentice for the welder in uninterrupted
welding, it also fulfils its social responsibilities by means of
the year-round welders' courses it opens and by material
and training support it provides for many training establishments
by making use of the knowledge accumulation and experience of
more than half a century of Oerlikon.
Magmaweld is a brand offering uninterrupted welding solutions
by means of its past experience and by innovative,
environment-friendly and energy efficient products. Main target
of Magmaweld is to allow welders to have break only when they
desire to do so. It is always easy to contact with Magmaweld,
Magmaweld products are readily available everywhere, an
authority to solve your problems is always available at
Magmaweld, you receive affordable and fast after-sale
services.

Welding Machines and Automation Factory

Welding Consumables Factory

Organize Sanayi Blgesi 2. Ksm - MANSA

Organize Sanayi Blgesi 5. Ksm - MANSA

www.magmaweld.com

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CONTENTS
COLUMN - BOOM SYSTEMS
CBS-2
CBS-3
CBS-4
CBS-5
Column-Boom system Examples

TURNING BEARINGS

1
1
1
1
1
2

CRD / CRI 5 T
CRD / CRI 10 T
CRD / CRI 15 T
CRD / CRI 30 T
CRD / CRI 60 T
CRD / CRI 100 T
CRD / CRI 120 T

3
3
3
3
3
3
3

BIAXIAL AC POSITIONER

HR500
HR1000
HR3000
HR5000

LINEAR WELDING SYSTEMS

MLW-07
MLW-10
MLW-13
MLW-16
MLW-19
MLW-25
MLW-30

CIRCULAR WELDING SYSTEMS

4
4
4
4

5
5
5
5
5
5
5
5

LSP-60

LSP-130

CNC CUTTING STANDS

MAGMACUT DD
MAGMACUT COMPACT
HPR130XD (PLASMA POWER SOURCES)
HPR260XD (PLASMA POWER SOURCES)
HPR400XD (PLASMA POWER SOURCES)
POWERMAX45 PLASMA CUTTING MACHINE
POWERMAX65 PLASMA CUTTING MACHINE
POWERMAX85 PLASMA CUTTING MACHINE
POWERMAX105 PLASMA CUTTING MACHINE

8
9
9
10
10
10
10
10
10
10

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COLUMN-BOOM SYSTEMS

MODEL: CBS

Magma (Light Series) Column & Boom Systems (CBS), offer

an alternative solution to circular and linear welding
operations. It enables the opportunity for high and long range
welding applications. The column can rotate 360o around its
own axis. Therefore, it provides a complete circular control
over the process.
Movements along the axis are controlled by limit switches. All
the cables are protected by cable tubes. Boom movement is
balanced with a counter weight. Vertical axis boom
movements are supported by highly secured chain and gear.
Column & Boom System Options:
Movement on rail sliding system
Welding line tracking system
Powder collection and air drying units for subarc welding
systems
Boom end operator seat

Technical Features
Models
Effective Working Length

CBS 3x3

CBS 4x4

CBS 5x5

Boom Height (A) Rail Motion

mm

1120-4120 1120 -5120 1120-6120

Boom Height (A) With Fixed Platform

mm

970-3970 970-4970 970-5970

Boom Elongation (B)

mm

945-3945 945-4945 945-5945

Total Height (C) Rail Motion

mm

5440

6440

7440

Total Height (C) With Fixed Platform

mm

5300

6300

7300

m/min

200

150

100

200

150

100

Lifting Speed
Amount of
Load

Boom Front End (max.)

Kg

Boom Rear End (max.)

Boom Linear Motion Speed (max.)

m/min

Fixed Platform

Application Areas
Wind Turbine Fabrications
Pressure Tank Manufacturing
Pipe Production Lines

Movable Platform on Rail

1

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COLUMN-BOOM SYSTEM EXAMPLES

Welding on Roller and Support

Circular and Axial Internal Welding

Circular and Vertical Welding on Turning Table

Circular and Axial External Welding

Welding on Positioner

Double Torch Welding

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TURNING BEARINGS

MODEL: CRD / CRI and SRD / SRI

Magma rotator bearings are designed such as to endure

severe working conditions to turn work pieces weighing from
5 tons to 120 tons.
Polyurethane coated rollers are used in all models. Thus,
vibrations likely to occur during the process are avoided.
Rail skid systems and manual or motorized roller
inter-distance adjustment options are offered optionally along
with the rotator bearings based on requirements.
They are suitable for use especially in the manufacturing
fields like pressure vessels, pipes and wind turbines.

CRI

CRD

SRI

SRD

Technical Features
Model

Supporting Capacity
per Bearing
(tons)

Min. Work Piece Dia.

(mm)

Max. Work Piece Dia.

(mm)

Tangential Speed
(mm/min.)

