Beruflich Dokumente
Kultur Dokumente
Designation: F894 07
1. Scope
1.1 This specification covers requirements and test methods
for materials, dimensions, workmanship, ring stiffness, flattening, joint systems, and a form of marking for large diameter, 10
to 120 in. (250 to 3050 mm), inside diameter based polyethylene (PE) pipe of profile wall construction and with bell and
spigot, heat fusion, extrusion welded or elctrofusion joints for
use in gravity flow applications, such as for sewers and drains.
NOTE 1Pipe produced to this specification should be installed in
accordance with Practice D2321 and with the manufacturers recommendations.
3. Terminology
3.1 DefinitionsDefinitions are in accordance with Terminology F412 and abbreviations are in accordance with Terminology D1600, unless otherwise specified. The abbreviation for
polyethylene is PE.
3.2 Definitions of Terms Specific to This Standard:
3.2.1 closed profile (CP)a profile wall pipe wall construction that presents essentially smooth internal and external
surfaces.
3.2.2 extrusion weldinga joining technique that is accomplished by extruding a molten polyethylene bead between two
prepared surface ends.
3.2.3 gravity flow, nfor the purposes of the specification,
gravity flow means a piping system flowing less than full,
except during storms or high flow conditions when the system
may become surcharged in which case, the system is subject to
temporary internal hydrostatic pressure that is limited to joint
capabilities. See Section 7.
2. Referenced Documents
2.1 ASTM Standards:2
D618 Practice for Conditioning Plastics for Testing
D1600 Terminology for Abbreviated Terms Relating to
Plastics
D2122 Test Method for Determining Dimensions of Thermoplastic Pipe and Fittings
D2321 Practice for Underground Installation of Thermoplastic Pipe for Sewers and Other Gravity-Flow Applications
D2412 Test Method for Determination of External Loading
1
This specification is under the jurisdiction of ASTM Committee F17 on Plastic
Piping Systems and is the direct responsibility of Subcommittee F17.26 on Olefin
Based Pipe.
Current edition approved Feb. 1, 2007. Published February 2007. Originally
approved in 1985. Last previous edition approved in 2006 as F894 06. DOI:
10.1520/F0894-07.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standards Document Summary page on
the ASTM website.
3
Available from Standardization Documents Order Desk, Bldg. 4 Section D, 700
Robbins Ave., Philadelphia, PA 19111-5094, Attn: NPODS.
Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
F894 07
3.2.4 open profile (OP)a profile wall pipe wall construction that presents an essentially smooth internal surface with a
ribbed or corrugated external surface.
3.2.5 profile walla pipe wall construction that presents an
essentially smooth surface in the waterway but includes ribs or
other shapes, which can be either solid or hollow, that help
brace the pipe against diametrical deformation (see Fig. 1).
3.2.6 ring stiffness constant (RSC)the value obtained by
dividing the parallel plate load in pounds per foot of pipe
length, by the resulting deflection, in percent, at 3 % deflection.
The ring stiffness constant (RSC) that is used in this specification to classify pipe is a measure of the pipes deformation
resistance to diametrical point loading, such as is experienced
during handling and installation. A pipe should resist these
loads sufficiently well to allow its installation to prescribed
deflection limits.
determining the suitability of the product under the anticipated environment, temperature, and other end-use conditions. Users should consult the
manufacturer for the required product information.
5. Materials
5.1 Base MaterialsThe pipe shall be made of PE plastic
compound meeting the requirements of cell classification PE
334433C (or E) or higher cell classification in accordance with
F894 07
6. Joining System
6.1 Bell and Spigot (See Fig. 2):
6.1.1 The pipe ends shall consist of integrally formed bell
and spigot, one of which is designed to accommodate a gasket,
which when assembled forms a watertight seal by the radial
compression of the gasket between the spigot and the bell ends.
Alternatively, the pipe ends may act as either spigot or bell to
an externally supplied coupling.
6.1.2 The joint shall be designed to avoid displacement of
the gasket when it is assembled in accordance with the
manufacturers recommendations.
