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System Manual
English
31
Ok
Safety
PA600
Separation
System
System Description
Operating Instructions
Parameter List
Alarms and Faull
Only foreseeable conditions have been taken into

consideration. No warnings are given for
situations arising from unintended usage of the
system components and tools.
Installation System
Reference
Service Manual
Marine & Diesel Equipment
Printed Jan 2003

Book No. 1817285-02
Product No. 1010O3O-01, 1
1010031-02
Spare Parts Catalogue
PA Purifier
System
Dec 2004
1810894-02 V 2
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PA PURIFIER SYSTEM SAFETY
1 SAFETY INSTRUCTIONS
Safety Instructions
Important
- read
this!
The centrifugal separator includes parts

that rotate at very high speeds,
generating
huge forces. It is therefore essential for the
safe operation of this separator system that
you read and understand this manual,
including the warning signs and safety
precautions presented in this manual.
Failure to do so may cause a fatal accident.
1.1
Key Factors for Safe

Operation
The purifier system is designed and supplied for

a specific function (tj^je of liquid, rotational
speed, temperature, density, etc.). The system
must be used for this function only, and strictly
within Alfa Laval's specifications.
Incorrect operation or maintenance may result
in a heavy unbalance, reduction of material
strength, etc. that could lead to serious
breakdown with fatal injury or damage to
property.
For safe operation, strictly follow the
instructions for installation, operation and
maintenance in this manual.
1810894-02
#
"*<'>tiail4#KK**i(
DANGER
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T h e f o l l o w i n g is compulsory for s a f e
operation:
1
Never start up a separator before the bowl is

completely assembled, and all fastenings
securely tightened.
Never discharge a vibrating separator. Always

stop with the emergency stop button.
Never begin to disassemble a separator

before it has come to a complete standstill.
Always set the discharge intervals according

to instructions in the instruction book.
Never ignore alarms. Always eliminate the

cause before resuming operation.
Never use the separator for other liquids than

those specified by Alfa Laval.
Never operate a separator with a different

power supply frequency than stated on the
machine plate.
Ensure that enough conditioning water is

added before discharge, as described in the
instruction book.
Clean the operating system regularly to avoid

sludge discharge malfunction.
1 0 Ensure that personnel are fully trained and

competent in installation, operation,
maintenance, and emergency procedures.
1 1 Use only Alfa Laval genuine spare parts and
the special tools supplied.
1810894-02
1.2 Warning Sign Definitions

Below are definitions of the warning signs used.
Danger - serious injury or deatli
Example:
This type of safety sign or instruction

indicates an imminently hazardous
situation which, if not avoided, will result in
death or serious injury.
^ ^ A M ^
Entrapment h a z a r d
Make sure that rotating parts have come to a
complete standstill before starting any
dismantling work.
Warning - serious injury or deatli
Example:
This type of safety sign or instruction indicates

a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
AÂBMING
Breakdown hazard
Check that the power frequency is in agreement
with the machine plate. If incorrect, resulting
overspeed may cause breakdown.
Caution - minor or moderate injury
Example:
This type of safety sign or instruction indicates

a situation which, if not avoided, could result in
minor or moderate injury.
^
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'CAUTION' used without the safety alert

symbol indicates a potentially hazardous
situation which, if not avoided, could result in
equipment damage.
1810894-02
Burn hazard
Various machine surfaces can be hot and cause
burns.
1.3
Summary of Safety Hazards
Below follows a selection of the warnings which

have been used in the text of this instruction
manual to ensure safe installation, start-up,
operation, stop, and maintenance. Further
warnings are to be found in the appropriate
places throughout the manual.
Installation
^WABt*N
Crush hazards
Use only the two special lifting eyes (M12) for lifting
the machine. They are to be screwed into the
special threaded holes.
Other holes are not dimensioned for lifting the
machine.
A falling separator can cause accidents resulting in
serious injury and damage.
Start-up
Be especially observant during start-up. If

there is any abnormal vibration, immediately
stop the separator and investigate the cause.
Clean the bowl if it contains sediment.
^VIABHIHG
B r e a k d o w n hazard
Assemble the separator completely before start. All
couplings, covers, and guards must be in place and
properly tightened. Non-compliance may lead to
breakdown.
Continued on next page
1810894-02
Electrical hazard
Follow local regulations for electrical installation
and earthing (grounding).
Breakdown hazard
Checl< that the power frequency is in agreement
with the machine plate. If incorrect, resulting
overspeed may cause brealtdown.
Breakdown hazard
Use the separation system for the purpose, and
within the limits, specified by Alfa Laval. Failure to
do so could cause a violent breakdown.
Breakdown hazard
Always observe the separator during start-up after
assembly. If strong vibration occurs, stop by using
the Emergency Stop button and evacuate the room.
If power cable polarity has been reversed, the

separator will rotate in reverse, and vital rotating
parts can loosen.
1810894-02
Operation
XvlABNlNG
If strong vibration occurs, press the emergency
stop button and evacuate the room.
Never discharge a vibrating separator. Vibration
may then become violent and result in breakdown.
N o i s e hazard
Use ear protection if noise levels are high.
Never reset an alarm without first finding and
remedying the cause.
^CAUTION
Burn h a z a r d
^ ^ - - - ^^^cs,.
Avoid contact with hot surfaces. Process pipes,
Wlj=^;;^'%i|i
various machine surfaces, and processed liquid can ^
be hot and cause burns.
KcAU-rioH
Slip h a z a r d
Check all connections for leakage.
Oil leakage may make the floor slippery.
1810894-02
Stop
Stop the separator by means of the control unit, and
not by turning off the motor.
Never attempt to clean the bowl by manual discharge
in connection with stop.
E m e r g e n c y stop
ÂBMIMG
Disintegration iiazard
If unusually strong vibration occurs, press the
Emergency Stop button and leave the room
Do not enter the room after an emergency stop
while the separator is still rotating.
Do not start the separator after an emergency stop
without first remedying the cause of the emergency.
Make sure that the bowl is clean before restart.
1810894-02
Maintenance
E n t r a p m e n t hazard
complete standstill before starting any dismantling
work. The rotation indicator lamp, where applicable,
must be off.
Disintegration liazards
Inspect regularly for erosion damage. Inspect
frequently if the process liquid is erosive.
Disintegration liizard
Pits and spots forming a line may indicate cracks
beneath the surface.
All forms of cracks are a potential danger and are
totally unacceptable.
Replace the part if corrosion can be suspected of
affecting its strength or function.
Disintegration liazard
All forms of cracks are potentially dangerous as
they reduce the strength and functional ability of
components.
Always replace a part if cracks are present.
Disintegration hazard
The assembly mark on the bowl hood must never
pass the mark on the bowl body by more than 25Q.
1810894-02
^VlM****
Entrapment hazard
To avoid accidental start, switch off and lock power
supply before starting any dismantling work.
iVIake sure that the separator has come to a
work.
Separator parts that are either missing, worn
beyond their safe limits, or incorrectly assembled,
may cause severe damage or fatal injury.
Do not weld nor heat parts that are subject to highspeed rotation.
Cut hazards
The discs have sharp edges that can cause cuts.
Breaicdown hazard
Assemble the separator completely before restart.
All couplings, covers, and guards must be in place
and properly tightened. Non compliance may lead
to breakdown.
1810894-02
10
1810894-02
PA Purifier
System
System Description
Printed
Book No.
Mar 2005
1810895-02 V 2
TtLl
M^;
ir^v^î-r
Contents
1
System Overview
1.1
1.2
1.3
1
2
1.4
The Oil Flow

System Layout
System Components,
PA 600/610
System Components, PA 625
4
5
The P r o c e s s
2.1
2.2
7
8
Purifying
Definition of Terms
1810895-02
System Overview
The PA Purifier System is designed for cleaning

of lubricating and fuel oils in marine and power
applications and can handle the following tjrpes
of oil:
The system comprises:
distillate
marine diesel oil
intermediate fuel oil
heavy fuel oil with a maximum viscosity of
600 cSt
detergent lubricating oil
R&O lubricating oil
In the purifier process, heated oil is fed through
the separator to clean the oil from solid
particles and water.
A separator.
Ancillary equipment including a control unit.
Optional equipment such as oil feed pump,

oil heating system etc.
The separating systems can be operated as

single, parallel or serial systems.
During the process, the cleaned oil leaves the
separator through the oil outlet, separated
water leaves through the water outlet, and
sludge accumulates at the periphery of the
separator bowl.
The control unit initiates a sludge discharge at
preset intervals.
Sludge and water are then discharged through
sludge ports at tfie periphery of the bowl and
collected in a sludge tank.
1.1
The Oil Flow
Settling tank
Change-over
valve
The unprocessed oil is fed by a positive

displacement pump, operating at a constant flow.
Depending on the oil type, the oil may need to be
heated.
Backpressure
regulating
valve
After t h e heater the change over valve directs

the oil to the separator. The separated oil passes
the manually operated back-pressure regulating
valve to the receiving tank.
The oil can also be directed back to the tank,
bypassing the separator. This is the case when
the oil temperature is outside the preset range,
during separator start and stop procedures, and
during alarm conditions.
1810895-02
Pump
Heater
Separator
Daily
service tank
1 SYSTEM OVERVIEW
PA PURIFIER SYSTEM SYSTEM DESCRIPTION
1.2 System Layout
Heater
Heats unprocessed
oil to separation
temperature.
Temperature
transmitter (TT1,
TT2)
Measures the oil
temperature and
signals the control
Pressure transmitter,
oil (PT1)
Pneumatically controlled
change-over valve (V1)
Measures the pressure

in the oil inlet, and
signals the control unit.
Directs the unprocessed oil to

the separator, or back to the
settling tank (recirculation fuel oil only).
Feed pump
Feeds
unprocessed oi
separator.
The position of FT
depends on separator I
size and design.
^
p T
Unprocessed
inlet
Oil return
Displacement water
Opening water
Closing water
Solenoid valve block, water

Additional equipment
not part of the PA
Distributes separator opening/

closing water, and conditioning water
1810895-02
Sludge outlet
Separator
Cleans the oil by
removing water
and solid
particles.
1 SYSTEM OVERVIEW
Control unit
Supervises the separation
system.
Regulating valve (RV4)
Pressure transmitter, oil

(PT4)
Regulates the bacl<pressure in the clean oil

outlet.
Measures the pressure in

the oil outlet, and signals the
control unit.
1810895-02
<
>
Clean oil outlet

to service tank
1 SYSTEM OVERVIEW
1.3 System Components, PA 600/610
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mr
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Control unit
EPC50
Regulating
valve
SB
Sfc
.
Clean oil outlet

Temperature
transmitter
Pressure
transmitter (oil
inlet)
Oil recirculation
Change-over
valve
Pressure
transmitter (oil
outlet)
Sludge
and water
outlet
1810895-02
1 SYSTEM OVERVIEW
1.4 System Components, PA 625
Control unit
EPC50
Operating water
Regulating
valve
Pneumatic
3-way valve
Temperature
sensor
Clean oil outlet
Oil inlet
Oil recirculation
1810895-02
1 SYSTEM OVERVIEW
1810895-02
2 THE PROCESS
The Process
The terms used in this process description are

explained in section "2.2 Definition of Terms" on
page 8.
2.1
Purifying
A water seal is added to the separator bowl

through the water inlet.
The separator is equipped with a gravity disc,
chosen according to factors such as oil
temperature, density, and feed rate. This choice
decides the position of the interface between oil
and water seal.
The separator does not use a paring disc to pump
out the separated water. Instead, the water
leaves the bowl via the gravity disc, and leaves
the separator through the water/sludge outlet.
Process Cycle
1
A specific amount of water is added to the

separator bowl to form a water seal.
The feeding of unprocessed oil to the centre

of the separator bowl starts.
During the separation process sludge and

water accumulate at the periphery of the
separator bowl. Cleaned oil is fed from the
separator by the integrated paring disc.
Excessive water leaves the bowl through the
water/sludge outlet to the sludge tank.
After the preset time between discharge

sequences, the oil feeding stops.
Displacement water is added to the bowl. The

displacement water reduces the oil loss at the
following sludge discharge.
A sludge discharge is initiated while the

displacement water is still flowing.
The next process cycle starts with adding of

water for a new water seal.
1810895-02
2 THE PROCESS
2.2 Definition of Terms

Preset time b e t w e e n sludge discharge
sequences
(Parameter value)
When this time has elapsed after a sludge

discharge, the next discharge is initiated.
Water seal
(Parameter value)
Water, added to the separator bowl to prevent oil

from escaping at the water outlet.
Displacement water
Water, added to the separator bowl to displace

the oil and ensure there is reduced loss of oil at
sludge discharge.
Purifier
A separator that cleans the oil from water and

sludge with continuous evacuating of separated
water.
1810895-02
PA Purifier
System
Operating Instructions
Printed
Book No.
Feb 2005
1810896-02 V 2
LT^v^^L
Contents
Operating
1.1
1.2
1.3
1.4
1.5
1.6
1.7
Before Startup
Operator Panel
Startup
During operation
"Stop
Emergency Stop
After Emergency Stop
1
1
4
5
8
11
13
13
1810896-02
1 OPERATING
PA PURIFIER SYSTEM OPERATING INSTRUCTIONS
Operating
1.1
Before startup
Check that the separator is correctly

assembled and connected to power supply of
correct voltage and frequency.
A>MABM1HG
Breakdown hazard
Assemble the separator completely before start. All
properly tightened. Non compliance may lead to
breakdown.
yÂBwmG
Electrical h a z a r d
Follow local regulations for electrical installation and
earthing (grounding).
AÂRHtHG
Check that the power frequency is in agreement with
the machine plate. If incorrect, resulting overspeed
may cause breakdown.
Use the separation system for the purpose, and

within the limits, specified by Alfa Laval. Failure to do
so could cause a violent breakdown.
1810896-02
50 Hz?
60 Hz?
1 OPERATING
Check the oil sump level. Top up if necessary.
For PA 600, 610:

The oil level should be slightly above middle
of the sight glass.
MOTE
Too much or too little oil can damage the separator
bearings.
For P 625:
Remove the oil pin and make sure that the oil
level is above the lower end of the pin.
1810896-02
1 OPERATING
Rotation Direction
Check the rotation of the bowl by doing a quick

start/stop. The motor fan must rotate in a clockwise
direction.
Ci:îb
A^CAUTIOH
If power cable polarity has been reversed, the

parts can loosen.
..M^
~&
Air Valve Biocic (PA 600, 610)
Use the pressure gauge situated in the air valve

block to check that the air supply is correct.
See the Installation System Reference booklet.
M
5Ve'
1810896-02
1 OPERATING
1.2
Operator Panel
General principle
The 'Enter' button is used to:
- enter into a parameter list
- enter into a parameter
- accept/store a new parameter value.
The '+' or the ' - ' buttons are used to change the
value flashing in the display window.
Process parameters
Set the process parameters to suit the
installation as follows:
1
Push 'Enter'. Parameter no. 1 in the process

parameter list is shown.
You have now come to the process parameter
list. Go through the list and set parameters.
G g
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SEPARATKM
\ J s
ENTCK 1
When the parameters have been set, 'End I/O'

(flashing) shows. Push '+'. 'Standst.' now
shows in the display.
1810896-02
A.
1.3
1 OPERATING
Startup
Before startup make sure that all the main

supply valves for air, oil, and water are open.
Open heating media supply valve if applicable.
Switch on the power supplies. Make sure the
control selection switch is in the manual
position.
Start the oil feed pump from the pump starter.
If necessary, vent air from the heater through

the relief valve (if applicable).
Switch on the heater from the operator panel
(if applicable).
Press the process start/stop button
ZZjm
1 H HEATBt
STOf
aSCHARGG
V - ' " ^ op*CTive
1810896-02
1 OPERATING
Before the separator can be started, a number of

questions scroll across the display which have to
be answered:
"Assembled according to manual?

+ = YES, - = NO"
4
If the bowl has been dismantled and

assembled according to the instructions in the
Service Manual, press the '+' button.
Listen and observe.

Vibration may occur during start up, when
passing critical speeds.This is normal and
should pass without danger.
If vibration increases, or continues at full
speed, press the emergency stop button and
stand clear until the vibration stops.
The cause of vibration must be determined
and corrected before starting again!
See the Alarms and Fault Finding booklet.
^V*ABHIG
Always observe the separator during start-up after
assembly. If strong vibration occurs, stop by using
the Emergency Stop button and evacuate the room.
NOTE
If the system is equipped with a vibration sensor, and
has control of heater and feed pump, the Auto Start
can be used.
1810896-02
1 OPERATING
Ensure that the separator is at full speed (see

ammeter on starter). 'Start.' is shown on the
display.
Check the oil feed temperature by pressing

the ' + ' button twice.
Wait until the oil feed temperature is correct:

Heavy fuel mode 98 C
Lube oil mode 95 C (trunk engines), or 90 C
(cross-head engines)
Diesel oil mode 40 C
1 0 When 'Standby' is shown on the display, and

the oil is at the correct temperature, press the
process start/stop button on the operator
panel to start the separation process.
1810896-02
1 OPERATING
1.4 During operation

Operator panel information
Observe the operator panel information:
Heater operation LED lit (green)
Separator system operation LED lit (green)
Activated valve LED lit (green)
During normal operation, the time to next sludge

discharge is shown on the right hand side of the
display.
Any alarm is indicated on the display. For
further information see the Alarms and Fault
Finding booklet.
HOTE,
Regularly check connections. Tighten if necessary.
1810896-02
1 OPERATING
HOTE
-fir
The values displayed in the examples beow are not

recommendations.
mB
m ^^
m -i^~
HEATER
-.Or
sei>MUTION
More operational information may be read as

required, by pressing the '+' button repeatedly.
STOP
DISCHARGE
-M'
OP A C T I V E
o
ALARM
To return to normal display, i.e. the trigger

value, and time to next sludge discharge,
continue pressing the '+' button.
Oil feed temperature. For the correct

separation temperature see the Installation
System Reference bool^let.
TT1
98 C
Oil pressure, oil inlet
PT1
3
Oil pressure, oil outlet
Accumulated operating time in hours
PT4
Run time 5 hours
1810896-02
1 OPERATING
^WABMIHG
Noise h a z a r d
Use ear protection if noise levels are high.
KcAUTlOM
B u m hazard
Avoid contact with hot surfaces. Process pipes,
various machine surfaces, and processed liquid can
be hot and cause burns.
vcc^
!^~f^î=\ -
Slip h a z a r d
Check all connections for leakage.
Oil leakage may make the floor slippery.
10
1810896-02
1.5
1 OPERATING
Stop
To stop the system:

1
Stop the system by pushing the process start/

stop button button on the operator panel.
A sludge discharge is initiated.
The yellow LED for separator stop sequence
starts to flash.
-((H9^Sw8^-ip
L_d
HEATER
STOP
The stop sequence LED changes to steady

yellow, and the green LED for separation
system operation goes out, when the sludge
discharge is completed.
SfWRATIOtt
W 1
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"4_?"
'
nSCHARGE
OPACTWE
ALARM
If an external heater is used, stop the heater

from the operator panel.
Close the heating medium supply and outlet
valves (if applicable).
Wait until the oil feed temperature starts to

drop. Read the temperature by pressing the
'+' button.
When the oil feed temperature has started to

drop, the feed pump will be stopped
automatically (if controlled from the control
unit).
1810896-02
11
1 OPERATING
When the separator motor has stopped, apply

the brake.
Wait until the separator has come to a

complete standstill (after about 20 minutes).
^CAOTIOM
Stop the separator by means of the control unit, and
not by turning off the motor.
CAOTOH
Never attempt to clean the bowl by manual discharge

in connection with stop.
12
1810896-02
1 OPERATING
1.6
Emergency Stop
If an emergency situation occurs, press the

emergency stop button and evacuate the room.
Do not return until the separator has come to a
complete standstill.
iw,^BN
Disintegration i i a z a r d
If unusually strong vibration occurs, press the
Emergency Stop button and leave the room
Do not enter the room after an emergency stop
while the separator is still rotating.
1.7 After Emergency Stop

S e p a r a t o r standstill
Dismantling work must not be started before all

rotating parts have come to a complete
standstill.
^^M4GEB^
E n t r a p m e n t hazard
work.
1810896-02
13
1 OPERATING
Avoid a c c i d e n t a l s t a r t
^VIABHHG
Entrapment iiazard
To avoid accidental start, switch off and lock power
supply before starting any dismantling work.
Make sure that separator has come to a complete
standstill before starting any dismantling work
See the Alarms and Fault Finding booklet for

emergency procedures.
Remedy the cause
The cause of the emergency must be remedied

before attempting to restart the separator.
If the cause is not found, an overhaul must be
performed on the separator, and all moving parts
thoroughly checked
KANABHIHG
Do not start the separator after an emergency stop
without first remedying the cause of the emergency.
Make sure that the bowl is clean before restart.
Separator reassembled
The separator must be fully reassembled with all

covers and guards in place and tightened before
unlocking the power supply and starting the
system.
^>NAl*t*tt4G
Assemble the separator completely before restart. All
properly tightened. Non compliance may lead to
breakdown.
14
1810896-02
P-type Separation
System
Parameter List
Printed
Book No.
Mar 2005
1810897-02 V 2
-.-i
Xr^Ky^k^
Contents
1
Parameter Setting
Installation Parameters
Process Parameters
Factory Set Parameters
13
Sequence Diagram
17
5.1
Separation Sequence
19
1810897-02
P-TYPE SEPARATION SYSTEM PARAMETER LIST
1810897-02
1 PARAMETER SETTING
Parameter Setting
The parameters are set in the operator

panel for the different separator
systems,
and for different conditions within the
systems.
There are three parameter types: Installation,
Process, and Factory Set parameters.
The parameters are initially set at installation.
The process parameters can also be set as
required during operation.
Parameters not in use are not displayed.
The parameter list in this booklet is valid for
PA and PU systems.
General principle
The 'ENTER' button is used to:

- enter into a parameter list
- enter into a parameter
- accept/store a new parameter value.
The '+' or the '-' buttons are used to change the

value flashing in the display window.
1810897-02
1 PARAMETER SETTING
To change parameters, proceed as follows:

1
Push the '+' o r ' - ' button to change the

parameter value.
Push the 'ENTER' button. The new value is

stored.
Push the 'ENTER' button.

'Time to discharge P1 60' is shown. 'P1 is
the parameter, and '60' is the set value.
The parameter number is now flashing.
T h e ' 1 ' o f t h e ' P r is flashing.

2
Push the '+' button until the number of the

parameter you wish to program appears in
the display window,
Push the '+' o r ' - ' button to go to the next

parameter to be changed.
To leave the list, push the '+' and the '-'

buttons at the same time. The display shows
'Standst.' or, when in operation, the trigger
value to the left, and time remaining to
discharge on the right.
The chosen parameter number is now

flashing.
3
Push the 'ENTER' button.

The chosen parameter number is now
shown on the left side in the display. The
parameter value is shown flashing on the
right side of the display.
LED for heater

(green)
Heater on/off
push-button
LED for control

program running
(green)
Control program
on/off push-button
Schematic
diagram with
position LEDs
LED for stop

sequence running
(yellow)
Sludge
discharge pushbutton
Display window
- pushbutton
+ pushbutton
Enter
pushbutton
Alarm reset
1810897-02
LED for common

mam alarm (red)
LED showing
this panel
active
1 PARAMETER SETTING
The following lists are available for viewing

from a menu in the EPC-50 control unit:
Install (paranneters)
Factory (paranneters)
Alarms
Test
For detailed information see each list.

To open the menu and select a list, proceed as
follows:
1
Push the 'ENTER' button. The process

parameter list is now open.
Push the '+' button until 'End' is displayed.
Push the 'ENTER' button and the '+' button at

the same time. 'Install' will show flashing on
the display.
Use the '+' button to select a list.
Use the 'Enter' button to enter into the

selected list.
To leave the list, push the '+' and the '-'

buttons at the same time.
To leave the menu, press the '+' button

repeatedly until 'Exit' is displayed. Push the
'ENTER' button.
1810897-02
1 PARAMETER SETTING
1810897-02
P-TYPE SEPARATION SYSTEM
PARAMETER LIST
2 INSTALLATION PARAMETERS
Installation Parameters
The installation parameters must be set before

the initial start-up and before process
parameters are set. These parameters rarely
need to be adjusted again. If a new parameter
value is to be stored, it is necessary to go through
the whole list, and confirm at the end.
HOT6
Alfa Laval cannot be held responsible for injuries
and damage caused by usage of parameter values
w h i c h are not in proximity t o the factory values set
by Alfa Laval.
Parameter
Factory s e t
value
In1
GB/US
Plant set
value
Range
Description
GB/US = English
Language. All Information displayed

on the operators panel is shown in
the selected language.
DE = German
ES = Spanish
FR = French
IT = Italian
PT = Portuguese
Fl = Finnish
SE = Swedish
In 2
50
Disabled (Dis)
Power supply frequency
50 Hz
60 Hz
In 3
Pur
Clarifier(Glar)
Purifier (Pur)
In 4
625
100, 150
600, 605
610,615
625
1810897-02
Separation mode
Parameter
F a c t o r y set
value
Ins
In 6
No
P l a n t set
value
1 Range
Description
1 -9
Separator identity
If more than one EPC on

same Sattbus
If more than one separator system is

connected to the internal Sattbus
communication, each system must
be given its own identity (1 or 2 or 3
etc.).
No
Speed sensor
Yes
In 7
No
No
Vibration sensor
Yes
In 8
No
No
OP remote
Yes
In 15
No
No
Sludge pump used
Yes
In 16
No
No
I/O expansion board used
Yes
In 17
In 18
No
Celsius or Fahrenheit
No (no heater)
Heater type
El. (electrical heater)

Steam (steam heater)
In 19
In 20
56
120
7,8, 14,16,22,24,36,40,
50, 56, 65, 72, 86, 96, 98,
100,110,112,126,128,
130, 144 Kw
0 - 999 seconds
El heater size
Activated when El. is selected in
In 18
Steam-valve run time
Activated when Steam is selected in
In 18
1810897-02
2 INSTALU\TION PARAMETERS
Range
Description
15
0 - 3 0 seconds
Alarm delay time
15
0 - 240 seconds
Change-over valve V1 temp, alarm

delay
Parameter
Factory set
value
(n 22
In 23
Plant set
value
Prevents false alarm due to any

fluctuations in temperature caused
by valve actions.
In 24
No
No
Yes
Change-over valve V1 off at extra

alarm
When the extra alarm input is used,
action at alarm can be none (No) or
feed off (Yes).
In 25
in 26
Yes
No
No
Power fail alarm used
Yes
If this alarm is not required, set the

parameter to No'.
No
Type of computer communication

board used
ExtPC = Fieldbus
I-Net = Internet
In 27
0-255
Internet IP address, part 1
In 28
0-255
In 29
0-255
In 30
0-255
In 32
m^/h
USG/h
Flow rate in m^/h per hour or

US gallons per hour.
The feed flow measurement, based
on inlet pressure, can be displayed in
one of these ways.
1810897-02
1810897-02
PARAMETER LIST
3 PROCESS PARAMETERS
Process Parameters
The process parameters can be adjusted easily

and as often as required, even during operation,
to meet changes in the operating conditions, e.g.
time between sludge discharges, oil temperature,
alarm points.
note
Regularly check the condition of the bowl. If there Is
no noticeable amount of hard sludge in the sludge
space, the discharge interval may be increased by 30
minutes at a time. The total discharge interval must
not exceed three times the factory set value in order
to avoid an uneven build-up of sludge.
Range
Description
See table on
page 15
1 - 999 minutes
Time to discharge
HF380
MDO = Marine Diesel Oil
Oil type
Parameter
Factory set
value
Pr1
Pr2
Plant
set
value
GO = Gas Oil
IFxxx = Intermediate Fuel Oil
HFxxx= Heavy Fuel Oil
(XXX represents viscosity in Csl at

50C)
LO TP = Lubricating Oil for Trunk

Piston Engines
LO CH = Lubricating Oil for Cross
Head Engines
Pr3
OPIoc
OPIoc = Local OP in control
Control location
OPrem = Remote OP
OPIoc Is standard. OPrem, ExtPC

and RemSW are shown only when
installed.
Rmind = Remind using Sattbus

ExtPC = Extern Computer Board
RemSw = Remote switches
Pr5
0.0
0.0 = Not used
Countdown service timer
0.1 to 10.0x1000 hours
Action is to be taken when the timer

reaches 0.
1810897-02
Parameter
F a c t o r y set
value
Pre
Pr7
Plant
set
value
Range
Description
0 = service time elapsed
Type of service
1 - 9 = Service text 1...9
When service timer Pr5 reaches 0,

an alarm is given and a message
shown
Information
Keys to special functions used by

service engineer
1 = timers shown
Pr10
3.0
2 = service mode
When Pr7 is set to 1 during normal

operation, the actual timer is
displayed if the '+' button is pressed
once.
0.0-5.0 bar
0.0 = oil pressure sensor disabled
High oil pressure limit

(cleaned oil outlet)
Pr11
0.8
0.0-5.0 bar
Low oil pressure limit
Pr14
3.0
0.0-5.0 bar
0.0 = feed pressure sensor
disabled
High feed pressure limit
Pr15
0.1
0.00 - 5.00 bar
Low feed pressure limit

Low pressure indicates insufficient
flow. The low pressure limit must be
higher than any static pressure and
lower than normal pressure.
Pr16
105C
0-115Cor
HFO/LO high temp, limit
0 - 255 F
0 = Temp sensor disabled
Pr17
85 C
0-115Cor
0 - 255 F
10
1810897-02
HFO/LO low temp, limit
Parameter
Factory set
value
Pr 18
95 =C
Pr 19
40 C
Plant
set
value
Range
Description
0-110Cor
HFO/LOsetpoint^)
0 - 240 F
0 = Temp sensor disabled
Setpoint for feed temperature Is valid

only when a temperature controller is
installed In the EPC.
0-115Cor
DO high temp, limit
0 - 255 F
Pr 20
20 C
0-115 "Cor
DO low temp, limit
0 - 255 F
Pr 21
Pr 22
30 C
40
0-110Cor
DO setpoint^'
0 - 240 "F
Setpoint for feed temperature is valid

only when a temperature controller is
Installed In the EPC.
10-500%
P-constant^^
Preset value based on experience
with Alfa Laval Heatpac heaters.
Pr 23
1.2
0.1 -10.0 minutes
l-constant^^
Preset value based on experience
with Alfa Laval Heatpac heaters.
Pr 25
0 - 240 seconds
Sludge tank alarm delay (during Ti

68)
Pr 27
0-9
Separators in series. Purifier and

Clarifler.
1 -4
Should be set to same number.