Rotator Material

CRD / CRI 5T

2.5

165

4250

62 - 618

PU

CRD / CRI 10T

165

4250

102 - 1020

PU

CRD / CRI 15T

7.5

225

5000

114 - 1137

PU

CRD / CRI 30T

15

469

7500

130 - 1300

PU

CRD / CRI 60T

30

469

7500

130 - 1300

PU

CRD / CRI 100T

50

469

7500

130 - 1300

PU

CRD / CRI 120T

60

469

7500

130 - 1300

PU

SRD / SRI 5T

2.5

500

4500

130 - 1300

PU

SRD / SRI 10T

500

4500

130 - 1300

PU

SRD / SRI 15T

7.5

500

4500

130 - 1300

PU

SRD / SRI 30T

15

500

4500

130 - 1300

PU

SRD / SRI 60T

30

900

6100

130 - 1300

PU

SRD / SRI 100T

50

1000

7800

130 - 1300

PU

SRD / SRI 120T

60

1000

7800

130 - 1300

PU

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BIAXIAL AC POSITIONER

MODEL: HR

Magma HR positioner systems are designed to position work pieces weighing from 500 kg to 5000 kg on two axes.
Pivoting and forward and backward motion of the table is easily achieved by means of a 6 m long cable remote control.
T slots are provided on the table for ease of mounting.

Technical Features
Model

HR500

HR1000

HR3000

HR5000

Maximum Loading Capacity

kg

500

1000

3000

5000

Turning Torque

Nm

1500

3000

9000

15000

Tilting Torque

Nm

1500

3000

9000

15000

Eccentricity

mm

300

300

300

300

Centre of Gravity

mm

300

300

300

300

Turning Speed

mm/min

0.13-1.30

0.13-1.30

0.13-1.30

0.13-1.30

Tilting Angle

degrees

0-135

0-135

0-135

0-135

Tilting Speed

sec

41

70

60

113

Turning Motor

KW

0.37

0.55

1.10

1.50

Tilting Motor

KW

0.55

0.75

1.50

2.20

Power Supply

3 phase

380/400

380/400

380/400

380/400

V AC

24

24

24

24

mm

720

920

1220

1500

kg

740

1000

1500

2750

mm

860 x 1260 x 960

1100 x 1350 x 1000

1340 x 1620 x 1200

1540 x 1720 x 1250

Voltage of Control
Table Diameter ( D)
Weight
External Dimensions (WxLxH)

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LINEAR WELDING SYSTEMS

MODEL: MLW

Magma Linear welding systems are designed for butt joining of bended or flat plate sheet metals by means of linear joining
by MIG/MAG or TIG welding methods.
Uniform high quality welding seams are obtained in a trouble-free and continuous manner by means of this excellent
design combined with Oerlikon's experience in welding.
The compact-structured system is very easy to use.
Speed of the torch assembly moving on the precision-machined skid system can be adjusted and the assembly can
pneumatically move upwards and downwards.
Copper shoes are used in the system to remove the heat generated during welding and optional water cooling system is
offered as well.
The system has the advantage of receiving service from a single company as Magmaweld brand welding machines and
equipment are used in the system.
The entire system is covered by Oerlikon warranty.

Technical Features
Model

MLW-07

MLW-10

MLW-13

MLW-16

MLW-19

MLW-25

MLW-30

700

1000

1300

1600

1900

2500

3000

152

184

241

Length of Weld

mm

Material Thickness

mm

Minimum Piece Diameter ( D)

mm

Maximum Piece Diameter ( C)

mm

770

Torch Precision

mm

0.1

Weld Speed
External Dimensions (WxLxH)

1-6
67

86

108

mm/min
mm

133

Precisely adjustable between 100 to 1000.

800x1500x1750 800x1800x1750 800x2100x2350 800x2350x1750 900x2750x1850 900x3250x1850 1100x4200x2000

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CIRCULAR WELDING SYSTEMS

MODEL: LSP-60

Magma circular welding systems are designed to join circular parts in various positions by means of MIG/MAG and TIG
welding methods.
Uniform high quality welding seams are obtained in a trouble-free and continuous manner by means of this excellent design
combined with Oerlikon's experience in welding.
The compact-structured system is very easy to use.
The system, which offers possibility of welding the work piece in various positional angles through its flexible structure, is
excellently user friendly with its torch that can be fixed in any desired position and with its turning speed that can be precisely
adjusted.
The work piece is tightened pneumatically and all necessary safety measures are taken.
The system has the advantage of receiving service from a single company as Magmaweld brand welding machines and
equipment can be used in the system.
The entire system is covered by Oerlikon warranty.

