Desalination Engineering Dept.

555, Guygok-dong, Changwon-City,

Kyongsangnam-do 641-792, KOREA

Tel : 82-2-513-6649, Fax : 82-2-513-6681/ 6691

Plant Marking Dept.

87, Samsung-dong, Kangnam-ku, Seoul 135-090, KOREA

Tel : 82-551-78-4060, Fax : 82-551-78-8420

OVERSEAS BRANCHES
HANJUNG AMERICA CORP.
140 Sylvan Avenue Suite 3B,
Englewood Cliffs, N.J.07632, U.S.A.
Tel : 1-201-944-4554, Fax : 1-201-944-5022/5053
HANJUNG JANPAN CO.,LTD.
Room 307, Mita Kokusai Bldg., 1-4-28,
1-Chome, Mita, Minato-ku, Tokyo, Japan 108
Tel : 81-3-3452-5451/3, Fax : 81-3-3452-5624
WINDSOR OFFICE
2000 Day Hill Road, P.O. Box 500,
Windsor, CT 06095-0500, U.S.A.
Tel : 1-860-285-5179/5161, Fax : 1-860-285-3191
TORONTO OFFICE
2155 Leanne Blvd., Suite 228, Mississauga Ontario,
L5K 2K8, Canada
Tel : 1-905-823-5649, Fax : 1-905-823-1869
BEIJING OFFICE
Room 1904 Landmark Bldg., 8 North Dongsanhuan Road,
Chaoyang District, Beijing 100004, China
Tel : 86-10-6501-1924/2109, Fax : 86-10-6501-1991
SINGAPORE OFFICE
16 Raffles Quay #37-01A, Hong Leong Bldg.,
Singapore 048581
Tel : 65-323-4570/1, Fax : 65-323-4572
JAKARTA OFFICE
Gedung Bri II, Suite 2110 JL, Jend, Sudirman
No. 44-46, Jakarta 10210, Indonesia
Tel : 62-21-571-3300, Fax : 62-21-571-3301
MUMBAI OFFICE
87, 8th Floor, Maker Chambers-VI,
Nariman Point, Mumbai-400 021, India
Tel : 91-22-202-6504/6516, Fax : 91-22-202-6557
RIYADH OFFICE
P.O. Box 9656 Riyadh 11423, Saudi Arabia
Tel : 966-1-462-3018/464-2581, Fax : 966-1-465-3281
SSELDORF OFFICE
DU
Berliner Allee 38, 40212 Dusseldorf, Germany
Tel : 49-211-3239124/5/6, Fax : 49-211-325765

HANOI OFFICE
# 601/ 602, 6th Floor, Daeha Business Center,
360 Kim Ma Street, Ba Diln, Hanoi, Vietnam
Tel : 84-4-831-5210~2, Fax : 84-4-831-5231
COLOMBO OFFICE
# 30-2(30th Floor) East Tower, World Trade Center,
Echelon Square, Colombo 1, Sri Lanka
Tel : 94-1-346660~2, Fax : 94-1-346663
KUALA LUMPUR OFFICE
Letter Box No.86, 22nd Floor, UBN Tower,
10, Jalan P.Ramlee 50250 , Kuala Lumpr, Malaysia
Tel : 60-3-206-8890, Fax : 60-3-206-8891

DESALINATION

INTRODUCTION

INTRODUCTION

PROJECT EXECUTION CAPABILITIES

ENGINEERING
MANUFACTURING
CONSTRUCTION

MAJOR EXPERIENCE

16

Korea Heavy Industries & Construction Co., Ltd.

