Beruflich Dokumente
Kultur Dokumente
DIGITAL COPIER
DP1600/2000/2500
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1. Transportation
When transporting/installing the copier, employ two persons and be sure to use the positions as
indicated below.
The copier is fairly heavy and weighs approximately 50 kg (110 lb), therefore pay full attention
when handling it.
4 portions
2. Installation
Be sure to use a dedicated outlet with AC 115 or 120V/15A (220V, 230V, 240V/10A) or more for its
power source.
Also provide proper ventilation as the copier emits a slight amount of ozone.
To insure adequate working space for the copying operation, keep a minimum clearance of 80
cm (32") on the left, 80 cm (32") on the right and 10 cm (4") in the rear.
After having installed the copier, be sure to push the carrying handles into the copier.
3. Service of Machines
Basically, be sure to turn the main switch off and unplug the power cord during service.
Be sure not to touch high-temperature sections such as the exposure lamp, the fuser unit, the
damp heater and their periphery.
Be sure not to touch high-voltage sections such as the chargers and the high-voltage transformer.
Be sure not to touch rotating/operating sections such as gears, belts, pulleys, fans, etc.
When servicing the machines with the main switch turned on, be sure not to touch live sections
and rotating/operating sections. Avoid exposure to laser radiation.
The breaker, door switch, fuse, thermostat, thermofuse, thermistor, etc. are particularly important
for safety. Be sure to handle/install them properly.
5. Cautionary Labels
During servicing, be sure to check the rating plate and the cautionary labels such as Unplug the
power cord during service, Hot area, Laser warning label etc. to see if there is any dirt on their
surface and whether they are properly stuck to the copier.
Regarding the recovery and disposal of the copier, supplies, consumable parts and packingm a terials, it is recommended to follow the relevant local regulations or rules.
7. When parts are disassembled, reassembly is basically the reverse of disassembly unless otherwise noted in this manual or other related documents. Be
careful not to reassemble small parts such as screws, washers, pins, E-rings,
toothed washers in the wrong places.
8. Basically, the machine should not be operated with any parts removed or disassembled.
9. Precautions Against Static Electricity
The PC board must be stored in an anti-electrostatic bag and handled carefully using a wristband,
because the ICs on it may become damaged due to static electricity.
Caution:
Before using the wrist band, pull out the power cord plug of the copier and make
sure that there is no uninsulated charged objects in the vicinity.
Caution:
Dispose of used batteries and RAM-ICs including lithium batteries according to the
manufacturer's instructions.
(Copies/min.)
Upper PFU
cassette
PFP
Upper Lower cassette
cassette
(with CM)
LCF
A4, LT
16
16
16
16
A4-R
12
12
12
12
LT-R
13
13
13
13
B4
11
11
11
11
LG
11
11
11
11
A3, LD
DP2000 series
Paper
supply
Paper
size
(Copies/min.)
Upper PFU
cassette
PFP
Upper Lower cassette
cassette
(with CM)
LCF
A4, LT
20
20
20
20
20
12
20
A4-R
16
16
16
16
12
16
LT-R
16
16
16
16
12
16
B4
14
14
14
14
12
14
LG
14
14
14
14
12
14
A3, LD
12
12
12
12
12
12
1-1
1600/2000/2500 SPECIFICATIONS
DP2500 series
Paper
supply
Paper
size
(Copies/min.)
Upper PFU
cassette
PFP
Upper Lower cassette
cassette
(with CM)
LCF
A4, LT
24.6
24.6
24.6
24.6
24.6
14
24.6
A4-R
19
19
19
19
14
19
LT-R
20
20
20
20
14
20
B4
16
16
16
16
14
16
LG
16
16
16
16
14
16
A3, LD
14
14
14
14
14
14
(Copies/min.)
Copy mode
Single-sided originals
Single-sided copies (Non sort)
Single-sided originals
Two-sided copies (Sort)
Two-sided originals
Single-sided copies (Sort)
Two-sided originals
Two-sided copies (Sort)
1 set
3 sets
5 sets
1 set
3 sets
5 sets
1 set
3 sets
5 sets
1 set
3 sets
5 sets
Duplexing
Bypass copy
Remarks
A3 - A5-R, FOLIO
LD - ST-R, COM
A3 - A5-R, FOLIO
LD - ST-R, COM
64 - 80 g/m2
17 - 21 lbs
1600/2000/2500 SPECIFICATIONS
1-2
Less than 7.9 seconds (A4/LT, the Upper cassette, 100%, original placed manually)
DP2000 series:
Less than 7.0 seconds (A4/LT, the Upper cassette, 100%, original placed manually)
DP2500 series:
Less than 7.0 seconds (A4/LT, the Upper cassette, 100%, original placed manually)
DP2000 series:
DP2500 series:
100%
Zooming:
50 - 200% in increments of 1%
25 - 400% in increments of 1%
(for DP2000/2500 series; with original cover)
Copy:
Printer:
Fax:
A4, A4-R, B5, B5-R, A5-R, LT, LT-R, ST-R: 100 sheets (with RADF)
B4, Folio, LG, Comp, A3, LD:
1-3
1600/2000/2500 SPECIFICATIONS
DP2000/2500 series
Standard
Standard + ADF
Standard + RADF
-----
DP1600 series
03-3
1600/2000/2500 SPECIFICATIONS
03-4
1-4
DP2000/2500 series
T-808
T-101-2
1.2 Accessories
Setup instructions
1pc.
Operators manual
1pc.
Setup report
Warranty sheet
CS card
Process unit
1pc.
Toner cartridge
1pc.
1pc.
1pc.
* Machine version
NAD: North America
MJD: Europe
AUD: Australia
ASD: Asia
SAD: Saudi Arabia
TWD: Taiwan
CND: China
1-5
1600/2000/2500 SPECIFICATIONS
1.3 Options
Original cover
KA-1600PC, KA-1600PC-N
KD-1009, KD-1009-N
MD-0101, MD-0101-N
MR-2012, MR-2012-N
MR-3011
MY-1015, MY-1015-N
MY-1017, MY-1017-N
(for DP2000/2500 series)
GH-1020, GH-1020-N
MJ-5001, MJ-5001-N
Offset tray
MJ-5002, MJ-5002-N
MY-1016, MY-1016-N
GA-1031
Memory kit
GC-1050, GC-1050-N
GD-1070
GF-1110
KK-1600
Finisher
(3) Supplies
Toner cartridge
1600/2000/2500 SPECIFICATIONS
1-6
Original cover
KA-1600PC, KA-1600PC-N
Job separator
(JSP) (Inner Type)
MJ-5001, MJ-5001-N
DP1600/2000/2500
GH-1010, GH-1010-N
(for DP1600 series)
GH-1020, GH-1020-N
(for DP1600/2000/2500 series)
Memory kit
GC-1050, GC-1050-N
3rd cassette
Relay board
2nd cassette
NCU
board
LCF
(for DP2000/2500 series)
Paper size: A4/LT
Operation
panel
4th cassette
01-05-01
Fig. 1-5-1
1-7
1600/2000/2500 SPECIFICATIONS
12
10
11
9
13
43
44
45
15
16
21
46 47
14
22
24
18
23
19
20
17
25
42
26
27
28
29
41
30
33
40
39
2-1
38
32
49
31
48
37 36 35
34
ADF glass
39
Original glass
40
Carriage 1
41
LSU stay
Carriage 2
42
Exposure lamp
43
Duct lower
Reflecting mirror 1
44
Reflecting mirror 2
45
Duct upper
Reflecting mirror 3
46
Duct front
CCD unit
47
Toner cartridge
10
48
11
Shading sheet
49
12
Wire F
13
Exit cover
14
Scraper
15
16
Exit roller
17
Fuser unit
18
Separation claw
19
Pressure roller
20
Cleaning roller
21
Heat roller
22
Heater lamp
23
Heater thermofuse
24
25
Process unit
26
Transfer charger
27
28
Pinch roller
29
Registration roller
30
Feed roller
31
Pickup roller
32
Timing pulley
33
Separate roller
34
35
36
Cassette slider
37
Cassette catch
38
2-2
10
9
11
12
13
7
21 22
14
15
16
17 18 19 20
24
29
26
27
51
23
32
33
52
34
31
30
36
35
41
42
28
25
37
38
43
44
39
48
40
49
50
45
47 46
2-3
40
41
42
43
Scanner motor
44
Clutch pulley
Wire R
45
Tray-up motor
PS fan motor
46
Tray-up gear 1
47
Tray-up gear 2
48
Tray-up gear 3
10
49
Tray-up gear 4
11
50
Tray-up gear 5
12
51
13
52
Registration wheel
14
15
HR drive gear 1
16
HR drive gear 2
17
HR drive gear 3
18
Transmission gear 1
19
Transmission gear 2
20
21
22
23
24
25
26
27
28
Main motor
29
30
Transmission gear 3
31
32
33
34
35
36
Pickup clutch
37
38
39
2-4
RLY
MAN
MEM-1 (Option)
MEM-2 (Option)
02-02-01
FUS
(ASD/AUD/CND/TWD/SAD models)
HVPS
PIF
2-5
(A-2) Boards
CCD
SLG
INV
LCD
PNL
VL
LDR
LVPS
02-02-02
PDV
2-6
*APS-3
*APS-5
*APS-2
*APS-4
*APS-1
(ASD/AUD/CND/TWD/SAD/MJD models)
*APS-6
(NAD model)
SEN1
SEN2
SEN3
SEN4
SEN5
CL1
02-02-03
CL2
* : DP2000/2500 series
2-7
(B-2) Switches
SW1
SW2
02-02-04
2-8
SEN6
02-02-05
SEN7
SW3
CL3
2-9
(C-1) Motors
M1
M2
M3
M4
02-02-06
M5
M6
M7
2 - 10
THM1
HL2
(ASD/AUD/CND/MJD models)
HL3
(ASD/AUD/CND/MJD models)
THM2
02-02-07
THM3
HL1
(NAD/TWD/SAD models)
2 - 11
*THM4
EXP
*DH1
DLE
SW5
SW6
02-02-08
SEN8
SW4
THM5
* : ASD/AUD/CND/TWD/SAD models
2 - 12
Name
PWA-F-MAN
Function
Remarks
(A-1)
PWA-F-RLY
(A-1)
Relay PWA
I/O.
PWA-F-PIF
PC I/F PWA
PC.
INV-EXPO
Inverter PWA
a document.
PWA-F-CCD
CCD PWA
images.
PWA-F-SLG
Main PWA
RLY
PIF
INV
CCD
SLG
(A-1)
(A-2)
(A-2)
(A-2)
(Option).
LCD
LCD UNIT
LCD PWA
(A-2)
(A-2)
PWA-F-VR-TO
(A-2)
display darkness.
PWA-LDR
(A-2)
(A-2)
(A-1)
LCD PWA
PNL
PWA-F-PNL-TO
Operation panel PWA
VL
LDR
PWA-PDV
Polygonal motor drive PWA
MEM-1
PWA-F-MEM
MEM-2
(Option)
(GC-1050)
2 - 13
(2) Sensors
Symbol
Name
Function
Remarks
APS-1
APS-1
APS-2
APS-2
(DP2000/2500 series,
APS-3
APS-3
ASD/AUD/CND/TWD/SAD/MJD models)
APS-4
APS-4
APS-5
APS-5
(B-1)
APS-2
APS-3
APS-3
APS-4
APS-4
APS-5
APS-5
APS-6
APS-6
(B-1)
(B-1)
ORCOV-SEN
(B-1)
cover.
EXT-SEN
Exit sensor
tion.
FED-SEN
Feed sensor
oper.
OCF-SEN
tion cassette.
PE-SEN
T-UP-SEN
(B-3)
TNRE-SEN
(D-2)
HOME-SEN
Home position sensor
SEN2
SEN3
SEN4
SEN5
SEN6
SEN7
(B-1)
(B-1)
(B-1)
(B-3)
Tray-up sensor
SEN8
2 - 14
(3) Switches
Symbol
SW1
Name
TC-SW
Function
Remarks
(B-2)
FRCOV-SW
(B-2)
cover.
CST-SW
cassette.
MAIN-SW
(D-2)
SIIL-SW
(D-2)
Interlock switch
(Side cover)
FRIL-SW
Interlock switch
(Front cover)
(B-3)
Main switch
SW5
SW6
(D-2)
(4) Motors
Symbol
M1
Name
SCN-MOT
Function
Remarks
(C-1)
PU-FAN
(C-1)
the copier.
POW-FAN
(C-1)
(C-1)
(C-1)
TS-MOT
(C-1)
T-UP-MOT
Scanner motor
M2
M3
VCM-FAN
Vacuum FAN motor
M5
MD-MOT
Main motor
M6
M7
(C-1)
Tray-up motor
2 - 15
(5) Clutches
Symbol
CL1
Name
Function
Remarks
(B-1)
OCF-CLT
(B-1)
option cassette.
PU-CLT
RGST-CLT
Registration roller clutch
CL2
CL3
(B-3)
Name
Function
Remarks
FUS-THM
(D-1)
Heater thermofuse
lamp.
HEA1-THM
Heater thermistor 1
roller.
HEA2-THM
Heater thermistor 2
roller end.
SCN-THM
Scanner thermofuse
temperature.
(D-1)
(D-1)
(D-2)
(ASD/AUD/CND/TWD/SAD models)
THM5
DRM-THM
(D-2)
Drum thermistor
2 - 16
Name
Function
Remarks
(D-2)
U900-HL
(D-1)
(NAD/TWD/SAD models)
E400-HL
(ASD/AUD/CND/MJD models)
EXPO-LAMP
Exposure lamp
HL1
HL2
HL3
(D-1)
E500-HL
(D-1)
DLE
SCN-DH-100
(TWD model)
SCN-DH-115
(SAD model)
SCN-DH-230
(ASD/AUD/CND models)
PWA-F-DLE
(D-2)
(D-2)
(8) Transformers
Symbol
HVPS
Name
PS-HVPS
Function
PWA which generates high voltage power.
Remarks
(A-1)
(9) Others
Symbol
LVPS
Name
PS-LVPS-US
Function
PWA which generates DC power.
Remarks
(A-2)
(A-2)
PWA-F-FUS
heater.
(A-1)
(ASD/AUD/CND/TWD/SAD models)
2 - 17
02-04-02
2.4.2 When the PFU, PFP, ADU, SFB and OCT are mounted
Duplex print
02-04-03
2 - 18
2.4.3 When the PFU, PFP, CM, ADU, SFB and JSP are mounted
Duplex print
02-04-04
2.4.4 When the PFU, LCF, ADU, SFB and Finisher are mounted
Duplex print
02-04-05
2 - 19
Amp
PWA-F-PIF
PWA-F-NIC-AU1
(GF-1110)
PC
Network
RADF
(MR-3011)
Motor
control
IC
A/D
Converter
Inverter
ADF
(MR-2012/MR-2012-N)
Scanner
motor
Sensors
Exposure lamp
CCD
PWA-F-CCD
Flash ROM
1Mbit
SDRAM
64Mbit x8
PWA-F-MEM 2
(GC-1050/GC-1050-N)
SDRAM
64Mbit x8
PWA-F-MEM 1
(GC-1050/GC-1050-N)
SRAM
256Kbit
2 - 20
Option
PC board
PWA-F-RLY-AU1
(GF-1110)
PWA-F-MAN-AU1
(GD-1070)
PWA-F-PCL-AU1
(GA-1030)
DP1600 series
(GA-1031)
DP1600/2000/2500 series
Scanner
MPU
Scanner
control
GA
PWA-F-SLG
Battery
(NiMH)
SDRAM
64Mbit x4
PWA-F-MAN
16
SRAM
256kbit x2
16
Memory
backup
circuit
PWA-F-FAX
16
16
16
16
CODEC
PTC GA
16
16
16
16
16
16
SDRAM
64Mbit
Sub-MPU
I/O port
GA-2
I/O port
GA-1
Flash ROM
4Mbit
Flash ROM
16Mbit x2
CPU
16
16
16
16
D/A
Converter
System control
GA
SRAM
256Kbit x2
RTC
SRAM
256Kbit x2
16
CODEC
A/D
Converter
V.34 MODEM
16
16
16
16
EET
PS-LVPS-US/EU
PS-HVPS
PWA-F-PNL-TO
PWA-F-OTK-TO
Finisher
PWA-F-NCU-US/EU
IPC
Finisher
(MJ-1011)
DP2000/2500 series
OCT
(MJ-5002/MJ-5002-N)
JSP
(MJ-5001/MJ-5001-N)
LCF
(KD-1010)
DP2000/2500 series
CM
(MY-1017/MY-1017-N)
DP2000/2500 series
PFP
(KD-1009/KD-1009-N)
PFU
(MY-1015/MY-1015-N)
ADU
(MD-0101/MD-0101-N)
External telephone
PSTN
Bridge cover
PFC
(GH-1010/GH-1010-N)
DP1600 series
(GH-1020/GH-1020-N)
DP1600/2000/2500 series
Coin vendor
DP2000/2500 series
PWA-F-RLY
Process unit
SFB
(MY-1016/MY-1016-N)
Motors
Sensors
LSU
02-04-01
Rear cover
Screw
001
Fig. 2-6-1
[B] Top cover
1. If an Original Cover (KA-1600PC), ADF
Screw
002
Top cover
Fig. 2-6-2
Cushion rubber
003-1
Fig. 2-6-3
3. Remove 3 screws and detach scanner cover.
Scanner cover
Screw
003-2
Fig. 2-6-4
2 - 21
Tab
Top cover L
Tab
004
Fig. 2-6-5
Tab
Top cover R
Tab
Screw
005
Fig. 2-6-6
row.
