Equipment : Heater 10m2

ASME TS Calc : ASME Tubesheet

Input Echo, Tubesheet Number

1,

Description: ASME Tubesheet

Shell Data:
Shell Design Pressure
Shell Operating Pressure
Shell Thickness
Shell Corrosion Allowance
Inside Diameter of Shell
Shell Circumferential Joint Efficiency
Shell Temperature for Internal Pressure
Shell Material

Ps
Psox
ts
cas
Ds
Esw
Ts

3.00
1.00
10.0000
1.6000
324.000
0.700
100.00
SA-516 70

kgf/cm^2
kgf/cm^2
mm
mm
mm
C

Note: Using 2 * Yield for Discontinuity Stress Allowable (UG-23(e)), Sps.

Make sure that material properties at this temperature are not
time-dependent for Material:
SA-516 70
Shell Material UNS Number
Shell Allowable Stress at Temperature
Shell Allowable Stress at Ambient
Channel Type:
Channel Design Pressure
Channel Operating Pressure
Channel Thickness
Channel Corrosion Allowance
Inside Diameter of Channel
Channel Design Temperature
Channel Material

Ss

K02700
1406.14
1406.14

Pt
Ptox
tc
cac
Dc
TEMPC

Cylinder
1.00
0.50
10.0000
1.6000
304.000
50.00
SA-516 70

kgf/cm^2
kgf/cm^2
kgf/cm^2
kgf/cm^2
mm
mm
mm
C

Note: Using 2 * Yield for Discontinuity Stress Allowable (UG-23(e)), Sps.

Make sure that material properties at this temperature are not
time-dependent for Material:
SA-516 70
Channel Material UNS Number
Channel Allowable Stress at Temperature
Channel Allowable Stress at Ambient

Sc

K02700
1406.14
1406.14

Tube Data:
Number of Tube Holes
Nt
15
Tube Wall Thickness
et
1.4500
Tube Outside Diameter
D
30.0000
Total Straight Tube Length
Lt
3006.00
Straight Tube Length (bet. inner tubsht faces) L
2936.00
Design Temperature of the Tubes
100.00
Tube Material
SA-249 TP304
Tube Material UNS Number
S30400
Is this a Welded Tube
Yes
Tube Material Specification used
Wld. tube

kgf/cm^2
kgf/cm^2

mm
mm
mm
mm
C

Note: Welded Tube Material Spec. already includes a Joint Eff. of 0.85. Since
UHX checks Long. Tube stress, Jt. Eff. of long. seam is not applicable.
Increasing the Tube allowables by dividing by 0.85 for ASME UHX check.
Tube
Tube
Tube
Tube

Allowable
Allowable
Allowable
Allowable

Stress
Stress
Stress
Stress

at
At
at
at

Temperature
Ambient
Temper.(for Pressure)
Temper. (for UHX)
St

1187.64
1195.22
1187.64
1397.22

kgf/cm^2
kgf/cm^2
kgf/cm^2
kgf/cm^2

Equipment : Heater 10m2

ASME TS Calc : ASME Tubesheet
Tube Yield Stress At design Temperature
Tube Pitch (Center to Center Spacing)
Tube Layout Pattern
Fillet Weld Leg
Groove Weld Leg
Tube-Tubesheet Joint Weld Type
Method for Tube-Tubesheet Jt. Allow.
Tube-Tubesheet Joint Classification
Radius to Outermost Tube Hole Center
Largest Center-to-Center Tube Distance
Length of Expanded Portion of Tube
Tube-side pass partition groove depth

2
Syt
P
af
ag

1734.09
52.0000
Triangular

kgf/cm^2
mm

2.0000 mm
2.0000 mm
Full Strength
UW-20
c

ro
Ul
ltx
hg

119.000
0.0000
0.0000
0.0000

100.00
SA-266 2

mm
mm
mm
mm

Tubesheet Data:
Tubesheet TYPE: Fixed Tubesheet Exchanger, Conf B
Tubesheet Design Metal Temperature
Tubesheet Material

Note: Using 2 * Yield for Discontinuity Stress Allowable (UG-23(e)), Sps.

Make sure that material properties at this temperature are not
time-dependent for Material:
SA-266 2
Tubesheet
Tubesheet
Tubesheet
Thickness
Tubesheet
Tubesheet
Tubesheet

Material UNS Number

Allowable Stress at Temperature
Allowable Stress at Ambient
of Tubesheet
Corr. Allowance (Shell side)
Corr. Allowance (Channel side)
Outside Diameter

S
Tt
h
Cats
Catc
A

Additional Data for Stepped Tubesheets:

Is the Tubesheet Stepped?
Area of the Untubed Lanes

K03506
1406.14
1406.14
35.0000
1.6000
1.6000
483.000

kgf/cm^2
kgf/cm^2
mm
mm
mm
mm

NO
AL

0.0

Additional Data for Fixed/Floating Tubesheet Exchangers:

Unsupported Tube Span under consideration
l
Tube End condition corresponding to Span (l)
k
Tubesheet Metal Temp. at Rim
T'
Shell Metal Temp. at Tubesheet
T'S
Channel Metal Temp. at Tubesheet
T'C
Perform Differential Pressure Design
Run Multiple Load Cases
Shell Side Vacuum Pressure
Pexts
Channel Side Vacuum Pressure
Pextc

1460.000
0.80
100.00
100.00
50.00
N
YES
3.0000
1.0550

cm^2
mm
C
C
C
kgf/cm^2
kgf/cm^2

Mean Shell Metal Temp. along Shell len.

Tsm
49.75 C
Mean Tube Metal Temp. along Tube length
Ttm
37.50 C
Junction Stress Reduction option
Perform Plastic Calculation
Additional Data for Gasketed Tubesheets:
Tubesheet Gasket on which Side
Flange Outside Diameter
Flange Inside Diameter

A
B

Channel
483.000
304.000

mm
mm

Equipment : Heater 10m2

ASME TS Calc : ASME Tubesheet
Flange Face Outside Diameter
Flange Face Inside Diameter
Gasket Outside Diameter
Gasket Inside Diameter
Gasket Factor,
Gasket Design Seating Stress
Flange Facing Sketch
Column for Gasket Seating
Gasket Thickness
Full face Gasket Flange Option
Bolting Information:
Diameter of Bolt Circle
Nominal Bolt Diameter
Type of Thread Series
Number of Bolts
Bolt Material
Bolt Material UNS Number
Bolt Allowable Stress At Temperature
Bolt Allowable Stress At Ambient
Weld between Flange and Shell/Channel
Tubesheet Integral with
Tubesheet Extended as Flange
Thickness of Extended Portion of Tubesheet
Is Bolt Load Transferred to the Tubesheet

3
Fod
380.000
Fid
325.000
Go
379.000
Gi
329.000
m
2.00
y
112.49
Code Sketch 1b
Code Column II
tg
3.0000
Program Selects

mm
mm
mm
mm
kgf/cm^2
mm

C
431.800 mm
dB
24.0000 mm
TEMA Metric Thread
n
12
SA-193 B7
G41400
Sb
1757.68 kgf/cm^2
Sa
1757.68 kgf/cm^2
0.0000 mm

Tf

Shell
Yes
27.0000
Yes

Is Exchanger in Creep range (skip EP, Use 3S for Sps)

mm

NO

ASME TubeSheet Results per Part UHX, 2010

Elasticity/Expansion Material Properties:

Shell
- TE-1 Carbon & Low Alloy Steels, Group 1
Shell
- TM-1 Carbon Steels with C<= 0.3%
----------------------------------------------------------------Th. Exp. Coeff. Metal Temp. along Len
49.8 C 0.0000117766 /C
Elastic Mod. at Design Temperature
100.0 C
0.20206E+07 kgf/cm^2
Th. Exp. Coeff. Metal Temp. at Tubsht
100.0 C 0.0000121022 /C
Elastic Mod. at Metal Temp. along Len
49.8 C
0.20503E+07 kgf/cm^2
Elastic Mod. at Ambient Temperature
21.1 C
0.20670E+07 kgf/cm^2
Channel - TE-1 Carbon & Low Alloy Steels, Group 1
Channel - TM-1 Carbon Steels with C<= 0.3%
----------------------------------------------------------------Th. Exp. Coeff. Metal Temp. at Tubsht
50.0 C 0.0000117782 /C
Elastic Mod. at Design Temperature
50.0 C
0.20502E+07 kgf/cm^2
Elastic Mod. at Ambient Temperature
21.1 C
0.20670E+07 kgf/cm^2
Tubes
- TE-1 Austenitic Group 3 Steels
Tubes
- TM-1 Material Group G
----------------------------------------------------------------Th. Exp. Coeff. Metal Temp. along Len
37.5 C 0.0000154757 /C
Elastic Mod. at Design Temperature
100.0 C
0.19292E+07 kgf/cm^2
Elastic Mod. at Metal Temp. along Len
37.5 C
0.19769E+07 kgf/cm^2
Elastic Mod. at Tubsht. Design Temp.
100.0 C
0.19292E+07 kgf/cm^2
Elastic Mod. at Ambient Temperature
21.1 C
0.19897E+07 kgf/cm^2

