Beruflich Dokumente
Kultur Dokumente
MAINTENANCE MANUAL
SELF-PROPELLED PLATFORM
HA16PX / HA18PX
242 032 0720 - E 11.06
GB
Haulotte France
Tl / Phone
Fax / Fax
+33 (0)4 72 88 05 70
+33 (0)4 72 88 01 43
Haulotte Hubarbeitsbhnen
Tl / Phone
+ 49 76 33 806 920
Fax / Fax
+ 49 76 33 806 82 18
Haulotte Portugal
Tl / Phone
+ 351 21 955 98 10
Fax / Fax
+ 351 21 995 98 19
Haulotte UK
Tl / Phone
Fax / Fax
Haulotte Netherlands BV
Tl / Phone
+ 31 162 670 707
Fax / Fax
+ 31 162 670 710
Haulotte Italia
Tl / Phone
Fax / Fax
Haulotte Do Brazil
Tl / Phone
+ 55 11 3026 9177
Fax / Fax
+ 55 3026 9178
+ 39 05 17 80 813
+ 39 05 16 05 33 28
1.
2.
3.
4. QUALITY
Using Haulotte original spare-parts means guarantee of :
High quality partsl
The latest technological evolution
Perfect security
Peak performance
The best service life of your Haulotte equipment
The Haulotte warranty
Haulotte technicians and repair agents technical support
5. AVAILABILITY
Using Haulotte original spare-parts allows you to take advantage of 40 000 references
available in our permanent stock and a 98% service rate.
GENERAL
You have just taken delivery of your mobile elevating work platform
It will give you complete satisfaction if you follow the operating and maintenance
instructions exactly.
The purpose of this instruction manual is to help you in this.
We stress the importance:
of complying with the safety instructions relating to the machine itself, its use
and its environment,
of using it within the limits of its performances,
of proper maintenance upon which its service life depends.
During and beyond the warranty period, our After-Sales Department is at your
disposal for any service you might need.
Contact in this case our Local Agent or our Factory After-Sales Department,
specifying the exact type of machine and its serial number.
When ordering consumables or spares, use this documentation, together with the
Spares catalogue so as to receive original parts, the only guarantee of
interchangeability and perfect operation.
This manual is supplied with the machine and is included on the delivery
note.
REMINDER:You are reminded that our machines comply with the provisions of
the Machines Directive 89/392/EEC of June 14th 1989 as
amended by the directives 91/368/EEC of June 21st 1991, 93/44/
EEC of June 14th 1993, 93/68/EEC of July 22nd 1993 and 89/336/
EEC of May 3rd 1989, directive 2000/14/CE and directive EMC/89/
336/CE.
Caution!
The technical data contained
in this manual cannot involve
our responsibility and we
reserve the right to proceed
with improvements or
modifications without
amending this manual.
ii
CONTENTS
1-
1.1 -
1.1.1 -
Manual .................................................................................................................................................... 1
1.1.2 -
Labels ..................................................................................................................................................... 1
1.1.3 -
Safety...................................................................................................................................................... 1
1.2 -
1.2.1 -
Operators................................................................................................................................................ 2
1.2.2 -
Work environment................................................................................................................................... 2
1.2.3 -
1.3 -
1.3.1 -
1.3.2 -
Electrical risk........................................................................................................................................... 4
1.3.3 -
1.3.4 -
1.4 -
INSPECTIONS ....................................................................................................................................... 5
1.4.1 -
Periodic inspections................................................................................................................................ 5
1.4.2 -
1.4.3 -
1.5 -
1.6 -
1.7 -
1.8 -
2-
PRESENTATION..................................................................................................................................... 9
2.1 -
IDENTIFICATION ................................................................................................................................... 9
2.2 -
2.3 -
2.3.1 -
2.3.2 -
2.4 -
2.4.1 -
2.4.2 -
2.5 -
DIMENSIONS ....................................................................................................................................... 16
iii
2.5.2 -
2.6 -
LABELLING ......................................................................................................................................... 18
2.6.1 -
Position of labels................................................................................................................................... 18
2.6.2 -
2.6.3 -
2.6.4 -
2.6.5 -
2.6.6 -
3-
3.1 -
HYDRAULIC CIRCUIT.......................................................................................................................... 25
3.1.1 -
3.1.2 -
Actuators............................................................................................................................................... 25
3.1.3 -
3.1.4 -
3.2 -
3.2.1 -
3.2.2 -
Tilt check............................................................................................................................................... 26
3.2.3 -
3.2.4 -
4-
OPERATION.......................................................................................................................................... 29
4.1 -
4.1.1 -
4.1.2 -
4.2 -
4.2.1 -
Unloading by lifting................................................................................................................................ 30
4.2.2 -
4.2.3 -
Loading ................................................................................................................................................. 31
4.2.4 -
4.2.5 -
4.3 -
4.3.1 -
4.3.2 -
4.3.3 -
4.4 -
STARTING WORK................................................................................................................................ 36
4.4.1 -
4.4.2 -
iv
4.6 -
4.7 -
RESCUE OPERATION......................................................................................................................... 39
4.7 -
UNCOUPLING...................................................................................................................................... 40
5-
MAINTENANCE ................................................................................................................................... 41
5.1 -
5.2 -
5.3 -
OPERATIONS ...................................................................................................................................... 44
5.3.1 -
Summary table..................................................................................................................................... 44
5.3.2 -
5.3.3 -
Operating Instructions........................................................................................................................... 46
5.3.4 -
6-
7-
7.1 -
7.2 -
8-
WIRING DIAGRAMS............................................................................................................................. 55
8.1 -
9-
9.1 -
vi
GENERAL WARNING
1.1.1 - Manual
This manual is designed to familiarise the operator with HAULOTTE selfpropelled platforms in order to ensure efficient and safe use. However, it
cannot replace the basic training required by any user of site equipment.