6.1.3 The assembly of the gasket joints shall be in accordance with the manufacturers recommendations.
6.2 Bell and Spigot Extrusion Weld Type:
6.2.1 The pipe ends shall consist of an integrally formed bell
and spigot which, when assembled, come together to form an
interface between bell and spigot, such that it is suitable for
permanent sealing by the extrusion welding process, in accordance with the manufacturers recommended procedure. Alternatively, the pipe ends may act as either spigot or bell to an
externally supplied coupling that is permanently sealed by the
extrusion welding process.
6.2.2 Permanently sealed joints may be effected by welding
from inside the pipe or outside, or both.
6.2.3 The assembly of the welded joints shall be in accordance with the manufacturers recommendations.
6.3 Heat Fusion (See Fig. 3):
6.3.1 The pipe ends shall be plain and suitable for machine
facing to square.
6.3.2 The assembly of the joint shall be in accordance with
Practice D2657 and the manufacturers recommendations.
6.4 Extrusion Welding Plain End (See Fig. 4):
6.4.1 The pipe ends shall be chamfered as for welding.
6.4.2 Permanently sealed joints may be effected by welding
from inside the pipe or outside, or both.
6.4.3 The assembly of the welding joints shall be in accordance with the manufacturers recommendations.
6.5 Bell and Spigot Electrofusion Joint:
6.5.1 The joint shall consist of an integral electrofusion
device built into the spigot and a plain socket or bell end,
which come together to form an electrofusion joint with the
proper application of electrical current for an appropriate time
period.
6.5.2 Alternatively, the joint may consist of two prepared
straight pipe ends (spigot ends) and a separate OD, ID, or
internal electrofusion coupling, which come together to form
an electrofusion joint with the proper application of electrical
current for an appropriate time period.
6.5.3 The assembly of the electrofusion joint shall be in
accordance Practice F1290 and with the manufacturers recommendations.
5.2 Other Pipe MaterialsMaterials other than those specified under base materials may be used as part of the profile
construction, for example, as a core tube to support the shape
of the profile during processing, provided that these materials
are compatible with the base PE material, are completely
encapsulated in the finished product, and in no way compromise the performance of the PE pipe products in the intended
use. Examples of suitable materials include polyethylene and
polypropylene.
5.3 Rework MaterialClean rework PE material generated
from the manufacturers own pipe production may be used by
the same manufacturer provided the pipe produced meets all
the requirements of this specification. Rework material of the
type described in 5.2, may only be used to make product if it
has been shown to be compatible with the base PE material and
allows the production of pipe that meets all the requirements of
this specification.
5.4 GasketsElastomeric gaskets shall comply with the
requirements specified in Specification F477.
5.5 LubricantThe lubricant used for assembly of gasket
joints shall have no detrimental effect on the gasket or on the
pipe.
5.6 Extrusion Welding MaterialThe material used for
extrusionwelding the pipe material shall meet the requirements
established for the base material.
4
7. Requirements
7.1 WorkmanshipThe pipe shall be essentially uniform in
color, opacity, density, and other properties. The inside and
outside surfaces shall be matte or semi-glossy in appearance
and be free of chalking, sticky, or tacky material. Slight lines
and mold marks (see Note 5) are permissible provided that they
Plastics Pipe Institute, 105 Decker Court, Suite 825, Irving, TX 75062
F894 07
tolerance on the laying length shall be 62 in. (50 mm). For
pipe with an integral bell, the pipe laying length is measured
from the bottom of the bell to the tip of the spigot.
7.3 Ring Stiffness ConstantRing stiffness constant (RSC)
for the pipe between bell and spigot sections shall comply with
the minimum values given in Table 3, when tested in accordance with 8.5.1 or with the corresponding values established
by statistical correlation, developed by the manufacturer and
agreed by the purchaser, when measured in accordance with
8.5.2. However, in cases of disagreement the pipe shall comply
with the values in Table 3, when tested in accordance with
8.5.1. Where an integral bell is present, the RSC for the pipe is
determined between bell and spigot sections.