(HANJUNG) is engaged in the general contracting of
various types of power and industrial plant construction
projects on a turn-key basis throughout the world.
HANJUNG has the equipment, manpower, and technical
capability to design, manufacture, erect, test and
commission a wide range of facilities for power and
industrial plant projects.
These products are manufactured in our modern facilities
where the quality is rigidly controlled conformance of all
applicable codes, standards and design criteria demanded
by the clients. Throughout our diverse desalination project
experiences and intensive R&D efforts, HANJUNG's
technology has reached a level where it can execute all
phases of a turn-key projects, including engineering,
design, manufacture and installation, for a variety of
processes for desalination plants such as Multi-Stage
Flash(MSF), Multi-Effect Distillation (MED) and Vapor
Compression / Vertical Tube Effect (VC/VTE).
Especially, HANJUNG has been proceeding in full swing
with the turn-key works for the Al Shoaiba Phase
(1010 MIGD MSF) Desalination Plant in Saudi Arabia,
which features the world's largest desalination production
capacity of its kind.
With the successful completion of this monumental
project, HANJUNG will be able to further enhance its
competitiveness and constantly strive to broaden its
business activities in the Middle East area, the largest
market for desalination plants in the world, in addition to
the Southeast Asian and South American regions.

Type of projects & products

performed by HANJUNG are :

Desalination Plants
Power Plants
Cement Plants
Iron and Steel Plants
Chemical & Pertrochemical Plants
Heavy Duty Castings & Forgings
Diesel Engines
Material Handling Facilities
Civil & Construction Works

ENGINEERING DIVISION

HANJUNG
CORPORATE PROJECT MANAGEMENT

HANJUNG

HANJUNG
ENGINEERING DIVISION
System Engineering & Design
Process Design
Commissioning & Start-up
RT & PT
Guarantee

Finance
Logistics
Planning

& Cost Co-ordination

Procurement
Manufacturing
Quality

Control

Construction

PROJECT MANAGER

Quality Assurance
Manager

FINANCE & ADMINISTRATION MANAGER

Finance Wages
Insurances
Personnel
Catering
Clerical

Senior Project Engineer

PROCUREMENT
MANAGER

ENGINEERING
MANAGER

Process Engineer
Mechanical Engineer
Electrical Engineer
Instrumentation & Control
engineer
Piping Designer
Civil Engineer

Local Procurement
Foreign Procurement

CONSTRUCTION
MANAGER

SITE

P roject Management Org a n i z a t i o n

MANUFACTURING
MANAGER

Machining
Welding & Fabrication
Surface Preparation
Test & Packing

eneral contractor will proceed engineering and

design in accordance with the criteria and
guidelines given by the Client /Engineer. When
the project definition phase has been essentially
completed and reviewed by the Client/ Engineer, the
bulk of the project's engineering activities are taken
place.
It involves the preparation of detailed drawings,
specifications, procurement of equipment, studies and
analysis, and establishment of detailed project schedules
and cost estimates. The Engineering Dept. or Div. of
HANJUNG has developed its own method of calculation
as to mechanical design of thermal equipments. The
Engineering Dept. works on its own computer package
similar to or same as to SELEK, DESAL for process
design, HEAT TRANSFER RESEARCH INSTITUTE(HTRI),
DISASU, PROPERTY, CHEMICALS MED, VC, VTE and
D/H/ F/T-RC computer program originated from U.S.A.
and, if necessary, may require technical help of services
of our licensor group or partner collaborated for job to set
up its own program.
All types of average pressure heat transfer equipment,
pressure vessels and large storage tanks with process
piping can be elaborated according to TEMA, HEI
and/ or equivalent code used with ASME code and / or
equivalent where applicable.
Furthermore the stress analysis about the tube sheet
and the flange, and the flange to tube sheet junction is
developed according to ASME Code Sec. VIII Div. 2.
Beside HANJUNG has over twenty years of experience in
designing and manufacturing of heat transfer
equipment in all process and of desalination field, we are
up to date with regard to the technological evolution.
The Engineering Department together with the other
department of the company strictly complies with the
prescription of QUALITY ASSURANCE SYSTEM set up in