The site manager is bound to inform the operators of the instructions
contained in the manual. He is also responsible for applying the user
regulations in force in the country of use.
Before using the machine, it is essential to understand all these instructions
in order to ensure safe and efficient operation.
This manual must be kept available for all operators. Additional copies can
be supplied by the manufacturer on request
1.1.2 - Labels
Potential dangers and machine instructions are indicated on labels and
plates. All instructions on such plates must be read.
All labels conform to the following colour code:
Red indicates a potentially fatal danger.
Orange indicates a danger of causing serious injury.
Yellow indicates a danger that may cause material damage or slight
injury.
The site manager must ensure that these labels are in good condition and
remain legible. Additional copies can be supplied by the manufacturer on
request.
1.1.3 - Safety
Ensure that any persons entrusted with the machine are fit to meet the
safety requirements that its use imposes.
Avoid any working method that may jeopardise safety. Any use not
compliant with the instructions may cause risk and damage to persons and
property.
Caution !
To attract the reader's attention
instructions are signalled by this
sign.
This manual must be kept by the user throughout the machines service
life, including in the case of loan, lease and resale.
Ensure that all plates or labels relative to safety and hazards are complete
and legible.
1.2 -
Caution !
Only trained operators can use
Haulotte self-propelled platforms.
There must always be one person at ground level who is familiar with the
emergency control to:
Take fast action if necessary.
Take over the controls in case of accident or malfunction.
Monitor and prevent movement of vehicles and people near the platform.
Guide the platform operator if required.
X km/h
Y km/h
Y>X
C
0
-15
Do not tow the unit. (The equipement is not designed for towing. Transport of the unit should be carried out using a vehicle
built for this purpose).
1.3 -
RESIDUAL RISKS
1.3.1 - Risks of jerky movements and tipping over
Caution !
The direction of travel can be
reversed after a 180 turntable
rotation. Take account of the colour
of the arrows on the chassis
compared with the direction of
travel (green = forward, red =
reverse)
Thus, moving the manipulator in the
direction of the green arrow on the
control panel will move the machine
according to the direction indicated
by the green arrow on the chassis.
Similarly, moving a manipulator in
the direction of the red arrow on the
control panel, will move the
machine in the direction of the red
arrow on the chassis
Risks of jerky movement and tipping over are high in the following
situations:
- Sudden action on the controls.
- Overloading of the platform.
- Uneven ground (Be careful during thaw periods in winter).
- Gusts of wind.
- Contact with an obstacle on the ground or at a height.
- Working on platforms, pavements, etc.
Allow sufficient stopping distances:
- 3 meters at high speed,
- 1 meter at low speed.
Allow sufficient stopping distances: 3 metres at high speed and 1 metre at
low speed.
Do not alter or override any components connected in any way to the
machines safety or stability.
Do not place or fasten a load so that it overhangs the machines parts.
Do not touch adjacent structures with the elevator arm.
1.4 -
INSPECTIONS
Comply with the national regulations in force in the country of machine use.
For AUSTRALIA: ie.AS2550.10.
For FRANCE: Order dated 1st March 2004 + circular DRT 93 dated 22
September 1993 which specify:
1.5 -
not
controlled
by
PINGUELY-HAULOTTE
is
1.6 -
Caution !
These test must be performed by a
competent person.
1.7 -
BEAUFORT SCALE
The Beaufort Scale of wind force is accepted internationally and is used
when communicating weather conditions. It consists of number 0 - 17, each
representing a certain strength or velocity of wind at 10m (33 ft) above
ground level in the open.
0
1
2
Description of Wind
Calm
Light Air
Light Breeze
Gentle Breeze
4
5
Moderate Breeze
Fresh Breeze
Strong Breeze
Near Gale
8
9
Gale
Strong Gale
MPH
0-1
1-5
6-11
m/s
0-0.2
0.3-1.5
1.6-3.3
12-19
3.4-5.4
20-28
29-38
5.5-7.9
8.0-10.7
39-49
10.8-13.8
50-61
13.9-17.1
62-74
75-88
17.2-20.7
20.8-24.4
1.8 -
Voltage
from 0 to 300 V
Avoid contact
from 300 V to 50 kV
3.05
from 50 kV to 200 kV
4.60
6.10
7.62
10.67
13.72
2 - PRESENTATION
The self-propelled elevating work platforms, models HA 16 PX and HA 18
PX, are designed to carry out all kinds of overhead work within the limits
imposed by their characteristics (see Chap. 2.3, page 11, and Chap. 2.4,
page 13) and provided that all safety instructions relating to the equipment
and environment of use are respected.
The main control panel is situated in the platform.
The control panel situated on the turntable is to be used in emergencies or
cases of machine failure.