[F] Control panel front cover
1. If a Finisher (MJ-1011) is attached to the copier,
detach the finisher plate.
2. If an Original Cover (KA-1600PC), ADF
(MR-2012), or the RADF (MR-3011) is attached
to the copier, open it.
3. Detach scanner cover.
(See Fig. 2-6-3 and 2-6-4)
006-1
4. Remove one screw, release one tab, and detach control panel front cover.
Screw
Fig. 2-6-7
2 - 22
Control panel
bottom cover
006-2
Screw
Fig. 2-6-8
Control panel
Screw
Ground wire
Screw
Screw
Core
Clamp
Fig. 2-6-9
2 - 23
Ozone filter
1. If a JSP (MJ-5001) or OCT (MJ-5002) is attached to the copier, detach the tray.
2. Lift ozone cover off while holding both sides.
3. Detach ozone filter.
Ozone cover
Ozone cover
008
Fig. 2-6-10
[J] Paper tray cover
1. If a Finisher (MJ-1011) is attached to the copier,
Screw
Power switch
cover
009
Fig. 2-6-11
Paper cassette
Fig. 2-6-12
010
detach it.
2. Remove 3 screws holding the paper tray cover.
(See Fig. 2-6-11)
3. Take out the paper cassette.
4. Remove 4 screws and detach left cover.
Screw
Paper cassette
011
Fig. 2-6-13
2 - 24
Screw
Left cover R
detach it.
2. Remove 3 screws holding the paper tray cover.
Screw
Top cover L
Hook
012
Fig. 2-6-14
[N] Right cover R
Right cover R
Screw
Screw
Side cover
013
Fig. 2-6-15
[O] Side cover assembly
1. If an ADU (MD-0101) or SFB (MY-1016) is attached to the copier, detach it.
2. Detach right cover R. (See Fig. 2-6-15)
3. Detach one connector and release the clamp.
Clamp
Connector
Side cover
014
Fig. 2-6-16
4. Remove 2 screws securing stopper and guide
Paper guide B
Guide pin
Spring
cover assembly.
Screw
Guide pin
Stopper
Side cover assembly
Stopper
Screw
015
Fig. 2-6-17
2 - 25
Hook
Right cover
Screw
016
Fig. 2-6-18
[Q] Front frame cover F/R
1. If a Finisher (MJ-1011) is attached to the copier,
detach the finisher plate and junction block.
Exit cover
open it.
017
Screw
Hook
018
Fig. 2-6-20
2 - 26
Stop ring
019
open it.
Fig. 2-6-21
Screw
Left cover R
Screw
Inner cover
Inner cover
Screw
020
Fig. 2-6-22
2 - 27
Hook
Front cover
021
Fig. 2-6-23
[U] Main cover
Screw
Screw
022
Screw
Fig. 2-6-24
2 - 28
Battery
CN9
DP1600
CN8
MAIN PWA
CN18
023
Fig. 2-6-25
NCU PWA.
5. If a PCL kit (GA-1030/GA-1031) or Memory
(GC-1050) is attached to the copier, detach it.
CN8
CN9
Battery
DP2000/2500
Screw
CN18
CN4
Screw
Clamp
Screw
023-1
[CAUTION]
There is a danger of a component explosion, if the
battery is incorrectly replaced. Replace only with
the same or equivalent type recommended by the
manufacturer. Dispose of used batteries according
to the manufacturer's instructions.
Important: After the replacement of the MAIN
PWA, set the copier according to the
following procedures.
2 - 29
Power ON
SET
or
START
Power OFF
Power ON
Warming up
Power OFF
Power ON
SET
or
START
Power OFF
Warming up
Power OFF
6. Download the scanner PWA firmware, if necessary, after confirming the version of it.
7. Settings for the country code and region code
Without Fax kit
1
0
Power ON
LT
4
A4
SET
or
START
PROGRAM
INITIAL SETUP
DD-MM-YYYY DAY
15-11-2000 WED
HH:MM
10:10PM
9. Writing in memory (entering the drum counter value (DRUM COUNTER), long size counter value (A3/
LD) and short size counter value (A4/LT)).
For the setting value, refer to the DRUM UNIT LIST printed before replacing the MAIN PWA.
When the DRUM UNIT LIST is not printed, perform the following setting.
Drum counter value:
Find a remainder by dividing the total counter value (08-351) by the process unit life value (27k or 33k).
Enter the value obtained by multiplying the remainder by 10.
Long size counter value: Enter "0."
Short size counter value: Enter the remainder obtained by dividing the total counter value (08-351)
by the process unit life value (27k or 33k).
For the setting procedures, refer to section 1.2.5 of the Service Handbook.
2 - 30
Confirm whether the attached options are reflected on the bit information correctly.
2:
2 - 31
RELAY PWA
Screw
024
RELAY PWA
Fig. 2-6-26
PC I/F PWA
PC I/F PWA
Screw
025
Fig. 2-6-27
2 - 32
Screw
Clamp
HVPS cover
Clamp
026-1
Fig. 2-6-28
High voltage
power supply
Screw
Screw
High voltage
power supply
026-2
Fig. 2-6-29
2 - 33
[E] LVPS
1. If a Finisher (MJ-1011) is attached to the copier,
detach the finisher plate and junction block.
2. If a JSP (MJ-5001) or OCT (MJ-5002) is atScrew
Screw
LVPS cover
6. Loosen 5 screws.
027-1
Fig. 2-6-30
Screw
Clamp
LVPS
Screw
027-2
Fig. 2-6-31
028-1
Fig. 2-6-32
5. Detach all the connectors from FUS PWA.
CN110
CN111
Locking support
FUS PWA
028-2
Fig. 2-6-33
2 - 34
3. COPYING PROCESS
3.1 Copying Process
2
Orignal exposur
Scanning
Image processing
CCD
Xenon lamp
14 W : 1900 V rms
for DP1600 series
1250 V rms
for DP2000/2500 series
9
Fixing
Heat roller
Paper exit
100V: 900W x 1
200V: 400W x 1
500W x 1
10
Cleaning
11
Discharger LED array
Separation
Wavelength 660 nm x 15
1
Charger
Charger
-674 V DC
-637 V DC
for DP2000/2500 for DP1600 series
series
H : -4.3 KV
C : -4.1 KV
L : -3.9 KV
Transfer
H : 5.5 KV
C : 5.2 KV
Printing
Semiconductor laser
Pw = 3.5 nJ/mm 2
6
Guide bias
Toner
+375 V DC
Carrier
Development
Magnetic roller
Bias -430 V DC
Bias -460 V DC
+150 V DC
+150 V DC
for DP2000/2500 series for DP1600 series
Paper cassette
(550 sheets)
Paper feed unit
(550 sheets : Option)
Large capacity feeder
(1250 x 2 sheets : Option)
for DP2000/2500 series
3-1
03001
Fig. 3-1-1
Photoconductive layer
Base
03002
Time (t)
carrier).
1000
Discharge
process
Charging
process
03003
Fig. 3-2-2
Main charger
drum.
The minus corona discharge of the charger wire
is controlled by the grid to charge the drum surface to a uniform minus potential.
The drum surface potential is determined by the
potential of the grid, and the grid is determined
by the grid control circuit inside the transformer.
Transformer
Fig. 3-2-3
3-2
(3) Scanning:
"Scanning" is the process of directing light at
the original, and converting light reflected from
CCD board
Scanner control PC
board
a CCD (charged coupled device), the image information held by that light is converted to electrical signals (image signals), and the image sig-
Image processor
03005
Fig. 3-2-4
(Example)
Light intensity
at the CCD
photodetector
Value of
signals to be
output
Light
255
Contrast (differences in light and
dark) is divided
into 256 steps.
Dark
Fig. 3-2-5
(4) Printing
"Printing is the process of converting the image signals sent from the image processor to
Image
processor
Printing
controll block
Polygonal mirror
Semiconductor
laser
tive drum.
03006
Fig. 3-2-6
3-3
(5) Development
Drum
Fig. 3-2-7
The developing agent is fed to the surface of the photosensitive drum by the magnetic rollers, and
impressed on the rollers. Toner in the developer agent attaches to areas on the photosensitive drum
having a potential lower than the developer bias (reverse developing method).
White background
Magnet
Intermediate tones
Black solid
Carrier
(Always attracted
on to the magnet)
Sleeve
White background
When the
potential
of the photosensitive
drum is higher than the
developer bias:
600V
460V
or
430V
Image is developed by
toner.
Toner
Bias voltage
-460V or -430V
Bias
voltage
300V
potential
When the
of the photosensitive
drum is lower than the
developer bias:
200V
100V
0
03009
03009-a
Fig. 3-2-8
Fig. 3-2-9
polarity
(approx. +150V).
Magnetite
(40 ~ 65%)
Ferrite
Approx. 60 m
Resin
(35 ~ 60 %)
[Toner]
[Carrier]
Carrier: Ferrite
3-4
Magnetic roller
- Magnetic brush development The South and North poles are arranged, as
Drum
shown in the figure on the right inside the magnetic roller. The developer material contacts the
Lines of
magnetic force
Magnet
Sleeve
03012
Fig. 3-2-11
(6) Transfer
This process transfers the (visible) image
developed on the drum surface by the toner
Paper
Drum
Transfer charger
transfer charger.
Progress of
paper
Transfer
charger
Rotation of drum
Toner
03014
Fig. 3-2-13
*
3-5
(7) Separation
At the transfer process, the sheet of paper
becomes temporarily attached to the drum
due to static electricity. The separation pro-
Separation chager
Method: A negative
DC bias is applied to
Rotation of drum
03015
Fig. 3-2-14
The electrostatic attraction between the paper and the drum
weakens.
Separation Output
Leading edge
-4.3 KV DC
Trailing edge
-3.9 KV DC
Reference
Combined use of separation charger and sepa-
Separation claw
ration claw.
To prevent the copy paper from failing to be
Paper movement
separated during the operation, due to incomplete transfer charging, incomplete separation
charging, or absorption of moisture, and thus
jamming up the cleaner, a separation claw me-
Rotation of drum
Separation
chager
3-6
(8) Fixing
The toner on the paper is melted by applying
heat and fixed on the paper.
Method:
Pressure
(Heat)
Paper
03017
Fig. 3-2-15
plus
(Pressure)
+
A pressure roller pressured by a
Heat roller
(Fixing)
Separation claw
Heater
lamp
(Pressure)
Direction of paper
movement
fixed.
Pressure
roller
03018
Fig. 3-2-16
(9) Cleaning
This process collects any toner remaining on
the drum.
Method:
Recovery
blade
Main blade
03019
Fig. 3-2-17
3-7
(10) Discharge
Erases any electric charge remaining on the
Fig. 3-2-18
3-8
DP1600
DP2000/2500
1. Drum
OPC 30
(1) Sensitivity
-637 V DC
2. Main charger
-674 V DC
4. Development
(1) Developer roller
(2) Auto-toner
(5) Toner
T-1600
D-1600
(at printing)
(at printing)
T-2500
5. Transfer bias
6. Transfer
7. Separation
8. Discharge
(1) Discharging position
9. Cleaning
(1) System
Blade system
Non-reusable
3-9
4. COPIER OPERATION
4.1 Operation Outline
Copier Operation
Bypass-feed copying
Interrupt Copying
Each tray is lifted. (It will not move if it has already been lifted.)
(2) When the temperature of the heat roller has been sufficiently stabilized, the copy quantity shows 1
and the word READY appears.
4-1
4.2.2 Standby
There are the following four kinds of power save functions:
1) Low Power
2) Sleep
4) Weekly Timer
1) Low Power
The Low Power mode function lowers the heater temperature to a fixed temperature after the set time has
elapsed, to save power consumption. The standard mode switches to the Low Power mode if no operation
has been performed for a fixed time. The standard switching time is 15 minutes. The time taken before
such switching can be changed (1 min. to 240 min.). The Low Power mode is deactivated when you press
the START key or an effective key under READY on the display or open and close the platen, while in the
Low Power mode. When the Low Power mode is deactivated, the program performs the following two
operations.
Returns the display for the Low Power mode to the normal display.
2) Sleep
The Sleep mode function turns the heater power OFF after the set time has elapsed, to save power
consumption. The Low Power mode switches to the Sleep mode if no operation has been performed for a
fixed time. If the Low Power function is invalid, program so that such switching takes place from the
standard mode to the Sleep mode. The standard switching time is 15 minutes. The time taken before such
switching can be programmable (3 min. to 240 min.). The Sleep mode is deactivated when you press the
START key or an effective key under READY on the display or open and close the platen, while in the
Sleep mode. The Sleep mode will not switch to the Low Power mode.
3) Super Power Save
The Super Power Save mode function turns the CPU OFF to save power consumption. This mode is
switched to when you press the SUPER ENERGY SAVER key or when the Sleep mode timer stops.
When the Super Power Save mode is activated, the power of the main CPU turns OFF so that each device
is not controlled and the panel is not displayed on, either. The LED of the SUPER ENERGY SAVER key
only is lit. The standard mode is restored from the Super Power Save mode when you press the SUPER
ENERGY SAVER key again, open and close the platen, or open and close the document feeder (ADF or
RADF) or loading a document into the document feeder (ADF or RADF) if installed. At this time, the power
of the main CPU is turned on so that the operation begins with the same processing as when the power is
turned ON.
4-2
4) Weekly Timer
The Weekly Timer function controls the Sleep mode for each day of the week. You can program this
function on the panel and determine the ON/OFF time (in minutes) for each day of the week from Sunday
through Saturday (one week). The Weekly Timer function itself can also be turned ON or OFF. Even if the
time is set, the Weekly Timer function does not work unless the function is ON.
4-3
4-4
An abnormal condition which can occur even during normal operation, such as a paper empty state. After stoppage, the operation can be resumed. It can occur even during non-operation.
Display
Add paper
Toner is low
Drum life warning
B) Jam error
An error where the copier can be restored when the operator removes the cause of the abnormal condition from the machine.
Display
Toner empty
Check process
Misfeed in copier
Misfeed in doc. feeder
Misfeed in duplexer
Misfeed in finisher
Misfeed in bypass
4-5
The error state can be reset by supplying paper or installing the cassette
again.
4-6
EXIT JAM
When paper is fed from the cassette of the copier, the sensors feed sensor and exit sensor turn
ON and OFF, in order. At this time, if the exit sensor does not turn OFF for a fixed time after the
feed sensor of the copier has turned OFF, an EXIT JAM will be assumed.
If the time taken from the moment when the feed sensor turns OFF to the moment when the
exit sensor turns OFF exceeds 3.12 seconds, the message Misfeed in copier will be displayed.
Reset procedure : Open the side cover and remove the paper to turn the sensor OFF, then
close the side cover.
The following are jams which can occur when options are installed.
SFB
When paper is loaded into the SFB, the SFB feed sensor detects the presence of paper. The SFB
clutch motor turns ON to pick up the paper. At this time, if the feed sensor of the copier does not
detect the presence of paper even after a fixed time has elapsed, SFB miss feed will be assumed
and the message Misfeed in bypass will be displayed.
