Beruflich Dokumente
Kultur Dokumente
1. Introduction
It is very difficult to establish the performance of a diesel engine
by just analysing one or a few symptoms, due to its complex
operating mode. For this reason, new techniques, tools and methods
are being constantly developed to perform rapid and reliable fault
diagnosis. Additionally, there are practical difficulties, in particular
the intrusive nature of most diagnostic techniques, lack of robustness
Vicente Macin Martnez is a Professor in the Department of Mechanical
Engineering at the Polytechnic University of Valencia, Spain. He gained a
PhD in Industrial Engineering at the same university in 1984. He has been
head of the Maintenance Line in CMT-Motores Trmicos since 1987.
E-mail: vmacian@mot.upv.es
Bernardo Tormos Martnez is Assistant Professor in the Department of
Mechanical Engineering at the Polytechnic University of Valencia, Spain.
E-mail: betormos@mot.upv.es
Pablo Csar Olmeda Gonzlez is Assistant Professor in the Department of
Mechanical Engineering at the Polytechnic University of Valencia, Spain.
E-mail: pabolgon@mot.upv.es
Ramiro Willy Peralta Ura studied Mechanical Engineering at the
Universidad May de San Andrs, Bolivia and gained a PhD in Industrial
Engineering from the Polytechnic University of Valencia in 2001.
E-mail: rperalta@mot.upv.es
The authors are members of the maintenance line in the CMT-Motores
Trmicos at Polytechnic University of Valencia. The main objectives of
this research area are focused on: design and development of integral
maintenance plans for transport fleets; development and optimisation of
engine fault diagnosis techniques: oil analysis, thermography, vibrations
and performance analysis; development of management tools and computer
aided maintenance and development and implementation of diagnosis
expert systems applied to predictive maintenance.
Address for enquiries: II Edificio de Investigacin, Camino de Vera s/n,
E-46022 Valencia, Spain. Tel: +34 96 387 76 50; Fax: +34 96 387 76 59;
E-mail: pabolgon@mot.upv.es
3. Experimental set-up
Figure 4 shows schematically the set-up used. The tests were
conducted on a four stroke, six cylinder, naturally aspirated direct
injection diesel engine, with a fuel pump mechanically regulated,
a displacement of 10,500 cm3 and a maximum power rating of
175 kW at 2000 rpm, used on a public transport vehicle.
4. Results
4.1 Thermal signature
Figure 5 shows the exhaust manifold configuration and the points
defined in the previous analysis.
Table 1 shows the characteristic values obtained under normal
working conditions for the tested engine.
4.2 Combustion faults
The air-fuel ratio is one of the most critical parameters that affect
the combustion processes, and by varying the amount of air and/or
7.1
7.2
Idle
Tmean(oC)
70.4
80.7
84.4
84.8
83.6
82
79.5
81.8
80
Tmax(oC)
73.3
83.8
87.9
90
87.3
84.8
81.5
84.7
83.3
Tmin(oC)
66.8
77.2
80.7
81.1
80
79.1
76.9
79.2
77.5
Tmax-min(oC)
6.4
6.5
7.2
8.9
7.3
5.7
4.5
5.5
5.8
est
2.2
2.6
2.4
1.6
1.3
1.4
1.4
%var
2.9
2.5
2.5
3.1
2.9
1.6
1.7
1.8
Maximum speed
Tmean(oC)
209.9
202.6
204.4
202.6
Tmax(oC)
213.9
210.6
212.6
211.4
Tmin(oC)
207.1
198.5
199.5
197.2
Tmax-min(oC)
7.9
5.1
8.7
9.6
6.8
12.1
13.1
14.2
est
2.3
1.9
1.5
2.5
2.6
3.3
3.8
%var
1.4
0.7
1.2
1.2
1.6
1.8
Infrared
thermography
Id l e
Max
Reduction in air
mass
Increase in the
amount of fuel
supply
Decrease in the
amount of fuel
supply
Unbalanced fuel
injector
Compression
leak