2.1 -
IDENTIFICATION
A plate attached to the rear, right-hand side of the chassis, is engraved with
all the necessary information for identification of the machine.
2.2 -
MAIN COMPONENTS
14
13
12
15
16
9
7
4
8
3
1
2
11
10
1 - Rolling chassis
2 - Steering wheels
3 - Drive and steering wheels
4 - Top control panel
5 - Bottom control panel
6 - Anchoring lugs
7 - Jib
8 - Slew ring
10
9 - Boom
10 - Document holder
11 - Platform
12 - Turntable
13 - Counterweight
14 - Right compartment
15 - Left compartment
16 - Arm
2.3 -
WORKING AREA
2.3.1 - HA 16P working area
+70
-70
11
+70
-70
12
2.4 -
TECHNICAL CHARACTERISTICS
2.4.1 - HA 16PX TECHNICAL CHARACTERISTICS
DESCRIPTION
Load
Max. lateral manual force
Max. wind speed
Overall platform length in idle position
Overall platform length in transport position
Height under basket floor in idle position
Height under basket floor in work position
Overall width of the platform
Overall height of the platform
Floor clearance, chassis edge
Floor clearance of the basket in the idle position
Floor clearance of the basket in the transport
position
Platform height in the transport position
Platform height in the idle position
Platform width at tyre level
Max. height of floor rise
Max. height of floor lowering
Max. height of articulation point
Max. reach of the basket above the ground
Turntable rotation angle
Positive boom range
Negative boom range
Overall length of the basket
Overall width of the basket
Overall height of the basket, platform
Basket rotation angle
External turning radius
Internal turning radius
Tyre width
Lateral distance between the wheels
Tyre diameter
Max. slope in travel
Authorised tilt
Hydraulic tank
Fuel tank
Total weight
Differential blocking
Hydraulic brakes
Freewheel
DEUTZ motor
- Power
- Power at slow speed
- Consumption
HA 16PX
Standard basket
1800x800
230
400
60
Unit
Basket option
2300x800
230
400
45
2.2
0.4
Kg
N
Km/h
m
m
m
m
m
m
m
0.235
6.95
5.25
0.235
2.3 (standard tyres)
m
2.15
2.20
2.3 (standard tyres)
6.60
8.70
360 (continuous)
74
-3
1.80
0.80
2.3
0.8
1.10
-90 /+ 90
4
1.9
0.385
2.00
1.080
50
5
100
72
7240
yes
2
yes
m
m
m
m
m
m
m
m
m
m
m
m
m
m
m
%
l
l
Kg
F3L1011F
38CH/28.33hp/28Kw at 2400 rpm
20.4 CH/15.21 hp/15Kw at 1250 rpm
2309 Kwh
13
DESCRIPTION
HA 16PX
Travel speed
- micro speed:
- low speed:
- medium speed:
- high speed:
Hydraulic pressure
- general
- travel
- steering
- orientation
Max. force on one wheel
Max. pressure on the ground
- hard ground (concrete)
- soft ground (earth)
Starter battery
Supply voltage
Accoustic power
Accoustic pressure at 10 metres
Unit
0.22
0.38
0.77
1.52
m/s
24
24
24
10
MPa
3610
Kg
8
3.2
daN/cm
12V-95Ah-450A
12
104
75
V
dB(A)
dB(A)
14
HA 16PX
Standard basket
1800x800
230
400
60
Unit
Basket option
2300x800
230
400
45
2.2
0.4
Kg
N
Km/h
m
m
m
m
m
m
m
0.235
7.60
5.90
0.235
2.3 (standard tyres)
m
2.15
2.20
2.3 (standard tyres)
6.60
10.07
360 (continuous)
74
-3
1.80
0.80
2.3
0.8
1.10
-90 /+ 90
m
m
m
m
m
m
m
m
m
m
DESCRIPTION
External turning radius
Internal turning radius
Tyre width
Lateral distance between the wheels
Tyre diameter
Max. slope in travel
Authorised tilt
Hydraulic tank
Fuel tank
Total weight
Differential blocking
Hydraulic brakes
Freewheel
DEUTZ motor
- Power
- Power at slow speed
- Consumption
Travel speed
- micro speed:
- low speed:
- medium speed:
- high speed:
Hydraulic pressure
- general
- travel
- steering
- orientation
Max. force on one wheel
Max. pressure on the ground
- hard ground (concrete)
- soft ground (earth)
Starter battery
Supply voltage
Accoustic power
Accoustic pressure at 10 metres
HA 16PX
Unit
4
1.9
0.385
2.00
1.080
50
5
100
72
8120
yes
2
yes
m
m
m
m
m
%
l
l
Kg
F3L1011F
38CH/28.33hp/28Kw at 2400 rpm
20.4 CH/15.21 hp/15Kw at 1250 rpm
2309 Kwh
0.22
0.38
0.77
1.52
24
24
24
10
m/s
MPa
3960
Kg
8.2
3.6
daN/cm
12V-95Ah-450A
12
104
75
V
dB(A)
dB(A)
15
2.5 -
DIMENSIONS
in
ft
(2
6i
ft
-6
m
m
-2
2f
16
ft
7
m
69
50
t9
00
20
in
in
HA 18PX dimensions
20
00
m
m
-6
6
ft
in
2
(2 30
3 0
8 m
0
m m
m 7
- ft
7 6
ft in
9
in
)
2.5.2 -
76
00
-2
4f
t1
1i
17
2.6 -
LABELLING
2.6.1 - Position of labels
Ref
2
5
9
10
11
12
13
14
15
16
17
19
20
21
23
24
26
29
30
31
33
34
35
40
41
42
18
Code
Qty
307P218190
307P218220
3078143710
3078143690
3078143420
3078143430
3078143440
3078143450
3078143460
3078143470
3078144940
3078143540
3078145830