Reset procedure : Remove the jammed paper and remove all the paper remaining in the tray
of the SFB to turn OFF the SFB feed sensor.
ADU
When performing duplex copying, the one-side-printed paper passes through the ADU. At this
time, if the sensors (2 pcs.) in the ADU do not turn ON for a fixed time, ADU miss feed will be
assumed and the message Misfeed in duplexer will be displayed.
Reset procedure : Open the ADU and remove the jammed paper to turn OFF the ADU sensors, then close the cover.
PFU
With the PFU installed, if paper feed from the PFU is selected, the exit sensor detects the presence or absence of paper. Press the START button to turn ON the PFU clutch motor to pick up the
paper. At this time, if the exit sensor of the copier does not turn ON for a fixed time, PFU miss feed
will be assumed and the message Misfeed in copier will be displayed.
Reset procedure : Open the PFU cover or copier side cover and remove the jammed paper.
4-7
PFP
With the PFP installed, if paper feed from the PFP is selected, the PFP paper feed sensor Upper
(Lower) sensor detects the presence or absence of paper. The one in parentheses applies when
the cassette module is installed. Press the START button to turn ON the PFP clutch motor to pick
up the paper. At this time, if the PFP paper feed sensor Upper (Lower) sensor does not turn ON
for a fixed time, PFP miss feed will be assumed and the message Misfeed in copier will be
displayed.
Reset procedure : Open the PFP cover or copier side cover and remove the jammed paper.
B)-2
With the optional ADF or RADF installed, this message is displayed when a document jam has occurred.
Reset procedure : Open the ADF cover or RADF cover and remove the jammed document.
B)-3
Toner empty
When a fixed number of sheets are printed after a Toner Low state has been detected, a Toner Empty
state will be assumed to stop the printing. If a Toner Empty state occurs, printing cannot be performed
until toner is supplied.
Reset procedure : Supply toner.
B)-4
Check process
This message is displayed when some trouble has occurred in the process unit. It is also displayed when
the life of the process unit has been reached.
Reset procedure : Remove and install the process unit or replace it.
C) Call for service
If this message is displayed, none of the operations can be performed. When you press the CLEAR/
STOP key and 8 key at the same time while the message is displayed, the error code will appear on the
display. The explanation of the error code is written in the SERVICE HANDBOOK.
4-8
Cover open?
YES
Cover open
NO
Power supply
unit fan motor
NG
NO
Paper
present over
sensor? *1
YES
Service call
"C95"
YES
*1 hinds of sensors
Paper jam
NO
End of drum?
"E03"
Feed sensor
Exit sensor
Option cassette feed sensor
(with PFU/PFP installed)
YES
End of drum
NO
Process unit fan
motor at low speed
Heater ON
Polygon motor ON
Process
unit fan motor
NG?
NO
YES
Service call
"C96"
4-9
Polygon motor
NG?
NO
Toner low
or
toner empty
YES
Service call
"CA1"
YES
Main motor ON
NO
YES
Main motor
NG?
Service call
NO
"C01"
Supply of toner
Print
temperature OK?
NO
YES
Over 40C?
YES
NO
Over
25 sec. after heater
ON?
Toner empty?
NO
Over
205 sec. after heater
ON?
YES
YES
Service call
Service call
"C41"
"C43 or 44"
NO
YES
NO
Standby
Toner empty
4 - 10
Start button ON
Scanning of document
Cassette feed
Copy
Ejection
Final copy?
NO
YES
Standby
4 - 11
Start button ON
Main motor ON
Polygon motor ON
Process unit fan motor high speed rotation
Development bias ON
Separation bias ON
Charge bias ON
Discharge lamp ON
Retraction of carriage
NO
Polygon motor
OK?
Main motor
OK?
Service call
YES
NO
Service call
YES
"CA1"
"C01"
Pickup clutch ON
Laser ON
Black shading
Exposure lamp ON
Stop of carriage
Ragistration roller
clutch ON
Ragistration roller
clutch OFF
Laser OFF
NO
NO
Scanning of document
YES
Exit sensor
check 1
NO
"CA2"
Remaining
copy count 0?
YES
Polygon motor OFF
End of process
system control
Stop of carriage
NG
Paper jam
OK
Service call
YES
White shading
Remaining
copy count 0?
HSYNC
OK
Advance of carriage
"E01"
Retraction of carriage
Exit sensor
check 2
NG
Paper jam
Stop of carriage
OK
"E02"
Charge bias OFF
Main motor OFF
Development bias OFF
Separation bias OFF
Discharge lamp OFF
Process unit fan motor low speed rotation
End of optical
system control
Standby
4 - 12
5. DISPLAY UNIT
5.1 Detailed Drawing of the Control Panel and the Display Panel
The display unit consist of key switches for copier operation/selection of each mode, LEDs, and a LCD
displaying the copier state or message.
When the operators attention is needed, a graphic symbol and a message indicating that particular condition is Displayed in the LCD panel.
Misfeed in copier
Open lower
side cover.
1/3
x1
x1
Misfeed in copier
Remove any misfeed
paper from copier.
2/3
x1
x1
Misfeed in copier
Close lower
side cover.
3/3
5-1
READY
COPYING
Saving energy
5
6
Condition of machine
Being warmed up
Displayed after the main switch
is turned ON up until the machine
becomes ready for copying.
Fig. 5-2-1.
Standby for copying
The machine is ready for copying
and operator's instructions on
copying conditions can be input.
Returns to the default condition if
no key is pressed for the setting
time of auto clear timer.
Now copying.
Displayed by pressing the
START key.
Copy quantity indicator becomes
"ex. 3 2 1 3" and copying
is completed.
Energy saver conditions.
5-2
Notes
When the main switch comes
ON, the quantity and reproduction ratio of copies are indicated,
or example, as "1", "100%".
Copy quantity indicator shows "1".
When a digital key is pressed,
that number indicates the set
quantity.
The set quantity can be cleared
to "1" by pressing the CLEAR/
STOP key.
Bypass copying is possible.
After completion of copying, the
copy quantity indicator returns to
the initially set number.
POWER ON
Please wait
Walk up screen
Copy?
Yes
(1)
READY
No
Walk up screen
Fax?
Yes
(2)
ENTER TEL NUMBER(MAX128):
Nov15-2000 11:30am M:100%
RESOLUTION:STANDARD
:AUTO
COMM.OPTION
No
Walk up screen
SCAN?
PAPER
: A4
:AUTO
FINISHING:NONSORT ZOOM:100%
EDIT
Yes
(3)
ENTER E-MAIL ADDRESS (MAX256):
Nov15-2000 11:30am
RESOLUTION:600dpi
M:100%
:AUTO
5-3
Condition of machine
Indication of lack of paper.
Indicates when there is no paper
in cassette. A in Fig. 5-2-2.
Bypass copying is possible.
Indication of lack of toner.
B in Fig. 5-2-3 is displayed
when the toner in the toner
cartridge becomes empty.
When this message is
displayed, it is not possible to
copy.
Bypass paper jamming (SFB).
Paper jams at the bypass guide.
C in Fig. 5-2-4.
Toner empty
Misfeed in bypass
10
Misfeed in copier
Paper jammed in the machine.
(Copier machine)
D in Fig 5-2-5.
Misfeed in copier (LCF) Cassette (LCF) paper misfeed.
Paper supplied from the cassette does not reach the aligning sensor in a set time.
E in Fig. 5-2-6.
Misfeed in doc. feeder Original jammed
(ADF)
An original is jammed in the
ADF.
F in Fig. 5-2-7
Misfeed in finisher
Paper jammed in the sorter.
(Finisher)
G in Fig. 5-2-8 .
11
12
13
14
15
Misfeed in duplexer
(ADU)
Call for service
16
5-4
Notes
Supply paper to the selected
cassette.
Select another cassette.
Reset after the toner is supplied
and the front cover is closed.
The machine returns to normal conditions automatically when the paper out is pulled from the bypass
guide.
Remove the paper jammed in the
copier by following the messages.
Remove the paper jammed in the
copier by following the message.
READY
PAPER
: A4
FINISHING:SORT
10
:AUTO
ZOOM:100%
EDIT
Copy
[START]
COPYING
PAPER
: A4
FINISHING:SORT
5
:AUTO
ZOOM: 65%
Copy
"Out of paper"
Cassette1 Empty
Open Cassette1
Load paper
Close Cassette1
[FAX] or [COPY]
No action
Copy
Blink
[CLEAR/STOP] x 1
x 1 + [SET]
Add paper
Cancel job
Continue
Copy
[SET]
Blink
Copy
[CLEAR/STOP] x 1
[START]
x 1 + [SET]
Note
COPYING
PAPER
: A4
FINISHING:SORT
Memory clear?
Yes
No
5
:AUTO
ZOOM: 65%
Copy
Copy
[SET]
Add Paper
1
: Empty
Blink PAPER
:AUTO
FINISHING:SORT
ZOOM:100%
EDIT
Copy
Copy
Blink
5-5
Wait Warming Up
1
:AUTO
ZOOM:100%
EDIT
PAPER
: A4
FINISHING:SORT
READY
Toner low
No
PAPER
: A4
FINISHING:SORT
No
PAPER
: A4
FINISHING:SORT
1
:AUTO
ZOOM:100%
EDIT
Yes
1
:AUTO
Adding toner.
ZOOM:100%
EDIT
Yes
READY
1
:AUTO
Adding toner.
ZOOM:100%
EDIT
PAPER
: A4
FINISHING:SORT
READY
No
Toner low
PAPER
: A4
FINISHING:SORT
1
:AUTO
ZOOM:100%
EDIT
Yes
Toner is low
PAPER
: A4
FINISHING:SORT
1
:AUTO
ZOOM:100%
EDIT
When 100 pages printed, toner end is determined
Toner empty
Open front cover.
1/3
Blink
Toner empty
Replace
toner cartridge.
2/3
Blink
Toner empty
Close front cover.
3/3
Blink
5-6
Misfeed in bypass
Remove any misfeed
paper. Then set
them again.
1/1
C
Fig. 5-2-4 Misfeed in bypass (SFB)
D
Misfeed in copier
Open side cover
of the copier.
1/4
x1
x1
Misfeed in copier
Release light blue
fuser latches.
2/4
x1
x1
Misfeed in copier
Remove any misfeed
paper from copier.
3/4
x1
x1
Misfeed in copier
Close side cover
of the copier.
4/4
5-7
E
Misfeed in copier
Open side cover
of the copier.
1/9
x1
x1
Misfeed in copier
Remove any misfeed
paper from copier.
2/9
x1
x1
Misfeed in copier
Close side cover
of the copier.
3/9
x1
x1
Misfeed in copier
Open lower
side cover.
4/9
x1
x1
Misfeed in copier
Remove any misfeed
paper from copier.
5/9
x1
x1
Misfeed in copier
Close lower
side cover.
6/9
x1
x1
Misfeed in copier
Open side cover
of Large-CapacityFeeder.
7/9
x1
x1
Misfeed in copier
Remove any misfeed
paper from copier.
8/9
x1
x1
Misfeed in copier
Close side cover
of Large-CapacityFeeder.
9/9
5-8
F
Misfeed in doc.feefer
Open jam access
cover of
doc.feeder.
1/4
x1
x1
Misfeed in doc.feefer
Turn light blue
wheel.
2/4
x1
x1
Misfeed in doc.feefer
Remove the misfeed
sheets of original.
3/4
x1
x1
Misfeed in doc.feefer
Close jam access
cover of
doc.feeder.
4/4
5-9
Misfeed in finisher
Move finisher away
from copier.
1/6
x1
x1
Misfeed in finisher
Remove any misfeed
paper from
finisher.
2/6
Misfeed in finisher
Examine stapler.
2/6
x1
x1
Misfeed in finisher
Join finisher
to copier.
3/6
x1
x1
Misfeed in finisher
Open bridge cover.
4/6
x1
x1
Misfeed in finisher
Remove any misfeed
paper from
bridge.
5/6
x1
x1
Misfeed in finisher
Close bridge cover.
6/6
5 - 10
H
Misfeed in duplexer
Open duplex unit.
1/7
x1
x1
Misfeed in duplexer
Remove any misfeed
paper from
duplexer.
2/7
x1
x1
Misfeed in duplexer
Open side cover
of the copier.
3/6
x1
x1
Misfeed in duplexer
Release light blue
fuser latches.
4/7
x1
x1
Misfeed in duplexer
Remove any misfeed
paper from copier.
5/7
x1
x1
Misfeed in duplexer
Close side cover
of the copier.
6/7
x1
x1
Misfeed in duplexer
Close duplex unit.
7/7
5 - 11
key
5 - 12
Except for case of copy operation ...... Press the key once to return the number placed to "1".
(3) Function of the Clear/Stop key are as follows according to the machine condition.
(1) Energy saver conditin is released by pressing the Super Energy saver key.
Condition
Warm-up
Copy ready
Copying
Lack of paper
Lack of toner
Manual feed jammed
Toner bag replaced
Paper jammed in the unit
Serviceman call
Interrupted
START
Interrupt
key
-
Energy
saver key
-
5 - 13
LCD
240 x 64 dots
Y
driver
Com64
Segl
Seg240
X driver 1
FLM
X driver 2
X driver 3
AC signal
generating circuit
LP
SCP
D
VSS
VDD
VO
VEE
BIAS
5 - 14
CONNECTOR
D0-D7
LATCH
DATA BUS
D0-D7
E00008 WR
SWS0-SWS6
D
CLK
7 x 16
KEY SW
BUFFER
E0000A
E0000C RD
SWC0-SWC15
Y
CLK
LATCH
D
E00010E0001E WR
LED2
LED1
LED0
LED7
LED6
LED5
LED4
LED3
LED9
LED8
CLK
SRAM
LCD
controller
LCD 240 x 64
DEC
A1-A4
IORD
IOWR
OP ASIC
FOR POWER SAVE MODE
SW
LED
5 - 15
Address
System
Resister
Main board
Data
Bit check
control
Attribute
control
Line
memory
control
Line
memory
Address
SRAM
control
SRAM
Data
SD
FLM
LP
SCP
Timing
generator
Clock
CPI (LP)
240
240
CP2 (SCP)
48,240
63
1,1
64
1,2
1,240
2,1
64
CPI (LP)
D
64, (1~240)
1, (1~240)
2, (1~240)
1, (1~240)
FLM
5 - 16
WRITE
OA1~4
IOCS0X
IORDX
IOWRX
OD0~7
5 - 17
and
L125HZ0
2SC411B
L125HZ1
2SC411B
LED9
LED8
LED7
LED6
OTK board
LED5
LED4
LED3
LED2
LED1
LED0
5 - 18
6. IMAGE PROCESSING
6.1 Introduction
The following diagram shows the processes on the digital copier, from the scanning of the original up to
transfer onto the photosensitive drum.
Scanner
Image processor
Printer
Original
Original glass
Page
memory
CCD board
Shading
control
Smooting
ASIC (EET)
Image processing/
Print control
Image
processing
ASIC (ST.LOUIS)
ASIC (PTC)
SLG board
MAIN board
Polygonal motor
drive board
[PDV]
Semiconductor laser
device
Photosensitive drum
07001
Fig. 6-1-1
The following table describes the board and its functions for image processing.
Board
No. of ASIC
Function
SLG Board
High quality image processing, image memory editing, editing processing, gamma correction processing, tone processing, and external output systems interface
MAIN Board
6-1
Image processing
section
ASIC [EET]
Smoothing processing
MAIN board
ASIC [PTC]
External input systems interface
Image area control
Laser related control
Laser unit
Laser drive
Page memory
Memory copy, vertical/horizontal
alternate copy, sort copy, group
copy, magazine copy, simplex
reduction concatenation, duplex
reduction concatenation, image
combination, date annotation,
sheet insertion mode, etc.
Fig. 6-2-1
6-2
07002
Editing processing
Tone processing
Text
Lower
Density
Higher
No. of ixels
After range
correction
Background
Smaller
Smaller
No. of ixels
Larger
Larger
Lower
Density
Higher
07003
6-3
(2) Filtering
This function uses a low-pass filter circuit and a high-pass filter circuit.