1976 according to prescription of ASME which has

authorized HANJUNG to stamp its vessels with the "U"
symbol and "N" symbol.
Maximum usage of the vast capabilities of modern
computers is employed to aid the design effort of all
projects. The primary application of computers is
normally associated with design efforts requiring large
amounts of repetitive calculations or calculation solution
methods.
The following applications are typical of the modes of
computer usage on engineering problems.
- Process design computer applications range from
simple curve fitting of data to tray-to-tray calculations
for multi-component, multi-product distillation
columns. In addition to using common library
programs for simple fluid flow and physical properties,
special programs are written to solve unique problems
of heat and material balances or other special
problems not easily tailored to the available programs.
- Electrical design utilizes computer solutions to complex
problems such as faulty analysis and system voltage
drops. More specialized programs include those for
cable tray routing and scheduling, electrical h e a t
tracing design, lighting design, etc.
- Structural and foundation design utilizing computer
methods range from simple spread footings to
three-dimensional frame analysis.
- Computer programs are utilized by the piping engineer
for piping stress analysis, pipe size and weight
calculations. Related programs are used to generate
pipe insulation and painting quantities.
- Pressure vessel design is performed by hand and/or
computer. A related program provides flanges designed
to various design codes.
- Engineering scheduling and progress reporting relative
to manhours mobilized and drawings prepared are
handled by the computer.
- The expertise of other disciplines are available for
consultation. Computer application by these groups
includes solutions to problems in diverse topics such as
dynamic wave analysis, vibration analysis, flare
radiation and center of gravity calculations.

DASALINATION PLANT
Choosing the optimum system for any location
involves the consideration of many factors, including
the source of water supply, the amount of minerals in
the water, the amount of pure water needed and the
cost of producing it.
Several firms have become specialists in one or two
processes. But to perform the more demanding and
more productive assignment -to select objectively, to
engineer, to construct and to start up whatever kind
of system is best to solve any individual problemrequires a comprehensive capability. HANJUNG
Engineering capability covers all phases of design and
engineering for plants of many kinds sizes to meet any

specified requirements involving the following process

with the assistance of process engineering from our
Engineering Partners.
Sea Water and Brackish Water
Multi-Stage Flash Type (MSF)
Multi-Effect Type (MED)
- Thermal Vapor Compression
- Land Base
- Barge Mounted
Vertical Tube Evaporator (VTE)
Reverse Osmosis Type (RO)
- Seawater Reverse Osmosis (SWRO)
- Brackish water Reverse Osmosis (BWRO)

The brine top temperature depends on :

(a) Available steam quality
(b) Scale prevention technique
(c) Brine concentration and nature of
dissolved salts
The last stage temperature depends on :
(a) Cooling water inlet temperature
(b) Absolute pressure maintained in the last
stage by the ejector system
In practice, MSF plants are designed for various gain
ratios (tons of water per tons of steam supplied to
brine heater). A gain ratio of 12 : 1 is the practical
upper limit for this type of plant. Obviously, the

production rate of an MSF palnt is a direct function of

the flashing brine flow and the flash range (brine top
temperature-last stage temperature). Also, in theory,
the actual number of stages os not important for a
given gain ratio with different number of stages.
However, the number of stages determines the total
heat exchange area required for the heat recuperation
section. A large number of stages results in a decrease
of the total heat exchange area required. Because of
this, the maximum number of stages is within
relatively narrow limits for a certain plant. In practice,
however, it can be said that the number of stages
increases at increasing gain ratios, but also depends on
the plant's capacity.

MULTI-STAGE FLASH (MSF)

MULTI-EFFECT DISTILLER ; THERMOCOMPRESSOR (MED-TVC)
Flash evaporation takes place when a fluid is heated
to a certain temperature and evaporation occurs both
above and below the atmospheric pressure : under
gradual decreasing pressure the phenomenon of
flashing by pressure reduction is called flash
evaporation.
The principle of operation for multi-stage flash
plants is to heat the seawater(brine) to a certain
temperature, then pass it into a flash chamber where
the pressure is maintained below the equilibrium
pressure corresponding to the temperature at which
the brine enters. Part of this brine flahes into vapor,
and affer passing a demister, this vapor is condensed

on an overhead tube bundle, forming distilled water.

The water is collected in a trough mounted below the
tube bundle and forms the end product fresh water.
As the vapor condenses it also heats the recirculating
brine flowing in the tubes.
Seawater with a salt concentration of 60,000 to
70,000 PPM totally dissolved solids is converted into a
distillate and fresh water with a concentration of only
a few PPM solids : a tremendous reduction in the salt
content. An MSF type plant operate between two
definite temperatures : the brine top temperature
(brine heater outlet temperature) and the last stage
temperature.