3078145940
3078144560
307P218070
307P218110
307P218090
307P218080
307P218100
307P218120
307P218130
307P218160
307P218150
307P218140
3078173550
3078143490
3078144430
3078143520
3078145070
3078143590
3078143620
3078143510
3078143610
3078143640
3078143600
3078143540a
3078144570
3078143680 b
307P217920
307P217930
3078143560
3078145730
2420505950
3078145180
3078144490
3078144510
3078144390
2421808660
3078143570
3078143530
1
1
2
2
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
4
1
1
1
2
Description
HA16PX logo
HA18PX logo
Floor height + load (HA18P/PX)
Floor height + load (HA16P/PX)
Operating instructions (French)
Operating instructions (Spanish)
Operating instructions (German)
Operating instructions (English)
Operating instructions (Italian)
Operating instructions (Dutch)
Operating instructions (Danish)
Operating instructions (Finnish)
Operating instructions (Portuguese)
Operating instructions (Swedish
Operating instructions (Australia)
Manufacturers plate (French)
Manufacturers plate (Spanish)
Manufacturers plate (German)
Manufacturers plate (English)
Manufacturers plate (Italian)
Manufacturers plate (Dutch)
Manufacturers plate (Danish)
Manufacturers plate (Finnish)
Manufacturers plate (Swedish
Manufacturers plate (Portuguese)
Do not stop in the work area
Machine uninsulated
Danger of electrocution (Australia)
"Hydraulic oil" label
Travel direction danger
High and low hydraulic oil
Risk of hand crushing
Battery check plate
Wear protective gear
Do not stand on the cover
Caution: do not use as a welding earth
The part must be connected
The part must be connected (Australia)
Read CE user manual
Chassis control panel
Platform control panel
Do not use the machine during charging
240V socket position (Holland)
Guarantee activation
Do not interchange
Handling lugs (Australia)
Fuel filling with gun only (Australia)
Charger connection (Australia)
Yellow and black reflective adhesive marking (Holland)
ring lubrication
Remove the pin
Code
178B153230
178B153240
178B153140
3078143630
178C143900
178C143910
178C143920
307P218310
3078146150
3078137440 a
3078137430 a
307P217770
3078144930 a
3078144520
3078148700
307P216290
7815351
3078151530
3078151540
Qty
1
2
1
1
1
1
1
3
1
1
1
2
1
4
4
Description
"E" logo
"N" logo
X logo
Risk of body crushing
"X" logo
"E" logo
"N" logo
hand pump plate
Z1 - Z2 - Z3
Green arrow
Red arrow
"HAULOTTE" logo
Emergency operation (Australia)
Wear harness (Australia)
Acoustic power
Fixing point of harness.
Safety
Load for wheel
19
20
51
P20125 b
48
17
100
14
50
49
44
50
10
40
55
57
33
30
9 17
29 31 19 46 51
58 60
21 27 28 53
24 5
20 12
47
19
14
7 23
44
100
54
13
11
52
51
42
41
Australia
Hollande
50
33
35
34
14
11
44
13
20
60
21
42
41
17
19
21
31
10
.F
Composant spcifique
cette machine.
NE PAS INTERCHANGER.
.GB
Component specific
to this machine.
DO NOT INTERCHANGE.
.D
Komponenten nur fr
diese maschine geeignet.
BITTE AUF EINE ANDERE
MASCHINE NIGHT
MONTIEREN.
N MACHINE - MASCHINE N
7814 518
23
24
49
48
54
58
7813 744 a
46
22
7813 743 a
12
HA 18PX
100
100
26
15
16
23
29
7814 573 a
20
35
33
34
52
53
24
33.1 -
OPERATING PRINCIPLE
HYDRAULIC CIRCUIT
All the machines movements are powered by hydraulic energy from a selfregulatiung, open circuit, piston pump, equipped with a "LOAD SENSING"
compensator.
3.1.2 - Actuators
The type of actuator varies depending on the movement.
Caution!
Adjustments can only be made by
specialised personnel.
Speed
High speed
Medium speed
Low speed
Hydraulic motors mounted in the wheels drive the wheels via epicycloidal
reducing gears. The motors are mounted on the four steering wheels.
The motor pressure supply eliminates the brakes action on the wheels. As
soon as movement stops, the brake returns to its place by spring action.
A hydraulic differential blocking system is provided on each axle.
The three speeds (high, medium and low) are controlled by a switch.
4x4 version principle
The steering axle is switched to freewhel and the flow from the pump goes through
the motors mounted in series on the front wheels.
The steering axle is switched to freewhel and the flow from the pump goes through
the two motors mounted in parallel on the front wheels.
Pump flow is divided between the front and rear axles. The flow to each axle
supplies the axles hydraulic motors mounted in parallel.
