TREVISAN DS600/200C

(5 Axis Horozontal M

SPECIFICATIONS

Workstation

Configuration

Machine Function

Summary

High Torque Turning & Boring Spindle

Headstock

Quill Spindle

Automatic Tool Changers

Standard

X Axis

X Axis

Y Axis
Axes

Z Axis

B Axis Rotary Table

Elecrical
Pneumatic
Standard Supplies

Hydraulic
Lubrication

Standard Supplies

Coolant

Dimensions

2 Pallet Machine

orozontal Machining Center)

Machining Stations
Pallet Stations
Loading Stations
Loading Station Rotation
Pallet Width
Pallet Length
Diameter / Pallet Swing
Maximum Load
Control Type
Control Type
Spindles
Axes
Total Tool Stations
Extra Functions
Turning Capacity
Facing Head Diameter
Facing Head Bearing Diameter
Facing Head Travel (U Axis)
Tool Positions
Mounting Position Pitch
Tooling Type
Maximum Speed
Motor Power
Tool Change Time
Maximum Milling Speed
Motor Power
Spindle Nose
Quill Diameter
Quill Bearing Diameter
Largest Facing Attachment
Turning Diameter
Tool Changing Time
Head Changing Time
Mounting Position
Tool Stations
Tool Type
Tool Diameter with Adjacent Tool
Maximum Tool Length
Maximum Tool Weight
Changer Type
Magazine Type
X Axis Travel
Rapid Traverse Speed

1
2
1
360
900
900
1600
2600

degrees
mm
mm
mm
Kg

CNC
Fanuc 31iM-B
2
5
54
Turning
900
600
260
200
2
190
TG2000
450
37
14
2800
37
TG2000
200
160
DS220 / 50
240
14
15
Column Side
54
TG2000
128
600
35
Twin Arm Manipulator
Hydraulic Chain
1340
12

mm
mm
mm
mm
mm
rpm
Kw
Seconds
rpm
Kw
mm
mm
mm
Seconds
Seconds

mm
Kg

mm
m / min

Smallest increment
Positioning Accuracy (+ / -)
Axis Straightness
Repeatability
Motor Type
Motor Torque
Axis Thrust
Ballscrew Diameter / Pitch
Slide Way Mechanism
Optional Clamping System
Y Axis Travel
Rapid Traverse Speed
Smallest increment
Positioning Accuracy (+ / -)
Axis Straightness
Repeatability
Motor Type
Motor Torque
Axis Thrust
Ballscrew Diameter / Pitch
Slide Way Mechanism
Optional Clamping System
Z Axis Travel
Rapid Traverse Speed
Smallest increment
Positioning Accuracy (+ / -)
Axis Straightness
Repeatability
Motor Type
Motor Torque
Axis Thrust
Ballscrew Diameter / Pitch
Slide Way Mechanism
Optional Clamping System
Maximum Travel
Smallest increment
Positioning Accuracy (+ / -)
Repeatability
Clamping Method
Power Requirement
3 - Phase Voltage & Frequency
Pressure Requirement
Flow Rate Required
Oil Type (ISO)
Motor Power
Tank Capacity
Oil Type (ISO)

0.001
0.015
0.02
0.005
Fanuc ALPHA 30/3000i
27
3960
63
Heavy Duty Linear Way
Hydraulic
1000
12
0.001
0.015
0.02
0.005
Fanuc ALPHA 30/3000i
27
3960
63
Heavy Duty Linear Way
Hydraulic
1100
8
0.001
0.015
0.02
0.005
Fanuc ALPHA 30/3000i
41
5980
80
Heavy Duty Linear Way
Hydraulic
360
0.001
12
10
Hydraulic
85
415
6
30
32
0.18
5
68

mm
mm
mm
mm
nm
Kg
mm

nm
m / min
mm
mm
mm
mm
nm
Kg
mm

nm
m / min
mm
mm
mm
mm
nm
Kg
mm

degrees
degrees
seconds
seconds

Kw
Volts / Hz
bar
litres / min
Kw
litres

Coolant Pressure
Flow Rate
Length
Width
Weight

8
100

bar
litres / min

6675
6900
33000

mm
mm
Kg

TREVISAN DS600/200C

(5 Axis Horozontal Machining Center)

Programming
Information

Standard Format

Program Number start with letter "O"

(.) only for Messages, for operator

O
(START PROBE)

Drawing

Photos

#900 = ... ( Probe ON=1, OFF = 0)

IF [#900EQ0]GOTO1
(PROBE TOUCH ONLY Z AXIS)

Standard Program
for getting "Z"
value from touch
probe marposs.