This process is a combination of a thermocompressor and a film multiple effect evaporator. The
multiple effect evaporator has a thin film of seawater
sprayed onto on the outside of the horizontal
arranged heat exchanger tubes.
Evaporation in MED occurs by the exchange of the
latent heat through the heat transfer surface between
condensing vapor on one side and evaporating brine
on the other. Steam introduced into the first, highest
temperature effect is condensed inside tubes, and the

heat thereby released causes a nearly equal amount of

vapor to be evaporated from the feed water on the
outside of the tubes. The vapor produced in the first
effect is, in turn, condensed in the second effect,
again evaporating a portion of the brine feed.
The process is repeated up to last effect from which a
portion of the vapor generated is extracted by steam
jet ejectors (thermo- compressors) which discharge the
combined motive steam and extracted vapor to the
first effect where it provides the heat input to the first

VENT EJECTOR

STEAM SUPPLY

PRESURE
REDUCING VALVE
FEED WATER
PUMP

BRINE HEATER

HEAT RECOVERY SECTION

HEAT REJECTION SECTION

PRODUCT WATER
CONDENSATE RETURN

Typical flow diagram of MSF(Recirculation) desalination plant

BRINE RECIRCULATION

BRINE BLOWDOWN

Desalination unit for Assir desalination plant(21 MIGD) / SWCC

effect. The remaining fourth effect vapor is condensed

in a final condenser by transferring heat to seawater.
In coming raw water flows successively through the
tubes of a flash stage and final condenser. All or most
of the heated raw water exiting the final condenser
tubes becomes feed water to the evaporating effects
with the remainder (if any) being discharged. The feed
is treated with an additive to prevent the formation of
alkaline scale on heat transfer surfaces.
The heated feed is sprayed over the outside of the
horizontal evaporator tube bundle in the first effect.

As the feed trickles down through successive rows of

tubes, a portion of it evaporates. The vapor produced
passes through vapor separators which disengage any
entrained brine droplets. Then, the vapor is transferred
via ducting to the tubes of the second effect. This
plant operate at low temperature (Max. 70C) to avoid
problems of scale formation without having to use acid
for operation or for cleaning. This process is available
in any capacity up to 2 MIGD(9000 Ton /Day) and with
a range of performance ratio. (Refer to FIG.1)

Nth EFFECT
Ejector
Steam

2nd EFFECT

1st EFFECT

Ejector
Steam
STEAM
EJECTOR

Steam
from Boiler
Vapor

Vapor

Vapor

EJECTOR
CONDENSER

Cooling
Water
Discharge
To Waste

FINAL
CONDENSER

Vacuum

Vapor

DEMISTER
(Typ.)

Condensate
Retruned
to Boiler

Brine

Brine

Brine

Condensate
Freshwater

Brine
Discharge

Brine

Acid

Vac.

Condensate
Freshwater

Vac.
Vac.

Vac.

Vac.

Vac.

Heated & Treated

Seawater Feed

Freshwater
Product
HEAT RECOVERY SECTIONS

MAIN EJECTOR
FEED WATER

Seawater
Feed and
Cooling
Water

SEAWATER
BRINE
VAPOR
FRESHWATER
CONDENSATE
STEAM

STEAM SUPPLY

SCALE INHIBITOR

VENT EJECTOR

SEAWATER DISCHARGE

Simplified flow sheet for a multiple-effect vertical-tube evaporator(VTE)

SEAWATER SUPPLY

REVERSE OSMOSIS (RO)

FINAL
CONDENSER

1ST EFFECT

2ND EFFECT

CONDENSATE RETURN

N TH EFFECT

FINAL STAGE

HEAT REJECTION

PRODUCT WATER

BRINE BLOWDOWN

Reverse osmosis is a membrane desalination process

utilizing a membrane film which allows water to pass
through it but acts as a barrier to dissolved salts.
When pure water is on one side of a semipermeable
membrane and salt water is on the other, the pure
water diffuses through the membrane into the salt

water as though under pressure. The process is osmosis

and the force causing the flow is osmotic pressure. By
exerting pressure on the salt solution the flow is
reversed and pure water driven out of the salt solution
through the membrane.