Pr 28
Sludge discharge signal from purifier

to clarifler.
0 = No discharge signal to clarifler
1 = Every purifier discharge
2 = Every 2nd purifier discharge
3 = Every 3rd purifier discharge
4 = Every 4th purifier discharge
Pr 31
-0.05
1.00 bar
PT1 decrease at discharge
^^ Parameter appears only when heater board installed.
1810897-02
11
12
1810897-02
4 FACTORY SET PARAMETERS
PARAMETER LIST
Factory Set Parameters

Range
Description
13 300
0 - 1 3 300 rpm
0 = sensor disabled
High speed
Fa 11
11 000
0 - 1 2 000 rpm
Low speed
Fa 12
300
0 - 2 000 rpm
Speed decrease during disciiarge
Fa 16
0.30
0.00 - 2.50
0.00 = sensor disabled
Shutdown limit for separator spindle

amplitude
Fair
0.20
0.00 - 2.50
Vibration prewarning
Fa 18
0.5
0.00-2.50
Vibration sensor adjustment zero

point. Zero point should be within 1.5
Fa18
Parameter
Factory set
value
Fa 10
Plant set
value
When expected feedback from a timer is given,

the timer is interrupted and the next timer
starts.
If feedback is not received within the preset
time, an alarm is given.
Timers for start are 5 0 - 5 9 .
Timers for operation are 6 0 - 6 9 .
Timers for discharge are 70 - 79.
Timers for stop are 8 0 - 8 9 .
If pump is started independent of Alfa Laval
starter, X6:4 - X40 must be connected to a free
closing contact at the external pump contactor.
1810897-02
13
Parameter
F a c t o r y set
value
Ti50
Plant s e t
value
Range
Description
60
2 - 3 0 0 seconds
Feed pump on
Ti52
0 - 6 0 minutes
Separator start-up
Ti53
15
0 - 6 0 minutes
Heater on (temp, feedback)

Temperature above low limit (Pr 17,
Pr 20) expected to confirm that the
heater works normally.
Ti55
See table on
page 15
0 - 1 2 0 minutes
0 = no standby
Max. time for Standby' mode. During

'Standby' mode, the system is
waiting for an order to start the
process sequence. The process
sequence is started with a push of
the start button.
When Ti 55 = 0 the process starts
without delay.
Ti60
5.0
0.1 - 30 seconds
Discharge - after a power blackout to

prevent a period between discharges
greater than Pr 1. (This is not a
proper discharge, since the bowl is
empty.)
Ti61
15
0 - 3 0 seconds
Pause = Draining of operating

system
Ti62
See table on
page IS
0 - 6 0 seconds
Close bowl
Ti63
See table on
page 15
0 - 6 0 seconds
Sealing water added (does not apply

in clarifier mode)
Ti 64
30
0 - 6 0 seconds
Oil feed on. Max 60 sees. Interrupted

by PT4
Ti66
10
0 - 3 0 seconds
Tank draining
Ti68
See Pri
page 15
0 - 300 minutes
Time between discharges. This is the

same as Pr 1. If one is changed, the
other one is automatically changed.
Ti70
15
0 - 3 0 seconds
Oil feed off. Oil outlet pressure below

low limit (Pr 11) expected.
Ti72
0 - 300 Seconds
Displacement of oil
Ti73
10
0 - 3 0 Seconds
Tank draining
Ti74
3.0
0.1 - 5 . 0 seconds
Discharge
Ti75
15
0 - 3 0 seconds
Pause = Draining of operating

system
Ti76
15
0 - 60 seconds
Closing water
Ti77
See table on
page IS
0 - 6 0 seconds
Sealing water (does not apply in

clarifier mode)
Ti79
10
0 - 6 0 seconds
Feed on (not when STOP is ordered)
Ti80
10
0 - 3 0 seconds
Tank draining
14
1810897-02
Parameter
Factory set
value
Ti 82
Plant set
value
Range
Description
0 - 300 seconds
Heater off.
Addition of water. This Is so thiattfie
bowl Is kept filled during stop
sequence (does not apply In clarifier
mode).
Ti 85
Temperature decrease
0 - 3 0 minutes
The EPC switches the separator

motor off.
Decreasing oil feed temperature
greater than 5 C expected.
If Ti 85 = 0, no temperature control.
Ti 86
Ti 87
Ti 89
0 - 3 0 minutes
Check motor off
60
0 - 300 seconds
Pump off. Timer interrupted by

feedback signal.
30
0 - 6 0 minutes
Waiting for zero speed.
Parameters depending on separator size
Separator size
Pr 1
Ti 5 5
Ti62
Ti 6 3
Ti 7 7
P 100,150
30
60
40
20
10
P600,605, 610, 615

P625
60
15
1810897-02
15
16
1810897-02
5 SEQUENCE DIAGRAM
PARAMETER LIST
Sequence Diagram
P r e p a r a t i o n for s t a r t
Separation
Start
Timer
50 1)
52 2)
53 3)
55
60
Time
60s
4m
15m
0/60 s
5.0/1.0 8 15s
61
62
63 4)
15/40 8 5/20 S
64
66 5)
68
30 8
lOs
60 m
Feed pump motor

Separator motor
SV 15
6)
SV 16
: ;
SV 10
V1
7)
Sludge pump
^'
^'
^)
*)
^'
^'
'^)
interrupted by Contactor feedback signal

Interrupted when speed > low limit (if speed sensor is present)
Temperature should increase with 5C or above low limit. Alarm is activated if not so within the timer
Not used for Clarifier
Only if In15 = yes
1 second every 5 minutes
Sludge pump activated for 5 seconds every 30 minutes
MOTE
Note! This diagram is valid for normal operation only. See the flow chart on page 21 for a more
detailed sequence description.
1810897-02
17
5 SEQUENCE DIAGRAM
Stop
Discharge
Timer
time :
70 1)
72 2)
73 3)
74
15 s
6s
10 s
3.0 s 15 s
75
76
77 2)
79 1)
80 2)
82 2)
85 4)
86^)
87 6)
89 7)
15 s
5/1 OS
10s
10s
5S
5 m
3m
60s
30 m
Feed pump motor

Separator motor
SV15
8)
SV16
SV10
V1
Sludge pump
''' Ti 70 is Interrupted by feedback signal (low pressure on PT4)
Ti 79 is not used in stop sequence discfiarge if Purifier
2' Not used for clarifier
3' Only If Inl 5 = yes
*' Interrupted by decreasing temperature
^' Interrupted by decreasing speed (if speed sensor is present)
^' Interrupted by feedback signal (Feed Pump Motor)
^' Interrupted by Zero speed (if speed sensor Is present)
^' 5 minutes after separator motor is stopped, SV16 is activated for 1 second
Flow rates for P 100, P 150, P 600, P 605, P 610, P 615

SV10:8.0l/m
SV15: 18 1/m
SV16;0.9l/m
Flow rates for P 625

SV10: 15.0 l/m
SV15: 11.01/m
SV16:2.8l/m
18
1810897-02
5 SEQUENCE DIAGRAM
5.1 Separation Sequence

Timer
Action
Ti 60 = 5 sec.
Discliarge
SV 15
To ensure that the operating system gets sufficient

water before closing.
Ti 61 = 15 sec.
Draining of operating water
Ti 62 = 15 or 40 sec.
Bowl closing
A\ Alarms
SV 16
Ti 63 = 5 or 20 sec.
Filling of sealing water
SV 10
Ti 64 = 30 sec.
Feed on to separator
VI
Oil backpressure PT4 - LOW

Alarm is given if no pressure
response in oil outlet within
Ti64.
Ti 68 = 60 or 30 min.
Separation
V1 (SVI 6)
Closing water is fed for 1 sec. every 5 minutes.
1810897-02
During separation all necessary

functions are supervised.
19
5 SEQUENCE DIAGRAM
Timer
Action
Ti70 = 15 sec.
Feed off.
/K Alarms
Oil outlet pressure decreases.
OIL PRESSURE PT4 HIGH

DURING Ti70.
Alarm given if no pressure
feedback.
Ti 72 = 6 sec.
Displacement water
SV10
Ti 74 = 3.0 sec.
Discharge
SV15
Ti75 = 15 sec.
Pause
Ti 76 = 15 sec.
Closing water
SV16
Ti77 = 5 or 10 sec.
Sealing water (only in purifier mode)
Ti 7 9 = 10 sec.
Feed on.
V1
Stabilizing of flow and pressure
Ti 80= 10 sec.
Drain of sludge tank (if used)
Ti 82 = 5 sec.
Water to the bowl (only in purifier mode)
SV10
Heater off
Ti 85 = 5 min.
Waiting for oil feed temp, decrease.
Separator motor off
Timer is interrupted when temp, decrease below low

limit.
Ti 86 = 3 min.
Check motor off
Ti 87 = 60 sec.
Timer is interrupted by pump off feedback

(contactor response)
Feed pump off

Ti 89 = 30 min.
20
Waiting for zero speed
1810897-02
Temperature - NOT
DECREASING'
If temp, not decreased within Ti
85.
EPC 50 S e q u e n c e s
5 SEQUENCE DIAGRAM
Process Start
Standst.
Ti50-53 Sep.
start and temp
check
Ti55 Standby.
Push
Separation to
continue
Separation
1810897-02
21
5 SEQUENCE DIAGRAM
Discharge
Stop
Ti70 Feed off
Ti82 Water into

bowl.Heater off
Ti72
Displacement
of oil
Ti85 Sep. motor

off. Check
decreasing temp
Ti86 Heater
cooling. Check
motor off
T
Ti87 Pump off
Ti89 Waiting for

0-speed
Standst.
22
1810897-02
P-type Separation
System
Alarms and Fault Finding

Printed
Book No.
Mar 2005
1810898-02 V 2
U-^ '
,c
Pv'
illiii';:iiiiili,
ir^v^^tr
Contents
1
Alarms
1.1
Alarm Functions
1.2
Reading Alarm History List
1.2.1 Alarm message explanation:
1.3
Alarm Reset
1.4
Abnormalities not displayed
1
1
2
2
3
Display Alarms and Actions
Alarm Tests
17
1810898-02
1 ALARMS
P-TYPE SEPARATION SYSTEM ALARMS AND FAULT FINDING
Alarms
1.1 Alarm Functions

The alarm system is designed to ensure a safe
separation system.
All alarms are shown on the operator panel
display, and_most of them are complemented by
light emitting diodes (LEDs).
The alarms are displayed in order of occurrence.
1.2 Reading Alarm History

List
To read the stored list of alarms, do as follows:
Push 'Enter'.
Push '+' until 'End' is shown on the display.
Push 'Enter' and '+' at the same time.
Push '+' repeatedly until 'AL list' shows on the
display.
Push 'Enter'.
Go through the list using the '+' pushbutton
until 'End' shows on the display.
Push 'Enter'.
Push '+' repeatedly until 'Exit' shows on the
display.
Push 'Enter' to return to normal display.
1810898-02
1 ALARMS
1.2.1 Alarm message explanation:

T h e display s h o w s :
Alarm no. 5
Alarm number
0:13
This alarm occured 13 minutes ago.
Feed pressure low
Tjrpe of alarm
P1
Parameter P r 1 was set to 60 minutes.
60
The alarm was reset after 2 minutes 13 seconds.
00:02:13
1.3 Alarm Reset
Acknowledge the alarm signal by pressing the

alarm pushbutton.
The flashing LED then changes to steady
shine.
2
Remedy the cause.
Reset the alarm function by pressing the

alarm pushbutton a second time.
The LED will go out.
It is possible to reset the system without

remedying the cause, but the alarm signal will
be repeated.
Risk of injury
Never return to the operator panel to acknowledge or
reset an alarm if doing so is by any means
hazardous.
1810898-02
ALARM
1 ALARMS
1.4 Abnormalities not

displayed
There are some abnormalities not shown on the
display. Below are listed the most common:
Why-i
Smell
Normal occurrence during start

while the friction blocl<s are
slipping.
Noise
Unsatisfactory separation result
What to do
None.
Oil level in oil sump too low.
Check oil level and add oil if

necessary.
Height position of paring disc is

incorrect.
Stop the separator, measure and

adjust the height.
Bearing(s) damaged or worn.
Renew all bearings.
Improper bowl assembly
Check and reassemble.
Incorrect separation
temperature.
Adjust.
Throughput too high.
Adjust.
Clean disc stack.
Disc stack is clogged.
Sludge space In bowl is filled.
Clean and reduce the time

between sludge discharges.
Examine the motor and power

transmission for correct frequency
parts.
Bowl speed too low.
Check belt and coupling pads.

Bowl rotates in wrong direction
1810898-02
Check the electrical connections

to the motor.
2 DISPLAY ALARMS AND ACTIONS
Display Alarms and Actions

on page
o n page
The display
shows
The display
shows
Bowl speed sensor - ERROR
Local OP in control
15
Bowl speed - HIGH
NO SIGNAL FROM EXTRA INPUT X6:8
15
Bowl speed - LOW
Oil backpressure PT4 - HIGH
13
xxxxx board - ERROR
16
13
Communication - ERROR xxxxx
16
Oil feed temperature - HIGHxxxxx
10
Computer b o a r d - ERROR
16
Oil feed temperature - LOWxxxxx
11
Discharge feedback - ERROR
12
OIL PRESSURE PT4 HIGH DURING Ti70
14
Emergency s t o p - BUTTON PUSHED
10
Oil pressure sensor PT4 - ERROR
13
Feed flow PT1 - ERROR DURING Tixx
12
Parameter xx:xx - ILLEGAL
16
Feed pressure PT1 - HIGH
14
Parameters changes - LOCKED
14
Feed pressure PT1 - LOW
14
POWER FAILURE
15
Feed pressure sensor PT1 - ERROR
14
Pump starter - FAILURE
14
Heater-FAULT
15
Separator motor - FAILURE
12
Heater b o a r d - ERROR
16
Separator run-up - TO LONG
High frequency xxxx Hz
Series communication - ERROR
12
High v i b r a t i o n - W A R N I N G
Service alarm
16
High v i b r a t i o n - SHUTDOWN
Sludge tank level - HIGH
10 expansion board - ERROR
16
Switch power off/on
16
IP address - FAULT
14
Temperature increase - TOO SLOW
16
Level s w i t c h - DISABLED
16
Temperature alarm sensor - ERROR
11
1810898-02
on page
The display
shows
XX
Temperature control sensor - ERROR
12
Vibration board - ERROR
16
Vibration sensor - ERROR
1810898-02
The display
shows
High vibration - SHUTDOWN
Why?
Sludge remaining in part of the

bowl
What to do
Dismantle, clean and check the

bowl before restart. See Service
Manual.
KyiABHtHG
Disintegration hazards
If excessive vibration occurs, stop
separator and keep bowl filled with
liquid during rundown.
The cause of the vibration must be
identified and corrected before the
separator is restarted.
The separator bowl must be
manually cleaned before starting
up again.
Bowl wrongly mounted
Check assembly. See Service

Disc stack compression incorrect Manual.
Bowl assembled with parts from

other separators
incorrect.
Stop the separator, measure and if

necessary adjust the height.
Bowl spindle bent.
Renew the bowl spindle.

The frame feet are worn out.
High frequency xxxx Hz
Renew all bearings.

Renew the frame feet.
Spindle top bearing spring

broken.
Renew all springs.
Frequency deviation more than

+ 5%
Check power supply
1810898-02
The display
shows
High vibration - WARNING
Why?
Sludge remaining in part of the

bowl
What to do
Dismantle, clean and check the

bowl before restart.
AOMAB*^
Disintegration h a z a r d
The separator bowl must be
manually cleaned before starting
up again.
Bowl wrongly mounted
Check assembly. See Service

Disc stack compression incorrect Manual.
Bowl assembled with parts from

other separators
incorrect.
Stop the separator, measure and if

necessary adjust the height.
Bowl spindle bent.
Renew the bowl spindle.
Renew all bearings.
The frame feet are worn out.

Spindle top bearing spring
broken.
Vibration sensor - ERROR
Sensor or cable damaged
1810898-02
Renew the frame feet.

Renew all springs.
Replace sensor. If no spare sensor
available, set parameter Fa 16 =
0.0 to be able to run the system.
The display
shows
Bowl speed - HIGH
Why?
High power (net) frequency
Incorrect transmission parts

(50 Hz belt pulley and belt for
60 Hz power supply).
What t o do
Check power supply before

restart.
^îSG
Disintegration l i a z a r d
Stop and change the belt
transmission to suit the power
supply frequency.
Bowl speed - LOW
Slipping belt
Change belt;
Wom coupling pads
Check / change pads.
Bowl not properly closed
Check closing water supply (valve

SV 16).
Check bowl operating system for
leakage.
Checknozzle.
Bowl not properly assembled
Check that the lock ring is in

place.
Low power net frequency
Check power.
Motor failure.
Repair the motor.
Bearing(s) damaged.
Renew all bearings.
Incorrect transmission parts (60

Hz belt pulley and belt for 50 Hz
power supply).
^S**^
Disintegration l i a z a r d
Stop and change the belt
transmission to suit the power
supply frequency.
1810898-02
The display
shows
Bowl speed sensor - ERROR
Sludge tank level - HIGH

Separator run-up - TO LONG
Why-!
What to do

available set parameter In 6 = No
to be able to run the system.
Pump has not drained the tank
Check the pump function.
Separator coupling slipping
Check the coupling.
Belt slipping
Check the belt.

incorrect.
Stop. Check and adjust the height.
Motor failure
Repair the motor.
Renew all bearings.
Separator start button not

pushed.
1810898-02
Push start button.
The display
shows
Emergency stop - BUTTON PUSHED
Why'
Emergency button pushed
What to do
Remedy cause for pushing button.

Reset pushbutton.
Oil feed temperature - HIGHxxxxx
Steam supply valve faulty
Investigate cause and remedy.
Faulty triac module(s) in the

power unit or faulty controller in
the control unit, (electric heater)
If relay K11 is on:

Disconnect X12:10.
if the temperature is falling,
replace the control module in the
control unit.
If the temperature is not falling,
replace the triac module(s).
If relay K11 is off, but contactor
K12, K16, or K17 is on, and the
temperature is not falling:
Chectc if power is supplied from
the control unit to the contactor
which is on (X12:6 - X12:12, X12:7
- X12:12 , X12:9 - X12:12). If it is,
replace the control module in the
control unit.
Broken wiring or defective heater

resistance, or faulty controller in
the control unit.
Check adjustment of P and I

functions in the control unit.
If contactor sequence correct:
Check wiring and heater
resistance of each block or heater
element. See EHM heater
component booklet.
If contactor sequence not correct:
Replace the control module in the
control unit.
1810898-02
10
The display
shows
Oil feed temperature - LOWxxxxx
Why'
Heater clogged
Steam supply insufficient
Steam trap faulty
Steam supply valve faulty

Faulty fuses or burned
contactors
(electric heater)
What to do
Investigate Cause and remedy.
Check and renew broken fuses.

Reset overcurrent protection
(applicable for 8/7 - 24/22 kW
power unit).
Check wiring and contactor coils.
Broken wiring or defective heater

resistance
(electric heater)
Check wiring and heater

resistance of each block or heater
element. See the Service Manual
booklet.
Temperature alarm sensor - ERROR
Short circuit / broken sensor or

cable.
Disconnect cable at sensor.

Measure resistance between 1-3.
Resistance shall be within 100-142
ohms = 0-110 C / 32-230 F.
Test of EPC 50 input:
11
1810898-02
Disconnect cables from sensor,

(terminal X 5:1-2-3).
Move jumpers Xjl and Xj2

upwards - from Normal to Test.
(The jumpers can be found in
the upper left corner of the I/O
Board)
Indication within 50-60 C when

OK.
If no spare sensor available set

parameter Pr 16 = 0, or if control
sensor free, move connection
to that one.
The display
shows
Short circuit / brolcen sensor or

cable.
Disconnect cable at sensor.

Measure resistance between 1-3.
Resistance shall be within 100-142
ohms = 0-110 C / 32-230 F. If no
spare sensor available set
parameter Pr 18 = 0. Heater is then
out of function.
Pump not working
Checl( pump.
Pressure in feed line too low
Check feed line.
Feedback signal from contactor

K 2 missing
Check the contactor function.

Input terminal
X 6:5 in EPC 50.
Communication between
separators in series interrupted
Check the Sattbus connection.
Temperature control sensor - ERROR
Feed flow PT1 - ERROR DURING Tixx
Separator motor - FAILURE
Series communication - ERROR
Discharge feedback - ERROR
What to do
Why?
Speed not decreased as discharge

feedback (below Fa12) caused by:
Strainer in the operating water

supply is clogged.
Clean the strainer.
Water flow too low.
Check opening water. Valve SV 15
Hoses between the supply

valves and separator are
incorrectly fitted.
Correct.
1810898-02
12
2 DISPLAY ALARMSAND ACTIONS
The display
shows
Why^
What to do
Broken water seal due to:
Strainer in operating water high

pressure side clogged, or water
pressure too low.
Clean strainer.
Make sure that the water pressure
Seal rings in bowl defective.
Install new seal rings.
MV 10 not opening.
Examine the electrical system and

correct the fault (open circuit, low
or high voltage or dirt).
Decreased throughput
Check feed pump and adjust flow.
Regulating valve open too much
Adjust back pressure valve
Change over valve V1 in

recirculation position
Check air pressure, solenoid valve

SV1 and output from EPC 50
terminal X 8:1-X 4 1 .
is 200 - 600 kPa (2 - 6 bar).
Bowl opens unintentionally during

operation because:
Oil p r e s s u r e sensor PT4 - ERROR
13
Strainer in the operating water

supply is clogged.
Clean the strainer.
No water in the operating water

system.
Check the operating water system

and make sure any supply valves
are open.
Hoses between the supply

valves and separator are
incorrectly fitted.
Fit correctly.
Nozzle in bowl body clogged
Clean the nozzle.
Rectangular ring in discharge

slide is defective.
Renew the rectangular ring.
Valve plugs are defective.
Renew all plugs.
Supply valve SV15 for opening

water is leaking.
Rectify the leak.
Increased throughput
Check. Reduce backpressure.
Regulating valve too restricted
Adjust valve

available set parameter Pr 10=0.0
1810898-02
The display
shows
Why?
What to do
No decrease in oil pressure

during this timer
Check function of change over

valve V1.
Pipe restricted
Check recirculation for restriction
Low flow
Check pump and flow regulation.
OIL PRESSURE PT4 HIGH DURING TI70
Check heater for fouling.

Feed pressure sensor PT1 - ERROR
Check cable connections

available set parameter Pr 14=0.0
Feedback signal from contactor

K 3 missing
P u m p starter - FAILURE
Parameters changes - LOCKED

IP address-FAULT
Check the contactor function.

Check input terminal X 9:1 in the
ERC.
A code has been set to make

parameter changes not possible
Unlock the code.
Wrong IP address used in

In 27-30
Check the setting.
1810898-02
14
The display
shows
Why'
NO SIGNAL FROM EXTRA INPUT X6:8
Depends on use of the Input
Heater - FAULT
What to do
Depends on use of the input
OV in cable heater X12:3 to EPC Check the power supply to the

50X51:4
heater.
(electric heater)
High temp, switch released
(electric heater)
Check temp, setpoint in the

control unit.
Check the heater and clean if
necessary.
When the alarm is reset, the temp,
switch is also reset.
Local OP in control
POWER FAILURE
15
Attempt to operate remote OP
Not legal when local OP is active.
Black-out has occurred with EPC

In operation
Check plant conditions and

restart.
1810898-02
The display
shows
Why?
What to do
Parameter xx:xx - ILLEGAL
If parameters are changed

automatically by "thunderstorm"
type influence, alarm is given to
indicate out of range.
Switch EPC50 power off. Move

X J4 on I/O board to position right.
Switch power on. Parameters are
now all set to default values. Move
X J4 back to original position.
Adjust all parameter settings to
correct value.
xxxxx board - ERROR
OP (Operator Panel board),

I/O board or OPr (Operator Panel
remote board) in EPC not
working
Check cables to board or replace

the tioard (see Change of Circuit
Board in the Service Manual
booklet).
Bad connection
Check connection
Board faulty
Replace the board
Cable errors

the board (see Change of Circuit
booklet).
Heater board - ERROR
Optional heater board in EPC not

working

booklet).
10 expansion board - ERROR
X71:2 and X71:3 are both set to

0 or both set to 1
Set X71:2 to X41 and jumper

between X71:3 and X40
Vibration board - ERROR
Optional vibration board in EPC

not working

booklet).
Temperature increase - TOO SLOW
Insufficient heating during start

(Ti 53)
Check heater function.
Switch power off/on
Alarms comes at standstill after

emergency or vibration shut
down
Investigate the cause for the stop

and switch the power off and then
on to the EPC 50.
Computer board - ERROR
Communication - ERROR xxxxx
Level switch - DISABLED
If Pr 25=0 the high level alarm is

disabled
The alarms comes as warning to

operator.
Service alarm
If Pr 5 is used, the text in Pr 6 is

displayed
Take action according to what the

text means (plant dependant).
1810898-02
16
3 ALARM TESTS
PA PURIFIER SYSTEM ALARMS AND FAULT FINDING
Alarm Tests
note
If any parameter value Is changed to activate an
alarm, do not forget to reset to the original value
before operation.
Alarm m e s s a g e
Red
diode
Sequence
Method
Start
Switch power off / on during

operation
Terminal
Reaction
Standard functions
POWER FAILURE
PT1
Start
Decrease limit (Pri 4)
PT1
Start
Increase limit (Pr15)
Feed pressure sensor PT1 ERROR
PT1
Start
Disconnect sensor
Pump starter - FAILURE
Pump
Start
Switcti pump off
Start
Decrease limit (Pri 6/Pr19)
Oil feed - TEN^PERATURE HIGH TT
X5:4
V1 off.
Heating off.
Oil feed - TEMPERATURE LOW
TT
Start
Increase limit (Pr17/Pr20) or

decrease Ti 53
V1 off
Temperature alarm sensor ERROR
TT
Start
Disconnect sensor
PT4
Separation
Increase backpressure
V1 off
PT4
Separation
Decrease backpressure
V1 off
Oil pressure sensor PT4 ERROR
PT4
Separation
Disconnect sensor
Separation
Push the button
X5:2
Heating off.
Emergency stop - BUTTON

PUSHED
X5;6
Sep.motor
off, heater
off, feed on
for 3 min,
stop.
Optional functions
Temperature control sensor ERROR
TT
Start
Disconnect
X51:2
Heater - FAULT (Heatpac power

unit only)
Heater
Start
Disconnect
X51:4
Temperature increase - TOO

SLOW
TT
Start
Start separator and EPC but

not heater, or start system
withTi 53 set to 1.
17
V1 off
1810898-02
PA 600 Purifier
System
Installation System Reference

Printed
Book No.
Oct 2003
1810899-02 V 1
Contents
Technical Data
1.1
Demand Specifications W a t e r
1.2
Demand Specifications Air
1.3
System Data
Drawings
2.1
Flowchart
2.2
Drawings
2.2.1
P 600 Separator Mounting Drawing, DIN5
2.2.2
P 600 Separator Mounting Drawing, JIS 6
2.2.3
P 600 Separator Basic Size Drawing
Remote Supervision
28
Specifications
30
4.1
Cables
30
4.2
Cable Routing
31
4.3
Oil, W a t e r , S t e a m , a n d
C o n d e n s a t e Piping
31
4.4
Ambient Temperature
Limitation
32
4.5
Sludge Tank
32
4.6
S l u d g e Piping
34
2.2.4
P 600 Separator Foundation Drawing ,...8
2.2.5
Valve Block Oil, Dimension Drawing
2.2.6
Valve Block Water Dimension Drawing 10
5.1
2.2.7
Valve Block Air, Assembly Drawing
2.2.8
Control Unit EPC 50 Dimension

Drawing
12
2.2.9
Starter Dimension Drawing
13
2.3
E l e c t r i c a l S y s t e m Layout
14
6.1
Shut-down after U s e
41
2.4
Electrical Diagrams
15
6.2
Protection and S t o r a g e
42
2.4.1
CableList
15
6.3
R e a s s e m b l y a n d S t a r t up
43
2.4.2
Interconnection Diagram, Starter
18
2.4.3
Interconnection Diagram, Starter,

cont
19
2.4.4
Interconnection Diagram, Transmitters 20
2.4.5
Interconnection Diagram, Solenoid

Valves
21
2.4.6
Interconnection Diagram, Solenoid

Valves cont
22
2.4.7
Interconnection Diagram, Optional

Equipment
23
2.4.8
Circuit Diagram, Power Circuits
24
2.4.9
Circuit Diagram, Separator Starter and

Feed Pump
25
2.4.10 Circuit Diagram, ESD-relay and Trip

Contacts (optional)
9
11
26
1810899-02
Commissioning and Initial

Start
36
Completion Check List
36
5.2
Initial Start-up
38
5,2.1
Calculating Operating Pressure
40
Shut-down and Storage
41
1810899-02
PA 600 PURIFIER SYSTEM INSTALLATION SYSTEM REFERENCE
1 TECHNICAL DATA
Technical Data
1.1 Demand Specifications Water

Specific requirements regarding the quality
of water
Operating water is used in the separator for

several different functions, e.g. to operate
the discharge mechanism, to lubricate and
cool mechanical seals, etc.
If the operating water is of poor quality, it
may with time cause scaling, corrosion
and/or operating problems in the
separator. The water must therefore be
treated to meet certain demands.
pH > 6
Increased acidity (lower pH) increases the
risk for corrosion; this is accelerated by
increased temperatures and high chloride
ion content.
Water pressure 2 - 6 bar
Alfa Laval accepts no liability for consequences

arising from unsatisfactorily purified operating
water supplied by the customer.
1.2
Tile following requirements are of

fundamental importance.
Demand
Specifications Air
Clear water, solids content < 0,001% of

volume.
Specific requirements regarding the quality

of air
Max. particle size 50 pm.
Pressure 5 0 0 - 7 0 0 kPa.
Total hardness <180 mg CaCos per litre,

which corresponds to 10 dH or 12.5 E.
Hard water may with time form deposits in
the operating mechanism. The precipitation
rate is accelerated with increased operating
temperature and low discharge frequency.
These effects become more severe the
harder the water is.
Free from oil.
Dry, with dew point min. 10 C below

ambient temperature.
NOTE
4
Chloride content <100 ppm NaCI

(equivalent to 60mg Ci/I). Chloride ions
conthbute to corrosion on the separator
surfaces in contact with the operating water,
including the spindle. Corrosion is a process
that is accelerated by increased separating
temperature, and high chlohde ion
concentration. A chlohde concentration
above 60 mg/l is not recommended.
1810899-02
Electrical interconnections must be made by

qualified electricians.
Mechanical interconnections must be made by
qualified mechanical technicians.
1 TECHNICAL DATA
1.3 System Data

IVIedia
Fuel oil and lube oils for diesel engines
Feed density, max.
991 k g / m ^ a t 1 5 C
Viscosity, max.
50 cSt at 100 C (600 cSt at 50 C)
Pressure:
Oil inlet
Max. 4 bar
Oil outlet
Max. delivery height 2.5 bar
Sludge outlet from separator
open outlet
Sludge outlet from sludge pump
Max. 5 bar at 6 bar air pressure
Separated water
Max. 4 bar
Feed temperature, max.
98 C 2 C
Ambient temperature
Min. +5 C, max. +55 C
Operating water pressure
Min 2 bar, max. 6 bar
Operating water temp.
Min.+5 C, max.+55 C (unheated water)
Operating water density
Max. 1000kg/m=
Operating water flow
toSVIO: 8.0 l/m

toSV15:18l/m
to SV 16: 0.9 l/m
Air quality
Instrument air
Air pressure
Min. 5 bar, max. 7 bar
Drip tray volume
Max. 35 litre
Drain connection size
2x1" (internally threaded)
Mains supply voltage
3x400/440/480 V 10%
Power consumption, control voltage;

EPC supply voltage
230 V /110V/115 V/1OOV 10%, 10 A
Control voltage, operating
24 V A C
Frequency
50 or 60 Hz max. 5%
Ambient temperature
Max. 55 "C
Control cabinet max. distance from unit
50 m
Storage time before use (with bowl removed)
6 months
Storage temp.
Min. +0 C, max. +70 C
Storage humidity
Relative humidity (RH) 10% - 95 % Non Condensing
Enclosure class
Min. IP 54
1810899-02
1 TECHNICAL DATA
Service intervals:
Note! Regularly check connections. Tighten if necessary.
Standard components
Overhaul every 3 years operation
Sludge pump
Overhaul every 18 months operation
EHM heater
Cleaning:
New heater - after max. three months
LO - Every 3 months if the elements are heavily soiled on
latest inspection; every 6 months if they are only slightly
soiled
HFO/DO - Every 12 months
Inspection every 2000 hours or 3 months operation
Separator
Overhaul every 8000 hours or 12 months operation

Note! Cleaning in place (CIP) is recommended to avoid
manual internal cleaning of the bowl. The following intervals
are recommended:
Prior to inspection and overhaul

HFO 1-2 months depending on oil quality
LO (Cross-head engines) 1 month
LO (Trunk engines) 1- 2 months depending on oil quality
and engine condition
Separation System Planned Maintenance Kits