Technical Features
Max. Loading Capacity (V/H)*

kg

60/30

rpm

0.15-1.50

degrees

0-90

Table Diameter

mm

320

Distance Between Table and Centre

mm

420

Max. Diameter of Work Piece Accepted

mm

300

300

mm

325 x 1100 x 675

Turning Speed
Tilting Angle

Max. Welding Curent

External Dimensions (WxLxH)
* V/H: Vertical / Horizontal

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CIRCULAR WELDING SYSTEMS

MODEL: LSP-130

Magma circular welding systems are designed to join circular parts in various positions by means of MIG/MAG and TIG
welding methods.
Uniform high quality welding seams are obtained in a trouble-free and continuous manner by means of this excellent
design combined with Oerlikon's experience in welding.
The compact-structured system is also very easy to use.
The system offers possibility of welding of the work piece in 7 different angles from horizontal position to vertical position.
The system, which offers possibility of welding the work piece in various positional angles through its flexible structure, is
excellently user friendly with its torch that can be fixed in any desired position and with its turning speed that can be
precisely adjusted.
The work piece is tightened pneumatically and all necessary safety measures are taken.
The system has the advantage of receiving service from a single company as Magmaweld brand welding machines and
equipment can be used in the system.
The entire system is covered by Oerlikon warranty.

Technical Features
Max. Loading Capacity (V/H)*

kg

130

d/dk

0.15-1.50

derece

0-90

Table Diameter

mm

320

Distance Between Table and Centre

mm

660

Max. Diameter of Work Piece Accepted

mm

350

300

mm

900 x 1300 x 1350

Turning Speed
Tilting Angle

Max. Welding Curent

External Dimensions (WxLxH)
* V/H: Vertical / Horizontal

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CNC CUTTING TABLES
Magma CNC cutting tables have a robust, easy to use structure with a long service life suitable for severe working
conditions.
Double-drive bridge system is used for a high precision.
High precision is guaranteed by using low vacuolar planetary gear reducers along with Mitsubishi AC servo motors and
drivers which operate by rack and pinion system.
Linear skid is used for transversal motion and train rail system is used for longitudinal motion (only in DD series).
Cutting quality and cutting precision is procured by using the best-of-class Hypertherm plasma power supplies and
Hypertherm equipment in our systems. (Automatic torch height control and starting height detection with Hypertherm
ArcGlide THC, magnetic torch impact prevention system with Hypertherm ArcGlide Breakaway Kit, Hypertherm CNC
system ...etc.)

MAGMACUT DD Series

MAGMACUT COMPACT Series

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CNC CUTTING TABLES
CNC Unit:
Microsoft Windows XP embedded
15 LCD touch-screen
Intel 2.5 GHz or greater
1GB RAM
80 GB or greater
RS232, RS485, RS422, Ethernet LAN, Hypernet or Usb Ports
Feature of locating the point of stoppage in case of a power
interruption
More than fifty ready-to-cut shapes
Automatic kerf adjustment possibility
Possibility of simulation on screen prior to cutting
Possibility to directly cut the drawings prepared by AutoCad
With Hypertherm True Hole technology support

Hypertherm PRONEST Piece Layout Software:

Effective automatic and manual shape layout feature
Feature of cutting precise holes with Hypertherm True
Hole technology
Feature of automatic cutting direction, sorting and tool
orientation
Automatic assignment of material based input and output
User defined material database and plate list composition
Input/output position arrangement possibility in the layout
Interactive and automatic plate breakdown feature
Automatic piece and production cost calculation feature
User defined material database and plate list
composition

Technical Features
Type of Stand
Model
Net Cutting Width (mm)

MAGMACUT DD

MAGMACUT COMPACT

2500DD

3000DD

4000DD

1500x3000

2000x4000

2500

3000

4000

1500

2000

3000

4000

2300

2704

Net Cutting Length (mm)

2 m and Multiples

Rail Span (mm)

3620

4120

5120

Total Width Including the Board (mm)

4535

5035

6035

Total Width Excluding the Board (mm)

3840

4340

5340

Total Length (mm)

Length of Stand + 2300 mm

Heigth (mm)

2520

Maximum Idle Speed (mm/min)

2500

2904

3865

4895
1582

12000

Mobile Board

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PLASMA POWER SUPPLIES FOR CNC CUTTING MACHINES

Technical Features
Models

HPR130XD
(30-130 Amp)

HPR260XD
(30-260 Amp)

HPR400XD
(30-400 Amp)

Black Sheet Cutting Capacity

Without Burr (mm)

16

32

38

Production Drilling (mm)

32

38

50

Separation Edge Starts (mm)

38

64

80

Stainless Sheet Cutting Capacity

Production Drilling (mm)

20

32

45

Separation Edge Starts (mm)

25

50

80

Aluminium Sheet Cutting Capacity

Production Drilling (mm)

20

25

38

Separation Edge Starts (mm)

25

50

80

Technical Features
Powermax45
(20-45 Amp)

Powermax65
(20-65 Amp)

Powermax85
(25-85 Amp)

Powermax105
(30-105 Amp)

12

19

25

32

19

25

32

38

Separation Edge Starts (mm)

25

32

38

50

Mechanised Drilling Capacity (mm)

10

12

16

22

Models

Suggested (mm)

10

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NOTES

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NOTES

Organize Sanayi Blgesi Manisa, Turkey

@
sales@magmaweld.com
+90 236 226 26 88
+90 236 226 26 89

07/2013

www.magmaweld.com