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Ideal Rig 135

User Manual

FINAL DOCUMENTATION

Amphion Integrated System

Customer

National Oilwell Varco

Rig/Hull

IR 135

11000 Corporate Centre Drive.

Project Manager

N/A
Purchase Order Number

GPK1000451

Houston, Texas 77041


USA
Phone: (281) 854-0400

Serial Number

N/A
Project Number

FAX: (281) 854-0607

8375
Document Number

Rev

10707386-FDD

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01

Document number
Revision
Page

10707386-FDD
01
2

REVISION HISTORY

01

03.01.2013

Rev

Date (dd.mm.yyyy)

Final Documentation

CHANGE DESCRIPTION

Revision
01

www.nov.com

Change Description
Initial Release

Reason for issue

VNB

KM

RM

Prepared

Checked

Approved

Final Documentation Package


Ideal Rig 134
P.O. Number: GPK1000451

Document Number: 10707837-TOC


Revision: 01
Page: i of ii

Table of Contents
This manual may consist of several volumes, chapters and sections and is housed in a number of
different binders as necessary to adequately document the equipment presented.

FINAL DOCUMENTATION PACKAGE


Ideal Rig 135
Amphion Integrated System
Description

Chapter 1

Chapter - Section

Installation, Operation & Maintenance

Operation and Maintenance ........................................................................................... 1.1


Operation & Maintenance

Spare Parts ...................................................................................................................... 1.2


Spares List Commissioning/ Operating

Chapter 2

Technical Document & Drawing Package

General Drawings ........................................................................................................... 2.1


Assembly Drawing
Interface and Connection Drawing

System Diagram & Specifications ................................................................................. 2.2


Electrical Single Line Diagram
Cause & Effect Chart
Network Topology Diagram

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Final Documentation Package


Ideal Rig 134
P.O. Number: GPK1000451

Document Number: 10707837-TOC


Revision: 01
Page: ii of ii

Electrical/Instrument ....................................................................................................... 2.3


Electrical Block Diagram
Electrical Interconnect/ Termination Diagram
Electrical Cable Index
Hazardous Area Equipment Index
Input / Output Map

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FINAL DOCUMENTATION
Amphion Manual

Chapter 1
Installation, Operation &
Maintenance

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FINAL DOCUMENTATION
Amphion Manual

Section 1.1
Operation and Maintenance

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CHAPTER 1 INDEX 1.1


Installation, Operation & Maintenance

REFERENCE

8375

REFERENCE DESCRIPTION

Operation & Maintenance

This document contains proprietary and confidential information


which belongs to National Oilwell Varco; it is loaned for limited
purposes only and remains the property of National Oilwell Varco.
Reproduction, in whole or in part; or use of this design or
distribution of this information to others is not permitted without the
express written consent of National Oilwell Varco. This document is
to be returned to National Oilwell Varco upon request and in any
event upon completion of the use for which it was loaned.
National Oilwell Varco

www.nov.com

National Oilwell Varco


Rig Solutions
11000 Corporate Centre Drive
Suite 200
Houston, Texas 77041
Phone + 281.854.0400
Fax + 281.854.0607

DOCUMENT NUMBER

REV

10707840-IDX

01

Document number
Revision
Page

Sec

Name

1.1

OPERATION & MAINTENANCE

10707840-IDX
01
2

ID

Rev

Code

AMPHION OPERATORS GUIDE

D811006160-MAN-001

01

N04

AMPHION TOOL CONTROLLER

D811001117-MAN-001

02

N04

AMPHION TECHNICAL REF (STD)

D811000238-MAN-001

04

N04

SERVICE CENTER DIRECTORY

D811001337-DAS-001

04

N04

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Amphion
Operators Guide
Standard AC Ideal Rig

Standard AC Ideal Rig

Amphion Operators Guide

This document contains proprietary and confidential


information which is the property of National Oilwell Varco,
L.P., its affiliates or subsidiaries (all collectively referred to
hereinafter as "NOV"). It is loaned for limited purposes only
and remains the property of NOV. Reproduction, in whole or in
part, or use of this design or distribution of this information to
others is not permitted without the express written consent of
NOV. This document is to be returned to NOV upon request or
upon completion of the use for which it was loaned. This
document and the information contained and represented
herein is the copyrighted property of NOV.
National Oilwell Varco

www.nov.com
Form D811001123-GEN-001/06

National Oilwell Varco


RIG SOLUTIONS
11000 Corporate Centre Drive
Houston, TX 77041

Document Number

Rev.

D811006160-MAN-001

01

D811006160-MAN-001
Revision 01

Revision History

01

04.05.2012

First Issue

Sara Davila

Sarah
Sobreira

Kent Manes

Rev

Date (dd.mm.yyyy)

Reason for issue

Prepared

Checked

Approved

Change Description
Revision
01

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Change Description
First Issue

D811006160-MAN-001
Revision 01
Page iii of xii

Table of Contents
Chapter 1: General Information
Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Notes, Cautions, and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Personnel Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General System Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Proper Use of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Centers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1
1-1
1-2
1-2
1-2
1-3
1-3
1-3
1-3
1-3
1-4

Chapter 2: Amphion Overview


Main Features and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Operator Workstation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Touchscreen Computers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Workstation Control Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Left Control Panel Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Right Control Panel Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Joysticks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Main Menu Navigation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Alarms and Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Operator Tool Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
(This Tool) Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Back or Forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Maintenance Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Operator Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Operator Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Keypads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Utility Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Choose Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Choose Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Language Translation Editor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Add . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Delete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Close . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Clean Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Service Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Common Diagnostics Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
I/O Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
Controller-to-Controller (C2C) Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
Cyberbase Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Modbus Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Profibus Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24

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Step 7 Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screen Communication Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tool Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HTTP Requests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Write Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exceptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tool Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ownership Controls and Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Granting and Releasing Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tool Controllers and Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RigSense and WITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Simple Data Acquisition (S-DAQ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System 5 Data Acquisition (V-DAQ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electronic Driller System (EDS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-25
2-27
2-28
2-30
2-31
2-32
2-32
2-34
2-34
2-35
2-35
2-36
2-36
2-36
2-36
2-36

Chapter 3: Alarms and Events


System Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alarm Message Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alarm and Event Sort . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alarm Acknowledgement and Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alarm Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alarm Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alarm Sounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1
3-3
3-4
3-4
3-6
3-7
3-7

Chapter 4: Cathead
Operator Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tool Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cathead Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stream Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Slow Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Defining Tong Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Defining Torque Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pull Force . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cathead Tool Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1
4-1
4-1
4-2
4-2
4-3
4-3
4-3
4-4
4-4
4-5

Chapter 5: Chair (Workstation)


Workstation Status Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tool Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Joystick Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chair Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Left Panel Switches and Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Deadman Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-1
5-1
5-2
5-3
5-3
5-4

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Ownership Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Encoder Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Chair Tool Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Multi-Tool Controller (MTC) Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Emergency Stop (E-Stop) Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Joystick Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Left Joystick (Tugger) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Right Joystick (Drawworks) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Hookload Gauge Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Calibration Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11

Chapter 6: Catwalk
Operator Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Tool Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Digital Feedback Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Local Control Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Tool On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
HPU (#1 and #2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Trough Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Trough Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Skate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Piperack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Driller and Off Driller Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Safety Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
HPU Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Radio Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Pipe Rack Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
ESD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Pipe Rack (Off Driller and Driller Side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Trough Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Interlock Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
System Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Safety Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Off/On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
Catwalk Tool Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15

Chapter 7: Drawworks

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Tripping and Drilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Tool Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Hook Load Reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Fault and Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Brake Pressure Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Parking Brake Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Derrick Graphics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Block and Elevator Height Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Defining Block Travel Limit and Stop Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
High Travel Limit and Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Low Travel Limit and Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Defining the Drill Stop Point Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
Defining Maximum Block Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
Lowering and Hoisting Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
Defining Hook Load Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
Defining Max Pull Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
Defining Minimum Pull Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
Defining Drag Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
Hook Load Limit Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
Defining the Drawworks Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Mode Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Max Slow Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Slow Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
Slip & Cut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
Drag, Drag limit, and % Drag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22
BOP Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
Standpipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
Park Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24
Lowering and Hoisting Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24
Autodrill Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25
Activating the Electronic Driller System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25
Activating or De-activating Autodrill Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26
Defining Parameter Setpoint Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27
Variable Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28
Auto Reaming Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
Enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
Pull Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
Hoist Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30
Lower Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30
Distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-31
Drilling Trends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32
Drawworks Tool Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-33
Operator Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34
Auxiliary Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34
Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-35
Status Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36

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Drawworks Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alarm and Fault Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hook Load and Drum Encoder Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alarms Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ambient Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chopper/DBR Status Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Capacity Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Capacity Test Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Valve Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drum and Block Status Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lube Oil Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor/VFD Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DW Motor/VFD Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor Winding Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
On Line Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calibration Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Block and Elevator Position Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hook Load Tare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hook Load Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standpipe Tare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tool Diagnostic Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drum Encoders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Enable or Disable an Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hook Load Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Enable or Disable an Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alarm Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Abnormal Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Soft Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Category 2 Stops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E-Stop (Category 0) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-36
7-37
7-37
7-37
7-38
7-38
7-39
7-39
7-40
7-41
7-42
7-43
7-43
7-44
7-45
7-45
7-45
7-46
7-46
7-54
7-55
7-56
7-57
7-57
7-57
7-57
7-58
7-58
7-58
7-59
7-59
7-59
7-59
7-59
7-59
7-59
7-60
7-60

Chapter 8: Hydraulic Power Unit (HPU)


Operator Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HPU Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cooling Fan Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HPU Tool Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-1
8-2
8-2
8-2
8-3

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Chapter 9: Mud Pumps
Operator Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Tool Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Mud Pump Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Strokes Per Minute (SPM) Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Defining SPM Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
Standpipe Pressure Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
Defining the Pressure Limit Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
Defining Group Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
Starting and Pausing Mud Pump Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
IBOP Status Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
Stop All Mud Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
Operator Messages and Miscellaneous Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
Mud Pumps Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
Mud Pumps Tool Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
Mud Pump Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
Drive Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
Pre-Charge, Liner Wash, and Lube Pump Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
Motor Winding and Bearing Temperature Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
Auxiliary Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-13
Status and Fault Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-13
Manual Motor Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14

Chapter 10: Power Slips


Operator Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tool Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Slips Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Auto Greaser Controls and Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Slips Tool Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-1
10-1
10-2
10-3
10-3
10-4
10-5

Chapter 11: Power System


Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operator Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screen Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power System Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Generators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Generator Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drill Floor Equipment E-Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Generator E-Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inverters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-1
11-2
11-3
11-4
11-5
11-5
11-6
11-7
11-7
11-8
11-8
11-9

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Choppers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rectifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor Control Center (MCC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Capacity Calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AC Bus Generator Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AC Bus Transformer Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Total Online Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DC Rectifier Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DC Bus Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Consumed Calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DC Bus Consumed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AC Bus Consumed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Available Calculations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Total Power Available . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tool Power Available (General) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Limiting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-10
11-11
11-12
11-14
11-15
11-16
11-16
11-16
11-16
11-17
11-17
11-17
11-18
11-18
11-18
11-19
11-19
11-19
11-19

Chapter 12: Rotary Table


Operator Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tool Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Speed and Torque Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Slips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Direction Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Speed and Torque Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Defining the Throttle Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Zero Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Defining the Torque Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rotary Table Tool Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tool Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rotary Table Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manual Blower Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fault Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12-1
12-1
12-2
12-2
12-2
12-3
12-4
12-4
12-4
12-4
12-4
12-5
12-5
12-6
12-7
12-7
12-7
12-8
12-8

Chapter 13: Top Drive System (TDS)


Operator Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tool Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Status Readings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drill Speed and Torque Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13-1
13-1
13-2
13-2

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Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-3
Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-4
Speed and Torque Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-4
Defining a Throttle Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-4
Zero Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-4
Defining a Drill Torque Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-4
Defining a Makeup Torque Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-5
Defining a Spin Speed Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-5
Defining a Spin Torque Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-6
Direction and Mode Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-6
Make Up Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-7
Break Out Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-7
Torque Wrench, Elevator, and IBOP Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-8
Torque Wrench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-8
Elevator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-8
IBOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
Brake Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-10
Link Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-11
Link Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-11
Link Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-11
MCWS Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-12
Derrickmans Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-12
Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-12
Top Drive Tool Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-13
Directional Drilling Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14
Status Readings and Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-15
Drill Speed and Torque Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-15
Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-16
Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-17
Speed and Torque Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-17
Defining a Directional Drilling (DD) Throttle Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-17
Zero Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-17
Defining a Directional Drilling (DD) Torque Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-18
Direction and Mode Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-18
Directional Mode Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-19
Motor/VFD Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-20
TDS Motor Status Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-21
Fault Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-22
Blower Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-22
HPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-23
Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-23
Data Trends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-24
Maintenance Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-25

Chapter 14: Trip Tank Pumps


Operator Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1
Pump Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-2

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Table of Contents
Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-2
Trip Tank Pumps Tool Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-3

Appendix A: Network Information


Network Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Opening a Command Prompt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Command Descriptions and Syntax . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Ping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Ping Command Switch Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
IP Config . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
Tracert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
Nslookup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
Network Address Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5

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General Information

This section of the manual contains examples of Amphion


equipment, features, and operator interface screens, and
may or may not represent your particular rig configuration.

Conventions
This manual is intended for use by field engineering, installation, operation, and repair personnel.
Every effort has been made to ensure the accuracy of the information contained herein. National
Oilwell Varco (NOV) will not be held liable for errors in this material, or for consequences arising
from misuse of this material.

Notes, Cautions, and Warnings


Notes, cautions, and warnings provide readers with additional information, and to advise the
reader to take specific action to protect personnel from potential injury or lethal conditions. They
may also inform the reader of actions necessary to prevent equipment damage. Please pay close
attention to these advisories.

The note symbol indicates that additional information is


provided about the current topics.

!
The caution symbol indicates that potential damage to
equipment or injury to personnel exists. Follow instructions
explicitly. Extreme care should be taken when performing
operations or procedures preceded by this caution symbol.

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General Information

The warning symbol indicates a definite risk of


equipment damage or danger to personnel. Failure to
follow safe work procedures could result in serious or
fatal injury to personnel, significant equipment
damage, or extended rig down time.

Illustrations
Illustrations (figures) provide a graphical representation of equipment components or screen
snapshots for use in identifying parts or establishing nomenclature, and may or may not be drawn
to scale.
For component information specific to your rig configuration, see the technical drawings included
with your NOV documentation.

Safety Requirements
NOV equipment is installed and operated in a controlled drilling rig environment involving
hazardous situations. Proper maintenance is important for safe and reliable operation. Procedures
outlined in NOV manuals are the recommended methods of performing operations and
maintenance.

!
To avoid injury to personnel or equipment damage,
carefully observe requirements outlined in this section.

Personnel Training
All personnel performing installation, operations, repair, or maintenance procedures on the
equipment, or those in the vicinity of the equipment, should be trained on rig safety, tool operation,
and maintenance to ensure their safety.

!
Personnel should wear protective gear during installation,
maintenance, and certain operations.

Contact the NOV Drilling Equipment training department for more information about equipment
operation and maintenance training.

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General Information

Recommended Tools
Service operations may require the use of tools designed specifically for the purpose described.
NOV recommends that only those tools specified be used when stated. Ensure that personnel and
equipment safety are not jeopardized when following service procedures or using tools not
specifically recommended by NOV.

General System Safety Practices


The equipment discussed in this manual may require or contain one or more utilities, such as
electrical, hydraulic, pneumatic, or cooling water.

!
Read and follow the guidelines below before installing
equipment or performing maintenance to avoid
endangering exposed persons or damaging equipment.

Isolate energy sources before beginning work.

Avoid performing maintenance or repairs while the equipment is in operation.

Wear proper protective equipment during equipment installation, maintenance, or


repair.

Replacing Components

Verify that all components (such as cables, hoses, etc.) are tagged and labeled
during assembly and disassembly of equipment to ensure correct installment.

Replace failed or damaged components with NOV certified parts. Failure to do so


could result in equipment damage or injury to personnel.

Routine Maintenance
Equipment must be maintained on a routine basis. See the service manual for maintenance
recommendations.

!
Failure to conduct routine maintenance could result in
equipment damage or injury to personnel.

Proper Use of Equipment


NOV equipment is designed for specific functions and applications, and should be used only for its
intended purpose.

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Service Centers
For a directory of NOV Service Centers, see NOV document number D811001337-DAS-001, titled
Service Center Directory. This document is located in the User Manual.
The link below provides after-hours contact information for emergencies or other equipment issues
requiring an immediate response by NOV service personnel.
http://www.nov.com/ContactUs/24HrEmergencyContacts.aspx

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Amphion Overview

This section of the manual contains examples of Amphion


equipment, features, and operator interface screens, and
may or may not represent your particular rig configuration.

Main Features and Equipment


The Amphion system provides operators with control of drilling tools and processes from an
ergonomically-correct workstation. Usually located inside the drillers cabin, the workstations offer
tool control and status information applicable to the operations being performed.
The LER and multi-tool controller (MTC) cabinets are considered safe areas for installing Amphion
components that carry no hazardous area classifications. Depending on your particular rigs
configuration, it may contain variations of the following features and equipment:

One or more operator workstations, equipped with touchscreens

One or more multi-tool controller (MTC) cabinets

Integrated operator interface application for National Oilwell Varco (NOV) and thirdparty tools, systems, or processes, such as:
Alarm and Event System
Automated Drawworks System
Automated Roughneck
Bridge Racker and Tailing Arm
Casing Running Tool
Chair (Workstation) Diagnostics
Drawworks VFD Assignment Controls
Driller Auxiliaries
Fingerboard
Foxhole
Hydraulic BX Elevators
Hydraulic Cathead
Hydraulic Power Unit
Mud Pump Motor Assignment Controls
Motor Control Center (MCC)
Mud Pumps

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Ownership Overview
Pipe Racking System
Power Management System
Power Slips
Rotary Support Table
Silicon-Controlled Rectifiers (SCR)
Simple Data Acquisition (S-DAQ) module
System 5 Data Acquisition (V-DAQ) module
Top Drive System
Top Drive VFD Assignment Controls
Variable Frequency Drive (VFD) System
RigSense application, RigSense server
Zone Management System (ZMS)

Engineering drawings

Equipment service manuals

Amphion tool controller service manual

Amphion operators guide

Amphion technical reference manual

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Amphion Overview

Operator Workstation
The workstations are the user's interface to the control network and tools. A Wrap-Around
workstation is shown here.
Located in the drillers cabin, each workstation may contain:

Amphion touchscreens (four shown here)

Joysticks (one shown here)

Two discrete switch control panels

One chair

300
250

350

500 550
400 450
600

650

700
750

200

800

150

850

100

900

TONG SCALE HOOK LOAD

50

X 1000 LB

LCD WEIGHT ON BIT

X 1000 LB

1000

Sit Down

Stand Up/Sit Down

Touchscreen Computers
Workstations include self-contained touchscreens that display tool control, drilling operation,
alarm, and status information. The Wrap-Around workstation can accommodate up to four
touchscreens, all with access to tools connected to the network.

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Workstation Control Panels


Joysticks are used for tools that require controlled movement, such as the drawworks or the racker.
See section titled "Joysticks" on page 2-6.
Discrete switch controls are normally dedicated to frequently-used operations (such as opening
and closing the power slips or racker jaws).
While there are many possible combinations of controls and placement of the buttons and discrete
switches, two examples of workstation control panels are presented here. Specific controls and
their placement can vary widely from one rig to the next, depending on the customers needs.

Left Control Panel Examples

MUD
PU
THRO MP #1
TTLE

MUD
PU
THRO MP #1
TTLE

MUD
PU
THRO MP #2
TTLE

MUD
PU
THRO MP #2
TTLE

M
U
D
P
U
M
P
S

MUD
PU
THRO MP #3
TTLE

OFF
/AUT
O

TDS

KE

CLO

SE

TDS

DRIL
L

CLO
SE

BRA

TDS

OPE

MUD
PU
THRO MP #3
TTLE

FLO

AT

LINK

OPE
N

POW

ER S

TILT

OPE
N

OPE
N

CLO
SE

ELE

VAT
OR
R AC

ELE

VAT
OR

KER

OFF
/AUT
O

CLO

SE

RAC
KER
X
OVE /Y
RRID
E

OFF
/AUT
O

DRA

RAC
K
TRA ER
OVE VEL
RRID
E

ON

ING

JAW

ON

OVE WORKS
RRID
E

PAR
K

RAC
KE
JAW R
S

DOL

PAR
K

LINK
CLO
SE

TDS

TDS

TDS
OPE
N

IBOP
LINK

TILT

FLO
AT

CLO
SE

LIPS

DRIL
L

TDS

P
U
M
P
S

ON
OPE
N

TDS

M
U
D

BRA

LY E

NAB

ING

BRA

KE

LE

KE

SLIP

S EN

A
OVE DS
RRID
E

OPE
N

ABL
E

CLO

SE

IBOP

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Amphion Overview

Right Control Panel Examples

OOR
L FL
DRIL IPMENT
EQU TOP
E-S

H TO

PUS

OOR
L FL
DRIL IPMENT
EQU TOP
E-S

STO

H TO

PUS

STO

TDS

P
RT R

O
AUT
AR - ENCE
U
SEQ

RPM

TDS

AK

MAK

BRE

OUT
IN

DOW
UP

U
ORQ
AR T
PIN
AR S
E

CLO

G
RRIA
W CA

CLO

L
WEL

BAC

SE

SE

N
OPE

EAS

SE

INCR

L
TOO IP
H
ERS
OWN SE ALL
A
RELE
SE/
CLO K
LOC
N/
E
P
O
AUTO

REA

N
OPE

DEC

LOW
LIC F
RAU ALVE
HYD
V
CMC UT OFF
SH

W
AR T

AIR
KING E
WOR
R
CMC PRESSU
APV

AR S
AR

EL
TRAV

SE
C LO
N
OPE

MAIN
CMC VE
VAL

L
TOO IP
H
ERS
OWN SE ALL
A
E
REL
IPS
P/SL
R
BLE
ENA LEVATO
E
BX

PU LL
PAY

EAD

CATH

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Amphion Overview

Joysticks

Unless the override is engaged, the trigger (also referred to


as a dead man switch) mounted on the front of the
joystick must be depressed in order to operate the
equipment.

Open Slips
Close Slips
Upper

Lower

Lower
Hoist

Dead man
switch

Dead man
switch

Lower

+Y
+X

-X

-Y

Hoist

Drawworks and Power Slips

Bridge Racker or PRS

The joystick mounted on the operator workstations right control panel can control:

The drawworks

The drawworks and the power slips

The racker

The tool or tools that a joystick controls depends upon your particular rig configuration and tool
ownership. Tool ownership logic prevents the operator from taking ownership of both the
drawworks and the racker simultaneously. See section titled "Tool Ownership" on page 2-34.
Using the joystick to move the racker affects its destination, which varies depending on its current
mode (selected via the user interface).
If the joystick does not offer power slip controls, then the workstations control panel normally
contains a discrete switch for opening and closing the slips. This is in addition to touchscreen
controls.

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Amphion Overview

If the joystick has the ability to control both the power slips and the drawworks, the workstations
control panel will not contain controls for opening and closing the power slips. However, the control
panel will contain a button that must be pressed in order to enable the power slips and allow the
operator to control the slips by using either the joystick or touchscreen controls.

See Chapter 7, titled "Drawworks, and Chapter 10, titled


"Power Slips.

See section titled "Workstation Control Panels" on page 2-4.

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Amphion Overview

Main Menu Navigation


This section of the operators guide provides a brief overview of the main components normally
included on the main menu navigation bar. See appropriately-titled sections below, and toolspecific chapters for more detailed information about each tools menu and operator screens.
The navigation menu shown below displays along the bottom of most screens.

Active tool

Navigation menu buttons

Alarms and Events


The main menus Alarms button blinks red when there is at least one active and unacknowledged
alarm. The button displays solid red when there is at least one active but already acknowledged
alarm. Otherwise, the button displays solid blue.
Press Alarms to display the tool alarm menu.

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Amphion Overview

The tool buttons blink red when there is at least one active and unacknowledged alarm for that
particular tool. The button displays solid red when there is at least one active but already
acknowledged alarm. Otherwise, the button displays solid blue.
Press the red tool button to display alarms associated with that tool. See Chapter 3, titled "Alarms
and Events for more information.

Operator Tool Menus


Press <Driller or AD> Tools to display the appropriate operators tool menu.

Driller Tools

Assistant Driller Tools

Current tool ownership status indicators display in the bottom left corner of each tool button (where
applicable). See section titled "Tool Ownership" on page 2-34 for more information.
Press to select a tool and display its default operator screen. See tool-specific chapters in this
manual for more detail.

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Amphion Overview

(This Tool) Menu


The label on the tool menu button changes, depending upon the currently-selected tool. For
example, the top drives tool menu is labeled Top Drive.
Press the tool menu button to display its menu.
Most tools listed in the operators tool menu have tool-specific menus that normally include the
basic options shown here.

See section titled "Utility Menu"


on page 2-13.

See section titled "Common


Diagnostics Menu" on page 2-19.

See Chapter 3, titled "Alarms


and Events.

See section titled "Maintenance


Mode" on page 2-11.

See tool-specific chapter.

Press the Operator button to display the current tools operator screen.

See tool-specific chapters for more information about each


tools menu.
See sections below for information about each of the
above menu items.

Back or Forward
Press Back or Forward to toggle between the current screen and the previous screen.

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Amphion Overview

Maintenance Mode
Press <This Tool> --> Maintenance Mode to display the Maintenance Mode screen.

Press Active to engage maintenance mode for the appropriate tool controller (also referred to as
an SBC). Press Inactive to disengage maintenance mode. A green backlight marks the current
selection.
Enable maintenance mode to engage tool override for maintenance purposes only.

Use with caution. Significant risk of equipment


damage and danger to personnel exists in
maintenance mode. Failure to observe and follow
proper safe working procedures could result in
serious or fatal injury to personnel, significant
equipment damage, and extended rig down time.

Controls are disabled at the operator workstation touchscreens when maintenance mode is
enabled.
From the diagnostic workstation (DWS) computer, select one of the following tools:

Auxiliary (normally includes the cathead, HPU, power slips, and rotary table)

Conveyor

Racker

Roughneck

Top Drive

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Enabling Auxiliary maintenance mode places all auxiliary


tools into maintenance mode.

Operator Screens
Many tool screens contain common features shown in this section.

Operator Messages
Most tool screens contain messages for the operator that display along the bottom of the screen.

Keypads
Numeric keypads and alpha-numeric keyboards are pop-up windows that appear when the
operator presses a tools on-screen button, and is normally used to define a specific parameter for
a tool.

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Utility Menu
Choose a tool then press Utility to display the Utility menu:

Choose Units
Choose a tool then press Utility --> Choose Units to display the Choose Units pop-up window.

Press the arrow up or down buttons to highlight and select a unit of measure.

Measurement units selected on this screen affect all


screens displayed on that particular touchscreen. Different
units of measure can be assigned to other touchscreens.
For example, one touchscreen can display metric, while
another displays U.S. measurements.

Press Close to return to the previous screen.

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Amphion Overview

Choose Language
Choose a tool then press --> Utility --> Choose Language to display the Choose Language
pop-up window.

Pig Latin and English

Russian and English

This screen provides a way for the operator to select English (default), or any other language (or
languages) that the operator screens are configured to support.
Press the arrow up or down buttons to highlight and select a language.

Languages selected here affect all screens displayed on


that particular touchscreen. Different languages can be
assigned to other touchscreens. For example, one
touchscreen can display Russian, while another displays
English.

Press Close to return to the previous screen.

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Amphion Overview

Language Translation Editor


At the Choose Language pop-up window (see section titled "Choose Language" on page 2-14),
press Edit Translations to display the Language Translation Editor window.

Document

General

Add

Delete

Close

This window provides a way for the operator to edit the translations for languages other than
English, or add translations that are missing.
Translations are stored in the operator screens one phrase at a time. Any single-line string on a
screen has its own translation. (For example, the phrase Drill Torque is translated as a whole, as
opposed to word-by-word.)
Each screen document has its own set of translations.

Document
Press Document to display available translations for the last screen selected. (There may be no
translations if that particular screen has not been configured to include them.)

General
Press General to display general translations that apply to the navigation bar and other common
screens (for example, the diagnostic or alarm screens).

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Add
Use this button to add a new translation:
1. Press Add to display the Add New Translation Key pop-up window.

2. Type the new translation into the space provided, then press Enter (or Enteray as
shown on the keyboard above).

The translation (Home in this example) appears in both the left and the right panes
of the Language Translation Editor window.
3. Press to select the new translation (in the bottom right pane) to display the keyboard
pop-up window again.
4. Type its translation as you want it to appear in that pane (see example shown
below).

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Amphion Overview

5. Type the translation into the space provided, then press Enter to return to the
Language Translation Editor window.

Delete
Press Delete to delete an existing translation.

Close
Press Close to close the window.

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Clean Screen
Choose a tool then press Utility --> Clean Screen to temporarily disable tool screens to allow
time for cleaning the touchscreen without accidentally pressing tool controls. Press Start to begin
the onscreen timer, which counts slowly backward from ten.

Press Start as many times as necessary, then press Return.

Service Pages
Service pages are not normally available from the operator workstation touchscreens, and
therefore are not addressed in detail in this manual.
Access the service pages from the touchscreen mounted in the multi-tool controller (MTC) cabinet.

The MTC touchscreen does not allow tool operation.

See the NOV document titled Amphion Tool Controller Service Manual for more information
about the service pages.

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Amphion Overview

Common Diagnostics Menu

This section provides a general overview of the diagnostic


screens available through the operator interface. For more
detailed information about the tool controller service pages
interface, including advanced troubleshooting procedures,
see the NOV document titled Amphion Tool Controller
Service Manual.

Choose a tool then press Common Diagnostics to display the Common Diagnostics menu.

See general descriptions for each diagnostic screen in the sections below.
Press Close to return to the main menu.

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I/O Diagnostic
Choose a tool then press Common Diagnostics --> I/O Diagnostic to display the I/O Diagnostic
screen.
The left side of the sample screen below contains buttons for selecting an I/O type (depending on
the currently-selected tool). Press to select and display information.
Item Name

I/O
Types

Information Sort buttons

Current Value

MOD: Modbus address. Information regarding commands originating from tools and
other Ethernet devices connected to the network.

No Type: No communication method has been specified and no input/output is


expected at this location.

DP1: Information from the first Applicom card on the first PROFIBUS DP network
(typically used for tools).

NET: Information regarding commands originating from a touchscreen or control


panel.

C2C: Controller-to-controller communication input devices only. The purpose of this


type is to receive input from the other controllers, not to send commands to them.

Press any of the sort buttons located along the bottom of the screen to sort information By Name,
Node, or Class.
Press the blue arrow up or down buttons to navigate through the diagnostic pages.
Press Back to return to the Common Diagnostics menu.

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Controller-to-Controller (C2C) Status


Choose a tool then press Common Diagnostics --> Controller-to-Controller Status to display
the Controller-to-Controller Status screen.

The controller graphic boxes display green to indicate normal communication, or red to indicate a
communication error. The controller name and current status display in the top left corner of the
controller graphic.
Press a controller box to display additional detail.

Code
0

5632

Message

Comment

OK

The other controller is functioning normally.

Client has not begun


receiving data from the
server.

The client was able to connect to the server, but


has not begun sending data.

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Code

Message

Comment

5648

Client could not connect to its


server.

The other controller may not be running.

5664

Client believes that its server


has stopped working.

The other controller was connected and


running normally, but has stopped running.

Cyberbase Status
Choose a tool then press Common Diagnostics --> Cyberbase Status to display the
Cyberbase Status screen (not shown here).
This screen displays communication information between various NOV products using Ethernet
protocol, and is not available for all tools.

Modbus Status
Choose a tool then press Common Diagnostics --> Modbus Status to display the Modbus
Status screen.

The illustration shown here relates to the top drive. Green node graphics indicate that it is
operating and communicating properly; red indicates an alarm or communication error.

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Amphion Overview

Press a node to display detailed information related to its status (shown below).

The Node Status pop-up window lists all Web Objects on the controller with which the
communications node is associated. It also displays the value of each Web Object. The values are
live, and change as the values from the remote controller change.
Press the Node Status window to display the nodes Process Input image.

A process image is essentially a group of bits that the controller holds in its memory to maintain a
complete map of the current state of the inputs or outputs from a given communications node. The
Process Image pop-up window displays either all of the output or all of the input process image for
that communications subsystem mode.
Press Switch to Output Image to display the same information regarding the nodes output
image.
Press anywhere outside of the output image display to return to the Modbus screen.

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Profibus Status
Choose a tool then press Common Diagnostics --> Profibus Status to display the Profibus
Network Status screen.

Green indicates the node is communicating through the Profibus network; red indicates the node
is not communicating through the network; yellow indicates the node is reporting diagnostic
information. The controller has not lost communication with the node, but the node may have a
problem (see note below).

The absolute encoder buttons normally display yellow at


startup, then turn green after approximately one minute.
Yellow is normal for emergency-stop (e-stop) conditions.

Press any node button to display a detailed node status pop-up window.
Node number
Status code

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Amphion Overview

Profibus Status Codes


Code

Message

Node is functioning normally

33

Node is not communicating with the network

36

Node is not configured

45

Dialog software is not memory-resident

47

Invalid board number

93

Driver is not accessible

255

IO_RefreshInput was not executed beforehand

Step 7 Status
Choose a tool then press Common Diagnostics --> Step 7 Status to display the Step 7 Status
screen.

This screen displays information from programmable logic controllers (PLCs). This Ethernet
communication protocol is not used on all communications systems.
Press any node to display additional information.

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Press the status detail box to display the nodes input image.

Press the right arrow to display additional input image information, or press Switch to Output
Image to display the same information regarding the nodes output image.
Press anywhere outside of the output image display to return to the Step 7 Status screen.

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Amphion Overview

Screen Communication Logs

Screen Communication Log troubleshooting screens in


this section are intended for use by trained NOV
technicians.

Choose a tool then press Common Diagnostics --> Screen Communication Logs to display
the main Screen Communication Logs main screen.

Press the buttons along the top of the window to display different communication information (see
general descriptions in sections below).
Press Close to return to the previous screen.

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Tool Controllers
Press Tool Controllers to display the Tool Controllers Communication Log screen.

Press anywhere inside the Controller box to display additional information.

Amphion software communicates simultaneously with all the tool controllers connected to the
network. The Tool Controller Communication Log screen displays basic information about each
tool controller, such as the method of communication being used between the controller and the
software, and the amount of time the software has been communicating with the tool.
Press any communication box to display message information.

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Amphion Overview

Press any message to display more detail.

Press Close to close the window.

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Ownership
Press Ownership to display the tool Ownership Communication Log screen.

This window contains information about the tool ownership system, such as a record of the
ownership configuration file. Tool ownership is a built-in safety feature, designed to prevent more
than one operator from simultaneously controlling a tool. (See section titled "Tool Ownership" on
page 2-34.)
Press any of the Ownership States boxes to display more detail.

Press Close to close the window.

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Amphion Overview

HTTP Requests
Press HTTP Requests to display the HTTP Request Communication Log window.

This window contains the last several messages passed between the touchscreen software and
the tool controllers.
Press any message to display more detail.

Press Close to close the window.

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Write Monitor
Press Write Monitor to display the Write Monitor Communication Log screen.

This window contains only requests that were used to write commands or data to the tool
controllers.
Press Close to close the window.

Exceptions
Press the Exceptions tab to display the Exceptions Communication Log screen.

This screen contains a list of errors that occurred during applet communications.
Press any message to display more detail.

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Amphion Overview

Press Close to close the window.

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Tool Ownership
This section contains information about Amphion tool ownership, and is intended to provide rig
personnel with a basic understanding of the concept of tool ownership and how it affects rig
operations.
Amphion tools can be controlled from operator workstations using joysticks, discrete switches, and
touchscreen controls. For safety reasons, control of most tools is limited to one operator
(workstation) at a time.
All tools affected by Amphion tool ownership are owned by the system at startup. Consequently,
before a tool can be controlled from any workstation, the operator must submit an ownership
request by pressing the Ownership button located on the tool screen. Once a workstation
assumes ownership of a tool, that workstation retains ownership; subsequent ownership requests
from other workstations are invalid until ownership is released.

To prevent untimely operation shutdowns due to hardware


or power failures that affect workstation controls, the
controller releases tool ownership only from those
workstations affected by the failure. Hardware or power
failures that do not affect tool operation will not cause tool
ownership release.

Ownership Controls and Status


Where applicable, tool screens contain an Ownership button. The buttons color and text indicates
its ownership status.

A green ownership button, displaying the word Available, indicates the tool is
available for ownership. Your station can assume ownership only if the button is
enabled, and the word Take appears in black text along the bottom of the button.
If the text Ownership appears in white, and the button is disabled, your station
cannot assume ownership of the tool. If you are unable to take ownership because
your station already has ownership of another conflicting tool, the name of that tool
appears in white text along the bottom of the button.

An orange ownership button indicates that the tool is currently owned by one of
the operators. The text display inside of the button indicates the workstation that
currently owns the tool.

A red ownership button indicates an emergency stop is engaged, and the tool is
unavailable.

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Amphion Overview

Granting and Releasing Ownership


Where applicable, before granting tool ownership to a workstation, the controller verifies that the
following conditions are met:

The IP address of the workstation requesting ownership has permission to control


the tool (see "Tool Controllers and Security below).

The tool is not owned by any other workstation.

Once an operator is finished using a specific tool, he or she should release ownership of that tool
by pressing the Ownership button again.
Alternatively, use the operator workstation control panels Tool Ownership - Release All button.

Tool Controllers and Security


An Amphion tool controller (sometimes referred to as an ATC, or an SBC) is an embedded
computer designed to run platform-independent software to control machinery in industrial
applications. The Amphion tool controller consists of a high-end processor with Ethernet
connectivity as the standard communication protocol, with optional Profibus hardware for tool
remote I/O communications where necessary.
Amphion controllers are traditionally located in safe area MTC cabinets, however certain situations
may require that they be installed in hazardous areas. In such cases, the appropriate certification
must be obtained, and they must be installed inside approved enclosures.
Administrative access to software stored on the tool controller is password protected to prevent
accidental modification to tool parameters or settings.

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Optional Components
RigSense and WITS
RigSense is a stand-alone drilling instrumentation system used to provide drillers and other key
personnel with instant access to critical drilling data. It can display, plot, print, export, and archive
up to 255 channels of data, which can be retrieved and viewed over the entire life of the well.
RigSense transmits and receives Wellsite Information Transfer Specification (WITS) information.
WITS is a communication protocol that enables companies operating different computer systems
to share information using a standard format for data transfer.
RigSense can easily be tailored to any rigs requirements, and the data can be viewed in either
time- or depth-based format.
See the MD Totco RigSense manual for more information.

Simple Data Acquisition (S-DAQ)


S-DAQ gathers data from rig sensors and equipment. Drilling parameters are displayed in realtime,
in both analog and digital formats. Each channel can be configured with alarm functions.
S-DAQ can apply algorithms to the data, then forward the information to applications such as
RigSense. S-DAQ and RigSense communicate using Ethernet.

System 5 Data Acquisition (V-DAQ)


Data for RigSense is supplied by V-DAQ, which gathers data from sensors and equipment. It can
apply algorithms to the data, then forward the information to RigSense. V-DAQ and RigSense
communicate using Ethernet.

Electronic Driller System (EDS)


NOVs Electronic Driller System is built into the drawworks and Amphion touchscreen control
systems.
EDS is designed to provide a constant drilling state at the bit, which cannot be achieved using
manual or other types of drawworks braking systems. The constant bit state is achieved through
closed-loop control of selected primary drilling parameters (such as weight on bit or delta
pressure), and the ability to regulate the disc brake for continuous feed of the drill line.
Continuously running secondary control parameters (rate of penetration and torque) provide
additional control necessary for a steady state during unexpected events, such as a drilling break
or stick-slip situation.
The driller can activate modes through the touchscreens, and adjust individual parameter
setpoints.

See product-specific NOV EDS documentation, and


Chapter 7, titled "Drawworksfor more information.

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Alarms and Events

This chapter contains examples of Amphion operator


interface screens and controls, and may or may not
represent your particular rig configuration.

System Alarms
The navigation menu bars Alarms button flashes red when there is at least one active and
unacknowledged alarm. The button displays solid red when there is at least one active, but already
acknowledged, alarm. Otherwise, the button displays solid blue.
When an alarm is triggered (and unacknowledged), the Alarms button flashes red on both the
navigation menu and tool menu (for tools that have an active alarm) as shown here.
Flashing Red = Active/Unacknowledged
Solid Red = Active/Acknowledged

Tool menu
Alarms button
Navigation menu
Alarms button

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Alarms and Events

Press Alarms on the navigation menu to display the Alarms Menu. Flashing red tool buttons
indicate an active and unacknowledged alarm; solid red indicates an active, but acknowledged
alarm for that tool. Tools that have no active or unacknowledged alarms display solid blue.

Active/unacknowledged
alarm (flashing red)

Alarms Menu

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Press to select a tool from the Alarms Menu, or choose a tool, and select Alarms to display the
Alarm Messages window.

The alarm system displays and stores the most recent 200 alarms for the currently-selected tool.

!
All alarm data clears when electrical power is removed
from the control system.

Alarm Message Display

Red line items indicate that the alarm condition is active, and the alarm itself has not
been acknowledged.

Yellow line items indicate that the alarm was acknowledged, but the alarm condition
has not been corrected.

Orange line items indicate that the alarm condition was corrected, but has not been
acknowledged.

Grey historical line items indicate that the alarm was acknowledged, and the
condition causing the alarm state was corrected.

Blue line items are events of interest that have occurred, but do not indicate an
alarm condition.

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Alarm and Event Sort


The alarms display (Default Sort) in the following order:
1. Unacknowledged/active alarms
2. Unacknowledged/inactive alarms
3. Acknowledged/active alarms
4. Acknowledged/inactive alarms
5. Events
Within each category, the alarms are sorted by:
1. Active Date (the date and time the alarm was triggered)
2. Inactive Date (the date and time the alarm condition was corrected)
3. Description (alphabetically by description)
Press any of the Sort buttons (located along the top of the screen) to sort by description, active
date, or inactive date.

The Description column displays a general description of the alarm.

The Active Date column displays the date and time the alarm was triggered.

The Inactive Date column displays the date and time the alarm was cleared.

The Acknowledged column displays the date and time the alarm was
acknowledged.

Alarm Acknowledgement and Detail


Press the Acknowledge Page button (located on the sort bar along the top of the Alarms screen)
to acknowledge all alarms currently displayed on the screen.
Press any individual alarm to display more detail.

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Alarms and Events

The alarm detail includes an alarm ID, a description of the alarm condition, the date and time that
the alarm was tripped, cleared, and acknowledged, as well as its group, priority, and status.
The alarm shown here has not been acknowledged. Press Acknowledge to do so, then press
Close. The alarm displays yellow to indicate that it has been acknowledged (however, the alarm
condition remains active).
Press the yellow alarm line item again to view its details if necessary.

Press Close to return to the Alarms window.

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Alarm Setup

Depending on your particular rig configuration, alarms can


be set for certain items on some tool screens. See toolspecific chapters to determine whether a particular tool
screen offers this feature.

Certain tool screens may contain gauges, bar graphs, or digital readings that have alarm setup
capabilities. This depends on your specific rig configuration.
Press the gauge, bar graph, or digital reading to display the Alarm Configuration pop-up window.

You can set four alarm levels: high-high, high, low, or low-low.
Press Change Level to display the pop-up keypad. Define the alarm value, then press Set to close
the keypad.
Click Enable or Disable to turn the alarm on or off.
Press the descriptions Change button to display the keyboard pop-up window. Type a brief
description of the alarm into the space provided, then press Enter to close the keyboard.
Press Close to close the Alarm Configuration pop-up window and save the values.
Press Turn Beeper Off to disengage the alarm horn inside the cabin. It is activated when the
alarm level reaches high-high or low-low.

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Alarms and Events

Alarm Displays
Alarms display on the operator screen. For example, when the reading on a gauge reaches the
user-defined high alarm level (but remains below the high-high range), the graph or gauge
background displays yellow.

The same is true if the reading reaches the low range (but remains above the low-low range).
If the reading reaches the user-defined high-high range, or falls into the low-low range, the
background displays red, and the touchscreen computer (or HMI) beeps.

Alarm Sounds
Press the gauge, bar graph, or digital reading to display the Alarm Configuration pop-up window.
Disable the beeper by pressing the Turn Beeper Off button.

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Cathead

Operator Screen
Press Driller Tools --> Cathead to display the Cathead operator screen.

Tool Ownership
Assume ownership of the cathead to enable controls. See section titled "Tool Ownership" on page
2-34.

Status Displays
The left side of the operator screen contains vertical realtime Torque and Pull Force graphs.
Digital readings are represented by green or blue bars that rise and fall to indicate the current
values. Black markers indicate the current user-defined setpoint values. See section titled
"Defining Tong Length" on page 4-3.

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Cathead Selection
Press Select Cathead and then press Make Up or Break Out.

A green backlight marks the current selection. Press Ok to return to the operator screen.

Stream Controls
Press the Stream Controls - Pay or Pull button to define the direction of the cathead.

This function may also be controlled using the Cathead - Release/Pull left joystick.

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Cathead

Slow Mode
Press the Slow Mode button to operate the cathead at a slower speed during pull-in operations.
Slow mode has no effect on pay-out operations; it is automatically energized during the first
second to prevent the line from snapping (due to tension being released too quickly) then deenergized to allow pay out at normal speed.

The Slow Speed status display located along the top right of the screen displays if the mode is
active (Slow) or inactive (Normal).

Messages
Operator messages display along the bottom of the screen.

Defining Tong Length


Press Tong Length to display its keypad pop-up window.

Define the tong length value, then press Set to confirm the value and close the keypad.

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Defining Torque Setpoint

Define the tong length value before defining the torque


setpoint value.

Press Torque to display its keypad pop-up window.

Define the torque setpoint value, then press Set to confirm the value and close the keypad. Use
the arrow up or down keys to adjust the setpoint value as needed. See the section titled "Operator
Screen" on page 4-1.

Pull Force
The current Pull Force Setpoint and Pull Force values display at the top right of the screen. The
system calculates the Pull Force Setpoint value, dividing the torque setpoint by the tong length to
define the appropriate hydraulic pressure required to achieve the specified line pull value.

If the operator presses Pull before the closed loop control system reaches the appropriate
pressure value, an interlock message displays (pressure setpoint not reached). Once the
pressure setpoint is reached, the interlock clears, and the pull can continue normally. During the
actual pull operation, the pressure output is static, so the loop is inactive.

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Cathead

Cathead Tool Menu


Press the Cathead button, located on the main menu bar, to display the Cathead tool menu.

See section titled "Utility Menu"


on page 2-13.

See section titled "Common


Diagnostics Menu" on page 2-19.

See Chapter 3, titled "Alarms and


Events.

See section titled "Operator


Screen" on page 4-1.

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Chair (Workstation)

Workstation Status Screen


Press Driller Tools --> Chair to display the drillers Chair Status screen.

Tool Signals
A green tool background indicates that the operator has ownership of the tool (as shown here).

Green tool signals indicate the current tool operation or the position of the switch or joystick.
When the operator is not actuating the switch or button, the signal display is grey.

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Green signal displays also confirm that the signal from the discrete switch to the workstations
remote I/O and tool controller was successfully received. Failure to display green when the
workstations switch or button is actuated indicates a faulty switch or I/O point.

See section titled "Operator Workstation" on page 2-3 for


information about workstation controls.

Joystick Status
A green joystick background indicates that the joystick is in use (as shown here).

The yellow indicator on the graphs display the current position of the right joystick. If the display
does not depict the correct position (for example, if the joystick is pressed forward, but the yellow
indicator is not at the top of the y-axis), recalibrate the joystick. (See section titled "Joystick
Calibration" on page 5-9.)
Green JS Buttons display indicates that the associated button on the joystick is depressed; grey
indicates an idle state.

The left joysticks Plus and Minus buttons display green to indicate joystick movement; grey
indicates an idle state. The Deadman button displays green to indicate that the Deadman is
engaged; grey indicates an idle state.

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Chair (Workstation)

Chair Status

PS - 24 V DC (1 and 2): Green indicates that the 24-volt DC power supplies are
working properly; red indicates a fault state.

Ethernet Switch (1 and 2): Green indicates that the Ethernet switches are
communicating properly; red indicates a fault state.

Left Panel Switches and Buttons


The TDS and ADS status display buttons are located on the left side of the Chair Status screen.
Their controlling switches and buttons are located on the left panel of the driller chair.

Status lights display green to indicate the current selection. The background will display green if it
is owned; grey indicates it is not owned by the driller.

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Deadman Override

The Deadman Override, located in the middle of the screen, is a back up to the deadman switch
on the joystick.

Ownership Release
The Ownership - Release All display is located in the bottom right corner of the Chair Status
screen.

The Ownership - Release All indicator displays green when the Ownership - Release All button
is pressed on the right panel of the drillers chair; otherwise, it displays grey. See section titled
"Granting and Releasing Ownership" on page 2-35.

Encoder Status Displays


The current encoder count status displays are located at the top of the Chair Status screen.

Digital displays show the encoder counts for the mud pumps, top drive, and rotary table. The
background will display green if it is owned; grey indicates it is not owned by the driller.

Messages
Operator messages display along the bottom of the screen.

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Chair (Workstation)

Chair Tool Menu


Press the Chair button, located on the main menu bar, to display the workstation menu.

See section titled "Utility Menu"


on page 2-13.

See section titled "Common


Diagnostics Menu" on page 2-19.

See Chapter 3, titled "Alarms


and Events.

See section titled "Calibration"


on page 5-9.

See section titled "Status" on


page 5-6.

See section titled "Workstation


Status Screen" on page 5-1.

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Status
Press Chair --> Status to display the Status menu.

Multi-Tool Controller (MTC) Status


Press Chair --> Status --> MTC Status to display the default LER MTC Status screen.

The default screen is related to the local electrical room (LER).

HVAC Purge Loss: Red indicates a HVAC purge loss alarm is active; green
indicates a normal state.

Pipecat OLM Fault: Red indicates a communication fault with the OLM; green
indicates a normal state. See Chapter 6, titled "Catwalk."

Ethernet Switches (#1-3): Green indicates that the Ethernet switches and
converters are communicating properly; red indicates a fault state.

PS - 24 V DC (1-5): Green indicates that the 24-volt DC power supplies are working
properly; red indicates a fault state.

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Chair (Workstation)

Press the PS MTC button located in the upper right to display the Power System MTC Status
screen.

Drawworks OLM: Green indicates proper communication with the OLM; red
indicates a fault state.

Ethernet Switches (#1-5): Green indicates that the Ethernet switches and
converters are communicating properly; red indicates a fault state.

PS - 24 V DC (1-5): Green indicates that the 24-volt DC power supplies are working
properly; red indicates a fault state.

Converters (Mud Pumps, RigSense, and SDAQ): Green indicates that the
converters are communicating properly; red indicates a fault state.

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Emergency Stop (E-Stop) Status


Press Chair --> Status --> EStop Status to display the EStop Status screen.

Red displays indicate the emergency stop is engaged; green indicates the emergency stop is not
engaged. The text next to the display indicates the emergency stop type and location.

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Chair (Workstation)

Calibration
Press Chair --> Calibration to display the Calibration menu.

Joystick Calibration
Press Chair --> Calibration --> Joystick Calib to display the Joystick Calibration screen.

Left Joystick (Tugger)


Press the Calibrate - Start button to begin.
The joystick remains in calibration mode for 20 seconds. Start with the joystick in the center
(resting) position. Move the joystick through its full range of motion during the 20-second period.
The Success light displays green to indicate a successful calibration.
The Failure light displays red to indicate a failed calibration. Repeat the procedure until calibration
is successful.

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Chair (Workstation)

Right Joystick (Drawworks)


Press the Calibrate - Start button to begin.
The joystick remains in calibration mode for 20 seconds. Start with the joystick in the center
(resting) position, and verify that the yellow on-screen indicator is located in the center of the X
and Y axes (as shown above). Move the joystick through its full range of motion during the 20second period.
The Success light displays green to indicate a successful calibration.
The Failure light displays red to indicate a failed calibration. Repeat the procedure until calibration
is successful.

Hookload Gauge Calibration


Press Chair --> Calibration --> Hookload Gauge Calib to display the Hookload Gauge
Calibration screen.

!
This process calibrates the value displayed on the operator
workstations hookload gauge. It does not affect calibration
of the hookload sensors themselves. Use this calibration
procedure only if the workstation gauge does not
correspond to the values displayed on the Drawworks
screen. See Chapter 7, titled "Drawworks.

Press Start Calibration to start the hookload gauge calibration process.


Follow the screen prompt to complete the calibration process.
Press Reject to stop the calibration process.

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Chair (Workstation)

Calibration Status Displays


The calibration status displays are located at the top left of the Hookload Gauge Calibration
screen.

Status indicators display the following information:

Calibration Active: Blue indicates calibration is active; grey indicates calibration is


not active.

Calibration Suceeded: Green indicates calibration succeeded; grey indicates


calibration has not succeeded.

Calibration Aborted: Red indicates calibration has aborted; grey indicates


calibration has not aborted.

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Catwalk

Operator Screen

This chapter of the manual contains some references to


"PipeCatTM;" however, the Catwalk is the tool that is
implied.

Press Driller Tools --> Catwalk to display the Pipe Cat Status and Information Screen.

Tool Ownership
The driller cannot take ownership of the Catwalk. Only a local control station or radio station can
take ownership.

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Status Displays
All information on the Pipe Cat Status and Information Screen is display-only. Current status
indicators display along the left side of the screen.

Status displays indicate the current state for each of the following:

Home Prox (Skate and Trough): Displays green to indicate that it is in the home or
parked position; grey to indicate it is not seen in the home or parked position.

Safety Curtain (DS and ODS): Displays green to indicate there is nothing impeding
the curtain; red to indicate there is something impeding the curtain.

OLM Fault: Displays red to indicate a failure to communicate to the OLM; grey to
indicate no active fault.

HPU Running (1 and 2): Displays green to indicate the HPU is running; grey to
indicate the HPU is not running.

Oil Cooler Fan Running: Displays green to indicate the oil cooler fan is running;
grey to indicate the oil cooler fan is not running.

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Catwalk

Digital Feedback Displays


Current digital feedback readings display along the right side of the screen.

Digital readings display the following information:

Trough Winch Pressure: Displays the current pressure at the winch.

Hydraulic Tank Temperature: Displays the current hydraulic tank temperature.

HPU Pressure (1 and 2): Displays the current HPU pressure.

Winch Encoder Position: Displays the current position of the encoder.

Trough Setpoint Position: Displays the current trough stopping position.

Pipe Cat Cycle Count: Displays the current count the Catwalk has been run up and
down.

Messages
Operator messages display along the bottom of the screen.

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Local Control Station


The local control station is located by the HPUs, and it is used to control the Catwalk. The current
status of Catwalk controls is displayed on the Catwalk local control station or radio station.

Buttons, joysticks, and toggle switches are used to control the Catwalk. The current status of the
Catwalk controls can also be seen on the Pipe Cat Status and Information Screen. See section
titled "Operator Screen" on page 6-1.

Emergency Stop
The PipeCat Emergency Stop button is located at the top left of the local control station.

Press the pipecat emergency stop button to stop Catwalk operation. To remove the Catwalk from
emergency stop mode, press and turn the button until it pops out.

Ownership
The Ownership button is located at the top left of the local control station.

Take/Release: Press the button to take or release control of the Catwalk. Displays
green to indicate that ownership has been taken by the local station; grey indicates
the local station does not have ownership of the Catwalk.

Available: Displays green to indicate the tool is available for ownership; grey
indicates it is not available.

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Interlock
The Interlock toggle switch is located at the top center of the local control station.

Override/Reset/Lamp Test: Move the toggle switch left to override or reset


controls, or move the toggle switch right to conduct a lamp test. The toggle switch
must be held to the right for five seconds before the lamp test will be performed.

Alarm: Displays red to indicate an active alarm; grey indicates there is no active
alarm. If there is an active alarm, check the messages displayed at the bottom of the
Pipe Cat Status and Information Screen. See section titled "Operator Screen" on
page 6-1.

Tool On
The Tool On button is located at the top center of the local control station.

Press the Tool On button to turn the Catwalk on. A green display indicates the tool is on; grey
indicates the Catwalk is not on. The operator must have ownership of the Catwalk before this
button can be used to turn the tool on.

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HPU (#1 and #2)


The HPU toggle switches are located at the top right of the local control station.

Hand/Off/Auto: Move the toggle switch left to place the HPU in hand control, move
the toggle switch center to turn off control power, or move the toggle switch right to
place the HPU in auto control.

Run: Displays green to indicate the HPU is running; grey indicates the HPU is not
running.

Trough Setpoint
The Trough Setpoint button is located at the top right of the local control station.

Press the Trough Setpoint button to define the setpoint. To reset the trough setpoint, activate and
hold the Override switch to bypass the previous setpoint, move the trough to the new location, and
reset the value.

Trough Lift
The Trough Lift joystick is located at the bottom left of the local control station.

Toggle the joystick up to lift the trough up or toggle the joystick down to lower the trough. The input
from the joystick is proportional; a small movement of the joystick will generate a slow movement in
the trough.

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Skate
The Skate joystick is located at the bottom left of the local control station.

Toggle the joystick up to move the skate forward or toggle the joystick down to move the skate
back. The input from the joystick is proportional; a small movement of the joystick will generate a
slow movement in the skate.

Piperack
The Piperack button is located at the bottom right of the local control station.

Setup: Press the Setup button to enable individual adjustment of the load arm vdoor, middle, or flare through the use of the Driller and Off Driller Side toggle
switches. See section titled "Driller and Off Driller Side" on page 6-8.

Mode: Displays green to indicate piperack setup mode is active; grey indicates
piperack setup mode is not active.

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Driller and Off Driller Side


The Driller and Off Driller Side toggle switches are located at the bottom center of the local control
station.

When not in Piperack Setup mode:

Load Arms (Up/Down) for Load Arm V-Door: Move the toggle switch left to move
the arms up, or move the toggle switch right to move the arms down.

Index (In/Out) for Load Arm Middle: Move the toggle switch left to tilt the indexes
in, or move the toggle switch right to tilt the indexes out.

Kicker (Up/Down) for Load Arm Flare: Move the toggle switch left to move the
kickers up, or move the toggle switch right to move the kickers down.

When Piperack Setup mode is active:

Load Arms (Up/Down) for Load Arm V-Door: Move the toggle switch left to move
the load arm v-door arm up, or move the toggle switch right to move the load arm vdoor arm down.

Index (In/Out) for Load Arm Middle: Move the toggle switch left to tilt the load arm
middle index in, or move the toggle switch right to tilt the load arm middle index out.

Kicker (Up/Down) for Load Arm Flare: Move the toggle switch left to move the
load arm flare kicker up, or move the toggle switch right to move the load arm flare
kicker down.

Safety Pin
The Safety Pin toggle switch is located at the bottom right of the local control station.

Move the toggle switch left to move all safety pins up, or move the toggle switch right to move all
safety pins down. This action can only be accomplished while the trough is fully lowered.

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HPU Oil Cooler


The HPU Oil Cooler toggle switch is located at the bottom right of the local control station.

Move the toggle switch left to place the HPU oil cooler in hand control, move the toggle switch
center to turn off control power, or move the toggle switch right to place the HPU oil cooler in auto
control.

Radio Station
The radio station is a remote control, and it is used to control the Catwalk. The current status of
Catwalk controls is displayed on the Catwalk radio station or local control station.

Buttons and toggle switches are used to control the Catwalk. The current status of the Catwalk
controls can also be seen on the Pipe Cat Status and Information Screen. See section titled
"Operator Screen" on page 6-1.

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Pipe Rack Setup


The Pipe Rack Setup button is located at the top left of the radio station.

Press the button to enable individual adjustment of the load arm v-door, middle, or flare.

ESD
The Emergency Stop button indicator is located at the top left of the radio station.

Press the ESD button to stop Catwalk operation. To remove the Catwalk from emergency stop
mode, press and turn the button until it pops out.

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Catwalk

Pipe Rack (Off Driller and Driller Side)


The Pipe Rack toggle switches are located at the top center of the radio station.

Toggle switches are used to control each of the following when not in Pipe Rack Setup mode:

Trough Lift (Up/Down) for V-Door: Move the toggle switch up to move the trough
up, or move the toggle switch down to move the trough down.

Index (In/Out) for Mid: Move the toggle switch up to tilt the indexes in, or move the
toggle switch down to tilt the indexes out.

Kicker (Up/Down) for Flare: Move the toggle switch up to move the kickers up, or
move the toggle switch down to move the kickers down.

Skate (Forward/Back) for Flare: Move the toggle switch up to move the skate
forward, or move the toggle switch down to move the skate back.

Toggle switches are used to control each of the following when Pipe Rack Setup mode is active:

Trough Lift (Up/Down) for V-Door: Move the toggle switch up to move the v-door
trough up, or move the toggle switch down to move the v-door trough down.

Index (In/Out) for Mid: Move the toggle switch up to tilt the mid index in, or move
the toggle switch down to tilt the mid index out.

Kicker (Up/Down) for Flare: Move the toggle switch up to move the flare kicker up,
or move the toggle switch down to move the flare kicker down.

Skate (Forward/Back) for Flare: Move the toggle switch up to move the flare skate
forward, or move the toggle switch down to move the flare skate back.

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Trough Setpoint
The Trough Setpoint button is located at the top right of the radio station.

Press the Trough Setpoint button to define the setpoint. To reset the trough setpoint, activate and
hold the Interlock Reset button to bypass the previous setpoint, move the trough to the new
location, and reset the value.

Interlock Reset
The Interlock Reset button is located at the top right of the radio station.

Press the Interlock Reset button to reset the interlock.

System Start
The System Start button is located at the bottom left of the radio station.

Press the System Start button to start the HPUs.

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Safety Pins
The Safety Pins toggle switch is located at the bottom left of the radio station.

Move the toggle switch up to move all safety pins up, or move the toggle switch down to move all
safety pins down. This action can only be accomplished while the trough is fully lowered.

Status Displays
All information on the status indicators is display-only. Current status indicators display along the
bottom right of the radio station.

Status displays indicate the current state for each of the following:

Tool On: Displays green to indicate that the Catwalk is on; grey to indicate the
Catwalk is not on.

Pipe Rack Setup: Displays red to indicate the pipe rack setup mode is active; grey
to indicate pipe rack setup mode is not active.

HPU #1: Displays green to indicate HPU #1 is running; grey to indicate HPU #1 is
not running.

HPU #2: Displays green to indicate HPU #2 is running; grey to indicate HPU #2 is
not running.

Hydr Press: Displays red to indicate an active hydraulic pressure alarm; grey to
indicate there is no hydraulic pressure alarm.

Interlock: Displays red to indicate there is an active interlock; grey to indicate there
are no active interlocks.

Battery: Displays green to indicate good battery life; red to indicate battery needs
to be changed soon; grey to indicate battery is dead or that the radio station is off.

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Off/On
The Off/On key is located at the bottom right of the radio station.

Move the key away from the operator to turn the radio station on, or move the key towards the
operator to turn the radio station off. Turning on the radio station initiates ownership of the Catwalk
and conducts a lamp test of the radio station.

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Catwalk

Catwalk Tool Menu


Press the Catwalk button, located on the main menu bar, to display the Catwalk tool menu.

See section titled "Utility Menu"


on page 2-13.

See section titled "Common


Diagnostics Menu" on page 2-19.

See Chapter 3, titled "Alarms


and Events.

See section titled "Operator


Screen" on page 6-1.

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Tripping and Drilling


The left side of both the Drawworks Tripping and Drawworks Drilling screens contain many
common components, with a few exceptions. Components for both screens are addressed here.
Press Driller Tools --> Drawworks to display the (default) Drawworks Tripping screen.

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Press Drawworks --> Operator --> Drilling to display the Drawworks Drilling screen. See the
section titled "Drawworks Tool Menu" on page 7-33.

Tool Ownership
Assume ownership of the drawworks from the Drawworks Tripping screen.

Messages
Operator messages display along the bottom of the Tripping and Drilling screens.

Hook Load Reading


The current hook load weight displays on the upper left side of the Drawworks Drilling and
Drawworks Tripping screens.

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Drawworks

Fault and Status Displays


The right side of the Drawworks Tripping and Drilling screens contain status displays.

Status indicators display the following information:

E-Stop: Red indicates a category 0 emergency stop is detected; grey indicates an


idle or normal state.

CAT2 Stop: Red indicates a category 2 emergency stop is detected; grey indicates
an idle or normal state.

Soft Trip: Red indicates a drawworks soft trip is detected; grey indicates an idle or
normal state.

Chair System: Red indicates a fault is detected with the workstation controls; grey
indicates an idle or normal state.

Drive System: Red indicates a fault is detected in the drive system; grey indicates
an idle or normal state.

Brake System: Red indicates a fault is detected in the brake system; grey indicates
an idle or normal state.

Other Alarms: Red indicates an auxiliary fault; grey indicates an idle or normal
state.

Override: Red indicates the override is engaged; grey indicates an idle or normal
state. There is an Override button located on the lower left panel on the drillers
chair. Pushing and holding the Override button will shut down all power.

Power Limit: Red indicates the drawworks variable frequency drives (VFDs) and
motors reached a predefined power limit value; grey indicates power limit is not and
was not active; yellow indicates it was active and now is no longer active. See
Chapter 11, titled "Power System."

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Brake Pressure Displays

See section titled "Alarm Definitions" on page 7-59, and


Chapter 3, titled "Alarms and Events.

The parking brake graph is located on the upper right of the Tripping and Drilling screens and
displays current pressure.

A yellow bar rises and falls to show brake pressure feedback. A digital reading displays the brake
pressure to the right of the graph.

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Parking Brake Controls


This function is controlled using the driller chairs lower left control panel parking brake discrete
switch (Off/Auto or On).

Parking Brake

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Drawworks

Derrick Graphics
The Drawworks Tripping screen derrick graphic contains markers for both high and low travel
limits and stops.
The Drawworks Drilling screen graphic also contains markers for high travel limits, and a yellow
drill stop point marker (low travel stops are not marked).

High travel limit


High travel stop

Block and
elevator positions
Low travel stop
Low travel limit
Tripping screen

Drill stop point


Drilling screen

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Block and Elevator Height Displays


The Top of Block and the Elevator Position readings display to the right of the derrick graphic on
both the Drawworks Tripping and Drawworks Drilling screens.

Red block and elevator position backgrounds indicate that the block requires calibration. White
indicates the system is calibrated and accurate. See section titled "Block and Elevator Position
Calibration" on page 7-46.

Defining Block Travel Limit and Stop Values


The Drawworks Tripping screen contains controls for defining block travel limits and stops.
The Drawworks Drilling screen displays the high travel user-defined values; however, they can
only be changed at the Drawworks Tripping screen. The Drawworks Drilling screen does not
display low travel values.
See section titled "Defining the Drill Stop Point Value" on page 7-9.

High Travel Limit and Stop


Press High Travel Limit or High Travel Stop to display the appropriate keypad.

Highest block height

High block stop point

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Use the high travel limit keypad to define the maximum block height value, then press Set to
confirm the value and close the keypad.
Use the high travel stop keypad to define the high travel stop value. The block stops here before
reaching its maximum travel limit. Press Set to confirm the value and close the keypad.
To continue travel to the high travel limit after stopping at the high travel stop, zero the joystick
(return to home position), then move the joystick again in the hoist direction.

Low Travel Limit and Stop


Press Low Travel Limit or Low Travel Stop to display the appropriate keypad.

Lowest block height

Low block stop point

Use the low travel limit keypad to define the lowest possible block height value, then press Set to
confirm the value and close the keypad.
Use the low travel stop keypad to define the low travel stop value. The block stops here before
reaching its low travel limit. Press Set to confirm the value and close the keypad.
To continue travel to the low travel limit after stopping at the low travel stop, zero the joystick (return
to home position), then move the joystick again in the lower direction.
Pressing the Drawworks Override button may be required to go further than the low travel limit.

!
Pressing the Drawworks Override button could cause
equipment damage.

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Drawworks

Defining the Drill Stop Point Value


At the Drawworks Drilling screen, press Drill Stop Point to display its keypad.

Use the drill stop point keypad to define a drill stop point value.
Enter a negative value to allow the elevators to travel below the drill floor, and the Link Tilt feature
of the top drive to be used. When the links are fully retracted (in Drill mode), the top drive elevators
are raised several feet above their normal (Float) position. The blocks are then able to travel to a
lower position before the elevators come in contact with the drill floor.
Enter a positive value if the elevators are not retracted.
Press Set to confirm the value and close the keypad.

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Defining Maximum Block Speeds


At the Drawworks Tripping screen, press Max Hoist Speed or Max Lower Speed to display its
keypad.

Define maximum speed values, then press Set to confirm the value and close the keypad.
Markers on the hoist gauge indicate active speed limits.

The maximum hoisting and lowering speed values are


limited by the number of lines strung. Other system
constraints (such as hook load) can limit travel speeds.

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Drawworks

Lowering and Hoisting Controls


This function is located beside the drillers workstation right control panel. It is controlled by moving
the drawworks joystick forward (Lower) or backward (Hoist).

The joystick can control the drawworks, depending on tool


ownership.
See section titled "Tool Ownership" on page 2-34 for more
information.

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Defining Hook Load Limits


Use the max pull limit controls on the Tripping screen to define a maximum hook load weight for
the drawworks. The value set here depends upon the operation being performed. This value is
used to calculate a velocity limit during hoisting.
The actual measured hook load during hoisting operations may be slightly higher or lower than the
value entered, as the measurement is taken at one end (deadline).

The velocity limit does not override the deceleration


rates of the system. Therefore, if the limit is reached
and the system is moving fast, it decelerates
according to the calculated deceleration rate. This
could cause a large overshoot of the entered hook
load value. Use caution when running in tight
formation. This protection cannot prevent against
over-pull in every situation. It is ultimately the drillers
responsibility to prevent over-pull.

Press Load Limits located on the top center of the Tripping screen to display the Hook Load
Limits screen.

Hook Load Limits controls and values are available only


on the Tripping screen.

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Defining Max Pull Limit


Press Max Pull to display its keypad.

Define a maximum pull limit value for the drawworks, then press Set to confirm the value and close
the keypad.

Max Pull Limit controls and values are available only on


the Tripping screen.

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Defining Minimum Pull Limit


Press Minimum to display its keypad.

Define a minimum hook load limit value for the drawworks, then press Set to confirm the value and
close the keypad.

Minimum Pull Limit controls and values are available only


on the Tripping screen.

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Defining Drag Limit


Press Drag Limit to display its keypad. The drag control screen can also be accessed by pressing
the Drag button located in the upper left side of the Tripping screen.

Define a drag limit value for the drawworks, then press Set to confirm the value and close the
keypad.

Drag Limit controls and values are available only on the


Tripping screen.

Press Ok on the Hook Load Limits screen to return to the Drawworks Tripping screen.

Hook Load Limit Displays


The current hook load limits display at the top center of the Tripping screen.

The digital hook load limits are display only.

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Defining the Drawworks Mode


Mode Select
At the Drawworks Tripping screen, press Mode to display the automated drawworks system
Mode Select window.

Press Mode Select to select a mode. Press Close to return to the Tripping screen. A green
backlight indicates the current selection.

Normal: Used to operate the drawworks at 100% of the maximum speed.

Slow: Used to operate the drawworks at 10% of the user-defined maximum speed.
See section titled "Defining Maximum Block Speeds" on page 7-10. Slow mode can
also be activated or de-activated by pressing the Slow Mode button on the Drilling
and Tripping screens.

Brake Only: Used in power loss situations. Allows free spooling of the drill line and
limits operation of the drawworks to brake use only, at the user-defined maximum
speed. Mode will display Brake Only on the Drilling and Tripping screens.

Slip & Cut: Permits drilling line to be slipped to a new position and cut. See section
titled "Slip & Cut" on page 7-17.

Max Slow Speed


Press Max Slow Speed to display its keypad.

Define a maximum slow speed for the drawworks, then press Set to confirm the value and close
the keypad. Press OK to return to the Tripping screen.

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Slow Mode
The slow mode button is located on the left side of the Drilling and Tripping screens.

Press the Slow Mode button to activate and de-activate the slow mode. When in slow mode, the
background will flash yellow and the Mode digital display will read Slow.

Slip & Cut


While this mode is active, the drum speed is limited to the user-defined value (maximum drum
spool speed), and all position-based limits and safeties are disabled. In other words, this mode
allows free spooling of the drill line and block without position protection. All brake functions are
normal.

Slip & Cut mode bypasses High and Low Travel Limit
settings, allowing free movement of the block without
position protection. Potential damage to equipment or
injury to personnel exists. Exercise extreme caution in
this mode.

1. Ensure that motors are assigned and auxiliaries are turned on.
2. Press to select Slip & Cut mode to display the Confirm Slip & Cut Operation popup window.

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3. Press Yes! Start Slip & Cut from Local Station to display the Slip & Cut Control
screen (see below).
Alternatively, press No to abort the procedure and return to the previous screen.

Slip & Cut cannot be performed from the Driller Chair. It


must be performed from the local station.

4. Press the RPM button to display the maximum drum speed keypad.

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5. Define a maximum drum revolution speed value using the keypad, then press Set to
confirm the value and close the keypad.
6. After closing the keypad, the following pop-up window appears:

7. Press Transfer To Local to request that control be transferred to the local control
station.

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The Local Station indicator flashes green when the transfer request is received,
and displays solid green when accepted.

8. From the local control station, turn the switch to Local to accept the transfer
request.
9. Perform the necessary slip and cut operations, then request that control be returned
to the driller by turning the switch mounted on the local control panel to Drillers
Control.

10. Press Accept Control from the operator workstation touchscreen.


The indicator flashes green until the operator accepts the transfer.

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11. Press Close.


The drawworks mode resets to Normal.
Press Mode Select again to display the drawworks Mode Select pop-up window
(see section titled "Mode Select" on page 7-16) to select another mode.

!
Perform a full block calibration after each slip & cut
operation. See section titled "Block and Elevator Position
Calibration" on page 7-46.

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Drag, Drag limit, and % Drag


Press Drag in the upper left side of the Tripping screen to display its control screen.

Press Bridge Protection - Off or On to activate or de-activate the bridge protection.


A green backlight displays the current selection. When the bridge protection is on,
the % Drag graph will be displayed on the Drilling and Tripping screens. See
section titled "Tripping and Drilling" on page 7-1.

Press the Zero Drag button to automatically reduce the drag limit to zero.

Press the Drag Limit button to display its keypad. The drag keypad can also be
accessed by pressing the Load Limits button located on the Tripping screen.

Define a max drag limit, then press Set to confirm the value and close the keypad. Press OK to
return to the Tripping screen.

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The % Drag graph is located on the left side of the Tripping and Drilling screens. The vertical
graph marks the feedback for drag percentage. The bridge protection must be On for the % Drag
graph to be displayed.

Status indicators display the following information:

Graph Bar: Displays green when the drag is enabled and there is no warning.

Graph Bar: Displays yellow when the drag is enabled and there is an exceeding
limit warning.

Graph Bar: Displays red when the drag is enabled and is exceeding the limit.

Enabled: Displays green to indicate the drag is enabled; grey to indicate the drag is
disabled.

BOP Interlock
The BOP Interlock button is located along the top portion of the Drawworks Drilling and Tripping
screens. Press the BOP Interlock button to temporarily override the BOP.

The BOP Interlock status displays the current status, Normal, Overridden, or Inhibit.

Standpipe
The current Standpipe psi is displayed on the upper right of the Drilling and Tripping screens.

The standpipe psi is display only.

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Park Status
The current Park Status is displayed in the upper right corner of the Drilling and Tripping
screens.

The park status is display only.

Lowering and Hoisting Rate


The lowering and hoisting gauge displays the blocks lowering or hoisting rate. The user-defined
maximum hoist and lower speed markers indicate the current speed limit.

See section titled "Defining Maximum Block Speeds" on page 7-10.

The lowering and hoisting gauge displays only on the


Drawworks Tripping screen.

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Autodrill Mode
Autodrill mode launches (and allows operation of the drawworks through) the Electronic Driller
SystemTM (EDS) application.

Activating the Electronic Driller System


1. At the Drawworks Drilling screen, press the AutoDrill button to turn autodrill on
while the parking brake is engaged. See section titled "Parking Brake Controls" on
page 7-5.

The Autodrill status reading changes from Off to Ready. Press Close to return to
the Drawworks Drilling screen. Press the AutoDrill button again to turn autodrill
mode off.
2. Manually release the parking brake.
Once torque transfer completes, autodrill begins running, and the autodrill status
changes to On.

During manual drilling operations, the rate of penetration


(ROP) value is zero. If Autodrill is active, but there is no
movement, ensure that the ROP setpoint value is
acceptable, and the user-defined number of lines strung is
correct.
See section titled "Defining Parameter Setpoint Values" on
page 7-27, and section titled "Block and Elevator Position
Calibration" on page 7-46.

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Activating or De-activating Autodrill Parameters


Press the colored WOB (Weight On Bit), Torque, or Delta P (Pressure) buttons to activate or deactivate a parameter. A light blue highlight around the button indicates it is active.

ROP is active by default when autodrill mode is turned on.

Digital readings display above each parameters vertical graph. Black markers on the graphs mark
the user-defined setpoint values.

Activate or
De-activate

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Defining Parameter Setpoint Values


The system attempts to achieve as many of the user-defined setpoints as possible for activated
parameters. For example, if WOB and ROP are both active, and the system reaches the ROP
setpoint first, the system attempts to reach the WOB setpoint also. If the system reaches the WOB
setpoint first, attempts to reach the ROP setpoint continue. If drilling operation speeds increase
and WOB decreases (for instance, when encountering a softer formation), the system again
attempts to reach the ROP setpoint value.
Activate the parameter (see section titled "Activating or De-activating Autodrill Parameters above),
then press its Setpoint button to display its keypad pop-up window.

Activate or
Deactivate
Variable Adjust

Current
Setpoint Value

Define
Setpoint

Define the setpoint value, then press Set to confirm the value and return to the Drilling screen.

If Autodrill mode is on, but there is no movement, ensure


that the ROP setpoint value is acceptable, and the userdefined number of lines strung is correct. See section titled
"Block and Elevator Position Calibration" on page 7-46.

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Variable Adjustment
The realtime drilling trend display (see section titled "Auto Reaming Setup below) is driven by
digital signals received at certain intervals. Dampening (also referred to as time-constant
adjustment) can improve the readability of the weight on bit (WOB) and delta pressure displays by
limiting the frequency of the display update.
Press the (WOB or Delta P) Variable Adjust button to display its pop-up window.

Variable Adjust

Press the down or up blue arrow buttons to decrease or increase the value.
Press the left (Faster) or right (Slower) arrow buttons to adjust the signal refresh interval.
Press Close to return to the Drawworks Drilling screen.

You can also zero or adjust the parameter value at this


screen by pressing Zero, WOB, or Zero Delta P.

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Auto Reaming Setup


Press Reaming from the Drilling screen to display the Auto Reaming Setup screen.

Enable
Press the Enable button to enable or disable the reaming feature.

The text display changes to reflect the current status, Ready or Disabled.

Pull Limit
Press Pull Limit to display its keypad.

Define the setpoint value, then press Set to confirm the value and return to the Auto Reaming
Setup screen.

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Hoist Speed
Press Hoist Speed to display its keypad.

Define the setpoint value, then press Set to confirm the value and return to the Auto Reaming
Setup screen.

Lower Speed
Press Lower Speed to display its keypad.

Define the setpoint value, then press Set to confirm the value and return to the Auto Reaming
Setup screen.

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Distance
Press Distance to display its keypad.

Define the setpoint value, then press Set to confirm the value and return to the Auto Reaming
Setup screen.
Press Help to display the Auto Reaming Help screen.

Press Close to return to the Auto Reaming Setup screen. At the Auto Reaming Setup screen,
press Close to return to the Drawworks Drilling screen.

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Drilling Trends
Press Drilling Trends to display a realtime graph that charts the data for activated drilling
parameters. The colors on the graph correspond to the active parameters on the Drawworks
Drilling screen.

Press Gain Adjust to display the gain adjust pop-up window.

Drag the slider or use the blue lower or higher buttons to adjust the appropriate variables gain
factor.
Press Close to return to the drilling parameter trends window.
Press Ok to return to the Drawworks Drilling screen.

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Drawworks Tool Menu


From any Drawworks screen, press the Drawworks button located on the main menu bar to
display its tool menu.

See section titled "Utility Menu"


on page 2-13.

See section titled "Common


Diagnostics Menu" on page 2-19.

See Chapter 3, titled "Alarms


and Events.

See section titled "Tool Diagnostic


Menu" on page 7-57.

See section titled "Calibration


Menu" on page 7-46.

See section titled "Status Menu"


on page 7-36.

See section titled "Tripping and


Drilling" on page 7-1.

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Operator Menu
Press Drawworks --> Operator to display the Drawworks Operator menu.

Auxiliary Controls
Press Drawworks --> Operator --> Auxiliary Controls to display the Auxiliary Controls screen.

Press the appropriate Stop or Start button to enable or disable a blower, lube pump, or the lube
cooling fan. A green backlight displays the current selection.

Motor Running: Green indicates the motor is running; grey indicates the motor is
not running.

Air Pressure: Green indicates there is sufficient air pressure; grey indicates an idle
state.

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Assignment
Press Drawworks --> Operator --> Assignment to display the Assignments screen.

Press the appropriate Deassign or Assign button to assign or de-assign VFD motors to the
drawworks. A green backlight displays the current selection.

Drive Ready: Green indicates the assigned motor is ready to run; grey indicates
the motor is not ready to run.

Drive Running: Green indicates the VFD motor is assigned and running; grey
indicates the VFD motor is not running.

Drive Fault: Red indicates a fault or alarm condition; grey indicates a normal state.

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Status Menu
Press Drawworks --> Status to display the Drawworks Status menu.

Drawworks Status
Press Drawworks --> Status --> Drawworks to display the Drawworks Status screen.

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Alarm and Fault Status Indicators


Hook load sensors, drum encoders, motors, brake, chopper, temperatures, flow, and pressure
status indicators display throughout the Drawworks Status screen.

See the NOV model-specific drawworks Alarm & Fault


Response Specification document for detailed drawworks
alarm information.
Also, see section titled "Alarm Definitions" on page 7-59,
and Chapter 3, titled "Alarms and Events.

Hook Load and Drum Encoder Displays


The hook load and drum encoder status indicators are located in the upper left corner of the
Drawworks Status screen.

Hook Load Sensor (1, 2, and 3): Red indicates failure on a sensor; grey indicates
no failure.

Drum Encoder (1, 2, and 3): Red indicates failure on an encoder; grey indicates no
failure.

Alarms Reset
The alarms reset button is located on the right side of the Drawworks Status screen.

Press Alarms Reset to reset alarm displays after appropriate action has been taken to clear the
condition.

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Ambient Air
The ambient air digital display is located on the right portion of the Drawworks Status screen.

The reading displays the current ambient air temperature.

Motor Displays
Motor displays are located on the top center of the Drawworks Status screen.

Status indicators display the following information:

Blower Running: Green indicates the blower is running; red indicates a blower
start was attempted, but there was no feedback; grey indicates no attempted start.

Diff Pressure Low: Red indicates that the difference between the suction and the
exhaust of the blower is too low, and the motor is not receiving proper air flow; grey
indicates a normal state.

Air Diff Temp High: Red indicates that the air differential pressure is too high; grey
indicates a normal state.

VFD Status: Green indicates that the VFD is assigned and ready; grey indicates
that the VFD is not assigned; yellow indicates the VFD is assigned but not ready;
red indicates that the VFD is assigned and there is a fault or alarm condition.

Exhaust: Displays the current temperature (F) reading.

Speed: Displays the current speed (rpm) reading.

Torque: Displays the current torque (ft-lb) reading.

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Chopper/DBR Status Display


The chopper status display is located in the center of the Drawworks Status screen.

The chopper/DBR status displays green to indicate the chopper is running; red indicates an alarm
state.

Brake Displays
Brake displays are located on the left portion of the Drawworks Status screen.

Status indicators display the following information:

Park Apply Fail: Red indicates an alarm state; grey indicates a normal state.

Park Release Fail: Red indicates an alarm state; grey indicates a normal state.

Servo Fail: Red indicates an alarm state; grey indicates a normal state.

Solenoid Fail: Red indicates an alarm state; grey indicates a normal state.

Park Solenoid: Green indicates the brake is disengaged; grey indicates the brake
is engaged.

Air Supply: Red indicates a significant lack in air pressure due to a Category 2 Estop; yellow indicates a pre-alarm condition that requires monitoring; grey indicates
a normal or idle state. A digital reading displays air supply pressure (psi). Press
Alarms Reset to reset the alarm after the appropriate action has been taken to
clear the alarm.

Brake Pressure: The pressure graph contains a digital reading and a yellow bar
that rises and falls to mark the current brake pressure value.

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Brake Capacity Test


Use the brake capacity test to verify that the friction brake has the torque capacity to hold the rated
load by applying torque from the motor against the friction brake.

!
The system must be parked with minimal hook load (empty
traveling assembly) prior to beginning this test.

This button is only active when the driller has ownership of


the drawworks, the drawworks is parked, and both drives
are assigned. See section titled "Assignment" on page 735.

At the Drawworks Status screen, press Capacity Test to display the brake capacity test pop-up
window.

Press Yes! Start Brake Capacity Test.


Alternatively, press No to abort the procedure and return to the previous screen.

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The system begins applying torque to the motors with a very small speed command, attempting to
detect drum movement.

A Green Pass display indicates the brake passed the test; a red Fail display indicates the brake
failed the test.
The capacity percentage digital reading displays to the right of the test results.
Press Close to return to the Drawworks Status screen.

Capacity Test Status Displays


The Capacity Test status displays are located at the center of the Drawworks Status screen.

Status indicators display the following information:

Load Capacity: Displays the current brake load capacity.

Pass: Green indicates the brake passed the capacity test; yellow indicates the
brake slipped during the test and there is a reduced brake capacity. The brake
capacity is still greater than 80% of the rated capacity.

Fail: Red indicates the brake failed the capacity test.

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Brake Valve Test


The Valve Test checks the valves that control the brakes.

This button is only active when the driller has ownership of


the drawworks, the drawworks is not parked, and a drive is
assigned. See section titled "Assignment" on page 7-35.

Press Valve Test to display the next pop-up window.

Wait until the brake valve test completes.

A pop-up window appears to indicate the test passed or failed. Click Close to return to the
Drawworks Status screen.

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Drum and Block Status Information


Drum and block status information is located in the center of the Drawworks Status screen.

Digital readings display the following information:

Elevator Position: Displays block position.

Drum Setpoint: Displays drum speed setpoint.

Drum Speed: Displays drum speed feedback.

Park Status: Displays status of system, Parked or Not Parked.

Lube Oil Displays


Lube Oil status displays are located in the bottom center of the Drawworks Status screen.

Status readings display the following information:

Lube Oil (F): Displays lube oil temperature.

Lube Oil (psi): Displays lube oil pressure.

Pump Running: Green indicates the pump is running; grey indicates the pump is
not running; red indicates a fault state.

Fan Running: Green indicates the fan is running; grey indicates the fan is not
running; red indicates a fault state.

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Motor/VFD Status
Press Drawworks --> Status --> Drive to display the Motor/VFD Status Detail screen.

Digital speed (command and feedback), torque (limit and feedback), motor winding temperature
readings, on line capacity, and VFD and DBR statuses display throughout the screen.
Status and fault indicators display the following information:

Chopper/DBR - Health: Green indicates it is closed and no faults; red indicates it is


closed and there is a fault; grey indicates the disconnect switch is open.

Chopper - DBR Air Flow: Green indicates sufficient air flow; grey indicates a
normal state.

Status - Ready: Green indicates the drive is ready; grey indicates an idle state.

Status - Assigned: Green indicates the chopper is assigned; grey indicates the
chopper is not assigned.

Status - Fault: Red indicates a fault state; grey indicates a normal state.

Status - Running: Green indicates the drive is running; grey indicates an idle state.

VFD Fault Reset: Issues reset command to VFD drive when faulted. Press VFD
Fault Reset to reset the VFDs after the appropriate action has been taken to clear
faults.

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DW Motor/VFD Status
DW/VFD (A and B) status digital displays are located in the middle of the screen.

Digital readings display the following information:

Speed Command: Displays motor commanded speed.

Speed Feedback: Displays actual motor speed.

Torque Limit: Displays the positive motor torque limit to the drive.

Torque Feedback: Displays the actual motor torque from the drive.

Motor Winding Temperatures


Winding temperature digital displays are located on the lower portion of the screen.

The temperature feedback for each of the motor phases is displayed (A, B, and C).

On Line Capacity
The on line capacity digital display is located in the upper left portion of the screen.

The on line capacity is displayed in kilowatts.

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Calibration Menu
Press Drawworks --> Calibration to display the Drawworks Calibration menu.

Block and Elevator Position Calibration


Press Drawworks --> Calibration --> Block Calibration to display the first Block Height
Calibration screen.

1. Ensure that the system is parked, then press Full Calibration to begin.

Once full block calibration begins, the block normally


travels at 25% of its normal speed. The last calibration
value will also be erased.

2. Press Yes to display the next block height calibration screen. Alternatively, press No
to abort the procedure and return to the previous screen.

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3. Press Lines Strung to select the appropriate number of lines.

4. Verify the Current Selection displayed is correct, then press Close to return to the
Block Height Calibration screen.
5. Press Continue to display the next block height calibration screen.

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6. Move the drum to a transition between layers, then press the button that
corresponds to that layer transition (1st, 2nd, or 3rd).
7. Press Continue to display the next Block Height Calibration screen.

8. Lower the block until the elevator rests on the slips, rotary table, or at a known height
position, then press the Set Elevator Position button to display its keypad.

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9. Enter the correct elevator position value, then press Set to confirm the value and
close the keypad.
10. Verify that the new value displayed is correct, then press Continue.

11. Press Enter Length of Assembly Manually.

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12. Manually measure the length of the traveling assembly (from the top of the block, to
the bottom of the elevator).
13. Press the measurement button (shown above in feet), then enter the value using the
keypad.

14. Define the length, then press Set to confirm the value and close the keypad.

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15. Verify that the new value displayed is correct, then press Continue.

16. Press Finish. Block height calibration is complete.

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!
The block travel speed is no longer reduced to 25%; it now
moves at 100%.

The first Block Height Calibration screen displays.

17. Press Elevator Position Calibration to display the Elevator Position Reset
screen.

18. Move the elevator to a known position (such as the drill floor at 0.0 feet), then press
the New Elevator Position button to display the keypad.

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19. Define the position, then press Set to confirm the value and close the keypad.
The following screen appears.

20. Press Set Elevator Position to store the value, then press Close.
Elevator position reset is complete.

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Hook Load Tare


Press Drawworks --> Calibration --> Hook Load Tare to display the Hook Load Tare calibration
screen.

1. Press the Tare Weight button to display its keypad.

2. Define the tare weight, then press Set to confirm the value and close the keypad.
3. Verify that the new value displayed is correct, then press Save.

Press Reset to reset the tare weight value.

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Hook Load Sensors

Hook load sensor digital readings display weight on the hook load. The three sensors readings
should be close in number. One that is significantly off indicates a failing sensor.

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Standpipe Tare

!
Turn mud pumps off before performing his procedure.

Press Drawworks --> Calibration --> Standpipe Tare to display the Standpipe Sensor
Selection and Tare calibration screen.

1. Press Use Sensor (1 or 2) button to select a sensor. A green backlight indicates the
current selection.
2. Press Zero Standpipe Pressure to zero the reading.

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Tool Diagnostic Menu


Press Drawworks --> Tool Diagnostic to display the Drawworks Tool Diagnostic menu.

Drum Encoders
Press Drawworks --> Tool Diagnostic --> Encoders to display the Drum Encoders screen.

Three sensors are used to calculate the block position.

Status Displays

Status: Displays either Enabled or Disabled to indicate the encoder status.

Count: Displays the current count value for each encoder.

Sensor Failure: Displays red to indicate a sensor failure; grey to indicate a normal
state.

Enable or Disable an Encoder


Press the appropriate Enable Sensor toggle button to enable or disable an encoder. The text
status reading will display Enabled or Disabled.

!
For safety reasons, NOV recommends that all three
encoders are enabled at all times.

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Drawworks

Hook Load Sensors


Press Drawworks --> Tool Diagnostic --> Hook Load Sensors to display the Hook Load
Diagnostic Screen.

Status Displays

Status: Displays either Enabled or Disabled to indicate the encoder status.

Hook Load (lb): Displays the current weight for each sensor.

Sensor Failure: Displays red to indicate a sensor failure; grey to indicate a normal
state.

Enable or Disable an Encoder


Press the appropriate Enable Sensor toggle button to enable or disable an encoder. The text
status reading will display Enabled or Disabled.

Inconsistencies between hook load readings could indicate


a sensor failure.

!
For safety reasons, NOV recommends that all three
sensors be enabled at all times.

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Drawworks

Alarms

See the NOV model-specific drawworks Alarm & Fault


Response Specification document for detailed drawworks
alarm information.
Also, see Chapter 3, titled "Alarms and Events.

Alarm Definitions
Trip
Action taken by the control system in response to an abnormal condition.

Abnormal Condition

The measurement of a process variable that is outside the normal operating


conditions. This value is determined by, or based upon, the recommendations of the
equipment manufacturer.

Loss of communication with the variable frequency drive (VFD).

Loss of communication with remote I/O of the drawworks control system.

Loss of utilities (air supply, cooling water, electrical).

Failure of an instrument connected to the control system.

Fault

Instrument failure or process condition that makes the signal to the control system
greater than 20.2 ma, or less than 3.8 ma.

A condition in which two components on the same circuit are not in the same state
(for example, a switch and relay not in the same state where monitored).

Alarm
A text message displayed on the alarm banner and the Alarms screen until cleared. Abnormal
conditions, faults, soft trips, and all category stops generate an alarm.

Soft Trip
A condition where continued operation may cause damage to the drawworks or its associated
systems. The trip bit is set, and an alarm triggers, notifying the driller of the condition. When the
driller moves the joystick below the +/- 25% position, commands above 25% are limited to 25% of
the driller-defined maximum. Once the system is parked, it remains parked until the fault is cleared
or acknowledged.

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Category 2 Stops

The first type of category 2 stop is a controlled stop with power remaining available
to the VFDs/motors. Joystick commands are disabled. After drum speed is reduced
to zero rpm, the spring brakes are set. Once they are engaged and the load is
secured, the speed and torque commands to the VFDs are zeroed. If the system
cannot be decelerated by the motors, the friction brakes stop the drum before the
solenoid valves de-energize, and the system initiates a Category 2 - Brake Only
stop (described below).

The second type is referred to as a Brake Only stop, which is a controlled stop that
reduces joystick movement commands to zero. VFDs shut down, and the friction
brake speed controller decelerates the system to zero rpm. After drum speed
reaches zero rpm, power to the brake systems solenoid valves is removed, which
sets the spring-applied brakes.

The third type is referred to as a Category 2 Stop Open Loop stop, which initiates
the same sequence of events as the Brake Only stop, except the friction brake is
applied to achieve a calculated deceleration rate, without speed control. This stop is
initiated when an encoder fault is detected, and the system cannot determine which
encoder is valid.

E-Stop (Category 0)
Category 0 emergency stops immediately removes power to the VFDs and motors (uncontrolled
stop; VFDs trip and coast to a stop), removes pressure from the spring-applied brakes, and applies
full pressure to air-applied service brakes. This stop can be initiated either automatically by the
control system, or by manually pushing the E-Stop button located on the driller workstation control
panel.

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Hydraulic Power Unit (HPU)

Operator Screen
Press Driller Tools --> HPU to display the HPU operator screen.

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Hydraulic Power Unit (HPU)

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HPU Controls
Press the Stop or Start button to control the HPU.

A green backlight indicates the current selection.

Cooling Fan Display


The current HPU Cooling Fan status is displayed on the right portion of the operator screen.

Green indicates the HPU cooling fan is running; grey indicates it is not running.

Messages
Operator messages display along the bottom of the screen.

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Hydraulic Power Unit (HPU)

HPU Tool Menu


Press the HPU button, located on the main menu bar, to display the HPU tool menu.

See section titled "Utility Menu"


on page 2-13.

See section titled "Common


Diagnostics Menu" on page 2-19.

See Chapter 3, titled "Alarms and


Events.

See section titled "Operator


Screen" on page 8-1.

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Mud Pumps

Operator Screen
Press Driller Tools --> Mud Pumps to display the Mud Pumps operator screen.

Tool Ownership
Assume ownership of the mud pumps to enable controls. See section titled "Tool Ownership" on
page 2-34.

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Mud Pumps

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Mud Pump Status Displays


Status indicators display to the right of each mud pumps SPM (strokes per minute) graph.

Auxiliaries OK: Grey indicates an idle state; green indicates auxiliaries are running
properly; red indicates a fault state.

Drive OK: Green indicates the drive is running properly; grey indicates an idle
state; yellow indicates the drive is not ready; red indicates a fault state.

Power Limit: Yellow indicates the system is limiting power; grey indicates the
system is not limiting power. See Chapter 11, titled "Power System.

Strokes Per Minute (SPM) Displays


The Mud Pumps operator screen contains a SPM graph for each mud pump.

A digital SPM reading displays at the top of the graph, and a light blue bar rises and falls on the
vertical graph on the left to mark the current SPM reading. The vertical graph on the right marks
the command SPM.

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Defining SPM Values


SPM (strokes per minute) setpoint controls are located to the right of each mud pumps SPM
graph.

Press the appropriate mud pumps (SPM) Set button to display its keypad.
Define a SPM value, then press Set to confirm the value and close the keypad.
Use the blue arrow up or down buttons to incrementally increase or decrease this value.
The current user-defined SPM setpoint value displays on the control button.

Standpipe Pressure Display


A vertical standpipe pressure graph displays in the top right of the Mud Pumps operator screen.

A digital PSI reading displays at the top of the graph, and a light blue bar on the right vertical
graph marks the maximum PSI allowed. The vertical graph on the left marks the feedback PSI in
light blue.

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Defining the Pressure Limit Value


Standpipe pressure limit controls are located beneath the Standpipe pressure graph.
Press the Pressure Limit - Set button to display its keypad.

Define a maximum pressure limit value, then press Set to confirm the value and close the keypad.
The current user-defined pressure limit value displays on the control button.

Defining Group Speed


Group Speed controls are located beneath the standpipe pressure graph.
Press the Group Speed - Set button to display its keypad.

Define a group speed value, then press Set to confirm the value and close the keypad. Use the
blue arrow up or down buttons to incrementally increase or decrease this value.
The current user-defined group speed value displays on the control button.

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Mud Pumps

Starting and Pausing Mud Pump Motors


Mud pump motor controls buttons are located beneath each mud pumps SPM (strokes per
minute) graph and setpoint controls.

On: Press the On button to start a pump motor.

Pause: Press the Pause button to slowly stop and pause a pump motor.

Pause: Press the Pause button again to return a mud pump to its previously
operating SPM.

Group: Press the Group button to place the mud pump in group mode to receive
speed commands.

A green backlight indicates the current selection.

IBOP Status Display


The internal blowout preventer (IBOP) status display is located in the center of the Mud Pumps
operator screen.

Yellow indicates the IBOP is closed; grey indicates the IBOP is open. See section titled "Torque
Wrench, Elevator, and IBOP Controls" on page 13-8.

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Stop All Mud Pumps


The Stop All MPs button is located in the lower right corner of the Mud Pumps operator screen.
Press Stop All MPs to slowly reduce the SPM value to zero and place all mud pumps in pause
mode.

Press the Controls - Pause button again to return a mud pump to its previously operating SPM.
(See section titled "Defining Group Speed" on page 9-4.)

Operator Messages and Miscellaneous Controls


By default, operator messages display along the bottom of the Mud Pumps operator screen.

Press Misc Controls to display MP (1 and 2) Aux Override and Fault Reset controls along the
bottom of the Mud Pumps operator screen.

Safety interlocks prevent certain auxiliary operations from engaging where applicable. If an
operation must be performed without interlocks, press and hold the Override button while issuing
commands. See section titled "Auxiliary Controls" on page 9-13.
Press the Fault - Reset button to reset fault displays after appropriate action has been taken to
clear the condition.
Press Messages to display the operator messages again.

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Mud Pumps Control Panel


The mud pumps control panel is located on the upper left side of the drillers chair.

Press the Mud Pump E-Stop button to stop all mud pumps. Mud pump speed can be increased
(clockwise) or decreased (counter-clockwise) by turning the MP (#1 & 2) Throttle encoders.

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Mud Pumps Tool Menu


Press the Mud Pumps button, located on the main menu bar, to display the Mud Pumps tool
menu.

See section titled "Utility Menu"


on page 2-13.

See section titled "Common


Diagnostics Menu" on page 2-19.

See Chapter 3, titled "Alarms


and Events.

See section titled "Auxiliary


Controls" on page 9-13.

See section titled "Mud Pump


Status" on page 9-9.

See section titled "Operator


Screen" on page 9-1.

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Mud Pump Status


Press Mud Pumps --> Mud Pump Status to display the default Mud Pump #1 Status screen.

All information on the Mud Pump Status screen is display-only. Speed (command and actual),
torque (limit and actual), motor winding, and motor bearing temperature readings display
throughout the screen. (See section titled "Defining SPM Values" on page 9-3.) Choose a mud
pump from the menu on the right side of the screen to display its screen. A green backlight
indicates the current selection.

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Drive Monitor
The Drive Monitor (A and B) status displays are located on the top left and right portions of the
Mud Pump Status screen.

Status indicators display the following information:

Drive Monitor - Ready: Green indicates the drive is ready; grey indicates an idle
state.

Drive Monitor - Assigned: Green indicates the drive is assigned; grey indicates it
is not assigned.

Drive Monitor - Running: Green indicates the drive is running; grey indicates it is
not running.

Drive Monitor - Fault: Red indicates a fault state; grey indicates a normal state.

Actual Speed: Displays the current speed (rpm) reading.

Torque Limit: Displays the user-defined torque limit (ft-lb) reading.

Actual Torque: Displays the current torque limit (ft-lb) reading.

Blower
The Blower (A and B) status displays are located in the bottom left and right portions of the Mud
Pump Status screen.

Green indicates the blower is running; grey indicates it is not running; red indicates a fault state.

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Pre-Charge, Liner Wash, and Lube Pump Displays


The Pre-Charge, Liner Wash, and Lube Pump status displays are located on the top center
portion of the Mud Pump Status screen.

Status indicators display the following information:

Pre-Charge Pump Status: Green indicates the pump is running; grey indicates it is
not running; red indicates a fault state.

Liner Wash Pump Status: Green indicates the pump is running; grey indicates it is
not running; red indicates a fault state.

Lube Pump Status: Green indicates the pump is running; grey indicates it is not
running; red indicates a fault state.

Speed Command: Displays the motor commanded speed (rpm) reading.

Torque Limit: Displays the user-defined torque limit (ft-lb) reading.

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Motor Winding and Bearing Temperature Displays


The Motor Winding and Bearing Temperature digital displays are located in the bottom center
portion of the Mud Pump Status screen.

Status indicators display the following information:

Winding Temps (A, B, and C): Displays temperature feedback for each of the
motor windings.

Bearing Temps (DE and NDE): Displays temperature feedback for each of the
motor bearings (drive end and non drive end). A small red rectangle in the bottom
right corner of the display indicates that an alarm trigger for a high-high value has
been set.

Press Mud Pump (#1 or #2) to display the same pump status screen for the other mud pump.

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Auxiliary Controls
Press Mud Pumps --> Auxiliary Controls to display the default Mud Pump #1 Auxiliary
Controls screen.

Assume ownership of the mud pumps to enable controls. See section titled "Tool Ownership" on
page 2-34. Choose a mud pump from the menu on the right side of the screen to display its
screen. A green backlight indicates the current selection.

Status and Fault Displays


Status displays for the blowers, liner wash pump, lube pump, and charge pump display to the left of
their respective manual controls. (See "Manual Motor Controls in the section below.)

Motor Running: Green indicates the motor is running; grey indicates an idle state.

Air Pressure: Green indicates the blowers air pressure value is within an
acceptable range; grey indicates there is no air pressure.

Water Pressure: Green indicates the pumps water pressure value is within an
acceptable range; grey indicates there is no water pressure.

Oil Pressure: Green indicates the pumps oil pressure value is within an acceptable
range; grey indicates there is no oil pressure.

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Manual Motor Controls


Manual controls for the blowers, liner wash pump, lube pump, and charge pump are located to the
right of their respective status displays.

Stop: Press Stop to manually stop a pump or blower motor.

Start: Press Start to manually start a pump or blower motor.

A green backlight displays the current selection.

Press Mud Pump (#1 or #2) to display the same Auxiliary Controls screen for the other mud
pump.

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10

Operator Screen
Press Driller Tools --> Power Slips to display the Power Slips operator screen.

Tool Ownership
The joystick has the ability to control both the power slips and the drawworks. The workstations
left control panel contains a button that must be pressed in order to enable the power slips and
allow the operator to assume ownership. Push the Slips Enable button, then assume ownership of
the power slips to enable controls. The Slips Enable button must be pressed to activate the slips
controls from the right hand joystick.

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Slips Enable

See section titled "Tool Ownership" on page 2-34.

Status Displays
The right portion of the Power Slips operator screen contains fault and status displays.

Slips Open or
Slips Closed

Slips Pressure

Green displays indicate the current state of the slips.

A red display indicates that the pressure value has fallen below an
acceptable level; grey indicates a normal state.

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10

Messages
Operator messages display along the bottom of the screen.

Power Slips Controls


Press the Controls - Open or Close button on the screen to control the power slips. A green
backlight indicates the current selection.

Also, the current Power Slips status is displayed at the top right of the operator screen.

The power slips status is display only.


Alternatively, use the operator workstations right joystick power slips controls.

Use the buttons on the right side of the joystick to control the slips. See section titled "Operator
Workstation" on page 2-3 for more information.

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Auto Greaser Controls and Displays


Press the Manual Controls - Stop or Start buttons to enable or disable manual controls.

A red Grease Level display indicates that the grease has fallen below an acceptable level.
A digital reading displays the number of cycles completed since the last greasing.
Press the Manual Controls - Stop or Start button to manually stop or start the auto greaser. A
green backlight indicates the current selection.

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Power Slips

10

Power Slips Tool Menu


Press the Power Slips button, located on the main menu bar, to display the Power Slips tool
menu.

See section titled "Utility Menu"


on page 2-13.

See section titled "Common


Diagnostics Menu" on page 2-19.

See Chapter 3, titled "Alarms and


Events.

See section titled "Operator


Screen" on page 10-1.

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Power System

11

Overview
The purpose of the Amphion power system is to monitor and analyze the status of the drilling
power source, and report power capacity and power consumed values to each tool. From these
values, each tool calculates a power available value:
Power Available = Power Capacity Power Consumed
Programming code stored on each tools controller determines whether power available is
sufficient for its purposes, or if the tool needs to go into power limit mode.
For more information about power calculations:

See section titled "Power Capacity Calculations" on page 11-16.

See section titled "Power Consumed Calculations" on page 11-18.

See section titled "Power Available Calculations" on page 11-19.

On smaller rigs, the Amphion power system may be the only power management system on the
rig. In this case, it monitors the status of the generators or utility power directly. It also monitors the
overall system load, in addition to the drilling load.
The primary objective of the Amphion power system is to deliver power availability information to
all drilling tools in order to prevent a system overload and blackout.

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Operator Screen
Press Driller Tools --> Power System to display the Power System Overview operator screen.

All information on this screen is display-only.

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11

Screen Symbols
Green symbols indicate an on, running, or closed state; red symbols indicate an off, stopped, or
open state; white symbols indicate an unknown status.

Chopper Remote I/O

Inverter (INV)

Circuit Breaker (CB)

Rectifier

Feeder Breaker (FB)

Generator

Digital indicators display the following information:

Amps: Displays amplitude.

KW: Displays kilowatts.

KVAR: Displays kilovolt amperes reactive.

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Power System

Power System Menu


Press the Power System button, located on the main menu bar, to display the Power System
menu.

See section titled "Utility Menu"


on page 2-13.

See section titled "Common


Diagnostics Menu" on page 2-19.

See Chapter 3, titled "Alarms and


Events.

See section titled "Power Limit" on


page 11-14.

See section titled "Motor Control


Center (MCC)" on page 11-12.

See section titled "Drives" on


page 11-8.

See section titled "Generators" on


page 11-5.

See section titled "Operator


Screen" on page 11-2.

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Generators
Status Displays
Press Power System --> Generators to display the default Engine/Generator 1 screen.

All information on this screen is display-only. Choose a generator from the menu on the right side
of the screen to display its screen. A green backlight indicates the current selection.
Status displays indicate the current state for each of the following:

Circuit Breaker Closed: Green indicates the circuit breaker is closed; grey
indicates it is open.

Ready to Sync: Green indicates the generator is ready to sync; grey indicates it is
not ready to sync.

Start Issued: Green indicates a start has been issued to open; grey indicates an
idle state.

Droop Mode: Green indicates droop mode on a generator has been activated; grey
indicates an idle state.

Idle Mode: Green indicates the generator is in idle mode; grey indicates it is not in
idle mode.

Generator CB OC Trip: Red indicates an over-current trip has occurred on the


generator circuit breaker; grey indicates a normal state.

Engine Emergency Stop: Red indicates the engine emergency stop is activated;
grey indicates a normal state.

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Power Supply Fault: Red indicates a power supply fault is active; grey indicates a
normal state.

Reverse kW: Red indicates a reverse kilowatt alarm; grey indicates a normal state.

Over Frequency: Red indicates an over frequency alarm; grey indicates a normal
state.

Over Current: Red indicates an alarm for over current; grey indicates a normal
state.

Voltage Exciter Fault: Red indicates a voltage exciter fault; grey indicates a normal
state.

Central Alarm: Red indicates an active central alarm; grey indicates a normal
state.

Profibus Comm Loss: Red indicates poor communication via profibus; grey
indicates a normal state.

Generator Data
Generator data is located on the left side of the Engine/Generator screen.

Graphs and digital displays indicate the current state for each of the following:

kW: Digital reading is represented by a light blue bar that rises and falls to indicate
the current value in kilowatts.

kVAR: Digital reading is represented by a light blue bar that rises and falls to
indicate the current value in kilovolt amperes reactive.

Amps: Digital reading is represented by a light blue bar that rises and falls to
indicate the current value in amplitude.

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11

Drill Floor Equipment E-Stop


The Drill Floor Equipment E-Stop button is located on the driller chairs upper right control panel.

Pushing the Drill Floor Equipment E-Stop button shuts down the drill floor equipment.

Generator E-Stop
The Generator E-Stop button is located on the driller chairs lower right control panel.

Pushing the Generator E-Stop button shuts down the generator.

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Drives
Press Driller Tools --> Power System --> Drives to display the Drives menu.

Inverters
The Drawwork, Mud Pump, and Top Drive/Rotary Table Drive Status screens contain many
common components, with one exception. Components for all screens are addressed here.
Press Power System --> Drives --> Inverters to display the default Mud Pump 1A Drive 1
Status screen.

All information on this screen is display-only. Choose a tool from the menu on the right side of the
screen to display its screen. A green backlight indicates the current selection.

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Status displays indicate the current state for each of the following:

Ready: Green indicates the inverter is ready; grey indicates it is not ready.

Running: Green indicates the motor is running; grey indicates it is not running.

Fault: Red indicates a fault state; grey indicates a normal state.

Power Supply Fault: Red indicates a power supply fault; grey indicates a normal
state.

Encoder Fault: Red indicates an active encoder fault; grey indicates a normal
state.

Disconnect Closed: Green indicates that the switch is closed; grey indicates that it
is open.

Fuse Status: Green indicates there is no fuse problem; grey indicates there is a
fuse problem.

Ethernet Comm Loss: Red indicates poor communication via ethernet; grey
indicates good communication.

Profibus Comm Loss: Red indicates poor communication via profibus; grey
indicates good communication.

Motor Status Displays


Motor status displays are located on the left side of the Drive Status screen.

Status indicators display the following information:

Motor Speed: A digital rpm reading displays at the bottom of the graph, and a light
blue bar rises and falls on the vertical graph to mark the current rpm reading.

Motor Torque: A digital ft-lb reading displays at the bottom of the graph, and a light
blue bar rises and falls on the vertical graph to mark the current ft-lb reading.

Press MP1 (A and B), DW (A and B), TD, MP2 (A and B), or RT to display the same drive status
screen for another tool.

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Choppers
Press Power System --> Drives --> Choppers to display the Choppers Status screen.

All information on this screen is display-only.


Status displays indicate the current state for each of the following:

Disconnect Closed: Green indicates that the switch is closed; grey indicates that it
is open.

Enable: Green indicates the chopper is enabled; grey indicates it is not enabled.

Fuses OK: Green indicates the fuses are operating normally; red indicates a fault
state.

Fan Running: Green indicates the fan is running; grey indicates it is not running.

Brake Resistor Air Pressure: Green indicates that sufficient air pressure is
present; grey indicates that the air pressure has fallen below an acceptable level.

Brake Resistor Over Temp: Red indicates that the temperature has exceeded an
acceptable level; grey indicates a normal state.

General Fault: Red indicates a general fault; grey indicates a normal state.

Power Supply Fault: Red indicates a power supply fault; grey indicates a normal
state.

Ethernet Comm Loss: Red indicates a communication fault; grey indicates a


normal state.

Current Feedback: Displays the current feedback at the chopper.

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Rectifiers
Press Power System --> Drives --> Rectifiers to display the Rectifier status screen.

All information on this screen is display-only.


Status displays indicate the current state for each of the following:

Circuit Breaker Closed: Green indicates the circuit breaker is closed; grey
indicates it is open.

Fuses OK: Green indicates the fuses are operating normally; grey indicates an
abnormal state.

MOV Fuse Blown: Red indicates the MOV fuse has blown; grey indicates a normal
state.

Over Temperature: Red indicates that the temperature has exceeded an


acceptable level; grey indicates a normal state.

Ground Fault: Red indicates a ground fault is active; grey indicates there is no
ground fault.

Disconnect Switch: Green indicates the switch is closed; grey indicates it is open.

Blower Running: Green indicates the blower is running; grey indicates it is not
running.

Power Supply Fault: Red indicates a power supply fault; grey indicates a normal
state.

Ethernet Comm Loss: Red indicates a communication failure; grey indicates a


normal state.

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Motor Control Center (MCC)


Press Power System --> MCCs to display the MCC Status screen.

All information on this screen is display-only.


Status displays indicate the current state for each of the following:

Mud Pump (1 and 2) - Blower (A and B): Green indicates the blower is on; grey
indicates an idle state.

Mud Pump (1 and 2) - Liner Wash: Green indicates the liner wash pump is on;
grey indicates an idle state.

Mud Pump (1 and 2) - Charge Pump: Green indicates the charge pump is on; grey
indicates an idle state.

Mud Pump (1 and 2) - Lube Oil: Green indicates the lube oil pump is on; grey
indicates an idle state.

Trip Tanks - Pump (1 and 2): Green indicates the pump is on; grey indicates an
idle state.

Rotary Table - Blower: Green indicates the blower is on; grey indicates an idle
state.

Top Drive - Left Blower: Green indicates the left blower is on; grey indicates an
idle state.

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Power System

Top Drive - Right Blower: Green indicates the right blower is on; grey indicates an
idle state.

Top Drive - HPU: Green indicates the HPU is on; grey indicates an idle state.

Drawworks - Blower (A and B): Green indicates the blower is on; grey indicates
an idle state.

Drawworks - Lube Pump: Green indicates the lube pump is on; grey indicates an
idle state.

Drawworks - Lube Fan: Green indicates the lube fan is on; grey indicates an idle
state.

Brake Resistors - Blower (A and B): Green indicates the blower is on; grey
indicates an idle state.

HPU - HPU #1: Green indicates the HPU is on; grey indicates an idle state.

HPU - Blower: Green indicates the blower is on; grey indicates an idle state.

11

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Power Limit
Press Power System --> Power Limit to display the Power Trend screen.

All information on this screen is display-only. This trend graph displays realtime online power
capacity and consumed kilowatt (kW) values.
On-Line status displays in the top right corner indicate the following:

1, 2, and 3: Green indicates the generator (1, 2, or 3) is online; grey indicates it is


not online.

Capacity Online: Indicates the amount of kW available for use.

Consumed kWatts: Indicates the amount of kW being consumed by operations.

Consumed %: Indicates the percentage of kW being consumed.