Equipment : Heater 10m2

ASME TS Calc : ASME Tubesheet

TubeSheet - TE-1 Carbon & Low Alloy Steels, Group 1

TubeSheet - TM-1 Carbon Steels with C<= 0.3%
----------------------------------------------------------------Th. Exp. Coeff. Metal Temp. at Rim
100.0 C 0.0000121022 /C
Elastic Mod. at Design Temperature
100.0 C
0.20206E+07 kgf/cm^2
Elastic Mod. at Metal Temp. at Rim
100.0 C
0.20206E+07 kgf/cm^2
Elastic Mod. at Ambient Temperature
21.1 C
0.20670E+07 kgf/cm^2
Note:
The Elasticity and Alpha values are taken from Tables in ASME II D.
Please insure these properties are consistent with the
type of Material for the tubes, shell, channel etc.
Tube Required Thickness under Internal Pressure (Tubeside pressure) :
Thickness Due to Internal Pressure:
= (P*(D/2-CAE)) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (4.00*(30.0000/2-0.000)/(1187.64*1.00+0.4*4.00)
= 0.0505 + 0.0000 = 0.0505 mm
Tube Required Thickness under External Pressure (Shellside pressure) :
External Pressure Chart
Elastic Modulus for Material

HA-1

at

100.00
1913483.62

C
kgf/cm^2

Results for Max. Allowable External Pressure (Emawp):

TCA
ODCA
SLEN
D/T
L/D
Factor A
B
1.4500
30.00
2936.00
20.69
50.0000 0.0025697
760.96
EMAWP = (4*B)/(3*(D/T)) = ( 4 *760.9596 )/( 3 *20.6897 ) = 49.0396 kgf/cm^2
Results for Reqd Thickness for Ext. Pressure (Tca):
TCA
ODCA
SLEN
D/T
L/D
Factor A
B
0.4273
30.00
2936.00
70.21
50.0000 0.0002232
213.52
EMAWP = (4*B)/(3*(D/T)) = ( 4 *213.5213 )/( 3 *70.2058 ) = 4.0551 kgf/cm^2
Summary of Tube Required Thickness Results:
Total Required Thickness including Corrosion all.
Allowable Internal Pressure at Corroded thickness
Required Internal Design Pressure
Allowable External Pressure at Corroded thickness
Required External Design Pressure
Required Thickness due to Shell Side pressure

0.4273
119.42
4.00
49.04
4.06
0.4273

----------------------------------------------------------------Detailed Results for load Case D3 un-corr. (Ps + Pt - Th)

----------------------------------------------------------------Intermediate Calculations For Tubesheets Extended As Flanges:
ASME Code, Section VIII, Division 1, 2010
Gasket Contact Width,
Basic Gasket Width,
Effective Gasket Width,
Gasket Reaction Diameter,

N
b0
b
G

=
=
=
=

(Goc-Gic) / 2
N / 2.0
SQRT(b0) * 2.5
Go-2.0*b

25.000
12.500
8.906
361.188

mm
mm
mm
mm

mm
kgf/cm^2
kgf/cm^2
kgf/cm^2
kgf/cm^2
mm

Equipment : Heater 10m2

ASME TS Calc : ASME Tubesheet

ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 24.000 + 6 * 27.000 /(2.00 + 0.5)
= 112.800 mm
Actual Circumferential Bolt Spacing [Bs]:
= C * sin( pi / n )
= 431.800 * sin( 3.142 / 12 )
= 111.758 mm
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 111.758 /( 2 * 24.000 + 27.000 )), 1 )
= 1.2207
Bolting Information for TEMA Metric Thread Series (Non Mandatory):
Distance Across Corners for Nuts
47.340 mm
Circular Wrench End Diameter
a
0.000 mm
----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, cm^2
6.468
37.530
Radial distance bet. hub and bolts
28.580
43.900
Radial distance bet. bolts and the edge
28.580
25.600
Circumferential spacing between bolts
58.740
111.758
112.800
----------------------------------------------------------------------------Flange Design Bolt Load, Seating Condition
Flange Design Bolt Load, Operating Condition

W :
Wm1:

Results for ASME Fixed Tubesheet Calculations for Configuration b,

Results for Tubesheet Calculations Original Thickness :
UHX-13.5.1 Step 1:
Compute the Tube Expansion Depth Ratio [rho]:
= ltx / h ( modified for corrosion if present )
= 0.0000 / 35.0000 = 0.0000 ( must be 0 <= rho <= 1 )
Compute the Effective Tube Hole Diameter [d*]:
= Max( dt - 2tt*( Et/E )( St/S )( rho ), dt - 2tt)
= Max( 30.0000 -2*1.4500 *(1929230 /2020629 )*
( 1397 /1406 )*(0.000 ), 30.0000 -2*1.4500 )
= 30.0000 mm
Compute the Equivalent Outer Tube Limit Circle Diameter [Do]:
= 2 * ro + dt = 2 * 119.000 + 30.000 = 268.000 mm
Determine the Basic Ligament Efficiency for Shear [mu]:
= (p - dt)/p = (52.0000 - 30.0000 )/52.0000 = 0.4231
Compute the Equivalent Outer Tube Limit Radius [ao]:
= Do / 2 = 268.0000 / 2 = 134.0000 mm

38666.46
1428.83

kgf
kgf

Equipment : Heater 10m2

ASME TS Calc : ASME Tubesheet
Compute the Effective Tube Pitch [p*]:
= p / sqrt( 1 - 4 * min( AL * CNV_factor, 4*Do*p)/(Pi * Do^2) )
= 52.0000 / sqrt( 1 - 4 * min( 0.00 *100.000 , 4*268.000 *52.000 )
/ ( 3.141 * 268.000^2) )
= 52.0000 mm
Compute the Effective Ligament Efficiency for Bending [mu*]:
= (p* - d*) / p* = (52.0000 - 30.0000 ) / 52.0000 = 0.4231
Compute the Ratio [Rhos]:
= as / ao = 162.0000 / 134.0000 = 1.208955
Compute the Ratio [Rhoc]:
= ac / ao = 180.5940 / 134.0000 = 1.347716
Compute Parameter [xt]:
= 1 - Nt * (( dt - 2 * tt )/( 2 * ao ))2
= 1 - 15 * ((30.0000 - 2 * 1.4500 )/(2 * 134.0000 ))2 = 0.8466
Determine Parameter [xs]:
= 1 - Nt*( dt/(2*ao) )2
= 1 - 15 *( 30.0000 /(2*134.0000 ) )2 = 0.8120
Determine the Value [h'g]:
= Max(( hg - CATC ), 0 ) (For pressure only cases)
= Max(( 0.000 - 0.000 ), 0 ) = 0.000 mm
UHX-13.5.2 Step 2:
Determine the Axial Shell Stiffness [Ks]:
= pi * ts( Ds + ts )Es/L
= 3.1416 * 10.0000 ( 324.0000 + 10.0000 )2020629 /2936.000
= 7221491.5000 kgf/c * mm
Determine the Axial Tube Stiffness [Kt]:
= pi * tt( Dt - tt )Et/L
= 3.1416 * 1.4500 ( 30.0000 - 1.4500 )1929230 /2936.000
= 85457.8516 kgf/c * mm
Compute the Stiffness Factor [Kst]:
= Ks / ( Nt * Kt ) = 7221491 / ( 15 * 85457.852 ) = 5.63357
Compute Factor [J]:
= 1 / ( 1 + Ks/Kj )
= 1/(1 + 7221491 /0.000 ) = 1.0000000 (= 1 if No Exp. Jt.)
Compute Shell Coefficient [betas]:
= (( 12 * (1-nus^2))0.25 )/((Ds + ts) * ts )0.5
= (( 12 * (1 - 0.30^2) )0.25 ) / (( 324.0000 + 10.0000 ) * 10.0000 )0.5
= 0.0315 1/mm
Determine Shell Coefficient [ks]:
= betas * Es * ts^3/ ( 6 * (1 - nus^2) )
= 0.031 * 2020629 * 10.0003 / ( 6 * (1 - 0.300^2) )
= 11640625.0000 kgf/cm^2*mm^2
Determine Shell Coefficient [Lambdas]:
= (6*Ds*ks)/(h^3) * (1 + h*betas + 0.5*(h*betas)^2)