25
3.1.4.1 -Rescue
If the operator in the platform becomes unable to control the movements
inspite of the machine working normally, a skilled operator on the ground
can use the turntable control panel with the main diesel power source to
bring the platform operator back down to the ground.
3.2 -
ELECTRICAL CIRCUIT
The electrical power used for the controls and to start the heat motor is
supplied by a 12v battery.
26
27
28
4 - OPERATION
4.1 -
Caution!
Do not make any movements before
studying the instructions Chap. 4.3,
page 33.
29
4.2 -
Caution!
When transporting the machine, it is
vital to block the turntable using the
rotation locking pin located under
the turntable (Photo 6, page 36)
Caution!
A mistake could cause the machine
to fall, potentially causing very
serious injuries and material
damage.
Unload the machine on a stable, flat and sufficiently resistant surface (see
ground pressure - Chap. 2.4, page 13), free of any obstacles.
Caution!
Never stand underneath or too
close to the machine during
operation.
30
NB:
The slope of the ramp is nearly always greater than the maximum authorised working tilt (5). Therefore, the boom and
arms must be lowered or travel will be impossible.
4.2.3 - Loading
The same precautions must be taken as for unloading.
The machine must be secured as shown in the diagram below.
Select high speed to mount lorry ramps.
31
32
4.3 -
18
7
20
8
9
17
19
12
11
13
16
15
14
123456789-
11 12 13 14 15 16 17 18 19 20-
Caution!
During high pressure cleaning, do not
aim the jet directly towards the
electrical boxes and cabinets.
33
15
18
4
6
3
17
7
16
14
8
10
12
11
NB:
13
5- Starter switch
6- Horn
See WORKING AREA diagram (Chap. 2.3, page 11) for maximum authorised tilt.
Caution!
This type of machine is not insulated
and must not be used close to
electricity lines.
Caution!
To top up fluid levels, use only the
products recommended in the
consumables chapter.
Check that the main control panel power cable is in good condition.
Check that the emergency stops work correctly.
Check the hydraulic filter clogging indicator (Ref. 2 Photo 4, page 35).
If the red indicator is visible, replace the filter cartridge ref. 3 (see
Chap. 5.3.3, page 46).
Check that the tilt detector (Ref.19 Photo 2, page 33) is working correctly by angling the support plate. Beyond an angle of 5, an alarm
should sound.
Photo 4
1
1
3
5
Photo 5
35
Photo 6c
6
4.4 -
STARTING WORK
IMPORTANT: WORK MAY ONLY BEGIN WHEN ALL OF THE
INSTRUCTIONS GIVEN IN THE PREVIOUS SECTION HAVE BEEN
FOLLOWED SCRUPULOUSLY.
36
If the motor does not start, switch off the ignition by pressing
the emergency stop button and start the operation over again.
NB:
37
4.5 -
(See photo Built-in generator and socket in the basketr, page 38)
The built-in generator enables voltage supply (220V or 110V depending on
the option chosen) in the platform to enable connection of a tool, with
maximum power 3 KW.
1
2
4.5.0.1 -Instructions:
Switching on the built-in generator:
- Activate the circuit breaker (Ref 2 , Photo :Built-in generator and
socket in the basketr, page 38)
- Put the selector is in the "platform" position (green circle)
- Put the button above the power socket in the ON position and the
button's green light indicator comes on (Ref. 1, See photo Built-in
generator and socket in the basketr, page 38).
- Connect the tool to the socket.
- At any time, you can change the tool.
NOTA:
When using the built-in generator, you cannot make any machine movements. To make a movement, you must switch off
the built-in generator (see instructions below).
38
Caution!
Use of the emergency unit is
exclusively reserved for rescuing
personnel if the main hydraulic
power supply fails. Any other use
may cause damage
4.6 -
4.7 -
RESCUE OPERATION
If the machine is working normally, but the operator in the platform
becomes unable to return the platform to the ground, an operator at ground
level may do so:
Switch the selection key (ref. 13 , Photo :, page 33) to the "turntable"
position.
Control the movements required using the controls corresponding to
normal operation.
39
4.7 -
UNCOUPLING
It is possible to uncouple the reducing gears on the drive wheels to be able
to tow the machine if it breaks down.
Caution!
In this configuration, the machine is
no longer braked.
Uncoupling procedure:
Unscrew the 2 screws with a 11 wrench (Photo 14, page 40).
Caution!
To tow the machine, it is essential
to use a rigid bar and not to exceed
5 kph.
Photo 14
Turn over the part and screw up again. The reducer is on free wheel
(Photo 15, page 40).
Photo 15
Caution!
The coupling of gear motors must
be carried out by competent
operators.
Caution!
This operation is to be carried out
on even ground.
Caution!
As long as the 4 gear clutches are
not in place, the machine does not
slow down properly.
40
Coupling procedure:
Proceed in the opposite order from the uncoupling procedure.
NOTA :
55.1 -
MAINTENANCE
GENERAL RECOMMENDATIONS
The maintenance operations described in this manual apply when the
machine
is used in ordinary conditions.
Under difficult conditions: extreme temperatures, high humidity, a polluted
atmosphere, high altitude, etc., some of these operations should be carried
out more frequently and special precautions should be taken.
For more details check the motor manufacturer's manual and consult your
local PINGUELY-HAULOTTE agent.