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11

Plant
From the Power Trend screen, press the Plant button to display the Power Plant screen.

All information on this screen is display-only.

On Line: Green indicates the generator is on line; grey indicates it is not online.

Capacity (kW and amps): Displays kW and amps being produced for consumption.

Consumed (kW and amps): Displays kW and amps being consumed by


operations.

Press the Trends button on the lower right corner of the screen to return to the Power Trend
screen.

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Power Capacity Calculations

See NOV document titled Amphion Tool Controller


Service Manual for more information about the Debug
Monitor module.

The Amphion power system calculates a total system capacity. Then, depending on the bus
configuration, it determines the capacity available to each individual tool.

AC Bus Generator Capacity


When the Amphion power system is monitoring the status of generators (as is normally the case
on smaller rigs), the system capacity is determined by multiplying the capacity of one generator by
the number of generators online.
(Capacity of 1 Generator) x (Number of Generators Online) = System
Capacity
The default value for each generator depends on your particular rig configuration. However, each
generators maximum rated capacity values can be set using the Debug Monitor modules
generators.<x>.capacity.kw file.

AC Bus Transformer Capacity


When the Amphion power system is monitoring power available at a transformer (as is normally
the case on larger rigs), it will determine the system capacity in one of the following ways,
depending on the signals that are received.
When calculating power available or power consumed values (described later in this section) using
a transformer, the Amphion power system maintains the transformers maximum rated capacity
value in the Debug Monitors transformers.<x>.capacity.kva file. The transformers default values
depend on your particular rig configuration.
When kW and kVAR load signals are available for the transformer, the Amphion power system
actively calculates a power factor based on the ratio of the kW and kVAR feedback values. The
transformers capacity kW value is calculated by multiplying the kVA rating value by the power
factor value.
(kVA rating) x (power factor) = Capacity kW
When the system has more than one transformer, the system capacity value equals the sum of all
online transformers capacity kW values.

System Capacity
When the rigs PMS sends a power available signal, the Amphion power system does not have the
data necessary to determine the exact total online capacity for the entire rig. Therefore, the
Amphion power system calculates a total power consumed value by reading the power consumed
value from each drilling tool at the drilling bus. It then calculates a system capacity value by adding
the power available value received from the rigs PMS to its calculated total power consumed
value.
(PMS) Power Available + Total Power Consumed (Drilling Bus) = System Capacity

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Power System

Total Online Capacity


When the rigss PMS opts to provide a power consumed signal, they must also provide the online
status of the generators as a separate set of signals. The Amphion power system tracks the total
online capacity value for the rig. It uses the generator online status signals to determine the Total
Online Capacity.
(Capacity of 1 Generator) x (Number of Generators Online) = Total
Online Capacity
The Amphion power system also calculates a power available value by subtracting the power
consumed value from the total online capacity value.
Total Online Capacity - Power Consumed (PMS) = Power Available
The Amphion power system uses this calculated power available value in the same manner as
described in the section titled "System Capacity" on page 11-16.

DC Rectifier Capacity
For most rigs, the maximum rated capacity value for each rectifier can be set using the Debug
Monitor modules powerPlant.co.maxKwAtRect file. The rectifiers default values depend on your
particular rig configuration.
The Amphion power system calculates the rectifiers individual total capacity values by using one
of the following calculated values or methods:

By adding the consumed power value (from the rectifier) to the available power
value (from the AC Bus)
Consumed Power (rectifier) + Available Power (AC Bus) = Total
Capacity

By using the maximum rated capacity value of the rectifier

The system uses whichever value is lowest. If a rectifier is not online, its reported total capacity
value is zero.

DC Bus Capacity
The Amphion power system calculates the DC bus capacity value based on the sum of all online
rectifiers capacity values. This could be calculated using either the individual total capacity values,
or by using the sum of the individual maximum rated capacity values as described in the section
above, titled "DC Rectifier Capacity.

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Power Consumed Calculations

The method that the Amphion power system uses to


determine total system power consumed varies based on
your particular rig configuration.

DC Bus Consumed
The Amphion power system calculates the DC bus power consumed value based on the sum of all
power consumed values read from each of the tool inverters. On rigs with multiple DC buses, the
system maintains separate power consumed values for each DC bus.

AC Bus Consumed
When the Amphion power system is monitoring the status of the generators (as is normally the
case on smaller rigs) it determines the AC bus power consumed value based on the sum of the
load kW values read from each generator.
When the Amphion power system is receiving a power consumed value from a larger rigs power
management system (PMS), it uses the value provided by the PMS as the AC bus power
consumed value.

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11

Power System

Power Available Calculations


System Total Power Available
The Amphion power system calculates the systems total power available value by subtracting the
total power consumed value from the total online capacity value.
Total Online Capacity - Total Power Consumed = Total Available
Power

Tool Power Available (General)


Individual tools read power capacity and power consumed values from the power systems tool
controller to determine the available power value. Programming code stored on each tools
controller determines whether the power available value is sufficient for its purposes, or if the tool
needs to go into power limit mode. See the following section titled "Power Limiting.
In other words, the power system tool controller does not determine whether a tool is placed in
power limit mode; rather, the individual tools controller determines this, based on the power
available value and the parameters set up within the tools controller.

Power Limiting
Generally speaking, if the power demands exceed the power available, the maximum power
consumption allowed for all drives is reduced simultaneously. While there is normally no
prioritization of one tool versus another (unless your rig is configured as such), power may not be
reduced proportionally between the tools consuming power. The system is designed to ensure that
there is always enough torque to hold the static load of the drawworks. In addition, power limiting is
dynamic, so all power can be diverted to a single drive if the other drives are not demanding that
power.
The motor control center (MCC) and lighting circuits are not subject to power limiting, so the power
they consume also reduces the total shared power available.

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Rotary Table

12

Operator Screen
Press Driller Tools --> Rotary Table to display the Rotary Table operator screen.

Tool Ownership
Assume ownership of the rotary table to enable controls. See section titled "Tool Ownership" on
page 2-34.

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Rotary Table

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Speed and Torque Displays


The left side of the operator screen contains realtime Speed (throttle) and Torque graphs that
reflect their current values.
Digital readouts can be found directly above the graphs.

Digital readings are represented by blue or green bars that rise and fall to indicate the current
values. Black markers indicate the current user-defined setpoint values. Also, see section titled
"Speed and Torque Controls" on page 12-4.

Gear
The Gear status display is located in the upper right corner of the screen.

The current gear status is displayed, High or Low.

Slips
The Slips status display is located in the upper right corner of the screen.

The current slips status is displayed, Open or Closed. See Chapter 10, titled "Power Slips."

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12

Status Displays
The status and alarm displays are located on the right side of the screen.

Status displays located on the right side of the screen indicate the current state for each of the
following:

Slips Open: Displays green to indicate the slips are open; grey to indicate slips are
closed or it is unknown.

Slips Closed: Displays green to indicate the slips are closed; grey to indicate slips
are open or it is unknown.

High Gear: Displays green to indicate high gear is active; grey indicates high gear
is not active.

Low Gear: Displays green to indicate low gear is active; grey indicates low gear is
not active.

Power Limit: Displays yellow to indicate power limiting is being actively applied to
the rotary table; grey to indicate an idle status. See Chapter 11, titled "Power
System."

Brake On: Displays yellow to indicate the brake is applied; grey to indicate the
brake is released.

Drive Fault: Displays red to indicate an active drive fault; grey to indicate a normal
status.

Blower Alarm: Displays red to indicate an active blower fault; grey to indicate a
normal status.

Slips Pressure: Displays red to indicate pressure is low; grey indicates there is no
alarm and pressure is fine.

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Direction Controls
Press Forward (CW or clockwise) or Reverse (CCW or counter-clockwise) to define the rotary
table direction.

A green backlight indicates the current selection.

Brake Controls
Press On or Off to release or lock the rotary table. Press Auto to auto engage and release the
brake.

A green backlight indicates the current selection.

Messages
Operator messages display along the bottom of the screen.

Speed and Torque Controls


Defining the Throttle Setpoint
Press the Throttle button to display its keypad.

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12

Define the throttle (speed) value, then press Set to confirm the value and close the keypad.
Use the blue arrow up or down buttons located under the speed graph to incrementally adjust the
value as needed. See section titled "Speed and Torque Displays" on page 12-2.
The RT Throttle encoder is located on the upper right panel of the drillers chair. Rotary table
speed can be increased (clockwise) or decreased (counter-clockwise) by turning the rotary table
encoder.

Zero Throttle
Press Zero Throttle to slowly reduce the speed of the rotary table to zero rpm.

Defining the Torque Setpoint


Press the Torque button to display its keypad.

Define the torque setpoint value, then press Set to confirm the value and close the keypad.
Use the blue arrow up or down buttons located under the graph to incrementally adjust the value
as needed.

In order to define the torque setpoint, the rotary table VFD


must be assigned. See section titled "Assignment" on page
7-35.

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Rotary Table

Rotary Table Tool Menu


Press the Rotary Table button, located on the main menu bar, to display the Rotary Table tool
menu.

See section titled "Utility Menu"


on page 2-13.

See section titled "Common


Diagnostics Menu" on page 2-19.

See Chapter 3, titled "Alarms


and Events.

See section titled "Operator


Screen" on page 12-1.

See section titled "Motors" on


page 12-7.

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Rotary Table

12

Motors
Press Rotary Table --> Motors to display the Rotary Table Motor Status screen.

Tool Ownership
Assume ownership of the rotary table to enable controls. See section titled "Tool Ownership" on
page 2-34.

Rotary Table Status Displays


Digital speed (command and actual), torque (limit and actual), fault reset, and status indicators
display throughout the screen. (See section titled "Speed and Torque Controls" on page 12-4.)
Status and fault indicators display along the right and center portions of the screen and display the
following information:

Speed: Displays the actual speed of the motor.

Speed Command: Displays the current speed command value received by the
motor.

Torque: Displays the actual torque on the motor.

Torque Limit: Displays the user-defined torque limit value. See section titled
"Speed and Torque Controls" on page 12-4.

Drive - Assigned: Displays green to indicate that the drive is assigned; grey to
indicate it is not assigned.

Drive - Ready: Displays green to indicate that the drive is ready; grey to indicate an
idle state.

Drive - Running: Displays green to indicate that the drive monitor is running; grey
to indicate an idle state.

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Rotary Table

Drive - Fault: Displays red to indicate a fault state; grey to indicate a normal state.

Blower Running: Displays green to indicate that the blower is running; grey to
indicate an idle state.

Blower Pressure Sw: Displays green to indicate the blower pressure switch is on;
grey to indicate it is off.

Manual Blower Controls


Manual controls for the blower are located on the left portion of the screen.
Press Blower - Stop or Start to manually stop or start the blower motor.

A green backlight indicates the current selection.

Fault Reset
The Fault Reset button and the Reset Count displays are located on the right portion of the
screen.

Press Fault Reset to reset fault displays after appropriate action has been taken to clear the
condition.
Reset Count displays the number of fault resets that have occurred.

!
Resetting the faults does not clear active faults or alarms.

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Top Drive System (TDS)

13

Operator Screen
Press Driller Tools --> Top Drive to display the Top Drive operator screen.

Tool Ownership
Assume ownership of the top drive to enable controls. See section titled "Tool Ownership" on page
2-34.

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Status Readings
Drill Speed and Torque Displays
Vertical Drill Speed (throttle) and Torque graphs display along the left side of the Top Drive
operator screen.

Digital readings are represented by blue or green bars that rise and fall to indicate the current
values. Black markers indicate the current user-defined setpoint values.

See section titled "Speed and Torque Controls" on page


13-4 for information about defining various setpoint values.

Current throttle (speed), drill torque, makeup torque, spin speed, and spin torque values display
along the top of the screen. See section titled "Speed and Torque Controls" on page 13-4.

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13

Status Displays
Current status indicators display along the right side of the Top Drive operator screen.

BX Elev Closed: Green indicates that the BX elevator is closed; grey indicates the
BX elevator is open. See section titled "Torque Wrench, Elevator, and IBOP
Controls" on page 13-8.

Brake On: Yellow indicates that the brake is engaged; grey indicates the brake is
not engaged. See section titled "Brake Controls" on page 13-10.

IBOP Closed: Yellow indicates the internal blowout preventer (IBOP) is closed;
grey indicates the IBOP is open. See section titled "Torque Wrench, Elevator, and
IBOP Controls" on page 13-8.

Maintenance Mode: Yellow indicates maintenance mode is active; grey indicates


maintenance mode is not active.

Power Slips Closed: Yellow indicates the power slips are closed; grey indicates
the power slips are not closed. See Chapter 10, titled "Power Slips.

Ramp Failed: Red indicates that the motor ramp-up failed; grey indicates a normal
state with no fault. See section titled "TDS Motor Status Displays" on page 13-21.

Drive Fault: Red indicates a variable frequency drive (VFD) fault; grey indicates a
normal state with no fault. See section titled "Motor/VFD Status" on page 13-20.

Hydraulic Alarm: Red indicates hydraulic pressure has fallen below acceptable
limits; grey indicates the hydraulic pressure is normal.

!
If the top drive continues rotating with low hydraulic
pressure, severe equipment damage may occur.

Lube Alarm: Red indicates that the gear box lubrication pressure has fallen below
an acceptable level (alarm state); grey indicates the pressure is normal. See section
titled "TDS Motor Status Displays" on page 13-21.

Blower Alarm: Red indicates a blower fault; grey indicates a normal state with no
fault. See section titled "TDS Motor Status Displays" on page 13-21.

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Messages
Operator messages display along the bottom of the screen.

Speed and Torque Controls


Defining a Throttle Limit
Press Throttle to display the throttle setpoint keypad.

Define a maximum throttle (drill speed) value, then press Set to confirm the value and close the
keypad.
Press the blue arrow up or down buttons located at the bottom of the graph to incrementally
increase or decrease the Throttle setpoint value.
The TD Throttle encoder is located on the upper right panel of the drillers chair. Top drive speed
can be increased (clockwise) or decreased (counter-clockwise) by turning the top drive encoder.

Zero Throttle
Press Zero Throttle to remove throttle from the top drive and reduce its speed to zero rpm.

Defining a Drill Torque Limit


Press Drill Torque to display the drill torque limit keypad.

Define a drill torque limit, then press Set to confirm the value and close the keypad.

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13

Press the blue arrow up or down buttons located at the bottom of the drill torque graph to
incrementally increase or decrease the Drill Torque value.

Defining a Makeup Torque Limit


Press Makeup Torque to display the makeup torque limit keypad.

Define a makeup torque limit, then press Set to confirm the value and close the keypad.

Defining a Spin Speed Limit

The top drive must be turned off before setting spin


parameters.

Press Spin Speed to display the spin speed keypad.

Define a spin speed limit, then press Set to confirm the value and close the keypad.

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Defining a Spin Torque Limit

The top drive must be turned off before setting spin


parameters.

Press Spin Torque to display the spin torque keypad.

Define a spin torque limit, then press Set to confirm the value and close the keypad.

Direction and Mode Controls


The top drive Direction and Mode controls display near the top center portion of the operator
screen. These controls remain on the operator screen during all other selected operations.

Press Direction - Forward, Off (disable), or Reverse to define the top drives spin direction. A
green backlight marks the current selection.
Press Mode - Drill, Spin, or Torque to select a top drive mode:

Select Drill mode to run the top drive at the Throttle (speed) and Drill Torque
setpoints. See section titled "Speed and Torque Controls" on page 13-4.

Select Spin mode to run the top drive at the user-defined Spin Speed and Spin
Torque setpoints. See section titled "Defining a Spin Speed Limit" on page 13-5.

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Top Drive System (TDS)

Press and hold the Torque button to run the top drive using the user-defined
Makeup Torque setpoint. Release the button to return to Spin mode. See section
titled "Speed and Torque Controls" on page 13-4.

Press and hold the Torque button to execute a make up or break out sequence.
The selected direction determines if it is a make up or break out sequence.

13

Make Up Sequence

With the Top Drive direction set to Forward: When the Torque button is pressed the
Top Drive will verify that the connection is shouldered by first executing a spin in
sequence. When the feedback torque is at or greater than the spin torque setting,
the torque limit is then ramped up to the makeup torque setting. Once the torque
feedback is equal to or greater than the makeup torque setting, the connection is
complete and the operator can release the Torque button. At this point the torque
limit will then be ramped down.

If the Torque Wrench is in Auto, the first action in the


sequence will be to set the Link Rotation and close the
torque wrench clamp. The last action in the sequence is to
release the clamp. See section titled "Torque Wrench" on
page 13-8.

Break Out Sequence

With the Top Drive direction set to Reverse: When the Torque button is pressed the
Top Drive will begin to ramp the torque limit to the maximum torque setting. When
the connection breaks and the torque feedback is less than the spin torque setting,
the Top Drive will then go into the spin out phase and stay there until the operator
releases the Torque button.

If the operator selects Torque while in Drill mode the


Torque Wrench will always be used whether or not the
Top Drive is in Auto mode. If the connection needs to be
broken out without using the Torque Wrench, the operator
must select Torque Mode while in Spin mode.

A green backlight marks the current selection.

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Torque Wrench, Elevator, and IBOP Controls


Press Elev/TW/IBOP to display the top drives torque wrench, elevator, and internal blowout
preventer (IBOP) controls.

Torque Wrench

Press and hold the Torque Wrench - Clamp button to manually clamp the torque
wrench onto the drill pipe. A blue outline surrounds the button when active.

Press the Torque Wrench - Auto toggle button to use automatic torque wrench
mode during makeup operations.

A green backlight marks the current selection.

Elevator

Press the Elevator - Open button to open the elevator.

Press the Elevator - Arm button to prepare the elevator to close.

A green backlight marks the current selection.

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13

You can also control the elevator using the TD Elevator - Open or Close discrete switch located
on the operator workstations left control panel.

TD Elevator

IBOP
Press the IBOP - Open or Close button to open or close the internal blowout preventer (IBOP).

A green backlight marks the current selection.

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Brake Controls
Press Brake to display the top drives brake controls.

If there is a VFD fault active, the brake is held in the


applied state and cannot be released until the fault is
cleared.

Press the Brake - On, Auto, or Off buttons to set the top drive brake mode:

Select Brake - On to engage the brake.

Select Brake - Auto to automatically disengage the brake when the operator
demands throttle, and automatically engage the brake when the operator returns the
speed to zero throttle position. The brake will not engage until the drive stops, and is
not holding torque.

Select Brake - Off to disengage the brake.

Press the Stand Jump - Off or On buttons to activate and de-activate stand jump functionality:

Select Stand Jump - Off to de-activate stand jump functionality.

Select Stand Jump - On to activate stand jump functionality.

A green backlight marks the current selection.

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Top Drive System (TDS)

13

Link Controls
Press Links to display the top drives link controls.

Link Rotation
Use Link Rotation controls to rotate both the torque wrench and the link tilt assemblies.

Press and hold the CW (clockwise) or CCW (counter-clockwise) button to rotate the
link adapter in the selected direction.

The Link Tilt must be in Float to enable Link Rotation or Link Tilt rotation (see section titled
"Link Tilt below).
A green backlight marks the current selection.

Link Tilt
Press the Link Tilt - Drill, Float, or Tilt buttons to control the elevator links:

Select Drill to tilt the elevator links backward into a position that allows drilling
operations to proceed.

Select Float to allow the elevator links to float into a neutral position. Link float can
also be controlled using the TD Link Float discrete switch located on the driller
chairs left control panel.

Select Tilt to tilt the elevator links forward to the preset derrickman position. Press
the button once to tilt forward to the preset derrickman position. The link tilt can also
be controlled using the TD Link Tilt discrete switch located on the driller chairs left
control panel.

A green backlight indicates the current selection.

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Top Drive System (TDS)

MCWS Controls
Press MCWS to display the top drives Monkey board Collision Warning System controls.

Derrickmans Stop
Press Set to determine the derrickmans stop height.

Override
Press Enable to override the interlocks to the drawworks and allow for continued hoisting.

!
Overriding the interlocks could cause potential damage to
equipment or injury to personnel. Extreme care should be
taken when performing this operation.

Press Elev/TW/IBOP to display the torque wrench, elevator, and IBOP controls again. See section
titled "Torque Wrench, Elevator, and IBOP Controls" on page 13-8.

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Top Drive System (TDS)

Top Drive Tool Menu


Press the Top Drive button, located on the main menu bar, to display the Top Drive tool menu.

See section titled "Utility Menu"


on page 2-13.

See section titled "Common


Diagnostics Menu" on page 2-19.

See Chapter 3, titled "Alarms


and Events.

See section titled "Maintenance


Mode" on page 13-25.

See section titled "Operator


Screen" on page 13-1.

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Directional Drilling Mode


Press Top Drive --> Operator to display the Top Drive Operator menu.

Press Top Drive --> Operator --> Directional Drilling Mode to display the Directional Drilling
Mode screen.

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13

Top Drive System (TDS)

Status Readings and Displays


Drill Speed and Torque Displays
Vertical Drill Speed (DD throttle) and Torque graphs display along the left side of the Directional
Drilling Mode screen.

Digital readings are represented by blue or green bars that rise and fall to indicate the current
values. Black markers indicate the current user-defined setpoint values.

See section titled "Speed and Torque Controls" on page


13-17 for information about defining setpoint values.

Current directional drilling speed (DD throttle) and torque values display along the top of the
Directional Drilling Mode screen.

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Top Drive System (TDS)

Status Displays
Current status indicators display along the right side of the Directional Drilling Mode screen.

Power Slips: The power slips status display changes to reflect the current status,
Open or Closed. See Chapter 10, titled "Power Slips.

IBOP Closed: Yellow indicates the internal blowout preventer (IBOP) is closed;
grey indicates the IBOP is open. See section titled "Torque Wrench, Elevator, and
IBOP Controls" on page 13-8.

BX Elev Closed: Green indicates that the BX elevator is closed; grey indicates the
BX elevator is open. See section titled "Torque Wrench, Elevator, and IBOP
Controls" on page 13-8.

Brake On: Yellow indicates that the brake is engaged; grey indicates the brake is
not engaged. See section titled "Brake Controls" on page 13-10.

Ramp Failed: Red indicates that the motor ramp-up failed; grey indicates a normal
state with no fault. See section titled "TDS Motor Status Displays" on page 13-21.

Drive Fault: Red indicates a variable frequency drive (VFD) fault; grey indicates a
normal state with no fault. See section titled "Motor/VFD Status" on page 13-20.

Hydraulic Alarm: Red indicates hydraulic pressure has fallen below acceptable
limits; grey indicates the hydraulic pressure is normal.

!
If the top drive continues rotating with low hydraulic
pressure, severe equipment damage may occur.

Lube Alarm: Red indicates that the gear box lubrication pressure has fallen below
an acceptable level (alarm state); grey indicates the pressure is normal. See section
titled "TDS Motor Status Displays" on page 13-21.

Blower Alarm: Red indicates a blower fault; grey indicates a normal state with no
fault. See section titled "TDS Motor Status Displays" on page 13-21.

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Top Drive System (TDS)

Messages
Operator messages display along the bottom of the screen. Messages include operational status
information (such as brief descriptions of interlock conditions that are preventing certain
operations).

Speed and Torque Controls


Defining a Directional Drilling (DD) Throttle Limit
Press DD Throttle to display the directional speed limit keypad.

Define a directional speed limit (throttle) value, then press Set to confirm the value and close the
keypad.
Press the blue arrow up or down buttons located at the bottom of the graph to incrementally
increase or decrease the DD Throttle setpoint value. See section titled "Drill Speed and Torque
Displays" on page 13-15.

Zero Throttle
Press Zero Throttle to remove throttle from the top drive and reduce its speed to zero rpm.

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Defining a Directional Drilling (DD) Torque Limit


Press DD Torque to display the directional torque limit keypad.

Define a directional torque limit, then press Set to confirm the value and close the keypad.
Press the blue arrow up or down buttons located at the bottom of the torque graph to incrementally
increase or decrease the DD Torque value.

Direction and Mode Controls


The top drive Direction and Mode controls display near the top center portion of the Directional
Drilling Mode screen.

Press Direction - Forward, Off (disable), or Reverse to define the top drives spin direction. A
green backlight marks the current selection.
Press Mode - Drill, Spin, Torque, or Directional to select a top drive mode:

Select Drill mode to run the top drive at the Throttle (speed) and Drill Torque
setpoints. See section titled "Speed and Torque Controls" on page 13-4.

Select Spin mode to run the top drive at the user-defined Spin Speed and Spin
Torque setpoints. See section titled "Defining a Spin Speed Limit" on page 13-5.

Press and hold the Torque button to run the top drive using the user-defined Make
Up Torque setpoint. Release the button to return to Spin mode. See section titled
"Speed and Torque Controls" on page 13-4.

Press and hold the Torque button to execute a make up or break out sequence.
The selected direction determines if it is a make up or a break out sequence.

Select the Directional button to turn on directional drilling.

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Directional Mode Controls


Top drive Directional Mode controls display near the lower center portion of the Directional
Drilling Mode screen.

Stop: Select Stop to discontinue rotation and go to a steady state.

Bump CW: Select Bump CW to rotate the top drive shaft in a clockwise direction.

Bump CCW: Select Bump CCW to rotate the top drive shaft in a counter-clockwise
direction.

Follow: Select Follow to control the top drive from the top drive rotary encoder on
the Amphion chair.

Rocking: Select Rocking to set the rocking mode. This mode is used to ensure the
drill string is moving while drilling with a mud motor.

Distance to Reference: Displays the present location of the top drive shaft in
degrees and the distance remaining in order to reach the reference point. This will
primarily be used during rocking operations.

Bump Distance: Bump distance may be set by pressing the blue arrow keys;
distance changes in increments of one degree. Bump distance may also be set by
pressing the Bump Distance button and using the keypad.

Rocking Reverse Energy: Displays the energy set by the operator during the
rocking mode set up.

Energy Now: Displays the actual energy required to turn the top drive shaft. The
blue graph to the left indicates the current value.

Set Reference: Press the Set Reference button to reset the Energy Now display to
have a maintained offset.

Use as Set Point: Press the Use as Set Point button to take the Energy Now value
and send it to the Rocking Reverse Energy display. This becomes the energy set
point.

See NOV document number 10522200-SPC, titled


Concept of Operations for Directional Drilling on Amphion
TDS Systems.

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Motor/VFD Status
Press Top Drive --> Operator --> Motors to display the Motor/VFD Status screen.

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Top Drive System (TDS)

13

TDS Motor Status Displays

Speed: Displays the actual speed of the motor.

Speed Command: Displays the current speed command value received by the
motor.

Torque: Displays the actual torque on the motor.

Torque Limit: Displays the user-defined torque limit value. See section titled
"Speed and Torque Controls" on page 13-4.

Drive - Assigned: Displays green to indicate the drive is assigned; grey to indicate
it is not assigned.

Drive - Ready: Displays green to indicate the drive is ready; grey to indicate an idle
state.

Drive - Running: Displays green to indicate the drive monitor is running; grey to
indicate an idle state.

Drive - Fault: Displays red to indicate a fault state; grey to indicate a normal state.

Blower Running (1 and 2): Green indicates the blower is running; grey indicates
the blower is not running.

Blower Pressure SW (1 and 2): Green indicates that there is air pressure coming
from the blower; grey indicates there is no air pressure from the blower.

Motor Overtemp (A and B): Red indicates the motor temperature has exceeded
acceptable limits; grey indicates the motor temperature is ok.

Lube Motor Running: Green indicates the lube motor is running; grey indicates
the lube motor is not running.

Lube Oil Pressure: Displays green to indicate oil pressure is ok; grey indicates
there is no oil pressure detected.

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Top Drive System (TDS)

Fault Reset
The Fault Reset button and Reset Count displays are located in the middle of the Motor/VFD
Status screen.

Press the Fault Reset button to clear fault displays after the condition is corrected. The Reset
Count display shows the number of times the fault has been reset from the screen but not the total
number of times it has been reset.

!
Resetting the faults does not clear active faults or alarms.

Blower Controls
Press Blower/Blower2 - Stop or Start buttons to manually control the blower and blower2 motors.

A green backlight indicates the current selection.

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13

Top Drive System (TDS)

HPU
The HPU button is located in the lower left corner of the screen.

A green backlight indicates that the Auto mode is selected. See Chapter 8, titled "Hydraulic Power
Unit (HPU)."

Messages
Operator messages display along the bottom of the screen.

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Data Trends
Press Top Drive --> Operator --> Data Trends to display the Top Drive Trends screen.

The Trends screen displays the top drives drilling speed and torque values graphically:

Press Speed (Day) to display drilling speed data for the past 24 hours.

Press Speed (Hour) to display drilling speed data for the past hour.

Press Torque (Day) to display torque speed data for the past 24 hours.

Press Torque (Hour) to display torque speed data for the past hour.

See section titled "Speed and Torque Controls" on page


13-4.

Press Top Drive --> Operator --> Operator to display the Top Drive Operator screen again. See
section titled "Operator Screen" on page 13-1.

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Top Drive System (TDS)

13

Maintenance Mode
Press Top Drive --> Maintenance Mode to display the Maintenance Mode screen.

Press Top Drive - Active to engage maintenance mode for the top drive. Press Top Drive Inactive to disengage maintenance mode. A green backlight indicates the current selection.

See section titled "Maintenance Mode" on page 2-11.

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Trip Tank Pumps

14

Operator Screen
Press Driller Tools --> Trip Tank Pumps to display the Trip Tank Pumps operator screen.

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14

Trip Tank Pumps

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Pump Controls
Press the Stop or Start button to control the Trip Tank Pump (1 and 2).

A green backlight indicates the current selection.

Messages
Operator messages display along the bottom of the screen.

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Trip Tank Pumps

14

Trip Tank Pumps Tool Menu


Press the Trip Tank Pumps button, located on the main menu bar, to display the Trip Tank
Pumps tool menu.

See section titled "Utility Menu"


on page 2-13.

See section titled "Common


Diagnostics Menu" on page 2-19.

See Chapter 3, titled "Alarms


and Events.

See section titled "Operator


Screen" on page 14-1.

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D811006160-MAN-001
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Network Information

This chapter contains general information about the


Amphion control system, and may or may not represent
your particular rig configuration.

Network Commands
Opening a Command Prompt
1. Press <Ctrl+Escape> to display the Windows Start menu.
2. Click Run, then type cmd into the field provided.

Figure A-1. Command prompt

3. Press <Enter> or click OK.


4. At the C:> prompt, type the appropriate network command, then press <Enter>.

Command Descriptions and Syntax


Ping
Use the ping command with a url, IP address, or host name to test network connectivity, or to
verify communication. Use the ping localhost command if both the host name and IP address are
unknown (see Figure A-5 on page A-3).
See section titled "Network Address Assignments" on page A-5 in this appendix for a complete IP
address list.

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Network Information

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Figure A-2. Ping using a url address

Figure A-3. Ping using the host name

Figure A-4. Ping using an IP address

A-2
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Network Information

Figure A-5. Ping localhost

Ping Command Switch Options

Figure A-6. Ping command switch options

Use the ping command to display a list of command switches.


Syntax example: ping

-t 123.45.67.8

IP Config
Use the ipconfig command to determine the domain name server (DNS), IP address, subnet
mask, and default gateway assigned to the current computer.
Use the ipconfig /all command to list the IP address, subnet mask address, and other information
for each network card to which the current computer is connected.

Tracert
Use the tracert command and either the url or IP address to display hop information (all network
devices between the computer and the destination address).
Syntax example: tracert

www.varco.com or tracert 123.45.67.8

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Nslookup
Use the nslookup command and a url address to troubleshoot name resolution issues. Displays
server name and IP address information.
Syntax example: nslookup

www.varco.com

Figure A-7. Nslookup command

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Network Information

Network Address Assignments

See NOV document number D801000721-GEN-001, titled


Amphion Standard DCDA Network IP Addresses, or your
rig-specific Amphion Network Topology document.

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Amphion

Tool Controller Service Manual


For use with www versions 1.6.0 and earlier

Reference

Reference Description

D811001117-MAN-001

Amphion Tool Controller


Service Manual

This document contains proprietary and confidential


information which is the property of National Oilwell Varco,
L.P., its affiliates or subsidiaries (all collectively referred to
hereinafter as "NOV"). It is loaned for limited purposes only
and remains the property of NOV. Reproduction, in whole or in
part, or use of this design or distribution of this information to
others is not permitted without the express written consent of
NOV. This document is to be returned to NOV upon request or
upon completion of the use for which it was loaned. This
document and the information contained and represented
herein is the copyrighted property of NOV.
National Oilwell Varco

www.nov.com

National Oilwell Varco


RIG SOLUTIONS
11000 Corporate Centre Drive
Houston, TX 77041

Document Number

Rev.

D811001117-MAN-001

02

D811001117-MAN-001
Revision 02

Revision History

02

27 Oct 2009

Second Issue

Laurie
Braaten

Jane
Kellstrom

Paul
Williams

01

22 Jun 2009

First issue

Laurie
Braaten

Paul
Williams

Jeff Faga

Rev

Date (dd.mm.yyyy)

Reason for issue

Prepared

Checked

Approved

Change Description
Revision

Change Description

01

First Issue

02

Second Issue to rename document title and reformat using new template style.

Amphion GPL Statement


This program contains proprietary as well as free software; you can redistribute and/or modify the free portion of the software under the terms of the GNU General
Public License as published by the Free Software Foundation; either version 2 of the License, or (at your option) any later version. To viewand/or obtain a copy of the
free software used in this product,please visit ftp://ftp.amphion.nov.com/gpl/.
Notwithstanding the foregoing, nothing herein shall convey to you the right to utilize National Oilwell Varco trademarks, trade names, services marks or other
National Oilwell Varco proprietary materials.
In addition, you shall not have the right to publish the name of National Oilwell Varco without the prior permission of National Oilwell Varco in writing.
This program is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY; without even the implied warranty of MERCHANTABILITY or FITNESS
FOR A PARTICULAR PURPOSE. See the GNU General Public License for more details.
You should have received a copy of the GNU General Public Licensealong with this program; if not, write to the Free Software Foundation, Inc., 51 Franklin Street,
Fifth Floor, Boston, MA 02110-1301, USA.

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D811001117-MAN-001
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Table of Contents
Chapter 1: General Information
Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Personnel Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General System Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Proper Use of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOV Service Centers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1
1-1
1-1
1-1
1-2
1-2
1-2
1-2
1-3
1-3
1-3
1-3
1-4

Chapter 2: Amphion Control Overview


Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Multi-Tool Controller (MTC) Cabinet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Network Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Tool Controller Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Advantech Tool Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Beckhoff Tool Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
CompactFlash Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Communication Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Ethernet (ENET) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Profibus (Process Field Bus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
COM1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Mouse/Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Video . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Main Service Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
IP Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Software Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Controller Links . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Locating Tool Controller IP Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
What is Profibus? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Tool Controllers and NOV Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

Chapter 3: Getting Started


Connecting to the Tool Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TCP/IP Network Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
With a DHCP Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Without a DHCP Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1
3-3
3-3
3-5

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Table of Contents
Verifying the Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Determining an IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Using the CompactFlash Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Using a Serial Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Using a Monitor and Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Browser Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Disable Proxy Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Install Java . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Java Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Open UDP Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17

Chapter 4: Network Links


IP Network Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Device or Tool Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Edit Address List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Add a New Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Add a Group Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rename a Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Delete a Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Edit a Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Delete a Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Send Address List to Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Show or Hide IP Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Investigate Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1
4-2
4-3
4-4
4-4
4-5
4-5
4-6
4-6
4-7
4-8
4-8

Chapter 5: Software Management Links


Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Software Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Backup and Restore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Varball Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Upload a Varball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Install, Download, or Delete a Varball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Back Up a Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Software Installer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Install WWW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Ownership Configuration File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Process Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Tool Jar File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Install Controller Archive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Install .tgz or .tar.gz Archive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Library Component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Install Operating System Scripts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Install Applicom Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Install Documentation Archive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Transfer Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Uploading Files to the Tool Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19

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Tool Controller Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Modifying a File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Downloading a File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Quick Links . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-19
5-20
5-21
5-22

Chapter 6: Debug Monitor


Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Standard Debug Item Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Selecting Items to Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Creating a Link to Monitored Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Graphing Data for Individual Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Recording and Graphing Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
The Graph Viewer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Saving Recorded Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Graph Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Graph Display Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Show All Graphs on Same Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Show All Graphs Stacked . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Show All Graphs Full Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
Show All Graphs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
Plot One Object Against Another . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
Object Grouping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Plot Information Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Move, Size, Display (On/Off), and Line Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Individual Graph Display Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
Mousing Inside the Graph Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
Changing and Saving Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19

Chapter 7: I/O Diagnostics


Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Main Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
I/O Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Profibus DP1 or DP2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
NET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Controller-to-Controller (C2C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
No Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Step7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Cyberbase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
I/O Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
I/O Identifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Setting or Forcing Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Displaying Input/Output Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

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Chapter 8: Scheduler Diagnostics
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Selecting Tool Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing Communication Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Show Distribution Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Show C2C Inconsistencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-1
8-1
8-2
8-3
8-4
8-4

Chapter 9: Controller-to-Controller (C2C) Status


Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Status Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screen Communication Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tool Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HTTP Requests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Write Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exceptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-1
9-1
9-2
9-3
9-4
9-6
9-7
9-8
9-8

Chapter 10: Cyberbase Status


Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Status Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Process Image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screen Communication Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tool Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HTTP Requests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Write Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exceptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-1
10-1
10-2
10-2
10-4
10-5
10-7
10-8
10-9
10-9

Chapter 11: Modbus Status


Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Status Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Process Image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screen Communication Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tool Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HTTP Requests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Write Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exceptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-1
11-1
11-2
11-2
11-4
11-5
11-7
11-8
11-9
11-9

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Chapter 12: Profibus Network Status
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Status Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Process Image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screen Communication Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tool Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HTTP Requests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Write Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exceptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12-1
12-1
12-2
12-3
12-4
12-5
12-7
12-8
12-9
12-9

Chapter 13: Step 7 Status


Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Status Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Process Image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screen Communication Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tool Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HTTP Requests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Write Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exceptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13-1
13-1
13-2
13-2
13-4
13-5
13-7
13-8
13-9
13-9

Chapter 14: State Diagrams


Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
State Diagram Language Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unified Modeling Language Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnosing Problems Using State Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14-1
14-1
14-2
14-3
14-4

Chapter 15: Axis Controller


Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Selecting an Axis Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Axis Controller Overview Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Field Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Override Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Normal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Position Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Feedback Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maximum Negative Velocity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maximum Positive Velocity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Quick Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15-1
15-1
15-2
15-2
15-2
15-2
15-2
15-3
15-3
15-3
15-3
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Editing a Field Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Axis Controller Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
State Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Execution Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15-4
15-5
15-5
15-6

Chapter 16: Download Alarms


Chapter 17: Operator Screen Configuration
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Current Tool Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
My Tools Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Navigation Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing the Current Tool Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adding a Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing the Button Title and Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Deleting a Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Moving a Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting the Default Tool Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Restoring Original Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Saving Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17-1
17-1
17-2
17-2
17-3
17-4
17-5
17-6
17-6
17-6
17-6
17-6
17-6

Chapter 18: Service Pages Configuration


Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Show or Hide the Path Editor Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Show or Hide the State Diagram Viewer Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Add or Delete Custom Links . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Add a Custom Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Delete a Custom Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18-1
18-1
18-2
18-2
18-3
18-3
18-3

Chapter 19: Ownership Configuration


Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Load Ownership File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Save Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tool Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Add a Tool Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Edit a Tool Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remove a Tool Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set the Base IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Change Item Display Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Edit Network Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set the Base IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19-1
19-1
19-2
19-3
19-3
19-4
19-5
19-5
19-5
19-6
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HMIs (Touchscreens) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-7
Add a Touchscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-8
Edit a Touchscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-9
Remove a Touchscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-9
Set the Base IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-9
Change Item Display Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-9
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-9
Add a Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-10
Edit a Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-11
Remove a Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-12
Change Item Display Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-12
Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-12
Add a Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-13
Edit a Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-15
Remove a Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-15
Edit a Groups Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-15
Remove a Tool from a Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-16
Change Item Display Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-16
Exclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-16
Add an Exclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-16
Edit an Exclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-17
Remove an Exclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-17
Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-18
Add Preconfigured Main Menu Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-18
Editing a Buttons Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-20
Change Item Display Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-20
Remove All Preconfigured Main Menu Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-21
Add a Process Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-21
Select the Navigation Bars Home Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-23
Change Item Display Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-23
Add a Tool Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-24
Edit a Tool Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-25
Add a Link to a Tool Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-26
Edit a Tool Button Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-27
Remove a Link from a Tool Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-27
Remove a Tool Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-28
Change Item Display Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-28

Chapter 20: Simulation Control


Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Enable and Turn On Simulation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disable or Pause Simulation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Define a Tool Controller as a Dedicated Simulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set WebObjects Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Load an Existing a Simulation File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Download a Simulation File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20-1
20-1
20-2
20-3
20-3
20-3
20-3
20-4

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Upload a Simulation File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-4

Chapter 21: Array Manipulator


Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-1
Main Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-1

Chapter 22: Trigger Editor


Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reference Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alarm Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Creating an Event Trigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Boolean Value Triggers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Numeric Value Triggers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Editing a Trigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Deleting a Trigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22-1
22-1
22-1
22-2
22-3
22-4
22-5
22-5
22-6

Chapter 23: Consistency Checker


Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-1
Main Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-1

Chapter 24: Set Date and Time


Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-1
Main Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-1

Chapter 25: Path Editor


Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-1
Main Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-2
Selecting Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-3
Traverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-4
Fillet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-4
Attribute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-4
Changing Point Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-5
Setting Path Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-6
Adding, Deleting, and Editing Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-7
Adding Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-7
Deleting Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-8
Editing Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-8
Adding Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-9
Selecting a View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-9
Show or Hide Teach Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-10
Learning a Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-10
Traverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-11
Show Traverse Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-11
Set Traverse Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-12

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Show or Hide Indices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Save . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fingerboard Geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Guess Fingerboard Geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Edit Fingerboard Geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Show or Hide Fingerboard Geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Open Fingerboard Geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25-13
25-14
25-15
25-15
25-16
25-18
25-18

Chapter 26: Set IP Address on Network Device


Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-1
Main Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-1

Chapter 27: Controller Links


Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-1
Java Virtual Manager (JVM) Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-2
Log Manager/Viewer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-3
Restart the JVM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-5
Flashing the Applicom Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-5
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-8
Verifying that the Tool Controller is Working . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-9
Restarting the Tool Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-10
Halting the Tool Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-10
Operator Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-11
Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-11

Chapter 28: Advanced Operations


Replacing a Tool Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-1
Removing and Installing a CompactFlash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-3
Tool Controller IP Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-5
About the admin_config.xml File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-7
The Controller Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-8
The Webserver Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-10
The Logging Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-11
Interfacing With Linux . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-15
Tool Controller User Accounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-15
Installing PuTTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-16
Starting an Interactive Session . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-16
Connecting to the Tool Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-18
Listing Tool Controller Directories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-18
Installing Tool Controller Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-19
Restarting the JVM (restartj9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-19
Rebooting the Tool Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-20
Linux Command Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-20
cd, ls, ls -l, pwd, cp, mw Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-21
ps Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-21
top Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-22

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netstat Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-22
Vi Editor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-23

Appendix
Profibus Addressing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
I/O Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
I/O Identifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Node Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Byte and Bit Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Setting Up and Using AmphiCom. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
Configuration File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
SERVICE Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
SBC Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
Quick Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
Using AmphiCom with Microsoft Excel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8
Dynamic Data Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8
Writing Data to the Tool Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9
Visual Basic Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10

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General Information
This manual is intended for use by field engineering, installation, operation, and repair personnel.
Every effort has been made to ensure the accuracy of the information contained herein. National
Oilwell Varco (NOV) will not be held liable for errors in this material, or for consequences arising
from misuse of this material.

Conventions
Notes, cautions, and warnings provide readers with additional information, and to advise the
reader to take specific action to protect personnel from potential injury or lethal conditions. They
may also inform the reader of actions necessary to prevent equipment damage. Pay close
attention to these advisories.

Notes

The note symbol indicates that additional information is


provided about the current topics.

Cautions

!
The caution symbol indicates that potential damage to
equipment or injury to personnel exists. Follow instructions
explicitly. Extreme care should be taken when performing
operations or procedures preceded by this caution symbol.

Warnings

The warning symbol indicates a definite risk of


equipment damage or danger to personnel. Failure to
observe and follow proper procedures could result in
serious or fatal injury to personnel, significant
property loss, or significant equipment damage.

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Illustrations
Illustrations (figures) provide a graphical representation of equipment components or screen
snapshots for use in identifying parts or establishing nomenclature, and may or may not be drawn
to scale.
For component information specific to your rig configuration, see the technical drawings included
with your NOV documentation.

Safety Requirements
NOV equipment is installed and operated in a controlled drilling rig environment involving
hazardous situations. Proper maintenance is important for safe and reliable operation. Procedures
outlined in NOV manuals are the recommended methods of performing operations and
maintenance.

!
To avoid injury to personnel or equipment damage,
carefully observe requirements outlined in this section.

Personnel Training
All personnel performing installation, operations, repair, or maintenance procedures on the
equipment, or those in the vicinity of the equipment, should be trained on rig safety, tool operation,
and maintenance to ensure their safety.

!
Personnel should wear protective gear during installation,
maintenance, and certain operations.

Contact the NOV training department for more information about equipment operation and
maintenance training.

Recommended Tools
Service operations may require the use of tools designed specifically for the purpose described.
NOV recommends that only those tools specified be used when stated. Ensure that personnel and
equipment safety are not jeopardized when following service procedures or using tools not
specifically recommended by NOV.

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General Information

General System Safety Practices


The equipment discussed in this manual may require or contain one or more utilities, such as
electrical, hydraulic, pneumatic, or cooling water.

!
Read and follow the guidelines below before installing
equipment or performing maintenance to avoid
endangering exposed persons or damaging equipment.

Isolate all energy sources before beginning work.

Avoid performing maintenance or repairs while the equipment is in operation.

Wear proper protective equipment during equipment installation, maintenance, or


repair.

Replacing Components
R

Verify that all components (such as cables, hoses, etc.) are tagged and labeled
during disassembly and reassembly of equipment to ensure correct installment.

Replace failed or damaged components with NOV certified parts. Failure to do so


could result in equipment damage, or personal injury.

Routine Maintenance
Equipment must be maintained on a regular and routine basis. See the service manual for
maintenance recommendations.

!
Failure to conduct routine maintenance could result in
equipment damage or injury to personnel.

Proper Use of Equipment


NOV equipment is designed for specific functions and applications, and should be used only for
their intended purpose.

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NOV Service Centers


The link below provides after-hours contact information for emergencies or other equipment issues requiring
an immediate response by NOV service personnel.
http://www.nov.com/contact_us/24hr_EmergencyList.asp
Also see NOV document number D811001337-DAS-001, titled Service Center Directory.

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Amphion Control Overview


Introduction
The Amphion service pages interface provides extensive information about how the tool is
performing. The interface is Web-based, accessible using a Web browser. A technician can
connect to most devices connected to the network to monitor its performance and help diagnose
problems.
This manual explains how to:
R

Connect to the device

Configure device settings

Replace a tool controller

Identify performance problems

Identify communication problems

This manual does not address drilling operation screens or


specific tool calibration procedures. Please refer to toolspecific documentation, or the rig-specific Amphion
operators guide for additional information.

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Multi-Tool Controller (MTC) Cabinet


The MTC cabinet houses the workstation and network control components, and is normally
located in the drill floor local electrical room (LER).

Network Switches
The MTC cabinet contains redundant network switches developed particularly for use in industrial
environments. They allow construction of switched Ethernet networks that conform to the IEEE
802 and 802.3u standard using copper wire or optical fiber in a ring topology. Switches are
mounted by snapping them onto a standard DIN rail.

Power Supplies
Two redundant 24-volt DC power supplies provide power via a common bus to most components
inside the MTC. In general, each component has its own circuit breaker to provide maximum
maintenance flexibility.
There are also two 5-volt power supplies dedicated to the Advantech tool controllers, and two 24volt power supplies dedicated to the Beckhoff tool controllers that work in parallel to share power
demands. One, however, is sufficient should the other fail.
The multi-tool controller (MTC) cabinet provides power distribution for workstation equipment, and
supports dual redundant uninterruptible power supply (UPS) feeds. It is designed for installation in
a safe area, and supports bottom-entry cable penetration.

See rig-specific engineering cabinet assembly diagram


and electrical connection diagram for more detailed
information.

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Tool Controller Hardware


The tool controller assembly, located in the control system (MTC) cabinet, is an industrial CPU to
which you can connect using a browser. Two typical tool controllers are shown here.

Advantech Tool Controller


COM 1

Power

Ethernet
status lights

Fuse
(10-Amp/250-Volt)

ON

COM

OFF

LAN

SE

Ethernet

FU

E
US

F U SE

Profibus
status light

KEY
MSE

BLINKING

RST

Mouse/
Keyboard

GREEN = OK
VGA

PWR

COMPACT
FLASH

Video

Power
status light

HDD

Hard disk drive


status light

DP1

Profibus DP1
Compact
Flash card

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Beckhoff Tool Controller


CPU status
indicators

Profibus status
indicator

Power status
indicator

CX Profibus Scanner

BECKHOFF

DRL-DPM-BKF

BF
ST

Profibus

BECKHOFF

BECKHOFF

BradCommunications

Ethernet
port 1

CPU Module

Ethernet
port 2
Profibus

CompactFlash
card insert

CompactFlash
card eject

Power
connections

Power

!
Do not remove the CompactFlash card before turning off
power. Do not turn off the tool controller while it is
controlling a tool or communicating with other devices on
the network.

Advantech: Press the Power button on the tool controller to turn it on or off.

Beckhoff: Press the tool controllers individual circuit breaker located inside the
MTC cabinet to turn it on or off.
Refer to your rig-specific MTC assembly drawing for the exact location of the power
switch.

The Power LEDs display green when the tool controller is on.

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CompactFlash Card
Tool controllers contain a processor and memory, and run a specialized version of the Linux
operating system. A Java Technology program is embedded on a removable device called a
CompactFlash memory card. On the Advantech tool controller, the CompactFlash card is installed
in a slot in the tool controller chassis, secured by a screw-down panel. The Beckhoff tool controller
has a CompactFlash eject button.
The CompactFlash LED (HDD) blinks when the card is in use (information is being read or
written).

Communication Ports

!
Although some tool controllers have keyboard, mouse, and
monitor ports similar to a standard PC, they should not be
used during normal operations.
Connecting directly to the tool controller using the COM1
or the keyboard/mouse and video ports is a non-standard
procedure for this product. To prevent possible equipment
damage, do not experiment with connections.

Ethernet (ENET)
Connects the tool controller to the local area network (LAN).
R

Advantech: A green light located near the port displays solid green when
communication is established, and another blinks yellow when the tool controller is
sending or receiving data.

Beckhoff: LAN 1 or LAN 2 (related to Ethernet ports 1 and 2) displays solid green
when communication is established, and blinks when the tool controller is sending
or receiving data.

Profibus (Process Field Bus)


Profibus is optional. Connects the tool controller to remote I/Os. The Profibus communication
status indicator normally displays green, indicating a ready status. Blinking green indicates that
data is being transmitted or received.
Blinking red LEDs indicate a data exchange error. Steady red indicates a wiring problem, a bus
speed discrepancy, or a node-address conflict. Blinking red and green indicates that the Applicom
card was flashed, but there is no Profibus hardware attached to it.

COM1
Can be used to connect a computer to the tool controller using a a serial cable (Advantech only).

Mouse/Keyboard
PS/2 port that can be used to connect an keyboard or mouse to the tool controller (Advantech
only).

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Video
Can be used to connect an SVGA monitor to the tool controller (Advantech only).

Main Service Page


Type the appropriate tool controllers IP address into your Web browsers address field to connect
to the tool controller interface.

Click the IP Network link located on the left side of the page to display a grouped list of devices
connected to the network.
The center and right side of the page contains additional links to the current tool controller
interface. See general descriptions below.
The top right corner of the page displays the current controllers tool name.

Page options are not the same for all tool controllers.

After selecting a link, click the Contents link to return to main service page.

You can also use the Back or Forward buttons in your browser to navigate between pages.

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IP Network
Contains links and information about devices connected to the rig network, including IP address
assignments, communication status information, and IP configuration options. See Chapter 4,
titled "Network Links for more information.

Software Management
Contains links to software version information and software installer and file transfer utilities
(normally used by rig technicians and software engineers). See Chapter 5, titled "Software
Management Links for more information.

Diagnostics
Contains links to I/O and other communication status screens. Also contains a link to axis
controllers and state diagrams (where applicable), which are interactive documents used to debug
tool problems. See the following chapters in this manual for more information:
R

Chapter 6, titled "Debug Monitor

Chapter 7, titled "I/O Diagnostics

Chapter 8, titled "Scheduler Diagnostics

Chapter 9, titled "Controller-to-Controller (C2C) Status

Chapter 10, titled "Cyberbase Status

Chapter 11, titled "Modbus Status

Chapter 12, titled "Profibus Network Status

Chapter 13, titled "Step 7 Status

Chapter 14, titled "State Diagrams

Chapter 15, titled "Axis Controller

Chapter 16, titled "Download Alarms

Configuration
This section contains links to the following modules. See the appropriately-titled chapter for
additional information.
R

Operator Screen Configuration

Service Pages Configuration

Ownership Configuration

Simulation Control

Array Manipulator

Trigger Editor

Consistency Checker

Set Date and Time

Path Editor

Set IP Address on Network Device

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Controller Links
Contains the Java Virtual Machine (JVM) status and restart controls, the current tool controllers
status, halt, start, and restart controls, and Applicom card flash controls. Also contains a link to the
current tool controllers log manager files, the operators drilling control touchscreen interface, and
other NOV technical documentation.
R

See the rig-specific Amphion operators guide for information about the operators
drilling control (touchscreen) software interface.

See Chapter 27, titled "Controller Links.

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Locating Tool Controller IP Addresses


R

See NOV document number D801000721-GEN-001, titled Amphion Standard


DCDA Network IP Addresses.

Refer to the Amphion users or technical reference manual for a complete list of IP
addresses.

Use the main service pages IP Network link. See section titled "Device or Tool
Selection" on page 4-2, and section titled "Investigate Address" on page 4-8.

Refer to rig and network drawings.

The IP address of the tool controller may be printed on the CompactFlash card
label. Remove the card from the tool controller and look at the label.

See section titled "Determining an IP Address" on page 3-8.

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What is Profibus?
Process Field Bus (Profibus) refers to the hardware. Profibus DP is the software (communication
protocol) for connecting multiple industrial devices on a shared pathway or channel (bus).

Laptop
Computer

Ethernet

Hub

Tool
Controller #1

Tool
Controller #2

Tool
Controller #3

DP1

DP1

DP1

Profibus

Sensor

Digital
I/O

Actuator

Profibus

Profibus

VFD

I/O Devices on Tool #1

Sensor

Digital
I/O

Actuator

I/O Devices on Tool #2

Sensor

Digital
I/O

Actuator

Encoder

I/O Devices on Tool #3

Features:
R

Ability to connect I/O devices and simple field devices to an automation system

Flexible communication for peer-to-peer networking and data collection

High-speed data transfer of small volumes of data between central and peripheral
devices

High data integrity

One master can service several slaves

Several masters can participate on the bus

See a complete description of this protocol at http://www.profibus.com.

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Tool Controllers and NOV Tools


Ethernet communication is used for network communication, and Profibus DP is used to
communicate between tool controllers and the remote I/Os. Profibus refers to the hardware,
whereas Profibus DP refers to the protocol for connecting multiple industrial devices on a shared
pathway or channel (bus).
One Applicom communication card installed in some tool controllers provides Profibus
communication with individual tool remote I/Os, when required.
A tool controller may have one Applicom card (master) or no Applicom cards. The card (labeled
DP1) communicates with the remote I/O.
The tool controller program sends read and write commands to the ApplicomIO interface, which
transfers them through the master Applicom card to the slave (point or node on the tool). If the
program sends a read command, the slave responds by sending input back to the tool controller.
If the program sends a write command, the slave responds by performing the command.

Tool
Controller

Control Program

Profibus Card
(inside tool
controller)

Profibus
Device

DP Master

DP Slave

Input data

Input data

Output data

Output data

IO_ReadByte...
Applicom IO
interface
IO_WriteQByte...

Flashing an applicom uploads the configuration as set in


the applicom.zip file located in the /varco/data/applicom
folder to the Applicom card, and is burned to EEPROM.
Once the Applicom card has been flashed, the settings are
retained until flashed with a different configuration.
See Chapter 27, section titled "Flashing the Applicom
Card" on page 27-5 for instructions.

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Getting Started
Connecting to the Tool Controller
1. Connect your computer to the rig network. See section titled "TCP/IP Network
Settings" on page 3-3.
2. Determine the IP address of the tool controller.
There are several ways to do this. See section titled "Determining an IP Address" on
page 3-8.
3. Type the tool controllers IP address into the Web browsers address field, then
press <Enter> to display the main service page (shown here).

If you are able to connect to the main service page, your computer settings do not
require adjustment.
If you are unable to connect, see section below.

To optimize your browser for the Web interface, see section


titled "Browser Settings" on page 3-13.

If you are unable to connect to the tool controller interface:

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1. Verify that the tool controller is turned on. See section titled "Power" on page 2-4.
2. Verify that the Profibus communication status light card is blinking. See illustrations
in section titled "Tool Controller Hardware" on page 2-3.
3. Verify that the Ethernet cable is connected the tool controller, and the Ethernet
indicator lights display green. To locate the port and the indicator lights, see
illustrations in section titled "Tool Controller Hardware" on page 2-3.
4. Verify that your computer is connected to the network.
5. Ping the tool controller. See section titled "Verifying the Connection" on page 3-7.
6. Verify that the computers IP address is correct. Each IP address consists of four
parts, separated by periods:
xxx.xxx.xxx.yyy
The first three parts (xxx.xxx.xxx) are the same for all devices. The fourth part
(yyy) must be unique for each device on the network.
If another computer is already connected to the network, the address you are
attempting to assign to your system may already be in use. Ping the address you
are attempting to use. If you get a response, the address is already taken.
For more information, see section titled "Determining an IP Address" on page 3-8.

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TCP/IP Network Settings


Your computer may already be set up to connect to the network automatically. If not, configure
network settings manually as described in this chapter.
NOV standard computer settings have DHCP (dynamic host configuration protocol) enabled, as
most rigs have a DHCP server. Computers use DHCP to automatically obtain configuration
information that allows them to join networks. Specific procedures depend upon your particular
rigs DHCP server.
To connect directly to a single tool controller, or if the rig does not have a DHCP server. See
section titled "Without a DHCP Server" on page 3-5.
If you are attempting to connect to a non-NOV network, and cannot connect after following the
procedures outlined in this chapter, contact your network administrator for assistance.

With a DHCP Server


Connect your computer to the network, and attempt to connect to the controller computer. If you
are unable to connect, it may be necessary to repair your network connection by clearing existing
IP address settings:
1. Click Start --> Run.
2. Type cmd into the space provided, then press <Enter>.
A command line prompt window appears.
3. Type ipconfig, then press <Enter> to display the network settings for each
adapter.

The IP address beginning with 128.1.x.x for the first adapter indicates that it is
configured for the 128.1.0.0 network.

IP addresses of 0.0.0.0 indicate that the adapter is not configured because the
computer is using dial-up networking.

4. Type ipconfig

/release, then press <Enter>.

5. Type ipconfig
the DHCP server.

/renew, then press <Enter> to receive a new IP address from

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6. Type exit, then press <Enter> to close the window.

The name of the Ethernet adapter varies depending on the


manufacturer. If you unsure about which adapter to select,
repeat the steps in this section for each Ethernet adapter
listed to identify one that works.

If you are still unable to connect:


1. Click Start --> Control Panel --> Network Connections.
2. Right-click Local Area Connection, the click to select Repair from the pop-up
menu.

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Without a DHCP Server


1. Click Start --> Control Panel.
2. Double-click the Network Connections icon to display the Network Connections
pop-up window.
3. Right-click Local Area Connection, then click to select Properties from the menu
to display the Local Area Connection Properties window.

4. Scroll down to display and click to select Internet Protocol (TCP/IP), then click
Properties to display the pop-up window shown here.

5. Click to select the Use the following IP address radio button.

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To connect to another network using DHCP, select Obtain


an IP address automatically.

6. Type the IP Address, Subnet Mask, and Default Gateway into the spaces
provided.
If you do not have rig-specific settings, see NOV document number
D801000721-GEN-001, titled Amphion Standard DCDA Network IP Addresses.

Two computers on the same network cannot have the


same IP address. Make sure the IP address for your
computer is not already in use.

7. Click OK.
8. Click OK again to close the Properties window.

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Verifying the Connection


The ping command tests the network connection between your computer and the tool controller.
1. Click Start --> Run.
2. Type cmd into the space provided, then press <Enter>.
A command line prompt window appears.
3. Type ping

[IP address] into the space provided, then press <Enter>.

The figure shown here illustrates successful communication with the tool controller.
If you cannot access the service pages, but are able to ping the tool controller:
R

Verify that you used the correct IP address when attempting to connect to the
service pages.

Shut off the tool controller, then ping it again to verify that the IP address is no
longer part of the network. Turn the tool controller back on. Verify the IP address
again. If you are still able to ping the tool controller, allow it to run for up to four
hours. A known issue exists, wherein tool controller start-up time is slow under
certain conditions.

Verify that the CPU running light, located on the front of the control system cabinet,
is on. If the tool controller program has stopped running, this light will not be
illuminated.

If ping responds with Request timed out, the IP address for the tool controller is incorrect. See
section titled "Determining an IP Address" on page 3-8.

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Determining an IP Address
The IP address is stored in the CompactFlash in the tool controller. This procedure explains how
to bypass normal procedures and determine the IP address directly from the CompactFlash.

To prevent damage to the tool controller, do not


experiment with commands while connected to a
computer as described in this section.

There are three ways to access this information directly:


R

Using the CompactFlash card and your computer.

Using a serial cable between the tool controller and your computer (Advantech tool
controllers only).

Using a monitor and keyboard connected to the unit.

The Advantech tool controllers have COM1, video, and


mouse/keyboard ports. The Beckhoff tool controllers may
or may not include a module containing DVI and USB
ports. See the illustrations in section titled Tool Controller
Hardware on page 2-3 for port locations.

Using the CompactFlash Card


1. Mount the CompactFlash card on your computer using a compact flash adapter.
2. Open Windows file explorer and locate the device named VARCO_FAT, then
double-click to open.
3. Locate and double-click the file named Win2Flash.exe.
After the application gathers data, it displays the IP address (in addition to other
information about the card).

Using a Serial Connection


1. Connect the tool controller to a computer using a serial (null modem) cable between
the COM1 port on the tool controller and your computers serial port. To locate the
COM1 port on the tool controller, see section titled "Tool Controller Hardware" on
page 2-3.
2. Click Start --> Programs --> Accessories.
3. Launch the HyperTerminal application.
4. HyperTerminal may automatically prompt you to create a new connection. If not click
File --> New Connection to display the View Properties window.

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Arrow-down button
Configure button

5. Click the Connect To tab if necessary.


6. Click the Connect using arrow-down button and click to select COM1.
7. Click Configure to display the COM1 Properties window.

Click the down arrow next to each port setting and select the following from the
drop-down menus:
Q

Bits per second: 9600

Data bits: 8 data bits

Parity: None

Stop bits: 1t

Flow control: None

8. Click Apply, then click OK.


9. Click the Settings tab.
10. Click to select the Terminal keys radio button.

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11. Click the Emulation arrow-down button and click to select ANSI.
12. Set the Backscroll buffer lines to 500.
13. Click OK.
14. Shut down the tool controller. Wait five seconds, then turn the unit on again to cycle
power.
The program displays a series of messages followed by a login prompt.

15. Continue with step 3 in section titled "Using a Monitor and Keyboard" on page 3-11
below.

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Using a Monitor and Keyboard


1. Connect a VGA monitor and a keyboard to the tool controller.
2. Turn the tool controller off, wait five seconds, then turn the unit on again to cycle
power.

3. After initial startup messages, type root at the login prompt and press <Enter>.
4. Type ifconfig, then press <Enter>.
The IP address and other network information displays.

The IP address begins with the prefix inet addr.

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If the information you need is located earlier in the buffer,


press and hold the <Shift> key, then press the <Page Up>
key to scroll through the information.

5. Type exit, then press <Enter>.


6. Disconnect the serial cable or monitor and keyboard connections.

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Getting Started

Browser Settings
National Oilwell Varco (NOV) recommends using Microsoft Internet Explorer version 5.5 or later
to connect to the tool controller. Other browsers may work, but have not been tested (versions 5.5,
6.0, 7.0, and 8.0 have been tested). Instructions in this manual are based on the assumption you
are using Internet Explorer version 6.0
This section provides steps for optimizing your browser to work with the tool controller.

Disable Proxy Server


1. Launch Internet Explorer.
2. Click Tools --> Internet Options to display the Internet Options pop-up window.

3. Click to select the Connections tab.


4. Click LAN Settings to display the Local Area Network (LAN) Settings pop-up
window (shown below).

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Deselect

5. Click to deselect Use a Proxy Server and click OK.

Contact your system administrator if the proxy server


option is disabled.

6. Click OK again to close the Internet Options window.

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Install Java
1. Launch Internet Explorer.
2. Type www.java.com into the browsers address field.
3. Click Free Java Download, then follow screen prompts to install java on your
computer.
4. Restart Internet Explorer.
5. Connect to the tool controller by following instructions in the section section titled
"Connecting to the Tool Controller" on page 3-1.

Java Settings
1. Click Start --> Control Panel --> Java to display the Java Control Panel pop-up
window.

2. If necessary, click to select the General tab, then click Settings to display the
screen shown below.

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Deselect

3. If necessary, click to deselect the Keep temporary files on my computer radio


button.
4. Click OK.
5. Click OK again to close the Java Control Panel pop-up window.

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Open UDP Ports


A feature in Windows XP Service Pack 2 blocks UDP streaming data coming from the tool
controller, forcing the applets to use an alternative HTTP servlet method of communication, which
can slow communications considerably.
Although it is possible to unblock whole programs in Windows Firewall, NOV recommends
unblocking specific ports instead.
1. Click Start --> Control Panel, then double-click Windows Firewall to display the
Windows Firewall pop-up window.

2. Click to select the Exceptions tab.


3. Click Add Port to display the Add Port pop-up window (shown below).

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4. Click to select UDP.


5. Type widget
Name field.

udp 10109 (for UDP port 10109) into the space provided in the

6. Type 10109 into the space provided in the Port Number field.
7. Click OK to return to the Windows Firewall pop-up window.
8. Click Add Port again to display the Add Port pop-up window.
9. Repeat steps 5 - 7 to appropriately name and open the following ports:
Q

10110

10111

10112

10113

10114

10115

10116

10117

10118

10119

10120

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Network Links
IP Network Menu
Click IP Network to display the IP Network menu.

Click to select a group and display a list of all known devices connected to the network within that
group, or click to select an action (discussed later in this chapter).

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Device or Tool Selection


Click IP Network --> NOV Tool Controllers (or any other group) to display a list of all known
devices connected to the network within that group.

If the network links system is still attempting to communicate with a device the text displays in
yellow, and the message not yet tested displays next to its name.
Devices that do not respond to a ping display in red, along with an unresponsive to ping status
message.
If the ping is successful, the text display is black, and no status message appears.

Close and reopen the menu to refresh the ping status


message displays.

Click to select a device from the submenu to display its main service page, as shown in section
titled "Main Service Page" on page 2-6.
Click the Show or Hide IP Addresses toggle menu item to display or hide each devices IP
address. See section titled "Show or Hide IP Addresses" on page 4-8.

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Network Links

Edit Address List


Click IP Network --> Edit Address List to display the device groups connected to the network.

From this window, you can add, delete, and rename device groups, or add, delete, and rename
device names within each group.
Click the icon located to the left of the group to expand and display the devices within the group.

Click OK or cancel to close the window and return to the main Web page.

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Add a New Group


Right-click Network Device Groups, then click Add Group.

Type a group name into the space provided, then click OK to close the Add Group pop-up window.
The new group is now listed in the Edit Address List window.
See "Add a Group Device below.

Add a Group Device


Right-click the device group, then click Add Network Device.

Type the device name and valid IP address into the spaces provided, then click OK to return to the
Edit Address List window. The new device is listed within the group.

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Network Links

Rename a Group
Right-click the device group, then click Edit Group Name.

Type a name into the space provided, then click OK to close the Change Group Name pop-up
window. The new group name is listed in the Edit Address List window.

Delete a Group
Right-click the device group, then click Delete Group.

Click Yes or No to confirm or cancel and return to the Edit Address List window.

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Edit a Device
Right-click a network device, then click Edit Network Device.

Type the appropriate information into the spaces provided, then click OK to save changes and
return to the Edit Address List window.

Delete a Device
Right-click a network device, then click Delete Network Device.

Click Yes or No to confirm or cancel and return to the Edit Address List window.

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Network Links

Send Address List to Controllers


Click IP Network --> Send Address List to Other Controllers to update and store IP address
information to the tool controllers.
After a few minutes the Copy Results confirmation window appears.

Click OK to close the window.

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Show or Hide IP Addresses


Click IP Network --> Show IP Addresses or Hide IP Addresses toggle menu command to
display or hide the assigned network device IP addresses.

Click the toggle menu command again to show or hide the IP address information.

Investigate Address
Use the address investigator to evaluate the communication status of devices connected to the
network using the ping command, then (if successful) attempts to make an HTTP connection.
Click IP Network > Investigate Address, then type an IP address into the space provided.

Click OK to begin the investigation.

Not every device that is online and on the network will


respond to a ping.

If the device responds to the ping request, the system then attempts to make an HTTP connection.
If the device responds with its name (as shown below), the device is likely an NOV tool controller.

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Network Links

If the HTTP request returns error code 404 (file not found), the system attempts to locate the
devices default web page. I/O devices and network switches have their own Web servers,
whereas an HMI does not. If the remote device responds to the ping, but does not have a Web
server, the device is likely an HMI (operator workstation touchscreen), and displays the message:
refused HTTP connection. Windows HMI? (see below).

If the remote device responds to the ping, but the device is not a tool controller, and has a Web
server, the investigator will display that pages title in most cases (see below), which helps the
operator to determine the device type.

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Certain devices, such as network switches, require a user


name and password.

If the HTTP request returns error code 503, the address is probably assigned to V-DAQ. The
system verifies this, then displays a message to that effect.
Click OK to close the window.

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Software Management Links


Overview
The purpose of this module is to report software version information installed, and allow the
operator to back up, restore, or install software to the system.

!
Several functions within the Software Management
module require an administrator password. Only trained,
qualified personnel should install or update tool controller
software.

An administrative password is required the first time the user attempts to access a restricted
function. A password is not required again unless the browser is closed and restarted.

Type the password into the space provided, then click OK to continue.

Click the Contents link at any time to return to the main


service page.

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Software Versions
Click Software Versions to display an overview of the currently selected tool controllers software
configuration.

Click Show Details to display additional information, such as software versions and error
messages (see below).

Click the Contents link to return to the main service page.

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Software Management Links

Backup and Restore


Click Backup and Restore, then type the administrator password into the space provided if
necessary.
Click Login to continue and display the Tool Personality Manager page.

Varballs currently
stored on the
tool controller

Varball Overview
A varball is an archive of tool controller files that are not a generic flash image, but rather files that
make that tools flash card unique. The varball is essentially an archive of the tools personality,
and is commonly referred to as its personality archive file.

Upload a Varball
Click Browse to locate and select an existing varball file stored on your computers hard drive or
an accessible server.
Click Upload Varball to upload the selected file to the tool controller.

Uploading a varball simply stores the file to the tool


controller. See installation instructions in section titled
"Install, Download, or Delete a Varball" on page 5-4.

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Install, Download, or Delete a Varball


All varballs currently stored on the tool controllers flash card are listed beneath the Upload
Varball entry field. Each file lists the last modified date, which is normally the date that the archive
was created. However, if the file was downloaded, erased, then uploaded again, the date of the
last upload displays.
Each varball listed includes the option to install, download, or delete.
R

Click the associated Install button to overwrite the existing varball with the selected
file. The tool controller restarts after a new varball is installed.

Click the associated Download button to download and save the varball to your
computers hard drive or to an accessible server.

Click the associated Delete file to delete the varball from the tool controller.

Back Up a Controller
Use Create New Personality Archive to create a backup of the controllers tool- and rig-specific
files (its personality); this creates a new varball file and stores it on the tool controller. The file is a
snapshot of the controllers current configuration. It can be stored on the controller and used at a
later time to restore the controllers configuration, copied to your computers hard drive, or stored
on an off-site server for safe keeping. This file might also be useful to NOV support services to
help trouble shoot problems occurring on the rig.
1. Click Create New Personality Archive.
A new varball file displays at the bottom of the list, with todays date and time stamp
associated with it.
2. Click that files Download button.
3. At the File Download confirmation pop-up window, click Save.
4. At the Save As pop-up window, define a destination for the file being downloaded.

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Software Management Links

Software Installer
This feature provides a way for the operator to install the software modules or files to one or all tool
controllers.
Click the Software Installer link, then type the administrator password into the space provided (if
necessary).
Click Login to continue and display the Software Installer page.

Click the arrow-down button to display the drop-down list of software module options, then click to
select a module. See general descriptions of each software module below.

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Install WWW
The www version software contains the basic programming framework designed for the
operators tool control screens. It includes Web server extensions, HTML pages, common utilities,
diagnostics, and the navigation menu system. This software is constantly being improved, and is
therefore updated quite regularly.

Every tool controller on the rig should contain the same


www software version.

1. At the main Software Installer page, ensure that Install WWW is selected from the
drop-down list, then click Begin to display the first screen.

The current www version displays near the top of the screen.
2. Click Browse to locate and select a different www file located on your hard drive or
an accessible network server.
3. Once the www file is defined, click to select either This Controller Only or All
Controllers.

Selecting This Controller Only installs software only


to the currently-selected tool. Selecting All
Controllers installs software to all tool controllers
listed in the current ownership.xml file.
Use proper lock and tag out procedures before
implementing.

4. Click Next to continue.

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Software Management Links

After installation, each affected tool controller restarts. The new software becomes
active upon startup.
5. Restart all operator touchscreen computers to ensure that software changes are
recognized.
See the NOV document number D811000238-MAN-001, titled Amphion Technical
Reference Manual for detailed startup and shutdown procedures.

To uninstall a www update, install the previous version.

Ownership Configuration File


The ownership.xml file helps determine the tools IP address and specifies permissions for each
tool. It also provides structure for the operators screen navigation system, and assists in providing
a network map for tool controllers to communicate with one another.

Every tool controller on the rig should contain the same


ownership configuration file.

1. At the main Software Installer page, click the arrow down button to display the
software installation drop-down menu.

2. Click to select Install Ownership Configuration File, then click Begin to display
the first screen.

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3. Click Browse to locate and select a file located on your hard drive or an accessible
network server.
4. Once the ownership configuration file is defined, click to select either This
Controller Only or All Controllers.

This file should be the same on every tool controller


connected to the rig network. The ownership.xml file
can be uploaded to a single tool controller, or to every
tool controller on the network.
Selecting This Controller Only installs software only
to the currently-selected tool. Selecting All
Controllers installs software to all tool controllers
listed in the current ownership.xml file. It will not
install software to tool controllers listed on the new
ownership.xml file.
Use proper lock and tag out procedures before
implementing.

5. Click Next to continue.


After installation, each affected tool controller restarts. The new software becomes
active upon startup.
6. Restart all operator touchscreen computers to ensure that the new software
changes are recognized.
See the NOV document number D811000238-MAN-001, titled Amphion Technical
Reference Manual for detailed startup and shutdown procedures.

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Software Management Links

Process Screen
The typical screen document communicates with only one tool, and the document is normally
located on that tool controller. A process screen is a screen document that communicates with
more than one tool at a time. Therefore, process screen documents are normally hosted on a
number of, if not all, tool controllers.

This file should be the same on every tool controller that


hosts a process screen file.

1. At the main Software Installer page, click the arrow down button to display the
software installation drop-down menu.

2. Click to select Install Process Screen, then click Begin to display the first screen.

3. Click Browse to locate and select a process screen file located on your hard drive or
an accessible network server.

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Software Management Links

4. Once the process file is defined, click to select either This Controller Only or All
Controllers.

Selecting This Controller Only installs software only to


the currently-selected tool. Selecting All Controllers
installs software to all tool controllers listed in the current
process screen file.

5. Click Next to continue.

Tool controllers do not require a restart after installing new


process screen documents. The updated screen displays
when the operator reloads or navigates to the screen.

Tool Jar File


Tool-specific controller software is contained within tool jar files. Use this option to install an
upgrade to a specific tool controller.

!
Use this option only under the supervision of trained and
certified NOV software personnel.

1. At the main Software Installer page, click the arrow down button to display the
software installation drop-down menu.

2. Click to select Install Tool Jar File, then click Begin to display the first screen.

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Software Management Links

3. Click Browse to locate and select the tool jar file you wish to install from your
computers hard drive or an accessible network server.
4. Click Next to continue installation and restart the controller.

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Install Controller Archive


1. At the main Software Installer page, click the arrow down button to display the
software installation drop-down menu.

2. Click to select Install Controller Archive, then click Begin to display the first
screen.

The current version of the controller archive displays near the top of the screen.
3. Click Browse to locate and select the controller archive file you wish to install from
your computers hard drive or an accessible network server.
4. Once the controller archive file is defined, click to select either This Controller Only
or All Controllers.

Selecting This Controller Only installs software only


to the currently-selected tool. Selecting All
Controllers installs software to all tool controllers
listed in the current ownership.xml file.
Use proper lock and tag out procedures before
implementing.

5. Click Next to continue installation and restart the controller.

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Install .tgz or .tar.gz Archive


1. At the main Software Installer page, click the arrow down button to display the
software installation drop-down menu.

2. Click to select Install Any .tgz or tar.gz Archive, then click Begin to display the first
screen.

3. Click Browse to locate and select the archive file you wish to install.
4. Once the file is defined, click to select either This Controller Only or All
Controllers.

Selecting This Controller Only installs software only to


the currently-selected tool. Selecting All Controllers
installs software to all tool controllers listed in the current
ownership.xml file.

5. Click Next to continue installation and restart the controller.

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Library Component
Library components are base controller software modules, upon which tool-specific software
modules are built.
Library component software updates can be installed on one or all controllers.
1. At the main Software Installer page, click the arrow down button to display the
software installation drop-down menu.

2. Click to select Install Library Component, then click Begin to display the first
screen.

3. Click Browse to locate and select the library component update file you wish to
install from your computers hard drive or an accessible network server.
4. Click to select either This Controller Only or All Controllers.

Selecting This Controller Only installs software only


to the currently-selected tool. Selecting All
Controllers installs software to all tool controllers
listed in the current ownership.xml file.
Use proper lock and tag out procedures before
implementing.

5. Click Next to continue installation and restart the controller.

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Install Operating System Scripts


Operating scripts (sometimes referred to as the base layout) located on the tool controller run the
startup program and help with basic utilities (such as archiving tool personality files and restarting
the controller). The operating scripts occasionally require updates during other software updates.
Updates to all scripts are included in a single archive file.
1. At the main Software Installer page, click the arrow down button to display the
software installation drop-down menu.

2. Click to select Install Operating System Scripts, then click Begin to display the
first screen.

The current script file version displays near the top of the screen.
3. Click Browse to locate and select a different file located on your computers hard
drive or an accessible network server.
4. Click to select either This Controller Only or All Controllers.

Selecting This Controller Only installs software only


to the currently-selected tool. Selecting All
Controllers installs software to all tool controllers
listed in the current ownership.xml file.
Use proper lock and tag out procedures before
implementing.

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5. Click Next to continue installation and restart the controller.

Install Applicom Configuration


The tool controller gathers data a number of ways, one of which is over a Profibus network
connection using the controllers Applicom card. This card must be configured prior to use.

!
A trained NOV software specialist should conduct or
supervise any installation or update of the Applicom
configuration file.

1. At the main Software Installer page, click the arrow down button to display the
software installation drop-down menu.

2. Click to select Install Applicom Configuration, then click Begin to display the first
screen.

3. Click Browse to locate and select an Applicom configuration file from your
computers hard drive or an accessible network server.
4. Click Next to continue installation and restart the controller.

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Install Documentation Archive


Online manuals for tool controller are stored in their own archive, separate from the www installer
archive. Documentation archives should be the same on every controller.
1. At the main Software Installer page, click the arrow down button to display the
software installation drop-down menu.

2. Click to select Install Documentation Archive, then click Begin to display the first
screen.

3. Click Browse to locate and select a documentation archive file.


4. Click to select either This Controller Only or All Controllers.

Selecting This Controller Only installs software only to


the currently-selected tool. Selecting All Controllers
installs software to all tool controllers listed in the current
ownership.xml file.

5. Click Next to continue installation.

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Transfer Files

Several functions within the Software Management


module require an administrator password. Only trained,
qualified personnel should install or update tool controller
software.

At the main service page, click the Transfer Files link to display the currently-selected controllers
File Transfer page.

A modify file link displays to the right of all files that can be
modified. See section titled "Modifying a File" on page 520.

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Uploading Files to the Tool Controller


1. Click the Browse button to locate and select a file from your computers hard drive.
The file displays in the previously blank space to the right of the Upload File button.
2. Click Upload File to begin the process.
3. The uploaded filename displays at the bottom of the main File Transfer pages file
list.

Tool Controller Files


Click the Show Parent Directory link to display the next-highest, or parent directory, of the
currently-selected directory.

Click the Show Parent Directory link again to expand the directory (partial screen shown below).

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Modifying a File
1. If necessary, click to select a parent directory folder to display its file contents.

A modify file link displays to the right of all files that can be
modified.

2. Click Modify File. to display the File Transfer page.

3. Click to select either Delete, Rename, Make Backup, or Cancel Modifications:


Q

Select Delete to delete the file.

Select Rename to rename the file, then type the new name into the space
provided.

Select Make Backup to create a backup copy of the file. The file displays
beneath the original, containing a bak extension as shown here.

Click Cancel Modifications to exit the screen without making any changes to
the file.

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Downloading a File
Follow these procedures to copy files from the tool controller to your computers local hard drive.
1. If necessary, click to select a directory folder to display its file contents.

2. Click to select a file.


3. At the File Download pop-up window, click Save.

4. Follow screen prompts to complete the download process and save the file to your
computers hard drive.

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Quick Links
A group of links to commonly-used files display near the bottom of the main File Transfer page.
See section titled "Downloading a File above.

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Debug Monitor
Overview
The Debug Monitor module is an advanced diagnostic and monitoring feature of the Amphion tool
controller interface. In addition to diagnosing problems and monitoring tool performance in real
time, you can change stored tool information, record, and graph tool performance data. It provides
a way to display every possible parameter stored on the controller.

Information in this section is intended for use by


trained, qualified personnel only. Debug Monitor
allows you to change values for items stored in the
controller. Use extreme caution when changing these
values. Although some protections are built in, some
changes may bypass safety interlocks, allowing free
movement of the tool, which can result in collisions,
serious damage to equipment, or serious or fatal
injury to personnel.

An administrative password is required the first time the user attempts to access a restricted
function. A password is not required again unless the browser is closed and restarted.

Click OK to continue.

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Standard Debug Item Descriptions


In addition to tool-specific items, the following basic debug items appear in the Chooser screen for
most tool controllers:
R

controller.name: Displays the assigned name of the controller, normally a rigspecific controller and tool name.

controller.recording: Displays a Boolean value, indicating whether the controller is


recording data. Twenty different parameters can be recorded at once, lasting
approximately 100 seconds each. Only one user can record data from the same
controller at any given time.

c2cClients: Displays controller-to-controller status information for input devices.

Profibus Card1, Profibus Card2: Displays status and information on the first and
second Profibus DP networks (where applicable).

controller.lifeCounter: Displays controller activity by counting from zero to the


maximum 16-bit integer (65,535). If this counter does not change, the tool controller
program is not running.

controller.savePermit: Displays whether the operator can save objects and arrays
(true or false).

controller.stats.avgCycleTime: Displays the average cycle time based on the last


20 cycles.

A cycle includes calculation and sleep time. Calculation


time includes time used to read input, perform calculations,
and write output.

controller.stats.CalcTime: Displays calculation time.

controller.stats.lastCycleTime: Displays the last cycle time.

controller.stats.maxCalcTime: Displays the longest amount of time taken to


perform a calculation since the program has been running.

The first calculation normally requires more time than


subsequent cycles.

controller.stats.maxCycleTime: Displays the longest amount of time taken to


complete a cycle since the program has been running (see note above).

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controller.stats.minCycleTime: Displays the shortest amount of time taken to


complete a cycle since the program has been running.

controller.stats.maxCycleTime and .minCycleTime can


be set to zero to determine the maximum and minimum
calculation and cycle times for a given period of time.

controller.stats.refreshInputTime: Displays the time taken to read input from all


devices on the tool.

controller.stats.refreshOutputTime: Displays the time taken to write output to


devices on the tool.

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Selecting Items to Monitor

See section titled "Standard Debug Item Descriptions


above for general descriptions of common debug items.

1. Click the Debug Monitor link (located under Diagnostics) to display the top level
directory Chooser screen for the currently-selected tool controller.

2. Click the plus sign to expand a top level directory (see below).

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Expanded top level


directory controller

3. Locate the items you wish to monitor, then click to select. Click again to deselect if
necessary.

4. Click OK to display the next Debug Monitor screen.

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Click Select Monitors to display the Chooser screen again if you wish to add
items.

To remove items from the list, click to select, then click Remove.

Debug Monitor values are updated approximately 20


times per second.

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Creating a Link to Monitored Items


A URL can be generated by WebObject name or WebObject index.
A WebObject index refers to the place in the tool controller where the object occurs. The indices of
WebObjects can change if the tool controllers configuration changes. Therefore, a URL generated
by index may not display the same WebObjects on a similar, but differently-configured tool
controller.
A URL generated by WebObject name is more accurate, and is therefore recommended by NOV.
1. Select the items you wish to monitor, as described in section titled "Selecting Items
to Monitor" on page 6-4.
2. Click Generate URL (at the Debug Monitor screen shown on page 6-6) to create a
link to all items displayed.

3. Click Names, then click Favorites --> Add to Favorites. Assign a name and
location for the URL in your browsers Favorites folder.
By default, the link appears in Microsoft Internet Explorers browsers Favorites
folder as Debug Monitor. NOV recommends that you assign a more specific name
to reflect this particular set of parameters. In general, browsers have a limit of 256
characters for the URL name. If you have numerous items to monitor, the browser
may truncate the URL string, making it impossible to locate the correct link. The
character limit depends on the names themselves and the number of items you
choose.
4. Click the appropriate URL (located in your Favorites folder) to launch the Debug
Monitor using the selected/linked items.

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Graphing Data for Individual Items

Live graphing does not record every controller cycle; it only


updates the graph at the screen refresh rate. Recorded
data includes values for every controller cycle. See section
titled "Recording and Graphing Data" on page 6-9.

1. Select the items you wish to graph (as described in section titled "Selecting Items to
Monitor" on page 6-4), then click OK.
2. Click an individual items graph button to display a small graph pop-up window.
Graph button

The graph refreshes the data automatically.

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Recording and Graphing Data


You can record data for up to 20 items, over a maximum time period of 100 seconds. This feature
is helpful in diagnosing intermittent problems.

Live graphing does not record every controller cycle; it only


updates the graph at the screen refresh rate. Recorded
data includes values for every controller cycle.

1. Click the Record toggle button for up to 20 items.


Click the Record toggle button again to deselect the item for recording.

Items highlighted in red will be recorded. Items highlighted


in black will not be recorded.

Record button

Start Recording button


2. Click Start Recording.

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3. Allow recording to continue until it stops automatically, or click Stop Recording to


display a graph of the recorded data (see below).

Recording stops automatically after approximately 100


seconds, however you can stop recording at any time
(when the tool reaches a certain position, for example) by
pressing the Stop Recording button.

See section titled "The Graph Viewer below.

!
Returning to the tool controller main Web page clears
unsaved recordings. See section titled "Saving Recorded
Data" on page 6-12.

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Debug Monitor

The Graph Viewer

Display options discussed in this section apply to graphs


generated from recorded data. See section titled
"Recording and Graphing Data" on page 6-9 for
information about selecting and recording data.

See section titled "Recording and Graphing Data" on page 6-9.


The main graph window displays graph plots. Each plot floats independently on its own axis, and
each is drawn in a separate color.
The illustration shown above displays all graphs full height. See section titled "Graph Display
Options" on page 6-13 for more information.

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Saving Recorded Data


You can save recorded data in CSV format (comma-separated value, also called commadelimited), which can be opened and manipulated by other software, such as Microsoft Excel.
At the Graph Viewer window, click File --> Save CSV File.

Assign a name and location for the recorded data, then click Save to confirm.
Click File --> Open CSV File, then click to select the appropriate file to display saved data in the
Graph Viewer window.

Graph Labels
Press and hold down the <Ctrl> button on your keyboard, then click anywhere inside the graph to
display an Add Graph Label pop-up option.
Click Add Graph Label to display the Add Graph Label pop-up window.

Use the space provided next to Graph Label to type custom text for the label.

Click Insert Value to insert the parameters value at that particular point on the
graph.

Click Insert Time to insert a time stamp at that particular point on the graph.

To edit, remove, or move a graph label, press and hold the <Ctrl> button on your keyboard, and
click the label to display the pop-up menu.

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Graph Display Options


Click Graph located in the menu bar to display the drop-down menu items.

Show All Graphs on Same Scale


Click Show All Graphs on Same Scale to display all WebObjects on the same scale.

Show All Graphs Stacked


Click Show All Graphs Stacked to display each WebObject separately, but stacked (as shown
here).

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Show All Graphs Full Height


Click Show All Graphs Full Height to display each WebObject at its maximum height, filling the
screen vertically (as shown here).

Show All Graphs


Click Show All Graphs to display the graphs for all WebObjects recorded. See section titled "Plot
Information Panel" on page 6-15.

Plot One Object Against Another


Click Plot One Graph Against Another to display the selection pop-up window. Click the downarrow buttons to display and select the horizontal and vertical axis objects.

Click Animate to animate the WebObjects recordings from the beginning to the end.
Click Close to close the pop-up window.

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Debug Monitor

Object Grouping
Click Graph Grouping to display the Graph Grouping pop-up window.

Each WebObject displays on the top left side of the Graph Grouping pop-up window.
Click to assign a group to each object, then click to select (check) or deselect (uncheck) group
movement, resizing, and visibility options for each group.
Click OK to close the pop-up window.

Plot Information Panel


The left side of the window contains one plot information panel for each graph plot (shown here).
The panel is labeled with the name of the WebObject plotted and graphed, as well as other
controls that can be used to manipulate the graphs appearance.

Thumbnail
WebObject
Plot Information Panel

Move, Size, Display (On/Off), and Line Width


Click the on/off button to toggle the display on or off.
The other arrow-up and -down buttons move, size, or change the line width (as labeled) by one
pixel each time it is clicked.
Hold down one meta key <Shift>, <Alt>, or <Ctrl> to move, size, or change the line width by ten
pixels each time the arrow-up or -down key is clicked.
Hold down two meta keys while to move, size, or change the line width by 50 pixels each time the
arrow-up or -down key is clicked.
Hold down all three meta keys to move, size, or change the line width by 100 pixels each time the
arrow-up or -down key is clicked.

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Individual Graph Display Options


Click the color thumbnail to display the Change Graph Options pop-up window.

Click Set Color to display the color selection pop-up window and define the
WebObjects graph color.

Click Show Value Label to display each points actual value.

Click Show Time Label to display each points time stamp.

Click Isolate Graph to display only that WebObject on the graph (making all other
graphed objects invisible). See section titled "Show All Graphs" on page 6-14.

Click Fill Screen to magnify that objects graph to its maximum, filling the screen
vertically.

Click any of the Point Decoration radio buttons to change the way each data point
is displayed; normal (none), vertical line, plus signs, or dots.

Click OK to close the Change Graph Options pop-up window.

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Mousing Inside the Graph Area


When moving the mouse over the main graph area, a grey line appears, and moves along with the
tip of the mouse pointer. A digital time displays in the top left portion of the Graph Viewer window,
and changes accordingly with mouse movement. Each WebObjects Plot Information Panel also
displays a value in its lower left corner, which represents its value where the grey line intersects
with the graph plot.
Plot Information Panel
Graph time

Mouse position
and grey line

Difference in value between the


top and the bottom of grey rectangle
Width of rectangle in terms of space for individual plot
in graph time
Value of the
graph where grey
line intersects
the graph plot

Clicking and dragging inside the main graph area creates a grey rectangle. A second and third
reading displays inside each WebObjects Plot Information Panel; the second represents the
width of the rectangle in graph time; the third represents the difference in value between the top
and the bottom of the rectangle in terms of space for individual plot.
Press <Ctrl> on your keyboard while clicking and dragging the mouse inside the graph area to
display the pop-up menu shown here.

Click Zoom Into Rectangle to magnify the area, or click Show Data Inside Rectangle to display
the Data Sheet View pop-up window (see below).

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This table displays time, data points, and one or more plots in other columns.
Click OK to close the Data Sheet View pop-up window.

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Changing and Saving Values

Information in this section is intended for use by


trained, qualified personnel only. Debug Monitor
allows the user to change values for items stored in
the controller. Although some protections are built in,
changes may bypass safety interlocks, allowing free
movement of the tool. This can result in collisions and
serious damage to equipment, or serious/fatal injury
to personnel. Use extreme caution.

1. Click the Edit button (items do not need to be highlighted).


Edit button

2. Type a new value into the space provided, then press <Enter> to save the value, or
press <Esc> to cancel changes.
3. If necessary, type the administrators password into the space provided, then click
OK to continue.
An alert message Response is read only displays if the user attempts to change
a restricted item.

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A persistent value remains stored in the tool controller after power to the tool and the controller are
turned off. The tool controller program uses those stored values as the initial item value upon
startup.
4. Click Save Objects to save all persistent values to the CompactFlash.
5. Type the administrators password into the space provided, then click OK.
A confirmation message displays.

6. Click anywhere on the screen to close the confirmation message.

Persistent values cannot be saved to certain tools while


they are on.

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I/O Diagnostics
Overview
The I/O Diagnostic module is intended to compliment the Debug Monitor, and separates I/O points
by type (see section titled "I/O Types" on page 7-3). While it provides similar functions, its
emphasis is directed more on providing a tool to manipulate I/O systems that reside within the tool
controller. It also attempts to present each I/O point as a single unit, whereas the Debug Monitor
presents individual WebObjects that are part of an I/O point.

For information about Profibus addressing, see the


appendix of this manual.

An administrative password is required the first time the user attempts to access a restricted
function. A password is not required again unless the browser is closed and restarted.

Type the password into the space provided, then Click OK to continue.

Main Page
Click the I/O Diagnostics link (located under Diagnostics) to display the current tool controllers
default I/O Diagnostics page.

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This page displays the top level directory of all I/O points on the current tool controller. Click the
markers located to the left of the directory to expand and display its contents.

Continue clicking the markers as necessary to expand each WebObject. Use the tabs located
along the top of the page to filter displayed I/O types (general descriptions below).

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I/O Types
Tabs located across the top of the I/O Diagnostics page provide a way to display all I/O types at
once, or only those of a certain type. The tabs are created dynamically, so there may not be a tab
for every possible I/O type. In addition, different tabs may appear on different controllers. Within
each tab, I/O points are sorted alphabetically by WebObject name.
Click the All I/O Points tab to display all I/O types. For information about Profibus addressing, see
the appendix of this manual.

Profibus DP1 or DP2


Click the Profibus Card DP1 or Profibus Card DP2 tab to display Profibus DP1 or DP2
I/Os.
R

Transmission: Profibus

I/O Type: DP1 or DP2

I/O Identifier: [Profibus node number][I/O type code][Byte number][.{Bit number}]/


{_String length]}

I/O Type DP1 refers to the first Applicom card on the first Profibus DP network (typically used for
communication between the tool controller and hydraulic or pneumatic actuators that move
mechanical parts of the tool). DP2 refers to the optional second Applicom card on the second
Profibus DP network.

The I/O Identifier refers to a specific byte or bit at a given node. Only the digital inputs and outputs
need to specify the bit number. The range of byte numbers is 0 to 225; the range of bit numbers is
0 to 8.
I/O identifier examples (see section titled "I/O Identifiers" on page 7-7):
R

12DQ6.2: Refers to a digital output (DQ) point writing to bit 2 of byte 6 on Profibus
node 12.

8IR16: Refers to a (floating point) real input (IR) value that would be read from bytes
16 through 19 on Modbus node 8.

21SI4_30: Refers to a string input (SI) value that would be read from bytes 4
through 33 on Modbus node 21.

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NET
Click the NET tab to display all Net I/O types.
R

Transmission: Ethernet

I/O Type: NET

I/O Identifier: If the identifier begins with the letter N, it is non-streamed (normal); if
it begins with any other character, it is streamed, and will reset automatically to its
previous value.

Displays information regarding commands that originated from a touchscreen or workstation


control panel (console).

Controller-to-Controller (C2C)
Click the Controller-to-Controller tab to display all C2C I/Os.
R

Transmission: Ethernet

I/O Type: C2C

I/O Identifier: [remote controller name]:[remote controller WebObject name]

The purpose of this type is to receive input from the other controllers, as opposed to sending
commands to them. Therefore, only input classes are assigned to this I/O type.

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!
A C2C request contains the remote controller name. When
a remote controller receives a C2C data request, it
compares its own service name to the name contained in
the request. If the service name does not match the
controller named in the request, then the controller will not
respond. Therefore, It is critical that all C2C configurations
match one another.

Modbus
Click the Modbus tab to display all Modbus I/Os.
Modbus is a protocol suite designed for industrial automation. Like Profibus, Modbus has nodes,
however there are no cards. Profibus is byte-oriented, whereas Modbus is word-oriented.
R

Transmission: Ethernet

I/O Type: MOD

I/O Identifier: [Modbus node string][I/O Type code][Word Number]{.[Bit


Number]}{_[String Length]}

Displays information regarding commands that originated from tools and other Ethernet devices
connected to the network.

The I/O Identifier refers to a specific word or bit at a given node. Only the digital inputs and outputs
need to specify the bit number. The range of word numbers is 0 to 125; the range of bit numbers
(when given) is 0 to 15.
I/O identifier examples (see section titled "I/O Identifiers" on page 7-7):
R

12DQ6.2: Refers to a digital output (DQ) point writing to bit 2 of byte 6 on Profibus
node 12.

8IR16: Refers to a (floating point) real input (IR) value that would be read from bytes
16 through 19 on Profibus node 8.

21SI4_30: Refers to a string input (SI) value that would be read from bytes 4
through 33 on Profibus node 21.

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No Type
Displays information regarding I/O points that have not been configured.

Step7
R

Transmission: Ethernet

I/O Type: S7

I/O Identifier: [Step7 node string][I/O type code][Byte number].[Bit number]

Displays information from programmable logic controllers (PLCs). This Ethernet communication
protocol is used on older systems (tab not shown here).

Cyberbase
Click the Cyberbase tab to display all Cyberbase I/Os.
R

Transmission: Ethernet

I/O Type: CY

I/O Identifier: [Cyberbase Node String][I/O Type Code][Byte Number]{.[Bit


Number]}{_[String Length]}

Displays communication information between various NOV products; Ethernet communication


protocol (tab not shown here).
A Cyberbase node represents a specific device on the Ethernet network that has its own IP
address. Cyberbase node names can have alphabetic characters.

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I/O Properties
Right-click the I/O, then click Properties to display the I/O properties window.

I/O Identifier
I/O Type

The properties pop-up window contains information about the selected I/O. Each I/O contains an I/
O type (see section titled "I/O Types" on page 7-3) and an I/O identifier. Once the tool controller
starts up, the I/O type and identifiers are fixed, and cannot be changed unless the controller is
reconfigured and restarted.
See section titled "I/O Types" on page 7-3.

I/O Identifiers
I/O Identifiers are unique names for the I/O item. The identifier may begin with a node name (or
number), followed by a two-character class abbreviation. There are 14 types of
I/O device classes (7 input, and 7 output):
R

DI: Digital Input (1 bit) items return a true or false result based on a condition
(Boolean values). For example, a proximity sensor detects metal and the digital
input item displays a True value.

DQ: Digital Output (1 bit) items display a zero or 1, off or on, false or true value
representing a command sent to the tool.

AI: Analog Input (2 byte, integer) items convert word input data and display a more
meaningful unit. For example, a pressure sensor may report values from 455 to
15,000, however 455 represents zero pressure. This item would convert and report
0 (instead of 455).

AQ: Analog Output (2 byte, integer) items convert word output data to display a
more meaningful unit. For example, when an operator sends a command using
inches through a touchscreen, the analog output device converts the inches to a
value that the tool recognizes.

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IR: Real Input items return a real, or float value (a 32-bit floating point number as
opposed to an integer).

QR: Real Output items display a real value (a 32-bit floating point number), as
opposed to an integer representing a command sent to another device.

IW: Analog Word Input (2 bytes, integer) items return an integer that may indicate
pressure or a tool position. This may be a 16- or 32-bit integer, depending on the
device or tool.

QW: Analog Word Output (2 bytes, integer) items send commands to tools. This
may be a 16- or 32-bit integer, depending on the device or tool.

ID: Analog Double Word Input (4 bytes, integer) items return an integer that may
indicate pressure or a tool position. This may be a 32-bit integer, depending on the
device or tool.

QD: Analog Double Word Output (4 bytes, integer) items send commands to
tools. This may be a 32-bit integer, depending on the device or tool.

SI: String Input items return text, such as status messages.

SO: String Output items send text, such as status messages.

Setting or Forcing Values


Sometimes its possible to set the value directly (using the Set Value option described below). This
is often the case with inputs of type NET (see section titled "I/O Types" on page 7-3). Where this is
not possible, you can force the value for any I/O item stored by the tool controller. For example, if
the hydraulic sensor reports a no power status (indicating that a tool may have failed), you can
change the hydraulic pressure powers on/off value to allow tool operation to continue.
Forcing an output value can also be used to identify whether the tool controller program interlock
or the hardware is causing a component failure. For example, if the jaws of the roughneck will not
close, and you are unable to force them to close using the Force Value option described below, a
wiring or hardware problem is likely.
Alternatively, if you suspect a faulty sensor, change the condition (such as tool pressure), then
verify that the value shown on the I/O Properties pop-up window reflects the change. If it displays
the correct value, the sensor is functioning properly.

Use extreme caution when forcing a value. Forcing a


value bypasses safety interlocks, allowing free
movement of the tool. This can result in collisions and
serious damage to equipment, or serious/fatal injury
to personnel. Obtain permission from the rig manager
before using this feature.

1. Locate and right-click an I/O, then click Properties (as described above) to display
the I/O Properties pop-up window (shown below).

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Force Enabled displays T (True) if the current value was forced.

Forced Value: Displays the forced value.

Value: The current status or value as reported from the I/O device or tool.

2. Click Set Value or Force Value.


3. If necessary, type the administrator password into the space provided, then click OK
to display the Set Value or Force Value pop-up window.

4. Type the desired value into the space provided, then click OK.
5. Click OK again to return to the I/O Diagnostic page.

!
Click Un-Force Value to reset the device to its actual
value. Forced values remain forced until you unforce them
or restart the tool controller. Do not leave values in a forced
state.

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Displaying Input/Output Detail


The Inputs & Outputs detail window lists all input and output points of that type (or all types, if the
All I/O Points tab is selected) used by the current controller, in alphabetical order. Electrical
drawings contain I/O identifiers, but normally do not provide the WebObject name that the
controller uses. This screen provides a way for a technician to locate a WebObject name by its I/O
identifier.
Right-click the I/O, then click Show Inputs & Outputs to display the Inputs & Outputs detail
window.

Click OK to return to the I/O Diagnostics page.

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Scheduler Diagnostics
Overview
Controllers run through a cycle once every twenty milliseconds (or 50 times per second). A cycle
includes all calculations, communications, inputs and outputs. The controller keeps track of its
communication schedule by organizing its obligations in its communications calendar.
The purpose of the Scheduler Diagnostic module is to provide information about the controllers
communications calendars. If, for example a device is requesting information from a controller, but
the controller does not appear to be processing the requests often enough, the Scheduler
Diagnostic module provides a way to view the controllers communication calendar, and also
provides the option to modify requests.

Selecting Tool Controllers


Click the Scheduler Diagnostics link (located under Diagnostics) to display the Select
Controllers pop-up window.

By default, all tools are selected (checked) except V-DAQ.

Scheduler Diagnostic will attempt to contact all selected


controllers. Attempting to contact controllers that are offline
can take several minutes.

Click to select or deselect (uncheck) controllers, then click OK.


The Scheduler Diagnostic module first determines the controller name from the Controller-toController system (Chapter 9, titled "Controller-to-Controller (C2C) Status), then gathers
configuration data. After a few moments, the main Scheduler Diagnostics page (shown below)
appears.

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Main Page
The main Scheduler Diagnostic page contains an information panel for each controller selected
(see section titled "Selecting Tool Controllers above). Each panel contains a list of devices with
which the controller communicates.

Tool controller
name and
IP address

Device name

Expected
and actual
communication
frequency
Change
frequency

Scroll bar

The Expected and Actual communication frequency displays for each device. A pink background
appears in cases where the two frequencies differ by more than five percent.
Use the scroll bar to move up or down through the panels.

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Changing Communication Frequency

Do not operate machinery when changing


communication frequency. Doing so causes the tool
controller to restart. Failure to observe and follow
proper procedures could result in serious or fatal
injury to personnel, significant property loss, or
significant equipment damage.

Click the appropriate controllers Change button. If necessary, type the administrators password
into the space provided, then click OK to continue and display the Change pop-up window.

Type the desired change into the space provided, then click Make the Change.

Click Yes at the confirmation window to store the change and restart the tool controller.

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Show Distribution Map


Click the appropriate controllers Show Distribution Map to display its communications calendar
in table format.

Each cell contains a device name that the controller communicates with during each controller
cycle. Cells are color-coded by device (all instances of a specific Modbus device may be red, for
example). If no device is scheduled in a cell, it is labeled available.
The map can be saved in Microsoft Excel-compatible .csv format. Click Save to File to assign a
name and location for the data.
Click OK to close the map.

Show C2C Inconsistencies


Click Show C2C Inconsistencies to display a text box with information about all instances of
inconsistent C2C communications.

If no inconsistencies exist, the button is disabled.

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Controller-to-Controller (C2C) Status


Overview
The C2C module provides information about the communication subsystems on the tool
controllers. It reports the status of each C2C node that the currently-selected tool controller is
communicating with, and displays the WebObjects that each C2C node is associated with.
The C2C system communicates over the Ethernet network.

Main Page
Click the Controller-to-Controller Status link (located under Diagnostics) to display the
currently-selected tools Controller-to-Controller Status page.

The controller graphic boxes display green to indicate normal communication, or red to indicate a
communication error. The controller name and status number display in the top left corner of the
controller graphic.

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Status Details
Right-click a controller box to display more details.

In addition to the name of the controller and a status message, the detail pop-up window also lists
all WebObjects on that controller whose values depend on input from those controllers. It also
displays the value of each WebObjects. The values are live, and change as the values from the
remote controller change.

Code

Message

Comment

OK

The other controller is functioning


normally.

5648

Client could not connect to its


server.

The other controller may not be running.

5664

Client believes that its server has


stopped working.

The other controller was connected and


running normally, but it has stopped
running.

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Screen Communication Logs

Screen Communication Log troubleshooting screens in


this section are intended for use by trained NOV
technicians.

At the Controller-to-Controller Status page, press and hold <Shift+Ctrl+Alt>, then click a
controller box to display the Screen Communication Logs window.

Click the buttons along the top of the window to display different communication information (see
general descriptions in sections below).
Press Close to return to the previous page.

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Tool Controllers
Click Tool Controllers to display the Tool Controllers screen.

Click anywhere inside the Controller box.

Amphion software communicates simultaneously with all the tool controllers connected to the
network. The Tool Controller screen displays basic information about each tool controller, such as
the method of communication being used between the controller and the software, and the amount
of time the software has been communicating with the tool.
Click any communication box to display message information.

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Click any message to display more detail.

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Ownership
Click Ownership to display tool Ownership screen.

This window contains information about the tool ownership system, such as a record of the
ownership configuration file.
Tool ownership is a built-in safety feature, designed to prevent more than one operator from
simultaneously controlling a tool.
Click any of the Ownership States boxes to display more detail.

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HTTP Requests
Click HTTP Requests to display the HTTP Request window.

This window contains the last several messages passed between the touchscreen software and
the tool controllers.
Click any message to display more detail.

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Write Monitor
Click Write Monitor to display the Write Monitor screen.

This window contains only requests that were used to write commands or data to the tool
controllers.

Exceptions
Click Exceptions to display the Exceptions screen.
This displays error messages, if any, between the applet and the controller.

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Cyberbase Status
Overview
The Cyberbase Status module provides information about the communication subsystems on the
tool controllers. It reports the status of each cyberbase node that the currently-selected tool
controller is communicating with, and displays all WebObjects that each node is associated with.

Cyberbase node information is availabe only for rigs


equipped with a cyberbase control system.

Main Page
Click the Cyberbase Status link (located under Diagnostics) to display the current tool
controllers default Cyberbase Status page.

The node graphics display green to indicate normal communication, or red to indicate a
communication error.
The node name and status displays in the top left corner of the node graphic.

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Status Details
Click any node to display its Node Status pop-up window.

The Node Status window lists all WebObjects on the controller that the communications node is
associated with. It also displays the value of each WebObject. The values are live, and change as
the values from the remote controller change.
Click Next to display a continuation of the list; click Previous to return to the first window.

Process Image
Click anywhere inside the Node Status window to display the Process Image pop-up window.

A process image is essentially a group of bits that the controller holds in its memory to maintain a
complete map of the current state of the inputs or outputs from a given communications node.
These are divided into smaller sections. A single WebObject might write to or read from only a
single bit in the image, or it may write to, or read, a long string of bits.

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10

The Process Image pop-up window displays either all of the output or all of the input process
image for that communications subsystem mode.
Click Switch to (Output/Input) Image to toggle between the output and input images.

Click anywhere outside of the Process Image window to close it and return to the main
Cyberbase Status page.
Use the blue left- or right-arrow buttons to scroll through the process images.

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Screen Communication Logs

Screen Communication Log troubleshooting screens in


this section are intended for use by trained NOV
technicians.

At the Cyberbase Status page, press and hold <Shift +Ctrl+Alt>, then click a controller box to
display the Screen Communication Logs window.

Click the buttons along the top of the window to display different communication information (see
general descriptions in sections below).
Press Close to return to the previous page.

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10

Tool Controllers
Click Tool Controllers to display the Tool Controllers screen.

Click anywhere inside the Controller box.

Amphion software communicates simultaneously with all the tool controllers connected to the
network. The Tool Controller screen displays basic information about each tool controller, such as
the method of communication being used between the controller and the software, and the amount
of time the software has been communicating with the tool.
Click any communication box to display message information.

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Click any message to display more detail.

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10

Ownership
Click Ownership to display tool Ownership screen.

This window contains information about the tool ownership system, such as a record of the
ownership configuration file.
Tool ownership is a built-in safety feature, designed to prevent more than one operator from
simultaneously controlling a tool.
Click any of the Ownership States boxes to display more detail.

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HTTP Requests
Click HTTP Requests to display the HTTP Request window.

This window contains the last several messages passed between the touchscreen software and
the tool controllers.
Click any message to display more detail.

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10

Write Monitor
Click Write Monitor to display the Write Monitor screen.

This window contains only requests that were used to write commands or data to the tool
controllers.

Exceptions
Click Exceptions to display the Exceptions screen.
This displays error messages, if any, between the applet and the controller.

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Modbus Status
Overview
The Modbus Status module provides information about the communication subsystems on the
tool controllers. It reports the status of each modbus node that the currently-selected tool controller
is communicating with, and displays all WebObjects that each node is associated with.

Main Page
Press the Modbus Status link (located under Diagnostics) to display the Modbus Status page.

The node graphics display green to indicate normal communication, or red to indicate a
communication error.
The node name and status displays in the top left corner of the node graphic.

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Status Details
Click any node to display its Node Status pop-up window.

The Node Status window lists all WebObjects on the controller that the communications node is
associated with. It also displays the value of each WebObject. The values are live, and change as
the values from the remote controller change.

Process Image
Click anywhere inside the Node Status window to display the Process Image pop-up window.

A process image is essentially a group of bits that the controller holds in its memory to maintain a
complete map of the current state of the inputs or outputs from a given communications node.
These are divided into smaller sections. A single WebObject might write to or read from only a
single bit in the image, or it may write to, or read, a long string of bits.
The Process Image pop-up window displays either all of the output or all of the input process
image for that communications subsystem mode.

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11

Click Switch to (Output/Input) Image to toggle between the output and input images.

Use the blue left- or right-arrow buttons to scroll through the process images.
Click anywhere outside of the Process Image window to close it and return to the main Modbus
Status page.

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Screen Communication Logs

Screen Communication Log troubleshooting screens in


this section are intended for use by trained NOV
technicians.

At the Modbus Status page, press and hold <Shift+Ctrl+Alt>, then click a controller box to
display the Screen Communication Logs window.

Click the buttons along the top of the window to display different communication information (see
general descriptions in sections below).
Press Close to return to the previous page.

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11

Tool Controllers
Click Tool Controllers to display the Tool Controllers screen.

Click anywhere inside the Controller box.

Amphion software communicates simultaneously with all the tool controllers connected to the
network. The Tool Controller screen displays basic information about each tool controller, such as
the method of communication being used between the controller and the software, and the amount
of time the software has been communicating with the tool.
Click any communication box to display message information.

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Click any message to display more detail.

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11

Ownership
Click Ownership to display tool Ownership screen.

This window contains information about the tool ownership system, such as a record of the
ownership configuration file.
Tool ownership is a built-in safety feature, designed to prevent more than one operator from
simultaneously controlling a tool.
Click any of the Ownership States boxes to display more detail.

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HTTP Requests
Click HTTP Requests to display the HTTP Request window.

This window contains the last several messages passed between the touchscreen software and
the tool controllers.
Click any message to display more detail.

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11

Write Monitor
Click Write Monitor to display the Write Monitor screen.

This window contains only requests that were used to write commands or data to the tool
controllers.

Exceptions
Click Exceptions to display the Exceptions screen.
This displays error messages, if any, between the applet and the controller.

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Profibus Network Status


Overview
The Profibus Network Status module provides status information about the nodes
communicating on the Profibus network. It reports the status of each Profibus node that the
currently-selected tool controller is communicating with, and displays all WebObjects that each
node is associated with.
For information about Profibus addressing, see the appendix of this manual.

Main Page
Click the Profibus Network Status link (located under Diagnostics) to display the Probifbus
Network Status page.

Green indicates the node is communicating normally through the Profibus network.

Red indicates the node is not communicating through the network.

Yellow indicates the node is reporting diagnostic information; the controller has not
lost communication with the node, but the node may have a problem.

The absolute encoder buttons normally display yellow at


startup, then turn green after approximately one minute.
Yellow is normal for emergency-stop (e-stop) conditions.

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Status Details
Click any node to display its Node Status pop-up window.
Node number
Status code

Profibus Status Codes


Code

Message

Node is functioning normally

33

Node is not communicating with the network

36

Node is not configured

45

Dialog software is not memory-resident

47

Invalid board number

93

Driver is not accessible

255

IO_RefreshInput was not executed beforehand

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12

Process Image
Click anywhere inside the Node Status window to display the Process Image pop-up window.

A process image is essentially a group of bits that the controller holds in its memory to maintain a
complete map of the current state of the inputs or outputs from a given communications node.
These are divided into smaller sections. A single WebObject might write to or read from only a
single bit in the image, or it may write to, or read, a long string of bits.
The Process Image pop-up window displays either all of the output or all of the input process
image for that communications subsystem mode.
Click Switch to (Output/Input) Image to toggle between the output and input images.

Use the blue left- or right-arrow buttons to scroll through the process images.
Click anywhere outside of the Process Image window to close it and return to the main Profibus
Network Status page.

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Screen Communication Logs

Screen Communication Log troubleshooting screens in


this section are intended for use by trained NOV
technicians.

At the Profibus Network Status page, press and hold <Shift+Ctrl+Alt>, then click a controller
box to display the Screen Communication Logs window.

Click the buttons along the top of the window to display different communication information (see
general descriptions in sections below).
Press Close to return to the previous page.

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12

Tool Controllers
Click Tool Controllers to display the Tool Controllers screen.

Click anywhere inside the Controller box.