#599 = . (TOUCH TYPE SELECTION)

#600 = . (APPOROXIMATE DIMENSION OF "Z" IN MM + 40 mm)
#601 = . (APPOROXIMATE DIMENSION OF "X" in mm)
#602 = . (APPOROXIMATE DIMENSION OF "Y" in mm)
#603 = . (AXIS B POSITION)
#615 = 50 (FEED TRAVERSE G01 FIND TOUCH)
M98P9015 (MACRO TOUCH PROBE)
M01

(PROBE TOUCH ONLY X & Y AXIS)

(PROBE 90 DEGREE INTERNAL AXIS B ZERO)

Standard Program for

getting "X" & "Y"
value from touch
probe marposs.

#599 = 6 (TOUCH TYPE SELECTION)

#600 = . (DIMENSION OF "Z" in mm - 20 mm)
#601 = . (APPOROXIMATE DIMENSION OF "X" in mm)
#602 = . (APPOROXIMATE DIMENSION OF "Y" in mm)
#603 = . (AXIS B POSITION)
#605 = 50 (FEED TRAVERSE G01 FIND TOUCH)
#606 = . ( [INSIDE DIAMETER/2] - 40 mm) (i.e. X AXIS RAPID TRAVERSE VALUE)
#607 = . ( [INSIDE DIAMETER/2] - 40 mm) (i.e. Y AXIS RAPID TRAVERSE VALUE)
M98P9015 (MACRO TOUCH PROBE)
M01

(PROBE TOUCH ONLY X & Y AXIS)

(PROBE 45 DEGREE INTERNAL AXIS B ZERO)
#599 = 14 (TOUCH TYPE SELECTION)
#600 = . (DIMENSION OF "Z" in mm - 20 mm)
#601 = . (APPOROXIMATE DIMENSION OF "X" in mm)
#602 = . (APPOROXIMATE DIMENSION OF "Y" in mm)
#603 = . (AXIS B POSITION)
#605 = 50 (FEED TRAVERSE G01 FIND TOUCH)
#606 = . ( [INSIDE DIAMETER/2] - 40 mm) (i.e. X AXIS RAPID TRAVERSE VALUE)
#607 = . ( [INSIDE DIAMETER/2] - 40 mm) (i.e. Y AXIS RAPID TRAVERSE VALUE)
M98P9015 (MACRO TOUCH PROBE)
M01

(PROBE TOUCH ONLY X & Y AXIS)

(PROBE 90 DEGREE EXTERNAL AXIS B ZERO)
#599 = 10 (TOUCH TYPE SELECTION)
#600 = . (DIMENSION OF "Z" in mm - 20 mm)
#601 = . (APPOROXIMATE DIMENSION OF "X" in mm)
#602 = . (APPOROXIMATE DIMENSION OF "Y" in mm)
#603 = . (AXIS B POSITION)
#605 = 50 (FEED TRAVERSE G01 FIND TOUCH)
#606 = . ( [INSIDE DIAMETER/2] - 40 mm) (i.e. X AXIS RAPID TRAVERSE VALUE)
#607 = . ( [INSIDE DIAMETER/2] - 40 mm) (i.e. Y AXIS RAPID TRAVERSE VALUE)
M98P9015 (MACRO TOUCH PROBE)
M01

(PROBE TOUCH ONLY X & Y AXIS)

(PROBE 45 DEGREE EXTERNAL AXIS B ZERO)
#599 = 18 (TOUCH TYPE SELECTION)
#600 = . (DIMENSION OF "Z" in mm - 20 mm)
#601 = . (APPOROXIMATE DIMENSION OF "X" in mm)
#602 = . (APPOROXIMATE DIMENSION OF "Y" in mm)
#603 = . (AXIS B POSITION)
#605 = 50 (FEED TRAVERSE G01 FIND TOUCH)
#606 = . ( [INSIDE DIAMETER/2] - 40 mm) (i.e. X AXIS RAPID TRAVERSE VALUE)
#607 = . ( [INSIDE DIAMETER/2] - 40 mm) (i.e. Y AXIS RAPID TRAVERSE VALUE)
M98P9015 (MACRO TOUCH PROBE)
M01

N1
(Variables)

Standard Program for

Setting Program
Zero Values

(Pallet in B0)
#500 = . ( "Z" VALUE IN B0)
#501 = . ( "X" VALUE IN B0)
#502 = . ( "Y" VALUE IN B0)
M00

Program Information
N2
(OUTSIDE DIAMETER TURNING IN B0)

Standard Program for

Outside Diameter
Roughing/ Finishing

T.M
G43 D.
G.
G0B0
G52 Z#500 X#501 Y#502
G0 X0 Y0
M112
G0 G18 Z. U.
G0 Z.
M41
G92 S.
G96 M3 S. F.
M8
G1 U. Z.
G71 U. R.
G71 P. Q. U. W.
N.
N.
G80 M9
G0 G53 Z0 M5
M113
M01

