Beruflich Dokumente
Kultur Dokumente
ELSEVIER
Desalination
108 (1996)
193-203
E. Drioli1v2*, R. Molinaril,
and C. Bertolutti3
IDepartment of Chemical Engineering and Materials, University of Calabria, 87030 Arcavacata di Rende (CS),
Tel.: +39-984-492039; Fax.: +39-984-492058;
Research Institute on Membranes and Modelling of Chemical
Reactors, c/o Department of Chemical Engineering and Maferials, University of Calabria, 87030 Arcavacata di Rende
(CS); and 3Consorzio Recupero Cromo, via Nuova Francesca I, 56029 S. Croce S/Amo (PI), Italy
Received
1996
Abstract
Use of pressure-driven membrane processes integrated with conventional precipitation/dissolution operations
is described in order to reduce chromium content in waste water from the tanning process and simultaneously
improve the quality of the recycled chromium by means of elimination/reduction of organic lipolytic
components, metals and other impurities that accompany the chromium recovered by traditional processes. The
results obtained in the identification of types of membranes and modules, chemical-physical parameters, pretreatment of fluids, cleaning procedures and fluid dynamic conditions are reported and discussed. According to
the obtained results, it is possible to suggest a process scheme that, starting from the exhausted chromium
solution, through a nanofiltration membrane purification/concentration permits to obtain solutions that can be
reused in tanning and/or retanning operations. The concentrate solution seems to guarantee improved
characteristics of tanned and retanned skins with respect the skins treated witb the traditional techniques as
showed by chemical and physical essays on leather samples. The process permits also the reuse of the permeate
from the nanofiltration in the pickling phase, considering the high content of chlorides in me solution.
Keywords:
1. Introduction
The transformation
of animal skin into
hide requires
a series
of chemical
and
mechanical
treatments.
In one of these
chemical processes, that is the tanning process,
Presented at the Second Annual Meetin of the Euro ean
Desalination
Society (EDS) on Desa K
mation
an Bthe
.
Environment,
Genoa, Italy, October 20-23, 1996.
*Corresponding
author.
OOll-9164/97/$17.00
Copyright
PZZ SOOll-9164(97)00027-l
preventing
its putrefaction.
Chromium
salts, particularly
the basic
sulphate, are the most widely used tanning
substances today. The skins that have been
tanned with chromium salts present a good
mechanical
resistance,
an extraordinary
dyeing suitability and a better hydrothermic
194
[51.
associated
leather
In Italy various
companies created the Consorzio Recupero
Cromo, located in S. Croce sullArno (Pisa), to
Recupero
1 Chromiumwaste water
2 sieving
3 Solid waste
4 Equalizationtank
5 Neutralizationtank
6 Flocculationtank
7 Hydroxidefiltratiin
pe4v]
Cromo
8 First dissolution
9 Second dissolution
10 Adsorptionon fossilflour
11 Miirodosage NaOH
12 Micmdosage sulphwic acM
13 Storingfinal producl
2. Experimental
Exhaust solutions of chromium used in all
the experiments
were drawn from the
equalization tank of Consorzio Recupero
Cromo.
Sepaclean
EZ- 1, Sepaclean
AC- 1,
Sepaclean
AL-l (Separem),
Ultrasil 50
(Henkel) and other reagents of commercial
grade were used in membrane cleaning.
Chloride,
pH, ammoniacal
nitrogen,
organic nitrogen and COD values were
determined according to the CNR-IRSAmethods.
Chromium was determined by Atomic
Absorption Spectrophotometer; sulphate was
determined by calorimetric method; oils and
fats were determined
by extraction
in
petroleum ether at 40-60C. Total suspended
solids (TSS) were determined by filtration on
195
Table 1
Main technical characteristics
reverse osmosis module
of
Configuration
Spiral-wound
Membrane polymer
Composite/polyamide
Membrane surface area, m2
6.6
Typical salt rejection, %
99.2
42
Max. operating pressure, bar
Max. operating temperature, C 50
pH operating range
4-11
Axial flow rate, m3/h
1.5-4
Table 2
Main technical
characteristics
Separem nanofiltration module
of MOCD
Configuration
Membrane polymer
Membrane surface area, m2
Nominal cut-off, Da
Minimum rejection with MgS04,
Max. operating pressure, bar
Max. operating temperature, C
pH operating range
Axial flow rate, l/h
Water permeability,
Um2.h
Spiral-wound
Polyamide
5.5
150
96
%
28
50
2-11
1,200-4,500
47.21
4040 N50
A. Cmsano
196
of pilot nanofiltration
prefiller (5pm)
Fig. 2. Scheme
et al. /Desalination
/\
I
feed tank
plant.