Amphion software communicates simultaneously with all the tool controllers connected to the
network. The Tool Controller screen displays basic information about each tool controller, such as
the method of communication being used between the controller and the software, and the amount
of time the software has been communicating with the tool.
Click any communication box to display message information.

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Click any message to display more detail.

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12

Ownership
Click Ownership to display tool Ownership screen.

This window contains information about the tool ownership system, such as a record of the
ownership configuration file.
Tool ownership is a built-in safety feature, designed to prevent more than one operator from
simultaneously controlling a tool.
Click any of the Ownership States boxes to display more detail.

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HTTP Requests
Click HTTP Requests to display the HTTP Request window.

This window contains the last several messages passed between the touchscreen software and
the tool controllers.
Click any message to display more detail.

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12

Write Monitor
Click Write Monitor to display the Write Monitor screen.

This window contains only requests that were used to write commands or data to the tool
controllers.

Exceptions
Click Exceptions to display the Exceptions screen.
This displays error messages, if any, between the applet and the controller.

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Step 7 Status
Overview
The Step 7 Status module provides information about the communication subsystems on the tool
controllers. It reports the status of each step 7 node that the currently-selected tool controller is
communicating with, and displays all WebObjects that each node is associated with.
This page displays information from programmable logic controllers (PLCs).

Step 7 node information is available only for rigs with PLCs


that are communication using Step 7 protocol as part of
the control system.

Main Page
Click the Step 7 Status link (located under Diagnostics) to display the Step 7 Status page.

The node graphics display green to indicate normal communication, or red to indicate a
communication error.
The node name and status displays in the top left corner of the node graphic.

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Status Details
Click any node to display its Node Status pop-up window.

The Node Status window lists all WebObjects on the controller that the communications node is
associated with. It also displays the value of each WebObject. The values are live, and change as
the values from the remote controller change.

Process Image
Click anywhere inside the Node Status window to display the Process Image pop-up window.

A process image is essentially a group of bits that the controller holds in its memory to maintain a
complete map of the current state of the inputs or outputs from a given communications node.

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13

These are divided into smaller sections. A single WebObject might write to or read from only a
single bit in the image, or it may write to, or read, a long string of bits.
The Process Image pop-up window displays either all of the output or all of the input process
image for that communications subsystem mode.
Click Switch to (Output or Input) Image to toggle between the output and input images.

Use the blue left- or right-arrow buttons to scroll through the process images.
Click anywhere outside of the Process Image window to close it and return to the main Step 7
Status page.

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Screen Communication Logs

Screen Communication Log troubleshooting screens in


this section are intended for use by trained NOV
technicians.

At the Step 7 Status page, press and hold <Shift+Ctrl+Alt>, then click a controller box to display
the Screen Communication Logs window.

Click the buttons along the top of the window to display different communication information (see
general descriptions in sections below).
Press Close to return to the previous page.

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Tool Controllers
Click Tool Controllers to display the Tool Controllers screen.

Click anywhere inside the Controller box.

Amphion software communicates simultaneously with all the tool controllers connected to the
network. The Tool Controller screen displays basic information about each tool controller, such as
the method of communication being used between the controller and the software, and the amount
of time the software has been communicating with the tool.
Click any communication box to display message information.

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Click any message to display more detail.

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Ownership
Click Ownership to display tool Ownership screen.

This window contains information about the tool ownership system, such as a record of the
ownership configuration file.
Tool ownership is a built-in safety feature, designed to prevent more than one operator from
simultaneously controlling a tool.
Click any of the Ownership States boxes to display more detail.

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HTTP Requests
Click HTTP Requests to display the HTTP Request window.

This window contains the last several messages passed between the touchscreen software and
the tool controllers.
Click any message to display more detail.

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Write Monitor
Click Write Monitor to display the Write Monitor screen.

This window contains only requests that were used to write commands or data to the tool
controllers.

Exceptions
Click Exceptions to display the Exceptions screen.
This displays error messages, if any, between the applet and the controller.

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State Diagrams
Overview
State diagrams document step-by-step programming logic behind tool functions, states, or
movements. The diagrams found here are the documents used to create the tool controller
program, and can be used to diagnose problems.

Not all tools have diagrams. If the link does not appear on
the service page, see Chapter 18, titled "Service Pages
Configuration,
section titled "Show or Hide the State
Diagram Viewer Link" on page 18-2.

Main Page
Click the State Diagrams link (located under Diagnostics) to display the State Diagram Viewer
page.

The first screen displays the upper-left corner of the diagram (diagrams normally print on 11" x 17"
paper, and are too large to display on a standard computer screen).
1. Press and hold the left mouse button, then move to view other sections of the
diagram.

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2. Click Navigator to view a list of state diagrams available for the current tool.

3. Click to select a diagram.

State Diagram Language Protocol


State Diagram Viewer uses the Unified Modeling Language (UML) standard for documenting
program logic. Statements and various if, else if, and else commands are used to construct logical
algorithms required to control a specific tool. A standard statement interrogates the state of a
switch (a stated variable), then executes the appropriate command line (statement), depending on
the state of the switch.
See section titled "Unified Modeling Language Table below.

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Unified Modeling Language Table


Symbol

Name

Description

Initial State

The diagram starting point.

Final State

Represents completion of an activity. Most


diagrams dont have completions because they
are cyclic.
Represents the state of an object. A state is the
condition of an object, or an interaction, during
which it satisfies some condition, performs an
action, or waits for an event. The object is
named in the upper-eft corner of the diagram.

State

The top of the symbol displays the name of the


state. The actions performed during the state
are listed inside the symbol. Three possible
actions for each state are:

entry/ performed when the object


enters the defined state
do/
continually performed while the
object is in the defined state
exit/
performed once when the
object leaves the defined state

Substate

Represents a substate (contained within a


state).

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State Diagrams

Symbol

Name

Description
Statements associated with transition paths
describe events and conditions required to
move from the current or previous state, and
include actions that may take place upon exit
from the state.
Events and conditions appear first, and are
separated by Boolean AND OR statements.

Events and conditions


/actions or events,
statement

State Transition
Path

Actions follow conditions, and are preceded by


a forward slash (/). Actions are separated by
commas.
Statement syntax:

someCondition = true AND


someOtherCondition = false
OR someDifferentCondition =
true
/someActionOrEvent =
TAKES_PLACE,
someOtherActionOrEvent = STOP
action a=true
State 1

action c=true
State 3

State 2

Factored State
Transition

This transition uses the same notation and


syntax as a regular transition path. The symbol
shows two mutually exclusive paths, originating
from different states (State 1 and State 2), then
merging through a common junction point to
reach transition (State 3).

action b=false

See http://www.omg.org/technology/documents/
formal/uml.htm for the complete UML specification. State
diagrams are in sections 2.12 and 3.74.

Diagnosing Problems Using State Diagrams


1. Establish communication with the tool operator via telephone or by using some
other means to step through the problem.
2. Select a tool, then click the State Diagrams link to display the State Diagram
Viewer page.
3. Click Navigator, then click to select a diagram for the component or process you
wish to monitor (see below).

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4. A green box identifies the current state of the tool.


As the operator controls the tool, follow the process on the State Diagram.
Green transition statements indicate that the device met condition requirements.
Red transition statements indicate that the device did not meet condition
requirements.
5. When the problem occurs, locate the red transition statement.

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Axis Controller
Overview
Axis controller software is used to control a tools axis of motion (such as the upper arm of a pipe
racking system). It accepts and translates raw data into controlled motion of some part of the tool.
The Axis Controller module communicates the operation of the axis controller software using
standard UML (Unified Modeling Language) diagrams. UML can provide several different types of
diagrams to present the same software feature (for example, state diagrams, timing diagrams, and
flow charts).

The Axis Controller module is available only for tools that


use axis controller software.

Selecting an Axis Controller


Click the Axis Controller link (located under Diagnostics) to display the Axis Controller page.

If the link does not appear on the main service page, the
tool does not use axis controller software.

Click to select an axis controller link from the list and display the Axis Controller Overview screen
(shown below).

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Axis Controller Overview Screen


Field Descriptions
Using your mouse, hover over any field on the Axis Controller Overview screen to display a field
description to the right of the grey window.

Override Mode
The motion profiler and the PID (proportional, integral, derivative) are not used. A velocity
command is sent directly to the mover. Acceleration and deceleration limits are ignored.

Normal Mode
R

Open Loop: The velocity output from the motion profiler is sent directly to the
mover. The PID is not used. The motion profiler is in Normal mode. Acceleration
and deceleration limits are observed.

Closed Loop: This is the default mode. All components of the axis controller are
used for closed-loop position control. The motion profiler is in Normal mode. This
mode is changed by code that resides outside of the axis controller. A change in
mode only takes effect when the axis controller is on. This value cannot be changed
from the Web interface. Acceleration and deceleration limits are observed.

Multi-Axis: A position stream is fed directly to the PID. The motion profiler is in Rig
mode. Acceleration and deceleration limits are observed.

State
The default value is Off. This controls the function of the axis controller. When the mode is set from
outside the axis controller, the axis controller does not operate differently until the state changes.
The state is changed from inside the axis controller itself. Its values normally follow the mode
values, except the state can also have the values Off, Quick Stop, or Override. This value cannot
be changed from the Web interface.

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On
The default value is F (false). The axis controller value is either on (T) or off (F). This value is set by
code that resides outside of the axis controller itself. The state does not typically change unless
the axis controller is on. This value cannot be changed from the Web interface.

Throttle
The throttle is a request to move the axis. The default value is 0.00. The value range is
+/-100.00. The axis controller provides limits to the throttle, but it is used more often by the motion
profiler. When the axis controller is turned off, the throttle value is limited to 0.00. This value cannot
be changed from the Web interface.

Position Input
The position input is used in multi-axis control mode by the motion profiler. Another motion profiler
can feed a position stream to position input. This value cannot be changed from the Web interface.

Feedback Position
The feedback position provides the current position of the axis to the motion identifier and the PID.
It is used in calculations that determine how to move the axis in order to match the requested
position. This value cannot be changed from the Web interface.

Maximum Negative Velocity


This number provides the PID with a maximum negative velocity limit for the axis. The axis
controller ensures that a negative number is provided. This value can be changed from the Web
interface. See section titled "Editing a Field Value below.

Maximum Positive Velocity


This number provides the PID with a maximum positive velocity limit for the axis. The axis
controller ensures that a positive number is provided. This value can be changed from the Web
interface. See section titled "Editing a Field Value below.

Quick Stop
This value is either T (true) or F (false). When the value is T (true), the axis controller stops the
axis immediately. This value cannot be changed from the Web interface.

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Editing a Field Value


If a field background turns gold when you pass your mouse over it (as shown here), you can
change the value.

Click the field to display the Edit Value pop-up window,

Enter a new value into the space provided, then click Set Value to confirm and save the value to
the controller.
R

Click Restore to restore the default value

Click Cancel to abort changes

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15

Axis Controller Diagrams


At the Axis Controller Overview screen, click the button labeled Axis Controller execute ()
diagram to display a standard UML diagram.

This diagram mirrors the programming code exactly, without displaying actual code. It contains a
column for each of the different software modules that make up the axis controller (Axis
Controller, Motion Profiler, PID, and Mover), depicting the main execution loop of the axis
controller and the calls that it makes to its components during each control cycle*.

*one cycle occurs every 20 milliseconds


State Diagrams
If a box in the diagram turns gold when you pass your mouse over it (as shown below), more
information is available about that step. Click the Manage State box to display its State Diagram
(see below). Other boxes display execution diagrams (see section titled "Execution Diagrams" on
page 15-6).

Click the box to display another diagram that drills down into that step of the program.

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The State Diagram is a standard UML state diagram, but presents live values. The current state is
represented by a green box. Arrows flowing in or out of the green state box represent state
transitions.
Text displayed along each arrows path is divided by a forward slash (/). The text that precedes the
slash mark is a Boolean statement which indicates the conditions under which the machine would
transition from one state to another. Individual parts of the Boolean statement are red (false),
green (true), or black (unknown).
The text that follows the slash mark is a list of consequences that result from making that
transition.

Execution Diagrams
If a box in the diagram turns gold when you pass your mouse over it (as shown below), more
information is available about that step.

Click the box to display another diagram that drills down into that step of the program (see
below).

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Download Alarms
The Download Alarms module provides a way for the operator to download a text file containing a
list of current system alarms.
Click the Download Alarms link (located under Diagnostics) to display the Windows Explorer
File Download pop-up window.

Click Save, then define a name and destination for the file being downloaded.

The default text file name is AlarmEventServlet. NOV


recommends assigning a unique name to the file, with a
.csv (comma-separated value) extension. The file can then
be opened with Microsoft Excel, or another spreadsheet
program (example .csv file shown here).

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Operator Screen Configuration


Overview
The Operator Screen Configuration module provides a way for the user to modify the currentlyselected tools menu that displays on the operator workstation touchscreen (HMI). An
administrative password is required the first time the user attempts to access a restricted function.
A password is not required again unless the browser is closed and restarted.

Main Page
The operator screens contain blue buttons used to navigate between tools and tool screens. Click
the Operator Screen Configuration link (located under Configuration) to display the
Administrative Controls login screen.

Type the administrative password into the space provided, then click Log In to display the
currently-selected tool controllers Operator Navigation Configuration page.

Cathead
Tool Menu
Default
Screen

A green outline indicates the tool controllers default screen button.

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Current Tool Menu


Menus for each tool differ, depending on the tool selected. However, every tool menu contains the
following three standard buttons:
R

Utility: Displays the standard utility menu, such as Choose Units, Choose
Language, and Clean Screen buttons.

Common Diagnostics: Displays the standard diagnostic menu.

Alarms: Displays alarm information about tools connected to the control network...

The three standard buttons are functional from the


operator touchscreens and the MTC cabinet computers.

Other tool menu buttons are specified by the software programmer, depending on the tool.

My Tools Menu
One tool controller is capable of hosting more than one tool. For example, the auxiliary tool
controller (as shown here) may host the cathead, the HPU, the power slips, and the rotary table; a
top drive controller may host both the top drive and the casing running tool.
Click the My Tools button* to display all tools hosted on the currently-selected tool controller.

Click to select a tool and display its menu (see section titled "Current Tool Menu above).

*The My Tools button may be labeled differently,


depending on your rig configuration.

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17

Main Navigation Bar


The main navigation menu displays along the bottom of most operator screens. It is defined by the
software programmer, and may vary from rig to rig. However, every operator menu bar contains
the following three buttons:
R

Back: Displays the previous screen (functional from the touchscreens).

<Currently-Selected Tool>: Displays the currently-selected tools menu (Driller


Chair is the currently-selected tool shown below).

Alarms: Button displays blue under normal conditions; blinks red when there is at
least one active and unacknowledged alarm; solid red when there is at least one
active but already acknowledged alarm (functional from the touchscreens).

My Tools: Displays a menu for all available tools. This buttons label may vary
depending on your rig configuration (Driller Tools, or AD Tools, for example).

Active tool display

Standard navigation menu buttons

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Operator Screen Configuration

Changing the Current Tool Menu


At the main Operator Navigation Configuration screen (see illustration on page 17-1), click the
screen or a tool menu button to display one of the pop-up menus shown here.

Basic

Main (Vertical Buttons)

Submenu (Horizontal Buttons)

Tool button pop-up menus vary depending on configuration.

In general, you can add up to six vertical (main menu), and


five horizontal (submenu) buttons to the tool menu.
However, you cannot change (such as add submenu
buttons, edit labels, or delete) certain standard menu
items, or (such as Utilities, Common Diagnostics, and
Alarms).

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Adding a Button
Using one of the pop-up menus shown above:
R

Click Add Button to add a new button to the main (vertical) tool menu

Click Add Submenu to add a submenu (horizontal) button to one of the main
(vertical) buttons.

Adding a secondary button to one of the main vertical


buttons disables the main vertical buttons ability to direct
the user to a specific screen. The vertical button instead
becomes a mechanism for displaying the submenu
(secondary horizontal buttons).

New (vertical)
Main Menu Button
New (horizontal)
Submenu Button

The default name for new buttons added (both main and submenu) is title.

See section titled "Changing the Button Title and Link below.

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Changing the Button Title and Link


Click the button to display its pop-up menu.
Click to select Edit Button and display the Edit Button pop-up window.

Type a button title into the space provided.

Click the arrow-down button to display a drop-down list of screen description files.
Click to select a file to link it to the button.

Click OK to save changes and close the Edit Button pop-up window.

Deleting a Button
Click the button to display its pop-up menu.
Click to select Delete Button.

Moving a Button
Click the button to display its pop-up menu.
Click to select Move Up, Move Down, Move Left, or Move Right to change the buttons position in
the menu.

Setting the Default Tool Screen


Click the button to display its pop-up menu.
Click to select Set As Default Tool Screen to make the selected button the default tool screen for
the operator. The default tool screen is the first screen displayed to the operator when the tool is
selected. A green outline indicates the tool controllers default screen button.
See the illustration shown on page 17-1.

Restoring Original Configuration


Click the button to display its pop-up menu.
Click to select Restore Original Configuration to revert to the original tool menu

Saving Configuration
Click the button to display its pop-up menu.
Click to select Save Configuration to save changes to the tool controller.

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Service Pages Configuration


Overview
The Service Pages Configuration module provides a way for the user to modify the following
options on the tool controllers main service page:
R

Show or hide the Path Editor link

Show or hide the State Diagram viewer link

Add or delete custom links

Main Page
Click the Service Pages Configuration link (located under Configuration) to display the
Administrative Controls login screen.

Type the administrative password into the space provided, then click Log In to display the
currently-selected tool controllers Maintenance Configuration page.

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The example screen shown above contains custom links


for Power Limit Commissioning and Power Limit. These
are not standard links. See section titled "Add or Delete
Custom Links" on page 18-3.

Show or Hide the Path Editor Link


The Path Editor module allows the operator to edit paths for path-based equipment, such as pipe
racking systems.
See Chapter 25, titled "Path Editor for more information about this module.
Click to select (or deselect) the box beside Show Path Editor to show (or hide) the Path Editor
link (located under Configuration) on the tool controllers main service page.

Show or Hide the State Diagram Viewer Link


State Diagrams provide a UML (Universal Modeling Language) state-logic view of the internal tool
code itself, and can be used to diagnose problems.
See Chapter 14, titled "State Diagrams for more information about this module.
Click to select (or deselect) the box beside Show State Diagram Viewer to show (or hide) the
State Diagrams link (located under Diagnostics) on the tool controllers main service page.

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Service Pages Configuration

Add or Delete Custom Links


The Service Pages Configuration page provides a place for the operator or service personnel to
create or delete custom links on the main service page.

Add a Custom Link


1. Type a display name into the space provided in the Display Name column.

Type display name (step 1)

Select HTML file (step 3)

Add link (step 4)

2. Click the arrow-down button located beneath Link to File to display the drop-down
list of available HTML files on the currently-selected tool controller.

3. Click to select and link an HTML file.


4. Click to select Add This LInk (located in the Add/Delete column), then click Save
Changes.
The new link displays at the bottom of the Configuration column on the main
service page.

Delete a Custom Link


Click to select Delete This Link (located in the Add/Delete column), then click Save Changes.
The link no longer appears in the tool controllers Configuration column on the main service page.

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Ownership Configuration

This module is intended for use by NOV service


personnel only. Unauthorized use could result in
serious or fatal injury to personnel, significant
property loss, or significant equipment damage and
rig down time.

Overview
The Ownership Configuration module provides a way for the user to modify the ownership.xml
file.
The primary purpose of the ownership.xml file is to define ownership rules, such as which
operator screens control which tool controller. The ownership lock-out system runs on the operator
tool screens, rather than on the tool controller, so the controller itself doesnt determine who can
write to it. In other words, the operator screens determine whether it is possible to write values to
one controller or another.
The ownership.xml file should contain the name (or ID) of each tool controller connected to the
network. This name does not appear in the operator screens, but it must match the assigned
screen tool name. The tool controller ID should be named logically, such as Fore Racker (spaces
are allowed), as opposed to abbreviations such as PRS1.
A script reads the tool controller name from the admin_config.xml file and compares it to the list
of tool controllers contained in the ownership.xml file. When a tool controller ID matches a screen
tool name, the corresponding IP address (from the ownership.xml file) is assigned to that tool
controller.

Main Page
Click the Ownership Configuration link (located under Configuration) to display the
Administrative Controls login page.

Type the administrative password into the space provided, then click Log In to display the
currently-selected tool controllers Ownership Configuration page (shown below).

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The default Ownership Configuration page displays a skeleton ownership.xml file.


A Load Ownership File and Save Changes button are located at the bottom of the page.

Load Ownership File


1. At the main Ownership Configuration page, click Load Ownership File to display
the Load pop-up window.

2. Click the down-arrow button and click to select the location of the ownership.xml
file you wish to load.
3. Locate the file, then click to select.
4. Click OK to close the Load pop-up window.

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Save Changes
Save Changes allows the user to save an edited ownership.xml file to any of the following
locations:
R

The currently-selected (host) tool controller

All tool controllers

A specific tool controller

Local hard disk

At the main Ownership Configuration page, click Save Changes.

Select a location, then click OK.


Before saving, the system conducts a number of tests to verify the integrity of the ownership.xml
file. Possible issues, if detected, are displayed in a separate notification window, however they do
not prevent the user from saving the file.

Tool Controllers
The list of tool controllers corresponds with NOV tool controllers connected to the rig network.
Right-click tool controllers to display the pop-up menu shown here.

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Add a Tool Controller


At the Ownership Configuration page, right-click SBCs, then click Add SBC to display the popup window shown here.

You can either select a tool controller from the drop-down list of suggested controllers and
standard IP addresses (as shown here),

or you can type the name of the tool controller into the space provided, then select an IP address
from the IP Address drop-down menu.

Click OK to save changes and close the pop-up window.


The new tool controller appears below the SBCs on the main Ownership Configuration page.

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Edit a Tool Controller


At the Ownership Configuration page, right-click the tool controller (located under SBCs), then
click Edit SBC to display the Edit SBC window.

Make the necessary changes, then click OK to close the window.

Remove a Tool Controller


At the Ownership Configuration page, right-click the tool controller (located under SBCs), then
click Remove SBC.
Click OK to remove the tool controller and close the confirmation window.

Set the Base IP Address


With few exceptions, the IP address of every device connected to the rig network should be on the
same IP subnet. Setting the base IP address changes the IP address of every tool controller
contained in the ownership.xml file, and also the Network element and HMIs (see sections titled
Networkand HMIs (Touchscreens) below).
At the Ownership Configuration page, right-click SBCs, then click Set Base IP Address to
display the pop-up window shown here.

Click the down-arrow buttons, then click to select the base IP address numbers.
Click OK to save changes and close the pop-up window.

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Change Item Display Order


At the Ownership Configuration page, right-click SBCs, then click Change Order to display the
pop-up window shown here.

The tool controllers are listed in alphabetical order by default.


R

To Move: Click to select a tool controller, then click Move Up or Move Down to
change the display order.

To Delete: Click to select a tool controller, then click Remove.

Click OK to save changes and close the pop-up window.

Network
The tool controller uses the Network element during startup to set up its IP address (see section
titled "Overview" on page 19-1).
In addition to setting up the IP address, it locates the netmask and gateway information from the
Network element in the ownership.xml file. The gateway is usually a routing device whose
address is normally the base IP subnet address with a .1 added to the end (for example,
192.168.31.1). A standard net mask is 255.255.255.0.
At the Ownership Configuration page, right-click Network to display the pop-up menu shown
here.

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Edit Network Settings


At the Ownership Configuration page, right-click Network, then click Edit Network Settings
display the pop-up window shown here.

Click the drop-down arrows and define the Netmask and Gateway numbers.
Click OK to save the addresses and close the pop-up window.

Set the Base IP Address


See section titled "Set the Base IP Address" on page 19-5.

HMIs (Touchscreens)
An entry located in the ownership.xml file lists all touchscreens or other screen devices, their IP
addresses, and their ownership group. Therefore, only devices that have a recognized IP address
can be part of the driller or assistant driller ownership group.
At the Ownership Configuration page, right-click HMIs to display the pop-up menu shown here.

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Add a Touchscreen
At the Ownership Configuration page, right-click HMIs, then click Add HMI to display the pop-up
window shown here.

You can either select a touchscreen from the drop-down list of suggested HMIs and standard IP
addresses (as shown here),

or you can select a group and IP address from the Group and IP Address drop-down menus.
Click OK to save changes and close the pop-up window.
The new tool touchscreen appears below the HMIs on the main Ownership Configuration page.

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Edit a Touchscreen
At the Ownership Configuration page, right-click the HMI, then click Edit HMI to display the popup window shown here.

Make the necessary changes, then click OK to close the window.

Remove a Touchscreen
At the Ownership Configuration page, right-click the HMI, then click Remove HMI.
Click OK to confirm and close the pop-up window.

Set the Base IP Address


See section titled "Set the Base IP Address" on page 19-5.

Change Item Display Order


See section titled "Change Item Display Order" on page 19-6.

Tools
While a tool controller corresponds to a physical computer (that can control more than one tool), a
tool corresponds to a specific piece of equipment that is used during rig operations.
At the Ownership Configuration page, right-click Tools to display the pop-up menu shown here.

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Add a Tool
1. At the Ownership Configuration page, right-click Tools, then click Add Tool to
display the pop-up window shown here.

2. Type the name of the tool into the space provided. This name appears on the
operator tool screens.
3. Click the SBC Host down-arrow, then click to select a host.
The SBC Host is the specific tool controller that controls the tool being added. The
SBC Host drop-down menu is populated by the tool controllers lister under SBCs
on the main Ownership Configuration page.

See section titled "Add a Tool Controller" on page 19-4.

4. Click the Ownership Prefix down-arrow, then click to select a prefix.


NOV recommends that you select the /operator/ prefix.The Ownership Prefix must
match the tool controllers WebObject names.

5. Type the remaining portion of the Ownership Prefix into the space provided (see
description below).

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This space normally contains the tool name, however if the tool controller only
controls one tool, it can be left blank. Otherwise, type the same information as that
contained in the Name field, except remove all spaces. For example, if the name of
the tool is Rotary Table, then type RotaryTable (no spaces) into the Ownership
Prefix space provided.
6. Click the Ownership Type arrow-down button, then click to select either exclusive,
none, or any.
Q

Exclusive: Select exclusive to allow only groups that include this tool to
assume ownership.

Any: Select any to allow any group to assume ownership and write to the tool
controller

None: Select none to allow anyone to assume ownership and write to the tool
controller.

7. Click OK to save changes and close the Add Tool pop-up window.
The new tool appears under Tools on the main Ownership Configuration page,
which can be edited or removed (see sections below).

Edit a Tool
Right-click the tool listed below Tools, then click Edit Tool to display the pop-up window shown
here.

Make changes as necessary, then click OK to close the pop-up window.

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Remove a Tool
Right-click the tool listed below Tools, then click Remove Tool to display a confirmation pop-up
window.
Click OK to confirm and close the pop-up window.

Change Item Display Order


See section titled "Change Item Display Order" on page 19-6.

Groups
Tool ownership system is built around relationships between a set of tools and a set of ownership
groups, as opposed to a single owner.
For example, the drillers workstation may have three touchscreens used to assume ownership of
one or more tools, all belonging to the drillers ownership group. Typically the driller, assistant
driller, and a remote workstation (such as one mounted on an MTC cabinet) have separate
ownership groups.
At the Ownership Configuration page, right-click Groups to display the pop-up menu shown
here.

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Add a Group
1. At the Ownership Configuration page, right-click Groups, then click to select Add
Group to display the pop-up window shown here.

2. Type the name of the ownership group into the space provided.
3. Click to select Group can view service screens to allow this group to exit the
operator screens and view the service pages described in this manual. If selected,
this option appears as a Utilities submenu item.

The service pages require a mouse and keyboard. The


operator workstations are not normally equipped with a
mouse and keyboard, however the multi-tool controller
(MTC) cabinets are. Typically the Remote group has the
ability to view service pages.

4. Click Add to display the Add Allowed Tool window.

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5. Click the Allowed Tools down-arrow button to display a drop-down list of defined
tools.

This drop-down list also displays the tool controller name in the first bracket, and
whether it is defined as exclusive or not (none) in the second bracket.

Adding an allowed tool to a group is required only if the tool


is defined as exclusive. See step 6 in section titled Add a
Toolon page 19-11.

6. Click to select a tool from the list.


Your selection appears in the Allowed Tools list.
7. Select a WebObject from the Enabler Input field (optional).
The Enabler Input field specifies the name of a WebObject whose value must be T
(True) in order for this group to assume ownership of the tool. This allows hard-wired
lockout switches or emergency shut down switches to interlock the ability to assume
ownership, and also to cause the loss of ownership should the switch position
change.
8. Type a short message into the space provided next to Disabled Message
(optional).
This message displays on the operator screen when the Enabler Input is stopping
the operator from assuming ownership. This message should consist of one or two
words, as it may display on the tool ownership button, where space is limited.
9. Click OK to save changes and close the window.

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Edit a Group
At the Ownership Configuration page, right-click the group, then click Edit Group to display the
Edit Group window.

Edit the fields as necessary, then click OK to close the window.

Remove a Group
At the Ownership Configuration page, right-click a group, then click Remove Group.
Click OK to close the confirmation window.

Edit a Groups Tool


At the Ownership Configuration page, right-click a group tool, then click Edit Tool to display the
window shown here.

Make the necessary changes, then click OK to close the window.

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Remove a Tool from a Group


Right-click the group tool, then click Remove Tool.
Click OK to close the confirmation window

Change Item Display Order


See section titled "Change Item Display Order" on page 19-6.

Exclusions
Exclusions are designed to prevent any one ownership group from owning two or more specific
tools at the same time. For example, the drillers workstation typically has one joystick that is
capable of controlling both the pipe racking system and the drawworks. Conflicting signals from the
joystick would result in confusion should the driller assume ownership of both tools at the same
time. The Exclusions element allows the user to make ownership of certain tools mutuallyexclusion.

Add an Exclusion
1. At the Ownership Configuration page, right-click Exclusions to display the popup menu shown below.
2. Click Add Exclusion to display the Add Exclusion window.
3. Click Add, then select a tool.

4. Click Add again to select another tool.


The two selected tools cannot be owned by the same ownership group at the same
time (that is, they are mutually-exclusive).
5. Add any other tools as needed, then click OK to save changes and close the Add
Exclusions window.
6. Click Add again, then select another tool.
Added exclusions display beneath Exclusions on the Ownership Configuration
page.

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Edit an Exclusion
At the Ownership Configuration page, expand the Exclusions element to display all existing
exclusions.
Right-click an exclusion, then click Edit Exclusion to display its pop-up window.

Click to select a tool from the list, then click Remove to remove the tool, or click Add to add a tool
to the exclusion.

Remove an Exclusion
At the Ownership Configuration page, expand the Exclusions element to display all existing
exclusions.
Right-click the exclusion, then click Remove Exclusion.
Click OK to close the confirmation window.

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Navigation
The Navigation element allows the user to define how the operators tool navigation menus
function on the operator screens. Although the Operator Screen Configuration module provides
a way for the user to define individual tool menus (see Chapter 17), it does not allow the user to
change the overall operator menu (outside of individual tool menus). The Navigation element
provides a way to define how the tool menus are displayed, and allows the user to add multi-tool
process screens.
At the Ownership Configuration page, right-click Navigation to display the pop-up menu shown
here.

Add Preconfigured Main Menu Buttons


This menu option provides a way for the user to add a sub-group of preconfigured tool buttons to
the Navigation element. The navigation menus on the operator screens generally contain two
buttons by default: My Tools, and Other Tools (depending on specific rig configurations). The My
Tools menu contains a list of tools available for ownership to that particular workstation. The Other
Tools menu contains a list of other tools on the rig. The user can change the name of these tool
menu buttons, and specify which tools appear in their menus.
1. At the Ownership Configuration page, right-click Navigation, then click Add
Preconfigured Main Menu Buttons.

The new item, Preconfigured Main Menu Button, displays beneath Navigation on
the Ownership Configuration page.

2. Right-click Preconfigured Main Menu Button to display the pop-up menu shown
here.

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3. Click Add Main Menu Button to display the Add Main Menu Button pop-up
window.

4. Type the button name (or label) into the space provided next to Menu Button Name.

Due to limited space on the operators main menu


navigation bar, a maximum of two additional buttons is
recommended.

5. Click Add, then select the tools you want displayed in the new buttons menu.
6. Click OK to close the window.
The new menu button displays beneath Preconfigured Main Menu Button on the
Ownership Configuration page.

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Editing a Buttons Menu

See the procedure described in section titled "Add


Preconfigured Main Menu Buttons" on page 19-18.

1. Right-click the added main menu button (described in step 6 above) to display its
menu.
2. Click Edit Button display the window shown in step 3 on page 19-19 above.
Q

To Change the Menu Buttons Name: Type a new name into the space
provided.

To Add a Tool to the Menu: Click Add, then select the tools you want displayed
in the new buttons menu.

To Delete a Tool from the Buttons Menu: Click to select a tool, then click
Remove.

Change

To Change Menu Display Order: Select tools, then click Move Up or Move
Down to change the display order of the tool in the buttons menu.

For consistency and ease-of-use, NOV strongly


recommends that the tool menu be arranged
alphabetically.

Change Item Display Order


See section titled "Change Item Display Order" on page 19-6.

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Remove All Preconfigured Main Menu Buttons


1. At the Ownership Configuration page, right-click Preconfigured Main Menu
Button to display its menu.
2. Click Remove Preconfigured Main Menu Buttons, then click OK to confirm.

Add a Process Screen


A process screen is a screen that displays data from, or allows the operator to control or monitor,
more than one tool. A process screen can appear in a menu of tool choices.
This element allows the user to create and define process screens that need to be included in the
operators navigation menus.
1. At the Ownership Configuration page, right-click Process Screens (located
beneath Navigation).
2. Click Add Process Screen.

3. Type a screen name into the space provided.


This name appears on the operators tool menu.
4. Type the full path to the process screens XML file located on the tool controller into
the space provided next to URL.

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5. Click Scan for Screens to allow the system to search the XML file for tool names
found in that file (see below).

6. Click to select an XML file.


This populates the URL field located above it.
7. Click Scan for Tools to allow the system to search the tool controllers
ownership.xml file and determine which tools are involved in the process screen.
This populates the drop-down list adjacent to it, and also dims/disables unavailable
tools.
8. Click the down-arrow to display the tool drop-down menu, then click to select a tool.
9. Click Add to include the tool in the process screen.
10. Click the down-arrow to display the tool drop-down menu again, then click to select
another tool.
11. After all tools are added, click to select any of the tools listed in the Tools Involved
in Process Screen, then click Remove, Move Up, and Move Down buttons to
remove tools or change the display order.

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Select the Navigation Bars Home Screen


This element provides a way for the user to define which screen displays when the user pressed
the Home button on the operator workstations touchscreen. Only one process screen can be
defined as the Home screen.
1. At the Ownership Configuration page, right-click Process Screens (located
beneath Navigation).
2. Click Select Home Screen.

3. Click to select a process screen.

See section titled "Add a Process Screen" on page 19-21.

4. Click OK to confirm and close the window.

Change Item Display Order


See section titled "Change Item Display Order" on page 19-6.

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Add a Tool Button


This element provides a way for the user to define menu specifications for a tool. This might be
used in the absence of a nav_config.xml file.
Alternatively, the Operator Screens Configuration module can derive the nav_config.xml file
from this specification. (See Chapter 17.) In the absence of preconfigured main menu buttons, the
system uses the tools defined here to populate the operators My Tools or Other Tools menu. If a
nav_config.xml file exists, however, the system uses the specifications in that file, and this
specification is ignored.
1. At the Ownership Configuration page, right-click Tool Buttons (located beneath
Navigation).
2. Click Add Tool Button to display the Add Tool window.

3. Click the down-arrow to display a list of available tools.

4. Click to select a tool.


5. Type the tools Default Page URL into the space provided.
This is the tools default screen XML file that displays on the operators screen.
6. Click a radio button to define whether the tool selected is A Varco Tool or V-DAQ.
7. Click OK to close the Add Tool window.

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Edit a Tool Button


1. At the Ownership Configuration page, expand Tool Buttons (located beneath
Navigation).
2. Right-click one of the tools listed.

3. Click Edit <Tool Button Name> to display the Edit Tool window.

4. Click the down-arrow to display a list of available tools, then click to select a different
tool if necessary.
5. Type the tools Default Page URL into the space provided if necessary.
This is the tools default screen XML file that displays on the operators screen.
6. Click a radio button to define whether the tool selected is A Varco Tool or V-DAQ.
7. Click OK to close the Edit Tool window.

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Add a Link to a Tool Button


This element allows the user to add a menu item to the tool menu on the operator workstation
screen. The link consists of a button name and the full path name of the XML file.
1. At the Ownership Configuration page, expand Tool Buttons (located beneath
Navigation).
2. Right-click one of the tools listed, then click Add Link to display the Add Link
window.

3. Type the name of the tool menu button into the space provided next to Label.
4. Type the Document URL into the space provided, or click Scan for Screens to
generate a list of all XML files on the tool controller.
5. If you chose to scan for screens, click the down-arrow button, then click to select an
XML screen file.
The Document URL field populates automatically.

6. Click OK to save the link and close the Add Link window.
The new tool menu link displays beneath the tool on the Ownership Configuration
page.

You can add another link to this link by right-clicking the


parent link, then following the procedures in this section.
The parent link, however becomes a submenu item, and
the system ignores information contained within the parent
link.

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Edit a Tool Button Link


1. At the Ownership Configuration page, expand Tool Buttons (located beneath
Navigation), then expand the tool containing the link.
2. Right-click the link, then click Edit Link to display the Edit Link window.

3. Make changes to the link information as necessary.


4. Click OK to close the Edit Link window.

Remove a Link from a Tool Button


1. At the Ownership Configuration page, expand Tool Buttons (located beneath
Navigation), then expand the tool containing the link.
2. Right-click the link, then click Remove <Link Name> to display the Remove <Link
Name> confirmation window.

3. Click OK to close the confirmation window.

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Remove a Tool Button


1. At the Ownership Configuration page, expand Tool Buttons (located beneath
Navigation).
2. Right-click one of the tools listed, then click Remove <Tool Name> to display the
Remove Tool confirmation window.

3. Click OK to close the confirmation window.

Change Item Display Order


See section titled "Change Item Display Order" on page 19-6.

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Simulation Control

Information in this section is intended for use by


trained, qualified personnel only. Simulation Control
allows you to change the way the tool controller
handles real world input and output. Use extreme
caution when changing the mode of operation.
Although some protections are built in, some changes
may bypass safety interlocks, allowing free movement
of the tool, which can result in collisions, serious
damage to equipment, or serious or fatal injury to
personnel.

Overview
When a tool controller is in simulation mode, it appears that it is operating with actual tools when it
is not.
The Simulation Control module provides a way for the user to control the built-in simulation system
by performing the following actions:
R

Enable and disable simulation mode

Specify whether the controller is a dedicated simulator

Save simulation data to a file

Load simulation data file onto a controller

Specify whether to simulate WebObjects only

Main Page
Click the Simulation Control link (located under Configuration) to display the Password login
pop-up window.

Type the administrative password into the space provided, then click OK to display the currentlyselected tool controllers Setup Simulation page (see below).

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Enable and Turn On Simulation Mode

Simulation mode must be enabled before it can be turned


on.

1. Click Set Enabled to restart the tool controller and enable simulation mode.

Allow one to two minutes for the tool controller to restart.


2. The current simulation data file displays beneath the On/Off buttons. To use a
different file, see section titled "Load an Existing a Simulation File" on page 20-3.
3. After the tool controller restarts, click Turn Simulation Mode - On to begin
simulation mode.

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Disable or Pause Simulation Mode


R

Click Set Disabled to disable simulation mode. In order to return to simulation


mode, the tool controller must restart.

Alternatively, click Turn Simulation - Off to pause simulation mode. This leaves
simulation mode enabled and available.

Define a Tool Controller as a Dedicated Simulator


Unless a tool controller is defined as a dedicated simulator, it remains in simulation mode only until
it restarts or simulation mode is shut off.
If a tool controller is defined as a dedicated simulator, it starts up in simulation mode.
To define a tool controller as a dedicated simulator:
R

Enable and turn on simulation mode.

Click Set Dedicated.

Set WebObjects Only


To control the feedback that a component (such as the Axis Controller) receives while in simulation
mode using the Amphion service pages interface (see Chapter 6, titled "Debug Monitor), click
Set Web Objects Only - True.
Click Set Web Objects Only - False to allow the simulator to receive feedback from another
source.

Load an Existing a Simulation File


Simulation files are normally used by service personnel during a tools initial setup. Normally
current WebObject values are downloaded, then changed (disabling a limiter, for example). The
file is uploaded to the tool controller, which is then placed in simulation mode, providing a way to
set up conditions for testing.
Click to select a file from the Simulation Files area.

Click Load Simulation Data File. The tool controller uses this as the current data file, and its
values are used by the simulation engine. However, the tool controller uses the default simulation
file when it restarts.

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To define the default simulation file, click to select a file, then click Set as Default Simulation Data
File.

Create a Simulation File


Click Save Current Settings to New File to create a list of the tool controllers simulation objects
and their current values. This is then saved to a *.csv file in the /varco/data/simulation directory.
This file becomes the Current Simulation Data File.

Download a Simulation File


Click to select a file from the Simulation Data Files area, then click Download to Local Machine.
Define the download location on your computers hard drive, then click OK.

Upload a Simulation File


Click Upload to Controller, then define the location of the file you wish to upload to the tool
controller.
Click OK.

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Array Manipulator
Overview
This applet allows the operator to view and change the values in WebObject arrays stored in
memory on the controller. This module compliments the Debug Monitor, which only allows the
operator to view and edit values of single WebObjects. The Array Manipulator allows the operator
to view and edit values in whole arrays.

Information in this section is intended for use by


trained, qualified personnel only. Array Manipulator
allows you to change values for items stored in the
controller. Use extreme caution when changing these
values. Although some protections are built in, some
changes may bypass safety interlocks, allowing free
movement of the tool, which can result in collisions,
serious damage to equipment, or serious or fatal
injury to personnel.

Main Page
Click the Array Manipulator link (located under Configuration) to display the administration login
pop-up window.

An administrative password is required the first time the user attempts to access a restricted
function. A password is not required again unless the browser is closed and restarted.
Type the password into the space provided, then click OK to display the currently-selected tool
controllers Array Manipulator page (see below).

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Array Manipulator

Select an array

Select a layer

The array manipulator displays raw data in tabular (array) form.


Use the vertical and horizontal scroll buttons to scroll up and down, or left and right.
Click the Select an Array down-arrow button to display available arrays, then click to select an
array.

If an array has more than two dimensions, click the Layer arrow-down button, then click to select a
dimension from the drop-down menu.
To edit an array value:
1. Select an array and layer (where applicable).
2. Click to select an array value.

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21

3. Type a new array value into the space provided, then press <Enter> to enable the
Save Array button and display the administrator login window.
4. Type the password into the space provided, then click OK.
5. Click Save Array.

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Trigger Editor
Overview
Use Trigger Editor to create, edit, and delete alarm and event triggers.

The tool controller program monitors alarms and events


once per second.

Reference Checking
When the Trigger Editor starts up, the system reads the list of alarm and event triggers, and
compares them to the list of WebObject names to ensure that they are valid. If a trigger refers to a
WebObject that does not exist, a pop-up window displays, giving the operator the option of deleting
the trigger.

Alarm Priority
Define the Alarm Priority at the Edit Trigger window (shown later in this chapter).
A Critical Alarm triggers an audible horn. Acknowledging the alarm without correcting the
condition temporarily disables the horn. However, if the alarm condition is not corrected, it will
become unacknowledged again after a few minutes, sounding the horn again. The alarm condition
must be corrected in order to permanently silence the horn.
A Normal Alarm can be acknowledged, and remain acknowledged (and active) until the condition
is corrected.

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Main Page
Click the Trigger Editor link (located under Configuration) to display the administration login popup window.

An administrative password is required the first time the user attempts to access a restricted
function. A password is not required again unless the browser is closed and restarted.
Type the password into the space provided, then click OK to display the currently-selected tool
controllers Trigger Editor page.

Click the Contents link to display the main service page.

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22

Creating an Event Trigger


1. Right-click the Triggers root node to display the Add Trigger menu item.

2. Click Add Trigger to display the Edit Trigger window (shown below).

3. Click Change to display the Choose Web Object pop-up window.


Click the markers located to the left of the directory to expand and display the
contents.

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4. Click to select a WebObject, then click OK to display the appropriate Edit Trigger
window (both are shown below).
The system determines whether the selected WebObjects trigger is based on a
Boolean value (true or false), or a numerical value (greater than and/or less than).
Q

True: Triggers an alarm or event when the condition exists.

False: Triggers an alarm or event when the condition does not exist.

Greater Than: Triggers an alarm or event when the item exceeds the value.

Less Than: Triggers an alarm or event when the item falls below the value.

Boolean Value Triggers


1. At the Edit Trigger window, click to select an alarm priority (see section titled "Alarm
Priority" on page 22-1).

2. Click the down-arrow and select a Boolean value (True or False) from the dropdown menu.
3. Type an alarm message into the space provided.
Alarm descriptions are limited to 120 characters.
4. Click OK to close the Edit Trigger window.

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22

Numeric Value Triggers


1. At the Edit Trigger window, click to select an alarm priority (see section titled "Alarm
Priority" on page 22-1).

2. Type a Greater Than and/or Less Than value into the space(s) provided.
Q

Leave one field blank to deactivate that test.

Enter a value into both spaces to trigger the alarm if either value is true.

3. Type an alarm message into the space provided.


Alarm descriptions are limited to 120 characters.
4. Click OK to close the Edit Trigger window.

Editing a Trigger
1. Click the Trigger Editor link to display the Trigger Editor screen (see section titled
"Main Page" on page 22-2).
2. Click the markers located to the left of the directory to expand and display the
contents, then right-click an object to display the Edit or Delete Trigger menu.

3. Click Edit Trigger to display the appropriate Edit Trigger window.


4. Make desired changes to the trigger.
See sections titled "Boolean Value Triggers and "Numeric Value Triggers on page
22-4.
5. Click OK, then type the administrative password into the space provided.
6. Click OK again.

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Deleting a Trigger
1. Click the Trigger Editor link to display the Trigger Editor screen (see section titled
"Main Page" on page 22-2).
2. Click the markers located to the left of the directory to expand and display the
contents, then right-click an object to display the Edit or Delete Trigger menu.

3. Click Delete Trigger to display a confirmation window.


4. Click Yes.
5. Click OK, then type the administrative password into the space provided.
6. Click OK again.

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Consistency Checker
Overview
The Consistency Checker module provides a way for the user to determine the software versions
for each tool controller connected to the rig network. This is normally used by NOV personnel that
set up the tool controllers to ensure that the following are consistent:
R

Base controller software

Operating system scripts (base layout) version

WWW version

ownership.xml files

ip_list.xml files

Process screens

Tool controller time settings

Main Page
Click the Consistency Checker link (located under Configuration) to display the current tool
controllers Consistency Checker window.

The currently-selected tools controller is used as a reference and compared with other controllers.
The reference controllers background displays green.
Items that contain the same information as the reference controller display with a white
background.
Items that cannot be found or contain different information display with a pink background.
Click any cell displaying the text No Match in the columns labeled Ownership or IP List inside
the table to display the ownership and IP list Differences table (shown below).

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Files found on the reference tool controller display on the left side of the window, while files from
the other tool controller display on the right.
Lines that appear in the file on the reference tool controller, but not on the other controller display
with a blue highlight. Lines that appear in the files on the other tool controller, but not on the
reference tool controller display with a yellow highlight. Lines that match are not highlighted.
Click OK to close the Differences window and return to the main Consistency Checker window.
Click any cell displaying the text No Match in the column labeled Process Screens to display the
process screens Differences table.

This window displays a list of process screens found on both tool controllers, and those that are
found on one controller, but not the other.
Click OK to close the Differences window and return to the main Consistency Checker window.
Click Refresh to refresh the Consistency Checker window.

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Set Date and Time


Overview
The Set Date and Time module provides a way for the user to set the date and time on the tool
controller.

Main Page
Click the Set Date and Time link (located under Configuration) to display the current tool
controllers Set Date and Time window.

Click Copy Local Time to Controller.

Click Yes to confirm the synchronization of the tool controllers date and time with the rig networks
date and time.

Setting the date and time restarts the tool controller.


Definite risk of equipment damage or danger to
personnel exists. Failure to observe and follow proper
procedures could result in serious or fatal injury to
personnel, significant property loss, or significant
equipment damage and rig down-time.

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Path Editor

This chapter provides information about the Path Editor


module of the Amphion service pages interface using
www version 1.6.3.

Overview
The Path Editor module allows the operator to edit paths for path-based tools. Pipe racking
systems are normally the only path-based tool.
The Path Editor is a simple, three-dimensional drawing program. The paths that it allows the user
to edit exist as arrays of numbers that are held in the tool controllers memory, and as files on the
tool controllers flash card. Each path is composed of a number of different arrays.
When Path Editor starts up, it reads the path information from the tool controller, and displays the
first path as an x-y plane. It cannot be used to create or delete paths; it can only be used to edit
existing paths stored on the selected tool controller.
A path is a collection of points and connection between points. It does not necessarily have to be a
single, continuous line from point to point. It can be several disconnected lines (paths) of motion
displayed on different parts of the screen.

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Path Editor

Main Page

Information in this section is intended for use by


trained, qualified personnel only. Path Editor allows
you to change values for items stored in the controller.
Incorrect setup can result in loss of tool control that
can only be restored by a National Oilwell Varco
(NOV) service engineer. Although some protections
are built in, some changes may bypass safety
interlocks, allowing free movement of the tool, which
can result in collisions, serious damage to equipment,
or serious or fatal injury to personnel.

Click the Path Editor link (located under Configuration) to display the current tool controllers
default Path Editor page.

Current racker
jaw position
(teach position)

x-y plane

View controls

Use your mouse to hover over the outline in the top left corner of the page to display the view
controls. Click the arrow up, down, left, or right, to rotate the display. Click the plus or minus
symbols to zoom in or out.
The orange circle in the main display area indicates the current racker jaw position (also used as
the teach position).
A light green axis indicator displays at the zero-zero point of the x-y plane.

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Selecting Points
Dots represent each point on the path. Click any point to highlight the path and display a pop-up
window containing the selected points various values.

selected point

Each point has an x, y, and z coordinate, as well as a traverse, fillet, and an attribute value (see
general descriptions below). The selected point displays as a red dot.
You can also click and drag to select multiple points at one time. Right-click anywhere on the
screen, then click to select Change to Mouse Drag Moves.

Click and drag to select a group of points (see below).

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The selected points display as red dots. When multiple points are selected, they can be
manipulated as a group. The range of the selected points values (minimum and maximum) display
in the pop-up window.

Traverse
The racker must be able to move to each point on the path without running into pipe or other
equipment. Each point on every path has a traverse value, which specifies the position of the
racker on its track when it approaches that point. The track that the racker runs on is assumed to
always be parallel to either the x- or y-axis (depending on the type of racker). For any given racker,
either the x-coordinate of the racker column or the y-coordinate is fixed. The traverse value for
each point specifies the other, non-fixed coordinate of the racker column for that point. The
traverse value for a point displays as an optional line that extends from the point toward the
rackers position on the track (see section titled "Set Traverse Type" on page 25-12 below).
For most points, the traverse value is the same as either the x- or y-coordinate of the point,
because we expect that the racker will move its arm directly through the fingerboard slot, and will
not approach it from an angle. Where the traverse value is the same as the x- or y-coordinate of
the point, the traverse line on the screen is blue. Where this is not true, the traverse line on the
screen is red. This provides an indication to the tool programmer that there might be something
unusual about a specific points traverse value.

Fillet
The fillet value represents a measure of the distance from the selected point that the racker may
miss that point. For example, if the point is at a corner, the racker will not go all the way to that
corner point, stop, change direction, then move to the next point on the path. Instead, it moves on
a smooth, curved path that grazes the point, missing it by the distance specified by the fillet. A light
blue circle displays around the point, representing the fillet. The fillet circles are translucent.
Multiple fillet circles (layered on top of one another) appear darker.

Attribute
The attribute value is not represented on the screen, and is related to coding within the motion
system. For example, it may indicate that a point is a pipe in the fingerboard, or that it is a foxhole
point. The code developer is responsible for determining the attributes meaning, which can
change from one application to another. Therefore, it cannot be conclusively defined in this
document.

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Changing Point Values


Click the Change Values button to display the Manipulate Points pop-up window.

You can also right-click anywhere on the screen (after


selecting a point), then click to select Manipulate Points
from the pop-up menu (see illustration in section titled
"Setting Path Parameters" on page 25-6).

A graphical representation of the current point displays on the left side of the window.
Use the drop-down menu to click and select either Change By (number), or Change To (actual
value).
Enter new values into the appropriate fields, then click Preview. A graphical representation of the
proposed changes displays on the left side of the window. The original and proposed values
display on the right side of the window.

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Setting Path Parameters


Right-click anywhere on the screen to display the pop-up menu. Click to select Set Path
Parameters to display the pop-up window shown here.

currentlyselected
path

This window contains a list of all available paths for the currently-selected tool.
Click the radio button to select any path. The currently-selected paths selected radio button is
checked; the visible box is checked for all paths currently displayed on the screen.
Click to the visible box to show or hide a particular path. Click Show All or Hide All to show or
hide all paths. You can also click Hide Other Paths (see menu above) to display only the currentlyselected path.
The default color for each path is black. Click the color box to display the color selection pop-up
window (see below).

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25

Click to select a color, then click OK to save. Alternatively, click Reset to assign the default color to
the path.
Click OK to apply the changes and close the Set Path Parameters pop-up window.

Adding, Deleting, and Editing Points


After selecting a point, right-click anywhere on the screen to display the pop-up menu.

Adding Points
Click to select Add Points to display the pop-up window shown here.

Enter the number of points to add into the space provided.


Define the first point by entering the x, y, z, and traverse values into the spaces provided, then
define the offset values (if applicable).
To add a point at the tools current position, click Set from Teach Point.The current value of the
tools coordinates automatically populate the First Point fields.
Define the Fillet and Attribute values where applicable.
Click to deselect or select Link Points With Connection to link the new points to one another.
Define a value for the Path Attribute (where applicable).
Click OK to continue.

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You can also add a point using the Learn Point menu item.
See section titled "Learning a Point" on page 25-10.

Deleting Points
Select the point or points you wish to delete, then right-click anywhere on the screen to display the
pop-up menu.
Click to select Delete Point, then click Yes at the confirmation window.
This action deletes the selected point and all related connections.

Editing Points
After selecting a point, right-click anywhere on the screen to display the pop-up menu.
Click to select Edit Point to display the Edit Point pop-up window.

Enter the x, y, z, and traverse values into the spaces provided.


Define the Fillet and Attribute values where applicable.
Click OK to continue.

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Adding Connections
After selecting a point, right-click to display the pop-up menu, then click Add Connection.

A line appears on the screen between the selected point an your mouse position. Position the
mouse over another point, then drag the line to another point to create a connection between the
two points.

Selecting a View
Right-click to display the pop-up menu, then click View to display the sub-menu.

Click to select any of the view plane (X-Y, X-Z, or Y-Z), or click to select an image change (Flip
Left to Right, Flip Top to Bottom, or Center Image).

Flipping does not change the point coordinates; it only


changes the view.

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Show or Hide Teach Point


If the teach point is not displayed on the main Path Editor page, right-click anywhere on the screen,
then select (Show or Hide) Teach Point.

Learning a Point
The Learn Point menu item uses the Teach Point to to add a point to the currently-selected path.
are directly related to the current teach position (or teach point).
The orange circle in the main display area indicates the current racker jaw position (also used as
the teach position).

Physically move the tool into the correct position.


Right-click to display the pop-up menu, then click Learn Point.

If this menu option is not displayed as a menu option, click


Show Teach Point first.

The new point is added to the current path of the teach point.

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Path Editor

Traverse
Right-click to display the pop-up menu, then click Traverse to display the sub-menu.

Show Traverse Length


Click Show Traverse Length to display the Show Traverse Length pop-up window.

The racker must be able to move to each point on the path without running into pipe or other
equipment. Each point on every path has a traverse value that specifies the position of the racker
on its track when it reaches that point. Click Show Full Traverse to display full lines between the
path point and the position of the racker in its track for that point.

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Click Show Traverse Tail to display an abbreviated version of the full traverse lines.

Set Traverse Type


Click Set Traverse Type to display the Set Traverse Type pop-up window.

The traverse value of each point is essentially the x- or y-coordinate of the racker in its track. This
marks the spot where the racker must be in its track in order to reach its arm out to grab the pipe at
the path point. For any given racker, either the x- or y-coordinate is fixed. That is, the racker will
always move (traverse) on a line that is either parallel to the x-axis or a line that is parallel to the yaxis. If the racker is moving parallel to the x-axis, then the traverse value of the point is the ycoordinate of the racker when it comes to that point. If the racker is moving parallel to the y-axis,
then the traverse value of the point is the x-coordinate of the racker. There are several different
kinds of rackers, and there is no way for the Path Editor to determine which type of racker is in use.
Set Traverse Type provides a way for the user to specify this.
Click to select the appropriate racker type (see below), then click OK.
R

Racker Type 1: Use for PRS 3, 8, or Bridge Racker and Guide Arm. The traverse
value should match the points y-value. If it does not, the tail displays red (see
section titled "Show Traverse Length" on page 25-11).

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Path Editor

Racker Type 2: Use for PRS 4, 5, or 6. The traverse value should match the points
x-value. If it does not, the tail displays red (see section titled "Show Traverse Length"
on page 25-11).

See the description of traverse in section titled "Traverse"


on page 25-4.

Show or Hide Indices


Right-click to display the pop-up menu, then click Show Indices to display index information for
each point.

Click Hide Indices to hide index information.

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Save
Right-click to display the pop-up menu, then click Save to display the pop-up menu.
Click to select a location to save the edited path file.

Saving to memory allows the user to test the path prior to making it a permanent change (by
saving it to persistent storage). This way, if the path is incorrect, the user can simply restart the tool
controller to restore its previous path.
Saving to persistent storage saves the current path information to the tool controller.
Saving fingerboard geometry saves only the fingerboard geometry to persistent storage. See
"Fingerboard Geometry below.

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Path Editor

Fingerboard Geometry
Right-click to display the pop-up menu, then click Fingerboard Geometry to display the submenu.

Guess Fingerboard Geometry


The Path Editor can normally guess the fingerboard geometry from the path information. After it
makes a guess, the user should be able to manipulate the fingerboard geometry to ensure that it
accurately reflects the fingerboard arrangement on the rig.
The fingerboard geometry has one or more sections. Each section contains one or more slots (or
fingers). Each slot contains one or more pipes. All points containing pipe should be assigned an
attribute of 5.
Using the co-linearity of subsequent points, the Path Editor should be able to guess where the
slots are. Path names should give a clue as to where the sections are located. For example, there
should only be one path per section. However, since guessing is not an exact science, the Path
Editors fingerboard editor can make up for incorrect guesses.
Click Guess Fingerboard Geometry to display the Path Editors fingerboard geometry guess (see
below).

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Path Editor

Edit Fingerboard Geometry


Right-click and select Edit Fingerboard Geometry to display the Edit Fingerboard Geometry
pop-up window.

Slot Numbering

Pipe Numbering

Reverse Slot Numbering: Click to reverse the slot numbering.

Reverse Pipe Numbering: Click to reverse the pipe numbering.

Flip Slot Rectangles: Click to flip the slot rectangles from top to bottom, or viceversa.

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Path Editor

Click to select a pipe (represented by a circle) and edit its ID number, its x-y coordinates, or its
diameter.

Click a slot (represented by a rectangle) to select and edit its ID number, its x-y coordinates, or its
width and height.

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Double-click a slot (represented by a rectangle) to select and an entire sections ID number.

Click Apply, then click OK to close the Edit Fingerboard Geometry pop-up window.

Show or Hide Fingerboard Geometry


Right-click to display the pop-up menu, then click Fingerboard Geometry --> (Show or Hide)
Fingerboard Geometry to show or hide the fingerboard geometry.

Open Fingerboard Geometry


Right-click to display the pop-up menu, then click Fingerboard Geometry --> Open Fingerboard
Geometry to display the Question pop-up window.

Click Fingerboard to open the fingerboard geometry currently stored in persistent storage.
Click Local Hard Drive to display the location selection pop-up window. Locate the file on your
local hard drive, then click Open.

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Set IP Address on Network Device


Overview
This module provides a way for service personnel to assign an IP address to a device connected
to the rig network. When a device is first installed, it may not be visible on the network because the
IP address is set to its factory default.

Main Page
1. Click the Set IP Address link (located under Configuration) to display the
Administrative Controls login pop-up window.

2. Type the administrative password into the space provided, then click Log In to
display the currently-selected tool controllers Network Device Address
Configuration page.

3. If you already know the IP address you want to assign to the currently-selected tool,
type it into the space provided, then click Continue, and skip to step 6.
If the device is missing from the IP Network list (see section titled "IP Network
Menu" on page 4-1), click the Click Here link to display a list of devices currently
missing from the network.

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Set IP Address on Network Device

4. Click to select a device.


5. Type the IP address into the space provided, then click Continue.

6. If desired, click the Click here to start again to assign IP addresses to other
invisible devices on the network.

!
To ensure correct IP address assignments, disconnect all
other unassigned devices on the network (leaving only the
intended device on the network).

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Controller Links
Overview
The purpose of this module is to provide Java Virtual Machine (JVM) and controller information,
and allow the operator to view and manage related logs, restart the JVM or tool controller, halt the
tool controller, flash the Applicom card, display operator screens, or view online documentation.

!
Several functions within the Controller module require an
administrator password. Only trained, qualified personnel
should use those functions.

An administrative password is required the first time the user attempts to access a restricted
function. A password is not required again unless the browser is closed and restarted.

Type the administrative password, then click Login to continue.

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Java Virtual Manager (JVM) Status


This applet (also referred to as the dashboard) displays the current state of the JVM and the tool
controller. The JVM is a program that runs on the tool controller. Java software consists of code
that is designed to run in a virtual machine. The JVM on the tool controller actually runs two
separate Java programs simultaneously. One is a tool controller program, and the other is a Web
server. The controller program interfaces with equipment outside of the tool controller. The Web
server provides HTML Web pages and runs servlets. The Web server and the controller
communicate with one another, but they are essentially independent programs. It is possible for
one or both to operate without the other.
A green box indicates that the JVM is operating normally; red indicates a communication fault. The
status box also displays the currently-selected tool controller name and life counter.

It is possible for the JVM (top portion of the box) to display


green, while the controller (bottom portion of the box)
displays red. This indicates that the JVM is running
normally, while the tool controller is not.
The entire status box may also display red momentarily
during a restart.

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Log Manager/Viewer
Various subsections of the controller generate log entries when significant events occur (such as
errors).
Click the Log Manager/Viewer link to display a list of log files stored on the current tool controller.

The main Log Manager/Viewer page displays the file size, date and time modified, and links to
either view or delete (reset) the log file.
Click the link located beneath View Log to display the log file.
Click the link located beneath Reset to delete the log file.
Most log files, with the exception of the j9.log file, have a fixed length (normally 100 KB). When the
log file exceeds this length, it is renamed (a .1 is appended to the file name), and a new log file is
created. If the second log file exceeds the maximum size, it replaces the first log file, and another
is created.
Most log files (with the exception of the j9.log file), are maintained between controller restarts, and
continue accumulating messages while the controller is running.
Each entry in the log file follows a basic pattern. Entries begin with a keyword (debug, info, warn,
error, or fatal), followed by the date and time (hours:minutes:seconds, milliseconds), and the
name of the code entity that posted the entry (displayed in square brackets). This basic information
is followed by the message itself.
An example of an io.log file and a general description of other common types of log files is given
below.

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The j9.log and j9.previous.log files are different from the other log files. They
capture outputs from the JVM itself, and record error messages resulting from
serious controller program or Web server failures. A new file is created every time
the JVM starts up, and the previous j9.log file overwrites the file named
j9.previous.log. This file can be a useful troubleshooting tool when the tool
controller is not running.

The io.log file contains messages from the subsystem that manages
communications between the tool controller and input/output devices. This file can
be a useful troubleshooting tool when an input or output point object could not be
created, or not reading or writing, since it captures messages that do not apply to
other I/O logs.

The ora.log file contains messages from the tool controller program itself. This file
can also be a useful troubleshooting tool when the controller is not running.

The c2c.log file contains information related to inputs and outputs between the
current tool controller and other tool controllers.

The step7.log file contains information related to inputs and outputs that use the
Siemens Step7 protocol.

The alarm.log file contains errors messages from the alarm manager subsystem.
This file does not contain actual alarms.

The varball.log file contains the name of the last varball installed, the controller
version, the www version, the base layout used to create the varball, and a list of
files installed.

The version.log file contains the date and time of every www version installed, as
well as the name of the file that was decompressed. It also records the date and
time the varballs were created on the tool controller.

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Restart the JVM


Use this link to restart the controllers Java program running inside the virtual machine. When you
restart the JVM, it restarts the software, without restarting the tool controller itself. This is often
preferable, as it takes less time and is less disruptive to operations.
Click the Restart JVM link to begin this process.
A message displays, informing the user that the JVM is restarting. This takes several minutes.
During this time, you will be unable to access the controller using the browser.

Flashing the Applicom Card


This procedure is intended for use on tool controllers that have an Applicom I/O card installed.
Only tool controllers that communicate using Profibus protocol with tool hardware have or need an
Applicom I/O board. The Applicom board provides an entry point for the tool controller to the
Profibus network. This network is separate from the Ethernet network used by other I/O protocols
(such as Modbus, C2C, and Cyberbase). Flashing the Applicom card loads the necessary network
information into the flash memory on the Applicom hardware.

!
If youve replaced the Profibus module, you must initialize,
then flash the CompactFlash card.This procedure should
only be performed by trained, qualified personnel. Potential
damage to equipment, rig down-time, or injury to
personnel exists.

1. Prepare the tool controller for communication with the Profibus network, if
applicable.

New Applicom cards for Beckhoff tool controllers do not


come from the factory already flashed. You must burn an
image to the card prior to installation. Contact an NOV
service representative for information regarding initializing
Beckhoff version Applicom cards.

2. Click the Flash Applicom Card link to display the Administrative Controls Login
screen.
3. Type the administrative password into the space provided, then click Log in to
display the current tools Flash Applicom Card page.

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4. Click Proceed.
The tool controller program pauses. After approximately ten seconds, the flashing
process begins.

5. When flashing is complete, scroll to the bottom of the screen and ensure that the
message: Initialization succeeded displays, indicating a successful flash (see
below).

If an error message displays, see instructions that follow


this procedure.

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6. Click the Back button to return to the Flash Applicom Card page, then click
Cancel.
The tool controller program and Profibus Applicom card automatically restart after
flashing is complete.
7. Click Contents to return to the main service page.
8. Verify that the Profibus Communication Status lights on the Profibus Applicom cards
are blinking green. For help locating this light, see Chapter 2, section titled "Profibus
(Process Field Bus)" on page 2-5.
An unsuccessful flash displays an error message (shown below).

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Unsuccessful
flash

Troubleshooting
R

If an error message displays, the number of Profibus Applicom cards in the unit may
differ from the number of cards in the unit it is replacing.
If the number of cards matches, cycle power (turn the tool controller off, wait five
seconds, then turn it on again), then attempt to flash the card again. If the problem
persists, replace the tool controller.

If an error message displays, or the green light on the card does not flash, cycle
power to the tool controller (turn the unit off, wait five seconds, then turn it on again).
Then see section titled "Verifying that the Tool Controller is Working" on page 27-9.

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Verifying that the Tool Controller is Working


1. Verify that the Profibus communication status light on each Profibus Applicom card
is blinking. For help locating this light, see illustrations in Chapter 2, section titled
"Tool Controller Hardware" on page 2-3.
2. Plug in the Profibus connectors.
3. Verify that there is still a green blinking light on each Applicom Card.
4. Click Profibus Network Status (located under Diagnostics) on the main service page
to view Profibus network status.
5. Verify that the node numbers shown match the tool network configuration, and that
all nodes are green. For more information, see Chapter 12, titled "Profibus Network
Status.
6. Notify the operator that the tool controller was replaced and is powered on.

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Restarting the Tool Controller


This link provides a way for service personnel to restart the tool controller hardware.

!
This procedure should only be performed by trained,
qualified personnel. Potential damage to equipment, rig
down-time, or injury to personnel exists.

Click the Restart Controller Computer to restart the tool controller.


The message beginning with the text, Reboot was successful displays when the tool controller
hardware has successfully shut down. After a few minutes, the controller restarts and becomes
available online.

Halting the Tool Controller


This link provides a way for service personnel to shut down the tool controller hardware.

!
This procedure should only be performed by trained,
qualified personnel. Potential damage to equipment, rig
down-time, or injury to personnel exists.

Click the Halt Controller Computer to restart the tool controller.


The message System halt was successful displays when the tool controller hardware has
successfully shut down.

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Operator Screens
Click Operator Screens to display the standard HTML operator tool screens.
A typical top drive screen is shown here.

See your Amphion operators guide for rig-specific tool


screens.

Documentation
Click Documentation to display available online documentation (if available). To view online
documentation, the manuals package must be installed.

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Advanced Operations

Information in this section is intended for use by


trained, qualified personnel only. Use extreme caution
when changing too configuration settings. Incorrect
setup can result in loss of tool control that can only be
restored by a National Oilwell Varco (NOV) service
engineer.

Replacing a Tool Controller


1. Turn the tool controller off at the power switch inside the MTC cabinet.
Refer to your rig-specific MTC assembly drawing for the exact location of the power
switch.
2. Beckhoff: Disconnect the power plug from the tool controller.
Advantech: Turn off power switch, then disconnect the power plug from the tool
controller.
3. Disconnect the ground wire.
4. Remove the Ethernet and Profibus connectors (where applicable).
5. Remove the tool controller from the DIN rail or rack.
6. Remove the tool controller from the cabinet.
7. Remove the CompactFlash card from the old tool controller.
8. Insert the card into the new tool controller.
See section titled "Removing and Installing a CompactFlash" on page 28-3 for
more information.
9. Mount the new tool controller on the DIN rail or rack.
10. Plug in the Ethernet cable(s).

Do not attach Profibus connectors yet.

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11. Prepare the tool controller for communication with the Profibus network (if
applicable).

New Applicom cards for Beckhoff tool controllers do not


come from the factory already flashed. You must burn an
image to the card prior to installation. Contact an NOV
service representative for information regarding initializing
Beckhoff version Applicom cards.

12. Attach the ground wire and power leads.


13. Turn the tool controller on, then wait approximately one minute for it to start up.
14. Using the MTC cabinets keyboard, or a laptop computer, connect to the tool
controller through a Web browser.
For more information about connecting to the network using a browser, see Chapter
3, section titled "Connecting to the Tool Controller" on page 3-1.

The IP address has not changed; the CompactFlash Card


is the same.

15. If there is not a Profibus connection, skip to step 21. If there is a Profibus
connection, follow the remaining steps of this procedure.
16. Verify that the Profibus communication status light is blinking. For help locating this
light, see Chapter 2, section titled "Tool Controller Hardware" on page 2-3.
17. Plug in the Profibus connectors.
18. Verify that the Profibus status indicator is blinking green.
19. Click the Profibus Network Status link (located under Diagnostics) on the main
service page to view Profibus network status.
20. Verify that the node numbers shown match the tool network configuration, and that
all nodes are green. For more information, see Chapter 12, titled "Profibus Network
Status.
21. Notify the operator that the tool controller has been replaced and turned on.

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28

Removing and Installing a CompactFlash


The CompactFlash stores tool controller information. You may need to replace this card if:
R

You receive a new tool controller to replace an existing unit, and the new unit was
shipped without a CompactFlash card. You must remove the card from the old tool
controller and install it on the new one.

The tool controller shipped without a CompactFlash card.

The card itself has failed. If the tool controller was working, then stops working,
replace the tool controller. If the new tool controller still does not work, the
CompactFlash card may need to be replaced.

!
Replacing an existing CompactFlash card removes all
persistent (permanent) values stored in the tool controller.
Use only cards supplied by NOV.

1. Park all tools in a safe position and turn them off.


2. Turn the tool controller power off.
3. Locate the CompactFlash slot and gently remove the card.

Take note of its orientation; you must reinsert the card the
same way.

4. Prepare the tool controller for communication with the Profibus network (if
applicable).

New Applicom cards for Beckhoff tool controllers do not


come from the factory already flashed. You must burn an
image to the card prior to installation. Contact an NOV
service representative for information regarding initializing
Beckhoff version Applicom cards.

5. Insert the replacement card into the slot until it snaps into place.
6. If applicable, replace the CompactFlash cover, then tighten the screws.
7. Turn the tool controller power on.
8. Verify that the green power indicator light located on the front of the tool controller is
illuminated.

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9. Connect to the tool controller from a Web browser.


For more information about connecting to the network using a browser, see Chapter
3, section titled "Connecting to the Tool Controller" on page 3-1.

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28

Tool Controller IP Addresses

See NOV document number D801000721-GEN-001, titled


Amphion Standard DCDA Network IP Addresses.

The IP addresses for every tool controller are stored in the ownership.xml file. Each IP address is
associated with a controller name. The controller name for a particular tool controller is stored in
the admin_config.xml file as the screen_tool_name element.
When the tool controller starts up, a script reads the screen_tool_name element in the
admin_config.xml file, then compares it with the list of SBC elements in the ownership.xml file.
If the script finds a match between the screen_tool_name and the id attribute of an SBC element,
then the corresponding ip attribute of that element is assigned to be the IP address of the tool
controller.
Examples of the admin_config.xml and the ownership.xml files are shown below.
admin_config.xml:

<admin_config>
<controller>
<class_name>com.nov.
<screen_tool_name>Racker</screen_tool_name>

</controller>
</admin_config>

ownership.xml:

<config>
<sbc id=Assistant Chair ip=192.168.31.41/>
<sbc id=Auxiliary ip=192.168.31.27/>
<sbc id=Drawworks ip=192.168.31.34/>
<sbc id=Racker ip=192.168.31.20/>

</config>

In the example above, the rackers IP address is 192.168.31.20.


Every tool controller has a standard IP address of 192.168.0.3, so that if it is isolated on an
Ethernet network, this address can be used to make a connection, regardless of another assigned
IP address.
It is possible to change the IP address of a tool controller by editing the ownership.xml file and
restarting the tool controller, but this is not recommended. One way to do this is to use a software
tool specially designed to edit the ownership.xml file. See Chapter 19, titled "Ownership
Configuration.

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An IP address change does not take effect until after the tool controller is restarted. After restart
the tool controller cannot be accessed using the old IP address.
Improper setup may cause the following problems:
R

Tool controller program disabled, tool inoperable

Controller-to-controller communications become disabled

Tool controller to Web browser connection disabled

Tool controller to touchscreen (HMI) connection disabled

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28

About the admin_config.xml File


The admin_config.xml file (located in the /varco directory on the tool controller) contains
configuration settings.
Almost all configurable tool controller properties are stored as default values in the controller itself,
and these properties rarely need to be changed.
To change the admin_config.xml file, either use a text editor specifically designed to edit XML
files, or use a plain text editor (such as the Linux Vi Editor, or the Windows Notepad
accessory). See section titled "Vi Editor" on page 28-23.

!
NOV recommends that you do not use Microsoft Word, as
it adds large numbers of unnecessary elements to the file.

A basic example of an admin_config.xml file is shown below, depicting three principle elements
that are most commonly found in the file. Of these, the class_name and the screen_tool_name,
are required to make a tool controller behave properly.

<admin_config>
<controller>
<class_name>com.nov.bridgeRacker.module.BridgeRacker</class_name>
<admin_password>admin</admin_password>
<screen_tool_name>Racker</screen_tool_name>
</controller>
</admin_config>

There are also a number of optional elements (that usually do not appear in the
admin_config.xml file that can affect a number of properties on the tool controller (described
below).

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The Controller Element


The properties shown here appear inside the controller XML element, which is contained within
the admin_config.xml file.

Element

Data Type

Description

class_name

Java Class
Name

Identifies the Java class name of the tool


controller module to run as the controller
program. The default value is
com.varco.ora.ToolController, which
specifies a controller that does essentially
nothing. A tool programmer must define the
name of the controller class to run the tool.

admin_password

Text String

Specifies the administrative password which


must be used for most operations on the main
service page. The default value is admin.

screen_tool_name

Text String

Specifies the screen name of this tool


controller. The default value is Golden Image.
This name will be used as the name of the tool
controller that appears on the main service
page. Also, the name is checked against a list
of names and IP addresses located in the
ownership.xml file. The name that matches
the screen_tool_name is used to look up and
assign the IP address of the tool controller. See
Chapter 26, titled "Set IP Address on Network
Device.

ctrl_storage_path

Linux Path

Specifies the storage path for persistent data


on the controller. The default value is ./data/
persistent/.

Integer

Specifies the tool controllers cycle time in


milliseconds. This is how long it takes the
controller to make one complete update of all
WebObject values, I/O reads and writes, and
internal variable updates. The default value is
20. Setting this value to less than 1 will result in
a value of 20.

Integer

If the cycle_time_ms element is not specified,


then the controller searches for the
sleep_time_ms element. If cycle_time_ms is
specified, then sleep_time_ms is ignored. The
sleep_time_ms element defines the amount of
time the controller will sleep after finishing each
cycle. The default value is 10. The controller
ensures that the cycle time is always 10 more
than the sleep time (if the sleep time is
specified), and the sleep time is 10 less than
the cycle time (if the cycle time is specified).

cycle_time_ms

sleep_time_ms

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Element

Advanced Operations

Data Type

Description

Integer

Specifies the network I/O reset time (defined in


seconds). The default value is 1. This is the
amount of time the controller waits before it
determines that digital, real, and word inputs of
type NET (which reset themselves) are no
longer receiving input, and should be reset to
their default values. The reset time of any I/O
point will not be greater than this value.

comms_per_cycle

Integer

Specifies the width of the communications


calendar. This is how many clients can be sent
updates each controller cycle. The default
value is 4.

ae_enabled

True Or
False

Enables (true) or disables (false) alarms and


events. The default value is true.

Linux Path

Holds the path and name of the alarm and


events log file. The default is ./data/alarmevent/alarm-event.xml. This feature is
currently disabled.

Integer

Specifies the maximum number of alarm and


event records that will be kept in memory at
any given time. Older alarm and event records
will be discarded. The default value is 200.

Linux Path

Specifies the name of the configuration file that


will be used by the alarm and events engine to
specify alarm and event triggers. The default
value is ./data/alarm-event/
monitor.properties.

Integer

The canary is a software subroutine that


monitors the controllers life counter to look for
long controller cycle times. This specifies the
amount of time that the canary will sleep
between checks. The default value is zero,
which disables the canary.

Any

The presence of this element in the


admin_config.xml file is interpreted as true,
meaning that this controller is compatible with
earlier generation (Rev B) controllers. The
default value is false.

net_io_reset_time

ae_log_name

ae_max_records

ae_monitor_conf

internal_canary_sleep_ms

rev_B_compatibility

28

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Element

Data Type

Description

disableStreamedIO

Any

The presence of this element in the


admin_config.xml file is interpreted as true,
meaning that all inputs of type NET are
prevented from using streaming
communications. The default value is false,
which means that inputs of type NET are
interpreted as streaming, and reset themselves
if they have not received data for a certain timeout period (see net_io_reset_time above).
Individual NET I/O points do not reset
themselves if their .ioIdentifier WebObject is a
value that starts with n. No NET I/O points
reset themselves if the disableStreamedIO
element appears in the admin_config.xml file.

datalog

Xml
Element

Specifies the configuration for data logging on


the controller. A description of this element is
outside the scope of this chapter.

The Webserver Element


The properties shown here may appear inside the webserver XML element, which is contained
within the admin_config.xml file. This element is on the same level as the controller element
(described above).
For example:
<admin_config>
<controller>
<class_name>com.nov.bridgeRacker.module.BridgeRacker</class_name>
<admin_password>admin</admin_password>
<screen_tool_name>Racker</screen_tool_name>
</controller>
<webserver>
<http_context>//*</http_context>
<static_content_base_dir>file:/varco/www</static_content_base_dir>
</webserver>
</admin_config>

These elements are rarely used.


Element

Data Type

Description

http_context

Text String

This is the HTTP context that the Web server


will use. The default value is //*.

static_content_base_dir

Text String

This is the base directory that the Web server


will use to server up static HTML content. The
default value is file:/varco/www.

http_port

Integer

This is the default port number that the Web


server will assume for incoming HTTP
requests. The default value is 80.

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Element

min_threads

max_threads

max_idle_time_ms

servlet_list

28

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Data Type

Description

Integer

The Web server assigns a thread to handle


each incoming request. The number of threads
used roughly corresponds to the number of
requests the Web server can handle at once.
The default value for the minimum number of
threads is 2.

Integer

This is the maximum number of threads the


Web server assigns to incoming requests.
Each thread uses system resources. The
default maximum is 50.

Integer

This element defines the amount of time in


milliseconds that the Web server waits until it
determines an incoming HTTP connection idle.
The default value is 5000, which is five
seconds.

XML
element

This element contains a list of sub-elements.


Each sub-element has two attributes. The
path_spec attribute is a Linux path name that
specifies the path name of the servlet. The
servlet_class attribute specifies the full Java
class name of the servlet. This provides a way
to list the servlets that the Web server uses, but
it is unnecessary and is not supported.

The Logging Element


The properties shown here appear inside the logging_properties element, which is contained
within the admin_config.xml file.
This element is on the same level as the controller element (described earlier in this chapter).
For example:
<admin_config>
<controller>
<class_name>com.nov.bridgeRacker.module.BridgeRacker</class_name>
<admin_password>admin</admin_password>
<screen_tool_name>Racker</screen_tool_name>
</controller>
<logging_properties >
<property name=log.rootCategory value=ERROR />
</logging_properties >
</admin_config>

The controller logging system uses the open source Apache Log4J package. An elements
function in the admin_config.xml file is to set the values of these properties.
The Log4J package is built upon the idea of logger hierarchy. It contains a root log, called the
rootCategory and several sub-logs. The following logs are stored on the tool controllers:
R

ora.log stores messages from the base controller package

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io.log stores messages from the I/O system generally

c2c.log stores messages from the controller-to-controller I/O system

step7 stores messages from the Siemens Step7 I/O system

alarm stores messages from the alarm system

Additional log files can be found in the /varco/log directory, but they are not controlled by the
logging system.
There are five logging levels. The source code for the controller program contains messages that
are printed into the logs (or not, depending on a hard-coded level for each possible message). In
other words, if the logging level of the message is less than the level of the log level setting, then
the message is written to the log; if the logging level of the message is more than the level of the
log level setting, then the message is not written to the log.
The levels are:
R

FATAL: This designates very severe error events that will presumably lead the
controller to abort.

ERROR: This designates error events that may or may not allow the controller to
continue running. This is the default logging level for all logs. At this level, all FATAL
messages are written to the logs.

WARN: This designates potentially harmful situations. All ERROR and FATAL
messages are written to the logs.

INFO: This designates informational messages that highlight the progress of the
controller on a coarse-grained level. All WARN, ERROR, and FATAL messages are
written to the logs.

DEBUG: This designates fine-grained informational events that are useful in


debugging the controller. All messages are written to the logs.

Property

Possible
Values

Description

log.rootCategory

FATAL,
ERROR,
WARN,
INFO, or
DEBUG

This sets the logging level of


the root log. The other logs
(ora, io, c2c, etc.) inherit this
property unless their own level
is set. The default logging level
is ERROR. Setting this
property is unnecessary, since
each sub-log has its own level
property.

log.category.com.varco.ora

FATAL,
ora,
ERROR,
ora,
WARN,
ora, INFO,
ora, or
DEBUG,
ora

This sets the logging level of


the ora.log. The default value
is ERROR, ora.

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Property

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Possible
Values

Description

log.category.com.varco.ora.io

FATAL, io,
ERROR,
io, WARN,
io, INFO,
io, or
DEBUG,
io

This sets the logging level of


the io.log. The default value is
ERROR, io.

log.category.com.varco.ora.io.real.c2c

FATAL,
c2c,
ERROR,
c2c,
WARN,
c2c, INFO,
c2c, or
DEBUG,
c2c

This sets the logging level of


the c2c.log. The default value
is ERROR, c2c.

log.category.com.varco.ora.io.real.step7

FATAL,
step7,
ERROR,
step7,
WARN,
step7,
INFO,
step7, or
DEBUG,
step7

This sets the logging level of


the step7.log. The default
value is ERROR, step7.

log.category.com.varco.ora.alarm

FATAL,
alarm,
ERROR,
alarm,
WARN,
alarm,
INFO,
alarm, or
DEBUG,
alarm

This sets the logging level of


the alarm.log. The default
value is ERROR, alarm.

In addition, each log has its own set of properties which can be set. The properties for a single log
(ora.log) are used as an example below.

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Property

Value

Description

log.appender.ora

The name of
the class to
log followed
by .log.
and the
name of an
appender.

The appender is a strategy for


handling log output. The names of
appenders must be taken from the
available appenders in the Log4J
package. The default is
com.varco.ora.log.RollingFileAppe
nder, which is an instruction to create
a file with the log output and to back
up the file when it reaches a certain
size.

log.appender.ora.File

./log/ora.log

This is the name of the log file to


write to.

100KB

This is the maximum size of the log.


Messages are written to this log file
until it reaches a size of 100 KB, after
which the old log is written to a
backup file and a new, empty log file
is created.

log.appender.ora.MaxBackupIndex

This is the number of backup files to


be created after the maximum size of
the log is reached. In this case, only
one backup log will be created. If the
log file overflows again, then the
backup file is deleted, the log file is
renamed ora.log.1, and a new log
file is used.

log.appender.ora.layout

The name of
the class to
log followed
by .log.
and the
name of a
layout.

This is an instruction for the logging


engine on how to write messages to
the log file. The name of the layout
must be one of the available layouts
in the Log4J package. The default is
com.varco.ora.log.PatternLayout,
which means that the pattern will be
provided for each message in
another property.

log.appender.ora.layout.Conversio
nPattern

The pattern
to use in
laying out
messages in
the log file.

The default pattern is %-5p %d [%t]


%c - %m%n. More information on
the layout pattern is available online
in documentation for the Log4J
package.

log.appender.ora.MaxFileSize

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Interfacing With Linux


The tool controller runs a host operating system (Linux), a Web server, and applications developed
by NOV.

Information in this section is intended for use by


trained maintenance personnel.
Connecting to the tool controller using Linux
commands is not normally required. Do not use the
information in this section unless instructed to do so
by an NOV maintenance technician. If direct access to
Linux is required, you should have received a *.zip file
containing the PuTTY software needed to perform the
procedures in this section. You can also download this
software from:
http://www.chiark.greenend.org.uk/~sgtatham/putty/

Connect to the tool controller using the =ssh (secure shell) command. If you cannot connect using
an Ethernet connection, connect using a serial cable (see Chapter 2, section titled "Using a Serial
Connection" on page 3-8).
The ssh command is similar to the telnet access program but it also encrypts network traffic. If
connecting to the tool controller over the network, you will have to use the ssh command (Linux) or
PuTTY.exe (Windows) command for interactive sessions, and the scp (Linux) or pscp.exe
(Windows) command for file transfers. The tool controller does not support telnet or ftp protocol
due to inherent security risks.

Tool Controller User Accounts


R

varco
To connect to the tool controller using ssh or PuTTY, you must use the varco
account.
The varco user rights are limited to the home directory (/home/varco), the jar file
directory (/varco/program/tool), and the class file directory (/varco/com/...).

root
If connected to the tool controller using a serial cable (see Chapter 2, section titled
"Using a Serial Connection" on page 3-8), you can log in using the root account.

Once logged into the tool controller using varco, you can use the Linux su (substitute user)
command to change your login to root. Ideally, however, you should minimize use of the root

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account (see warning message below). The root user is the traditional super/user in Unix/Linux
systems.

Root users have unlimited access, including


permission to delete all files. Use extreme caution
when logged in as root.

Installing PuTTY
PuTTY is a free ssh client software application for the Windows operating system. It includes
such programs as ssh sessions, and pcsp (secure file transfer).
1. Create a PuTTY directory on your computers hard drive (c:\putty, for example).
2. Extract the *.zip file into the PuTTY directory.

Starting an Interactive Session


Start a PuTTY ssh session using a command prompt window, or by double-clicking the putty.exe
file. The following examples demonstrate connecting to an tool controller IP address of 128.1.8.5
using both methods.
To launch PuTTy using a command line:
1. Click Start --> Run, then type cmd and press <Enter>.
The Command Prompt window displays
2. Type putty
OK.

-ssh varco@128.1.8.5 into the space provided, then click

3. Type varco into the password space provided, then click OK.
To launch PuTTY from Windows Explorer:
1. Locate and double-click the putty.exe file to display the PuTTY Setup window
(shown below).

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28

2. Type the tool controller IP address into the space provided (labeled Host Name).

See section titled "Determining an IP Address" on page 3-8.

3. Click to select the SSH radio button.


The text in the Port field automatically changes to 22.
4. Type a name into the space provided (labeled Saved Sessions) then click Save.

!
Do not close the PuTTY Setup window.

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Connecting to the Tool Controller


1. Launch PuTTY using one of the methods described above.
2. Click Open to display the PuTTY login prompt.

3. Type varco at the login as prompt.


4. Type admin at the password prompt.

Listing Tool Controller Directories


The root directory of the Linux operating system is the / directory.
Type ls and press <Enter> to list the contents of the / (root) and /varco directories.

For safety reasons, the tool controller file system is partitioned so that all directories in the Linux
operating system except the /varco directory are read-only. All files that are necessary to run the
tool controller, as well as all logging and user-accessible configuration files, are in the /varco
directory. The /varco directory is in its own read-write partition.

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Installing Tool Controller Software

This section contains instructions for installing software


using Linux commands. Installing software through the
Software Management page may be considerably easier
for most users. See Chapter 5, titled "Software
Management Links.

Restarting the JVM (restartj9)


After uploading the tool controller software, restart the Java Virtual Machine. The varco profile
contains the following command for doing so:

restartj9
The script shown below illustrates its use. The ps command displays the existence or nonexistence of the restartj9 process.

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Rebooting the Tool Controller


To reboot the tool controller without using the power switch (referred to as a warm boot), you
must be logged into the tool controller as the root user.
Use the su command to become root, and two versions of the shutdown command. The first
version reboots the tool controller (-r option); the second halts the tool controller (-h option).

Linux Command Summary


The following basic Linux commands can be used to communicate with the tool controller. In the
Unix tradition, each command offers a myriad of options. The figures below illustrate their basic
use.

Type any command followed by --help to display an


explanation of the command. For example, typing ls -help displays an explanation of the list command, its
syntax, and options.

ls provides short list of directory contents

ls -l provides long listing of directory contents

cd changes directories

pwd displays present working directory

ps reports process status

cp copies files and directories

mv moves (renames) files

top displays top CPU processes

netstat shows network statistics

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cd, ls, ls -l, pwd, cp, mw Commands

ps Command

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top Command

This command displays all processes running, and the amount of CPU resources used.

netstat Command

This command displays all Ethernet connections to the tool controller.

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28

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Vi Editor
Vi Editor is a full-screen, command-based text editor for creating and editing files on systems like
the tool controller. For a complete list of commands and more detailed information, go to: http://
www.nacs.uci.edu/help/manuals/uci.unix.guide/the_vi_editor.html.
1. Type vi <file name>, then press <Enter> to either open an existing file, or
create a new one (if the file name entered does not exist).

Cursor

End of file

Vi Editor opens in command mode with the cursor in the upper-left corner of the
screen. A tilde (~), indicates the end of a file. The file name (in quotes) displays in
the bottom-left corner of the screen.
2. Position the cursor anywhere in the file, then type to change the text:
Q

Type i to begin insert mode.


You must be in insert mode before you can enter text. In insert mode you can
backspace within the current line. i adds text before the cursor while in insert
mode.

Press <Esc> to exit insert mode and return to command mode.


In command mode you can issue complex commands preceded by a colon (:),
such as those that affect sections of text.

Type <n>x (where n is a number) to delete <n> characters from the current
position.

Type <n>X (where n is a number) to delete <n> characters before the cursor.

Type <n>dw: (where n is a number) to delete <n> words from the current
cursor position.

Type <n>dd (where n is a number) to delete <n> lines beginning with the line
upon which the cursor is positioned.

Type D to delete the remainder of the current line including the current cursor
position

3. After typing a line of text, press <Enter>.


4. Type :w, then <Enter> to save the file.

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5. Type :wq to save the current file and quit.


Alternatively, type :q to quit, or :q! to exit without saving.
To return to the previous line, press <Esc> to return to command mode.

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Appendix
Profibus Addressing

See Chapter 6, titled "Debug Monitor, Chapter 7, titled "I/O


Diagnostics, and Chapter 12, titled "Profibus Network
Status for related information

All I/O points are defined by two text strings:


R

I/O type: A three-letter mnemonic that identifies the Profibus network to which the
point is connected.

I/O Identifier: A unique string used inside the tool controller program and on
electrical drawings to identify the node and offset.

I/O Types
R

DP1 identifies the I/O accessed through the first Profibus network (first Applicom
card). DP1 normally communicates with devices on the tool.
DP2 identifies I/O accessed through the second Profibus network (second Applicom
Card).

I/O Identifiers
Typical format for an I/O identifier:

<Node number><class><byte offset>.<bit offset>

Class (DI for Digital Input)


Byte offset.bit offset

7DI0.2
Node number

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Appendix

Node Numbers
Node numbers are named first in the I/O identifier text string, and range from 1 to 125.
R

Nodes 1 assigned to diagnostic tools.

Node 2 is assigned to the tool controller.

Node 3 is the default address of a VFD, and is not used.

Valid Classes Table


Class

Description

# of bits

DI

Digital Input

AI

Analog Input

16

IW

Input Word

16

ID

Input Double Word

32

IR

Input Real Number

32

DQ

Digital Output

AQ

Analog Output

16

QW

Output Word

16

QD

Output Double Word

32

QR

Output Real Number

32

SI

String Input

varies

SO

String Output

varies

Byte and Bit Assignments


Each Profibus node is assigned its own input and output address space, which is stored in
memory. The address always begins with byte 0, bit 0. If setting up either an ET200M module or a
PA coupler, the address space fills sequentially with each module added to the node.
For example, a Bartec input brick has 16 digital input points, and is located on node #6. It requires
2 bytes of input space, and no output space. The first identifier would be 6DI0.0. Others would
follow in sequence:
6DI0.1
6DI0.2
6DI0.3
6DI0.4
6DI0.5
6DI0.6
6DI0.7
6DI1.0
6DI1.1
6DI1.2
6DI1.3
6DI1.4
6DI1.5
6DI1.6
6DI1.7

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A Hengstler absolute encoder located on node #12 provides position, velocity, and acceleration
feedback:
Position

32-bit integer

12ID0

Velocity

16-bit integer

12AI4

Acceleration

16-bit integer

12AI6

An ET200M module is located on node #5 and has:


R

one module with 16 digital outputs

one four-channel analog input module

one module with eight digital inputs and eight digital outputs

The module addresses would begin: 5DQO.0, 5DQ0.1 ... 5DQ1.0, 5DQ1.1 ... 5DQ1.7
The second modules four-channel analog input is the first input space on the ET200M. For this
reason its addresses also start at byte 0: 5AI0, 5AI2, 5AI4, 5AI6
The third modules points add to both the input and output space:
Input addresses: 5DI8.0, 5DI8.1, 5DI8.2 ... 5DI8.7
Output addresses: 5DQ2.0, 5DQ2.1 ... 5DQ2.7

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Appendix

Setting Up and Using AmphiCom


Additional I/O Addressing Table
Address

Node

Class

Byte

Bit

Discussion

5DQ0.0

Digital
Output

First output on module

7DI0.2

Digital Input 0

Third input on module

6AI2

Analog
Input

start at byte
offset 2

10ID0

10

Double
Word Input

byte offset 0

Second analog input on


module

Information in this section is intended for use by


trained, qualified personnel only. Use extreme caution
when changing too configuration settings. Incorrect
setup can result in loss of tool control that can only be
restored by a National Oilwell Varco (NOV) service
engineer.

AmphiCom is a program designed for the Windows operating system that acts as a gateway
between the tool controller and other programs, such as Wonderware, Microsoft Excel,
databases, and other software. AmphiCom can be used to read information from and write to the
tool controller.
AmphiCom uses the Windows Dynamic Data Exchange (DDE) communication protocol to transfer
data between itself and other Windows programs.

Both AmphiCom and the other program must be installed


on the same computer.

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Appendix

Configuration File

!
At this time, the XML configuration file must be created
manually using the built-in Windows accessory named
Notepad. NOV recommends that you use the File --> Save
As menu command, name the file config.xml, and save it
in the same directory that the Amphicom.exe file is
located. Ensure that the file type is XML.

AmphiCom requires a configuration file. It is designed to use its own XML configuration file, but
can use an older VExpress.dat file.
VExpress is a program that was designed in earlier Amphion systems that filled the same role as
AmphiCom. The VExpress.dat file can be used by AmphiCom, however AmphiCom uses a
different protocol to communicate with the tool controller. AmphiCom must be used with revision 3
or later tool controllers.
An example of an AmphiCom configuration file is shown here.

<root >
<SERVICE name=AmphiCom/>
<SBC name=Racker ip=192.168.31.21
update_rate=200 persist=false/>
<SBC name=Fingerboard ip=192.168.31.22
update_rate=200 persist=true/>
<Delay Update=10/>
</root>
SERVICE Element
In Windows DDE, the client application (such as Wonderware or Excel) needs to know the name of
the application that is supplying the dynamic data. AmphiCom is the application that supplies the
data, and the name that it will have in DDE is specified by the SERVICE element in the XML
document. In the example above, the name AmphiCom is used. The client applications know
AmphiCom by this name.
There should be only one SERVICE element in the XML configuration file. This element is
optional. If it is not included, then the name AmphiCom is used.

SBC Element
There can be any number of SBC elements in the XML configuration file, however at least one
element is required. Each SBC element should identify an Amphion tool controller from which
AmphiCom needs to pull dynamic data.
The name attribute (or topic name) in the SBC element specifies a topic for DDE. Two tool
controllers are listed in the configuration file example above (Racker and Fingerboard), so two
topics are available to DDE for the application named AmphiCom. The name attribute is required.
The ip attribute of the SBC element is required. It specifies the IP address of the tool controller.
These can be found on the Network button on the main service page for any tool controller. A list

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Appendix

of the addresses is normally supplied as part of the documentation for any rig project. Also see
section titled "Locating Tool Controller IP Addresses" on page 2-9.
The update_rate attribute of the SBC element specifies the time in milliseconds (1/1000 seconds)
that the tool controller should wait between updates when sending data to AmphiCom. This
attribute is optional. If you do not specify the update rate, the system uses its default update rate of
200.

The tool controller usually cannot send updates faster than


once every 20 milliseconds, however this rate places an
excessive burden on the tool controller, and the extra
updates are not typically useful to the client program. A
good rule of thumb is to set the update rate to no less than
100.

The persistent attribute of the SBC element specifies whether communications will persist even
after AmphiCom is closed. This is included for compatibility with older systems. This attribute is
optional. If you do not specify the persistent attribute, the default is false (meaning that
communications will not continue after AmphiCom is closed).
The Delay element is used to specify the amount of time (in milliseconds) that AmphiCom waits
between sending data updates to client applications using Windows DDE. This element is
optional. Internally, AmphiCom ensures that this value is no less than zero, and no greater than
1000 (once per second). In the configuration file example above, the delay time is set to 10
milliseconds (or 100 times per second). If it is not included, then the default value of 50
milliseconds is used.

Quick Start
1. Create the AmphiCom config.exe file using the information provided above in the
section titled "Configuration File" on page A-5.
2. Locate the file named Amphicom.exe on the hard drive of your computer, and
make note of its location.
3. Click Start --> Run.
4. Type cmd into the space provided, then click OK.
5. At the command prompt, type

cd <directory name where the


Amphicom.exe file is located>.

For example: cd

program files

6. Press <Enter>.
7. Type Amphicom.exe

config.xml

8. Press <Enter> to display the AmphiCom startup window.

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Appendix

Click Exit to close Amphicom.

Click Debug On to begin displaying debug message information.

Click Debug Off to stop displaying debug message information.

Click Clear to remove debug information from the window.

Click Copy to place the contents of the window into the clipboard, which can be
then pasted into another Windows application, such as a text editor or an e-mail
program.

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Appendix

Using AmphiCom with Microsoft Excel


Dynamic Data Display
You can use Microsoft Excel as a client application to display data that updates dynamically from
the tool controller. AmphiCom must be running and properly configured before Excel is launched.
See section titled "Configuration File" on page A-5, and section titled "Quick Start" on page A-6.
Data fields on the tool controller that are available for display are called WebObjects. In order to
view dynamic data in an Excel spreadsheet, WebObjects must be specified by name. WebObject
names are commonly quite long, punctuated by dots (.). Modules such as the debug monitor
displays lists of WebObject names and values (for more information, see Chapter 6, titled "Debug
Monitor).

The Excel cell displaying dynamic data should contain a formula like the example shown here.
Topic name
(tool controller name)

=AmphiCom|Racker!controller_stats_avgCycleTime
Server application

WebObject

All Excel formulas must begin with an equal sign (=).


R

Server Application: The first part of the formula must be the name of the
application that is serving the data (see section titled "SERVICE Element" on page
A-5). The server application name is followed by the pipe character (|).

Topic Name: The second part of the formula must be the topic name (the name of a
tool controller). This should match the SBC name located in the configuration file
(see section titled "SBC Element" on page A-5). The topic name is followed by an
exclamation point (!).

WebObject Name: The third part of the formula must be the WebObject name of
the data field on the tool controller. However, because the dot characters in
WebObject names (.) are misunderstood by DDE, an underline must be
substituted for each one. Spaces are also illegal characters in DDE, so any space in
the WebObject name must be removed and replaced with a back slash character
(\).

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Appendix

Writing Data to the Tool Controller


You can write data to a tool controller using Microsoft Excel and Amphicom by writing a Visual
Basic script in Excel.
1. In Excel, click Tools --> Macro, then click to select Visual Basic Editor from the
submenu.
2. In Visual Basic Editor, click Insert --> Module.
A new code module window appears. Initially the main text area of the window is
blank.

3. Create a new module using the information provided immediately following this
procedure. See section titled "Visual Basic Modules" on page A-10.
4. Close Visual Basic Editor.
5. In Excel, click Tools --> Macro, then click to select Macros from the submenu to
display the Macro pop-up window (shown below).

6. Click to select the script you created, then click Run.


In the illustration shown above, the new module is named ValueWriter.
The specified value is written to the tool controller.

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Appendix

Visual Basic Modules


An example script for a module that sets a value on a tool controller is shown here.

Topic name
(tool controller name)
Server application

Excel cell number

Sub ValueWriter()
Dim channelNumber As Long
channelNumber = DDEInitiate(AmphiCom, racker)
Set rangeToPoke = Worksheets(Sheet1).Range(D15)
DDEPoke channelNumber, controller.stats.maxCycleTime, rangeToPoke
DDETerminate (channelNumber)
End Sub

WebObject
R

DDE Initiate Function: On line 3, specify the service name that AmphiCom is using
(see section titled "SERVICE Element" on page A-5), followed by the tool controller
name (see section titled "SBC Element" on page A-5). This function returns a
channel number that will be used to identify the communications channel to
subsequent methods.

Excel Cell Range: Line 4 specifies the cell whose contents will be written to the tool
controller. You cannot simply code a value into the Visual Basic script. You must use
a cell number.

DDEPoke Function: Line 5 specifies the channel number, the name of the
WebObject to write to (this name uses the standard naming convention for
WebObjects; do not replace dot characters with underlines, or spaces with back
slashes), and the Excel cell that supplies the data.

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Amphion
Standard Technical Reference Manual

Reference

Reference Description

D811000238-MAN-001

Amphion Standard
Technical Reference Manual

This document contains proprietary and confidential


information which is the property of National Oilwell Varco,
L.P., its affiliates or subsidiaries (all collectively referred to
hereinafter as "NOV"). It is loaned for limited purposes only
and remains the property of NOV. Reproduction, in whole or in
part, or use of this design or distribution of this information to
others is not permitted without the express written consent of
NOV. This document is to be returned to NOV upon request or
upon completion of the use for which it was loaned. This
document and the information contained and represented
herein is the copyrighted property of NOV.
National Oilwell Varco

www.nov.com
Form D811001123-GEN-001/05

National Oilwell Varco


RIG SOLUTIONS
11000 Corporate Centre Drive
Houston, TX 77041

Document Number

Rev.

D811000238-MAN-001

04

D811000238-MAN-001
Revision 04

Revision History

04

01.06.2011

Fourth Issue

S. Davila

S. Sobreira

G. Weaver

03

22.07.2010

Third issue

D. Carpenter

D. Carpenter

D. Carpenter

02

10.07.2009

Second Issue

L. Braaten

P. Williams

J. Faga

01

22.10.2007

Issued for implementation

L. Braaten

K. Schmidt

J.Faga

Rev

Date (dd.mm.yyyy)

Reason for issue

Prepared

Checked

Approved

Change Description
Revision

Change Description

01

First issue

02

Updated to reflect current information per engineering department

03

Corrected document number on title page.


Updated template.
Removed Service Center information from Appendix.

04

Updated Third Party Information.


Added section on Foreign Objects.
Added section on Replacing Air Filter.

Amphion GPL Statement


This program contains proprietary as well as free software. You can redistribute and/or modify the free portion of the software under the terms of the GNU General
Public License as published by the Free Software Foundation; either version 2 of the License, or (at your option) any later version. To view and/or obtain a copy of
the free software used in this product, please visit ftp://ftp.amphion.nov.com/gpl/.
Notwithstanding the foregoing, nothing herein shall convey to you the right to utilize National Oilwell Varco trademarks, trade names, services marks or other
National Oilwell Varco proprietary materials.
In addition, you shall not have the right to publish the name of National Oilwell Varco without the prior permission of National Oilwell Varco in writing.
This program is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY; without even the implied warranty of MERCHANTABILITY or FITNESS
FOR A PARTICULAR PURPOSE. See the GNU General Public License for more details.
You should have received a copy of the GNU General Public License along with this program; if not, write to the Free Software Foundation, Inc., 51 Franklin Street,
Fifth Floor, Boston, MA 02110-1301, USA.

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Table of Contents
Chapter 1: General Information
Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Advisories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Proper Use of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Personnel Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General System Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Centers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1
1-1
1-2
1-3
1-3
1-3
1-4
1-4
1-4
1-5
1-5
1-5

Chapter 2: Amphion Overview


Drillers Cabin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Operator Workstations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Touchscreens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Discrete Switches and Joysticks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Equipment and Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Network System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Remote I/Os . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Multi-Tool (MTC) Controller Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Other Cabinets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Drill Floor Shutdown (E-Stop) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Tool Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Communication Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Process Field BUS (Profibus) DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
RS232 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Additional Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
RigSense and WITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Simple Data Acquisition (S-DAQ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
System 5 Data Acquisition (V-DAQ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Electronic Drilling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
System Overview Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
System Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

Chapter 3: Computers and Software


Touchscreen Computers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BIOS Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Backup Disk Imaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Equipment and Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1
3-1
3-2
3-2
3-2
3-2

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Creating a Disk Image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Restoring a Disk Image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Assigning IP Addresses to Wago Remote I/Os . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
RigSense . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Simple Data Acquisition (S-DAQ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
System 5 Data Acquisition (V-DAQ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Serial WITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Hardware and Network Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
VChannel Configuration Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Typical S-DAQ Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Tool Controller Web-Based Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Installing Third-Party Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15

Chapter 4: Operator Workstations


Flex Workstation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front-Entry Chair (FEC) Workstation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wrap-Around Workstation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Touchscreens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Panels and Joysticks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Left Control Panel & Joystick Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Right Control Panel & Joystick Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2
4-3
4-4
4-5
4-6
4-6
4-8

Chapter 5: Multi-Tool Controller Cabinet


Control Overview Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Network Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Communication Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Process Field BUS (Profibus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RS232 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Multi-tool Controller Cabinet Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-1
5-2
5-2
5-2
5-2
5-2
5-3
5-4
5-5

Chapter 6: Tool Controllers


Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tool Controller Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Advantech Tool Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Beckhoff Tool Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CompactFlash Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Communication Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ethernet (ENET) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Profibus (Process Field Bus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COM1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mouse/Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-1
6-2
6-2
6-3
6-3
6-4
6-4
6-4
6-4
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Video . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Profibus Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tool Controllers and NOV Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tool Controller Web-Based Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-5
6-5
6-6
6-7

Chapter 7: Startup and Shutdown


Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shutdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Uninterruptable Power Supply (UPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Enclosure Power Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-1
7-2
7-2
7-2
7-2

Chapter 8: Troubleshooting and Maintenance


Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Basic Diagnostic Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Workstation Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Joysticks and Discrete Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Touchscreens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Alarm Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Cable Inspection and Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Workstation Cable Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Fiber Optic Cable Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Fiber Optic Cable Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Ethernet Cable Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Profibus Cable Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Video (Coaxial) Cable Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Moxa Network Switch Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Properties Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Hyperterminal Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
Disk Imaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17
Network and Workstation Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17
Visual Inspection of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17
Cleaning a Touchscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
Replacing or Cleaning Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
HMI and Foreign Objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19
Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20
Recommended Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20

Appendix A: Appendix
Opening a Command Prompt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Command Descriptions and Syntax . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Ping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Using a URL Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Using the Host Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

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Using the IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Using the Host Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
Ping Command Switch Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
IP Config . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
Tracert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
Nslookup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4

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General Information

Conventions
This manual is intended for use by field engineering, installation, operation, and repair personnel.
Every reasonable effort has been made to ensure the accuracy of the information contained
herein. National Oilwell Varco (NOV) will not be held liable for errors in this material, or for
consequences arising from misuse of this material.

Advisories
Graphic symbols and bracketed text indicate advisories for a specific topic. This information
provides the reader with additional details and may advise the reader to take a specific action to
protect personnel from potential injury or lethal conditions. These advisories may also inform the
reader of actions necessary to prevent equipment damage.

Note

The note symbol indicates that additional information is


provided about the current topic.

Caution

!
The caution symbol indicates that potential damage to
equipment, or injury to personnel exists. Follow
instructions explicitly. Extreme care should be taken when
performing operations or procedures preceded by this
caution symbol.

Warning

The warning symbol indicates a definite risk of


equipment damage or danger to personnel. Failure to
follow safe work procedures could result in serious or
fatal injury to personnel, significant equipment
damage, or extended rig down time.

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General Information

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Conventions
Advisories
Hot Surfaces

The hot surface symbol indicates the presence of a


hot surface or component. Touching this surface
could result in bodily injury. To reduce the risk of
injury from a hot component, allow the surface to cool
before touching.

Electrostatic Discharge

The Electrostatic Discharge (ESD) symbol indicates the


potential for static electrical discharge is present. ESD can
damage or destroy sensitive electronic components. ESD
can also set off explosions or fires in flammable environments. Always discharge static electricity prior to working
on sensitive components or in flammable environments.

Illustrations
Illustrations (figures) provide a graphical representation of equipment components or screen
snapshots for use in identifying parts, or establishing nomenclature, and may or may not be drawn
to scale.
For component information specific to your rig configuration, see the technical drawings included
with your NOV documentation.

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General Information

Safety Requirements
The NOV equipment is installed and operated in a controlled drilling rig environment involving
hazardous situations. Proper maintenance is important for safe and reliable operation. Procedures
outlined in the equipment manuals are the recommended methods of performing operations and
maintenance.

!
To avoid injury to personnel or equipment damage,
carefully observe requirements outlined in this section.

Proper Use of Equipment


NOV equipment is designed for specific functions and applications, and should be used only for its
intended purpose.

Safe Lifting
When lifting and handling NOV equipment, use approved lifting procedures and safe methods.

Always follow all federal, state and local rules, codes, and
rig-specific safety guidelines when lifting and handling
NOV equipment. Operators and maintenance personnel
should be properly trained in safe lifting procedures and
the inspection of material handling equipment and lifting
components. Safe lifting recommendations provided in this
manual do not take precedence over local safety rules and
regulations, OSHA regulations, or instructions issued by
the manufacturers of rig hoisting equipment and other tools
on the rig.

Lifting equipment improperly creates a hazardous


working environment. To avoid lifting hazards, only lift
equipment with material handling equipment rated for
the expected load and only from the designated lift
points. Failure to follow safe lifting guidelines may
result in serious or fatal injury to personnel,
significant equipment damage, and extended rig down
time.

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General Information

Safety Requirements
Personnel Training
All personnel performing installation, operations, repair, or maintenance procedures on the
equipment, or those in the vicinity of the equipment, should be trained in rig safety, tool operation,
and maintenance to ensure their safety.

!
Personnel should wear protective gear during installation,
maintenance, and certain operations.

Contact the NOV training department for more information about equipment operation and
maintenance training.

Recommended Tools
Service operations may require the use of tools designed specifically for the purpose described.
The equipment manufacturer recommends that only those tools specified be used when stated.
Ensure that personnel and equipment safety are not jeopardized when following service
procedures and that personnel are not using tools that were not specifically recommended by the
manufacturer.

General System Safety Practices


The equipment discussed in this manual may require or contain one or more utilities such as
electrical, hydraulic, pneumatic, or cooling water.

!
Read and follow the guidelines below before installing
equipment or performing maintenance to avoid
endangering exposed persons or damaging equipment.

Isolate energy sources before beginning work.

Avoid performing maintenance or repairs while the equipment is in operation.

Wear proper protective equipment during equipment installation, maintenance, or


repair.

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General Information

Safety Requirements
Replacing Components

Verify that all components (such as cables, hoses, etc.) are tagged and labeled
during assembly and disassembly of equipment to ensure correct installment.

Replace failed or damaged components with original equipment manufacturer


certified parts. Failure to do so could result in equipment damage or injury to
personnel.

Routine Maintenance
Equipment must be maintained on a routine basis. See section titled "Network and Workstation
Equipment" on page 8-17, section titled "Cleaning a Touchscreen" on page 8-18 and the productspecific service manuals for maintenance recommendations.

!
Failure to conduct routine maintenance could result in
equipment damage or injury to personnel.

Service Centers
For a directory of NOV Service Centers, see NOV document number D811001337-DAS-001, titled
Service Center Directory. This document is located in the User Manual.
The link below provides after-hours contact information for emergencies or other equipment issues
requiring an immediate response by NOV service personnel.
www.nov.com/contact_us/24hr_EmergencyList.asp

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Amphion Overview

Optional components described in this manual may not be


present on your particular rig.

Drillers Cabin
The operator workstations are located in a specially designed, climate-controlled cabin. The cabin
is positioned on the drill floor to provide maximum viewing of rig operations.
From within the cabin, the operators can control integrated equipment on the drill floor and pipe
deck, removing operators from conventional drilling process hazards.
The footprint of each cabin may vary to support rig requirements, however basic cabin features
generally include:

Heavy duty steel with a protection bumper in front

A protection grid for the upper windows

Pneumatic wipers with a high pressure wash system

A heating, ventilation, and air conditioning (HVAC) unit

Non-slip floors

Recessed cable routes with removable floor panels

In addition to the operator workstations, drillers cabins may contain:

Blowout Prevention (BOP) control panels

Control and interface junction boxes (J-Boxes)

Alarm horns

Telephone

PA speakers

Thermostat and humidistat

HVAC (heating, ventilation, and air conditioning) control panels

Smoke detectors

Gas detectors

CCTV monitors

See an example illustration of a drillers cabin below.

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Amphion Overview

Talkback
station

Gas detector
PA speaker

PA speaker

Fire and gas


panel

HVAC status
panel 2

Telephone

HVAC status
panel 1
Gas detector
Wiper
controls
Driller workstation
footprint

Items not shown (for clarity)

Assistant driller
workstation footprint
BOP control
panel

Features

2 smoke detectors in ceiling

Non-slip flooring

1 driller workstation

Two access/escape routes

1 assistant driller workstation

Emergency lighting system


Hinged protection grid above upper windows
Pneumatic windshield wipers
High pressure window washing system
Recessed cable routes in the floor
Removable non-slip floor panels
Noise and vibration reduction
Climate controlled through the HVAC system

*Not all features are present in all cabins; see rig-specific engineering documents.