Only qualified and competent personnel may carry out interventions on the
machine and safety instructions relating to personnel and environment
protection must be respected.
As far as the motor is concerned, refer to the manufacturer's manual and
instructions.
Regularly check proper operation of the safety mechanisms:
Tilt detector: buzzer + stop (travel, boom lifting, arm lifting and telescope out movements disabled).
Platform overload : The overload system is set so that it trips before
120% permitted load.
High speed unavailable (or medium speed for the 4x4 model) if the
boom is raised, arm is lifted, telescope is out.
CAUTION:
Do not use the machine as a welding earth.
Do not weld without disconnecting the (+) and (-) terminals of the
batteries.
Do not use to jumpstart other vehicles.
41
5.2 -
MAINTENANCE PLAN
The plan (following page) shows the frequency and area of maintenance
and the consumables to be used.
The reference shown in the symbol shows the area maintained based on
the frequency.
The symbol represents the consumable to use (or the operation to be
carried out).
Consumable
Specification
ELF
TOTAL
Motor oil
SAE 15W40
SHELL / RIMULA
Gearbox oil
SAE 90
ESSO
EP 80 W 90
Tranself
EP 80 W 90
TM 80 W/90
Hydraulic oil
AFNOR 48602
ISO VG 46
BP
SHF ZS 46
HYDRELF
DS 46
EQUIVIS
ZS 46
Bio ISO 46
Lithium grease
KP 2 K
ESSO
Beacon EP2
Epaxa 2
Lithium grease
NLGI 2 EP
ESSO Moly
Multi-Purpose Grease
Cadrexa
GR1 AL
Lead-free grease
Grade 2 or 3
ESSO
GP GREASE
Multimotive 2
Exchange or specific
operation
42
Symbol
Lubricants used by
Pinguely-Haulotte
Multis
EP 2
HOURS
28
500
19 11
12
12
10
50
9 18
10
9 18
16
14
15
20
13
25
25
27
10
9 18
17
14
23
25
250
500
1 000
30
28 29
50
5
16
2 000
4
9 18
10
22
50
24
250
25
500
1 000
31
2 000
43
5.3 -
OPERATIONS
5.3.1 - Summary table
FREQUENCY
Every 50 hours
OPERATIONS
Check the levels:
- motor oil
- hydraulic oil
- diesel
Check cleanliness:
- diesel pre-filter, replace if water or impurities are found
- motor air filter
- machine (particularly check the tightness of connectors and
hoses), also check the condition of tyres, cables and all
accessories and equipment.
Check hydraulic oil filter clogging. If the clogging indicator is visible, change the cartridge.
REF
1
2
3
8
5
6
7
22
24
23
10
11
16
9
17
18
19
12
14
13
20
15
27
31
28
29
30
44
Check:
- the state of telescoping friction pads
- the state of electric cables, hydraulic hoses, etc
25
28
45
NB:
11
Caution!
Before disassembling, make sure that
the oil circuit is no longer pressurised
and that the oil is not too hot.
12
46
Caution!
Check that the machine is correctly
secured and that the lifting
equipment is of sufficient capacity
and in good condition.
47
48
6 - OPERATING INCIDENTS
REMINDER:Following the safety and maintenance instructions should
enable you to avoid most of these incidents. Nevertheless, if
an incident does occur, it is vital to check if it is listed in table
below before carrying out any intervention. If so, simply follow
the instructions. If it is not listed, contact the PINGUELYHAULOTTE agent or the plants PINGUELY-HAULOTTE
After Sales department.
Before diagnosing a failure, check that:
the fuel tank is not empty,
the batteries are properly charged,
the turntable and platform "palm button" emergency stop buttons are
unlocked,
the relays (platform control panel - turntable box) are correctly pushed
into their compartments.
49
INCIDENTS
No movement
from the platform
No high speed
No steering
movement
No travel, telescope out, boom
lifting, arm lifting + buzzer
sounding
The turntable
does not turn
Noisy hydraulic
pump
Hydraulic pump
cavitation
No adhesion on
one drive wheel
50
PROBABLE CAUSE
Empty diesel tank
Defective fuse on printed circuit (in electric box)
"Palm button" pushed in
Motor in "safety" mode: oil pressure,
overheating, alternator charging, air filter
clogged
Charging light indicator bulb blown
Air filter clogging light indicator on
Defective motor safety relay
Loose contact between battery cables
and terminal
Clogged air filter
Motor regime insufficient
Oil leak on connector, hose, component
Clogged oil filter
Turntable key selector in the wrong position
Overload in the platform
"Fail-safe" safety system not activated
Manipulator operating fault
Selected movement electrovalve fault
Insufficient hydraulic oil
Tilt or slope > 5 up lifting movement
disabled
Platform slightly extended
Insufficient hydraulic oil
"Fail-safe" safety system not activated
Slope or tilt >5
SOLUTION
Fill the tank
Replace defective fuses
Reset
See manufacturers manual or contact
After-sales
Change the bulb
Change the cartridge
Replace the relay
Unscrew and clean the terminals
Change the filter.