Period
Separator
4000
6 months
Inspection
12000
18 months
Overhaul
24000
3 years
Overhaul
Hours
Ancillary
Equipment
1000
2000
Repair
As necessary
(components)
With delivery
Inspection
Tools
1810899-02
2 DRAWINGS
Dravvings
2.1
Flow Chart
(R)
Control unit
SV1
Starter
S 1
<>^-(!i)
(2X2)-
RV4 I
Optional Alfa Laval

delivery
Block mounted
Not included in
Alfa Laval
standard delivery
Ref, 571332 Rev, 1
1810899-02
,1
201
Oil inlet
206
Water for water seal

and displacement
209
Oil Recirculation to
tank
220
Clean oil outlet
221
Water outlet
222
Sludge discharge
outlet
371
Operating water
372
Opening water
373
Closing water
462
Drain, lower
463
Drain, upper
501
Operating air
2.2
2 DRAWINGS
Drawings
2.2.1 P 600 Separator Mounting Drawing, DIN
!i
-o
il.
"E
eg
I-
ill
Srz
o
(N
0)
cvj
CM
eg
rg
CM
<N
1^
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So
5^5
'
1=
CO
flM
CO
en
m
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OlO
S
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S-^
n
<h
7
Q.
in
CSJ
Z.
Q:
in
.CO
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.0
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9
C
c
o
un
CO
r^
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CM
2.
c.
O
.:
u
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CD
7
U.
zu.
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11.
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8
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Li.
fe?
1
LU
-GHCHSO
-M>
0<IS]
jo;ejed8S -|0
Ref. 571326 Rev. O
1810899-02
2 DRAWINGS
2.2.2 P 600 Separator Mounting Drawing, J IS
+-0
OO
*c
ro
O
C
o
c
.2
"ro
ro
=3
1
5
O
o
'S
^
0)
Ow
5
o
<N
11
11t
CM
CS
IN
CM
Ri
CM
'03 h -
( D O (0
:30 c
ZV
c.
> (B-
5 0)03
K
CO
Ex-
o =
Ol
c
.9
CD
C
J3p
'55
o
O
Ilt
r^
CO
hCO
_"E c
(TJ
"(3
5
c
'c
a>
o.
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CD
(fi^-i.
0}
CU
CQ
CM
CM
CM
CM
CQ
B
>o
f/>
cn
cn
V
0
CM
f^
-)
V
CO
>iCD
<
CN
0)
"c
' * j
0 a.Q
u_
UJT-
S-t
o>
^
m
>'
0
CO
0
<
< !
0
U5
m
CO
CT
cs
0
W
UJ
CQ
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CX
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0)
er
u.
is
im
p.^.
3.
C35
tf
NS
r^
"
<
til
-0-m>
B<m
Ref, 571327 Rev. O
1810899-02
CO
I
00
CD
CO
<
73
CD
CO
-~J
ro
CD
X0Z336Â
868
r^^
Maximum vertical
displacement at the solid
phase outlet connection during
operation 10 mm
All connections to be installed nonloaded and flexible
786
Connection 201 and 220 turnable 90
J36_
All dimensions are nominal.
Resevtion for individual
deviations due to tolerances
4S9
Maximum horizontal
displacement at the
inlet/ outlet connections
during operation 20
mm
3
(0
(D
O
^
0)
0
^
09
U
(/)
0
(/>
f*
(D
T3
fi>
o
(/)
0)
O
IN)
N
W
"0
>
m
m
ZI
m
^
<
>
r~
V-1
en
<
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TI
>
en
2 DRAWINGS
2.2.4 P 6 0 0 Separator Foundation Drawing
Mm. lifting capacity required

wfien doing service: 300 kg
4
500
/ : \
IVIax. height of largest

component incl. lifting tool.
1100 ntn
395
ff'7r>f^ff/f^/>?^//f7ffJ.>
<
Recommended free floor space for

unloading when doing service.
No fixed installation within this area
_22_
123 5fi
^
350
jn.
WSL
\*
Centre of gravity (complete machine)
Vertical force not exceeding 5 kN/foot
~1
B45 445
Ajr\
Horizontal force not exceeding 7 kN/foot
Total static load max. 4 kN

Centre of separator bowl
/Centre of motor
8 holes for foundation bolts
Ref, 548711 Rev, 2
1810899-02
2 DRAWINGS
2.2.5 Valve Block Oil, Dimension Drawing
y
/o "^^
-^
K
n '
\t 1 o /
V
Ref. 570951 Rev. 1
1810899-02
ir>
O
00
CD
CD
CD
to
<
XI
CD
CD
cn
O)
CD
X)
Connector is not delivered with

article no.
1765927-01. 1765927-02. 1765927-04
Upright as shown
2.8 kg
Material
Mounting style
min 10 C-max55 C
Body - brass
Resilients - NBR (Buna-N)
Ambient temperature
Weight
200-600kPa(2-6bar)
Water pressure
6W-9W
ace. to DIN 43 650-A
Pg11 (for cable 0 9 - 0 1 1 )
IP 65
min. 5 C - max 55 C
Media temp.
Electrical data
Power consumtion
Electric connection
Cable connection
Enclosure
Fresh water max. 10 dH
1765927-03
1765927-02
H/ledla
Technical Data
symtiol:
3
(O
I.
3
O
5'
(D
3
(/)
I'
DO
5"
<
XI
-<
CO
CO
O
z
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r
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>
73
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CO
CO
I
00
CX?
<
XI
CD
CO
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CD
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en
CO
Gl/8 ,-
TV L
1765928-02
-ES*
1765928-01
Identification labe!
C7^
'
K
M6l2xl
62
1/
26
m
f^
oo
62
LTI
II M6l2x|
<x>
LO
I I
View E
<
tz
View B
^-
Air inlet G I / J
IK
H^lr-^
rhi^
37
Air inlel G 1/6
96
^
:i^^- A._
37
View c
G 1/8 1x31
o^
View A
IS'.
i I^'
i Eu
ti
Q-
OD
symbol:
L^^.J
Max. 8.5 bar
6.3 W
ace. to DIN 43 650-B
Uprigfit as shown
Mounting style
IP 65
24 V AC, 50/60 Hz
Body - brass
Seals - NBR (Buna-N)
Electrical data :
Enclosure
Supply voltage
Power consumtion,
nom
Electric connection
0i.2 :
Material
min 10 C-max 55 C
Orifice
Ambient temperature
Air pressure
min. 10 C-max55 C
Media temp.
Air
* -
1765928-02
Media
Technical Data
:r>J
1765928-01
3
(D
^ 1
o
^
D)
1
<
3
0"
(D
tit
(/I
>
(D
00
0
0
K
>
^ 1
<
<
fi)
sj
ro
<
CO
z
o
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zn
73
m
m
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CO
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>
r-
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1
<-
CO
1
?0
O
O
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d
XI
>
2 DRAWINGS
2.2.8 Control Unit EPC 50 Dimension Drawing
Operating panel
9 Kx
Separator interlock
indication (optional)
Emergency stop,
separator
Sludge valve
interlock indication
(optional)
F ^ i -
On-off,
separator
PC connection
w
-n
^^'^^l*
m^
Technical Data
Ambient temperature
Max. 55 C
Protection class
IP 65
Material in cabinet
Sheet steel
Power supply
100,115, or 230 V AC 50/60 Hz
Operating voltage
24 V AC 50/60 Hz
Power consumption
70 VA (+200 VA for I/O)
WeigtTt
19 kg
Optional
Ref. 568304
12
On-off, feed
pump
1810899-02
Plugged holes
for extra cable
glands
2 DRAWINGS
2.2.9 Starter Dimension Drawing
2i5
1
15
o
col
Technical Data
Mains supply
3x230,400,440,480,575,
690 VAC Max fuse 40 A
Cun-ent ranges
Ace. to order (for separator

2.5 - 16 A and for pump 0.4 --10 A)
Power supply to EPC

Weight
: 230 V, 300 VA
2 5 - 3 0 kg
Ref. 571340 Rev. 0
1810899-02
13
2 DRAWINGS
2.3 Electrical System Layout
c^
r-
-^ ; ir^v
''fn\
Cj
s ID ^
^
BID
C D CD
CO QJ
CO 0 )
' ^ CD " '
= = = = = = = =i]
Ref. 571 357 Rev, 0
14
1810899-02
2 DRAWINGS
2.4 Electrical Diagrams

2.4.1 Cable List
No.
Type
Connection point
A
Instruction
Connection point
B
Remarks
Power cables (currents according to order)

1
MPRXCX
3x4
Mains supply
Starter
Fuse 20 A
MPRXCX
3x10
Mains supply
Starter
Fuse 35 A
MPRXCX
2x1.5
Starter
EPC 50
MPRXCX
3x1.5
Starter
Separator motor
2.5-6.3 A
MPRXCX
3x2.5
Starter
Separator motor
6.3-16 A
71
MPRXCX
2x1.5
Starter
Separator motor
MPRXCX
3x1.5
Starter
Marked 3A
MPRXCX
3x2.5
Starter
72
MPRXCX
2x1.5
Starter
Feed pump
0.4-6.3 A
IVIarked 3B
Feed pump
6.3-10 A
Marked 3C
Feed pump
Ref. 571356 Rev. 0
1810899-02
15
2 DRAWINGS
tio.
Connection
point A
Type
Instruction
Remarks
Connection
point B
Signal cables
11
RFE-HF
1x2x0.75
EPC5
SV1
14
RFE-HF
1x2x0.75
EPC50
SV10
15
RFE-HF
1x2x0.75
EPC50
SV15
16
RFE-HF
1x2x0.75
EPC50
SV16
17
RFE-HF
1x2x0.75
EPC50
SSC
PT1
18
RFE-HF
1x2x0.75
EPC50
ssc
PT4
22
RFE-HF
1 x2x0.75
EPC 50
23
RFE-HF
4x2x0.75
EPC50
50
RFE-HF
4x2x0.75
EPC 50
Starter
51
RFE-HF
4x2x0.75
EPC 50
Starter
52
RFE-HF
1 x4x0.75
EPC 50
Starter
Starter
SS, Sp.SwItch
YS, Vibr.Switch
SUM Alarm
SSC
TT1/TT2
Options (as ord ered)

25
(PVC 5G0.75)
30
RFE-HF
1 x4x0.75
EPC 50
31
RFE-HF
1 x4x0.75
EPC50
32
RFE-HF
1 x4x0.75
EPC 50
Rem. Temp. al.
33
MPRXCX
5x1.5
EPC 50
Rem. Start/stop
34
RFE-HF
1 x4x0.75
EPC 50
35
RFE-HF
1x4x0.75
Starter
GS, ValvSwitch
38
MPRXCX
4x1.5
EPC 50
Syst.Emergency
40
RFE-HF
4x2x0.75
EPC 50
Power Unit
45
RFE-HF
1 x2x0.75
Starter
Power Unit
41
RFE-HF
1 x4x0.75
EPC 50
Steam Reg. Val
44
RFE-HF
1 x2x0.75
EPC 50
Stiut-off Valve
SSC+EMC
SSC+EMC
^' Cable cannot be longer than 25 meter to avoid voltage drop.

Ref. 571356 Rev, 0
16
1810899-02
Included in
separator switch
Rem. OP Unit
Comm. Module
1)
2 DRAWINGS
Other equivalent and approved cables may be

used.
Cable areas are calculated with correction
factor 0.7.
Cables used are Shipboard Cables, designed
according to IEC 92-3.
Flame retardant according to IEC 332-3/A.
Halogen-free according to IEC 754-1
Code designations for cables obtainable
through cable producers Helkama, Finland,
and Acatel, France.
Where SSC is indicated it should be a Signal
Shielded Cable with the shield properly
connected to earth as shown in the electrical
drawings.
For other connections, an armoured cable may
be used provided the armour is connected to
earth, as shown in the electrical drawings, and
gives sufficient EMI protection. Copper wire
armouring is normally used.
1810899-02
17
2 DRAWINGS
2.4.2 Interconnection Diagram, Starter
Mains suppy
3x230,400, 440, 480, 575 or 690 V AC
<D^
1-j
El
Select correct voltage on transformer 18
Separator motor
@3^
Space heater 230 VAC

Separator motor
optional
E
t
J- n z ~
n-i-
n:;iv^
Contactor response, separator
:E>B
Potential free contacts, max. 250 V 0.5 A
Feed pump motor

optional
s ^
Space heater 230 VAC

Separator motor
optional
Contactor response, separator
m
XI
^:i*r(5)-
n-i11-2-
Q I n
i
-Bî
Potential free contacts, max. 250 V 0.5 A
I K> O
Jj
Systems emergency stop
(Control voltage off)
:S:i:|<2)-
Power supply to EPC 50 (Sheet 5)

230 V AC, 50/60 H?
Ref, 571072 Rev. 0 Sheet 1
1810899-02
.J
,J
m-2
il:^=m:
M:
2 DRAWINGS
2.4.3 Interconnection Diagram, Starter, cont.
Replaces jumper in terminals

= Internal connections
To EPC 50 (sheet 5)
50)
To EPC 50 (sheet 5)
J
Separator interlock switch
optional
Separator emergency stop
(optional, external)
Sludge valve interlock switch

optional
-1
-2
2S-J
25-4
25)
-50-1-50-2-50-J-50-<-
XI: 101
XI: 10?
-50-5-50--50-7-50--
XI; 105
-51-1 -51-2 -51-5 -51-4 -51-5-51-6 -
XI: 109
X1:110
X1:111
X1:117
-25-1-25-2-
Xi:ii5
XI: 116
XI: 103
XI: 104
XI: 107
XI: 108
XI:114
X1:117
XI: IIB
c^
c:;
Xl:119
XI: 120
J
-35-111
XI:121
CO
WM.
XI: 173
73
XI: 124
^SJ^
Ihm.
7D
2002
2
X1:12B
Remote stop
Feed pump
Remote start
To EPC 50 (sheet 5)
Feed pump interlock
rfr-
7-XI; 129
XI: 130
XI: 132
r XI: 133
c5:
Heater interlock
Potential free contact max. 250 V 0.5 A
(Feed pump running = contact closed)
Tripped motor circuit breakers (optional)
XI: 131
r-
XI; 134
J!
<45>
-45-1-45-2-
XI: 135
XI: 156
X1:137
X1:15B
_J
Potential free NC contacts, max. 250 V 0.5 A

Emergency Shut Down (ESD) signal (optional)
XI: 139
XI: 140
Ktt2
XI: 141
"UM]
XI: 142
Emergency Shut Down (ESD) feedback (optional)
XI: H3,
XI: 144
IXU45
To EPC 50 (sheet 3)
(52
mi
XO.
IIa
m.
X41
m.
Ref. 571072 Rev, 0 Sheet 2
1810899-02
19
2 DRAWINGS
2.4.4 Interconnection Diagram, Transmitters
JUL
XL2.
11
R e m o t e O P unit
* Termination
j u m p e r Only at
s a t t b u s e n d units.
X?:1
-a>3o-i-
xs 1
Vibration switch
Optional
12
IL2.
-{D-30-2-1
{S
t ^
XJll
ALL
X1:3
X1:4
X1:5
X1:6 3'
X2:4
30}
30-3
30-41
-31-1-31-2-31-3-31-4-
Ss
23-6 23-623-723-8-
TT 1 (Alarm)
,J
-23-1 23-2 -2S-S23-4-
-17-1
Vr-<^
4-20mA
-17-2-il
-18-1-
4~20mA
^^^
o
73
23
I T 2 (Control)
PT4
X3:'
l i i
l i i
X3:4
T e m p , sensor,
2xPT100
PT1
X1:3
X1:4
+;
+;
w
X5L2.
C
2
a i
m
XI
X5:4
X5..
O
en
O
X5:6
X5:7
-XSi.
XSil,
-30-3-30-4-
F r o m Starter (Sheet 2)
-^52)
52-1 52-252-3-
Notei,
Ref. 5 7 1 0 7 2 Rev, O S h e e t 3
20
1810899-02
X6:l
M
J<5i
X6:4
XSi.
X6:6
X6:7
X6:8
II
2 DRAWINGS
2.4.5 I n t e r c o n n e c t i o n D i a g r a m , Solenoid V a l v e s
-~^
082:7
cngoQ
Signal to alarm panel.

Pot, free contact, opens at alarm
o ^'*
-22-1
22}
Max, 50 VAC/DC, 1,0 A
,^
22-2
X7:1
X7L2.
X
X7:4
X7:5
X7:6
O
O
SV1
Oil feed
^^:;]h^
11-1
.jr
X8:'
11-2
X8:2
m
XI
m
SV10
Water sea!
SV15
Opening water
SVT6
Closing water
hult- '-
-(uy
O
en
O
X8:4
XSJ
.jr
K5^
""HI
1^15-2
XR:6
- 16-2-ir
X9:l
X9:2
XSll.
Ref. 571072 Rev. O Slieet
1810899-02
21
2 DRAWINGS
2.4.6 Interconnection Diagram, Solenoid Valves cont.
X40:l
X40:2
X40:3
X4Q:4
X4ai
X40:6
X40:7
<
TD
c/l
xai
X40:!
Ih 38-1 -
Systems emergency stop
wWm
38-2 -
(Control voltage off)
(38>
4^
38-3
Hre
Ih 38-4 .
HMEJ]
MET
Xilii.
x4TiT
Z3
CD
2. o
C
3
xiii
X4J:2
-1X43; 3
X43:4
rX43:5
'f-X43:6
t X43: 7
X41:16
X41;17
X41:16
'S ^
TD
05
"D
CD
o
r-X43;1
- X4,3: 7
X43:3
^X43:4
i-X43:5
X43:6
- X43: 7
'~-X43:8
3
X)
o"
<
CD
From starter (sfieet 1)
<I>
2-1
2-2
o
<
>
o
1^1X43:1
X43:2
X43:3
X43:4
X43:5
X43:6
NvT?
X43:8
-OE
From starter (sheet 2)
50-1 50-250-350-4-
X45:l
X45;2
X45;j
X45:4
50-550-6 50-750-8-
X4(;:5,
X45:6
X45:7
X45;8,,
51-1 51-2 51-3-51-4 -
X4^9
X45:10
X45:11
X4:12
-51-5-
X45ri3l
X45:Ui
X45:15|
X45:t6l
(50)
From starter (sheet 2)
-(>
-51-6 51-7 5;-8 ~
Ref, 571072 Rev. O Sheet 5
22
1810899-02
2 DRAWINGS
2.4.7 Interconnection Diagram, Optional Equipment
3< X
xSQil
X50;2
CD
CD
XSM
X50:4
XSO:S
mm
- f X51:1
12
U
X51:4
ISHJi
X5TT6I
Remote alarm indication
73
Higli temp, indication
32-1-
32-232-332-4-
32
Low temp, indication

Pot. free contacts
Max. 50 VAC/DC, 1.0 A
Contact closes at alarm.
32-332-4
X70:1
X7Q:2
X70:3
X70:4
-33-1
-33-2-
O
en
O
Remote operation
Remote mode selected
(output 24 V AC)
Sep. status indication
(output 24 V AC)
Separation Start/Stop
=Z1
. 33-1 -
X70:5
33-2-
HM
33
Note
Jumper X71:1 toX71:3to
avoid false alarm when not
used.
X71:l
- 33-433-5-
rrtl
X71:5
X71:4
X71:5
X71:6i
Data communication
Ref. 571072 Rev. O Sheet 6
1810899-02
23
2 DRAWINGS
2.4.8 Circuit Diagram, Power Circuits
ô
Mains supply
o>
ui
Separator
m
Space heater
(optional)
^-zy
Feed pump
(optional)
/;^g:::::::::::::::^
Space heater
(optional)
^zzi
^^1^
hJoO^j-^
J2_
54^
Cont.
Ref. 571073 Rev, 1 Sheet 1
24
1810899-02
2 DRAWINGS
2.4.9 Circuit Diagram, Separator Starter and Feed Pump
H-H:tt!
\m [in I K i ^
:H=
<o r~- OD
Re
gl
ot
O LU
's
2rii
T-~
~
o
1--1
t<_L.
'"
i<
Q -r ^
^ m
1 s
^
"
X
" 2:
3gV3
U3
>5
_5_
X '
* 1
CN
"
^.J
x*:2
ro
p*
1-^
^ ^^ \
i
i? S
<.
^ fS
r--
OO
CN
;; 'O
in
i
o
i^
l ~
ii:
x'
ifO
J=-
fO
O
O
::?
i" J^
1^
o
o
en
CN
_,
=1.
^
^
x#^
Si =
. . J
1'
lill4.^
f^
3
O
<0 X~
'S
1 5
Q: ^ o c
,^
o
S'
XI
1
^
""
o
o
""
s 1
.
~i
M >
_
2
1 UJ
._-. . 1 _ .
-t
2|I^
'
xT2
56
^^1^
. '
^ \ p
o
1-^
S<8>
S<$>
il
to
CTl
z:
'2
>*'
"
'
S' o,
ifi
5'
m
CN
^ t^^^ -^
5^ a
CN
1/1
Kl
5-
"
tO
to
S'
K^l
.
CJ
i^
CN
CJ>
lO
5*
<: , a
tx
:<
\Ci
^Vs
en
H->
o
0.
O
:2r
5"
o
-z.
LU
o
CC
LU
-<
i 1
-t
O
J 41
'S.
LU
X lô
o:
o
Q.
UJ
CO
<
H
CO
s ,r.<
<
<
Q
LU
LU
Li.
CC
Q
LU
LU
LI.
Ui
UJ
en
u_
liD
f-
UJ
<J3
Q.
Q
LU
LU
LL
2
D-
X I
<
P
CO
'r
1i
Ref, 571073 Rev. 1 Sheet 2
1810899-02
25
2 DRAWINGS
2.4.10 Circuit Diagram, ESD-reiay and Trip Contacts (optional)
ESD relay kit

(optional)
Trip contact kit

(optional)
X1^141
^142
Q2T
dK112 b
_ _ j - . ^ i 5 4 _ ^1
- L A J A l L J A2
Jl]^0_
\_
'_1_51
2
^_L52
jArT^
12 I
l_
Ji^L53.
"144
[(35)55
56(36)
137
(41)65
66(42)
138
157
.^1
139
Q3T
'55
25-^
i-'l
22
56
Q3T
55
Ref, 571073 Rev, 1 Stieet 3
26
1810899-02
65
140
1810899-02
2 DRAWINGS
27
3 REMOTE SUPERVISION
Remote Supervision
NOTE
It is possible to supervise the Purifier System from
a remote position. It is, however, net possible to
operate the Purifier System from a remote position.
PC connection with REMIND
The cable supplied is used for communication

between the EPC 50 Control Unit and the PC.
This is connected between the contact at the
front of the operator panel, and a COM gate on
the PC. Communication is via an RS232
interface. Only one operator panel can be
connected to the PC.
PC connection with REMIND^^ via SATTBUS and SATTBUS kit for supervision and remote
control (art. no. 1766468-01)
Up to 9 EPC 50 Control Units can be connected

together via SATTBUS and then further
connected to a PC. In such cases, the PC must
have a SATTBUS card which is placed in a free
card space in the PC.
PC connection with REMIND via SATTBUS and SATTBUS converter SBSU232 for
supervision and remote control (art. no. 1766469-01)
Up to 9 EPC 50 Control Units can be connected

together via SATTBUS as described above. In
this case, however, there is no place for a
SATTBUS card in the PC. A SATTBUS
converter must be connected to the PC COM
gate. This transforms the SATTBUS signal to
RS232.
Connection to PC or steering system via PROFIBUS (art. no. 1766470-01)
PROFIBUS is a standardized communications

protocol which can be used in an EPC 50
Control Unit for connection to steering systems
where SATTBUS communication cannot be
used. The EPC 50 Control Unit uses a
PROFIBUS D P Every node, or EPC 50 Control
Unit, on the bus has a unique address, and can
28
use 200 bytes for data exchange. An interface

card, EPC 50 PROFIBUS board, is needed to
connect an EPC 50 Control Unit to PROFIBUS.
This is mounted on the I/O card,
1810899-02
PROFIBUS for EPC 50 Control Unit is for use

in those cases where the user wants access to
d a t a and operation information from the
Control Unit, and supervision and/or remote
control from his own steering system.
Alternative
3 REMOTE SUPERVISION
REMIND^M via PROFIBUS is not available. If

a PROFIBUS user wants to have a REMIND^^^
window on his monitor, a programme is needed
to make the PROFIBUS information
accessable in REMIND.
REMIND EPC
50 Basic (via
RS232)
REMIND
Network (via
Sattbus)
REMIND
Network (via
Sattbus)
31830-6409-1
31830-6410-1
31830-6411-1
User interface
REMIND"^
REMIND'^
installation discs
included in SU delivery.
REMIND'^.
Cable
Part no. 31830-6415-1

included in delivery.
Pair-twisted Sattbus
cable. Aquired and
installed by the
customer.
PC card for
Sattbus
Pair-twisted Sattbus
cable. Aqulred and
installed by the
customer.
PROFIBUS
31830-6559-1
Cable for PROFIBUS

aqulred and installed
by customer.
Part no. 492720202

Part no. 31830-4585-1
PROFIBUS card
SBSU232
converter.part no.
492829701 included in
delivery.
SATTBUS
converter
1810899-02
29
4 SPECIFICATIONS
Specifications
4.1 Cables
Cable Identification
All cables are marked to simplify identification

and fault finding.
Specifications
The following specifications apply to cables

connected to and from Alfa Laval equipment.
Follow the instructions given in the cable list.
Examples of cable types that can be used:
Steel armoured cable.
Copper armoured cable with a separate earth

core.
Steel armoured and shielded signal cable;

pair twisted or parallel.
(k
^ n.
Shielded signal cable; pair twisted or

parallel.
4_J!
30
1810899-02
4 SPECIFICATIONS
4.2 C a b l e Routing
Recommendations
Power cables carry the power supply to motors,
heaters, etc.
Any distance between signal and power cables
reduces electrical noise transfer.
Examples of recommended routing of various
cable types.
Power cables and signal cables routed on a

cable rack should be separated.
Sattbus cables should be routed away from

power cables.
i<g)<S)(S>
Power
Cables
Signal
Cable
If the space is limited, cables can be routed in

tubes.
4.3 O i l , Water, S t e a m , and Condensate Piping

For piping to and from Alfa Laval equipment,
see the specifications below.
Specifications
The correct pipe size must be used in the oil

system.
The number of bends in the oil pipes must

be minimized.
The suction height must be as low as

possible.
The oil feed pump must be a displacement

type pump.
The pump must be positioned close to the

oil tank.
The heater must be installed close to the

purifier unit to maintain correct feed oil
temperature.
The recirculation line should be connected

either directly to the settling tank (HFO) or to
the oil outlet line from the separator (LO).
The oil outlet line from the separator must be

connected to the system tank for lube oil, or
the service tank for fuel oil.
1810899-02
31
4 SPECIFICATIONS
4.4 Ambient Temperature Limitation

Specification
Leading classification societies state in their
regulations for engine room equipment that the
maximum ambient temperature permissible is
+55 C. To meet this regulation, it is essential
that electrical and electronic components have
good ventilation, ant temperature control.
4.5 Sludge Tank

Sludge tank volume per Purifier System
should cover approximately up to 2 days
storage at a disctrarge interval of 2 hours (for
discharge volumes see technical data).
Ventilation pipe
A manhole should be installed for inspection

and cleaning.
The tank should be fitted with a sounding
pipe.
The tank floor or most of it, should have a
slope of minimum 15.
Sludge outlet
pump connection
Min. height
400 mm
[
M\c\. slope 15
The sludge outlet pump connection should be

positioned in the lowest part of the tank.
A high level alarm switch, connected to the
sludge pump, should be installed.
A heating coil should be used to keep the
sludge warm and fluid while being pumped
out.
Tank ventilation must follow the classification
rules for evacuation of gases.
There should be a ventilation pipe to fresh air.
The ventilation pipe should be straight. If this
is not possible, any bends must be gradual.
The ventilation pipe must not extend below the
tank top.
A sludge tank with partition walls must have
ventilation pipes in all compartments, or
cutouts in the upper edge, to allow vapours to
travel through the tank.
32
1810899-02
IVIanhole
4 SPECIFICATIONS
The number of ventilation pipes, and their

minimum dimension, depend on the size and
number of separators connected to the same
tank. See table below.
Type
1 system
2 systems
PA 600
1 X 070 mm
1 X 0100 mm
1810899-02
33
4 SPECIFICATIONS
4.6 Sludge Piping

Specification
The sludge pipe from the separator to the

sludge tank should be vertical.
If a vertical pipe is not possible, the deviation (A)

from the vertical line must not exceed 30.
The sludge pipe must not extend below the

tank top.
NOTE
An extended sludge pipe will obstruct ventilation and
create back pressure that could cause separator
problems.
34
1810899-02
4 SPECIFICATIONS
If more t h a n one separator is connected to the

same sludge tank, a butterfly valve should be
installed in each sludge pipe.
NOTE
If a butterfly valve Is not used, the bowl and the
operating system may be affected.
If a butterfly valve is used, it should be

equipped with an interlocking switch
(connected to the separator starter) to prevent
the separator from being started when the
valve is not fully open.
1810899-02
35
5 COMMISSIONING AND INITIAL START
Commissioning and Initial Start
5.1 Completion Check List

It is essential before starting up the separation
system t h a t all units are in good operating
condition and t h a t all pipelines and control
equipment are properly connected to assure
correct operation.
Use this check list as a guide for completing the
system installation:
Breakdown Kazard
Check that the power frequency is in agreement with
the machine piate. if incorrect, resulting overspeed
may cause breal(down.
Check that transport seals are removed from

all pipes.
Use flushing filters to prevent pipe work debris
from being pumped into the separation
system.
NOTE
The flushing filters must be removed after initial
flushing.
Check that all separators are in proper

working condition. Follow the manufacturer's
instructions.
Make sure that separators are lubricated in
accordance with instructions.
Make sure that the spindle bearings are prelubricated
36
Separators are delivered without oil in the oil

sump. For information on oil filling and oil type,
see the Service Manual booklet.
1810899-02
MOTE
Too much, or too little oil may result in damage the
separator bearings.
Neglecting an oil change may result in damage to
separator bearings.
Power on.
Check that the separator rotation direction

corresponds with the arrow on the frame by
doing a quick start/stop (1-2 seconds.) and
looking at the motor fan rotation.
CJVUTION
If power cables have been installed incorrectly, the

parts can unscrew.
Check the pump function and direction,
1810899-02
37
5.2 Initial Start-up

Use this check list for initial system start up:
1
Check that there is oil in the feed oil tank.
Check water and air supply. See "System

Data"on page 2.
Check power supplies to the control unit and

that the voltage is in accordance with data in
"System Data"on page 2.
Check all parameter settings in the control

unit. See Installation Parameters in the
Parameter List booklet.
NOTE
The Control Unit is supplied with standard
configuration parameters. You may have to make
some changes to suit your Installation.
Start the separation system as described in

the Operating Instructions booklet.
Start up step by step, checking that the

machine and units function properly.
Establish system pressures.

The delivery height pressure is the pressure in
the oil pipe work down stream from the
separation system, due to the pipe bends and
the height (head) to the cleaned oil tank. If the
cleaned oil tank is below the separation
system the delivery height pressure may be
very low. The oil paring disc pressure will have
to be greater than the delivery height pressure
for any oil to flow.
Proceed as follows:
Ensure the valves in the oil system are in the

correct positions.
The oil should be at separation temperature.

Cont.
38
1810899-02
Ensure that VS is closed.