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Amphion Overview

Operator Workstations
The operator workstation is the user's interface to the drilling network and tools. Workstations
consist of integrated control panels and an ergonomic chair designed to reduce the effects of
stress and strain associated with long periods of sitting.
See Chapter 4, titled "Operator Workstations for additional information about workstations.

Touchscreens
Each operator workstation provides two to four touchscreens, often referred to as an HMI (Human
Machine Interface). Touchscreens display the software used to manage operator requests.
Touchscreens display Amphion tool control, drilling operations, alarms, and status information
pertinent to the current activity being performed. This allows the operator to concentrate on the job
at hand without the distraction of extraneous data.

Discrete Switches and Joysticks


Switch controls are dedicated to frequently-used operations (such as opening and closing the
power slips). Joysticks are used for tools that require controlled movement (such as the
drawworks).
See the rig-specific Amphion users manual and Chapter 4, titled "Operator Workstations for
additional information.

Equipment and Features


The Amphion system provides operators with control of drilling tools and processes from a
workstation. Located inside the drillers cabin, the workstation offers controls and status
information applicable to the operation being performed.
The drillers cabin, local electrical room (LER), hull LER, and accommodations area are
considered safe areas for installing Amphion components that carry no hazardous area
classifications (workstation, multi-tool controller cabinet, etc.).
Main features of the Amphion package can include (but are not limited to) the following:

One or more operator workstations, equipped with touchscreens for control


functions

One or more multi-tool controller (MTC) cabinets

Integrated operator interface application for tools, systems, or monitoring processes,


such as:

Assignments (motor)

Automated Drawworks System (ADS)

Automated Roughneck (AR)

Bridge Racker

Casing Running Tool

Compensator

Conveyor

Crown-Mounted Compensator (CMC)

Driller Auxiliaries

Drilling Process

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Fingerboard

Foxhole

Horizontal-to-Vertical (HTV) Machine

Hydraulic Cathead (HC26-EV)

Hydraulic Power Unit (HPU)

Maintenance Mode

Mousehole

Mud Bucket

Mud Pumps

Ownership Overview

Pipe Racking System (PRS)

Power Management System

Power Slips

Riser Tensioner

Rotary Support Table (RST)

Spider Gimble

Stand Building

Stand Jump

Top Drive System (TDS)

Tripping Process

Varco Compact Racker (VCR)

Well Control

Workstation Diagnostics

Zone Management System (ZMS)

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Variable Frequency Drive (VFD) system, Silicone Controlled Rectifier (SCR), and
Power Enclosures

RigSense application, client, and server

Simple Data Acquisition (S-DAQ) Module

System 5 Data Acquisition (V-DAQ) Module

See the rig-specific NOV Amphion users manual for


information about the operator interface.

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Amphion Overview

Network System
The network ties tool controllers and status information together to allow both control and
monitoring capability from any operator workstation. Selected information can also be monitored
from desktop computers in other locations, such as the tool pushers office.

Optional components described in this section may not be


present on the rig.

Sensors
Rigs are equipped with various sensors used to gather information from the equipment, and about
the drilling process. For more information, see the sensor manuals provided with the equipment.

Remote I/Os
Remote I/Os receive input and/or output digital signals, analog signals, and other types of
communication from, or for, other devices such as tool controllers.
Sensors, controls, and other devices are hard-wired into the remote I/O. From there, a single cable
can carry all communication from the remote I/O to a second device, which processes the
communication. This reduces the number of cables used on the rig.
For example, drilling equipment controls are hard-wired to a remote I/O module in each
workstation. The remote I/O communicates, then forwards the signal to the appropriate tool
controller. The tool controller generally processes the request, then returns a status signal to the
operator workstations screen.
Emergency stop switches are hard-wired in compliance with the relevant standard.

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Amphion Overview

Multi-Tool (MTC) Controller Cabinets


The MTC cabinet houses the workstation and network control components, and is normally
located in the drill floor local electrical room (LER).
An example of an MTC cabinet is shown here.

Power supplies 1 & 2

PROFIBUS connections
and
Flash card

7 Tool controllers

Network switches

OLMs and remote I/Os

Inside Back Panel


UPS terminations

Circuit breakers 1 - 10

Circuit breakers 11 - 20
Asynchronus modem

Power supplies 3 & 4


Tool terminations

Inside Right Panel

Power distribution terminations

Touchscreen

Ethernet fast connect

2 rig and 1 UPS A/B


power switches

Keyboard

Fiber patch panel


Power distribution terminations
Inside Left Door

Inside Right Door

Electromagnetic interference filters

Inside Left Panel

Rig and
UPS terminations

This enclosure contains:

Network switches

Power supplies for the tool controllers and network components

Power distribution circuit breakers

Asynchronous modem

Tool controllers

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Amphion Overview

Other Cabinets
The cabinets that house the VFDs (variable frequency drive) and generators may be supplied and
powered by third party vendors. For information regarding their equipment, see the original
equipment manufacturers documentation.

Drill Floor Shutdown (E-Stop)


The drill floor shutdown (DFSD) emergency stop (E-Stop) box is hard wired to the operator
workstation, and connected to all tools.

Tool Controllers
A tool controller is a customized computer used to automate machinery in commercial and
industrial environments. They are programmable and contain processors, memory, communication
ports, and other components similar to those found in most computers. Each tool controller is
programmed with the logic required to automate and monitor a specific piece of rig equipment.
The term tool controller refers to the entire tool control unit, which consists of the chassis, cover,
tool controller board, tool control program, communication cards, and other hardware-related
components used to control the tool.
The tool controller service pages interface displays controller information that can be used for
diagnostic purposes. Web pages associated with each tool are stored within their own dedicated
tool controllers. Technicians can communicate with a tool controllership the diagnostic workstation
(DWS), by connecting a computer to the drilling control network (DCN) and typing the tool
controllers unique IP address into a web browsers address field, or by selecting the appropriate
tool from the main tool controller web page.
Tool controllers are located in the multi-tool controller (MTC) cabinets. Security for tool access is
based on keys to prevent unauthorized computers connected to the drilling control network from
controlling a tool.
See Chapter 6, titled "Tool Controllers for more information.

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Communication Protocol
The Amphion network architecture uses copper and fiber optic media to carry information.
Although Ethernet is the prevalent form of communication used by the drilling control network, a
variety of communication protocols are used, as described in this section.

Ethernet
Physical network/data link layer protocols are 100-MB Ethernet for most PC and tool controller
nodes.
Touchscreen to tool controller connections use OPC, DCOM or NetDDE over TCP/IP.
TCP/IP is normally used in instances where the Ethernet communication is routed through a
network switch.
Category 5 (CAT-5) copper cable is normally used for devices located within close proximity to one
another (housed in the same or adjoining cabinets). 62.5/125-micron, multi-mode glass fiber optic
cable is normally used for longer distances.

Process Field BUS (Profibus) DP


The Amphion network typically uses Profibus DP communication. Profibus communication
protocol is an international standard for communication between tool controllers, remote
I/Os, drives, valves, operator interfaces, and computers. Profibus supports communication speeds
up to 12M baud over twisted-pair copper or fiber optic cable.
Application layer interface/communication protocol for Profibus DP is between tool controllers and
associated remote I/Os. Remote I/Os gather data for tool controllers, and can be customized to
address a wide variety of local and remote I/O requirements. Tool sensors and controls are hardwired into the remote I/O. From there, a single Profibus cable carries all communication from the
remote I/O to the tool controller or other device that processes the information.
For example, sensors on the top drive are hard-wired to a remote I/O module mounted near the
tool. The remote I/O communicates with the top drive tool controller over a Profibus DP link.

Emergency stop switches are hard-wired in compliance


with the relevant standard.

RS232
The RigSense application server supports serial WITS connections from the system's built-in
COM ports. Up to two Wellsite Information Transfer Specification (WITS) feeds are supported. The
data is sent to the mud logger, the Measurement While Drilling (MWD) system, and others as
needed.

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Amphion Overview

Additional Components
RigSense and WITS
RigSense is a stand-alone drilling instrumentation system used to provide drillers and other key
personnel with instant access to critical drilling data. It can display, plot, print, export, and archive
up to 255 channels of data, which can be retrieved and viewed over the entire life of the well.
RigSense transmits and receives Wellsite Information Transfer Specification (WITS) information.
WITS is a communication protocol that enables companies operating different computer systems
to share information using a standard format for data transfer.
RigSense can easily be tailored to any rigs requirements, and the data can be viewed in either
time- or depth-based format.
See Chapter 3, titled "Computers and Software for more information about RigSense.

Simple Data Acquisition (S-DAQ)


S-DAQ gathers data from rig sensors and equipment. Drilling parameters are displayed in real
time, in both analog and digital formats. Each channel can be configured with alarm functions. SDAQ can apply algorithms to the data, then forward the information to applications such as
RigSense. S-DAQ and RigSense communicate using Ethernet. See NOV document number
D250000-0401-OPM-0001, titled S-DAQ Simple Data Acquisition System.
Also see the MD Totco RigSense manual for more information.

System 5 Data Acquisition (V-DAQ)


V-DAQ performs the same functions as S-DAQ and has the same capabilities, but provides a much
greater depth of information and detail. While S-DAQ is intended to be used with RigSense
rental equipment, V-DAQ is intended to be a permanent part of a rig installation.
See MD Totco document number 42TM62-20, titled V-DAQ System V Data Acquisition Users
Manual for more information. Also see the MD Totco RigSense manual.

Electronic Drilling System


The Electronic Drilling System (EDS) is built into the automated drawworks system (ADS) and
Amphion touchscreen control systems.
EDS is designed to provide a constant drilling state at the bit, which cannot be achieved using
manual or other types of drawworks braking systems. The constant bit state is achieved through
closed-loop control of selected primary drilling parameters (such as weight on bit or delta
pressure), and the ability to regulate the disc brake for continuous feed of the drill line.
Continuously running secondary control parameters (rate of penetration and torque) provide
additional control necessary for a steady state during unexpected events, such as a drilling break
or stick-slip situation.
The driller can select which modes are active through the touchscreens, and adjust individual
parameter setpoints.
See the See rig-specific NOV Amphion users manual for more information about the user
interface.
Also see product-specific Electronic Drilling System and Automated Drawworks System
documentation.

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Amphion Overview

System Overview Example


Driller cabin
safe area

Drill floor LER


safe area
Modem
connection

Multi-tool control cabinet


2

Modem

3
Tool Controllers (TC)

MTC
WS* TDS Aux I/O V-DAQ VCR
TC

HMI

Network
switch 1

Network
switch 2

TC

TC

TC

TC

TC

PMS**
ADS & MPs
TC

TC

Network
switches
M&I VFD
enclosure

Drill
floor
shut
down

Remote I/O

1 2
VFD 1/ADS-B
VFD 2/TD/ADS-A

V-DAQ
remote
I/O

Accommodations
safe area
Radio room

VFD3/TD/ADS-A

Drill floor
MCC

Hull LER safe area


MP
room

MCC 1
cabinet

MCC 2
cabinet

1
Network
switch

Netscreen firewall
Tool pusher office
RigSense server

Network switches
M&I enclosure
V-DAQ
remote I/O

Network switches
4

Ethernet switch

Legend
Company man office
RigSense client

Ethernet
Fiber optic
Modem
Hard wired
Signal

VFD 6/MP 2A

VFD 9/MP 3B

VFD 5/MP1B

VFD 5/MP 3A

VFD 4/MP 1A

Emerg. Gen.

Gen. 2

Gen. 4

Gen. 1

Gen. 3
PMS**

VFD 7/MP 2B
PMS** HMI

Router
*Workstation

**Power management system

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Amphion Overview

Control Overview Example


The multi-tool controller (MTC) cabinet houses the workstation and network control components.
The cabinet is located in the drill floor local electrical room (LER).
MTC cabinet

Network
switch 2

6
7
2

4
5

V-DAQ
Drawworks

Spare

Async Modem
Power Sys & MP Gateway
Racker (VCR)
Auxiliary
Power slips
Rotary Support Table
Hydraulic Power Unit
Cathead

Spare

Network
switch 3

1
5

6
4

9
7

MTC I/O
Network
switch 1

Driller's Workstation
MTC Touchscreen
Top Drive System

9
5
1

V-DAQ
remote I/O

Drill floor
shutdown
Electronic
weight
indicator

HMI 2
Remote I/O

HMI 3

HMI 1
Network
switch 2

M&I control cabinets

Network
switch 1

network switches

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System Documentation

MTC cabinet (electrical and mechanical) engineering drawings

Workstation drawings

System topology engineering drawings

Interconnect engineering drawings

Amphion Functional Design Specification (FDS)

Users and technical reference manuals

National Oilwell Varco equipment-specific manuals

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Computers and Software

Optional components described in this manual may not be


present on your particular rig.

Touchscreen Computers
This section contains general information about the touchscreens. See the original equipment
manufacturers documentation that came with the touchscreens for detailed hardware and
troubleshooting information.
The Amphion workstation is equipped with self-contained touchscreen computers. All are
industrially-hardened machines that use 85- 265-volt AC power.
A diagnostic workstation (DWS) computer with a keyboard is mounted on the door of an MTC
cabinet. It can be used to connect to the Amphion service pages interface to diagnose problems or
monitor processes from a location other than the operator workstations, eliminating interference
with drilling operations. See NOV document titled Amphion Tool Controller Service Pages Users
Manual for more information.
See the rig-specific National Oilwell Varco (NOV) Amphion Users Manual for detailed user
interface information.

Software
Touchscreen computers host the following software, pre-installed by NOV:

Windows XP Embedded operating system with Service Pack 2 or later


Microsoft Internet Explorer (Web browser used for the Amphion tool controller
interface) version 6.0 or later

Sun J2SE Java Runtime Environment version 1.4 or later

Video driver

Ethernet driver

Touchscreen driver

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Computers and Software

Hardware
An industrial tool controller card is installed in the computers chassis, and incorporates many of
the major components required by the computer (such as memory, processing chips, video
controllers, and Ethernet ports).

Processor: 1 GHz onboard VIA C3 processor

Memory:

512 MB RAM installed

2 DIMM slots available

Maximum 1 GB RAM

Communication and Connection Ports:

RS-45 10/100-Base TX Ethernet (auto-sensing)

101-key PS/2 (DIN and XT/AT mini-DIN) compatible keyboard connector

Serial mouse connector (DB9 or PS/2)

RS232-compliant serial COM port with male DB9 connector

Centronics/EPP-compliant parallel port with female DB25 connector

BIOS Settings
Set the BIOS as shown here.
Set the PNP Resources to be controlled by:

Automatic

Set the Assign IRQ for VGA adapter to:

Disabled

Set the Assign IRQ for USB controller (if applicable; older
rigs may not include USB ports) to:

Enabled

Advanced BIOS:
First Boot Device

HDD-0

Backup Disk Imaging


Create a disk image for backup and disaster recovery purposes to prevent loss of data (should a
fatal system failure occur). Disk image files contain exact, byte-by-byte copies of the hard drive,
partition, or logical disk. Drive image files can then be restored to their original disks to completely
and rapidly restore your system after heavy data loss caused by an operating system crash, virus
attack or hardware failure.

Recommended Equipment and Software

A desktop or laptop computer to perform the disk imaging procedure, equipped with
a device to read and write to a CompactFlash card, such as a USB device, or a
PCMCIA card reader.

The dd utility for Windows, available online at:


http://uranus.it.swin.edu.au/~jn/linux/rawwrite/dd.htm.

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Computers and Software

Creating a Disk Image

This procedure should be performed by qualified


personnel only. Ensure that proper lock and tag-out
procedures are followed when working on energized
equipment.

1. Shut down the computer.


2. Plug in an external keyboard and then turn the computer back on.
3. Press <Alt+F4> buttons simultaneously (on the connected keyboard) to close
Internet Explorer.
4. Press <Alt+F4> buttons again to shut down the Windows operating system.
5. Press OK to confirm.
6. When the message It is now safe to shut down your
computer appears, press the touchscreens power button to shut it down.
7. Repeat this procedure for each touchscreen.
8. Turn off the Power Isolator switches mounted on the front of the network and
workstation control enclosures.

Power Isolator switches remove power from the tool


controllers, Ethernet switches, and touchscreens.

9. Open the front cover of the Azonix touchscreen (see Azonix documentation for more
detailed instructions):

Loosen the two thumbscrews located on the right side of the touchscreen.

Remove the cover.

10. Press the Eject button located next to the CompactFlash card.
11. Pull the exposed end of the CompactFlash card to remove it from the touchscreen
computer.

Do not insert the CompactFlash card yet.

12. With the computers card reader empty, open a command prompt window (Start -->
Run), then navigate to the directory where the dd utility is located.
To determine which storage devices are available, type: dd
<Return>. Make note of the displayed list.

--list, then press

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13. Insert the CompactFlash card into the computers card reader.
It may take a moment for the computer to recognize the new hardware.
14. From a command prompt window, type: dd --list, then press <Return> to
ensure that the new CompactFlash card is now listed (the CompactFlash card will
be the item not previously listed after following step 12).
15. Type the command shown below to copy the contents of the CompactFlash to the
image file. For example, if the name of the image file is HMI_CF.img, type:

dd if=\\?\Device\Harddisk1\Partition0 of=HMI_CF.img
The if parameter specifies the device that you are reading from, and the of
parameter specifies the image file to which you are writing.

Do not write data to Harddisk0, as you may overwrite


the hard drive of your computer.

The dd utility process takes a few minutes to complete. After a successful copy, the
number of records in and records out displays.
16. Use the Safely Remove Hardware procedure from the Windows operating system
to safely remove the CompactFlash card from the computer.
17. Insert the CompactFlash card to the touchscreen computer, then power up.

Restoring a Disk Image


1. Follow step 3 through step 14 above (section titled "Creating a Disk Image" on page
3-3).
2. Type the command shown below to copy the contents of the disk image to the
CompactFlash card (assuming the name of the image file is HMI_CF.img):

dd if=HMI_CF.img of=\\?\Device\Harddisk1\Partition0
The if parameter specifies the device that you are reading from, and the of
parameter specifies the image file that you are writing to.

Do not write data to Harddisk0, as you may overwrite


the hard drive of your computer.

The dd utility process takes a few minutes to complete. After a successful copy, the
number of records in and records out displays.
3. Use the Safely Remove Hardware procedure from the Windows operating system
to safely remove the CompactFlash card from the computer.
4. Insert the CompactFlash card to the touchscreen computer, then power up.

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Computers and Software

Assigning IP Addresses to Wago Remote I/Os


1. Obtain the MAC address from the Wago Fieldbus coupler.

The address is located on the sticker attached to the bus


coupler near the RJ-45 socket, or can also be found
printed on the top of the couplers right panel.

2. Install the coupler, but do not energize.


3. Connect a laptop computer that has Wago BoopP Server software installed to a
spare network port.
4. Set the computers IP address to 192.168.31.xxx (where xxx is an IP address not
currently used on the network).
Consult the rigs IP assignment list located on the rig-specific Amphion network
topology engineering drawing to identify used IP addresses.
5. Launch BoopP Server on the laptop.
6. Click Edit Bootptab.
A Notepad file appears. A sample data line for setting up a switch displays at the
end of the file.
7. If you have not already done so, copy and paste this line into a new line at the end of
the file.

You can enter data for more than one head module at the
same time, however each module requires its own line.

8. As you enter the data, ensure that you do not change anything other than the
required data. Punctuation is crucial to properly loading the data. Syntax errors or
changes could result in failure to retain the data.
9. Change the name (example displays hamburg) to something that appropriately
describes the I/O you are setting up (for example, WAGOMTC1IO).
10. In the field labeled ha=, type the MAC address of the I/O unit you are setting up.
This address is unique to that head module.
11. In the field labeled ip=, type the appropriate IP address you wish to assign.
12. If you are setting up more than one module, add as many data lines as necessary,
repeating step 9 - 11, using appropriate data for each module.
13. Click File --> Save, then click File --> Exit to save and close the Notepad file.
14. Disconnect the network cable from each head module you were setting up.
15. In BootP Server, click Start, then reconnect the network cables to the head
modules.

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After a few moments a message appears, indicating that the software has located
the head module, and has set the address.
16. Click Stop.
17. Using either the laptop or the DWS computer, launch Microsoft Internet Explorer.
18. Type the IP address of the remote I/O module into the browsers address bar, then
press <Enter>.
The following screen appears.

19. Click the Port link on the left side of the screen.
20. When the login prompt, type admin into the space provided for the user name
21. Type wago into the space provided for the password.
The following screen appears.

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Computers and Software

22. Click to deselect the BootP check box, then click Submit to refresh the screen.

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RigSense
Overview
RigSense is a stand-alone drilling instrumentation system used to provide drillers and other key
personnel with instant access to critical drilling data. It can display, plot, print, export, and archive
up to 248 channels of data, which can be retrieved and viewed over the entire life of the well.

See section titled "VChannel Configuration Example" on


page 3-9 for a rig-specific channel list. See RigSense
documentation for more detailed information.

RigSense can easily be tailored to any rigs requirements, and the data can be viewed in either
time- or depth-based format. Service companies that require realtime drilling data, such as hole
depth and bit position, can connect to RigSense with a serial cable and receive a well site
information transfer specification (WITS) stream containing the required data (see section titled
"Serial WITS below).
Both the company man and the tool pusher can use RigSense to monitor drilling operations. By
setting local alarms on the RigSense PC client, the system can generate alerts when drilling
parameters exceed or fall below acceptable limits. RigSense data is also displayed on a
touchscreen mounted in the drillers workstation.

Simple Data Acquisition (S-DAQ)


S-DAQ gathers data from rig sensors and equipment. Drilling parameters are displayed in real
time, in both analog and digital formats. Each channel can be configured with alarm functions. SDAQ can apply algorithms to the data, then forward the information to applications such as
RigSense. S-DAQ and RigSense communicate using Ethernet.
See section titled "Typical S-DAQ Parameters" on page 3-14.
See NOV document number D250000-0401-OPM-0001, titled S-DAQ Simple Data Acquisition
System. Also see the MD Totco RigSense manual for more information.

System 5 Data Acquisition (V-DAQ)


V-DAQ performs the same functions as S-DAQ and has the same capabilities, but provides a much
greater depth of information and detail. While S-DAQ is intended to be used with RigSense rental
equipment, V-DAQ is intended to be a permanent part of a rig installation.
The V-DAQ module is a tool controller in the multi-tool controller (MTC) cabinet located in the drill
floor local electric room (LER).
See section titled "VChannel Configuration Example" on page 3-9.
See MD Totco document number 42TM62-20, titled V-DAQ System V Data Acquisition Users
Manual for more information. Also See the MD Totco RigSense manual.

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Computers and Software

Serial WITS
RigSense transmits and receives Wellsite Information Transfer Specification (WITS) information.
WITS is a communication protocol that enables companies operating different computer systems
to share information using a standard format for data transfer.

Hardware and Network Interface


The RigSense system consists of an application server and one or more desktop client computers.
The application server is a stand-alone desktop PC, also referred to as the APPSVR computer
(APPSVR is the name assigned during RigSense software installation). RigSense client
computers provide information-only access to the drilling data available on the APPSVR computer.
The RigSense client computer connects to the RigSense server through a small Ethernet switch.
The Ethernet switch connects to the Amphion main network control enclosure via fiber optic cable.
See RigSense documentation provided with the system for more detailed information.

VChannel Configuration Example


The V-DAQ Ch column contains the channel numbers from the V-DAQ. A zero represents an
internal channel within RigSense.

Channel Name

Units

V-DAQ
Ch

Archive

Lower
Scale

Upper
Scale

DM Type (ascii)

Acc Drl Stks

Strokes

82

Yes

0.00

999999.00

ACC_DRILL_STRKS

Acc Fll Stks

Strokes

80

Yes

0.00

999999.00

ACC_FILL_STRKS

Accum Trip In

BBls

218

Yes

0.00

100.00

ACCUM_TRIP_IN

Accum Trip Out

BBls

219

Yes

0.00

100.00

ACCUM_TRIP_OUT

Alarm Horn

1=Alarm

300

Yes

0.00

1.00

HORN_CONTROL

Aver ROP

Ft/Hr

152

Yes

0.00

600.00

AVERAGE_ROP

Avg ROP #1

Ft/Hr

313

Yes

0.00

600.00

TIMER_ROP

Avg ROP #2

Ft/Hr

316

Yes

0.00

600.00

TIMER_ROP2

Avg ROP #3

Ft/Hr

319

Yes

0.00

600.00

TIMER_ROP3

BHA Length

Feet

120

Yes

0.00

4000.00

BHA_LENGTH

Bit Bounce

Feet

99

No

0.00

10.00

BIT_BOUNCE

Bit Position

Ft

117

Yes

0.00

40000.00

BIT_POSITION

Bit Status

Off/On

115

Yes

0.00

1.00

BIT_STATUS

Bit Time

Hours

138

Yes

0.00

1000.00

BIT_TIME

Bit TVD

Ft

Yes

0.00

40000.00

BIT_TVD

Bit Weight

KLbs

123

Yes

0.00

1000.00

BIT_WEIGHT

Block Height

Feet

50

Yes

0.00

150.00

BLOCK_HEIGHT

Cement Press1

PSI

Yes

0.00

15000.00

CEMENT_PRESSURE

Cement Press2

PSI

Yes

0.00

15000.00

BLK_VEL_DN_ALARM

Choke Posn1

% Open

29

No

0.00

100.00

CHOKE_POSN

Choke Posn2

% Open

64

No

0.00

100.00

CHOKE_POSN2

Choke Press1

PSI

Yes

0.00

15000.00

BLK_SPARE_3

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Computers and Software

Channel Name

Units

V-DAQ
Ch

Archive

Lower
Scale

Upper
Scale

DM Type (ascii)

Choke Press2

PSI

Yes

0.00

15000.00

BLK_SPARE_4

Cut and Slip

TonMiles

321

Yes

0.00

500.00

TON_MILE

Cut and Slip Ref

Time

No

0.00

100.00

TON_MILE_REF

Daily Accum Wear

TonMiles

No

0.00

500.00

DAILY_TON_MILE

Daily Line Wear Ref

Time

No

0.00

100.00

DAILY_TON_MILE_RE
F

Derrick Cert Ref

Time

No

0.00

100.00

TON_MILE_REF2

Derrick Certified

TonMiles

323

Yes

0.00

500.00

TON_MILE2

Diff Press

PSI

68

Yes

-500.00

500.00

DIFF_PRESS

Display Rot Torque

State

212

No

0.00

10.00

ROTARY_TORQUE_Q
FLAG

Display WOB

State

211

No

0.00

10.00

BIT_WEIGHT_QFLAG

Dogleg Severity

Deg/100ft

No

0.00

100.00

DOGLEG_SEVERITY

Drill Fl Lev

Feet

136

No

0.00

40000.00

DRILL_FLOOR_LEVE
L

Drl Bit Size

Inches

216

Yes

0.00

100.00

DRL_BIT_SIZE

EDMS Counts

Counts

149

No

-99999.00

999999.00

EDMS_COUNTS

Elev Offset

Feet

107

No

0.00

150.00

ELEV_OFFSET

Elevator Lev

Feet

103

No

0.00

150.00

ELEVATOR_LEV

Encoder Type

Type

No

0.00

100.00

ENCODER_TYPE

Fill Strokes

Strokes

79

Yes

0.00

999999.00

FILL_STROKES

Flow Deviation

Percent

220

Yes

-20.00

20.00

FLOW_DEVIATION

Flow In

GPM

182

Yes

0.00

2400.00

FLOW_IN

Flow Out Cal

CalFact

185

No

0.00

100.00

PERCENT_TO_RATE_
CAL

Flow Out GPM

GPM

186

No

0.00

2400.00

FLOW_OUT_GPM

Gain Loss

BBls

84

Yes

-10.00

10.00

GAIN_LOSS

Hole Depth

Ft

121

Yes

0.00

40000.00

HOLE_DEPTH

Hook Load

KLbs

Yes

0.00

1000.00

HOOK_LOAD

Kelly Dwn Len

Feet

100

No

0.00

150.00

KELLY_DWN_LEN

Kelly Hooked

No/Yes

108

No

0.00

1.00

KELLY_HOOKED

Kelly Offset

Feet

106

No

0.00

150.00

KELLY_OFFSET

Kelly Press

PSI

158

No

0.00

500.00

KELLY_HOOKED3

Kelly Rig

No/Yes

145

No

0.00

1.00

KELLY_HOOKED2

Last 24Hr Wear

TonMiles

No

0.00

500.00

TON_MILE_24HR

Line Replaced

TonMiles

325

Yes

0.00

500.00

TON_MILE3

Line Replaced Ref

Time

No

0.00

100.00

TON_MILE_REF3

Lines Strung

Lines

133

Yes

0.00

18.00

LINES_STRUNG

Lst Elem Len

Feet

105

Yes

0.00

150.00

LST_ELEM_LEN

Lst Jnt Time

Minutes

111

Yes

0.00

999999.00

LST_JNT_TIME

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Computers and Software

Channel Name

Units

V-DAQ
Ch

Archive

Lower
Scale

Upper
Scale

DM Type (ascii)

Mud Dens In

PPG

27

Yes

8.30

25.00

MUD_WEIGHT_IN

Mud Dens Out

PPG

28

Yes

8.30

25.00

MUD_WEIGHT_OUT

Mud Pit 1

BBls

10

Yes

0.00

100.00

PIT_VOLUME

Mud Pit 2

BBls

11

Yes

0.00

100.00

PIT_VOLUME2

Mud Pit 3

BBls

12

Yes

0.00

100.00

PIT_VOLUME3

Mud Pit 4

BBls

13

Yes

0.00

100.00

PIT_VOLUME4

Mud Pit 5

BBls

14

Yes

0.00

100.00

PIT_VOLUME5

Mud Pit 6

BBls

15

Yes

0.00

100.00

PIT_VOLUME6

Mud Temp In

Deg F

25

Yes

0.00

212.00

MUD_TEMP_IN

Mud Temp Out

Deg F

26

Yes

0.00

212.00

MUD_TEMP_OUT

Mud Volume

BBls

83

Yes

0.00

1000.00

MUD_VOLUME

Nom Elev Lev

Feet

104

No

0.00

150.00

NOM_ELEV_LEV

Off Bot Pres

PSI

66

No

0.00

15000.00

OFF_BOTTOM_PRES

On Bot Press

PSI

67

No

0.00

15000.00

ON_BOTTOM_PRES

Pipe ID

Inches

170

Yes

0.00

100.00

PIPE_ID

Pipe Len Chng

1=Changed

154

No

0.00

1.00

PIPE_LEN_CHNG

Pipe OD

Inches

169

Yes

0.00

100.00

PIPE_OD

Pit 1 Jumps

Jumps

252

Yes

0.00

999999.00

PIT_JUMPS

Pit 2 Jumps

Jumps

253

Yes

0.00

999999.00

PIT_JUMPS2

Pit 3 Jumps

Jumps

254

Yes

0.00

999999.00

PIT_JUMPS3

Pit 4 Jumps

Jumps

255

Yes

0.00

999999.00

PIT_JUMPS4

Pit 5 Jumps

Jumps

256

Yes

0.00

999999.00

PIT_JUMPS5

Pit 6 Jumps

Jumps

257

Yes

0.00

999999.00

PIT_JUMPS6

Prev Day Wear

TonMiles

No

0.00

500.00

DAILY_TON_MILE_PR
EV

Pump 1 Disp

Gals/Stk

176

Yes

0.00

100.00

PUMP_DISP

Pump 1 Eff

Percent

179

Yes

0.00

100.00

PUMP_EFF

Pump 1 SPM

SPM

54

Yes

0.00

200.00

PUMP_SPM

Pump 1 Strks

Strokes

55

Yes

0.00

999999.00

PUMP_STRKS

Pump 2 Disp

Gals/Stk

177

Yes

0.00

100.00

PUMP_DISP2

Pump 2 Eff

Percent

180

Yes

0.00

100.00

PUMP_EFF2

Pump 2 SPM

SPM

56

Yes

0.00

200.00

PUMP_SPM2

Pump 2 Strks

Strokes

57

Yes

0.00

999999.00

PUMP_STRKS2

Pump 3 Disp

Gals/Stk

178

Yes

0.00

100.00

PUMP_DISP3

Pump 3 Eff

Percent

181

Yes

0.00

100.00

PUMP_EFF3

Pump 3 SPM

SPM

58

Yes

0.00

200.00

PUMP_SPM3

Pump 3 Strks

Strokes

59

Yes

0.00

999999.00

PUMP_STRKS3

Pump Liner 1

in

No

0.00

100.00

PUMP_LINER_SIZE

Pump Liner 2

in

No

0.00

100.00

PUMP_LINER_SIZE2

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Computers and Software

Channel Name

Units

V-DAQ
Ch

Archive

Lower
Scale

Upper
Scale

DM Type (ascii)

Pump Liner 3

in

No

0.00

100.00

PUMP_LINER_SIZE3

Pump Strk Len 1

in

No

0.00

100.00

PUMP_STROKE_LEN

Pump Strk Len 2

in

No

0.00

100.00

PUMP_STROKE_LEN
2

Pump Strk Len 3

in

No

0.00

100.00

PUMP_STROKE_LEN
3

Pump Type 1

Type

No

0.00

100.00

PUMP_TYPE

Pump Type 2

Type

No

0.00

100.00

PUMP_TYPE2

Pump Type 3

Type

No

0.00

100.00

PUMP_TYPE3

No

0.00

100.00

QL_SAMPLE_DISP_M
ODE

QL Display Mode
QL Grid Start

Ft

No

0.00

600.00

QL_SAMPLE_GRID_S
TART_DEPTH

QL Lag Delay Time

Minutes

No

0.00

600.00

QL_LAG_DELAY_TIM
E

QL Lead Time

Minutes

No

0.00

100.00

QL_SAMPLE_LEAD_T
IME

No

0.00

100.00

QL_SAMPLE_DISP_S
TATUS

QL Message Status
QL Ret Depth

Feet

No

0.00

100.00

QL_RET_DEPTH

QL Sample Interval

Feet

No

0.00

100.00

QL_SAMPLE_INTERV
AL

No

0.00

100.00

QL_SAMPLE_MODE

No

0.00

600.00

QL_SAMPLE_START_
DEPTH

No

0.00

100.00

QL_STATUS

QL Sample Mode
QL Start Depth

Feet

QL Status
QL Stks Bt Up

Strokes

No

0.00

100.00

QL_STKS_BT_UP

QL Stks To Surface

Strokes

No

0.00

3000.00

QL_STKS_TO_SURF

QL Tm To Surf

Minutes

No

0.00

100.00

QL_TM_TO_SURF

Ref Hkld

KLbs

135

No

0.00

500.00

REF_HKLD

Rem G/L Alrm

1=Alarm

303

Yes

0.00

1.00

ALARM_RESPONSE

Rem G/L Hi

BBls

301

Yes

0.00

100.00

HI_SETPOINT

Rem G/L Lo

BBls

302

Yes

0.00

100.00

LO_SETPOINT

Return Flow

Percent

Yes

0.00

100.00

FLOW_OUT_PERCEN
T

Rig Activity

D/S/TO/TI

139

Yes

0.00

4.00

RIG_ACTIVITY

ROP

Ft/Hr

150

Yes

0.00

600.00

ROP_FT_HOUR

ROP #1 Ref Depth

Feet

No

0.00

40000.00

TIMER_ROP_REF_DE
PTH

ROP #1 Ref Time

Seconds

No

0.00

100.00

TIMER_ROP_REF_TI
ME

ROP #2 Ref Depth

Feet

No

0.00

40000.00

TIMER_ROP_REF_DE
PTH2

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Computers and Software

Channel Name

Units

V-DAQ
Ch

Archive

Lower
Scale

Upper
Scale

ROP #2 Ref Time

Seconds

No

0.00

100.00

TIMER_ROP_REF_TI
ME2

ROP #3 Ref Depth

Feet

No

0.00

40000.00

TIMER_ROP_REF_DE
PTH3

ROP #3 Ref Time

Seconds

No

0.00

100.00

TIMER_ROP_REF_TI
ME3

ROP Min/Ft

Min/Ft

151

Yes

0.00

600.00

ROP_MIN_FT

Rotary Level

Feet

137

No

0.00

10000.00

ROTARY_LEVEL

Rotary RPM

RPM

51

No

0.00

300.00

ROTARY_RPM

Rotary Torq

Ft-Lbs

No

0.00

60000.00

ROTARY_TORQUE

Run Jnt Time

Minutes

110

Yes

0.00

999999.00

RUN_JNT_TIME

Sect One Len

Feet

118

No

0.00

40000.00

SECT_ONE_LEN

Sect Two Len

Feet

119

No

0.00

40000.00

SECT_TWO_LEN

Slip Status

Out/In

101

Yes

0.00

4.00

SLIP_STATUS

Slip Switch

Man/Auto

160

Yes

0.00

2.00

FORCE_OFF_SLIPS

SPipe Press

PSI

36

Yes

0.00

15000.00

PUMP_PRESSURE

SPipe Press1

PSI

Yes

0.00

15000.00

BLK_SPARE_1

SPipe Press2

PSI

69

Yes

0.00

15000.00

BLK_SPARE_2

Start Trip

TonMiles

327

Yes

0.00

500.00

TON_MILE4

Start Trip Ref

Time

No

0.00

100.00

TON_MILE_REF4

String Len

Feet

153

Yes

0.00

40000.00

STRING_LEN

String Speed

Ft/Min

113

Yes

0.00

1000.00

STRING_SPEED

Time on Slip

Minutes

109

Yes

0.00

999999.00

TIME_ON_SLIP

Tong Torque

Ft-Lbs

35

Yes

0.00

100000.00

TONG_TORQUE

Tool Jnt Offs

Feet

157

No

0.00

150.00

TOOL_JNT_OFFS

Top Drv Conn

No/Yes

156

No

0.00

1.00

TOP_DRV_CONN

Top Drv Offs

Feet

155

No

0.00

150.00

TOP_DRV_OFFS

Top Drv RPM

RPM

Yes

0.00

400.00

TOP_DRV_RPM

Top Drv Torq

Ft-Lbs

Yes

0.00

60000.00

TOP_DRV_TORQUE

Tot Flow In

GPM

184

Yes

0.00

2400.00

TOT_FLOW_IN

Total Gas

Units

Yes

0.00

5000.00

TOTAL_GAS

Total SPM

SPM

77

Yes

0.00

600.00

TOTAL_SPM

Total Strks

Strokes

78

Yes

0.00

999999.00

TOTAL_STRKS

Trig Hkld

KLbs

134

No

0.00

100.00

TRIG_HKLD

Trip Tank

BBls

22

Yes

0.00

50.00

TRIP_TANK

Trip Tank GL

BBls

87

Yes

-100.00

100.00

TRIP_TANK_GL

Trip Tot Vol

BBls

86

Yes

0.00

100.00

TRIP_TOT_VOL

True Vert Depth

Ft

No

0.00

40000.00

TVD

DM Type (ascii)

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Computers and Software

Spare Channel List (Unused):

Ann Pressure

Mud Pit 11

Mud Pit 12

WireLn Count

WireLn Speed

Typical S-DAQ Parameters

SDAQ Function

Data Type

Displayed

Alarms

Profibus DP1 Tag Name

OPC Tag
Name

Top Drive RPM

Integer

Yes

Yes

TopDriveRPM

TBD

Top Drive Torque

Integer

Yes

Yes

TopDriveTorque

TBD

Rotary Table RPM

Integer

Yes

Yes

RotaryTableRPM

TBD

Rotary Table Torque

Integer

Yes

Yes

RotaryTableToque

TBD

Tong Line Pull

Integer

Yes

Yes

TongLinePull

TBD

Hook Load

Integer

Yes

Yes

HookLoad

TBD

Standpipe Pressure

Integer

Yes

Yes

StandpipePressure

TBD

Mud Pump 1 SPM

Integer

Yes

Yes

MudPump1SPM

TBD

Mud Pump 2 SPM

Integer

Yes

Yes

MudPump2SPM

TBD

Mud Pump 1 Strokes

Integer

Yes

Yes

MudPump1Strokes

TBD

Mud Pump 2 Strokes

Integer

Yes

Yes

MudPump2Strokes

TBD

Total Strokes

Integer

Yes

Yes

TotalStrokes

TBD

Weight On Bit

Integer

Yes

Yes

HookLoadWeightOnBit

TBD

Purge Loss Alarm

Digital

Yes

Yes

Purge

TBD

Brake Cooling Alarm

Digital

Yes

Yes

BrakeCooling

TBD

Mud Return Flow

Integer

No

No

MudRetureFlow

TBD

Trip Tank

Integer

No

No

TripTank

TBD

Mud Level #1 (Shaker A)

Integer

No

No

MudLevel1

TBD

Mud Level #2 (Shaker B)

Integer

No

No

MudLevel2

TBD

Mud Level #3 (Shaker C)

Integer

No

No

MudLevel3

TBD

Mud Level #4 (Shaker D)

Integer

No

No

MudLevel4

TBD

Mud Level #5 (Suction A)

Integer

No

No

MudLevel5

TBD

Mud Level #6 (Suction B)

Integer

No

No

MudLevel6

TBD

Mud Level #7 (Suction C)

Integer

No

No

MudLevel7

TBD

Mud Level #8 (Suction D)

Integer

No

No

MudLevel8

TBD

Block High Counter

Double
Integer

No

No

BlockHighCounter

TBD

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Computers and Software

Tool Controller Web-Based Interface


The tool controller web-based interface displays tool controller information that can be used for
diagnostic purposes. Web pages associated with each tool are stored within its own dedicated tool
controller. Technicians can communicate with any tool controller by connecting a computer to the
drilling control network and typing the tool controllers unique IP address into a web browsers
address field, or by selecting the appropriate tool from the main tool controller web page.

See Chapter 6, titled "Tool Controllers for an overview of


the interface.
See Chapter 8, titled "Troubleshooting and Maintenance
for more detailed diagnostic information.

Installing Third-Party Software


In some cases, NOV may authorize third-party software updates.

In most instances, install software using the disk image.


See section titled "Backup Disk Imaging" on page 3-2.

Obtain approval from NOV before installing software.

Follow appropriate lockout procedures.

Follow the software manufacturers installation instructions.

Create a new disk image for each affected computer.

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Revision 03

Operator Workstations

The workstation and control panels in this section are


presented as standard, and may or may not be modified
during the commissioning process by National Oilwell
Varco (NOV) or third-party vendors.

Normally located in the drillers cabin, the operator workstations are the user's interface to the
control network and tools.
See Chapter 5, titled "Multi-Tool Controller Cabinet for network connection overview and
communication information. See the following engineering drawings for rig-specific information:

Drillers workstation General Arrangement

Workstation Electrical Connection Diagram

Drilling Control Network System Topology

Amphion Cable Schedule

Interconnect Diagram

Amphion MTC Cabinet Assembly

Amphion MTC Electrical Connection Diagram

4-1
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Form D811001123-GEN-001/05

Operator Workstations

D811000238-MAN-001
Revision 03
Page 4-2 of 10

Flex Workstation

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D811000238-MAN-001
Revision 03
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Operator Workstations

Front-Entry Chair (FEC) Workstation

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D811000238-MAN-001
Revision 03
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Operator Workstations

Wrap-Around Workstation

350

500 550
400 450
600

300
250

650
700
750

200

800

150

850

100

900

TONG SCALE HOOK LOAD

50

X 1000 LB

LCD WEIGHT ON BIT

X 1000 LB

1000

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D811000238-MAN-001
Revision 03
Page 4-5 of 10

Operator Workstations

Touchscreens
All workstations contain self-contained touchscreens (sometimes referred to as an HMI, or a
human-machine interface). They display tool control, drilling operation, alarm, and status
information pertinent to the activity being performed, allowing the operator to concentrate on the
job at hand without the distraction of extraneous data. All touchscreens have access to any tool
controller connected to the network.
For additional information, see:

Chapter 3, titled "Computers and Software

NOV Amphion users manual

Touchscreen documentation

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D811000238-MAN-001
Revision 03
Page 4-6 of 10

Operator Workstations

Control Panels and Joysticks

See the NOV Amphion users manual for rig-specific


control panels and joysticks.

Discrete switch controls are dedicated to frequently-used operations (such as opening and closing
the roughneck jaws). Joysticks are used for tools that require controlled movement.

Left Control Panel & Joystick Examples

POW
ER SL
IPS
OPEN
CLOS
E

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Revision 03
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Operator Workstations

MUD
P
E-ST UMP
OP

PUS

H TO

#2 T

HRO

TTL

HRO

TTL

HRO

DRIL
L

LINK

OPE
N

HRO

E
#3 T

TDS

M
U
D

E
#1 T

#4 T

STO

TTL

TTL

P
U
M
P
S

TILT

FLO
AT
TDS

CLO
SE

LINK

OPE
N
CLO
SE
TDS

ELE

VAT
OR
R AC

KER

OFF
/AUT
O

DRA

JAW

ON

OVE WORKS
RRID
E
PAR
K

ING

DOL

LY E

BRA

KE

NAB

LE
SLIP

S EN

OPE
N

ABL

CLO
SE

IBOP

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D811000238-MAN-001
Revision 03
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Operator Workstations

Right Control Panel & Joystick Examples

Dead man
switch

Drawworks
or racker
joystick

Open Slips

Lower

Upper
Lower

Close Slips
Hoist

Dead man
switch

Dead man
switch

Lower

+Y
+X

-X

-Y

Hoist

Drawworks

Racker

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D811000238-MAN-001
Revision 03
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Operator Workstations

OOR
L FL
DRIL IPMENT
U
EQ
OP
E-ST

H TO

PUS

STO

TDS

RPM

ZMS
E
RRID

OVE

EAS

INCR

L
TOO IP
H
ERS
OWN SE ALL
A
E
L
E
R
SE/
CLO K
OC
L
N/
OPE
AUTO

AS
CRE

DE

LOW
LIC F
RAU ALVE
HYD
V
CMC UT OFF
SH

AIR
KING E
WOR
R
CMC PRESSU
APV

SE
C LO
N
OPE

MAIN
CMC VE
VAL

PU LL
PAY

EAD

CATH

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Operator Workstations

D811000238-MAN-001
Revision 03
Page 4-10 of 10

The right control panel normally contains the emergency stop button (also referred to as a drill
floor shutdown switch).
Unless the override is engaged, certain types of joysticks require that the trigger (also referred to
as a dead man switch) mounted on the front of the joystick be depressed in order to operate the
equipment (such as the drawworks or the racker).

See the Workstation Electrical Connections engineering


drawing for rig-specific information.

4-10
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D811000238-MAN-001
Revision 04

Multi-Tool Controller Cabinet

Control Overview Example


The multi-tool controller (MTC) cabinet houses the workstation and network control components,
and is located in the drill floor local electrical room (LER).
MTC cabinet

Network
switch 2

V-DAQ
Drawworks

6
7
2

4
5

Spare

Async Modem
Power Sys & MP Gateway
Racker (VCR)
Auxiliary
Power slips
Rotary Support Table
Hydraulic Power Unit
Cathead

Spare

Network
switch 3

1
5

6
4

9
7

MTC I/O
Network
switch 1

Driller's Workstation
MTC Touchscreen
Top Drive System

9
5
1

V-DAQ
remote I/O

Drill floor
shutdown
Electronic
weight
indicator

HMI 2
Remote I/O

HMI 3

HMI 1
Network
switch 2

M&I control cabinets

Network
switch 1

network switches

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Form D811001123-GEN-001/05

Multi-Tool Controller Cabinet

D811000238-MAN-001
Revision 04
Page 5-2 of 6

Network Switches
The MTC cabinet contains redundant network switches developed particularly for use in industrial
environments.
The network switches allow construction of switched Ethernet networks that conform to the IEEE
802 and 802.3u standard using copper wire or optical fiber in a ring topology.
Switches are mounted by snapping them onto a standard DIN rail.

Communication Protocol
The Amphion network architecture uses copper and fiber optic media to carry information. A
variety of communication protocols are used, as described in this section.

Ethernet
Physical network/data link layer protocols are 100-MB Ethernet for most PC and tool controller
nodes.
TCP/IP is normally used in instances where the Ethernet communication is routed through a
network switch.
Category 5 (CAT-5) copper cable is normally used for devices located within close proximity to one
another (housed in the same or adjoining cabinets). 62.5/125-micron, multi-mode glass fiber optic
cable is normally used for longer distances.

Process Field BUS (Profibus)


The Amphion network typically uses Profibus DP communication. Profibus communication
protocol is an international standard for communication between tool controllers, remote I/Os,
drives, valves, operator interfaces, and computers. Profibus supports communication speeds up to
12M baud over twisted-pair copper or fiber optic cable.
Application layer interface/communication protocols for Profibus DP are between tool controllers
and remote I/Os.

RS232
The RigSense application server supports serial WITS connections from the system's built-in
COM ports. Up to 2 WITS feeds are supported. The data is sent to the mud logger, Measurement
While Drilling (MWD) system, and others as needed.

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Page 5-3 of 6

Multi-Tool Controller Cabinet

Multi-tool Controller Cabinet Example

Power supplies 1 & 2

PROFIBUS connections
and
Flash card

7 Tool controllers

Network switches

OLMs and remote I/Os

Inside Back Panel


UPS terminations

Circuit breakers 1 - 10

Circuit breakers 11 - 20
Asynchronus modem

Power supplies 3 & 4


Tool terminations

Inside Right Panel

Power distribution terminations

Touchscreen

Ethernet fast connect

2 rig and 1 UPS A/B


power switches

Keyboard

Fiber patch panel


Power distribution terminations
Inside Left Door

Inside Right Door

Electromagnetic interference filters

Inside Left Panel

Rig and
UPS terminations

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Multi-Tool Controller Cabinet

D811000238-MAN-001
Revision 04
Page 5-4 of 6

Connection Examples
From

To

Communication

Workstation Emergency Stop (drill


floor shutdown)

Emergency stop controller

Dedicated circuit

MTC Network switch 1

MTC remote I/O


Operator workstation tool controller
MTC touchscreen
Top drive tool controller
Operator workstation network switch 2
MTC network switch 2

Copper Ethernet
Copper Ethernet
Copper Ethernet
Copper Ethernet
Fiber Ethernet
Fiber Ethernet

MTC Network switch 2

Network switch 1
V-DAQ tool controller
Drawworks tool controller
Emergency stop controller
V-DAQ remote I/O
MTC network switch 3

Fiber Ethernet
Copper Ethernet
Copper Ethernet
Copper Ethernet
Copper Ethernet
Fiber Ethernet

MTC Network switch 3

MTC Network switch 2


Asynchronous modem
Power system & Mud pump gateway
Racker tool controller
Auxiliary tool controller
M&I VFD cabinet network switch 1

Fiber Ethernet
Copper Ethernet
Copper Ethernet
Copper Ethernet
Copper Ethernet
Fiber Ethernet

VFD Cabinet network switch 1

MTC Network switch 3


VFD #3 (top drive motor/drawworks
motor A)
M&I VFD Cabinet network switch 2

Fiber Ethernet

VFD cabinet network switch 1


VFD #2 (top drive motor/drawworks
motor A)
VFD #1 (drawworks motor B)
Drill floor MCC network switch 1

Fiber Ethernet

Drill floor MCC remote I/O


Enclosure network switch 1

Copper Ethernet
Fiber Ethernet

VFD #9/Mud pump 3B


VFD #5/Mud pump 3A
Emergency generator
Enclosure network switch 2

Copper Ethernet
Copper Ethernet
Copper Ethernet
Fiber Ethernet

Enclosure network switch 2

Enclosure network switch 1


Generator 4
Generator 3
Power management system
Enclosure network switch 3

Fiber Ethernet
Copper Ethernet
Copper Ethernet
Copper Ethernet
Fiber Ethernet

Enclosure network switch 3

Enclosure network switch 2


Generator 2
Generator 1
VFD #7/Mud pump 2B
Enclosure network switch 3

Fiber Ethernet
Copper Ethernet
Copper Ethernet
Copper Ethernet
Fiber Ethernet

VFD cabinet network switch 2

Drill floor MCC network switch 1

Enclosure network switch 1

Copper Ethernet
Fiber Ethernet

Copper Ethernet
Copper Ethernet
Fiber Ethernet

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D811000238-MAN-001
Revision 04
Page 5-5 of 6

Multi-Tool Controller Cabinet

From

To

Communication

Enclosure network switch 4

Enclosure network switch 3


VFD #6/Mud pump 2A
VFD #5/Mud pump 1B
VFD #4/Mud pump 1A
MCC2 Cabinet network switch 1

Fiber Ethernet
Copper Ethernet
Copper Ethernet
Copper Ethernet
Fiber Ethernet

MCC2 Cabinet network switch 1

Mud pump console network switch 1

MCC1 Cabinet network switch 1


Mud pump console network switch 1
Operator workstation network switch 1

Fiber Ethernet
Fiber Ethernet
Fiber Ethernet

See the following engineering drawings for more detailed


information:
- Amphion System Topology
- MTC Electrical Connection Diagram
- Amphion Interconnect Diagram
- Amphion Cable Schedule

Power Supplies
Two redundant 24-volt DC power supplies provide power via a common bus to most components
inside the MTC. In general, each component has its own circuit breaker to provide maximum
maintenance flexibility.
There are also two 5-volt power supplies dedicated to the Advantech tool controllers, and two 24volt power supplies dedicated to the Beckhoff tool controllers that work in parallel to share power
demands. One, however, is sufficient should the other fail.
The multi-tool controller (MTC) cabinet provides power distribution for workstation equipment, and
supports dual, redundant, uninterruptable power supply (UPS) feeds. It is designed for installation
in a safe area, and supports bottom-entry cable penetration.

See rig-specific engineering cabinet assembly diagram


and electrical connection diagram for more detailed
information.

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Multi-Tool Controller Cabinet

D811000238-MAN-001
Revision 04
Page 5-6 of 6

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D811000238-MAN-001
Revision 04

Tool Controllers

Overview
A tool controller is a customized computer used to automate machinery in commercial and
industrial environments. Tool controllers are programmable and contain processors, memory,
communication ports, and other components similar to those found in most computers. Each tool
controller is programmed with the logic required to automate and monitor a specific piece of rig
equipment.
Amphion rigs use National Oilwell Varco (NOV) tool controllers. The term tool controller refers to
the entire tool control unit, which consists of the chassis, cover, motherboard, tool control program,
communication cards, and other hardware-related components used to control the tool.

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D811000238-MAN-001
Revision 04
Page 6-2 of 8

Tool Controllers

Tool Controller Hardware


The tool controller assembly, located in the control system (MTC) cabinet, is an industrial CPU to
which you can connect using a browser. Two typical tool controllers are shown here.

Advantech Tool Controller


Power

COM 1

Ethernet
status lights

Fuse
(10-Amp/250-Volt)

ON

COM

OFF

LAN

FU

SE

E
US

F U SE

Ethernet

Profibus
status light

KEY
MSE

BLINKING

RST

Mouse/
Keyboard

GREEN = OK

PWR

COMPACT
FLASH

Video

Power
status light

VGA

HDD

Hard disk drive


status light

DP1

Profibus DP1
Compact
Flash card

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D811000238-MAN-001
Revision 04
Page 6-3 of 8

Tool Controllers

Beckhoff Tool Controller

Profibus status
indicator

CPU Module
Power status
indicator

CX Profibus Scanner

BECKHOFF

DRL-DPM-BKF

BF
ST

Profibus

BECKHOFF

BECKHOFF

BradCommunications

Ethernet
port 1

CPU status
indicators

Ethernet
port 2
Profibus

CompactFlash
card insert

CompactFlash
card eject

Power
connections

Power

!
Do not remove the CompactFlash card before turning off
power. Do not turn off the tool controller while it is
controlling a tool or communicating with other devices on
the network.

Advantech: Press the Power button on the tool controller to turn it on or off.

Beckhoff: Press the tool controllers individual circuit breaker located inside the
MTC cabinet to turn it on or off.
Refer to your rig-specific MTC assembly drawing for the exact location of the power
switch.

The Power LEDs display green when the tool controller is on.

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D811000238-MAN-001
Revision 04
Page 6-4 of 8

Tool Controllers

CompactFlash Card
Tool controllers contain a processor and memory, and run a specialized version of the Linux
operating system. A Java Technology program is embedded on a removable device called a
CompactFlash memory card. On the Advantech tool controller, the CompactFlash card is installed
in a slot in the tool controller chassis, secured by a screw-down panel. The Beckhoff tool controller
has a CompactFlash eject button.
The CompactFlash LED (HDD) blinks when the card is in use (information is being read or
written).

Communication Ports

!
Although some tool controllers have keyboard, mouse, and
monitor ports similar to a standard PC, they should not be
used during normal operations.
Connecting directly to the tool controller using the COM1
or the keyboard/mouse and video ports is a non-standard
procedure for this product. To prevent possible equipment
damage, do not experiment with connections.

Ethernet (ENET)
Connects the tool controller to the local area network (LAN).

Advantech: A green light located near the port displays solid green when
communication is established, and another blinks yellow when the tool controller is
sending or receiving data.

Beckhoff: LAN 1 or LAN 2 (related to Ethernet ports 1 and 2) displays solid green
when communication is established, and blinks when the tool controller is sending
or receiving data.

Profibus (Process Field Bus)


Profibus is optional. Connects the tool controller to remote I/Os. The Profibus communication
status indicator normally displays green, indicating a ready status. Blinking green indicates that
data is being transmitted or received.
Blinking red LEDs indicate a data exchange error. Steady red indicates a wiring problem, a bus
speed discrepancy, or a node-address conflict. Blinking red and green indicates that the Applicom
card was flashed, but there is no Profibus hardware attached to it.

COM1
Can be used to connect a computer to the tool controller using a a serial cable (Advantech only).

Mouse/Keyboard
PS/2 port that can be used to connect an keyboard or mouse to the tool controller (Advantech
only).

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D811000238-MAN-001
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Tool Controllers

Video
Can be used to connect an SVGA monitor to the tool controller (Advantech only).

Profibus Features
Profibus DP is the software (communication protocol) for connecting multiple industrial devices on
a shared pathway or channel (bus).

Laptop
Computer

Ethernet

Hub

Tool
Controller #1

Tool
Controller #2

Tool
Controller #3

DP1

DP1

DP1

Profibus

Sensor

Digital
I/O

Actuator

Profibus

Profibus

VFD

I/O Devices on Tool #1

Sensor

Digital
I/O

Actuator

I/O Devices on Tool #2

Sensor

Digital
I/O

Actuator

Encoder

I/O Devices on Tool #3

Profibus features include:

Ability to connect I/O devices and simple field devices to an automation system

Flexible communication for peer-to-peer networking and data collection

High-speed data transfer of small volumes of data between central and peripheral
devices

High data integrity

One master can service several slaves

Several masters can participate on the bus

See a complete description of this protocol at http://www.profibus.com.

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Revision 04
Page 6-6 of 8

Tool Controllers

Tool Controllers and NOV Tools


Ethernet communication is used for network communication, and Profibus DP is used to
communicate between tool controllers and the remote I/Os. Profibus refers to the hardware,
whereas Profibus DP refers to the protocol for connecting multiple industrial devices on a shared
pathway or channel (bus).
One Applicom communication card installed in some tool controllers provides Profibus
communication with individual tool remote I/Os, when required.
A tool controller may have one Applicom card (master) or no Applicom cards. The card (labeled
DP1) communicates with the remote I/O.
The tool controller program sends read and write commands to the ApplicomIO interface, which
transfers them through the master Applicom card to the slave (point or node on the tool). If the
program sends a read command, the slave responds by sending input back to the tool controller.
If the program sends a write command, the slave responds by performing the command.

Control Program

Applicom IO
interface

IO_ReadByte...

DP Master

DP Slave

Input data

Input data

Output data

Output data

IO_WriteQByte...

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Page 6-7 of 8

Tool Controllers

Tool Controller Web-Based Interface


The tool controller service pages interface displays tool controller information that can be used for
diagnostic purposes. Web pages associated with each tool are stored within its own tool controller.
Technicians can communicate with any tool controller by connecting a computer to the drilling
control network and typing the tool controllers unique IP address into a Web browsers address
field, or by selecting the appropriate tool from the main tool controller Web page.

See NOV document titled Amphion Tool Controller


Service Pages Users Manual for detailed information.

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Tool Controllers

D811000238-MAN-001
Revision 04
Page 6-8 of 8

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D811000238-MAN-001
Revision 04

Startup and Shutdown

Startup
1. Turn on the UPS, rig power A, and rig power B switches on the front of the MTC
cabinet.
2. Turn on each touchscreen from the switch located at the rear of each unit. Verify that
the touchscreen begins the Windows start up sequence.
3. Check that power lights are lit on the following components:

Each tool controller. If a power light is not on, turn on the power switch on the
tool controller.

Network switches in the MTC cabinet and workstation.

OLMs

Remote I/O in the MTC cabinet and workstation.

24V power supplies in the MTC cabinet and workstation.

4. If desired, turn on the diagnostic workstation (DWS) mounted in the door of the MTC
cabinet using the power switch on the inside of the cabinet door. Verify the
diagnostic workstation (DWS) begins the Windows startup sequence.

7-1
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Form D811001123-GEN-001/05

Startup and Shutdown

D811000238-MAN-001
Revision 04
Page 7-2 of 2

Shutdown
Amphion components are designed to operate continuously, and only need to be shut down for
maintenance purposes. Shutdown procedures described in this section disable all drilling tools
connected to the network.

This procedure should be performed by qualified


personnel only. Ensure that proper lock and tag-out
procedures are followed when working on energized
equipment.

1. Exit all applications on the touchscreens on the DWS, then shut it down using
Microsoft Windows.
2. Turn off all touchscreens.
3. Turn the UPS, rig power A, and rig power B switches on the front of the MTC cabinet
to off.

Uninterruptable Power Supply (UPS)


The UPS is not part of Amphion, and therefore not addressed in this manual. Refer to rig power
electrical schematics for more information about the UPS.

Control Enclosure Power Switches


Amphion power switches are mounted on the front of the MTC cabinet, generally located in the
local electrical room (LER).
Leave all three of these switches (UPS, rig power A, and rig power B) in the On position during
normal operations. Do not turn them off except to perform a complete system shutdown. If repairs
on individual circuits are necessary, shut down only those breakers affecting relevant circuits.

See engineering Connection Diagram drawings.

Circuit Breakers
Circuit breakers provide over-current protection and isolation of Amphion components. Breakers
should remain in the On position during normal operations.

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D811000238-MAN-001
Revision 04

Troubleshooting and Maintenance

Safety
Read all notes, cautions, and warnings before performing any procedure contained in this chapter.
Failure to adhere to cautions and warnings may result in serious or fatal injury to personnel and
damage to equipment.
National Oilwell Varco (NOV) will not be held liable for consequences arising from misuse of tools
or equipment. The procedures described in this chapter are intended for trained and qualified
personnel.
Contact NOV regarding issues that extend beyond the scope of this manual.

Basic Diagnostic Steps

Check for alarms using the operator interface. See the rig-specific NOV Amphion
users manual.

Use the I/O Diagnostics screen to view the current status of the most common
information coming from the equipment.

See NOV document number D811001117-MAN-001 titled


Amphion Tool Controller Service Pages Users Manual for
detailed diagnostic information.

Call for technical support only if the previous steps have failed to help you identify the problem.
See the appendix of this manual for NOV service center locations and contact information.

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Revision 04
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Troubleshooting and Maintenance

Workstation Controls
Joysticks and Discrete Switches
Calibrate joysticks prior to operating equipment using the Amphion interface.
Joystick or
discrete switch not
responding.

Is a related
alarm active?

WS = Workstation
TC = Tool Controller

Is WS TC in
the MTC
running?

No

Contact NOV with


information.

Yes

Yes

See section titled


"Alarms" in this
chapter.

No

Open the access panel


to view the remote I/O
indicator lights.

Inspect
workstation
power cables.

No

Are I/O lights


illuminated?
Yes

Verify joystick or
discrete switch remote
I/O is functioning
properly using TC
Service Pages.

No
Are cables
damaged?
Yes

Contact NOV with


information.

No

Repair cables or
contact NOV.

Is remote I/O
functioning
properly?
Yes

Verify tool remote I/O is


functioning properly
using TC Service
Pages.

Contact NOV with


information.

No

Is remote I/O
functioning
properly?

Yes

Contact NOV with


information.

See section titled "Cable Inspection and Repair" on page 8-4.

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Revision 04
Page 8-3 of 20

Troubleshooting and Maintenance

Touchscreens
See section titled "Cleaning a Touchscreen" on page 8-18. See Azonix documentation for
advanced troubleshooting and maintenance procedures.

Alarm Horn
Horn does not
sound.

Is a related
alarm active?

No

Use a voltmeter
to test voltage
at horn.

Yes

See section
titled "Alarms" in
Amphion user
manual.

Is horn
receiving
24V?

No

Verify the remote I/O


is functioning
properly using the
TC Service Pages.
TC = Tool Controller

Yes

Replace the
horn.

Is remote I/O
functioning
properly?

No

Contact NOV
with information.

No

Contact NOV
with information.

Yes

Is wiring from
remote I/O to
horn damaged?
Yes

Replace wiring.

Cables
See "Cable Inspection and Repair on the next page.

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Troubleshooting and Maintenance

D811000238-MAN-001
Revision 04
Page 8-4 of 20

Cable Inspection and Repair


Before attempting to repair or replace cables, determine the cause of the failure or damage. While
performing the repair, take steps necessary to prevent a recurrence:

Place shields on exposed cables, or reroute to prevent wear or chafing.

Use tie wraps to secure cables against unnecessary motion.

Turn off all power before performing maintenance.


Obtain all required permits, and observe applicable
lock-out/tag-out procedures.

Workstation Cable Inspection


1. Close all applications on the touchscreens and exit from Windows.
2. Disconnect power to the workstation (see Chapter 7, titled "Startup and Shutdown).
3. Inspect the cables for chafing and missing insulation at the gland plate on the back
of the left console.
4. If the cables are worn or damaged, and require replacement, contact National
Oilwell Varco.
5. Restore power to the workstation.

Fiber Optic Cable Inspection


Perform fiber optic cable continuity test by shining a flashlight or a low-power LED laser into one
end of the cable with the end of the cable pointed at a white card. If a spot of light is visible on the
card, the cable is intact. .

Looking directly into the end of a fiber optic cable can


cause eye damage.

If light is not visible, the cable is damaged, and should be repaired or replaced.
The above procedure does not test performance of the fiber optic cable. It tests only for continuity
between two common ends of the same fiber, and verifies that the cable is not completely severed.
Use a fiber optic cable tester for comparing performance readings at each end of the cable.
Alternatively, test for severity and damage location in long cable runs using an optical time domain
reflectometer (OTDR). Follow instructions provided by the manufacturer of the OTDR.

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Troubleshooting and Maintenance

Fiber Optic Cable Repair


Before attempting to repair a fiber optic cable, determine the cause of the damage and correct the
condition. If the cable was accidentally severed, and the cut is in an accessible location, follow the
procedure for repairing fiber optic cable described below.
If the cable was damaged by stretching, or if the cause of the damage cannot be determined,
replace the entire cable run.

!
Fiber optic cable connections must remain free of
contaminants. Do not unplug the cable unless absolutely
necessary. Fiber optic cable is fragile, and also very sharp
when stripped.

Many different adhesives are available for fiber optic connector assembly. The following
instructions are for UV-cured adhesives. If you are not using a UV-cured type of adhesive, refer to
the instructions included with your adhesive.
1. Ensure that the strain relief boot of the connector is placed correctly on the end of
the cable.
2. Clean the bare fiber using a lint-free cloth, soaked in isopropyl alcohol. Use several
strokes lengthwise.
Do not touch the fiber once it has been cleaned.
3. Hold the needle end of the adhesive syringe upwards and gently depress the
plunger to expel trapped air from the syringe.
A small amount of the adhesive should be visible at the tip of the ceramic ferrule.
4. Holding the connector with the white ceramic ferrule pointed downwards, place the
syringe needle in the connector and fill the cavity with adhesive.
5. Insert the cable into the connector. Seat the cable until it touches the buffer.
When properly assembled, the bare fiber should protrude from the ferrule tip 1/4 to
1/2 inches.
6. Turn the curing oven on and wait for the green light to illuminate.
7. Remove the oven cover and place the cable connector assembly into the slot in the
oven.
The insulated portion of the cable must be on the foam.
8. Replace the oven cover.
9. When the oven beeps, remove the cable and ensure the adhesive is properly cured
(the adhesive is solid, and the connector is firmly attached to the cable).
10. Slide the fiber strain relief boot onto the backside of the connector.
11. Use an ST connector coupler to join the two connectors.

8-5
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Troubleshooting and Maintenance

D811000238-MAN-001
Revision 04
Page 8-6 of 20

Ethernet Cable Repair


For specific installation and maintenance instructions for Ethernet cable and equipment, refer to
manufacturers documentation.

Profibus Cable Inspection


Perform continuity testing at various cable points using a Profibus testing device, such as a BT200
made by Siemens.
Verify that the termination switch is set to On (for one cable) and Off (for two cables).
If the cable is damaged, the entire cable run should be replaced.

Video (Coaxial) Cable Repair


Video (coaxial) cable can be successfully spliced only by cutting out the damaged section of cable,
attaching cable connectors to the ends, and fitting a replacement section of cable or a barrel
connector (as suitable).
In most instances, the entire cable run should be replaced, especially if the cable is exposed to the
elements or to a dirty environment.

8-6
www.nov.com

D811000238-MAN-001
Revision 04
Page 8-7 of 20

Troubleshooting and Maintenance

Routine Maintenance
Moxa Network Switch Setup

This procedure is necessary only if replacing a switch after


the factory acceptance test (FAT).

Properties Setup
1. Using a laptop, click Start --> All Programs -->Accessories -->Communications
--> Hyperterminal, then click the Settings tab.
The following screen appears.

2. Click to select the following settings (as shown above):

Function, arrow, and ctrl keys act as: Terminal keys

Backspace key sends: Ctrl+H

Emulation: VT100

Telnet terminal ID: VT100

Backscroll buffer lines: 500

3. Click Terminal Setup.

8-7
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Troubleshooting and Maintenance

D811000238-MAN-001
Revision 04
Page 8-8 of 20

4. Click to select the following settings, as shown above:

Cursor: Underline and Blink

Terminal Modes: None

Character set: ASCII

5. Click OK.
6. Click Input Translation.

7. Click to select Shift-JIS (Host System Encoding Method), then click OK.
8. Click ASCII Setup.

8-8
www.nov.com

D811000238-MAN-001
Revision 04
Page 8-9 of 20

Troubleshooting and Maintenance

9. Adjust the settings as shown above:

Both checkboxes located beneath ASCII Sending deselected

Both Line delay and Character delay times set to zero milliseconds

First two checkboxes located beneath ASCII Receiving deselected.

Wrap lines that exceed terminal width checkbox located beneath ASCII
Receiving selected

10. Click OK.


11. Click OK again to close the Moxa Properties window.

8-9
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Troubleshooting and Maintenance

D811000238-MAN-001
Revision 04
Page 8-10 of 20

Hyperterminal Setup
1. Connect the Moxa programming cable (supplied with the Moxa networks switch) to
the serial port of your computer.
2. Connect the other end of the cable to the programming port located on the top of the
Moxa network switch (not the Ethernet port located on the front).
The following screen appears.

3. Press <Enter> or <Return> to display the screen shown below.

8-10
www.nov.com

D811000238-MAN-001
Revision 04
Page 8-11 of 20

Troubleshooting and Maintenance

4. Ensure that the text located at the top of the screen displays V2.3 (BIOS version).

All Amphion system network switches must use BIOS


version 2.3. If the switch is using any other version (earlier
or later), an update is required.

5. Use the arrow keys to scroll down to item 4, Comm. Redundancy, then press
<Enter>.

8-11
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Troubleshooting and Maintenance

D811000238-MAN-001
Revision 04
Page 8-12 of 20

6. Press <Enter> again to select Setup.


The following screen appears.

7. Ensure that the line item titled Protocol of Redundancy is set to Turbo Ring with
ED6008 series, as shown above.

8-12
www.nov.com

D811000238-MAN-001
Revision 04
Page 8-13 of 20

Troubleshooting and Maintenance

If necessary, press the arrow keys to highlight the setting, then press <Enter> to
display setting options. Use the arrow keys to highlight the appropriate setting, the
press <Enter> again.
8. Ensure that the line item titled Set to be Master is set to No, as shown above.
If necessary, press the arrow keys to highlight the setting, then press <Enter> to
display setting options. Use the arrow keys to highlight the appropriate setting, the
press <Enter> again.
9. Press <Esc> twice to return to the main menu.

10. Use the arrow keys to highlight item 9, Advanced Settings, then press <Enter>.
The following screen appears.

8-13
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Troubleshooting and Maintenance

D811000238-MAN-001
Revision 04
Page 8-14 of 20

11. Use the arrow keys to select Network, then press <Enter>.
The following screen appears.

12. Ensure that DHCP is set to Disable, as shown above.


If necessary, press the arrow keys to highlight the setting, then press <Enter> to
display setting options. Use the arrow keys to highlight the appropriate setting, the
press <Enter> again.

8-14
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D811000238-MAN-001
Revision 04
Page 8-15 of 20

Troubleshooting and Maintenance

13. Use the arrow keys to highlight the IP Address setting, then type the correct IP
address according to the projects IP address list (see the appendix of this manual
for a complete IP address list).
Use the <Delete> key to remove any characters remaining from the default address.
14. If necessary, use the arrow keys to highlight the Subnet Mask and Default
Gateway settings, then type the correct addresses into the spaces provided.
15. Press <Esc> twice.
The following screen appears.

16. Press Y to activate the Moxa switch.


The following screen appears.

8-15
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Troubleshooting and Maintenance

D811000238-MAN-001
Revision 04
Page 8-16 of 20

17. Press Y again to update the network settings and return to the main menu.

18. Use the arrow keys to highlight and press <Enter> to display items 4 (Comm.
Redundancy) and 9 (Advanced Settings).
Ensure that the settings were saved correctly (see instruction for each, beginning
with step 5 - 14, then return to the main menu.
19. Use the arrow keys to highlight item a, Exit, then press <Enter>.

8-16
www.nov.com

D811000238-MAN-001
Revision 04
Page 8-17 of 20

Troubleshooting and Maintenance

Disk Imaging
An updated disk image should be maintained for each computer. See Chapter 3, titled
"Computers and Software, section titled "Backup Disk Imaging" on page 3-2 for detailed disk
imaging procedures.

Network and Workstation Equipment


Perform these procedures regularly to keep equipment in good repair. Task details are in sections
that follow.
Visual inspection of equipment

page 8-17

Clean touchscreens (when powered off)

page 8-18

Every three (3) months

Change enclosure HMI fan filters and inspect enclosure


covers

page 8-18

Annually

Inspect workstation cables

page 8-4

Daily

!
Follow rig lockout procedures when working with enclosure
components.
Certain types of maintenance and repair cannot be
performed while the rig is drilling. Never turn off computers,
servers, or other components while the rig is drilling. The
SCSI shared-resource hard drive should never be turned
off or removed while the servers are running, and should
always be in place and turned on while servers are turned
on.

Visual Inspection of Equipment

Visually inspect the workstation, joysticks, discrete switches, and touchscreens for
damage.

Inspect for loose or missing fasteners.

Inspect the console controls for proper operation and condition.

Tighten or replace fasteners as necessary.

8-17
www.nov.com

Troubleshooting and Maintenance

D811000238-MAN-001
Revision 04
Page 8-18 of 20

Cleaning a Touchscreen

Navigate to the Clean Screen window before cleaning.


Failure to do so could result in accidental tool
operation.

1. Navigate the Clean Screen window (using the workstations operator interface) on
the touchscreen to be cleaned.
This screen is part of the workstation tool controller; it will inactivate the touchscreen
so that it can be safely cleaned.
2. Use any commercially non-abrasive glass cleaner and a soft cloth to clean the
surface of the touchscreen. Be sure to finish cleaning the touchscreen before the
Clean Screen times out and the touchscreen becomes active again.
See Azonix documentation for all other maintenance and troubleshooting issues pertaining to the
touchscreens.

Replacing or Cleaning Air Filters


The 15" Triton SA unit has two (2) Air Media Filters, located on the back of the unit, which should
be replaced or cleaned every three (3) months.

8-18
www.nov.com

D811000238-MAN-001
Revision 04
Page 8-19 of 20

Troubleshooting and Maintenance

Remove the Filter Media and clean with mild detergent and water.

If Filter Media has holes or shows wear, replace it


immediately.

After the Filter Media has been cleaned or replaced, replace the Filter Media Covers by gently
snapping them back into place.

HMI and Foreign Objects

8-19
www.nov.com

Troubleshooting and Maintenance

D811000238-MAN-001
Revision 04
Page 8-20 of 20

Cabinets
Ensure that enclosure covers are closed and sealed.
Replace or clean fan filters monthly, or according to manufacturers recommended schedule.

Recommended Spare Parts


Each rig, depending on its configuration, has a general recommended spare parts list for a twoyear operational period.
See rig- or product-specific list for the following, as applicable:

Amphion (Control System)

RigSense

Sensors

V-DAQ or S-DAQ Remote I/O

8-20
www.nov.com

D811000238-MAN-001
Revision 04

Appendix

Opening a Command Prompt


1. Plug a keyboard into the touchscreen, then restart the computer if necessary (see
Azonix documentation for location of keyboard port).
2. Close the Amphion software application at a touchscreen by pressing the
<Alt+F4> buttons simultaneously to close Microsoft Internet Explorer.
3. Press <Ctrl+Escape> to display the Windows Start menu.
4. Use the arrow up or down keys to highlight Run, then press <Enter> to select.
5. Type cmd into the field provided, then press OK.

At the C:> prompt, type a network command (see general descriptions below), then press
<Enter>.

A-1
www.nov.com
Form D811001123-GEN-001/05

Appendix

D811000238-MAN-001
Revision 04
Page A-2 of 4

Command Descriptions and Syntax


Ping
Use the ping command with a url, IP address, or host name to test network connectivity, or to
verify communication. Use the Use the ping localhost command when both the host name and IP
address are unknown.

Using a URL Address

Using the Host Name

Using the IP Address

A-2
www.nov.com

D811000238-MAN-001
Revision 04
Page A-3 of 4

Appendix

Using the Host Name

Ping Command Switch Options

Use the ping command to display a list of command switches.


Syntax example: ping

-t 123.45.67.8

IP Config
Use the ipconfig command to determine the domain name server (DNS), IP address, subnet
mask, and default gateway assigned to the current computer.
Use the ipconfig /all command to list the IP address, subnet mask address, and other information
for each network card to which the current computer is connected.

Tracert
Use the tracert command and either the url or IP address to display hop information (all network
devices between the your computer and the destination address).
Syntax example: tracert

www.nov.com or tracert 123.45.67.8

A-3
www.nov.com

Appendix

D811000238-MAN-001
Revision 04
Page A-4 of 4

Nslookup
Use the nslookup command and a url address to troubleshoot name resolution issues. Displays
server name and IP address information.
Syntax example: nslookup

www.nov.com

A-4
www.nov.com

National Oilwell Varco


Service Center Directory

Reference

Reference Description

This document contains proprietary and confidential


information which is the property of National Oilwell Varco,
L.P., its affiliates or subsidiaries (all collectively referred to
hereinafter as "NOV"). It is loaned for limited purposes only
and remains the property of NOV. Reproduction, in whole
or in part, or use of this design or distribution of this
information to others is not permitted without the express
written consent of NOV. This document is to be returned to
NOV upon request or upon completion of the use for which
it was loaned. This document and the information
contained and represented herein is the copyrighted
property of NOV.
National Oilwell Varco

www.nov.com
Form D811001123-GEN-001/06

National Oilwell Varco


RIG SOLUTIONS
11000 Corporate Centre Drive
Houston, TX 77041

Document Number

Rev.

D811001337-DAS-001

04

D811001337-DAS-001
Revision 04

Revision History

04

12.11.2011

Operations update

T. Drake

S. Sobreira

T. Harmon

03

18.01.2011

Operations update

T. Drake

T. Harmon

T. Harmon

02

02.10.2009

Operations update

T. Drake

T. Harmon

P. Williams

01

08.09.2009

First Issue

T. Drake

T. Harmon

P. Williams

Rev

Date (dd.mm.yyyy)

Reason for issue

Prepared

Checked

Approved

Change Description
Revision

Change Description

01

First Issue

02

Moved Cairo office under North Africa heading.


Changed address information for India office.

03

Removed outdated Louisiana contact information.


Added the new Louisiana service and repair center contact information.

04

www.nov.com

Updated/added Brazil, Canada, Colombia, UK contact information (page 3 through page 8).
Added North Dakota contact information (page 4).
Updated the contact information for the China office (page 6).
Added addresses and contact information for Singapore and India (page 6).
Updated contact information for NOV Dubai and NOV Abu Dhabi. (page 8).

D811001337-DAS-001
Revision 04

Service Center Directory

SC

The link below provides after-hours contact information for emergencies or other equipment issues
requiring an immediate response by NOV service personnel.
http://www.nov.com/ContactUs/24HrEmergencyContacts.aspx

Americas
Brazil
National Oilwell Varco do Brasil
Rodovia Amaral Peixoto, s/n KM164,5 - n 8.500
Imboassica Maca RJ Brazil
CEP 27925-290
+55 22 2773 0600 (reception)
+55 22 9882 7591 (after hours)
+55 22 9702 8866 (drilling equipment)
+55 22 9974 7056 (PCE / MoComp equipment)
+55 22 9894 6608 (lifting and handling equipment)
+55 22 2773 0635 (repair shop)
+55 22 2773 0675 (inside sales)
+55 22 2123 2452 (tech college)

Canada
NOV Rig Solutions Aftermarket Service, Repair and Rentals (Leduc)
Varco Canada ULC CO 009
6621 45 Street
Leduc, Alberta, Canada
T9E 7E3
+1 780 986 1712 (main)
NOV Rig Solutions Spares (Edmonton)
Varco Canada ULC CO 009
7127 56 Ave
Edmonton, Alberta, Canada
T6B 3L2
+1 780 801 1800 (main)
+1 780 619 5579 (24 hour on-call)

Colombia
National Oilwell Varco de Colombia
Bogota, DC
Top Drive Rental and Service
+57 316 875 8748 (mobile)
+57 317 515 3321 (mobile)

3
www.nov.com
Form D811001123-GEN-001/06

SC

Service Center Directory

D811001337-DAS-001
Revision 04
Page 4 of 10

Americas
USA
Colorado
NOV Service and Repair (Colorado)
420 South Ash St.
Fruita, CO 81521
+1 970 858 4522
+1 281 569 3050 (after hours)

Louisiana
NOV Service and Repair (Covington)
73765 Penn Mill Rd.
Covington, LA 70435
+1 985 892 8216 (direct)
+1 800 722 4425 (toll free)
(Cranes: AmClyde, Unit, OS National, Dreco, Kingpost)
+1 985 871 8609 (service)
+1 985 871 8603 (parts
NOV Service and Repair Center (New Iberia)
5212 Highway 90 Service Road West
New Iberia, Louisiana 70560
(All NOV spare parts; legacy Shaffer, Varco, and NOI equipment)
+1 337 374 1400

Minnesota
NOV Service (St. Paul)
240 East Plato Blvd.
St. Paul, Minnesota 55107
(lifting and handling equipment)
+1 651 293 4745 (service)
+1 651 293 4776 (service)
+1 651 293 4600 (parts)
+1 651 293 4603 (parts)

North Dakota
NOV Service, Repair, and Spare Parts
3201 1st Avenue W.
Williston, ND 58801
+1 307 473 8888
+1 281 569 3050 (after hours)

Oklahoma
NOV Service and Repair (Oklahoma City)
7713 North West 3rd St.
Oklahoma City, Oklahoma 73127
+1 405 495 1000
+1 281 569 3050 (after hours)

4
www.nov.com

D811001337-DAS-001
Revision 04
Page 5 of 10

Service Center Directory

SC

Americas
USA
Pennsylvania
NOV Service (Pittsburgh)
1349 Saw Mill Run Blvd.
Pittsburgh, Pennsylvania 15226
+1 412 884 1027
+1 281 569 3050 (after hours)

Texas
NOV Service and Repair (Alice)
2351 Energy Avenue
Alice, Texas 78380
+1 361 668 4154
+1 281 569 3050 (after hours)
NOV Service and Repair (Houston)
5100 North Sam Houston Parkway West
Houston, Texas 77086
+1 281 569 3050 (24/7 technical support)
+1 281 569 3051 (eHawk remote support)

Wyoming
NOV Service and Repair (Casper)
1080 North Robertson Road
Casper, Wyoming 82601
+1 307 473 8888
+1 281 569 3050 (after hours)

Venezuela
NOV Rental and Service (Maturin, Monagas)
Varco International de Venezuela
Top Drive Rental and Service
+58 291 651 6489
+58 414 394 2784 (mobile)
+58 291 651 4384 (fax)

5
www.nov.com

SC

Service Center Directory

D811001337-DAS-001
Revision 04
Page 6 of 10

Asia
China
NOV Service
18th Floor, Raffles City Beijing Office Tower
No. 1, Dongzhimen South Street, Dongcheng District
Beijing 100007 P. R. China
+86 139 0121 9392
+86 800 810 5109 (24/7 technical support)

India
NOV Service and Repair
R-619, TTC Industrial Area
Rabale, MIDC
Navi Mumbai 400 701
Maharashtra, India
+91 22 3916 9700
+91 982 009 1322
+91 983 349 6154 (after hours)
NOV Machining Centre (Pressure Control)
11A/2 (NP) Sidco Industrial Estate
Ambattur
Chennai, Tamil Nadu, India 600098
+91 44 4285 8074
+91 95 0008 4149 (after hours)

Singapore
NOV Service and Repair
29 Tuas Bay Drive
Singapore 637429
+65 6594 1000
+65 6594 1222 (24/7 technical support)
NOV Machining Centre (Pressure Control)
22 Jalan Terusan
Singapore 619299
+65 6265 1900
+65 9128 2545 (after hours)

6
www.nov.com

D811001337-DAS-001
Revision 04
Page 7 of 10

Service Center Directory

SC

Europe
France
NOV Service
+33 24 068 3600
+33 24 068 3611
+33 24 068 3600 (after hours)
+33 677 790 943 (after hours)

Norway
NOV Service (Asker)
Blakstadmarka 26
1386 Asker Norway
+47 6400 5000
+47 6400 5001 (after hours)
NOV Service (Kristiansand)
Skibaasen 2
4636 Kristiansand Norway
+47 3819 2000
+47 3819 2482 (after hours)
NOV Service (Molde)
Granfjaera 24
6415 Molde Norway
+47 7120 2020
+47 9169 9664 (after hours)
NOV Repair (Stavanger)
Dusavik Base
Notberget 46
4029 Stavanger Norway
+47 5781 8181
NOV Service (Stavanger)
Lagerveien 8
4069 Stavanger Norway
+47 5181 8181
+47 4140 0041 (after hours)
+47 9511 8181 (24/7 eHawk remote support)

Russia
NOV Service and Support
Russia, 119071, Moscow
Leninsky prosp., 15A, 7th floor
+7 495 287 2601 (direct)
+7 495 981 3470 (fax)
+7 985 410 5272 (mobile)

7
www.nov.com

SC

Service Center Directory

D811001337-DAS-001
Revision 04
Page 8 of 10

Europe
UK
NOV Service and Repair (Aberdeen/Montrose)
Forties Road
Montrose
Scotland
DD10 9ET
+44 1674 677222
UK after hours, on-call contacts
+44 (0) 7711 415 485 (mechanical)
+44 (0) 7711 415 484 (electrical)
+44 (0) 7739 170 079 (repair workshop)
+44 (0) 7713 643 012 (spare parts)
+44 (0) 7770 325 333 (distribution)
+44 (0) 7801 078 092 (IMO/MD Totco)

Middle East
UAE
NOV Service and Repair (Abu Dhabi)
Varco Al Mansoori Services LLC
P. O. Box 27011
Abu Dhabi, United Arab Emirates
+971 2 555 2668
+971 2 554 2280 (fax)
+971 2 554 0012 (fax)
+971 50 811 6083 (after hours service)
+971 50 617 1235 (after hours workshop)
NOV Service and Repair (Dubai)
P.O. Box 61490
R/A No.13, Plot MO 0682
Daimler Chrysler Street
Jebel Ali Free Zone
Dubai, United Arab Emirates
+971 4 883 8776
+971 4 883 8795 (fax)
+971 56 686 2184 (after hours service on-call)

North Africa
NOV Service (Algeria)
Overseas Equipment Service Africa
BP 852 Zone Industrielle Algerie
Hassi Messaoud Ouargla
Algeria 30500
+213 29 73 1236
+213 29 75 4105 (fax)

8
www.nov.com

FINAL DOCUMENTATION
Amphion Manual

Section 1.2
Spare Parts

www.nov.com

CHAPTER 1 INDEX 1.2


Installation, Operation & Maintenance

REFERENCE

8375

REFERENCE DESCRIPTION

Spare Parts

This document contains proprietary and confidential information


which belongs to National Oilwell Varco; it is loaned for limited
purposes only and remains the property of National Oilwell Varco.
Reproduction, in whole or in part; or use of this design or
distribution of this information to others is not permitted without the
express written consent of National Oilwell Varco. This document is
to be returned to National Oilwell Varco upon request and in any
event upon completion of the use for which it was loaned.
National Oilwell Varco

www.nov.com

National Oilwell Varco


Rig Solutions
11000 Corporate Centre Drive
Suite 200
Houston, Texas 77041
Phone + 281.854.0400
Fax + 281.854.0607

DOCUMENT NUMBER

REV

10707841-IDX

01

Document number
Revision
Page

10707841-IDX
01
2

Sec

Name

ID

1.2

SPARES LIST/ COMMISSIONING / OPERATING / INSURANCE

Rev

Code

ELECTRICAL SPARES LIST, ADS-10SD

10548379-SPL

01

N08

SPARES LIST, MUD PUMPS

10564621-SPL

01

N08

CONTROL SPARE LIST, AUXILIARY

10620477-SPL

01

N08

CONTROL SPARES LIST, TDS-11SA

10620488-SPL

02

N08

SPARE LIST, ELECTRICAL CONTROLS

10622963-SPL

01

N08

www.nov.com

ELECTRICAL SPARES LIST


ADS-10SD,
AC IDEAL RIG 135

NOTES:
1.
2.
3.

10548379-1
10548379-2
10548379-3

Recommended Commissioning Spares


Recommended Operational Spares
Recommended Insurance Spares

NEXT ASSY

PRODUCT

MJOB-8375

ADS-10SD

This document contains proprietary and confidential information which is the property of
National Oilwell Varco, L.P., its affiliates or subsidiaries (all collectively referred to
hereinafter as "NOV"). It is loaned for limited purposes only and remains the property of
NOV. Reproduction, in whole or in part, or use of this design or distribution of this
information to others is not permitted without the express written consent of NOV. This
document is to be returned to NOV upon request or upon completion of the use for which
it was loaned. This document and the information contained and represented herein is the
copyrighted property of NOV. National Oilwell Varco

CURRENT
DRAWN

ELECTRICAL SPARES LIST,


ADS-10SD, AC IDEAL RIG 135

INITIAL
J. ALANIZ

CHECKED

C. HOVANETZ

APPVD

C. HOVANETZ

DATE

TITLE

11/03/2011

SCALE:

WT LBS:

NONE

SIZE:

SHT:

DWG NO.:

1 OF 3
REV:

10548379-SPL

01
D811000567-GEN-001/03

-1

-2

-3

Part Number

Description

Commission
Spare

Operational
Spare

Insurance
Spare

76842

DIFF PRESS SWITCH

30158032-1

MOTOR INCREMENTAL
ENCODER

30155842-040-HE

DRUM ABSOLUTE ENCODER

M734000264-SP

MAIN MOTOR

6550-10-0069

SPACE HEATER, MAIN MOTOR

30170005-8

BLOWER MOTOR

97886-3

LUBE MOTOR

30156355-2

PRESSURE XMTR (0-200 PSI)

30154368

PRESSURE XMTR (0-200 PSI)

221212-1H05DC

PRESSURE XMTR (0-5000 PSI)

30156722-2.5

LUBE OIL, MOTOR EXHAUST,


RTD

85890-C24

CROWN SAVER OVERRIDE

M734000280

DISENGAGE PARKING BRAKE


SOLENOID VALVE A

30154322-EX

BRAKE PROPORTIONAL VALVE

PER INTERCONN

LOAD CELL
I.S. TRANSMITTER SUPPLY
ISOLATER

30171978-1
122627-112

OLM, G12-EEC, SIEMENS

122627-92

PROFIBUS CONNECTOR

140712

ISOLATION AMPLIFIER

30157104-3

FIBER JUMPER

30176964

POWER SUPPLY 24V@10A

943301-105

PROFIBUS-DP COUPLER
TERMINAL

140698-3

IS 8 AI MODULE

140244

16 DO MODULE

140698-2

16 DI MODULE

140698-5

NIS 8 AI MODULE

140698-4

RTD MODULE

SCALE:

WT LBS:

NONE
DWG NO.:

10548379-SPL

Where
Used

Description
Where Used

DRAWWORKS
DPS-601, 602
SKID
MAIN DRIVE
ENC-401, 402
MOTOR
DRAWWORKS
ENC-331, 332, 333
SKID
MAIN DRIVE
MOT-100, 200
MOTOR
MAIN DRIVE
HTR-201, 202
MOTOR
MAIN DRIVE
MOT-201B, 202B
MOTOR
LUBE OIL TANK
MOT-205L
DRAWWORKS
PXR-711, 712, 714
SKID
DRAWWORKS
PXR-519
SKID
DRAWWORKS
XMTR-725
SKID
RTD-731,751,851,
DRAWWORKS
SKID
852
DRAWWORKS
SOV-512
SKID
DISC BRAKE
SOV-513
CONTROL J-BOX
DRAWWORKS
SRV-518
SKID
DRILL FLOOR
LC 741, 742, 743
DRAWWORKS
REMOTE I/O J-BOX
DRAWWORKS
REMOTE I/O J-BOX
DRAWWORKS
REMOTE I/O J-BOX
DRAWWORKS
ISO-1
REMOTE I/O J-BOX
DRAWWORKS
REMOTE I/O J-BOX
DRAWWORKS
REMOTE I/O J-BOX
DRAWWORKS
REMOTE I/O J-BOX
DRAWWORKS
REMOTE I/O J-BOX
DRAWWORKS
REMOTE I/O J-BOX
DRAWWORKS
REMOTE I/O J-BOX
DRAWWORKS
REMOTE I/O J-BOX
DRAWWORKS
REMOTE I/O J-BOX
SIZE:

SHT:

2 of 3
REV:

01
D811000567-GEN-001/03

-1

-2

-3

Part Number

Description

Commission
Spare

Operational
Spare

Insurance
Spare

140698-7

4 AI 4 AO MODULE

140698-8

4 DO 8 DI MODULE

30158244-2

RELAY (R10)

30154520-1

EC250GP, SERVO AMPLIFIER


MODULE

111070

ISOLATOR,REPEAT

SCALE:

WT LBS:

NONE
DWG NO.:

10548379-SPL

Where
Used

Description
Where Used

DRAWWORKS
REMOTE I/O J-BOX
DRAWWORKS
REMOTE I/O J-BOX
DRAWWORKS
REMOTE I/O J-BOX
BRAKE SERVO
J-BOX
DRAWWORKS
REMOTE I/O J-BOX

SIZE:

SHT:

3 of 3
REV:

01
D811000567-GEN-001/03

MUD PUMPS
AC IDEAL 135
SPARES LIST/KIT,
ELECTRICAL

NOTES:

RIG/PLANT

1.

10564621-1
Recommended Commissioning Spares

2.

10564621-2
Recommended Operational Spares

3.

10564621-3
Recommended Insurance Spares

NEXT ASSY

PRODUCT

MJOB-8375
ADDITIONAL CODE

SDRL CODE

TOTAL PGS

REMARKS

MAIN TAG NUMBER

DISCIPLINE

CLIENT PO NUMBER

This document contains proprietary and confidential information


which belongs to National-Oilwell Varco, L.P., its affiliates or
subsidiaries (all collectively referred to hereinafter as "NOV"). It is
loaned for limited purposes only and remains the property of NOV.
Reproduction, in whole or in part, or use of this design or
distribution of this information to others is not permitted without the
express written consent of NOV. This document is to be returned to
NOV upon request and in any event upon completion of the use for
which it was loaned. This document and the information contained
and represented herein is the copyrighted property of NOV.
National Oilwell Varco

National Oilwell Varco


11000 Corporate Centre Drive
Houston, Texas 77041 (USA)
Phone + 281-854-0400
Fax + 281-854-0607

CLIENT DOCUMENT NUMBER

DOCUMENT NUMBER

REV

Client Document Number

10564621-SPL

01

www.nov.com

Document number
Revision
Page
Template Name

10564621-SPL
01
2
ORA_SPL_TPL.doc

REVISION HISTORY

01

11/1/2011

Rev

Date (mm.dd.yyyy)

Initial Release

CHANGE DESCRIPTION
Revision
01

Change Description
First issue

D7440000254-TPL-001/01

www.nov.com

Reason for issue

B.BOEPPLE
Prepared

R. MOENCH R. MOENCH
Checked

Approved

Document number
Revision
Page
Template Name

Part No.

Description

-1
-2
Recom.
Recom.
Commission Operational
Spare
Spare

10564621-SPL
01
3
ORA_SPL_TPL.doc

-3
Recom.
Insurance
Spare

Where
Used

Description
Where Used

MUD PUMP J-BOX


10064178-088
10064178-040

10066402-001

PC-ETHERNET ADAPTOR,
TCP/IP. UDP
PC-DIGITAL INPUT, 4DI,
24VDC, 0.2ms
BARRIER-IS SWITCH
ISOLATOR, 24VDC
SUPPLY VOLTAGE,1CH
INPUT

10064545-001

10064545-001

10064545-001

ASSY, MUD
PUMP J-BOX
ASSY, MUD
PUMP J-BOX
ASSY, MUD
PUMP J-BOX
ASSY, MUD
PUMP J-BOX
ASSY, MUD
PUMP J-BOX
ASSY, MUD
PUMP J-BOX
ASSY, MUD
PUMP J-BOX
ASSY, MUD
PUMP J-BOX
ASSY, MUD
PUMP J-BOX
ASSY, MUD
PUMP J-BOX
ASSY, MUD
PUMP J-BOX
ASSY, MUD
PUMP J-BOX

10064178-072

PLC-MOD, FIELD SIDE

10064545-001

10064178-074

SUPPLY MODULE 24VDC

10064545-001

10064178-013

PLC-MOD, 2CH, ANALOG


INPUT

10064545-001

10064178-070

PC-END MODULE

10064545-001

10052344-001

PWR SUPPLY-24V/10A,
ZONE 2,

10064545-001

10066669-001

TB-8.2MM, GRAY, UT6

10064545-001

10066671-001

TB-GROUND BLOCK, UT6-PE

10064545-001

10066985-001

TB-5.2MM, GRAY, UT2.5

10064545-001

10064545-001

10064545-001

ASSY, MUD
PUMP J-BOX

10064545-001

ASSY, MUD
PUMP J-BOX

10064545-001

ASSY, MUD
PUMP J-BOX

10064545-001

2FT

2FT

2FT

10064545-001

10064545-001

ASSY, MUD
PUMP J-BOX

10064545-001

ASSY, MUD
PUMP J-BOX

10066965-001
10052364-001
10052362-001
10055036-001
10055033-001
10053155-001
10052369-001
10064178-032

TB-5.2MM, GRN/YEL,
UT2.5
ENCLOSURETHERMOSTAT
MOUNTING, SET AT 10C
HEATER STRIP, 165mm,
110-230VAC, 140W, Eexd
ISOLATOR TERMINAL
SWITCH, Eex de, 4A AT
250VAC
PC-ETHERNET FIBER
CONVERTER
CABLE ASSY, CAT 5E, 2FT
RECEPTACLE, SQUARE
FLANGE FIBER OPTIC W/
5 PIGTAIL
PLC-MOD ENCODER
MODUL,32 BIT

D7440000254-TPL-001/01

www.nov.com

ASSY, MUD
PUMP J-BOX
ASSY, MUD
PUMP J-BOX

Document number
Revision
Page
Template Name

Part No.

10043709-001

Description

SW-PROXIMITY,
INDUCTIVE, W/FLYING
LEAD, 2 METER, 18 AWG,
2 COND.

D7440000254-TPL-001/01

www.nov.com

-1
-2
Recom.
Recom.
Commission Operational
Spare
Spare

10564621-SPL
01
4
ORA_SPL_TPL.doc

-3
Recom.
Insurance
Spare

Where
Used

Description
Where Used

MUD PUMP

AUXILIARY
AC IDEAL RIG 135
SPARES LIST/KIT,
ELECTRICAL

NOTES:

RIG/PLANT

1.

10620477-1
Recommended Commissioning Spares

2.

10620477-2
Recommended Operational Spares

3.

10620477-3
Recommended Insurance Spares

NEXT ASSY

PRODUCT

MJOB-8375
ADDITIONAL CODE

SDRL CODE

TOTAL PGS

REMARKS

MAIN TAG NUMBER

DISCIPLINE

CLIENT PO NUMBER

This document contains proprietary and confidential information


which belongs to National-Oilwell Varco, L.P., its affiliates or
subsidiaries (all collectively referred to hereinafter as "NOV"). It is
loaned for limited purposes only and remains the property of NOV.
Reproduction, in whole or in part, or use of this design or
distribution of this information to others is not permitted without the
express written consent of NOV. This document is to be returned to
NOV upon request and in any event upon completion of the use for
which it was loaned. This document and the information contained
and represented herein is the copyrighted property of NOV.
National Oilwell Varco

National Oilwell Varco


11000 Corporate Centre Drive
Houston, Texas 77041 (USA)
Phone + 281-854-0400
Fax + 281-854-0607

CLIENT DOCUMENT NUMBER

DOCUMENT NUMBER

REV

Client Document Number

10620477-SPL

01

www.nov.com

Document number
Revision
Page
Template Name

10620477-SPL
01
2
ORA_SPL_TPL.doc

REVISION HISTORY

01

11/1/2011

Rev

Date (mm.dd.yyyy)

Initial Release

CHANGE DESCRIPTION
Revision
01

Change Description
First issue

D7440000254-TPL-001/01

www.nov.com

Reason for issue

B. BOEPPLE

R. MOENCH

R. MOENCH

Prepared

Checked

Approved

Document number
Revision
Page
Template Name

Part No.
115299
10059428-001
10059428-001

Description
ROTARY TABLE MOTOR
INCREMENTAL ENCODER
ROTARY TABLE HIGH GEAR
PROXIMITY SWITCH
ROTARY TABLE LOW GEAR
PROXIMITY SWITCH

10620477-SPL
01
3
ORA_SPL_TPL.doc

-1
Recom.
Commission
Spare

-2
Recom.
Operational
Spare

-3
Recom.
Insurance
Spare

Where
Used

Description
Where Used

ROTARY TABLE

ROTARY TABLE

ROTARY TABLE

10508604-001

4 CHANNEL ISOLATOR
AMPLIFIER

10052457-001

10043620-001

ROTARY TABLE INTERTIA


BRAKE SOLENOID VALVE

10052457-001

10064178-096

SUPPLY MODULE DC 24V /


FUSE

10540174-001

10064178-072

FIELD SIDE CONNECTION


MODULE

10540174-001

10064178-040

4 CH DIGITAL INPUT MODULE


DC 24V

10540174-001

10064178-053

2 CH DIGITAL OUTPUT
MODULE DC 24V, 2A

10540174-001

112554-J2

SOLENOID VALVES

10

50004480

203016-1

PRESSURE SWITCH

50004480

10050893-001

SOLENOID VALVES

10052506-001

130358-RV1

PROPORTIONAL SOLENOID
VALVES

10052506-001

10051830-001

PRESSURE TRANSMITTER

10052506-001

10052307-001

ATOS PROFIBUS SOLENOID


DRIVER

10540174-001

10042793-001

PROFIBUS CONNECTOR

10540174-001

10064178-008

2 CH ANALOG INPUT MODULE


4-20mA

10540174-001

10066792-001

24V POWER SUPPLY 10A,

10540174-001

10064178-086

PROFIBUS DP/V1 12 MBd


FIELDBUS COUPLER

10540174-001

D7440000254-TPL-001/01

www.nov.com

ROTARY TABLE
INTERFACE
I.S./N.I.S. J-BOX
ROTARY TABLE
INTERFACE
I.S./N.I.S. J-BOX
DRILL FLOOR
TOOL REMOTE I/O
CABINET
DRILL FLOOR
TOOL REMOTE I/O
CABINET
DRILL FLOOR
TOOL REMOTE I/O
CABINET
DRILL FLOOR
TOOL REMOTE I/O
CABINET
PS CONTROL
STATION
ASSEMBLY
PS CONTROL
STATION
ASSEMBLY
HYDRAULIC
CATHEAD
INTERFACE
ASSEMBLY
HYDRAULIC
CATHEAD
INTERFACE
ASSEMBLY
HYDRAULIC
CATHEAD
INTERFACE
ASSEMBLY
DRILL FLOOR
TOOL REMOTE I/O
CABINET
DRILL FLOOR
TOOL REMOTE I/O
CABINET
DRILL FLOOR
TOOL REMOTE I/O
CABINET
DRILL FLOOR
TOOL REMOTE I/O
CABINET
DRILL FLOOR
TOOL REMOTE I/O
CABINET

Document number
Revision
Page
Template Name

10620477-SPL
01
4
ORA_SPL_TPL.doc

Part No.

Description

-1
Recom.
Commission
Spare

10052294-001

SW, CAM, DISC, 4P, 32A

10540174-001

10049691-001

RLY, SPDT, 24VDC (RLY), 10A


AT 250VAC

10540174-001

10505066-007

CB 10A, 2P, 480VAC

10540174-001

10064194-029

FUSE, 6A, 125V, 5 x 20mm

10540174-001

10044673-001

PWR-SPLY REDUNDANT
MODULE

10540174-001

10066970-001

TB-PLUG IN BRIDGES (10 POS)

10540174-001

10065802-001

TB-GROUND BLOCK, UT-4-PE

10540174-001

10066667-001

TB-6.2mm, GRAY, UT4

10540174-001

10066985-001

TB-5.2MM, GRAY, UT2,5

10540174-001

10064178-070

MODULE, END, FIELDBUS

10540174-001

D7440000254-TPL-001/01

www.nov.com

-2
Recom.
Operational
Spare

-3
Recom.
Insurance
Spare

Where
Used

Description
Where Used
DRILL FLOOR
TOOL REMOTE I/O
CABINET
DRILL FLOOR
TOOL REMOTE I/O
CABINET
DRILL FLOOR
TOOL REMOTE I/O
CABINET
DRILL FLOOR
TOOL REMOTE I/O
CABINET
DRILL FLOOR
TOOL REMOTE I/O
CABINET
DRILL FLOOR
TOOL REMOTE I/O
CABINET
DRILL FLOOR
TOOL REMOTE I/O
CABINET
DRILL FLOOR
TOOL REMOTE I/O
CABINET
DRILL FLOOR
TOOL REMOTE I/O
CABINET
DRILL FLOOR
TOOL REMOTE I/O
CABINET

TDS-11SA
AC IDEAL 135
SPARES LIST/KIT,
ELECTRICAL

NOTES:

RIG/PLANT

1.

10620488-1
Recommended Commissioning Spares

2.

10620488-2
Recommended Operational Spares

3.

10620488-3
Recommended Insurance Spares

NEXT ASSY

PRODUCT

MJOB-8375
ADDITIONAL CODE

SDRL CODE

TOTAL PGS

REMARKS

MAIN TAG NUMBER

DISCIPLINE

CLIENT PO NUMBER

This document contains proprietary and confidential information


which belongs to National-Oilwell Varco, L.P., its affiliates or
subsidiaries (all collectively referred to hereinafter as "NOV"). It is
loaned for limited purposes only and remains the property of NOV.
Reproduction, in whole or in part, or use of this design or
distribution of this information to others is not permitted without the
express written consent of NOV. This document is to be returned to
NOV upon request and in any event upon completion of the use for
which it was loaned. This document and the information contained
and represented herein is the copyrighted property of NOV.
National Oilwell Varco

National Oilwell Varco


11000 Corporate Centre Drive
Houston, Texas 77041 (USA)
Phone + 281-854-0400
Fax + 281-854-0607

CLIENT DOCUMENT NUMBER

DOCUMENT NUMBER

REV

Client Document Number

10620488-SPL

02

www.nov.com

Document number
Revision
Page
Template Name

10620488-SPL
02
2
ORA_SPL_TPL.doc

REVISION HISTORY

02

11/22/2011

Corrected Part Numbers

R. MOENCH

B. BOEPPLE R. MOENCH

01

11/1/2011

Initial Release

B. BOEPPLE

R. MOENCH R. MOENCH

Rev

Date (mm.dd.yyyy)

Reason for issue

CHANGE DESCRIPTION
Revision
01
02

Change Description
First issue
Corrected Part Numbers to Match Assemblies

D7440000254-TPL-001/01

www.nov.com

Prepared

Checked

Approved

Document number
Revision
Page
Template Name

10620488-SPL
02
3
ORA_SPL_TPL.doc

-1
Recom.
Commission
Spare

-2
Recom.
Operational
Spare

-3
Recom.
Insurance
Spare

Where
Used

BLOWER MOTOR PRESSURE


SWITCHES

83095-1

IBOP PRESSURE SWITCH

87541-1

LUBE OIL PRESSURE SWITCH

83095-2

Bx ELEVATOR CLOSED
PRESSURE SWITCH

127908-D2

SOLENOID VALVES

127908-J2

SOLENOID VALVES

93939

FRAME DOLLY RETRACTED


PROX SWITCH (OPTIONAL)

98263

BARRIER I.S. (OPTIONAL)

108616-6

115299

TD MOTOR INCREMENTAL
ENCODER

10064178-096

SUPPLY MODULE DC 24V/FUSE

10540174-001

10064178-040

4 CH DIGITAL INPUT MODULE


DC 24V

10540174-001

10064178-053

2 CH DIGITAL OUTPUT
MODULE DC 24V, 2.0A

12

10540174-001

10064178-032

INCREMENTAL ENCODER
MODULE

10540174-001

10044752-001

RIM SS2 ENCODER SPLITTER

10540174-001

10064178-086

PROFIBUS DP/V1 12 MBd


FIELDBUS COUPLER

10540174-001

10042793-001

PROFIBUS CONNECTOR

10540174-001

10044170-001

24VDC POWER SUPPLY 10A

10540174-001

10052294-001

SW, CAM, DISC, 4P, 32A

10540174-001

10049691-001

RLY, SPDT, 24VDC (RLY), 10A


AT 250VAC

10540174-001

10505066-007

CB 10A, 2P, 480VAC

10540174-001

10064194-029

FUSE, 6A, 125V, 5 x 20mm

10540174-001

Part No.
76841

Description

D7440000254-TPL-001/01

www.nov.com

Description
Where Used
TDS-11SA TOP
DRIVE
TDS-11SA TOP
DRIVE
TDS-11SA TOP
DRIVE
TDS-11SA TOP
DRIVE
TDS-11SA TOP
DRIVE
TDS-11SA TOP
DRIVE
TDS-11SA TOP
DRIVE
BARRIER I.S./N.I.S.
J-BOX
TD-MOT-01
DRILL FLOOR
TOOL REMOTE I/O
CABINET
DRILL FLOOR
TOOL REMOTE I/O
CABINET
DRILL FLOOR
TOOL REMOTE I/O
CABINET
DRILL FLOOR
TOOL REMOTE I/O
CABINET
DRILL FLOOR
TOOL REMOTE I/O
CABINET
DRILL FLOOR
TOOL REMOTE I/O
CABINET
DRILL FLOOR
TOOL REMOTE I/O
CABINET
DRILL FLOOR
TOOL REMOTE I/O
CABINET
DRILL FLOOR
TOOL REMOTE I/O
CABINET
DRILL FLOOR
TOOL REMOTE I/O
CABINET
DRILL FLOOR
TOOL REMOTE I/O
CABINET
DRILL FLOOR
TOOL REMOTE I/O
CABINET

Document number
Revision
Page
Template Name

Part No.

Description

10620488-SPL
02
4
ORA_SPL_TPL.doc

-1
Recom.
Commission
Spare

-2
Recom.
Operational
Spare

-3
Recom.
Insurance
Spare

Where
Used

10066667-001

TB-6.2MM, GRAY UT4

10540174-001

10065802-001

TB-GROUND BLOCK, UT-4-PE

10540174-001

10066985-001

TB-5.2MM, GRAY, UT2.5

10540174-001

10044673-001

PWR-SPLY REDUNDANT

10540174-001

10064178-070

MODULE, END, FIELDBUS

10540174-001

10068104-001

SPLITTER CABLE

10540174-001

10077584-001

DATA STATION PLUS


PROTOCOL

10540174-001

10077585-001

PROFIBUS DP CARD

10540174-001

10512924-001

BANNER WIRELESS GATEWAY

10540174-001

10072732-001

ANTENNA-OMNI

10540174-001

10064179-004

TB-C/B, 4 AMP, THERMALMAGNETIC

10540174-001

D7440000254-TPL-001/01

www.nov.com

Description
Where Used
DRILL FLOOR
TOOL REMOTE I/O
CABINET
DRILL FLOOR
TOOL REMOTE I/O
CABINET
DRILL FLOOR
TOOL REMOTE I/O
CABINET
DRILL FLOOR
TOOL REMOTE I/O
CABINET
DRILL FLOOR
TOOL REMOTE I/O
CABINET
DRILL FLOOR
TOOL REMOTE I/O
CABINET
DRILL FLOOR
TOOL REMOTE I/O
CABINET
DRILL FLOOR
TOOL REMOTE I/O
CABINET
DRILL FLOOR
TOOL REMOTE I/O
CABINET
DRILL FLOOR
TOOL REMOTE I/O
CABINET
DRILL FLOOR
TOOL REMOTE I/O
CABINET

AMPHION
AC IDEAL 135
SPARES LIST/KIT,
ELECTRICAL

NOTES:

RIG/PLANT

1.

10622963-1
Recommended Commissioning Spares

2.

10622963-2
Recommended Operational Spares

3.

10622963-3
Recommended Insurance Spares

NEXT ASSY

PRODUCT

10545605-001
ADDITIONAL CODE

SDRL CODE

TOTAL PGS

REMARKS

MAIN TAG NUMBER

DISCIPLINE

CLIENT PO NUMBER

This document contains proprietary and confidential information


which belongs to National-Oilwell Varco, L.P., its affiliates or
subsidiaries (all collectively referred to hereinafter as "NOV"). It is
loaned for limited purposes only and remains the property of NOV.
Reproduction, in whole or in part, or use of this design or
distribution of this information to others is not permitted without the
express written consent of NOV. This document is to be returned to
NOV upon request and in any event upon completion of the use for
which it was loaned. This document and the information contained
and represented herein is the copyrighted property of NOV.
National Oilwell Varco

National Oilwell Varco


11000 Corporate Centre Drive
Houston, Texas 77041 (USA)
Phone + 281-854-0400
Fax + 281-854-0607

CLIENT DOCUMENT NUMBER

DOCUMENT NUMBER

REV

Client Document Number

10622963-SPL

01

www.nov.com

Document number
Revision
Page
Template Name

10622963-SPL
01
2
ORA_SPL_TPL.doc

REVISION HISTORY

01

15/11/2011

Rev

Date (mm.dd.yyyy)

Initial Release

CHANGE DESCRIPTION
Revision
01

Change Description
First issue

D7440000254-TPL-001/01

www.nov.com

Reason for issue

D. McGARY

T. PHAM

T. PHAM

Prepared

Checked

Approved

Document number
Revision
Page
Template Name

Part No.