(a) Low-pass filter circuit
By averaging the differences between the target pixel and its adjacent ones, the circuit eliminates
image and electrical noise as well as restricts moire to obtain an image with high reproducibility of
the original.
For example, assuming the density of the target pixel position to be x, and the densities of its front
and back positions to be a and b, respectively, the density of the target pixel position x after lowpass filter operation is given as follows.
For (3 x 1) matrix:
x=
a+b+x
3
The above operation is performed for all pixel positions to accomplish high original reproducibility.
The following figure shows the low-pass filtering processing on the primary scanning pixel.
Density
Density
After low-pass
filter processing
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
6-4
Image signal
After correction
07006
10
200%
100%
10
50%
07007
<Example> Reduction
6-5
07008
6-6
6.4 Scanner
Light reflected from the original surface is picked up by the CCD (Charge Coupled Device) where photovoltaic conversion is carried out. By photo-voltaic conversion, optical image data are converted to electrical signals. These analog electrical signals are then converted to digital signals by A/D conversion, and
the required image processing is carried out on these digital signals.
CCD
Signal
amplification
A/D
conversion
Shading
compensation
To next stage
6-7
6.5 Printer
Image signals processed on the Main board are processed on the print-control ASIC and the laser drive
board on the same Main board. Then, they are laser-controlled for the write operation.
(1) Setting of effective image area ................ The top, bottom, left and right margins are set.
(2) Synchronization Clock Generation .......... HSYNC and the reference clock signal at printer block
block of horizontal synchronizing
signal (HSYNC)
(3) Laser drive block .................................... ON/OFF control of the semiconductor laser and APC (Auto
Power Control) control.
6-8
7. SCANNER
7.1 Functions
In this copier's scanner, light is directed at the surface of the original, and the light reflected from the
original projects to the CCD (Charge Coupled Device) by means of mirrors, lens and a slit. Photo-voltaic
conversion by this CCD converts optical image data to electrical signals. These resultant analog signals
undergo A/D conversion to be converted to digital signals. These digital signals undergo various compensation processes to create the required image. These digital signals are computed and processed,
and then sent to the printer.
Original glass
Reflector
Carriage 1 rail
Carriage 2 rail
Carriage 2
Lens
7-1
1600/2000/2500 SCANNER
7.2 Configuration
The following describes the configuration of the optical system and the purpose of its components.
(1) Original glass
The original glass is for placing the original. The original is illuminated by light from the exposure lamp
passing through the original glass.
(2) Carriage 1
Carriage 1 is driven by the scanning motor to scan the original, and is made up of the following parts:
Exposure lamp
Reflector
Mirror 1
Carriage 1
08-02-01
a. Exposure lamp
The exposure lamp emits the light for illuminating the original. (Xenon lamp)
b. Reflector
The reflector is for efficiently directing light from the exposure lamp onto the surface of the original.
c. Mirror 1
Mirror 1 is for guiding light reflected from the original to mirror 2. Mirror 2 is described later on.
Original
Original glass
Reflector
Exposure lamp
Mirror 1
08-02-02
1600/2000/2500 SCANNER
7-2
(3) Carriage 2
Carriage 2 leads light reflected from mirror 1 to the lens by mirrors 2 and 3, and is made up the
following:
Carriage 2 is driven by a scanning motor in the same way as carriage 1, and scans at a speed half that
of carriage 1. (The distance that the carriage scans is half that of carriage 1.)
Mirror 2
Mirror 3
Carriage 2
08-02-03
7-3
1600/2000/2500 SCANNER
(5) CONTROL
The Image processing board performs image processing (amplification, mixing and A/D conversion of
electrical signals obtained by photo-voltaic conversion by the CCD).
CCD PWA
Lens
1600/2000/2500 SCANNER
7-4
Carriage 1
Carriage 2 roller
Carriage 2
Wire roller
Wire roller
Scanner drive shaft
Scanner motor
Scanner drive gear
Scanner motor pulley
08-03-01
Rotation of the scanner motor is transmitted to carriages 1 and 2 via the timing belt and carriage drive
wire. First of all, carriages 1 and 2 moves to the home position. Home position is detected by carriage 1
passing the home position sensor. Carriages 1 and 2 then scan the original when the [START] key on the
control panel is depressed.
7-5
1600/2000/2500 SCANNER
Scanner MPU(IC1)
+24V
2,5
60
68
CPUA0~19
2,13
6
+5V
CPUD0~15
Motor
control IC
BENB
71
61 BPWM
R16
R15
R14
C15
C14
SG
S/A
A
/A
SB
18
S/B
/B
Motor driver
9
10
3
14
SG
SA
11
Q1
4
IC9
17
IC4
IC1
Scanner MPU
69
5,16
CN7
Scanner motor
BCKO
BSTB
BDTA
BDTB
67
R9,R10
R11,R12
R13
SG
PG
08-04-01
- Process of Excitation IC4 turns the BENB signal to the HIGH level to turn off Q1.
IC4 sends the BPWM signal (current value setting signal) to IC9.
IC4 sends BCKO (Clock Signal), BDTA/BDTB (Serial Data Signal A/B), and BSTB (Strobe Signal)
to IC9 based on the register settings (rotational direction (CW/CCW), excitation method (2-/1-2-/
W1-2-/2W1-2-Phase), and clock (double-edge/single-edge)).
IC9 allows current to flow through each phase of the motor (A, /A, B, /B) based on the timing of
BCKO, BDTA, BDTB, and BSTB, thereby driving the motor.
The current flowing through the motor flows from R9 to R12 to generate voltage. This voltage is
compared with the voltage set by the BPWM signal in IC9 and the current to flow through the motor
is controlled based on its result.
1600/2000/2500 SCANNER
7-6
7-7
2W1-2
W1-2
1-2
CCW
CW
CCW
CW
CCW
CW
CCW
CW
BDTB
BDTA
BDTB
BDTA
BDTB
BDTA
BDTB
BDTB
BDTA
BDTA
BDTB
BDTB
BDTA
BDTB
BDTA
BDT
-0
-2
-2
-4
-4
-4
-4
-6
-0
-7
-7
-7
-4
-4
-4
-4
-6
-2
-2
-6
-4
-4
-4
-4
-4
-4
-4
-4
-2
-6
-6
-2
-7
-7
-0
-7
-7
-4
-4
-6
-6
-4
-4
-4
-4
-2
-2
-0
-0
3 2 1 0 -1 -2 -3 -4 -5 -6 -7 -7 -7 -6 -5 -4 -3 -2 -1 -0 1 2 3 4 5 6 7 7 7 6 5 4
5 6 7 7 7 6 5 4 3 2 1 0 -1 -2 -3 -4 -5 -6 -7 -7 -7 -6 -5 -4 -3 -2 -1 -0 1 2 3 4
5 6 7 7 7 6 5 4 3 2 1 -0 -1 -2 -3 -4 -5 -6 -7 -7 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4
3 2 1 -0 -1 -2 -3 -4 -5 -6 -7 -7 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 7 7 6 5 4
-0
-4
-4
The relations between the motor drive condition and each output of the BDTA/B signal, BCKO signal, and
1600/2000/2500 SCANNER
Positive number
Negative number
BCK0
BSTB
0
(0%)
1
(20%)
2
(40%)
BDTA
BDTB
3
(55.5%)
4
(71.4%)
5
(83%)
6
(91%)
7
(100%)
08-04-02
1600/2000/2500 SCANNER
7-8
08-05-03
Adhesive agent
Xenon gas
(5)
(7)
(2)
(4)
(1) (8)
(3)
08-05-04
7-9
1600/2000/2500 SCANNER
Inverter PWA
ICP1
Q3
T1
Q1
+24V
Scanner MPU
58
CPUD0~15
Motor
control IC
LAMP
Q3
CN1
IC4
CN2
IC1
C1
R2
Ns
PG
Exposure lamp
Np
R1
CPUA0~19
CN2
PG
Q2
4
Nb
08-05-01
1600/2000/2500 SCANNER
7 - 10
DP2000/2500 series
The motor control IC (IC4) turns the LAMP signal to the HIGH level.
The transistor (Q3) turns on and the LAMP turns to the GND level.
The transistor (Q3,Q5,Q7) on the Inverter PWA turns on to apply +24V to the switching regulator
IC(IC1).
IC1 turns on FET (Q1).
Current flows through the Np winding of the transformer (T1) where energy is accumulated.
IC1 turns off Q1. At this time, the energy accumulated in winding Np is supplied from the Ns
winding of the secondary circuit as electric power. As IC1 turns on and off Q1 in this way, highfrequency electric power is supplied from the secondary circuit of T1 and fed to the exposure lamp
for lighting.
IC1 monitors the input voltage and controls the on/off time in response to the fluctuation in the
input voltage. It shortens the on time of Q1 when the input voltage rises, and extends the on time
of Q1 when the voltage drops.
Inverter PWA
F1
T1
Q2
+24V
1
Np
Exposure lamp
CN2
Ns
1
Q5
IC4
IC1
Scanner MPU
58
CPUD0~15
LAMP
Motor
control IC
Q3
CN1
CN2
CPUA0~19
2
3
Q7
Q2
VCC 14
IC1
PG
PG
Switching
regulator
08-05-02
7 - 11
1600/2000/2500 SCANNER
Transfer clock
Transfer area
Optical energy
P-layer
1
7447 7448
7449 7450
Photosensor area
N-layer
Detailed photosensor
Transfer area
Shift register
Transfer clock
1600/2000/2500 SCANNER
7 - 12
(S - K)
(W - K)
where,
k:
Coefficient
S:
K:
W:
7 - 13
1600/2000/2500 SCANNER
[NAD model]
Original glass
Original
Original glass
08-07-01
08-07-02
APS-1, 2, 3, 4, 5
APS-2, 3, 4, 5, 6
1600/2000/2500 SCANNER
7 - 14
[ASD/AUD/CND/TWD/SAD/MJD models]
APS-5
APS-4
A5-R
B5-R
APS-3
A4-R
A5
APS-2
B5
B4
APS-1
A4
A3
08-07-03
[NAD model]
APS-5
APS-6
APS-4
ST-R
APS-3
ST
8.5 x 8.5
APS-2
LT
LT-R
LG
LD
08-07-04
7 - 15
1600/2000/2500 SCANNER
(4) Original size is determined by a combination of the presence/absence of the original at the each
locations stated in step (3). Combination charts for size determination of ASD/AUD/CND/TWD/SAD/
MJD models and NAD model are shown below.
[ASD/AUD/CND/TWD/SAD/MJD models]
APS-1
A3
B4
A4
A4-R
B5
B5-R
A5
A5-R
: Original presence
blank
: Original absence
[NAD model]
APS-2
LD
LG
LT
LT-R
8.5 x 8.5
ST
ST-R
: Original presence
blank
: Original absence
1600/2000/2500 SCANNER
7 - 16
Entrance
AC/I/N
HL 1
Noise
filter
HN 3
CN110
AC/I/L
CN1
CN4
F1
1
Scanner unit
FUS PWA
F1/F2
Connector
1
3
Connector
FG
CN111
LVPS
Scanner thermofuse
3
1
08-08-01
7 - 17
1600/2000/2500 SCANNER
Washer
Clamp
Screw
CN49
Clamp
RELAY PWA
039-1
Fig. 7-8-1
Clamp
CN111
039-3
Fig. 7-8-2
clamps.
1600/2000/2500 SCANNER
FUS PWA
7 - 18
NIC cover
Screw
22. Lift the NIC base plate and release the damp
heater harness.
Damp heater
harness
Fig. 7-8-2-1
039-4
Screw
Scanner stay L
Screw
Fig. 7-8-3
040
Screw
Screw
Scanner stay R
Screw
Fig. 7-8-4
7 - 19
041
1600/2000/2500 SCANNER
Scanner assembly
Clamp
042
version of it.
Fig. 7-8-5
3. When the error message F14 appears after replacing the scanner
assembly, refer to the Service Handbook and perform (08-389).
Note: When mounting scanner assembly, be careful not to damage the actuator.
Original glass stay
Screw
Screw
Original glass
Fig. 7-8-6
4. Remove the double-sided tape and remove the
ADF glass
ADF glass.
Note: For installing the ADF glass and original
glass and adjusting the tilt, refer to the Service Handbook. (See Chapter 1.8)
Original glass
043-2
Fig. 7-8-7
1600/2000/2500 SCANNER
7 - 20
Motor harness
Harness
ADF
connector plate
Screw
Fig. 7-8-8
044
Scanner motor
assembly
Screw
Fig. 7-8-9
045
Screw
Scanner motor
bracket assembly
Timing
belt 142
Scanner motor
bracket 1
Fig. 7-8-10
7 - 21
046
1600/2000/2500 SCANNER
Note: For adjusting the timing belt when mounting the scanner motor, refer to the Service
047
Scanner motor
bracket 2
Screw
Fig. 7-8-11
[D] INV PWA
(DP1600 series)
INV PWA
assembly
Screw
CN1
CN2
049-1
Fig. 7-8-12
5. Remove one screw, release locking support,
and remove INV PWA.
Screw
INV PWA
Fig. 7-8-13
1600/2000/2500 SCANNER
7 - 22
(DP2000/2500 series)
1. If an Original Cover (KA-1600PC), ADF
(MR-2012), or the RADF (MR-3011) is attached
Connector
Connector
Screw
049-3
Fig. 7-8-14
INV PWA
Screw
Locking
support
Locking
support
INV PWA plate
049-4
Fig. 7-8-15
[E] Scanner PWA
Screw
Screw
Blind plate
050-1
Fig. 7-8-16
Note: If the damp heater is installed, release one
hook and detach one connector.
Connector
Screw
Screw
(TWD/SAD/ASD/AUD/CND models)
Blind plate
Fig. 7-8-17
7 - 23
050-2
1600/2000/2500 SCANNER
Screw
Scanner PWA
Scanner PWA
ing the flexible cable, securely lock the connector locks on both sides of the connec-
Flat cable
tor.
5. Remove 2 screws, release 2 locking supports,
and remove scanner PWA.
051
Locking support
Fig. 7-8-18
Connector
1600/2000/2500 SCANNER
7 - 24
Screw
Screw
Screw
Screw
052
Connector
INV PWA
053-1
Fig. 7-8-20
Ground wire
DP2000/2500
Connector
Screw
INV PWA
Fig. 7-8-21
7 - 25
053-2
1600/2000/2500 SCANNER
Carriage 1
lowing points:
1.When retaining the lamp cable with cable
holder, the mark of the lamp cable must
Cable holder
Lamp cable
054
Fig. 7-8-22
to-back.
13. Move carriage 1 to around the center.
Note: To move carriage 1, push both ends of carriage 1 as Fig. 7-8-22, or if you cannot reach
there, turn scanner drive shaft to move the
carriage.
Exposure lamp
Screw
Ground wire
Screw
055
Fig. 7-8-23
1600/2000/2500 SCANNER
7 - 26
Screw
Carriage 1
056-1
Fig. 7-8-24
move mirror 1.
Mirror 1
056-2
Adjusting screw
[CAUTION]
Never turn the angle adjusting screw of mirror. Be
careful that holding or pushing the lamp part can
Fig. 7-8-25
Spring plate
7 - 27
1600/2000/2500 SCANNER
Wire
Scanner
drive shaft
Fig. 7-8-26
Wire
Wire
Roller
Wire holder
059
Carriage 2
Roller
Screw
1600/2000/2500 SCANNER
7 - 28
Fig. 7-8-27
Wire
Carriage 2
060-1
Fig. 7-8-28
15. Remove spring plate securing mirror 2 and re-
Spring plate
move mirror 2.
Spring plate
Mirror 2
Spring plate
060-2
Fig. 7-8-29
16. Remove spring plate securing mirror 3 and re-
Spring plate
Spring plate
move mirror 3.
Notes: 1. Clean the surface of mirror 3 if dirty.
2. For mounting Carriage 2, refer to the SerMirror 3
Spring plate
060-3
Screw
Fig. 7-8-30
7 - 29
1600/2000/2500 SCANNER
Wire
Wire
Wire
063
Fig. 7-8-31
Wire
157.
13. Detach wire from scanner drive shaft assembly.
E-ring
Scanner
drive shaft
Bearing
gear.