Equipment : Heater 10m2

ASME TS Calc : ASME Tubesheet

= 6*324.000 *11640625 /(35.000^3) * ( 1 + 35.000 *0.031 + 0.606 )

= 1428700.8750 kgf/cm^2
Determine Shell Coefficient [deltaS]:
= Ds2/(4 * Es * Ts) * ( 1 - nus/2 )
= 324.0002/( 4 * 2020629 * 10.000 ) * ( 1 - 0.3 /2 )
= 0.0011039830 mm/kgf/cm^2
Intermediate parameters for Tubesheet Gasketed on the Channel Side:
betac, kc, deltaC, Lambdac = 0
UHX-13.5.3 Step 3:
E*/E and nu* for Triangular pattern from Fig. UHX-11.3.
h/p =
0.673077 ; mu* =
0.423077
E*/E =
0.498500 ; nu* =
0.260352 ;

E* = 1007284. kgf/cm^2

Compute the Tube Bundle Stiffness Factor [Xa]:

= ((24 *(1 - nu*2)*Nt * Et* tt* (dt - tt)* ao^2) /
( E* * L * H3 ) )0.25
= ((24 *(1 - 0.2602)*15 *1929230 *1.4500 *
(30.0000 - 1.4500 )*134.00002)/( 1007283 *
2936.00 * 35.0003 ))0.25
= 1.3958
Values from Table UHX-13.1
Zd =
0.584360 ;
Za =
0.462357E+00 ;

Zv =
Zw =

0.190545 ;
0.190545

Zm =

UHX-13.5.4 Step 4:
Compute the Diameter Ratio [K]:
= A / Do = 483.0000 / 268.0000 = 1.8022
Compute Coefficient [F]:
= (1 - nu*) / (E*) * ( Lambdas + Lambdac + E * ln(K) )
= (1 - 0.26 ) / (1007283 ) * ( 1428700 + 0.00 +
2020629 * ln(1.80 ) )
= 1.9231
Compute Parameter [Phi]:
= (1 + nu*) * F = (1 + 0.2604 ) * 1.9231 = 2.4237
Compute Parameter [Q1]:
= (Rhos - 1 - Phi * Zv)/(1 + Phi * Zm)
= (1.2090 - 1 - 2.4237 *0.1905 )/(1 + 2.4237 *0.7697 )
= -0.088250116
Compute Parameter [Qz1]:
= (Zd + Q1*Zw)/2 *Xa4
= (0.58436 + -0.08825 *0.19055 )/2 *1.395794 = 1.0771
Compute Parameter [Qz2]:
= (Zv + Q1*Zm)/2 *Xa4
= (0.19055 + -0.08825 *0.76966 )/2 *1.395794 = 0.2327
Compute Parameter [U]:
= (Zw + (Rhos - 1)*Zm)*Xa4 / (1 + Phi*Zm)

0.769660

Equipment : Heater 10m2

ASME TS Calc : ASME Tubesheet
= (0.1905 + (1.2090 - 1)*0.7697 )*1.395794/ (1 + 2.4237 *0.7697 )
= 0.4654
UHX-13.5.5 Step 5:
Determine factor [gamab]:
= ( Gc - C ) / Do (config b)
= (361.1880 - 431.8000 ) / 268.0000 = -0.26348
Compute Parameter [gamma]:
= 0.000 mm (For Pressure only cases)
Calculate Parameter [OmegaS]:
= rhos * ks * Betas * deltaS( 1 + h * Betas )
= 1.2090 * 11640625 * 0.0315 * 0.001104 ( 1 + 35.0000 * 0.0315 )
= 1026.6869 mm ^2
Calculate Parameter [Omega*S]:
= Ao^2* ( Rhos^2- 1 ) * ( Rhos - 1 ) / 4 - OmegaS
= 134.000^2* ( 1.209^2- 1 ) * ( 1.209 - 1 ) / 4 - 1026.687
= -593.7319 mm ^2
Calculate Parameter [OmegaC]:
= rhoc * kc * Betac * deltaC( 1 + h * Betac )
= 1.3477 * 0.00 * 0.0000 * 0.000000 ( 1 + 35.0000 * 0.0000 )
= 0.0000 mm ^2
Calculate Parameter [Omega*C]:
= ao^2[( Rhoc^2+1 )*( Rhoc-1 )/4 -(Rhos-1)/2]- OmegaC
= 134.00000^2[( 1.34772^2+1 )*( 1.34772 -1 )/4 -(1.20896 -1)/2]- 0.00000
= 2520.0190 mm ^2
Compute the Pressure [P*S]:
= 0 For Pressure only cases or Configurations d,e,f,A,B,C,D
Compute the Pressure [P*C]:
= 0 For Pressure only cases or Configurations b,c,d,B,C,D
UHX-13.5.6 Step 6:
Compute the Pressure [P's]:
= Ps * {xs + 2( 1 - xs )nut + [2/Kst(Ds/Do)^2]nus [(rhos^2-1)/(J*Kst)]-[(1-J)/(2J*Kst)][(Dj^2-(Ds)^2)/Do^2]}
= 3.000 * {0.812 + 2( 1 - 0.812 ) 0.300 +
[2/5.634 (324.000 /268.000 )^2]0.300 [(1.209^2-1)/( 1.000 * 5.634 )] [(1 - 1.000 )/(2 * 1.000 * 5.634 )][(0.000^2-(324.000 )^2)/268.000^2]}
= 2.9956 kgf/cm^2
Compute the Pressure [P't]:
= [ xt + 2(1 - xt)nut + 1/(J * Kst) ]*Pt
= [ 0.847 + 2(1 - 0.847 )0.300 +
1/(1.00000 * 5.634 ) ]* 1.000
= 1.1162 kgf/cm^2
Compute the Pressure [Pgama]:
= Nt * Kt * gama / ( pi * ao^2)
= 15 * 85457.852 * 0.000 / (3.142 * 134.000^2) = 0.000 kgf/cm^2

Equipment : Heater 10m2

ASME TS Calc : ASME Tubesheet
Compute the Pressure [Pw]:
= -gamab * U * W* / (2 * pi * ao^2)
= --0.263 * 0.465 * 1428.83 / (2 * 3.142 * 134.000^2)
= 0.1553 kgf/cm^2
Calculate the Pressure [Prim]:
= -( U/ao^2)(Omega*S * Ps - Omega*C * Pt )
= -( 0.465 / 134.000^2)(-0.920 * 3.000 - 3.906 * 1.000 )
= 0.1115 kgf/cm^2
Calculate the Pressure [POmega]:
= U/ao^2(OmegaS * P*s - OmegaC * P*c )
= 0.465 /134.0000^2( 1.5914 * 0.0000 - 0.0000 * 0.0000 )
= 0.0000 kgf/cm^2
Determine the Effective Pressure [Pe]:
= J * Kst / (1 + J * Kst *(Qz1 + (Rhos - 1) * Qz2)) *
(P's - P't + Pgama + Pw + Prim )
= 0.1000E+01 * 5.634 / (1 + 1.000 * 5.634 *(1.077 + (1.209 1) * 0.233 )) * (2.996 - 1.116 + 0.000 + 0.155 + 0.111 )
= 1.6469 kgf/cm^2
UHX-13.5.7 Step 7:
Determine Factor [Q2]:
= [((Omega*S*Ps - Omega*C*Pt) - (Omegas*P*s - Omegac P*c))CNV_FAC +
W* * gamab/(2*pi)]/(1 + Phi*Zm)
= [ ( ( -593.732 * 3.000 - 2520.019 * 1.000 ) ( 1026.687 * 0.000 - 0.000 * 0.000 ) ) * 0.010 +
1428.8 * -0.263 /(2*3.141)]/(1 + 2.42374 * 0.76966 )
= -35.920410156 kgf
Calculate Factor [Q3]:
= Q1 + 2 * Q2 / ( Pe * ao2 )
= -0.088 + 2 * -35.920 / ( 1.647 * 134.0002 )
= -0.331185
Fm Value from Table UHX-13.1 = 0.165592
The Tubesheet Bending Stress - Original Thickness [Sigma]:
= (1.5 * Fm / mu* ) * (2 * ao/(H - h'g)2 * Pe
= (1.5 * 0.1656 /0.4231 ) * (2 * 134.0000 /(35.000 - 0.000 ))2 * 1.65
= 56.6916 kgf/cm^2
The Allowable Tubesheet Bending Stress [Sigma allowed]:
= 1.5 * S = 1.5 * 1406.14 = 2109.21 kgf/cm^2
Note: Tubesheet Bending Stress is probably low, use the following req. thk:
Tubesheet thickness (Incl. Corr.)= 3.8100 mm
Tubesheet Bending Stress
= 818.1468 kgf/cm^2
UHX-13.5.8 Step 8:
Shear Stress check [Tau_limit]:
= 1.6 * S * MU * h / ao
= 1.6 * 1406.14 * 0.423 * 35.000 / 134.00 = 248.62 kgf/cm^2