Description

-1
-2
Recom.
Recom.
Commission Operational
Spare
Spare

10622963-SPL
01
3
ORA_SPL_TPL.doc

-3
Recom.
Insurance
Spare

Where
Used

Description
Where Used

Amphion MTC
#1
Amphion MTC
#1
Amphion MTC
#1
Amphion MTC
#1
Amphion MTC
#1
Amphion MTC
#1
Amphion MTC
#1
Amphion MTC
#1
Amphion MTC
#1
Amphion MTC
#1
Amphion MTC
#1
Amphion MTC
#1
Amphion MTC
#1
Amphion MTC
#1
Amphion MTC
#1
Amphion MTC
#1
Amphion MTC
#1
Amphion MTC
#1
Amphion MTC
#1
Amphion MTC
#1
Amphion MTC
#1
Amphion MTC
#1

MTC #1
10068347-001

PC,PANEL BASE ,
TOUCHSCREEN,15

10538858-001

10064178-040

MDL,DIGITAL INPUT,4-CHAN,24VDC

10538858-001

10538858-001

10538858-001

10538858-001

FLSH CARD, COMPACT , 2 GB

10538858-001

CONN. PROFIBUSDP,
W/ PROG PORT

10538858-001

PLC-SIE,OPTICAL LINK,MDUL,EEC

10538858-001

10538858-001

10538858-001

10538858-001

10538858-001

10538858-001

10538858-001

10538858-001

10064178-088
10066946-001
10044673-001
10066405-001
10042793-001
10044012-001
10505066-007
10055028-001
10068313-001
10055033-001
10082412-001
10055064-001
10055068-001

PC-ETHERNET
ADAPTER,TCP/IP,UDP
PWR SPLY REDUNDANT MODULE
40A
PWR-SPLY REDUNDANT MODULE
20A

CIRCUIT BREAKER, 2P, 10A,


480VAC
KEYBOARD, USB, 119 KEY, PANEL
MOUNT
PC-ETHERNET/FIBER
SW/SERVER,6
ETHERNET MEDIA CONVERTER
PWR SPLY- 24VDC,20.0A
COMPACT
CABLE ASSY , FO, ST-ST, DUPLEX,
7 FEET
CABLE ASSY , CAT5, RJ45, RED,
15FT

10066792-001

PWR SPLY, SWITCHNG, 24V,10A

10538858-001

10064179-004

TB-C/B,4AMP,THERMAL-MAGNETIC

10538858-001

10064179-006

TB-C/B,1AMP,THERMAL-MAGNETIC

10538858-001

10067365-001

FILTER , EXHAUST, SK, EMC


SHIELDED

10538858-001

10067364-001

FAN, FILTER, EMC, 220 VAC

10538858-001

10538858-001

10538858-001

10066030-001
10068310-001

SBC-CONTROLLER
ASSY,BECKHOFF
PWR SPLY-FOR CX1000 CORE
WITH

D7440000254-TPL-001/01

www.nov.com

Document number
Revision
Page
Template Name

Part No.

Description

-1
-2
Recom.
Recom.
Commission Operational
Spare
Spare

10622963-SPL
01
4
ORA_SPL_TPL.doc

-3
Recom.
Insurance
Spare

Where
Used

Description
Where Used

Amphion MTC
#1
Amphion MTC
#1
Amphion MTC
#1

10053152-001

CABLE ASSY, CAT 5E , ZERO


HALOGEN , 10 FT

10538858-001

10067363-001

FAN-PAGODA, 210CFM, 230VAC

10538858-001

10068309-001

CARD-APPLICOM,DP1

10538858-001

10068347-001

PC,PANEL BASE , TOUCHSCREEN,


15

10538859-001

1006417-040

MDL,DIGITAL INPUT,4-CHAN,24VDC

10538859-001

10538859-001

10538859-001

10538859-001

FLSH CARD, COMPACT , 2 GB

10538859-001

CONN. PROFIBUSDP, W/ PROG


PORT

10538859-001

PLC-SIE,OPTICAL LINK,MDUL,EEC

10538859-001

10538859-001

10538859-001

10538859-001

10538859-001

10538859-001

10538859-001

10538859-001

PWR MTC

10064178-088
10066946-001
10044673-001
10066405-001
10042793-001
10044012-001
10505066-007
10055028-001
10068313-001
10055033-001
10082412-001
10055064-001
10055068-001

PC-ETHERNET
ADAPTER,TCP/IP,UDP
PWR SPLY REDUNDANT MODULE
40A
PWR SPLY REDUNDANT MODULE
20A

CIRCUIT BREAKER, 2P, 10A,


480VAC
KEYBOARD, USB, 119 KEY, PANEL
MOUNT
PC-ETHERNET/FIBER
SW/SERVER,6
ETHERNET MEDIA CONVERTER
PWR SPLY- 24VDC,20.0A
COMPACT
CABLE ASSY , FO, ST-ST, DUPLEX,
7 FEET
CABLE ASSY , CAT5, RJ45, RED,
15FT

10066792-001

PWR SPLY, SWITCHNG, 24V,10A

10538859-001

10064179-004

TB-C/B,4AMP,THERMAL-MAGNETIC

10538859-001

10064179-006

TB-C/B,1AMP,THERMAL-MAGNETIC

10538859-001

10066030-001

SBC-CONTROLLER
ASSY,BECKHOFF

10538859-001

D7440000254-TPL-001/01

www.nov.com

Amphion Power
MTC
Amphion Power
MTC
Amphion Power
MTC
Amphion Power
MTC
Amphion Power
MTC
Amphion Power
MTC
Amphion Power
MTC
Amphion Power
MTC
Amphion Power
MTC
Amphion Power
MTC
Amphion Power
MTC
Amphion Power
MTC
Amphion Power
MTC
Amphion Power
MTC
Amphion Power
MTC
Amphion Power
MTC
Amphion Power
MTC
Amphion Power
MTC
Amphion Power
MTC

Document number
Revision
Page
Template Name

Part No.

10068310-001
10053157-001
10053152-001

Description

PWR SPLY-FOR CX1000 CORE


WITH
APPLIANCE, SECURITY, NET
SCREEN
CABLE ASSY, CAT 5E , ZERO
HALOGEN , 10 FT

-1
-2
Recom.
Recom.
Commission Operational
Spare
Spare

10622963-SPL
01
5
ORA_SPL_TPL.doc

-3
Recom.
Insurance
Spare

Where
Used

Description
Where Used

Amphion Power
MTC
Amphion Power
MTC
Amphion Power
MTC
Amphion Power
MTC
Amphion Power
MTC

10538859-001

10538859-001

10538859-001

10067363-001

FAN-PAGODA, 210CFM, 230VAC

10538859-001

10068309-001

CARD-APPLICOM,DP1

10538859-001

10539360-001

Amphion D.C.

10539360-001

Amphion D.C.

10539360-001

Amphion D.C.

10539360-001

Amphion D.C.

10539360-001

Amphion D.C.

10539360-001

Amphion D.C.

10539360-001

Amphion D.C.

10539360-001

Amphion D.C.

10539360-001

Amphion D.C.

10539360-001

Amphion D.C.

10539360-001

Amphion D.C.

10539360-001

Amphion D.C.

10539360-001

Amphion D.C.

10064178-040

HMI-SAFE AREA, AMPHION, GRAY


JOYSTICK-DUAL AXIS, RH,
SPRING-RETURN
ENCODER-5VDC, EEXD
INCREMENTAL
SW MODULE, PNL MTD, W/
TERMINALS 2NC
SW MODULE, PNL MTD, W/
TERMINALS 2N0
SW. 3 POSITION
SELECTOR,MOMENTARY
PLC-2PT, ANALOG OUTPUT, 010VDC
PLC-MOD, ENCODER MODULE, 32
BIT
PLC-2PT ANALOG OUTPUT +/10VDC
PLC-MOD, FIELD SIDE
PLC-2PT, ANALOG OUTPUT, 020mA
PLC-2PT, ANALOG INPUT, 0-20MA
PLC-MOD, ANALOG INPUT, 2CH, 420mA
MDL,DIGITAL INPUT,4-CHAN,24VDC

10539360-001

Amphion D.C.

10064178-054

PLC-4PT, 24VDC OUTPUT MODULE

10539360-001

Amphion D.C.

DRILLERS CHAIR
10066029-001
10055020-001
10048305-001
10043289-001
10044536-001
10044540-001
10064178-021
10064178-034
10064178-026
10064178-072
10064178-022
10064178-007
10064178-012

PC-ETHERNET
ADAPTER,TCP/IP,UDP
FLSH CARD, COMPACT , 2 GB
CIRCUIT BREAKER, 2P, 10A,
480VAC

10539360-001

Amphion D.C.

10539360-001

Amphion D.C.

10539360-001

Amphion D.C.

10055003-001

LUG-BUS FEEDER: 1 & 2 POLE

10539360-001

Amphion D.C.

10068313-001

PC-ETHERNET/FIBER
SW/SERVER,6

10539360-001

Amphion D.C.

10064178-088
10066405-001
10055002-001

D7440000254-TPL-001/01

www.nov.com

Document number
Revision
Page
Template Name

Part No.

Description

-1
-2
Recom.
Recom.
Commission Operational
Spare
Spare

10622963-SPL
01
6
ORA_SPL_TPL.doc

-3
Recom.
Insurance
Spare

Where
Used

Description
Where Used

10055063-001

CABLE ASSY , FO, ST-ST, DUPLEX

10539360-001

Amphion D.C.

10053153-001

CABLE ASSY , CAT5, LSZH, 7 FEET

10539360-001

Amphion D.C.

10066792-001

PWR SPLY, SWITCHNG, 24V,10A

10539360-001

Amphion D.C.

10067363-001

FAN-PAGODA,210CFM,230VAC
FAN-EXHAUST FILTER
LOUVER,EMC
PLC-MOD,PWR SPLY/FUSE,24VDC
PLC-MOD,DIG OUTPUT,2CH,24VDC
PLC-2PT, ANALOG OUTPUT, 420mA
PLC-MOD,FIELD SIDE AC/DC
CONV-POT,VDC,MA IN/VDC,MA
OUT
CIRCUIT BREAKER- 10A ,2P,
480VAC
FUSE, 6A, 125V, 5 X 20MM
TB-FUSE WITH SCREW CAP & LED

10540174-001

DFTR CABINET

10540174-001

DFTR CABINET

1
-

1
1

10540174-001
10540174-001

DFTR CABINET
DFTR CABINET

10540174-001

DFTR CABINET

10540174-001

DFTR CABINET

10540174-001

DFTR CABINET

10540174-001

DFTR CABINET

2
1

2
1

2
1

10540174-001
10540174-001

DFTR CABINET
DFTR CABINET

10512936-001/
10513957-001
10512936-001/
10513957-001
10512936-001/
10513957-001
10512936-001/
10513957-001
10512936-001/
10513957-001

UPS DESK/
CABINET
UPS DESK/
CABINET
UPS DESK/
CABINET
UPS DESK/
CABINET
UPS DESK/
CABINET

10513957-001

UPS CABINET

DFTR CABINET
10067365-001
10064178-096
10064178-052
10064178-024
10064178-072
10050899-001
10505066-007
10064194-029
10066733-001

UPS DESK/CABINET
10067493-001

KIT, SOLA UPS ETHERNET COMM.

10067098-001

SWITCH, REMOTE BYPASS

10510106-001

BATTERY, EXTERNAL MODULE

10510104-001

UPS-3KVA, VA/WATTS: 3000/2100,


208VAC

10505066-010

CB- 16A, 2P, 480VAC

10513950-001

UPS-3KVA, VA/WATTS
3000/2100, 120VAC

D7440000254-TPL-001/01

www.nov.com

FINAL DOCUMENTATION
Amphion Manual

Chapter 2
Technical Documentation &
Drawing Package

www.nov.com

FINAL DOCUMENTATION
Amphion Manual

Section 2.1
General Drawings

www.nov.com

CHAPTER 2 INDEX 2.1


Technical Document & Drawing

REFERENCE

8375

REFERENCE DESCRIPTION

General Drawings

This document contains proprietary and confidential information


which belongs to National Oilwell Varco; it is loaned for limited
purposes only and remains the property of National Oilwell Varco.
Reproduction, in whole or in part; or use of this design or
distribution of this information to others is not permitted without the
express written consent of National Oilwell Varco. This document is
to be returned to National Oilwell Varco upon request and in any
event upon completion of the use for which it was loaned.
National Oilwell Varco

www.nov.com

National Oilwell Varco


Rig Solutions
11000 Corporate Centre Drive
Suite 200
Houston, Texas 77041
Phone + 281.854.0400
Fax + 281.854.0607

DOCUMENT NUMBER

REV

10707843-IDX

01

Document number
Revision
Page

Sec

Name

2.1

ASSEMBLY DRAWING

10707843-IDX
01
2

ID

Rev

Code

ASSEMBLY, UPS DESK, 3KVA

10512936-ASM

04

B02

ASSY UPS CABINET,


3X3KVA,120&208
AMPHION MTC CABINET #1

10513957-ASM

04

B02

10538858-ASM

03

B02

AMPHION POWER SYSTEM CABINET

10538859-ASM

11

B02

DRILLER'S CHAIR PANEL LAYOUT

10539350-ASM

01

B02

DRILLER'S CHAIR

10539360-ASM

02

B02

ASSY, DRILL FLOOR TOOL REMOTE


IO
ASSEMBLY, ROTARY TABLE J-BOX

10540174-ASM-ASSY

05

B02

30182304-ASM

B02

ASSEMBLY,WIRELESS TUGGER
WINCH
ASSEMBLY-MUD PUMP REMOTE I/O

M800001-0870-56-ASM-001

04

B02

M801002070-ASM-001

04

B02

02

B03

INTERFACE AND CONNECTION DRAWING


KIT, FIBER CABLES

www.nov.com

10564823-KIT

15"
TOUCH
SCREEN
HMI

KEYBOARD

15"
TOUCH
SCREEN
HMI

KEYBOARD

FILTER

FAN

15"
TOUCH
SCREEN
HMI

15"
TOUCH
SCREEN
HMI

KEYBOARD

UPS
A/B

RIG POWER
A

RIG POWER
B

15"
TOUCH
SCREEN
HMI

KEYBOARD

FILTER

FAN

15"
TOUCH
SCREEN
HMI

UPS A/B AC POWER


DISTRIBUTION

RIG A/B AC POWER


DISTRIBUTION # 1

RIG A/B AC POWER


DISTRIBUTION # 2

PS1/2 24VDC POWER


DISTRIBUTION

PS1/2 24VDC POWER


DISTRIBUTION

PS3/4 24VDC POWER


DISTRIBUTION

PS3/4 24VDC POWER


DISTRIBUTION

DIGITAL INPUT

FILTER

FILTER

FINAL DOCUMENTATION
Amphion Manual

Section 2.2
System Diagram & Specifications

www.nov.com

CHAPTER 2 INDEX 2.2


Technical Document & Drawing

REFERENCE

8375

REFERENCE DESCRIPTION

System Diagrams & Specifications

This document contains proprietary and confidential information


which belongs to National Oilwell Varco; it is loaned for limited
purposes only and remains the property of National Oilwell Varco.
Reproduction, in whole or in part; or use of this design or
distribution of this information to others is not permitted without the
express written consent of National Oilwell Varco. This document is
to be returned to National Oilwell Varco upon request and in any
event upon completion of the use for which it was loaned.
National Oilwell Varco

www.nov.com

National Oilwell Varco


Rig Solutions
11000 Corporate Centre Drive
Suite 200
Houston, Texas 77041
Phone + 281.854.0400
Fax + 281.854.0607

DOCUMENT NUMBER

REV

10707844-IDX

01

Document number
Revision
Page

Sec

Name

2.2

ELECTRICAL SINGLE LINE DIAGRAM

10707844-IDX
01
2

ID

Rev

Code

NETWORK DIAGRAM, MUD PUMPS

10564620-DIA

01

C04

NETWORK DIAGRAM, AUXILIARY

10620476-DIA

01

C04

NETWORK DIAGRAM, TDS-11SA

10620486-DIA

01

C04

10622469-IDX

01

C10

10622965-DIA

01

C11

CAUSE & EFFECT CHART


E-STOP MATRIX, DFSD

NETWORK TOPOLOGY DIAGRAM


AMPHION SYSTEM TOPOLOGY

www.nov.com

THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION WHICH BELONGS TO


NATIONAL-OILWELL VARCO, L.P. IT IS LOANED FOR LIMITED PURPOSES ONLY AND REMAINS THE
PROPERTY OF NATIONAL-OILWELL VARCO, L.P. REPRODUCTION, IN WHOLE OR IN PART OR USE OF THIS
DESIGN OR DISTRIBUTION OF THIS INFORMATION TO OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS
WRITTEN CONSENT OF NATIONAL-OILWELL VARCO, L.P. THIS DOCUMENT IS TO BE RETURNED TO
NATIONAL-OILWELL VARCO, L.P. UPON REQUEST AND IN ANY EVENT UPON COMPLETION OF THE USE FOR
WHICH IT WAS LOANED. THIS DOCUMENT AND THE INFORMATION CONTAINED AND REPRESENTED IS THE
COPYRIGHTED PROPERTY OF NATIONAL-OILWELL VARCO, L.P.

CURRENT
DRAWN

INITIAL
D. McGARY

CHECKED

T.PHAM

APPVD

T. PHAM

DATE

11/11/2011

TITLE

E-STOP CAUSE & EFFECT MATRIX


AC IDEAL RIG 135
SIZE

DWG NO

REV

A 10622469-IDX
SCALE

NONE

WT LBS

01
SHEET

1 OF 2

DCF0046 (REV B)

NATIONAL OILWELL VARCO

E-STOP CAUSE EFFECT MATRIX


AC IDEAL RIG 135

DATE

11/8/2011 3:00:44 PM

GENERATORS

MUD PUMPS

N/A

N/A

N/A

N/A

N/A

N/A

N/A

NOTE:2

NOTE:2

NOTE:2

NOTE:2

NOTE:2

NOTE:2

NOTE:2

NOTE:2

DRAWWORKS LOCAL TOOL E-STOP

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

CROWN SAVER E-STOP

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

NOTE:1

NOTE:1

NOTE:1

N/A

N/A

DRILLER'S CHAIR GENERATOR E-STOP P.B.

HPU

0
N/A

CAT HEAD

PIPECAT

POWER SLIPS

ROTARY TABLE

0
N/A

DRILLER'S CHAIR MUD PUMP E-STOP P.B.

TDS-11SA

0
N/A

DRILLER'S CHAIR DRILL FLOOR EQUIPMENT ESTOP P.B.

OTHER

DERRICK

DRILL FLOOR

CABIN

Push Button & Automatic


Triggered Emergency Stops

DRAWWORKS

Affected Equipment and Systems

HPU LOCAL E-STOP

NOTE: 1 Tool isolated by turning off hydraulic power unit


NOTE: 2 Tool isolated by turning off Generator power
Cat.0 = Stopping by immediate removal of power to the hoisting machine actuators (i.e. an uncontrolled stop)
Cat.2 = A controlled stop with power left available to the hoisting machine actuators

Note:

See IEC 60204-32 for definitions of Emergency Stop Categories.

SHEET

2 OF 2

DWG NO

10622469-IDX

REV

01

1
NOTES: UNLESS OTHERWISE SPECIFIED

DRILLER'S CABIN
CAM#1

SAFE AREA

CAM#2

HMI

HMI

HMI

HMI

CCTV

#2

#4

#1

#3

J-BOX

CAM#3

EF

ETHERNET FIBER CUSTOMER

PF

PROFIBUS FIBER CUSTOMER

NIS

MULTI TOOL CONTROL

NON-INTRINSICALLY SAFE NOV


HARDWIRED POWER CABLES

MOXA ETHERNET SWITCHES (3)

EF

EF

EF

EF

EF

EF

EF

EF

EF

EF

EF

EF

NETWORK

SWITCH

SWITCH

EF

#2

EF

EF

EF

EF

HARDWIRED I.S CABLES

EF
EF

HARDWIRED N.I.S CABLES

I/O

E
SBC

I/O

CONTROLS

I/O

SBC

PROFIBUS DP

PF

FIBER OPTIC AND

OLM

OLM

PF

DESK

TDS11

AUX

DRILL FLOOR

REMOTE

REMOTE

FLOOR

I/O

I/O

REMOTE I/O
CABINET

DRILL
LOGGER

NIS

SHUT

EF

NIS

EF

EF

EF

EF

DOWN

EF

ON

NIS

PIPECAT SKID

HOPPER

GRASS

PF

MUD

EF

MOUNTED

PF

EF

I/O

UPS

REMOTE

DP

PIPECATE

DP

BOP
PANEL

NIS

POWER CONNECTORS

NIS

PF

EF

NIS

PROFIBUS FIBER

PF

NIS

SBC

ETHERNET NETWORK

DP

DAQ

CHAIR

FIBER OPTIC CABLES

EF
E

EF

AUX

SBC

SBC

OPERATOR

REMOTE

DRILLER'S WORKSTATION

DRILLER'S

EF

TDS11

MTC

PIPECAT

HMI

MTC

EF
REMOTE

SINGLE PH & 3 PH

#1

EF

DRILL FLOOR

EF

NETWORK

EF

EF

C
EF

EF

NIS

POWER CONTROL HOUSE


POWER SYSTEM CONTOL ENCLOSURE

EF

EF

BOP
REMOTE

MOXA ETHERNET SWITCHES (5)

I/O

EF

MOUNTED

EF

EF

EF

EF

EF

EF

EF

EF

EF

EF

EF

EF

EF

EF

EF

EF

EF

EF

EF

EF

EF

EF

EF

EF

EF

ON

DRIVE HOUSE

BOP SKID

ROUTER

DW

PWR SYS

PUMP

WAGO

SBC

SBC

MUD

TD/RT

SBC

INVERTER

GEN/PS

SBC

I/O
MTC
HMI

DP

DP

EF

EF

DP

BOOM

CONV

CONV

CONV

CONV

EF

EF

DP

PF

DW

CONV

EF

OLM

PLUG PANEL

MOUNTED

DRAWWORKS SKID

DWA

DWB

RPBA

RPBA

GEN #1
RPBA

RPBA

GEN #3
RPBA

GEN #4

INC/REC
#1

INC/REC
#2

I/O

I/O

WAGO

RPBA

WAGO

CHP A/B

ASSIGN.

WAGO

WAGO

I/O

I/O

RPBA

UPS

MP1

MP2

MP3

I/O

CABINET

RPBA

RPBA

RPBA

INV. MP2
WAGO

I/O

FOR FUTURE

INSTALLATION

INSTALLATION

EF

FOR FUTURE

EF

EF

MCC

BOARD

EF

EF

GEN #2

EF

EF

EF

ON

WAGO

EF

EF

PF

EF

I/O

EF

REMOTE

MCC

EF

OLM

DW

EF

EF

CONV

CONV

CONV

EF

EF

EF

EF
CONV

TOOL PUSHER'S

ETHERNET
SWITCH
COMPANY

MAN

OFFICE (OPTIONAL)

CONV

WAGO

DAQ

REMOTE

REMOTE

I/O

I/O

I/O

I/O

MUD PUMP #3 REMOTE I/O SYSTEM


(BY NOV)
FOR FUTURE
INSTALLATION

MUD PUMP #2 REMOTE I/O SYSTEM


(BY NOV)

MUD PUMP #1 REMOTE I/O SYSTEM


(BY NOV)

MUD SYSTEM

WAGO
REMOTE

MUD PUMP #1

WITS INTERFACE

MUD PUMP #3

RIGSENSE SERVER

WAGO
REMOTE

MUD PUMP #2

EF

OFFICE (OPTIONAL)

DAQ REMOTE I/O SYSTEM


(BY NOV)

AMPHION

PRODUCT:

UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES.

TOLERANCES ARE:

END ITEM:
NEXT ASSY:

10545605-001

.1

X.XX

.03

TOL > .06


1000

L.P., ITS AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY


REFERRED TO HEREINAFTER AS "NOV"). IT IS LOANED FOR

LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF

NOV. REPRODUCTION, IN WHOLE OR IN PART, OR USE OF

INITIAL

T. PHAM

APPVD

T. PHAM

AMPHION SYSTEM TOPOLOGY

OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN

TO NOV UPON REQUEST OR UPON COMPLETION OF THE

AC IDEAL RIG 135

USE FOR WHICH IT WAS LOANED. THIS DOCUMENT AND


THE INFORMATION CONTAINED AND REPRESENTED HEREIN
IS THE COPYRIGHTED PROPERTY OF NOV.

SCALE:

RIG SOLUTIONS
ENGINEERING

11/15/2011

TITLE:

THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION TO


CONSENT OF NOV. THIS DOCUMENT IS TO BE RETURNED

CHECKED

DATE

BREAK EDGES .02/.03

D. McGARY

DRAWN

UNLESS OTHERWISE SPECIFIED

250

FRACTIONS

CURRENT
FINISH

TOL < .06

1/2 DEG
1/16

DO NOT SCALE DRAWING

WT LBS:
RIGSENSE CLIENT

ANGLES

X.XXX .010

SIMILAR TO:

X.X

THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL

INFORMATION WHICH BELONGS TO NATIONAL OILWELL VARCO,

DWG NO.

1/1

PROJECTION:

SIZE:

SHT:

10622965-DIA

REV:

OF

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

MTC #1

DRILLER'S CHAIR

(DRILLER'S CABIN)

(DRILLER'S CABIN)

62.5/125um X 4C
EF

CAB-F02A

EF

TX

TX
8

RX

FIBER

RX

TX

D1001

TX

MOXA
ETHERNET
SWITCH 2

TX

EF

62.5/125um X 4C

RX

RX

EF

RX
7

TX

FIBER

MOXA
ETHERNET
SWITCH 3

TX
8

RX

EF

EF

TX

MOXA
ETHERNET
SWITCH 1

CAB-F01A

EF

FIBER

MOXA
ETHERNET
SWITCH 2

EF

EF

EF

EF

EF

EF

EF

HOPPER

GRASS

HOPPER

GRASS

EF

EF

EF

RX

MOXA
ETHERNET
SWITCH 1

62.5/125um X 4C

RX

RX

TX

EF

TX
8

RX

POWER SYSTEM CONTROL CABINET


EF

(AC DRIVE HOUSE)


62.5/125um X 4C
EF

TX

62.5/125um X 4C
EF

CAB-F02

TX
8

RX

EF

EF

EF

TX
8

RX

RX

RX

RX

TX

EF

EF

CAB-F01

EF

TX

MOXA
ETHERNET
SWITCH 3

EF

FIBER

TX

MOXA
ETHERNET
SWITCH 2

RX

EF

RX

TX

MOXA
ETHERNET
SWITCH 1

RX

EF

TX

RX

RX

FIBER

TX

TX

MOXA
ETHERNET
SWITCH 4

MOXA
ETHERNET
SWITCH 5

AMPHION SYSTEM TOPOLOGY


SCALE:

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622965-DIA

2 OF 3

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

IP ADDRESS CONFIGURATION
192.168.31.27 AUX SBC
192.168.31.34 DW (ADS) SBC
192.168.31.90 DFSD Estop Controller
192.168.31.25 TDS 11 SBC
192.168.31.28 Pipe Cat SBC
192.168.31.40 Drillers Chair SBC
192.168.31.60 Mud Logger
192.168.31.61 Mud Pump SBC
192.168.31.66 Generator CTL /Power System SBC
192.168.31.111 MTC #1 MOXA Switch 1
192.168.31.112 MTC #1 MOXA Switch 2
192.168.31.113 MTC #1 MOXA Switch 3
192.168.31.117 Spare
192.168.31.114 MTC #1 Wago
192.168.31.115 MTC #1 HMI (DWS)
192.168.31.116 Rigsense Router (Optional)
192.168.31.161 Drill Chair HMI #1
192.168.31.162 Drill Chair HMI #2
192.168.31.163 Drill Chair HMI #3
192.168.31.164 Drill Chair HMI #4 (CCTV)
192.168.31.101 MOXA Switch #1
192.168.31.102 MOXA Switch #2
192.168.31.80 Drill Chair Wago I/O
192.168.31.81 Drill Chair Wago I/O

192.168.31.215 Assignment TD/RT Wago I/O


192.168.31.140 MOXA Switch 1 in Power System Line Up Cabinet (Power House)
192.168.31.141 MOXA Switch 2 in Power System Line Up Cabinet (Power House)
192.168.31.142 MOXA Switch 3 in Power System Line Up Cabinet (Power House)
192.168.31.143 MOXA Switch 4 in Power System Line Up Cabinet (Power House)
192.168.31.144 MOXA Switch 5 in Power System Line Up Cabinet (Power House)
IP NODE CONFIGURATION
Inverter DWA RPBA Node 4
Inverter DWB RPBA Node 5
Inverter TD/RT RPBA Node 5
Inverter MP1 RPBA Node 5
Inverter MP2 RPBA Node 6
Inverter MP3 RPBA Node 7
GEN #1 RPBA Node 11
GEN #2 RPBA Node 12
GEN #3 RPBA Node 13
GEN #4 RPBA Node 14 (FUTURE)

192.168.31.47 DAQ SBC


192.168.31.96 DAQ Mud Pump Area Remote IO
RigSense Server Different net: 10.1.0.130 (OPTIONAL)
RigSense Client Different Net: 10.1.0.131 (OPTIONAL)
192.168.31.72 MCC Wago I/O #1
192.168.31.172 Power System Line Up Interface HMI
192.168.31.138 Power System MTC Wago I/O
192.168.31.181 Mud Pump #1 Remote I/O
192.168.31.182 Mud Pump #2 Remote I/O
192.168.31.183 Mud Pump #3 Remote I/O (FUTURE)
192.168.31.190 WebCard UPS A Drillers Cabin
192.168.31.191 WebCard UPS B Drillers Cabin
192.168.31.192 WebCard UPS A AC Drive House
192.168.31.193 WebCard UPS B AC Drive House
192.168.31.194 WebCard UPS C AC Drive House
192.168.31.200 Incomer Rect. 1 Wago I/O
192.168.31.201 Incomer Rect. 2 Wago I/O
192.168.31.205 Inverter TD/RT SBC
192.168.31.210 Chopper A/B Wago I/O
192.168.31.246 Inverter MP2 Wago I/O
SIZE

DWG NO

B
SCALE

REV

10622965-DIA
NONE

WT LBS

SHEET

01
3 OF

DCF0047 (REV B)

FINAL DOCUMENTATION
Amphion Manual

Section 2.3
Electrical/ Instrument

www.nov.com

CHAPTER 2 INDEX 2.3


Technical Document & Drawing

REFERENCE

8375

REFERENCE DESCRIPTION

Electrical/ Instrument

This document contains proprietary and confidential information


which belongs to National Oilwell Varco; it is loaned for limited
purposes only and remains the property of National Oilwell Varco.
Reproduction, in whole or in part; or use of this design or
distribution of this information to others is not permitted without the
express written consent of National Oilwell Varco. This document is
to be returned to National Oilwell Varco upon request and in any
event upon completion of the use for which it was loaned.
National Oilwell Varco

www.nov.com

National Oilwell Varco


Rig Solutions
11000 Corporate Centre Drive
Suite 200
Houston, Texas 77041
Phone + 281.854.0400
Fax + 281.854.0607

DOCUMENT NUMBER

REV

10707846-IDX

01

Document number
Revision
Page

Sec

Name

2.3

ELECTRICAL BLOCK DIAGRAM

10707846-IDX
01
2

ID

Rev

Code

BLOCK DIAGRAM, ADS-10SD

10548374-DIA

01

E01

BLOCK DIAGRAM, MUD PUMPS

10564613-DIA

02

E01

BLOCK DIAGRAM, AUXILIARY

10620472-DIA

01

E01

BLOCK DIAGRAM, TDS-11SA

10620480-DIA

01

E01

BLOCK DIAGRAM, DFSD

10622470-DIA

01

E01

AMPHION BLOCK DIAGRAM

10622966-DIA

01

E01

ELECTRICAL INTERCONNECT/ TERMINATION DIAGRAM


INTERCONNECT DIAGRAM, ADS-10SD

10548375-DIA

01

E02

INTERCONNECT DIAGRAM, MUD PUMPS

10564614-DIA

03

E02

SYSTEM INTERCONNECT, AUXILIARY

10620473-DIA

01

E02

INTERCONNECT, TDS-11SA

10620482-DIA

02

E02

INTERCONNECT, DFSD

10622471-DIA

01

E02

AMPHION INTERCONNECT

10622967-DIA

01

E02

AMPHION CHAIR CONNECTIONS

10622969-DIA

01

E02

UPS INSTALLATION

10622970-DIA

01

E02

INTERCONNECT DIAGRAM, CCTV

30184098-DIA

E02

www.nov.com

Document number
Revision
Page

Sec

Name

2.3

ELECTRICAL CABLE INDEX

10707846-IDX
01
3

ID

Rev

Code

CABLE SCHEDULE, ADS-10SD

10548376-IDX

01

E07

CABLE SCHEDULE, MUD PUMPS

10564615-IDX

02

E07

CABLE SCHEDULE, AUXILIARY

10620475-IDX

01

E07

CABLE SCHEDULE, TDS-11SA

10620483-IDX

01

E07

CABLE SCHEDULE, DFSD

10622472-IDX

01

E07

AMPHION CABLE SCHEDULE

10622968-IDX

01

E07

HAZARDOUS EQUIP INDEX, ADS-10SD

10548378-IDX

01

E09

HAZARDOUS EQUIP INDEX, MUD PUMPS

10564618-IDX

02

E09

HAZARDOUS EQUIP INDEX, AUXILIARY

10620479-IDX

01

E09

HAZARDOUS EQUIP, TDS-11SA

10620485-IDX

01

E09

I/O MAP, ADS-10SD

10548377-IDX

01

E16

I/O MAP, MUD PUMPS

10564616-IDX

01

E16

I/O MAP, AUXILIARY

10620478-IDX

01

E16

I/O MAP, TDS-11SA

10620484-IDX

01

E16

I/O MAP, DFSD

10622473-IDX

01

E16

HAZARDOUS AREA EQUIPMENT INDEX

INPUT/ OUTPUT MAP

www.nov.com

NOTES:

ARMOURED/SHIELDED CABLES SHOULD BE USED THROUGHOUT INSTALLATION.


PARTICULAR ATTENTION SHOULD BE MADE TO ENSURE THAT ALL AC MOTOR

ENCODERS

POWER DEVICES

1. RIG CABLE INSTALLATION:


SINGLE LINE SYMBOL

SCHEMATIC SYMBOL

INPUT DEVICES

SINGLE LINE SYMBOL

SCHEMATIC SYMBOL

SINGLE LINE SYMBOL

POWER CABLES ARE "ARMOURED".


ALL I.S., N.I.S., AND POWER CABLES SHOULD BE SEPARATED BY A

MINIMUM OF 50mm, OR A METALIC BARRIER TO ELIMINATE "CROSS TALK".

INCREMENTAL

INCREMENTAL ENCODER

LEVEL SWITCH - NC

WYE/DELTA

2. CABLES SHOWN WITH SOLID LINE ARE PROVIDED BY NOV.

3 PHASE

TRANSFORMER

CABLES SHOWN WITH DASHED LINE ARE PROVIDED BY CUSTOMER.

LEVEL SWITCH - N0

3. CABLE MARKED PROFIBUS MUST BE COMPLIANT WITH THE PROFIBUS SPECIFICATION.


ABSOLUTE

ABSOLUTE ENCODER

4. MOTOR POWER CABLE SIZE IS DETERMINED USING IEEE-45

ABSOLUTE ENCODER
FLOW SWITCH - NC

WITH TYPE P CABLE AT 45C AMBIENT SINGLE BANK.


FINAL CABLE SIZES TO BE DETERMINED BY CUSTOMER.

FLOW SWITCH - NO

PRESSURE SWITCH - NC

CONDUCTORS

RELAYS

WYE/DELTA-WYE
3 PHASE
TRANSFORMER

MUTI-CORE CABLE

SINGLE LINE SYMBOL

TSP

EF

TEMPERATURE SWITCH - NC

NC RELAY CONTACT
IEC 07-02-03

CABLE LEGEND
EF

PRESSURE SWITCH - NO

NO RELAY CONTACT
IEC 07-02-01

3/C CABLE

SCHEMATIC SYMBOL

1 PHASE
TRANSFORMER

RELAY COIL
IEC 07-15-01

TEMPERATURE SWITCH - NO

ETHERNET FIBER NOV


NAMUR PROX SENSOR

EF

EF

IEC 07-19-02

ETHERNET FIBER CUSTOMER


RECTIFIER

PROFIBUS DP NOV

DP

PF

PF

232

RS232 WITS NOV

232

2-WIRE

RS232 WITS CUSTOMER

M
3

(RTD / PTC)

LOAD CELL

HORN

3 PH MOTOR
IEC 06-08-01

STROBE LIGHT
IEC 08-10-02

CCTV NOV

TEMPERATURE DEVICE

PROPORTIONAL
SOLENOID VALVE

MODEM CUSTOMER

RESISTANCE DEPENDANT

3-WIRE

CIRCUIT BREAKER
IEC 07-13-05

MODEM NOV

SCHEMATIC SYMBOL

FUSED DISCONNECT
IEC 07-21-09

PROFIBUS FIBER CUSTOMER

PROFIBUS AND POWER NOV

232

SINGLE LINE SYMBOL

DIRECTIONAL
SOLENOID VALVE

PROFIBUS FIBER NOV

DPP

232

INVERTER

PROFIBUS DP CUSTOMER

PF

PF

TRANSMITTER or
TRANSDUCER

OUTPUT DEVICES

ETHERNET CUSTOMER

DP

DP

ETHERNET NOV

DP

IEC 07-20-02

HEATER
IEC 04-01-12

CCTV CUSTOMER

E-STOP SWITCH

POWER NOV

POWER CUSTOMER

IS

IS

IS

NIS

IS

NIS

NIS

DRILL FLOOR SHUTDOWN REF DWG'S

INTRINSICALLY SAFE NOV

NIS

INTRINSICALLY SAFE CUSTOMER

10622470-DIA

NON-INTRINSICALLY SAFE NOV

10622471-DIA
10622472-IDX
10622473-IDX

NON-INTRINSICALLY SAFE CUSTOMER

10622469-IDX

BLOCK DIAGRAM, DFSD


INTERCONNECT DIAGRAM, DFSD
CABLE SCHEDULE, DFSD

I/O MAP, DFSD

E-STOP MATRIX, DFSD

CABLE CONNECTOR

DFSD

PRODUCT:

UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES.

TOLERANCES ARE:

END ITEM:

CABLE CONNECTOR PIN

NEXT ASSY:

10545605-001

CABLE CONNECTOR SOCKET

.1

X.XX

.03

TOL > .06


1000

L.P., ITS AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY


REFERRED TO HEREINAFTER AS "NOV"). IT IS LOANED FOR

LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF

NOV. REPRODUCTION, IN WHOLE OR IN PART, OR USE OF

INITIAL

T. PHAM

APPVD

T. PHAM

OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN

TO NOV UPON REQUEST OR UPON COMPLETION OF THE


THE INFORMATION CONTAINED AND REPRESENTED HEREIN
IS THE COPYRIGHTED PROPERTY OF NOV.

SCALE:

RIG SOLUTIONS
ENGINEERING

BLOCK DIAGRAM, DFSD


AC IDEAL RIG 135

USE FOR WHICH IT WAS LOANED. THIS DOCUMENT AND

11/11/2011

TITLE:

THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION TO


CONSENT OF NOV. THIS DOCUMENT IS TO BE RETURNED

CHECKED

DATE

BREAK EDGES .02/.03

D. McGARY

DRAWN

UNLESS OTHERWISE SPECIFIED

250

FRACTIONS

CURRENT
FINISH

TOL < .06

1/2 DEG
1/16

DO NOT SCALE DRAWING

WT LBS:

GENERAL EARTH SYMBOL

ANGLES

X.XXX .010

SIMILAR TO:

X.X

THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL

INFORMATION WHICH BELONGS TO NATIONAL OILWELL VARCO,

DWG NO.

1/1

PROJECTION:

SIZE:

SHT:

10622470-DIA

REV:

OF

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

DRILLER'S CABIN

AC DRIVE HOUSE

DRILL FLOOR TOOL REMOTE I/O CABINET

(10C x 14 AWG)

DFT-NJB100

(1 TSP x 16 AWG)

INVERTER
MP1

VFD-MP1

(1 TSP x 16 AWG)

DFSD-D100

CABINET MTC #1
(P/N 10538858-001)

(3C x 12 AWG)
DFSD-P1001

(3C x 12 AWG)

(1 TSP x 16 AWG)

DFSD-P1002

INVERTER
MP3

VFD-MP3

(ETHERNET)

MULTI TOOL CONTROL

INVERTER
MP2

VFD-MP2

(P/N 10538859-001)

(P/N 10540174-001)

MAIN MCC RELAY


PANEL 01AD

MCC-N1001

MULTI TOOL CONTROL


POWER SYSTEM
CUBICLE

(1 TSP x 16 AWG)

INVERTER

VFD-TD/RT

TOP DRIVE /

ROTARY TABLE

(1 TSP x 16 AWG)

DRILLERS CHAIR

(P/N 10539360-001)

INVERTER
DWA

VFD-DWA

(1 TSP x 16 AWG)

N4202

MUD PUMP E-STOP

INVERTER
DWB

VFD-DWB

(7C x 16 AWG)

TOOL E-STOP

SUBSTRUCTURE

DRILL FLOOR SHUTDOWN

(4C x 16 AWG)

GENERATOR E-STOP

(DFSD)

N4204

PLUG PANEL

(7C x 14 AWG)

PIPECAT
PANEL

(7C x 14 AWG)

PCAT-N104A

PCAT-N104

NIS

(7C x 14 AWG)

NIS

PCAT-N104B

GRASSHOPPER
PLUG PANEL

GENERATOR
PANEL

(3C x 14 AWG)
CAB-N02B

(3C x 14 AWG)

(3C x 14 AWG)

CAB-N02

CAB-N02A

NIS

NIS

NIS

NIS

NIS

NIS

(20C x 14 AWG)
CAB-N01B

(20C x 14 AWG)
CAB-N01

NIS

NIS

NIS

(20C x 14 AWG)
CAB-N01A

NIS

NIS

NIS

NIS

NIS

NIS

TDS-11SA

AUX-N1005

NIS

TD-N1005

PLUG PANEL

(4C x 14 AWG)

(4C x 14 AWG)

GRASSHOPPER

DW BOOM
PLUG PANEL

NIS

NIS

(7C x 14 AWG)
DW-N03B

(7C x 14 AWG)
DW-N03

NIS

(7C x 14 AWG)
DW-N03A

ADS

REMOTE I/O J-BOX


(SUPPLIED BY NOV)

AUX

BLOCK DIAGRAM, DFSD


SCALE:

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622470-DIA

2 OF 2

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

NOTES:

ENCODERS

POWER DEVICES

1. RIG CABLE INSTALLATION:

ARMOURED/SHIELDED CABLES SHOULD BE USED THROUGHOUT INSTALLATION.

SINGLE LINE SYMBOL

SCHEMATIC SYMBOL

PARTICULAR ATTENTION SHOULD BE MADE TO ENSURE THAT ALL AC MOTOR

INPUT DEVICES

SINGLE LINE SYMBOL

SCHEMATIC SYMBOL

SINGLE LINE SYMBOL

POWER CABLES ARE "ARMOURED".

MINIMUM OF 50mm, OR A METALIC BARRIER TO ELIMINATE "CROSS TALK".

INCREMENTAL

INCREMENTAL ENCODER

ALL I.S. N.I.S., AND POWER CABLES SHOULD BE SEPARATED BY A

LEVEL SWITCH - NC

WYE/DELTA

2. CABLES SHOWN WITH SOLID LINE ARE PROVIDED BY VARCO.

3 PHASE

CABLES SHOWN WITH DASHED LINE ARE PROVIDED BY CUSTOMER.

TRANSFORMER

CABLE MARKED PROFIBUS ARE PROVIDED BY CUSTOMER.

LEVEL SWITCH - N0

3. CABLE MARKED PROFIBUS MUST BE COMPLIANT WITH THE PROFIBUS SPECIFICATION.

ABSOLUTE

ABSOLUTE ENCODER

SYSTEM IS DESIGNED FOR 2 UPS FEEDS

ABSOLUTE ENCODER
FLOW SWITCH - NC

IF ONLY 1 UPS SUPPLY PLACE JUMPERS BETWEEN;


TB UPS 1 TO 3, AND TB UPS 2 TO 4

FLOW SWITCH - NO

PRESSURE SWITCH - NC

CONDUCTORS

RELAYS

WYE/DELTA-WYE
3 PHASE
TRANSFORMER

MUTI-CORE CABLE

SINGLE LINE SYMBOL

TSP

EF

TEMPERATURE SWITCH - NC

NC RELAY CONTACT
IEC 07-02-03

CABLE LEGEND
EF

PRESSURE SWITCH - NO

NO RELAY CONTACT
IEC 07-02-01

3/C CABLE

SCHEMATIC SYMBOL

1 PHASE
TRANSFORMER

RELAY COIL
IEC 07-15-01

TEMPERATURE SWITCH - NO

ETHERNET FIBER NOV


NAMUR PROX SENSOR

EF

EF

IEC 07-19-02

ETHERNET FIBER CUSTOMER


RECTIFIER

PROFIBUS DP NOV

DP

PF

PF

232

RS232 WITS NOV

232

2-WIRE

RS232 WITS CUSTOMER

M
3

(RTD / PTC)

LOAD CELL

HORN

3 PH MOTOR
IEC 06-08-01

STROBE LIGHT
IEC 08-10-02

CCTV NOV

TEMPERATURE DEVICE

PROPORTIONAL
SOLENOID VALVE

MODEM CUSTOMER

RESISTANCE DEPENDANT

3-WIRE

CIRCUIT BREAKER
IEC 07-13-05

MODEM NOV

SCHEMATIC SYMBOL

FUSED DISCONNECT
IEC 07-21-09

PROFIBUS FIBER CUSTOMER

PROFIBUS AND POWER NOV

232

SINGLE LINE SYMBOL

DIRECTIONAL
SOLENOID VALVE

PROFIBUS FIBER NOV

DPP

232

INVERTER

PROFIBUS DP CUSTOMER

PF

PF

TRANSMITTER or
TRANSDUCER

OUTPUT DEVICES

ETHERNET CUSTOMER

DP

DP

ETHERNET NOV

DP

IEC 07-20-02

HEATER
IEC 04-01-12

CCTV CUSTOMER

E-STOP SWITCH

POWER NOV

POWER CUSTOMER

IS

IS

IS

NIS

IS

INTRINSICALLY SAFE CUSTOMER

NIS

NIS

AMPHION REF DWG'S

INTRINSICALLY SAFE NOV

NON-INTRINSICALLY SAFE NOV

NIS

NON-INTRINSICALLY SAFE CUSTOMER

CABLE CONNECTOR

10622965-DIA
10622966-DIA
10622967-DIA

NETWORK TOPOLOGY
BLOCK DIAGRAM
INTERCONNECT WIRING DIAGRAM

10622968-IDX
10622964-PRO
10622963-SPL

CABLE SCHEDULE
FAT PROCEDURE

10538858-ASM
10538859-ASM

ASSEMBLY MTC
ASSEMBLY POWER MTC

SPARES LIST, ELECTRICAL CONTROLS


AMPHION

PRODUCT:

UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES.

TOLERANCES ARE:

END ITEM:

CABLE CONNECTOR PIN

NEXT ASSY:

10545605-001

CABLE CONNECTOR SOCKET

.1

X.XX

.03

TOL > .06


1000

L.P., ITS AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY


REFERRED TO HEREINAFTER AS "NOV"). IT IS LOANED FOR

LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF

NOV. REPRODUCTION, IN WHOLE OR IN PART, OR USE OF

INITIAL

T. PHAM

APPVD

T. PHAM

AMPHION BLOCK DIAGRAM

OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN

TO NOV UPON REQUEST OR UPON COMPLETION OF THE

AC IDEAL RIG 135

USE FOR WHICH IT WAS LOANED. THIS DOCUMENT AND


THE INFORMATION CONTAINED AND REPRESENTED HEREIN
IS THE COPYRIGHTED PROPERTY OF NOV.

SCALE:

RIG SOLUTIONS
ENGINEERING

11/15/2011

TITLE:

THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION TO


CONSENT OF NOV. THIS DOCUMENT IS TO BE RETURNED

CHECKED

DATE

BREAK EDGES .02/.03

D. McGARY

DRAWN

UNLESS OTHERWISE SPECIFIED

250

FRACTIONS

CURRENT
FINISH

TOL < .06

1/2 DEG
1/16

DO NOT SCALE DRAWING

WT LBS:

GENERAL EARTH SYMBOL

ANGLES

X.XXX .010

SIMILAR TO:

X.X

THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL

INFORMATION WHICH BELONGS TO NATIONAL OILWELL VARCO,

DWG NO.

1/1

PROJECTION:

SIZE:

SHT:

10622966-DIA

REV:

OF

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

DRILLER'S CABIN
(12 AWG X 3C)

TO BOP

BC-P01

CART RADIO

(OPTIONAL)

10512936-001

(10 AWG X 3C)

(14 AWG X 3C)

P1001
UPS A

J-BOX #1

MULTI TOOL

UPS A

P1002

TO TUGGER RADIO

TUG-P01

(E/NET X 4PR)
(10 AWG X 3C)

UPS

CONTROL CABINET

TAG No: MTC #1


(P/N 10538858-001)

(12 AWG X 3C)

(UPS SUPPLY A)

P4201

(E/NET X 4PR)
UPS B

(12 AWG X 3C)

(UPS SUPPLY B)

(8 AWG X 3C)

(8 AWG X 3C)

RIG POWER B

DFSD-D100

(10mm x 1C)
G1001

(12 AWG X 3C)

CAM-N01A

COAX CABLE

COAX CABLE

CAM-N02

CAM-N02A

COAX CABLE

COAX CABLE

CAM-N03

CAM-N03A

10622969-DIA

J-BOX

G4201

(16 AWG X 7C)


NIS

EF

DRILL FLOOR

EF

(16 AWG X 4C)

SHUTDOWN

NIS

GRASS HOPPER

N4204

EF

EF

EF

EF

D1001

EF

SWITCH 1
8

EF

PLUG PANEL

(62.5-125um X 4C)

NETWORK

EF

MS CAM #3

EF

CAB-FO1B

(62.5-125um X 4C)

EF

EF

3
SH

EF

CAB-FO1

C3
ZN

EF

EF

DW CAM #2

N4202

(62.5-125um X 4C)
EF

FB CAM #1

SWITCH 2

DFSD-P1002

EF

CCTV

EF

GND

CAM-N01

NETWORK

(12 AWG X 3C)


DFSD-P1001

CONSOLE #1

EF

P1004

PANEL CB #32

(E/NET X 4PR)

COAX CABLE

REMOTE I/O CABINET


(P/N 10540174-001)

P1003

PANEL CB #31

COAX CABLE

(6mm x 1C)

GND

DRILL FLOOR TOOL

DRILLER'S
REFER TO DWG

P4202

RIG POWER A

DRILL FLOOR

SAFE AREA

UPS DESK

(14 AWG X 3C)

NIS

CAB-NO2A

NIS

NIS

NIS

NIS

NIS

NIS

(14 AWG X 3C)

(14 AWG X 3C)

CAB-NO2A

CAB-NO2

EF

DRILL FLOOR
SHUTDOWN

(14 AWG X 20C)


NIS

(14 AWG X 20C)

(14 AWG X 20C)

CAB-NO1A

CAB-NO1

A3
ZN

3
SH

A3
ZN

EF

CAB-NO1A

3
SH

(12 AWG X 3C)

EF

E
EF
EF

NETWORK

(12 AWG X 3C)

MUD

ML-P1001

LOGGER

REMOTE I/O
NIS

(12 AWG X 3C)

SWITCH 3
8

REMOTE I/O

(E/NET X 4PR)
ML-D100

NIS

WIPER SYSTEM

WS-P1001

DS1-P1001

(PROFIBUS)
DP

EF

AUX-D1060

EF

(12 AWG X 3C)

AUX

REMOTE I/O

AUX-P1001

NETWORK

(12 AWG X 3C)

SWITCH 2

AUX-P1002

NIS

DP

(PROFIBUS)

DP

EF

TD-D1001

EF

REMOTE I/O

TD-P1001

PIPECAT

(12 AWG X 3C)

SWITCH 1

SKID

TD-P1002

(14 AWG X 7C)

EF

PCAT-N104B

EF

OLM

(14 AWG X 7C)


NIS

NIS

NIS

NIS

PCAT-N104

(12 AWG X 3C)

(12 AWG X 3C)

PIPECAT

PCAT-P01B

PCAT-P01

REMOTE I/O

(62.5-125um X 4C)
PF

FJ-PCAT

PIPECAT SKID

TDS 11SA

(12 AWG X 3C)

NETWORK
8

DP

PF

PF

PF

PF

PF

PF

PF

PF

PF

PF

PF

PF

(62.5-125um X 4C)

(62.5-125um X 4C)

PCAT-F01

PCAT-F01A

EF
GRASS HOPPER
PLUG PANEL

(62.5-125um X 4C)
EF

EF

EF

EF

EF

EF

EF

EF

EF

EF

EF

(12 AWG X 3C)

LIGHTING

EF

PANEL

BOP-P02

EF

EF

EF

BOP PANEL

CB #25

EF

CAB-FO2B

(62.5-125um X 4C)
EF

CAB-FO2

EF

(16 AWG X 2 TSP)

(16 AWG X 2 TSP)

BOP-F01

BOP-F01A

(12 AWG X 3C)

(12 AWG X 3C)

BOP-N01

BOP-N01A

A3

SH

ZN

BOP SKID

BOP SKID

BOP REMOTE

I/O J-BOX

AMPHION BLOCK DIAGRAM


SCALE:

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622966-DIA

2 OF 4

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

AC DRIVE HOUSE

UPS CABINET

(10 AWG X 3C)

10513957-001

P2001
UPS A

(E/NET X 4PR)

POWER SYSTEMS MTC

UPS A

(10 AWG X 3C)


B

(14 AWG X 7C)

UPS B

DW-N03

UPS

PF

OLM

UPS C

(8 AWG X 3C)
P2003

RIG POWER A

EF

DW-F01

NIS

NIS

EF

PF

PF

DW-F01A

(12 AWG X 20C)


DW-P18A

EF

C2

SH

ZN

DW

PF

PF

DAQ REMOTE

I/O J-BOX

(8 AWG X 1C)

GND

G2001

(12 AWG X 3C)


SD-P01

EF

MCC BOARD
MCC
CUBICLE

MCC

REMOTE I/O

EF

EF

EF

EF

EF

EF

EF

EF

JUNCTION BOX

(E/NET X 4PR)

WAGO I/O

EF

SD-F01

EF

DAQ

(62.5-125um X 4C)

CONV

MCC

REMOTE I/O

MUD SYSTEM

EF

P2004

PF

DW-P18

(8 AWG X 3C)
RIG POWER B

PF

(12 AWG X 20C)

CAB-F01

NIS

DW-N03A

(62.5-125um X 4C)

(62.5-125um X 4C)

EF

DRAWWORKS SKID

(14 AWG X 7C)

(62.5-125um X 4C)

(E/NET X 4PR)

(P/N 10538859-001)

(E/NET X 4PR)

DRAWWORKS

BOOM

PLUG PANEL

TAG No: PWR MTC

P2002
UPS

DW

CONTROL CUBICLE

MUD PUMP #1
CUBICLE

INC/RECT #1
WAGO I/O

EF

INC/REC #1

(E/NET X 4PR)
INC/RECT #1

MUD PUMP #1
REMOTE I/O SYSTEM

(12 AWG X 10C)

NETWORK

INC/REC #2
CUBICLE

INC/RECT #2
WAGO I/O

(E/NET X 4PR)
INC/RECT #2

MUD PUMP #1
REMOTE I/O

MP1-P12

SWITCH 5
7

JUNCTION BOX

(62.5-125um X 4C)

CONV

EF

MP1-F01

EF

EF

EF

EF

EF

EF

EF

EF

EF

CUBICLE

CHOPPER A/B
WAGO I/O

(E/NET X 4PR)
E

CHOPPER

EF

CHOPPER

NETWORK

MUD PUMP #2

SWITCH 4
8

DWA

(PROFIBUS)
DP

RPBA

DP

DP

DP

DP

DW DRIVES

DP

MUD PUMP #2
REMOTE I/O SYSTEM

EF
EF

CUBICLE

DWA/DWB

(12 AWG X 10C)

DWB

CUBICLE

SWITCH 3
8

RPBA

MUD PUMP #2
REMOTE I/O

MP2-P12

NETWORK
7

(62.5-125um X 4C)

CONV

EF

MP2-F01

JUNCTION BOX

EF

EF

EF

EF

EF

EF

EF

EF

EF
ASSIGNMENT

CUBICLE

WAGO I/O

(E/NET X 4PR)
E

ASSIGNMENT

EF

ASSIGNMENT

NETWORK
SWITCH 2
8

TD/RT

DP

RPBA

DP

DP

DP

DP

DP

EF

MUD PUMP #3
REMOTE I/O SYSTEM

EF

CUBICLE

(PROFIBUS)
INV. TD/RT

MUD PUMP #3

(12 AWG X 10C)

NETWORK
8

MUD PUMP #3
REMOTE I/O

MP3-P12

SWITCH 1
7

(62.5-125um X 4C)

CONV

EF

EF

MP3-F01

JUNCTION BOX

EF

EF

EF

(14 AWG X 20C)


CAB-N01

2
SH

NIS

EF

EF

EF

EF

EF

C2
ZN

EF

FOR FUTURE

(62.5-125um X 4C)
EF

4
SH

GEN #2

CUBICLE

INSTALLATION

EF

CAB-F02

2
SH

EF

D4
ZN

(14 AWG X 4C)


TB ESD

NIS

NIS

NIS

NIS

NIS

NIS

NIS

NIS

A2
ZN

NIS

CAB-N02

2
SH

NIS

C2
ZN

AMPHION BLOCK DIAGRAM


SCALE:

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622966-DIA

3 OF 4

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

AC DRIVE HOUSE

3
SH

D4
ZN

D
POWER SYSTEMS MTC
CONTROL CUBICLE
TAG No: PWR MTC

(P/N 10538859-001)

MP2

INV. MP2

CUBICLE

WAGO I/O

MP1
CUBICLE

(E/NET X 4PR)
E

MUD PUMP 2

(PROFIBUS)
RPBA

DP

MP DRIVES

DP

(PROFIBUS)
GEN/PS

DP

MP1/MP2
MP2
CUBICLE

RPBA

MP2/MP3
MP3
CUBICLE

RPBA

FOR FUTURE
INSTALLATION

GEN #1

CUBICLE

GEN #2

CUBICLE

GEN #3

CUBICLE

GEN #1
WAGO I/O

DP

GEN1/GEN2

GEN #2
WAGO I/O

GEN2/GEN3

GEN #3
WAGO I/O

GEN3/GEN4

B
GEN #4

CUBICLE

GEN #4
WAGO I/O
FOR FUTURE
INSTALLATION

ACCOMODATIONS

(OPTIONAL)

ROUTER

TOOL PUSHER'S OFFICE

62.5/125um X 4C

CONV

EF

EF

EF

EF

EF

TP-F01

COMPANY'S MANS OFFICE

EF
ENET X 4PR

FIBER

ETHERNET

ENET X 4PR

R/SERVER

R/CLIENT1

RIGSENSE REMOTE

CLIENT

DATA

SWITCH

DATA

RIGSENSE
SERVER

AMPHION BLOCK DIAGRAM


SCALE:

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622966-DIA

4 OF 4

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

NOTES:

ARMOURED/SHIELDED CABLES SHOULD BE USED THROUGHOUT INSTALLATION.


PARTICULAR ATTENTION SHOULD BE MADE TO ENSURE THAT ALL AC MOTOR

ENCODERS

POWER DEVICES

1. RIG CABLE INSTALLATION:


SINGLE LINE SYMBOL

SCHEMATIC SYMBOL

INPUT DEVICES

SINGLE LINE SYMBOL

SCHEMATIC SYMBOL

SINGLE LINE SYMBOL

POWER CABLES ARE "ARMOURED".


ALL I.S., N.I.S., AND POWER CABLES SHOULD BE SEPARATED BY A

MINIMUM OF 50mm, OR A METALIC BARRIER TO ELIMINATE "CROSS TALK".

INCREMENTAL

INCREMENTAL ENCODER

LEVEL SWITCH - NC

WYE/DELTA

2. CABLES SHOWN WITH SOLID LINE ARE PROVIDED BY NOV.

3 PHASE

TRANSFORMER

CABLES SHOWN WITH DASHED LINE ARE PROVIDED BY CUSTOMER.

LEVEL SWITCH - N0

3. CABLE MARKED PROFIBUS MUST BE COMPLIANT WITH THE PROFIBUS SPECIFICATION.


ABSOLUTE

ABSOLUTE ENCODER

4. MOTOR POWER CABLE SIZE IS DETERMINED USING IEEE-45

ABSOLUTE ENCODER
FLOW SWITCH - NC

WITH TYPE P CABLE AT 45C AMBIENT SINGLE BANK.


FINAL CABLE SIZES TO BE DETERMINED BY CUSTOMER.

FLOW SWITCH - NO

PRESSURE SWITCH - NC

CONDUCTORS

RELAYS

WYE/DELTA-WYE
3 PHASE
TRANSFORMER

MUTI-CORE CABLE

SINGLE LINE SYMBOL

TSP

EF

TEMPERATURE SWITCH - NC

NC RELAY CONTACT
IEC 07-02-03

CABLE LEGEND
EF

PRESSURE SWITCH - NO

NO RELAY CONTACT
IEC 07-02-01

3/C CABLE

SCHEMATIC SYMBOL

1 PHASE
TRANSFORMER

RELAY COIL
IEC 07-15-01

TEMPERATURE SWITCH - NO

ETHERNET FIBER NOV


NAMUR PROX SENSOR

EF

EF

IEC 07-19-02

ETHERNET FIBER CUSTOMER


RECTIFIER

PROFIBUS DP NOV

DP

PF

PF

232

RS232 WITS NOV

232

2-WIRE

RS232 WITS CUSTOMER

M
3

(RTD / PTC)

LOAD CELL

HORN

3 PH MOTOR
IEC 06-08-01

STROBE LIGHT
IEC 08-10-02

CCTV NOV

TEMPERATURE DEVICE

PROPORTIONAL
SOLENOID VALVE

MODEM CUSTOMER

RESISTANCE DEPENDANT

3-WIRE

CIRCUIT BREAKER
IEC 07-13-05

MODEM NOV

SCHEMATIC SYMBOL

FUSED DISCONNECT
IEC 07-21-09

PROFIBUS FIBER CUSTOMER

PROFIBUS AND POWER NOV

232

SINGLE LINE SYMBOL

DIRECTIONAL
SOLENOID VALVE

PROFIBUS FIBER NOV

DPP

232

INVERTER

PROFIBUS DP CUSTOMER

PF

PF

TRANSMITTER or
TRANSDUCER

OUTPUT DEVICES

ETHERNET CUSTOMER

DP

DP

ETHERNET NOV

DP

IEC 07-20-02

HEATER
IEC 04-01-12

CCTV CUSTOMER

E-STOP SWITCH

POWER NOV

POWER CUSTOMER

IS

IS

IS

NIS

IS

NIS

NIS

DRILL FLOOR SHUTDOWN REF DWG'S

INTRINSICALLY SAFE NOV

NIS

INTRINSICALLY SAFE CUSTOMER

10622470-DIA

NON-INTRINSICALLY SAFE NOV

10622471-DIA
10622472-IDX

NON-INTRINSICALLY SAFE CUSTOMER

10622473-IDX
10622469-IDX

BLOCK DIAGRAM, DFSD


INTERCONNECT DIAGRAM, DFSD
CABLE SCHEDULE, DFSD

I/O MAP, DFSD

E-STOP MATRIX, DFSD

CABLE CONNECTOR

DFSD

PRODUCT:

UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES.

TOLERANCES ARE:

END ITEM:

CABLE CONNECTOR PIN

NEXT ASSY:

10545605-001

CABLE CONNECTOR SOCKET

.1

X.XX

.03

TOL > .06


1000

L.P., ITS AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY


REFERRED TO HEREINAFTER AS "NOV"). IT IS LOANED FOR

LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF

NOV. REPRODUCTION, IN WHOLE OR IN PART, OR USE OF

INITIAL

T. PHAM

APPVD

T. PHAM

OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN

TO NOV UPON REQUEST OR UPON COMPLETION OF THE


THE INFORMATION CONTAINED AND REPRESENTED HEREIN
IS THE COPYRIGHTED PROPERTY OF NOV.

SCALE:

RIG SOLUTIONS
ENGINEERING

INTERCONNECT, DFSD
AC IDEAL RIG 135

USE FOR WHICH IT WAS LOANED. THIS DOCUMENT AND

11/11/2011

TITLE:

THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION TO


CONSENT OF NOV. THIS DOCUMENT IS TO BE RETURNED

CHECKED

DATE

BREAK EDGES .02/.03

D. McGARY

DRAWN

UNLESS OTHERWISE SPECIFIED

250

FRACTIONS

CURRENT
FINISH

TOL < .06

1/2 DEG
1/16

DO NOT SCALE DRAWING

WT LBS:

GENERAL EARTH SYMBOL

ANGLES

X.XXX .010

SIMILAR TO:

X.X

THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL

INFORMATION WHICH BELONGS TO NATIONAL OILWELL VARCO,

DWG NO.

1/1

PROJECTION:

SIZE:

SHT:

10622471-DIA

REV:

OF

11

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

DRILLER'S CABIN

DRILL FLOOR TOOL REMOTE I/O CABINET


DFT-NJB100

(P/N 10540174-001)
(DFSD)
D

CONTINUED TO

TB24V (9)
F-2

F-3

F-4

4A

4A

4A

1A

3
SH

D8
ZN

+24V-PL3

1.5mm - VIO
TB24V-2

1.5mm - VIO
TB24V-4

1.5mm - VIO
+24V-RPS

1.5mm - VIO
+24V-RPS

BRN

TB24V

F-1

E/NET X 4 PR
DFSD-D100

DATA
E

ETHERNET TCP/IP FIELDBUS COUPLER

DFSD POWER

POSITION 0

SWITCH

OFF

CB9

1-BLK

(3C x 12 AWG)
DFSD-P1001

2-WHT

CONTINUED FROM

MTC #1 CABINET

3-GRN

TB6 TOOLS
DFSD-L1

DFSD-N1

PE

PS-8

ON

CONTROL

10A

2.5mm - BLK
CB9-L
2.5mm - WHT
CB9-N
2.5mm - GRN/YEL
PE

2.5mm - BLK
L-PS8-A
1

2.5mm - WHT
N-PS8-A

2.5mm - GRN/YEL
PE

2.5mm - BLK
L-PS8-B

2.5mm - WHT
N-PS8-B

2.5mm - GRN/YEL
PE

24VDC
POWER SUPPLY
10A

115/230VAC INPUT
50/60Hz
NOV P/N 10066792-001

SDN 2.5-20 RED-4

PARALLEL

1.5mm - VIO
+24V PS8

Vin1

Vin2

Vout

IP ADDRESS 192.168.31.90

Com

1.5mm - VIO/BLK
24V RTNPS8

1.5mm - VIO
TB24V-2

24 V

1.5mm - VIO/BLK
TB0V-4

O V

1.5mm - VIO
TB24V-4

24 V

24 V

0 V

0 V

0.75mm - VIO
+24V PS8
OK

1.5mm - VIO/BLK
TB0V-8

0.75mm - GRY
PS8-STATUS

PS-9
CB10
10A

1-BLK

(3C x 12 AWG)
DFSD-P1002

2-WHT

3-GRN

DFSD-L2

DFSD-N2

PE

2.5mm - BLK
CB10-L

2.5mm - WHT
CB10-N

2.5mm - GRN/YEL
PE

CONTROL
2.5mm - BLK
L-PS9-A
2.5mm - WHT
N-PS9-A

2.5mm - GRN/YEL
PE

2.5mm - BLK
L-PS9-B
2.5mm - WHT
N-PS9-B

2.5mm - GRN/YEL
PE

24VDC
POWER SUPPLY
10A

115/230VAC INPUT
50/60Hz
NOV P/N 10066792-001

SINGLE

10

PARALLEL

1.5mm - VIO
+24V PS9

WAGO P/N 750-433


NOV P/N 10064178-040

1.5mm - VIO/BLK
24V RTNPS9
0.75mm - VIO
+24V PS9

OK

0.75mm - GRY
PS9-STATUS

0.75mm - VIO
+24V PS8

24 V

0.75mm - GRY
PS8-STATUS

DI 1

0.75mm - VIO
+24V PS9

24 V

0.75mm - GRY
PS9-STATUS

DI 2

24 V

DI 3

+24V MCWS

24 V

MCWS SWITCH

DI 4

0.75mm VIO

DFSD SYSTEM
POWER
PL3
BLU

4 CH DIGITAL INPUT MODULE DC 24 V


POSITION 6

1.5mm - GRN/YEL
PE

7
8

1.5mm - GRN/YEL
PE

SINGLE

WAGO P/N 750-341


NOV P/N 10064178-088

REDUNDANT PS #4
NOV P/N 10044673-001

SW4

0.75mm GRY

BRN

90DI1.4

DFSD-PS-8 STATUS

B
90DI1.5

DFSD-PS-9 STATUS

90DI1.6

SPARE

90DI1.7

MCWS LOCKOUT SWITCH

MCWS LOCKOUT
SWITCH

0.75mm GRY

NORMAL

TB0V

1.5mm - VIO/BLK
TB6-5

1.5mm - VIO/BLK
TB6-5

1.5mm - VIO/BLK
TB6-4

BLU

24V RTNPL3

1.5mm - VIO/BLK
24V RTNPS9

1.5mm - VIO/BLK
24V RTNPS8

MCWS SWITCH

OVERRIDE
3

0.75mm VIO
+24V MCWS

CONTINUED TO

TB0V (6)
1

3
SH

C8
ZN

A
3
SH

D3
ZN

INTERCONNECT DIAGRAM, DFSD


SCALE:

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622471-DIA

2 OF 11

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

DRILLER'S CABIN

2
SH

A1
ZN

DRILLERS CHAIR

(REF. DWG 10540132-DIA)


DRILL FLOOR TOOL REMOTE I/O CABINET
DFT-NJB100

0.75mm - GRY
DCSTOP1

0.75mm - GRY
DCSTOP1

RL1

A2

0.75mm - VIO/BLK
TB0V-6

10

0.75mm - VIO
TB24V-10

5
SH

0.75mm - VIO/BLK
TB0V-6A

0.75mm - VIO
TB24V-12

0.75mm - GRY
MP-ESTOP

B4
ZN

SPARE

N4202

14

1A

SPARE

0.75mm - VIO
TB24V-14

SPARE

TB24V
D8
ZN

14

DFSDTB16

1-BLK
2-WHT

REST-MUD1A

ESTOP-MUD1A

SPARE

REST-MUD1A

TB0V

3-RED

A2
ZN

34

3-RED

4-GRN

GEN-EST-C1A

SPARE

REST-GEN-C1A

DFSDTB2

1-BLK

4-GRN

DI
POS 6

5-ORG

BLK

6-BLU

BLK

7-WHT/BLK

DI
POS 6

2-WHT

0.75mm - GRY
TDESTOP2

0.75mm - GRY
TDESTOP2

33

REST-C1A

ESTOP-C2A

ESTOP-C2A

REST-C2A

REST-C2A

ESTOP-MUD1A

ESTOP-MUD1A

MP E-STOP

REST-MUD1A

REST-MUD1A

ESTOP-MUD2A

ESTOP-MUD2A

REST-MUD2A

REST-MUD2A

44

BLK

2-WHT

BLK

10

3-RED

11

4-GRN

DI
POS 6

12

ESTOP-MUD1A

ESTOP-MUD1A

GEN E-STOP

REST-MUD1A

REST-MUD1A

ESTOP-MUD2A

ESTOP-MUD2A

REST-MUD2A

REST-MUD2A

3-RED
4-GRN

TDMESTOP
+24VDC
TDESTOP2

GRASS HOPPER
PLUG PANEL
CONTINUED TO AC DRIVE

NIS

(3C x 14 AWG)

1-BLK

CAB-N02A

2-WHT

NIS

3-RED

1-BLK

(3C x 14 AWG)

2-WHT

CAB-N02

HOUSE PLUG PANEL


11
SH

A7
ZN

3-RED

NIS

0.75mm - VIO/BLK
TB0V-6

1-BLK

+24VDC

43

TDS-11SA

0.75mm - VIO/BLK
TB0V-6
62
72

CONTINUED TO

61
71

0.75mm - GRY
TDS-BLRM1

0.75mm - GRY
TDS-SLPM

0.75mm - GRY
TDS-SLPM

RL1 (54,53)

B8
ZN
0.75mm - VIO/BLK
TB0V-6A
0.75mm - GRY
DCSTOP2

B
CONTINUED TO

RL3 (A1,A2)
4
SH

8
SH

A1

RL2

A2

14

13

23

13

0.75mm - GRY
ADS-BLRM1

34

33

0.75mm - GRY
+24V LOAD

TDESTOP2

14-GRN/WHT

+24V LOAD

0.75mm - GRY
ADSMESTOP

15-BLU/WHT

ADSMESTOP

0.75mm - GRY
24V RTN-L

16-BLK/RED

24V RTN-L

0.75mm - GRY
ADSESTOP

17-WHT/RED

ADSESTOP

0.75mm - GRY
+24V LOAD

0.75mm - GRY
ESTOPSIG

18-ORG/RED

ESTOPSIG

0.75mm - VIO
TB24V-14

19-BLU/RED

+24VDC

0.75mm - GRY
ESTOPSIG2

20-RED/GRN

ESTOPSIG2

0.75mm - GRY
ADS-BLRM1

DFSDTB5
1
2
5
SH

3
CONTINUED TO

CONTINUED TO

CONTINUED TO

RLADS1 (13,14)

RLADS2 (23,24)

RL2 (44,43)

D6
ZN

4
SH

D3
ZN

CONTINUED TO

DFSDTB5 (4)

D4
ZN

4
SH

INTERCONNECT DIAGRAM, DFSD

D4
ZN

SCALE:

4
SH

4
SH

+24VDC

DFSDTB4

0.75mm - GRY
ADS-BLRM1

D7
ZN

A1

0.75mm - GRY
ADSES1

5
SH

TDMESTOP

0.75mm - GRY
DCSTOP3

A1

0.75mm - VIO/BLK
24V RTN

4-GRN

NIS

RLADS1

3-RED

+24VDC

NIS

A2

2-WHT

TB1 ESTOP

0.75mm - VIO/BLK
TB0V-6B

D6
ZN

RLADS2

1-BLK

24
A2

D6
ZN

14

0.75mm - VIO/BLK
TB0V-6

DFSDTB3

0.75mm - GRY
TDS-BLRM1

CONTINUED TO

TB0V

3-RED

REST-C1A

SPARE

B7
ZN

N4204

(4C x 14 AWG)

23

CONTINUED FROM

4
SH

GEN-EST-C1A

SPARE

TD-N1005

24

2-WHT

0.75mm - GRY
TDMESTOP

13

1-BLK

0.75mm - GRY
TDMESTOP

RLADS3 (A1,A2)

BLK

ESTOP-C1A

TOOL E-STOP

NIS

CONTINUED TO

CONTINUED TO

2-WHT

ESTOP-C1A

MUD PUMP E-STOP

REST-GEN-C1A

SPARE

5
SH

BLK

ESTOP-MUD1A

(4C x 16 AWG)

REST-GEN-C1A

5
SH

1-BLK

GENERATOR E-STOP

GEN-EST-C1A

SPARE

SPARE

0.75mm - VIO
TB24V-12
NIS

F-7

TB0V

REST-C1A

SPARE

NIS

12

1A

2
SH

7-WHT/BLK

(7C x 16 AWG)

REST-C1A

TOOL E-STOP

TB SIG

8
F-6

6-BLU

ESTOP-C1A

NIS

13

5-ORG

ESTOP-C1A

NIS

11

A1

0.75mm - GRY
DCSTOP2

TB24V

1A

4-GRN

D2
ZN

F-5

3-RED

TB24V

2-WHT

CONTINUED FROM

2
SH

1-BLK

NIS

(P/N 10540174-001)
(DFSD)

DFSDTB1

0.75mm - VIO
TB24V-10

1/1

DWG NO.

D3
ZN

PROJECTION:

SIZE:

SHT:

10622471-DIA

3 OF 11

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

3
3
SH

DRILLER'S CABIN

A3
ZN

DRILL FLOOR TOOL REMOTE I/O CABINET


DFT-NJB100

(P/N 10540174-001)
(DFSD)

0.75mm - VIO/BLK
TB0V-6B

CONTINUED FROM

RL2 (A1,A2)

CONTINUED FROM

3
SH

RLADS2 (13,14)
3
SH

0.75mm - GRY
DCSTOP3

B6
ZN

RL3

A2

CONTINUED FROM

RL2 (33,34)

0.75mm - GRY
DCSTOP4

A6
ZN

24

A1

3
SH

0.75mm - VIO/BLK
TB0V-6C
0.75mm - GRY
ADSBLRM2-A

23

CONTINUED FROM

DFSDTB5 (3)

A5
ZN

44

3
SH

43

0.75mm - GRY
ADSBLRM2
0.75mm - GRY
ADSBLRM2

A4
ZN

DFSDTB5
4
5
6

34

0.75mm - GRY
ADSBLRM3-A

33

14

13

0.75mm - GRY
ADSBLRM3

0.75mm - GRY
ADSBLRM3

44

0.75mm - GRY
ADSLPM1-A

43

24

23

0.75mm - GRY
ADSLPM1

10

0.75mm - GRY
ADSLPM1

11
12

62

61

62

61

72

71

72

71

CONTINUED TO

CONTINUED TO

RLADS2 (54,53)
8
SH
A2

CONTINUED FROM

RLADS1 (A1,A2)
3
SH

A8
ZN

RLADS3

A1

A1

0.75mm - VIO/BLK
24V RTN

CONTINUED TO

RL5 (A1,A2)

0.75mm - GRY
ADSES1

5
SH
14

RL2 (53,54)

C7
ZN

13

C6
ZN

RL4

8
SH

A2

D7
ZN

0.75mm - GRY
DCSTOP5
0.75mm - VIO/BLK
TB0V-6D
0.75mm - GRY
ADSLPM2-A

34

33

0.75mm - GRY
ADSLPM2

13

0.75mm - GRY
ADSLPM2

14

15

24

23

0.75mm - GRY
ADSCWPM1-A

44

43

0.75mm - GRY
ADSCWPM1

16

0.75mm - GRY
ADSCWPM1

17
18

34

33

44

14

13

0.75mm - GRY
ADSCWPM2

19

0.75mm - GRY
ADSCWPM2

20
21

43

62

62

61

72

71

61

72

0.75mm - GRY
ADSCWPM2-A

71

CONTINUED TO

CONTINUED TO

CONTINUED TO

RLADS3 (53,54)

RL4 (24,23)

RL3 (53,54)

8
SH

C8
ZN

5
SH

D5
ZN

8
SH

D7
ZN

INTERCONNECT DIAGRAM, DFSD


SCALE:
5
SH

D3
ZN

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622471-DIA

4 OF 11

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

3
4

A3

SH

ZN

DRILLER'S CABIN

DRILL FLOOR TOOL REMOTE I/O CABINET


DFT-NJB100

(P/N 10540174-001)
(DFSD)

CONTINUED FROM
TB24V

C8

SH

ZN

CONTINUED FROM

CONTINUED FROM

RLADS1 (A1,A2)

RL4 (14,13)

A7

A5

SH

ZN

SH

ZN

TB24V
15

16

1A

0.75mm - VIO
TB24V-16

14

13

24

0.75mm - GRY
ADS-VFD1

23

0.75mm - VIO/BLK
TB0V-8
F-9

18

1A

F-10

20

1A

DFSDTB6
1
2

3-RED
4-GRN

VFD-DW
24V RTN-A

3
24

19

0.75mm - GRY
ADS-VFD1A

23

0.75mm - VIO
TB24V-20

0.75mm - GRY
ADS-VFD2A

34

NIS

17

F-8

A3
ZN

NIS

3
SH

33

0.75mm - GRY
ADS-VFD2

0.75mm - GRY
ADS-VFD2

GRASS HOPPER
PLUG PANEL

33

0.75mm - GRY
ADS-VFD3A

44

43

CONTINUED TO
TB24V
D8

SH

ZN

CONTINUED FROM

RL4 (A1,A2)
4
SH

B6
ZN

CONTINUED TO

RL6 (A1,A2)
43

0.75mm - GRY
ADS-VFD4A

D6
ZN

0.75mm - GRY
DCSTOP5

RL5

(20C x 14 AWG)

NIS

0.75mm - VIO/BLK
TB0V-6E

CAB-N01A

NIS

1-BLK
NIS

NIS

NIS

4-GRN
5-ORG

CONTINUED TO

6-BLU

RL4 (53,54)

7-WHT/BLK
8-RED/BLK
9-GRN/BLK
10-ORG/BLK
11-BLU/BLK
12-BLK/WHT
13-RED/WHT
14-GRN/WHT
15-BLU/WHT
16-BLK/RED
17-WHT/RED
18-ORG/RED
19-BLU/RED
20-RED/GRN

8
SH

D8
ZN

13

0.75mm - GRY
ADS-VFD4

10

0.75mm - GRY
ADS-VFD4

11
12

24

23

13

0.75mm - GRY
TD-VFD1

14

NIS

0.75mm - GRY
TD-VFD1

15
34

33

0.75mm - GRY
TD-VFD2

16

0.75mm - VIO/BLK
TB0V-8

17

5-ORG
6-BLU

VFD-TD
24V RTN-B

B
61

62

61

72

71

72

71

TB0V
3
SH

B8
ZN

0.75mm - VIO/BLK
TB0V-7

0.75mm - VIO/BLK
TB0V-8

CONTINUED TO

RLADS1 (53,54)

RL5 (53,54)

8
SH

C7
ZN

8
SH

C6
ZN

20

10

10

11

11

12

12

13

13

14

14

15

15

16

16

17

17

18

18

19

19

20

20

1-BLK
2-WHT
3-RED

4-GRN
5-ORG
6-BLU

7-WHT/BLK
8-RED/BLK
9-GRN/BLK
10-ORG/BLK
11-BLU/BLK
12-BLK/WHT
13-RED/WHT
14-GRN/WHT
15-BLU/WHT
16-BLK/RED
17-WHT/RED
18-ORG/RED
19-BLU/RED
20-RED/GRN

21
CONTINUED TO
POWER SYSTEM HOUSE

3
SH

10
SH

D4
ZN
0.75mm - GRY
MP-ESTOP

22

0.75mm - VIO/BLK
TB0V-7

23

1-BLK
2-WHT

B8
ZN

CAB-N01

MP-ESTOP
24V RTN-RL

24

0.75mm - VIO/BLK
TB0V-8

(20C x 14 AWG)

NIS

CONTINUED TO

0.75mm - GRY
RT-VFD

NIS

CONTINUED FROM

62

19

NIS

43

0.75mm - GRY
RT-VFD

NIS

18
44

2-WHT
3-RED

71

A2

0.75mm - GRY
DCSTOP6

14

61

72
A1

0.75mm - GRY
ADS-VFD3

NIS

44

6
SH

0.75mm - VIO/BLK
TB0V-6D

0.75mm - GRY
ADS-VFD3

NIS

62

NIS

34

25
26
27
28

CONTINUED TO

6
SH

30

C8
ZN

31
32
33
34

35

9-GRN/BLK
10-ORG/BLK
11-BLU/BLK
12-BLK/WHT
13-RED/WHT

NIS

29

TB0V

SPARE
SPARE
SPARE
SPARE

SPARE

36
37
38

6
SH

D3
ZN

INTERCONNECT DIAGRAM, DFSD


SCALE:

6
SH

1/1

DWG NO.

D3
ZN

PROJECTION:

SIZE:

SHT:

10622471-DIA

5 OF 11

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

3
5

A3

SH

ZN

DRILLER'S CABIN

DRILL FLOOR TOOL REMOTE I/O CABINET


DFT-NJB100

(P/N 10540174-001)
(DFSD)

CONTINUED FROM

CONTINUED FROM

TB24V
5

C8

SH

ZN

RL5 (A1,A2)
CONTINUED FROM

C6

SH

ZN

RL7 (A1,A2)

TB24V

21

F-11

22

1A

0.75mm - VIO
TB24V-22

14

13

B5

SH

ZN

A1

RL6

A3

SH

ZN

A2

NIS

0.75mm - GRY
DCSTOP6

C6

SH ZN
CONTINUED TO

RL9 (A1,A2)

0.75mm - VIO/BLK
TB0V-6E

0.75mm - GRY
DCSTOP7
0.75mm - VIO/BLK
TB0V-6F

0.75mm - GRY
HPUST4

14

0.75mm - GRY
HPUST4

13

0.75mm - VIO/BLK
TB0V-9

DFSDTB7
1

7-WHT/BLK

HPU-ESTOP

8-RED/BLK

24V RTN-C

3
CONTINUED TO
TB24V

D8

SH

ZN

CONTINUED FROM

24

23

0.75mm - GRY
HPUST1

24

0.75mm - GRY
HPUST1

23

0.75mm - GRY
HPUST1

TB0V
5
SH

A8
ZN

DFSDTB8
1
2
3

0.75mm - VIO/BLK
TB0V-9

CONTINUED TO

34

33

0.75mm - GRY
HPUST2

34

0.75mm - GRY
HPUST2

33

0.75mm - GRY
HPUST2

TB0V
7

C8

SH

ZN

DFSDTB9
1
2
3

44

43

0.75mm - GRY
HPUST3

44

0.75mm - GRY
HPUST3

43

0.75mm - GRY
HPUST3

DFSDTB10
1

2
3

62

61

62

61

72

71

72

71

CONTINUED TO

CONTINUED TO

RL9 (53,54)

RL6 (53,54)

9
SH

D8
ZN

9
SH

D6
ZN

INTERCONNECT DIAGRAM, DFSD


SCALE:
7
SH

D3
ZN

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622471-DIA

6 OF 11

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

3
6

A3

SH

ZN

DRILLER'S CABIN

DRILL FLOOR TOOL REMOTE I/O CABINET


DFT-NJB100

CONTINUED FROM

(P/N 10540174-001)
(DFSD)

TB24V

C8

SH

ZN

0.75mm - VIO
TB24V-24
A2

RLDF3

0.75mm - GRY
DFE-STOP1

A1

23

1A

24

0.75mm - VIO
TB24V-24
A2

F-13

25

1A

F-14

27

1A

F-15

29

1A

A1

RLDF2

0.75mm - VIO
TB24V-26

0.75mm - GRY
DFE-STOP2

26

28

0.75mm - VIO
TB24V-28

0.75mm - VIO
TB24V-28

0.75mm - VIO
TB24V-27

0.75mm - GRY
DE-STOP1

30

A2

RLDF1

A1

0.75mm - VIO
TB24V-30

JUMPER

JUMPER

9
14

11

0.75mm - GRY
TB24V-27A

14

0.75mm - GRY
TB24V-27B

11

14

11

CONTINUED TO

CONTINUED TO

CONTINUED TO

RLDF1 (21,24)

RLDF2 (21,24)

RLDF3 (21,24)

C6
ZN

9
SH

C7
ZN

9
SH

A2

A2

RL9

A1

0.75mm - GRY
TB24V-27C

DFSDTB12
1
0.75mm - VIO/BLK
TB0V-15

C7
ZN

RL8

A1

0.75mm - GRY
TB24V-27D

SPARE

0.75mm - VIO/BLK
TB0V-16

0.75mm - VIO/BLK
TB24V-30

0.75mm - VIO/BLK
TB0V-17

CONTINUED FROM

TB0V

JUMPER

CONTINUED TO

RL9 (14,13)

C8
ZN

TB0V

0.75mm - VIO
TB24V-26

9
SH

6
SH

TB24V
F-12

DFSDTB11

6
SH

D7
ZN

10

0.75mm - VIO/BLK
TB0V-10

11

0.75mm - VIO/BLK
TB0V-11

12

0.75mm - VIO/BLK
TB0V-12

CONTINUED FROM

13

0.75mm - VIO/BLK
TB0V-13

RL6 (A1,A2)

14

0.75mm - VIO/BLK
TB0V-14

15

0.75mm - VIO/BLK
TB0V-15

16

0.75mm - VIO/BLK
TB0V-16

17

0.75mm - VIO/BLK
TB0V-17

6
SH
14

13

C6
ZN

0.75mm - VIO/BLK
TB0V-6F
0.75mm - GRY
A1
DCSTOP7

0.75mm - GRY
AUXESTOP-A

AUX
RL7

14

A2

13

0.75mm - GRY
AUXESTOP
0.75mm - GRY
AUXMESTOP

DFSDTB13
1

1-BLK
1-BLK

+24VDC

2-WHT

2-WHT
3-RED

SPARE

4-GRN

AUX-N1005

AUXMESTOP

3-RED

(4C x 14AWG)

4-GRN

SPARE

TB3 ESTOP
+24VDC

AUXMESTOP

SPARE

SPARE

AUX

24

23

0.75mm - GRY
ARESTOP-A

24

23

0.75mm - GRY
ARESTOP
0.75mm - GRY
ARMESTOP

6
7

DFSDTB14
1
2
3
4
5
6

DRILLER'S CABIN

34

33

34

33

0.75mm - GRY
PHESTOP
0.75mm - GRY
PHMESTOP

44

43

44

43

DFSDTB15
1
2
3
4

62

61

62

61

5
6

72

71

72

71

CONTINUED TO

CONTINUED TO

RL8 (53,54)

RL7 (54,53)

9
SH

D7
ZN

9
SH

PLUG PANEL

1-BLK
2-WHT
3-RED
4-GRN
5-ORG
6-BLU

7-WHT/BLK

+24VDC

1-BLK

PCAT-N104B

2-WHT

PCATMESTOP

3-RED

SPARE

4-GRN

SPARE

5-ORG

SPARE

6-BLU

SPARE

7-WHT/BLK

SPARE

1-BLK

(7C x 14 AWG)

2-WHT

PCAT-N104

CONTINUED
FROM PIPECAT
PANEL

3-RED
4-GRN
5-ORG
6-BLU

7-WHT/BLK

INTERCONNECT DIAGRAM, DFSD

D7
ZN

SCALE:

8
SH

(7C x 14 AWG)

1/1

DWG NO.

D3
ZN

PROJECTION:

SIZE:

SHT:

10622471-DIA

7 OF 11

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

3
7
SH

DRILLER'S CABIN

A3
ZN

DRILL FLOOR TOOL REMOTE I/O CABINET


DFT-NJB100

(P/N 10540174-001)
(DFSD)

CONTINUED FROM

CONTINUED FROM

CONTINUED FROM

CONTINUED FROM

RL4 (43,44)

RL3 (43,44)

RL2 (43,44)

RL1 (43,44)

5
SH

C4
ZN

4
SH

A5
ZN

4
SH

B4
ZN

3
SH

C5
ZN

54

4 CH DIGITAL INPUT MODULE DC 24 V


POSITION 1

WAGO P/N 750-433


NOV P/N 10064178-040

53

RL1

54

53

RL2

54

53

0.75mm - VIO
+24VDC

24 V

0.75mm - GRY
DI0.0

DI 1

0.75mm - VIO
+24VDC

24 V

0.75mm - GRY
DI0.1

DI 2

0.75mm - VIO
+24VDC

24 V

0.75mm - GRY
DI0.2

DI 3

0.75mm - VIO
+24VDC

24 V

0.75mm - GRY
DI0.3

DI 4

90DI0.0

RELAY CAT 0 #1 STATUS

90DI0.1

RELAY CAT 0 #2 STATUS

90DI0.2

RELAY CAT 0 #3 STATUS

90DI0.3

RELAY CAT 0 #4 STATUS

RL3

C
54

53

RL4

CONTINUED FROM

CONTINUED FROM

CONTINUED FROM

CONTINUED FROM

RLADS3 (43,44)

RLADS2 (43,44)

RLADS1 (43,44)

RL5 (43,44)

4
SH

A7
ZN

4
SH

B6
ZN

5
SH

B7
ZN

5
SH

4 CH DIGITAL INPUT MODULE DC 24 V


POSITION 2

B5
ZN

54

WAGO P/N 750-433


NOV P/N 10064178-040

53

RL5

54

53

RLADS1

B
54

53

0.75mm - VIO
+24VDC

24 V

0.75mm - GRY
DI0.4

DI 1

0.75mm - VIO
+24VDC

24 V

0.75mm - GRY
DI0.5

DI 2

0.75mm - VIO
+24VDC

24 V

0.75mm - GRY
DI0.6

DI 3

0.75mm - VIO
+24VDC

24 V

0.75mm - GRY
DI0.7

DI 4

90DI0.4

RELAY CAT 0 #5 STATUS

90DI0.5

RELAY ADS1 STATUS

90DI0.6

RELAY ADS2 STATUS

90DI0.7

RELAY ADS3 STATUS

RLADS2

54

53

RLADS3

INTERCONNECT DIAGRAM, DFSD


SCALE:
9
SH

D3
ZN

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622471-DIA

8 OF 11

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

3
8
SH

DRILLER'S CABIN

A3
ZN

DRILL FLOOR TOOL REMOTE I/O CABINET


DFT-NJB100

(P/N 10540174-001)
(DFSD)

CONTINUED FROM

CONTINUED FROM

CONTINUED FROM

CONTINUED FROM

RL9 (43,44)

RL8 (43,44)

RL7 (33,34)

RL6 (43,44)

6
SH

A7
ZN

7
SH

A5
ZN

7
SH

A4
ZN

6
SH

4 CH DIGITAL INPUT MODULE DC 24 V


POSITION 3

A5
ZN

54

WAGO P/N 750-433


NOV P/N 10064178-040

53

RL6

54

53

RL7

54

53

0.75mm - VIO
+24VDC

24 V

0.75mm - GRY
DI0.8

DI 1

0.75mm - VIO
+24VDC

24 V

0.75mm - GRY
DI0.9

DI 2

0.75mm - VIO
+24VDC

24 V

0.75mm - GRY
DI0.10

DI 3

0.75mm - VIO
+24VDC

24 V

0.75mm - GRY
DI0.11

DI 4

90DI0.8

RELAY CAT 0 #6 STATUS

90DI0.9

RELAY CAT 0 #7 STATUS

90DI0.10

RELAY CAT 2 #8 STATUS

90DI0.11

RELAY CAT 2 #9 STATUS

RL8

C
54

53

RL9

CONTINUED FROM

CONTINUED FROM

CONTINUED FROM

RLDF3 (11,14)

RLDF2 (11,14)

RLDF1 (11,14)

7
SH

C5
ZN

7
SH

C6
ZN

7
SH

C7
ZN

4 CH DIGITAL INPUT MODULE DC 24 V


POSITION 4

WAGO P/N 750-433


NOV P/N 10064178-040

24

21

RLDF1

24

21

RLDF2

B
24

21

0.75mm - VIO
+24VDC

24 V

0.75mm - GRY
DI0.12

DI 1

0.75mm - VIO
+24VDC

24 V

0.75mm - GRY
DI0.13

DI 2

0.75mm - VIO
+24VDC

24 V

0.75mm - GRY
DI0.14

DI 3

24 V

DI 4

90DI0.12

RELAY RLDF1 STATUS

90DI0.13

RELAY RLDF2 STATUS

90DI0.14

RELAY RLDF3 STATUS

90DI0.15

SPARE

RLDF3

4 CH DIGITAL INPUT MODULE DC 24 V


POSITION 5

WAGO P/N 750-433


NOV P/N 10064178-040

24 V

DI 1

24 V

DI 2

24 V

DI 3

24 V

DI 4

90DI1.0

SPARE

90DI1.1

SPARE

90DI1.2

SPARE

90DI1.3

SPARE

INTERCONNECT DIAGRAM, DFSD


SCALE:

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622471-DIA

9 OF 11

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

AC DRIVE HOUSE
MULTI TOOL CONTROL CUBICLE
POWER SYSTEM
TAG No: PWR MTC
TB DFSD

0.75mm GRY 54
RLY5-54

0.75mm GRY
RLY1-A2

53

(P/N 10538859-001)

0.75mm GRY
RLY1-A1

0.75mm GRY
RLY1-A1

A1

RLY1-MP1

A2

0.75mm GRY
RLY1-A2

3
13 0.75mm GRY
RLY1-13

14
4

0.75mm GRY 44
RLY5-44

0.75mm GRY
RLY2-A2

43

0.75mm GRY
RLY2-A1

0.75mm GRY
RLY2-A1

A1

RLY2-MP2

A2

0.75mm GRY
RLY1-14

0.75mm GRY
RLY2-A2
24

0.75mm GRY 34
RLY5-34

0.75mm GRY
RLY3-A2

33

0.75mm GRY
RLY3-A1

0.75mm GRY
RLY3-A1

A1

RLY3-MP3

1-BLK
1-WHT

(1TSP x 16AWG)

VFD-MP1-1

VFD-MP1

VFD-MP1-2

VFD-MP1-1
VFD-MP1-2

1-BLK

07-18

1-WHT

VFD-MP1

07-19

TB VFD

23 0.75mm GRY
RLY1-23

0.75mm GRY
RLY1-24

A2

0.75mm GRY
RLY3-A2

6
14

0.75mm GRY
RLY2-13

13

0.75mm GRY
RLY2-14

1-BLK 1-BLK
VFD-MP2-1

1-WHT 1-WHT
VFD-MP2-2

(1TSP x 16AWG)
VFD-MP2A

VFD-MP2-1
VFD-MP2-2

1-BLK

07-18

1-WHT

VFD-MP2

07-19

9
24

10

0.75mm GRY 24
RLY5-24

11

0.75mm GRY
RLY4-A2

23

0.75mm GRY
RLY4-A1

A1

RLY4-MP4

23

A2

0.75mm GRY
RLY4-A2

0.75mm GRY
RLY2-23

10

0.75mm GRY
RLY2-24

11
12

12

14

0.75mm GRY
RLY3-13

13

0.75mm GRY
RLY3-14
14

13

13

1-BLK 1-BLK
VFD-MP3-1

14

1-WHT 1-WHT
VFD-MP3-2

(1TSP x 16AWG)
VFD-MP3

VFD-MP3-1
VFD-MP3-2

1-BLK

07-18

1-WHT

VFD-MP3

07-19

15
24

23

0.75mm GRY
RLY3-23

16

0.75mm GRY
RLY3-24

17
18

14
1-BLK
MP-ESTOP
2-WHT
24V RTN-RL

(20C x14 AWG)

13

0.75mm GRY
A1
RLY5-A1

14

0.75mm GRY
RLY5-A2

A2

0.75mm GRY
RLY4-13

19

0.75mm GRY
RLY4-14

20
21

24

15

CAB-N01B

RLY5

13

23

AC DRIVE

0.75mm GRY
RLY4-23

22

0.75mm GRY
RLY4-24

23

CAB-N01

2-WHT

B1
ZN

PLUG PANEL

3-RED
4-GRN
5-ORG

6-BLU

NIS

NIS

7-WHT/BLK
8-RED/BLK
9-GRN/BLK
10-ORG/BLK
11-BLU/BLK
12-BLK/WHT
13-RED/WHT
14-GRN/WHT
15-BLU/WHT
16-BLK/RED
17-WHT/RED
18-ORG/RED
19-BLU/RED
20-RED/GRN

10

10

11

11

12

12

13

13

14

14

15

15

16

16

17

17

18

18

19

19

1-BLK

24

2-WHT
3-RED

11
SH

4-GRN

D6
ZN

11
SH

D5
ZN

5-ORG
6-BLU

7-WHT/BLK
8-RED/BLK
9-GRN/BLK
10-ORG/BLK
11-BLU/BLK
12-BLK/WHT
13-RED/WHT
14-GRN/WHT
15-BLU/WHT
16-BLK/RED
17-WHT/RED
18-ORG/RED
19-BLU/RED

34

33

44

43 0.75mm GRY
RLY1-43

33

44

43

54
34

44

20-RED/GRN

54
34

53

33

43

53

33

44

43

54

11
SH

34

54

NIS

1-BLK

NIS

5
SH

(20C x14 AWG)

NIS

HOUSE

53

TB MCC

0.75mm GRY
RLY1-44

53 0.75mm GRY
RLY1-53

0.75mm GRY
RLY1-54

0.75mm GRY
RLY2-43

0.75mm GRY
RLY2-44

0.75mm GRY
RLY2-53

0.75mm GRY
RLY2-54

0.75mm GRY
RLY3-43

0.75mm GRY
RLY3-44

10

0.75mm GRY
RLY3-53

11

0.75mm GRY
RLY3-54

12

0.75mm GRY
RLY4-43

13

0.75mm GRY
RLY4-44

14

0.75mm GRY
RLY4-53

15

0.75mm GRY
RLY4-54

16

11
SH
11
SH

D3
ZN

C3
ZN

INTERCONNECT DIAGRAM, DFSD


SCALE:

D3
ZN

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622471-DIA

10 OF 11

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

AC DRIVE HOUSE

10
SH

10

A3

SH

ZN

MULTI TOOL CONTROL CUBICLE


POWER SYSTEM
TAG No: PWR MTC

B7
ZN

10
SH

(P/N 10538859-001)

B6
ZN

TB DFSD

17

0.75mm GRY
RLY6-A2

RLY6-A2

A1

20

RLY7-A2

RLY7-A2

0.75mm GRY

RLY7-TD/RT

A2

HPU-ESTOP

22

24V RTN-C

8-RED/BLK

23

RLY8-A2

A1

RLY8-AUX

23

0.75mm GRY

+24V LOAD

ADSMESTOP

24V RTN-L

ADSESTOP

(7C x 14 AWG)

NIS

ESTOPSIG

+24VDC

ESTOP SIG 2

DW-NO3A

28

SPARE

12-BLK/WHT

29

14

13

0.75mm GRY
RLY7-14

24

32

24V RTN-L

16-BLK/RED

1-BLK

2-WHT

34

3-RED

35

NIS

ADSESTOP

17-WHT/RED

37

ESTOPSIG

18-ORG/RED

38

+24V LOAD

34

ADSMESTOP

4-GRN
5-ORN

44

ADSESTOP

54

ESTOPSIG

NIS

NIS

19-BLU/RED

ESTOP SIG 2

20-RED/GRN

41

7-WHT/BLK

33

+24VDC
ESTOP SIG 2

44

43

42

HOUSE
PLUG PANEL

54

+24V LOAD

+24V LOAD

+24V LOAD

+24V LOAD

ADSMESTOP

ADSMESTOP

ADSMESTOP

ADSMESTOP

24V RTN-L

24V RTN-L

(7C x 14 AWG)

24V RTN-L

24V RTN-L

ADSESTOP

ADSESTOP

DW-NO3

ADSESTOP

ADSESTOP

ESTOPSIG

ESTOPSIG

ESTOPSIG

ESTOPSIG

+24VDC

+24VDC

+24VDC

+24VDC

ESTOP SIG 2

ESTOP SIG 2

ESTOP SIG 2

ESTOP SIG 2

(7C x 14 AWG)
NIS

14

34

44

CAB-N02

C1
ZN

33

43

CUBICLE #2

PLUG PANEL

3
SH

23

GENERATOR

HOUSE

(3C x 14 AWG)

13

DW-NO3B

24

AC DRIVE

GEN-EST-C1A

GEN-EST-C1A

REST-GEN-C1A

REST-GEN-C1A

SPARE

SPARE

(3C x 14 AWG)
CAB-N02B

1-BLK

31

1-WHT

32

0.75mm GRY
RLY7-23

34

0.75mm GRY
RLY7-24

35

(1TSP x 16AWG)

VFD-DWB-1

VFD-DW-1

VFD-DWB

VFD-DW-2

VFD-DWB-2

1-BLK

07-18

1-WHT

VFD-DWB

07-19

(1TSP x 16AWG)

VFD-TD/RT-1

VFD-TD/RT-1
VFD-TD/RT-2

VFD-TD/RT

VFD-TD/RT-2

1-BLK

07-18

1-WHT

VFD-TD/RT

07-19

43

53

TB ESD
GEN-EST-C1A

ESD-01

REST-GEN-C1A

ESD-02

SPARE

ESD-03

54

53

53

A3
ZN

0.75mm GRY
RLY6-33

17

0.75mm GRY
RLY6-34

18

0.75mm GRY
RLY6-43

19

0.75mm GRY
RLY6-44

20

0.75mm GRY
RLY6-53

21

0.75mm GRY
RLY6-54

22

0.75mm GRY
RLY7-33

23

0.75mm GRY
RLY7-34

24

0.75mm GRY
RLY7-43

25

0.75mm GRY
RLY7-44

NIS

NIS

6-BLU

40

AC DRIVE

DW BOOM
PLUG PANEL

34

NIS

NIS

33

24V RTN-L

39
+24VDC

VFD-DWA

07-19

33
ADSMESTOP

29

TB MCC

14-GRN/WHT

15-BLU/WHT

1-WHT

10
SH

+24V LOAD
NIS

1-BLK

28

30
31

VFD-DWA-2

07-18

1-WHT

36

36

NIS

23

27

13-RED/WHT

VFD-DW-2

1-BLK

33

26

SPARE

VFD-DWA

26

0.75mm GRY
RLY7-53

27

0.75mm GRY
RLY7-54

28

0.75mm GRY
RLY8-13

29

0.75mm GRY
RLY8-14

30

4-GRN

2251
2253

MAIN MCC RELAY


PANEL 01AD
TB01

1-BLK

2251

03

+24VDC

TB02
0VDC

2-WHT

3-RED

2252

2254

A1

01

4-GRN

A1

02

MCC-N1001

2255

A2

ESD-RL2

RT AUX ESD
3-RED

2254

5-ORG

A2

ESD-RL1

DW AUX ESD
2253

(10C X 14 AWG)

TDS AUX ESD

TB10

2-WHT

2252

03

A1

19

A2

ESD-RL3

HPU1 AUX ESD


5-ORG

2255

A1

20

A2

ESD-RL4

HPU2 AUX ESD

0.75mm GRY
RLY8-23

31

0.75mm GRY
RLY8-24

32

6-BLU

2256

6-BLU

2256

A1

21

A2

ESD-RL7

TRIP TANK 1 ESD

0.75mm GRY
RLY8-33

33

0.75mm GRY
RLY8-34

34

0.75mm GRY
RLY8-43

35

0.75mm GRY
RLY8-44

36

0.75mm GRY
RLY8-53

37

0.75mm GRY
RLY8-54

38

ESD-04

1-BLK

NIS

TBESD

SPARE

11-BLU/BLK

VFD-DW-1

30

NIS

SPARE

10-ORG/BLK

(1TSP x 16AWG)

VFD-DWA-1

NIS

REMOTE I/O J-BOX

SPARE

1-WHT

26

0.75mm GRY
RLY7-13

25

9-GRN/BLK

0.75mm GRY
RLY6-23
0.75mm GRY
RLY6-24

A2

24

DRAWWORKS

1-BLK

25

NIS

DW SKID

0.75mm GRY
RLY6-14

24
0.75mm GRY
RLY8-A1

0.75mm GRY
RLY6-13

27

21

7-WHT/BLK

13

7-WHT/BLK

2260

7-WHT/BLK

A1

03

A2

ESD-RL5

2260
TRIP TANK 2 ESD

8-RED/BLK

NIS

24V RTN-B

0.75mm GRY

A1

ZN

NIS

6-BLU

19

0.75mm GRY
RLY7-A1

B3

SH

TB VFD
14

0.75mm GRY
RLY7-A1

10

NIS

VFD-TD

A2

0.75mm GRY

18
5-ORG

RLY6-DW

NIS

4-GRN

24V RTN-A

16

0.75mm GRY
RLY6-A1

NIS

VFD-DW

0.75mm GRY
RLY6-A1

2261
NIS

3-RED

2261

8-RED/BLK

SPARE
SPARE

39

9-GRN/BLK

SPARE

40

10-ORG/BLK

SPARE

A1

04

ESD-RL6

A2

9-GRN/BLK
10-ORG/BLK

INTERCONNECT DIAGRAM, DFSD


SCALE:

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622471-DIA

11 OF 11

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

NOTES:

ENCODERS

POWER DEVICES

1. RIG CABLE INSTALLATION:

ARMOURED/SHIELDED CABLES SHOULD BE USED THROUGHOUT INSTALLATION.

SINGLE LINE SYMBOL

SCHEMATIC SYMBOL

PARTICULAR ATTENTION SHOULD BE MADE TO ENSURE THAT ALL AC MOTOR

INPUT DEVICES

SINGLE LINE SYMBOL

SCHEMATIC SYMBOL

SINGLE LINE SYMBOL

POWER CABLES ARE "ARMOURED".

MINIMUM OF 50mm, OR A METALIC BARRIER TO ELIMINATE "CROSS TALK".

INCREMENTAL

INCREMENTAL ENCODER

ALL I.S. N.I.S., AND POWER CABLES SHOULD BE SEPARATED BY A

LEVEL SWITCH - NC

WYE/DELTA

2. CABLES SHOWN WITH SOLID LINE ARE PROVIDED BY VARCO.

3 PHASE

CABLES SHOWN WITH DASHED LINE ARE PROVIDED BY CUSTOMER.

TRANSFORMER

CABLE MARKED PROFIBUS ARE PROVIDED BY CUSTOMER.

LEVEL SWITCH - N0

3. CABLE MARKED PROFIBUS MUST BE COMPLIANT WITH THE PROFIBUS SPECIFICATION.

ABSOLUTE

ABSOLUTE ENCODER

SYSTEM IS DESIGNED FOR 2 UPS FEEDS

ABSOLUTE ENCODER
FLOW SWITCH - NC

IF ONLY 1 UPS SUPPLY PLACE JUMPERS BETWEEN;


TB UPS 1 TO 3, AND TB UPS 2 TO 4

FLOW SWITCH - NO

PRESSURE SWITCH - NC

CONDUCTORS

RELAYS

WYE/DELTA-WYE
3 PHASE
TRANSFORMER

MUTI-CORE CABLE

SINGLE LINE SYMBOL

TSP

EF

TEMPERATURE SWITCH - NC

NC RELAY CONTACT
IEC 07-02-03

CABLE LEGEND
EF

PRESSURE SWITCH - NO

NO RELAY CONTACT
IEC 07-02-01

3/C CABLE

SCHEMATIC SYMBOL

1 PHASE
TRANSFORMER

RELAY COIL
IEC 07-15-01

TEMPERATURE SWITCH - NO

ETHERNET FIBER NOV


NAMUR PROX SENSOR

EF

EF

IEC 07-19-02

ETHERNET FIBER CUSTOMER


RECTIFIER

PROFIBUS DP NOV

DP

PF

PF

232

RS232 WITS NOV

232

2-WIRE

RS232 WITS CUSTOMER

M
3

(RTD / PTC)

LOAD CELL

HORN

3 PH MOTOR
IEC 06-08-01

STROBE LIGHT
IEC 08-10-02

CCTV NOV

TEMPERATURE DEVICE

PROPORTIONAL
SOLENOID VALVE

MODEM CUSTOMER

RESISTANCE DEPENDANT

3-WIRE

CIRCUIT BREAKER
IEC 07-13-05

MODEM NOV

SCHEMATIC SYMBOL

FUSED DISCONNECT
IEC 07-21-09

PROFIBUS FIBER CUSTOMER

PROFIBUS AND POWER NOV

232

SINGLE LINE SYMBOL

DIRECTIONAL
SOLENOID VALVE

PROFIBUS FIBER NOV

DPP

232

INVERTER

PROFIBUS DP CUSTOMER

PF

PF

TRANSMITTER or
TRANSDUCER

OUTPUT DEVICES

ETHERNET CUSTOMER

DP

DP

ETHERNET NOV

DP

IEC 07-20-02

HEATER
IEC 04-01-12

CCTV CUSTOMER

E-STOP SWITCH

POWER NOV

POWER CUSTOMER

IS

IS

IS

NIS

IS

NIS

NIS

AMPHION REF DWG'S

INTRINSICALLY SAFE NOV

NIS

INTRINSICALLY SAFE CUSTOMER

10622965-DIA

NETWORK TOPOLOGY

NON-INTRINSICALLY SAFE NOV

10622966-DIA
10622967-DIA
10622968-IDX

BLOCK DIAGRAM
INTERCONNECT WIRING DIAGRAM
CABLE SCHEDULE

10622964-PRO
10622963-SPL

FAT PROCEDURE

10538858-ASM
10538859-ASM

ASSEMBLY MTC
ASSEMBLY POWER MTC

NON-INTRINSICALLY SAFE CUSTOMER

CABLE CONNECTOR

SPARES LIST, ELECTRICAL CONTROLS


AMPHION

PRODUCT:

UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES.

TOLERANCES ARE:

END ITEM:

CABLE CONNECTOR PIN

NEXT ASSY:

10545605-001

CABLE CONNECTOR SOCKET

.1

X.XX

.03

TOL > .06


1000

L.P., ITS AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY


REFERRED TO HEREINAFTER AS "NOV"). IT IS LOANED FOR

LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF

NOV. REPRODUCTION, IN WHOLE OR IN PART, OR USE OF

INITIAL

T. PHAM

APPVD

T. PHAM

AMPHION INTERCONNECT

OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN

TO NOV UPON REQUEST OR UPON COMPLETION OF THE

AC IDEAL RIG 135

USE FOR WHICH IT WAS LOANED. THIS DOCUMENT AND


THE INFORMATION CONTAINED AND REPRESENTED HEREIN
IS THE COPYRIGHTED PROPERTY OF NOV.

SCALE:

RIG SOLUTIONS
ENGINEERING

11/15/2011

TITLE:

THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION TO


CONSENT OF NOV. THIS DOCUMENT IS TO BE RETURNED

CHECKED

DATE

BREAK EDGES .02/.03

D. McGARY

DRAWN

UNLESS OTHERWISE SPECIFIED

250

FRACTIONS

CURRENT
FINISH

TOL < .06

1/2 DEG
1/16

DO NOT SCALE DRAWING

WT LBS:

GENERAL EARTH SYMBOL

ANGLES

X.XXX .010

SIMILAR TO:

X.X

THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL

INFORMATION WHICH BELONGS TO NATIONAL OILWELL VARCO,

DWG NO.