7.4 FlatteningThere shall be no evidence of splitting,
cracking, or breaking when pipe, including the bell or spigot
section, is tested in accordance with 8.6.
7.5 Joint Requirements:
7.5.1 Bell and spigot connections, whether gasket style or
thermal weld type when joined in accordance with the manufacturers recommendations, shall show no sign of leakage
when tested in accordance with 8.7. In the case of gasket type,
all surfaces of the joint upon which the gasket may bear, shall
be smooth and free of such imperfections, ridges, fractures, or
cracks that could adversely affect sealability.
(460)
(530)
(610)
(690)
(760)
(840)
(910)
(1070)
(1220)
(1370)
(1520)
(1680)
(1830)
(1980)
(2130)
(2290)
(2440)
(2740)
(3050)
Average Inside
Diameter, in.
(mm)
Tolerance on
Average Inside
Diameter, in.
(mm)
RSC 160
and higher,
in.(mm)
18.00 (457.2)
21.00 (533.4)
24.00 (609.6)
27.00 (685.8)
30.00 (762.0)
33.00 (838.2)
36.00 (914.4)
42.00 (1066.8)
48.00 (1219.2)
54.00 (1371.6)
60.00 (1524.0)
66.00 (1676.4)
72.00 (1828.8)
78.00 (1981.2)
84.00 (2133.6)
90.00 (2286.0)
96.00 (2438.4)
108.00 (2743.2)
120.00 (3048.0)
60.38 (9.65)
60.38 (9.65)
60.38 (9.65)
60.38 (9.65)
60.38 (9.65)
60.38 (9.65)
60.38 (9.65)
60.42 (10.67)
60.48 (12.19)
60.54 (13.72)
60.60 (15.24)
60.66 (16.76)
60.72 (18.29)
60.78 (19.81)
60.84 (21.34)
60.90 (22.86)
60.96 (24.38)
61.08 (27.43)
61.20 (30.48)
0.18 (4.57)
0.18 (4.57)
0.18 (4.57)
0.18 (4.57)
0.18 (4.57)
0.18 (4.57)
0.18 (4.57)
0.24 (6.10)
0.24 (6.10)
0.24 (6.10)
0.26 (6.60)
0.30 (7.62)
0.30 (7.62)
0.30 (7.62)
0.38 (9.65)
0.38 (9.65)
0.38 (9.65)
0.42 (10.67)
0.52 (13.21)
0.18 (4.57)
0.18 (4.57)
0.18 (4.57)
0.18 (4.57)
0.22 (5.59)
0.24 (6.10)
0.24 (6.10)
0.24 (6.10)
0.26 (6.60)
0.30 (7.62)
0.30 (7.62)
0.38 (9.65)
0.38 (9.65)
0.38 (9.65)
0.42 (10.67)
0.42 (10.67)
0.52 (13.21)
0.67 (17.02)
0.67 (17.02)
0.18 (4.57)
0.18 (4.57)
0.22 (5.59)
0.24 (6.10)
0.24 (6.10)
0.24 (6.10)
0.26 (6.60)
0.30 (7.62)
0.30 (7.62)
0.38 (9.65)
0.38 (9.65)
0.42 (10.67)
0.42 (10.67)
0.52 (13.21)
0.67 (17.02)
0.90 (22.86)
0.90 (22.86)
0.90 (22.86)
0.90 (22.86)
0.22 (5.59)
0.24 (6.10)
0.24 (6.10)
0.24 (6.10)
0.26 (6.60)
0.30 (7.62)
0.30 (7.62)
0.38 (9.65)
0.38 (9.65)
0.42 (10.67)
0.52 (13.21)
0.67 (17.02)
0.90 (22.86)
0.90 (22.86)
0.90 (22.86)
0.95 (24.13)
0.95 (24.13)
0.95 (24.13)
0.95 (24.13)
Min Bell
Thickness, Tb,
in. (mm)
0.70
0.70
0.70
0.70
0.70
0.95
1.05
1.15
1.25
1.25
1.30
1.30
1.30
1.35
1.35
1.35
1.35
1.35
1.35
(17.78)
(17.78)
(17.78)
(17.78)
(17.78)
(24.13)
(26.67)
(29.21)
(31.75)
(31.75)
(33.02)
(33.02)