Equipment : Heater 10m2

ASME TS Calc : ASME Tubesheet
The Tubesheet Average Shear Stress - Original Thickness [Tau]:
= ( 1 / ( 2*mu ) ) * ( ao/h ) * Pe
= ( 1 / (2*0.423 ) ) * ( 134.0000 /35.000 ) * 1.647
= 7.4518 kgf/cm^2
The Allowable Tubesheet Shear Stress [Tau allowed]:
= 0.8 * S = 0.8 * 1406.14 = 1124.91 kgf/cm^2
Note: Tubesheet Shear Stress is probably low, use the following req. thk:
Tubesheet thickness (Incl. Corr.)= 3.8100 mm
Tubesheet Shear Stress
= 36.2712 kgf/cm^2
Reqd Tubesheet Thickness for Given Loadings (Including CA) [Hreqd] :
= Max( HreqB, HreqS ) = Max( 3.8100 , 3.8100 ) = 3.8100 mm
UHX-13.5.9 Step 9:
The Ftmin and Ftmax Coefficients from Table UHX-13.2:
Ftmin = 0.9892 , Ftmax = 1.0049
First Extreme Tube Axial Stress from among all the tubes [Sigmat1]:
= ( (Ps * xs - Pt * xt) - Pe * Ftmin ) / ( Xt - Xs )
= ( (3.00 * 0.8120 - 1.00 * 0.8466 ) - (1.647 ) * 0.989 ) /
(0.8466 - 0.8120 ) )
= -1.1473 kgf/cm^2
Second Extreme value of Tube Axial Stress from among all the tubes [Sigmat2]:
= ( (Ps * xs - Pt * xt) - Pe * Ftmax ) / ( Xt - Xs )
= ( (3.00 * 0.8120 - 1.00 * 0.8466 ) - (1.647 ) * 1.005 ) /
(0.8466 - 0.8120 ) )
= -1.8955 kgf/cm^2
Maximum Tube Axial Stress [Sigmat,max]:
= MAX( |Sigmat1|, |Sigmat2| ) = 1.895 kgf/cm2
The Allowable Tube Stress, [SigmatA]
= Sot = 1397.2194 kgf/cm^2
Check for Buckling as some of the Tubes are in Compression
Determine the Factor of Safety [Fs]:
= Max( (3.25 - 0.25*(Zd + Q3*Zw)*Xa^4 ), 1.25 )
= Max((3.25 - 0.25*(0.584 + -0.331 *0.191 )*1.396^4), 1.25 )
= 2.0000 (Should be <= 2 )
Determine the Factor [rt]:
= ( ( dt2 + (dt - 2*tt)2 ).5 )/4
= ( (30.00002 + (30.0000 - 2*1.4500 )2 ).5 )/4 = 10.1070 mm
Determine the Factor [Ct]:
= ( 2 * PI2 * Et/Syt )0.5
= ( 2 * 3.142 * 1929230 /1734 )0.5 = 148.1909
Determine the Factor [Ft]:
= k * L/r = 0.8 * 1460.00 /10.107 = 115.5639

10

Equipment : Heater 10m2

ASME TS Calc : ASME Tubesheet

11

The Buckling Allowable Stress [Stb]:

= Sy,t/Fs*( 1 - Ft/(2*Ct) )
= 1734 /2.00 *( 1 - 115.564 /(2*148.191 ) )
= 528.969 kgf/cm^2
(Never greater than Sot)
Note: The Axial Compressive stress in Tubes is within limits.
The Largest tube-to-tubesheet Joint Load [Wt]:
= Sigmat,max * Tube Area = 1.90 * 1.3005 = 2.47 kgf
Tube Weld Size Results per UW-20:
Tube Strength [Ft]:
= 3.1415 * t * ( do - t ) * Sa
= 3.1415 * 1.450 * ( 30.000 - 1.450 ) * 1397.22 = 1817.139 kgf
Fillet
=
=
=

Weld Strength [Ff]:

.55 * 3.1415 * af * (do + 0.67*af) * Sw (but not > Ft)
.55 * 3.1415 * 2.000 * (30.000 + 0.67*2.000 ) * 1397.22
1513.2323 kgf

Groove Weld Strength [Fg]:

= .85 * 3.1415 * ag * (do + 0.67*ag) * Sw (but not > Ft)
= .85 * 3.1415 * 2.000 * (30.000 + 0.67*2.000 ) * 1397.22
= 1817.1385 kgf
Max. Allow. Tube-Tubesheet Joint load, Lmax
= Ft = 1817.1385 kgf
Design Strength Ratio [fd]:
= 1.0000
Weld Strength Factor [fw]:
= Sot / ( Min(Sot, S) ) = 1.0000
Min Weld Length [ar]:
= 2 *( ( (0.75 * do)^2+ 1.07*t*(do - t)* fw * fd ) )^1/2 - .75 * do)
= 1.9274 mm
Minimum Required Fillet Weld Leg
Minimum Required Groove Weld Leg

afr
agr

0.9637
0.9637

mm
mm

Tube-Tubesheet Jt allowable, 1817.14 is >= tube strength 1817.14 kgf

Note: This tube-tubesheet joint is a Full Strength joint

UHX-13.5.10 Step 10:

Shell Axial Membrane Allowable Stress:
= Ss * Esw = 1406.14 * 0.70 = 984.30 kgf/cm^2
Axial Membrane Stress in Shell [Sigmasm_ax]:
= ao^2/((Ds+ts)*ts)* [Pe + (Rhos^2-1)(Ps-Pt)]+ as^2*Pt/((Ds+ts)*ts)
= 134.000^2/((324.000 +10.0000 )*10.0000 )* [1.65 + (1.209^2-1)
(3.00 -1.00 )] + 162.000^2*1.00 /((324.00 +10.0000 )
* 10.00 )
= 21.6743 kgf/cm^2

Equipment : Heater 10m2

ASME TS Calc : ASME Tubesheet
UHX-13.5.11 Step 11:
Note: For a given Shell thickness of 10.000 mm, the minimum Shell
length adjacent to the tubesheet should be 102.458 mm
The Shell Membrane Stress due to Joint Interaction [Sigmasm]:
= ao^2/((Ds+ts)*ts)[Pe + (Rhos^2-1)(Ps-Pt)]+ as^2*Pt/((Ds+ts)*ts)
= 134.000^2/((324.000 +10.0000 )*10.0000 )[1.65 + (1.209^2-1)
(3.00 -1.00 )] + 162.000^2*1.00 /((324.00 +10.0000 )
* 10.00 )
= 21.6743 kgf/cm^2
The Shell Bending Stress due to Joint Interaction [Sigmasb]
= 6*ks/ts^2{betas[deltaS*Ps + as^2*PstarS/(Es*ts)] +
6(1 - nu*^2)/(E*)(ao/h)^3(1 + h*betas/2)[Pe(Zv + Zm*Q1) +
2/ao^2* Zm * Q2 ]}
= 6 * 11640625 /10.0000^2{0.031 [ 0.001 * 3.000 + 162.0000^2
* 0.0000 /(20206290 ) ] +
6(1 - 0.26^2)/(1007283 )(134.00 /35.00 )^3(1 + 35.00 *
0.03 /2)[ 1.6 ( 0.191 + 0.770 * -0.088 ) +
2/134.00^2* 0.770 * -35.920 ] }
= 36.9946 kgf/cm^2
Shell Stress Summation vs. Allowable
|Sigmasm| + |Sigmasb| <= 1.5 * Ss
|21.7 | + |37.0 | <= 2109.21 kgf/cm2
58.67 must be < or = 2109.21 kgf/cm^2
Computations Completed for ASME Tubesheet Configuration b
Stress/Force summary for loadcase D3 un-corr. (Ps + Pt - Th):
-----------------------------------------------------------------------Stress Description
Actual
Allowable
Pass/Fail
-----------------------------------------------------------------------Tubesheet Bend. Stress
56.7 <=
2109.2 kgf/cm^2 Ok
Tubesheet Shear Stress
7.5 <=
1124.9 kgf/cm^2 Ok
Maximum Tube Stress
1.9 <=
1397.2 kgf/cm^2 Ok
Minimum Tube Stress (Buckling)
-1.9 <=
-529.0 kgf/cm^2 Ok
Maximum Force on any one Tube
2.5 <=
1817.1 kgf
Ok
Axial Membrane Stress in Shell
21.7 <=
984.3 kgf/cm^2 Ok
Shell Stress (jt. inter.)
58.7 <=
2109.2 kgf/cm^2 Ok
-----------------------------------------------------------------------Thickness results for loadcase D3 un-corr. (Ps + Pt - Th):
---------------------------------------------------------------------------Thickness (mm)
Required
Actual P/F
---------------------------------------------------------------------------Tubesheet Thickness :
3.810
35.000
Ok
Tube-Tubesheet Fillet Weld Leg :
0.964
2.000
Ok
Tube-Tubesheet Groove Weld Leg :
0.964
2.000
Ok
-------------------------------------------------------------------------------------------------------------------------------------------Detailed Results for load Case O3 corr. (Ps + Pt + Th)
----------------------------------------------------------------Intermediate Calculations For Tubesheets Extended As Flanges:

12

Equipment : Heater 10m2

ASME TS Calc : ASME Tubesheet

13

ASME Code, Section VIII, Division 1, 2010

Gasket Contact Width,
Basic Gasket Width,
Effective Gasket Width,
Gasket Reaction Diameter,

N
b0
b
G

=
=
=
=

(Goc-Gic) / 2
N / 2.0
SQRT(b0) * 2.5
Go-2.0*b

25.000
12.500
8.906
361.188

mm
mm
mm
mm

ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 24.000 + 6 * 27.000 /(2.00 + 0.5)
= 112.800 mm
Actual Circumferential Bolt Spacing [Bs]:
= C * sin( pi / n )
= 431.800 * sin( 3.142 / 12 )
= 111.758 mm
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 111.758 /( 2 * 24.000 + 27.000 )), 1 )
= 1.2207
Bolting Information for TEMA Metric Thread Series (Non Mandatory):
Distance Across Corners for Nuts
47.340 mm
Circular Wrench End Diameter
a
0.000 mm
----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, cm^2
6.468
37.530
Radial distance bet. hub and bolts
28.580
43.900
Radial distance bet. bolts and the edge
28.580
25.600
Circumferential spacing between bolts
58.740
111.758
112.800
----------------------------------------------------------------------------Flange Design Bolt Load, Seating Condition
Flange Design Bolt Load, Operating Condition

W :
Wm1:

Results for ASME Fixed Tubesheet Calculations for Configuration b,

Results for Tubesheet Calculations Original Thickness :
UHX-13.5.1 Step 1:
Compute the Tube Expansion Depth Ratio [rho]:
= ltx / h ( modified for corrosion if present )
= 0.0000 / 31.8000 = 0.0000 ( must be 0 <= rho <= 1 )
Compute the Effective Tube Hole Diameter [d*]:
= Max( dt - 2tt*( Et/E )( St/S )( rho ), dt - 2tt)
= Max( 30.0000 -2*1.4500 *(1929230 /2020629 )*
( 1397 /1406 )*(0.000 ), 30.0000 -2*1.4500 )
= 30.0000 mm
Compute the Equivalent Outer Tube Limit Circle Diameter [Do]:
= 2 * ro + dt = 2 * 119.000 + 30.000 = 268.000 mm

38666.46
1428.83

kgf
kgf

Equipment : Heater 10m2

ASME TS Calc : ASME Tubesheet
Determine the Basic Ligament Efficiency for Shear [mu]:
= (p - dt)/p = (52.0000 - 30.0000 )/52.0000 = 0.4231
Compute the Equivalent Outer Tube Limit Radius [ao]:
= Do / 2 = 268.0000 / 2 = 134.0000 mm
Compute the Effective Tube Pitch [p*]:
= p / sqrt( 1 - 4 * min( AL * CNV_factor, 4*Do*p)/(Pi * Do^2) )
= 52.0000 / sqrt( 1 - 4 * min( 0.00 *100.000 , 4*268.000 *52.000 )
/ ( 3.141 * 268.000^2) )
= 52.0000 mm
Compute the Effective Ligament Efficiency for Bending [mu*]:
= (p* - d*) / p* = (52.0000 - 30.0000 ) / 52.0000 = 0.4231
Compute the Ratio [Rhos]:
= as / ao = 163.6000 / 134.0000 = 1.220896
Compute the Ratio [Rhoc]:
= ac / ao = 180.5940 / 134.0000 = 1.347716
Compute Parameter [xt]:
= 1 - Nt * (( dt - 2 * tt )/( 2 * ao ))2
= 1 - 15 * ((30.0000 - 2 * 1.4500 )/(2 * 134.0000 ))2 = 0.8466
Determine Parameter [xs]:
= 1 - Nt*( dt/(2*ao) )2
= 1 - 15 *( 30.0000 /(2*134.0000 ) )2 = 0.8120
Determine the Value [h'g]:
= 0 (For pressure plus thermal and thermal only cases )
UHX-13.5.2 Step 2:
Determine the Axial Shell Stiffness [Ks]:
= pi * ts( Ds + ts )Es/L
= 3.1416 * 8.4000 ( 327.2000 + 8.4000 )2020629 /2939.200
= 6088474.0000 kgf/c * mm
Determine the Axial Tube Stiffness [Kt]:
= pi * tt( Dt - tt )Et/L
= 3.1416 * 1.4500 ( 30.0000 - 1.4500 )1929230 /2939.200
= 85364.8125 kgf/c * mm
Compute the Stiffness Factor [Kst]:
= Ks / ( Nt * Kt ) = 6088474 / ( 15 * 85364.812 ) = 4.75487
Compute Factor [J]:
= 1 / ( 1 + Ks/Kj )
= 1/(1 + 6088474 /0.000 ) = 1.0000000 (= 1 if No Exp. Jt.)
Compute Shell Coefficient [betas]:
= (( 12 * (1-nus^2))0.25 )/((Ds + ts) * ts )0.5
= (( 12 * (1 - 0.30^2) )0.25 ) / (( 327.2000 + 8.4000 ) * 8.4000 )0.5
= 0.0342 1/mm
Determine Shell Coefficient [ks]:

14

Equipment : Heater 10m2

ASME TS Calc : ASME Tubesheet

15

= betas * Es * ts^3/ ( 6 * (1 - nus^2) )

= 0.034 * 2020629 * 8.4003 / ( 6 * (1 - 0.300^2) )
= 7509945.5000 kgf/cm^2*mm^2
Determine Shell Coefficient [Lambdas]:
= (6*Ds*ks)/(h^3) * (1 + h*betas + 0.5*(h*betas)^2)
= 6*327.200 *7509945 /(31.800^3) * ( 1 + 31.800 *0.034 + 0.593 )
= 1229394.0000 kgf/cm^2
Determine Shell Coefficient [deltaS]:
= Ds2/(4 * Es * Ts) * ( 1 - nus/2 )
= 327.2002/( 4 * 2020629 * 8.400 ) * ( 1 - 0.3 /2 )
= 0.0013403546 mm/kgf/cm^2
Intermediate parameters for Tubesheet Gasketed on the Channel Side:
betac, kc, deltaC, Lambdac = 0
UHX-13.5.3 Step 3:
E*/E and nu* for Triangular pattern from Fig. UHX-11.3.
h/p =
0.611539 ; mu* =
0.423077
E*/E =
0.501038 ; nu* =
0.255368 ;

E* = 1012411. kgf/cm^2

Compute the Tube Bundle Stiffness Factor [Xa]:

= ((24 *(1 - nu*2)*Nt * Et* tt* (dt - tt)* ao^2) /
( E* * L * H3 ) )0.25
= ((24 *(1 - 0.2552)*15 *1929230 *1.4500 *
(30.0000 - 1.4500 )*134.00002)/( 1012411 *
2939.20 * 31.8003 ))0.25
= 1.4986
Values from Table UHX-13.1
Zd =
0.453373 ;
Za =
0.502488E+00 ;

Zv =
Zw =

0.188847 ;
0.188847

Zm =

UHX-13.5.4 Step 4:
Compute the Diameter Ratio [K]:
= A / Do = 483.0000 / 268.0000 = 1.8022
Compute Coefficient [F]:
= (1 - nu*) / (E*) * ( Lambdas + Lambdac + E * ln(K) )
= (1 - 0.26 ) / (1012411 ) * ( 1229394 + 0.00 +
2020629 * ln(1.80 ) )
= 1.7796
Compute Parameter [Phi]:
= (1 + nu*) * F = (1 + 0.2554 ) * 1.7796 = 2.2341
Compute Parameter [Q1]:
= (Rhos - 1 - Phi * Zv)/(1 + Phi * Zm)
= (1.2209 - 1 - 2.2341 *0.1888 )/(1 + 2.2341 *0.7652 )
= -0.074183717
Compute Parameter [Qz1]:
= (Zd + Q1*Zw)/2 *Xa4
= (0.45337 + -0.07418 *0.18885 )/2 *1.498584 = 1.1079

