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c. Bolt preload
f. 5/8 in-18 UNRF means -----------
2. A multi-cylinder engine is to run at a constant load at a speed of 600 rpm. On drawing the crank effort diagram
to a scale of 1 m = 250 N-m and 1 mm = 3, the areas in sq mm above and below the mean torque line are as
follows: + 160, 172, + 168, 191, + 197, 162 sq mm. The speed is to be kept within 1% of the mean
speed of the engine. Calculate the necessary moment of inertia of the flywheel. Determine suitable
dimensions for cast iron flywheel with a rim whose breadth is twice its radial thickness. The density of cast iron
is 7250 kg / m3, and its working stress in tension is 6 MPa. Assume that the rim contributes 92% of the
flywheel effect. (9 marks)
(3 marks)
(1 mark)
(1 mark)
(1 mark)
5. The figure shows a connection that employs three SAE grade 5 bolts. The tensile shear load on the joint is
5400 lbf. The members are cold-drawn bars of AISI 1020 steel. Find the factor of safety for each possible
mode of failure. (9 marks)
Table A-18
E
ELEMENT
O MACHINE
OF
E DYNAMICS
S AND DESIIGN (ME-205
5)
S
SESSIONAL
L TEST # 1 (3
30 MINUTES
S)
24th September, 2012
1. Define th
he following: (3 marks)
a. Coefficient of
o steadinesss
b. Coefficient of
o fluctuation of speed
c. Coefficient of
o fluctuation of energy
B
(1 mark)
2. Define Brittleness
3. Drive the
e relation forr lap joint welding. P = 0.707 he lw1 + 1.414 he lw2
w
(4 marks)
4. The C clamp
c
shown
n in the figure, uses a 5/8
5 in-6 Acm
me thread. The
T
frictional coefficientss are 0.15 fo
or the
threads and for the ccollar. The co
ollar, which in this case is the anvil sttrikers swive
el joint, has a friction diam
meter
of 7/16 in.
i Calculatio
ons are to be
e based on a maximum fforce of 6 lbff applied to th
he handle att a radius of 2-3/4
in from the
t screw centerline. Find
d the clampin
ng force. (7
7 marks)
E
ELEMENT
O MACHINE
OF
E DYNAMICS
S AND DESIIGN (ME-205
5)
S
SESSIONAL
L TEST # 1 (3
30 MINUTES
S)
24th September, 2012
1. Write do
own the stepss to calculate
e the fluctuattion of energ
gy of flywhee
el with the he
elp of turning moment dia
agram
for a single cylinder double actin
ng steam eng
gine. Also drraw the turnin
ng moment d
diagram for a four stroke
e ICE.
(5 mark
ks)
he following terms: (2 marks)
m
2. Define th
a. Resilience
b. Horse power rating
oint for a tie rod of a cirrcular section to sustain a maximum
m pull of 70 kN. The ultiimate
3. Design a knuckle jo
d against tea
aring is 420 M
MPa. The ulttimate tensile
e and shearing strength of
o the
strength of the material of the rod
erial are 510 MPa and 39
96 MPa respe
ectively. Dettermine the tie rod section and pin se
ection. Take factor
f
pin mate
of safetyy = 6. Also ca
alculate the stresses
s
indu
uced in the jo
oint. (8 mark
ks)
1. Drive the relation for the stiffness of two fasteners / screws in series. (4 marks)
2. Symbol of Projection welding is ---------. (1 mark)
3. Define Malleability (1 mark)
4. Design and draw a cotter joint to support a load varying from 30 kN in compression to 30 kN in tension. The
material used is carbon steel for which the following allowable stresses may be used. The load is applied
statically. Tensile stress = compressive stress = 50 MPa, shear stress = 35 MPa and crushing stress = 90
MPa. Also verify your results by calculating the induced stresses. (9 marks)