(33.02)
(34.29)
(34.29)
(34.29)
(34.29)
(34.29)
(34.29)
F894 07
TABLE 2 Closed Profile Pipe Dimensions and Tolerances
Nominal
Pipe Size,
in. (mm)
10
12
15
18
21
24
27
30
33
36
40
42
48
54
60
66
72
78
84
90
96
108
120
(250)
(300)
(380)
(460)
(530)
(610)
(690)
(760)
(840)
(910)
(1020)
(1070)
(1220)
(1370)
(1520)
(1680)
(1830)
(1980)
(2130)
(2290)
(2440)
(2740)
(3050)
Average Inside
Diameter,
in. (mm)
Tolerance on
Average Inside Diameter,
in. (mm)
10.0 (254.0)
12.0 (304.8)
15.0 (381.0)
18.0 (457.2)
21.0 (533.4)
24.0 (609.6)
27.0 (685.8)
30.0 (762.0)
33.0 (838.2)
36.0 (914.4)
40.0 (1016.0)
42.0 (1066.8)
48.0 (1219.2)
54.0 (1371.6)
60.0 (1524.0)
66.0 (1676.4)
72.0 (1828.8)
78.0 (1981.2)
84.0 (2133.6)
90.0 (2286.0)
96.0 (2438.4)
108.0 (2743.2)
120.0 (3048.0)
60.38
60.38
60.38
60.38
60.38
60.38
60.38
60.38
60.38
60.38
60.38
60.42
60.48
60.54
60.60
60.66
60.72
60.78
60.84
60.90
60.96
61.08
61.20
(9.65)
(9.65)
(9.65)
(9.65)
(9.65)
(9.65)
(9.65)
(9.65)
(9.65)
(9.65)
(9.65)
(10.67)
(12.19)
(13.72)
(15.24)
(16.76)
(18.29)
(19.81)
(21.34)
(22.86)
(24.38)
(27.43)
(30.48)
40
63
100
160
250
400
36
56
90
144
225
360
Min Wall
Thickness in Pipe
Waterway, W, All RSC,
in. (mm)
0.18
0.18
0.18
0.18
0.18
0.18
0.18
0.18
0.18
0.18
0.18
0.18
0.18
0.18
0.18
0.18
0.18
0.18
0.18
0.18
0.18
0.18
0.18
(4.57)
(4.57)
(4.57)
(4.57)
(4.57)
(4.57)
(4.57)
(4.57)
(4.57)
(4.57)
(4.57)
(4.57)
(4.57)
(4.57)
(4.57)
(4.57)
(4.57)
(4.57)
(4.57)
(4.57)
(4.57)
(4.57)
(4.57)
Min Bell
Thickness, Tb,
in. (mm)
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.6
0.6
0.6
0.6
0.7
0.7
0.7
0.7
0.8
(12.7)
(12.7)
(12.7)
(12.7)
(12.7)
(12.7)
(12.7)
(12.7)
(12.7)
(12.7)
(12.7)
(12.7)
(12.7)
(12.7)
(15.2)
(15.2)
(15.2)
(15.2)
(17.8)
(17.8)
(17.8)
(17.8)
(20.3)
F894 07
light and the unaided eye, shall show no splitting, cracking,
breaking, or separation of the pipe walls or bracing profiles.
8.7 Joint TightnessTest for joint tightness in accordance
with Specification D3212, with the exception that the shear
load transfer bars and supports shall be replaced with 6 in. wide
support blocks that can be either flat or contoured to conform
to the pipes outer contour.
10. Certification
10.1 When specified in the purchase order or contract, a
producers or suppliers certification shall be furnished to the
purchaser that the material was manufactured, sampled, tested,
and inspected in accordance with this specification and has
been found to meet the requirements. When specified in the
purchase order or contract, a report of the test results shall be
furnished.