Adjust the speed (contact After-sales)
Repair or replace (contact After-sales)
Replace the oil filter cartridge
Put in the platform position
Remove load
Press the "fail-safe" contact and hold
down during movement
Replace manipulator (see After-sales)
Replace the electrovalve or its coil
Top up
Lower the arms and boom to reset
Lower the arms and boom completely
Top up
Press the "fail-safe" contact and hold
down during movement
First retract the telescope then lower the
boom to reset
Top up
INCIDENTS
Buzzer sounding
PROBABLE CAUSE
SOLUTION
NB:
51
SQ5/SQ20
SQ3
SQ2
SQ4
SQ6/SQ21
SQ1
52
7 - SAFETY SYSTEMS
7.1 -
KA2
FU380 A
KP1
FU430 A
KT2
FU53 A
KMG
Mains power
FU63 A
KA32
Battery-converter switching
FU720 A
KA37
Converter supply
FU85 A
KM1
FU920 A
KM2
FU103 A
Circuit fuse
FU110 A
FU11250 A
FU12125 A
7.2 -
QS1
SQ3
SB1
B1
SB2
B2
SQ1
Tilt detector, disables arm lifting, boom lifting, telescoping, jib lifting and travel
movements by breaking
B3
SQ4
B4
SQ5
overload.
SQ20
basket rotation
SQ6
overload - break
Disables all movements from the platform
SQ21
basket rotation
SQ2
53
54
EV
Cooler
M4
KM4
Emergency
pomp
(02-8)
E 598 / 1
B7
GB1
M3
101
Starter
(04-20)
KA2
D1
G2
101
Alternator
~
B-
B+
KA43
108 (04-21)
D+
109
HL1
D2
(04-20)
242
120
D4
FU3
80A
Accelerator
YA2
(04-19)
119
101
160
FU11
KT2
D3
D5
FU1
10A
YA1
KP1
Engine Stop
116
(04-18)
242
116
101
115
120
242
(02-2)
P1
(02-13)
(02-2)
(02-2)
8.1 -
FU13
101
8 - WIRING DIAGRAMS
55
(01-20)
152
30A
E598 / 2
(01-20)
D34
KMG
622
KM4
KA43
3A
(01-12)
SA19
203
FU5
SA1
(02-10)
KMG
620
215
SA20
241
T O N
ES Gantry
102
ES Turret
241
FU4
120
SB2
SB1
3A
FU6
216
56
0
212
5A
20A
(01-20)
FU8
FU7
SA16
Beacon
HL5
211
303
20A
FU9
240
906
(01-20)
905
(04-1)
F8
HL7
F7
F6
211
SB6
905
211
F5
ON / OFF Light
242
Spot Light
HL6
240
U1
(04-13)
(04-11)
(03-1)
(03-1)
(03-1)
Dead man
pedal
(04-1)
211 (03-1)
2110 (03-1)
212
201
FOLIO 02/05
57
E598 / 3
(02-20)
13
11
U1
28.7
605
SA2
34
35
19
18
10
YV18B
30.4
311
SQ20
17
YV18A
29.11
807
SA3
407A
Pendular
2110
408A
(02-20)
401A
(02-20)
402A
(02-20)
399
Accelerator
310A
(02-20)
903A
Differential Lock
311A
3110
Gantry Rotation
YV15A
30.3
SQ21
310
3100
SA4
30.6
Compensation
402
30.5
YV15B
Compensation
Gantry
401
YV19A
SA5
402
Compensation
Gantry Rotation
Turret
401
YV19B
SA17
4.6
406
30.9
YV21B
15.6
15.3
15.7
405
SA6
15.8
Turret
Rear Steering
212
307
410
Pendular
30.8
409
SA7
YV22A
Gantry
211
308
242
304
4.9
YV21A
Pendular
306
4.14
Front Steering
412
4.15
YV22B
Telescope
Turret
411
201
32
33
30.11
304A
SA8
306A
419
30.10
Telescope
Gantry
418
8.3
SA9
MS HS
YV17
814B
814B
29.9
8.9
804
805
29.10
LS MS HS
YV12
SA11
MS HS
8.6
29.8
708
YV11
29.7
Front Stearing
2110
814C
Unbracking
707
8.12
SA12
MS HS
YV10
814A
814A
4.12
Start up
117A
8.10
Turret
SB3
MS HS
YV23
3.2
117B
8.11
SB4
Stat up
813
HS
Gantry
YV8
29.12
901
(04-1)
SB5
Horn
(05-2)
(05-2)
(05-2)
(04-1)
FOLIO 03/05
Operation and Maintenance - HA16PX / HA18PX
21
30.2
214
214A
YV14B
E598 / 4
(02-15)
SQ6
31
(03-20)
VY14A
U1
M
SQ5
Weighing
(03-21)
Tlescope
(02-20)
414A
417A
58
YV13
39.3
20