Fully open the back pressure regulating valve
RV4.
The shut off valve V4 should be open.
Open SVI 5 for 3 seconds to prime the
operating slide.
Open SV16 for 15 seconds to close the bowl,
Open SVIO for 30 seconds to put water into
the bowl.
Feed oil to the separator at the normal flow
rate by opening SVl.
Note the pressure in the oil outlet PT4, both on
the pressure gauge and in the EPC50 display.
This pressure is P min.
Gradually close the back pressure regulating
valve RV4. The pressure on PT4 will increase.
The water pressure (PT5) decreases slightly
as the paring tube moves inwards. The water
pressure will suddenly drop when oil passes
from the oil paring chamber to the water
paring chamber. Note the pressure of PT4
both on the pressure gauge and in the EPC50
display. This pressure is P max.
Open RV4.
Stop the oil feed to the separator and note the
pressure in the oil outlet. This is the delivery
height pressure P del.
Stop the heater
Stop the separator.
Stop the feed pump when the heater has
cooled.
1810899-02
39
5 . 2 . 1 C a l c u l a t i n g O p e r a t i n g Pressure
Calculate the normal back pressure level

during operation as follows:
+P
-- mm ^ ^ max
= Pnormal
Calculate the value for low pressure alarm

- setting (Pr 11) as follows:
'^min "*" '^normal
~ '"^low press.
Calculate the value for high pressure alarm

(PrlO) as follows:
"normal "*" "max
= P high press.
Adjust the back pressure to Ppormal

Set Pr 11 to give alarm at pressure decreasing
below the P|o^ p^ss. value.
Set Pr 10 to give alarm at pressure increasing
above the Phigh press, value.
40
1810899-02
5 SHUT-DOWN AND STORAGE
Shut-down and Storage
Storage before Installation

If the separation system is stored before
installation, the following safeguards must be
taken:
Storage period
< 6 months
> 6 months
See
Action
Protect from dust, dirt,
water, etc.
X .
Protect with anti-rust

oil
Inspection
; X
Overliaul
Tfiis chapter
This chapter
Service manual
Service manual
6.1 Shut-down after Use

If the separation system is going to be shut down
for a period of time, the following safeguards
m u s t be taken:
Shut-down
period
< 3 months
(stand-by)
3-12
months
> 12
months
See
Action
Remove bowl
Dismantling and
Assembly \r\ the
Service Manual
Protect from dust, dirt.

water, etc.
This chapter
Protect witii anti-rust

oil
This chapter
Inspection
Service manual
Service manual
Overhaul
1810899-02
41
6.2 Protection and Storage

All system equipment, both the separator and
the ancillary equipment, must be stored indoors
at 5 - 55C, if not delivered in water-resistant
box for outdoor storage.
If there is a risk for condensation of water, the
equipment must be protected by ventilation and
heating above dew point.
The following protection products are
recommended:
Anti-rust oil with long lasting effective

treatment for external surfaces. The oil should
prevent corrosion attacks and give a waxy
surface.
Anti-rust oil (Dinitrol 40 or equivalent) thin and

lubricating for inside protection. It gives a
lubricating transparent oil film.
Solvent, e.g. white spirit, to remove the antirust oil after the shut-down,
If the storage time exceeds 12 months, the

equipment must be inspected every 6 months
and, if necessary, the protection be renewed.
Rubber Parts
Gaskets, O-rings and other rubber parts

should not be stored for more than two years.
After this time, they should be replaced.
Separator
Dismantle the separator bowl and take out the

o-rings. Clean the bowl with oil and reassemble
without the o-rings. Place in a plastic bag with
silica dessicant bags and seal the plastic bag.
Grease the spindle.
42
1810899-02
Valves, Pipes and Similar Equipment
Components like valves need to be cleaned

with solvent and treated with anti-rust oil (type
112).
Water pipes should be drained and treated

with anti-rust oil (type 112).
Articles made of rubber or plastics (e.g. seals)

must not be treated with anti-rust oil.
6.3 Reassembly and

Start up
Clean away the anti-rust oil with white spirit.
Remove the silica gel bags from all units.
Follow all relevant instructions in the Service

Manual and Operating Instructions.
1810899-02
43
44
1810899-02
PA 600 Purifier
System
Service Manual
Printed
Book No.
Oct 2003
1810900-02 V 1
Contents
1
Separator Basics
2.9.1
Vibration analysis
38
1.1
Design a n d function
2.9.2
Vibration switch (optional)
39
1.1.1
Application
2.10
General directions
40
40
43
1.1.2
Design
2.10.1 Ball and roller bearings
1.1.3
Outline of function
2.10.2 Before shut-downs
1.1.4
Separating function
1.1.5
Sludge discharge function
Dismantling/Assembly
1.1.6
Power transmission
1.1.7
Sensors and indicators
1.2
Definitions
Service Instructions
44
3.1
Inlet/outlet and bowl
46
3.1.1
Inlet/outlet and bowl-dismantling
49
3.1.2
Inlet/outlet and bowl-assembly
54
3.2
B o w l spindle a n d f r a m e
64
11
3.2.1
Bowl spindle and frame -dismantling ..64

Bowl spindle and frame -assembly
70
2.1
Periodic m a i n t e n a n c e
11
3.2.2
2.1.1
Introduction
11
3.3
Friction coupling
78
3.3.1
Friction coupling -dismantling
79
2.1.2
Maintenance intervals
11
2.1.3
Maintenance procedure
13
3.3.2
Friction coupling -assembly
81
3.4
Flat belt and tightener
84
2.1.4
Service kits
13
2.2
I M a i n t e n a n c e Logs
14
3.4.1
Belt replacement and tightening
84
3.5
Oil filling d e v i c e
89
2.2.1
Daily checks
14
2.2.2
Oil change - monthly
14
3.5.1
Dismantling/assembly
89
Water tank
90
2.2.3
IS - Intermediate Service
15
3.6
2.2.4
MS - Major Service
16
3.7
Brake
90
3.7.1
Exploded view
90
2.3
Check points at Intermediate

Service
18
3.7.2
Checking of friction element
91
2.3.1
Corrosion
18
3.8
Frame feet
92
2.3.2
Erosion
20
3.8.1
Mounting of new frame feet
92
2.3.3
Cracks
21
2.3.4
Discharge mechanism
22
2.3.5
Bowl hood and sliding bowl bottom
22
2.3.6
Spindle top cone and bowl body nave 25
2.3.7
Threads of inlet pipe, paring disc
2.3.8
Threads on bowl hood and bowl body.26
2.3.9
Priming of bowl parts
2.3.10 Disc stack pressure

2.4
25
27
28
C h e c k p o i n t s a t IMajor Service...29
2.4.1
Paring disc height adjustment
29
2.4.2
Radial wobble of bowl spindle
30
2.5
3-year s e r v i c e
31
2.6
Lifting i n s t r u c t i o n s
32
2.7
Cleaning
33
2.7.1
Cleaning agents
34
2.7.2
Cleaning of bowl discs
35
2.8
Oil change
36
2.8.1
Oil change procedure
36
2.9
Vibration
38
1810900-02
Technical Reference
4.1
Technical data
93
93
4.1.1
Product description
93
4.2
Connection list
95
4.3
B a s i c size d r a w i n g
97
4.3.1
Dimensions of connections
98
4.4
Interface description
99
4.4.1
Scope
99
4.4.2
References
99
4.4.3
Definitions
4.4.4
Goal
99
4.4.5
Description of separator modes
101
4.4.6
Handling of connection interfaces
102
4.4.7
Fluid connections
103
4.5
W a t e r quality
107
4.6
Lubricants
108
4.6.1
Lubrication chart
108
4.6.2
Alfa Laval lubricating oil groups
109
..100
4.6.3
Recommended lubricants
110
4.6.4
Recommended lubricating oils
112
4.6.5
Recommended oil brands
113
4.7
Drawings
115
4.7.1
Foundation plan
115
4.7.2
Gravity disc nomogram
116
4.7.3
Electric motor
117
4.7.4
Machine platesand safety labels
119
4.7.5
Operating water interface

(Purifier)
121
Operating water interface

(Clarifier)
122
Performance data,
in- and outlet device
123
4.7.6
4.7.7
4.7.8
Interconnection diagram
125
4.8
Storage and installation
126
4.8.1
Storage and transport of goods
126
4.8.2
Planning of installation
129
4.8.3
Foundations
131
C h a n g e off C i r c u i t B o a r d
5.1
C i r c u i t Board T e m p e r a t u r e s . . . . 134
C l e a n i n g in P l a c e
6.1
132
135
C l e a n i n g in P l a c e , S e p a r a t o r . . . 135
1810900-02
PA 600 PURIFIER SYSTEM SERVICE MANUAL
^ SEPARATOR BASICS
Separator Basics
1.1
Design and function
i.1.1
Application
The P 600 is a high-speed centrifugal separator

intended for marine and land applications. It is
specifically designed for cleaning of mineral oils
from water and solid particles (sludge). The
cleaned oil is discharged continuously, while the
sludge is discharged at intervals.
The separator handles the following types of
lubricating oils and low viscosity fuel oils:
Distillate, viscosity 1,5 - 5,5 cSt/40 C
Marine diesel oil, viscosity 13 cSt/40 C
Intermediate fuel oil and heavy fuel oil

(viscosity 30-380 cSt/50 C)
Lubricating oil of R & O type, detergent or

steam turbine.
The separator can be operated either as a

purifier or as a clarifier. When operated as a
purifier the separator discharges the separated
water continuously.
When the oil contains only small amounts of
water the separator is operated as a clarifier,
discharging the water together with the solid
particles.
T h e separator h a s to be installed together with
devices for control of its operation.
t^P^^SDisintegration hazards
Use the separator only for the purpose and
parameters (type of liquid, rotational speed,
temperature, density etc.) specified in chapter
4 Technical Reference, page 93 and in the Purchase
Order documents.
Consult your Alfa Laval representative before any
changes outside these parameters are made.
1810900-02
The P 600 separator.
1 SEPARATOR BASICS
1.1.2 Design
The P 600 separator comprises a frame
consisting of the frame lower part, the
intermediate part and the frame top part with a
frame hood.
The separator bowl (C) is driven by an electric
motor (A) via a flat-belt power transmission (D)
and bowl spindle (B). The motor drive is
equipped with a friction coupling to prevent
overload.
The bowl is of disc type and hydraulically
operated at sludge discharges. The hollow bowl
spindle (B) features an impeller which pumps
closing water from a built-in tank to the
operating system for sludge discharge.
The main inlets and outlets are shown with their
connection numbers in the illustration. The
connections are listed in chapter 4 Technical
Reference, page 93, where also the basic size
drawing can be found.
1.1.3 Outline of function

The separation process takes place in the
rotating bowl. Unseparated oil is fed into the
bowl through the inlet (201). The oil is cleaned in
the bowl and leaves the separator through the
outlet (220) via a paring chamber.
Impurities heavier than the oil are collected in
the sludge space at the bowl periphery and
removed automatically at regular intervals.
Permissible pressures and operating conditions
are specified in chapter 4 Technical Reference,
page 93.
The processing parts of the separator are shown
in the illustration on next page.
There are no contacting surfaces between
process rotating parts (the bowl) and stationary
parts (inlet, outlet, feed devices), and the
interfacing surfaces are not sealed. As the
separation process is carefully balanced
regarding pressures and fluid levels, any
leakages will not occur as long as the correct
running conditions are maintained.
1810900-02
372
221./'/ /
222 463 4621 ~ ] S
Sectional view
Main parts, inlets and outlets
A Electric motor
B Bowl spindle
C Bowl
D Flat belt
E Closing water tank
F Brake handle
201 Oil inlet
220 Oil outlet
221,222 Water/sludge outlet
372 Opening water inlet
373 Bowl closing water
377 Overflow
462 Drain
463 Drain
1 SEPARATOR BASICS
1.1.4 Separating function

Liquid flow
Separation takes place in the separator bowl to

which unseparated oil is fed through the inlet
pipe (201). The oil is led by the distributor (T)
towards the periphery of the bowl.
When the unseparated oil reaches the slots of
the distributor, it will rise through the channels
formed by the disc stack (G) where it is evenly
distributed into the disc stack.
The oil is continuously separated from water and
sludge as it will flow towards the center of the
bowl. When the cleaned oil leaves the disc stack
it rises upwards and enters the paring chamber.
From there it is pumped by the paring disc (F)
and leaves the bowl through the outlet (220).
Separated sludge and water move towards the
bowl periphery. In purification separated water
rises along the outside of the disc stack, passes
from the top disc channels over the edge of the
gravity disc (K) and leaves the bowl into the
common sludge and water outlet (221) of the
separator.
372=
-B
Heavier impurities are collected in the sludge

space (H) outside the disc stack and are
discharged at intervals through the sludge ports
(L).
373
F Paring disc
G Disc stack
H Sludge space
I Top disc
K Gravity disc
L Sludge ports
R Bowl body
S Bowl hood
T Distributor
U Paring cliamber cover
1810900-02
201 Oil inlet

206 Water seal and
displacement water
inlet
220 Oil outlet

221
372
373
377
Water outlet
Opening water inlet
Bowl closing water
Overflow
1 SEPARATOR BASICS
W a t e r s e a l in p u r i f i c a t i o n
206
To prevent the oil from passing the outer edge of

the top disc (I) and escaping through the water
outlet (221), a water seal must be provided in the
bowl. This is done by filling the bowl with water
through the water inlet (206), before
unseparated oil is supplied. When oil feed is
turned on the oil will force the water towards the
bowl periphery and an interface (X) is formed
between the water and the oil. The position of
the interface is determined by the size of gravity
disc (K).
D i s p l a c e m e n t o f oil
To avoid oil losses at sludge discharge,

displacement water is fed to the bowl.
Prior to a discharge the oil feed is stopped and

displacement water added through the water
inlet (206). This water changes the balance in
the bowl and the interface (X) moves inwards to
a new position (Y), increasing the water volume
in the sludge space. When the sludge discharge
takes place sludge and water alone are
discharged.
Sludge discharge occurs while the displacement
water is still flowing. A new water seal will
therefore establish immediately afterwards. The
oil feed is then turned on again.
Gravity d i s c
In the purification mode, the position of the

interface (X) can be adjusted by replacing the
gravity disc (K) for one of a larger or smaller size.
A gravity disc of a larger size will move the
interface towards the bowl periphery, whereas a
disc of a smaller size will place it closer to the
bowl centre.
The correct gravity disc is selected from a
nomogram, see 4.7.2 Gravity disc nomogram,
page 116.
The sizes of the gravity discs are normally
stamped on the discs.
1810900-02
Principle of liquid seal and

displacement water in purification
H
I
K
X
Y
Sludge s p a c e
Top disc
Gravity disc
Normal interface position
Interface position just before
discharge
206 Water inlet

221 Water outlet
1 SEPARATOR BASICS
Glarlfier disc
In the clarification mode, the gravity disc is

replaced by a clarifier disc which seals off the
water outlet. In this case no water seal is
required and consequently there is no oil/water
interface in the bowl. The clarifier disc is an
optional disc with a hole diameter of 40 mm.
This disc is not shown in the nomograms.
1.1.5 Sludge discharge function

Sludge is discharged through a number of ports
(L) in the bowl wall. Between discharges these
ports are covered by the sliding bowl bottom (M),
which forms an internal bottom in the
separating space of the bowl. The sliding bowl
bottom is pressed upwards against a sealing ring
(m) by force of the closing water underneath.
206
The sliding bowl bottom is operated

hydraulically by means of operating water
supplied to the discharge mechanism from an
external freshwater hne. Opening water is
supplied directly to the operating system in the
bowl while closing water is supplied to the butin closing water tank, and pumped to the
operating system through the bowl spindle.
The opening and closing only takes a fraction of
a second, therefore the discharge volume is
limited to a certain percentage of the bowl
volume. This action is achieved by the closing
water filling space above the upper distributor
ring a n d pushing the sliding bowl bottom
upwards. Simultaneously, the water in the
chamber below the operating slide is drained off
through t h e nozzles in the bowl body.
1810900-02
Sludge discharge mechanism

L Sludge ports
M Sliding bowl bottom
Sealing ring
Upper distributing ring
Operating slide
Lower distributing ring
Bowl body
1 SEPARATOR BASICS
Bowl opening
The key event to start a sludge discharge is the

downward movement of the operating slide. This
is accomplished by supply of opening water (372)
to the discharge mechanism. Water is drained off
through nozzles (Y) in the bowl body. The sliding
bowl bottom is rapidly pressed downwards by
the force from the liquid in the bowl, opening the
sludge ports.
Bowl closing
After the sludge is discharged the sliding bowl

bottom is immediately pressed up and the sludge
ports in the bowl wall are closed.
Supply of opening water and closing water

372 Opening water
B Closing and mal<e-up water through
bowl spindle
Y Nozzles
1810900-02
1 SEPARATOR BASICS
1.1.6 Power transmission

Bowl spindle
In addition to its primary role in the power
transmission system, the bowl spindle also
serves as:
pump for the closing water
supply pipe for the closing water
lubricator for spindle ball bearings.
Closing water is pumped through the hollow

spindle (B) to the discharge mechanism in the
bowl. For this purpose a pump sleeve (b4) is
fitted in the lower end.
The two spindle bearings are lubricated with oil
mist. An oil pump (b3) creates the oil mist, which
is sucked through the upper ball bearing by a fan
(bl). Oil is supplied via a n oil filling device,
which also serves as a level indicator.
Two identical ring-shaped rubber buffers (b2)
support the top bearing housing. The buffers are
held in place by a buffer holder and form
channels through which the recirculated oil
passes.
Bowl spindle assembly

B
bl
b2
b3
b4
Bowl spindle
Fan
Rubber buffers
Oil pump
Sleeve
Belt drive
The bowl spindle is driven by a flat belt.

Adaptation to 50 or 60 Hz power supply is made
by selecting the motor belt pulley with the
appropriate diameter. A longer belt is needed for
the pulley for 50 Hz.
Correct tension is set by means of a springloaded belt tightener.
^M-J^^
Belt drive
Friction coupling
The friction coupling on the motor pulley ensures
gentle start-up and prevents overload of the
electric motor. Centrifugal force creates a torque
that acts on the pulley through the friction
elements.
_
Friction coupling
1810900-02
1 SEPARATOR BASICS
1.1.7 Sensors and indicators

Sight glass
The sight glass shows the oil level in the oil

sump.
Vibration switch (option)
The vibration switch, properly adjusted, trips on

a relative increase in vibration.
The vibration switch is sensitive to vibration in a
direction perpendicular to its base. It contains a
vibration detecting mechanism that actuates a
snap-action switch when the selected level of
vibration is exceeded. After the switch has
tripped it must be reset manually by pressing
the button on the switch.
Reset push button on vibration switcin
1810900-02
1.2
1 SEPARATOR BASICS
Definitions
Back pressure
Pressure in the separator outlet.
Clarification
Liquid/solids separation with the intention of separating

particles, normally solids, from a liquid having a lower
density than the particles.
Clarifier disc
An optional disc, which replaces the gravity disc in the

separator bowl, in the case of clarifier operation. The disc
seals off the heavy phase outlet in the bowl, thus no liquid
seal exists.
Counter pressure
See Back pressure.
Density
!\/lass per volume unit. Expressed in kg/m^ at a specified

temperature, normally at 15 C.
Gravity disc
Disc in the bowl hood for positioning the interface between

the disc stack and the outer edge of the top disc. This disc
is only used in purifier mode.
Interface
Boundary layer between the heavy phase (water) and the

light phase (oil) in a separator bowl.
Intermediate
Service (IS)
Overhaul of separator bowl and inlet/outlet. Renewal of

seals in bowl and inlet/outlet.
Major Service (MS)
Overhaul of the complete separator, including bottom part

(and activities included in an Intermediate Service).
Renewal of seals and bearings in bottom part.
Phase
Light phase: the lighter liquid separated, e.g. oil.

Heavy phase: the heavier liquid separated, e.g. water.
Purification
Liquid/liquid/solids separation with the intention of

separating two intermixed and mutually insoluble liquid
phases of different densities. Solids having a higher density
than the liquids can be removed at the same time. The
lighter liquid phase, which is the major part of the mixture,
shall be purified as far as possible.
Sediment (sludge)
Solids separated from a liquid.
Sludge discharge
Ejection of sludge from the separator bowl.
Throughput
The feed of process liquid to the separator per time unit.

Expressed in m^/hour or litres/hour.
Viscosity
Water seal
Fluid resistance against movement. Normally expressed in

centistoke
(cSt = mm^/s), at a specified temperature.
Water in the solids space of the separator bowl to prevent
the light phase (oil) from leaving the bowl through the heavy
phase (water) outlet, in purifier mode.
1810900-02
1 SEPARATOR BASICS
10
1810900-02
2 SERVICE INSTRUCTIONS
Service Instructions
2.1 Periodic maintenance

2.1.1 Introduction
Periodic, preventive maintenance reduces the
risk of unexpected stoppages and breakdowns.
Maintenance logs are shown on the following
pages in order to facilitate periodic maintenance.
Separator parts that are worn beyond their safe limits
or incorrectly assembled may cause severe damage
or fatal injury.
2.1.2 Maintenance intervals

The following directions for periodic
naaintenance give a brief description of which
parts to clean, check and renew at different
maintenance intervals.
The service logs for each maintenance interval
later in this chapter give detailed enumeration of
the checks t h a t must be done.
Daily c h e c k s consist of simple check points to
carry out for detecting abnonnal operating
conditions.
Oil c h a n g e interval is 1500 hours. If the total
number of operating hours is less than 1500
hours change oil at least once every year.
Time of operation between oil changes can be
extended from the normal 1500 hours to 2000
hours if a synthetic oil of group D is used.
In seasonal operation change the oil before a new
period.
1810900-02
11
IS - Intermediate Service consists of an

overhaul of the separator bowl, inlet and outlet
every 3 months or 2000 operating hours. Seals in
bowl and gaskets in the inlet/outlet device and
operating device are renewed.
MS - Major Service consists of an overhaul of
the complete separator every 12 months or 8000
operating hours. An Intermediate Service is
performed, and the flat belt, friction elements,
seals and bearings in the bottom part are
renewed.
3-year service consists of service of the
coupling bearings, service of frame intermediate
part and renewal of frame feet. The rubber feet
get harder with increased use and age.
Service schedule
Oil change
QB *
Intermediate Service = IS
Major Service = MS
3-year Service
MS
IS
IS
IS
IS
WIS
IS
IS
IS
IS
MS
IS
IS
IS
IS
IS
IS
IS
IS
<^'
Installation
1st year
2nd year
Other
Check and prelubricate spindle bearings of

separators which have been out of service for 6
months or longer. See also 2.10.2 Before shutdowns, page 43.
NOTE
Do not interchange bowl parts!
To prevent mixing of parts, e.g. in an installation
comprising several machines of the same type, the
major bowl parts carry the machine manufacturing
number or its last three digits.
12
MS
1810900-02
3-year
Service
2.1.3 Maintenance procedure

At each intermediate and major service, take a
copy of the service log and use it for notations
during the service.
An intermediate and major service should be
carried out in the following manner:
1
Dismantle the parts as mentioned in the

service log and described in chapter
3 Dismantling/Assembly, page 44.
Place the separator parts on clean, soft
surfaces such as pallets.
Inspect and clean the dismantled separator

parts according to the service log.
Fit all the parts delivered in the service kit

while assembling the separator as described
in chapter 3 Dismantling/Assembly, page 44.
The assembly instructions have references to
check points which should be carried out
during the assembly.
2.1.4 Service kits

Special service kits are available for
Intermediate Service (IS) and Major Service
(MS).
For other services the spare parts have to be
ordered separately.
Note t h a t the parts for IS are n o t included in the
MS kit.
Spare parts kits are available for

Intermediate Service and Major Service
The contents of the service kits are described in

the Spare Parts Catalogue.
NOTE
Always use Alfa Laval genuine parts as otherwise the
warranty will become invalid.
Alfa Laval takes no responsibility for the safe
operation of the equipntent if non-genuine spare
parts are used.
1810900-02
13
2.2 M a i n t e n a n c e Logs
2.2.1 Daily checks
The following steps should be carried out daily.
Main component and activity
Page
Part
Notes
Inlet and outlet

Check for leakage
Connecting housing
Separator bowl
-
Check for vibration and noise

Belt transmission
Check for vibration and noise

Oil sump
Check
Oil level
Electrical motor
Check for vibration, heat and noise
See manufacturer's instructions
2.2.2 Oil change - monthly

The oil change and check of belt transmission
should be carried out every 1500 hours of
operation.
When using a group D oil, time of operation
between oil changes can be extended from the
normal 1500 hours to 2000 hours.
When the separator is run for short periods, the
lubricating oil must be changed every 12 months
even if the total number of operating hours is
less than 1500 hours (less than 2000 hours if a
group D oil is used).
See chapter 4.6 Lubricants, page 108 for further
information on oil brands etc.
Part
Page
Bowl spindle and transmission
14
Check
Belt tension
84
Change
Oil in oil sump
36
1810900-02
Notes
2.2.3 IS - Intermediate Service

Local identification:
Name of plant:
Separator:
P 600
Manufacture No./Year:
Total running hours:
Product No.:
Date:
Signature:
881099-06-01
Renew all parts included in the Intermediate Service kit (IS) and do the following activities.
Page
Part
Notes
Inlet and outlet, frame

Clean and inspect
Threads of inlet pipe
25
Paring disc
25
Housings and frame hood
Separator bowl
Clean and inspect
Check
Bowl hood
26
Top disc
35
Bowl discs
35
Distributor
Nozzles in bowl body
22
Sliding bowl bottom
22
Discharge mechanism
22
Threads on bowl hood and

bowl body
26
Bowl spindle cone and bowl

body nave
25
Disc stack pressure
28
Galling of guide surface
26
Corrosion, erosion, cracks
18 -20
Power transmission
Check
Belt and belt tension
84
Change
Oil in oil sump
36
Electrical motor
Lubrication (if nipples are fitted)
See sign on motor
Signs a n d labels on separator

Check attachment and legibility
Safety label on hood
119
Other plates and labels
119
1810900-02
15
2.2.4 MS - Major Service

Name of plant:
Separator:
Local identification:
P 600
Manufacture No.ATear:
Total running hours:
Product No.:
Date:
Signature:
881099-06-01
Renew all parts included in the Intermediate and Major Service kits and do the following
activities.
Part
Page
Inlet and outlet, frame

Clean and inspect
Threads of inlet pipe
25
Paring disc
25
Housings and frame hood
Separator bowl
Clean and inspect
Check
Bowl hood
26
Top disc
35
Bowl discs
35
Distributor
Nozzles in bowl body
22
Sliding bowl bottom
22
Discharge mechanism
22
Threads on bowl hood and

bowl body
26
Bowl spindle cone and bowl

body nave
25
Height of paring disc
29
Disc stack pressure
28
Galling of guide surface
26
Corrosion, erosion, cracks
16
1810900-02
18-20
Notes
Page
Part
Notes
Vertical driving device

Clean and inspect
Oil mist fan
67
Oil pump
67
Water tank
90
Pump sleeve
Bowl spindle
64
Ball bearing housing

indentations
64
Radial wobble of bowl spindle
30
Clean
Oil sump
36
Change
Oil
36
Clean and inspect
Oil filling device
89
Friction coupling
81
Check
Oil sump
Friction coupling
Clean and inspect
Electrical motor
Replace
Bearings^)
Signs and labels on separator

Check attachment and legibility
Safety label on hood
119
Other signs and labels
119
^^ See manufacturer's instructions.
1810900-02
17
2.3 Check points at

Intermediate Service
2.3.1 Corrosion
Evidence of corrosion attacks should be looked
for and rectified each time the separator is
dismantled. Main bowl parts such as the bowl
body and hood must be inspected with particular
care for corrosion damage.
^PCtiO^^
Inspect regularly for corrosion damage. Inspect
frequently if the process liquid is corrosive.
Always contact your Alfa Laval representative if

you suspect that the largest depth of a corrosion
damage exceeds 1,0 mm or if cracks have been
found. Do not continue to use the separator until
it has been inspected and given clearance for
operation by Alfa Laval.
Cracks or damage forming a line should be
considered a s being particularly hazardous.
N o n - S t a i n l e s s s t e e l a n d c a s t iron p a r t s
Corrosion (rusting) can occur on unprotected

surfaces of non-stainless steel and cast iron.
Frame parts can corrode when exposed to an
aggressive environment.
18
1810900-02
Main bowl parts to check for corrosion
Stainless steel
Stainless steel parts corrode when in contact

with either chlorides or acidic solutions. Acidic
solutions cause a general corrosion. The chloride
corrosion is characterised by local damage such
as pitting, grooves or cracks. The risk of chloride
corrosion is higher if the surface is
exposed to a stationary solution,
in a crevice,
covered by deposits,
exposed to a solution that has a low pH value.
Example of chloride corrosion in

stainless steel.
A corrosion damage caused by chlorides on

stainless steel begins as small dark spots that
can be difiicult to detect.
Inspect closely for all types of damage by

corrosion and record these observations
carefully.
Polish dark-coloured spots and other
corrosion marks with a fine grain emery cloth.
This may prevent further damage.
"SSJC.
Polish corrosion marks to prevent

further damage.
i^!i^
Pits and spots forming a line may indicate cracks
beneath the surface.
All forms of cracks are a potential danger and are
totally unacceptable.
Replace the part if corrosion can be suspected of
affecting its strength or function.
Other m e t a l parts
Separator parts made of materials other than

steel, such as brass or other copper alloys, can
also be damaged by corrosion when exposed to
an aggressive environment. Possible corrosion
damage can be in the form of pits and/or cracks.
1810900-02
19
2.3.2
Erosion
Erosion can occur when particles suspended in

the process liquid slide along or strike against a
surface. Erosion can become intensified locally
by flows of higher velocity.
Inspect regularly for erosion damage. Inspect
frequently if the process liquid Is erosive.

the largest depth of any erosion damage exceeds
1,0 mm. Valuable information as to the nature of
the damage can be recorded using photographs,
plaster impressions or hammered-in lead.
Erosion is characterised by:
Maximum permitted erosion.
Burnished traces in the material.
Dents and pits having a granular and shiny

surface.
Parts of the bowl particularly subjected to

erosion are:
The paring disc.
The top disc.
The underside of the distributor in the vicinity

of the distribution holes and wings,
The sludge ports.
Look carefully for any signs of erosion damage.