0.765214

Equipment : Heater 10m2

ASME TS Calc : ASME Tubesheet
Compute Parameter [Qz2]:
= (Zv + Q1*Zm)/2 *Xa4
= (0.18885 + -0.07418 *0.76521 )/2 *1.498584 = 0.3331
Compute Parameter [U]:
= (Zw + (Rhos - 1)*Zm)*Xa4 / (1 + Phi*Zm)
= (0.1888 + (1.2209 - 1)*0.7652 )*1.498584/ (1 + 2.2341 *0.7652 )
= 0.6661
UHX-13.5.5 Step 5:
Determine factor [gamab]:
= ( Gc - C ) / Do (config b)
= (361.1880 - 431.8000 ) / 268.0000 = -0.26348
Compute Parameter [gamma]:
= (alphatm*( Ttm - AMB_TEMP ) - alphasm*( Tsm - AMB_TEMP ))* L
= ( 0.155E-04*(37.5 - 21.1 ) - 0.118E-04*(49.8 - 21.1 ))*2939.20
= -0.2459 mm
Calculate Parameter [OmegaS]:
= rhos * ks * Betas * deltaS( 1 + h * Betas )
= 1.2209 * 7509945 * 0.0342 * 0.001340 ( 1 + 31.8000 * 0.0342 )
= 878.8779 mm ^2
Calculate Parameter [Omega*S]:
= Ao^2* ( Rhos^2- 1 ) * ( Rhos - 1 ) / 4 - OmegaS
= 134.000^2* ( 1.221^2- 1 ) * ( 1.221 - 1 ) / 4 - 878.878
= -392.4129 mm ^2
Calculate Parameter [OmegaC]:
= rhoc * kc * Betac * deltaC( 1 + h * Betac )
= 1.3477 * 0.00 * 0.0000 * 0.000000 ( 1 + 31.8000 * 0.0000 )
= 0.0000 mm ^2
Calculate Parameter [Omega*C]:
= ao^2[( Rhoc^2+1 )*( Rhoc-1 )/4 -(Rhos-1)/2]- OmegaC
= 134.00000^2[( 1.34772^2+1 )*( 1.34772 -1 )/4 -(1.22090 -1)/2]- 0.00000
= 2412.8184 mm ^2
Compute the average Temperature of the Unperforated Rim [Tr]:
= (T' + T's )/2 = (100.0 + 100.0 )/ 2 = 100.0 C
Average Temperature of the Shell at the Tubesheet [T*s]:
= (T's + Tr)/2 = (100.0 + 100.0 )/ 2 = 100.0 C
Average Temperature of the Channel at the Tubesheet [T*c]:
= (T'c + Tr)/2 = (50.0 + 100.0 )/ 2 = 75.0 C
Compute the Pressure [P*S]:
= Es*ts/as * ( alphas' * (T*s - AMB_TEMP) - alpha' * (Tr - AMB_TEMP) )
= 2020629 *8.4000 /163.6000 * [ 0.121E-04 * (100.0 - 21.1 ) 0.121E-04 * (100.0 - 21.1 ) ]
= 0.0000 kgf/cm^2
Compute the Pressure [P*C]:
= 0 For Pressure only cases or Configurations b,c,d,B,C,D

16

Equipment : Heater 10m2

ASME TS Calc : ASME Tubesheet
UHX-13.5.6 Step 6:
Compute the Pressure [P's]:
= Ps * {xs + 2( 1 - xs )nut + [2/Kst(Ds/Do)^2]nus [(rhos^2-1)/(J*Kst)]-[(1-J)/(2J*Kst)][(Dj^2-(Ds)^2)/Do^2]}
= 1.000 * {0.812 + 2( 1 - 0.812 ) 0.300 +
[2/4.755 (327.200 /268.000 )^2]0.300 [(1.221^2-1)/( 1.000 * 4.755 )] [(1 - 1.000 )/(2 * 1.000 * 4.755 )][(0.000^2-(327.200 )^2)/268.000^2]}
= 1.0097 kgf/cm^2
Compute the Pressure [P't]:
= [ xt + 2(1 - xt)nut + 1/(J * Kst) ]*Pt
= [ 0.847 + 2(1 - 0.847 )0.300 +
1/(1.00000 * 4.755 ) ]* 0.500
= 0.5745 kgf/cm^2
Compute the Pressure [Pgama]:
= Nt * Kt * gama / ( pi * ao^2)
= 15 * 85364.812 * -0.246 / (3.142 * 134.000^2) = -5.581 kgf/cm^2
Compute the Pressure [Pw]:
= -gamab * U * W* / (2 * pi * ao^2)
= --0.263 * 0.666 * 38666.46 / (2 * 3.142 * 134.000^2)
= 6.0151 kgf/cm^2
Calculate the Pressure [Prim]:
= -( U/ao^2)(Omega*S * Ps - Omega*C * Pt )
= -( 0.666 / 134.000^2)(-0.608 * 1.000 - 3.740 * 0.500 )
= 0.0593 kgf/cm^2
Calculate the Pressure [POmega]:
= U/ao^2(OmegaS * P*s - OmegaC * P*c )
= 0.666 /134.0000^2( 1.3623 * 0.0000 - 0.0000 * 0.0000 )
= 0.0000 kgf/cm^2
Determine the Effective Pressure [Pe]:
= J * Kst / (1 + J * Kst *(Qz1 + (Rhos - 1) * Qz2)) *
(P's - P't + Pgama + Pw + Prim )
= 0.1000E+01 * 4.755 / (1 + 1.000 * 4.755 *(1.108 + (1.221 1) * 0.333 )) * (1.010 - 0.574 + -5.581 + 6.015 + 0.059 )
= 0.6673 kgf/cm^2
UHX-13.5.7 Step 7:
Determine Factor [Q2]:
= [((Omega*S*Ps - Omega*C*Pt) - (Omegas*P*s - Omegac P*c))CNV_FAC +
W* * gamab/(2*pi)]/(1 + Phi*Zm)
= [ ( ( -392.413 * 1.000 - 2412.818 * 0.500 ) ( 878.878 * 0.000 - 0.000 * 0.000 ) ) * 0.010 +
38666.5 * -0.263 /(2*3.141)]/(1 + 2.23409 * 0.76521 )
= -604.312805176 kgf
Calculate Factor [Q3]:
= Q1 + 2 * Q2 / ( Pe * ao2 )
= -0.074 + 2 * -604.313 / ( 0.667 * 134.0002 )
= -10.161596

17

Equipment : Heater 10m2

ASME TS Calc : ASME Tubesheet
Fm Value from Table UHX-13.1 = 5.080798
The Tubesheet Bending Stress - Original Thickness [Sigma]:
= (1.5 * Fm / mu* ) * (2 * ao/(H - h'g)2 * Pe
= (1.5 * 5.0808 /0.4231 ) * (2 * 134.0000 /(31.800 - 0.000 ))2 * 0.67
= 853.7331 kgf/cm^2
The Allowable Tubesheet Bending Stress [Sigma allowed]:
SPS (ASME Sec VIII Div 1, UG-23(e)) = 4620.0425 kgf/cm^2
The Tubesheet Bending Stress - Final Thickness [Sigmaf]:
= (1.5 * Fm/mu*) * (2 * ao/( h - h'g)^2* Pe
= (1.5 * 0.1558 /0.4231 ) * (2 * 134.0000 /(8.929 - 0.000 ))^2* 9.28
= 4619.7407 kgf/cm^2
Reqd Tubesheet Thickness, for Bending Stress (Including CA ) [HReqB]:
= h + Cats + Catc = 8.9295 + 1.6000 + 1.6000 = 12.1295 mm
UHX-13.5.8 Step 8:
Shear Stress check [Tau_limit]:
= 1.6 * S * MU * h / ao
= 1.6 * 1406.14 * 0.423 * 31.800 / 134.00 = 225.89 kgf/cm^2
The Tubesheet Average Shear Stress - Original Thickness [Tau]:
= ( 1 / ( 2*mu ) ) * ( ao/h ) * Pe
= ( 1 / (2*0.423 ) ) * ( 134.0000 /31.800 ) * 0.667
= 3.3230 kgf/cm^2
The Allowable Tubesheet Shear Stress [Tau allowed]:
= 0.8 * S = 0.8 * 1406.14 = 1124.91 kgf/cm^2
Note: Tubesheet Shear Stress is probably low, use the following req. thk:
Tubesheet thickness (Incl. Corr.)= 7.0100 mm
Tubesheet Shear Stress
= 281.4815 kgf/cm^2
Reqd Tubesheet Thickness for Given Loadings (Including CA) [Hreqd] :
= Max( HreqB, HreqS ) = Max( 12.1295 , 7.0100 ) = 12.1295 mm
UHX-13.5.9 Step 9:
The Ftmin and Ftmax Coefficients from Table UHX-13.2:
Ftmin = -3.6958 , Ftmax = 5.5882
First Extreme Tube Axial Stress from among all the tubes [Sigmat1]:
= ( (Ps * xs - Pt * xt) - Pe * Ftmin ) / ( Xt - Xs )
= ( (1.00 * 0.8120 - 0.50 * 0.8466 ) - (0.667 ) * -3.696 ) /
(0.8466 - 0.8120 ) )
= 82.5508 kgf/cm^2
Second Extreme value of Tube Axial Stress from among all the tubes [Sigmat2]:
= ( (Ps * xs - Pt * xt) - Pe * Ftmax ) / ( Xt - Xs )
= ( (1.00 * 0.8120 - 0.50 * 0.8466 ) - (0.667 ) * 5.588 ) /
(0.8466 - 0.8120 ) )
= -96.5836 kgf/cm^2
Maximum Tube Axial Stress [Sigmat,max]:

18

Equipment : Heater 10m2

ASME TS Calc : ASME Tubesheet
= MAX( |Sigmat1|, |Sigmat2| ) = 96.584 kgf/cm2
The Allowable Tube Stress, [SigmatA]
= 2*Sot = 2794.4387 kgf/cm^2
Check for Buckling as some of the Tubes are in Compression
Determine the Factor of Safety [Fs]:
= Max( (3.25 - 0.25*(Zd + Q3*Zw)*Xa^4 ), 1.25 )
= Max((3.25 - 0.25*(0.453 + -10.162 *0.189 )*1.499^4), 1.25 )
= 2.0000 (Should be <= 2 )
Determine the Factor [rt]:
= ( ( dt2 + (dt - 2*tt)2 ).5 )/4
= ( (30.00002 + (30.0000 - 2*1.4500 )2 ).5 )/4 = 10.1070 mm
Determine the Factor [Ct]:
= ( 2 * PI2 * Et/Syt )0.5
= ( 2 * 3.142 * 1929230 /1734 )0.5 = 148.1909
Determine the Factor [Ft]:
= k * L/r = 0.8 * 1460.00 /10.107 = 115.5639
The Buckling Allowable Stress [Stb]:
= Sy,t/Fs*( 1 - Ft/(2*Ct) )
= 1734 /2.00 *( 1 - 115.564 /(2*148.191 ) )
= 528.969 kgf/cm^2
(Never greater than Sot)
Note: The Axial Compressive stress in Tubes is within limits.
The Largest tube-to-tubesheet Joint Load [Wt]:
= Sigmat,max * Tube Area = 96.58 * 1.3005 = 125.61 kgf
Tube Weld Size Results per UW-20:
Tube Strength [Ft]:
= 3.1415 * t * ( do - t ) * Sa
= 3.1415 * 1.450 * ( 30.000 - 1.450 ) * 1397.22 = 1817.139 kgf
Fillet
=
=
=

Weld Strength [Ff]:

.55 * 3.1415 * af * (do + 0.67*af) * Sw (but not > Ft)
.55 * 3.1415 * 2.000 * (30.000 + 0.67*2.000 ) * 1397.22
1513.2323 kgf

Groove Weld Strength [Fg]:

= .85 * 3.1415 * ag * (do + 0.67*ag) * Sw (but not > Ft)
= .85 * 3.1415 * 2.000 * (30.000 + 0.67*2.000 ) * 1397.22
= 1817.1385 kgf
Max. Allow. Tube-Tubesheet Joint load, Lmax
= 2 * Ft = 3634.2771 kgf
Design Strength Ratio [fd]:
= 1.0000
Weld Strength Factor [fw]:
= Sot / ( Min(Sot, S) ) = 1.0000

19

Equipment : Heater 10m2

ASME TS Calc : ASME Tubesheet

20

Min Weld Length [ar]:

= 2 *( ( (0.75 * do)^2+ 1.07*t*(do - t)* fw * fd ) )^1/2 - .75 * do)
= 1.9274 mm
Minimum Required Fillet Weld Leg
Minimum Required Groove Weld Leg

afr
agr

0.9637
0.9637

mm
mm

Tube-Tubesheet Jt allowable, 3634.28 is >= tube strength 3634.28 kgf

Note: This tube-tubesheet joint is a Full Strength joint

UHX-13.5.10 Step 10:

Shell Axial Membrane Allowable Stress:
= Sps,s = 4873.15 kgf/cm^2
Axial Membrane Stress in Shell [Sigmasm_ax]:
= ao^2/((Ds+ts)*ts)* [Pe + (Rhos^2-1)(Ps-Pt)]+ as^2*Pt/((Ds+ts)*ts)
= 134.000^2/((327.200 +8.4000 )*8.4000 )* [0.67 + (1.221^2-1)
(1.00 -0.50 )] + 163.600^2*0.50 /((327.20 +8.4000 )
* 8.40 )
= 10.5598 kgf/cm^2
UHX-13.5.11 Step 11:
Note: For a given Shell thickness of 8.400 mm, the minimum Shell
length adjacent to the tubesheet should be 94.367 mm
The Shell Membrane Stress due to Joint Interaction [Sigmasm]:
= ao^2/((Ds+ts)*ts)[Pe + (Rhos^2-1)(Ps-Pt)]+ as^2*Pt/((Ds+ts)*ts)
= 134.000^2/((327.200 +8.4000 )*8.4000 )[0.67 + (1.221^2-1)
(1.00 -0.50 )] + 163.600^2*0.50 /((327.20 +8.4000 )
* 8.40 )
= 10.5598 kgf/cm^2
The Shell Bending Stress due to Joint Interaction [Sigmasb]
= 6*ks/ts^2{betas[deltaS*Ps + as^2*PstarS/(Es*ts)] +
6(1 - nu*^2)/(E*)(ao/h)^3(1 + h*betas/2)[Pe(Zv + Zm*Q1) +
2/ao^2* Zm * Q2 ]}
= 6 * 7509945 /8.4000^2{0.034 [ 0.001 * 1.000 + 163.6000^2
* 0.0000 /(16973284 ) ] +
6(1 - 0.26^2)/(1012411 )(134.00 /31.80 )^3(1 + 31.80 *
0.03 /2)[ 0.7 ( 0.189 + 0.765 * -0.074 ) +
2/134.00^2* 0.765 * -604.313 ] }
= -2040.3289 kgf/cm^2
Shell Stress Summation vs. Allowable
|Sigmasm| + |Sigmasb| =< SPSs
|10.6 | + |-2040.3 | =< 4873.15 kgf/cm2
2050.89 must be < or = 4873.15 kgf/cm^2
Computations Completed for ASME Tubesheet Configuration b
Stress/Force summary for loadcase O3 corr. (Ps + Pt + Th):
-----------------------------------------------------------------------Stress Description
Actual
Allowable
Pass/Fail
-----------------------------------------------------------------------Tubesheet Bend. Stress
853.7 <=
4620.0 kgf/cm^2 Ok