PROGRAM Example,

T= TOOL Number, M= Tool Holder

G43 = Tool length compensation, D = Tool Number
If using M61 then use G54, If M62 then G55 & If M63 then G56
G0 = Positioning at rapid speed
G52 = Local coordinate system setting
M112 = Clamp "Y" Axis
G18 = Z-X plane for machining
M41 = Insert Low Gear
G92 = Reposition origin point, S = Spindle Speed
G96 - Constant surface speed control, F = Feed
M8 = Start Flood Coolant (Piece)
G1 = Linear interpolation (machining a straight line)
G71 = Rough turning cycle, U = Depth of cut per cycle, R = Retract value for "U" after cut
P & Q are for specifying range of blocks, U = value of finishing allowance, W = Retract value for "Z" after cut
Here we need to put P value
Here we need to put Q value
G80 - Cancel cycles, M9 = Stop Coolant
G53 - Machine coordinate system setting, M5 = Spindle Stop
M113 = Unclamp "Y" Axis
M01 = Optional Stop

N3
(FACING IN B0)

Standard Program for

Diameter Face
Roughing / Finishing

T.M
G43 D.
G.
G0B0
G52 Z#500 X#501 Y#502
G0 X0 Y0
M112
G0 G18 Z. U.
G0 Z.
M41
G92 S.
G96 M3 S. F.
M8
G1 U. Z.
G72 U. R.
G72 P. Q. U. W.
N.
N.
G80 M9
G0 G53 Z0 M5
M113
M01

T= TOOL Number, M= Tool Holder

G43 = Tool length compensation, D = Tool Number
If using M61 then use G54, If M62 then G55 & If M63 then G56
G0 = Positioning at rapid speed
G52 = Local coordinate system setting
M112 = Clamp "Y" Axis
G18 = Z-X plane for machining
M41 = Insert Low Gear
G92 = Reposition origin point, S = Spindle Speed
G96 - Constant surface speed control, F = Feed
M8 = Start Flood Coolant (Piece)
G1 = Linear interpolation (machining a straight line)
G72 = Rough Faciing cycle, U = Depth of cut per cycle, R = Retract value for "U" after cut
P & Q are for specifying range of blocks, U = value of finishing allowance, W = Retract value for "Z" after cut
Here we need to put P value
Here we need to put Q value
G80 - Cancel cycles, M9 = Stop Coolant
G53 - Machine coordinate system setting, M5 = Spindle Stop
M113 = Unclamp "Y" Axis
M01 = Optional Stop

N4
(SERRATION IN B0)

Standard Program for

Serration

T.M
G43 D.
G.
G0B0
G52 Z#500 X#501 Y#502
G0 X0 Y0
M112
G0 G18 Z. U.
M42
G97 M3 S. F.
G0 Z. M8
G1 U.
G0 Z. M9
G0 G53 Z0 M5
M113
M01

T= TOOL Number, M= Tool Holder

G43 = Tool length compensation, D = Tool Number
If using M61 then use G54, If M62 then G55 & If M63 then G56
G0 = Positioning at rapid speed
G52 = Local coordinate system setting
M112 = Clamp "Y" Axis
G18 = Z-X plane for machining
M42 = Insert High Gear
G97 = Constant surface speed cancel
M8 = Start Flood Coolant (Piece)
G1 = Linear interpolation (machining a straight line)
M9 = Stop Coolant
G53 - Machine coordinate system setting, M5 = Spindle Stop
M113 = Unclamp "Y" Axis
M01 = Optional Stop

N5
(Drilling in B0)

Standard Program for

Drilling

T.M
G43 D.
G.
G0B0
G52 Z#500 X#501 Y#502
G0 G17 X0 Y0
G0 Z.
M42
M55
M7
G97 M3 S. F.
G83 Z. R. K.
G65 P9115 X0 Y0 A. D. I. H.
G80 M9
G53 G0 Z0 M5
M56
M01

T= TOOL Number, M= Tool Holder

G43 = Tool length compensation, D = Tool Number
If using M61 then use G54, If M62 then G55 & If M63 then G56
G0 = Positioning at rapid speed
G52 = Local coordinate system setting
G17 = X - Y plane for machining
M42 = Insert High Gear
M55 = Tool Monitor ON
M7 = Start through Spindle Coolant
G97 = Constant surface speed cancel
G83 = Peck Drilling Cycle
G65 = Custom Micro Call
G80 = Cancel Cycle
G53 - Machine coordinate system setting, M5 = Spindle Stop
M56 = Tool Monitor OFF
M01 = Optional Stop