Erosion damage can deepen rapidly and
consequently weaken parts by reducing the
thickness of the metal.
20
Max. 1 mm
1810900-02
2.3.3 Cracks
Cracks can initiate on the machine after a period
of operation and propagate with time.
Cracks often initiate in areas exposed to higln

cyclic material stresses. Tinese cracks are
called fatigue cracks.
Cracks can also initiate due to corrosion in an

aggressive environment.
Although very unlikely, cracks may also occur

due to the low temperature embrittlement of
certain materials.
The combination of an aggressive environment

and cyclic stresses will speed-up the formation of
cracks. Keeping the machine and its parts clean
and free from deposits will help to prevent
corrosion attacks.
ÂNGEB^
Atl forms of cracks are potentially dangerous as they
reduce the strength and functional ability of
components.
Always replace a part if cracks are present
It is particularly important to inspect for cracks

in rotating parts.
you suspect that the largest depth of the damage
exceeds 1,0 mm. Do not continue to use the
separator until it has been inspected and cleared
for operation by Alfa Laval.
1810900-02
21
2.3.4 Discharge mechanism

Dirt and lime deposits in the sludge discharge
mechanism can cause discharge malfunction or
no discharge.
Thoroughly clean and inspect the parts. Pay

special attention to important surfaces (1, 2, 3
and 4). If necessary, polish with steel wool.
Clean nozzles (5) using soft iron wire or

similar. Note that lime deposits can with
advantage be dissolved in a 10% acetic acid
solution.
Use Loctite 242 on the threads if the nozzles

have been removed or replaced.
2.3.5 Bowl hood and sliding bowl

bottom
Poor sealing between the bowl hood seal ring and
the edge of the sliding bowl bottom will cause a
leakage of process liquid from the bowl.
A Sealing surface in the bowi between bowi

hood and sliding bowl bottom.
22
1810900-02
Fit a new bowl hood seal ring at each

Intermediate Service (IS) if the old ring is
damaged or indented more than 0,5 mm.
Fit a new ring as follows:
Press the ring into the groove with a straight
board (1" x 4"), placed across the ring.
NOTE
If a new ring is too narrow, put it into hot water,
70 - 80 C for about 5 minutes.
If it is too wide it will recover after drying at
80 - 90 C for about 24 hours.
Exchange of seal ring in bowl hood.
1810900-02
23
Check the sealing edge (a) of the sliding bowl

bottom.
If damaged through corrosion or erosion or in
other ways it can be rectified by turning in a
lathe. Minimum pennissible height of sealing
edge: 4,5 mm.
Min. 4,5 mm
Sealing edge on sliding
bowl bottom
Removal of seal ring on

sliding bowl bottom.
24
1810900-02
2.3.6 Spindle top c o n e and bowl body

nave
Impact marks on the spindle cone or in the bowl
body nave may cause the separator to vibrate
while running.
Corrosion may cause the bowl to stick firmly to
the spindle cone and cause difficulties during the
next dismantling.
Remove any impact marks using a scraper

and/or a whetstone.
Rust can be removed by using a fine-grain
emery cloth (e.g. No. 320).Finish with
polishing paper (e.g. No. 600).
NOTE
Always use a scraper with great care. The conicity
must not be marred.
Use whetstone or scraper with great care
2.3.7 Threads of inlet pipe, paring

disc
Damage to threads or a broken paring disc can
prevent correct tightening of the inlet pipe and
cause the paring disc to scrape against the top
disc, even though the height adjustment of the
paring disc has been made correctly.
1
Examine the threads for damage and rectify if

required.
Examine the paring disc for damage and to

see if the disc walls have parted. If they have,
the inlet pipe has to be replaced with a new
one.
1810900-02
25
2.3.8 Threads on bowl hood and bowl

body
Excessive wear or impact marks on threads and
guide surfaces of the bowl hood or bowl body can
cause seizure damage.
Examine the thread condition by tightening the
bowl hood after removing the disc stack and top
disc from the bowl.
When the bowl is new the alignment marks on
the bowl hood and the bowl body should be
aligned. If not, contact an Alfa Laval
representative.
Wear
If thread wear is observed, mark the bowl body

at the new position by punching a new alignment
mark. If the mark on the bowl hood passes the
mark on the bowl body by more than 25, (A in
the illustration) an Alfa Laval representative
should be contacted immediately.
The measure A in millimetres (mm) is obtained
by calculating bowl outside diameter D times
0,2.
If the marks are illegible, an Alfa Laval
representative should be contacted for
determination and punching of new alignment
marks.
ÂflGEB^
Wear on threads must not exceed safety limit, f mark
on bowl hood must not pass f mark on bowl body by
more than 25.
26
1810900-02
(MAX 25)
Damage
Contact surfaces to inspect on the bowl
The position of threads, contact and guide

surfaces are indicated by arrows in the
illustration.
Examine for burrs and protrusions caused by
impact.
Clean the threads, contact and guide surfaces
with a suitable degreasing agent.
.CAUTION
Cut hazard
The threads have sharp edges which can
cause cuts.
If damage is found, rectify by using a whetstone

or fine emery cloth. Recommended grain size:
240.
If the damage is bad, use a fine single-cut file,
followed by a whetstone. After rectifying, the
threads have to be primed with Molykote 1000.
2.3.9 Priming of bowl parts

The instruction refers to contact surfaces (dark
shaded) of both matching parts.
Before assembly:
1
These surfaces should be sprayed with

Molykote D321R after a careful cleaning.
Air cure for 15 minutes.
Polish to an even, homogenous surface.
Spray a second time.
Air cure for 15 minutes.
Polish to a shiny surface, the surface shoud

look like well polished leather when properly
done.
Finish the treatment by lubricating the

surfaces with lubricating paste see 4.6.3
Recommended lubricants, page 110.
1810900-02
27
2 . 3 . 1 0 Disc s t a c k pressure
The bowl hood exerts a pressure on the disc
stack clamping it in place.
NOTE
Insufficient pressure in the disc stack may affect the
bowl balance, which in turn will cause abnormal
vibration of the separator and shorten the life of ball
bearings.
Place the bowl hood on the top of the disc

Stack and tighten it by hand.
The assembly mark on the bowl hood should
now be positioned at the angle a (see
illustration), 30 - 60 ahead of the
corresponding mark on the bowl body.
If the bowl hood can be tightened by hand
without resistance until the marks are in line
with each other, an extra disc must be added
to the top of the disc stack beneath the top
disc.
Bowl hood
2
3
Bowl body
Disc stack. Number of discs
- below wing insert: 42
- above wing insert: at least 41
If one or more discs have been added recheck the disc stack pressure by repeating
the procedure above.
NOTE
The top disc can stick inside the bowl hood
and fall when the hood is lifted.
28
1810900-02
Angle 30 - 60 between assembly marks

before final tightening
2.4 Check points at Major

Service
2 . 4 . 1 P a r i n g disc h e i g h t a d j u s t m e n t
The height of the paring disc above the frgime
hood must be measured if the bowl spindle has
been dismantled or if the bowl has been replaced
with a new one.
NOTE
Incorrect height position c a n cause the paring disc
(14) t o scrape against the p a r i n g chamber cover.
Pay attention to scraping noise at start-up after
service.
Assemble the bowl and frame hood as

described in chapter 3.1.2 Inlet/outlet and
bowl - assembly, page 54.
Measure the distance according to the
illustration above. Adjust the distance by
adding or removing height adjusting rings (7).
Fit the support ring (5) and the inlet/outlet
housing. Tighten the nut with 30 Nm.
Left-hand thread!
1810900-02
29
Rotate the bowl spindle by hand by means of

the flat belt. If it does not rotate freely or if a
scraping noise is heard, incorrect height
adjustment or incorrect fitting of the inlet pipe
can be the cause. Remove the parts and
readjust.
30 Nm
Finally fit the safety device.
2 . 4 . 2 Radial w o b b l e of b o w l spindle
The bowl spindle wobble must be measured if
the bowl spindle has been dismantled or if rough
bowl run (vibration) occurs.
C^^
Spindle wobble will cause rough bowl run. This leads
to vibration and reduces lifetime of ball bearings.
Check the wobble before removing the bowl

spindle.
If the bowl spindle has been dismantled check
the wobble before installing the bowl.
1
Fit a dial indicator in a support and fasten it in

position as illustrated.
Remove the water tank from the frame bottom

part for access to the flat belt. Use the flat belt
to turn the spindle.
Permissible radial wobble: max. 0,04 mm.

If the spindle wobble is more than the
maximum permitted value, contact Alfa Laval
representatives.
Finally fit the water tank to the frame bottom

part.
Incorrect belt tension causes displacement of the

vertical line of the spindle centre, but does not
affect the wobble of the spindle.
30
1810900-02
Max. 0,04 mm
2.5
3-year service
Exchange of frame feet
See 3.8.1 Mounting of new frame feet, page 92.
Friction <M>upiing
Exchange of ball bearings, see 3.3 Friction
coupling, page 78.
Frame intermediate part
Replace O-ring and gasket, see 3.2.2 Bowl

spindle and frame - assembly, page 70.
1810900-02
31
2.6
1
Lifting instructions
Remove the inlet/outlet housings, the frame
hood and the bowl according to the
instructions in chapter 3.7.7 Inlet/outlet and
bowl - dismantling, page 49.
2 mm
NOTE
Make sure to remove the cap nut fixing the bowl to
the bowl spindle.
Before lifting the bowl, check that the bowl hood

has been screwed home into the bowl body. Less
than 2 m m of bowl hood threading must remain
above the bowl body edge. See illustration.
When lifting the bowl, use the compression tool
fastened on the distributor.
2
Disconnect the motor cables,
Tighten the frame hood.
Fit the lifting eyes. The two eyebolts must be

fitted in the holes nearest to the electric motor.
Use two endless slings to lift the separator.

Length of each sling: minimum 1,5 metres.
Thread the slings through the lifting eyes and
fit them to the hook of the hoist.
Unscrew the foundation bolts.
When lifting and moving the separator, obey

normal safety precautions for lifting large
heavy objects.
Do n o t lift the separator unless the bowl has

been removed.
8
Minimum 750 mm distance between lifting eye

and hook.
Use a lifting hook with catch.
NOTE
Remove the lifting eyes afterwards.

Separator without bowl: Use lifting slings for
WLL 300 kg.
^VARWNG
Bowl: Use lifting slings for WLL 100 kg.
Crush hazards
Use only the two special lifting eyes (M12) for lifting
the machine. They are to be screwed into the special
threaded holes.
Other holes are not dimensioned for lifting the
machine.
A falling separator can cause accidents resulting in
serious injury and damage.
32
1810900-02
2.7 Cleaning
External cleaning
Use a brush and a sponge or cloth when cleaning.
The external cleaning of frame and motor should

be restricted to brushing, sponging or wiping
while the motor is running or is still hot.
Never wash down a separator with a direct
water stream. Totally enclosed motors can be
damaged by direct hosing to the same extent as
open motors and even more than those, because:
Many operators believe that these motors are

sealed, and normally they are not.
A water jet played on these motors will

produce an internal vacuum, which will suck
the water between the metal-to-metal contact
surfaces into the windings, and this water
cannot escape.
Water directed on a hot motor may cause

condensation resulting in short-circuiting and
internal corrosion.
Never wash down a separator with a direct

water stream or spray.
Be careful even when the motor is equipped with

a protecting hood. Never play a water jet on the
ventilation grill of the hood.
1810900-02
33
2.7.1
Cleaning agents
When using chemical cleaning agents, make sure

you follow the general rules and suppliers'
recommendations regarding ventilation,
protection of personnel, etc.
For separator bowl, inlet and outlet

A chemical cleaning agent must dissolve the
deposits quickly without attacking the material
of the separator parts.
For cleaning of lube oil separators the most
important function of the cleaning agent is to
be a good solvent for the gypsum in the
sludge, it should also act as a dispersant and
emulsifier for oil. It is recommended to use
Alfa Laval cleaning liquid for lube oil
separators which has the above mentioned
qualities. Note that carbon steel parts can be
damaged by the cleaning agent if submerged
for a long time.
Fuel oil sludge mainly consists of complex
organic substances such as asphaltenes. The
most important property of a cleaning liquid
for the removal of fuel oil sludge is the ability
to dissolve these asphaltenes.
.CAUTION
Skin irritation hazard

Read the instructions on the label of the plastic
container before using the cleaning liquid.
Always wear safety goggles, gloves and protective
clothing as the liquid is alkaline and dangerous to
skin and eyes.
34
1810900-02
Alfa Laval cleaning liquid for lube oil

and fuel oil separators.
For parts of the driving devices
Use white spirit, cleaning-grade kerosene or

diesel oil.
Oiling (protect surfaces against corrosion)
Protect cleaned carbon steel parts against

corrosion by oiling. Separator parts that are not
assembled after cleaning must be wiped and
coated with a thin layer of clean oil and protected
from dust and dirt.
2 . 7 . 2 C l e a n i n g of b o w l d i s c s
Bowl discs
Handle the bowl discs carefully so as to avoid

damage to the surfaces during cleaning.
uot^
Mechanical cleaning is likely to scratch the disc
surfaces causing deposits to form quicker and
adhere more firmly.
A mild chemical cleaning is therefore preferable to
mechanical cleaning.
Remove the bowl discs from the distributor

and lay them down, one by one, in the
cleaning agent.
Let the discs remain in the cleaning agent until
the deposits have been dissolved. This will
normally take between two and four hours.
Put the discs one by one into the

cleaning agent.
Finally clean the discs with a soft brush.
h^fsa^
Cut hazards
The discs! have sharp edges that can cause cuts.
1810900-02
Clean the discs with a soft brush.
35
2.8 Oil change

2.8.1 Oil change procedure
NOTE
Before adding or renewing lubricating oil in the oil
sump, the information concerning different oil
groups, handling of oils, oil change intervals etc.
given in chapter 4.6 Lubricants, page 108 must be
well known.
The separator should be level and at standstill

w^hen oil is filled or the oil level is checked. The
MIN-line on the sight glass refers to the oil level
at standstill.
1
Place a collecting vessel under the drain hole.
Pull out (A) the oil filling device and turn it half
a turn (B).
Collect the oil in the vessel.
h^
CAUTION
Burn hazards
The lubricating oil and various machine surfaces can
be sufTiciently hot to cause burns.
Turn the oil filling device back to its normal

position (A), the drain hole pointing upwards.
I40TE
When changing from one group of oil to another, the
frame housing and the spindle parts must be
thorougly cleaned before the new oil is filled.
36
1810900-02
Fill the oil sump in the frame housing with new

oil. The oil level should be slightly above
middle of the sight glass. Information on
volume see 4.7 Technical data, page 93.
Push in the oil filling device.
1810900-02
37
2.9
Vibration
2.9.1 Vibration analysis

A separator normally vibrates and produces a
different sound when passing through its critical
speeds during run-up and run-down.
It also vibrates and sounds to some extent when
running. It is good practice to be acquainted with
these normal conditions.
Excessive vibrations and noise indicate that
something is wrong. Stop the separator and
identify the cause.
Use vibration analysis equipment to periodically
check and record the level of vibration.
The level of vibration of the separator should not
exceed 9 mm/s.
When excessive vibration occurs, keep bowl filled
and stop separator.
The cause of the vibration must be identified and
corrected before the separator is restarted.
Excessive vibration can be due to incorrect
assembly or poor cleaning of the bowl.
38
1810900-02
2 . 9 . 2 V i b r a t i o n s w i t c h (optional)
A d j u s t m e n t of s e t p o i n t
The vibration switch is adjusted with the
separator in operation. The cover must be
removed to gain access to the setpoint adjusting
screw (1).
1
Back-off the setpoint adjusting screw counterclockwise (A) two or three turns. Press the
reset button. If the armature does not remain
in the reset position, turn the adjusting screw
another turn or two until the armature stays in
position when the reset button is pressed.
Now turn the adjusting screw slowly clockwise

until the armature rocks. Mark this position
with a line immediately in front-of the adjusting
screw pointer (2).
Back-off the adjusting screw counterclockwise a three-quarter turn. Press the reset
button. If the armature now rocks, turn the
adjusting screw counter-clockwise another
quarter turn and so on until the armature
remains in the reset position.
Refit the cap and fasten with the screws.
tlO-TE
Setpoint adjustment
1. Adjusting screw
2. Pointer
A. Direction of increased checkpoint
(admit higlier vibration)
Further adjustment may become necessary if alarm

occurs due to vibration from surrounding equipment.
1810900-02
39
2.10 General directions

2.10.1 Ball and roller bearings
Specially designed bearings for the bowl
spindle
The bearings used for the bowl spindle are
special to withstand the speed, vibration,
temperature and load characteristics of highspeed separators.
, ,
-i
1ir
%m.2
mr^
1
ml
jjjm-4
-^1
M,^ 2
/i w^
|l j pf|-4
Only Alfa Laval genuine spare parts should be

used.
A bearing that in appearance looks equivalent to
the correct may be considerably different in
various respects: inside clearances, design and
tolerances of the cage and races as well as
material and heat treatment.
1.
2.
3.
4.
Outer race
Ball/roller
Inner race
Cage
C^^
Using an incorrect bearing can cause a serious
breakdown with injury to personnel and damage to
equipment as a result.
Do not re-fit a used bearing.
Always replace it with a new one.
Dismantling
Remove the bearing from its seat by using a

puller. If possible, let the puller engage the inner
ring, then remove the bearing with a steady force
until the bearing bore completely clears the
entire length of the cylindrical seat.
The puller should be accurately centered during
dismantling; otherwise it is easy to damage the
seating.
For bearings where no drivlng-off sleeve
is included in the tool kit, use a puller
when removing bearings.
Do not hit with a hammer directly on the bearing.
40
1810900-02
Cleanir^ and inspection
Check shaft (spindle) end and/or bearing seat in

the housing for damage indicating that the
bearing has rotated on the shaft (spindle) and/or
in the housing respectively. Replace the damaged
part, if the faults cannot be remedied by
polishing or in some other way.
Assembly
Leave new bearings in original wrapping until

ready to fit. Tine anti-rust agent protecting a
new bearing should not be removed before
use.
Use the greatest cleanliness when handling

the bearings.
Clean and smear ttie bearing seating

before assembly.
To facilitate assembly and also reduce the risk of

damage, first clean and then Ughtly smear the
bearing seating on shaft (spindle) or
alternatively in housing, with a thin oil.
When assembling ball bearings, the beahngs

must be heated in oil to maximum 125 C.
HOTE
Heat the bearing in a clean container with a cover.
Use only clean oil with a flash point above 250 C.
The bearing must be well covered by the oil and not
be in direct contact with the sides or the bottom of
the container. Place the bearing on some kind of
support or suspended in the oil bath.
1810900-02
Thie bearing must not be in direct contact

with the container.
41
There are several basic rules for assembling

cylindrical bore bearings;
- Never directly strike a beahng's rings, cage
or rolling elements while assembling. A ring
may crack or metal fragments break off.
- Never apply pressure to one ring in order to
assemble the other.
- Use an ordinary hammer Hammers with
soft metal heads are unsuitable as
fragments of the metal may break off and
enter the bearing.
- Make sure the bearing is assembled at a
right angle to the shaft (spindle).
Use a driving-on sleeve for bearings that are not

heated.
If necessary use a driving-on sleeve that

abuts the ring which is to be assembled with
an interference fit, otherwise there is a risk that
the rolling elements and raceways may be
damaged and premature failure may follow.
Angular contact ball bearings

Always fit single-row angular contact ball
bearings with the wide shoulder of the inner race
facing the axial load (upwards on a bowl
spindle).
42
1810900-02
The wide shoulder of the inner race must

face the axial load.
2.10.2 Before shut*downs

Before the separator is shut-down for a period of
time, the following must be carried out:
Remove the bowl, according to instructions in

clrapter 3 Dismantling/Assembly, page 44.
Protect parts in contact witii process liquid

from corrosion by applying a thin layer of oil.
Remove the O-rings.
Protect cleaned carbon steel parts against

corrosion by oiling. Separator parts that are not
assembled after cleaning must be wiped and
protected against dust and dirt.
NOTE
The bowl must not be left on the spindle during
standstill for more than one week.
Vibration in foundations can be transmitted to the

bowl and produce one-sided loading of the bearings.
The resultant indentations in the ball bearing races
can cause premature bearing failure.
^ '
C=l
1=1 O l
If the separator has been shut-down for more

than 3 months but less than 12 months, an
Intermediate Service (IS) has to be made before
the separator is put into operation again.
Remove tine bowl if the separator is left at

standstill for more than one week.
If the shut-down period has been longer than 12

months, a Major Service (MS) should be carried
out.
1810900-02
43
3 DISMANTLING/ASSEMBLY
Dismantling/Assembly
References to check points
In the text you will find references to the check

point instructions in chapter 5. The references
appear in the text as in the following example:
Check point
2.3.10 Disc stack pressure, page 28.

In this example, look up check point Disc stack
pressure for further instructions.
Switch off and lock power supply before starting any

dismantling work.
Tools
Special tools from the tool kit must be used for
dismantling and assembly. The special tools are
specified in the Spare Parts Catalogue.
Additional tools needed for dismantling but not
included in the tool kit are shown here.
For bowl and bowl spindle
1
Screw driver
Torque wrencli (50 Nm) witli socl<et 16 mm
Pliers for internal snap ring
Ball bearing puller
Screw vice with copper liners
Adjustable wrench, length approx. 400 mm
Adjustable wrench or spanner width of jaws

24 mm
Two lifting slings, working load limit (WLL):

>300 kg are also needed.
44
1810900-02
For friction coupling and flat belt

^
3 n
Pliers for internal snap ring
Pliers for external snap ring
T-handle, extension rod and socket 16 mm
Adjustable wrench or spanner, width of Jaws

36 mm
Hammer
1810900-02
45
3.1 Inlet/outlet and bowl
1. Safety device
ÂNGER^
2. Nut
6. Insert
Interlocking switch (optional)
Entrapment hazard
The support ring is removed
from the frame hood top, at
paring disc adjustment (Major
Service).
To avoid accidental start,

switch off and loci< power
supply before starting any
dismantling work.
3. Inlet/outlet housing
5. Support ring
7. Height adjusting ring
8. Frame hood
9. Lock ring
11. Gravity disc/Clarifier disc
13. Paring chamber cover

IS Intermediate service kit
MS Major service kit
T4. Inlet pipe with paring disc
46
1810900-02
(IS)-
15. Bowl hood-
(IS)-
16. Top disc
17. Bowl discs
18. Wing insert-
19. Bowl discs
20. Distributor
21. Sliding bowl bottom

(IS)-
1810900-02
47
Left-hand thread
22. Cap nuL
23. Upper distributing ring.
24. Valve plug-
25. Operating slide-
26. Lower distributing ring_
27. Bowl body-

28, Nozzle-
48
1810900-02
3 . 1 . 1 Inlet/outlet a n d b o w l dismantling
The frame hood and the heavy bowl parts must
be lifted by meems of a hoist. Position the hoist
exactly above the bowl centre. Use an endless
sling and a lifting hook with catch.
The parts must be handled carefully. Don't place
parts directly on the floor, but on a clean rubber
mat, fibreboard or a suitable pallet.
1
Remove safety device and iooi< through the

slot in the frame hood to see if the bowl still
rotates.
AÂNGE^
Entrapment hazard
work.
The bowl parts can remain very hot for a

considerable time after the bowl h a s come to a
standstill.
Unscrew nut clockwise and lift off inlet- outlet

housing together with the connecting hoses.
When removing the connecting hoses, do not
drop the washer.
Left-hand thread!
1810900-02
49
Remove the bolts and lift off frame hood (8).
Unscrew lock ring (9) clockwise by using the

special tool; spanner for lock ring.
Left-hand thread!
Lift off gravity disc (clarifier disc) (11).
Carefully prise loose paring chamber cover

(13) by using a screwdriver Lift off the paring
chamber cover.
NOTE
if the gravity disc has to be replaced owing to
changed operating conditions, see 4.7.2 Gravity disc
nomogram, page 116.
50
1810900-02
Preparations for unscrewing of bowl hood

(15):
- Fit the spanner to the bowl hood and secure

it with the bolt (a).
- Fit the compression tool and screw down

the central screw (b) until it stops
- Compress the disc stack by tightening the
nut (c) firmly.
15-. j
^ ^ ^ ^ ^ < B , ^ ^ ^ ^ ^ ^ M ^ ^ ^ ^
1 r^^
^^*. " ^ ^ 1
^^**"^!^*'^ * * ^-^^^
Use the compression tool as instructed.

Use of substitute tools can damage the equipment.
Unscrew bowl hood (15) clockwise by using a

tin hammer.
Left-hand thread!
1 0 Lift off the bowl hood with the spanner stil

attached.
1810900-02
51
1 1 Lift out the top disc, the bowl discs with wing
insert and the distributor.
Screw the nut of the compression tool up
against the eye bolt, turn the unit with the tool
still attached upside down and hit it against a
firm base. This will facilitate loosening of the
top disc.
1 2 Lift out sliding bowl bottom (21) using the

special tool.
Ease the sliding bowl bottom off with the
central screw of the tool. If necessary, knock
on the handle.
1 3 Unscrew cap nut (22).

Left-hand thread!
1 4 Remove upper distributing ring (23) using the
special tool.
Detach the distributing ring either:
- by jerking, or
- by tightening the nuts equally
52
1810900-02
1 5 Lift out operating slide (25) using the special

tool: lifting bolts for operating slide.
1 7 Lift out bowl body (27) using the special tool.

1 8 Ease the bowl body off with the central screw
of the tool. If necessary, knock on the handle.
1 9 Soak and clean all parts thoroughly in suitable
cleaning agent, see 2.7.1 Cleaning agents,
page 34.
2 0 Clean nozzles (28) in bowl body (27) using
soft iron wire of maximum 1,2 mm diameter,
see 2.3.4 Discharge mechanism, page 22.
NOTE
Dirt and lime deposits in the sludge discharge
mechanism can cause discharge malfunction or
failing discharge.
2 1 Remove 0-rings and replace them with spares

from the intermediate service kit (IS).
1810900-02
53
3.1.2
I n l e t / o u t l e t a n d bowl - a s s e m b l y
Make sure that the following check points are

carried out before and during assembly of the
separator bowl.
Check point
2.3.7 Corrosion, page 18,
2.3.2 Erosion, page 20,
2.3.3 Cracks, page 21,
2.3.4 Discharge mechanism, page 22,
2.3.6 Spindle top cone and bowl body nave,
page 25,
2.3.7 Threads of inlet pipe, paring disc, page
25,
2.3.8 Threads on bowl hood and bowl body,
page 26,
2.3.10 Disc stack pressure, page 28,
2.4.1 Paring disc height adjustment, page 29.
54
1810900-02
Left-hand thread
22. Cap nut-
23. Upper distributing ring.
24. Valve piug-
25. Operating slide-
26. Lower distributing ring_
27. Bowl body-

28. Nozzle-
1810900-02
55

(IS)-
15. Bowl liood
(IS)-
16. Top disc
17. Bowl discs
18. Wing insert-
19. Bowl discs
t-
MOTC
20. Distributor -
Be sure bowl parts are not

interchanged.
2 1 . Sliding bowl bottom
Out of balance vibration

will reduce ball bearing
life.
(IS)-
56
1810900-02
1. Safety device
2. Nut
6. Insert
Interlocking switch (optional)
The support ring is removed

from the frame hood top, at
paring disc adjustment (Major
Sen/ice).
3. Inlet/outlet housing
5. Support ring
7. Height adjusting ring
8. Frame
9. Lock ring
11. Gravity disc/Clarifier disc
13. Paring chamber cover
NOTE
Be sure bowt parts are not
interchanged.
Out of balance vibration
will reduce ball bearing
life.
T4. inlet pipe with paring disc
1810900-02
57
Clean the hollow part (b) of the spindle top

and the radial hole (a). Wipe clean the spindle
top and nave bore in the bowl body. Apply oil
to the tapered end of the spindle, smear the oil
over the surface and wipe off surplus with a
clean cloth.
Clean the nozzles in the bowl body, see 2.3.4

Discharge mechanism, page 22.
Check point
2.3.6 Spindle top cone and bowl body nave,
page 25 and 2.3.9 Priming of bowl parts, page
27.
Fit the bowl body (27) on the spindle.

Avoid damaging the spindle cone.
- Attach the special lifting tool to the bowl
body nave.
- Screw down the central screw of the tool,
then lower the bowl body until the screw
rests on the spindle top.
- Screw up the central screw and the bowl
body will sink down on the spindle cone.
Place the lower distributing ring (26) in the

bowl body.
Using the lifting bolts fit the operating slide
(25).
Make sure that the seal rings lie concentrically
in their grooves.
If replacing valve plugs (24), use a rubber
mallet.
58
1810900-02
Fit the upper distributing ring so that drill mark

(a) is in line with hole (c) on the distributing
ring.
When the distributing ring is in correct position
the guide pin (b) will enter hole (c).
NOTE
The two guide pin (b) in the distributing ring have to
be fitted properly in the hole (c).
Check the distance "A". If the play is larger than 2
mm the guide pins have not entered the holeproperly.
a. Drill mark
b. Guide pin
c. Guide pin
Screw cap nut (22) counter-clockwise onto the

spindle.
Tighten firmly.
Left-hand thread!
(jk
^
'S^==S-,=^'</
Fit sliding bowl bottom (21).

Make sure that the square seal ring lies
concentrically in its groove.
Press the sliding bowl bottom down on the
upper distributing ring.
1810900-02
59
Check point
Before assembling the bowl discs, check the
threads of the bowl hood and bowl body, see
2.3.8 Threads on bowl hood and bowl body,
page 26.
8
Assemble the bowl discs with wing insert and

top disc on the distributor. Note the angular
positioning (six options).
Ensure that the pins in the distributor fit
properly into the holes of the top disc.
Preparations for lifting in the disc stack

- Fit the compression tool and screw down
the central screw (a) until it stops
- Tighten the compression nut by hand
1 0 Fit the disc stack assembly in the bowl body.

Make sure that the cuts in the wings on the
underside of the distributor fit properly in the
corresponding lugs of the bowl.
1 1 Fit bowl hood (15):

Molykote
- Apply a thin layer of Molykote Paste 1000 to

threads and on contact and locating
surfaces.
Pastel coo
- Fit the spanner for the bowl hood and

secure it with the bolt (a).
- Screw on the bowl hood by hand.
Left-hand thread!
60
1810900-02
1 2 Fit the compressing tool and screw down the

central screw (a) until it stops.
Compress the disc stack by tightening the nut
(b) firmly.
NOTE
Use the compression tool as instructed.
Use of substitute tools can damage the equipment.
Check point
2.3.10 Disc stack pressure, page 28.
1 3 Attach the spanner and tighten the bowl hood

by using a tin hammer.
Strike the spanner handle until the bowl hood
lies tightly against the bowl body. In a new
bowl, the assembly marks now will be in line
with each other.
ÂfGER^
The assembly mark on the bowl hood must never
pass the mark on the bowl body by more than 25.
See also 2.3.8 Threads on bowl hood and bowl

body, page 26.
1 4 Place inlet pipe (14) in the bowl.
Check point
2.3.7 Threads of inlet pipe, paring disc, page
25.
1810900-02
61
1 5 Fit paring chamber cover (13) by pressing it

down gently.
1 6 Assemble gravity disc/ clarifier disc (11).
1 7 Fit lock ring (9).

Apply a thin layer of Molykote Paste 1000 to
the threads and on contact and locating
surfaces.
Left-hand thread!
1 8 Fit frame hood (8).

The two eye-bolts must be fitted in the holes
nearest to the electric motor.
In case of Major Service remove the
connecting housing and fit a new 0-ring on
the insert (2).
Check point
2.4.1 Paring disc height adjustment, page 29.
To be performed at Major Service and if the
bowl spindle has been dismantled.
62
1810900-02
1 9 Fit inlet/outlet housing.

Tighten nut.
30 Nm
Left-hand thread!
2 0 Then rotate the bowl by means of the flat belt.
If the bowl does not rotate freely or a scraping
noise is heard, incorrect bowl assembly or
incorrect height adjustment of the paring disc
can be the cause.
NO-re
To avoid damage on the inlet pipe the tightening
torque must not exceed 30 Nm.
2 1 Make sure that the gasket on the safety device

is in position. If not, glue with Loctite 407.
Fit and secure safety device.
2 2 Fit the connecting hoses if they have been
removed. Make sure to fit their gasket rings.
2 3 Fit the water tank on the frame bottom part if it
has been removed.
1810900-02
63
3.2 Bowl spindle and frame

3 . 2 . 1 B o w l spindle and f r a m e dismantling
Before dismantling the bowl spindle, the inlet
and outlet housing, frame hood and bowl as well
as the flat belt must be removed.
Before dismantling, in the case of Major Service,
or if the separator vibrates while running, see
Check point
2.4.2 Radial wobble of bowl spindle, page 30.
1. Lip seal ring
(MS)
2. Screen
3. Gasket
4. Frame, top part-
64
1810900-02
MS Parts to be renewed at
Major Service
-CD> ^ ^
6. Top bearing cover
7. Gasl<et
5, Deflector ring
(MS)
Major Service
8. Fan
9. Buffer holder
10. Rubber buffer
(MS)
11. Bowl spindle
12. Ball bearing holder

13. Ball bearing
14. Snap ring
15. Ball bearing
16. Oil pump
17. Belt pulley
18. Pump sleeve
19. Rubber buffer
20. O-ring.
(MS)
21. Frame, intermediate
22. O-ring
1810900-02
65
Loosen but do not remove the motor adapter

screws.
Remove the water tani<.
Remove the brake.
Remove the flat belt.
Remove the screws and lift off frame top part

(4). Lip seal ring (1) must be removed in the
case of Major Service, or if found damaged.
66
1810900-02
Clean the bowl spindle cone in place and

remove deflector ring (5).
Remove, in the following sequence:

- Top bearing cover (6)
- Gasket (7)
- Fan (8)
- Buffer holder (9)
Ô
- Rubber buffer (10).
NOTE
Be very careful not to damage the wings of
the buffer holder.
1810900-02
67
Screw the cap nut counter-clockwise (lefthand thread) onto the spindle top to protect
the top and bore.
Left-hand thread
Lift out spindle assembly (11), rubber buffer

(10)andO-ring(20).
Remove snap ring (14) by using a pair of
pliers and pull off ball bearing holder (12).
Clamp the bowl spindle (11) in a screw vice.

Remove the pump sleeve (18). When turning
the spindle upside down there is a risk that the
vane in the pump sleeve can slide down partly
or entirely into the spindle. Therefore, after
unscrewing the sleeve, check that the vane
has not been damaged.
1 0 Remove the belt pulley (17). If the pulley has

stuck proceed with point 10.
1 1 Lubricate the mounting/dismantling tool.
Fit the mounting/dismantling tool and screw it
down as far as it will go (A).
Use a long spanner (450 - 650 mm) to press
the belt pulley off the spindle (B).
Remove the oil pump (16) by hand, do not
loos the flat key.
Molykote paste 1000
68
1810900-02
1 2 Pull off ball bearing (15) using a puller and

thrust washer
Thrust washer
Puller
Pull off bearing (13) using the special

mounting tool and a hammer.
NOTE,
Always discard a used bearing.
Special mounting tool
I n c a s e of 3-year-service
1 3 Loosen the screws and lift off the frame

intermediate part (21).
1 4 Discard the O-ring (22).This O-ring is not
included in any service kit, but must be
ordered separately.
1810900-02
69
PA 600 PURIFIER SYSTEM SERVICE MANUA L
1 5 Remove the screen (2) from the frame top part

(4).
Discard the gasket (3). This gasket is not
included in any service kit, but must be
ordered separately.
1 6 Clean the oil sump.