11. Marking
11.1 Quality of MarkingThe marking shall be applied to
the pipe in such a manner that it remains legible (easily read)
after installation and inspection. It shall be placed, at least, at
each end of each length of pipe or spaced at intervals of not
more than 10 ft (3.0 m).
11.2 MarkingsEach standard and random length of pipe
in compliance with this specification shall be clearly marked by
the producer with the following information: this designation,
ASTM F894; the nominal pipe size, in inches; the legend PE
sewer and drain pipe; the RSC classification; either the
thermoplastic material designation code or the cell classification number in accordance with Specification D3350; the
F894 07
manufacturers name, trade name, or trademark and the manufacturers production code, identifying plant location, machine
and date of manufacture.
12. Packaging
12.1 All pipe, unless otherwise specified, shall be packed or
loaded onto a carrier, for standard commercial shipment.
SUPPLEMENTARY REQUIREMENTS
GOVERNMENT/MILITARY PROCUREMENT
These requirements apply only to Federal/Military procurement, not domestic sales or transfers.
S2.1 PackagingUnless otherwise specified in the contract,
the materials shall be packaged in accordance with the suppliers standard practice in a manner ensuring arrival at destination in satisfactory condition and which will be acceptable to
the carrier at lowest rates. Containers and packing shall comply
with Uniform Freight Classification rules or National Motor
Freight Classification rules.
S1. Responsibility for InspectionUnless otherwise specified in the contract or purchase order, the producer is responsible for the performance of all inspection and test requirements specified herein. The producer may use his own or any
other suitable facilities for the performance of the inspection
and test requirements specified herein, unless the purchaser
disapproves. The purchaser shall have the right to perform any
of the inspections and tests set forth in this specification where
such inspections are deemed necessary to ensure that material
conforms to prescribed requirements.
S2.2 MarkingMarking for shipment shall be in accordance with Fed. Std. No. 123 for civil agencies and MIL-STD129 for military agencies.
NOTE S2.1The inclusion of U.S. Government procurement requirements should not be construed as an indication that the U.S. Government
uses or endorses the products described in this document.
APPENDIXES
(Nonmandatory Information)
X1. RELATION OF RSC TO PIPE PROPERTIES AND PIPE STIFFNESS
PS 5 C 3
where:
PS =
RSC =
D
=
C
=
(X1.1)
where:
RSC = experimentally derived value (in units of pounds
load per foot of pipe per percent reduction of pipe
diameter normal to the applied load) of a parallel
plate applied load divided by the resultant relative
decrease in pipe diameter,
E
= effective modulus of elasticity of pipe material
under conditions of testing (psi),
I
= pipe wall moment of inertia (in.4/in.), and
D
= mean pipe diameter (in.).
8.337 ~RSC!
D
(X1.2)
F894 07
TABLE X1.1 Minimum Pipe Stiffness for Specified RSCS (psi)A
Pipe
Diameter
RSC 40
RSC 63
RSC 100
RSC 160
10
12
15
18
21
24
27
30
33
36
40
42
48
54
60
66
72
78
84
90
96
108
120
24.5
19.7
15.2
12.9
11.0
9.8
8.6
7.8
7.1
6.6
5.9
5.6
4.9
4.3
3.9
3.6
3.3
3.0
2.8
2.6
2.5
2.2
2.0
38.2
30.7
23.7
20.2
17.4
15.3
13.7
12.3
11.2
10.2
9.3
8.8
7.7
6.9
6.2
5.6
5.2
4.8
4.4
4.2
3.8
3.4
3.1
61.3
49.3
38.1
32.2
27.8
24.4
21.7
19.5
17.8
16.2
14.8
14.1
12.3
11.0
9.8
9.0
8.3
7.7
7.0
6.6
6.2
5.5
5.0
98.1
78.9
60.9
51.6
44.4
39.0
34.7
31.2
28.4
25.8
23.7
22.6
19.7
17.7
15.8
14.3
13.3
12.3
11.3
10.6
9.8
8.8
7.9
A
Minimum pipe stiffness will vary by manufacturer based on differences in pipe
wall geometry.
5
The boldface numbers in parentheses refer to the list of references at the end of
this specification.