Note: For winding the wire, refer to the Service
Handbook. (See Chapter 1.8)
Bearing
064
Wire
Fig. 7-8-32
1600/2000/2500 SCANNER
7 - 30
E-ring
Connector
Screw
CCD unit
065-2
Fig. 7-8-33
Notes: 1. When attaching the flexible cable, securely lock the connector locks on both
sides of the connector.
2. For mounting the CCD unit and adjusting the enlargement/reduction of images,
refer to the Service Handbook.
(See Chapter 1.8)
Document
size sensor
Connector
Document
size sensor
065-5-1
MJD/TWD/SAD/AUD/
CND models
065-5-2
Fig. 7-8-35
7 - 31
1600/2000/2500 SCANNER
Clamp
(TWD/SAD/ASD/AUD/CND models)
1. If an Original Cover (KA-1600PC), ADF
(MR-2012), or the RADF (MR-3011) is attached
to the copier, open it.
2. Remove original glass. (See Fig. 7-8-6)
3. Remove the blind plate.
Connector
065-6
Screw
thermofuse.
Scanner thermofuse
065-7
Fig. 7-8-37
1600/2000/2500 SCANNER
7 - 32
Screw
(TWD/SAD/ASD/AUD/CND models)
1. If an Original Cover (KA-1600PC), ADF
Hook
065-9
Screw
Damp heater
Screw
Connector
Clamp
065-8
Fig. 7-8-39
7 - 33
1600/2000/2500 SCANNER
8. PRINTING
8.1 General Description
The laser scanner unit reflects the laser beam by the polygonal mirror motor and irradiates it in the
scanning direction of the drum through the f correction lens. As the drum rotates, an electronic image is
formed on the drum.
The laser scanner unit consists of the following:
Polygonal mirror which moves the laser beam in the scanning direction of the drum.
f correction lens which makes uniform the rate at which the laser beam reflected by the polygon
mirror reaches the drum.
Polygonal mirror motor drive PWA which controls the polygonal mirror motor.
Hsync detection mirror, lens and Hsync detector which detect the Hsync signal on which the first
printing position for every scanning is based.
The laser scanner unit is precisely adjusted and assembled in a clean room to avoid the entry of dust
which can cause trouble. For that reason, the laser scanner unit cannot be disassembled or adjusted in
the field.
Lens
Laser diode
Aperture
Lens
Polygonal mirror
Hsync detector
Lens
Hsync detection
mirror
Polygonal mirror
motor drive PWA
08-01-01
F correction lens 2
F correction lens 1
Fig. 8-1-1
8-1
1600/2000/2500 PRINTING
8.2 Structure
(1) Laser Unit
The laser unit comprises a laser diode, finite lens and aperture.
Laser diode
The laser diode is compact, efficient, low-price, operates on lower power, and has a long life.
However, it is sensitive to heat.
Laser diode controls emission of laser beams based on the laser control (ON/OFF) signals from
the laser drive board.
LASER SAFETY
The beam of the semiconductor laser is itself extremely weak (about 5 mW), but focusing the
parallel rays results in an increase in energy to which extended exposure is hazardous.
The laser optical system of the digital plain paper copier is encased in metal which in turn is
housed in the external cover. There is thus no risk of leaks during use, nor during normal servicing.
Note, however, that the laser beam is not visible, and extreme care must be exercised when
servicing involves focusing the laser. Such operations are hazardous and must not be attempted
unless you are specifically trained to work in this area.
The warning label shown below is attached on the PU guide assembly.
08-02-01
Fig. 8-2-1
[CAUTION]
Do not insert tools that are highly reflective into the path of the laser beam.
Remove all watches, rings, bracelets, etc.
1600/2000/2500 PRINTING
8-2
Laser light
Polygonal-mirror motor
The polygonal-mirror motor rotates the po-
Drum
20,527.56 rpm
400 dpi
13,382.60 rpm
Laser light
DP2000/2500 series
600 dpi
27,874.016 rpm
400 dpi
18,582.677 rpm
Drum
Polygonal mirror
The laser beams emitted from the laser diode are reflected by this mirror. As the polygonal mirror is rotated by the polygonalmirror motor, the direction of the reflected
Laser light
Drum
lygonal mirror.
As the polygonal mirror has six planes, six
scans are completed in one rotation of the
polygonal mirror.
09-02-02
Fig. 8-2-2
One scan is completed by completion of steps A to C .
One scan is carried out on one plane of the polygonal
mirror. Six scans can be carried out with one rotation of
the polygonal mirror.
8-3
1600/2000/2500 PRINTING
Wide
Narrow
F lens 1
F lens 2
Equidistant
09-02-03
Fig. 8-2-3
Deviation
tilted in either of two directions for the perfect vertical direction. Deviation of the laser
light (for the perfect horizontal) caused by
this reflected face's pyramidal error is com-
09-02-04
pensated.
Fig. 8-2-4
The section's shape of the laser beam on
the drum is compensated.
1600/2000/2500 PRINTING
8-4
8-5
1600/2000/2500 PRINTING
Low temp.
Current (mA)
Threshold current
08-03-01
put of the semiconductor laser drops when its temperature increases, APC is also required to main-
Fig. 8-3-1
Semiconductor laser
Laser power
comparison
circuit
Laser driver
circuit
Constant optical
output
Monitor output
Monitor
output
conversion
08-03-02
1600/2000/2500 PRINTING
8-6
Duct assembly
Hook
066
Fig. 8-4-1
Screw
Screw
Harness
connector.
Note: When the lens gets dirty, blow away the dirt
Fig. 8-4-2
8-7
1600/2000/2500 PRINTING
9.2 Construction
Pinch roller
Registration
roller
Feed sensor
Pickup roller
Pickup feed
roller
Separate
roller
Paper tray
Pickup sensor
Tray-up assembly
09-02-01
Paper tray
Tray-up assembly
Pickup roller
Pickup sensor
Separate roller
Feed sensor
Registration roller
Pinch roller
9-1
Pickup clutch
Pickup roller
09-03-01
The driving force of the main motor is transmitted to each clutch through each gear of the main drive gear
assembly. As the pickup clutch is turned ON, the pickup feed roller turns. As the registration roller clutch is
turned ON, the registration roller.
Main motor
Transmission gear 3
Pickup clutch
9-2
Pickup roller
Registration roller
Tray-up gear 1
Tray-up gear 2
Tray-up motor
Tray-up gear 3
Tray-up gear 4
Tray-up gear 5
09-03-02
The driving force of the tray-up motor is transmitted to the tray lift shaft through each gear of the tray-up
assembly to turn the tray lift shaft.
Tray-up motor
Tray-up gear 1
Tray-up gear 2
Tray-up gear 3
Tray-up gear 4
Tray-up gear 5
9-3
Paper tray
09-04-01
As the tray-up motor of the tray-up assembly turns ON, the tray lift shaft turns through the lift gear. The
rotation of the tray lift shaft causes the tray lift lever to lift the paper tray.
Pickup shaft
Pickup roller
Pickup lever
Pickup feed roller
Transmission gear 3
Pickup clutch
09-04-02
When the paper cassette is mounted, the pickup lever is pushed by the hook of the paper cassette in the
direction of the arrow. As the pickup lever is pushed, the pickup shaft turns and the pickup arm and pickup
roller descend of their own weight.
The driving force of the main motor is transmitted to the clutch through each gear of the main drive gear
assembly. As the pickup clutch is turned ON, the pickup feed roller turns causing the pickup roller to turn
through the belt.
9-4
rate roller is connected to its shaft through the arbor R (torque limiter). The pickup feed roller is rotated in the direction of the arrow (
) at the same
Arbor R
Separate roller
09-04-03
limiter).
However, if multiple-sheet feeding occurs, since the
separate roller. The upper sheet is fed in the direction of the arrow (
Separate roller
09-04-04
Examples:
If only sheet of paper
and
) arrive at the
is sent in the (
) direction
is sent
9-5
9-6
9-7
9-8
Overheat
protection
circuit
Overcurrent
protection
circuit
Control logic
IN1
IN2
M(+)
GND
M()
N.C.
VCC
IN1 and IN2 are input terminals for the signals from the I/O port GA-1. In the control section, the motor is
controlled (ON and OFF) based on the signals from the I/O port GA-1. For the control, refer to the table
below.
Input
Output
Description
IN1
IN2
M (+)
M (-)
BRAKE
CCW (upward)
CW (downward)
9-9
070
Hook
Separate holder
assembly
Fig. 9-7-1
Separate roller
Arbor F
Separate
Spring
Spring
Spring
071
Fig. 9-7-2
to the separate spring, rotate the separate roller in the direction of the arrow.
2. Since the separate spring is coated with
oil, the separate roller should not to be
touched by the separate spring.
Relay connector
Tray-up
assembly
assembly.
Screw
037
Fig. 9-7-3
9 - 10
Clamp
Pickup assembly
072
Screw
Fig. 9-7-4
[E] Pickup feed roller
Clutch
Stop ring
073
Fig. 9-7-5
Pickup roller shaft
assembly
080
Fig. 9-7-6
E-ring
E-ring
9 - 11
Fig. 9-7-7
ADU gear
OCT or JSP gear
Part A
PFU gear
10-1-1 PPS2
10 - 1
ADU gear
OCT or JSP gear
(Finisher : DP2000/2500 series)
Main motor
10-2-1 PPS2
Fig. 10-2-1
Heat roller drive ................... The driving gear train from the main motor drives the HR drive gear 2.
Exit roller ............................. The driving gear train from the main motor drives the exit drive gear 1.
When the ADU is attached, the gear is always driven by the ADU motor
(upper) to slide the gear.
Exit drive gear 6 ................... The driving gear train from the main motor drives exit drive gear 6. This
gear transmits the drive from the ADU to the exit roller while the ADU is
attached. When the ADU is attached, the gear cuts off the drive from the
main motor and starts to transmit the ADU drive. Therefore, the exit roller
is always driven by the ADU even in one-side printing when the ADU is
attached.
Exit drive gear 7 ................... The driving gear train from the main motor drives exit drive gear 7. When
connected to this gear, the OCT or JSP is driven. (Finisher: DP2000/
2500 series)
10 - 2
10.2.2 Part B
Part B is comprised of the main dive gear assembly and the main motor, and drives the drum and the
developer and transmits drive to Parts A and C.
Main motor
Drum drive gear (Coupling)
10-2-2 PPS2
Fig. 10-2-2
Drum Drive .......................... The driving gear train from the main motor drives the drum drive shaft
and coupling. The coupling part is fit to the drum, thereby driving the
drum.
Developer Drive ................... The main motor transmits the drive to the developer drive pulley via timing belt 176, causing the developer connected with the coupling to be
driven.
10 - 3
10.2.3 Part C
Part C feeds (mainly supplies) paper and transmits drive to the options (SFB and PFU).
to Main motor
Cassette feed roller (Clutch)
SFB gear
10-2-3-1 PPS2
Fig. 10-2-3
Registration roller ................ The driving gear train from the main motor drives the registration roller
gear.
Cassette feed roller ............. The driving gear train from the main motor drives the cassette feed roller
gear.
Cassette feed gear 8 ........... The driving gear train from the main motor drives cassette feed gear 8.
When connected to this gear, the SFB is driven.
Cassette feed gear 6 ........... The driving gear train from the main motor drives cassette feed gear 6.
When connected to this gear, the PFU is driven.
10 - 4
2nd feed roller ...................... The driving gear train from the main motor and the timing belt 309 drive
the 2nd feed roller drive pulley. There are two systems on the 2nd feed
roller drive, only by the gear and by the timing belt. When feeding the
paper, the timing belt is used to drive (speed: DP1600 series = 86.9 mm/
sec, DP2000/2500 series = 118 mm/sec). When supplying the paper, the
gear is used to drive (speed: DP1600 series = 260 mm/sec, DP2000/
2500 series = 260 mm/sec). Switching of the gear drive and timing belt
drive is done by the clutch.
Registration roller
RGST-CLT
(Registration roller clutch)
Feed sensor
Fig. 10-2-4
When the main motor rotates, the drive is transmitted to the gears of the RGST-CLT and OCF-CLT clutches
and these gears rotate. However, when the clutches are turned off, the respective rollers do not rotate.
When paper is picked up from the option cassette, the OCF-CLT is turned on, causing the 2nd feed roller
to rotate. At this time, the clutch pulley prevents timing belt 309 from rotating. The registration roller does
not rotate either, since the RGST-CLT is turned off.
When paper is fed into the paper path, the RGST-CLT is turned on, and the registration roller rotates. The
OCF-CLT is turned off, and the timing belt rotates the 2nd feed roller.
10 - 5
Screw
029
Fig. 10-3-1
Side cover
030-1
Fig. 10-3-2
15. Remove 2 screws.
Screw
Fig. 10-3-3
10 - 6
Clamp
Screw
Screw
Harness
031-1
Connector
Fig. 10-3-4
Main motor
031-2
10 - 7
Screw
032-3
Fig. 10-3-6
2. Remove the gear to remove the spring.
Spring
Gear
Screw
cover assembly.
Note: When the main drive gear assembly is attached, adjust it by referring to the Service
Handbook. (See chapter 1.9)
032-4
Fig. 10-3-7
(DP2000/2500 series)
1. If STP(KK-1600) is attached to the copier, dis-
Screw
Fig. 10-3-8
10 - 8
sliding it downward.
Notes: 1. After attaching the main motor, rotate the
main motor to make sure that the coupling of the process unit rotates.
2. Seeing from the gap of the main drive
gear cover assembly, confirm that the tim-
Main motor
Screw
Connector
Fig. 10-3-9
10 - 9
Harness
PU contact
PU contact
Contact
Hook
033
Fig. 10-3-10
Screw
Plate
Screw
034
Fig. 10-3-11
10 - 10
Screw
Bushing plate
034-1
Fig. 10-3-12
Stop ring
5. Detach 2 stop rings, slide bushing in the direction of the arrow, and remove registration roller
assembly.
Registration roller
assembly
035
Fig. 10-3-13
6. Detach stop ring, and remove cassette feed gear
Registration roller
Fig. 10-3-14
10 - 11
42
MMBRK
MMDIR
43
CN21
44
CN15
23
MMON
MMSYNC
2(4)
3(3)
4(6)
1(1)
6(8)
SG
6
System control GA
72
1(3)
5(5)
Q18
44
SG
43
4(4)
39
39
2(2)
40
40
IC6
I/O port GA-2
43
44
CN1(CN1)
IC3
MMCLK
29
6(6)
CN29(CN30)
IC34
Main motor
+5V
3(5)
Motor drive
circuit
(7)
5
NC
Q17
SG
12
(7)
(2)
VM
1,4,5
2,3
CN2
IC3
CN28
13
1,2,5
3,4
PG
06-04-01
(1) The system control GA (IC34) on the Main PWA sends the MMCLK signal to the main motor.
(2) DP1600 series
The I/O port GA-2 (IC6) on the Main PWA sends the MMON signal at High level to the main motor.
This allows each excitation phase of the motor to be excited through the motor drive circuit to start
rotation.
DP2000/2500 series
The I/O port GA-2 (IC6) sends the MMON signal at High level, MMDIR signal at Low level, and
MMBRK signal at High level to the main motor. This allows each excitation phase of the motor to be
excited through the motor drive circuit to start rotation.
(3) For the main motor, the motor drive circuit detects the rotor position in the motor and the rotational
frequency (FG pulse). It compares the detected rotational frequency with the MMCLK signal in terms
of phase and speed. It adjusts the excitation timing to eliminate the difference in each comparison and
control the rotation of the motor. When the difference in each comparison is then eliminated and the
rotation stabilizes, the main motor sends the MMSYNC signal at Low level to the I/O port GA-2.
10 - 12
10 - 13
11.2 Construction
Paper guide assembly
(guide bias)
Drum shutter
Drum
Discharge (LED)
Separation charger
Main charger
Vacuum fan motor
Process unit
Transfer charger
Pinch roller
(guide bias)
11-02-01
Drum
Discharge LED
Main charger
Transfer charger
Separation charger
Drum shutter
11 - 1
11-03-01
The drum rotates as the driving force of the main motor is transmitted to it through each gear.
Main motor
Drum
Rod guide
Shutter link
Lever
Lever
Drum shutter
Shutter link
Drum shutter
Drum
Drum
11-04-01
When the side cover assembly is closed, the lever of the fuser unit is pushed. Then, the lever pushes the
rod guide so that the rod guide pulls the shutter link to open the drum shutter.