1 7 Clean all dismantled parts thoroughly in a
degreasing agent and check for damage and
corrosion.
Replace all parts supplied in the spare parts
kits.
3.2.2
B o w l spindle a n d f r a m e assembly
The bowl spindle and frame is assembled in

reverse sequence to dismantling.
1. Lip seal ring
(MS)
2. Screen3. Gasket-
4. Frame, top part-
70
1810900-02
Major Service
Molykote ^ 000 paste

(thin layer to be rubbed into surface)
5. Deflector ring
Silicone grease (thin layer)

6. Top bearing cover

.7- Gasket
(MS)
8. Fan
9. Buffer holder
10. Rubber buffer
(MS)
W>^
11. Bowl spindle-
D
12. Ball bearing holder
13. Ball bearing
14. Snap ring
15. Ball bearing
16. Oil pump
17. Belt pulley
18. Pump sleeve
19. Rubber buffer.

20. O-ring
21. Frame, intermediati
Loctite 242
22. 0-fing
1810900-02
71
In case of 3-year-service
1
Fit a new O-ring (22) and assemble the frame

intermediate part (21).
Use a torque wrench and tighten the screws
lightly crosswise at first. Then tighten all
around to 45 Nm.
Secure the screws with Loctite 242.
Fit a new gasket (3).

Fit the screen (2).
72
Clear the spindle bore from dirt and lime

deposits with the special reamer
1810900-02
45 Nm
Inspect the tapered end and the hollow part of

the bowl spindle for wear and clean if
necessary. Assemble ball bearings (13 and
15).
Mounting tool
Heat the new ball bearings in oil to maximum

125 C. Use the special mounting tool from the
tool kit.
NOTE
Always fit new bearings.
If in doubt how to install roller bearings in a correct
way, please see the detailed description in
2.10.1 Ball and roller bearings, page 40.
Max 125 C
Fit oil pump, flat key and belt pulley. Make

sure that the recess in the belt pulley fits over
the guide pin in the oil pump.
Molykote 1000 paste

(Thin layer to be
rubbed into surface)
1810900-02
73
Check that the radial hole (0 1 mm) in the

pump sleeve is clean, and fit the pump.
Fit ball bearing holder (12) and secure it with

snap ring (14),
Fit O-ring (20) and rubber buffer (19).
Lower spindle assembly (11) carefully into the
separator intermediate frame.
74
1810900-02
Assemble, in the following sequence:

- Rubber buffer (10)
- Buffer holder (9)
- Fan (8)
<3>
- Gasket (7)
- Top bearing cover (6)
Make sure that the 0 3 mm hole in fan (8) is
clean and the lugs in the fan enter the
recesses in the bowl spindle.
Before tightening, make sure that there is
some play (a) between top bearing cover
(6) and the frame. The play will disappear
when the screws are tightened.
Tighten the screws sequentially (not
crosswise) in order to successively
compress the rubber buffers.
Push down deflector ring (5) till it stops.
Silicone grease
{thin layer)
1810900-02
75
1 0 Assemble frame top part (4). If lip seal ring (1)

has been removed, fit a new one before the
frame top part is put in place.
Silicone grease
(thin layer)
Make sure the lip seal is turned the correct

way. See illustration.
Silicone grease
(thin layer)
1 1 Tighten the screws of the top frame using a

torque wrench (width across flats 16 mm).
Tighten the screws slightly crosswise at first.
Then tighten all around to 45 Nm.
Secure the screws with Loctite 242.
76
1810900-02
1 2 Fit and adjust the flat belt, see 3.4.7 Belt

replacement and tightening, page 84.
Check point
2.4.2 Radial wobble of bowl spindle, page 30.
1 3 Fit the water tank and tighten the screws.
1810900-02
77
PA 600 PURIFIER SYSTEM SERVICE MANUA L
3.3 Friction coupling

If the separator does not attain full speed within
about 2 minutes, the friction elements or the
coupling may be worn or greasy. The friction
elements must then be replaced with new ones
or be thoroughly cleaned from grease.
Entrapment hazards
work.
3. Ball bearings
6, Coupling hub
7. Friction element
8, Cover
9. Snap ring
10. Washer
11. Spring washer
12, Screw
(MS) = Set of friction elements
included in the Major service Kit for
50 Hz or 60 Hz
78
1810900-02
3.3.1 Friction coupling -dismantling

1
Check that the belt tightener is in backward

position.
Remove the motor adapter screws.
Remove the water tank and the flat belt.

Note that the tank must be lowered past
spindle end (A) before it can be withdrawn
(B).
Remove the flat belt.
Remove the electric motor complete with the

friction coupling and motor adapter.
Weight of motor including adapter and friction
coupling is not more than 35 kg.
Remove snap ring (9), cover (8) and friction

elements (7).
If the friction elements are worn, fit new ones.
Replace all friction elements even if only one
is worn.
If the friction elements are only greasy:
Clean the friction elements and the inside of
belt pulley (5) with a degreasing agent.
1810900-02
^
((y
^7^~>~r^ <:::::^lP-^
/A^^fe
IKi^^^ 0 / ^ ^
p^L^
^^
^
/7^_8
;V^9
r-^ ifi
MV(
3l^^
oJ:^-'^-5
79
Remove the screw (12), spring washer (11]

and washer (10) from the friction coupling.
Complete dismantling of the friction coupling

8
Lubricate and fit the special mounting and

dismantling tool.
Ease off the coupling.
Mounting tool
Molykote 1000 Paste
(thin layer to be rubbed into
surface)
Remove snap rings (1 and 2) and drive off

coupling hub (6). Turn the coupling, i.e. belt
pulley (5) with bearings (3), the other way
round and drive off the ball bearings and
washer by using a tube.
1 0 Clean all parts in a degreasing agent and

replace parts supplied in the spare parts kits.
NOTE.
Always discard a used bearing.
80
1810900-02
t L ^ U|U-
3 DISMAMTLING/ASSEMBLY
3.3.2 Friction coupling -assembly

Before the friction coupling is assembled,
examine all parts thoroughly for wear and
corrosion.
1
Assemble the new ball bearings in belt pulley

(5) by using a tube and a hammer.
Apply Loctite 641 on the outer surfaces of ball
bearings (3).
Knock down the bearings carefully (do not
forget washer 4) by using the tube which must
rest on the outer race of the bearing.
The new bearings must not be heated as they
are packed with grease and sealed with
plastic membranes.
Loctite 641
After the assembly of the bearings, fit snap

ring (2).
Do not refit used bearings.
Apply Loctite 641 on the coupling hub (6) and

knock it down into the belt pulley by using a
hammer.
Fit snap ring (1).
Loctite 641
1810900-02
81
Wipe clean the motor shaft and apply a thin oil

film on it. Fit the special mounting and
dismantling tool to the motor shaft (by means
of the small screw on one end of the tool) and
press the friction coupling onto the shaft.
Molykote 1000 Paste

(thin layer to be rubbed into
surface)
ffW
Fit the screw (T 2) with the washer (11) and

spring washer (10) to secure the friction
coupling.
Assembly of friction elements

Fit new friction elements (7), cover (8) and
snap ring (9).
- A coupling with two friction elements is
used for 60 Hz installations.
- A coupling with four friction elements is
used for 50 Hz installations.
82
1810900-02
- rJ[\
L
Degrease and clean the contact surfaces of

frame and motor adapter Lubricate the
contact surfaces with Molykote 1000 paste.
Then fit the electric motor with adapter and
friction coupling in position.
Also lubricate the threads of the belt tightener
with Molykote 1000 paste or similar.
Fit and tighten the flat belt, see 3.4.7 Belt

replacement and tightening, page 84.
Install the water tank and the cover.
NOTE
The belt must be re-tightened before starting the
separator, see next page.
1810900-02
83
3.4 Flat belt and tightener

The flat belt must be removed before
dismantling of the bowl spindle or the friction
coupling. The procedure is the same when
replacing the belt at a Major Service.
A new belt must be re-tightened twice:
30 minutes after the belt has been installed.

The separator must not be started until the retightening has been done.
after approximately 24 hours of operation.

NOTE
Do not start the separator unless the flat belt has
been re-tlghtened after 30 minutes. If started, the belt
may slip and be damaged.
3.4.1 Belt replacement and

tightening
If only tightening of flat belt should be done, only
steps 3 and 7-11 have to be performed.
tm^^
E n t r a p m e n t hazards
work.
Look into the slot in the frame hood to see If
separator parts are rotating or not.
Remove the water tank and brake.

Note that the tank must be lowered past
spindle end (A) before it can be withdrawn
(B).
~*^
84
1810900-02
Check that the belt tightener is in backward

position.
NOTE_
Pay attention to the air gap "A" between the cup
springs and the threaded sleeve.
The distance "A" must not exceed 0,5 mm.
Otherwise a correct belt tightening will be
impossible.
\^S3
Molykote 1000 Paste
To guarantee a proper function of the belt tightener it

Is advisable to protect the surfaces
Knock out the tubular spring pin and separate

the parts, lubricate and assemble the parts.
^-f:^^ ^^î^Z^
^
Remove the existing belt and clean the

raceways of the bowl spindle and the friction
coupling by using a degreasing agent. Wipe
the raceways with a clean rag after cleaning.
Exercise the greatest possible cleanliness.
There must be no dirt, oil or grease on the
raceways.
1810900-02
85
Remove the motor adapter screws. Lift the

motor together with adapter and friction
coupling and check that there is a sufficient
film of Molykote 1000 Paste, or an equivalent
lubricating paste, between the adapter and
the frame surface. Lower the motor after
checking. Fit the motor adapter screws but do
not tighten them.
Molykote 1000 Paste
The weight of motor including adapter and

friction coupling is not more than 35 kg.
The threads of the belt tightener should be
lubricated with a thin layer of Molykote 1000
Paste.
(to be rubbed into surface)
Fit a new belt. Start on the motor side.

Tighten the belt by moving the motor
backwards by hand.
Pull the belt around a few turns by hand.
Rotate the belt tightener by rotating the shaft

until it makes contact with the frame pad.
86
1810900-02
^:i
Tighten the shaft (1) further until the threaded

sleeve (2) and dog (3) are disengaged.
"Shake" the motor by hand several times
during this operation in order to overcome the
friction between the motor adapter and the
frame.
1 0 Loosen the belt tightener by rotating the

threaded sleeve (2) backwards.
"p
IJWW
1810900-02
ittl
'
87
1 1 Rotate the shaft (1) relative to the threaded

sleeve (2) until the sleeve (2) and dog (3) are
engaged again with a clicking sound.
NOTE
If the springs (4) are not decompressed they will
loose their tension and correct tightening of belt will
be impossible.
1 2 Let the belt stay in this position for at least 30

minutes without starting the separator.
Then repeat steps 3 and 7-7 7 above. After this
proceed to step 13.
NOTE
Do not start the separator unless the flat belt has
been re-tightened after 30 minutes.
If started, the belt may slip and be damaged.
13 Fit the water tank and brake.

1 4 The separator may now be started.
NOTE
The belt must be re-tightened when the separator has
been in operation approximately 24 hours after the
belt change: Repeat steps 3 and 7-11.
88
1810900-02
3.5 Oil filling device

3.5.1 Dismantling/assembly
Drain off the oil, see 2.8 Oil change, page 36.
Unscrew nipple (4) and pull off the oil filling
device. Then unbend the round safety wire (6)
and pull off nipple (4).
1
If plate (8) is to be replaced, wipe the sight glass (7) with a degreasing agent.
Fit the new plate on the outside of the sight glass. The plate is self-adhesive.
Mark the position of the plate relative to the recess in sleeve (1).
Assemble the oil filling device and fit it into the frame. Note that the mark on sleeve (1) must be
positioned opposite the mark on the frame. Fill the sump with new oil.
6, Round safety wire
5 sealing ring
Nipple
2. 0-ring
1. Sleeve for oil filling
7. Sight glass
8. Plate
3. 0-ring,
1810900-02
89
3.6 Water tank

Remove the water tank (1).
Note that the tank must be lowered past the
spindle end (A) before it can be withdrawn (B).
Check the tank interior and clean out if

necessary.
Check that the pipes are not defective.

Replace if necessary.
2. Elbow
If the parts fitted on the tank have been

remioved, it is necessary to fit the parts properly
together at assembly.
1. Water container
2. Elbow
3.7
Seal the water inlet pipe with Loctite 573.
Brake
3.7.1 Exploded view
5. Split pin
1. Spindle with friction element

2. Spring
"6. Brake handle

3. Bracket
4. Cylindrical pin with hole
90
1810900-02
3.7.2 Checking of friction element

A worn or oily friction element will lengthen the
stopping time. Remove bracket with the brake.
Examine the friction element.
If the friction element is worn; Fit a new

complete spindle (includes friction element).
If the friction element is oily; Clean the element

and its surface in contact with the belt pulley
with a suitable degreasing agent.
Checking of bracket, spindle and spring

Rust can form on the brake parts and cause the
brake to jam.
Remove rust from the spindle and the
corresponding guide surface on the bracket. Rub
the surface of the spindle with a thin layer of
lubricating paste. Replace the spring with a new
one if it h a s lost its stiffness. Oil the spring when
assembling.
A = Coupling surface
Checking the brake

After the brake assembly h a s been fitted, release
the brake ind rotate the bowl slowly by hand. If
a scraping noise is heard, t h e friction element is
probably touching the coupling pulley surface
(A). If so, it is necessary to adjust the position of
the motor adapter and re-tighten the flat belt,
see 3.4 Flat belt and tightener, page 84.
1810900-02
91
3.8 Frame feet

3.8.1
M o u n t i n g of n e w f r a m e f e e t
When replacing the frame feet, the separator

must be lifted.
Remove the bowl before lifting the separator.
Follow 2.6 Lifting instructions, page 32.
1
Loosen the foundation bolts and lift the

separator.
Remove the existing frame feet.
Mount the new feet.
Place the separator in its original position and

fasten the foundation bolts.
Remove the two lifting eye bolts.
Assemble the separator bowl, see 3.1.2 Inlet/

outlet and bowl - assembly, page 54.
92
1810900-02
4 TECHNICAL REFERENCE
Technical Reference
4.1 Technical data

4.1.1
Product description
Mfa Laval ret 570871. rev. 0
Product number:
881099-06-01
Separator type:
P600
Application:
Mineral oil
Technical design:
Purifier (clarifier as option) with partial discharge.
iVIachine bottom part for belt drive
Intended for marine and land applications.
Colour of finish painting of painted parts according to order. Quality of painting according to
specifications on drawings.
Sealings available in Nitrile.
Designed i n accordance with directives and standards:
98/37/EC
91/368 E E C
93/44 EEC
Directive of the European

Parliament and the Council
relating to machinery.
ISO 3744
Acostics - determination of sound

power levels of noise sources
using sound pressure.
E N 292-2
Safety of machines. Use of the

machine in applications subject
to hygienic demands require a
well adapted cleaning program.
Operational limits:
Max. Allowed speed 9510 r/minute

Discharge interwall: 2 - 6 0 minutes
Not to be used for liquids with flashpoint below

60 C
Maximum allowed density of operating liquid:
1000 kg/m^
Feed temperature: 0 C to + 100 C

Ambient temperature: + 5 C to + 55 C
1810900-02
93
Alfa Laval ref. 561687, rev. 1,
Maximum density
feed
sediment
1100kg/m^
2631 kg/m^
Power consumption
idling
0,8 kW
running (at max. capacity)
1,8 kW
max. power consumption
2,8 kW (at starting-up)
Bowl speed
9510/9305
max. rev/min. 50Hz/60Hz
Speed motor shaft
3000/3600
max. rev/min. 50Hz/60Hz
Gear ratio (pulleys)
130:41 (5QHz)
106:41 (60 Hz)
Starting time
1.8-2,3minutes
Stopping time
Running down without brake
average 14 minutes
With brake
min. 3, max. 4 minutes
Maximum running time without

flow
Empty bowl
180 minutes
Filled bowl
180 minutes
Sludge volume total/efficient
0,6 / 0,2 litres
Bowl volume
1,5 litre
Discharge volume
1 litre (nominal) fixed
Required water quality
Se4,5 Water quality, page 107
Lubrication
See 4.6 Lubricants, page 108
Lubricating oil volume
0,5 litre
Sound pressure level
69 dB(A)
Vibration level
New separator
Max. 5,6 mm/sec
Separator in use
Max. 9 mm/sec
Separator without motor
Net weight approx. 191 kg
Motor
16 kg
Complete bowl
35 kg
Weight
Overhead hoist for 300 kp is required

Motor power
2,2 Kw
Bowl material
AL 111 2377-02
stainless steel
NOTE
The separator is a component operating in an

integrated system including a monitoring system. If
the technical data In the system description does
not agree with the technical data in this instruction
manualrthe data in the system description is the
valid one.
94
1810900-02
4.2 Connection list

A/fe Laval ref. 561658, rev. 1
Connection
No.
Description
201
Inlet for process liquid.
Requirements/limits
See 4.7.7 Performance data,

in- and outlet device, page
123
- Flow:
- Pressure:
206
220
Inlet for liquid seal and displacement liquid.

- Quality requirements:
See 4.5 Water quality, page

107
- Flow, set value:
8 litres/minute
Outlet for ligtit phase, clarified liquid.

See 4.7.7 Performance data,
in- and outlet device, page
123
- Counter pressure:
- Capacity:
(221)
Outlet for heavy phase (water).
222
Outlet for solid phase.
Should be possible to drain

liquids by gravity.
See 4 Technical Reference,

page 93
- Discharge volume:
The outlet after the separator

should be installed in such a
way that you can not fill the
frame top part with sludge.
(Guidance of sludge pump or
open outlet)
372
Inlet for discharge liquid.

- Flow , set value:
18 litres/minute

107
1810900-02
95
Connection
No.
Description
373
Inlet for make-up liquid.
Requirements/liniits
- Flow, set value:
0,9 litres per minute

107
- Consumption:
0,9 litres per discharge
377
Outlet for operating liquid.

liquids by gravity.
462
Drain of frame top part, lower.

liquids by gravity.
463
Drain of frame top part, upper.

liquids by gravity.
701
Motor for separator

Allowed deviation from nominal frequency
(momentarily during maximum 5 seconds):
753
Unbalance sensors, vibration

- Type:
Mechanical switch
- Frequency range:
< 300 Hz
- Vibration measurement range:
<4,5g
- Internal impedance:
4 l < n + 5%
- Reset coil voltage:
48 V DC
- Reset coil power:
Max. 14 W
- Switch rating, resistive load max
2 A @ 24 V DC
Location of connections on the separator, see 4.3

Basic size drawing, page 97, and 4.3.1 Dimensions
of connections, page 98.
96
5%
(10%)
1810900-02
4.3 Basic size drawing

Alfa Laval ref. 565297. rev. 1
S6S
7B6
786
552
490
458
429
372
254
///>///
183
465
163
163
487
732
Connections 201 and 220 are turnable 90.

A Maximum horizontal displacement during operation 20 mm
B Maximum vertical displacement during operation 10 mm
1810900-02
97
4.3.1 Dimensions of connections

Alfa Laval ret 565297 rev. 1
-:;3E
nsO-G 1/2)
I (113
ISO-G 1/2
463
ISO-G 1/2
EEj^
(150-G
3/4)
ISO-G 3/4
ml 220)
ISO-G 3/4
All dimensions are nominal.
Reservation for individuall deviations due to tolerance.
All connections to be installed non-loaded and flexible.
Data for connections see 4.2 Connection list, page 95
98
1810900-02
4.4 Interface description

Alfa Laval ref. 565810, rev. 0
4.4.1
Scope
This document gives information, requirements

and recommendations about operational
procedures and signal processing for safe and
reliable operation of the separator. It is intended
to for designing auxiliary equipment and control
system for the separator.
4.4.2 References
This Interface Description is one complementary
document to the sepau-ator. Other such
documents that contain necessary information
a n d are referred to here are:
Interconnection diagram
Connection List
Tecirnical Data
Operating Water Interface
Standards referred to are:
EN 418 Safety of machinery - Emergency

stop equipment, functional aspects Principles of design
EN 1037 Safety of machinery - Prevention of

unexpected start-up
4.4.3 Definitions
For the purpose of this document, the following
definitions apply:
Synchronous speed: The speed the machine

will attain when it is driven by a three-phase
squirrel-cage induction motor and there is no
slip in the motor and the drive system,
Full speed: The synchronous speed minus

normal slip.
1810900-02
99
4.4.4 Goal
To eliminate situations that can cause harm, i.e.
injury, damage to health or property and
unsatisfactory process result are e.g.:
Effect
Situation
Unbalance caused by uneven sediment
accumulation in the bowl.
Too high stress on bowl and bearing

system which might cause harm.
Too high bowl speed.
Too high stress on bowl which might

cause harm.
Access to moving parts.
Can cause injury to person who

accidentally touches these parts.
Insufficient cleaning of separator.
Unsatisfactory product quality.
Bowl leakage.
Product losses.
Information and instructions given in this

document aim at preventing these situations.
Control and supervision can be more or less
comprehensive depending on the type of used
control equipment. When a simple control unit is
used it would be impossible or too expensive to
include many of the functions specified here
while these functions could be included at nearly
no extra cost when a more advanced control unit
is used. For this reasons functions that are
indispensable or needed for safety reasons to
protect the machine and/or personnel are
denoted with shall while other functions are
denoted with should.
100
1810900-02
4.4.5 Description of separator

modes.
For control purposes the operation of the
separator should be divided into different modes.
The normally used modes are described below
but other modes might exist.
It is assumed that:
The separator is correctly assembled.
All connections are made according to

"Connection List", "Interconnection Diagram"
and "Interface Description".
The separator control system is activated.
If above conditions are not fulfilled the separator

is unready for operation.
STAND STILL means:
The power to the separator motor is off.
The bowl is not rotating.
STARTING
means:
The power to the separator motor is on.

The bowl is rotating and accelerating.
RUNNING
means:
The power to the separator motor is on.

The bowl is rotating at full speed.
RUNNING is a collective denomination for a
number of sub modes which e.g. can be:
- STAND BY: Separator is in a waiting mode
and not producing.
- PRODUCTION: Separator is fed with
product and producing.
- CLEANING: Separator is fed with cleaning
liquids with the intention to clean the
separator.
1810900-02
101
STOPPING means:
The power to the separator motor is off.
The bowl is rotating and decelerating.
STOPPING is a collective denomination for

a number of sub modes which e.g. can be:
- NORMAL STOP: A manually or
automatically initiated stop.
- SAFETY STOP: An automatically initiated
stop triggered by too high vibrations.
- EMERGENCY STOP: A manually initiated
stop at emergency situations. This stop will
be in effect until it is manually reset.
4.4.6 Handling off c o n n e c t i o n

interfaces.
Electrical connections.
701 Separator motor.

The separator is equipped with a 3-phase DOL
(Direct On Line) started motor.
There shall be an emergency stop circuit
designed according to EN 418 and a power
isolation device according to EN 1037.
There shall be a start button close to the
separator that shall be used for first start after
assembly of the separator.
There should be a counter to count number of
running hours.
There should be a current transformer to give an
analogue signal to the control unit about the
motor current.
102
1810900-02
753 Unbalance sensor.
For indication of any abnormal unbalance and to

be able to perform appropriate countermeasures,
the separator may be equipped with a vibration
initiated mechanical switch on the separator
frame.
The vibration monitor shall include a self-check
function to be performed at least at initiation of
STAETING.
If to high vibrations occur the separator shall be
stopped the quickest way possible and it shall
not be restarted until the reasons for the
vibrations have been found and measures to
remove t h e m have been taken.
Signal processing in
STARTING:
If to high vibrations occur the separator shall

be stopped automatically by SAFETY STOP.
If the self-check system triggers, an alarm

shall be given and an automatic stop by
NORMAL STOP shall be initiated.
Signal processing in RUNNING:
If to high vibrations occur the separator shall

be stopped automatically by SAFETY STOP.

shall be given.
Signal processing in STOPPING:

shall be given.
Signal processing in NORMAL
STOP:
If to high vibrations occur the system shall turn

over automatically to SAFETY STOP
4.4.7 Fluid connections.

Complementary information is given in 4.2
Connection list, page 95.
1810900-02
103
201 Inlet for process liquids (feed).

Processing in STAND
Shall be closed.
Processing in
STILL:
STARTING:
Should be closed. Bowl will be open and

empty or closed and filled depending on if
start is done from STAND STILL or STOPPING.
Processing in RUNNING:
Could be closed or open.
Shall be closed before a discharge. See 4.7.5

Operating water interface (Purifier), page 121
or 4.7.6 Operating water interface (Clarifier),
page 122.
Processing in NORMAL STOP or

STOP:
Could be closed or open but the bowl should

be filled unless the stop is initiated in
STARTING.
Processing in SAFETY
EMERGENCY
STOP:
Could be closed or open but the bowl shall be

filled unless the stop is initiated in STARTING.
206 Inlet to liquid seal.

Processing in STAND
Shall be closed.
Processing in
STILL:
STARTING:
Shall be closed.
Processing in
RUNNING:
Supplying a liquid seal prior to opening the

feed: See 4.7.5 Operating water interface
(Purifier), page 121 or 4.7.6 Operating water
interface (Clarifier), page 122.
Displacing (the interface) before a discharge:

See 4. 7.5 Operating water interface (Purifier),
page 121 or 4.7.6 Operating water interface
(Clarifier), page 122.
104
1810900-02
2 2 0 and 221 Outlets

Processing in STAND
STILL:
Could be closed or open.
Processing in other modes:
Shall be open.
3 7 2 Inlet for discharge liquid.

Processing in STAND
Shall be closed.
Processing in
STILL:
STARTING:
Shall be closed.
A discharge is initiated according to

procedure in "Operating Water Interface".
After a discharge has been triggered the

motor current or bowl speed should be
monitored to indicate if there comes a current
peak or a sudden drop in speed. The absence
of such a signal indicates that the discharge
has failed and corrective action should be
taken (e.g. trigger a new discharge). Absence
of a discharge may result in problems due to
solidification of the sediment.
That the current returns to original value after
discharge could also be supervised. If current
is much higher after the discharge this might
be an indication that the bowl has not closed
properly after the discharge.
For service purposes there should be a

counter to count number of discharges.
1810900-02
105
373 Inlet for make-up liquid.

Processing in STAND
STILL:
Shall be closed.
Processing in STARTING:
Shall be closed.
The separator bowl is closed according to

procedure in
"Operating Water Interface".
The separator bowl is closed in a discharge

sequence according to procedure in
"Operating Water Interface".
106
1810900-02
4.5 Water quality

/A/fe Laval ret 553406, rev. S
Quality requirements for operating water
Operating water is used in the separator for several

different functions: e.g. to operate the discharge
mechanism, to lubricate and cool mechanical seals, etc.
Poor quality of the operating water may with time
cause erosion, corrosion and/or operating problem in
the separator and must therefore be treated to meet
certain demands.
The following requirements are of fundamental
importance
i
Turbidity-free water, solids content <0,001% by volume.

Deposits must not be allowed to form in certain areas in
the separator.
Max particle size 50 |im.
Total hardness less than 180 mg CaCOs per litre, which

corresponds to 10 dH or 12,5 "E.Hard water may with
time form deposits in the operating mechanism. The
precipitation rate is accelerated with increased operating
temperature and low discharge frequency. These effects
become more severe the harder the water is.
Chloride content max 100 ppm NaCI (equivalent to 60 mg

Cl/i).
Chloride ions contribute to corrosion on the separator
surfaces in contact with the operating water, including the
spindle. Corrosion is a process that is accelerated by
increased separating temperature, low pH, and high
chloride ion concentration. A chloride concentration
above 60 mg/l is not recommended.
pH>6
increased acidity (lower pH) increases the risk for
corrosion; this is accelerated by increased temperature
and high chloride ion content.
NOTE
Alfa Laval accepts no liability for consequences
arising from unsatisfactorily purified operating water
supplied by the customer
1810900-02
107
4.6
Lubricants
Alfa Laval ref. 553216-01 rev. 6
4.6.1 Lubrication chart.