Typical N-Effect Process Illustration

PRIMARY
MEDIA FILTERS

VERTICAL TUBE EVAPORATION (VTE)

In vertical tube evaporation, salt water falls in a thin
film through vertical tubes in a large chamber. As it
falls, it is heated by steam that condenses on the outer
surface of the tubes. This heat exchange converts
some of the salt water in the tubes into steam and
some of the steam around the tubes into fresh water
(comdensate).
Steam generated inside the tubes in the first
chamber flows to the second chamber, and condenses
on the tubes there. The process is repeated in several

SECONDARY
MEDIA FILTERS

STATIC MIXER

chambers. Because each bundle of tubes is called an

"effect", and because a thin film of water falls down
the inside surface of the tubes, the process is
sometimes called "multiple-effect falling-film"
distillation.
Vertical tube evaporators are most cost-effective in
large plants requiring high efficiency. They represent
an advance over older systems in that less heat transfer
surface is required and the water needs to be
circulated only once.

SEAWATER
SODIUM
BISULFITE
FEED
COAGULANT
FEED
POLY
ELECTROLYTE
FEED

STATIC MIXER

FILTER
BACKWASH

CONCENTRATE
TO OUTFALL
FLUSH
WATER SERVICE
TANK

FILTER
BACKWASH

STERILIZERS

CARTRIDGE
FILTERS

SCALE INHIBITOR

AIR SCOUR BLOWERS

SEAWATER PRETREATMENT SYSTEM

FLUSH PUMP

SODIUM
HYPOCHLORITE
INJECTION

DESALINATED
WATER PUMP

DESALINATED
WATER TANK

R.O MODULES

LOW PRESSURE R.O UNITS

INTERMEDIATE
TANK

R.O MODULES

HIGH PRESSURE
PUMPS

HIGH PRESSURE R.O UNITS

Typical flow diagram of reverse osmosis plant

he construction of Changwon plant had

started in late 1976 and was completed on
June 29th 1982. This plant, we believe, is the
biggest manufacturing plant in Korea as well as one of
the largest integrated plants in the world. The
Changwon plant includes Machine, Heavy Machine,
Fabrication, Heavy Fabrication, Steel Foundry and
Forge Shops, Inspection & Laboratory Facilities, Head
Office and Welfare Facilities, etc.
With the wealth of our experience totally related to
the markets for such a variety of products as
construction machinery, castings and forgings, etc.,
since the inception of HANJUNG in 1962, we have
been able, without much difficulty, to further expand
into other fields.
We now have the capabilities to manufacture full
ranges of machinery and equipment for desalination
plant, power plant (thermal, hydraulic, nuclear and
co-generation), offshore facility and steel structure,
cement plant, iron and steel-making plant, chemical &
petrochemical plant, marine diesel engine and others.
The Changwon plant is capable of producing
machinery and equipment for desalination plant of up
to 50 MIGD per annum and power plants with annual
power generation capabilities of 2,500 megawatts, a
complete line of iron and steel-making plants with a
5.0 million tonnage output capacity per annum, a
complete mix of chemical and petrochemical
processing plant. With our expansion into these new
fields, we are confident of our ability to best meet in
all aspects of the varying requirements of our clients.
HANJUNG is dedicated to produce equipment
which meets or exceeds applicable codes, standards
and customers specific specifications. To achieve this
purpose HANJUNG employs personnel who are
technically knowledgeable and provides the training
necessary to ensure they are competent in the
performance of their quality related duties.
Personnel who are responsible for assuring quality
are independent and free from manufacturing, cost
and schedule pressures.
Although we have different quality programs to
cover the various types of products manufactured, our
basic committment to quality is never compromised.

Evaporator, Brine Heater and Deaerator Loading at HANJUNGs

Changwon Pier for Assir Desalination Plant(21 MIGD)/SWCC
10

As a result of its unreserved efforts to guarantee

product quality, HANJUNG acquired ISO 9001
certification for its 24 products used in power
generation facilities and industrial plants in 1993. Also,
HANJUNG acquired ISO 9002 certification for engine
and ISO 9001 certification for construction in 1995.
The entire scope of the manufacturing process, from
the design stages to production and installation, is
covered by the certification.
In addition to that, HANJUNG has received 13
certificates in different quality assurance areas
including MO certificate for material manufacture and
supply : NPT and NA for all nuclear power plant
component support design, manufacture and
installation ; and A, S, PP, H, U and U2 for all boilers,
pressure vessels and power piping design,
manufacture and installation from the American
Society of Mechanical Engineers and 8 other

certificates including LLOYD, BV, ABS.