11 - 2
11 - 3
Relay PWA
IC11
IC6
28
THVCN
11
10
I/O port
GA-2
14
PG
13
12
33
SP
59
DI
17
61
LD
15
60
CLK
16
IC34
System
control GA
CCON
74
74
DVVR
75
75
TCON
TCVR
76
76
77
77
IC17
Magnetic roller
Transfer charger
HVPS
3
19
D/A converter
Main charger
CN1
CN24
CN21
CPU
CHO
CN15
IC66
26
GVR
78
78
SPON
SPDVR
79
79
80
80
Separation charger
PGON
82
82
10
Pinch roller
Grid
The system control GA converts the data loaded into the register to a DI signal (ADC setting signal) in
serial format and sends it to the D/A converter (IC17) at the timing of the CLK signal (transfer clock signal)
and the LD signal (load data signal).
The D/A converter converts the input data to a GVR signal (grid reference voltage signal) in analog form
and sends it to the HVPS.
The HVPS generates high voltage based on the voltage value of the GVR signal and delivers it to the grid.
Charging (Main charger)
The I/O port GA-2 (IC6) turns the CCON signal (main charger control signal) to Low level.
11 - 4
The system control GA converts the data loaded into the register to a DI signal (ADC setting signal) in
serial format and sends it to the D/A converter (IC17) at the timing of the CLK signal (transfer clock signal)
and the LD signal (load data signal).
The D/A converter converts the input data to a DVVR signal (development bias reference voltage signal)
in analog form and sends it to the HVPS.
The HVPS generates high voltage based on the voltage value of the DVVR signal and delivers it to the
magnetic roller.
There are the following two cases where high voltage is delivered to the magnetic roller: the delivery of
positive voltage (during initial operation) and the delivery of negative voltage (during printing operation).
Only during the delivery of positive voltage, the development bias voltage is delivered or cut off synchronizing with the timing of the SPON signal (separation charger control signal). When the SPON signal is at
Low level, the positive voltage is delivered.
Transfer (Transfer charger)
The CPU (IC66) loads reference voltage data for transfer bias into the register of the system control GA
(IC34).
The system control GA converts the data loaded into the register to a DI signal (ADC setting signal) in
serial format and sends it to the D/A converter (IC17) at the timing of the CLK signal (transfer clock signal)
and the LD signal (load data signal).
The D/A converter converts the input data to a TCVR signal (transfer bias reference voltage signal) in
analog form and sends it to the HVPS.
The I/O port GA-2 (IC6) turns the TCON signal (transfer charger control signal) to Low level.
The HVPS generates current based on the voltage value of the TCVR and delivers it to the transfer
charger.
11 - 5
The system control GA converts the data loaded into the register to a DI signal (ADC setting signal) in
serial format and sends it to the D/A converter (IC17) at the timing of the CLK signal (transfer clock signal)
and LD signal (load data signal).
The D/A converter converts the input data to a SPDVR signal (separation bias reference voltage signal) in
analog form and sends it to the HVPS.
The I/O port GA-2 (IC6) turns the SPON signal (separation charger control signal) to Low level.
The HVPS generates current based on the voltage value of the SPDVR signal and delivers it to the
separation charger.
Guide bias (Paper guide plate / Pinch roller)
The I/O port GA-2 (IC6) turns the SPON signal (separation charger control signal) to Low level.
The I/O port GA-2 turns the PGON signal (paper guide plate/pinch roller control signal) to Low level.
The HVPS generates constant-voltage and delivers it to the paper guide plate/pinch roller.
High voltage to the paper guide plate/pinch roller is delivered or cut off synchronizing with the timing of the
SPON signal (separation charger control signal). When the SPON signal is at Low level, the voltage is
delivered.
11 - 6
Charger unit
Spring
11-6-1
Fig. 11-6-1
Guide roller bush
Guide roller gear
Guide roller collar
Drum collar
Guide roller
Guide roller collar
Drum coller
open it.
2. Open side cover. (See Fig.10-3-2)
3. Detach the charger unit. (Fig. 11-6-1)
4. Release 2 hooks and detach the guide roller
Guide roller
bush
Charger unit
assembly.
5. Remove 2 guide roller bushes, one guide roller
11-6-2
Fig. 11-6-2
Charger unit
Front protection sheet
11-6-3
11 - 7
Guide roller
charger guide.
Hook
Hook
Charger unit
Hook
Charger unit
11-6-4
Fig. 11-6-4
6. Detach 2 dampers.
Damper
Damper
Damper
11-6-5
Fig. 11-6-5
7. Release the spring and detach the separation
Spring
Transfer
charger wire
Spring
Wire
Separation
charger wire
11-6-6
Fig. 11-6-6
11 - 8
12.2 Construction
Toner cartridge auger
Doctor
Toner cartridge
Drum
Magnetic roller
Auger
Process unit
Agitator
Toner empty sensor
12-02-01
Magnetic roller
Doctor
Agitator
Auger
12 - 1
PU pulley
Magnetic roller
drive gear
12-03-01
12 - 2
The magnetic roller, agitator, and auger turn as the driving force of the main motor is transmitted to them
through each gear.
PU coupling (Main motor drive assembly)
PU pulley
Magnetic roller
Developer drive
Developer drive
Agitator drive
drive gear
gear 4
gear 5
gear
Magnetic roller
Agitator
Auger
12 - 3
Toner cartridge
12-03-03
The toner cartridge auger turns as the driving force of the toner supply motor is transmitted to them
through each gear.
Toner supply motor
12 - 4
12 - 5
Main PWA
Q1
8
C425
IC3
CPU
IC6
63
TESMON
TES driver
R493
94
CN27
CN21
54 TONEREN 2
CN15
IC7
IC66
Relay PWA
+5V
IC2
SG
12-4-01
1) The I/O port GA-1 (IC7) turns the TONEREN signal (toner detection start signal) to High level to turn
on Q1. This allows a +5V power supply to be delivered to the TES driver (IC3).
2) The TES driver sends the TES signal (drive/detection signal) to the toner empty sensor.
3) The toner empty sensor performs oscillation by the TES signal. At this time, if there is much toner in
the process unit, the oscillation of the sensor is obstructed due to the pressure of the toner, thus
causing the waveform of the TES signal to change. On the other hand, if there is not much toner in it,
the pressure of the toner decreases to cause the sensor to perform oscillation so that the waveform of
the TES signal almost remains unchanged.
4) The TES driver detects a change in phase of the TES signal, and judges that there is no toner when a
change in phase is small. At this time, the TES driver sends the TESMON signal (toner empty signal)
at Low level to the I/O port GA-2 (IC6).
5) The CPU (IC66) judges the amount of remaining toner by the number of times the level of the TESMON
signal becomes low.
12 - 6
Main PWA
Relay PWA
+24V
VM
Transistor array
53
TSMON 21
CN21
IC7
CN15
CN27
IC5
21
PG
12-4-02
The motor winding is connected to the +24V at its (+) side and to the collector of IC5 at its (-) side.
- When TSMON signal (Toner supply motor drive signal) of the I/O port GA-1 (IC7) becomes H level IC5 is turned on The +24V power supply supplies current to IC5 via the motor winding
the motor rotates
- When TSMON signal becomes L level IC5 is turned off The current which was flowing in the motor winding flows via the route of diode.
It decreases at the rate of the time constant determined by the inductance and resistance of the
winding. the motor stops.
12 - 7
RELAY PWA
CN39
CN32
CN54
Clamp
082
Fig. 12-6-1
Front cover
083
Side cover
Fig. 12-6-2
10. Remove 3 screws and remove DEV. motor as-
Screw
sembly.
Screw
Screw
084
Fig. 12-6-3
12 - 8
13.2 Construction
Toner recovery auger
Toner cartridge
Cleaner paddle
Recovery blade
Drum
Process unit
13-02-01
Main blade
Main blade
Recovery blade
Cleaner paddle
13 - 1
Drum
13-03-01
The cleaner paddle and toner recovery auger turn as the rotation of the drum is transmitted to them
through each gear.
Drum
Drum gear
Cleaner paddle
13 - 2
13 - 3
14.2 Construction
Exit unit
Exit roller
Exit guide
Pinch roller
Exit sensor
Separation claw
Fuser unit
Fuser thermostat
Pressure roller
Heater thermistor
Cleaner fuser roller
Heater roller
Heater lamp
14-02-01
Heater lamp
Heater roller
Pressure roller
Separation claw
Heater thermistor
Fuser thermostat
Exit roller
Pinch roller
Exit guide
Exit sensor
14 - 1
Exit unit
Exit drive gear 3
HR drive gear 1
The heater roller, pressure roller, cleaner fuser roller, and exit roller shaft turn as the driving force of the
main motor is transmitted to them through each gear.
HR drive gear 3
Pressure roller
HR drive gear 1
14 - 2
14 - 3
14 - 4
14 - 5
14 - 6
14 - 7
Reference
1. The thermistor/ heater status counter never has values other than 0, 1, 2, 3, 4, 5, 6, 7, 8 and 9
written on it.
When the power is turned ON, if the heater lamp does not turn ON and service call C41 is displayed immediately, check the thermistor/heater status counter. If it is 2 or over, be sure to check
the thermistor and heater lamp. Then, after repairing or replacing, it is necessary to reset the
counter to 0(code 400 in 08 mode) and then turn the power ON.
If the thermistor/heater status counter should show 10 or over (e.g., 11), there is a possibility that
SRAM or the data in it may have been ruined. Check the bias, high-voltage transformers and
charge wires to see if any of them is defective, and repair if necessary. Then, you have to check all
the data inside SRAM.
2. Relationship between the thermistor output voltage and heat roller temperature:
Approx. 2.33V when the temperature is 190C, approx. 2.53V when the temperature is 200C and
approx. 0.1599V when the temperature is 40C.
3. Relationship between the heat roller surface temperature and the heater thermistor 1 resistance.
Values in ( ) are for DP2000/2500 series.
Temperature
Thermistor resistance
ON
190 (200) C
5.9K (5.01K)
OFF
16_001
Fig. 14-6-1
4. Temperature control at heat roller ends
During multi copying, the temperature on the ends of the heat roller (non-paper passage areas)
generally tends to become higher than that on the paper passage areas. This temperature is detected by the heater thermistor 2; i.e. when it detects a temperature of 245C or over, the heater
lamp is set to automatically turn itself OFF, regardless of the temperature on the paper passage
areas.
14 - 8
+5V
Heater
thermistor 1
+5V
R342
IC23
TH
IC34
ADCDO
A/D
converter
R337
System
control
GA
IC66
CPU
SG
14-06-02
Fig. 14-6-2
The input voltage is obtained by dividing the +5V among R342, Heater thermistor 1 and R337.
The surface temperature of the heat roller varies.
The resistance of the heater thermistor 1 changes.
The input voltage changes.
The input voltage is converted to digital data by the A/D converter and output to the register of the
system control GA. The CPU reads this value and detects a change in the data to judge if the heat roller
temperature is normal or abnormal.
14 - 9
Connector
Fuser assembly
Screw
085
Fig. 14-7-1
Hook
Hook
Heater
thermofuse
thermofuse.
086
Fig. 14-7-2
[C] Heat roller separator/fuser front cover
1. If an ADU (MD-0101) or SFB (MY-1016) is attached to the copier, detach it.
2. Detach right cover R. (See Fig. 2-6-15)
3. Remove fuser assembly. (See Fig. 14-7-1)
Screw
087-1
Fig. 14-7-3
5. Remove the fuser front cover.
Fig. 14-7-4
14 - 10
Spring
Heat roller
separator
087-3
Fig. 14-7-5
[D] Housing
1. If an ADU (MD-0101) or SFB (MY-1016) is attached to the copier, detach it.
2. Detach right cover R. (See Fig. 2-6-15)
3. Remove fuser assembly. (See Fig. 14-7-1)
Screw
Housing
088
Fig. 14-7-6
[E] Fuser thermofuse
Screw
(DP1600 series)
1. If an ADU (MD-0101) or SFB (MY-1016) is attached to the copier, detach it.
2. Detach right cover R. (See Fig. 2-6-16)
3. Remove fuser assembly. (See Fig. 14-7-1)
Housing assembly
Screw
089-1
sembly.
Fig. 14-7-7
6. Remove the heat roller separator.
(See Fig. 14-7-5)
7. Remove one screw and detach the spring plate.
Screw
Spring plate
089-2
Fig. 14-7-8
14 - 11
A type
B type
Screw
Heater cover
assembly
Screw
090
Fig. 14-7-9
9. Remove 2 screws and detach the fuser
Screw
thermofuse.
Fuser thermofuse
091
Fig. 14-7-10
(DP2000/2500 series)
Partition plate
A type
Btype
Screw
Screw
Screw
Fig. 14-7-12
14 - 12
090-3
Fuser thermofuse
Screw
091-1
Fig. 14-7-13
Note: When assembling, make sure that the
thermofuse is attached as shown in the figure on the right.
Screw
Heat roller
0.8 - 1.2 mm
091-2
Fig. 14-7-14
[F] HR drive gear 1
(DP1600 series)
1. If an ADU (MD-0101) or SFB (MY-1016) is attached to the copier, detach it.
HR drive gear 1
Fig. 14-7-15
14 - 13
HR drive gear 1
Screw
092-1
Fig. 14-7-16
Heater cover
assembly
DP1600 series
Screw
Hook
093
Hook
Fig. 14-7-17
14 - 14
DP2000/2500 series
(DP2000/2500 series)
Screw
Clamp
093-1
Fig. 14-7-18
9. Remove one screw and detach the heater
bracket. (DP1600 series)
DP1600 series
NAD/TWD/SAD models
Heater lamp
Heater bracket
094-1
Fig. 14-7-19
DP1600 series
ASD/AUD/CND/MJD models
Screw
Heater lamp
Heater bracket
094-2
Fig. 14-7-20
14 - 15
DP2000/2500 series
NAD/TWD/SAD models
094-3
Fig. 14-7-21
DP2000/2500 series
ASD/AUD/CND/MJD models
Heater lamp
094-4
Fig. 14-7-22
14 - 16
HR drive gear 3
HR drive gear 2
(DP1600 series)
C-ring
095
Fig. 14-7-23
Press roller
HR frame R
assembly
Cleaning roller
096
Fig. 14-7-24
14 - 17
Heat roller
bushing.
14. Remove heat roller.
Heat roller
bushing
C-ring
HR frame F
assembly
097
Fig. 14-7-25
15. Remove 2 press roller bushings.
16. Release the spring to remove the cleaning roller
bushing.
Fig. 14-7-26
14 - 18
Screw
Spring
Guide plate
roller bushing
Spring
Arm holder
Screw
095-1
Fig. 14-7-27
HR drive gear 2
Fig. 14-7-28
14 - 19
C-ring
Fig. 14-7-29
14. Remove heat roller.
Heat roller
Fig. 14-7-30
15. Remove the press roller by removing the two
097-3
Press roller
Bearing
Bearing
E-ring
097-4
Fig. 14-7-31
16. Release the cleaning roller bushing and remove
the cleaning roller.