1/1

PROJECTION:

SIZE:

SHT:

10622967-DIA

REV:

OF

15

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

DRILLER'S CABIN
SAFE AREA

MULTI TOOL CONTROL CABINET #1


TAG No: MTC#1 (P/N 10538858-001)
UPS A SUPPLY
FROM

(10 AWG X 3C)

L-UPS-A

P1001

N-UPS-A

UPS

DISTRIBUTION

PE

RED
GRN

TB UPS

TB UPS A&B

L-UPS-A3

(12 AWG X 3C)

N-UPS-A3

P4201

PE

UPS DESK

DRILLER'S CHAIR

10

L-UPS-B3

(12 AWG X 3C)

11

N-UPS-B3

P4202

12

PE

DRILL FLOOR

L-UPS-B

P1002

N-UPS-B

UPS

DISTRIBUTION

PE

RED
GRN

TD-L1

(12 AWG X 3C)

TD-N1

TD-P1001

PE

SEE

PLUG PANEL

CAB-N01A

(16 AWG X 7C)

PCAT-N1

18

PE

2
SH

B4
ZN

NIS

(16 AWG X 4C)


DRILL FLOOR

RIG GROUND

N4204

NIS

DFSD-L1

(12 AWG X 3C)

DFSD-N1

DFSD-P1001

PE

19

DFSD-L2

(12 AWG X 3C)

(14 AWG X 3C)

DFSD-P1002

CAB-N02A

(10.0mm X 1C)

TB GND

20

DFSD-N2

G1001

21

PE

VFD-DW

24V RTN-A

VFD-TD

24V RTN-B

REST-C1A

SPARE

HPU-ESTOP

SPARE

24V RTN-C

ESTOP-MUD1A

SPARE

REST-MUD1A

SPARE

10

10

SPARE

SPARE

11

11

SPARE

12

12

SPARE

13

13

GEN-EST-C1A

+24V LOAD

14

14

REST-GEN-C1A

10

ADSMESTOP

15

15

SPARE

11

24V RTN-L

16

16

SPARE

12

ADSESTOP

17

17

ESTOPSIG

18

18

+24VDC

19

19

ESTOPSIG2

20

20

E-STOP

CONTROLLER

NIS

17

8
PCAT-L1

24V RTN-RL

NIS

N4202

16

ESTOP-C1A

15

TB E-STOP

REMOTE I/O

14

MP-ESTOP

G4201

TO TDS 11SA

13

(14 AWG X 20C)

NIS

FROM

(10 AWG X 3C)

GRASS HOPPER

(6.0mm X 1C)

I/O CABINET
(P/N 10540174-001)
BLK

FOR CONTINUATION
10622969-DIA

TOOL REMOTE

10512936-001

UPS B SUPPLY

NIS

BLK

DRILLER'S CHAIR

(14 AWG X 20C)


CAB-N01A

NIS

NIS

NIS

NIS

1-BLK

(14 AWG X 20C)

2-WHT

CAB-N01

13
SH

3-RED

D6
ZN

4-GRN
5-ORG
6-BLU

7-WHT/BLK
8-RED/BLK
9-GRN/BLK
10-ORG/BLK
11-BLU/BLK
12-BLK/WHT
13-RED/WHT
14-GRN/WHT
15-BLU/WHT
16-BLK/RED
17-WHT/RED
18-ORG/RED
19-BLU/RED
20-RED/GRN

NIS

(14 AWG X 7C)


PCAT-N104B

NIS
GRASS HOPPER

TB TOOLS

FROM LIGHTING

(8 AWG X 3C)

L-RIG-A

P1003

N-RIG-A

DISTRIBUTION

PE

CB #31

RED
GRN

TD-L2

(12 AWG X 3C)

TB RIG

TD-N2

TD-P1002

PE

NIS

RIG A SUPPLY

BLK

PLUG PANEL
TO TDS 11SA

NIS

REMOTE I/O

2
SH
2
SH

11
12
L-RIG-B

P1004

N-RIG-B

DISTRIBUTION

PE

CB #32

RED
GRN

13

16
17

19

AUX-L1

(12 AWG X 3C)

20

AUX-N1

AUX-P1001

21

PE

22

AUX-L2

(12 AWG X 3C)

23

AUX-N2

AUX-P1002

24

PE

TO AUX

REMOTE I/O
TO AUX

REMOTE I/O

J-BOX #1

(12 AWG X 3C)

BC-L1

28

BC-P01

BC-N1

29

PE

30

TUG-L1

31

(14 AWG X 3C)

TUG-N1

32

TUG-P01

PE

33

+24VDC

+24VDC

43

PCATMESTOP

PCATMESTOP

PCATMESTOP

44

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

SPARE

47

SPARE

SPARE

SPARE

48

SPARE

SPARE

SPARE

NIS

B3

SH

ZN

39

PIPECAT

REMOTE I/O

FOR CONTINUATION
INTERCONNECT

50
51
52

C6

SH

ZN

12 AWG X 3C

PCAT-L1

PCAT-L1

12 AWG X 3C

PCAT-L1

PCAT-P01B

PCAT-N1

PCAT-N1

PCAT-P01

PCAT-N1

PE

PE

PE

53
54
55

2
SH

A5
ZN

DRILL FLOOR
TOOL REMOTE

I/O CABINET
(P/N 10540174-001)

64

ML-L1

(12 AWG X 3C)

65

ML-N1

ML-P1001

66

PE

67

DS1-L1

(12 AWG X 3C)

68

DS1-N1

DS1-P1001

69

PE

70

WPS-L1

(12 AWG X 3C)

71

WPS-N1

WPS-P1001

72

PE

TO MUD LOGGER

REMOTE I/O
TO MUD LOGGER

REMOTE I/O

TO WIPER SYSTEM

REMOTE I/O

73

B4
ZN

AMPHION INTERCONNECT

74

SCALE:

75
2
SH

PCAT-N104

63

38

DISTRIBUTION

(7C x 14 AWG)

SEE SYSTEM

62

37

61

36

AC POWER

+24VDC

60

35

2
SH

42

59

34

3-RED

58

27

TO TUGGER RADIO

A6
ZN

57

26

(OPTIONAL)

14
SH

PIPECAT SKID

56

25

CART RADIO

SPARE

CAB-N02

49

18

TO BOP

46

15

(14 AWG X 3C)

2-WHT

A6
ZN

45

14

REST-GEN-C1A

1-BLK

41

10

(8 AWG X 3C)

40

FROM LIGHTING

CAB-N02A

NIS

BLK

NIS

GEN-EST-C1A

A6
ZN

RIG B SUPPLY

(14 AWG X 3C)

1/1

DWG NO.

B4
ZN

PROJECTION:

SIZE:

SHT:

10622967-DIA

2 OF 15

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

DRILLER'S CABIN
MULTI TOOL
CONTROL CABINET

TAG No: MTC #1


(P/N 10538858-001)

TX
8

RX
FOR FIBER RING

SEE SHEET 6
TX
7
RX

6
DRILL FLOOR TOOL

REMOTE I/O

PROFIBUS CONNECTOR

NOV P/N 10042793-001


(6ES7 972-0BB41-0XA0)

TD

WAGO I/O

GRN

PROFIBUS
DP

DP

TD-D1001

DP

DP

DP

DP

RED

DP

A1
B1

PROF
IN

RESISTOR
ON

TD SBC

E/NET X 4PR

W/PROFIBUS

DATA

EJ-5

A2

PIPECAT

B2

SKID

PROF
OUT

OFF
MOXA
ETHERNET
SWITCH 1

4
PIPECAT

62.5-125um X 4C

WAGO I/O

PCAT-F01A

4
SH

PF

10068313-001

D7
ZN

PF

FIBER

PF

6
SH

PF

C5
ZN

PF
PF

62.5-125um X 4C

2-ORN

PCAT-F01

3-GRN

FIBER

4-BRN

S1

P1

P1

S2

S2

P2

P2

EJ-3

DATA

PLUG PANEL

S1

E/NET X 4PR

D/C CHAIR
W/O PROFIBUS

DRILLER'S CABIN

1-BLU

NOV P/N

1-BLU
1-BLU
2-ORN

62.5-125um X 4C

3-GRN

FJ-PCAT

4-BRN

FIBER

2-ORN

3-GRN

4-BRN

Tx

PIPECAT
0

62.5-125um X 2C
FJ-6
FIBER

S6

Rx
CH3
Tx

- Out. Power CH 2

S4
S3
S2
S1

L1+ M

SPARE

RESISTOR
ON

PROF
IN

A1
B1

GRN

PROFIBUS

GRN

RED

DP-1

RED

A1
B1

PROF
IN

Mode CH 3

RESISTOR
ON
X

- Compatibility

- Out. Power CH 3

S8

S5

S0

8
3

PROF
OUT

OFF

A2

A2

B2

B2

PROF
OUT

PIPECAT SBC

E/NET X 4PR

W/PROFIBUS

DATA

EJ-2

OFF

Mode CH 2
DIP

S7

ON

SPARE

CH1

B36

CH2

B35

FIBER

NOV P/N 10042793-001


(6ES7 972-0BB41-0XA0)

A36

FJ-5

NOV P/N 10042793-001


(6ES7 972-0BB41-0XA0)

A35

SPARE

Rx

NOV P/N 10044012-001


(6GK1503-3CD00)

SPARE

B34

62.5-125um X 2C

PROFIBUS CONNECTOR

SPARE

B33

PROFIBUS CONNECTOR

SPARE

A34

SIEMENS G12-EEC

SPARE

A33

OPTICAL LINK MODULE

- Mode CH 1

F1 F2 L2+
.14mm X 4PR

PANEL PC

SPARE

EJ-1

(DWS)

DATA

4
SH

D3
ZN

AMPHION INTERCONNECT
SCALE:

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622967-DIA

3 OF 15

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

DRILLER'S CABIN

A3

SH

ZN

MULTI TOOL
CONTROL CABINET

TAG No: MTC #1


(P/N 10538858-001)

TX
8
RX

FOR FIBER RING

SEE SHEET 6
TX
7
RX
3

B7

SH

ZN

DRILL FLOOR TOOL

REMOTE I/O

DRILL FLOOR

SHUTDOWN

WAGO I/O

E/NET X 4PR
E

DFSD-D100

DATA
MOXA
ETHERNET
SWITCH 2

NOV P/N
10068313-001

5
SH

D7
ZN

B
UPS DESK

NOV P/N:

10512936-001

E/NET X 4PR

UPS A
WEBCARD

UPS A

DATA

E/NET X 4PR

UPS B
WEBCARD

UPS B
DATA

5
SH

D3
ZN

AMPHION INTERCONNECT
SCALE:

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622967-DIA

4 OF 15

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

3
4
SH

DRILLER'S CABIN

A3
ZN

MULTI TOOL
CONTROL CABINET

TAG No: MTC #1


(P/N 10538858-001)

TX
8
RX

FOR FIBER RING

SEE SHEET 6
TX
7
4
SH

B7
ZN

RX

DRILL FLOOR TOOL

REMOTE I/O
PROFIBUS CONNECTOR

NOV P/N 10042793-001


(6ES7 972-0BB41-0XA0)

AUX

GRN

PROFIBUS

WAGO I/O

DP

DP

AUX-D1060

DP

DP

DP

RED

DP

A1
B1

PROF
IN

RESISTOR
ON

AUX SBC

E/NET X 4PR

W/PROFIBUS

DATA

EJ-26

A2
B2

PROF
OUT

OFF

C
5

MOXA
ETHERNET
SWITCH 3

NOV P/N
10068313-001

E/NET X 4PR

DAQ SBC

EJ-23

W/O PROFIBUS

DATA

B
MUD LOGGER

WAGO I/O

E/NET X 4PR
E

ML-D100

DATA

ETHERNET TCP/IP FIELDBUS COUPLER


POSITION 0

WAGO P/N 750-341


NOV P/N 10064178-088
E/NET X 4PR
E

EJ-21
DATA

192.168.31.114

IP ADDRESS1

24 V

O V

24 V

24 V

0 V

0 V

4
6

6
SH

D5
ZN

AMPHION INTERCONNECT
SCALE:

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622967-DIA

5 OF 15

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

4
5
SH

DRILLER'S CABIN

A3
ZN

MULTI TOOL
CONTROL CABINET

TAG No: MTC #1


(P/N 10538858-001)
D

FIBER PATCH PANEL

62.5/125um X 2C
EF

EF

EF

EF

EF

EF

EF

FJ-1

BLK

BLK
8

RED

FJ-2

BLK

FIBER

V2

BLK

FIBER

V1

MOXA

ETHERNET

FJ-4

BLK

FIBER

V2

MOXA

ETHERNET

SPARE

B18

BLK

RED

V2

2-ORN

FJ-CON1

3-GRN

FIBER

4-BRN

10068313-001

F2

F2

SG

SG

SG

A19

B19

SPARE

B20

RED
7

FIBER

BLK

62.5/125um X 2C
EF

EF

BLK

F5002

V1

A1

A2

FIBER
EF

MOXA

V1

ETHERNET

V2

NOV P/N

F1

SPARE

B1

SPARE

B2

BLK

ETHERNET

EF

10068313-001

F2

SG

SG

RED

NOV P/N

10068313-001

F2

MOXA

SWITCH 2

F1

P2

4-BRN

FIBER

4-BRN

B6
ZN

1-BLU

2-ORN

62.5-125um X 4C
D1001
FIBER

3-GRN

4-BRN

A3

A4

SPARE

B3

SPARE

B4

1-BLU

1-BLU

2-ORN

PF

SWITCH 1

P2

D1
ZN

3-GRN

V2

S2

15
SH

FIBER

PF

F5010

BLK

S2

CAB-F02

FIBER PATCH PANEL


RED

4-BRN

3-GRN

D1001

F5001

62.5/125um X 2C

FIBER

62.5/125um X 4C

2-ORN

EF

EF

BLK

RED

3-GRN

P1

EF

P2

CAB-F02B

P1

62.5-125um X 4C
2-ORN

A20

3
SH

FIBER

RED

P2

4-BRN

2-ORN

1-BLU

1-BLU

62.5/125um X 2C

S2

3-GRN

62.5/125um X 4C

S1

EF

RED

S2

2-ORN

S1

EF

BLK

P1

1-BLU

EF

P1

1-BLU

4-BRN

SPARE

ETHERNET

EF

S1

MOXA

EF

S1

10068313-001

F2

EF

PLUG PANEL

3-GRN

NOV P/N

F1

PLUG PANEL

EF

10068313-001

B17

SWITCH 3

NOV P/N

F1

SPARE

V1

SWITCH 2

NOV P/N

F1

62.5/125um X 2C

SWITCH 1

FJ-3

RED

62.5/125um X 2C

2-ORN

A18

62.5-125um X 4C

GRASS HOPPER

EF

V1

RED

RED

62.5/125um X 2C

A17

PF

RED

RED
7

BLK

BLK

1-BLU

1-BLU

PF

FIBER

RED

DRILLER'S CABIN

62.5-125um X 4C

2-ORN

FJ-CON2

3-GRN

FIBER

3-GRN

4-BRN

DRILLER'S CABIN

GRASS HOPPER

PLUG PANEL

PLUG PANEL

S1

S1

P1

P1

S2

S2

P2

P2

1-BLU
2-ORN
3-GRN
4-BRN

1-BLU

62.5/125um X 4C
CAB-F01B
FIBER

2-ORN
3-GRN
4-BRN

S1

S1

P1

P1

S2

S2

P2

P2

1-BLU
2-ORN
3-GRN
4-BRN

62.5/125um X 4C
CAB-F01

15

B1

FIBER

SH

ZN

4-BRN

A
3

AMPHION INTERCONNECT

DRILLER'S CHAIR

SCALE:

1/1

10622969-DIA
DWG NO.

PROJECTION:

SIZE:

SHT:

10622967-DIA

6 OF 15

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

MULTI TOOL CONTROL CUBICLE

TAG No: PWR MTC (P/N 10538859-001)

UPS A SUPPLY
FROM

UPS

DISTRIBUTION

AC-L
TBUPS

AC-N
PE

(10 AWG X 3C)

L-UPS-A

P2001

N-UPS-A

PE

208VAC/60HZ

FROM

PE

DISTRIBUTION

AC-L2

208VAC/60HZ

AC-N2
PE

UPS B SUPPLY
FROM

UPS

DISTRIBUTION

(10 AWG X 3C)

L-UPS-B

P2002

N-UPS-B

L-HTR
N-HTR
PE

PE

208VAC/60HZ

(10.0mm X 1C)

TB GND

G2001

RIG GROUND

RED

(12 AWG X 3C)


SD-P01A

(CONTROL POWER)

BLK
WHT
RED

BLK

AC-N1

UPS

WHT

SPARE
SPARE
SPARE

FROM RIG
DISTRIBUTION

(8 AWG X 3C)

L-RIG-A

P2003

N-RIG-A
PE

208VAC/60HZ

AC-L
AC-N

RIG POWER

PE

FROM

AC-HTR-L

ELECTRICAL

AC-HTR-N

PANEL

PE
HTR-MP2A-L
RIG B SUPPLY
FROM RIG
DISTRIBUTION

(8 AWG X 3C)

L-RIG-B

P2004

N-RIG-B

HTR-MP2A-N
PE

PE

208VAC/60HZ

HTR-MP2B-L
HTR-MP2B-N
PE

AC-L
AC-N
PE
AC-HTR-L
AC-HTR-N
PE
HTR-MP3A-L
HTR-MP3A-N
PE

HTR-MP3B-L
HTR-MP3B-N
PE

AC-L
AC-N
PE
AC-HTR-L
AC-HTR-N
PE
HTR-MP1A-L

HOUSE

REMOTE I/O

AC-L

AC-L

AC-N

AC-N

PE

PE

BLK

WHT

BLK
WHT
RED

(12 AWG X 3C)

AC-L

SD-P01

AC-N

(CONTROL POWER)

PE

REMOTE I/O

HTR-MP1A-N
PE

HTR-MP1B-L
HTR-MP1B-N
PE

WHT

WHT

RED

RED

GRN

GRN

ORN

ORN

(12 AWG X 12C)

BLU

DW-P18B

BLK/WHT
RED/BLK
GRN/BLK

(CONTROL POWER)

BLU

BLK/WHT
RED/BLK
GRN/BLK
ORN/BLK
BLU/BLK
BLK/WHT

AC-L1

AC-N1

AC-N1

PE

PE

AC-L2

AC-L2

AC-N2

AC-N2

PE

PE

L-HTR

L-HTR

N-HTR

N-HTR

PE

PE

SPARE

10

10

SPARE

SPARE

11

11

SPARE

SPARE

12

12

SPARE

13

13

SPARE

14

14

SPARE

15

15

SPARE

16

16

SPARE

17

17

SPARE

18

18

SPARE

19

19

SPARE

BLK/WHT
RED/BLK
GRN/BLK
ORN/BLK
BLU/BLK
BLK/WHT
RED/WHT
GRN/WHT
BLU/WHT
BLK/RED
WHT/RED
ORN/RED
BLU/RED

SPARE

RED/GRN

ORN/BLK
BLU/BLK
BLK/WHT

BLK

BLK

WHT

WHT

RED

RED

GRN

(12 AWG X 12C)

GRN

ORN

MP2-P12A

ORN

BLU

(CONTROL POWER)

BLU

WHT/BLK
RED/BLK
GRN/BLK
ORN/BLK
BLU/BLK
BLK/WHT

WHT/BLK
RED/BLK
GRN/BLK
ORN/BLK
BLU/BLK
BLK/WHT

BLK

WHT

WHT

RED

RED

GRN

(12 AWG X 12C)

GRN

ORN

MP3-P12C

ORN

BLU

(CONTROL POWER)

BLU

ORN/BLK
BLU/BLK
BLK/WHT

WHT/BLK
RED/BLK
GRN/BLK
ORN/BLK
BLU/BLK
BLK/WHT

BLK

WHT

WHT

RED

RED

GRN

(12 AWG X 12C)

GRN

ORN

MP1-P12B

ORN

BLU

(CONTROL POWER)

BLU

ORN/BLK
BLU/BLK
BLK/WHT

AC-L

AC-N

AC-N

PE

AC-HTR-L

AC-HTR-L

AC-HTR-N

AC-HTR-N

PE

HTR-MP2A-L

HTR-MP2A-L

HTR-MP2A-N

HTR-MP2A-N

PE

PE

HTR-MP2B-L

10

10

HTR-MP2B-L

HTR-MP2B-N

11

11

HTR-MP2B-N

PE

12

12

PE

RED

WHT

GRN

RED

ORN

(12 AWG X 20C)

GRN

BLU

DW-P18

ORN

(CONTROL POWER)

BLU

BLK/WHT
RED/BLK
GRN/BLK
ORN/BLK
BLU/BLK
BLK/WHT
RED/WHT
GRN/WHT
BLU/WHT
BLK/RED
WHT/RED
ORN/RED
BLU/RED
RED/GRN

PLUG PANEL

AC-L1

AC-L1

AC-N1

AC-N1

PE

PE

AC-L2

AC-L2

AC-N2

AC-N2

PE

PE

L-HTR

L-HTR

N-HTR

N-HTR

PE

PE

SPARE

10

10

SPARE

SPARE

11

11

SPARE

SPARE

12

12

SPARE

SPARE

13

13

SPARE

SPARE

14

14

SPARE

SPARE

15

15

SPARE

SPARE

16

16

SPARE

SPARE

17

17

SPARE

SPARE

18

18

SPARE

SPARE

19

19

SPARE

BLK/WHT
RED/BLK
GRN/BLK
ORN/BLK
BLU/BLK
BLK/WHT
RED/WHT
GRN/WHT
BLU/WHT
BLK/RED
WHT/RED
ORN/RED
BLU/RED

SPARE

RED/GRN

SPARE

WHT

GRN
ORN

(12 AWG X 20C)

BLU

DW-P18A

N-HTR
PE

AC-L

AC-L

AC-N

AC-N

PE

AC-HTR-L

AC-HTR-L

AC-HTR-N

AC-HTR-N

PE

HTR-MP3A-L

HTR-MP3A-L

HTR-MP3A-N

HTR-MP3A-N

PE

PE

HTR-MP3B-L

10

10

HTR-MP3B-L

HTR-MP3B-N

11

11

HTR-MP3B-N

PE

12

12

PE

WHT/BLK
RED/BLK
GRN/BLK
ORN/BLK
BLU/BLK
BLK/WHT

AC-L

AC-L

AC-N

AC-N

PE

AC-HTR-L

AC-HTR-L

HTR- MP2A-L
HTR- MP2A-N
PE
HTR- MP2B-L

MUD PUMP

BLK

AC-L

WHT
AC-N

HTR- MP2B-N

AC-HTR-N

AC-HTR-N

PE

HTR-MP1A-L

HTR-MP1A-L

HTR-MP1A-N

HTR-MP1A-N

PE

PE

HTR-MP1B-L

10

10

HTR-MP1B-L

HTR-MP1B-N

11

11

HTR-MP1B-N

PE

12

12

PE

BLK

WHT

PE

AC-HTRL-L

ORN

AC-HTRL-N

BLU

WHT/BLK
RED/BLK
GRN/BLK
ORN/BLK

HTR- MP3A-L
HTR- MP3A-N
PE
HTR- MP3B-L
HTR- MP3B-N

RED
GRN

ORG
BLU

WHT/BLK
RED/BLK
GRN/BLK
ORN/BLK

RED

GRN

7
8

ORG

BLU

10

WHT/BLK
RED/BLK
GRN/BLK
ORN/BLK

11
12
13
14

2
3

MUD PUMP #1

5
6

MUD PUMP

REMOTE I/O

8
9
10

AC-L

11
12

AC-N

13

TB AC IN

BLK

WHT

2
3
4

14
AC-HTRL-L

BLK

AC-HTRL-N

WHT

HTR- MP1A-L
HTR- MP1A-N
PE

(CONTROL POWER)

HTR- MP1B-L

ORN

HTR- MP1B-N

BLU

PE

WHT/BLK
RED/BLK
GRN/BLK
ORN/BLK

RED

GRN

ORG
BLU

WHT/BLK
RED/BLK
GRN/BLK
ORN/BLK

8
9
10
11
12
13

14

AMPHION INTERCONNECT
SCALE:

TB AC IN

(CONTROL POWER)

MP1-P12

WHT

AC-HTRL-N

MUD PUMP #3

GRN

15

TB AC IN

BLK

AC-HTRL-L

WHT/BLK
RED/BLK
GRN/BLK
ORN/BLK

(12 AWG X 10C)

14

INSTALLATION

RED

13

REMOTE I/O

BLU

MP3-P12

12

MUD PUMP

FOR FUTURE

GRN

11

ORN

(12 AWG X 10C)

10

MUD PUMP #2

(CONTROL POWER)

RED

SPARED

AC-N

MP2-P12

OTHER

WHT

GRN

CONDUCTORS

AC-L

(12 AWG X 10C)

16

BLK

RED

7-WHT/BLK
8-RED/BLK
9-GRN/BLK

L-HTR

(CONTROL POWER)

6-BLU

PE

5-ORN

AC-N2

RED

4-GRN

AC-L2

BLK

PE

BLK

WHT/BLK
RED/BLK
GRN/BLK

BLK

3-RED

BOOM

REMOTE I/O

BLK

WHT/BLK
RED/BLK
GRN/BLK

AC-L

WHT

TB AC IN

2-WHT

AC-N1

RED

1/1

DWG NO.

1-BLK

AC-L1

BLK

DW

BLK

AC-L1

C
RIG A SUPPLY

DAQ

PE

AC-L1
UPS C SUPPLY

BLK

DW SKID
DW

AC DRIVE
PLUG PANEL

UPS CABINET

MUD SYSTEM AREA

AC DRIVE HOUSE

P/N 10513957-001

PROJECTION:

SIZE:

SHT:

10622967-DIA

7 OF 15

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

AC DRIVE HOUSE
MULTI TOOL
CONTROL CABINET
POWER SYSTEM
TAG No: PWR MTC

12
SH

TX
8

(P/N 10538859-001)

C4
ZN

RX
FOR FIBER RING

AC DRIVE

FIBER PATCH PANEL

HOUSE

1-BLU

PLUG PANEL

1-BLU

14
SH

62.5-125um X 4C

2-ORN

DW-F01

3-GRN

FIBER

4-BRN

C6
ZN

S1

S1

P1

P1

S2

S2

P2

P2

1-BLU
2-ORN
3-GRN

62.5-125um X 4C
PF

DW-F01B

4-BRN

2-ORN

A16

3-GRN

FIBER

A15

62.5-125um X 2C
1

B15

4-BRN

Rx

FJ-14

SIEMENS G12-EEC

PROFIBUS CONNECTOR

PROFIBUS CONNECTOR

NOV P/N 10044012-001


(6GK1503-3CD00)

NOV P/N 10042793-001


(6ES7 972-0BB41-0XA0)

NOV P/N 10042793-001


(6ES7 972-0BB41-0XA0)

CH2

FIBER

Tx

CH1
DRAWWORKS

S2
S1

Tx

S3

FIBER

- Out. Power CH 2

S4

CH3

- Out. Power CH 3

S5

FJ-15

A1
B1

GRN

ON

A1
B1

GRN

PROFIBUS

GRN

RED

DP-3

RED

A1
B1

PROF
IN

RESISTOR
ON

RX
8

X
X
OFF

PROF
OUT

A2
B2

GRN

A2

RED

B2

PROF
OUT

DRAWWORKS SBC

E/NET X 4PR

W/PROFIBUS

DATA

EJ-6

OFF

- Mode CH 1

F1 F2 L2+

INV DWA
CUBICLE

RED

PROF
IN

Mode CH 2

L1+ M

RESISTOR

TX

DP

S8

Mode CH 3

DIP

S0

- Compatibility

S6

Rx

62.5-125um X 2C

1
ON

S7

B16

SEE SHEET 15

OPTICAL LINK MODULE

PROFIBUS
DP

DP

DP

DP

DW DRIVES

DP

RPBA
NODE 4

A2
B2

GRN

PROFIBUS

RED

DWA/DWB
4

A1
B1

GRN

MOXA

INV DWB
CUBICLE

ETHERNET
SWITCH 1

PROFIBUS CONNECTOR

RED

NOV P/N

NOV P/N 10042793-001


(6ES7 972-0BB41-0XA0)

RPBA

GRN

PROFIBUS

NODE 5

DP

GEN/PS

DP

RED

DP

A2

A1
B1

PROF
IN

RESISTOR
ON

10068313-001

E/NET X 4PR

GEN/PS SBC
W/PROFIBUS

EJ-3

DATA

B2

A2
B2

PROF
OUT

OFF

DP

B
GEN #2

A1

RED

CUBICLE
A1

DP
DP

B1

GRN

GEN #2

WAGO I/O
NODE 12

A2
B2

B1

GRN

GRN

PROFIBUS

RED

GEN2/GEN3

NODE 11

A2
B2

E/NET X 4 PR
E
GRN

PROFIBUS

RED

GEN1/GEN2

A1

RED

B1

WAGO I/O

WAGO I/O
GRN

PROFIBUS

RED

GEN3/GEN4

GRN

CUBICLE

IP ADDRESS1

RED

24 V

O V

24 V

24 V

0 V

0 V

NODE 14

B2

D100

A2
DP

B2

GRN

192.168.31.138

GEN #4

CUBICLE

DATA

DP

GEN #4

A2

DP

WAGO I/O

GEN #3
NODE 13

DP

WAGO P/N 750-341


NOV P/N 10064178-088

GEN #1

GEN #3

B1

POSITION 0

CUBICLE

RED

DP

A1

ETHERNET TCP/IP FIELDBUS COUPLER

GEN #1

DP
FOR FUTURE

INSTALLATION
9
SH

D3
ZN

AMPHION INTERCONNECT
SCALE:

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622967-DIA

8 OF 15

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

AC DRIVE HOUSE

8
SH

A1
B1

INV MP1
CUBICLE

GRN
RED

DP

NODE 5

B2

GRN

PROFIBUS

RED

MP1/MP2

A3
ZN

TX
8

(P/N 10538859-001)

RX

DP

A2

MULTI TOOL
CONTROL CABINET
POWER SYSTEM
TAG No: PWR MTC

DP

RPBA

FOR FIBER RING

SEE SHEET 15
TX

A1

INV MP2
CUBICLE

PROFIBUS

RED

MP1/MP2

RPBA

B2

GRN

PROFIBUS

RED

MP2/MP3

DP

PROFIBUS

GRN

MP DRIVES

RED

A1
B1

A1
B1

INV MP3
CUBICLE

PROFIBUS

RED

MP2/MP3

PROF
IN

RESISTOR
ON

B2

PROF
OUT

E/NET X 4PR

MUD PUMP SBC

W/ PROFIBUS

A2
GRN

RX

NOV P/N 10042793-001


(6ES7 972-0BB41-0XA0)

NODE 6

A2

PROFIBUS CONNECTOR

DP

B1

GRN

EJ-16

DATA

OFF

RPBA
NODE 7

A2
B2

C
FOR FUTURE

INSTALLATION

MOXA
ETHERNET
SWITCH 2

NOV P/N

UPS CABINET

NOV P/N:

10068313-001

10513957-001

E/NET X 4PR

UPS A
WEBCARD

UPS A

DATA

E/NET X 4PR

UPS B
WEBCARD

UPS B

DATA

E/NET X 4PR

UPS C
WEBCARD

UPS C

DATA

MUD PUMP #1

REMOTE I/O J-BOX

11

B4

SH

ZN

RX

MUD PUMP #1

TX

V1

+
-

E/NET X 4PR

ETHERNET TO FIBER
AC DRIVE
HOUSE

CONNECTOR

MUD PUMP

#1

WAGO I/O

S1

S1

P1

P1

S2

S2

P2

P2

1-BLU

PLUG PANEL

1-BLU

1-BLU

2-ORN

62.5/125um X 4C

3-GRN
4-BRN

2-ORN

MP1-F01

3-GRN

FIBER

4-BRN

S1

S1

P1

P1

S2

S2

P2

P2

1-BLU
2-ORN
3-GRN
4-BRN

62.5/125um X 4C
MP1-F01A
FIBER

2-ORN

3-GRN

4-BRN

EF

MUD PUMP #1

FIBER PATCH PANEL


1

A7

A8

62.5/125um X 2C

CONVERTER

MP1

V2

FIBER

B8

SPARE

SG

ZN

DATA

F1

F2

SH

FJ-11

SPARE

A5

EJ-MP1

B7

10

10

D3

SH

ZN

AMPHION INTERCONNECT
SCALE:

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622967-DIA

9 OF 15

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

AC DRIVE HOUSE

A3

SH

ZN

MULTI TOOL
CONTROL CABINET
POWER SYSTEM
TAG No: PWR MTC

TX
8

(P/N 10538859-001)

RX
FOR FIBER RING

SEE SHEET 15

MUD PUMP 2
CUBICLE

TX
7

RX
INV. MP2

E/NET X 4 PR

WAGO I/O
E

MUD PUMP 2

DATA

INC/RECT #2
CUBICLE

INC/RECT #2
WAGO I/O

MOXA

E/NET X 4 PR
INC/RECT #2

5 ETHERNET
SWITCH 3

DATA

NOV P/N

10068313-001

CHOPPER
CUBICLE

E/NET X 4 PR

CHOPPER

CHOPPER

A/B
WAGO I/O

DATA

TX

9
SH

OFFICE (OPTIONAL)
AC DRIVE

1-BLU

PLUG PANEL
RIGSENSE SERVER

ETHERNET
SWITCH

1-BLU

WITS INTERFACE

62.5/125um X 4C

TP-F01
FIBER

OFFICE (OPTIONAL)

3-GRN
4-BRN

S1

P1

P1

S2

S2

P2

P2

V1

EF
1

A9

3-GRN
4-BRN

2-ORN

62.5/125um X 4C
TP-F01A

EF

3-GRN

FIBER

4-BRN

A10

ETHERNET TO FIBER

E/NET X 4PR

CONVERTER

ROUTER

R/S

62.5/125um X 2C
R/SENSE

1-BLU
2-ORN

V2

1
0

ROUTER

E/NET X 4PR
3

EJ-21

DATA

DATA

F1

FIBER

B9

SPARE

F2

B10

SPARE

SG

COMPANY MAN'S

2-ORN

S1

A5
ZN

FIBER PATCH PANEL

HOUSE

TOOL PUSHER'S

RX

11
SH

RIGSENSE CLIENT

11
SH

D4
ZN

D3
ZN

AMPHION INTERCONNECT
SCALE:

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622967-DIA

10 OF 15

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

10
SH

AC DRIVE HOUSE

A3
ZN

MULTI TOOL
CONTROL CABINET
POWER SYSTEM
TAG No: PWR MTC

(P/N 10538859-001)

MUD PUMP #2

#2

WAGO I/O

S1

S1

P1

P1

S2

S2

P2

P2

2-ORN
3-GRN
4-BRN

1-BLU

PLUG PANEL

1-BLU

1-BLU
62.5/125um X 4C

2-ORN

MP2-F01

3-GRN

FIBER

4-BRN

S1

S1

P1

P1

S2

S2

P2

P2

ZN

1-BLU

3-GRN

EF

MP2-F01A

4-BRN

EF

4-BRN

62.5/125um X 2C

CONVERTER

SPARE

B12

SPARE

E/NET X 4PR

V2

MP2

FIBER

B11

RX

ETHERNET TO FIBER

FJ-12

A12

3-GRN

FIBER

TX

A11

2-ORN

62.5/125um X 4C

2-ORN

SEE SHEET 15

FIBER PATCH PANEL

HOUSE

CONNECTOR

SH

V1

AC DRIVE

MUD PUMP #2

A5

FOR FIBER RING

RX

REMOTE I/O J-BOX

10

RX

TX

MUD PUMP #2

MUD PUMP

EF

TX

EJ-MP2

DATA
F1

F2

SG

12

D4

SH

ZN

TX

MUD SYSTEM
DAQ REMOTE I/O
J-BOX

DAQ

WAGO I/O

CONNECTOR

PLUG PANEL

S1

S1

P1

P1

S2

S2

P2

P2

1-BLU
2-ORN
3-GRN
4-BRN

1-BLU
62.5/125um X 4C

2-ORN

SD-F01

3-GRN

FIBER

4-BRN

S1

S1

P1

P1

S2

S2

P2

P2

ZN

1-BLU
1-BLU

62.5/125um X 4C

2-ORN
3-GRN

EF

SD-F01A

4-BRN

EF

4-BRN

62.5/125um X 2C

NOV P/N
10068313-001

E/NET X 4PR

ETHERNET TO FIBER
CONVERTER

DAQ

A6

3-GRN

FIBER

SWITCH 4

A5

2-ORN

ETHERNET

FIBER PATCH PANEL


EF

HOUSE

A4

SH

V1

AC DRIVE
MUD SYSTEM

15

RX

MOXA

V2

DAQ

SPARE

B6

SPARE

EJ-34

DATA

FIBER

B5

F1

F2

SG

A5

SH

ZN

INC/RECT #1
CUBICLE

B
INC/RECT #1
WAGO I/O

E/NET X 4 PR
INC/RECT #1

DATA

PROFIBUS CONNECTOR

NOV P/N 10042793-001


(6ES7 972-0BB41-0XA0)

INV TD/RT
CUBICLE

A1
B1

GRN

PROFIBUS

RED

INV. TD/RT

GRN

PROFIBUS
DP

DP

INV. TD/RT

DP

RED

A1
B1

RESISTOR

PROF
IN

ON

E/NET X 4PR

INV. TD/RT SBC


W/PROFIBUS

EJ-32

DATA

RPBA
NODE 5

A2

A2

B2

B2

PROF
OUT

OFF
1

12

D3

SH

ZN

AMPHION INTERCONNECT
SCALE:

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622967-DIA

11 OF 15

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

3
11
SH

AC DRIVE HOUSE

A3
ZN

TX
8

(P/N 10538859-001)

INSTALLATION

MUD PUMP #3
11
SH

REMOTE I/O J-BOX

#3

WAGO I/O

S1

S1

P1

P1

S2

S2

P2

P2

1-BLU
2-ORN
3-GRN
4-BRN

1-BLU
62.5/125um X 4C

2-ORN

MP3-F01

3-GRN

FIBER

4-BRN

S1

S1

P1

P1

S2

S2

P2

P2

C4
ZN
V1

1-BLU

3-GRN

MP3-F01A

4-BRN

EF

EF

4-BRN

62.5/125um X 2C

RX

ETHERNET TO FIBER
CONVERTER

FJ-13

A14

3-GRN

FIBER

A13

2-ORN

62.5/125um X 4C

2-ORN

EF

1-BLU

PLUG PANEL

CONNECTOR

TX

RX

FIBER PATCH PANEL

HOUSE

MUD PUMP #3

SEE SHEET 15

MUD PUMP #3

FOR FIBER RING

TX

AC DRIVE

RX
1

MUD PUMP

MULTI TOOL
CONTROL CABINET
POWER SYSTEM
TAG No: PWR MTC

FOR FUTURE

MP3

SPARE

B14

SPARE

E/NET X 4PR

FIBER

B13

V2

EJ-MP3

DATA
F1

F2

SG

D6

SH

ZN

ASSIGNMENT
CUBILCE

C
E/NET X 4 PR

ASSIGNMENT

ASSIGNMENT

DATA

WAGO I/O

MOXA
ETHERNET
SWITCH 5

NOV P/N
10068313-001

PANEL PC

E/NET X 4PR

(DWS)

DATA

HMI

MCC BOARD
MCC
3

CUBICLE

B
E/NET X 4 PR

MCC

WAGO I/O

MCC

DATA

13
SH

D3
ZN

AMPHION INTERCONNECT
SCALE:

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622967-DIA

12 OF 15

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

3
12
SH

AC DRIVE HOUSE

TB DFSD

0.75mm GRY 54
RLY5-54

0.75mm GRY
RLY1-A2

53

0.75mm GRY
RLY1-A1

0.75mm GRY
RLY1-A1

A1

RLY1-MP1

A3
ZN

MULTI TOOL
CONTROL CABINET
POWER SYSTEM
TAG No: PWR MTC

A2

(P/N 10538859-001)

0.75mm GRY
RLY1-A2

3
13 0.75mm GRY
RLY1-13

14
4

0.75mm GRY 44
RLY5-44

0.75mm GRY
RLY2-A2

43

0.75mm GRY
RLY2-A1

0.75mm GRY
RLY2-A1

A1

RLY2-MP2

A2

0.75mm GRY
RLY1-14

0.75mm GRY
RLY2-A2

0.75mm GRY
RLY3-A2

33

0.75mm GRY
RLY3-A1

0.75mm GRY
RLY3-A1

A1

RLY3-MP3

1-BLK
1-WHT

(1TSP x 16AWG)

VFD-MP1-1

VFD-MP1

VFD-MP1-2

VFD-MP1-1
VFD-MP1-2

1-BLK

07-18

1-WHT

VFD-MP1

07-19

3
24

0.75mm GRY 34
RLY5-34

0.75mm GRY

TB VFD

23

RLY1-23

0.75mm GRY
RLY1-24

A2

0.75mm GRY
RLY3-A2

6
14

0.75mm GRY
RLY2-13

13

0.75mm GRY
RLY2-14

1-BLK 1-BLK
VFD-MP2-1

1-WHT 1-WHT
VFD-MP2-2

(1TSP x 16AWG)
VFD-MP2

VFD-MP2-1
VFD-MP2-2

1-BLK

07-18

1-WHT

VFD-MP2

07-19

9
24

10

0.75mm GRY 24
RLY5-24

11

0.75mm GRY
RLY4-A2

23

0.75mm GRY
RLY4-A1

A1

RLY4-MP4

23

A2

0.75mm GRY
RLY4-A2

0.75mm GRY
RLY2-23

10

0.75mm GRY
RLY2-24

11
12

12

14

0.75mm GRY
RLY3-13

13

0.75mm GRY
RLY3-14
14

13

13

1-BLK 1-BLK
VFD-MP3-1

14

1-WHT 1-WHT
VFD-MP3-2

(1TSP x 16AWG)
VFD-MP3

VFD-MP3-1
VFD-MP3-2

1-BLK

07-18

1-WHT

VFD-MP3

07-19

15
24

23

0.75mm GRY
RLY3-23

16

0.75mm GRY
RLY3-24

17
18

14
1-BLK
MP-ESTOP
2-WHT
24V RTN-RL

(20C x14 AWG)

13

0.75mm GRY
A1
RLY5-A1

14

0.75mm GRY
RLY5-A2

A2

0.75mm GRY
RLY4-13

19

0.75mm GRY
RLY4-14

20
21

24

15

CAB-N01B

RLY5

13

23

AC DRIVE

0.75mm GRY
RLY4-23

22

0.75mm GRY
RLY4-24

23

CAB-N01

2-WHT

D1
ZN

PLUG PANEL

3-RED
4-GRN
5-ORG

6-BLU

NIS

NIS

7-WHT/BLK
8-RED/BLK
9-GRN/BLK
10-ORG/BLK
11-BLU/BLK
12-BLK/WHT
13-RED/WHT
14-GRN/WHT
15-BLU/WHT
16-BLK/RED
17-WHT/RED
18-ORG/RED
19-BLU/RED
20-RED/GRN

10

10

11

11

12

12

13

13

14

14

15

15

16

16

17

17

18

18

19

19

20

20

24

2-WHT
3-RED

14
SH

4-GRN

D6
ZN

14
SH

D5
ZN

5-ORG
6-BLU

7-WHT/BLK
8-RED/BLK
9-GRN/BLK
10-ORG/BLK
11-BLU/BLK
12-BLK/WHT
13-RED/WHT
14-GRN/WHT
15-BLU/WHT
16-BLK/RED
17-WHT/RED
18-ORG/RED
19-BLU/RED
20-RED/GRN

34

33

44

43 0.75mm GRY
RLY1-43

33

44

43

54
34

44

54
34

53

33

43

53

33

44

43

54

14
SH

34

54

NIS

1-BLK

NIS

2
SH

(20C x14 AWG)

NIS

HOUSE

53

TB MCC

0.75mm GRY
RLY1-44

53 0.75mm GRY
RLY1-53

0.75mm GRY
RLY1-54

0.75mm GRY
RLY2-43

0.75mm GRY
RLY2-44

0.75mm GRY
RLY2-53

0.75mm GRY
RLY2-54

0.75mm GRY
RLY3-43

0.75mm GRY
RLY3-44

10

0.75mm GRY
RLY3-53

11

0.75mm GRY
RLY3-54

12

0.75mm GRY
RLY4-43

13

0.75mm GRY
RLY4-44

14

0.75mm GRY
RLY4-53

15

0.75mm GRY
RLY4-54

16

14
SH
14
SH

D3
ZN

C3
ZN

AMPHION INTERCONNECT
SCALE:

D3
ZN

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622967-DIA

13 OF 15

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

AC DRIVE HOUSE

13
SH

TB DFSD
3-RED

P1

P1

DW

S2

S2

WAGO I/O

P2

P2

2-ORN

DW-F01A

4-BRN

FIBER

2-ORN
3-GRN
4-BRN

BOOM

PLUG PANEL
1-BLU
S1
S1
2-ORN
P1
P1
3-GRN
S2
S2
4-BRN
P2
P2

ADSMESTOP

24V RTN-L

ADSESTOP

19

0.75mm GRY
RLY7-A1

0.75mm GRY
RLY7-A1

20

RLY7-A2

RLY7-A2

0.75mm GRY

RLY7-TD/RT

A2

HPU-ESTOP

7-WHT/BLK

24V RTN-C

8-RED/BLK

62.5-125um X 4C
DW-F01

24

22

0.75mm GRY
RLY8-A1

23

RLY8-A2

A1

RLY8-AUX

0.75mm GRY
RLY6-13

13

23

A2

D8
ZN

SPARE

9-GRN/BLK

SPARE

10-ORG/BLK

27

SPARE

11-BLU/BLK

28

SPARE

12-BLK/WHT

(7C x 14 AWG)
NIS

ESTOPSIG

+24VDC

ESTOP SIG 2

NIS

0.75mm GRY

0.75mm GRY
RLY6-14

26

0.75mm GRY

27

RLY6-23

28

31

+24V LOAD

14-GRN/WHT

32

DW-NO3A

14

13

24V RTN-L

24

1-BLK

23

+24V LOAD

34

2-WHT
3-RED

35

ADSMESTOP

NIS

17-WHT/RED

37

ESTOPSIG

18-ORG/RED

38

4-GRN
5-ORN

44

ADSESTOP

54

NIS

ESTOP SIG 2

20-RED/GRN

41

7-WHT/BLK

33

+24VDC
ESTOP SIG 2

44

43

0.75mm GRY
RLY7-13

31

0.75mm GRY
RLY7-14

32

0.75mm GRY
RLY7-23

34

0.75mm GRY
RLY7-24

35

HOUSE
PLUG PANEL

54

+24V LOAD

+24V LOAD

+24V LOAD

+24V LOAD

ADSMESTOP

ADSMESTOP

ADSMESTOP

ADSMESTOP

24V RTN-L

24V RTN-L

(7C x 14 AWG)

24V RTN-L

24V RTN-L

ADSESTOP

ADSESTOP

DW-NO3

ADSESTOP

ADSESTOP

ESTOPSIG

ESTOPSIG

ESTOPSIG

ESTOPSIG

+24VDC

+24VDC

+24VDC

+24VDC

ESTOP SIG 2

ESTOP SIG 2

ESTOP SIG 2

ESTOP SIG 2

(7C x 14 AWG)
NIS

14

53

13

DW-NO3B

24

34

44

23

C1

SH

ZN

CAB-N02

43

CUBICLE #2

PLUG PANEL

(3C x 14 AWG)

33

GENERATOR

HOUSE

GEN-EST-C1A

GEN-EST-C1A

REST-GEN-C1A

REST-GEN-C1A

SPARE

SPARE

(3C x 14 AWG)
CAB-N02B

VFD-DWA-2

(1TSP x 16AWG)

VFD-DWB-1

TB ESD
GEN-EST-C1A

ESD-01

REST-GEN-C1A

ESD-02

SPARE

ESD-03

54

53

13

A3

SH

ZN

0.75mm GRY
RLY6-34

18

0.75mm GRY
RLY6-43

19

0.75mm GRY
RLY6-44

20

0.75mm GRY
RLY6-53

21

0.75mm GRY
RLY6-54

22

0.75mm GRY
RLY7-33

23

0.75mm GRY
RLY7-34

24

0.75mm GRY
RLY7-43

25
26

0.75mm GRY
RLY7-53

27

0.75mm GRY
RLY7-54

28

0.75mm GRY
RLY8-13

29

0.75mm GRY
RLY8-14

30

0.75mm GRY
RLY8-23

31
32

VFD-DWB

VFD-DWB-2

(1TSP x 16AWG)

VFD-TD/RT-1
VFD-TD/RT-2

1-BLK

07-18

1-WHT

VFD-DWB

07-19

1-BLK

07-18

1-WHT

VFD-TD/RT

07-19

4-GRN

2251
2253

MAIN MCC RELAY


PANEL 11A

TB01

1-BLK

2251

01

+24VDC

TB02

3-RED

2252

2254

A1

01

4-GRN

A1

02

MCC-N1001

6-BLU

2255

3-RED

A1

03

A2

ESD-RL3

HPU1 AUX ESD


5-ORG

2255

2256

A2

ESD-RL2

RT AUX ESD
2254

5-ORG

A2

ESD-RL1

DW AUX ESD
2253

(10C X 14 AWG)

TDS AUX ESD

TB10

2-WHT

2252
2-WHT

01

0VDC

33

0.75mm GRY
RLY8-34

A1

04

6-BLU

2256

34

0.75mm GRY
RLY8-43

35

0.75mm GRY
RLY8-44

36

0.75mm GRY
RLY8-53

37

0.75mm GRY
RLY8-54

38

7-WHT/BLK

2260

A2

ESD-RL4

05

7-WHT/BLK

A1

06

A2

ESD-RL5

2260
TRIP TANK 2 ESD

8-RED/BLK

2261

2261

8-RED/BLK

SPARE
SPARE

39

9-GRN/BLK

SPARE

40

10-ORG/BLK

SPARE

A1

07

ESD-RL6

A2

9-GRN/BLK
10-ORG/BLK

D4
ZN

AMPHION INTERCONNECT

1/1

DWG NO.

VFD-TD/RT-1
VFD-TD/RT-2

VFD-TD/RT

SCALE:

VFD-DW-2

1-BLK

TRIP TANK 1 ESD

0.75mm GRY
RLY8-33

ESD-04

15
SH

VFD-DW-1

VFD-DWA

07-19

17

0.75mm GRY
RLY8-24

AC DRIVE

1-BLK
1-WHT

0.75mm GRY
RLY6-33

0.75mm GRY
RLY7-44

NIS

6-BLU

53

42

AC DRIVE

DW BOOM
PLUG PANEL

34

40

43

ESTOPSIG

NIS

NIS

33

24V RTN-L

39

NIS

29

VFD-DW-2

07-18

1-WHT

TB MCC

34

ADSESTOP

19-BLU/RED

1-WHT

VFD-DWA

1-BLK

36

36

+24VDC

1-BLK

VFD-DW-1

33

33

16-BLK/RED

1-WHT

(1TSP x 16AWG)

VFD-DWA-1

29

SPARE

ADSMESTOP

1-BLK

30

26

13-RED/WHT

15-BLU/WHT

B3
ZN

25

0.75mm GRY
RLY6-24

25
8
SH

FIBER

14

30

NIS

A1

0.75mm GRY

24

TBESD
+24V LOAD

6-BLU

24V RTN-B

13
SH

TB VFD

21

1-BLU

5-ORG

VFD-TD

62.5/125um X 4C

3-GRN

DW

RLY6-A2

A2

0.75mm GRY

18

1-BLU

S1

0.75mm GRY
RLY6-A2

RLY6-DW

NIS

CONNECTOR

17

A1

NIS

DW SKID
S1

4-GRN

24V RTN-A

16

0.75mm GRY
RLY6-A1

NIS

VFD-DW

0.75mm GRY
RLY6-A1

NIS

REMOTE I/O J-BOX

(P/N 10538859-001)

NIS

DRAWWORKS

B6
ZN

NIS

B7
ZN

MULTI TOOL
CONTROL CABINET
POWER SYSTEM
TAG No: PWR MTC

NIS

13
SH

A3
ZN

NIS

DW SKID

13
SH

NIS

NIS

PROJECTION:

SIZE:

SHT:

10622967-DIA

14 OF 15

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

4
14
SH

A3
ZN

HOUSE
PLUG PANEL

EF

BLK

62.5/125um X 2C
EF

EF

EF

EF

EF

FJ-01

EF

EF

EF

BLK

BLK

62.5/125um X 2C
FJ-02

RED

FJ-03

RED

FIBER

BLK

62.5/125um X 2C
FJ-04

RED

B1

FJ-05

SPARE

B2

2-ORN

CAB-F02A

3-GRN

FIBER

4-BRN

S1

P1

P1

S2

S2

P2

P2

1-BLU

62.5/125um X 4C

2-ORN
3-GRN

CAB-F02

4-BRN

EF

6
SH

FIBER

D1
ZN

3-GRN

62.5/125um X 2C

RED

FIBER

2-ORN

A2

62.5-125um X 2C

S1

4-BRN

FIBER

EF

FIBER

BLK

62.5/125um X 2C

A1

SPARE

1-BLU

1-BLU

PF

RED

FIBER

AC DRIVE

FIBER PATCH PANEL

(P/N 10538859-001)
EF

AC DRIVE HOUSE

MULTI TOOL
CONTROL CABINET
POWER SYSTEM
TAG No: PWR MTC

RED

RED

BLK

V1

RED
7

BLK

V1

BLK

V1

EF

BLK

RED

V1

EF

V2

MOXA

ETHERNET

V2

SWITCH 1

ETHERNET

V2

MOXA

ETHERNET

MOXA

V2

ETHERNET

SWITCH 3

NOV P/N

F1

10068313-001

SWITCH 4

NOV P/N

F1

10068313-001

NOV P/N

F1

10068313-001

10068313-001

F2

F2

F2

F2

SG

SG

SG

SG

EF

SWITCH 2

NOV P/N

F1

MOXA

EF

AC DRIVE

EF

EF

EF

EF

EF

EF

EF

EF

EF

HOUSE

EF

PLUG PANEL
BLK

62.5/125um X 2C
FJ-06

RED

EF

EF

EF

EF

EF

EF

EF

FIBER

RED
7

BLK

EF

BLK

A3

2-ORN

A4

SPARE

B3

SPARE

B4

1-BLU

1-BLU

62.5-125um X 2C

2-ORN

CAB-F01A

3-GRN

FIBER

4-BRN

PF

EF

RED

S1

S1

P1

P1

S2

S2

P2

P2

1-BLU

62.5/125um X 4C

2-ORN
3-GRN

CAB-F01

4-BRN

EF

6
SH

FIBER

A1
ZN

3-GRN

4-BRN

V1

V2

MOXA
ETHERNET
SWITCH 5

NOV P/N

F1

10068313-001

F2

SG

11
SH

C4
ZN

AMPHION INTERCONNECT
SCALE:

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622967-DIA

15 OF 15

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

8
NOTES:

UNLESS OTHERWISE SPECIFIED

1. WIRING COLORS AS SHOWN ON DRAWINGS.


2. CABLE MARKED ETHERNET MUST BE COMPLIANT WITH

ETHERNET SPECIFICATION ISO/IEC 11802 & EN 50173.


3. ALL PANELS SHOULD BE GROUNDED TO A CENTRAL LOCATION

ON CHAIR USING 4mm. GRN/YEL,

ENCODERS

POWER DEVICES
SINGLE LINE SYMBOL

SCHEMATIC SYMBOL

4.

120/220 VAC

WHT

GND

SINGLE LINE SYMBOL

SCHEMATIC SYMBOL
LEVEL SWITCH - NC

INCREMENTAL

WYE/DELTA

WIRING COLORS FOR POWER


BLK

SCHEMATIC SYMBOL

INCREMENTAL ENCODER

WIRING COLORS AS SHOWN ON DRAWINGS.

L1

SINGLE LINE SYMBOL

35mm GRN/YEL WILL BE USED

TO TIE EACH CHAIR TO A GROUND BAR ON THE DRILL CABIN.

INPUT DEVICES

3 PHASE

LEVEL SWITCH - N0

TRANSFORMER

ABSOLUTE

ABSOLUTE ENCODER

GRN/YEL

ABSOLUTE ENCODER
FLOW SWITCH - NC

__________________

DC

DC+

VIO

DC-

VIO/BLK
FLOW SWITCH - NO

5. LABEL CABLES , WIRES AND FIBER AS PER PRINT ON BOTH ENDS.

WYE/DELTA-WYE
3 PHASE
TRANSFORMER

PRESSURE SWITCH - NC

PRESSURE SWITCH - NO

CONDUCTORS

RELAYS
1 PHASE
TRANSFORMER

MUTI-CORE CABLE

SINGLE LINE SYMBOL


NO RELAY CONTACT
IEC 07-02-01

3/C CABLE

NC RELAY CONTACT
IEC 07-02-03

RECTIFIER

ETHERNET FIBER VARCO

EF

DP

DP

INVERTER

SINGLE LINE SYMBOL

TRANSMITTER or
TRANSDUCER

DIRECTIONAL
SOLENOID VALVE

2-WIRE

ETHERNET CUSTOMER
RESISTANCE DEPENDANT

CIRCUIT BREAKER
IEC 07-13-05

TEMPEERATURE DEVICE

PROPORTIONAL
SOLENOID VALVE

(RTD / PTC)
3-WIRE

PROFIBUS DP CUSTOMER
M

PF

IEC 07-20-02

SCHEMATIC SYMBOL

FUSED DISCONNECT
IEC 07-21-09

PROFIBUS DP VARCO

DP

IEC 07-19-02

OUTPUT DEVICES

ETHERNET FIBER CUSTOMER

ETHERNET VARCO

NAMUR PROX SENSOR

RELAY COIL
IEC 07-15-01

CABLE LEGEND

EF

TEMPERATURE SWITCH - NO

TSP

EF

TEMPERATURE SWITCH - NC

SCHEMATIC SYMBOL

PROFIBUS FIBER VARCO

3 PH MOTOR
IEC 06-08-01

M
3

HORN
+

PF

PF

PROFIBUS FIBER CUSTOMER

HEATER
IEC 04-01-12

B
232

232

STROBE LIGHT
IEC 08-10-02

RS232 WITS VARCO

232

SIG +

LOAD CELL

RS232 WITS CUSTOMER

SIG M

MODEM VARCO

E-STOP SWITCH

MODEM CUSTOMER

CCTV VARCO

CCTV CUSTOMER

POWER VARCO

POWER CUSTOMER

NIS

NON-INTRINSICALLY SAFE NOV

NIS

NON-INTRINSICALLY SAFE CUSTOMER

AMPHION

PRODUCT:

CABLE CONNECTOR

UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES.

TOLERANCES ARE:

END ITEM:
NEXT ASSY:

10545605-001

X.X

.1

X.XX

.03

X.XXX .010

SIMILAR TO:

TOL > .06


1000

L.P., ITS AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY


REFERRED TO HEREINAFTER AS "NOV"). IT IS LOANED FOR

LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF

NOV. REPRODUCTION, IN WHOLE OR IN PART, OR USE OF

INITIAL

T. PHAM

APPVD

T. PHAM

AMPHION CHAIR CONNECTIONS

OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN

TO NOV UPON REQUEST OR UPON COMPLETION OF THE

AC IDEAL RIG 135

USE FOR WHICH IT WAS LOANED. THIS DOCUMENT AND


THE INFORMATION CONTAINED AND REPRESENTED HEREIN
IS THE COPYRIGHTED PROPERTY OF NOV.

SCALE:

RIG SOLUTIONS
ENGINEERING

11/15/2011

TITLE:

THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION TO


CONSENT OF NOV. THIS DOCUMENT IS TO BE RETURNED

CHECKED

DATE

BREAK EDGES .02/.03

D. McGARY

DRAWN

UNLESS OTHERWISE SPECIFIED

250

FRACTIONS

CURRENT
FINISH

TOL < .06

1/2 DEG
1/16

DO NOT SCALE DRAWING

WT LBS:

GENERAL EARTH SYMBOL

ANGLES

THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL

INFORMATION WHICH BELONGS TO NATIONAL OILWELL VARCO,

DWG NO.

1/1

PROJECTION:

SIZE:

SHT:

10622969-DIA

REV:

OF

16

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

1.5mm VIO

PS1/2(+3)
TB +24VDC

D
BUSBAR

CB1
10A

2.5mm BLK

2.5mm BLK

L-UPS-A4

PE BAR

L-UPS-A4

2.5mm WHT

2.5mm X 3C

N-UPS-A4

HMI 1

2.5mm WHT
N-UPS-A4

2.5mm GRN/YEL

2.5mm GRN/YEL

PE

PE

10

HMI 1
L1

RB1

PE
-

POSITION 12

CB2

24V

GND

24V

GND

WAGO

CPU

WAGO

ETHERNET I/O

PS1/2(+1)

POSITION 0

BLK

L-UPS-B3

FROM MTC1

(12 AWG X 3C)

WHT

P4202

N-UPS-B3
GRN/YEL

2.5mm BLK

CB6
10A

PE

L1

2.5mm WHT
N

N-UPS-B5
PE BAR

2.5mm GRN/YEL

PE BAR

2.5mm BLK

RB2

PE

POWER SUPPLY

115/230VAC IN
NOV P/N
10066792-001

2.5mm BLK

2.5mm WHT
N-UPS-B6

L-UPS-B6

2.5mm X 3C
HMI 4

2.5mm WHT
N-UPS-B6

2.5mm GRN/YEL

2.5mm GRN/YEL

PE

PE

PS1/2(+8)

0.75mm VIO

PS1/2(+7)

0.75mm VIO

SWITCH #1

V1-

V2-

F2

MOXA

SWITCH #2

V1-

F2

L1

1.5mm VIO
+

PS2 +

1.5mm VIO/BLK

PS2 -

0.75mm VIO

OK

DI 8-6

OK

DI 8-5

0.75mm GRY

L-UPS-B6

V2+

MOXA

HMI 2

PS2 24VDC/10A

PE

PE BAR

L-UPS-B5
2

F1

DI 8-8

PE

V1+

0.75mm GRY

2.5mm GRN/YEL

2.5mm GRN/YEL
PE

CB5
10A

N-UPS-B4

GND

F1

PE

HMI 2

PS1/2(-3)

N-UPS-B4

2.5mm WHT

OV

1.5mm VIO/BLK

PE BAR

2.5mm X 3C

PS1/2(-2)

2.5mm WHT

GND

1.5mm VIO/BLK

L-UPS-B4

PS1/2(-1)

V2-

OV

PE

L-UPS-B4

ETHERNET I/O

750-341 RIGHT

1.5mm GRN/YEL

2.5mm BLK

V2+

POSITION 0

PE BAR

2.5mm BLK

1.5mm VIO/BLK

CB4
10A

V1+

CPU

750-341 LEFT

1.5mm VIO
BUSBAR

PS1/2(+6)

PE

PS1/2(-5)

PE

PE

0.75mm VIO/BLK

2.5mm GRN/YEL

2.5mm GRN/YEL

PS1/2(-5)

N-UPS-A6

0.75mm VIO/BLK

2.5mm WHT

DI 8-4

HMI 3

0.75mm GRY

PE BAR

2.5mm X 3C

N-UPS-A6

PS1/2(-4)

2.5mm WHT

L1

0.75mm VIO/BLK

L-UPS-A6

PS1/2(-4)

HMI 3

0.75mm VIO/BLK

2.5mm BLK

A3
ZN

24 RTN

2.5mm BLK
L-UPS-A6

4
SH

0.75mm GRY

1.5mm VIO/BLK

10A

CONNECTION (2,1)

0.75mm VIO

DI 8-1

PS1/2(+5)

OK

POSITION 8

0.75mm VIO

DI 8-2

A3
ZN

+24V

OK

CB3

PE

0.75mm VIO

1.5mm GRN/YEL

PE BAR

PE BAR

PE

PS1 -

1.5mm VIO

10066792-001

PS1/2(+4)

GRN/YEL

2.5mm GRN/YEL

1.5mm VIO/BLK

PS1/2(-3)

N-UPS-A3

PE BAR

1.5mm VIO

P4201

N-UPS-A5

115/230VAC IN
NOV P/N

1.5mm VIO/BLK

WHT

POWER SUPPLY

PS1/2(+3)

FROM MTC1

(12 AWG X 3C)

2.5mm WHT

12
SH

1.5mm VIO

L-UPS-A3

PS1 +

PS1/2(+2)

BLK

1.5mm VIO

L1

L-UPS-A5

CONNECTION 6

1.5mm VIO

PS1 24VDC/10A

PS1/2(+2)

2.5mm BLK

1.5mm VIO

10A

POSITION 8

CONNECTION (6,5)
4
SH

A3
ZN

CCTV HMI 4
L1

POSITION 12

POSITION 8

POSITION 8

CONNECTION 7

CONNECTION 4

CONNECTION 8

12

A3

A3

11

A3

SH

ZN

SH

ZN

SH

ZN

PE

CB7
10A

TB -24VDC

AMPHION CHAIR CONNECTIONS


SCALE:

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622969-DIA

2 OF 16

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

LEFT I/O PANEL

LEFT INSTRUMENTATION PANEL

4 CH DIGITAL INPUT MODULE DC 24 V


POSITION 1

WAGO P/N 750-433


10064178-040

24 V

DI 1

24 V

DI 2

24 V

DI 3

24 V

DI 4

80DI24.0

SPARE

80DI24.1

SPARE

80DI24.2

SPARE

80DI24.3

SPARE

4 CH DIGITAL INPUT MODULE DC 24 V


POSITION 2

WAGO P/N 750-433


10064178-040

0.75mm VIO

0.75mm VIO

DI 2-2

14

OPEN

13

TD-ELEVATOR

CLOSE

24

DRILL/OFF

14

23

0.75mm GRY

DI 2-2

24 V

DI 2-1

0.75mm VIO

DI 2-1

0.75mm VIO

DI 1

DI 2-6

0.75mm GRY

DI 2-6

0.75mm GRY

24 V

DI 2-5

DI 2-5

DI 2

0.75mm VIO

0.75mm VIO

DI 2-3

DI 2-3

24 V

DI 3

24 V

DI 4

0.75mm GRY

13

0.75mm GRY

DI 2-4

TD LINK
TILT

0.75mm GRY

TILT

24

23

DI 2-4

0.75mm VIO

0.75mm VIO

DI 2-7

DI 2-7

0.75mm GRY

0.75mm GRY

DI 2-8

DI 2-8

80DI24.4

TD ELEVATOR OPEN

C
80DI24.5

TD ELEVATOR CLOSE

80DI24.6

TD LINK DRILL

80DI24.7

TD LINK TILT

4 CH DIGITAL INPUT MODULE DC 24 V


POSITION 3

WAGO P/N 750-433


10064178-040

0.75mm VIO

0.75mm GRY

DI 3-2

14

TD LINK

13

0.75mm GRY

0.75mm GRY

DI 3-2

24 V

DI 3-1

DI 3-1

DI 1

0.75mm GRY

FLOAT
24

0.75mm GRY

TD-FLOAT-C

23

GND BAR

0.75mm GRY

0.75mm GRY

TD-FLOAT-C

24 V

TD-FLOAT-D

TD-FLOAT-D

DI 2

24 V

DI 3

24 V

DI 4

4
SH

80DI24.8

TD LINK TILT FLOAT

80DI24.9

SPARE

80DI24.10 SPARE

80DI24.11 SPARE

D7
ZN
4 CH DIGITAL INPUT MODULE DC 24 V
POSITION 4

LEFT JOYSTICK CATHEAD


3

Y(+) SWITCH

4
2

Y(-) SWITCH

WAGO P/N 750-433


10064178-040

WHT
BLK
WHT
BLK
WHT

DEAD MAN

BLK
-

JS-05A

20 AWG X 1 TSP

WHT

JS-05 A/B

BLK

JS-05B
JS-05C

20 AWG X 1 TSP

WHT

JS-05 C/D

BLK

JS-05D
JS-06A

20 AWG X 1 TSP

WHT

JS-06 A/B

BLK

JS-06B

JS-05A

24 V

JS-05B

DI 1

JS-05C

24 V

JS-05D

DI 2

JS-06A

24 V

JS-06B

DI 3

24 V

8
4
SH

DI 4

80DI24.12

Y (+) SWITCH LINE RELEASE

80DI24.13

Y (-) SWITCH LINE PULL

80DI24.14 DEAD MAN SWITCH

80DI24.15 SPARE

D2
ZN

AMPHION CHAIR CONNECTIONS


SCALE:

4
SH

D2
ZN

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622969-DIA

3 OF 16

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

7
3
SH

B7
ZN

3
SH

A2
ZN

LEFT I/O PANEL

LEFT INSTRUMENTATION PANEL

3
SH

A2
ZN

4 CH DIGITAL INPUT MODULE DC 24 V


POSITION 5

WAGO P/N 750-433


10064178-040

24 V

DI 1

24 V

DI 2

24 V

DI 3

24 V

DI 4

80DI25.0

SPARE

80DI25.1

SPARE

80DI25.2

SPARE

80DI25.3

SPARE

4 CH DIGITAL INPUT MODULE DC 24 V


POSITION 6

WAGO P/N 750-433


10064178-040

0.75mm VIO

DRAWWORKS

0.75mm VIO

DI 6-2

OFF/AUTO

14

13

PARKING BRAKE
24

ON

23

0.75mm GRY

0.75mm GRY

DI 6-2

24 V

DI 6-1

0.75mm VIO

DI 6-1

0.75mm VIO

DI 1

DI 6-6

0.75mm GRY

DI 6-6

0.75mm GRY

24 V

DI 6-5

DI 6-5

DI 2

24 V

DI 3

24 V

DI 4

0.75mm GRY

DRAWWORKS

13

ADS-OR-C

0.75mm GRY

0.75mm GRY

ADS-OR-D

ADS-OR-D

0.75mm VIO

OVERRIDE
24

23

0.75mm GRY

0.75mm GRY

DI 7-2

24 V

DI 7-1

DI 7-1

DI 1

0.75mm VIO

0.75mm VIO

DI 7-6

14

13

0.75mm GRY

0.75mm GRY

DI 7-6

24 V

S-ENABLE-B

S-ENABLE-B

DI 2

0.75mm GRY

SLIPS
ENABLE

24

0.75mm GRY

S-ENABLE-C

23

0.75mm GRY

0.75mm GRY

S-ENABLE-C

24 V

S-ENABLE-D

S-ENABLE-D

DI 3

24 V

DI 4

5
SH

14

D2

SH

ZN

BLK

RJS-10A

80DI25.5

DRAWWORKS PARKING BRAKE ON

80DI25.6

SPARE

80DI25.7

SPARE

WAGO P/N 750-433


VARCO P/N 10064178-040

0.75mm VIO

DI 7-2

4 CH DIGITAL INPUT MODULE DC 24 V


POSITION 7

0.75mm GRY

ADS-OR-C

14

DRAWWORKS PARKING BRAKE OFF/AUTO

80DI25.4

C3
ZN

80DI25.8

DRAWWORKS OVERRIDE

80DI25.9

SPARE

80DI25.10 SPARE

80DI25.11 SPARE

TB SLIP
1
4 CH DIGITAL INPUT MODULE DC 24 V
POSITION 8

0.75mm VIO

CONTINUED TO
PS1
2

C4

SH

ZN

B4

SH

ZN

CONTINUED TO

B2
ZN

24 V

DI 8-1

DI 1

DI 8-6

24 V

DI 8-5

DI 2

+V LCD

24 V

DI 8-4

DI 3

24 V

0.75mm GRY
0.75mm VIO
0.75mm GRY

SW1 FAULT (F2)


SH

0.75mm VIO
PS2

C2
ZN

DI 8-2

0.75mm GRY
CONTINUED TO

7
SH

WAGO P/N 750-433


VARCO P/N 10064178-040

DI 4

80DI25.12 PS1 FAULT

80DI25.13 PS2 FAULT

80DI25.14

MOXA SWITCH 1 FAULT (F2)

80DI25.15 SPARE

AMPHION CHAIR CONNECTIONS


SCALE:

5
SH

5
SH

D7
ZN

D2
ZN

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622969-DIA

4 OF 16

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

7
4
SH

A7
ZN

4
SH

A3
ZN

LEFT I/O PANEL

LEFT INSTRUMENTATION PANEL

2 CH ANALOG OUTPUT MODULE 4-20 mA


POSITION 9

WAGO P/N 750-552


VARCO P/N 10064178-022

4
SH

AO 1

24 V

OV

SHIELD

AO 2

24 V

OV

SHIELD

80AO0

SPARE

80AO1

SPARE

2 CH ANALOG OUTPUT MODULE 4-20 mA


POSITION 10

B2
ZN

WAGO P/N 750-552


VARCO P/N 10064178-022

AO 1

24 V

OV

SHIELD

AO 2

24 V

OV

SHIELD

80AO2

SPARE

80AO3

SPARE

2 CH ANALOG OUTPUT MODULE 4-20 mA


POSITION 11

WAGO P/N 750-552


VARCO P/N 10064178-022

0.75mm

5
SH

B3

SH

ZN

B3
ZN

24 V

OV

SHIELD

AO 2

24 V

OV

SHIELD

GRY

80AO4

80AO5

SPARE

SPARE

2 CH ANALOG INPUT MODULE 0-10 V


POSITION 12

WAGO P/N 750-478


VARCO P/N 10064178-012

WHT
LJS-07B

CONNECTION 7
SH

AO 1

A3
ZN

POSITION 20

0.75mm VIO/BLK

(-) OV

AI 1

24 V

OV

SHIELD

AI 2

24 V

OV

SHIELD

80AI0

SPARE

80AI1

LEFT JOYSTICK POTENTIOMETER

AMPHION CHAIR CONNECTIONS


SCALE:

6
SH

D7
ZN

6
SH

D2
ZN

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622969-DIA

5 OF 16

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

7
5
SH

A7
ZN

5
SH

A3
ZN

LEFT I/O PANEL

LEFT INSTRUMENTATION PANEL

2 CH ANALOG INPUT MODULE 0-20 mA


POSITION 13

WAGO P/N 750-465


VARCO P/N 10064178-007

AI 1

24 V

OV

SHIELD

AI 2

24 V

OV

SHIELD

80AI2

SPARE

80AI3

SPARE

2 CH ANALOG INPUT MODULE 0-20 mA


POSITION 14

WAGO P/N 750-465


VARCO P/N 10064178-007

AI 1

24 V

OV

SHIELD

AI 2

24 V

OV

SHIELD

80AI4

SPARE

80AI5

SPARE

2 CH ANALOG INPUT MODULE 0-20 mA


POSITION 15

WAGO P/N 750-465


VARCO P/N 10064178-007

5
SH

AI 1

24 V

OV

SHIELD

AI 2

24 V

OV

SHIELD

80AI6 SPARE

80AI7 SPARE

4 CH DIGITAL INPUT MODULE DC 24 V


POSITION 16

B3
ZN

WAGO P/N 750-433


NOV P/N 10064178-040

24 V

DI 1

24 V

DI 2

24 V

DI 3

24 V

DI 4

80DI26.0

SPARE

80DI26.1

SPARE

80DI26.2

SPARE

A
80DI26.3

SPARE

AMPHION CHAIR CONNECTIONS


7
SH

D7

SH

ZN

D2

SH

ZN

D3
ZN

SCALE:

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622969-DIA

6 OF 16

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

2
6

A3

SH

ZN

LEFT I/O PANEL


6
SH

4 CH DIGITAL INPUT MODULE DC 24 V


POSITION 17

A3
ZN

WAGO P/N 750-433


NOV P/N 10064178-040

4mm GRN/YEL
PE

24 V

DI 1

24 V

DI 2

24 V

DI 3

24 V

DI 4

80DI26.4

SPARE

80DI26.5

SPARE

80DI26.6

SPARE

80DI26.7

SPARE

CENTRAL
CABIN GND

2 AWG X 1C GRN/YEL

CHAIR GND

4mm GRN/YEL

PE

CENTER PANEL

+SIG MVMT

RED

2 CH ANALOG OUTPUT MODULE 0-10V


POSITION 19

PE

COM MVMT

+SIG MVMT

WAGO P/N 750-550


NOV P/N 10064178-021

TB SIG

RED

R2

R1

AO 1

COMMON

80AO6

WEIGHT INDICATOR SIGNAL MOVEMENT

9.53K

GRN

ELECTRONIC

GRN

BRN

COM MVMT

+SIG LCD

POSITION 8

+SIG LCD

WEIGHT

PIGTAIL

INDICATOR

N5014
D

WHT

BRN

+V LCD

WHT

CONNECTION 2
4

A3

SH

ZN

SHIELD

SHIELD

AO 2

COMMON

BLK

80AO7

LEFT JOYSTICK POTENTIOMETER

2 CH ANALOG OUTPUT MODULE +/-10V

(-) OV

COM LCD

BLK

+V LCD

0.75mm VIO/BLK

COM LCD

POSITION 20

WAGO P/N 750-556


NOV P/N 10064178-026
1

AO 1

COMMON

80AO8

WEIGHT INDICATOR SIGNAL

80AO9

SPARE

POSITION 12
CONNECTION 7

LEFT JOYSTICK
R

POTENTIOMETER

RED

WHT

LJS-07A

A3

SH

ZN

RED

WHT

LJS-07B

18 AWG X 4C

0.75mm VIO/BLK

(-) OV

LJS-07A

SHIELD

SHIELD

AO 2

COMMON

POSITION 12
CONNECTION 5

LJS-07B

5
SH

A3
ZN

LJS-07
L

BLK

GRN

LJS-07C

BLK

LJS-07D

GRN

LJS-07C

LJS-07D

AMPHION CHAIR CONNECTIONS


SCALE:

8
SH

D2
ZN

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622969-DIA

7 OF 16

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

7
6
SH

A7
ZN

7
SH

A2
ZN

LEFT I/O PANEL

LEFT INSTRUMENTATION PANEL

FIELD SIDE CONNECTION AC/DC 0-230V + & POSITION 18

WAGO P/N 750-614


NOV P/N 10064178-072

POSITION 23

POSITION 24
CONNECTION 1
9
SH

CONNECTION 1
9
SH

0.75mm VIO

D3
ZN

(+) 24 V

(+)

(+) 24 V

(+)

(+)

(+)

(-)

(-)

(-)

(-)

0.75mm VIO

C3
ZN
POSITION 23
CONNECTION 5
9
SH

0.75mm VIO/BLK

(-) OV

D3
ZN

POSITION 24

GRY

GRN
RED

MUD PUMP #1

BLU

THROTTLE

PINK

NOV P/N 10048305-001

GRY
GRN
YEL
WHT
BRN

+5 VDC

YEL

PIGTAIL

OV RTN

MUD-PUMP1

CH A

WHT

CH A/
CH B

BRN

CH B/
CH Z

RED

CH Z/
BLU

(+) 24 V

(-) OV

(-) OV

(+) 24 V

PINK

0.75mm VIO

(-) OV

0.75mm VIO/BLK

C3
ZN

0.75mm VIO

9
SH

0.75mm VIO/BLK
0.75mm VIO/BLK

CONNECTION 5

CH A-1

INCREMENTAL ENCODER MODULE


POSITION 21

WAGO P/N 750-637


NOV P/N 10064178-034

CH A/-1

CH B/-1

CH Z-1

CH Z/-1

+5 VDC-1

OV RTN-1

(+) 24 V

(-) 0 V

N1

JUMPER

CH B-1

N2

(L) LATCH

(G) GATE

(R) REF

(S) SHIELD

80AI8

STATUS WORD

80AI9

VALUE WORD

80AI10

RESERVED WORD

80AI11

LATCH WORD

80AO10

CONTROL WORD

80AO11

SETPOINT WORD

80AO12

RESERVED WORD

80AO13

RESERVED WORD

Ue (5 V)
Uo (0 V)

SHIELD

INCREMENTAL ENCODER MODULE


POSITION 22

WAGO P/N 750-637


NOV P/N 10064178-034

PINK

GRY

GRN
RED
BLU
PINK
GRY
GRN
YEL
WHT
BRN

+5 VDC

YEL

PIGTAIL

OV RTN

MUD-PUMP2

CH A

WHT

CH A/
CH B

BRN

CH B/
CH Z

RED

CH Z/
BLU

CH A-2

CH A/-2

CH B/-2

CH Z-2

CH Z/-2

+5 VDC-2

OV RTN-2

(+) 24 V

(-) 0 V

N1

JUMPER

CH B-2

N2

(L) LATCH

(G) GATE

(R) REF

(S) SHIELD

80AI12

STATUS WORD

80AI13

VALUE WORD

80AI14

RESERVED WORD

80AI15

LATCH WORD

80AO14

CONTROL WORD

80AO15

SETPOINT WORD

80AO16

RESERVED WORD

80AO17

RESERVED WORD

Ue (5 V)
Uo (0 V)

SHIELD

AMPHION CHAIR CONNECTIONS


SCALE:
9
SH

D7
ZN

9
SH

D2
ZN

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622969-DIA

8 OF 16

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

7
8
SH

A7
ZN

8
SH

A2
ZN

LEFT I/O PANEL

LEFT INSTRUMENTATION PANEL

POSITION 18
CONNECTION 2
8
SH

POSITION 18

CONNECTION 3
8
SH

BLU

THROTTLE

PINK

NOV P/N 10048305-001

GRY
GRN
YEL
WHT
BRN

MUD-PUMP3

CH A

CH B/-2

CH Z-2

CH A/
BRN

CH Z/-2

CH B/
CH Z

CH B-2

WHT

CH B

RED

+5 VDC-2

CH Z/
BLU

OV RTN-2

(+) 24 V

(-) 0 V

N1

JUMPER

YEL

PIGTAIL

OV RTN

WAGO P/N 750-637


NOV P/N 10064178-034

0.75mm VIO/BLK

CH A/-2

GRN

MUD PUMP #3

INCREMENTAL ENCODER MODULE


POSITION 23

(+) 24 V

CH A-2

GRY

+5 VDC

0.75mm VIO

(-) OV

D3
ZN
PINK

RED

D3
ZN

N2

(L) LATCH

(G) GATE

(R) REF

(S) SHIELD

80AI16

STATUS WORD

80AI17

VALUE WORD

80AI18

RESERVED WORD

80AI19

LATCH WORD

80AO18

CONTROL WORD

80AO19

SETPOINT WORD

80AO20

RESERVED WORD

80AO21

RESERVED WORD

Ue (5 V)
Uo (0 V)

SHIELD
POSITION 18
CONNECTION 1

POSITION 18
CONNECTION 8
8
SH

C3
ZN

8
SH

D3
ZN

0.75mm VIO

INCREMENTAL ENCODER MODULE


POSITION 24

(+) 24 V

WAGO P/N 750-637


NOV P/N 10064178-034

0.75mm VIO/BLK

(-) OV

(+) 24 V

(-) 0 V

N1

JUMPER

N2

(L) LATCH

(G) GATE

(R) REF

(S) SHIELD

80AI20

STATUS WORD

80AI21

VALUE WORD

80AI22

RESERVED WORD

80AI23

LATCH WORD

80AO22

CONTROL WORD

80AO23

SETPOINT WORD

80AO24

RESERVED WORD

80AO25

RESERVED WORD

Ue (5 V)
Uo (0 V)

AMPHION CHAIR CONNECTIONS


SCALE:

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622969-DIA

9 OF 16

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

RIGHT I/O PANEL

RIGHT INSTRUMENTATION PANEL

4 CH DIGITAL INPUT MODULE DC 24 V


POSITION 1

WAGO P/N 750-433


NOV P/N 10064178-040

24 V

DI 1

24 V

DI 2

24 V

DI 3

24 V

DI 4

81DI20.0

SPARE

81DI20.1

SPARE

81DI20.2

SPARE

81DI20.3

SPARE

4 CH DIGITAL INPUT MODULE DC 24 V


POSITION 2

WAGO P/N 750-433


NOV P/N 10064178-040

24 V

DI 1

24 V

DI 2

24 V

DI 3

24 V

DI 4

81DI20.4

SPARE

C
81DI20.5

SPARE

81DI20.6

SPARE

81DI20.7

SPARE

4 CH DIGITAL INPUT MODULE DC 24 V


POSITION 3

WAGO P/N 750-433


NOV P/N 10064178-040

24 V

DI 1

24 V

DI 2

24 V

DI 3

24 V

DI 4

81DI20.8

SPARE

81DI20.9

SPARE

81DI20.10 SPARE

81DI20.11 SPARE

4 CH DIGITAL INPUT MODULE DC 24 V


POSITION 4

WAGO P/N 750-433


NOV P/N 10064178-040

GND BAR

24 V

DI 1

24 V

DI 2

24 V

DI 3

24 V

11
SH

D7
ZN

11
SH

D2
ZN

81DI20.13 SPARE

81DI20.14 SPARE

81DI20.15 SPARE

D3
ZN

AMPHION CHAIR CONNECTIONS

SCALE:

11
SH

DI 4

81DI20.12 SPARE

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622969-DIA

10 OF 16

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

7
10
SH

A7
ZN

10
SH

10
SH

0.75mm VIO
13

RELEASE ALL
24

WAGO P/N 750-433


NOV P/N 10064178-040

0.75mm GRY

DI 5-2

24 V

DI 5-1

DI 5-1

DI 1

0.75mm GRY

TO-RA-C

23

A3
ZN

0.75mm GRY
0.75mm GRY

TOOL OWNERSHIP

4 CH DIGITAL INPUT MODULE DC 24 V


POSITION 5

0.75mm VIO

DI 5-2

14

A2
ZN

RIGHT I/O PANEL

RIGHT INSTRUMENTATION PANEL

0.75mm GRY

0.75mm GRY

TO-RA-C

24 V

TO-RA-D

TO-RA-D

DI 2

24 V

DI 3

24 V

DI 4

12
SH

C3
ZN

RJS-14A
14
SH

C3
ZN

BLK
CLR

RJS-14B

81DI21.0

RELEASE ALL TOOL OWNERSHIP

81DI21.1

DEAD MAN SWITCH

81DI21.2

SPARE

81DI21.3

SPARE

4 CH DIGITAL INPUT MODULE DC 24 V


POSITION 6

DFSD ESTOP
15
SH

B5
ZN

MP ESTOP

15

A5

SH

ZN

GEN ESTOP
15

A5

SH

ZN

WAGO P/N 750-433


NOV P/N 10064178-040

0.75mm VIO
DI 6-2

DFSD ESTOP

0.75mm VIO
DI 6-6

15

B5

SH

ZN

0.75mm GRY
DI 6-1

MP ESTOP

0.75mm VIO
DI 6-3

15

A5

SH

ZN

0.75mm GRY
DI 6-6

GEN ESTOP
15

A5

SH

ZN

0.75mm GRY
DI 6-4

24 V

DI 1

24 V

DI 2

24 V

DI 3

24 V

DI 4

81DI21.4

DFSD ESTOP

C
81DI21.5

MP ESTOP

81DI21.6

GEN ESTOP

81DI21.7

SPARE

4 CH DIGITAL INPUT MODULE DC 24 V


POSITION 7

WAGO P/N 750-433


NOV P/N 10064178-040

24 V

DI 1

24 V

DI 2

24 V

DI 3

24 V

DI 4

81DI21.8

SPARE

81DI21.9

SPARE

81DI21.10 SPARE

81DI21.11 SPARE

4 CH DIGITAL INPUT MODULE DC 24 V


POSITION 8

WAGO P/N 750-433


NOV P/N 10064178-040

CONTINUED TO

MOXA SW2 FAULT (F2)


2

B1

SH

ZN

0.75mm GRY
DI 8-8

24 V

DI 1

24 V

DI 2

24 V

DI 3

24 V

DI 4

81DI21.12 SPARE

81DI21.13 SPARE

81DI21.14 SPARE

81DI21.15

MOXA SWITCH 2 FAULT (F2)

AMPHION CHAIR CONNECTIONS


SCALE:

12
SH

D7
ZN

12
SH

D2
ZN

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622969-DIA

11 OF 16

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

7
11
SH

A7
ZN

11
SH

A2
ZN

RIGHT I/O PANEL

RIGHT INSTRUMENTATION PANEL

2 CH ANALOG OUTPUT MODULE 4-20 mA


POSITION 9

WAGO P/N 750-552


VARCO P/N 10064178-022

BLK

RJS-01A

CONTINUED TO X-AXIS/Y-AXIS
RIGHT JOYSTICK POT(C),(K)
13
SH

C6
ZN

POSITION 13
20 AWG X 1TSP

CONNECTION 7

RJS-01

13
SH

0.75mm GRY

D3
ZN

RX-RET

CLR

RJS-01B
POSITION 14
CONNECTION 7
13
SH

11
SH

0.75mm GRY

C3
ZN

RY1-RET

13

B6

SH

ZN

24 V

OV

SHIELD

AO 2

24 V

OV

SHIELD

20 AWG X 1TSP

CONNECTION 7

RJS-02

81AO0

X-AXIS RIGHT JOYSTICK POT (C)

81AO1

Y-AXIS RIGHT JOYSTICK POT (K)

WAGO P/N 750-552


VARCO P/N 10064178-022

BLK

POSITION 15

13

B3

SH

ZN

0.75mm GRY
RY2-RET

CLR

RJS-02B

D2
ZN

CONTINUED TO REDUNDANT Y-AXIS

AO 1

2 CH ANALOG OUTPUT MODULE 4-20 mA


POSITION 10

RJS-02A

RIGHT JOYSTICK POT(G)

AO 1

24 V

OV

SHIELD

AO 2

24 V

OV

SHIELD

81AO2

REDUNDANT Y-AXIS POT (G)

81AO3

SPARE

2 CH ANALOG OUTPUT MODULE 0-10 V


POSITION 11

WAGO P/N 750-550


NOV P/N 10064178-021

AO 1

COMMON

81AO4

SPARE

SHIELD

SHIELD

AO 2

COMMON

B
81AO5

SPARE

0.75mm

13
SH

GRY

2 CH ANALOG INPUT MODULE 0-10 V


POSITION 12

WAGO P/N 750-478


VARCO P/N 10064178-012

A3
ZN
1

AI 1

24 V

OV

SHIELD

AI 2

+ 24V

24 V

24 RTN

OV

SHIELD

POSITION 0

CONNECTION 6,7 1.5mm VIO

C3

SH
2

ZN
B3

SH

ZN

1.5mm VIO/BLK

81AI0

SPARE

81AI1

SPARE

AMPHION CHAIR CONNECTIONS


SCALE:

14
SH

C7
ZN

13
SH

D2
ZN

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622969-DIA

12 OF 16

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

2
12
SH

A2
ZN

RIGHT I/O PANEL

RIGHTJOYSTICK

2 CH ANALOG INPUT MODULE 0-20 mA


POSITION 13

WAGO P/N 750-465


VARCO P/N 10064178-007

X-AXIS

POTENTIOMETER

BLK

BLK

CLR

RJS-03A

BLK

RJS-03A

20 AWG X 1TSP
RJS-01A

RJS-03

0.75mm GRY

RJS-03B

CLR

RJS-03B

POSITION 9
CONNECTION 3
12
SH

POSITION 9
20 AWG X 1TSP
RJS-01

CONNECTION (1), (5)


12
SH

0.75mm GRY

D3
ZN

RX-RET

AI 1

24 V

OV

SHIELD

AI 2

24 V

OV

SHIELD

81AI2

RIGHT JOYSTICK X-AXIS POT (+)

81AI3

RIGHT JOYSTICK X-AXIS POT (-)

D4
ZN

2 CH ANALOG INPUT MODULE 0-20 mA


POSITION 14

WAGO P/N 750-465


VARCO P/N 10064178-007

Y1-AXIS

POTENTIOMETER

BLK

CLR

CLR

RJS-04A

CLR

RJS-04B

20 AWG X 1TSP
RJS-01B

RJS-04

0.75mm GRY

RJS-04B

BLK

RJS-04A

POSITION 9
CONNECTION 7
12

D3

SH

ZN

0.75mm GRY
RY1-RET

AI 1

24 V

OV

SHIELD

AI 2

24 V

OV

SHIELD

RIGHT JOYSTICK Y1-AXIS POT (+)

81AI4

C
RIGHT JOYSTICK Y1-AXIS POT (-)

81AI5

2 CH ANALOG INPUT MODULE 0-20 mA


POSITION 15

WAGO P/N 750-465


VARCO P/N 10064178-007

REDUNDANT Y-AXIS

POTENTIOMETER

BLK

BLK

CLR

RJS-05A

20 AWG X 1TSP
RJS-02A

RJS-05B

RJS-05

X(+) SWITCH

X(-) SWITCH

4
3

Y(+) SWITCH

4
1

Y(-) SWITCH

BLK
CLR
BLK
CLR
BLK
CLR
BLK
CLR

0.75mm GRY

POSITION 10
20 AWG X 1TSP
RJS-02

CLR

CLR

RJS-05B

RJS-05A

CONNECTION (1)
12

C4

SH

ZN

POSITION 10

RJS-02B

CONNECTION 3
12

C3

SH

ZN

0.75mm GRY
RY2-RET

12

B3

SH

ZN

20 AWG X 1TSP

RJS-06A
RJS-06B

RJS-07A

RJS-07

RJS-07B

RJS-07B
20 AWG X 1TSP

RJS-08A

RJS-08A

RJS-08

RJS-08B

RJS-08B
20 AWG X 1TSP

RJS-09A

RJS-09A

RJS-09

RJS-09B

24 V

OV

SHIELD

AI 2

24 V

OV

SHIELD

81AI6

81AI7

REDUNDANT RIGHT JOYSTICK Y-AXIS POT(+)

REDUNDANT RIGHT JOYSTICK Y-AXIS POT(-)

WAGO P/N 750-433


NOV P/N 10064178-040

RJS-06B
20 AWG X 1TSP

AI 1

4 CH DIGITAL INPUT MODULE DC 24 V


POSITION 16

RJS-06A

RJS-06

RJS-07A

BLK

RJS-09B

BLK
CLR
BLK
CLR
BLK
CLR
BLK
CLR

24 V

DI 1

24 V

DI 2

24 V

DI 3

24 V

DI 4

81DI22.0

X (+) SWITCH

81DI22.1

X (-) SWITCH

81DI22.2

Y (+) SWITCH

81DI22.3

Y (-) SWITCH

AMPHION CHAIR CONNECTIONS

14
SH

D7
ZN

14
SH

D2
ZN

14

D3

SH

ZN

SCALE:

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622969-DIA

13 OF 16

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

7
13
SH

A7
ZN

12
SH

UPPER RIGHT

BLU

SWITCH

GRN

LOWER RIGHT

BRN

SWITCH

WHT

UPPER LEFT

ORN

SWITCH

PURP

LOWER LEFT

GRY

SWITCH

BLK

DEAD MAN

YEL

SWITCH
12
SH

M
N
O
P
U
V

S
T

Q
R

13
SH

BLK
CLR
BLK
CLR
BLK
CLR
BLK
CLR
BLK
CLR

20 AWG X 1TSP

RJS-10A

RJS-10A

RJS-10

4 CH DIGITAL INPUT MODULE DC 24 V


POSITION 17

BLK

4
SH

B3
ZN

CLR

RJS-10B
20 AWG X 1TSP

RJS-11A

BLK

RJS-11A

RJS-11

RJS-11B

CLR

RJS-11B
20 AWG X 1TSP

RJS-12A

BLK

RJS-12A

RJS-12

RJS-12B

CLR

RJS-12B
20 AWG X 1TSP

RJS-13A

BLK

RJS-13A

RJS-13

RJS-13B

CLR

RJS-13B

RJS-14A

20 AWG X 1TSP

POSITION 5

RJS-14

CONNECTION 6, 5

RJS-14B

CABIN GND

CLR

DI 1

24 V

DI 2

24 V

DI 3

24 V

DI 4

81DI22.4

POWER SLIPS OPEN

81DI22.5

POWER SLIPS CLOSE

81DI22.6

SPARE

81DI22.7

SPARE

D3
ZN

2 AWG X 1C GRN/YEL

CHAIR GND

4mm GRN/YEL

4 CH DIGITAL OUTPUT MODULE DC 24 V


POSITION 18

PE

10064178-054

BLK

HORN-01A

HORN-01A

20 AWG X 1TSP
HORN-01

24 V

WAGO P/N 750-504

HORN

PE

PE

RIGHT INSTRUMENTATION PANEL

11
SH

4mm GRN/YEL

CENTRAL

BLK

WAGO P/N 750-433


NOV P/N 10064178-040

A3
ZN

RJS-10B

A7
ZN

A3
ZN

RIGHT I/O PANEL

RIGHTJOYSTICK
RED

CLR

HORN-01B

HORN-01B

DO 1

24 V

OV

DO 2

24 V

OV

4
8

81DO18.0

HORN

C
81DO18.1

SPARE

DO 3

81DO18.2

SPARE

DO 4

81DO18.3

SPARE

FIELD SIDE CONNECTION AC/DC 0-230V + & POSITION 19

WAGO P/N 750-614


NOV P/N 10064178-072

POSITION 21
CONNECTION 1
POSITION 22
15 D2
CONNECTION 1
SH ZN
15
C2
SH

0.75mm VIO

(+) 24 V

(+)

(+) 24 V

(+)

(+)

(+)

(-) OV

(-)

(-) OV

(-)

(-)

(-)

0.75mm VIO

ZN
POSITION 21

POSITION 22

CONNECTION 5

CONNECTION 5
15

C2

SH

ZN

D3

SH

ZN

0.75mm VIO/BLK

PINK

TOP DRIVE

BLU

THROTTLE

PINK

NOV P/N 10048305-001

GRY
GRN
YEL
WHT

BRN

TD

CH A

CH B-3

CH Z-3

CH A/
BRN

CH Z/-3

CH B/
CH Z

CH B/-3

WHT

CH B

RED

+5 VDC-3

CH Z/
BLU

OV RTN-3

(+) 24 V

(-) 0 V

N1

JUMPER

YEL

PIGTAIL

OV RTN

WAGO P/N 750-637


NOV P/N 10064178-034

CH A/-3

GRN

+5 VDC

INCREMENTAL ENCODER MODULE


POSITION 20

(+) 24 V

CH A-3

GRY

RED

0.75mm VIO

(-) OV

0.75mm VIO/BLK

15

0.75mm VIO/BLK

N2

(L) LATCH

(G) GATE

(R) REF

(S) SHIELD

15
SH

D2
ZN

81AI9

VALUE WORD

80AI10

RESERVED WORD

81AI11

LATCH WORD

81AO6

CONTROL WORD

81AO7

SETPOINT WORD

81AO8

RESERVED WORD

81AO9

RESERVED WORD

Uo (0 V)

AMPHION CHAIR CONNECTIONS


SCALE:

D7
ZN

STATUS WORD

Ue (5 V)

SHIELD
15
SH

81AI8

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622969-DIA

14 OF 16

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

7
14
SH

A7
ZN

14
SH

A3
ZN

RIGHT I/O PANEL

RIGHT INSTRUMENTATION PANEL

POSITION 19
CONNECTION 2
14
SH

POSITION 19

CONNECTION 3
14
SH

BLU

THROTTLE

PINK

NOV P/N 10048305-001

GRY
GRN
YEL
WHT
BRN

RT

CH A

CH B/-3

CH Z-3

CH A/
BRN

CH Z/-3

CH B/
CH Z

CH B-3

WHT

CH B

RED

+5 VDC-3

CH Z/
BLU

OV RTN-3

(+) 24 V

(-) 0 V

N1

JUMPER

YEL

PIGTAIL

OV RTN

CH A/-3

GRN

ROTARY TABLE

WAGO P/N 750-637


NOV P/N 10064178-034

0.75mm VIO/BLK

CH A-3

GRY

+5 VDC

INCREMENTAL ENCODER MODULE


POSITION 21

(-) OV

B3
ZN
PINK

RED

0.75mm VIO

(+) 24 V

B2
ZN

N2

(L) LATCH

(G) GATE

(R) REF

(S) SHIELD

81AI12

STATUS WORD

81AI13

VALUE WORD

81AI14

RESERVED WORD

81AI15

LATCH WORD

81AO10

CONTROL WORD

81AO11

SETPOINT WORD

81AO12

RESERVED WORD

81AO13

RESERVED WORD

Ue (5 V)
Uo (0 V)

SHIELD
POSITION 19
CONNECTION 1

POSITION 19
CONNECTION 4
14
SH

B3
ZN

14
SH

0.75mm VIO

INCREMENTAL ENCODER MODULE


POSITION 22

(+) 24 V

B3
ZN

WAGO P/N 750-637


NOV P/N 10064178-034

0.75mm VIO/BLK

(-) OV

(+) 24 V

(-) 0 V

N1

JUMPER

N2

(L) LATCH

(G) GATE

(R) REF

(S) SHIELD

81AI16

STATUS WORD

81AI17

VALUE WORD

81AI18

RESERVED WORD

81AI19

LATCH WORD

81AO14

CONTROL WORD

81AO15

SETPOINT WORD

81AO16

RESERVED WORD

81AO17

RESERVED WORD

Ue (5 V)
Uo (0 V)

CENTER PANEL

TB SIG

0.75mm GRY

0.75mm GRY

ESTOP-C1A

ESTOP-CIA

ESTOP-CIA

REST-C1A

REST-C1A

REST-C1A

SPARE

SPARE

TO DFSD TB1
FOR CONTINUATION SEE
SYSTEM INTERCONNECT

16 AWG X 7C
NIS

N4202

POSITION 6

CONNECTION 1,2
11

C3

SH

ZN

B
RIGHT
12

11

PANEL

22

21

DFSD
E-STOP

0.75mm GRY

0.75mm GRY

DI 6-1

DI 6-1

DI 6-2

0.75mm VIO
DI 6-2

NIS

0.75mm GRY

0.75mm GRY

ESTOP-MUD1A

ESTOP-MUD1A

ESTOP-MUD1A

REST-MUD1A

REST-MUD1A

REST-MUD1A

SPARE

7
8

POSITION 6

CONNECTION 5,6
11

C3

SH

ZN

LEFT
12

11

PANEL

0.75mm GRY

0.75mm GRY

DI 6-5

DI 6-5

DI 6-6

0.75mm VIO

MUD PUMP
22

E-STOP

21

DI 6-6

TO DFSD TB16
FOR CONTINUATION SEE
SYSTEM INTERCONNECT

16 AWG X 4C
NIS

N4204

GEN-EST-C1A

REST-GEN-C1A

10

NIS

PANEL GND

SPARE

11

SPARE

12

4mm GRN/YEL

POSITION 6

CONNECTION 3,4
11

C3

SH

ZN

0.75mm GRY

0.75mm GRY

GEN-EST-C1A

GEN-EST-C1A

REST-GEN-C1A

REST-GEN-C1A

RIGHT
12

11

PANEL

0.75mm VIO

0.75mm VIO

DI 6-3

DI 6-3

DI 6-4

0.75mm GRY

GENERATOR
22

E-STOP

21

DI 6-4

PE

AMPHION CHAIR CONNECTIONS


SCALE:

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622969-DIA

15 OF 16

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

DRILLER'S CHAIR
FIBER PATCH PANEL
1-BLU

2-ORN
D1001

3-GRN

FIBER

FOR

EF

EF

EF

EF

EF

EF

EF

EF

EF

EF

FIBER

B1

4-BRN

CONTINUATION

EF

EF

EF

F5001

BLK

A2

62.5/125um X 4C

62.5/125um X 2C

B2

SEE SYSTEM
INTERCONNECT DWG

BLK

A3

62.5/125um X 2C
F5002

RED

A4

EF

62.5/125um X 2C

TX

FIBER

EF
8

RX

EF

TX

F5010
FIBER

EF

RED

A1

RX

B3
RX

B4

RX

EF

EF
7

TX

TX

MOXA

MOXA

ETHERNET

ETHERNET

SWITCH 2

SWITCH 1

C
E/NET X 4 PR
E

E/NET X 4 PR

D5000

POSITION 24

END

13 14

15 16

13 14

15 16

13 14

15 16

13 14

POSITION 23

POSITION 22

POSITION 21

POSITION 20

POSITION 19

POSITION 18

POSITION 17

POSITION 16

POSITION 15

POSITION 14

POSITION 13

POSITION 12

POSITION 11

POSITION 10

POSITION 9

POSITION 8

POSITION 7

POSITION 6

POSITION 5

POSITION 4

POSITION 3

POSITION 2

DATA

POSITION 0

15 16

13 1413 1413 1413 1413 1413 1413 1413 1413 1413 1413 1413 1413 1413 1413 1413 1413 1413 1413 1413 14

01 02

POSITION 1

DATA

ETHERNET

DATA PORT

D5006

ON

LINK

24V

0V

13 14

ERROR

13 14

13 14

13 14

13 14

13 14

13 14

13 14

A1 A2

A1 A2

E1 E2 13 14

13 14

13 14

13 14

13 14

A1 A2

N1

N2

N1

N2

N1

N2

N1

N2

A1 A2

I/O

LEFT SIDE

750-341
-

OV OV

OV OV

15 16

15 16

15 16

15 16

15 16

15 16

15 16

15 16

15 16

15 16

15 16

15 16

750-433 750-433 750-433 750-433 750-433 750-433 750-433 750-433 750-552 750-552 750-552 750-478 750-465 750-465 750-465 750-433 750-433 750-614

D5001

DATA
U

15 16

750-637

750-637

750-637

750-637

D5002

DATA

E/NET X 4 PR

D5003

750-550 750-556

E/NET X 4 PR
E

OV OV

E/NET X 4 PR
E

OV OV

A1 A2

DATA

750-600

TxD/RxD

END

ENC-24

ENC-23

ENC-22

ENC-21

FS-20

AO-19

AO-18

DI-17

DI-16

AI-15

AI-14

AI-13

AI-12

AO-11

AO-10

AO-9

DI-8

DI-7

DI-6

DI-5

DI-4

DI-2

DI-3

B
DI-1

B
HMI-3

HMI-1

HMI-2

D5004

(CCTV)

CCTV
MATRIX

J-BOX

DATA

E/NET X 4 PR

E/NET X 4 PR

HMI-4

D5005

ETHERNET

01 02

13 1413 1413 1413 1413 1413 1413 1413 1413 1413 1413 1413 1413 1413 1413 1413 1413 1413 1413 14

13 14

15 16

13 14

15 16

13 14

END

POSITION 22

POSITION 21

POSITION 20

POSITION 19

POSITION 18

POSITION 17

POSITION 16

POSITION 15

POSITION 14

POSITION 13

POSITION 12

POSITION 11

POSITION 10

POSITION 9

POSITION 8

POSITION 7

POSITION 6

POSITION 5

POSITION 4

POSITION 3

POSITION 2

POSITION 1

POSITION 0

DATA

15 16

ON

LINK

ERROR

RIGHT SIDE

13 14

13 14

13 14

13 14

13 14

13 14

13 14

A1 A2

A1 A2

A1 A2

E1 E2 13 14

13 14

13 14

13 14

13 14

13 14

I/O

OV OV

OV OV

OV OV

OV OV

750-341

15 16

15 16

15 16

15 16

15 16

15 16

15 16

15 16

15 16

15 16

15 16

15 16

15 16

DI-17

DI-16

AI-15

AI-14

AI-13

AI-12

AO-11

AO-10

AO-9

DI-8

DI-7

DI-6

DI-5

DI-4

DI-3

DI-2

DI-1

750-433 750-433 750-433 750-433 750-433 750-433 750-433 750-433 750-552 750-552 750-552 750-478 750-465 750-465 750-465 750-433 750-433

15 16

750-504

750-614

FS-19

DO-18

A
750-631

750-631

750-631

750-600

AMPHION CHAIR CONNECTIONS

END

13 14

ENC-22

0V

ENC-21

24V

ENC-20

TxD/RxD

SCALE:

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622969-DIA

16 OF 16

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

DRILLER'S CABIN
UPS DESK

REMOTE BYPASS SWITCH A

NOV (P/N 10512936-001)

(P/N 10067098-001)
(SOLA P/N A2D130HW)

1-BLK

2-WHT

TB1 IN
L1

L2

10 AWG X 3C
AC LINE INPUT

P202-04

208 VAC, 2 PHASE


3-GRN

GND

4.0mm - BLK

4.0mm - BLK

4.0mm - WHT

4.0mm - WHT

4.0mm - GRN/YEL
PE

4.0mm - GRN/YEL
PE

L/L1

N/L2

L/L1

N/L2

L/L1

PE

N/L2

L
N

OUTPUT

L-UPS-A
1

L/L1

4.0mm - WHT

4.0mm - WHT

4.0mm - GRN/YEL
PE

L/L1

N/L2

N/L2

16A

4.0mm - BLK

4.0mm - BLK
L

CB1

BUSBAR

2-WHT
1-BLK

3-GRN

(10AWG x 3C)
BYPASS A

UPS

2-WHT

(PIGTAIL)
3-GRN

(10AWG x 3C)

2-WHT

UPS A

3-GRN

L/L1

10 AWG X 3C
P1001

TO MTC CABINET

N/L2

16A

OUTPUT
1

PE

L/L1

N/L2

REMOTE EMERGENCY
POWER OFF
INPUT
BATTERY MODE

PE

SHUT DOWN

BATTERY MODE

(PIGTAIL)

PE

3-GRN

3
TB1 ESTOP

(4TSP x 18AWG)

2
3

BATTERY A

(P/N 10510106-001)
(SOLA P/N S4K2U96BATC)

CB3

REPO A

EXTERNAL BATTERY
MODULE A

2-WHT

16A

4.0mm - GRN/YEL
PE
1-BLK

N-UPS-A

CB2

UPS A (3KVA)
(P/N 10510104-001)
(SOLA P/N S4K2U3000-5C)

1-BLK

4.0mm - GRN/YEL
PE

INPUT

1-BLK

7
LOW BATTERY

8
9
10
11
12

REMOTE BYPASS SWITCH B

(P/N 10067098-001)
(SOLA P/N A2D130HW)

1-BLK
2-WHT

TB2 IN
L1

L2

AC LINE INPUT

3-GRN

GND

L/L1

4.0mm - WHT

4.0mm - GRN/YEL
PE

4.0mm - GRN/YEL
PE

L/L1

P202-05

208 VAC, 2 PHASE

L/L1

N/L2

N/L2

PE

N/L2

4.0mm - BLK

4.0mm - BLK

4.0mm - WHT

4.0mm - WHT

4.0mm - GRN/YEL
PE

4.0mm - GRN/YEL
PE

L/L1

4.0mm - BLK

4.0mm - WHT
3

10 AWG X 3C

4.0mm - BLK

L
N

OUTPUT

CB4
16A

BUSBAR

INPUT

L/L1

N/L2

L-UPS-B

N/L2

1-BLK

N-UPS-B

2-WHT

CB5
16A

1-BLK

UPS B (3KVA)
(P/N 10510104-001)
(SOLA P/N S4K2U3000-5C)

2-WHT
3-GRN
1-BLK

(10AWG x 3C)
BYPASS B

UPS

2-WHT

(PIGTAIL)
3-GRN

L/L1

N/L2

OUTPUT

PE

(10AWG x 3C)

2-WHT

UPS B

3-GRN

L/L1

N/L2

REMOTE EMERGENCY
POWER OFF
INPUT
BATTERY MODE

PE

SHUT DOWN

BATTERY MODE

(PIGTAIL)

1
2

TB2 ESTOP

(4TSP x 18AWG)

10 AWG X 3C
P1002

TO MTC CABINET

PE

3-GRN

1
2
3

BATTERY B

(P/N 10510106-001)
(SOLA P/N S4K2U96BATC)

REPO B

EXTERNAL BATTERY
MODULE B

CB6
16A

4.0mm - GRN/YEL
PE

1-BLK

5
6

7
LOW BATTERY

8
9
10
11
12

UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES.

PRODUCT:

TOLERANCES ARE:

END ITEM:
NEXT ASSY:

10545605-001

X.X

.1

X.XX

.03

X.XXX .010

SIMILAR TO:

TOL > .06


1000

L.P., ITS AFFILIATES OR SUBSIDIARIES (ALL COLLECTIVELY


REFERRED TO HEREINAFTER AS "NOV"). IT IS LOANED FOR

LIMITED PURPOSES ONLY AND REMAINS THE PROPERTY OF

NOV. REPRODUCTION, IN WHOLE OR IN PART, OR USE OF

INITIAL

T. PHAM

APPVD

T. PHAM

UPS INSTALLATION

OTHERS IS NOT PERMITTED WITHOUT THE EXPRESS WRITTEN

TO NOV UPON REQUEST OR UPON COMPLETION OF THE

AC IDEAL RIG 135

USE FOR WHICH IT WAS LOANED. THIS DOCUMENT AND


THE INFORMATION CONTAINED AND REPRESENTED HEREIN
IS THE COPYRIGHTED PROPERTY OF NOV.

SCALE:

RIG SOLUTIONS
ENGINEERING

11/15/2011

TITLE:

THIS DESIGN OR DISTRIBUTION OF THIS INFORMATION TO


CONSENT OF NOV. THIS DOCUMENT IS TO BE RETURNED

CHECKED

DATE

BREAK EDGES .02/.03

D. McGARY

DRAWN

UNLESS OTHERWISE SPECIFIED

FRACTIONS

CURRENT
FINISH

250

1/2 DEG
1/16

DO NOT SCALE DRAWING

WT LBS:

TOL < .06

ANGLES

THIS DOCUMENT CONTAINS PROPRIETARY AND CONFIDENTIAL

INFORMATION WHICH BELONGS TO NATIONAL OILWELL VARCO,

DWG NO.

1/1

PROJECTION:

SIZE:

SHT:

10622970-DIA

REV:

OF

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

POWER SYSTEM HOUSE


UPS CABINET

NOV (P/N 10513957-001)

REMOTE BYPASS SWITCH A

(P/N 10067098-001)
(SOLA P/N A2D130HW)

D
1-BLK
2-WHT

TB1 IN
L1

L2

AC LINE INPUT

3-GRN

GND

L/L1

4.0mm - WHT

4.0mm - GRN/YEL
PE

4.0mm - GRN/YEL
PE

L/L1

PA 001

208 VAC, 2 PHASE

L/L1

N/L2

N/L2

PE

N/L2

4.0mm - BLK

4.0mm - BLK

4.0mm - WHT

4.0mm - WHT

4.0mm - GRN/YEL
PE

4.0mm - GRN/YEL
PE

L/L1

4.0mm - BLK

4.0mm - WHT
3

10 AWG X 3C

4.0mm - BLK

L
N

OUTPUT

CB1

BUSBAR

INPUT

L-UPS-A
1

L/L1

N/L2

16A

N/L2

1-BLK

3-GRN
1-BLK

(10AWG x 3C)
BYPASS A

UPS

2-WHT

(PIGTAIL)
3-GRN

2-WHT
3-GRN

16A

L/L1

P2001

TO PWR MTC
CABINET

N/L2

16A

OUTPUT
1

L/L1

N/L2

REMOTE EMERGENCY
POWER OFF
INPUT
BATTERY MODE

PE

SHUT DOWN

BATTERY MODE

(PIGTAIL)

3
TB1 ESTOP

(4TSP x 18AWG)

2
3

BATTERY A

3-GRN

PE

REPO A

(P/N 10510106-001)
(SOLA P/N S4K2U96BATC)

10 AWG X 3C

CB3

C
EXTERNAL BATTERY
MODULE A

2-WHT

PE

1-BLK

UPS A

N-UPS-A

CB2

4.0mm - GRN/YEL
PE

(10AWG x 3C)

UPS A (3KVA)
(P/N 10510104-001)
(SOLA P/N S4K2U3000-5C)

2-WHT

1-BLK

5
6

7
LOW BATTERY

8
9
10
11
12

REMOTE BYPASS SWITCH B

(P/N 10067098-001)
(SOLA P/N A2D130HW)

1-BLK
2-WHT

TB2 IN
L1

L2

AC LINE INPUT

3-GRN

GND

L/L1

4.0mm - WHT

4.0mm - GRN/YEL
PE

4.0mm - GRN/YEL
PE

L/L1

PB 001

208 VAC, 2 PHASE

L/L1

N/L2

N/L2

PE

N/L2

4.0mm - BLK

4.0mm - BLK

4.0mm - WHT

4.0mm - WHT

4.0mm - GRN/YEL
PE

4.0mm - GRN/YEL
PE

L/L1

4.0mm - BLK

4.0mm - WHT
3

10 AWG X 3C

4.0mm - BLK

L
N

OUTPUT

CB4
16A

BUSBAR

INPUT

L/L1

N/L2

L-UPS-B

N/L2

1-BLK

N-UPS-B

2-WHT

CB5
16A

1-BLK

UPS B (3KVA)
(P/N 10510104-001)
(SOLA P/N S4K2U3000-5C)

2-WHT
3-GRN
1-BLK

(10AWG x 3C)
BYPASS B

UPS

2-WHT

(PIGTAIL)
3-GRN

L/L1

N/L2

OUTPUT

4.0mm - GRN/YEL
PE

(10AWG x 3C)

2-WHT

UPS B

3-GRN

L/L1

N/L2

PE

REMOTE EMERGENCY
POWER OFF
INPUT
BATTERY MODE
SHUT DOWN

TB2 ESTOP

BATTERY MODE

(PIGTAIL)

(P/N 10510106-001)
(SOLA P/N S4K2U96BATC)

CABINET

PE

3-GRN

BATTERY B

TO PWR MTC

REPO B

EXTERNAL BATTERY
MODULE B

P2002

(4TSP x 18AWG)

10 AWG X 3C

CB6
16A

PE

1-BLK

5
6

7
LOW BATTERY

8
9

10
11
12

UPS INSTALLATION
SCALE:
3
SH

D4
ZN

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622970-DIA

2 OF 3

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

POWER SYSTEM HOUSE


2

A4

SH

ZN

UPS CABINET

NOV (P/N 10513957-001)

REMOTE BYPASS SWITCH C

(P/N 10067098-001)
(SOLA P/N A2D130HW)

1-BLK
2-WHT

TB3 IN
L

AC LINE INPUT

3-GRN

GND

L/L1

4.0mm - WHT

4.0mm - GRN/YEL
PE

4.0mm - GRN/YEL
PE

L/L1

N/L2

PE

PC 001

120 VAC, 1 PHASE

L/L1

N/L2

N/L2

4.0mm - BLK

4.0mm - BLK

4.0mm - WHT

4.0mm - WHT

4.0mm - GRN/YEL
PE

4.0mm - GRN/YEL
PE

L/L1

4.0mm - BLK

4.0mm - WHT
3

10 AWG X 3C

4.0mm - BLK

L
N

OUTPUT

CB7

BUSBAR

INPUT

L-UPS-C
1

L/L1

N/L2

25A

N/L2

1-BLK

3-GRN
1-BLK

(10AWG x 3C)
BYPASS C

UPS

2-WHT

(PIGTAIL)
3-GRN

1-BLK

(10AWG x 3C)

2-WHT

UPS C

3-GRN

(10AWG x 3C)

TO VFD LINEUP

CB9

L/L1

N/L2

25A

OUTPUT
1

PE

L/L1

N/L2

PE

REMOTE EMERGENCY
POWER OFF
INPUT
BATTERY MODE
SHUT DOWN

BATTERY MODE

(PIGTAIL)

PE

3-GRN

3
TB3 ESTOP

(4TSP x 18AWG)

2
3

BATTERY C

(P/N 10510106-001)
(SOLA P/N S4K2U96BATC)

2-WHT

25A

REPO C

EXTERNAL BATTERY
MODULE C

N-UPS-C

CB8

4.0mm - GRN/YEL
PE

UPS C (3KVA)
(P/N 10513950-001)
(SOLA P/N S4K2U3000C)

2-WHT

1-BLK

5
6

7
LOW BATTERY

8
9
10
11
12

UPS INSTALLATION
SCALE:

1/1

DWG NO.