Our non-destructive examination capability is
among the best in Korea and is performed by NDE
personnel who are qualified accordance with the
requirements of SNT-TC-1A.
Our major products are :
Evaporator
Chemical Dosing System
Brine Heater
Vaccum Ejection System
Deaerator
Water Storage and Pumping System
Decarbonator
Seawater Intake Facilities
Heat Supply System
R.O Modules
Water Pre/Post Treatment System
Others

Evaporator Fabrication at HANJUNG Changwon shop for Yanbu Desalination Plant/Royal Commission
11

n accordance with the guide line set up by project

manager, construction team is organized to meet
the need for specific project and construction team
members are selected from every section of our
construction division and are assigned to respective
jobs exclusively on the project until its completion.
Project construction manager having overall
execution responsibility for construction works controls
site constuction team as well as supporting
organization such as civil and erection engineering and
construction administration sections.
The responsibilities of key personnels are outlined as
follows :

CONSTRUCTION
MANAGER

SITE MANAGER

- Construction Manager ; He organizes and controls

construction team as team leader to execute
construction works in accordance with project overall
execution schedule and reports directly to project
manager.

SAFETY OFFICER
FIELD ENGINEERING
ENGINEER

- Site Manager ; As leader of the site construction

team, he manages and supervise site activities. He
cooperate with clients representatives to meet their
full requirements on every aspect.

QUALITY CONTROL
ENGINEER

- Chief Field Engineer ; He mounts plant equipment in

accordance with the design specifications and
schedules and technical coordination among related
PLANT/EQUIP/
GARAGE AREA
MANAGER

Garage
Transport

pool
Power House

CHIEF FIELD
ENGINEER

& Piping
& Architectural
Electrical Instrument
& Control
Welding

FINANCE &
ADMINISTRATION
MANAGER

LOGISTICS
MANAGER

SENIOR
COMMISSIONING
& START-UP
ENGINEER

Mechanical

Finance

Procurement

Commissioning

Civil

Personnel

Material

Start-up

Medical

Stores

Payroll

Importation

Catering

Expediting

&
Accommodation

Control

works. He manages the field construction operation

of the work.
- Field Engineering Manager ; He is responsible for the
construction engineering for field-erected
equipment, planning and control of construction
schedule and cost.
- Quality Control Manager ; He represents and is
responsible for the field quality control and assurance
programs. All quality manual and procedures are
produced under the directions of the quality control
manager.
- Financial Administration Manager ; He provides liaison
between head office and the jobsite and his role is
concentrated on the accounting section, maintaining
of good public relations and to ensure the supply of
good laborers.
- Logistic Manager ; He is responsible for the materials
store, control, importation and, expediting.
Operation of store house and delivery has to be
related with project constuction schedule.
- Plant/Equipment/Garage Manager ; He is responsible
to sustain all the plant construction equipments at its
best status and input the necessary equipments to
the requested area on time.

Testing

C o n s t ruction Management Org a n i z a t i o n

Desalination Plant under construction at site for Assir Desalination Plant(21 MIGD)/SWCC

12

13

PLANNING & COST CONTROL

In order to ensure the schedule to run as planned,
HANJUNG employs proven management control
systems over all phases of the project. These systems
provide management information needed to control
effectively the project in terms of budget and
schedule. With the active involvement of professional
construction management and engineering people,
potential problems are identified and brought to
attention well in advance to allow appropriate
corrective action to be taken with the least
distruption of the project, thereby maintaining
orderly, consistent flow of work and avoiding
unnecessary costs incurred.
Periodic project reports are prepared throughout
the project's duration in both narrative and graphic
form. These reports showing actual progress in terms
of the established schedule give an accurate picture
of the current status of all activities and pinpoint-

present of potential problem areas which require

either corrective action or special attention.
HANJUNG employs the following reports :
- Man-hour unit cost
- Comparison of scheduled input of material and
equipment against the actual input
- Summary of scheduled activities against completed
activities
- Narrative description of current status and problem
areas and a milestone schedule in graphic from
showing overall project schedule status in terms of
engineering, procurement and construction
- Comparison of project cost estimate against actual
costs committed to date
- Summary of priority action items
- Progress status of Construction
-Special analysis of project data requiring special
attention as required or requested