Cleaning roller
097-5
Fig. 14-7-32
14 - 20
Cleaning roller
bushing
Spring
097-6
Fig. 14-7-33
Spring
Cleaning roller
bushing
097-7
Fig. 14-7-34
14 - 21
Connector
Harness
Clamp
Screw
Exit unit
038
Screw
Fig. 14-7-35
14 - 22
Main switch
ASD/AUD/CND/TWD/SAD models
Entrance
20A/125V
(NAD/TWD/SAD models)
10A/250V
(ASD/AUD/CND/MJD models)
F1
1 AC/I/L
2
AC/I/N
DC output circuit
10A/125V
(NAD/TWD/SAD models)
5A/250V
(ASD/AUD/CND/MJD models)
F2
Noise
filter
Noise
filter
FG
Switching
reguretor
circuit
CN2
1
2
24VSW
9 (9)
+24V
7 (7)
4A/125V(NAD/TWD/SAD models)
4A/250V(ASD/AUD/CND/MJD models)
F4
16 (17)
24VFU2
~
-
C/O-IN
C/O-OU
CN5
HN
SW/O/L 4
HL
SW/O/N 3
SW/I/L 2
FUS PWA
CN1
Scanner
dump heater
SW/I/N 1
CN4
4A/125V(NAD/TWD/SAD models)
4A/250V(ASD/AUD/CND/MJD models)
F3
24VFU1
(20)
DP2000/2500 series
AC/O/L
AC/O/N
Fuser
PWS
Switching
regurator
circuit
Fuser thermostat
5 (5)
-12V
6 (6)
5VPS
4 (4)
5V
3 (3)
3.3V
HL
Heater lamp 2
CN3
SG
Heater lamp 1
HN1
HN1
Heater lamp
control circuit 1
Heater lamp
control circuit 2
11 (12)
12V
CN22 (CN23)
CN6 (CN6)
Stapler
(Option)
Relay PWA
2 (2)
12,13,14
(10,13,14,15)
AG
15 (16)
PG
8,17,18
(8,18,19)
HT1ON
1 (1)
HT2ON
10 (11)
ASD/AUD/CND/MJD models
15-01-01
15 - 1
Voltage
Value (V)
+24
24VFU2
+24
24VFU1
(DP2000/2500 series)
24V
+24
+24
12V
+12
-12V
-12
5VPS
+5
5V
+5
+3.3
3.3V
Output Protection
An overcurrent and an overvoltage protective circuit are configured for each DC voltage output. If the
output is shorted for some reason or an abnormal condition occurs in a circuit, these circuits prevent
overcurrent and overvoltage from flowing through the entire circuitry of this machine.
15 - 2
OFF
AC input
+4.75V
5V
+3.135V
3.3V
200ms max.
200ms max.
+11.4V,-11.4V
12V,-12V
500ms max.
20ms min.
+4.75V
5VPS
+22.8V
24V,24VFU1,24VFU2
+22.8V
24VSW
0ms min.
0ms min.
ON:H
ON:H
OFF:L
PWS signal
Open
Front cover
Close
Close
Open
Side cover
Close
Close
15-02-01
Fig. 15-2-1
15 - 3
15 - 4
16-01-01
16 - 1
1600/2000/2500 PC BOARD
16.2 PWA-F-RLY
16-02-01
16 - 2
16.3 PWA-F-PIF
16-03-01
16 - 3
1600/2000/2500 PC BOARD
16.4 PWA-F-PNL
16-04-01
16.5 PWA-F-VR
16-05-01
16 - 4
SG
TP41
CN1
1
2
16
17
15
14
30
29
16 - 5
CN4
3
33
34
19 1
18
17
16
17
2
1 34
18
Q2 R20
4
CN5
26
3
TP17
OSC1
CN2
1
R9
R10
R11
Q14
Q13
Q11
Q10
R123
R124
C14
R14
R13
C13
C15
R16
R15
Q1
TP9
L24
L25
CN15
CN7
25
C8
R1
R2
R3
R4
IC9
SLA7044M
TP20
TP22
TP19
TP15
TP14
R12
IC8 393
FUSE2
76
13
CN11
C75
TP11
TP13R18
75
C7
R8
R7
C6
R6
R5
C5
L26 Q12
CP4
IC6
LV14
C74
51
L36
TP32
TP31
TP30
R107
R106 R105
R104
RA4 RA3
CN13
CP3
C98 TP12
CP2
6
R45
DA1
R37
SG TP40
50
R43
DA3
TP16
TP18
C165
IC10
SLA7044M
CP1
C97
CN8
DA2
R119
12
C96
100 C164
TP28
TP29
TP7
TP6
TP5
R46
R44
TP21R38
L35
26
R92
RA6 RA5
R116 R114
R117 R115
R118
TP45
DA7
14
SG
CN14
R69
DA4
R67
28
TP24
IC12 LV04
IC4
EC-N017
IC13 LV04
TP27
SG
1
C68
RA2
25
RA1
IC1
TMP95C063F
37
TP43
36
L28
C176
30
TP23
IC15 LV244
1
24
144
C139
C138
L27
C175
L37
L30
L36
Q9
25
72
C69
TP42
Q8
48
UPD43256BGW-85X-9JL
IC2
RA8 RA7
73
C137
C136
IC5
LV04
CN9
94V-0
TW-5
SG
29
R73
R138
TP46
R71
DA5
PCB-CONTROL
IR4024K501B
C71
C70
C174
C72
C73
IC3 MX29F100TTC-70
RA9
AG
108
109
C178
IC11
ST.LOUIS
R94
R121
CN10
DA6
TP35
TP38
TP36
TP37
TP39
1
2
R238
TP33
TP34
C141
20
C140
R243
C188
L33
29
30
R239
R136
R148
R152
R151
A R149
R150
R245
IC16 HCT244
C179
R137
RA10
L29
C142
R139
L31
C134
C135
SG
TP44
L32
16.6 PWA-F-SLG
1
C177
TP8
TP10
TP47
PG
CN6
IC7
358
B
CN3
1
16-06-01
1600/2000/2500 PC BOARD
16-07-01
16 - 6
CN3
TX1
RX1
CML1
LD1
NC
ATT3DB1
RLADJ11
RLADJ21
NC
SG
-12V
AG
+12V
NC
NC
AG
CI1
ANSDET0
REVA1
REVB1
HOOK1
NC
5VPS
SG
+5V
-12V
AG
+12V
NC
NC
CN6(2/2)
PM1OD4
PM1OD6
PM1OD8
PM1OD10
PM1OD12
PM1OD14
OBACK1X
ODREQ1
2WRESETX
BUENA
CH01
+5V
SG
SG
3.3V
3.3V
-12V
+12V
AG
AG
IBACK1X
IDACK1X
PM1PLL
PM1ID1
PM1ID3
PM1ID5
PM1ID7
PM1ID9
PM1ID11
PM1ID13
PM1ID15
IOCS9X
IOWRX
INTMD1
PWA-F-MAN MDTRQ1
FAXX33M
(2/14)
BUCHG
SA1
SA3
SA5
SD1
SD3
SD5
SD7
SD9
SD11
SD13
SD15
PM1OD1
PM1OD3
PM1OD5
PM1OD7
PM1OD9
PM1OD11
PM1OD13
PM1OD15
LSYNC1
ODACK1X
RX1
TX1
CH02
+5V
SG
FAXDET
3.3VB
3.3V
-12V
+12V
5VPS
BV
CN9(US)/CN4(EU)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
PWA-F-NCU-US/EU
(Option)
PWA-F-MAN
(1/14)
CN6(1/2)
INTPM1X
IDREQ1X
RESETX
PM1ID0
PM1ID2
PMI1D4
PM1ID6
PM1ID8
PM1ID10
PM1ID12
PM1ID14
DONE1
IOCS4X
IORDX
MDM1RES
MDRRQ1
BATVCC
BUCS
SA2
SA4
SD0
SD2
SD4
SD6
SD8
SD10
SD12
SD14
PM1OD0
PM1OD2
CN101(1/2)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
PWA-F-FAX
(Option)
(1/2)
CN101(2/2)
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
PWA-F-FAX
(Option)
(2/2)
17-01-01
Fig. 17-1-1
CN4
POEX
PCDIR
PCFWENA
PCIFD0
PCIFD1
PCIFD2
PCIFD3
PCIFD4
PCIFD5
PCIFD6
PCIFD7
PCDET
NSTROB
NATFD
NINIT
2WNINI
NSELIN
NACK
BUSY
PEERR
SELECT
NFAULT
5VPS
5VPS
SG
SG
CN2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
CN1
PWA-F-PIF
CN5(1/2)
POEX
PCFWENA
NATFD
2WNINI
NACK
PEERR
NFAULT
PCIFD6
PCIFD4
PCIFD2
PCIFD0
CRDYX
PWA-F-MAN
PEADYX
(3/14)
ERROR
VSP
COMREQPCL
DPOA15
DPOA13
DPOA11
DPOA9
DPOA7
DPOA5
DPOA3
DPOA1
DPOD15
DPOD13
DPOD11
DPOD9
DPOD7
DPOD5
DPOD3
DPOD1
DPORESX
NC
WAIT
RBDINX
G/PSEL
+5V
+5V
5VPS
5VPS
SG
PCDET
SG
SG
SG
SG
SG
SG
SG
PCDIR
NSTROB
NINIT
NSELIN
BUSY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
nStrobe
DATA1
DATA2
DATA3
DATA4
DATA5
DATA6
DATA7
DATA8
nACK
Busy
PError
Select
nAutoFd
NC
SG
FG
Logic
SG
SG
SG
SG
SG
SG
SG
SG
SG
SG
SG
SG
nInit
nFault
NC
NC
NC
nSelectIn
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
PC
CN5(2/2)
PWA-F-PCL
(Option)
(1/2)
PWA-F-MAN
(4/14)
SELECT
PCIFD7
PCIFD5
PCIFD3
PCIFD1
POWER
TXDPCL
RXDPCL
PCLVD
DOTCLK
DPOA16
DPOA14
DPOA12
DPOA10
DPOA8
DPOA6
DPOA4
DPOA2
DPOA0
DPOD14
DPOD12
DPOD10
DPOD8
DPOD6
DPOD4
DPOD2
DPOD0
CSP1X
DPORWX
INTPRX
PCLSET
G/PCHK
+5V
+5V
5VPS
5VPS
SG
SG
SG
SG
SG
SG
SG
SG
SG
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
PWA-F-PCL
(Option)
(2/2)
17-01-02
Fig. 17-1-2
LCD1
CN9
OD0
OD1
OD2
OD3
OD4
OD5
OD6
OD7
5IOCS0X
OPIOWRX
OPIOIRDX
OA1
PWA-F-MAN
OA2
(5/14)
OA3
OA4
SG
OPRESETX
AG
-12V
+5V
+5V
SG
SG
PWRVSLED
PWRSVKEY
5VPS
CN60
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
LCD1
SD 1
FLM 2
NC 3
LP 4
SCP 5
SG 6
+5V 7
SG 8
-12V 9
VO 10
1
2
3
4
5
6
7
8
9
10
CN61
CN61
VREF
VO
GREF
1
2
3
3
2
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
LO
LED5X
LED4X
SWS2
SWS3
SWS4
SWS5
SWC0
SWC1
SWC2
SWC3
SWC4
SWC5
SWC6
SWC7
SWC8
SWC9
SWC10
SWC11
SWC12
SWC13
SWC14
PWA-F-VR-TO
CN63
CN62
PWA-F-PNL-TO
LCD UNIT
PWA-F-OTK
(Option)
17-01-03
Fig. 17-1-3
CN106
CN12
PIXA0
PIXA2
PIXA4
PIXA6
PIXA8
PIXA10
PIXA12
CS2XB
PBA1
PSDRASXR
PSDDQMUR
SDCLK1
PIXD0
PIXD2
PIXD4
PIXD6
PIXD8
PIXD10
PIXD12
PIXD14
SDRM1ID
3.3V
3.3V
SG
SG
PWA-F-MAN
PIXA1
(6/14)
PIXA3
PIXA5
PIXA7
PIXA9
PIXA11
CS1XB
PBA0
PSDWER
PSDCASXR
PSDDQMLR
PSDCKER
PIXD1
PIXD3
PIXD5
PIXD7
PIXD9
PIXD11
PIXD13
PIXD15
3.3V
3.3V
SG
SG
MEM1DET
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
CN106
CN13
PIXA0
PIXA2
PIXA4
PIXA6
PIXA8
PIXA10
PIXA12
CS4XB
PBA1
PSDRASXR
PSDDQMUR
SDCLK2
PIXD0
PIXD2
PIXD4
PIXD6
PIXD8
PIXD10
PIXD12
PIXD14
SDRM2ID
3.3V
3.3V
SG
SG
PWA-F-MAN
PIXA1
(7/14)
PIXA3
PIXA5
PIXA7
PIXA9
PIXA11
CS3XB
PBA0
PSDWER
PSDCASXR
PSDDQMLR
PSDCKER
PIXD1
PIXD3
PIXD5
PIXD7
PIXD9
PIXD11
PIXD13
PIXD15
3.3V
3.3V
SG
SG
MEM2DET
PWA-F-MEM
1
(Option)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
PWA-F-MEM
2
(Option)
17-01-04
Fig. 17-1-4
CN14(1/2)
PWA-F-MAN
(8/14)
SG
SG
SG
5IORDX
D15
D13
D11
D9
D7
D5
D3
D1
A9
A7
A5
A3
A1
AU1INT
PCIFD7
PCIFD5
PCIFD3
PCIFD1
NFAULT
PEERR
NACK
AU1INIT
NATFD
PCDIR
DPOD15
DPOD13
DPOD11
DPOD9
DPOD7
DPOD5
DPOD3
DPOD1
DPOA16
DPOA14
DPOA12
DPOA10
DPOA8
DPOA6
DPOA4
DPOA2
DPOA0
CSP1X
DPORWX
INTPRX
SG
SG
SG
SG
5IOWRX
IOCS3X
D14
D12
D10
D8
D6
D4
D2
D0
A8
A6
A4
A2
AU1SET
PSVENA
PCIFD6
PCIFD4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
PWA-F-MAN-AU1 /
PWA-F-RLY-AU1
(Option)
(1/2)
PWA-F-MAN
(9/14)
CN14(2/2)
PCIFD2
PCIFD0
SELECT
BUSY
NSELIN
NINIT
NSTROB
OPOEX
DPOD14
DPOD12
DPOD10
DPOD8
DPOD6
DPOD4
DPOD2
DPOD0
DPOA15
DPOA13
DPOA11
DPOA9
DPOA7
DPOA5
DPOA3
DPOA1
DPORESX
OEPX
WAIT
RBDINX
SG
SG
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
SG 1
SG 2
5VPS 3
5VPS 4
5VPS 5
+5V 6
+5V 7
+5V 8
SG 9
SG 10
1
2
3
4
5
6
7
8
9
10
PWA-F-MAN-AU1 /
PWA-F-RLY-AU1
(Option)
(2/2)
CN17
17-01-05
Fig. 17-1-5
CN15(2/2)
CN21(1/2)
OHP
SG
SG
CCON
DVVR
TCHON
TCVR
GVR
SPON
SPDVR
SG
PGON
SG
BAFANL
LUMON2
PMCLK
PMSTS
PMTON
DELON
DELRET
PUFRET
PUFDEL
DTH
TES
OFSET1
PFCDET
BAFAN1
BAFANON
MPSS3ON
MCONECT
PWA-F-RLY
(1/10)
CN21(2/2)
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
PWA-F-MAN
(11/14)
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
PWA-F-RLY
(2/10)
5
4
3
2
1
CN168
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
CN26
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
1
2
3
4
5
FDS2ON
CINVD01
TH
STH
JFLS1ON
JFLS2ON
JPOSON
JCOSON
JCONECT
OFSET2
JJAMSW
JPASSW
FSELECT
24VONOFF
LSU5V
SG
SG
JSSON
SG
RRCON
TSMON
PUCON
COS1ON
MREQ
PFTXD
MACK/PF
PFACK
PFREQ
PFRXD
DFDS
OPRSTX
FCOSON
PSS3
PWA-F-MAN
SG
PWRDWN
(10/14)
FDS1ON
LPSON
PESON
MMBRK
MMDIR
MMFG
MMCLK
MMSYNC
MMON
LUMON1
MPFCON
MPESON
MPSS2ON
MPSS0ON
MPSS1ON
FANDET
FANH
FANL
PSFANDET
PSFANON
SPEAKER
HTON0
HTON1
PWSV
5VPS
3.3V
3.3V
3.3V
SG
SG
-12V
+12V
AG
+5V
+5V
+24V
PG
/START
/READY
CLK
CN15(1/2)
PWA-PDV
CN18
LPWR
S/H
VIDEOX
LDENX
SG
LSU5V
SG
HSYNC
CN169
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
PWA-LDR
LSU
17-01-06
Fig. 17-1-6
CN8
PWA-F-MAN
(12/14)
SIDTA0
SIDTA1
SIDTA2
SIDTA3
SIDTA4
SIDTA5
SIDTA6
SIDTA7
SCDCLK
SHDEN
SVDEN
RXD
TXD
HT/REQ
SC/ACK
DTR
DEN
SCNRST
PHSYC
SG
HT/ACK
SC/REQ
NC
APDS1
COVER1
5VPS
+5V
3.3V
3.3V
SG
SG
SG
+12V
AG
1
34
2
33
3
32
4
31
5
30
6
29
7
28
8
27
9
26
10
25
11
24
12
23
13
22
14
21
15
20
16
19
17
18
1
34
2
33
3
32
4
31
5
30
6
29
7
28
8
27
9
26
10
25
11
24
12
23
13
22
14
21
15
20
16
19
17
18
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
CN49
PWA-F-RLY
(3/10)
24VF1
24VF1
PG
PG
CN9
CN4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
+12V
AG
+12V
AG
SG
+5V
SG
CK2A
CK1A
SG
CCDCP
CCDRS
SG
CK2B
CCDSH
SG
AG
AG
+12V
SG
+5V
SG
CLP0
SG
SHD10
SHD2
SG
SHD11
MPX
SG
1
2
3
4