on samples
Feed
from
Retentate
Permeate
3.7
428
6,413
11,098
27,239
5,269
420
301
29
948
2.5
97
822
148
3.8
100
5,241
11,348
21,561
3,121
422
148
25
1,007
2.4
84
787
2.5
3.7
612
5,960
11,136
26,137
4,343
422
250
24
1,100
2.2
91
867
116
Table 4
Analytical
determinations
osmosis tests
obtained
on
samples
from
Sample
PH
COD
mg/l
Chloride
mg/l
Feed
Initial permeate
Final concentrate
Final permeate
3.5
3.4
3.3
3.3
4,316
272
6,055
461
8,224
85
13,045
301
reverse
Chromium
mg/l
2,219
<2
3,468
<2
Table 5
Analytical determinations
on samples from nanofiltration
concentration
by precipitationkedissolution
method)
Parameter
mg/l
Half-run
concentrate
PH
TSS
COD
Chloride
Sulfate
Chromium
Ammoniacal
nitrogen
Organic nitrogen
Iron
Calcium
Manganese
Aluminium
Magnesium
Oils and fats
Feed
4.2
114
5,349
11,230
22,813
3,113
420
136
25
1,005
2.3
91
867
116
Initial
permeate
4.0
18
1,868
10,794
220
n.v.
223
61
1.3
58
0.6
1.7
0.4
n.v.
197
4.0
190
5,320
10,195
28,019
3,668
402
199
32
1,329
9.1
98
998
n.v.
used as tanning
solution
after further
Half-run
permeate
Final
concentrate
Final
permeate
3.9
8
2,492
11,210
386
n.v.
231
74
1.4
320
0.8
3.6
76
n.v.
3.9
196
6,443
8,151
45,997
7,712
560
259
51
1,946
7.9
166
1,835
2.6
3.9
21
2,674
11,931
684
n.v.
238
76
1.5
65
1.3
2.3
10
n.v.
198
o-
3 Cr
I,
10
I,,
20
30
40
50
60
70
Ume (min)
Fig. 3. Concentration
nanofiltration
tests.
8za
I
W
of chromium
feed
permeate
concentrate
Chromium
Fig. 4. Chromium concentration
and COD values in the
final samples from nanofiltration
tests as compared to
the feed.
shown by the ratio COD/chromium concentration. For this reason all the successive
experiments
were done on nanofiltration
modules.
In Fig. 3, the temporal course of chromium
concentration and COD in the concentrate
and permeate streams are represented. In Fig.
4 the relative values of COD and chromium in
the final samples withdrawn in nanofiltration
tests are shown.
In Fig. 5, the scheme of the two approaches
followed to reuse the concentrate
from
nanofiltration is reported.
In all the permeate fractions the chromium
concentration is not experimentally detectable
(the membrane rejection toward this species is
99.9%);
moreover,
the high chloride
concentration reached suggests to reuse this
solution in the pickling step, which precedes
the tanning operation.
In the first alternative the chromium
solution was subjected to a precipitation/
flocculation process through the addition of
NaOH (solution at 50%). The solution so
obtained
was filtered
to separate
the
chromium hydroxide from the water phase.
The panel of chromium hydroxide was then
dissolved in concentrate sulphuric acid (98%)
stirring the solution for about 6 hours. The
final product (containing 9.2% of chromium
as CrzO 3) was employed in tannery to
perform experimental tanning essays. For
these essays two groups of sheepskins (named
Sample A and B) were cut in two halves: one
half was tanned with the experimental solution
and the other with the conventional method
which envisages the use of pure chromium
basic sulphate.
In Tables 6 and 7, the results of the
chemical and physical analyses carried out on
the leather samples are reported. They show:
_ higher values of tensile strength and tear
strength for the skins tanned with the
nanofiltrated product;
_ the same content of chromium oxide in
both samples;
_ contraction temperature higher than 105C
in both groups of treated skins.
199
permeate
2nd alternative
concentrate
retanning
1st alternative
1
further concentration
pfldpletknlanddlglohlaan
k wlphulic add
tanning
T = 25C
P,rl6bar
35 -
Q,
30-
=22covh
25 P
3 20_)
15 -
10 -
S-
OL~
0
20
40
60
80
loo
120
140
160
time (min)
Fig. 6. Permeate
tests.
180
200
Table 6
Physical analyses on leather samples tanned
Cr203) and with a standard chromium solution
highly
concentrated
Sample A
Parameter
Tensile
strength,
kg/mm2
Longitudinal drawing direction
Transversal drawing direction
Breaking
load, kg
1.d.d.
t.d.d.
Alongation
at break, %
1.d.d.
t.d.d.
Tear strength, kg
1.d.d.
t.d.d.
Tear load, kg
1.d.d.
t.d.d.
Contraction
temperature,
1.d.d.
t.d.d.