Nominal
Pipe Size,
in. (mm)
10
12
15
18
21
24
27
30
33
36
40
42
48
54
60
66
72
78
84
90
96
108
120
where:
A = tolerance on average inside diameter from Table 1, and
B = out-of-roundness tolerance = 0.03 Di, in. (mm).
X2.4 The minimum acceptable diameter for deflection is
obtained by reducing the base inside diameter by the allowable
deflection. This procedure is demonstrated here for the 712 %
recommended limit of Appendix X3 (example: ((100 %
7.5 %)/100 %) 3 17.42 = 16.11).
( 250)
( 300)
( 380)
( 460)
( 530)
( 610)
( 690)
( 760)
( 840)
( 910)
(1020)
(1070)
(1220)
(1370)
(1520)
(1680)
(1830)
(1980)
(2130)
(2290)
(2440)
(2740)
(3050)
Average Inside
Diameter, in.
(mm)
10.00
12.00
15.00
18.00
21.00
24.00
27.00
30.00
33.00
36.00
40.00
42.00
48.00
54.00
60.00
66.00
72.00
78.00
84.00
90.00
96.00
108.00
120.00
( 254.0)
( 304.8)
( 381.0)
( 457.2)
( 533.4)
( 609.6)
( 685.8)
( 762.0)
( 838.2)
( 914.4)
(1016.0)
(1066.8)
(1219.2)
(1371.6)
(1524.0)
(1676.4)
(1828.8)
(1981.2)
(2133.6)
(2286.0)
(2438.4)
(2743.2)
(3048.0)
Base Inside
Diameter,
in. (mm)
Minimum Acceptable
Diameter for
7.5 % Deflection
in. (mm)
9.52 ( 241.8)
11.48 ( 291.6)
14.41 ( 366.0)
17.34 ( 440.4)
20.26 ( 514.6)
23.19 ( 589.0)
26.11 ( 663.2)
29.02 ( 737.1)
31.94 ( 811.3)
34.86 ( 885.4)
38.74 ( 984.0)
40.67 (1033.0)
46.48 (1180.6)
52.29 (1328.2)
58.10 (1475.7)
63.91 (1623.3)
69.72 (1770.9)
75.53 (1918.5)
81.34 (2066.0)
87.15 (2213.6)
92.96 (2361.2)
104.58 (2656.3)
116.21 (2951.7)
8.81 ( 223.8)
10.62 ( 269.7)
13.33 ( 338.6)
16.04 ( 407.4)
18.74 ( 476.0)
21.45 ( 544.8)
24.15 ( 613.4)
26.84 ( 681.7)
29.54 ( 750.3)
32.25 ( 819.2)
35.83 ( 910.1)
37.62 ( 955.5)
42.99 (1091.9)
48.37 (1228.6)
53.74 (1365.0)
59.12 (1501.6)
64.49 (1638.0)
69.87 (1774.7)
75.24 (1911.1)
80.61 (2047.5)
85.99 (2184.1)
96.74 (2457.2)
107.49 (2730.2)
F894 07
X3. RECOMMENDED LIMIT FOR INSTALLED DEFLECTION
REFERENCES
(1) Watkins, R. K., and Smith, A. B., AWWA Journal, September 1973,
p. 588.
(2) Utah State UniversityWatkins, Du Pont of Canada (Report), August
1973.
(3) Gaube, Hofer, Muller, Technical Paper, Farbweke Hoechst, 1969.
(4) U. Luscher, M. I. T. Journal Soil Mechanics, ASCE, Vol 92,
November 1966.
(5) Howard, A. K., Bureau of Reclamation Denver Laboratory, AWWA
Journal, Summary Report, September 1974.
(6) Gaube, Hofer, Muller, Technical Article, Kunstoffe, Farbweke Hoechst, October 1971.
(7) Molin, J., Kjell Magnusson AB. (Report), Scandinavian Study, May
1969.
(8) Selig, E. T., and Ladd, R. S., editors, Evaluation of Relative Density
and Its Role in Geotechnical Projects Involving Cohesionless Soils,
ASTM STP 523, 1973.
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