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
1
2
3
4
5
6
3
2
1
HOME-SEN
3
2
1
ORCOV-SEN
1
2
3
4
5
6
7
8
9
10
11
SCN-MOT
CN10
CN5
1
2
3
4
CN1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
PWA-F-SLG
(1/2)
+5V
SG
AMPL0
AMPL1
AMPL2
AGCD0
AGCD1
AGCD2
AGCD3
AGCD4
AGCD5
AGCD6
AGCD7
AMPWR
AMPRO
SG
3.3V
DOA0
DOA1
DOA2
SG
DOA3
DOA4
DOA5
SG
DOA6
DOA7
SG
ADCK
SG
CN2
PWA-F-CCD
CN8
+5V
SG
HPSEN
+5V
SG
PLSEN
CN7
SA
+24V
S/A
SB
+24V
S/B
1
2
3
4
5
6
17-01-07
Fig. 17-1-7
CN6
+24V
+24V
A
/A
B
/B
PG
PG
+5V
D/A
POS
REGST/ACK
VALID/DFFAN
5VPS
EMPTY
DF_OPN
COVER/RXD
SG
WIDTH/TXD
SG
HAISI/DF-ACK
SIZE2/DF-REQ
ADF CNT/REQ
RADF CNT
SG
NC
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
CN1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
FG
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
NC
NC
NC
ADF
(Option)
NC
NC
FG
CN1
ASD/AUD/CND/TWD/
SAD/MJD models
3
2
1
CN13
PWA-F-SLG
(2/2)
+5V 1
SENS1 2
SG 3
+5V 4
SENS2 5
SG 6
+5V 7
SENS3 8
SG 9
+5V 10
SENS4 11
SG 12
APS-1
3
2
1
APS-2
3
2
1
APS-3
3
2
1
APS-4
3
2
1
APS-5
3
2
1
APS-6
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
1
2
3
4
5
6
7
NC
NC
NC
NC
NC
NC
CN2
RADF
(Option)
1
2
3
4
5
6
7
8
9
10
11
NC
FG
CN14
+5V
SENS5
SG
+5V
SENS6
SG
1
2
3
4
5
6
DP1600 series
CN2
CN1
NAD model
DP2000/2500 series
1
2
3
CN2
+24V
LAMP
PG
INV-EXPO-AT
CN1
3
2
1
1
2
3
LAMP
NC
NC
NC
LAMP
1
2
3
4
5
EXPO-LAMP-AT
CN2
INV-EXPO-AW
LAMP
NC
LAMP
NC
1
2
3
4
EXPO-LAMP-AW
DP2000/2500 series
17-01-08
Fig. 17-1-8
Entrance
CN2
AC /I/L
AC /I/N
AC /O/N
AC /O/L
L
FG
1
2
3
4
DP1600 series
CN6
CN22
HT1ON
3.3V
+5V
5VPS
+12V
-12V
+24V
PG
VM
HT2ON
PWS
SG
SG
SG
AG
24VF1
PG
PG
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
HT1ON
3.3V
5V
5VPS
12V
-12V
24V
PG
24VSW
HT2ON
PWS
SG
SG
SG
AG
24VFU2
PG
PG
28
2
27
1
27
STP
(Option)
MAIN-SW
CN4
SW /I/N
SW /I/L
SW /O/N
SW /O/L
CN120
1
2
3
3
2
4
1
2
3
4
SIIL-SW
CN5
C/O-IN
C/O-OU
FRIL-SW
1
2
PS-LVPS-US/EU-AT/AW
ASD/AUD/CND/TWD/SAD models
1
2
3
4
CN111
PWA-F-RLY
(4/10)
L
NC
N
CN23
HT1ON
3.3V
+5V
5VPS
+12V
-12V
+24V
PG
VM
PG
HT2ON
PWS
SG
SG
SG
AG
24VF1
PG
PG
24VF2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
HT1ON
3.3V
5V
5VPS
12V
-12V
24V
PG
24VSW
PG
HT2ON
PWS
SG
SG
SG
AG
24VFU2
PG
PG
24VFU1
1
2
SCN-DH-100/115/230
PWA-F-FUS
CN6
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1
2
3
SCN-THM
CN1
HL
NC
HN
CN110
1
2
3
CN112
L
NC
N
1
2
1
2
3
Not used
1
2
Not used
CN113
N
L
Fuser
NAD/SAD/TWD models
CN3
HL
HN1
NC
CN122
1
2
3
FUS-THM
3
2
1
U900-HL
DP2000/2500 series
CN3
HL
HN1
HN2
CN122
1
2
3
FUS-THM
3
2
1
E500-HL
E400-HL
CN175
ASD/AUD/CND/MJD models
CN44
CHK
+5V
ATH1
+5V
ATH2
THCHK
1
2
3
4
5
6
6
5
4
3
2
1
1
2
3
4
5
6
HEA1-THM
HEA2-THM
17-01-09
Fig. 17-1-9
OUT6-2
CN24
CN1
CCON 1
DVVR 2
TCON 3
TCVR 4
VM 5
PG 6
GVR 7
SPON 8
SPVR 9
PGON 10
1
2
3
4
5
6
7
8
9
10
Pinch roller
Separation charger
Transfer charger
OUT6-1
OUT5
PS-HVPS
OUT4
OUT3
OUT2
OUT1
CN27
+5V
DTHA
TES
SG
1
2
3
4
NC
NC
Process unit
3
4
CN54
+24V
DEL
PUF
1
2
3
PWA-F-RLY
(5/10)
CN19
CN53
+5V
DTHA
1
2
CN190
1
2
1
2
DRM-THM
DP1600 series
CN29
MMTR-ON
NC
MMTR-RFL
PLL-OK
SG
+5V
1
2
3
4
5
6
6
5
4
3
2
1
1
2
3
4
5
5
4
3
2
1
MD-MOT-AT
CN28
VM
PG
PG
VM
VM
5
4
3
2
1
CN30
MMTR-ON
MMTR-BRK
MMTR-RFL
PLL-OK
SG
+5V
MMTR-DIR
MMTR-FG
1
2
3
4
5
6
7
8
8
7
6
5
4
3
2
1
MD-MOT-AW
DP2000/2500 series
17-01-10
Fig. 17-1-10
CN304
CN31
1
2
3
4
5
6
7
8
9
10
11
12
12
11
10
9
8
7
6
5
4
3
2
1
SG 1
MPFCON 2
+24V 3
SG 4
MPESON 5
+5V 6
MPSS3ON 7
MPSS2ON 8
MPSS1ON 9
MPSS0ON 10
SG 11
MCONECT 12
SFB
(Option)
CN32
COS1ON
SG
CN157
1
2
TC-SW
3
2
1
FED-SEN
3
2
1
EXT-SEN
CN156
CN33
SG
FDS1ON
+5V
SG
DHPON
+5V
2
1
1
2
3
4
5
6
NC
NC
NC
CN179
CN45
SG
FDS2ON
FDSLED
CN173
1
2
3
3
2
1
1
2
3
1
2
2
1
1
2
CN34
FANH
FANL
VCM-FAN
PWA-F-RLY
(6/10)
CN181
CN37
SG 1
+24V 2
LPSON 3
PUCON 4
+5V 5
LUMON 6
SG 7
+24V 8
PESON 9
+24V 10
+5V 11
PRCON 12
CN180A
7
6
5
4
3
2
1
CN180B
6
5
4
3
2
1
CN180A
1
2
3
4
5
6
7
3
2
1
T-UP-SEN
3
2
1
PE-SEN
2
1
PU-CLT
1
2
T-UP-MOT
2
1
RGST-CLT
2
1
CST-SW
CN182
CN180B
1
2
3
4
5
6
CN183
CN164
CN155
CN38
NC
CASSETTE
SG
CN159
1
2
3
17-01-11
Fig. 17-1-11
CN323
CN203
FDM-D
FDM-B
FDM-C
FDM-A
CRT-DOWNA
ADUFL
+5V
SG
ADCNT
ADUFU
ADUCOVSW
EXM-A
EXM-C
EXM-B
EXM-D
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
ADU
(Option)
CN324
CN204
SG
SG
+24V
+24V
CN36
PWA-F-RLY
(7/10)
PFCDET
SG
24VCHK
PFCRST
RSTPR
RGTST
EXIT/SW
PSTP/1
PFRXD
PFREQ
PFACK
MACK/PF
PFTXD
MREQ/PF
CN201
1
2
3
4
5
6
7
8
9
10
11
12
13
14
1
2
3
4
5
6
7
8
9
10
11
12
+24V
+24V
PG
PG
+5V
SG
1
2
3
4
5
6
1
2
3
4
5
6
CN202
1
6
5
4
3
2
1
1
2
3
4
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
1
2
3
4
5
6
7
8
9
10
11
12
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15
1
2
3
4
5
6
7
8
9
10
11
12
PWA-F-PFC
(Option)
SG
PFUPEMP
+5V
SG
PFUTUP
+5V
PFUPCLT
+24V
+5V
SIZPFU1
SG
PFUCNT
NC
SIZUPFU0
SG
PFUCOV
SG
NC
PFUTRM-A
PFUTRM-B
NC
SG
1
2
3
4
1
2
3
4
NC
NC
NC
CN165
CN154
OCF-SEN
OCF-CLT
2
1
CN205
1
2
3
3
2
1
1
2
3
4
1
2
3
4
5
SG
PFUFD-SW
+5V
PFUFDCLT
+24V
CN163
NC
CLK-C
CLK-B
SCSW-C
DRV7
DRV6
DRV5
DRV4
DRV3
DRV2
DRV1
DRV0
PFPRST
+5V
SG
SIZE-0
SIZE-1
SIZE-2
SIZE-3
RETS-0
RETS-1
RETS-2
RETS-3
RETS-4
RETS-5
RETS-6
RETS-7
SCSW-B
NC
LCFCNT
NC
NC
CN500
NC
NC
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
30
28
26
24
22
20
18
16
14
12
10
8
6
4
2
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
30
28
26
24
22
20
18
16
14
12
10
8
6
4
2
PFP/LCF
(Option)
CN501
CN207
+24V
+24V
PG
PG
PFU
(Option)
NC
CN206
3
2
1
1
2
3
4
4
3
2
1
CN208
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CN35
1
2
3
4
1
2
3
4
1
2
3
4
17-01-12
Fig. 17-1-12
CN39
VM
TSMON
NC
1
2
3
TS-MOT
CN322
CN41
OFFSET2
OFFSET1
PG
+24V
JSSON
JFLS2ON
JOB/JAM
JCOSON
JOB/SW
F/SELECT
JCONECT
SG
FLS1ON
+5V
JPOSON
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
JSP / OCT
/ Bridge cover
(Option)
CN47
PWA-F-RLY
(8/10)
SP+
SP-
1
2
CN50
FANH
FANL
FANH
FANL
Speaker
CN170
1
2
3
4
1
2
POW-FAN
1
2
PU-FAN
CN172
CN52
SG
FCOSON
2
1
1
2
FRCOV-SW
17-01-13
Fig. 17-1-13
CN11
PWA-F-MAN
(13/14)
SG
+5V
A1
A3
A5
A7
D0
D2
D4
D6
SG
5IOWRX
IOCS11X
+5V
SG
SG
+5V
A2
A4
A6
A8
D1
D3
D5
D7
SG
5IORDX
5RESETX
+5V
IPCDET
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
PWA-F-IPC
(DP2000/2500 series)
(Option)
CN48
PWA-F-RLY
(9/10)
24VF2
PG
SG
+5V
1
2
3
4
17-01-14
Fig. 17-1-14
CN16
+5V 1
SG 2
COINVDI1 3
COINVDI2 4
NC 5
PWA-F-MAN COINVDO2 6
(14/14) COINVDO3 7
COINVDO4 8
COINVDO5 9
COINVDO6 10
COINVDO7 11
COINVDO8 12
CN42
PWA-F-RLY
(10/10)
+24V
ON
PG
1
2
3
17-01-15
Fig. 17-1-15
: Writes digital image data scanned on the digital copier into the page
memory.
(2) Printing
(3) Compression/decompression
: Compresses image data when writing image data to memory at the scanner processor, and decompresses the image data when outputting to the
printer at the printer output processor.
(4) Editing
: Executes the following processes the image data saved in the page
memory.
Makes multi-image copies
Rotates images.
18 - 1
18.2 Structure
The page memory boards are located on the main board when the memory cover is removed.
18-02
Memory cover
Rear side
18.2.1 Interfaces
(1) I / O interface
CPU on the main PC board handles the control data for controlling the page memory Board.
(2) Scanner interface
Image data scanned by the digital copier are loaded to page memory from the external interface of the
scanner processor.
(3) Printer interface
Image data in page memory are output to the laser controllers in the digital copiers printer by the
external interface of the digital copier relay processor.
18 - 2
18.2.2 Schematic
The figure below shows a schematic diagram of the page memory board.
Page memory
Memory
SD-RAM
Standard
Control ASIC
I/O
I/O control
32MB
Address control
Scanner
Data control
Rotation/merger control
Printer
Compression/decompression
Access time
100 nS
Memory configuration
Address
Row address
A0-A1
Column address
A0-A9
A12-A13
Refreshment cy
4096 cycle/64mS
The page memory board is provided with two slots for mounting the main PC Board.
Adding on this memory board increases the memory to 128 MB.
18 - 3
Compressions image data on the page memory, and forms coded data.
Decompresses the coding data compressed on the page memory to restore the image data.
18 - 4
Memory
module
Scanner
PM
Output process
Output
Memory
module
Printer
PM
18 - 5
Compression
Memory
module
Scanner
PM
Image
memory
module
CODEC
PM
IM
Decompression process
Decompression
Image
memory
module
Output
Memory
module
CODEC
IM
PM
Printer
PM
Roation
18 - 6
Example :
The following describes an example where alternation and sorting have been specified when making
copies using the ADF.
Original to be fed
by ADF present?
Continuous copy
quantity conditions
met?
NO
YES
NO
YES
End
Even-numbered
copies only rotated
1 sheet printed
1 sheet printed
Final original of
nth copy printed?
NO
YES
1st copy
2nd copy
3rd copy
2
1
18 - 7
Compression
Memory
module
Scanner
PM
Image
memory
module
CODEC
PM
IM
Compression process
Decompression
Image
memory
module
Compression
Memory
module
CODEC
IM
PM
Image
memory
module
CODEC
PM
IM
2in 1
4in 1
bind
Decompression process
Decompression
Image
memory
module
Output
Memory
module
CODEC
IM
PM
Printer
PM
Rotation
18 - 8
Example :
The following describes an example where eight single-sided A4-size originals are output onto A4sized paper using the magazine sorting function.
8 originals
transported by
ADF?
YES
NO
Original fed to exposure
position by ADF
Original scanned
(by 71% reduction)
End
8 single-sided originals
Printed state
Reversal of
printed sate
1
8
4
5
3
7
1
3
1
18 - 9
18.3.2 Editing
(1) 2 in 1 and 4 in 1
2 in 1 : Two originals are printed out onto single side of a single sheet of paper.
4 in 1 : For originals are printed out onto single side of a single sheet of paper.
The orientation of the printed copy can be selected for each of these modes as Follows.
2in 1 copy
Using the ADF
Main scanning
Main scanning
Main scanning
Sub scanning
Sub scanning
(Normal)
4in 1 copy
Using the ADF
(Normal)
18 - 10
Main scanning
Main scanning
12
34
Main scanning
Sub scanning
Sub scanning
Sub scanning