PROJECTION:

SIZE:

SHT:

10622970-DIA

3 OF 3

REV:

01

DRAWN IN ACAD

RS-MECH_D-TPL-001

MJOB-8375
NEXT ASSY

This document contains proprietary and confidential information which belongs to National-Oilwell
Varco, L.P., its affiliates or subsidiaries (all collectively referred to hereinafter as "NOV"). It is loaned
for limited purposes only and remains the property of NOV. Reproduction, in whole or in part, or use
of this design or distribution of this information to others is not permitted without the express written
consent of NOV. This document is to be returned to NOV upon request and in any event upon
completion of the use for which it was loaned. This document and the information contained and
represented herein is the copyrighted property of NOV. National Oilwell Varco

USED ON

APPLICATION

DRAWN

J. ALANIZ

TITLE

CABLE SCHEDULE INDEX, ADS-10SD,


AC IDEAL RIG 135

CHECKED

C. HOVANETZ

SIZE

APPVD

C. HOVANETZ

DATE

11/3/2011

SCALE

DWG NO

REV

10548376-IDX 01
NTS

WT LBS

SHEET

OF

D74DCF0049-TPL-001 (REV B)

CABLE SCHEDULE INDEX, ADS-10SD,


AC IDEAL RIG 135

NATIONAL OILWELL VARCO

CABLE ID

CABLE

NOV

GLAND

GLAND

CABLE

TAG NO.

CONSTRUCTION

PART NO.

SIZE

P/N

TYPE

FROM
TAG NO.

DATE

TO
LOCATION

TAG NO.

BLOCK DIAG.
LOCATION

DWG. NO.

INTERCONNECT
SHT.

DWG. NO.

11/3/2011 11:58:28 AM

REMARKS
SHT.

CABLE
SUPPLIED BY

D331

PIGTAIL

DATA

ENC-331

DRUM ABSOLUTE ENC. #1

AD-SNJB600

REMOTE I/O J-BOX

10548374-DIA

10548375-DIA

6,22

NOV

D332

PIGTAIL

DATA

ENC-332

DRUM ABSOLUTE ENC. #2

AD-SNJB600

REMOTE I/O J-BOX

10548374-DIA

10548375-DIA

6,22

NOV

DATA

ENC-333

DRUM ABSOLUTE ENC. #3

AD-SNJB600

REMOTE I/O J-BOX

10548374-DIA

10548375-DIA

6,22

NOV

DATA

AD-SNJB700

TRANSMITTER J-BOX

AD-SNJB600

REMOTE I/O J-BOX

10548374-DIA

10548375-DIA

12,22

NOV

DATA

AD-SNJB700

TRANSMITTER J-BOX

SJB-800

RTD J-BOX

10548374-DIA

10

10548375-DIA

9,14

NOV

DATA

AD-SNJB600

REMOTE I/O J-BOX

DW BOOM PLUG PANEL

10548374-DIA

10548375-DIA

23

NOV

D333

PIGTAIL

D700

PROFIBUS

30156220

D800

PROFIBUS

30156220

DW-F01A

FIBER

DW-F01

FIBER

DATA

DW BOOM PLUG PANEL

MTC CONTROL SYSTEM

10548374-DIA

10548375-DIA

23

NOV

DW-N01A

16 AWG x 3 TSP

CONTROL

AD-NJB410

INTERMEDIATE ENC./AUX. J-BOX

DW BOOM PLUG PANEL

10548374-DIA

10548375-DIA

CUSTOMER

DW-N01

16 AWG x 3 TSP

CONTROL

DW BOOM PLUG PANEL

INV DWA/DWB

10548374-DIA

10548375-DIA

CUSTOMER

DW-N02A

16 AWG x 3 TSP

CONTROL

AD-NJB410

INTERMEDIATE ENC./AUX. J-BOX

DW BOOM PLUG PANEL

10548374-DIA

10548375-DIA

CUSTOMER

DW-N02

16 AWG x 3 TSP

CONTROL

DW BOOM PLUG PANEL

INV DWA/DWB

10548374-DIA

10548375-DIA

CUSTOMER

N333

2
1.0mm x 1 TSP

56626-01

CONTROL

NJB-510

"A" BRAKE PNEUMATIC INTERFACE J-BOX

AD-NJB410

INTERMEDIATE ENC./AUX. J-BOX

10548374-DIA

10548375-DIA

9,10

NOV

N350

2
1.0mm x 3 TSP

56626-03

CONTROL

NJB-350

E-STOP PUSH-BUTTON STATION

AD-NJB410

INTERMEDIATE ENC./AUX. J-BOX

10548374-DIA

10548375-DIA

NOV

N511

2
1.0mm x 1 TSP

56626-01

CONTROL

PS-511

CROWN SAVER PRESSURE SWITCH

NJB-510

"A" BRAKE PNEUMATIC INTERFACE J-BOX

10548374-DIA

10548375-DIA

10

NOV

N512

2
1.0mm x 1 TSP

56626-01

CONTROL

SOV-512

CROWN SAVER OVERRIDE SOLENOID

NJB-510

"A" BRAKE PNEUMATIC INTERFACE J-BOX

10548374-DIA

10548375-DIA

10

NOV

N513

2
1.0mm x 1 TSP

56626-01

CONTROL

SOV-513

DISENGAGE "A" PARK PRAKE

NJB-510

"A" BRAKE PNEUMATIC INTERFACE J-BOX

10548374-DIA

10548375-DIA

10

NOV

N516

2
1.0mm x 1 TSP

56626-01

CONTROL

NJB-530

SERVO J-BOX, "A" BRAKE

NJB-510

"A" BRAKE PNEUMATIC INTERFACE J-BOX

10548374-DIA

10548375-DIA

10

NOV

CONTROL

NJB-530

SERVO J-BOX, "A" BRAKE

NJB-510

"A" BRAKE PNEUMATIC INTERFACE J-BOX

10548374-DIA

10548375-DIA

10

NOV

NJB-521

"A" BRAKE CONTROL BOX

NJB-530

SERVO J-BOX, "A" BRAKE

10548374-DIA

10548375-DIA

10,15

NOV

N517

1.0mm x 1 TSP

56626-01

N518

2
1.0mm x 3 TSP

56626-03

CONTROL

N519

2
1.0mm x 1 TSP

56626-01

CONTROL

PXR-519

PRESS. TRANSMTR, "A" BRAKE SERVO

NJB-530

SERVO J-BOX, "A" BRAKE

10548374-DIA

10548375-DIA

10,15

NOV

N601

2
1.0mm x 1 TSP

56626-01

CONTROL

DPS-601

DIFF PRESS SW, BLOWER "A"

AD-SNJB600

REMOTE I/O J-BOX

10548374-DIA

10548375-DIA

17

NOV

N602

2
1.0mm x 1 TSP

56626-01

CONTROL

DPS-602

DIFF PRESS SW, BLOWER "B"

AD-SNJB600

REMOTE I/O J-BOX

10548374-DIA

10548375-DIA

17

NOV

N607

2
1.0mm x 1 TSP

56626-01

CONTROL

AD-NJB410

INTERMEDIATE ENC./AUX. J-BOX

AD-SNJB600

REMOTE I/O J-BOX

10548374-DIA

10548375-DIA

9,24

NOV

N608

2
1.0mm x 1 TSP

56626-01

CONTROL

AD-NJB410

INTERMEDIATE ENC./AUX. J-BOX

AD-SNJB600

REMOTE I/O J-BOX

10548374-DIA

10548375-DIA

9,18

NOV

N610

2
1.0mm x 7 TSP

56626-07

CONTROL

NJB-510

"A" BRAKE PNEUMATIC INTERFACE J-BOX

AD-SNJB600

REMOTE I/O J-BOX

10548374-DIA

10548375-DIA

10,18

NOV

N401

2
1.0mm x 3 TSP

56626-03

CONTROL

ENC-401

"A" ENCODER, DRIVE MOTOR

AD-NJB410

INTERMEDIATE ENC./AUX. J-BOX

10548374-DIA

10548375-DIA

NOV

N402

2
1.0mm x 3 TSP

56626-03

CONTROL

ENC-402

"B" ENCODER, DRIVE MOTOR

AD-NJB410

INTERMEDIATE ENC./AUX. J-BOX

10548374-DIA

10548375-DIA

NOV

DW-N04B

16AWG x 7 TSP

CUSTOMER

CONTROL

AD-SNJB01

SENSOR J-BOX

GRASS HOPPER PLUG PANEL

10548374-DIA

10548375-DIA

16

CUSTOMER

DW-N04A

16AWG x 7 TSP

CUSTOMER

CONTROL

GRASS HOPPER PLUG PANEL

DW BOOM PLUG PANEL

10548374-DIA

10548375-DIA

16

CUSTOMER

DW-N04

16AWG x 7 TSP

CUSTOMER

CONTROL

DW BOOM PLUG PANEL

AD-SNJB600

REMOTE I/O J-BOX

10548374-DIA

10548375-DIA

16,21

CUSTOMER

CAB-N01A

14AWG x 20C

CUSTOMER

CONTROL

DFT-NJB100

DRILL FLOOR TOOL REMOTE I/O

GRASS HOPPER PLUG PANEL

10548374-DIA

10548375-DIA

24

CUSTOMER

CAB-N01

14AWG x 20C

CUSTOMER

CONTROL

GRASS HOPPER PLUG PANEL

MTC CONTROL SYSTEM

10548374-DIA

10548375-DIA

24

CUSTOMER

DW-N03A

14 AWG X 7C

CUSTOMER

CONTROL

AD-SNJB600

REMOTE I/O J-BOX

DW BOOM PLUG PANEL

10548374-DIA

10548375-DIA

24

CUSTOMER

DW-N03

14 AWG X 7C

CUSTOMER

CONTROL

DW BOOM PLUG PANEL

MTC CONTROL SYSTEM

10548374-DIA

10548375-DIA

24

CUSTOMER

DW-P01A

535MCM x 1C

CUSTOMER

POWER

A DRIVE MOTOR

DW BOOM PLUG PANEL

10548374-DIA

10548375-DIA

CUSTOMER

DW-P02A

535MCM x 1C

CUSTOMER

POWER

A DRIVE MOTOR

DW BOOM PLUG PANEL

10548374-DIA

10548375-DIA

CUSTOMER

DW-P03A

535MCM x 1C

CUSTOMER

POWER

A DRIVE MOTOR

DW BOOM PLUG PANEL

10548374-DIA

10548375-DIA

CUSTOMER

DW-P04A

535MCM x 1C

CUSTOMER

POWER

A DRIVE MOTOR

DW BOOM PLUG PANEL

10548374-DIA

10548375-DIA

CUSTOMER

DW-P05A

535MCM x 1C

CUSTOMER

POWER

A DRIVE MOTOR

DW BOOM PLUG PANEL

10548374-DIA

10548375-DIA

CUSTOMER

DW-P06A

535MCM x 1C

CUSTOMER

POWER

A DRIVE MOTOR

DW BOOM PLUG PANEL

10548374-DIA

10548375-DIA

CUSTOMER

DW-P07A

4/0 x 1C

CUSTOMER

POWER

A DRIVE MOTOR

DW BOOM PLUG PANEL

10548374-DIA

10548375-DIA

CUSTOMER

DW-P01

535MCM x 1C

CUSTOMER

POWER

DW BOOM PLUG PANEL

INV DWA/DWB

10548374-DIA

10548375-DIA

CUSTOMER

DW-P02

535MCM x 1C

CUSTOMER

POWER

DW BOOM PLUG PANEL

INV DWA/DWB

10548374-DIA

10548375-DIA

CUSTOMER

DW-P03

535MCM x 1C

CUSTOMER

POWER

DW BOOM PLUG PANEL

INV DWA/DWB

10548374-DIA

10548375-DIA

CUSTOMER

DW-P04

535MCM x 1C

CUSTOMER

POWER

DW BOOM PLUG PANEL

INV DWA/DWB

10548374-DIA

10548375-DIA

CUSTOMER

DW-P05

535MCM x 1C

CUSTOMER

POWER

DW BOOM PLUG PANEL

INV DWA/DWB

10548374-DIA

10548375-DIA

CUSTOMER

DW-P06

535MCM x 1C

CUSTOMER

POWER

DW BOOM PLUG PANEL

INV DWA/DWB

10548374-DIA

10548375-DIA

CUSTOMER

DW-P07

4/0 x 1C

CUSTOMER

POWER

DW BOOM PLUG PANEL

INV DWA/DWB

10548374-DIA

10548375-DIA

CUSTOMER

SHEET

OF

DWG NO

10548376-IDX

REV

01

CABLE SCHEDULE INDEX, ADS-10SD,


AC IDEAL RIG 135

NATIONAL OILWELL VARCO

FROM

DATE

TO

BLOCK DIAG.

INTERCONNECT

11/3/2011 11:58:28 AM

CABLE ID

CABLE

NOV

GLAND

GLAND

CABLE

TAG NO.

CONSTRUCTION

PART NO.

SIZE

P/N

TYPE

TAG NO.

LOCATION

TAG NO.

LOCATION

DWG. NO.

SHT.

DWG. NO.

SHT.

REMARKS

SUPPLIED BY

CABLE

DW-P08A

535MCM x 1C

CUSTOMER

POWER

B DRIVE MOTOR

DW BOOM PLUG PANEL

10548374-DIA

10548375-DIA

CUSTOMER

DW-P09A

535MCM x 1C

CUSTOMER

POWER

B DRIVE MOTOR

DW BOOM PLUG PANEL

10548374-DIA

10548375-DIA

CUSTOMER

DW-P10A

535MCM x 1C

CUSTOMER

POWER

B DRIVE MOTOR

DW BOOM PLUG PANEL

10548374-DIA

10548375-DIA

CUSTOMER

DW-P11A

535MCM x 1C

CUSTOMER

POWER

B DRIVE MOTOR

DW BOOM PLUG PANEL

10548374-DIA

10548375-DIA

CUSTOMER

DW-P12A

535MCM x 1C

CUSTOMER

POWER

B DRIVE MOTOR

DW BOOM PLUG PANEL

10548374-DIA

10548375-DIA

CUSTOMER

DW-P13A

535MCM x 1C

CUSTOMER

POWER

B DRIVE MOTOR

DW BOOM PLUG PANEL

10548374-DIA

10548375-DIA

CUSTOMER

DW-P14A

4/O x 1C

CUSTOMER

POWER

B DRIVE MOTOR

DW BOOM PLUG PANEL

10548374-DIA

10548375-DIA

CUSTOMER

DW-P08

535MCM x 1C

CUSTOMER

POWER

DW BOOM PLUG PANEL

INV DWA/DWB

10548374-DIA

10548375-DIA

CUSTOMER

DW-P09

535MCM x 1C

CUSTOMER

POWER

DW BOOM PLUG PANEL

INV DWA/DWB

10548374-DIA

10548375-DIA

CUSTOMER

DW-P10

535MCM x 1C

CUSTOMER

POWER

DW BOOM PLUG PANEL

INV DWA/DWB

10548374-DIA

10548375-DIA

CUSTOMER

DW-P11

535MCM x 1C

CUSTOMER

POWER

DW BOOM PLUG PANEL

INV DWA/DWB

10548374-DIA

10548375-DIA

CUSTOMER

DW-P12

535MCM x 1C

CUSTOMER

POWER

DW BOOM PLUG PANEL

INV DWA/DWB

10548374-DIA

10548375-DIA

CUSTOMER

DW-P13

535MCM x 1C

CUSTOMER

POWER

DW BOOM PLUG PANEL

INV DWA/DWB

10548374-DIA

10548375-DIA

CUSTOMER

DW-P14

4/O x 1C

CUSTOMER

POWER

DW BOOM PLUG PANEL

INV DWA/DWB

10548374-DIA

10548375-DIA

CUSTOMER

DW-P15B

2
6.0mm X 3/C + E

56625-6.0-04

POWER

MOT-201B

"A" BLOWER MOTOR

AD-PJB210

AUX POWER J-BOX

10548374-DIA

10548375-DIA

NOV

DW-P15A

10AWG X 4/C

CUSTOMER

POWER

AD-PJB210

AUX POWER J-BOX

DW BOOM PLUG PANEL

10548374-DIA

10548375-DIA

CUSTOMER
CUSTOMER

DW-P15

10AWG X 4/C

CUSTOMER

POWER

DW BOOM PLUG PANEL

MCC

10548374-DIA

10548375-DIA

DW-P16B

2
6.0mm X 3/C + E

56625-6.0-04

POWER

MOT-202B

"B" BLOWER MOTOR

AD-PJB210

AUX POWER J-BOX

10548374-DIA

10548375-DIA

NOV

DW-P16A

10AWG X 4/C

CUSTOMER

POWER

AD-PJB210

AUX POWER J-BOX

DW BOOM PLUG PANEL

10548374-DIA

10548375-DIA

CUSTOMER

DW-P16

10AWG X 4/C

CUSTOMER

POWER

DW BOOM PLUG PANEL

MCC

10548374-DIA

10548375-DIA

CUSTOMER

DW-P17A

12AWG X 20/C

CUSTOMER

POWER

AD-PJB210

AUX POWER J-BOX

DW BOOM PLUG PANEL

10548374-DIA

10548375-DIA

CUSTOMER

DW-P17

12AWG X 20/C

CUSTOMER

POWER

DW BOOM PLUG PANEL

MCC

10548374-DIA

10548375-DIA

CUSTOMER

DW-P18A

12AWG X 20/C

CUSTOMER

POWER

AD-PNJB630

POWER SUPPLY J-BOX

DW BOOM PLUG PANEL

10548374-DIA

10548375-DIA

25

CUSTOMER

DW-P18

12AWG X 20/C

CUSTOMER

POWER

DW BOOM PLUG PANEL

MTC CONTROL SYSTEM

10548374-DIA

10548375-DIA

25

CUSTOMER

DW-P19

2
2.5mm X 3/C+E

56625-2.5-04

POWER

MOT-205L

"A" LUBE OIL PUMP MOTOR

AD-PJB210

AUX POWER J-BOX

10548374-DIA

10548375-DIA

NOV

DW-P20

2
1.5mm X 3/C

56625-1.5-03

POWER

HTR-201B

"A" BLOWER MOTOR HEATER

AD-PJB210

AUX POWER J-BOX

10548374-DIA

10548375-DIA

NOV

DW-P21

2
1.5mm X 3/C

56625-1.5-03

POWER

HTR-202B

"B" BLOWER MOTOR HEATER

AD-PJB210

AUX POWER J-BOX

10548374-DIA

10548375-DIA

NOV

DW-P22

2
2.5mm X 3/C+E

56625-2.5-04

POWER

MOT-206C

"A" LUBE PUMP COOLING MOTOR

AD-PJB210

AUX POWER J-BOX

10548374-DIA

10548375-DIA

NOV

DW-P23

2
1.5mm X 3/C

56625-1.5-03

POWER

HTR-201D

"A" DRIVE MOTOR HEATER

AD-PJB210

AUX POWER J-BOX

10548374-DIA

10548375-DIA

NOV

DW-P24

2
1.5mm X 3/C

56625-1.5-03

POWER

HTR-202D

"B" DRIVE MOTOR HEATER

AD-PJB210

AUX POWER J-BOX

10548374-DIA

10548375-DIA

NOV

P621

2
1.5mm X 3/C

56625-1.5-03

POWER

NJB-530

BRAKE SERVO J-BOX "A"

AD-SNJB600

REMOTE I/O J-BOX

10548374-DIA

10548375-DIA

10,23

NOV

P630

2
2.5mm X 7/C

56625-2.5-07

POWER

AD-SNJB600

REMOTE I/O J-BOX

AD-PNJB630

POWER SUPPLY J-BOX

10548374-DIA

10548375-DIA

23

NOV

DW-S02

16 AWG x 1 TSP

CUSTOMER

CONTROL

XMTR-725

PRESS. TRANSMITTER STANDPIPE A

AD-SNJB01

SENSOR J-BOX

10548374-DIA

10548375-DIA

16

CUSTOMER

S711

2
1.0mm x 1 TSP

56627-01

CONTROL

PXR-711

PRESS. XMTR, "A" BRAKE AIR SUPP.

AD-SNJB700

TRANSMITTER J-BOX

10548374-DIA

10548375-DIA

12

NOV

S712

2
1.0mm x 1 TSP

56627-01

CONTROL

PXR-712

PRESS. XMTR, "A" PARKING BRAKE

AD-SNJB700

TRANSMITTER J-BOX

10548374-DIA

10548375-DIA

12

NOV

S714

2
1.0mm x 1 TSP

56627-01

CONTROL

PXR-714

GEAR BOX PRESS. XMTR, "A" LUBE OIL

AD-SNJB700

TRANSMITTER J-BOX

10548374-DIA

10548375-DIA

12

NOV

AD-S740

PIGTAIL

CONTROL

LC-741,42,43

LOAD CELL ASSY, DEADLINE ANCHOR

AD-SNJB01

SENSOR J-BOX

10548374-DIA

10548375-DIA

16

NOV

S731

2
1.0mm x 1 TSP

56627-01

CONTROL

RTD-731

"A" GEARBOX LUBE OIL TEMP

AD-SNJB700

TRANSMITTER J-BOX

10548374-DIA

10

10548375-DIA

14

NOV

S755

2
1.0mm x 1 TSP

56627-01

CONTROL

RTD-755

AMBIENT AIR

AD-SNJB700

TRANSMITTER J-BOX

10548374-DIA

10

10548375-DIA

14

NOV

S851

2
1.0mm x 1 TSP

56627-01

CONTROL

RTD-851

EXHAUST AIR, MOTOR "A"

SJB800

RTD J-BOX

10548374-DIA

10

10548375-DIA

NOV

S852

2
1.0mm x 1 TSP

56627-01

CONTROL

RTD-852

EXHAUST AIR, MOTOR "B"

SJB800

RTD J-BOX

10548374-DIA

10

10548375-DIA

NOV

S855

2
1.0mm x 3 TSP

DATA

RTD-855

MTR "A" POWER J-BOX

SJB800

RTD J-BOX

10548374-DIA

10

10548375-DIA

27

NOV

S858

2
1.0mm x 3 TSP

DATA

RTD-858

MTR "B" POWER J-BOX

SJB800

RTD J-BOX

10548374-DIA

10

10548375-DIA

27

NOV

S867

2
1.0mm x 7 TSP

56626-07

SJB-867

SLIP AND CUT CONTROL STAT

SJB800

RTD J-BOX

10548374-DIA

10

10548375-DIA

26

NOV

SHEET

OF

DWG NO

10548376-IDX

REV

01

MJOB-8375

MUD PUMPS

NEXT ASSY

USED ON

APPLICATION

This document contains proprietary and confidential information which belongs to National-Oilwell
Varco, L.P., its affiliates or subsidiaries (all collectively referred to hereinafter as "NOV"). It is loaned
for limited purposes only and remains the property of NOV. Reproduction, in whole or in part, or use
of this design or distribution of this information to others is not permitted without the express written
consent of NOV. This document is to be returned to NOV upon request and in any event upon
completion of the use for which it was loaned. This document and the information contained and
represented herein is the copyrighted property of NOV. National Oilwell Varco

TITLE

CABLE SCEDULE, MUD PUMPS


AC IDEAL RIG 135

CURRENT

INITIAL

DRAWN

E. JOHNSON

B. BOEPPLE

CHECKED

R. MOENCH

R. MOENCH

SIZE

R. MOENCH

R. MOENCH

6/11/2012

11/1/2011

APPVD
DATE

SCALE

DWG NO

REV

10564615-IDX 02
NONE

WT LBS

SHEET

OF

D74DCF0049-TPL-001 (REV B)

CABLE SCEDULE, MUD PUMPS


AC IDEAL RIG 135

NATIONAL OILWELL VARCO

FROM

CABLE ID

CABLE

NOV

GLAND

GLAND

CABLE

TAG NO.

CONSTRUCTION

PART NO.

SIZE

P/N

TYPE

TAG NO.

MP1-P01
MP1-P02
MP1-P03
MP1-P04
MP1-P05
MP1-P06
MP1-P07
MP1-P08
MP1-P09
MP1-P10
MP1-P11
MP1-P12B
MP1-P12
MP1-P13
MP1-P15
MP1-P16
MP1-N01
MP1-N02

1C x 777MCM
1C x 777MCM
1C x 777MCM
1C x 4/0 AWG
1C x 777MCM
1C x 777MCM
1C x 777MCM
1C x 4/0 AWG
4C x 10 AWG
4C x 10 AWG
10C x 12 AWG
10C x 12 AWG
10C x 12 AWG
4C x 12 AWG
3C x 12 AWG
3C x 12 AWG
3C x 14 AWG
3C x 14 AWG

FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL

POWER
POWER
POWER
GROUND
POWER
POWER
POWER
GROUND
POWER
POWER
POWER
POWER
POWER
POWER
POWER
POWER
N.I.S.
N.I.S.

MP1 VFD
MP1 VFD
MP1 VFD
MP1 VFD
MP1 VFD
MP1 VFD
MP1 VFD
MP1 VFD
MCC
MCC
MCC
PWR MTC
MP1-P12
SNJB160
SNJB160
SNJB160
SNJB160
SNJB160

MP1-S01
MP1-S02
MP1-S03
MP1-S03A

5 TSP x 16 AWG
5 TSP x 16 AWG
1 TSP x 16 AWG
PIGTAIL

FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL

I.S.
I.S.
I.S.
I.S.

SNJB160
SNJB160
SNJB160
SJB150

MP1-F01A
MP1-F01

62.5-125um x 4C
62.5-125um x 4C

10052375-001
10052385-001

FIELD INSTALL

FIBER
FIBER

MP2-P01
MP2-P02
MP2-P03
MP2-P04
MP2-P05
MP2-P06
MP2-P07
MP2-P08
MP2-P09
MP2-P10
MP2-P11
MP2-P12
MP2-P12A
MP2-P13
MP2-P15
MP2-P16
MP2-N01
MP2-N02

1C x 777MCM
1C x 777MCM
1C x 777MCM
1C x 4/0 AWG
1C x 777MCM
1C x 777MCM
1C x 777MCM
1C x 4/0 AWG
4C x 10 AWG
4C x 10 AWG
10C x 12 AWG
10C x 12 AWG
10C x 12 AWG
4C x 12 AWG
3C x 12 AWG
3C x 12 AWG
3C x 14 AWG
3C x 14 AWG

FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL

MP2-S01
MP2-S02
MP2-S03
MP2-S03A

5 TSP x 16 AWG
5 TSP x 16 AWG
1 TSP x 16 AWG
PIGTAIL

MP2-F01A
MP2-F01

62.5-125um x 4C
62.5-125um x 4C

MP3-P01
MP3-P02
MP3-P03
MP3-P04
MP3-P05
MP3-P06
MP3-P07
MP3-P08
MP3-P09
MP3-P10
MP3-P11
MP3-P12
MP3-P12C
MP3-P13
MP3-P15
MP3-P16

1C x 777MCM
1C x 777MCM
1C x 777MCM
1C x 4/0 AWG
1C x 777MCM
1C x 777MCM
1C x 777MCM
1C x 4/0 AWG
4C x 10 AWG
4C x 10 AWG
10C x 12 AWG
10C x 12 AWG
10C x 12 AWG
4C x 12 AWG
3C x 12 AWG
3C x 12 AWG

DATE

TO

LOCATION

TAG NO.

MUD PUMP 1 VFD


MUD PUMP 1 VFD
MUD PUMP 1 VFD
MUD PUMP 1 VFD
MUD PUMP 1 VFD
MUD PUMP 1 VFD
MUD PUMP 1 VFD
MUD PUMP 1 VFD
400VAC MOTOR CONTROL CENTER
400VAC MOTOR CONTROL CENTER
400VAC MOTOR CONTROL CENTER
POWER SYSTEM MTC CUBICLE
AC DRIVE HOUSE PLUG PANEL
MUD PUMP REMOTE I/O I.S./N.I.S. J-BOX
MUD PUMP REMOTE I/O I.S./N.I.S. J-BOX
MUD PUMP REMOTE I/O I.S./N.I.S. J-BOX
MUD PUMP REMOTE I/O I.S./N.I.S. J-BOX
MUD PUMP REMOTE I/O I.S./N.I.S. J-BOX

MP1A
MP1A
MP1A
MP1A
MP1B
MP1B
MP1B
MP1B
MOT-109
MOT-110
SNJB160
MP1-P12
SNJB160
MOT-113
HTR-MP1A
HTR-MP1B
PS-101
PS-102

BLOCK DIAG.
LOCATION

INTERCONNECT

6/11/2012 11:18:02 AM

REMARKS

CABLE

DWG. NO.

SHT.

DWG. NO.

SHT.

SUPPLIED BY

MUD PUMP 1, AC MOTOR A


MUD PUMP 1, AC MOTOR A
MUD PUMP 1, AC MOTOR A
MUD PUMP 1, AC MOTOR A
MUD PUMP 1, AC MOTOR B
MUD PUMP 1, AC MOTOR B
MUD PUMP 1, AC MOTOR B
MUD PUMP 1, AC MOTOR B
MUD PUMP 1, MOTOR BLOWER A
MUD PUMP 1, MOTOR BLOWER B
MUD PUMP REMOTE I/O I.S./N.I.S. J-BOX
AC DRIVE HOUSE PLUG PANEL
MUD PUMP REMOTE I/O I.S./N.I.S. J-BOX
MUD PUMP 1, LINEAR WASHER PUMP
MUD PUMP 1, AC MOTOR A, MOTOR HEATER
MUD PUMP 1, AC MOTOR B, MOTOR HEATER
MP1 BLOWER A, PRESSURE SWITCH
MP1 BLOWER B, PRESSURE SWITCH

10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA

3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3

10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA

2
2
2
2
2
2
2
2
3
3
3,7
21
7,21
3,7
2,7
2,7
4
4

NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV

MUD PUMP REMOTE I/O I.S./N.I.S. J-BOX


MUD PUMP REMOTE I/O I.S./N.I.S. J-BOX
MUD PUMP REMOTE I/O I.S./N.I.S. J-BOX
MUD PUMP 1 SPM PROXIMITY SENSOR I.S. J-BOX

RTD-101
RTD-102
SJB150
ZS-103A

DRILL MOTOR 1A, PHASE U1, V1, W1 RTD


DRILL MOTOR 1B, PHASE U1, V1, W1 RTD
MUD PUMP 1 SPM PROXIMITY SENSOR I.S. J-BOX
MUD PUMP 1 SPM PROXIMITY SENSOR A

10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA

3
3
3
3

10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA

6
6
4
4

NOV
NOV
NOV
NOV

PWR MTC
MP1-F01

POWER SYSTEM MTC CUBICLE


AC DRIVE HOUSE PLUG PANEL

MP1-F01
SNJB160

AC DRIVE HOUSE PLUG PANEL


MUD PUMP 1 REMOTE I/O I.S./N.I.S. J-BOX

10564613-DIA
10564613-DIA

10564614-DIA
10564614-DIA

20
7,20

NOV
NOV

POWER
POWER
POWER
GROUND
POWER
POWER
POWER
GROUND
POWER
POWER
POWER
POWER
POWER
POWER
POWER
POWER
N.I.S.
N.I.S.

MP2 VFD
MP2 VFD
MP2 VFD
MP2 VFD
MP2 VFD
MP2 VFD
MP2 VFD
MP2 VFD
MCC
MCC
MCC
MP2-P12
PWR-MTC
SNJB260
SNJB260
SNJB260
SNJB260
SNJB260

MUD PUMP 2 VFD


MUD PUMP 2 VFD
MUD PUMP 2 VFD
MUD PUMP 2 VFD
MUD PUMP 2 VFD
MUD PUMP 2 VFD
MUD PUMP 2 VFD
MUD PUMP 2 VFD
400VAC MOTOR CONTROL CENTER
400VAC MOTOR CONTROL CENTER
400VAC MOTOR CONTROL CENTER
AC DRIVE HOUSE PLUG PANEL
POWER SYSTEM MTC CUBICLE
MUD PUMP REMOTE I/O I.S./N.I.S. J-BOX
MUD PUMP REMOTE I/O I.S./N.I.S. J-BOX
MUD PUMP REMOTE I/O I.S./N.I.S. J-BOX
MUD PUMP REMOTE I/O I.S./N.I.S. J-BOX
MUD PUMP REMOTE I/O I.S./N.I.S. J-BOX

MUD PUMP 2, AC MOTOR A


MUD PUMP 2, AC MOTOR A
MUD PUMP 2, AC MOTOR A
MUD PUMP 2, AC MOTOR A
MUD PUMP 2, AC MOTOR B
MUD PUMP 2, AC MOTOR B
MUD PUMP 2, AC MOTOR B
MUD PUMP 2, AC MOTOR B
MUD PUMP 2, MOTOR BLOWER A
MUD PUMP 2, MOTOR BLOWER B
MUD PUMP REMOTE I/O I.S./N.I.S. J-BOX
MUD PUMP REMOTE I/O I.S./N.I.S. J-BOX
AC DRIVE HOUSE PLUG PANEL
MUD PUMP 2, LINEAR WASHER PUMP
MUD PUMP 2, AC MOTOR A, MOTOR HEATER
MUD PUMP 2, AC MOTOR B, MOTOR HEATER
MP2 BLOWER A, PRESSURE SWITCH
MP2 BLOWER B, PRESSURE SWITCH

10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA

8
8
8
8
8
8
8
8
9
9
9,13
13,21
21
9,13
8,13
8,13
10
10

NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV

FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL

I.S.
I.S.
I.S.
I.S.

SNJB260
SNJB260
SNJB260
SJB250

10052375-001
10052384-001

FIELD INSTALL

FIBER
FIBER

FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL

POWER
POWER
POWER
GROUND
POWER
POWER
POWER
GROUND
POWER
POWER
POWER
POWER
POWER
POWER
POWER
POWER

MP2A
MP2A
MP2A
MP2A
MP2B
MP2B
MP2B
MP2B
MOT-209
MOT-210
SNJB260
SNJB260
MP2-P12
MOT-213
HTR-MP2A
HTR-MP2B
PS-201
PS-202

MUD PUMP REMOTE I/O I.S./N.I.S. J-BOX


MUD PUMP REMOTE I/O I.S./N.I.S. J-BOX
MUD PUMP REMOTE I/O I.S./N.I.S. J-BOX
MUD PUMP 2 SPM PROXIMITY SENSOR I.S. J-BOX

RTD-201
RTD-202
SJB250
ZS-203A

DRILL MOTOR 2A, PHASE U1, V1, W1 RTD


DRILL MOTOR 2B, PHASE U1, V1, W1 RTD
MUD PUMP 2 SPM PROXIMITY SENSOR I.S. J-BOX
MUD PUMP 2 SPM PROXIMITY SENSOR A

10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA

2
2
2
2

10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA

12
12
10
10

NOV
NOV
NOV
NOV

PWR-MTC
MP2-F01

POWER SYSTEM MTC CUBICLE


AC DRIVE HOUSE PLUG PANEL

MP2-F01
SNJB260

AC DRIVE HOUSE PLUG PANEL


MUD PUMP 2 REMOTE I/O I.S./N.I.S. J-BOX

10564613-DIA
10564613-DIA

10564614-DIA
10564614-DIA

20
13,20

NOV
NOV

MP3 VFD
MP3 VFD
MP3 VFD
MP3 VFD
MP3 VFD
MP3 VFD
MP3 VFD
MP3 VFD
MCC
MCC
MCC
MP3-P12
PWR-MTC
SNJB360
SNJB360
SNJB360

MUD PUMP 3 VFD


MUD PUMP 3 VFD
MUD PUMP 3 VFD
MUD PUMP 3 VFD
MUD PUMP 3 VFD
MUD PUMP 3 VFD
MUD PUMP 3 VFD
MUD PUMP 3 VFD
400VAC MOTOR CONTROL CENTER
400VAC MOTOR CONTROL CENTER
400VAC MOTOR CONTROL CENTER
AC DRIVE HOUSE PLUG PANEL
POWER SYSTEM MTC CUBICLE
MUD PUMP REMOTE I/O I.S./N.I.S. J-BOX
MUD PUMP REMOTE I/O I.S./N.I.S. J-BOX
MUD PUMP REMOTE I/O I.S./N.I.S. J-BOX

MUD PUMP 3, AC MOTOR A


MUD PUMP 3, AC MOTOR A
MUD PUMP 3, AC MOTOR A
MUD PUMP 3, AC MOTOR A
MUD PUMP 3, AC MOTOR B
MUD PUMP 3, AC MOTOR B
MUD PUMP 3, AC MOTOR B
MUD PUMP 3, AC MOTOR B
MUD PUMP 3, MOTOR BLOWER A
MUD PUMP 3, MOTOR BLOWER B
MUD PUMP REMOTE I/O I.S./N.I.S. J-BOX
MUD PUMP REMOTE I/O I.S./N.I.S. J-BOX
AC DRIVE HOUSE PLUG PANEL
MUD PUMP 3, LINEAR WASHER PUMP
MUD PUMP 3, AC MOTOR A, MOTOR HEATER
MUD PUMP 3, AC MOTOR B, MOTOR HEATER

10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA

14
14
14
14
14
14
14
14
15
15
15,19
19,21
21
15,19
14,19
14,19

SHEET

MP3A
MP3A
MP3A
MP3A
MP3B
MP3B
MP3B
MP3B
MOT-309
MOT-310
SNJB360
SNJB360
MP3-P12
MOT-313
HTR-MP3A
HTR-MP3B

OF

FUTURE
FUTURE
FUTURE
FUTURE
FUTURE
FUTURE
FUTURE
FUTURE
FUTURE
FUTURE
FUTURE
FUTURE
FUTURE
FUTURE
FUTURE

DWG NO

NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV

10564615-IDX

REV

02

CABLE SCEDULE, MUD PUMPS


AC IDEAL RIG 135

NATIONAL OILWELL VARCO

FROM

DATE

TO

BLOCK DIAG.

INTERCONNECT

6/11/2012 11:18:02 AM

CABLE ID

CABLE

NOV

GLAND

GLAND

CABLE

REMARKS

CABLE

TAG NO.
MP3-N01
MP3-N02

CONSTRUCTION
3C x 14 AWG
3C x 14 AWG

PART NO.
-

SIZE
FIELD INSTALL
FIELD INSTALL

P/N

TYPE
N.I.S.
N.I.S.

TAG NO.
SNJB360
SNJB360

LOCATION
MUD PUMP REMOTE I/O I.S./N.I.S. J-BOX
MUD PUMP REMOTE I/O I.S./N.I.S. J-BOX

TAG NO.
PS-301
PS-302

LOCATION
MP3 BLOWER A, PRESSURE SWITCH
MP3 BLOWER B, PRESSURE SWITCH

DWG. NO.
10564613-DIA
10564613-DIA

SHT.
4
4

DWG. NO.
10564614-DIA
10564614-DIA

SHT.
16
16

FUTURE
FUTURE

SUPPLIED BY
NOV
NOV

MP3-S01
MP3-S02
MP3-S03
MP3-S03A

5 TSP x 16 AWG
5 TSP x 16 AWG
1 TSP x 16 AWG
PIGTAIL

FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL

I.S.
I.S.
I.S.
I.S.

SNJB360
SNJB360
SNJB360
SJB350

MUD PUMP REMOTE I/O I.S./N.I.S. J-BOX


MUD PUMP REMOTE I/O I.S./N.I.S. J-BOX
MUD PUMP REMOTE I/O I.S./N.I.S. J-BOX
MUD PUMP 3 SPM PROXIMITY SENSOR I.S. J-BOX

RTD-301
RTD-302
SJB350
ZS-303A

DRILL MOTOR 3A, PHASE U1, V1, W1 RTD


DRILL MOTOR 3B, PHASE U1, V1, W1 RTD
MUD PUMP 3 SPM PROXIMITY SENSOR I.S. J-BOX
MUD PUMP 3 SPM PROXIMITY SENSOR A

10564613-DIA
10564613-DIA
10564613-DIA
10564613-DIA

4
4
4
4

10564614-DIA
10564614-DIA
10564614-DIA
10564614-DIA

18
18
16
16

FUTURE
FUTURE
FUTURE
FUTURE

NOV
NOV
NOV
NOV

MP3-F01A
MP3-F01

62.5-125um x 4C
62.5-125um x 4C

10052375-001
10052384-001

FIELD INSTALL

FIBER
FIBER

PWR-MTC
MP3-F01

POWER SYSTEM MTC CUBICLE


AC DRIVE HOUSE PLUG PANEL

MP3-F01
SNJB360

AC DRIVE HOUSE PLUG PANEL


MUD PUMP 3 REMOTE I/O I.S./N.I.S. J-BOX

10564613-DIA
10564613-DIA

10564614-DIA
10564614-DIA

20
19,20

FUTURE

NOV
NOV

SHEET

OF

DWG NO

10564615-IDX

REV

02

NOTES:
UNLESS OTHERWISE SPECIFIED
1. THIS DOCUMENT BEST VIEWED THROUGH MS EXCEL.
2. THE STATUS COLUMN AND REVISION LETTER CORRESPONDS
TO THE MOST CURRENT CHANGE TO RESPECTIVE LINE (ROW).
3. CABLES LISTED ON THE FOLLOWING PAGES ARE SUGGESTED
CABLE SPECIFICATIONS.

MJOB-8375

AUX

NEXT ASSY

USED ON

APPLICATION

This document contains proprietary and confidential information which belongs to National-Oilwell Varco, L.P.,
its affiliates or subsidiaries (all collectively referred to hereinafter as "NOV"). It is loaned for limited purposes
only and remains the property of NOV. Reproduction, in whole or in part, or use of this design or distribution of
this information to others is not permitted without the express written consent of NOV. This document is to be
returned to NOV upon request and in any event upon completion of the use for which it was loaned. This
document and the information contained and represented herein is the copyrighted property of NOV.
National Oilwell Varco

CURRENT

TITLE

CABLE SCHEDULE, AUXILIARY


AC IDEAL RIG 135

INITIAL

DRAWN

B. BOEPPLE

CHECKED

R. MOENCH

SIZE

APPVD

R. MOENCH

DATE

11/1/2011

SCALE

DWG NO

REV

10620475-IDX 01
NONE

WT LBS

SHEET 1 OF 2
D74DCF0049-TPL-001 (REV B)

CABLE SCHEDULE, AUXILIARY


AC IDEAL RIG 135

NATIONAL OILWELL VARCO

FROM

DATE

TO

BLOCK DIAG.

INTERCONNECT

11/1/2011 11:12:33 AM

CABLE

NOV

GLAND

GLAND

CABLE

TAG NO.

CONSTRUCTION

PART NO.

SIZE

P/N

TYPE

TAG NO.

LOCATION

TAG NO.

LOCATION

DWG. NO.

SHT.

DWG. NO.

SHT.

SUPPLIED BY

RT-P01A
RT-P01
RT-P01B
RT-P02A
RT-P02
RT-P02B
RT-P03A
RT-P03
RT-P03B
RT-P04A
RT-P04
RT-P04B
RT-P05A
RT-P05
RT-P05B
RT-P06A
RT-P06
RT-P06B

1C x 4/0 AWG
1C x 4/0 AWG
1C x 4/0 AWG
1C x 4/0 AWG
1C x 4/0 AWG
1C x 4/0 AWG
1C x 4/0 AWG
1C x 4/0 AWG
1C x 4/0 AWG
1C x 4/0 AWG
1C x 4/0 AWG
1C x 4/0 AWG
4C x 12 AWG
4C x 12 AWG
4C x 12 AWG
3C x 12 AWG
3C x 12 AWG
3C x 12 AWG

FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
-

POWER
POWER
POWER
POWER
POWER
POWER
POWER
POWER
POWER
POWER
POWER
POWER
POWER
POWER
POWER
POWER
POWER
POWER

RT-MOT-01
RT-P01
RT-P01B
RT-MOT-01
RT-P02
RT-P02B
RT-MOT-01
RT-P03
RT-P03B
RT-MOT-01
RT-P04
RT-P04B
RT-P05A
RT-P05
MCC
RT-P06A
RT-P06
RT-P06B

ROTARY TABLE AC MOTOR 400HP MOTOR


GRASS HOPPER PLUG PANEL
ROTARY TABLE VFD
ROTARY TABLE AC MOTOR 400HP MOTOR
GRASS HOPPER PLUG PANEL
ROTARY TABLE VFD
ROTARY TABLE AC MOTOR 400HP MOTOR
GRASS HOPPER PLUG PANEL
ROTARY TABLE VFD
ROTARY TABLE AC MOTOR 400HP MOTOR
GRASS HOPPER PLUG PANEL
ROTARY TABLE VFD
GRASS HOPPER PLUG PANEL
GRASS HOPPER PLUG PANEL
480VAC MOTOR CONTROL CENTER MCC
GRASS HOPPER PLUG PANEL
GRASS HOPPER PLUG PANEL
ROTARY TABLE VFD

RT-P01A
RT-P01
RT-P01B
RT-P02A
RT-P02
RT-P02B
RT-P03A
RT-P03
RT-P03B
RT-P04A
RT-P04
RT-P04B
RT-MOT-05
RT-P05
RT-P05B
SNJB10
RT-P06A
RT-P06B

GRASS HOPPER PLUG PANEL


AC DRIVE HOUSE PLUG PANEL
AC DRIVE HOUSE PLUG PANEL
GRASS HOPPER PLUG PANEL
AC DRIVE HOUSE PLUG PANEL
AC DRIVE HOUSE PLUG PANEL
GRASS HOPPER PLUG PANEL
AC DRIVE HOUSE PLUG PANEL
AC DRIVE HOUSE PLUG PANEL
GRASS HOPPER PLUG PANEL
AC DRIVE HOUSE PLUG PANEL
AC DRIVE HOUSE PLUG PANEL
ROTARY TABLE MOTOR BLOWER
AC DRIVE HOUSE PLUG PANEL
AC DRIVE HOUSE PLUG PANEL
ROTARY TABLE INTERFACE I.S./N.I.S. J-BOX
AC DRIVE HOUSE PLUG PANEL
AC DRIVE HOUSE PLUG PANEL

10620472-DIA
10620472-DIA
10620472-DIA
10620472-DIA
10620472-DIA
10620472-DIA
10620472-DIA
10620472-DIA
10620472-DIA
10620472-DIA
10620472-DIA
10620472-DIA
10620472-DIA
10620472-DIA
10620472-DIA
10620472-DIA
10620472-DIA
10620472-DIA

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

10620473-DIA
10620473-DIA
10620473-DIA
10620473-DIA
10620473-DIA
10620473-DIA
10620473-DIA
10620473-DIA
10620473-DIA
10620473-DIA
10620473-DIA
10620473-DIA
10620473-DIA
10620473-DIA
10620473-DIA
10620473-DIA
10620473-DIA
10620473-DIA

2
2
2
2
2
2
2
2
2
2
2
2
3
3
3
2
2
2

NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV

RT-P07
RT-N01A
RT-N01
RT-N01B
RT-N02
RT-N02A
RT-N03

7C x 1.5mm 2
3TSP x 16 AWG
3TSP x 16 AWG
3TSP x 16 AWG
14C x 14 AWG
14C x 14 AWG
10C x 22 AWG

56625-1.5-07
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
FIELD INSTALL
W/ ENCODER

M25
M20

POWER
N.I.S.
N.I.S.
N.I.S.
N.I.S.
N.I.S.
N.I.S.

SNJB10
RT-N01A
RT-N01
RT-N01B
RT-N02
DFT-NJB100
SNJB10

ROTARY TABLE INTERFACE I.S./N.I.S. J-BOX


GRASS HOPPER PLUG PANEL
GRASS HOPPER PLUG PANEL
ROTARY TABLE VFD
DRILLERS CABIN
DRILL FLOOR TOOL REMOTE I/O CABINET
ROTARY TABLE INTERFACE I.S./N.I.S. J-BOX

RT-HTR-01
SNJB10
RT-N01
RT-N01B
SNJB10
RT-N02A
RT-ENC-01

ROTARY TABLE AC MOTOR 400HP MOTOR HEATER


ROTARY TABLE INTERFACE I.S./N.I.S. J-BOX
AC DRIVE HOUSE PLUG PANEL
AC DRIVE HOUSE PLUG PANEL
ROTARY TABLE INTERFACE I.S./N.I.S. J-BOX
DRILLERS CABIN
ROTARY TABLE INCREMENTAL ENCODER

10620472-DIA
10620472-DIA
10620472-DIA
10620472-DIA
10620472-DIA
10620472-DIA
10620472-DIA

2
2
2
2
2
2
2

10620473-DIA
10620473-DIA
10620473-DIA
10620473-DIA
10620473-DIA
10620473-DIA
10620473-DIA

2
2
2
2
3,4,5
4,5
2

NOV
NOV
NOV
NOV
NOV
NOV
NOV

RT-N04

3C x 1.5mm 2

10054266-001

M20

N.I.S.

SNJB10

ROTARY TABLE INTERFACE I.S./N.I.S. J-BOX

RT-PS-05

ROTARY TABLE BLOWER PRESSURE SWITCH

10620472-DIA

10620473-DIA

RT-S01
RT-S02

4C x 22 AWG
4C x 22 AWG

10511290-001
10511290-001

M20
M20

I.S.
I.S.

SNJB10
SNJB10

ROTARY TABLE INTERFACE I.S./N.I.S. J-BOX


ROTARY TABLE INTERFACE I.S./N.I.S. J-BOX

RT-ZS-01
RT-ZS-02

ROTARY TABLE HIGH GEAR PROXIMITY SWITCH


ROTARY TABLE LOW GEAR PROXIMITY SWITCH

10620472-DIA
10620472-DIA

2
2

10620473-DIA
10620473-DIA

3
3

PS-N01
PS-N01A

24C x 16 AWG
24C x 16 AWG

FIELD INSTALL
10042204-026

N.I.S.
N.I.S.

PS-N01
DFT-NJB100

DRILLERS CABIN
DRILL FLOOR TOOL REMOTE I/O CABINET

NJB320
PS-N01A

PS21/30 N.I.S. J-BOX


DRILLERS CABIN

10620472-DIA
10620472-DIA

3
3

10620473-DIA
10620473-DIA

6,7
6,7

NOV
NOV
NOV
NOV
NOV
NOV
NOV

E9

3C x 1.5mm 2

10054266-001

M20

83444-03

N.I.S.

NJB320

PS21/30 24VDC N.I.S. J-BOX

E9

POWER SLIPS UP SOLENOID

10620472-DIA

10620473-DIA

NOV

E10

3C x 1.5mm 2

10054266-001

M20

83444-03

N.I.S.

NJB320

PS21/30 24VDC N.I.S. J-BOX

E10

POWER SLIPS DOWN SOLENOID

10620472-DIA

10620473-DIA

NOV

E15

3C x 1.5mm 2

10054266-001

M20

83444-03

N.I.S.

NJB320

PS21/30 24VDC N.I.S. J-BOX

E15

GREASE TO CENTER SLIP SOLENOID

10620472-DIA

10620473-DIA

NOV

E16

3C x 1.5mm 2

10054266-001

M20

83444-03

N.I.S.

NJB320

PS21/30 24VDC N.I.S. J-BOX

E16

GREASE TO L&R SLIPS SOLENOID

10620472-DIA

10620473-DIA

NOV

E18

3C x 1.5mm 2

10054266-001

M20

83444-03

N.I.S.

NJB320

PS21/30 24VDC N.I.S. J-BOX

E18

GREASE PUMP UP SOLENOID

10620472-DIA

10620473-DIA

NOV

E19

3C x 1.5mm 2

10054266-001

M20

83444-03

N.I.S.

NJB320

PS21/30 24VDC N.I.S. J-BOX

E19

GREASE PUMP DOWN SOLENOID

10620472-DIA

10620473-DIA

NOV

E11

3C x 1.5mm 2

10054266-001

M20

83444-03

N.I.S.

NJB320

PS21/30 24VDC N.I.S. J-BOX

E11

POWER SLIPS SET PRESSURE SWITCH

10620472-DIA

10620473-DIA

NOV

E12

3C x 1.5mm 2

10054266-001

M20

83444-03

N.I.S.

NJB320

PS21/30 24VDC N.I.S. J-BOX

E12

POWER SLIPS LOW PRESSURE SWITCH

10620472-DIA

10620473-DIA

NOV

E13

3C x 1.5mm 2

10054266-001

M20

83444-03

N.I.S.

NJB320

PS21/30 24VDC N.I.S. J-BOX

E13

POWER SLIPS UP PRESSURE SWITCH

10620472-DIA

10620473-DIA

NOV

E17

3C x 1.5mm 2

10054266-001

M20

83444-03

N.I.S.

NJB320

PS21/30 24VDC N.I.S. J-BOX

E17

EMPTY GREASE BIN PRESSURE SWITCH

10620472-DIA

10620473-DIA

NOV

CH-N01
CH-N01A

10TSP x 14 AWG
10TSP x 14 AWG

FIELD INSTALL
10068202-001

N.I.S.
N.I.S.

CH-N01
DFT-NJB100

DRILLERS CABIN
DRILL FLOOR TOOL REMOTE I/O CABINET

NJB310
CH-N01A

HYDRAULIC CATHEAD N.I.S. J-BOX


DRILLER'S CABIN

10620472-DIA
10620472-DIA

4
4

10620473-DIA
10620473-DIA

8,9,10
8,9,10

NOV
NOV

N310-1

3C x 1.5mm 2

10054266-001

83444-03

N.I.S.

NJB310

HYDRAULIC CATHEAD N.I.S. J-BOX

SOV-310-1

HYDRAULIC CATHEAD #1 PULL IN SOLENOID

10620472-DIA

10620473-DIA

NOV

N310-2

3C x 1.5mm 2

10054266-001

83444-03

N.I.S.

NJB310

HYDRAULIC CATHEAD N.I.S. J-BOX

SOV-310-2

HYDRAULIC CATHEAD #1 PAY OUT SOLENOID

10620472-DIA

10620473-DIA

NOV

N310-3

3C x 1.5mm 2

10054266-001

83444-03

N.I.S.

NJB310

HYDRAULIC CATHEAD N.I.S. J-BOX

SOV-310-3

HYDRAULIC CATHEAD #2 PULL IN SOLENOID

10620472-DIA

10620473-DIA

NOV

N310-4

3C x 1.5mm 2

10054266-001

83444-03

N.I.S.

NJB310

HYDRAULIC CATHEAD N.I.S. J-BOX

SOV-310-4

HYDRAULIC CATHEAD #2 PAY OUT SOLENOID

10620472-DIA

10620473-DIA

NOV

N310-5

3C x 1.5mm 2

10054266-001

83444-03

N.I.S.

NJB310

HYDRAULIC CATHEAD N.I.S. J-BOX

SOV-310-5

HYDRAULIC CATHEAD ENABLE SOLENOID

10620472-DIA

10620473-DIA

NOV

N311-1

3C x 1.5mm 2

10054266-001

83444-03

N.I.S.

NJB310

HYDRAULIC CATHEAD N.I.S. J-BOX

PV-311-1

HYDRAULIC CATHEAD #1 PROPORTIONAL SOLENOID

10620472-DIA

10620473-DIA

NOV

N311-2

3C x 1.5mm 2

10054266-001

83444-03

N.I.S.

NJB310

HYDRAULIC CATHEAD N.I.S. J-BOX

PV-311-2

HYDRAULIC CATHEAD #2 PROPORTIONAL SOLENOID

10620472-DIA

10620473-DIA

NOV

N312-1

1TSP x 1.0mm 2

10054268-001

83444-01

N.I.S.

NJB310

HYDRAULIC CATHEAD N.I.S. J-BOX

PT-312-1

HYDRAULIC CATHEAD MAKE UP PRESS TRANSMITTER

10620472-DIA

10620473-DIA

NOV

AUX-D1060
AUX-P1001
AUX-P1002
AUX-N1005

PROFIBUS
3C x 12 AWG
3C x 12 AWG
4C x 14 AWG

DATA
POWER
POWER
N.I.S.

MTC #1
MTC #1
MTC #1
DFSD

MULTI TOOL CONTROLLER


MULTI TOOL CONTROLLER
MULTI TOOL CONTROLLER
DRILL FLOOR SHUTDOWN CONTROLLER

DFT-NJB100
DFT-NJB100
DFT-NJB100
DFT-NJB100

DRILL FLOOR TOOL REMOTE I/O CABINET


DRILL FLOOR TOOL REMOTE I/O CABINET
DRILL FLOOR TOOL REMOTE I/O CABINET
DRILL FLOOR TOOL REMOTE I/O CABINET

10620472-DIA
10620472-DIA
10620472-DIA
10620472-DIA

4
4
4
4

10620473-DIA
10620473-DIA
10620473-DIA
10620473-DIA

11
11
11
11

NOV
NOV
NOV
NOV

SHEET

OF

REMARKS

DWG NO

CABLE

10620475-IDX

REV

01

MJOB-8375

TDS-11SA

NEXT ASSY

USED ON

APPLICATION

This document contains proprietary and confidential information which belongs to National-Oilwell
Varco, L.P., its affiliates or subsidiaries (all collectively referred to hereinafter as "NOV"). It is loaned
for limited purposes only and remains the property of NOV. Reproduction, in whole or in part, or use
of this design or distribution of this information to others is not permitted without the express written
consent of NOV. This document is to be returned to NOV upon request and in any event upon
completion of the use for which it was loaned. This document and the information contained and
represented herein is the copyrighted property of NOV. National Oilwell Varco

CURRENT

TITLE

CABLE SCHEDULE, TDS-11SA


AC IDEAL RIG 135

INITIAL

DRAWN

B. BOEPPLE

CHECKED

R. MOENCH

SIZE

APPVD

R. MOENCH

DATE

11/1/2011

SCALE

DWG NO

REV

10620483-IDX 01
NONE

WT LBS

SHEET

OF

D74DCF0049-TPL-001 (REV B)

CABLE SCHEDULE, TDS-11SA


AC IDEAL RIG 135

NATIONAL OILWELL VARCO

FROM

TO

CABLE ID

CABLE

NOV

GLAND

GLAND

CABLE

TAG NO.

CONSTRUCTION

PART NO.

SIZE

P/N

TYPE

TAG NO.

30175017-75-4-3-B
-

POWER
POWER
POWER
POWER
POWER
POWER
POWER
POWER
POWER
POWER
POWER
POWER
PE
POWER
POWER
POWER
PE
POWER
POWER
POWER
PE
N.I.S.

TD-MOT-01
TD-MOT-01
TD-MOT-01
TD-MOT-01
TD-MOT-02
TD-MOT-02
TD-MOT-02
TD-MOT-02
TD-P01
TD-P02
TD-P03
TD-P04
TD-ENC-01

DRILL MOTOR ASSEMBLY


DRILL MOTOR ASSEMBLY
DRILL MOTOR ASSEMBLY
DRILL MOTOR ASSEMBLY
DRILL MOTOR ASSEMBLY
DRILL MOTOR ASSEMBLY
DRILL MOTOR ASSEMBLY
DRILL MOTOR ASSEMBLY
TOP DRIVE PLUG PANEL
MAST PLUG PANEL
MAST PLUG PANEL
MAST PLUG PANEL
MAST PLUG PANEL
GRASSHOPPER PLUG PANEL
GRASSHOPPER PLUG PANEL
GRASSHOPPER PLUG PANEL
GRASSHOPPER PLUG PANEL
AC DRIVE HOUSE PLUG PANEL
AC DRIVE HOUSE PLUG PANEL
AC DRIVE HOUSE PLUG PANEL
AC DRIVE HOUSE PLUG PANEL
DRILL MOTOR INCREMENTAL ENCODER

TD-P01-U
TD-P01-V
TD-P01-W
TD-P01-G
VFD
VFD
VFD
VFD
TD-PNJB01

TD-N03

7C x 1.5 mm

N.I.S.

TD-HTR-01

DRILL MOTOR HEATER #1

TD-N04

7C x 1.5 mm2

N.I.S.

TD-HTR-02

DRILL MOTOR HEATER #2

TD-P08

4C x 2.5 mm

POWER

TD-MOT-03

TD-P06

4C x 2.5 mm2

POWER

TD-P07
CAB-N03A
CAB-N03
CAB-N03B
TD-LOOP 2

4C x 2.5 mm2
3 TSP x 16 AWG
3 TSP x 16 AWG
3 TSP x 16 AWG

124457-75-4-4-B

POWER
N.I.S.
N.I.S.
N.I.S.
POWER

TD-P01C
TD-P02C
TD-P03C
TD-P04C
TD-P01D
TD-P02D
TD-P03D
TD-P04D
TD-LOOP 1
TD-P01A
TD-P02A
TD-P03A
TD-P04A
TD-P01
TD-P02
TD-P03
TD-P04
TD-P01-U
TD-P02-V
TD-P03-W
TD-P04-G
TD-N20

1C x 4/0 AWG
1C x 4/0 AWG
1C x 4/0 AWG
1C x 4/0 AWG
1C x 4/0 AWG
1C x 4/0 AWG
1C x 4/0 AWG
1C x 4/0 AWG
3C x 777MCM + 3C x 2/0 AWG
1C x 646MCM
1C x 646MCM
1C x 646MCM
1C x 444MCM
1C x 646MCM
1C x 646MCM
1C x 646MCM
1C x 4/0 AWG
1C x 646MCM
1C x 646MCM
1C x 646MCM
1C x 4/0 AWG
2

3 TSP x 1.0 mm

18C x 2.5 mm

TD-P05C

18C x 2.5 mm2

TD-P05A
TD-P05
TD-P05B
TD-LOOP 3
TD-N01
TD-N01A
TD-N01B

18C x 2.5 mm2


20C x 12 AWG
20C x 12 AWG
4 TSP x 14 AWG + 30C x 12 AWG
4 TSP x 14 AWG + 30C x 12 AWG
4 TSP x 14 AWG + 30C x 12 AWG
4 TSP x 14 AWG + 30C x 12 AWG

TD-N05

DATE

LOCATION

TAG NO.

BLOCK DIAG.

REMARKS

CABLE

DWG. NO.

SHT.

DWG. NO.

SHT.

SUPPLIED BY

TOP DRIVE PLUG PANEL


TOP DRIVE PLUG PANEL
TOP DRIVE PLUG PANEL
TOP DRIVE PLUG PANEL
TOP DRIVE PLUG PANEL
TOP DRIVE PLUG PANEL
TOP DRIVE PLUG PANEL
TOP DRIVE PLUG PANEL
MAST PLUG PANEL
GRASSHOPPER PLUG PANEL
GRASSHOPPER PLUG PANEL
GRASSHOPPER PLUG PANEL
GRASSHOPPER PLUG PANEL
AC DRIVE HOUSE PLUG PANEL
AC DRIVE HOUSE PLUG PANEL
AC DRIVE HOUSE PLUG PANEL
AC DRIVE HOUSE PLUG PANEL
TOP DRIVE VFD
TOP DRIVE VFD
TOP DRIVE VFD
TOP DRIVE VFD
INSTRUMENT J-BOX

10620480-DIA
10620480-DIA
10620480-DIA
10620480-DIA
10620480-DIA
10620480-DIA
10620480-DIA
10620480-DIA
10620480-DIA
10620480-DIA
10620480-DIA
10620480-DIA
10620480-DIA
10620480-DIA
10620480-DIA
10620480-DIA
10620480-DIA
10620480-DIA
10620480-DIA
10620480-DIA
10620480-DIA
10620480-DIA

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

10620482-DIA
10620482-DIA
10620482-DIA
10620482-DIA
10620482-DIA
10620482-DIA
10620482-DIA
10620482-DIA
10620482-DIA
10620482-DIA
10620482-DIA
10620482-DIA
10620482-DIA
10620482-DIA
10620482-DIA
10620482-DIA
10620482-DIA
10620482-DIA
10620482-DIA
10620482-DIA
10620482-DIA
10620482-DIA

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
5

NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV
NOV

TD-PNJB01

INSTRUMENT J-BOX

10620480-DIA

10620482-DIA

NOV

TD-PNJB01

INSTRUMENT J-BOX

10620480-DIA

10620482-DIA

NOV

HYDRAULIC PUMP MOTOR

TD-PNJB01

INSTRUMENT J-BOX

10620480-DIA

10620482-DIA

NOV

TD-MOT-04

RT. BLOWER MOTOR

TD-PNJB01

INSTRUMENT J-BOX

10620480-DIA

10620482-DIA

NOV

TD-MOT-05
DFT-NJB100
CAB-N03
-

LT. BLOWER MOTOR


DRILL FLOOR TOOL REMOTE I/O CABINET
GRASSHOPPER PLUG PANEL
AC DRIVE HOUSE PLUG PANEL
TOP DRIVE PLUG PANEL

TD-PNJB01
CAB-N03B
-

INSTRUMENT J-BOX
GRASSHOPPER PLUG PANEL
AC DRIVE HOUSE PLUG PANEL
ASSIGNMENT CUBICLE TD/RT
MAST PLUG PANEL

10620480-DIA
10620480-DIA
10620480-DIA
10620480-DIA
10620480-DIA

2
2
2
2
2

10620482-DIA
10620482-DIA
10620482-DIA
10620482-DIA
10620482-DIA

3
2,12
2
2
3

NOV
NOV
NOV
NOV
NOV

LOCATION

INTERCONNECT

11/1/2011 2:07:54 PM

124459-01-20

POWER

TD-PNJB01

INSTRUMENT J-BOX

124458-100-B
30183284-75-4-4-B
123985-100-B
122718-01-20

POWER
POWER
POWER
N.I.S.
N.I.S.
N.I.S.
N.I.S.

TD-P05
TD-N01
TD-LOOP 3

MAST PLUG PANEL


GRASSHOPPER PLUG PANEL
AC DRIVE HOUSE PLUG PANEL
TOP DRIVE PLUG PANEL
MAST PLUG PANEL
DRILLER'S CABIN PLUG PANEL
TOP DRIVE PLUG PANEL

TOP DRIVE PLUG PANEL

10620480-DIA

10620482-DIA

NOV

GRASSHOPPER PLUG PANEL


AC DRIVE HOUSE PLUG PANEL
600VAC MCC
MAST PLUG PANEL
DRILLER'S CABIN PLUG PANEL
DRILL FLOOR TOOL REMOTE I/O CABINET
INSTRUMENT J-BOX

10620480-DIA
10620480-DIA
10620480-DIA
10620480-DIA
10620480-DIA
10620480-DIA
10620480-DIA

2
2
2
2
2
2
2

10620482-DIA
10620482-DIA
10620482-DIA
10620482-DIA
10620482-DIA
10620482-DIA
10620482-DIA

3
3
3
4
4,8
8
4

NOV
NOV
NOV
NOV
NOV
NOV
NOV

3C x 1.5 mm

10054266-001

M20 (O)

10054938-001

N.I.S.

TDS-PNJB01

INSTRUMENT J-BOX

TD-N06

3C x 1.5 mm2

10054266-001

M20 (O)

10054938-001

N.I.S.

TDS-PNJB01

INSTRUMENT J-BOX

PS-01

RT BLOWER DIFF. PRESSURE SWITCH

10620480-DIA

10620482-DIA

NOV

PS-02

LEFT BLOWER DIFF. PRESSURE SWITCH

10620480-DIA

10620482-DIA

TD-N07

3C x 1.5 mm2

10054266-001

M20 (O)

10054938-001

N.I.S.

TDS-PNJB01

INSTRUMENT J-BOX

NOV

PS-03

IBOP PRESSURE SWITCH

10620480-DIA

10620482-DIA

NOV

TD-N08

3C x 1.5 mm2

10054266-001

M20 (O)

10054938-001

N.I.S.

TDS-PNJB01

INSTRUMENT J-BOX

PS-04

LUBE OIL PRESSURE SWITCH

10620480-DIA

10620482-DIA

NOV

TD-N09

3C x 1.5 mm2

10054266-001

M20 (O)

10054938-001

N.I.S.

TDS-PNJB01

INSTRUMENT J-BOX

SOV-01

BRAKE ON SOLENOID

10620480-DIA

10620482-DIA

NOV

TD-N10

3C x 1.5 mm

10054266-001

M20 (O)

10054938-001

N.I.S.

TDS-PNJB01

INSTRUMENT J-BOX

SOV-02

ROTATE RIGHT SOLENOID

10620480-DIA

10620482-DIA

NOV

TD-N11

3C x 1.5 mm2

10054266-001

M20 (O)

10054938-001

N.I.S.

TDS-PNJB01

INSTRUMENT J-BOX

SOV-03

ROTATE LEFT SOLENOID

10620480-DIA

10620482-DIA

NOV

TD-N12

3C x 1.5 mm2

10054266-001

M20 (O)

10054938-001

N.I.S.

TDS-PNJB01

INSTRUMENT J-BOX

SOV-04

IBOP CLOSE SOLENOID

10620480-DIA

10620482-DIA

NOV

TD-N13

3C x 1.5 mm2

10054266-001

M20 (O)

10054938-001

N.I.S.

TDS-PNJB01

INSTRUMENT J-BOX

SOV-05

TORQUE WRENCH CLAMP SOLENOID

10620480-DIA

10620482-DIA

NOV

TD-N14

7C x 1.5 mm2

10054266-001

M20 (A)

10054938-001

N.I.S.

TDS-PNJB01

INSTRUMENT J-BOX

SOV-06

LINK TILT EXTEND SOLENOID

10620480-DIA

10620482-DIA

NOV

TD-N15

3C x 1.5 mm2

10054266-001

M20 (O)

10054938-001

N.I.S.

TDS-PNJB01

INSTRUMENT J-BOX

SOV-07

LINK TILT "DRILL" SOLENOID

10620480-DIA

10620482-DIA

NOV

TD-N16

3C x 1.5 mm2

10054266-001

M20 (O)

10054938-001

N.I.S.

TDS-PNJB01

INSTRUMENT J-BOX

SOV-08

LINK TILT "FLOAT" SOLENOID

10620480-DIA

10620482-DIA

NOV

TD-N17

3C x 1.5 mm2

10054266-001

M20 (O)

10054938-001

N.I.S.

TDS-PNJB01

INSTRUMENT J-BOX

SOV-09

STAND JUMP SOLENOID

10620480-DIA

10620482-DIA

NOV

TD-N18

3C x 1.5 mm2

10054266-001

M20 (O)

10054938-001

N.I.S.

TDS-PNJB01

INSTRUMENT J-BOX

SOV-10

Bx ELEVATOR OPEN SOLENOID

10620480-DIA

10620482-DIA

NOV

TD-N21

3C x 1.5 mm2

10054266-001

M20 (O)

10054938-001

N.I.S.

TDS-PNJB01

INSTRUMENT J-BOX

PS-05

Bx ELEVATOR PRESSURE SWITCH

10620480-DIA

10620482-DIA

NOV

TD-N30

1 TSP x 1.0 mm

10054266-001

M20 (O)

10054938-001

N.I.S.

CRT PLUG

PS-15

CRT SLIPS SET PRESSURE SWITCH

10620480-DIA

10620482-DIA

NOV

TD-N31

1 TSP x 1.0 mm2

10054266-001

M20 (O)

10054938-001

N.I.S.

CRT PLUG

PS-16

CRT SJ ELEVATOR CLOSED PRESSURE SWITCH

10620480-DIA

10620482-DIA

NOV

TD-N32

1 TSP x 1.0 mm2

10054266-001

M20 (O)

10054938-001

N.I.S.

CRT PLUG

PS-17

CRT STOP LOWERING PRESSURE SWITCH

10620480-DIA

10620482-DIA

NOV

TD-P05B
MCC
TD-N01A
DFT-NJB100
TD-PNJB01

SHEET

OF

DWG NO

10620483-IDX

REV

01

CABLE SCHEDULE, TDS-11SA


AC IDEAL RIG 135

NATIONAL OILWELL VARCO

DATE

FROM

CABLE ID

CABLE

NOV

GLAND

GLAND

CABLE

TAG NO.

CONSTRUCTION

PART NO.

SIZE

P/N

TYPE

TAG NO.

TO
LOCATION

TAG NO.

BLOCK DIAG.
LOCATION

INTERCONNECT

REMARKS

11/1/2011 2:07:54 PM

CABLE

DWG. NO.

SHT.

DWG. NO.

SHT.

SUPPLIED BY

TD-N25

3C x 1.5 mm

10054266-001

M20 (O)

10054938-001

N.I.S.

CRT PLUG

SOV-15

CRT SLIPS UP SOLENOID

10620480-DIA

10620482-DIA

NOV

TD-N26

3C x 1.5 mm2

10054266-001

M20 (O)

10054938-001

N.I.S.

CRT PLUG

SOV-16

CRT ELEVATOR OPEN SOLENOID

10620480-DIA

10620482-DIA

NOV

TD-N27

3C x 1.5 mm2

10054266-001

M20 (O)

10054938-001

N.I.S.

CRT PLUG

SOV-17

CRT LINK TILT EXTEND SOLENOID

10620480-DIA

10620482-DIA

NOV

TD-N28

3C x 1.5 mm2

10054266-001

M20 (O)

10054938-001

N.I.S.

CRT PLUG

SOV-18

CRT LINK TILT DRILL SOLENOID

10620480-DIA

10620482-DIA

NOV

TD-N29

3C x 1.5 mm2

10054266-001

M20 (O)

10054938-001

N.I.S.

CRT PLUG

SOV-19

CRT LINK TILT FLOAT SOLENOID

10620480-DIA

10620482-DIA

NOV

TD-LOOP 5

24C x 1.5 mm2

N.I.S.

TD-N34B

TD-N34

24C x 1.5 mm2

N.I.S.

TD-LOOP 5

TD-N34A

24C x 1.5 mm2

N.I.S.

TD-N34

TD-N34B

24C x 1.5 mm2

N.I.S.

TD-LOOP 5

TOP DRIVE PLUG PANEL

TD-LOOP 4

7 TSP x 1.0 mm2

N.I.S.

TD-N33B

TOP DRIVE PLUG PANEL

TD-N33

TD-N33

7 TSP x 1.0 mm2

N.I.S.

TD-LOOP 4

TD-N33A

7 TSP x 1.0 mm2

N.I.S.

TD-N33

TD-N33B

7 TSP x 1.0 mm2

N.I.S.

TD-LOOP 4

TOP DRIVE PLUG PANEL

TD-D1001
TD-P1001
TD-P1002

PROFIBUS
3C x 12 AWG
3C x 12 AWG

DATA
POWER
POWER

DFT-NJB100
DFT-NJB100
DFT-NJB100

DRILL FLOOR TOOL REMOTE I/O CABINET


DRILL FLOOR TOOL REMOTE I/O CABINET
DRILL FLOOR TOOL REMOTE I/O CABINET

MTC #1
MTC #1
MTC #1

ANT-D1001
TD-S33

LMR400, COAX
3C x 0.75 mm2

10077615-001
-

DATA
I.S.

DFT-NJB100
LT-02

DRILL FLOOR TOOL REMOTE I/O CABINET


LINK CYLINDER LINEAR TRANSDUCER

TDS-SJB01

TOP DRIVE PLUG PANEL

TD-N34

MAST PLUG PANEL

TD-N34A

DRILLER'S CABIN PLUG PANEL

DFT-NJB100

MAST PLUG PANEL

TD-N33A

DRILLER'S CABIN PLUG PANEL

DFT-NJB100
-

SHEET

OF

MAST PLUG PANEL

10620480-DIA

10620482-DIA

NOV

DRILLER'S CABIN PLUG PANEL

10620480-DIA

10620482-DIA

6,14

NOV

DRILL FLOOR TOOL REMOTE I/O CABINET

10620480-DIA

10620482-DIA

14

NOV

CRT PLUG

10620480-DIA

10620482-DIA

NOV

MAST PLUG PANEL

10620480-DIA

10620482-DIA

NOV

DRILLER'S CABIN PLUG PANEL

10620480-DIA

10620482-DIA

6,13

NOV

DRILL FLOOR TOOL REMOTE I/O CABINET

10620480-DIA

10620482-DIA

13

NOV

CRT PLUG

10620480-DIA

10620482-DIA

NOV

MULTI TOOL CONTROLLER CABINET #1


MULTI TOOL CONTROLLER CABINET #1
MULTI TOOL CONTROLLER CABINET #1

10620480-DIA
10620480-DIA
10620480-DIA

4
4
4

10620482-DIA
10620482-DIA
10620482-DIA

16
16
16

NOV
NOV
NOV

OMNI ANNTENA
FLEX POWER NODE

10620480-DIA
10620480-DIA

10620482-DIA
10620482-DIA

15
7

NO BLOCK

DWG NO

NOV
NOV

10620483-IDX

REV

01

10545605-001

DFSD

NEXT ASSY

USED ON

APPLICATION

This document contains proprietary and confidential information which belongs to National
National-Oilwell
Oilwell
Varco, L.P., its affiliates or subsidiaries (all collectively referred to hereinafter as "NOV"). It is loaned
for limited purposes only and remains the property of NOV. Reproduction, in whole or in part, or use
of this design or distribution of this information to others is not permitted without the express written
consent of NOV. This document is to be returned to NOV upon request and in any event upon
completion of the use for which it was loaned. This document and the information contained and
represented herein is the copyrighted property of NOV. National Oilwell Varco

CURRENT
DRAWN

TITLE

CABLE SCHEDULE, DFSD


AC IDEAL RIG 135

INITIAL
D. McGARY

CHECKED

T. PHAM

SIZE

APPVD

T. PHAM

DATE

11/11/2011

SCALE

DWG NO

REV

10622472-IDX 01
NONE

WT LBS

SHEET

OF

D74DCF0049-TPL-001 (REV B)

CABLE SCHEDULE, DFSD


AC IDEAL RIG 135

NATIONAL OILWELL VARCO

CABLE ID

CABLE

NOV

GLAND

GLAND

CABLE

TAG NO.

CONSTRUCTION

PART NO.

SIZE

P/N

TYPE

DATE

FROM
TAG NO.

TO
LOCATION

TAG NO.

BLOCK DIAG.
LOCATION

DWG. NO.

INTERCONNECT

SHT.

DWG. NO.

11/8/2011 3:10:44 PM

REMARKS

SHT.

CABLE
SUPPLIED BY

MCC-N1001

10C x 14AWG

N/A

N/A

N.I.S.

PWR MTC

POWER SYSTEMS MTC CONTROL CUBICLE

MCC

MAIN MCC RELAY PANEL 01AD

10622470-DIA

10622471-DIA

11

NOV

VFD-MP1

1TSP x 16AWG

N/A

N/A

N.I.S.

PWR MTC

POWER SYSTEMS MTC CONTROL CUBICLE

VFD-MP1

INVERTER MP1

10622470-DIA

10622471-DIA

10

NOV

VFD-MP2

1TSP x 16AWG

N/A

N/A

N.I.S.

PWR MTC

POWER SYSTEMS MTC CONTROL CUBICLE

VFD-MP2

INVERTER MP2

10622470-DIA

10622471-DIA

10

NOV

VFD-MP3

1TSP x 16AWG

N/A

N/A

N.I.S.

PWR MTC

POWER SYSTEMS MTC CONTROL CUBICLE

VFD-MP3

INVERTER MP3

10622470-DIA

10622471-DIA

10

NOV

VFD-TD/RT

1TSP x 16AWG

N/A

N/A

N.I.S.

PWR MTC

POWER SYSTEMS MTC CONTROL CUBICLE

VFD-TD/RT

INVERTER TOP DRIVE/ROTARY TABLE

10622470-DIA

10622471-DIA

11

NOV

VFD-DWA

1TSP x 16AWG

N/A

N/A

N.I.S.

PWR MTC

POWER SYSTEMS MTC CONTROL CUBICLE

VFD-DWA

INVERTER DWA

10622470-DIA

10622471-DIA

11

NOV

INVERTER DWB

10622470-DIA

10622471-DIA

11

NOV

DRILL FLOOR TOOL REMOTE I/O CABINET

10622470-DIA

10622471-DIA

NOV

VFD-DWB

1TSP x 16AWG

N/A

N/A

N.I.S.

PWR MTC

POWER SYSTEMS MTC CONTROL CUBICLE

VFD-DWB

DFSD-D100

ETHERNET CAT 5

N/A

N/A

N.I.S.

PWR MTC

MULTI TOOOL CONTROL CABINET MTC #1

DFT-NJB100

CAB-N01A

20C x 14AWG

N/A

N/A

N.I.S.

DFT-NJB100

DRILL FLOOR TOOL REMOTE I/O CABINET

CAB-N01A

CAB-N01

20C x 14AWG

N/A

N/A

N.I.S.

CAB-N01

CAB-N01B

20C x 14AWG

N/A

N/A

N.I.S.

CAB-N01B

CAB-N02A

3C x 14AWG

N/A

N/A

N.I.S.

DFT-NJB100

CAB-N02

3C x 14AWG

N/A

N/A

N.I.S.

CAB-N02

CAB-N02B

3C x 14AWG

N/A

N/A

N.I.S.

CAB-N02B

DW-N03A

7C x 14AWG

N/A

N/A

N.I.S.

DW-N03

7C x 14AWG

N/A

N/A

N.I.S.

DW-N03

GRASS HOPPER PLUG PANEL

10622470-DIA

10622471-DIA

NOV

CAB-N01

AC DRIVE HOUSE PLUG PANEL

10622470-DIA

10622471-DIA

5,10

NOV

AC DRIVE HOUSE PLUG PANEL

PWR MTC

POWER SYSTEMS MTC CONTROL CUBICLE

10622470-DIA

10622471-DIA

10

NOV

DRILL FLOOR TOOL REMOTE I/O CABINET

CAB-N02A

GRASS HOPPER PLUG PANEL

10622470-DIA

10622471-DIA

NOV

AC DRIVE HOUSE PLUG PANEL

10622470-DIA

10622471-DIA

3,11

NOV

GENERATOR CUBICLE #2

10622470-DIA

10622471-DIA

11

NOV

GRASSHOPPER PLUG PANEL

GRASSHOPPER PLUG PANEL

CAB-N02

AC DRIVE HOUSE PLUG PANEL

DRAWWORKS REMOTE I/O

DW-N03A

DW BOOM PLUG PANEL

DW-N03

AC DRIVE HOUSE PLUG PANEL

PWR MTC

DW BOOM PLUG PANEL

10622470-DIA

10622471-DIA

11

NOV

AC DRIVE HOUSE PLUG PANEL

10622470-DIA

10622471-DIA

11

NOV

DW-N03B

7C x 14AWG

N/A

N/A

N.I.S.

DW-N03B

POWER SYSTEMS MTC CONTROL CUBICLE

10622470-DIA

10622471-DIA

11

NOV

TD-N1005

4C x 14AWG

N/A

N/A

N.I.S.

DFT-NJB100

DRILL FLOOR TOOL REMOTE I/O CABINET

TDS-11SA REMOTE I/O

10622470-DIA

10622471-DIA

NOV

AUX-N1005

4C x 14AWG

N/A

N/A

N.I.S.

DFT-NJB100

DRILL FLOOR TOOL REMOTE I/O CABINET

AUX REMOTE I/O

10622470-DIA

10622471-DIA

NOV

N4202

7C x 16AWG

N/A

N/A

N.I.S.

DFT-NJB100

DRILL FLOOR TOOL REMOTE I/O CABINET

DRILLERS CHAIR

10622470-DIA

10622471-DIA

NOV

N4204

4C x 16AWG

N/A

N/A

N.I.S.

DFT-NJB100

DRILL FLOOR TOOL REMOTE I/O CABINET

DRILLERS CHAIR

10622470-DIA

10622471-DIA

NOV

DFSD-P1001

3C x 12AWG

N/A

N/A

N.I.S.

MTC #1

MULTI TOOOL CONTROL CABINET MTC #1

DFT-NJB100

DRILL FLOOR TOOL REMOTE I/O CABINET

10622470-DIA

10622471-DIA

NOV

DFSD-P1002

3C x 12AWG

N/A

N/A

N.I.S.

MTC #1

MULTI TOOOL CONTROL CABINET MTC #1

DFT-NJB100

DRILL FLOOR TOOL REMOTE I/O CABINET

10622470-DIA

10622471-DIA

NOV

PCAT-N104B

7C x 14AWG

N/A

N/A

N.I.S.

DFT-NJB100

DRILL FLOOR TOOL REMOTE I/O CABINET

PCAT-N104B

DRILLER'S CABIN PLUG PANEL

10622470-DIA

10622471-DIA

NOV

SUBSTRUCTURE PLUG PANEL

10622470-DIA

10622471-DIA

PIPECAT PANEL

10622470-DIA

10622471-DIA

PCAT-N104

7C x 14AWG

N/A

N/A

N.I.S.

PCAT-N104

DRILLER'S CABIN PLUG PANEL

PCAT-N104

PCAT-N104A

7C x 14AWG

N/A

N/A

N.I.S.

PCAT-N104A

SUBSTRUCTURE PLUG PANEL

SHEET

OF

DWG NO

NOV
BLOCK ONLY

10622472-IDX

NOV

REV

01

10545605-001

AMPHION

NEXT ASSY

USED ON

APPLICATION

This document contains proprietary and confidential information which belongs to National-Oilwell Varco,
L.P., its affiliates or subsidiaries (all collectively referred to hereinafter as "NOV"). It is loaned for limited
purposes only and remains the property of NOV. Reproduction, in whole or in part, or use of this design
or distribution of this information to others is not permitted without the express written consent of NOV.
This document is to be returned to NOV upon request and in any event upon completion of the use for
which it was loaned. This document and the information contained and represented herein is the
copyrighted property of NOV. National Oilwell Varco

CURRENT
DRAWN

TITLE

CABLE SCHEDULE INDEX


AC IDEAL RIG 135

INITIAL
D. McGARY

CHECKED

T. PHAM

SIZE

APPVD

T. PHAM

DATE

11/15/2011

SCALE

DWG NO

REV

10622968-IDX 01
NONE

WT LBS

SHEET

OF

D74DCF0050-TPL-001 (REV B)

CABLE SCHEDULE INDEX


AC IDEAL RIG 135

NATIONAL OILWELL VARCO

FROM

CABLE ID

CABLE

CABLE

TAG NO.

CONSTRUCTION

TYPE

TAG NO.

CAB-F01A

FIBER 4 CORE 62.5/125 um MULTIMODE

DATA

CAB-F01

FIBER 4 CORE 62.5/125 um MULTIMODE

DATA

CAB-F01B

FIBER 4 CORE 62.5/125 um MULTIMODE

CAB-F02A

DATE

TO

BLOCK DIAG.

LOCATION

TAG NO.

LOCATION

DWG. NO.

PWR MTC

POWER SYSTEM MTC

CAB-F01A

AC DRIVE HOUSE PLUG PANEL

CAB-F01

AC DRIVE HOUSE PLUG PANEL

CAB-F01

GRASSHOPPER PLUG PANEL

DATA

CAB-F01B

GRASS HOPPER PLUG PANEL

CAB-F01B

FIBER 4 CORE 62.5/125 um MULTIMODE

DATA

PWR MTC

POWER SYSTEM MTC

CAB-F02

FIBER 4 CORE 62.5/125 um MULTIMODE

DATA

CAB-F02

CAB-F02B

FIBER 4 CORE 62.5/125 um MULTIMODE

DATA

SD-F01A

FIBER 4 CORE 62.5/125 um MULTIMODE

SD-F01

INTERCONNECT

11/10/2011 11:37:22 AM

REMARKS

SHT.

CABLE

SHT.

DWG. NO.

SUPPLIED BY

10622966-DIA

10622967-DIA

15

NOV

10622966-DIA

2,3

10622967-DIA

6,15

NOV

DRILLER'S CABIN PLUG PANEL

10622966-DIA

10622967-DIA

NOV

CAB-F02A

AC DRIVE HOUSE PLUG PANEL

10622966-DIA

10622967-DIA

15

NOV

AC DRIVE HOUSE PLUG PANEL

CAB-F02

GRASSHOPPER PLUG PANEL

10622966-DIA

2,3

10622967-DIA

6,15

NOV

CAB-F02B

GRASS HOPPER PLUG PANEL

CAB-F02B

DRILLER'S CABIN PLUG PANEL

10622966-DIA

10622967-DIA

NOV

DATA

PWR MTC

POWER SYSTEM MTC

SD-F01A

AC DRIVE HOUSE PLUG PANEL

10622966-DIA

10622967-DIA

11

NOV

FIBER 4 CORE 62.5/125 um MULTIMODE

DATA

SD-F01

AC DRIVE HOUSE PLUG PANEL

V-DAQ WAGO I/O

10622966-DIA

10622967-DIA

11

NOV

D1001

FIBER 4 CORE 62.5/125 um MULTIMODE

DATA

MTC#1

MULTI TOOL CONTROL CABINET #1

DRILLER'S CHAIR

10622966-DIA

10622967-DIA

NOV

MP1-F01A

FIBER 4 CORE 62.5/125 um MULTIMODE

DATA

PWR MTC

POWER SYSTEM MTC

MP1-F01A

AC DRIVE HOUSE PLUG PANEL

10622966-DIA

10622967-DIA

NOV

MP1-F01

FIBER 4 CORE 62.5/125 um MULTIMODE

DATA

MP1-F01

AC DRIVE HOUSE PLUG PANEL

SNJB160

MUD PUMP #1 REMOTE I/O

10622966-DIA

10622967-DIA

NOV

MP2-F01A

FIBER 4 CORE 62.5/125 um MULTIMODE

DATA

PWR MTC

POWER SYSTEM MTC

MP2-F01A

AC DRIVE HOUSE PLUG PANEL

10622966-DIA

10622967-DIA

11

NOV

MP2-F01

FIBER 4 CORE 62.5/125 um MULTIMODE

DATA

MP2-F01

AC DRIVE HOUSE PLUG PANEL

SNJB260

MUD PUMP #2 REMOTE I/O

10622966-DIA

10622967-DIA

11

NOV

MP3-F01A

FIBER 4 CORE 62.5/125 um MULTIMODE

DATA

PWR MTC

POWER SYSTEM MTC

MP3-F01A

AC DRIVE HOUSE PLUG PANEL

10622966-DIA

10622967-DIA

12

NOV

MP3-F01

FIBER 4 CORE 62.5/125 um MULTIMODE

DATA

MP3-F01

AC DRIVE HOUSE PLUG PANEL

SNJB360

MUD PUMP #3 REMOTE I/O

10622966-DIA

10622967-DIA

12

FUTURE

NOV

DW-F01B

FIBER 4 CORE 62.5/125 um MULTIMODE

DATA

PWR MTC

POWER SYSTEM MTC

DW-F01B

AC DRIVE HOUSE PLUG PANEL

10622966-DIA

10622967-DIA

NOV

DW-F01

FIBER 4 CORE 62.5/125 um MULTIMODE

DATA

DW-F01

AC DRIVE HOUSE PLUG PANEL

DW-F01

DW BOOM PLUG PANEL

10622966-DIA

10622967-DIA

8,14

NOV

DW-F01A

FIBER 4 CORE 62.5/125 um MULTIMODE

DATA

DW-F01A

DW BOOM PLUG PANEL

DRAWWORKS WAGO I/O

10622966-DIA

10622967-DIA

14

NOV

FJ-PCAT

FIBER 4 CORE 62.5/125 um MULTIMODE

DATA

MTC#1

MULTI TOOL CONTROL CABINET #1

FJ-PCAT

DRILLER'S CABIN PLUG PANEL

10622966-DIA

10622967-DIA

NOV

PCAT-F01

FIBER 4 CORE 62.5/125 um MULTIMODE

DATA

PCAT-F01

DRILLER'S CABIN PLUG PANEL

PCAT-F01

CABLE PCAT-F01A CONNECTOR

10622966-DIA

10622967-DIA

NOV

PCAT-F01A

FIBER 4 CORE 62.5/125 um MULTIMODE

DATA

PCAT-F01A

CABLE PCAT-F01 CONNECTOR

PCAT-F01A

PIPECAT PLUG PANEL

10622966-DIA

10622967-DIA

NOV

TP-F01A

FIBER 4 CORE 62.5/125 um MULTIMODE

DATA

PWR MTC

POWER SYSTEM MTC

TP-F01A

AC DRIVE HOUSE PLUG PANEL

10622966-DIA

10622967-DIA

10

NOV

TP-F01

FIBER 4 CORE 62.5/125 um MULTIMODE

DATA

TP-F01

AC DRIVE HOUSE PLUG PANEL

TOOL PUSHER'S OFFICE (ETHERNET SWITCH)

10622966-DIA

10622967-DIA

10

OPTIONAL

NOV

DFSD-D100

ETHERNET CAT 5 COPPER

DATA

MTC#1

MULTI TOOL CONTROL CABINET #1

DRILL FLOOR SHUT DOWN

10622966-DIA

10622967-DIA

NOV
NOV

ML-D100

ETHERNET CAT 5 COPPER

DATA

MTC#1

MULTI TOOL CONTROL CABINET #1

MUD LOGGER REMOTE I/O

10622966-DIA

10622967-DIA

UPS A

ETHERNET CAT 5 COPPER

DATA

MTC#1

MULTI TOOL CONTROL CABINET #1

UPS A

UPS A WEBCARD, DRILLER'S CABIN UPS CABINET

10622966-DIA

10622967-DIA

NOV

UPS B

ETHERNET CAT 5 COPPER

DATA

MTC#1

MULTI TOOL CONTROL CABINET #1

UPS B

UPS B WEBCARD, DRILLER'S CABIN UPS CABINET

10622966-DIA

10622967-DIA

NOV

MCC

ETHERNET CAT 5 COPPER

DATA

PWR MTC

POWER SYSTEM MTC

MCC

MCC WAGO I/O

10622966-DIA

10622967-DIA

12

NOV

INC/RECT #1

ETHERNET CAT 5 COPPER

DATA

PWR MTC

POWER SYSTEM MTC

INC/RECT #1

INC/RECT #1 WAGO I/O

10622966-DIA

10622967-DIA

11

NOV

INC/RECT #2

ETHERNET CAT 5 COPPER

DATA

PWR MTC

POWER SYSTEM MTC

INC/RECT #2

INC/RECT #2 WAGO I/O

10622966-DIA

10622967-DIA

10

NOV

CHOPPER

ETHERNET CAT 5 COPPER

DATA

PWR MTC

POWER SYSTEM MTC

CHOPPER

CHOPPER A/B WAGO I/O

10622966-DIA

10622967-DIA

10

NOV

ASSIGNMENT

ETHERNET CAT 5 COPPER

DATA

PWR MTC

POWER SYSTEM MTC

ASSIGNMENT

ASSIGNMENT WAGO I/O

10622966-DIA

10622967-DIA

12

NOV

UPS A

ETHERNET CAT 5 COPPER

DATA

PWR MTC

POWER SYSTEM MTC

UPS A

UPS A WEBCARD, PS HOUSE UPS CABINET

10622966-DIA

10622967-DIA

NOV

UPS B

ETHERNET CAT 5 COPPER

DATA

PWR MTC

POWER SYSTEM MTC

UPS B

UPS B WEBCARD, PS HOUSE UPS CABINET

10622966-DIA

10622967-DIA

NOV

UPS C

ETHERNET CAT 5 COPPER

DATA

PWR MTC

POWER SYSTEM MTC

UPS C

UPS C WEBCARD, PS HOUSE UPS CABINET

10622966-DIA

10622967-DIA

NOV

10622967-DIA

10

NOV
NOV

MUD PUMP 2

ETHERNET CAT 5 COPPER

DATA

PWR MTC

POWER SYSTEM MTC

INV MP2

INVERTER MUD PUMP 2 CUBICLE

10622966-DIA

R/SERVER

ETHERNET CAT 5 COPPER

DATA

TOOL PUSHER'S (ETHERNET SWITCH)

TOOL PUSHER'S OFFICE (RIGSENSE SERVER)

10622966-DIA

10622967-DIA

10

OPTIONAL

R/CLIENT1

ETHERNET CAT 5 COPPER

DATA

TOOL PUSHER'S (ETHERNET SWITCH)

COMP. MAN OFFICE (RIGSENSE REMOTE CLIENT)

10622966-DIA

10622967-DIA

10

OPTIONAL

NOV

GEN/PS

PROFIBUS

DATA

AC DRIVE HOUSE PLUG PANEL

GEN#1

GEN #1 CUBICLE

10622966-DIA

10622967-DIA

NOV

AUX-D1060

PROFIBUS

DATA

MTC#1

MULTI TOOL CONTROL CABINET #1

AUX-D1060

AUX REMOTE I/O

10622966-DIA

10622967-DIA

NOV

TD-D1001

PROFIBUS

DATA

MTC#1

MULTI TOOL CONTROL CABINET #1

TD-D1001

TDS 11SA REMOTE I/O

10622966-DIA

10622967-DIA

NOV

GEN1/GEN2

PROFIBUS

DATA

GEN#1

GEN #1 WAGO I/O

GEN#2

GEN #2 WAGO I/O

10622966-DIA

10622967-DIA

NOV

GEN2/GEN3

PROFIBUS

DATA

GEN#2

GEN #2 WAGO I/O

GEN#3

GEN #3 WAGO I/O

10622966-DIA

10622967-DIA

NOV

10622967-DIA

FUTURE

NOV

GEN3/GEN4

PROFIBUS

DATA

GEN#3

GEN #3 WAGO I/O

GEN#4

GEN #4 WAGO I/O

10622966-DIA

DW DRIVES

PROFIBUS

DATA

PWR MTC

POWER SYSTEM MTC

VFD-DWA

INV DWA CABINET RPBA

10622966-DIA

10622967-DIA

NOV

DWA/DWB

PROFIBUS

DATA

VFD-DWA

INV DWA CABINET RPBA

VFD-DWA

INV DWB CABINET RPBA

10622966-DIA

10622967-DIA

NOV

SHEET

OF

DWG NO

10622968-IDX

REV

01

CABLE SCHEDULE INDEX


AC IDEAL RIG 135

NATIONAL OILWELL VARCO

CABLE ID

CABLE

CABLE

TAG NO.

CONSTRUCTION

TYPE

FROM
TAG NO.

DATE

TO

BLOCK DIAG.

INTERCONNECT

11/10/2011 11:37:22 AM

REMARKS

LOCATION

TAG NO.

LOCATION

DWG. NO.

SHT.

DWG. NO.

SHT.

CABLE
SUPPLIED BY

INV. TD/RT

PROFIBUS

DATA

PWR MTC

POWER SYSTEM MTC

VFD-TD/RT

INV TD/RT CABINET RPBA

10622966-DIA

10622967-DIA

11

MP DRIVES

PROFIBUS

DATA

PWR MTC

POWER SYSTEM MTC

VFD-MP1

MP1 CUBICLE RPBA

10622966-DIA

10622967-DIA

NOV

MP1/MP2

PROFIBUS

DATA

VFD-MP1

MP1 CUBICLE RPBA

VFD-MP2

MP2 CUBICLE RPBA

10622966-DIA

10622967-DIA

NOV

MP2/MP3

PROFIBUS

DATA

VFD-MP2

MP2 CUBICLE RPBA

VFD-MP3

MP3 CUBICLE RPBA

10622966-DIA

10622967-DIA

FUTURE

NOV

NOV

NOV

SIGNAL

CAB-N01A

14 AWG X 20C

N.I.S.

DFTR

DRILL FLOOR TOOL REMOTE I/O

CAB-N01A

GRASS HOPPER PLUG PANEL

10622966-DIA

10622967-DIA

CAB-N01

14 AWG X 20C

N.I.S.

CAB-N01

GRASS HOPPER PLUG PANEL

CAB-N01

AC DRIVE HOUSE PLUG PANEL

10622966-DIA

2,3

10622967-DIA

2,13

NOV

CAB-N01B

14 AWG X 20C

N.I.S.

CAB-N01B

AC DRIVE HOUSE PLUG PANEL

PWR MTC

POWER SYSTEM MTC

10622966-DIA

10622967-DIA

13,14

NOV

CAB-N02A

14 AWG X 3C

N.I.S.

DFTR

DRILL FLOOR TOOL REMOTE I/O

CAB-N02A

GRASS HOPPER PLUG PANEL

10622966-DIA

10622967-DIA

NOV

2,3

10622967-DIA

2,14

NOV

CAB-N02

14 AWG X 3C

N.I.S.

CAB-N02

GRASS HOPPER PLUG PANEL

CAB-N02

AC DRIVE HOUSE PLUG PANEL

10622966-DIA

CAB-N02B

14 AWG X 3C

N.I.S.

CAB-N02B

AC DRIVE HOUSE PLUG PANEL

GENERATOR CUBICLE

10622966-DIA

10622967-DIA

14

NOV

N4202

16AWG X 7C

N.I.S.

DFTR

DRILL FLOOR TOOL REMOTE I/O

DRILLER'S CHAIR

10622966-DIA

10622967-DIA

NOV

N4204

16AWG X 4C

N.I.S.

DFTR

DRILL FLOOR TOOL REMOTE I/O

DRILLER'S CHAIR

10622966-DIA

10622967-DIA

NOV

DW-N03B

14 AWG X 7C

N.I.S.

PWR MTC

POWER SYSTEM MTC

DW-N03B

AC DRIVE HOUSE PLUG PANEL

10622966-DIA

10622967-DIA

14

NOV

DW-N03

14 AWG X 7C

N.I.S.

DW-N03

AC DRIVE HOUSE PLUG PANEL

DW-N03

DW BOOM PLUG PANEL

10622966-DIA

10622967-DIA

14

NOV

DW-N03A

14 AWG X 7C

N.I.S.

DW-N03A

DW BOOM PLUG PANEL

DRAWWORKS REMOTE I/O

10622966-DIA

10622967-DIA

14

NOV

CAM-N01

COAX CABLE

N.I.S.

CAM-N01

DRILLER'S CABIN PLUG PANEL

CAM-N01

GRASS HOPPER PLUG PANEL

10622966-DIA

10622967-DIA

BLOCK ONLY

NOV

10622967-DIA

BLOCK ONLY

NOV

10622967-DIA

BLOCK ONLY

NOV

CAM-N01A

COAX CABLE

N.I.S.

CAM-N01A

GRASS HOPPER PLUG PANEL

CAM#1

FB CAM #1 CONNECTOR

10622966-DIA

CAM-N02

COAX CABLE

N.I.S.

CAM-N02

DRILLER'S CABIN PLUG PANEL

CAM-N02

GRASS HOPPER PLUG PANEL

10622966-DIA

CAM-N02A

COAX CABLE

N.I.S.

CAM-N02A

GRASS HOPPER PLUG PANEL

CAM#2

DW CAM #2 CONNECTOR

10622966-DIA

10622967-DIA

BLOCK ONLY

NOV

CAM-N03

COAX CABLE

N.I.S.

CAM-N03

DRILLER'S CABIN PLUG PANEL

CAM-N03

GRASS HOPPER PLUG PANEL

10622966-DIA

10622967-DIA

BLOCK ONLY

NOV
NOV

CAM-N03A

COAX CABLE

N.I.S.

CAM-N03A

GRASS HOPPER PLUG PANEL

CAM#3

MS CAM #3 CONNECTOR

10622966-DIA

10622967-DIA

BLOCK ONLY

MCC-N1001

14 AWG X 10C

N.I.S.

PWR MTC

POWER SYSTEM MTC

MCC

MAIN MCC RELAY PANEL 01AD

10622966-DIA

10622967-DIA

14

NOV

PCAT-N104

14 AWG X 7C

N.I.S.

DFTR

DRILL FLOOR TOOL REMOTE I/O

PCAT-N104

DRILLER'S CABIN PLUG PANEL

10622966-DIA

10622967-DIA

NOV

PCAT-N104B

14 AWG X 7C

N.I.S.

PCAT-N104B

DRILLER'S CABIN PLUG PANEL

PCAT-N104B

PIPECAT PLUG PANEL

10622966-DIA

10622967-DIA

NOV

VFD-MP1

16 AWG X 1TSP

N.I.S.

PWR MTC

POWER SYSTEM MTC

VFD-MP1

VFD-MP1

10622966-DIA

10622967-DIA

13

NOV

VFD-MP2

16 AWG X 1TSP

N.I.S.

PWR MTC

POWER SYSTEM MTC

VFD-MP2

VFD-MP2

10622966-DIA

10622967-DIA

13

NOV

VFD-MP3

16 AWG X 1TSP

N.I.S.

PWR MTC

POWER SYSTEM MTC

VFD-MP3

VFD-MP3

10622966-DIA

10622967-DIA

13

NOV

VFD-TD/RT

16 AWG X 1TSP

N.I.S.

PWR MTC

POWER SYSTEM MTC

VFD-TD/RT

VFD-TD/RT

10622966-DIA

10622967-DIA

14

NOV

VFD-DWA

16 AWG X 1TSP

N.I.S.

PWR MTC

POWER SYSTEM MTC

VFD-DWA

VFD-DWA

10622966-DIA

10622967-DIA

14

NOV

VFD-DWB

16 AWG X 1TSP

N.I.S.

PWR MTC

POWER SYSTEM MTC

VFD-DWB

VFD-DWB

10622966-DIA

10622967-DIA

14

NOV

BOP-F01

16 AWG X 2TSP

N.I.S.

BOP PANEL

BOP-F01

GRASS HOPPER PLUG PANEL

10622966-DIA

10622967-DIA

BLOCK ONLY

NOV

BOP-F01A

16 AWG X 2TSP

N.I.S.

BOP-F01A

GRASS HOPPER PLUG PANEL

BOP REMOTE I/O

10622966-DIA

10622967-DIA

BLOCK ONLY

NOV

BOP-N01

12 AWG X 3C

N.I.S.

BOP PANEL

BOP-N01

GRASS HOPPER PLUG PANEL

10622966-DIA

10622967-DIA

BLOCK ONLY

NOV

BOP-N01A

12 AWG X 3C

N.I.S.

BOP-N01A

GRASS HOPPER PLUG PANEL

BOP REMOTE I/O

10622966-DIA

10622967-DIA

BLOCK ONLY

NOV

BOP-N02

12 AWG X 3C

N.I.S.

LIGHTING PANEL

BOP PANEL

10622966-DIA

10622967-DIA

BLOCK ONLY

NOV

SHEET

OF

DWG NO

10622968-IDX

REV

01

CABLE SCHEDULE INDEX


AC IDEAL RIG 135

NATIONAL OILWELL VARCO

FROM

DATE

TO

BLOCK DIAG.

INTERCONNECT

11/10/2011 11:37:22 AM

CABLE ID

CABLE

CABLE

TAG NO.

CONSTRUCTION

TYPE

TAG NO.

LOCATION

TAG NO.

LOCATION

DWG. NO.

SHT.

DWG. NO.

SHT.

REMARKS

CABLE

10 AWG X 3C

POWER

UPS A

UPS A

MTC#1

MULTI TOOL CONTROL CABINET #1

10622966-DIA

10622967-DIA

NOV

10622967-DIA

NOV
NOV

SUPPLIED BY

POWER
P1001
P1002

10 AWG X 3C

POWER

UPS B

UPS B

MTC#1

MULTI TOOL CONTROL CABINET #1

10622966-DIA

P1003

8 AWG X 3C

POWER

P1003

NON UPS A (RIG A) (LIGHTING PANEL CB #31)

MTC#1

MULTI TOOL CONTROL CABINET #1

10622966-DIA

10622967-DIA

P1004

8 AWG X 3C

POWER

P1004

NON UPS B (RIG B) (LIGHTING PANEL CB #32)

MTC#1

MULTI TOOL CONTROL CABINET #1

10622966-DIA

10622967-DIA

NOV

G1001

2
10mm X 1C

GROUND

G1001

RIG GROUND

MTC#1

MULTI TOOL CONTROL CABINET #1

10622966-DIA

10622967-DIA

NOV

P2001

10 AWG X 3C

POWER

UPS A

UPS A

PWR MTC

POWER SYSTEM MTC

10622966-DIA

10622967-DIA

NOV

P2002

10 AWG X 3C

POWER

UPS B

UPS B

PWR MTC

POWER SYSTEM MTC

10622966-DIA

10622967-DIA

NOV

P2003

8 AWG X 3C

POWER

P2003

NON UPS A (RIG A)

PWR MTC

POWER SYSTEM MTC

10622966-DIA

10622967-DIA

NOV

P2004

8 AWG X 3C

POWER

P2004

NON UPS B (RIG B)

PWR MTC

POWER SYSTEM MTC

10622966-DIA

10622967-DIA

NOV

G2001

8 AWG X 1C

GROUND

G2001

RIG GROUND

PWR MTC

POWER SYSTEM MTC

10622966-DIA

10622967-DIA

NOV

P4201

12 AWG X 3C

POWER

MTC#1

MULTI TOOL CONTROL CABINET #1

DRILLER'S CHAIR

10622966-DIA

10622967-DIA

NOV

P4202

12 AWG X 3C

POWER

MTC#1

MULTI TOOL CONTROL CABINET #1

DRILLER'S CHAIR

10622966-DIA

10622967-DIA

NOV

G4201

2
6mm X 1C

GROUND

RIG GROUND

DRILLER'S CHAIR

10622966-DIA

10622967-DIA

NOV

SD-P01A

12 AWG X 10C

POWER

PWR MTC

POWER SYSTEM MTC

SD-P01A

AC DRIVE HOUSE PLUG PANEL

10622966-DIA

10622967-DIA

NOV

SD-P01

12 AWG X 10C

POWER

SD-P01

AC DRIVE HOUSE PLUG PANEL

V-DAQ

V-DAQ REMOTE I/O

10622966-DIA

10622967-DIA

NOV

DFSD-P1001

12 AWG X 3C

POWER

MTC#1

MULTI TOOL CONTROL CABINET #1

DFSD-P1001

DRILL FLOOR SHUT DOWN

10622966-DIA

10622967-DIA

NOV

10622967-DIA

NOV

DFSD-P1002

12 AWG X 3C

POWER

MTC#1

MULTI TOOL CONTROL CABINET #1

DFSD-P1002

DRILL FLOOR SHUT DOWN

10622966-DIA

AUX-P1001

12 AWG X 3C

POWER

MTC#1

MULTI TOOL CONTROL CABINET #1

AUX-P1001

AUX REMOTE I/O

10622966-DIA

10622967-DIA

NOV

AUX-P1002

12 AWG X 3C

POWER

MTC#1

MULTI TOOL CONTROL CABINET #1

AUX-P1002

AUX REMOTE I/O

10622966-DIA

10622967-DIA

NOV

DW-P18B

12 AWG X 12C

POWER

PWR MTC

POWER SYSTEM MTC

DW-P18B

AC DRIVE HOUSE PLUG PANEL

10622966-DIA

10622967-DIA

NOV

DW-P18

12 AWG X 20C

POWER

DW-P18

AC DRIVE HOUSE PLUG PANEL

DW-P18

DW BOOM PLUG PANEL

10622966-DIA

10622967-DIA

NOV

DW-P18A

12 AWG X 20C

POWER

DW-P18A

DW BOOM PLUG PANEL

DW-P18A

DRAWWORKS REMOTE I/O

10622966-DIA

10622967-DIA

NOV

TD-P1001

12 AWG X 3C

POWER

MTC#1

MULTI TOOL CONTROL CABINET #1

TD-P1001

TDS-11SA REMOTE I/O

10622966-DIA

10622967-DIA

NOV

10622967-DIA

NOV

TD-P1002

12 AWG X 3C

POWER

MTC#1

MULTI TOOL CONTROL CABINET #1

TD-P1002

TDS-11SA REMOTE I/O

10622966-DIA

MP1-P12B

12 AWG X 12C

POWER

PWR MTC

POWER SYSTEM MTC

MP1-P12B

AC DRIVE HOUSE PLUG PANEL

10622966-DIA

10622967-DIA

NOV

MP1-P12

12 AWG X 10C

POWER

MP1-P12

AC DRIVE HOUSE PLUG PANEL

SNJB160

MUD PUMP #1 REMOTE I/O

10622966-DIA

10622967-DIA

NOV

MP2-P12A

12 AWG X 12C

POWER

PWR MTC

POWER SYSTEM MTC

MP2-P12A

AC DRIVE HOUSE PLUG PANEL

10622966-DIA

10622967-DIA

NOV

MP2-P12

12 AWG X 10C

POWER

MP2-P12

AC DRIVE HOUSE PLUG PANEL

SNJB260

MUD PUMP #2 REMOTE I/O

10622966-DIA

10622967-DIA

NOV

MP3-P12C

12 AWG X 10C

POWER

PWR MTC

POWER SYSTEM MTC

MP3-P12C

AC DRIVE HOUSE PLUG PANEL

10622966-DIA

10622967-DIA

NOV

MP3-P12

12 AWG X 10C

POWER

MP3-P12

AC DRIVE HOUSE PLUG PANEL

SNJB360

MUD PUMP #3 REMOTE I/O

10622966-DIA

10622967-DIA

FUTURE

NOV

ML-P1001

12 AWG X 3C

POWER

MTC#1

MULTI TOOL CONTROL CABINET #1

MUD LOGGER REMOTE I/O

10622966-DIA

10622967-DIA

NOV

DS1-P1001

12 AWG X 3C

POWER

MTC#1

MULTI TOOL CONTROL CABINET #1

MUD LOGGER REMOTE I/O

10622966-DIA

10622967-DIA

NOV

WPS-P1001

12 AWG X 3C

POWER

MTC#1

MULTI TOOL CONTROL CABINET #1

WIPER SYSTEM REMOTE I/O (DRILL FLOOR I/O)

10622966-DIA

10622967-DIA

NOV

PCAT-P01B

12 AWG X 3C

POWER

MTC#1

MULTI TOOL CONTROL CABINET #1

PCAT-P01B

DRILLER'S CABIN PLUG PANEL

10622966-DIA

10622967-DIA

NOV

PCAT-P01

12 AWG X 3C

POWER

PCAT-P01

DRILLER'S CABIN PLUG PANEL

PCAT-P01

PIPECAT PLUG PANEL

10622966-DIA

10622967-DIA

NOV

BC-P01

12 AWG X 3C

POWER

MTC#1

MULTI TOOL CONTROL CABINET #1

BOP CART RADIO

10622966-DIA

10622967-DIA

OPTIONAL

NOV

TUG-P01

14 AWG X 3C

POWER

MTC#1

MULTI TOOL CONTROL CABINET #1

TUGGER J-BOX #1 (OUTSIDE CABIN WALL)

10622966-DIA

10622967-DIA

NOV

SHEET

OF

DWG NO

10622968-IDX

REV

01

MJOB-8375
NEXT ASSY

This document contains proprietary and confidential information which belongs to National-Oilwell
Varco, L.P., its affiliates or subsidiaries (all collectively referred to hereinafter as "NOV"). It is loaned
for limited purposes only and remains the property of NOV. Reproduction, in whole or in part, or use
of this design or distribution of this information to others is not permitted without the express written
consent of NOV. This document is to be returned to NOV upon request and in any event upon
completion of the use for which it was loaned. This document and the information contained and
represented herein is the copyrighted property of NOV. National Oilwell Varco

USED ON

APPLICATION

DRAWN

J. ALANIZ

TITLE

HAZARDOUS EQUIPMENT AREA INDEX,


ADS-10SD, AC IDEAL RIG 135

CHECKED

C. HOVANETZ

SIZE

APPVD

C. HOVANETZ

DATE

11/3/2011

SCALE

DWG NO

REV

10548378-IDX 01
NTS

WT LBS

SHEET

OF

D74DCF0049-TPL-001 (REV B)

HAZARDOUS EQUIPMENT AREA INDEX,


ADS-10SD, AC IDEAL RIG 135

NATIONAL OILWELL VARCO

NOV

NOV

TAG NO.