Field Engineering
The field engineering services are comprised of
following functions:
- Field engineering for design, drawings and
specifications
- Design of temporary facilities
- Receiving, interpretation, distribution and control of
drawings, specifications and standards
- Planning and control of construction schedule and
cost
- Field material take-off, requisitioning and expediting
Finance Administration/Logistics
These services have the following functions to
support construction activities:
14

Preparatory Inspection Phase

(preconstruction stage)
- Run a thorough check to ascertain that all materials
and equipment have been properly tested and
approved.
- Conduct on-spot examination of materials and
equipment to assure compliance with the
established requirements.
Initial Inspection (on-site inspection stage)
- Examine the quality of materials and equipment
delivered to the job site.
- Review control testing.

SI TE MANAGEME NT
The site manager and key personnel at the site are
generally selected from among the members of the
project team who well experienced and have enough
knowledge for the project construction.
Site management is normally divided into three
functions: Construction, Field Engineering and
Administration. The site manager is to be experienced
in similar projects with technical proficiency and
administrative ability. He develops coordination
between his persons to execute the works and
proceeds on time with originally established schedule.

vessels and heat exchangers is fully computerized in

our design department including various stress
analyses and thickness calculations on the nozzles and
supports by use of the FACOM M360AP system. Our
computer program is technically assisted by DISASU,
SAP 1V, WRC 107 and HTRI program. For licensed
products we follow the licensors design criteria.
Therefore, we are very selective in our choice if
licensors choose only those with good reputation
worldwide.

- General administration
- Accounting, time-keeping and payroll
- Purchasing, transportation, warehousing, control
and distribution of material
- Recruiting, employing and control of work force
- Project coordination with consulting engineers and
the client
Quality Control & Assurance
HANJUNG is dedicated to produce equipment in
compliance with the applicable codes and standards
and with customers specifications. The personnel in
HANJUNG with the responsibility for assuring quality
have technical knowledge to perform their function
and they are independent of the production line.
Although we have different quality programs to
cover the various types of products manufactured,
the basic committment to quality never wavers. We
have successfully performed work in pursuance of
numerous internationally recognized standards such
as ISO, ASME, DIN, AWS, JIS, TEMA and others. Our
non- destructive examination capability is among the
best in Korea and our NDE personnel are qualified in
accordance with the requirements of SNT-TC-1A.
We believe that quality begins with the basic
design. For that reason the design of the pressure

Follow-up Inspection
- Conduct daily inspection to assure that work
performed will be in compliance with contract
requirements and control testing until completion of
the project.
- Non-Conformance Control
Bring non-conformance to the immediate attention
of the Site Manager and the other key personnel of

the Project Team so that they can take appropriate

remedial action in a prompt and orderly manner
without interruption of normal work progress.
HANJUNG has applied such international quality
standards as ASTM, BS, JIS, and others in order to
assure performance to the highest industrial standards.
Safety & Security Control
As a world-wide construction firm, we are vitally
concerned with the safety and health of all
construction personnel and the protection of all
property on or near our construction project job sites.
Accordingly, we have directed that a safety and
security plan be established for our work.
The objectives of the plan are :
- To provide a comprehensive plan which will ensure
the protection of life and property.
- To foster construction efficiency through selective use
of safe work practices and through the establishment and maintenance of safe working conditions.
The following safety regulations, safety practice rules
and guideline standards are applicable to work on all
projects.
- All field personnel will work in accordance with
safety standards and codes recognized by
government and/or local regulation which may exist
or be made.
- All field personnel will be responsible for adhering to
safety and site maintenance rules, and any
reasonable recommendation from Engineer will be
closely followed.