Bursting
essay
Thickness, mm
Chapping load, kg
Stretching at chapping, mm
Burst load, kg
Stretching at burst, mm
Experimental
2.0
0.86
54.0
17.0
3.15
1.30
49.0
22.0
40
134
solution
(9.2% as
39.0
14.3
32
156
26
120
Control
2.38
1.30
31.0
17.2
36
110
4.5
4.6
3.7
3.6
5.2
4.8
4.6
3.8
7.5
7.7
8.6
8.2
6.0
5.8
6.2
4.8
C
>105
>105
>105
>105
>105
>105
2.49
45
12.7
46
13.5
1.65
35
11.4
40
13.0
Control
2.16
0.94
Table 7
Chemical analyses on leather samples tanned
Cr203) and with a standard chromium solution
chromium
Sample B
Experimental
Parameter,
1.50
39
11.3
42
11.9
highly
concentrated
1.35
39
11.7
40
11.9
solution
(9.2% as
Sample B
Sample A
at 102C
chromium
> 105
> 105
Experimental
Control
Experimental
Control
22.4-14.0*
10.8-12.0
3.6-4.0
10.2-11.3
57.3-63.5
22.5-14.0*
7.3-8.1
3.6-4.0
10.9-12.1
62.3-68.0
20.6-14.0*
8.2-9.0
4.0-4.3
11.0-l 1.9
61.8-66.9
21.6-14.0*
8.8-9.6
3.9-4.3
10.6-11.6
59.6-65.2
to 14% humidity;
**calculated
from N x 5.62.
determinations
on samples
from nanofiltration
Parameter
mg/l
Feed
Initial
permeate
PH
TSS
COD
Chloride
Sulfate
Chromium
Ammoniacal
nitrogen
Organic nitrogen
Iron
Calcium
Manganese
Aluminium
Magnesium
4.1
88
5,028
11,552
26,815
2,861
441
126
32
1,390
2.3
90
856
4.1
17
2,063
11,330
252
n.v.
233
76
3.2
42
0.1
1.2
5
Table 9
Physical analyses on leather samples retanned
and with a standard chromium solution
Parameter
Tensile
strength,
kg/mm2
Longitudinal drawing direction
Transversal drawing direction
Breaking
load, kg
1.d.d.
t.d.d.
Alongation
at break, %
1.d.d.
t.d.d.
Tear strength, kg
1.d.d.
t.d.d.
Tear load, kg
1.d.d.
t.d.d.
Contraction
temperature,
1.d.d.
t.d.d.
Bursting
essay
Thickness, mm
Chapping load, kg
Stretching at chapping, mm
Burst load, kg
Stretching at burst, mm
Sample C
Experimental
2.73
1.21
29.5
13.5
24
140
201
used as retanning
solution)
Half-run
permeate
Final
concentrate
Final
permeate
3.9
8
2,492
11,210
386
4.0
370
7,641
7,390
83,455
9,285
720
209
81
1,367
6.3
259
6,162
4.0
28
3,315
13,190
10,550
30
320
98
8
12
0.4
5
60
concentrated
n .\I.
231
74
1.4
320
0.8
3 .ti
76
chromium
solution
(1.35% as Cr203)
Sample D
Control
1.92
1.06
23.0
14.8
32
136
Experimental
1.54
1.16
18.5
13.7
40
162
Control
1.72
0.77
22.0
9.2
36
204
4.6
4.1
5.4
3.7
3.5
2.9
3.6
3.1
5.3
4.3
6.7
4.9
5.8
5.2
6.0
5.0
C
>105
>105
1.19
25
10.8
35
12.8
>105
>105
1.26
29
10.5
40
12.3
>105
>105
1.57
15
9.3
29
12.9
>105
>105
1.69
16
9.7
32
13.1
202
Table 10
Chemical analyses on leather samples retanned
and with a standard chromium solution
Parameter,
concentrated
Sample C
Experimental
at 102C
19.4-14.0*
6.0-6.4
3.6-3.8
12.3-13.1
69.1-73.6
to 14% humidity;
**calculated
chromium
solution
(1.35% as Cr203)
Sample D
Control
18.6-14.0*
5.9-6.2
4.1-4.3
11.7-12.4
65.7-69.7
Experimental
21.0-14.0*
5.8-6.3
3.8-4.1
11.8-12.8
66.3-72.0
Control
20.3-14.0*
5.5-5.9
3.5-3.8
11.6-12.5
65.2-70.3
from N x 5.62.
180 -
_
160-
Fine sieving
(0.5 mm)
203
bdomteotswiul
chmmiMsoluiml
&erte6mwith
chluniumwMkn
aftwwuymauc~ing
a afteracid washii
140 -
5
-I
201,
6
8
10
12
14
16
18
20
22
24
P (bar)
preparationOfllW
pickling baths
muaa for
fulther
ratanning baths
concentration
inallmmcsed)
preparatknofm
tanning baths
Acknowledgment
We would like to thank Conciaricerca Italia
S.r.L. which supported this work within the
MURST National Project Piano Nazionale
per la Chimica - Tema 6.
References
[l]
121 R.
Molinari, Application
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techniques
to the
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101-122.
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R.M.
[31 R. Leyva-Ramos,
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[51 D. Petruzzelli.
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S/Am0 (PI), Italy.
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108
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