Differential Lock
15.4
807A
15.9
Tilt Detector
LS Valve
807B
205
HS
YV9
3.3
SQ2
206
SQ1
Pendular
41.2
SQ3
Boom
207
240
42.2
SQ4
Arm
232
201
(05-2)
(02-20)
YV1
FU10
3A
242
52.2
(02-20)
52.3
HA1
260
261
46.2
251
Buzzer
HA4
4.1
14
210
250
Horn
47.2
112A
HL4
38.2
222
Oil Pressure
HL3
4.3
4.2
Oil Temperature
Oil Temperature
40.2
111A
904
B4
110A
HL2
Air Filter
242
27.4
KP1
27.3
Motor Oil
112
111
KT2
27.2
110
B1
Air Filter
B2
Engine Stop
Acclrator
B3
Oil Pressure
150
Temperature
605A
27.1
(01-13)
Dplus
KA2
146
109
27.7
108
(05-2)
(01-11)
Start up
W
FOLIO 04/05
Operation and Maintenance - HA16PX / HA18PX
59
E598 / 5
(04-10)
(04-21)
0
(03-21)
(03-21)
49.2
512
28.15
HL13
30.7
403
30.12
Null Position
Boom
Overload
SM31
Orientation
29.1
U1
HL9
Alarm
(03-21)
253
914
420A
HA2
30.14
30.15
24.3
512A
26.3
612A
Translation
Null Position
611C
506
420B
YV6
12.1
12.3
22.3
23.3
506A
30.13
403A
305
SM2
Arm
415
29.15
211
611B
29.4
SM4
612
212
Translation
Orientation
YV5
29.2
Null Position
201
29.3
Dead Man
29.5
606
611A
703
28.9
YV4
517
705
29.6
Direction AR
2110
Arm
Boom
YV3
28.6
516
SA15
511
28.4
Orientation
28.3
Arm
510
YV2 TOR
SA14
PVG ALL/NOT
504
28.1
505
28.2
Boom
SA13
FOLIO 05/05
Operation and Maintenance - HA16PX / HA18PX
60
DEUTZ
30,9
KW
KW
ou
11
11
DROIT
AVANT
GAUCHE
AVANT
MAXI 2400T/MN
MINI 1200T/MN
23
GM/PSI
MAXI 2400T/MN
MINI 850T/MN
2300T/MN
38CM3
1/2"G
1/2"G
1/2"G
1/4"G
1/4"G
7-16-20UNF
7-8-14UNF
V1
3/8"G
1/2"G
Bxx
20b
240b
210b
F3L2011F
1"
1"1/2
110/60 C1015
TAILLE 75
6000
SAE
3000
SAE
CBCA-LHN
L1
1"1/2
V2
L2
3/8"G
1"
110/60 C510
7
5
100b
YV11
3/4"G
M4
3/4"G
M3
3/4"G
M2
3/4"G
M1
YV12
YV8
YV13
3/8"G
3/8"G
3/4"G
M5
3/4"G
M6
3/4"G
M7
3/4"G
M8
3/4"G
1/2"G
BR
DR4
YV10
DR
1/2"G
1/2"G
DR3
YV23
1/2"G
LS
10b
DR2
YV17
B
3/4"G
1/2"G
3/4"G
3/4"G
1/4"G
3/8"G
3/4"G
3/8"G
V1
DR1
YV9
210b
CBBA-LHN
V2
3/8"G
3/8"G
10
SECOURS
15
GROUPE
145b
19
100/60 C510
5PVG32
5113
YV1
3/4"G
3/4"G
270b
5952
P
3/4"G
60/50 C2285
A 1
YV6
1/4"G
1/4"G
PVEA
4 73 4
9655-85L/MN
X1670
1/2"G
V2
1
B
V1
YV5
1/2"G
1/2"G
1/2"G
1/2"G
11
PVEA
4 7 34
10l/mn-5l/mn
1/2"G
A 2
10l/mn
9524
6230
240b
1/2"G
3/8"G
3/8"G
70b
CBCA-LHN
65/50 C2285
3191
18
FLECHE
4256
65/50 C2975
3 1 93
TELESCOPAGE
YV4
7101 -
6200
11
DROIT
ARRIERE
GAUCHE
ARRIERE
11
100b
1/2"G
B 2
5l/mn
20
A 3
PVEA
4 73 4
25L/MN
1/2"G
3 1 93
RELEVAGE
B 3
YV3
7000
6200
-
A 4
3/8"G
3/8"G
ARRIERE
80/35 C92
A1
1/4"G
B1
YV21b
YV21a
B 4
YV2
YV22b
YV22a
AVANT
B2
80/35 C92
1/4"G
RECEPTEUR
14
YV14b
YV15a
YV15b
210b
TOURELLE
GV
MV
PV
YV1
PENDULAIRE
YV18b
YV6
YV8
YV19b
13
3/8"G
P22513 e
PANIER
ROTATION PANIER
21
3/8"G
ROTATION
YV19a
PENDULAIRE
BRAS
3/8"G
90b
CBBA-LHN
70/40 C675
YV18a P
3/8"G
ORIENTATION COMPENSATION
YV14a
210b
1/2"G
TOURELLE
ORIENTATION
17
1/2"G
12
1/4"G
80/40 C275
1/4"G
2000
16
FR AR
1/2"G
B 5
3/8"G
3/8"G
23
100b
1/4"G
DIRECTION
1/4"G
A2
1/4"G
A 5
PVEO
4 2 16
7101 - 25L/MN
6230
100/50 C180
1/2"G
22
EMETTEUR
1/2"G
1/4"G
PVEA
4 7 34
10L/MN
1/2"G
DIRECTION
1/4"G
FR 4/2
1/4"G
FR AV
1/2"G
3 1 93
BRAS
1/2"
2
0
1
2
0
1
2
0
1
2
0
1
2
0
1
9-
3 1 73
9.1 -
LEVAGE
HYDRAULIC DIAGRAMS
61
62