Desalination plant under construction at site for SHOAIBA PHASE 2

Desalination plant(10MIGD10units,100MIGD)/SWCC

15

s one of the most recognized turn-key plant contractors and equipment manufacturers over the
world, HANJUNG can design/engineer, manufacture and fabricate major equipment for desalination
plant at its modern and well equipped facilities in Changwon.
A prime example of HANJUNG's expertise in this critical technology is the successful implementation of the
Assir Desalination Plant(21 MIGD) in Saudi Arabia and the Jebel Ali Power and Desalinatiln Plant Station
'E'(380MW/24MIGD) in U.A.E. on a turn-Key contract basis. HANJUNG has its own construction arm which
ensures efficient and economical completion of the plant.

Assir Power & Desalination Plant, Phase 1

Shoaiba Power & Desalination Plant, Phase 2

16

Country

Kingdom of Saudi Arabia

Customer

Saline Water Conversion

Corporation

Location

Shoaiba,Jeddah,KSA

Product Water
(m3/day)

455,000

Set of Process Plant

(m3/day x set)

45,500 x 10unit

TDS of Sea Water, ppm

40,500

TDS of Product Water, ppm

25

Process to be selected

MSF type

Product Water Rate

(m3 dist./T of steam)

Scale Prevention Method

sponge ball cleaning

Chemical injection with

Tube Material
- Brine Heater
- Heat recovery section
- Heat reject section

CuNi 70/30
CuNi 90/10(14stg),
CuNi 70/30(4stg)
CuNi 70/30

Top Brine Temperature (

C)

design :110
min : 90
max : 110

Completion Date

1998

Contract Basis

Turn-key contract

Country

Kingdom of Saudi Arabia

Product Water Rate

(m3 dist./T of steam)

7.5

Customer

Saline Water Conversion

Corporation

Location

Assir, KSA

Scale Prevention Method

sponge ball cleaning

Chemical injection with

sponge ball cleaning

Product Water
(m3/day)

96,000
24,000 x 4unit

Tube Material
- Brine Heater
- Heat recovery section
- Heat reject section

CuNi 70/30
CuNi 90/10
Ti-Gr.2

Set of Process Plant

(m3/day x set)
TDS of Sea Water, ppm

40,500

Top Brine Temperature (

C)

TDS of Product Water, ppm

25

Process to be selected

MSF type

design :90
min : 71
max : 110

Completion Date

1989

Contract Basis

Turn-key contract

17

Jebel Ali Gas Turbine & Desalination Plant, Station E

Country

United Arab Emirates

Customer

Ministry of Electricity
& Water

Product Water Rate

(m3 dist./T of steam)

Scale Prevention Method

sponge ball cleaning

Chemical injection with

sponge ball cleaning
CuNi 70/30
CuNi 90/10
CuNi 90/10

Location

Jebel Ali, Dubai, UAE

Product Water
(m3/day)

12,000

Set of Process Plant

(m3/day x set)

32,000 x 4unit

Tube Material
- Brine Heater
- Heat recovery section
- Heat reject section

TDS of Sea Water, ppm

40,500

Top Brine Temperature (

C)

TDS of Product Water, ppm

25

design :105
min : 90
max : 110

Process to be selected

MSF type

Completion Date

1988

Contract Basis

Turn-key contract

Other Experience

18

Client

Project Name

Location

Description

Completion

Saline
Water
Conversion
Corporation

Farasan
Desalination
& Power
Plant

Farasan,
Saudi Arabia

Civil & Erection

Works of Desalination
(0.15 MIGD / 1.5 MW)

Apt. '78 ~
Fed. '79

Royal
Commission
for Jubail
and Yanbu

Yanbu
Power and
Desalination
Plant

Yanbu,
Saudi Arabia

Fabrication, Machining
and Supply of 6 MIGD
Evaporators

Sep. '82 ~
May '84

Ministry of
Agriculture
& Water

Unayzah R.O.
Desalination
Plant

Unayzah,
Saudi Arabia

Fabrication, Machining
and Supply of Flash
Vessel, Distillate
Receiver, Deaerator,
Slurry Tank, Heat
Exchange Vessel,
Pipe Spools and
Fuel Storage Tanks

Dec. '85 ~
Oct. '86