P/N:

DPS-601

76842

DPS-602

76842

ENC-331

30155842-040-HE

ENC-332

DESCRIPTION
BLOWER A DIFF PRESS SWITCH (2 to
80 WC)
BLOWER B DIFF PRESS SWITCH (2 to
80 WC)

LOCATION

MANUFACTURER

DATE

MANUFACTURER

HAZARDOUS

HAZARDOUS

CERTIFICATION

CERTIFICATE

TEMP.

IP

P/N:

RATING

ZONE

AGENCY

No.

RATING

RATING

MATERIAL

BLOCK DIAG.

INTERCONNECT

11/3/2011 12:07:45 PM

ASSOCIATED

DWG. NO.

SHT.

DWG. NO.

SHT.

REMARKS

COMPONENT

J120K-15641

EEx d IIC T6

Zone 1

DEMKO

03 ATEX0305048

-40 TO+71C

IP66

10548374-DIA

10548375-DIA

17

Set switch at 18 WC

Motor/Skid

United Electric
Controls
United Electric
Controls

J120K-15641

EEx d IIC T6

Zone 1

DEMKO

03 ATEX0305048

-40 TO+71C

IP66

10548374-DIA

10548375-DIA

17

Set switch at 18 WC

DRUM ABSOLUTE ENCODER #1

Skid

HENGSTLER

0 539 888 / 1 HE

EExd IIC 2 G

Zone 1

PTB

00 ATEX1107

-40 TO +60C

IP66/67

316L SS

10548374-DIA

10548375-DIA

30155842-040-HE

DRUM ABSOLUTE ENCODER #2

Skid

HENGSTLER

0 539 888 / 1 HE

EExd IIC 2 G

Zone 1

PTB

00 ATEX1107

-40 TO +60C

IP66/67

316L SS

10548374-DIA

10548375-DIA

ENC-333

30155842-040-HE

DRUM ABSOLUTE ENCODER #3

Skid

HENGSTLER

0 539 888 / 1 HE

EExd IIC 2 G

Zone 1

PTB

00 ATEX1107

-40 TO +60C

IP66/67

316L SS

10548374-DIA

10548375-DIA

ENC-401

30158032-1

MOTOR A INCREMENTAL ENCODER

Motor/Skid

AVTRON

M6-5S3HX51-W003

EEx de IIC T4

Zone 1

DEMKO

02 ATEX 131477X

-20 TO+80C

IP66

10548374-DIA

10548375-DIA

ENC-402

30158032-1

MOTOR B INCREMENTAL ENCODER

Motor/Skid

AVTRON

M6-5S3HX51-W003

EEx de IIC T4

Zone 1

DEMKO

02 ATEX 131477X

-20 TO+80C

IP66

CAST
ALLUMINUM
CAST
ALLUMINUM

10548374-DIA

10548375-DIA

HTR-201D

6550-10-0069

MAIN MOTOR A SPACE HEATER

Skid

BARTEC

27-2551-2720

EEx d IIC T3

Zone 1

PTB

02ATEX1094U

IP66

10548374-DIA

10548375-DIA

HTR-202D

6550-10-0069

MAIN MOTOR B SPACE HEATER

Skid

BARTEC

27-2551-2720

EEx d IIC T3

Zone 1

PTB

02ATEX1094U

IP66

10548374-DIA

10548375-DIA

Part of GE Motor P/N


M734000264
Part of GE Motor P/N
M734000264-500

HTR-201B

BLOWER A MOTOR SPACE HEATER

Skid

10548374-DIA

10548375-DIA

Part of 30170005-8

HTR-202B

BLOWER B MOTOR SPACE HEATER

Skid

10548374-DIA

10548375-DIA

Part of 30170005-8

Motor/Skid

Part of GE Motor P/N


M734000264
Part of GE Motor P/N
M734000264-500

LC-741

CCE-045K-E551-01HD DEADLINE ANCHOR LOAD CELL #1

Drill Floor

NOV/MDT

CCE-045K-E551-01HD

EEx ia IIB T4

Zone 0

DEMKO

03ATEX0305995X

-40 TO 140F

PH17-4SS

10548374-DIA

10548375-DIA

16

LC-742

CCE-045K-E551-01HD DEADLINE ANCHOR LOAD CELL #2

Drill Floor

NOV/MDT

CCE-045K-E551-01HD

EEx ia IIB T4

Zone 0

DEMKO

03ATEX0305995X

-40 TO 140F

PH17-4SS

10548374-DIA

10548375-DIA

16

LC-743

CCE-045K-E551-01HD DEADLINE ANCHOR LOAD CELL #3

Drill Floor

NOV/MDT

CCE-045K-E551-01HD

EEx ia IIB T4

Zone 0

DEMKO

03ATEX0305995X

-40 TO 140F

PH17-4SS

10548374-DIA

10548375-DIA

16

Part of M801001640KIT(Installation Kit)


Part of M801001640KIT(Installation Kit)
Part of M801001640KIT(Installation Kit)

MOT-100

M734000264

MAIN MOTOR A, 917KW

Skid

GE

CM628TUT-119B

EEx e II T3

Zone 1

SIRA

01ATEX3197X

-20 TO +45C

IP56

10548374-DIA

10548375-DIA

M734000287

MOT-200

M734000264-500

MAIN MOTOR B, 917KW

Skid

GE

CM628TUT-119A

EEx e II T3

Zone 1

SIRA

01ATEX3197X

-20 TO +45C

IP56

10548374-DIA

10548375-DIA

M734000287-100

MOT-201B

30170005-8

BLOWER MOTOR A, 13KW

Skid/motor

HUNT ENGINE

EMGV-160LB-02

EExe II T3

Zone 1

PTB

98ATEX3511

+40C

10548374-DIA

10548375-DIA

M734000287

MOT-202B

30170005-8

BLOWER MOTOR B, 13KW

Skid/motor

HUNT ENGINE

EMGV-160LB-02

EExe II T3

Zone 1

PTB

98ATEX3511

+40C

10548374-DIA

10548375-DIA

M734000287-100

MOT-205L

97886-3

Skid

LOHER

DNGW-112MB-04F

Eex de IIC T4

Zone 1

PTB

Ex-91.C.3268

-20 TO +55C

IP56

CAST IRON

10548374-DIA

10548375-DIA

Part of 30171363-3

PS-511

79388

Skid/Pneumatic
Panel

United Electric
Controls

J120-15642

EEx d IIC T6

Zone 1

DEMKO

03 ATEX0305048

-40 TO +71C

IP66

10548374-DIA

10548375-DIA

10

Part of M734000232

PXR-519

30154368

DRUCK

PTX651-9031

EEx d IIC T6

Zone 1

INERIS

02ATEX0087X

-40 T0 +80C

IP66

10548374-DIA

10548375-DIA

15

Part of Brake Assembly


30181188

PXR-711

30156355-2

DRUCK

PTX671-1140

EEx ia IIC T4

Zone 0

BASEEFA

02 ATEX0235X

-20 TO+80C

IP66

316L SS

10548374-DIA

10548375-DIA

12

PXR-712

30156355-2

BRAKE A AIR SUPPLY PRESSURE


XMTR 0-200 PSI
Skid/Lube System
PARKING BRAKE A PRESSURE XMTR 0- Skid/Pneumatic
200 PSI
Panel

DRUCK

PTX671-1140

EEx ia IIC T4

Zone 0

BASEEFA

02 ATEX0235X

-20 TO+80C

IP66

316L SS

10548374-DIA

10548375-DIA

12

PXR-714

30156355-2

LUBE OIL TRANSMITTER A 0-200PSI

DRUCK

PTX671-1140

EEx ia IIC T4

Zone 0

BASEEFA

02 ATEX0235X

-20 TO+80C

IP66

316L SS

10548374-DIA

10548375-DIA

12

XMTR-725

221145-002HD

Drill Floor

MDT

221212-1H05DC

EEx ia IIC T5

Zone 0

DEMKO

03ATEX0305995X

-40 TO 60C

PH17-4SS

10548374-DIA

10548375-DIA

13

LUBE MOTOR A, 3KW (4HP)

CROWN SAVER AIR PRESSURE


SWITCH (20-200 PSI)

BRAKE A SERVO PRESSURE XMTR 0200 PSI

STAND PIPE PRESSURE TRANSMITTER


A 0-5,000 PSI

SHEET

OF

Part of 30154200-1

Part of 221212-1H05DC

DWG NO

Part of M801001640KIT(Installation Kit)

10548378-IDX

REV

01

HAZARDOUS EQUIPMENT AREA INDEX,


ADS-10SD, AC IDEAL RIG 135

NATIONAL OILWELL VARCO

NOV

NOV

TAG NO.

P/N:

DESCRIPTION

LOCATION

RTD-731

30156722-2.5

GEAR BOX A LUBE OIL RTD

RTD-755

30156722-2.5

AMBIENT AIR TEMPERATURE

RTD-851

30156722-2.5

MAIN MOTOR A AIR EXHAUST RTD

Skid/Lube Skid

RTD-852

30156722-2.5

MAIN MOTOR B AIR EXHAUST RTD

RTD-855

RTD-856

Skid/Lube System

MANUFACTURER

HEAT
TECHNOLOGY

DATE

MANUFACTURER

HAZARDOUS

HAZARDOUS

CERTIFICATION

CERTIFICATE

TEMP.

IP

P/N:

RATING

ZONE

AGENCY

No.

RATING

RATING

R9BGL-01W-R02-5-025-W

Simple Device

Cert Not Required

-85 TO +200F

IP67

R9BGL-01W-R02-5-025-W

Simple Device

Cert Not Required

-85 TO +200F

MATERIAL

BLOCK DIAG.

INTERCONNECT

ASSOCIATED

DWG. NO.

SHT.

DWG. NO.

SHT.

316 SS

10548374-DIA

10

10548375-DIA

14

IP67

316 SS

10548374-DIA

10

10548375-DIA

14

R9BGL-01W-R02-5-025-W

Simple Device

Cert Not Required

-85 TO +200F

IP67

316 SS

10548374-DIA

10

10548375-DIA

Skid/Lube Skid

HEAT
TECHNOLOGY
HEAT
TECHNOLOGY
HEAT
TECHNOLOGY

R9BGL-01W-R02-5-025-W

Simple Device

Cert Not Required

-85 TO +200F

IP67

316 SS

10548374-DIA

10

10548375-DIA

MAIN MOTOR A A PHASE RTD

Skid/motor

HUNT ENGINE

Simple Device

Cert Not Required

10548374-DIA

11

10548375-DIA

27

MAIN MOTOR A B PHASE RTD

Skid/motor

HUNT ENGINE

Simple Device

Cert Not Required

10548374-DIA

11

10548375-DIA

27

RTD-857

MAIN MOTOR A C PHASE RTD

Skid/motor

HUNT ENGINE

Simple Device

Cert Not Required

10548374-DIA

11

10548375-DIA

27

RTD-858

MAIN MOTOR B A PHASE RTD

Skid/motor

HUNT ENGINE

Simple Device

Cert Not Required

10548374-DIA

11

10548375-DIA

27

Skid

11/3/2011 12:07:45 PM

REMARKS

COMPONENT

RTD-859

MAIN MOTOR B B PHASE RTD

Skid/motor

HUNT ENGINE

Simple Device

Cert Not Required

10548374-DIA

11

10548375-DIA

27

RTD-860

MAIN MOTOR B C PHASE RTD

Skid/motor

HUNT ENGINE

Simple Device

Cert Not Required

10548374-DIA

11

10548375-DIA

27

Part of GE Motor P/N


M734000264
Part of GE Motor P/N
M734000264-500
Part of GE Motor P/N
M734000264
Part of GE Motor P/N
M734000264
Part of GE Motor P/N
M734000264
Part of GE Motor P/N
M734000264-500
Part of GE Motor P/N
M734000264-500
Part of GE Motor P/N
M734000264-500

SOV-512

85890-C24

Skid/Pneumatic Pnl

VERSA

02ATEX2281X

-40 TO +40C

316L SS

10548374-DIA

10548375-DIA

10

Part of 30160083

Skid/Pneumatic Pnl

VERSA

EEx d IIB +H2 T6


Ex II (2)G, Eex d
IIC T5

KEMA

M734000280

KSG-4332-6K-XN-D024
VGS-3709-MS-XDAS-16BD024

Zone 1

SOV-513

CROWN SAVER OVERRIDE SOLENOID


VALVE
DISENGAGE "A" PARK BRAKE
SOLENOID VALVE

Zone 1

CESI

02ATEX016

316L SS

10548374-DIA

10548375-DIA

10

Part of 30160083

SRV-518

30154322-ex

BRAKE PROPORTIONAL VALVE A

Skid/Pneumatic Pnl

VERSA

VGS-3729-XDAS-16B-D024

EEx d IIC
T4,T5,T6

Zone 1

CESI

02ATEX016

316L SS

10548374-DIA

10548375-DIA

15

Part of 30170732

Skid

BARTEC

A7-3136-3016-0001

EEx nA [L] IIC T3

Zone 2

BARTEC

A7-3136-3106/0001

-40 TO 160F

IP66

316 SS

10548374-DIA

10548375-DIA

15

Part of 30170778

SS

10548374-DIA

10548375-DIA

Part of 30157272-10SD

IP66

316 SS

10548374-DIA

10548375-DIA

10

Part of 30154915-4

10548374-DIA

10548375-DIA

10

Part of 30158693-1

10548374-DIA

10548375-DIA

10548374-DIA

10548375-DIA

7
9,26,27

J-BOXES
NJB-521

30170732

AD-NJB410

92928

NJB-530

30158506-4

NJB-510

92927

NJB-350

140243-1-N81

AD-PJB210

30156512

AD-SNJB800

30177023-4

AD-SNJB700

30177173-10SD-M

AD-SNJB01

M801001823-2

AD-SNJB600

30177162-10SD-M

AD-PNJB630

10505357-001

SJB-867

30174896

BRAKE CONTROL J-BOX


INTERMEDIATE ENC./AUX. J-BOX

Skid

WEIDMULLER

TB12 Ex

EEx e IIC T6

Zone 0

EECS

BAS01ATEX2210X

BRAKE SERVO J-BOX

Skid

BARTEC

A7-3136-4021/0003

EEx nA [L] IIC T3

Zone 2

BARTEC

A7-3136-4021/0003

-40 TO 160F

BRAKE PNEUMATIC INTERFACE J-BOX

Skid

WEIDMULLER

TB11 Ex

EEx e II T6

Zone 1

EECS

BAS01ATEX2210

E-STOP PUSHBUTTON STATION

Skid

BARTEC

07-3511-10N8-1

EEx e d m IIC T6

Zone 1

PTB

00ATEX1068

AUX POWER J-BOX

Skid

WEIDMULLER

TB11 Ex

Zone 1

SIRA

02ATEX3201

-50 TO 55C

RTD BOX

Skid

NOV/MDT

30177023-4

Zone 2

MDT

30177023-INDEX

-20 TO +52C

IP66

316 SS

10548374-DIA

10,11

10548375-DIA

TRANSMITTER BOX

Skid

NOV/MDT

30177173-10SD-M

Zone 2

MDT

30177173-INDEX

-20 TO +55C

IP66

316 SS

10548374-DIA

6,7,8,10

10548375-DIA

SENSOR J-BOX

Skid

MDT

40224461-0018A

Zone 2

MDT

M801001823-INDEX

-20 TO +55C

IP66

304 SS

10548374-DIA

10548375-DIA

REMOTE I/O J-BOX

Skid

NOV/MDT

30177162-10SD-M

EEx e II T5
II 3 (1) G Ex nA [ia]
IIB T3
II 3 (1) G Ex nA [ia]
IIB T3
II 3 (1) G Ex nA [ia]
IIB T3
II 3 (1) G Ex nA [ia]
IIB T3

Zone 2

MDT

30177162-INDEX

-0 TO +55C

IP66

316 SS

10548374-DIA

5-9

10548375-DIA

POWER SUPPLY BOX

Skid

NOV/MDT

40224461-0010A

Zone 2

DEMKO

07ATEX0649571U

IP66

316 SS

10548374-DIA

5-9

10548375-DIA

25

SLIP AND CUT CONTROL STATION

Skid

BARTEC

9002364

EEx e d m IIC T6

Zone 2

PTB

00ATEX1068

10548374-DIA

10

10548375-DIA

26

SHEET

OF

IP66/67

THERMOPLASTIC

Part of 30156511-7

Part of 30177024-5
Part of 30177174-10SD12,13,15
M
Part of M80100164010
KIT(Installation Kit)
Part of 30177163-10SD17-24
M
Part of 30177079-1

DWG NO

10548378-IDX

REV

01

MJOB-8375

MUD PUMPS

NEXT ASSY

USED ON

APPLICATION

This document contains proprietary and confidential information which belongs to National-Oilwell
Varco, L.P., its affiliates or subsidiaries (all collectively referred to hereinafter as "NOV"). It is loaned
for limited purposes only and remains the property of NOV. Reproduction, in whole or in part, or use
of this design or distribution of this information to others is not permitted without the express written
consent of NOV. This document is to be returned to NOV upon request and in any event upon
completion of the use for which it was loaned. This document and the information contained and
represented herein is the copyrighted property of NOV. National Oilwell Varco

TITLE

HAZARDOUS EQUIPMENT INDEX,


MUD PUMPS, AC IDEAL RIG 135

CURRENT

INITIAL

DRAWN

E. JOHNSON

B. BOEPPLE

CHECKED

R. MOENCH

R. MOENCH

SIZE

APPVD

R. MOENCH

R. MOENCH

6/11/2012

11/1/2011

DATE

SCALE

DWG NO

REV

10564618-IDX 02
NONE

WT LBS

SHEET

OF

D74DCF0050-TPL-001 (REV B)

HAZARDOUS EQUIPMENT INDEX,


MUD PUMPS, AC IDEAL RIG 135

NATIONAL OILWELL VARCO

NOV

NOV

TAG NO.

P/N:

DESCRIPTION

LOCATION

MP1A

CM628TUT

MUD PUMP 1 AC MOTOR 1A

MUD PUMP 1

MP1B

CM628TUT

MUD PUMP 1 AC MOTOR 1B

MUD PUMP 1

HTR-MP1A

6550-10-0069

MUD PUMP 1A MOTOR HEATER

HTR-MP1B

6550-10-0069

MUD PUMP 1B MOTOR HEATER

PS-101

78187084-1

PS-102

78187084-1

MOT-109
MOT-110
MOT-113

MANUFACTURER

DATE

MANUFACTURER

HAZARDOUS

HAZARDOUS

CERTIFICATION

CERTIFICATE

AMBIENT

IP

P/N:

RATING

ZONE

AGENCY

No.

TEMP RATING

RATING

BAYLOR

CM628TUT

EExe II T3

Zone 1

TRL

05ATEX31083X

-40C to +45C

IP45

BAYLOR

CM628TUT

EExe II T3

Zone 1

TRL

05ATEX31083X

-40C to +45C

IP45

MUD PUMP 1

BARTEC

27-2551-1710

EExd II T3/T4

Zone 1

PTB

02ATEX1094U

-50C to +60C

MUD PUMP 1

BARTEC

27-2551-1710

EExd II T3/T4

Zone 1

PTB

02ATEX1094U

-50C to +60C

MUD PUMP 1 BLOWER 1A PRESSURE SWITCH

MUD PUMP 1

DWYER

1950-00-2F

CLASS I, GROUP C,D

CLASS I DIV I

UL

NOWT.E62583

MUD PUMP 1 BLOWER 1B PRESSURE SWITCH

MUD PUMP 1

DWYER

1950-00-2F

CLASS I, GROUP C,D

CLASS I DIV I

UL

NOWT.E62583

30170005-5

MUD PUMP 1 BLOWER MOTOR 1A

MUD PUMP 1

LOHER

EMGV-160LB-02

EEx de II T3

Zone 1

PTB

30170005-5

MUD PUMP 1 BLOWER MOTOR 1B

MUD PUMP 1

LOHER

EMGV-160LB-02

EEx de II T3

Zone 1

PTB

7812798

MUD PUMP 1 LINER WASH PUMP MOTOR

MUD PUMP 1

BALDOR

36L739X915H2

CLASS I, GROUP D

CLASS I DIV I

RTD-101

DRILL MOTOR 1A PHASE U1, V1, W1 RTD

MUD PUMP 1

SUPPLIED WITH AC MOTOR

SIMPLE DEVICE

RTD-102

DRILL MOTOR 1B PHASE U1, V1, W1 RTD

MUD PUMP 1

SUPPLIED WITH AC MOTOR

SIMPLE DEVICE

MATERIAL

BLOCK DIAG.

INTERCONNECT

ASSOCIATED

DWG. NO.

SHT.

DWG. NO.

SHT.

CAST IRON

10564613-DIA

10564614-DIA

CAST IRON

10564613-DIA

10564614-DIA

IP66

ANOD. ALUM.

10564613-DIA

10564614-DIA

IP66

ANOD. ALUM.

10564613-DIA

10564614-DIA

-40C to +60C

IP54

ANOD. ALUM.

10564613-DIA

10564614-DIA

-40C to +60C

IP54

ANOD. ALUM.

10564613-DIA

10564614-DIA

98ATEX3511

-20C to +50C

IP56

CAST IRON

10564613-DIA

10564614-DIA

98ATEX3511

-20C to +50C

IP56

CAST IRON

10564613-DIA

10564614-DIA

UL

PTDR.E6951

-25C to +55C

CAST IRON

10564613-DIA

10564614-DIA

CERT NOT REQUIRED

10564613-DIA

10564614-DIA

CERT NOT REQUIRED

10564613-DIA

10564614-DIA

ZS-103A

10043709-001

MUD PUMP 1 SPM PROXIMITY SENSOR A

MUD PUMP 1

PEPPERL & FUCHS

NJ10-30GM-N-V1

EEx ia IIC T6

Zone 1

PTB

00ATEX2048X

-25C to +100C

IP65

CRASTIN

10564613-DIA

10564614-DIA

SNJB150

10046598-001

MUD PUMP 1 SPM PROXIMITY SENSOR I.S. J-BOX

MUD PUMP 1

ABTECH

BPG1

EEX ia

Zone 1

SIRA

99ATEX3173

-40C to +80C

IP66

ST. STEEL

10564613-DIA

10564614-DIA

SNJB160

10064545-001

ASSEMBLY, MUD PUMP REMOTE I/O J-BOX

SNJB160

10064389-001

ENCL-JBOX, 24"H x 24"W x 8"D, 304SS

SNJB160

10044589-001

SNJB160

NOV

10064545-001

Zone 2

IP66

316SS

10564613-DIA

10564614-DIA

4 thru 7

MD TOTCO

40224461-0024

Ex II 2G Exe II

Zone 1

DEMKO

07ATEX0649571U

-40C to +60C

IP66

304SS

10564613-DIA

10564614-DIA

4 thru 7

BREATHER DRAIN, (Eex ell), IP66, 1/2"NPT, 316SS

REDAPT

DP-E-3-0-29-S3

Eex eII

Zone 1

SIRA

99ATEX3050U

-50C to +85C

IP66

316SS

10564613-DIA

10564614-DIA

4 thru 7

10055036-001

ISOLATOR TERMINAL SWITCH, Eex de, 4A AT 250VAC

BARTEC

07-7311-6131/EE00

EEx de IIC

Zone 1

PTB

99ATEX1020U

-40C to +75C

IP20

10564613-DIA

10564614-DIA

4 thru 7

SNJB160

10066402-001

BARRIER-I.S. SWITCH, ISOLATOR

PEPPERL & FUCHS

KFD2-SOT2-Ex1.LB.IO

Ex II 2G [EExe ia] IIC

Zone 1

PTB

00ATEX2035

-20C to +60C

IP20

10564613-DIA

10564614-DIA

4 thru 7

SNJB160

10052366-001

THERMOSTAT

THERMON

TRANSBERG T-STAT

EEx m II T6

Zone 1

NEMKO

03ATEX1470X

-40C to +50C

IP67

10564613-DIA

10564614-DIA

4 thru 7

SNJB160

10052362-001

HEATER, ELECTRIC 110-230VAC, 140E, Eexd

THERMON

DSE-140E

EEx d IIB

Zone 1

DEMKO

04ATEX0333433X

-50C to +66C

IP67

10564613-DIA

10564614-DIA

4 thru 7

SNJB160

10066985-001

TB-BLK, THRU, 2-COND, 5.2mm, GREY, UT 2.5

PHOENIX

3044076

Ex II 2G Exe II

Zone 1

KEMA

04ATEX2048U

-50C to +110C

IP20

10564613-DIA

10564614-DIA

4 thru 7

SNJB160

10066965-001

TB-BLK, THRU, 2-COND, 5.2mm, GRN/YEL, UT 2.5

PHOENIX

3044092

Ex II 2G Exe II

Zone 1

KEMA

04ATEX2048U

-50C to +110C

IP20

10564613-DIA

10564614-DIA

4 thru 7

SNJB160

10066669-001

TB-BLK, THRU, 2-COND, 8.2mm, GREY, UT 6

PHOENIX

3044131

Ex II 2G Exe II

Zone 1

KEMA

04ATEX2048U

-50C to +110C

IP20

10564613-DIA

10564614-DIA

4 thru 7

SNJB160

10066671-001

TB-BLK, THRU, 2-COND, 8.2mm, GRN/YEL, UT 6

PHOENIX

3044157

Ex II 2G Exe II

Zone 1

KEMA

04ATEX2048U

-50C to +110C

IP20

10564613-DIA

10564614-DIA

4 thru 7

SNJB160

10052344-001

POWER SUPPLY, 24V/10A, ZONE 2

PHOENIX

2938866

EEx nAC IIC T4

Zone 2

TUV

03ATEX2047X

-25C to +60C

IP20

10564613-DIA

10564614-DIA

4 thru 7

SNJB160

10064178-070

PC-END MODULE

WAGO

750-600

EEx nC IIC T4

Zone 2

KEMA

01ATEX1024X

-0C to +60C

IP20

10564613-DIA

10564614-DIA

4 thru 7

SNJB160

10064178-074

INTRINSICALLY SAFE SUPPLY MODULE 24VDC

WAGO

750-625

EEx nC IIC T4

Zone 2

KEMA

01ATEX1024X

-0C to +55C

IP20

10564613-DIA

10564614-DIA

4 thru 7

SNJB160

10064178-072

FIELD SIDE CONNECTION MODULE

WAGO

750-614

EEx nC IIC T4

Zone 2

KEMA

01ATEX1024X

-0C to +60C

IP20

10564613-DIA

10564614-DIA

4 thru 7

SNJB160

10064178-032

INCREMENTAL ENCODER MODULE

WAGO

750-631

EEx nC IIC T4

Zone 2

KEMA

01ATEX1024X

-0C to +55C

IP20

10564613-DIA

10564614-DIA

4 thru 7

SNJB160

10064178-040

4 CH DIGITAL INPUT MODULE DC 24V

WAGO

750-433

EEx nC IIC T4

Zone 2

KEMA

01ATEX1024X

-0C to +60C

IP20

10564613-DIA

10564614-DIA

4 thru 7

SNJB160

10064178-013

2 CH ANALOG INPUT RTD MODULE

WAGO

750-481

EEx nC IIC T4

Zone 2

KEMA

01ATEX1024X

-0C to +55C

IP20

10564613-DIA

10564614-DIA

4 thru 7

SNJB160

10064178-088

ETHERNET TCP/IP FIELDBUS COUPLER

WAGO

750-341

EEx nC IIC T4

Zone 2

KEMA

01ATEX1024X

-0C to +55C

IP20

10564613-DIA

10564614-DIA

4 thru 7

SNJB160

10055033-001

MOXA ETHERNET CONVERTER

MOXA

IMC-101-M-ST

EEx nC IIC T4

Zone 2

DEMKO

03ATEX0324537U

-20C to +60C

IP30

10564613-DIA

10564614-DIA

4 thru 7

MP2A

CM628TUT

MUD PUMP 2 AC MOTOR 2A

MUD PUMP 2

BAYLOR

CM628TUT

EExe II T3

Zone 1

TRL

05ATEX31083X

-40C to +45C

IP45

CAST IRON

10564613-DIA

10564614-DIA

MP2B

CM628TUT

MUD PUMP 2 AC MOTOR 2B

MUD PUMP 2

BAYLOR

CM628TUT

EExe II T3

Zone 1

TRL

05ATEX31083X

-40C to +45C

IP45

CAST IRON

10564613-DIA

10564614-DIA

HTR-MP2A

6550-10-0069

MUD PUMP 2A MOTOR HEATER

MUD PUMP 2

BARTEC

27-2551-1710

EExd II T3/T4

Zone 1

PTB

02ATEX1094U

-50C to +60C

IP66

ANOD. ALUM.

10564613-DIA

10564614-DIA

HTR-MP2B

6550-10-0069

MUD PUMP 2B MOTOR HEATER

MUD PUMP 2

BARTEC

27-2551-1710

EExd II T3/T4

Zone 1

PTB

02ATEX1094U

-50C to +60C

IP66

ANOD. ALUM.

10564613-DIA

10564614-DIA

PS-201

78187084-1

MUD PUMP 2 BLOWER 2A PRESSURE SWITCH

MUD PUMP 2

DWYER

1950-00-2F

CLASS I, GROUP C,D

CLASS I DIV I

UL

NOWT.E62583

-40C to +60C

IP54

ANOD. ALUM.

10564613-DIA

10564614-DIA

10

PS-202

78187084-1

MUD PUMP 2 BLOWER 2B PRESSURE SWITCH

MUD PUMP 2

DWYER

1950-00-2F

CLASS I, GROUP C,D

CLASS I DIV I

UL

NOWT.E62583

-40C to +60C

IP54

ANOD. ALUM.

10564613-DIA

10564614-DIA

10

MOT-209

30170005-5

MUD PUMP 2 BLOWER MOTOR 2A

MUD PUMP 2

LOHER

EMGV-160LB-02

EEx de II T3

Zone 1

PTB

98ATEX3511

-20C to +50C

IP56

CAST IRON

10564613-DIA

10564614-DIA

MOT-210

30170005-5

MUD PUMP 2 BLOWER MOTOR 2B

MUD PUMP 2

LOHER

EMGV-160LB-02

EEx de II T3

Zone 1

PTB

98ATEX3511

-20C to +50C

IP56

CAST IRON

10564613-DIA

10564614-DIA

MOT-213

7812798

MUD PUMP 2 LINER WASH PUMP MOTOR

MUD PUMP 2

BALDOR

36L739X915H2

CLASS I, GROUP D

CLASS I DIV I

UL

PTDR.E6951

-25C to +55C

CAST IRON

10564613-DIA

10564614-DIA

RTD-201

DRILL MOTOR 2A PHASE U1, V1, W1 RTD

MUD PUMP 2

SUPPLIED WITH AC MOTOR

SIMPLE DEVICE

CERT NOT REQUIRED

10564613-DIA

10564614-DIA

12

RTD-202

DRILL MOTOR 2B PHASE U1, V1, W1 RTD

MUD PUMP 2

SUPPLIED WITH AC MOTOR

SIMPLE DEVICE

CERT NOT REQUIRED

10564613-DIA

10564614-DIA

12

ZS-203A

10043709-001

MUD PUMP 2 SPM PROXIMITY SENSOR A

MUD PUMP 2

PEPPERL & FUCHS

NJ10-30GM-N-V1

EEx ia IIC T6

Zone 1

PTB

00ATEX2048X

-25C to +100C

IP65

CRASTIN

10564613-DIA

10564614-DIA

10

SNJB250

10046598-001

MUD PUMP 2 SPM PROXIMITY SENSOR I.S. J-BOX

MUD PUMP 2

ABTECH

BPG1

EEX ia

Zone 1

SIRA

99ATEX3173

-40C to +80C

IP66

ST. STEEL

10564613-DIA

10564614-DIA

10

SNJB260

10064545-001

ASSEMBLY, MUD PUMP REMOTE I/O J-BOX

SNJB260

10064389-001

ENCL-JBOX, 24"H x 24"W x 8"D, 304SS

NOV

10064545-001

Zone 2

IP66

316SS

10564613-DIA

10564614-DIA

10 thru 13

MD TOTCO

40224461-0024

Ex II 2G Exe II

Zone 1

DEMKO

07ATEX0649571U

-40C to +60C

IP66

304SS

10564613-DIA

10564614-DIA

10 thru 13

SHEET

OF

6/11/2012 11:45:12 AM

REMARKS

COMPONENT

DWG NO

10564618-IDX

REV

02

HAZARDOUS EQUIPMENT INDEX,


MUD PUMPS, AC IDEAL RIG 135

NATIONAL OILWELL VARCO

NOV

NOV

TAG NO.

P/N:

DESCRIPTION

LOCATION

MANUFACTURER

DATE

MANUFACTURER

HAZARDOUS

HAZARDOUS

CERTIFICATION

CERTIFICATE

AMBIENT

IP

P/N:

RATING

ZONE

AGENCY

No.

TEMP RATING

RATING

MATERIAL

BLOCK DIAG.

INTERCONNECT

6/11/2012 11:45:12 AM

ASSOCIATED

DWG. NO.

SHT.

DWG. NO.

SHT.

SNJB260

10044589-001

BREATHER DRAIN, (Eex ell), IP66, 1/2"NPT, 316SS

REDAPT

DP-E-3-0-29-S3

Eex eII

Zone 1

SIRA

99ATEX3050U

-50C to +85C

IP66

316SS

10564613-DIA

10564614-DIA

10 thru 13

SNJB260

10055036-001

ISOLATOR TERMINAL SWITCH, Eex de, 4A AT 250VAC

BARTEC

07-7311-6131/EE00

EEx de IIC

Zone 1

PTB

99ATEX1020U

-40C to +75C

IP20

10564613-DIA

10564614-DIA

10 thru 13

SNJB260

10066402-001

BARRIER-I.S. SWITCH, ISOLATOR

PEPPERL & FUCHS

KFD2-SOT2-Ex1.LB.IO

Ex II 2G [EExe ia] IIC

Zone 1

PTB

00ATEX2035

-20C to +60C

IP20

10564613-DIA

10564614-DIA

10 thru 13

SNJB260

10052366-001

THERMOSTAT

THERMON

TRANSBERG T-STAT

EEx m II T6

Zone 1

NEMKO

03ATEX1470X

-40C to +50C

IP67

10564613-DIA

10564614-DIA

10 thru 13

SNJB260

10052362-001

HEATER, ELECTRIC 110-230VAC, 140E, Eexd

THERMON

DSE-140E

EEx d IIB

Zone 1

DEMKO

04ATEX0333433X

-50C to +66C

IP67

10564613-DIA

10564614-DIA

10 thru 13

SNJB260

10066985-001

TB-BLK, THRU, 2-COND, 5.2mm, GREY, UT 2.5

PHOENIX

3044076

Ex II 2G Exe II

Zone 1

KEMA

04ATEX2048U

-50C to +110C

IP20

10564613-DIA

10564614-DIA

10 thru 13

SNJB260

10066965-001

TB-BLK, THRU, 2-COND, 5.2mm, GRN/YEL, UT 2.5

PHOENIX

3044092

Ex II 2G Exe II

Zone 1

KEMA

04ATEX2048U

-50C to +110C

IP20

10564613-DIA

10564614-DIA

10 thru 13

SNJB260

10066669-001

TB-BLK, THRU, 2-COND, 8.2mm, GREY, UT 6

PHOENIX

3044131

Ex II 2G Exe II

Zone 1

KEMA

04ATEX2048U

-50C to +110C

IP20

10564613-DIA

10564614-DIA

10 thru 13

SNJB260

10066671-001

TB-BLK, THRU, 2-COND, 8.2mm, GRN/YEL, UT 6

PHOENIX

3044157

Ex II 2G Exe II

Zone 1

KEMA

04ATEX2048U

-50C to +110C

IP20

10564613-DIA

10564614-DIA

10 thru 13

SNJB260

10052344-001

POWER SUPPLY, 24V/10A, ZONE 2

PHOENIX

2938866

EEx nAC IIC T4

Zone 2

TUV

03ATEX2047X

-25C to +60C

IP20

10564613-DIA

10564614-DIA

10 thru 13

SNJB260

10064178-070

PC-END MODULE

WAGO

750-600

EEx nC IIC T4

Zone 2

KEMA

01ATEX1024X

-0C to +55C

IP20

10564613-DIA

10564614-DIA

10 thru 13

SNJB260

10064178-074

INTRINSICALLY SAFE SUPPLY MODULE 24VDC

WAGO

750-625

EEx nC IIC T4

Zone 2

KEMA

01ATEX1024X

-0C to +55C

IP20

10564613-DIA

10564614-DIA

10 thru 13

SNJB260

10064178-072

FIELD SIDE CONNECTION MODULE

WAGO

750-614

EEx nC IIC T4

Zone 2

KEMA

01ATEX1024X

-0C to +55C

IP20

10564613-DIA

10564614-DIA

10 thru 13

SNJB260

10064178-040

4 CH DIGITAL INPUT MODULE DC 24V

WAGO

750-433

EEx nC IIC T4

Zone 2

KEMA

01ATEX1024X

-0C to +55C

IP20

10564613-DIA

10564614-DIA

10 thru 13

REMARKS

COMPONENT

SNJB260

10064178-013

2 CH ANALOG INPUT RTD MODULE

WAGO

750-481

EEx nC IIC T4

Zone 2

KEMA

01ATEX1024X

-0C to +55C

IP20

10564613-DIA

10564614-DIA

10 thru 13

SNJB260

10064178-088

ETHERNET TCP/IP FIELDBUS COUPLER

WAGO

750-341

EEx nC IIC T4

Zone 2

KEMA

01ATEX1024X

-0C to +55C

IP20

10564613-DIA

10564614-DIA

10 thru 13

SNJB260

10055033-001

MOXA ETHERNET CONVERTER

MOXA

IMC-101-M-ST

EEx nC IIC T4

Zone 2

DEMKO

03ATEX0324537U

-20C to +60C

IP30

10564613-DIA

10564614-DIA

10 thru 13

MP3A

CM628TUT

MUD PUMP 3 AC MOTOR 1A

MUD PUMP 3

BAYLOR

CM628TUT

EExe II T3

Zone 1

TRL

05ATEX31083X

-40C to +45C

IP45

CAST IRON

10564613-DIA

10564614-DIA

14

FUTURE

MP3B

CM628TUT

MUD PUMP 3 AC MOTOR 1B

MUD PUMP 3

BAYLOR

CM628TUT

EExe II T3

Zone 1

TRL

05ATEX31083X

-40C to +45C

IP45

CAST IRON

10564613-DIA

10564614-DIA

14

FUTURE

HTR-MP3A

6550-10-0069

MUD PUMP 3A MOTOR HEATER

MUD PUMP 3

BARTEC

27-2551-1710

EExd II T3/T4

Zone 1

PTB

02ATEX1094U

-50C to +60C

IP66

ANOD. ALUM.

10564613-DIA

10564614-DIA

14

FUTURE

HTR-MP3B

6550-10-0069

MUD PUMP 3B MOTOR HEATER

MUD PUMP 3

BARTEC

27-2551-1710

EExd II T3/T4

Zone 1

PTB

02ATEX1094U

-50C to +60C

IP66

ANOD. ALUM.

10564613-DIA

10564614-DIA

14

FUTURE

PS-301

78187084-1

MUD PUMP 3 BLOWER 3A PRESSURE SWITCH

MUD PUMP 3

DWYER

1950-00-2F

CLASS I, GROUP C,D

CLASS I DIV I

UL

NOWT.E62583

-40C to +60C

IP54

ANOD. ALUM.

10564613-DIA

10564614-DIA

16

FUTURE

PS-302

78187084-1

MUD PUMP 3 BLOWER 3B PRESSURE SWITCH

MUD PUMP 3

DWYER

1950-00-2F

CLASS I, GROUP C,D

CLASS I DIV I

UL

NOWT.E62583

-40C to +60C

IP54

ANOD. ALUM.

10564613-DIA

10564614-DIA

16

FUTURE

MOT-309

30170005-5

MUD PUMP 3 BLOWER MOTOR 3A

MUD PUMP 3

LOHER

EMGV-160LB-02

EEx de II T3

Zone 1

PTB

98ATEX3511

-20C to +50C

IP56

CAST IRON

10564613-DIA

10564614-DIA

15

FUTURE

MOT-310

30170005-5

MUD PUMP 3 BLOWER MOTOR 3B

MUD PUMP 3

LOHER

EMGV-160LB-02

EEx de II T3

Zone 1

PTB

98ATEX3511

-20C to +50C

IP56

CAST IRON

10564613-DIA

10564614-DIA

15

FUTURE

MOT-313

7812798

MUD PUMP 3 LINER WASH PUMP MOTOR

MUD PUMP 3

BALDOR

36L739X915H2

CLASS I, GROUP D

CLASS I DIV I

UL

PTDR.E6951

-25C to +55C

CAST IRON

10564613-DIA

10564614-DIA

15

FUTURE

RTD-301

DRILL MOTOR 3A PHASE U1, V1, W1 RTD

MUD PUMP 3

SUPPLIED WITH AC MOTOR

SIMPLE DEVICE

CERT NOT REQUIRED

10564613-DIA

10564614-DIA

18

FUTURE

RTD-302

DRILL MOTOR 3B PHASE U1, V1, W1 RTD

MUD PUMP 3

SUPPLIED WITH AC MOTOR

SIMPLE DEVICE

CERT NOT REQUIRED

10564613-DIA

10564614-DIA

18

FUTURE

ZS-303A

10043709-001

MUD PUMP 3 SPM PROXIMITY SENSOR A

MUD PUMP 3

PEPPERL & FUCHS

NJ10-30GM-N-V1

EEx ia IIC T6

Zone 1

PTB

00ATEX2048X

-25C to +100C

IP65

CRASTIN

10564613-DIA

10564614-DIA

16

FUTURE

SNJB350

10046598-001

MUD PUMP 3 SPM PROXIMITY SENSOR I.S. J-BOX

MUD PUMP 3

ABTECH

BPG1

EEX ia

Zone 1

SIRA

99ATEX3173

-40C to +80C

IP66

ST. STEEL

10564613-DIA

10564614-DIA

16

FUTURE

SNJB360

10064545-001

ASSEMBLY, MUD PUMP REMOTE I/O J-BOX

SNJB360

10064389-001

ENCL-JBOX, 24"H x 24"W x 8"D, 304SS

NOV

10064545-001

Zone 2

IP66

316SS

10564613-DIA

10564614-DIA

16 thru 19

FUTURE

MD TOTCO

40224461-0024

Ex II 2G Exe II

Zone 1

DEMKO

07ATEX0649571U

-40C to +60C

IP66

304SS

10564613-DIA

10564614-DIA

16 thru 19

SNJB360

10044589-001

FUTURE

BREATHER DRAIN, (Eex ell), IP66, 1/2"NPT, 316SS

REDAPT

DP-E-3-0-29-S3

Eex eII

Zone 1

SIRA

99ATEX3050U

-50C to +85C

IP66

316SS

10564613-DIA

10564614-DIA

16 thru 19

SNJB360

FUTURE

10055036-001

ISOLATOR TERMINAL SWITCH, Eex de, 4A AT 250VAC

BARTEC

07-7311-6131/EE00

EEx de IIC

Zone 1

PTB

99ATEX1020U

-40C to +75C

IP20

10564613-DIA

10564614-DIA

16 thru 19

FUTURE

SNJB360

10066402-001

BARRIER-I.S. SWITCH, ISOLATOR

PEPPERL & FUCHS

KFD2-SOT2-Ex1.LB.IO

Ex II 2G [EExe ia] IIC

Zone 1

PTB

00ATEX2035

-20C to +60C

IP20

10564613-DIA

10564614-DIA

16 thru 19

FUTURE

SNJB360

10052366-001

THERMOSTAT

THERMON

TRANSBERG T-STAT

EEx m II T6

Zone 1

NEMKO

03ATEX1470X

-40C to +50C

IP67

10564613-DIA

10564614-DIA

16 thru 19

FUTURE

SNJB360

10052362-001

HEATER, ELECTRIC 110-230VAC, 140E, Eexd

THERMON

DSE-140E

EEx d IIB

Zone 1

DEMKO

04ATEX0333433X

-50C to +66C

IP67

10564613-DIA

10564614-DIA

16 thru 19

FUTURE

SNJB360

10066985-001

TB-BLK, THRU, 2-COND, 5.2mm, GREY, UT 2.5

PHOENIX

3044076

Ex II 2G Exe II

Zone 1

KEMA

04ATEX2048U

-50C to +110C

IP20

10564613-DIA

10564614-DIA

16 thru 19

FUTURE

SNJB360

10066965-001

TB-BLK, THRU, 2-COND, 5.2mm, GRN/YEL, UT 2.5

PHOENIX

3044092

Ex II 2G Exe II

Zone 1

KEMA

04ATEX2048U

-50C to +110C

IP20

10564613-DIA

10564614-DIA

16 thru 19

FUTURE

SNJB360

10066669-001

TB-BLK, THRU, 2-COND, 8.2mm, GREY, UT 6

PHOENIX

3044131

Ex II 2G Exe II

Zone 1

KEMA

04ATEX2048U

-50C to +110C

IP20

10564613-DIA

10564614-DIA

16 thru 19

FUTURE

SNJB360

10066671-001

TB-BLK, THRU, 2-COND, 8.2mm, GRN/YEL, UT 6

PHOENIX

3044157

Ex II 2G Exe II

Zone 1

KEMA

04ATEX2048U

-50C to +110C

IP20

10564613-DIA

10564614-DIA

16 thru 19

FUTURE

SNJB360

10052344-001

POWER SUPPLY, 24V/10A, ZONE 2

PHOENIX

2938866

EEx nAC IIC T4

Zone 2

TUV

03ATEX2047X

-25C to +60C

IP20

10564613-DIA

10564614-DIA

16 thru 19

FUTURE

SNJB360

10064178-070

PC-END MODULE

WAGO

750-600

EEx nC IIC T4

Zone 2

KEMA

01ATEX1024X

-0C to +55C

IP20

10564613-DIA

10564614-DIA

16 thru 19

FUTURE

SNJB360

10064178-074

INTRINSICALLY SAFE SUPPLY MODULE 24VDC

WAGO

750-625

EEx nC IIC T4

Zone 2

KEMA

01ATEX1024X

-0C to +55C

IP20

10564613-DIA

10564614-DIA

16 thru 19

FUTURE

SNJB360

10064178-072

FIELD SIDE CONNECTION MODULE

WAGO

750-614

EEx nC IIC T4

Zone 2

KEMA

01ATEX1024X

-0C to +55C

IP20

10564613-DIA

10564614-DIA

16 thru 19

FUTURE

SNJB360

10064178-040

4 CH DIGITAL INPUT MODULE DC 24V

WAGO

750-433

EEx nC IIC T4

Zone 2

KEMA

01ATEX1024X

-0C to +55C

IP20

10564613-DIA

10564614-DIA

16 thru 19

FUTURE

SNJB360

10064178-013

2 CH ANALOG INPUT RTD MODULE

WAGO

750-481

EEx nC IIC T4

Zone 2

KEMA

01ATEX1024X

-0C to +55C

IP20

10564613-DIA

10564614-DIA

16 thru 19

FUTURE

SNJB360

10064178-088

ETHERNET TCP/IP FIELDBUS COUPLER

WAGO

750-341

EEx nC IIC T4

Zone 2

KEMA

01ATEX1024X

-0C to +55C

IP20

10564613-DIA

10564614-DIA

16 thru 19

FUTURE

SNJB360

10055033-001

MOXA ETHERNET CONVERTER

MOXA

IMC-101-M-ST

EEx nC IIC T4

Zone 2

DEMKO

03ATEX0324537U

-20C to +60C

IP30

10564613-DIA

10564614-DIA

16 thru 19

FUTURE

SHEET

OF

DWG NO

10564618-IDX

REV

02

MJOB-8375

AUX

NEXT ASSY

USED ON

APPLICATION

This document contains proprietary and confidential information which belongs to National-Oilwell Varco, L.P.,
its affiliates or subsidiaries (all collectively referred to hereinafter as "NOV"). It is loaned for limited purposes
only and remains the property of NOV. Reproduction, in whole or in part, or use of this design or distribution of
this information to others is not permitted without the express written consent of NOV. This document is to be
returned to NOV upon request and in any event upon completion of the use for which it was loaned. This
document and the information contained and represented herein is the copyrighted property of NOV.
National Oilwell Varco

CURRENT

TITLE

HAZARDOUS EQUIPMENT INDEX


AUXILIARY, AC IDEAL RIG 135

INITIAL

DRAWN

B. BOEPPLE

CHECKED

R. MOENCH

SIZE

APPVD

R. MOENCH

DATE

11/1/2011

SCALE

DWG NO

REV

10620479-IDX 01
NONE

WT LBS

SHEET

OF

D74DCF0050-TPL-001 (REV B)

HAZARDOUS EQUIPMENT INDEX


AUXILIARY, AC IDEAL RIG 135

NATIONAL OILWELL VARCO


NOV

NOV

TAG NO.

P/N:

DESCRIPTION

LOCATION

MANUFACTURER

DATE

MANUFACTURER

HAZARDOUS

HAZARDOUS

CERTIFICATION

CERTIFICATE

TEMP.

IP

P/N:

RATING

ZONE

AGENCY

No.

RATING

RATING

-20C to +50C

IP40

MATERIAL

BLOCK DIAG.
DWG. NO.

INTERCONNECT

SHT.

DWG. NO.

SHT.

11/1/2011 11:24:18 AM

ASSOCIATED

REMARKS

COMPONENT

ROTARY TABLE
RT-MOT-01

108235-40L60

ROTARY TABLE AC MOTOR

ROTARY TABLE

RT-MOT-05

TBD

ROTARY TABLE MOTOR BLOWER

ROTARY TABLE

RT-PS-05

6526-66-0067

ROTARY TABLE BLOWER PRESSURE


SWITCH

ROTARY TABLE

RT-ENC-01

115299

ROTARY TABLE MOTOR INCREMENTAL


ENCODER

RT-ZS-01

7818530

RT-ZS-02

RELIANCE ELECTRIC

4046

II 3G EEx nC II T3

ZONE 2

EPSILON

DWYER

1950-10-2F

CLASS I C,D
CLASS II E,F,G

ROTARY TABLE

BEI INDUSTRIAL ENCODERS

H25D-SS-1024-ABC-4469-SM18-S

NONE

RST HIGH GEAR PROXIMITY SENSOR

ROTARY TABLE

PEPPERL & FUCHS

NJ10-30GM-N-V1

7818530

RST LOW GEAR PROXIMITY SENSOR

ROTARY TABLE

PEPPERL & FUCHS

SNJB10

10052457-001

ROTARY TABLE INTERFACE I.S./N.I.S. JBOX

ROTARY TABLE

ISO-01

10508604-001

4 CHANNEL ISOLATOR AMPLIFIER

ROTARY TABLE INTERFACE


I.S./N.I.S. J-BOX

RT-SOV-01

10043620-001

ROTARY TABLE INERTIA BRAKE


SOLENOID VALVE

ROTARY TABLE INTERFACE


I.S./N.I.S. J-BOX

VERSA

KSG-4332-KMLB-LB-PC-ST-XN-DO24

II 2G EEx d IIB + H2 T6 or T4

NJB320

50004480

PS-21/30 N.I.S. J-BOX

PS CONTROL STATION
ASSEMBLY

SOV-320-1

112554-J2

POWER SLIPS UP SOLENOID (E9)

PS CONTROL STATION
ASSEMBLY

ATOS

000290-DHA-0713/M/7-24VDC/20

II 2G EEx d IIC T6,T4,T3

ZONE 1

CESI

02ATEX014

-20C to +70C

IP66

112554-J2

POWER SLIPS SET SOLENOID (E10)

PS CONTROL STATION
ASSEMBLY

ATOS

000290-DHA-0713/M/7-24VDC/20

II 2G EEx d IIC T6,T4,T3

ZONE 1

CESI

02ATEX014

-20C to +70C

SOV-320-3

112554-J2

PS CONTROL STATION
GREASE TO SLIP CENTER SOLENOID (E15)
ASSEMBLY

ATOS

000290-DHA-0713/M/7-24VDC/20

II 2G EEx d IIC T6,T4,T3

ZONE 1

CESI

02ATEX014

SOV-320-4

112554-J2

GREASE TO L&R SLIPS SOLENOID (E16)

PS CONTROL STATION
ASSEMBLY

ATOS

000290-DHA-0713/M/7-24VDC/20

II 2G EEx d IIC T6,T4,T3

ZONE 1

CESI

GREASE PUMP UP SOLENOID (E18)

PS CONTROL STATION
ASSEMBLY

ATOS

000290-DHA-0713/M/7-24VDC/20

II 2G EEx d IIC T6,T4,T3

ZONE 1

ATOS

000290-DHA-0713/M/7-24VDC/20

II 2G EEx d IIC T6,T4,T3

ZONE 1

CLASS 1, DIV 1

CSA

II 2G EEx ia IIC T6

ZONE 1

NJ10-30GM-N-V1

II 2G EEx ia IIC T6

ADALET

TN4X-20208U

BARTEC

07-7311-97MT/BA12

04ATEX1284X

CAST IRON

10620472-DIA

10620473-DIA

10620472-DIA

10620473-DIA

10620472-DIA

10620473-DIA

042749-0-000

-40C to +60C

IP54

-40C to +100C

IP54

HARD ANODIZED
ALUMINUM

10620472-DIA

10620473-DIA

PTB

00ATEX2048X

-40C to +100C

IP67

STAINLESS STEEL

10620472-DIA

10620473-DIA

ZONE 1

PTB

00ATEX2048X

-40C to +100C

IP67

STAINLESS STEEL

10620472-DIA

10620473-DIA

II 2GD EEx e II T4

ZONE 1

DEMKO

01ATEX0112700U

-40C to +70C

IP66

STAINLESS STEEL

10620472-DIA

10620473-DIA

2,3

II 2(1)G EEx de [ia] IIC T6

ZONE 1

TUV

97ATEX1211X

-25C to +75C

IP20

THERMOPLASTIC

10620472-DIA

10620473-DIA

ANODIZED
ALUMINUM

10620472-DIA

10620473-DIA

10620472-DIA

10620473-DIA

CAST IRON

10620472-DIA

10620473-DIA

IP66

CAST IRON

10620472-DIA

10620473-DIA

-20C to +70C

IP66

CAST IRON

10620472-DIA

10620473-DIA

02ATEX014

-20C to +70C

IP66

CAST IRON

10620472-DIA

10620473-DIA

CESI

02ATEX014

-20C to +70C

IP66

CAST IRON

10620472-DIA

10620473-DIA

CESI

02ATEX014

-20C to +70C

IP66

CAST IRON

10620472-DIA

10620473-DIA

ZONE 1

KEMA

02ATEX2281X

-40C to +40C

PS CONTROL STATION

SOV-320-2

SOV-320-5

112554-J2

SOV-320-6

112554-J2

GREASE PUMP DOWN SOLENOID (E19)

PS CONTROL STATION
ASSEMBLY

PS-321-1

203016

POWER SLIPS SET PRESSURE SWITCH (E11)

PS CONTROL STATION
ASSEMBLY

10620472-DIA

10620473-DIA

PS-321-2

203016

POWER SLIPS LOW PRESSURE SWITCH


(E12)

PS CONTROL STATION
ASSEMBLY

10620472-DIA

10620473-DIA

203016

PS CONTROL STATION
POWER SLIPS UP PRESSURE SWITCH (E13)
ASSEMBLY

10620472-DIA

10620473-DIA

PS-321-4

203016-1

EMPTY GREASE BIN PRESSURE SWITCH


(E17)

PS CONTROL STATION
ASSEMBLY

10620472-DIA

10620473-DIA

NJB310

89310

HYDRAULIC CATHEAD N.I.S. J-BOX

HYDRAULIC CATHEAD
WEIDMULLER
INTERFACE PANEL ASSEMBLY

TB10Ex

II 2GD T85C, EEx e II T6

ZONE 1

EECS

BAS01ATEX2210X

-20C to +60C

IP66

10620472-DIA

10620473-DIA

SOV-310-1

112554-J2

HYDRAULIC CATHEAD #1 PULL IN


SOLENOID

HYDRAULIC CATHEAD
ATOS
INTERFACE PANEL ASSEMBLY

000290-DHA-0713/M/7-24VDC/20

II 2G EEx d IIC T6,T4,T3

ZONE 1

CESI

02ATEX014

-20C to +70C

IP66

10620472-DIA

10620473-DIA

SOV-310-2

112554-J2

HYDRAULIC CATHEAD #1 PAY OUT


SOLENOID

HYDRAULIC CATHEAD
ATOS
INTERFACE PANEL ASSEMBLY

000290-DHA-0713/M/7-24VDC/20

II 2G EEx d IIC T6,T4,T3

ZONE 1

CESI

02ATEX014

-20C to +70C

IP66

10620472-DIA

10620473-DIA

SOV-310-3

112554-J2

HYDRAULIC CATHEAD #2 PULL IN


SOLENOID

HYDRAULIC CATHEAD
ATOS
INTERFACE PANEL ASSEMBLY

000290-DHA-0713/M/7-24VDC/20

II 2G EEx d IIC T6,T4,T3

ZONE 1

CESI

02ATEX014

-20C to +70C

IP66

10620472-DIA

10620473-DIA

SOV-310-4

112554-J2

HYDRAULIC CATHEAD #2 PAYOUT


SOLENOID

HYDRAULIC CATHEAD
ATOS
INTERFACE PANEL ASSEMBLY

000290-DHA-0631/2/M/7-24VDC/20

II 2G EEx d IIC T6,T4,T3

ZONE 1

CESI

02ATEX014

-20C to +70C

IP66

10620472-DIA

10620473-DIA

SOV-310-5

10050893-001

HYDRAULIC CATHEAD ENABLE SOLENOID

HYDRAULIC CATHEAD
ATOS
INTERFACE PANEL ASSEMBLY

000290-DHA-0631/2/M/7-24VDC/20

II 2G EEx d IIC T6,T4,T3

ZONE 1

CESI

02ATEX014

-20C to +70C

IP66

10620472-DIA

10620473-DIA

PV-311-1

130358-RV1

HYDRAULIC CATHEAD #1 PROPORTIONAL HYDRAULIC CATHEAD


ATOS
SOLENOID
INTERFACE PANEL ASSEMBLY

OZA-A-12DC

II 2G, EEx d IIC T6,T4,T3

ZONE 1

CESI

02ATEX014

-20C to +70C

IP66

10620472-DIA

10620473-DIA

PV-311-2

130358-RV1

HYDRAULIC CATHEAD #2 PROPORTIONAL HYDRAULIC CATHEAD


ATOS
SOLENOID
INTERFACE PANEL ASSEMBLY

OZA-A-12DC

II 2G, EEx d IIC T6,T4,T3

ZONE 1

CESI

02ATEX014

-20C to +70C

IP66

10620472-DIA

10620473-DIA

PT-312-1

10051830-001

HYDRAULIC CATHEAD MAKE-UP


PRESSURE TRANSMITTER

50306308

II 2G, EEx d IIC T6T1

ZONE 1

KEMA

05ATEX2240X

-40C to +105C

IP67

10620472-DIA

10620473-DIA

PS-321-3

HYDRAULIC CATHEAD

HYDRAULIC CATHEAD
WIKA
INTERFACE PANEL ASSEMBLY

SHEET

OF

STAINLESS STEEL

DWG NO

10620479-IDX

REV

01

NOTES:
UNLESS OTHERWISE SPECIFIED
1. THIS DOCUMENT BEST VIEWED THROUGH MS EXCEL.
2. THE STATUS COLUMN AND REVISION LETTER CORRESPONDS
TO THE MOST CURRENT CHANGE TO RESPECTIVE LINE (ROW).

MJOB-8375

TDS-11SA

NEXT ASSY

USED ON

APPLICATION

This document contains proprietary and confidential information which belongs to National-Oilwell
Varco, L.P., its affiliates or subsidiaries (all collectively referred to hereinafter as "NOV"). It is loaned
for limited purposes only and remains the property of NOV. Reproduction, in whole or in part, or use
of this design or distribution of this information to others is not permitted without the express written
consent of NOV. This document is to be returned to NOV upon request and in any event upon
completion of the use for which it was loaned. This document and the information contained and
represented herein is the copyrighted property of NOV. National Oilwell Varco

CURRENT

INITIAL

TITLE

HAZARDOUS AREA INDEX, TDS-11SA


AC IDEAL RIG 135

DRAWN

B. BOEPPLE

CHECKED

R. MOENCH

SIZE

APPVD

R. MOENCH

DATE

11/1/2011

SCALE

DWG NO

REV

10620485-IDX 01
NONE

WT LBS

SHEET

OF

D74DCF0050-TPL-001 (REV B)

HAZARDOUS AREA INDEX, TDS-11SA


AC IDEAL RIG 135

NATIONAL OILWELL VARCO

NOV
TAG NO.

NOV
P/N:

DESCRIPTION

LOCATION

MANUFACTURER

MANUFACTURER
P/N:

HAZARDOUS
RATING

HAZARDOUS
ZONE

CERTIFICATION
AGENCY

DATE

CERTIFICATE
No.

TEMP.
RATING

IP
RATING

MATERIAL

BLOCK DIAG.
DWG. NO.
SHT.

INTERCONNECT
DWG. NO.
SHT.

11/1/2011 2:16:16 PM

ASSOCIATED
COMPONENT

REMARKS

TDS-11SA

TD-MOT-01

108235

DRILL MOTOR ASSEMBLY

TD-11SA

RELIANCE ELECTRIC

108235

EEx nC II T3

ZONE 2

EPSILON

04ATEX1284X

-20C TO +50C

IP40

CAST IRON

10620480-DIA

10620482-DIA

TD-MOT-02

108235

DRILL MOTOR ASSEMBLY

TD-11SA

RELIANCE ELECTRIC

108235

EEx nC II T3

ZONE 2

EPSILON

Ex95Y4141X

-20C TO +50C

IP40

CAST IRON

10620480-DIA

10620482-DIA

TD-MOT-03

109755-2

HYDRAULIC PUMP MOTOR

TD-11SA

RELIANCE ELECTRIC

109755-2

CLASS 1, DIV 1, GRP D

UL

E10822 (N)

-25C TO +40C

IP56

CAST IRON

10620480-DIA

10620482-DIA

TD-MOT-04

30172028-1

RT. BLOWER MOTOR

TD-11SA

RELIANCE ELECTRIC

6283074

CLASS 1, DIV 1, GRP D

UL

E10822 (N)

-25C TO +40C

IP56

CAST IRON

10620480-DIA

10620482-DIA

TD-MOT-05

30172028-1

LT. BLOWER MOTOR

TD-11SA

RELIANCE ELECTRIC

6283074

CLASS 1, DIV 1, GRP D

UL

E10822 (N)

-25C TO +40C

IP56

CAST IRON

10620480-DIA

10620482-DIA

TD-PNJB01

110139

INSTRUMENT J-BOX

TD-11SA

HOFFMAN

A-1412NFSS

UL

NEMA 4X

304SS

10620480-DIA

10620482-DIA

PS-01

76841

RT. BLOWER DIFF


PRESSURE SWITCH

TD-11SA

UNITED ELEC CONTROLS

J120K-15642

CLASS 1, DIV 1 & 2, GRP B,CD

UL

E40857(N)

-40C TO +71C

IP66

10620480-DIA

10620482-DIA

PS-02

76841

LT. BLOWER DIFF


PRESSURE SWITCH

TD-11SA

UNITED ELEC CONTROLS

J120K-15642

CLASS 1, DIV 1 & 2, GRP B,CD

UL

E40857(N)

-40C TO +71C

IP66

10620480-DIA

10620482-DIA

PS-03

83095-1

IBOP PRESSURE SWITCH

TD-11SA

UNITED ELEC CONTROLS

J120-15643

CLASS 1, DIV 1 & 2, GRP B,CD

UL

E40857(N)

-40C TO +71C

IP66

10620480-DIA

10620482-DIA

PS-04

87541-1

LUBE OIL PRESSURE


SWITCH

TD-11SA

UNITED ELEC CONTROLS

J120-15646

CLASS 1, DIV 1 & 2, GRP B,CD

UL

E40857(N)

-40C TO +71C

IP66

10620480-DIA

10620482-DIA

PS-05

83095-2

B & V ELEVATOR
PRESSURE SWITCH

TD-11SA

UNITED ELEC CONTROLS

J120-15644

CLASS 1, DIV 1 & 2, GRP B,CD

UL

E40857(N)

-40C TO +71C

IP66

10620480-DIA

10620482-DIA

S0V-01

127908-D2

BRAKES ON SOLENOID

TD-11SA

ATOS

DHA/UL-0631/2/NPT 240C/20

CLASS 1, DIV 1

UL

TBS

IP66

CAST IRON

10620480-DIA

10620482-DIA

S0V-02

127908J2

ROTATE RIGHT SOLENOID

TD-11SA

ATOS

DHA/UL-0713/NPT 24DC/20

CLASS 1, DIV 1

UL

TBS

IP66

CAST IRON

10620480-DIA

10620482-DIA

SOV-03

127908J2

ROTATE LEFT SOLENOID

TD-11SA

ATOS

DHA/UL-0713/NPT 24DC/20

CLASS 1, DIV 1

UL

TBS

IP66

CAST IRON

10620480-DIA

10620482-DIA

SOV-04

127908-D2

IBOP CLOSE SOLENOID

TD-11SA

ATOS

DHA/UL-0631/2/NPT 240C/20

CLASS 1, DIV 1

UL

TBS

IP66

CAST IRON

10620480-DIA

10620482-DIA

SHEET

OF

DWG NO

10620485-IDX

REV

01

HAZARDOUS AREA INDEX, TDS-11SA


AC IDEAL RIG 135

NATIONAL OILWELL VARCO

NOV
TAG NO.

NOV
P/N:

SOV-05

DATE

BLOCK DIAG.
DWG. NO.
SHT.

INTERCONNECT
DWG. NO.
SHT.

DESCRIPTION

LOCATION

MANUFACTURER

MANUFACTURER
P/N:

HAZARDOUS
RATING

HAZARDOUS
ZONE

CERTIFICATION
AGENCY

CERTIFICATE
No.

TEMP.
RATING

IP
RATING

MATERIAL

127908-D2

TORQUE WRENCH
SOLENOID

TD-11SA

ATOS

DHA/UL-0631/2/NPT 240C/20

CLASS 1, DIV 1

UL

TBS

IP66

CAST IRON

10620480-DIA

10620482-DIA

SOV-06

127908J2

LINK TILT EXTEND


SOLENOID

TD-11SA

ATOS

DHA/UL-0713/NPT 24DC/20

CLASS 1, DIV 1

UL

TBS

IP66

CAST IRON

10620480-DIA

10620482-DIA

SOV-07

127908J2

LINK TILT DRILL SOLENOID

TD-11SA

ATOS

DHA/UL-0713/NPT 24DC/20

CLASS 1, DIV 1

UL

TBS

IP66

CAST IRON

10620480-DIA

10620482-DIA

SOV-08

127908-D2

LINK TILT FLOAT


SOLENOID

TD-11SA

ATOS

DHA/UL-0631/2/NPT 240C/20

CLASS 1, DIV 1

UL

TBS

IP66

CAST IRON

10620480-DIA

10620482-DIA

SOV-09

127908-D2

STAND JUMP SOLENOID

TD-11SA

ATOS

DHA/UL-0631/2/NPT 240C/20

CLASS 1, DIV 1

UL

TBS

IP66

CAST IRON

10620480-DIA

10620482-DIA

SOV-10

127908-D2

Bx ELEVATOR OPEN
SOLENOID

TD-11SA

ATOS

DHA/UL-0631/2/NPT 240C/20

CLASS 1, DIV 1

UL

TBS

IP66

CAST IRON

10620480-DIA

10620482-DIA

SOV-15

TBD

CRT SLIPS UP SOLENOID

TD-11SA

10620480-DIA

10620482-DIA

SOV-16

TBD

CRT ELEVATOR OPEN


SOLENOID

TD-11SA

10620480-DIA

10620482-DIA

SOV-17

TBD

CRT LINK TILT EXTEND


SOLENOID

TD-11SA

10620480-DIA

10620482-DIA

SOV-18

TBD

CRT LINK TILT DRILL


SOLENOID

TD-11SA

10620480-DIA

10620482-DIA

SOV-19

TBD

CRT LINK TILT FLOAT


SOLENOID

TD-11SA

10620480-DIA

10620482-DIA

PS-15

30178379

CRT SLIPS SET PRESSURE


SWITCH

TD-11SA

UNITED ELEC CONTROLS

CLASS 1, DIV 1 & 2, GRP A,B,CD

ZONE 1

DEMKO

03ATEX0252466X

-50C TO +80C

IP66

SS

10620480-DIA

10620482-DIA

PS-16

CRT SJ ELEVATOR
CLOSED PRESSURE
SWITCH

TD-11SA

10620480-DIA

10620482-DIA

PS-17

CRT STOP LOWERING


PRESSURE SWITCH

TD-11SA

10620480-DIA

10620482-DIA

LT-02

10077587-001

LINK CYLINDER LINEAR


TRANSDUER

TD-11SA

ROTA

LTSY02621.SHB1804

EXII 1G, Eex ia IIC T4

ZONE 1

ATEX

BASOATEX1322

-20C TO +85C

SS

10620480-DIA

10620482-DIA

TDS-SJB01

10509113-001

BANNER FLEX POWER


NODE

TD-11SA

BANNER ENGINEERING

14428

Ex ia IIC T4

ZONE 0

LCIE

08ATEX6098X

-40C TO +70C

IP68

PLYCARBONATE

10620480-DIA

10620482-DIA

SHEET

OF

11/1/2011 2:16:16 PM

ASSOCIATED
COMPONENT

DWG NO

REMARKS

10620485-IDX

REV

01

MJOB-8375

This document contains proprietary and confidential information which belongs to National-Oilwell
Varco, L.P., its affiliates or subsidiaries (all collectively referred to hereinafter as "NOV"). It is loaned
for limited purposes only and remains the property of NOV. Reproduction, in whole or in part, or use
of this design or distribution of this information to others is not permitted without the express written
consent of NOV. This document is to be returned to NOV upon request and in any event upon
completion of the use for which it was loaned. This document and the information contained and
represented herein is the copyrighted property of NOV. National Oilwell Varco

TITLE

I/O MAP INDEX, ADS-10SD,


AC IDEAL RIG 135

NEXT ASSY

APPLICATION

DRAWN

J. ALANIZ

CHECKED

C. HOVANETZ

SIZE

APPVD

C. HOVANETZ

DATE

11/3/2011

SCALE

DWG NO

REV

10548377-IDX 01
NTS

WT LBS

SHEET

OF

D74DCF0049-TPL-001 (REV B)

I/O MAP INDEX, ADS-10SD,


AC IDEAL RIG 135

NATIONAL OILWELL VARCO

I/O DESCRIPTION

I/O

DATE

I/O

SIGNAL

NETWORK

NODE

ADDRESS

TYPE

ID

No.

1 FUNCTION

0 FUNCTION

ENG.

MIN ENG.

MAX ENG.

UNITS

UNITS

UNITS

DI 0.0

NIS 24 vdc

DP1

10

Blower A Differential Pressure Switch

DI 0.1

NIS 24 vdc

DP1

10

DI 0.2

NIS 24 vdc

DP1

10

DI 0.3

NIS 24 vdc

DP1

10

Spare

DI 0.4

NIS 24 vdc

DP1

10

Master ESD (RL1A

DI 0.5

NIS 24 vdc

DP1

10

Crown Saver RL3

Crown Saver of Local E-Stop

Depressed

DI 0.6

NIS 24 vdc

DP1

10

CAT 2 E-STOP

CAT 2 E-STOP

Depressed

DI 0.7

NIS 24 vdc

DP1

10

Spare

DI 1.0

NIS 24 vdc

DP1

10

Driller E-Stop

DI 1.1

NIS 24 vdc

DP1

10

E-STOP Pushbutton

10

Local E-STOP

LOCAL E-STOP Depressed

DI 1.2

NIS 24 vdc

DP1

10

Spare

11

DI 1.3

NIS 24 vdc

DP1

10

Spare

12

DI 1.4

NIS 24 vdc

DP1

10

Open/Short Input Circuit

13

ISO-1 input O.K.

ISO-1 Open/Short

DI 1.5

NIS 24 vdc

DP1

10

A Brake Load Pwr Sense

14

A Brake Load Pwr Sense OK

A Brake Load Pwr Sense - Fault

DI 1.6

NIS 24 vdc

DP1

10

OLM/LWL Status

15

OLM/LWL O.K.

OLM/LWL Fault

DI 1.7

NIS 24 vdc

DP1

10

Spare

16

DQ 0.0

NIS 24 vdc

DP1

12

Crown Saver Override Solenoid Valve

Crown Saver Enabled

Crown Saver Disabled

DQ 0.1

NIS 24 vdc

DP1

12

A Parking BrakeDisengage Solenoid

A Parking Brake Disengaged

A Parking Brake - Engaged

DQ 0.2

NIS 24 vdc

DP1

12

Spare

DQ 0.3
DQ 0.4

NIS 24 vdc
NIS 24 vdc

DP1
DP1

12
12

A Brake Bypass
Spare

4
5

DQ 0.5

NIS 24 vdc

DP1

12

Spare

DQ 0.6

NIS 24 vdc

DP1

12

Spare

DQ 0.7

NIS 24 vdc

DP1

12

Spare

DQ 1.0
DQ 1.1

NIS 24 vdc
NIS 24 vdc

DP1
DP1

12
12

Spare

Spare

10

DQ 1.2

NIS 24 vdc

DP1

12

Spare

11

DQ 1.3

NIS 24 vdc

DP1

12

Spare

12

DQ 1.4

NIS 24 vdc

DP1

12

Spare

13

DQ 1.5

NIS 24 vdc

DP1

12

Spare

14

DQ 1.6

NIS 24 vdc

DP1

12

Cat 2 E-Stop for VFD

15

DQ 1.7

NIS 24 vdc

DP1

12

CAT 0 E-Stop

16

AI 0

NIS 4-20mA

DP1

13

A Brake Servo Valve Feedback

1,2

PSI

200

AI 2

NIS 4-20mA

DP1

13

AI 4

NIS 4-20mA

DP1

13

A Pressure Transmitter Stand Pipe

3,4

PSI

5,000

Spare

5,6

AI 6

NIS 4-20mA

DP1

13

Spare

7,8

AI 8

NIS 4-20mA

DPI

13

A Brake Cooling Flow

9,10

LOCATION
1

Air Flow through Motor A Normal

Air Flow through Motor A - Low

Blower B Differential Pressure Switch

Air Flow through Motor B Normal

Air Flow through Motor B - Low

Spare

RL1A E-STOP

Depressed

SHEET

Service Brake A Controlled by

Service Brake A

Servo Valve

(Brake Full Pressure)

Cat 2 for VFD OK

CAT 2 for VFD

OF

11/3/2011 12:02:22 PM

SETPOINTS

DWG NO

REMARKS

10548377-IDX

REV

01

I/O MAP INDEX, ADS-10SD,


AC IDEAL RIG 135

NATIONAL OILWELL VARCO

I/O

SIGNAL

NETWORK

NODE

ADDRESS

TYPE

ID

No.

I/O DESCRIPTION

I/O

AI 10

NIS 4-20mA

DP1

13

Spare

11,12

AI 12

NIS 4-20mA

DP1

13

Spare

13,14

AI 14

NIS 4-20mA

DP1

13

Spare

15,16

1 FUNCTION

LOCATION

DATE

0 FUNCTION

ENG.

MIN ENG.

MAX ENG.

UNITS

UNITS

UNITS

AI 0

NIS 4-20mA

DPI

14

Deadline Anchor Load Cell #1

1,2

Klbs

325

AI 2

NIS 4-20mA

DP1

14

Deadline Anchor Load Cell #2

4,5

Klbs

325

7,8

Klbs

325

100

AI 4

NIS 4-20mA

DP1

14

Deadline Anchor Load Cell #3

AI 6

NIS 4-20mA

DP1

14

Spare

10,11

AQ 0

NIS 4-20mA

DP1

14

A Brake Servo CMD

13,14

AQ 2

NIS 4-20mA

DP1

14

Spare

16,17

AQ 6

NIS 4-20mA

DP1

14

Spare

19,20

AQ 8

NIS 4-20mA

DP1

14

Spare

22,23

Profibus

NIS

DP1

20

Drum Absolute Encoder #1

Profibus

NIS

DP1

21

Drum Absolute Encoder #2

Profibus

NIS

DP1

22

Drum Absolute Encoder #3

AI 0

IS 4-20mA

DP1

15

A Brake Air Supply Pressure

1,2

PSI

200

AI 2

IS 4-20mA

DP1

15

A Brake, Parking Pressure

3,4

PSI

200

AI 4

IS 4-20mA

DP1

15

Spare

5,6

AI 6

IS 4-20mA

DP1

15

Lube Oil Pressure Transmitter Gearbox A

7,8

PSI

200

AI 8

IS 4-20mA

DP1

15

Spare

9,10

AI 10

IS 4-20mA

DP1

15

Spare

11,12

AI 12

IS 4-20mA

DP1

15

Spare

13,14

AI 14

IS 4-20mA

DP1

15

Spare

15,16

AI 0

IS 4-20mA

DP1

16

Spare

1,2

AI 2

IS 4-20mA

DP1

16

Spare

3,4

AI 4

IS 4-20mA

DP1

16

Spare

5,6

AI 6

IS 4-20mA

DP1

16

Spare

7,8

AI 8

IS 4-20mA

DP1

16

Spare

9,10

AI 10

IS 4-20mA

DP1

16

Spare

11,12

AI 12

IS 4-20mA

DP1

16

Spare

13,14

AI 14

IS 4-20mA

DP1

16

Spare

15,16

AI 0

IS

DP1

17

Spare

1,2,3

AI 2

IS

DP1

17

Spare

4,5,6

AI 4

IS

DP1

17

Spare

7,8,9

SHEET

OF

11/3/2011 12:02:22 PM

SETPOINTS

DWG NO

REMARKS

10548377-IDX

REV

01

I/O MAP INDEX, ADS-10SD,


AC IDEAL RIG 135

NATIONAL OILWELL VARCO

I/O

SIGNAL

NETWORK

NODE

ADDRESS

TYPE

ID

No.

I/O DESCRIPTION

I/O

AI 6

IS

DP1

17

A Gearbox Lube Oil Temperature

AI 0

IS

DP1

18

Spare

1,2,3

AI 2

IS

DP1

18

Spare

4,5,6

AI 4

IS

DP1

18

Ambient Air Temperature

AI 6

IS

DP1

18

Spare

AI 0

IS

DP1

19

AI 2

IS

DP1

AI 4

IS

AI 6

IS

DI 0.0

1 FUNCTION

DATE

ENG.

MIN ENG.

MAX ENG.

LOCATION

0 FUNCTION

UNITS

UNITS

UNITS

10,11,12

Deg C

-150

850

7,8,9

Deg C

-150

850

10,11,12

Deg C

-150

850

A Motor Exhaust Temperature

1,2,3

Deg C

-150

850

19

B Motor Exhaust Temperature

4,5,6

Deg C

-150

850

DP1

19

Spare

7,8,9

DP1

19

Spare

10,11,12

IS

DP1

23

Control Station Slip & Cut

Control Request

DI 0.1

IS

DP1

23

Control Station Slip & Cut

Control Release

DI 0.2

IS

DP1

23

Control Station Slip & Cut

Hoist

DI 0.3

IS

DP1

23

Control Station Slip & Cut

Lower

DI 0.4

IS

DP1

23

Spare

DQ 0.0

IS

DP1

23

Control Station Slip & Cut

18

DQ 0.1

IS

DP1

23

Spare

20

AI 0

IS

DP1

24

Mtr A (Red) Phase A RTD

1,2,3

AI 2

IS

DP1

24

Mtr A (Yellow) Phase B RTD

4,5,6

AI 4

IS

DP1

24

Mtr A (Blue) Phase C RTD

7,8,9

AI 6

IS

DP1

24

Mtr B (Red) Phase A RTD

10,11,12

AI 0

IS

DP1

25

Mtr B (Yellow) Phase B RTD

1,2,3

AI 2

IS

DP1

25

Mtr B (Blue) Phase C RTD

4,5,6

AI 4

IS

DP1

25

Spare

7,8,9

AI 6

IS

DP1

25

Spare

10,11,12

11/3/2011 12:02:22 PM

SETPOINTS

REMARKS

Assign Status

SHEET

OF

DWG NO

10548377-IDX

REV

01

MJOB-8375

MUD PUMPS

NEXT ASSY

USED ON

APPLICATION

This document contains proprietary and confidential information which belongs to National-Oilwell
Varco, L.P., its affiliates or subsidiaries (all collectively referred to hereinafter as "NOV"). It is loaned
for limited purposes only and remains the property of NOV. Reproduction, in whole or in part, or use
of this design or distribution of this information to others is not permitted without the express written
consent of NOV. This document is to be returned to NOV upon request and in any event upon
completion of the use for which it was loaned. This document and the information contained and
represented herein is the copyrighted property of NOV. National Oilwell Varco

CURRENT

TITLE

I/O MAP, MUD PUMPS


AC IDEAL RIG 135

INITIAL

DRAWN

B. BOEPPLE

CHECKED

R. MOENCH

SIZE

APPVD

R. MOENCH

DATE

11/1/2011

SCALE

DWG NO

REV

10564616-IDX 01
NONE

WT LBS

SHEET

OF

D74DCF0051-TPL-001 (REV B)

I/O MAP, MUD PUMPS


AC IDEAL RIG 135

NATIONAL OILWELL VARCO

I/O DESCRIPTION

I/O

DATE

I/O

SIGNAL

NETWORK

NODE

ADDRESS

TYPE

ID

No.

1 FUNCTION

0 FUNCTION

ENG.

MIN ENG.

MAX ENG.

UNITS

UNITS

UNITS

181DI14.0

N.I.S.

192.168.31.181

181

MP1 Blower A Pressure Switch

Pos 2 (1)

MP1 Blower A Activated

181DI14.1

N.I.S.

192.168.31.181

181

MP1 Blower B Pressure Switch

Pos 2 (5)

MP1 Blower B Activated

MP1 Blower A De-activated

MP1 Blower B De-activated

181DI14.2

N.I.S.

192.168.31.181

181

Spare

Pos 2 (4)

181DI14.3

N.I.S.

192.168.31.181

181

Spare

Pos 2 (8)

181DI14.4

N.I.S.

192.168.31.181

181

MP1 SPM Proximity Sensor

Pos 4 (1)

181DI14.5

N.I.S.

192.168.31.181

181

Spare

Pos 4 (5)

181DI14.6

N.I.S.

192.168.31.181

181

Spare

Pos 4 (4)

181DI14.7

N.I.S.

192.168.31.181

181

Spare

Pos 4 (8)

181 IW 0

N.I.S.

192.168.31.181

181

MP1 ENCODER MODULE STATUS WORD

Pos 6 (1)

181 IW 1

N.I.S.

192.168.31.181

181

MP1 ENCODER MODULE VALUE WORD

Pos 6 (5)

181 IW 2

N.I.S.

192.168.31.181

181

MP1 ENCODER MODULE RESERVED WORD

Pos 6 (2)

181 IW 3

N.I.S.

192.168.31.181

181

MP1 ENCODER MODULE LATCH WORD

Pos 6 (6)

181 QW 0

N.I.S.

192.168.31.181

181

MP1 ENCODER MODULE CONTROL WORD

Pos 6 (3)

181 QW 1

N.I.S.

192.168.31.181

181

MP1 ENCODER MODULE SETPOINT WORD

Pos 6 (7)

181 QW 2

N.I.S.

192.168.31.181

181

MP1 ENCODER MODULE RESERVED WORD

Pos 6 (4)

181 QW 3

N.I.S.

192.168.31.181

181

MP1 ENCODER MODULE RESERVED WORD

Pos 6 (8)

181AI4

I.S.

192.168.31.181

181

MP1 DRILLING MOTOR 1A RTD-U

Pos 8 (1)

181AI5

I.S.

192.168.31.181

181

MP1 DRILLING MOTOR 1A RTD-V

Pos 8 (5)

181AI6

I.S.

192.168.31.181

181

MP1 DRILLING MOTOR 1A RTD-W

Pos 9 (1)

181AI7

I.S.

192.168.31.181

181

MP1 DRIVE END BEARING 1A RTD

Pos 9 (5)

181AI8

I.S.

192.168.31.181

181

MP1 NON DRIVE END BEARING 1A RTD

Pos 10 (1)

LOCATION

181AI9

I.S.

192.168.31.181

181

MP1 DRILLING MOTOR 1B RTD-U

Pos 10 (5)

181AI10

I.S.

192.168.31.181

181

MP1 DRILLING MOTOR 1B RTD-V

Pos 11 (1)

181AI11

I.S.

192.168.31.181

181

MP1 DRILLING MOTOR 1B RTD-W

Pos 11 (5)

181AI12

I.S.

192.168.31.181

181

MP1 DRIVE END BEARING 1B RTD

Pos 12 (1)

181AI13

I.S.

192.168.31.181

181

MP1 NON DRIVE END BEARING 1B RTD

Pos 12 (5)

182DI14.0

N.I.S.

192.168.31.182

182

MP2 Blower A Pressure Switch

Pos 2 (1)

MP2 Blower A Activated

MP2 Blower A De-activated

182DI14.1

N.I.S.

192.168.31.182

182

MP2 Blower B Pressure Switch

Pos 2 (5)

MP2 Blower B Activated

MP2 Blower B De-activated

182DI14.2

N.I.S.

192.168.31.182

182

Spare

Pos 2 (4)

182DI14.3

N.I.S.

192.168.31.182

182

Spare

Pos 2 (8)

182DI14.4

N.I.S.

192.168.31.182

182

MP2 SPM Proximity Sensor

Pos 4 (1)

182DI14.5

N.I.S.

192.168.31.182

182

Spare

Pos 4 (5)

182DI14.6

N.I.S.

192.168.31.182

182

Spare

Pos 4 (4)

182DI14.7

N.I.S.

192.168.31.182

182

Spare

Pos 4 (8)

182 IW 0

N.I.S.

192.168.31.182

182

MP2 ENCODER MODULE STATUS WORD

Pos 6 (1)

182 IW 1

N.I.S.

192.168.31.182

182

MP2 ENCODER MODULE VALUE WORD

Pos 6 (5)

182 IW 2

N.I.S.

192.168.31.182

182

MP2 ENCODER MODULE RESERVED WORD

Pos 6 (2)

182 IW 3

N.I.S.

192.168.31.182

182

MP2 ENCODER MODULE LATCH WORD

Pos 6 (6)

182 QW 0

N.I.S.

192.168.31.182

182

MP2 ENCODER MODULE CONTROL WORD

Pos 6 (3)

SHEET

OF

DWG NO

11/1/2011 1:29:09 PM

SETPOINTS

REMARKS

10564616-IDX

REV

01

I/O MAP, MUD PUMPS


AC IDEAL RIG 135

NATIONAL OILWELL VARCO

I/O DESCRIPTION

I/O

DATE

I/O

SIGNAL

NETWORK

NODE

ADDRESS

TYPE

ID

No.

1 FUNCTION

0 FUNCTION

182 QW 1

N.I.S.

192.168.31.182

182

MP2 ENCODER MODULE SETPOINT WORD

Pos 6 (7)

182 QW 2

N.I.S.

192.168.31.182

182

MP2 ENCODER MODULE RESERVED WORD

Pos 6 (4)

182 QW 3

N.I.S.

192.168.31.182

182

MP2 ENCODER MODULE RESERVED WORD

Pos 6 (8)

182AI4

I.S.

192.168.31.182

182

MP2 DRILLING MOTOR 2A RTD-U

Pos 8 (1)

182AI5

I.S.

192.168.31.182

182

MP2 DRILLING MOTOR 2A RTD-V

Pos 8 (5)

182AI6

I.S.

192.168.31.182

182

MP2 DRILLING MOTOR 2A RTD-W

Pos 9 (1)

182AI7

I.S.

192.168.31.182

182

MP2 DRIVE END BEARING 2A RTD

Pos 9 (5)

182AI8

I.S.

192.168.31.182

182

MP2 NON DRIVE END BEARING 2A RTD

Pos 10 (1)

LOCATION

ENG.

MIN ENG.

MAX ENG.

UNITS

UNITS

UNITS

11/1/2011 1:29:09 PM

SETPOINTS

REMARKS

182AI9

I.S.

192.168.31.182

182

MP2 DRILLING MOTOR 2B RTD-U

Pos 10 (5)

182AI10

I.S.

192.168.31.182

182

MP2 DRILLING MOTOR 2B RTD-V

Pos 11 (1)

182AI11

I.S.

192.168.31.182

182

MP2 DRILLING MOTOR 2B RTD-W

Pos 11 (5)

182AI12

I.S.

192.168.31.182

182

MP2 DRIVE END BEARING 2B RTD

Pos 12 (1)

182AI13

I.S.

192.168.31.182

182

MP2 NON DRIVE END BEARING 2B RTD

Pos 12 (5)

183DI14.0

N.I.S.

192.168.31.183

183

MP3 Blower A Pressure Switch

Pos 2 (1)

MP3 Blower A Activated

MP3 Blower A De-activated

FUTURE

183DI14.1

N.I.S.

192.168.31.183

183

MP3 Blower B Pressure Switch

Pos 2 (5)

MP3 Blower B Activated

MP3 Blower B De-activated

FUTURE

183DI14.2

N.I.S.

192.168.31.183

183

Spare

Pos 2 (4)

FUTURE

183DI14.3

N.I.S.

192.168.31.183

183

Spare

Pos 2 (8)

FUTURE

183DI14.4

N.I.S.

192.168.31.183

183

MP3 SPM Proximity Sensor

Pos 4 (1)

FUTURE

183DI14.5

N.I.S.

192.168.31.183

183

Spare

Pos 4 (5)

FUTURE

183DI14.6

N.I.S.

192.168.31.183

183

Spare

Pos 4 (4)

FUTURE

183DI14.7

N.I.S.

192.168.31.183

183

Spare

Pos 4 (8)

FUTURE

183 IW 0

N.I.S.

192.168.31.183

183

MP3 ENCODER MODULE STATUS WORD

Pos 6 (1)

FUTURE

183 IW 1

N.I.S.

192.168.31.183

183

MP3 ENCODER MODULE VALUE WORD

Pos 6 (5)

FUTURE

183 IW 2

N.I.S.

192.168.31.183

183

MP3 ENCODER MODULE RESERVED WORD

Pos 6 (2)

FUTURE

183 IW 3

N.I.S.

192.168.31.183

183

MP3 ENCODER MODULE LATCH WORD

Pos 6 (6)

FUTURE

183 QW 0

N.I.S.

192.168.31.183

183

MP3 ENCODER MODULE CONTROL WORD

Pos 6 (3)

FUTURE

183 QW 1

N.I.S.

192.168.31.183

183

MP3 ENCODER MODULE SETPOINT WORD

Pos 6 (7)

FUTURE

183 QW 2

N.I.S.

192.168.31.183

183

MP3 ENCODER MODULE RESERVED WORD

Pos 6 (4)

FUTURE

183 QW 3

N.I.S.

192.168.31.183

183

MP3 ENCODER MODULE RESERVED WORD

Pos 6 (8)

FUTURE

FUTURE

FUTURE
183AI4

I.S.

192.168.31.183

183

MP3 DRILLING MOTOR 3A RTD-U

Pos 8 (1)

FUTURE

183AI5

I.S.

192.168.31.183

183

MP3 DRILLING MOTOR 3A RTD-V

Pos 8 (5)

FUTURE

183AI6

I.S.

192.168.31.183

183

MP3 DRILLING MOTOR 3A RTD-W

Pos 9 (1)

FUTURE

183AI7

I.S.

192.168.31.183

183

MP3 DRIVE END BEARING 3A RTD

Pos 9 (5)

FUTURE

183AI8

I.S.

192.168.31.183

183

MP3 NON DRIVE END BEARING 3A RTD

Pos 10 (1)

FUTURE

183AI9

I.S.

192.168.31.183

183

MP3 DRILLING MOTOR 3B RTD-U

Pos 10 (5)

FUTURE

183AI10

I.S.

192.168.31.183

183

MP3 DRILLING MOTOR 3B RTD-V

Pos 11 (1)

FUTURE

183AI11

I.S.

192.168.31.183

183

MP3 DRILLING MOTOR 3B RTD-W

Pos 11 (5)

FUTURE

183AI12

I.S.

192.168.31.183

183

MP3 DRIVE END BEARING 3B RTD

Pos 12 (1)

FUTURE

183AI13

I.S.

192.168.31.183

183

MP3 NON DRIVE END BEARING 3B RTD

Pos 12 (5)

FUTURE

SHEET

OF

DWG NO

10564616-IDX

REV

01

MJOB-8375

AUX

NEXT ASSY

USED ON

APPLICATION

This document contains proprietary and confidential information which belongs to National-Oilwell Varco, L.P.,
its affiliates or subsidiaries (all collectively referred to hereinafter as "NOV"). It is loaned for limited purposes
only and remains the property of NOV. Reproduction, in whole or in part, or use of this design or distribution of
this information to others is not permitted without the express written consent of NOV. This document is to be
returned to NOV upon request and in any event upon completion of the use for which it was loaned. This
document and the information contained and represented herein is the copyrighted property of NOV.
National Oilwell Varco

CURRENT

TITLE

I/O MAP, AUXILIARY,


AC IDEAL RIG 135

INITIAL

DRAWN

B. BOEPPLE

CHECKED

R. MOENCH

SIZE

APPVD

R. MOENCH

DATE

11/1/2011

SCALE

DWG NO

REV

10620478-IDX 01
NONE

WT LBS

SHEET 1 OF 2
D74DCF0051-TPL-001 (REV B)

I/O MAP, AUXILIARY,


AC IDEAL RIG 135

NATIONAL OILWELL VARCO

I/O
ADDRESS

SIGNAL
TYPE

NETWORK NODE I/O DESCRIPTION


ID
No.

I/O
LOCATION

DATE

1 FUNCTION

0 FUNCTION

ENG. MIN ENG. MAX ENG. SETPOINTS REMARKS/


UNITS
UNITS
UNITS
TAG NO

10DI0.0

24VDC N.I.S.

DP1

10

AUX-PS-05 STATUS

POS 1 (1)

POWER OKAY

POWER FAILURE

10DI0.1

24VDC N.I.S.

DP1

10

AUX-PS-06 STATUS

POS 1 (5)

POWER OKAY

POWER FAILURE

10DI0.2

24VDC N.I.S.

DP1

10

AUX-CAT 0 E-STOP

POS 1 (4)

ACTIVE

E-STOP

10DI0.3

24VDC N.I.S.

DP1

10

SPARE

POS 1 (8)

10DI0.4

24VDC N.I.S.

DP1

10

AUX-RT DRILL MOTOR OVERTEMP SWITCH

POS 4 (1)

MOTOR TEMP OKAY

MOTOR TEMP HIGH

10DI0.5

24VDC N.I.S.

DP1

10

AUX-RT BLOWER MOTOR PRESSURE SWITCH

POS 4 (5)

AIR FLOW OKAY

AIR FLOW LOW

10DI0.6

24VDC N.I.S.

DP1

10

SPARE

POS 4 (4)

10DI0.7

24VDC N.I.S.

DP1

10

SPARE

POS 4 (8)

10DI1.0

24VDC N.I.S.

DP1

10

AUX-RT HIGH GEAR PROXIMITY SWITCH

POS 5 (1)

HIGH GEAR SET

HIGH GEAR NOT SET

10DI1.1

24VDC N.I.S.

DP1

10

AUX-RT LOW GEAR PROXIMITY SWITCH

POS 5 (5)

LOW GEAR SET

LOW GEAR NOT SET

10DI1.2

24VDC N.I.S.

DP1

10

AUX-SPARE PROXIMITY SWITCH

POS 5 (4)

PROXIMITY SWITCH SET

PROXIMITY SWITCH NOT SET

10DI1.3

24VDC N.I.S.

DP1

10

AUX-SPARE PROXIMITY SWITCH

POS 5 (8)

PROXIMITY SWITCH SET

PROXIMITY SWITCH NOT SET

10DI1.4

24VDC N.I.S.

DP1

10

AUX POWER SLIPS SET PRESSURE SW

POS 12 (1)

POWER SLIPS NOT SET

POWER SLIPS SET

10DI1.5

24VDC N.I.S.

DP1

10

AUX POWER SLIPS LOW PRESSURE SW

POS 12 (5)

POWER SLIPS HYDRAULIC PRESSURE LOW

POWER SLIPS HYDRAULIC PRESSURE ADEQUATE

10DI1.6

24VDC N.I.S.

DP1

10

AUX POWER SLIPS UP PRESSURE SW

POS 12 (4)

POWER SLIPS NOT UP

POWER SLIPS UP

10DI1.7

24VDC N.I.S.

DP1

10

AUX-EMPTY GREASE BIN PRESS SW

POS 12 (8)

GREASE BIN OK

GREASE BIN EMPTY

10DI2.0

24VDC N.I.S.

DP1

10

SPARE

POS 13 (1)

10DI2.1

24VDC N.I.S.

DP1

10

SPARE

POS 13 (5)

10DI2.2

24VDC N.I.S.

DP1

10

SPARE

POS 13 (4)

10DI2.3

24VDC N.I.S.

DP1

10

SPARE

POS 13 (8)

10AI3

4-20 mA.

DP1

10

AUX-HYD CATHEAD MAKE-UP PRESS

POS 21 (1)

mA

20

10AI5

4-20 mA.

DP1

10

SPARE

POS 21 (5)

mA

20

10DO0.0

24VDC N.I.S.

DP1

10

AUX-RT INERTIA BRAKE SOLENOID

POS 7 (1)

10DO0.1

24VDC N.I.S.

DP1

10

SPARE

POS 7 (5)

10DO0.2

24VDC N.I.S.

DP1

10

AUX-POWER SLIPS UP SOLENOID

POS 8 (1)

10DO0.3

24VDC N.I.S.

DP1

10

AUX-POWER SLIPS DOWN SOLENOID

POS 8 (5)

10DO0.4
10DO0.5

24VDC N.I.S.
24VDC N.I.S.

DP1
DP1

10
10

AUX-GREASE TO CENTER SLIP SOLENOID


AUX-GREASE TO L&R SLIPS SOLENOID

POS 9 (1)
POS 9 (5)

10DO0.6

24VDC N.I.S.

DP1

10

AUX-GREASE PUMP UP SOLENOID

POS 10 (1)

10DO0.7

24VDC N.I.S.

DP1

10

AUX-GREASE PUMP DOWN SOLENOID

POS 10 (5)

10DO1.0
10DO1.1
10DO1.2
10DO1.3
10DO1.4

24VDC N.I.S.
24VDC N.I.S.
24VDC N.I.S.
24VDC N.I.S.
24VDC N.I.S.

DP1
DP1
DP1
DP1
DP1

10
10
10
10
10

AUX-MAKEUP CATHEAD #1 PULL IN SOLENOID


AUX-MAKEUP CATHEAD #1 PAY OUT SOLENOID
AUX-BREAKOUT CATHEAD #2 PULL IN SOLENOID
AUX-BREAKOUT CATHEAD #2 PAY OUT SOLENOID
AUX-HYD CATHEAD ENABLE SOLENOID

POS 15 (1)
POS 15 (5)
POS 16 (1)
POS 16 (5)
POS 17 (1)

10DO1.5

24VDC N.I.S.

DP1

10

AUX-HYD CATHEAD SPARE SOLENOID

POS 17 (5)

10DO1.6

24VDC N.I.S.

DP1

10

SPARE

POS 18 (1)

10DO1.7

24VDC N.I.S.

DP1

10

SPARE

POS 18 (5)

10DO2.0
10DO2.1

24VDC N.I.S.
24VDC N.I.S.

DP1
DP1

10
10

HYD CATHEAD MAKE UP TORQUE ENABLE


HYD CATHEAD FLOW ENABLE

POS 19 (1)
POS 19 (5)

SHEET

OF

11/1/2011 11:20:56 AM

DWG NO

10620478-IDX

REV

01

MJOB-8375

TDS-11SA

NEXT ASSY

USED ON

APPLICATION

This document contains proprietary and confidential information which belongs to National-Oilwell Varco, L.P.,
its affiliates or subsidiaries (all collectively referred to hereinafter as "NOV"). It is loaned for limited purposes
only and remains the property of NOV. Reproduction, in whole or in part, or use of this design or distribution of
this information to others is not permitted without the express written consent of NOV. This document is to be
returned to NOV upon request and in any event upon completion of the use for which it was loaned. This
document and the information contained and represented herein is the copyrighted property of NOV.
National Oilwell Varco

CURRENT

TITLE

I/O MAP, TDS-11SA


AC IDEAL RIG 135

INITIAL

DRAWN

B. BOEPPLE

CHECKED

R. MOENCH

SIZE

APPVD

R. MOENCH

DATE

11/1/2011

SCALE

DWG NO

REV

10620484-IDX 01
NONE

WT LBS

SHEET

OF

D74DCF0051-TPL-001 (REV B)

I/O MAP, TDS-11SA


AC IDEAL RIG 135

NATIONAL OILWELL VARCO

NETWORK NODE

I/O DESCRIPTION

I/O

1 FUNCTION

DATE

I/O

SIGNAL

ADDRESS

TYPE

ID

No.

0 FUNCTION

10DI0.0

NIS 24 vdc

DP1

10

TD-PS-01 STATUS

POS 1(1)

STATUS OK

PS FAILURE

10DI0.1

NIS 24 vdc

DP1

10

TD-PS-02 STATUS

10DI0.2

NIS 24 vdc

DP1

10

TD-CAT 0 E-STOP

POS 1(5)
POS 1(4)

STATUS OK
E-STOP NOT ENGAGED

PS FAILURE
E-STOP ENGAGED

10DI0.3

NIS 24 vdc

DP1

10

TD-CAT 2 E-STOP

POS 1(8)

E-STOP NOT ENGAGED

E-STOP ENGAGED

10DI0.4

NIS 24 vdc

DP1

10

TD-DRILL MTR#1 (RIGHT) OVERTEMP SW

POS 3(1)

MOTOR TEMP OK

MOTOR TEMP HIGH

10DI0.5

NIS 24 vdc

DP1

10

TD-DRILL MTR#2 (LEFT) OVERTEMP SW

10DI0.6

NIS 24 vdc

DP1

10

TD-RIGHT BLOWER MOTOR PRESS SW

POS 3(5)
POS 3(4)

MOTOR TEMP OK
TD AIR FLOW OK

MOTOR TEMP HIGH


TDS AIR FLOW LOW

10DI0.7
10DI1.0

NIS 24 vdc
NIS 24 vdc

DP1
DP1

10
10

TD-LEFT BLOWER MOTOR PRESS SW

POS 3(8)

TD AIR FLOW OK

TDS AIR FLOW LOW

TD-IBOP PRESS SW

10DI1.1

NIS 24 vdc

DP1

10

TD-LUBE OIL PRESS SW

POS 4(1)
POS 4(5)

IBOP CLOSED
LUBE OIL PRESSURE OK

IBOP OPEN
LUBE OIL PRESSURE LOW

10DI1.2

NIS 24 vdc

DP1

10

TD-Bx ELEVATOR CLOSED PRESS SW

POS 4(4)

Bx ELEVATOR CLOSED

Bx ELEVATOR ARMED OR OPEN

10DI1.3

NIS 24 vdc

DP1

10

SPARE

POS 4(8)

10DI1.4

NIS 24 vdc

DP1

10

SPARE

10DI1.5

NIS 24 vdc

DP1

10

SPARE

POS 5(1)
POS 5(5)

10DI1.6

NIS 24 vdc

DP1

10

SPARE

POS 5(4)

10DI1.7

NIS 24 vdc

DP1

10

SPARE

POS 5(8)

10DI8.0

NIS 24 vdc

DP1

10

TD-CRT SLIPS SET PRESS SW

10DI8.1

NIS 24 vdc

DP1

10

TD-CRT SJ ELEVATOR CLOSED PRESS

POS 19(1)
POS 19(5)

CRT SLIPS SET


CRT ELEVATOR CLOSED

CRT SLIPS NOT SET


CRT ELEVATOR ARMED OR OPEN

10DI8.2

NIS 24 vdc

DP1

10

TD-CRT STOP LOWERING PRESS SW

POS 19(4)

CRT LOWERING

10DI8.3

NIS 24 vdc

DP1

10

SPARE

POS 19(8)

CRT STOPPED LOWERING


-

10DI8.4

NIS 24 vdc

DP1

10

SPARE

10DI8.5

NIS 24 vdc

DP1

10

SPARE

POS 20(1)
POS 20(5)

10DI8.6

NIS 24 vdc

DP1

10

SPARE

POS 20(4)

10DI8.7

NIS 24 vdc

DP1

10

SPARE

POS 20(8)

10DQ0.0

NIS 24 vdc

DP1

10

TD-BRAKE ON SOLENOID

POS 7(1)

10DQ0.1

NIS 24 vdc

DP1

10

TD-ROTATE RIGHT SOLENOID

POS 7(5)

BRAKE APPLIED
TD ROTATES RIGHT

BRAKE RELEASED
TD STOPS

10DQ0.2

NIS 24 vdc

DP1

10

TD-ROTATE LEFT SOLENOID

TD ROTATES LEFT

TD STOPS

10DQ0.3

NIS 24 vdc

DP1

10

TD-IBOP CLOSE SOLENOID

10DQ0.4

NIS 24 vdc

DP1

10

TD-TORQUE WRENCH SOLENOID

POS 8(1)
POS 8(5)
POS 9(1)

IBOP CLOSED
RLA JOGS, SHOT PIN ENGAGES, TORQUE WRENCH CLAMPS

LAST STATE
TORQUE WRENCH RELEASE

10DQ0.5

NIS 24 vdc

DP1

10

TD-LINK TILT EXTEND SOLENOID

POS 9(5)

LINK TILT MOVES TO EXTEND POSITION OR FLOATS

LINK TILT STOPS

10DQ0.6

NIS 24 vdc

DP1

10

TD-LINK TILT DRILL SOLENOID

POS 11(1)

LINK TILT MOVES TO DRILL POSITION OR FLOATS

LINK TILT STOPS

10DQ0.7

NIS 24 vdc

DP1

10

TD-LINK TILT FLOAT SOLENOID

POS 11(5)

LINK TILT MOVES TO FLOAT POSITION OR FLOATS

LINK TILT STOPS

10DQ1.0

NIS 24 vdc

DP1

10

TD-STAND JUMP SOLENOID

10DQ1.1

NIS 24 vdc

DP1

10

TD-Bx ELEVATOR OPEN SOLENOID

POS 12(1)
POS 12(5)

COUNTER BALANCE CYLINDERS RETRACT


Bx ELEVATOR OPEN

COUNTER BALANCE CYLINDERS EXTENDS


Bx ELEVATOR ARMED OR CLOSED

10DQ1.2

NIS 24 vdc

DP1

10

SPARE

POS 13(1)

10DQ1.3

NIS 24 vdc

DP1

10

SPARE

POS 13(5)

LOCATION

ENG.
UNITS

SHEET

OF

11/1/2011 2:13:31 PM

MIN ENG. MAX ENG. SETPOINTS REMARKS


UNITS

UNITS

DWG NO

10620484-IDX

REV

01

I/O MAP, TDS-11SA


AC IDEAL RIG 135

NATIONAL OILWELL VARCO

I/O

SIGNAL

ADDRESS
10DQ1.4

TYPE
NIS 24 vdc

ID
DP1

No.
10

SPARE

POS 15(1)

10DQ1.5

NIS 24 vdc

DP1

10

SPARE

POS 15(5)

10DQ1.6

NIS 24 vdc

DP1

10

SPARE

POS 16(1)

10DQ1.7

NIS 24 vdc

DP1

10

SPARE

POS 16(5)

10DQ8.0

NIS 24 vdc

DP1

10

TD-CRT SLIPS UP SOLENOID

10DQ8.1

NIS 24 vdc

DP1

10

TD-CRT ELEVATOR OPEN SOLENOID

POS 22(1)
POS 22(5)

SLIPS UP
ELEVATOR OPEN

SLIPS DOWN
ELEVATOR ARMED OR CLOSED

10DQ8.2

NIS 24 vdc

DP1

10

TD-CRT LINK TILT EXTEND SOLENOID

POS 23(1)

LINK TILT MOVES TO EXTEND POSITION OR FLOATS

LINK TILT STOPS

10DQ8.3

NIS 24 vdc

DP1

10

TD-CRT LINK TILT DRILL SOLENOID

POS 23(5)

LINK TILT MOVES TO DRILL POSITION OR FLOATS

LINK TILT STOPS

10DQ8.4

NIS 24 vdc

DP1

10

TD-CRT LINK TILT FLOAT SOLENOID

POS 24(1)

LINK TILT MOVES TO FLOAT POSITION OR FLOATS

10DQ8.5

NIS 24 vdc

DP1

10

SPARE

POS 24(5)

LINK TILT STOPS


-

10DQ8.6

NIS 24 vdc

DP1

10

SPARE

POS 25(1)

10DQ8.7

NIS 24 vdc

DP1

10

SPARE

POS 25(5)

DATA

DP1

10

STATUS BYTE

POS 17

POS 17

10IB2

NETWORK NODE

I/O DESCRIPTION

I/O

1 FUNCTION

DATE

0 FUNCTION

LOCATION

ENG.
UNITS

10IB3

DATA

DP1

10

STATUS BYTE

10IB4

DATA

DP1

10

VALUE BYTE

POS 17

10IB5

DATA

DP1

10

RESERVED BYTE

POS 17

10IB6

DATA

DP1

10

RESERVED BYTE

POS 17

10IB7

DATA

DP1

10

RESERVED BYTE

POS 17

POS 17

10QB2

DATA

DP1

10

CONTROL BYTE

10QB3

DATA

DP1

10

SETPOINT BYTE

POS 17

10QB4

DATA

DP1

10

SETPOINT BYTE

POS 17

10QB5

DATA

DP1

10

RESERVED BYTE

POS 17

10QB6

DATA

DP1

10

RESERVED BYTE

POS 17

10QB7

DATA

DP1

10

RESERVED BYTE

POS 17

SHEET

OF

11/1/2011 2:13:31 PM

MIN ENG. MAX ENG. SETPOINTS REMARKS


UNITS

UNITS

DWG NO

10620484-IDX

REV

01

10545605-001

DFSD

NEXT ASSY

USED ON

APPLICATION

This d
Thi
documentt contains
t i proprietary
i t
and
d confidential
fid ti l information
i f
ti which
hi h belongs
b l
to
t National-Oilwell
N ti
l Oil ll Varco,
V
L.P.,
LP
its affiliates or subsidiaries (all collectively referred to hereinafter as "NOV"). It is loaned for limited purposes
only and remains the property of NOV. Reproduction, in whole or in part, or use of this design or distribution of
this information to others is not permitted without the express written consent of NOV. This document is to be
returned to NOV upon request and in any event upon completion of the use for which it was loaned. This
document and the information contained and represented herein is the copyrighted property of NOV.
National Oilwell Varco

CURRENT
DRAWN

TITLE

I/O MAP, DFSD


AC IDEAL RIG 135

INITIAL
D. McGARY

CHECKED

T. PHAM

SIZE

APPVD

T. PHAM

DATE

11/11/2011

SCALE

DWG NO

REV

10622473-IDX 01
NONE

WT LBS

SHEET

OF

D74DCF0051-TPL-001 (REV B)

I/O MAP, DFSD


AC IDEAL RIG 135

NATIONAL OILWELL VARCO

I/O

SIGNAL

NETWORK

I.P.

ADDRESS

TYPE

ID

ADDRESS

I/O DESCRIPTION

I/O

1 FUNCTION

90DI0.0

N.I.S. 24vdc

ETHERNET

192.168.31.90 Relay Cat. 0 #1 Status

POS 1 (1)

Relay Cat. 0 #1 On

90DI0.1

N.I.S. 24vdc

ETHERNET

192.168.31.90 Relay Cat. 0 #2 Status

POS 1 (5)

90DI0.2

N.I.S. 24vdc

ETHERNET

192.168.31.90 Relay Cat. 0 #3 Status

90DI0.3

N.I.S. 24vdc

ETHERNET

192.168.31.90 Relay Cat. 0 #4 Status

90DI0.4

N.I.S. 24vdc

ETHERNET

90DI0.5

N.I.S. 24vdc

ETHERNET

90DI0.6

N.I.S. 24vdc

90DI0.7
90DI0.8

DATE

0 FUNCTION

11/8/2011 3:16:10 PM

ENG.

MIN ENG.

UNITS

UNITS

UNITS

Relay Cat. 0 #1 Off

Relay Cat. 0 #2 On

Relay Cat. 0 #2 Off

POS 1 (4)

Relay Cat. 0 #3 On

Relay Cat. 0 #3 Off

POS 1 (8)

Relay Cat. 0 #4 On

Relay Cat. 0 #4 Off

192.168.31.90 Relay Cat. 0 #5 Status

POS 2 (1)

Relay Cat. 0 #5 On

Relay Cat. 0 #5 Off

192.168.31.90 Relay ADS1 Status

POS 2 (5)

Relay ADS1 On

Relay ADS1 Off

ETHERNET

192.168.31.90 Relay ADS2 Status

POS 2 (4)

Relay ADS2 On

Relay ADS2 Off

N.I.S. 24vdc

ETHERNET

192.168.31.90 Relay ADS3 Status

POS 2 (8)

Relay ADS3 On

Relay ADS3 Off

N.I.S. 24vdc

ETHERNET

192.168.31.90 Relay Cat. 0 #6 Status

POS 3 (1)

Relay Cat. 0 #6 On

Relay Cat. 0 #6 Off

LOCATION

MAX ENG. SETPOINTS

REMARKS

90DI0.9

N.I.S. 24vdc

ETHERNET

192.168.31.90 Relay Cat. 0 #7 Status

POS 3 (5)

Relay Cat. 0 #7 On

Relay Cat. 0 #7 Off

90DI0.10

N.I.S. 24vdc

ETHERNET

192.168.31.90 Relay Cat. 2 #8 Status

POS 3 (4)

Relay Cat. 2 #8 On

Relay Cat. 2 #8 Off

90DI0.11

N.I.S. 24vdc

ETHERNET

192.168.31.90 Relay Cat. 2 #9 Status

POS 3 (8)

Relay Cat. 2 #9 On

Relay Cat. 2 #9 Off

90DI0.12

N.I.S. 24vdc

ETHERNET

192.168.31.90 Relay RLDF 1 Status

POS 4 (1)

Relay RLDF 1 On

Relay RLDF 1 Off

90DI0.13

N.I.S. 24vdc

ETHERNET

192.168.31.90 Relay RLDF 2 Status

POS 4 (5)

Relay RLDF 2 On

Relay RLDF 2 Off

90DI0.14

N.I.S. 24vdc

ETHERNET

192.168.31.90 Relay RLDF 3 Status

POS 4 (4)

Relay RLDF 3 On

Relay RLDF 3 Off

90DI0.15

N.I.S. 24vdc

ETHERNET

192.168.31.90 SPARE

POS 4 (8)

SPARE

SPARE

90DI1.0

N.I.S. 24vdc

ETHERNET

192.168.31.90 SPARE

POS 5 (1)

SPARE

SPARE

90DI1.1

N.I.S. 24vdc

ETHERNET

192.168.31.90 SPARE

POS 5 (5)

SPARE

SPARE

90DI1.2

N.I.S. 24vdc

ETHERNET

192.168.31.90 SPARE

POS 5 (4)

SPARE

SPARE

90DI1.3

N.I.S. 24vdc

ETHERNET

192.168.31.90 SPARE

POS 5 (8)

SPARE

SPARE

90DI1.4

N.I.S. 24vdc

ETHERNET

192.168.31.90 DFSD-PS08 STATUS

POS 6 (1)

PS 08 ON

PS 08 OFF

90DI1.5

N.I.S. 24vdc

ETHERNET

192.168.31.90 DFSD-PS09 STATUS

POS 6 (5)

PS 09 ON

PS 09 OFF

90DI1.6

N.I.S. 24vdc

ETHERNET

192.168.31.90 SPARE

POS 6 (4)

SPARE

SPARE

90DI1.7

N.I.S. 24vdc

ETHERNET

192.168.31.90 MCWS LOCKOUT SWITCH

POS 6 (8)

NORMAL

MCWS LOCKOUT

SHEET

OF

DWG NO

10622473-IDX

REV

01

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