Equipment : Heater 10m2

ASME TS Calc : ASME Tubesheet
Tubesheet Shear Stress
3.3 <=
1124.9 kgf/cm^2 Ok
Maximum Tube Stress
96.6 <=
2794.4 kgf/cm^2 Ok
Minimum Tube Stress (Buckling)
-96.6 <=
-529.0 kgf/cm^2 Ok
Maximum Force on any one Tube
125.6 <=
3634.3 kgf
Ok
Axial Membrane Stress in Shell
10.6 <=
4873.1 kgf/cm^2 Ok
Shell Stress (jt. inter.)
2050.9 <=
4873.1 kgf/cm^2 Ok
-----------------------------------------------------------------------Thickness results for loadcase O3 corr. (Ps + Pt + Th):
---------------------------------------------------------------------------Thickness (mm)
Required
Actual P/F
---------------------------------------------------------------------------Tubesheet Thickness :
12.129
35.000
Ok
Tube-Tubesheet Fillet Weld Leg :
0.964
2.000
Ok
Tube-Tubesheet Groove Weld Leg :
0.964
2.000
Ok
---------------------------------------------------------------------------Fixed Tubesheet results per ASME UHX-13 2010
Results for 16 Load Cases:
--Reqd. Thk. + CA
-------- Tubesheet Stresses
Case
Pass/
Case# Tbsht
Extnsn
Bend
Allwd
Shear Allwd
Type
Fail
---------------------------------------------------------------------------D1uc
3.810
22.599
120
2109
14
1125
Fvs+Pt-Th
Ok
D2uc
3.810
...
103
2109
14
1125
Ps+Fvt-Th
Ok
D3uc
3.810
...
57
2109
7
1125
Ps+Pt-Th
Ok
D4uc
3.810
...
32
2109
7
1125 Fvs+Fvt-Th
Ok
O1uc
4.519
...
669
4620
7
1125
Pt+Th
Ok
O2uc
5.156
...
657
4620
1
1125
Ps+Th
Ok
O3uc
5.004
...
663
4620
3
1125
Ps+Pt+Th
Ok
O4uc
4.687
...
658
4620
5
1125
+Th
Ok
D1c
7.010
22.599
144
2109
14
1125
Fvs+Pt-Th-Ca
Ok
D2c
7.010
...
124
2109
15
1125
Ps+Fvt-Th-Ca
Ok
D3c
7.010
...
65
2109
8
1125
Ps+Pt-Th-Ca
Ok
D4c
7.010
...
37
2109
7
1125 Fvs+Fvt-Th-Ca
Ok
O1c
11.928
...
846
4620
...
1125
Pt+Th-Ca
Ok
O2c
12.163
...
851
4620
5
1125
Ps+Th-Ca
Ok
O3c
12.129
...
854
4620
3
1125
Ps+Pt+Th-Ca
Ok
O4c
11.964
...
842
4620
2
1125
+Th-Ca
Ok
---------------------------------------------------------------------------Max: 12.1633
22.599 mm
0.185
0.013 (Str. Ratio)
Load Case Definitions:
Fvs,Fvt - User-defined Shell-side and Tube-side vacuum pressures or 0.0.
Ps, Pt - Shell-side and Tube-side Design Pressures.
(+-)Th - With or Without Thermal Expansion.
Ca
- With or Without Corrosion Allowance.

Shell Axial Membrane Stress Summary:

----Shell Stresses
-----|
----- Shell Band Stress --- | Pass
Case# Ten
Allwd
Cmp
Allwd
|
Ten
Allwd
Cmp
Allwd
| Fail
-----------------------------------------------------------------------------D1uc
18
984
-18
-1251
...
...
...
...
Ok
D2uc
19
984
...
...
...
...
...
...
Ok
D3uc
22
984
...
...
...
...
...
...
Ok

21

Equipment : Heater 10m2

ASME TS Calc : ASME Tubesheet
D4uc
21
984
-21
-1251
...
...
...
...
Ok
O1uc
5
4873
-5
-1251
...
...
...
...
Ok
O2uc
1
4873
...
...
...
...
...
...
Ok
O3uc
1
4873
...
...
...
...
...
...
Ok
O4uc
6
4873
-6
-1251
...
...
...
...
Ok
D1c
21
984
-21
-1239
...
...
...
...
Ok
D2c
22
984
...
...
...
...
...
...
Ok
D3c
26
984
...
...
...
...
...
...
Ok
D4c
25
984
-25
-1239
...
...
...
...
Ok
O1c
3
4873
...
...
...
...
...
...
Ok
O2c
10
4873
...
...
...
...
...
...
Ok
O3c
11
4873
...
...
...
...
...
...
Ok
O4c
2
4873
...
...
...
...
...
...
Ok
-----------------------------------------------------------------------------Max RATIO
0.026
0.020
...
...
Tube, Shell and Channel Stress Summary:
--------- Tube Stresses
Tube Loads
Shell Stress Channel Stress Pass
Case# Ten Allwd
Cmp Allwd Ld
Allwd
Stress Allwd Stress Allwd Fail
-----------------------------------------------------------------------------D1uc
19
1397
-19
-528
24 1817
284
2109
...
...
Ok
D2uc
13
1397
-3
-528
17 1817
232
2109
...
...
Ok
D3uc
2
1397
-2
-528
2 1817
59
2109
...
...
Ok
D4uc
4
1397
-4
-528
5 1817
110
2109
...
...
Ok
O1uc
100
2794
-40
-549
130 3634
1715
4873
...
...
Ok
O2uc
98
2794
-34
-846
128 3634
1631
4873
...
...
Ok
O3uc
99
2794
-37
-846
129 3634
1661
4873
...
...
Ok
O4uc
99
2794
-37
-647
129 3634
1686
4873
...
...
Ok
D1c
28
1397
-28
-528
37 1817
353
2109
...
...
Ok
D2c
21
1397
-1
-528
28 1817
290
2109
...
...
Ok
D3c
1
1397
-1
-528
1 1817
77
2109
...
...
Ok
D4c
7
1397
-7
-528
9 1817
141
2109
...
...
Ok
O1c
101
2794
-101
-846
132 3634
2107
4873
...
...
Ok
O2c
93
2794
-93
-528
121 3634
2014
4873
...
...
Ok
O3c
97
2794
-97
-528
126 3634
2051
4873
...
...
Ok
O4c
98
2794
-98
-528
127 3634
2070
4873
...
...
Ok
-----------------------------------------------------------------------------Max RATIO 0.036
0.185
0.036
0.432
...
Summary of Thickness Comparisons for 16 Load Cases:
---------------------------------------------------------------------------Thickness (mm)
Required
Actual P/F
---------------------------------------------------------------------------Tubesheet Thickness :
12.163
35.000
Ok
Tubesheet Thickness Flanged Extension :
22.599
27.000
Ok
Tube Thickness :
0.427
1.450
Ok
Tube-Tubesheet Fillet Weld Leg :
0.964
2.000
Ok
Tube-Tubesheet Groove Weld Leg :
0.964
2.000
Ok
---------------------------------------------------------------------------Min Shell length of thk,

(10.000) adj. to tubesheet: 102.458 mm

Note: This is a full strength Tube to Tubesheet Joint.

Summary of Axial Differential Expansion bet. Shell and Tubes :

Due to Thermal Expansion
Exp. Jt. Compresses by : -0.246 mm
Due to Pressure
Exp. Jt. Compresses by : -0.013 mm

22

Equipment : Heater 10m2

ASME TS Calc : ASME Tubesheet
Due to Pressure + Thermal

Exp. Jt. Compresses by : -0.249 mm

Tubesheet MAWP used to Compute Hydrotest Pressure:

Stress / Force
| Tubeside (0 shellside) | Shellside (0 tubeside) |
Condition
|
MAWP
|Stress Rat.|
MAWP
|Stress Rat.|
-----------------------------------------------------------------------------Tubesheet Bending Stress
|
31.185 |
1.000 |
78.612 |
1.000 |
Tubesheet Shear Stress
|
330.875 |
1.000 |
306.510 |
1.000 |
Tube Tensile Stress
|
99.387 |
1.000 |
291.643 |
1.000 |
Tube Compressive Stress
|
37.626 |
1.000 |
---|
---|
Tube-Tubesheet Joint load |
99.387 |
1.000 |
291.643 |
1.000 |
Shell Stress (Axial, Junc) |
28.411 |
1.000 |
49.039 |
0.723 |
Tube Pressure Stress
|
119.422 |
1.000 |
49.039 |
1.000 |
Tubesheet Extension Stress |
31.088 |
0.000 |
---|
---|
-----------------------------------------------------------------------------Minimum MAWP
|
28.411 |
|
49.039 |
|
Tubesheet MAPnc used to Compute Hydrotest Pressure:
Stress / Force
| Tubeside (0 shellside) | Shellside (0 tubeside) |
Condition
|
MAPnc
|Stress Rat.|
MAPnc
|Stress Rat.|
-----------------------------------------------------------------------------Tubesheet Bending Stress
|
37.119 |
1.000 |
94.941 |
0.999 |
Tubesheet Shear Stress
|
362.610 |
1.000 |
319.919 |
1.000 |
Tube Tensile Stress
|
140.508 |
1.000 |
478.959 |
1.000 |
Tube Compressive Stress
|
60.757 |
1.000 |
1233.69 |
1.000 |
Tube-Tubesheet Joint load |
140.508 |
1.000 |
478.959 |
1.000 |
Shell Stress (Axial, Junc) |
37.119 |
1.000 |
54.133 |
0.578 |
Tube Pressure Stress
|
120.184 |
1.000 |
54.133 |
1.000 |
Tubesheet Extension Stress |
31.088 |
0.000 |
---|
---|
-----------------------------------------------------------------------------Minimum MAPnc
|
31.088 |
|
54.133 |
|

23