Lubricating points
Lubricants
Bowl spindle ball bearings and buffers are lubricated by

oil mist.
Lubricating oil as specified in 4.6.5 Recommended

brands, page 113.
Bowl spindle taper.
Lubricating oil, only a few drops for rust protection.
Metal buffers of bowl spindle.
Lubricating oil.
Bowl: Sliding contact surfaces and pressure-loaded

surfaces such as lock rings, threads of lock rings, bowl
hood and cap nut.
Pastes as specified in 4.6.3 Recommended

page 110.
lubricants.
Rubber seal rings.
Grease as specified in 4.6.3 Recommended

page 110.
lubricants,
Friction coupling ball bearings.
The bearings are packed with grease and sealed, they

need no extra lubrication.
Electric motor.
Follow the manufacturer's instructions.
108
1810900-02
oil
4 . 6 . 2 A l f a L a v a l lubricating oil groups

Alfa Laval ref. 553216-01 v. 6
Group A o i l : a high quality gear oil on paraffin base with stable AW (anti wear)
additives.
Group B o i l : a high quality gear oil on paraffin base with stable EP (extreme
pressure) additives.
Group D o i l : a synthetic base oil with additives stable at high operating

temperatures.
Group E o i l : Characteristics as a group D-oil but suitable at a higher operation

power ( 5 5 kW)
Do not mix different oil brands or oils from different oil groups.
Always use clean vessels when handling lubricating oil.
Great attention must be paid not to contaminate the lubricating oil. Of particular
importance is to avoid mixing of different types of oil. Even a few drops of motor oil
mixed into a sjmthetic oil may result in severe foaming.
Any presence of black deposits in a mineral type oil is an indication that the o
base has deteriorated seriously or that some of the oil additives have precipitated.
Always investigate why black deposits occurs.
If it is necessary to change from one group of oil brand to another it is
recommended to do this in connection with an overhaul of the separator. Clean the
gear housing and the spindle parts thoroughly and remove all deposits before
fiUing the new oil.
NOTE
Always clean and dry parts (also tools) before
lubricants are applied.
Check the oil level before start. Top up when

necessary.
Oil volume = see 4 Technical Reference, page 93.
It is of u t m o s t importance to use the lubricants recommended in our

documentation.
This does not exclude, however, the use of other brands, provided they have
equivalently high quality properties as the brands recommended. The use of
oilbrands and other lubricants than recommended, is done on the exclusive
responsibility of the user or oil supplier.
A p p l y i n g , handling and storing of lubricants
Always be sure to follow lubricants manufacturer's instructions.
1810900-02
109
4.6.3 Recommended lubricants

Pastes for non-food applications:
NOTE
The data in below tables is based on supplier
information in regards to lubrication properties.
Trade names and designations might vary from
country to country, contact your local supplier for
more information.
Brands with Alfa Laval article numbers are approved
and recommended for use.
Manufacturer
Designation
Fuchs Lubritech
Gleitmo 805 K
Gleitmo 705 K
Dow Corning
Molykote 1000 (Paste)

Molykote 1000 (Paste)
Molykote G-rapid plus
(Paste)
Rocol
Antiscuffing (ASP) (Paste)
Kluber
Wolfracoat C (Paste)
Alfa L a v a l N o .
537086-02(1000 g)
537086-03 (100 g)
537086-04 (50 g)
Bonded coatings
Manufacturer
Designation
Fuchs Lubritech
Gleitmo 900 (Varnish or

spray)
Dow Corning
Molykote D321R (Spray)

Molykote 0321R (Varnish)
110
Alfa Laval No.
535586-01 (300 ml)

535586-02 (60 ml)
1810900-02
Silicone grease for rubber rings
Manufacturer
Designation
Alfa Laval No.
Dow Corning
Molykote 111 (Compound)

Molykote 111 (Compound)
539474-02 (100 g)
539474-03 (25 g)
Fuchs Lubritech
Gleitmo 750
Kluber
Unisilkon L 250 L
Wacker
Silicone P (Paste)
Greases for ball and roller bearings:

piOTE
Always follow the specific recommendation for
lubrication as advised by the manufacturer.
Manufacturer
Designation
BP
Energrease MM-EP2
Energrease LS2
Castro!
APS 2 Grease
EPL2
Chevron
Duralith grease EP2
Elf
Epexa 2
Esso/Exxon
Beacon EP2
Unirex N2
Fina
Marson EPL 2A
Mobil
Mobilith SHC 460

Mobilux EP2
Gulf
Gulfiex MP2
Q8/Kuwait Petroleum
Rembrandt EP2
Shell
Albida Grease EP2

Alvania EP Grease 2
SKF
LGEP2 or LGMT2
Texaco
IVtultifak AFB 2
1810900-02
111
4.6.4 R e c o m m e n d e d lubricating oils

Alfa Laval ret 553219-09 v. 0
Two different groups of lubricating oils are

approved. They are designated as Alfa Laval
lubricating oil groups A and D which are
described in 4.6.2 Alfa Laval lubricating oil
groups, page 109.
The numerical value after the letter in the table
states the viscosity grade..
Alfa Laval lubricating oil
group
Time in operation
between +15 and +45 "C
A/150
1500 h
between +2 and +65 C
D/220
2000 h
Ambient temperature
The corresponding commercial oil brands are

listed on next page.
MOTE
When the separator is operated for short

periods, lubricating oil must be changed
every 12 months even if the total number of
operating hours is less than stated in the
recommendations above.
Check and prelubricate spindle bearings on

separators which have been out of service for
6 months or longer.
In seasonal operation: change oil before every

operating period.
Alfa Laval do not accept responsibility for any

damage caused by the use of lubricants which
deviate from the recommended lubricants listed
in this manual.
112
1810900-02
Oil change interval
4.6.5 Recommended oil brands
Alfa Laval lubricating oil group A/tSO

MOTE
The data in below tables Is based on supplier
country to country, contact your tocal supplier for
more information.
Brands with Alfa Laval article number are approved
Alfa Laval lubrication oil group A

Viscosity grade VG (ISO 3448/3104)
150
Viscosity index VI (ISO 2909)
>95
Manufacturer
Designation
Alfa Laval
546098-80(20 litres)
546098-81(4 litres)
546098-82(208 litres)
546098-83(1 litre)
BP
Bartran 150
Castro!
Alpha ZN 150
Esso/Exxon
Nuto 10
Teresso 150
Terrestic 150
Mobil
DTE oil Extra Heavy
Q8/Kuwait Petroleum
Haydn 150
Shell
Morlina 150
Tellus150
Texaco/Caltex
Regal Oil 150

Paper Machine Oil Premium 150
1810900-02
113
Alfa Laval lubricating oil group D/220

Alfa Laval ref. 553218-08 v. 3
Specification: Synthetic lubricating oil, category

PAO (ISO-L-) CKE 220
MOTt
The data in below tables is based on supplier
country to country, contact your local supplier for
more information.
Brands with Alfa Laval article number are approved
Alfa Laval lubrication oil group D

Viscosity grade VG (ISO 3448/3104)
220
Manufacturer
Designation
Alfa Laval
542690-80(20 litres)
542690-81(4 litres)
542690-82(208 litres)
BP
Enersyn HTX 220
Castrol
Alphasyn EP 220
Alphasyn HG 220
Chevron
Tegra 220
ELF
Epona SA 220
Esso/Exxon
Terrestic SNP 220

Teresso SHP 220
Mobil
SHC 630
Q8/Kuwalt Petroleum
Schumann 220
Shell
Paolina 220
Omala RL 220
The lists of recomimended oil brands are not complete. Other oil brands may
be used as long as they have equivalently quality as the brands
recommended. The oil must have the same viscosity class and ought to follow
the ISO standard 12925-1, category ISO-L-CKE (ISO 6743-6) or DIN 51517,
part 3 CLP, but shall have a synthetic base oil of polyalphaolefin type (PAO)
instead of mineral base oil. The oil must be endorsed for worm gear with
brass worm wheel. The use of other lubricants than recommended is done on
the exclusive responsibility of the user or oil supplier.
114
1810900-02
4.7
Drawings
4.7.1 Foundation plan

/\/fe Laval ret 548711, rev. 2
14
570
11
S=j" 8 ( 0
\M\
r^
cr|if
A
B
C
D
E
F
Center of separator bowl

Center of motor
8 holes for foundation bolt
Foundation bolt
Service side
Max. height of largest component incl. lifting tool
Lap
Vertical force not exceeding 5 kN/foot
Horizontal force not exceeding 7 kN/foot
Service area
1810900-02
115
4 . 7 . 2 Gravity disc n o m o g r a m
Alfa Laval ref. 565798 rev. 0
'
95o~~~
.^_
-_-
0 m Tl
50,5
-
-- 1
^'~~-. :--_:
52
54
-.
^
57
'~~~~- --^-, __.. __
:
61.
--^-^_
II ^^:^~>--.
^ I^
_o
~ ~. _^
66
~""~-^
:"-
-p^- r:-.-
'.-:
soo~~
^,uM^
>:i:^^;
: : " ' :
- - ^ ^ - - _
20
30
40
50
60
70
e0
ga
10
^^î.
. - :
: ;
'
'C
3
0.2
0,4
0,6
0,8
1,2
|l{l|l|l|l|l|l|l|i|l|l|l|l|l|l{
60
70
80
90
100 110 120 130 140 150 160
m71-
170 180 190 200 21 2
Oil density, kg/nr' at 15C

Oil temperature, C, F
Gravity disc tiole diameter, (j) mm

Throughput, m^/h
The nomogram is based on the properties of

fresh water.
Example I in nomogram
Example II in nomogram
Reference in graph:
Reference in graph:
Oil density
965 kg/m^
at 1 5 C ( 6 0 F )
Oil density
875 kg/m^
at 1 5 C ( 6 0 F )
Separation
temperature
70C(158F)
Separation,
temperature
60 C ( 1 4 0 T )
Throughput
0,7 m^/h
Throughput
1 m^/h
From the graphs (heavy line), the correct

gravity disc has a hole diameter of 54 mm.
116
From the graphs (broken line), the correct

gravity disc has a hole diameter of 66 mm.
1810900-02
1,4
4.7.3 Electric motor

Alia Laval ref. 552807, rev. 4
8h9
^ 1 C\|
!_1
rs
M
-i^
The rotor balanced with half key

Maximum vibration velocity T 8 mm/s (rms) ace. to IEC
34-14.
270
50
,5
100
97
M8
*24I6
foj\
11
!a
ill
JJ
1 H
'^-/^
\jt
av^'f*
^^^Cw
1
/
^*^^^^l
3,5
A5
A Knock out openings for cable glands on both sides 2 x 23

B Sheet-steel fan hood
C 4 holes l 2
HOTTE.
T h e m o t o r bearings are permanent lubricated.
Manufacturer
ABB Motors
M a n u f a c t u r e r s d r a w i n g CAT. BA/Marine motors GB 98-05

Standards
IEC 34-series, 72,79 and 85
Size
90L
Type
M2AA 90L
Weight
16 kg
Poles
Insulation class
Bearings
D-end 6305-2Z/C3, N-end 62042Z/C3
M e t h o d of cooling
10 411 (IEC 34-6)
Specification
Totaly enclosed three-phase motor

for marine service"^'
1810900-02
Type of mounting
IEC 34-7
IM 1001
IM 3001
a
0
Degree of protection
IEC 34-5
IP 55
IM 3011
IM 3031
117
PA 600 PURIf lER SYSTEM SERVICE MANUAL
Article No. Output Speed Freq. Voltage

kW
Hz
RPM
V
Current
A
0,87
6,6
8,0
0,90
5,9
255D
8,1
0,87
6,8
552807-01
2,2
2870
50
220D
8,1
380Y
4,7
552807-01
2,5
3460
60
220D
552807-01
2,2
3435
60
Power
st/l^' Termist.
C<2
Factor C o s . j
440Y
4,7
220D
8,0
0,90
5,9
255D
8,1
0,87
6,8
Note
440Y
4,7
552807-02
2,2
2870
50
415Y
4,3
0,87
6,6
552807-03
2,2
2870
50
440 Y
0,87
6,6
552807-04
2,2
2870
50
200Y
4,1
8,9
0,87
6,6
552807-05
2,5
3460
60
240Y
4,7
0,87
6,8
220Y
9,4
552807-06
2,5
3460
60
460Y
4,5
0,87
6,8
Y-ser.
230Y
9,0
552807-07
2,5
3460
60
575Y
3,6
0,87
6,8
CSA-plated
552807-09
2,2
2870
2870
230D
4,5
7,8
0,87
0,87
6,6
2,2
50
50
400Y
552807-10
552807-11
2,2
2870
50
500Y
3,6
0,87
6,6
552807-12
2,2
2,2
2870
2870
50
660Y
0,87
6,6
50
690Y
2,7
2,6
0,87
6,6
3460
3460
60
60
440Y
460Y
4,7
4,5
0,87
0,87
6,8
552807-15
2,5
2,5
552807-16
2,5
3460
60
480Y
4,3
0,87
6,8
552807-17
552807-18
2,5
2,5
3460
60
690Y
3,0
0,87
3460
60
230D
9,0
9,4
0,87
6,8
6,8
0,87
6,8
10,3
5,4
0,87
6,8
0,87
6,8
552807-13
552807-14
552807-19
2,5
3460
60
220D
552807-20
2,5
3460
60
200D
552807-21
2,5
3460
60
380Y
Y-par.
Y-par.
1)
1st/l=starting current/rated current at direction on line starting.
2)
Thermistors tripping temperature if applicable.
3)
The motors can be designed to fulfil requirements of following

Classification Societies (Essential Service, if required).
6,6
6,8
Lloyds Register of Shipping (LRS)
Nippon Kaiyi Kyokai (NK)
Det Norslê Veritas (DnV)
Korean Register of Shipping (KR)
Germanischer Lloyd (GL)
Polski Rejester Statkow (PRS)
Bureau Veritas (BV)
China Classification Societies (CCS)
American Bureau of Shipping (ABS)
Indian Register of Shipping (IRS)
Registro Italiano Navale (RINA)
Maritime Register of shipping (RMS)
Required classification society must always be specified when

ordering. Factory test certificate to be enclosed at the delivery.
Rated output (kW) valid for temp-rise max. 90 " C.
The motors can be provided with space heaters for 110 V or
220 V, 25 W as option.
State supply voltage when ordering.
Connection to separate terminal board in the main terminal
box ace. to attached connection diagram.
118
Y-ser.
1810900-02
4.7.4 Machine plates and safety

labels
Location of machine plates and safety fables
1. M a c h i n e plate
Separator
P600
Manufacturing serial No / Year
XXXX
Product No
881099-06-01
Inlet and outlet
561312-01
Bowl
561123-01
Machine bottom part
565390-01
Max. speed (bowl)
9512 r/min (50 Hz), 9307 r/min (60 Hz)
Direction of rotation (bowl)

Speed motor shaft
3000 r/min (50 Hz), 3600 r/min (60 Hz)
El. current frequency
50/60 H z '
Recommended motor power
2,2 kW (50 Hz), 2,2 kW (60 Hz)
Max. density of feed
1100 kg/m^
Max. density of sediment
2631 kg/m^
Process temperature min./max. 0/+100C
1810900-02
119
3. Safety label
Text on label:
DANGER
Read the instruction manuals before
installation, operation and maintenance.
Consider inspection intervals.
Failure to strictly follow instructions can lead
to fatal injury.
If excessive vibration occurs, stop separator
and keep bowl filled with liquid during
rundown.
Out of balance vibration will become worse if
bowl is not full.
Separator must stop rotating before any
dismantling work is started.
4. Name plate
6. Power supply frequency
7. Label
Text on label:
Read the instruction manual before lifting.
A. Space for label indicating

representative
120
1810900-02
4.7.5 Operating water interface

(Purifier)
Alfa Laval ref. 565819. rev. 0
Proposed operation of operating water interface for purifier execution.

Closing t h e bowl and supplying liquid seal:
1
Initialise by opening connection 372 for 1 second.
Close the bowl by opening connection 373 for 40 seconds.
Supply liquid seal by opening connection 206 for 12 seconds.
Open the feed (connection 201).
Starting sequence illustrated graphically:
Performing a discharge:
1
Close the feed (connection 201).
Open connection 373 and perform a displacement (of the interface) by opening
connection 206.
After 8 seconds open connection 372 during 1 second.
After another 12 seconds close connections 206 and 373.
Dischau-ge sequence illustrated graphically:
During t h e separating process the make-up

water supply volume is maintained by opening
connection 373 for 2 seconds every 15 minutes.
1810900-02
121
4 . 7 . 6 Operating w a t e r i n t e r f a c e
(Clarifier)
Alfa Laval ret 565849. rev. 0
Proposed operation of operating water interface

for clarifier execution.
Closing the bowl:
1
Initialise by opening connection 372 for 1

second.
Close the bowl by opening connection 373 for

40 seconds.
Starting sequence illustrated graphically:
Performing a discharge:
1
Close the feed (connection 201).
Open connection 373.
After 12 seconds open connection 372 during

1 second.
After another 15 seconds close connection

373.
Discharge sequence illustrated graphically:
373
372
206
201
.c5
10
15
During the separating process the make-up

water supply volume is maintained by opening
connection 373 for 2 seconds every 15 minutes.
122
1810900-02
20
25
30
4.7.7 Performance data,

in- and outlet device
Alfa Laval ret 565805, rev. 0
Maximum light phase counter pressure as a

function of throughput and viscosity:
A.
B.
Max. light phase counter pressure, kPa

Light phase throughput, rrP'lh
10cSt
30cSt
48 est
1810900-02
123
Inlet pressure as a function of throughput

and viscosity
A
250
200
150
100
50
0
()
05
15
25
-50
A.
B.
124
Pressure kPa
Throughput nv'lh
1810900-02
35
45
Maximum heavy capacity as a function of

gravity disc:
A.
B.
litres/hour
Gravity disc
4.7.8 Interconnection diagram

Alt Laval ret 561723, rev. 0
1
2
Reset Coil
NO
Common
HC
6
7
8
Heater
S
Bosei
rAAAAq
))()))
^53)
Vibration sensor (mechanical switch)
1810900-02
125
4.8 Storage and

installation
4 . 8 . 1 S t o r a g e and transport of g o o d s
Storage
Specification
Upon arrival to the store, check all
c o m p o n e n t s a n d keep them:
1
Well stored and protected from mechanical

damage.
Dry an protected from rain and humidity.
Organized in the store in such a way that the

goods will be easily accessible when
installation is about to take place.
126
1810900-02
A separator can be delivered with different types

of protection:
Fixed on a pallet.
\j\
(0
The separator must be stored in a dry storage

room, protected from rain and humidity. It must
be well protected from mechanical damage.
Si
|%J
[^
|%)|
Fixed on a pallet
In a wooden box which is not water tight.
*-^-^
The separator must be stored in a dry storage

room, protected from rain and humidity.
/
/
<^<-eaw.> ^ A
yfeCVU
ai -,\
1f^
^=^ l\
\ti>
J.
[*_
In a wooden box which is not water tight

In a special water-resistant box for outdoor
storage.
The separator and its parts have been treated
with an anti-corrosion agent. Once the box has
been opened, store dry and protected from rain
and humidity.
The packaging for outdoor storage is only to
special order.
In a special water-resistant box for outdoor storage
1810900-02
127
PA 600 PURIFIER SYSTEM SERVICE MANUA _
Transport
Specification
During transport of the separator, the bowl

must always be removed from the machine
and transported separately.
When lifting a separator it must always be

hung securely. See details in chapter 2.6
Lifting instructions, page 32.
K^NIVRNING
Crush hazard
Use correct lifting tools and follow lifting
instructions.
During erection, all inlets and outlets to

separators and accessories must be covered
to be protected from dust and dirt.
H - minimum 750 mm
128
1810900-02
4 . 8 . 2 Planning of installation
introduction
The space required for one or more separators
can be calculated by consulting 4.3 Basic size
drawing, page 97, and instructions for ancillary
equipment, electrical and electronic equipment
and cables.
Check the drawings when planning the installation

Important measurements
Important measurements are the minimum

lifting height for lifting tackle, shortest distance
between driving motor and wall, free passage for
dismantling and assembly, maintenance and
operation.
Plan your installation with sufficient room for
the controls and operation so that instruments
are easily visible. Valves and controls must be
within convenient reach. Pay attention to space
requirements for maintenance work, work
benches, dismantled machine parts or for a
service trolley.
Ji
'
'
'
iL
\j^
I'-WfMV"""
'
Suitable space must be obtained for the maintenance

work
Space for separator
The separator shall be placed in such a way that

suitable space for maintenance and repair is
obtained.
Specification
See the 4.7.1 Foundation plan, page 115 for the

service space required with the separator
installed.
Recommendation
The spanner for the bowl hood should have

sufficient space to make a complete turn without
touching any of the ancillary equipment
surrounding the separator.
1810900-02
129
Lifting height for transport of bowl

Specification
A minimum height is required to lift the bowl,

bowl parts and the bowl spindle, see the drawing
4.7.1 Foundation plan, page 115.
Recommendation
When two or more separators are installed, the

lifting height may have to be increased to enable
parts from one separator to be lifted and moved
over an adjoining assembled separator.
Space for oil changing

Specification
The oil filling device must not be blocked by floor

plate arrangement, etc.
Recommendation
It should be possible to place a portable

collecting tray under the oil filling device drain
hole.
130
1810900-02
4.8.3
Foundations
I40TE
When lifting a separator it must always be hung
securely, see separate lifting instructions in this
bool<.
See 4.7.7 Foundation plan, page 7 75.

The separator must be installed on a strong
and rigid foundation to reduce the influence of
vibrations from adjacent machinery.
The foundation should be provided with a
cofferdam.
Fit the separator frame on the foundation as
follows;
- Check that the bolts do not press against
the edges of the holes, otherwise the
elasticity of the mounting of the separator
frame will be impeded.
- Fit height adjusting washers required.
~ Check that the separator frame is horizontal
and that all feet rest on the foundation.
- Tighten the screws.
1810900-02
131
5 CHANGE OF CIRCUIT BOARD
Change of Circuit Board
If a circuit board has to be changed, proceed as

follows:
Note down the run time (days only) as shown in
the function Ust of the EPC 50.
Change the board according to the instructions
below.
Go to parameter Fa 90, and insert the run time.
OP-Board
Switch power off.
Remove the snap-in transparent cover.
Disconnect the two cable plugs (do not
remove the cables from the plugs).
Disconnect the flatcable connector at the top.
Unscrew the five hexagon nuts.
Mount the new board, and connect in reverse
order.
I/O-Board
Switch power off.
If there is no optional board installed:
Disconnect all the cable plugs on the large

board (do not remove the cables from the
plugs).
Unscrew the hexagon nuts. Take care to note

where the special nuts for optional board(s)
are located.
Mount the new board, and connect in reverse

order.
132
1810900-02
If one or more optional board is installed:
Switch power off.
Disconnect the cable plug(s) on the optional

plug(s)).
Disconnect the flatcabie connector at the top.
Unscrew the three hexagon nuts.
Note the position of the board and remove the

board.
Disconnect all the cable plugs on the large

plugs).
Unscrew the hexagon nuts. Take care to note

where the special nuts for optional board(s)
are located.
Mount the new board in the same position as

the old, and connect in reverse order
1810900-02
133
5.1 Circuit Board

Temperatures
Circuit board temperature information can be
read as follows:
Set Pr 7 = 2.
Push '+' and '-' at the same time ('Standst.'

now shows on the display).
Push'-'
The actual temperature, max. temperature, and

the number of times the temperature has been
above 70 C for the transducer scrolls across the
display.
For further circuit board temperatures, push

t h e ' - ' button.
To leave the list push the '+' and the'-' buttons

at the same time.
Reset Pr 7 = 0.
134
1810900-02
6 CLEANING IN PLACE
Cleaning in Place
The use of Cleaning In Place (CIP)

equipment is recommended for best
separation results. For further information
concerning the CIP equipment, see the CIP
booklet, bookno. 1817261.
6.1 Cleaning in Place,

Separator
1
Remove the pipe connecting plate with pipes

from the separator.
Attach the CIP equipment as shown in the

illustration.
NOTE
The top outlet on the CIP unit should be connected to
the top inlet on the separator.
The middle inlet on the CIP unit should be connected

to the middle oil outlet on the separator.
The lower CIP inlet should be connected to the lower
water outlet on the separator.
1810900-02
135
6 CLEANING IN PLACE
136
1810900-02
PA 600 Separation
System

Product No.
570862-01
Book No.
1810901-02 V 1
Separator Part No.
881099-06-01
Printed
Oct 2003
i^vT^^M^
Catalogo parti di ricambio
Reservdelskatalog
Catalogo de pecas
sobressalentes
Ersatzteilkatalog
Catalogue de pieces de
rechange
Catalogue de piezas de
recambio
EeTginf
âno
Varaosaluettelo
Eeii
feeeeef
Reserveonderdelencatalogus
Reservedel skatalog
Contents
Separator
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
1.12
1.13
1.14
1.15
1.16
1.17
1.18
1.19
Machine bottom part

Oil filling device
Brake
Separator bowl
Inlet and outlet device
Parts for mounting of motor,
50/60 Hz
Friction coupling, 50/60 Hz
Belt tightener
Parts for mounting of NEMA
standard motor 6 0 Hz
Friction coupling, 60 Hz NEMA
motor
Set of plates
Gravity disc for clarification,
0 4 0 mm
Vibration monitoring unit
Set of tools
Interlocking switch
Intermediate service kit
Major service kit
3-years service kit
Tool box
Ancillary Equipment
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
2.12
2.13
2.14
Valve block w a t e r
Extra spare parts, valve block
water
Valve block air
Extra spare parts, valve block
air
Valve block oil
Spare parts kit, pneumatic
change-over valve
Connection kit, oil
Sludge outlet kit
Butterfly valve kit
Spare parts, EPC 50 Control
Unit
Control unit
Remote operating system,
desktop
laptop
profibus
2.15
2.16
2.17
2.18
2.19
2.20
8
8
10
12
14
16
^
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
46
48
50
52
54
56
58
60
62
64
66
66
66
67
1810901-02
Starter
Basic kit for starter
Sep. Starter
Pump Starter
ESD-relay kit
Trip contact kit
Index
67
68
69
69
70
70
72
1810901-02
SPARE PARTS CATALOGUE
Read this first
l^v^^L
tiaMSSJ&''i^5K^SWi*^
D Check the machine unit number on the name-plate before using this catalogue
en
sv
Kontrollera maskinenhetens nummer p maskinskylten innan du anvnder katalogen
de
Das Typenschild - ein Hinweis zur korrekten Ersatzteilnummer
fr I La plaque de la machine, un guide pour trouver le numro de piece de rechange correct

La placa-marca de la mquina - guia del nmero correcto del repuesto
es
I ru
elaf fy ee-i-e l o e f - egae i'eef TT f T 1 gi'nf T-=-ne
it
V
La targhetta della macchina - guida al corretto nmero dei ricambi

J
pt
V
A placa do fabricante da mquina - um guia do nmero correto das partes sobressalentes

J
fl
Konekilpi - opastin oikeaan varaosanumeroon
el I Q efeB g Ig^fP afe Y i'g Y Yy leeeeeYy

Het gegevensplaatje - een wegwijzer naar het juiste onderdeeinummer
da
Typeskiltet - en guide til det rette reservedelsnummer
en
Safeguard your commitment to quality by always using genuine Alfa Laval
spare parts. Most Alfa Laval spare parts are individually marked with the
part number and Alfa Laval sign. All Alfa Laval parts are delivered in
packaging with Alfa Lava! markings and labels. These are indications that
the parts are genuine Alfa Laval spare parts. Accept only parts with
Alfa Laval markings and packaging.
Remember, Alfa Laval cannot accept responsibility for the failure of a
separator equipped with non-original spare parts. We guarantee the quality
and reliability of our products.
sv
Skra kvaliteten genom att alitid anvnda original Alfa Laval reservdelar.
De fiesta Alfa Lavais reservdelar r individuellt mrkta med artikelnummer
och Alfa Lavais logo. Alia Alfa Lavals reservdelar levereras i frpackningar
med Alfa Laval-mrkning och -etiketter. Detta anger att delarna r original
Alfa Lava! reservdelar. Acceptere enbart delar med Alfa Lavais
mrkning och frpackning.
Korn ihg att Alfa Laval inte tar ngot ansvar for fei p en separator, som
innehller icke-originaldelar. Vi garanterar kvaliteten och driftskerheten
endast hos vara egna produkter.
de
Achten Sie auf Qualitt und verwenden Sie stets original Alfa Laval
Ersatzteile. Die meisten Alfa Laval Ersatzteile sind individuell mit der
Teilenummer und dem Alfa Laval Zeichen markiert. Alle Alfa Laval
Ersatzteile werden in Verpackungen mit Alfa Laval Markierungen und
Etiketten geliefert. Dies zeigt, da es sich um original Alfa Laval Ersatzteile
handelt. Akzeptieren Sie nur Teile mit Alfa Laval Markierungen und in
Alfa Laval Verpackung .
Vergessen Sie nicht, Alfa Laval kann keine Verantwortung fr das
Versagen eines Separators bernehmen, der nicht mit Originalersatzteilen
versehen ist. Wir garantieren Qualitt und Zuverlssigkeit unserer
Produkte.
fr
Preservez la qualit de vos quipements en n'employant que des pieces de
rechange Alfa Laval d'origine. La plupart des pieces de rechange
Alfa Laval sont marquees du numro de piece et du logo Alfa Laval. Toutes
les pieces Alfa Laval sont livres dans un emballage portant les marques et
les etiquettes Alfa Laval. Ces indications attestent qu'il s'agit bien de pieces
de rechange Alfa Laval d'origine. N'acceptez que les pieces qui portent
les marques et l'emballage Alfa Laval.
N'oubliez pas qu'Alfa Laval decline toute responsabilit en cas de panne
d'un sparateur non quip de pieces de rechange d'origine.
Nous garantissons la qualit et la fiabilit de nos produits.
es
Mantenga su compromiso con la calidad al usar siempre piezas de
repuesto Alfa Laval autnticas. La mayoria de las piezas de repuesto de
Alfa Laval estn marcadas individualmente con el nCimero de pieza y la
marca Alfa Laval. Las piezas Alfa Laval se entregan embaladas con
marcas y etiquetas Alfa Laval, que es la garantia de su autenticidad.
Acepte solo piezas con marcas y embalajes de Alfa Laval.
Recuerde que Alfa Laval no acepta responsabilidad por el fallo de una
separadora equipada con piezas de repuesto no originales. Garantizamos
la calidad y fiabilidad de nuestros productos.
ru
feaea faaf Tfi e^na n en'i'TeQy YTaf f a

g i j i f a -^ne Alfa Laval, f aTeufno gVanf-^nae Alfa Laval
eg i i T 1 a aee e fie i Te Alfa Laval. Ana aee Alfa Lava!
VTnaeyt3ny oVT ti laooTT nlTTI Alfa Laval.
YT egaa f T, H-T ye gVnf -^fie yaeylDny VTef f l e
a e y l e Alfa Laval. EnYTegea TeeT aee ft l a o o T T
oYT Alfa Laval.
QVTl fo, -^T Alfa Laval f ffio Toonof f Tfio g VToai
naVT, Tnfaf ftT fVTaf f l e gV-^nole.
1 feal e-âiiT faaf Tfi f o egae.
it
Salvaguardate la qualit del vostro investimento utilizzando sempre ricambi
originali Alfa Laval. La maggior parte dei ricambi Alfa Laval marcata
singolarmente con il numero di particolare ed il logo Alfa Laval. Tutti i
ricambi Alfa Laval sono forniti in imballi con marcatura ed etichette
Alfa Laval. Esse attestano che i ricambi sono ricambi originali Alfa Laval.
Accettate esclusivamente ricambi con marcature ed etichette
Alfa Laval.
Tenete presente che la Alfa Laval non pu accettare responsabiiit per
avaria ad un separatore attrezzato con parti di ricambio non originali.
Noi garantiamo la qualit l'affidabilit dei nostri prodotti.
^
Proteja o seu compromisso com a qualidade utilizando sempre pegas
sobresselentes Alfa Laval. A maioria das pegas Alfa Laval est marcada
individualmente com o respective numero e com o si'mbolo Alfa Laval.
Todas as pegas Alfa Laval so fornecidas em embalagens com marcas
e etiquetas que atestam a sua autenticidade como pegas sobresselentes
genufnas Alfa Laval. Aceite apenas pegas com embalagens e marcas
Alfa Laval.
No esquega que Alfa Laval no aceita responsabiiidade por faiha de uma
separadora equipada com pegas sobressalentes no genuinas. Ns
garantimos a qualidade e a confianga dos nossos produtos.
Varmistakaa vastuunne laadusta kyttmll aina alkuperisi

Alfa Laval -varaosia. Useimmat Alfa Lavalin varaosat on yksilllisesti
merkitty osanumerolla ja Alfa Laval -merkill, Kaikki Alfa Lavalin osat
toimitetaan Alfa Lavalin merkinnill ja tarroilla varustetuissa pakkauksissa.
Ne osoittavat, ett osat ovat alkuperisi Alfa Laval -varaosia. Hyvksyk
ainoastaan ne osat, joissa on Atfa Lavalin merkinntja pakkaus.
Muistakaa, Alfa Laval ei vol hyvksy vastuuta ei-alkupersill varaosilla
varustetun separaattorin vaurioista. Me takaamme tuotteidemme laadun ja
kyttvarmuuden.
el
Te oget> ieg -=-fiQel rarepf lf'i' iPea
feeeee g Alfa Laval. VA efee feeeee g
Alfa Laval YnVf Y t>l eaeYf g. Vê feeeee g
Alfa Laval Qnife ea i Ynae aafioU a e
eeYa g Alfa Laval. Te'i'yf fTae e TnPl
Bfe ffse ieeeee g Alfa Laval. Aia-raBa l f Y
feeeee l aanoU a g ea g
Alfa Laval.
^ ô oougf e g Alfa Laval af felfe ene eyfg e
Clo aYnYlg-=-ft, Ygf YY Y-^Yf nlY 11> ftê
feeeee. Al Yeg a eet eaeYfi lfY e
ee 1 nYf.
nl
Als u wilt dat de kwaliteit te allen tijde gewaarborgd blijft, gebruik dan altijd
originele Alfa Laval-reserveonderdelen. De meeste reserveonderdelen van
Alfa Laval zijn voorzien van hun onderdeelnummer en het
Alfa Laval-beeldmerk. Alle Alfa Laval-onderdelen worden geieverd in een
verpakking met daarop Alfa Laval-aanduidingen en labeis. Hierdoor weet u
dat de onderdelen originele Alfa Laval-reserveonderdelen zijn. Accepteer
alleen onderdelen met het Alfa Laval-beeldmerk die in een
Alfa Laval-verpakking zitten.
Vergeet niet dat Alfa Laval niet verantwoordelijk is voor een defecte
separator die niet-originele onderdelen bevat. Wij garanderen de kwaliteit
en betrouwbaarheid van onze eigen Produkten.
da
For at opn den bedste kvalitet skal De altid at anvende gte
Alfa Laval-reservedele. De fleste Alfa Laval-reservedele er mrket
enkeltvis med delnummeret og Alfa Laval-symbolet.
Alle Alfa Laval-reservedele leveres i originalemballage med Alfa Lavalmrkerog etiketter. Hermed kan De se, at delene er originale
Alfa Laval-reservedele. Kun de dele, som er pakket i originalemballage
og forsynet med Alfa Laval-mrker br anvendes.
Husk, at Alfa Laval ikke kan ptage sig noget ansvar for fejl p en
separator, som indeholder uoriginale dele. Vi kan kun garantere kvalitet
og driftsikkerhed p vore egne produkter.
Translation list
versttningslista
berzetsungsiiste
Liste de traduction
Lista de traducciones
en
>
SV
>
de
JD
es
Part no.
Reservdelsnummer
Teil-Nr.
Numero de piece
Pieza No.
Qty
Antal
Anzahl
Quantit
Cantidad
Description
Benmning
Bezeichnung
Denomination
Descripcion
Notes
Anmrkningar
Anmerkungen
Remarques
Notas
IMachine type
Maskintyp
Maschinentyp
Type de machine
Tipo de mquina
Product no.
Produktnr
Produktnummer
Numero de produit
Nijmero de producto
Macliine unit
description
Maskinblocksbenmning
Bezeichnung des
Maschinenblocks
Denomination de partie
de machine
Descripcin de seccin
de la mquina
Machine unit no.
Maskinblocksnr
Maschinenblock Nr.
Partie de machine n
No. de seccin de
mquina
Subassembly
description
Undergruppsbenmning
Bezeichung der
Untergruppe
Denomination de
sous-ensemble
Descripcin de
subconjunto
Subassembly no.
Undergruppsnr
Untergruppe Nr.
N de sous-ensemble
Numero de subconjunto
See page
Se sidan
Siehe Seite
Voir page
Vase la pagina
Fig. ref.
Figurhnvisning
Bildhinwelse
Rf. de fig.
Referenda de figura
Product name
Produktnamn
Produktname
Norn du produit
Nombre del producto
Exchange necessitates
rebalancing of bowl
Utbyte ndvndiggr
ombalansering av kulan
Austasch erfordert
Wiederauswuchtung der
Trommel
Le remplacement
ncessite le
rquilibrage du bol
El racmbio requiere el
reequilibrado del rotor
See separate spare

parts list
Se separat
reservdelslista
Siehe separate
Ersatzteilliste
Voir liste spare des

pieces de rechange
Vase la lista de piezas

separada
Not delivered as spare

part
Levereras ej som
reservdel
Nicht als Ersatzteil

geliefert
Non livre comme piece

de rechange
No se entrega como
pieza de recambio
Translation list
NeT Ydaa
Lista traduzioni
Lista para tradugo
Knnsluttelo
en
ru
it
fi
Part no.
e ^
Nr.parte.
Numero de peca
Varaosanumero
Qty
T-T
Quantita
Quantidade
Lukumr
Description
flfTie
Descrizione
Descricao
Nimitys
Notes
Tolâiy
Note
Notas
Huomatuksia
Machine type
1 a i a l l
Tipo macchina
Tipo de maquina
Konetyyppi
Product no.
Aeee ^
Nr.produtto
No. do produto
Tuotteen no
Machine unit
description
f a i r T a i e eT
1 aiu
Nr. unita macchina
Descricao da unidade da
maquina
Koneenosan nimitys
Descrizione sottogruppo
Numero de unidade da
maquina
Koneenosan no
Descrizione unita
maccliina
Descriao do subconjunto
Alaryhmn nimitys
Machine unit no.
Subassembly
description
AT l f u 1
f a i f T a a f oi l
Subassembly no.
o11 a 1
Nr. sottogruppo.
NCimero de subconjunto
Alarytimn no
See page
N i . nafe
Vedi pagina
Vase la pagina
Ks sivu
Fig. ref.
Nfiee f gng
Rif. flg.
Referenda de figura
Kuvaviite
Product name
raeliTai
deee
Nome prodotto
Nombre del producto
Tuotteen nimi
rebalancing of bowl
gaiia
ae fnflTa f
La sostituzione comporta
la lequilibratura de!
tamburo
El racmbio requiere el
reequilibrado del rotor
Vailidettaessa kuula
tasapainoitettava
uudelleen
See separate spare

parts list
N i. leie
T-î gavanf
^ne
Vedi lista separata delle

parti di ricambio
Vase la lista de piezas

se parada
Katso erillist
varaosaluetteloa

part
f iTnei i n n
g i n i 1 ânyi
Non fomito come parte di

ricambio
No se entrega como
pieza de recambio
Ei toimiteta varaosana
Translation list
ENi
Vertaallijst
Oversttelseliste
en
el
nl
da
Part no.
Eneel aiOeaoVy
Onderdeelnr.
Reservedelsnummer
Qty
Oyflei
Hoeveelheid
Antal
Description
DanentJ
Besclirijving
Betegnelse
Notes
DncnJJe
Opmerl<ingen
Bemaerkninger
Macliine type
OyT I p - i - f P i i
Machinetype
Maskintype
Product no.
Aneei anViifr
Produl<tnr.
Produktnr.
Machine unit
description
Danent'
enVtiiT Ig-^fl^
Macliineblol<benannlng
Maskinbetegnelse
Machine unit no.
fiee 1 en Tot" 1 T Machineblokbenamning

lgît>
Subassembly
description
DaneflP
TenTt'T T
Subgroepbenamning
Undergruppsbetegnelse
Subassembly no.
An i
TaenrPi T
Subgroepnr.
Undergruppenr.
See page
eVa aeJ
Zie biz.
Se side
Fig. ref.
D n T i a f ' a eei
Afb. ref.
Figurhenvisning
Produl^tnaam
Produktnavn
Product name
1 II ile fiiuii
Maskinnr.
rebalancing of bowl
iegP eaS
aeinnyeitp
eTnfiil i'
yifY
Vervangning vereist
herbalanceren van de
kogel
Udskriftning kraever ny
afbalcering af kuglen
See separate spare

parts list
eYa aP eS
ieeeeeta (
Vervangning vereist van

de kogel
Se spaat reservedelsliste

part
ii nSe
feeeee
Niet geleverd als

reserveonderdeel
Levereres ikke som

reservedel
PA 600 SEPARATION SYSTEM SPARE PARTS CATALOGUE
1 SEPARATOR
Separator
1.1 Machine bottom part

Machine unit number or
Subassembly description
Ref
Description
Part No
565390
-01
Notes
Quantity
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
548010
545892
223107
221045
223412
548012
548152
221040
543619
560757
548051
37535
545601
223610
223403
560763
545597
560767
543609
223642
545620
544203
543612
543613
221035
544337
223406
73547
223412
566279
548152
221040
543662
543645
260244
223404
546057
560985
221040
545831
548046
548152
221040
526337
543953
565393
03
01
35
29
38
02
03
05
80
01
05
80
07
16
01
01
80
02
36
02
02
01
02
02
02
29
49
01
03
05
02
01
01
82
02
80
41
80
80
03
05
06
05
01
Frame bottonn part

Frame foot
Spring washer
Screw
0-ring
Washer
Screw
Rubber buffer
Bowl spindle
Ball bearing
Ball bearing
Oil pump
Flat key
0-ring
Belt pulley
Wing
Pump sleeve
Ball bearing holder
Snap ring
Buffer holder
Fan
Gasket
Top bearing cover
Screw
Deflector ring
O-ring
Seal ring
O-ring
Frame top part
Washer
Screw
Gasket
Screen
Screw
O-ring
Gap nut
Water container
Screw
Oil filling device
Brake
Washer
Screw
Reducing hexagon nipple
Nipple
Hose nipple
1
4
4
4
1
1
6
6
2
"1
2
See page 10
See page 12
2
2
1810901-02
1 SEPARATOR
1810901-02
1 SEPARATOR
1.2 Oil filling device
Ref
1
2
3
4
5
6
7
8
10
Part No
545817
223406
223406
544024
542392
545818
545819
545832
Description
01
27
27
01
02
01
01
01

545831
-80
Quantity
Sleeve
0-ring
O-ring
Nipple
Seal ring
Round wire retaining ring
Oil glass
Plate
1810901-02
Notes
1 SEPARATOR
1810901-02
11
1 SEPARATOR
1.3
Brake
Ref
Part No
Description
548046
-80
Notes
Quantity
1
2
3
4
5
6
12
548047
32652
548049
553159
222137
222210
80 Spindle
Spring
02 Adapter
02 Handle
10 Cylindrical pin
21 Split pin
1810901-02
1 SEPARATOR
1810901-02
13
1 SEPARATOR
1.4
Separator bowl
Ref
Part No
Description
561123
-01
Notes
Quantity
1
1A
2
3
4
5
6
7
8
9
10
11
12
12A
13
14
15
15A
15B
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
14
561072
545869
223406
68011
545800
545655
545800
545871
545654
260104
545800
73632
561104
222111
543446
543567
545657
545684
543590
559714
561972
559714
559714
544925
541691
543566
223406
545797
223406
560916
560916
560916
560916
560916
560916
560916
561000
80 Bowl body complete

01 Nozzle 0 1,2 mm
35 0-ring
O-ring
01 Rectangular ring
02 Distributing ring lower
03 Rectangular ring
01 Valve plug
02 Operating slide
91 O-rIng
02 Rectangular ring
O-ring
80 Distributing ring upper
95 Cylindrical pin
02 Rectangular ring
01 Sliding bowl bottom
80 Distributor
01 Distributor
06 Parallel pin
82 Bowl disc
80 Wing insert
82 Bowl disc
82 Bowl disc
01 Top disc
01 Seal ring
01 Bowl hood
22 O-ring
02 Paring chamber cover
14 O-ring
01 Gravity disc 0 50,5 mm
02 Gravity disc 0 52 mm
02 Lock ring
1
2
6
32
31
1810901-02
1 SEPARATOR
33
26,27,28,
29,30,
31,32
24
25
1810901-02
15
SEPARATOR
1.5 Inlet and outlet device

Ref
Part No
Description
561312
-01
Notes
Quantity
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
16
561272
74067
223412
561315
548152
221040
546157
561307;
561013
221035
223406
561297
223404
223404
223404
559266
561271
70560
221035
552766
562596
548152
80 Inlet pipe with paring disc

0-ring
54 O-ring
02 Frame hood
03 Washer
05 Screw
80 Lifting eye
01 Height adjusting ring
02 Support ring
06 Screw
29 O-ring
02 Connecting housing
20 O-ring
22 O-ring
10 O-ring
01 Nut
80 Safety device
Washer
06 Screw
08 Washer
01 Nipple
04 Washer
1
1
1
1
2
2
2
3
1
4
2
2
2
1810901-02
1 SEPARATOR
1810901-02
17
1 SEPARATOR
1.6 Parts for mounting of

motor, 50/60 Hz
Ref
Description
Part No
547255
-05 -06
Notes
Quantity
1
3
3
4
5
6
7
8
9
10
10
11
12
545782
544575
544575
543669
221035
70915
545856
221040
548152
260169
260169
221040
548152
02
80
81
01
12
80
05
03
22
23
52
03
50 Hz
60 Hz
Motor adapter
Friction coupling
Friction coupling
Washer
Screw
Spring washer
Belt tightener
Screw
Washer
Flat belt
Flat belt
Screw
Washer
4-
1
1
1
1
1
1
4
4
1
4
4
1810901-02
1
See page 20
See page 20
See page 22
4
4
1
4
4
1 SEPARATOR
1810901-02
19
1 SEPARATOR
1.7
Friction coupling, 50/60

Hz
Ref
Part No
Description
544575
-80 -81
Notes
Quantity
1
1
2
3
4
5
5
6
7
8
20
543858
543858
233211
542986
223642
544058
546915
223641
544060
543857
02
04
66
04
34
02
02
17
01
01
50 Hz
60 Hz
Belt pulley
Belt pulley
Ball bearing
Washer
Snap ring
Coupling nave
Coupling nave
Snap ring
Friction element
Cover
i
1
1
2
1
1
1
2
4
1
1810901-02
2
1
1
1
2
2
1
1 SEPARATOR
1810901-02
21
1 SEPARATOR
1.8 Belt tightener

Ref
Part No
Description
545856
.80 -81
Notes
Quantity
1
1
2
3
3
4
5
22
545848
545848
226314
545853
545853
546562
222119
01
02
11
01
02
01
51
50/60 Hz
60 Hz NEMA standard
Shaft
Shaft .
Spring
Sleeve
Sleeve
Conveyor
Tubular spring pin
i
1
10
1
i
1
1810901-02
1
10
1
1
1
1 SEPARATOR
1810901-02
23
1 SEPARATOR
1.9
Parts for mounting of

NEM A standard motor
60 Hz
Type 182TC "C-flange" (Motor shaft with hole

MIO depth 22 required)
Ref
Part No
Description
547255
02
Notes
Quantity
1
2
3
4
5
6
7
8
9
10
24
547251
547260
544575
543669
70915
221035
545856
41456
221040
260169
02
01
84
01
08
81
05
23
Motor adapter
Screw
Friction coupling
Washer
Spring waslier
Screw
Belt tightener
Washer
Screw
Flat belt
1
4
See page 26
See page 22
4
4
1
1810901-02
1 SEPARATOR
1810901-02
25
1 SEPARATOR
1.10 Friction coupling, 6 0 Hz

INI E M A motor
Ref
Description
Part No
544575
-84
Notes
Quantity
1
2
3
4
5
6
7
8
26
543858
233211
542986
223642
544058
223641
544060
543857
02
66
04
34
04
17
01
01
Belt pulley
Bali bearing
Washer
Snap ring
Coupling hub
Snap ring
Friction element
Cover
1
2
1
1
1
2
2
1
1810901-02
1 SEPARATOR
1810901-02
27
1 SEPARATOR
1.11 Set of plates

Ref
Part No
Description
549572
-44
Notes
Quantity
3
3A
3B
3C
3D
3E
3F
3G
3H
31
3J
3K
3L
3M
3N
30
3P
3Q
3R
3S
6
6
7
8
28
1270320
1270020
1270020
; 1270020
1270020
1270020
1270020
1270020
1270020
1270020
1270020
1270020
1270020
1270020
1270020
1270020
1270020
1270020
1270020
1270020
553171
553272
1270001
554214
Set of safety labels

01 Safety label sv
02 Safety label en
03 Safety Jabelde
04 Safety label fr
05 Safety label es
06 Safety label ru
07 Safety label it
08 Safety label pt
09 Safety label pi
10 Safety label el
11 Safety label fi
12 Safety label zh
13 Safety label da
14 Safety label ar
15 Safety label nl
16 Safety label cs
17 Safety label ja
18 Safety label ko
19 Safety label no
01 Label 50 Hz
01 Label 60 Hz
Lifting instruction
02 Cable tie
1810901-02
1 SEPARATOR
3,3A-S
DA NGER
Hil
50 Hz
60 Hz
rdl^.
I r ^^^^^vftr|jj"H^r'FTrr~
^ ^ y
1.
O
"
O
er.'îtb K ^ t f O f b rritf r^ JCJTHJI^ ;Mjf:?d
1810901-02
29
1 SEPARATOR
1.12 Gravity disc for

clarification, 0 40 mm
Ref
Part No
Description
560915
-02
Notes
Quantity
560915 02 Gravity disc
30
1|
1810901-02
1 1 1 1 1 1
1 SEPARATOR
1810901-02
31
1 SEPARATOR
1.13 Vibration monitoring

unit
536498
Ref
Part No
Description
Notes
82
Quantity
1
1A
1B
1C
ID
1E
2
3
4
5
6
32
536469
536470
536471
221135
70915
221716
221726
223107
530307
221711
223107
80 Support
01 Plate
01 Cap
11 Screw
Spring washer
01 Screw
01 Screw
35 Spring washer
01 Vibration switch
13 Screw
34 Spring washer
1
1
1
3
3
3
2
2
1
4
4
1810901-02
1 SEPARATOR
'
1810901-02
33
1 SEPARATOR
1.14 Set of tools

Ref
Part No
Description
546166
08
Notes
Quantity
1
2
3
3A
SB
3C
4
5
6
7
8
9
10
11
12
13
14
15
16
17
34
545840
545841
546293
27345
221035
546222
548806
221035
545844
544555
545867
545837
527355
527380
526378
527380
528927
527380
561624
561628
80 Puller and lifting tool

80 Puller and lifting tool
80 Puller
Nut
60 Screw
01 Hose
81 Compression tool
60 Screw
80 Mounting and dismounting tool
01 Mounting tool
80 Spanner for bowl hood
02 Spanner for lock ring
03 Hexagon socket head key
07 Spanners double
19 Open-ended spanner
01 Tin hammer 3 kg
80 Driving off tool
80 Cleaning cutter
1
1
1
3
3
3
1
2
Bowl body
Sliding bowl bottom
Distributing ring upper
Disc stack
Operating slide/ Distributing ring
Friction coupling
Ball bearing
Bowl hood
Lock ring
Nozzle
Ball bearing
Bowl spindle
1810901-02
1 SEPARATOR
32:
mi
[/IjMiigi
-^,
(I
10
11
12
13
14
15
16
17
1810901-02
35
1 SEPARATOR
1.15 Interlocking switch

Ref
Part No
Description
559889
-01
Notes
Quantity
1
2
3
4
5
6
559882
551337
221121
223101
221803
221711
01
01
15
41
20
17
Support plate
Limit switch
Screw
Washer
Nut
Screw
1
1
2
2
2
2
36
1810901-02
1 SEPARATOR
1810901-02
37
1 SEPARATOR
1.16 Intermediate service

kit
Ref
Part No
Description
546669
09
Notes
Quantity
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
38
223406
545800
5:45800
545800
543446
223404
223404
223406
260104
73632
223404
68011
223406
223406
74067
545871
541691
223404
537086
539474
29
01
02
03
02
20
10
14
91
82
35
22
01
01
22
03
03
O-ring
Rectangular ring
Rectangular ring
Rectangular ring
Rectangular ring
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
O-ring
Valve plug
Seal ring
O-ring
Molybdenum disulfide past
Silicone grease
1
1
1
1
1
1
1
2
2
1
2
1
1
1
1
3
1
1
1
1
1810901-02
Support/ Connecting housing

Distributing ring lower
Operating slide
Sliding bowl bottom/ Bowl body
Inlet pipe/ Connecting housing
Inlet pipe/ Safety device
Leader cone/ Top disc
Distritxjting ring upper
Cap nut
Bowl hood/ Paring disc chamber
Paring disc/ Support
Operating slide
Bowl hood
Inlet pipe/ Connecting housing
1 SEPARATOR
1810901-02
39
1 SEPARATOR
1.17 Major service kit

Mactiine unit number or
Ref
Part No
Description
546670
-07 -08
Notes
Quantity
1
2
3
4
5
6
7
8
9
10
10
11
40
223403
223406
223412
543619
223412
548051
37535
543612
544060
260169
260169
544465
16
29
49
80
54
05
01
01
22
23
02
50 Hz
60 Hz
O-ring
O-ring
O-ring
Rubber buffer
O-rlng
Ball bearing
Ball bearing
Gasket
Friction element
Flat belt
Flat belt
Locking liquid
J-
1
1
1
2
1
1
1
1
4
1
1
1
1
1
2
1
1
1
1
2
1
1
1810901-02
Pump sleeve/ Belt pulley

Deflector ring/ Bowl spindle
Frame intermediate part/ Buffer holder
Frame top part/Frame hood
Bowl spindle/ Ball bearing holder
Frame intermediate part/ Bowl spindle
Top bearing cover
Friction coupling
1 SEPARATOR
1810901-02
41
1 SEPARATOR
1.18 3-years service kit

Ref
Part No
Description
555613
-02
Notes
Quantity
1
2
3
4
5
6
7 :
8
9
10
11
42
233211
545892
223107
: 73547
223412
70915
543662
260244
545818
223406
542392,
66 Ball bearing
01 Frame foot
35 Spring washer
Seal ring
38 0-ring
Spring waslner
02 Gasket
01 Screw
01 Round wire retaining ring
27 0-ring
02 Seal ring
2
4
4
1
1
1
1
6
1
2
1
Friction coupling
Frame bottom part
Frame foot
Frame intermediate part/ Frame bottom part
Friction coupling
Screen/Frame intermediate part
Screen/ Frame intermediate part.
Oil filling device
Oil filling device
Oil filling device
1810901-02
1 SEPARATOR
1810901-02
43
1 SEPARATOR
1.19 Tool box

Ref
Part No
Description
558533
-81
Notes
Quantity
44
558533 10 Padlock
1|
1810901-02
1 1 1 1 1 1
1 SEPARATOR
1810901-02
45
2 ANCILLARY EQUIPMENT
Ancillary Equipment
2.1 Valve block water

Ref
Part No
Description
570807
-01
Notes
Quantity
1
2
3
4
5
6
7
8
46
176592702
176603708
176603705
176603704
55122813
5355065301
5355065401
5355065501
Valve block, water

Flow valve, 8 l/min
Flow valve, 18.0 l/min
Flow valve, 0.9 l/min
Connecting for solen.valv
Flexible hose, water
Flexible connection
Flexible connection
1
1
1
1
3
1
1
1
1810901-02
SV10
SV15
SV16
( 2 )
( 5 )
( 4 )
v_.^' y^y >._,^

/
//
/ /
t<?^
.:S^f
'^ '^^,x.
--:>#" hil X
>fc1
YU
/
/
/ >
/ /
' /
(
lii^^,
..0
1810901-02
47
2.2 Extra spare parts, valve block water

Ref
Part No
Description
1765993
.83
Notes
Quantity
1
2
3
4
5
6
7
8
9
10
11
12
13
14
48
176599301
176599302
176599303
176599304
176599305
176599306
176599307
176599308
176599309
176599310
176599311
176600407
176600408
176599313
Retaining clip
Spring
Core
Spring washer
0-ring
Piston
Valve
Non-return valve
0-ring
0-ring
Coil
Wastier adhesive tape
Indicator
Drain valve
1810901-02
113;^,,
^;^
-il
,^r^.
- 5 .
,,i...
SV 10 j - ^ - - V 15
i^
E5sr
SV 16 - f e i - - - - ^ .
h^-^f^/-r^f-^ ,
EJ>\,
> I
1 I
r-^Tt
i
QBIz
nr
tu
j
1810901-02
-4
"
. .J-
j
.^ . ^
49
2.3 Valve block air

Machline unit number or
Ref
Part No
Description
570849
01
Notes
Quantity
1
2
3
50
176592802
176391104
55121710
Valve block
Flexible connection
Spade connection
1
1
1
1810901-02
Mlir---î
'
hJUJ " T ,
1810901-02
51
2.4 Extra spare parts, valve block air

Ref
Part No
Description
1766004
82
IMotes
Quantity
1
2
3
4
5
6
7
8
9
52
176600401
176600402
176600403
176600404
176600405
176600406
176600407
176600408
176600409
Retaining clip
Spring
O-ring
O-ring
Screw
Coil
Washer adhesive tape
Indicator
Manometer
1810901-02
f : ^
( 5 :
,r+i'i
tnr
>'^^>:^'-'
XH
I'
.^^^
"-t->J -i.ii->
1810901-02
w -- ^
53
2.5 Valve block oil

Ref
Part No
Description
567846
-01
Notes
Quantity
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
54
176587701
5355082780
176630001
55122813
176215201
176509801
176473301
153551761602
176183403
52635004
52635002
176508209
176390303
176589701
176591101
54305405
176443980
52635003
5355075880
176275118
176590801
22104546
22310149
22104551
22180333
22104528
22104528
22104551
176183403
176183406
55122813
176589701
176390303
176183406
176508209
176183406
5355171602
Valve block
Connection flange
Regulating valve, DN 25
Connecting for solen.valv
Angular coupling
Non-return valve
Pneumatic 3-way valve
Washer
Coppar washer
Plug
Plug
Nipple
Needle valve
Pressure transmitter
Elbow
Pressure gauge
Temperature sensor
Plug
Connection kit, oil
Flange
Gasket
Screw
Washer
Screw
Nut
Screw
Screw
Screw
Coppar washer
Washer
Connectiion for solen.valv
Pressure transmitter
Needle valve
Washer
Nipple
Washer
Washer
3
8
8
4G
4
1
4
A
A
1
!
2
1810901-02
Sealed with 544465-03
1810901-02
55
2.6 Spare parts kit, pneumatic change-over valve

Ref
Part No
Description
1764734
-82
Notes
Quantity
1A
IB
1C
56
176473404
176473405
176473406
Diaphragm
Stuffing box kit
Stem/disc kit
1
1
1
1810901-02
^^-P
^/
1 V.^//M
1810901-02
57
2.7 Connection kit, oil

Ref
Part No
Description
53550758
-80
tiotes
Quantity
1
2
3
4
5
6
7
8
58
5355076201
5355065701
5355065601
22340616
22364114
22172618
22310149
54622908
Connecting plate
Flexible connection
Flexible connection
0-ring
Snap ring
Screw
Washer
Rectangular ring
1
1
1
2
2
1
1
2
1810901-02
1810901-02
59
2.8 Sludge outlet kit

Ref
Part No
Description
53550763
01 -02
Notes
Quantity
1
2
3
4
5
60
5355085380
5355085381
5355085380
176593402
176593401
176201701
176202003;
Sludge outlet DIN

Sludge outlet JIS
Inspection pipe DIN
Flexible connection
Flexible connection
Hose
Hose clip
1
1
1
1
1
2
1810901-02
1810901-02
61
2 ANC1LIJ\RY EQUIPMENT
2.9 Butterfly valve kit

Ref
Part IMo
Description
568399
-01
Notes
Quantity
62
176600701
56830403
Butterfly valve
Sludge valve interlock
1
1
1810901-02
Mounted in Control Unit
L^
-TOT-
1810901-02
63
2.10 Spare p a r t s , EPC 5 0 Control Unit

Ref
Part No
Description
568452
-02
Notes
Quantity
1
2
3
4
9
10
11
12
18
21
64
31830 62451
31830 45486
31830 63461
31830 62411
5350046201
5350020103
5350020110
5350020111
5350045102
31830 63731
Epc 50 op front module

Epc 50 I/O board
Cable
Epc 50 transformer
Push button
Switch
Sealing
Led bulb, white, 24 V AC
Pilot lamp
Fuse kit
1810901-02
1810901-02
/T
65
2 . 1 1 Control unit
Ref
Part No
Description
568303
-03
Notes
Quantity
56830404
31830 64091
Control unit epc

Epc 50 remind
1
1
2 . 1 2 R e m o t e operating s y s t e m , d e s k t o p
1766468
Ref
Part No
Description
Notes
-Ol
Quantity
31830 64101
5350002807
5350002808
5350002807
5350002808
56830402
Epc 50 remind networl< kit

Relay
Relay socket
Relay
Relay socket
Separator interlock
Mounted
Mounted
Mounted
Mounted
Mounted
Mounted
in starter
in starter
in starter
in starter
in starter
in Control unit
2.13 R e m o t e operating s y s t e m , laptop

1766469
Ref
Part No
Description
Notes
-01
Quantity
31830 64111
5350002807
5350002808
5350002807
5350002808
56830402
66
Epc 50 remind network kit

Relay
Relay socket
Relay
Relay socket
Separator interlock
Ij
Mounted
Mounted
Mounted
Mounted
Mounted
1810901-02
in starter
in starter
in starter
in starter
in Control unit
2.14 Remote operating system, profibus

Ref
Part No
Description
1766470
-01
Notes
Quantity
31830 65591
5350002807
5350002808
5350002807
5350002808
56830402
Epc 50 profibus board

Relay
Relay socket
Relay
Relay socket
Separator Interlock
Mounted
Mounted
Mounted
Mounted
Mounted
in starter
in Starter
in starter
in starter
in Control unit
2.15 Starter
Ref
Part No
Description
571306
80
Notes
Qua itity
571306
571306
571306
571306
571306
571306
571306
571306
571306
571306
571306
571306
01
10
11
12
13
20
21
22
23
24
25
26
Basic kit for starter

Sep. starter, 2.5-4A
Sep. starter, 4-6.3A
Sep. starter, 6.3-1 OA
Sep. starter, 10-16A
Pump starter, 0,4-0,63A
Pump starter, 0.63-1A
Pump starter, 1-1.6A
Pump starter, 1.6-2.5A
Pump starter, 2.5-4A
Pump starter, 4-6.3A
Pump starter, 6.3-1 OA
1810901-02
67
2.16 Basic kit for starter

571306
Ref
Part No
Description
Notes
01
Quantity
2
4
8
F8
Q1
Q8
18
X1
X2
XE8
XF8
XT8
68
568026
1761990
53500453
53500167
1764712
53500098
568027
53500402
53500257
53500141
53500402
53500202
02
02
01
02
06
36
01
19
01
04
18
04
Wall mounting kit

Product label
Ground connection
Fuse
Switch
Circuit breaker
Transformer
Terminal
Bus bar
Earth terminal
Fuse terminal
Terminal
55
1810901-02
2.17 Sep. starter

Ref
K2
K2
K21
K22
P2
P2
P2
Q2
Q2
Q2
Q2
Part No
53500460
53500460
53500461
53500461
53500006
53500006
53500006
53500098
53500098
53500098
53500098
02
04
01
02
01
02
04
28
29
30
31
Description
571306
-10
-11
Contactor
Contactor
Aux. contact block
Aux. contact block
Ammeter
Ammeter
Ammeter
Circuit breaker
Circuit breaker
Circuit breaker
Circuit breaker
(2.5-4.0A) (4.6-3.0A) (6.3-1 OA) (10-16A)

Quantity
1
1
1
1
1
1
1
1
^,1
1
1
1
1
1
1
1
1
1
1
1
-12
-13
Notes
2.18 Pump starter

Ref
K30
K31
K32
Q30
Q30
Q30
Q30
Q30
Q30
Q30
Description
Part No
53500460
53500461
53500461
53500098
53500098
53500098
53500098
53500098
53500098
53500098
02
01
02
24
25
26
27
28
29
30
Contactor
Aux. contact block
Aux. contact block
Circuit breaker
Circuit breaker
Circuit breaker
Circuit breaker
Circuit breaker
Circuit breaker
Circuit breaker
571306
-20
-21
-22
-23
(0.4(0.630.63A) 1.0A)
(1.01.6A)
(1.6(2.52.5A) 4.0A)
Quantity
1
1
1
1
-24
-25
-26
(4.06.3A)
(6.310 A)
Notes
1
1
1
1
1
1
1
1
1
1810901-02
69
2.19ESD-relay kit
Ref
Part No
Description
571306
-53
Notes
Quantity
K112
K112.1
5350002809
5350002808
Relay
Relay socket
1
1
2.20 Trip contact kit

Ref
Part No
Description
571306
-51
Notes
Quantity
Q2.1
Q3.1
70
5350009838
5350009838
Trip contact block

Trip contact block
1
1
1810901-02
Jij'' XT
Q1
02
03
08
Si
T8
L-l F8
|TA2
1
/
K2
K3
X40
X41
X1
X2
1810901-02
- ^
71
3
O
o
<
<
DL
(X
<
CL
0
>(/I
z
o
I
<
CC
<
Q_
UJ
C/l
<
c
CO
CM
CO
^
C)
CT
CO
in
Cl
t^
ri
CM
IT)
CO
t^
<t
CM
>t
CO
(0
T
(0
CO
o
t
Cl
CM
CM
CM
M-
to o
r-
(O
CO
Cl
CM
CM
Cl
CM
CM
T -
CO
r\i o
CO
Tf
CM
O
Tf
O
Cl
00
CO
Ul
CD
Ul
Tf
Tf
CM
Tf
ro
Ul
Cl
in
f^
Tj-
Tf
in
r-- rM
\n (O
m
(O
(O
Tf
co
*
Cl
m
Cl
hCl
r"
CM
CM
o
CM
CM
(D
C)
CM
CM
Tf
Cl
Cl
fN
C\i
Tf
în
I-(71
CO
rM in
Ul C )
to Ul
tM t^
Cl Cl
CM
Tf
Ul
f^
CM
Ul
Tf
Tf
Cl
m
Ul
1^
ro
Cl
CM
CM
Tf
rM
CO
(O
in
00
Ul
TJUl
oo
OO
o
OO
-^
Cl
00
in
^jin
CO
Cl
1^
tu
f~Tf
Ul
t-- t^
CJ
Tf
CO
Cl
o
CM
"
^
Cl
*
Cl
CM
CM
CM
CD
CD
CO
CO
CM
CM
T -
CO
Cl
CM
CO
Tf
oo en o
ro
00
00
Cl
-*
^ CM
^ CM
* (M
Cl
Cl
Cl
to to ro
ri o o
in
Cl
CO
Cl
CO
ICl
CM
Ol
CM
to
CM
Ol
CM
CM
CM
CM
(71
C-M
Cl
CM
CM
to <o
O
o
<t Tt
C)
ro CM
CM
tD
Tf
CM
CM
Tf
CM
Tf
Ul in fr"
Tf
CJl Ol Ul
O
o Cl
h- f-- f^
Cil
Cl
Cl
CM
CM
(Cl
O
CM
Tf
CM
Tf
in
CO
N- r~~
IM CM
to CO
CM
CM
CO
CM
CM
(O
Cl
CM
CM
CO
>1-
Cl
CM
CM
co
Tf
Ul
C)
CM
rsj CM
Ul Ul
CO
CM
ro
f-
f^
o m m
to Ol 01
o CJ f^
o
r^
Ul
CO
CO
CO
rj
Cl
CO
f^
CO
Cl
to to
ro C ) Tf
f- t^ t^
CM
Cl
Tf
ro CO
CM (0 CM to (0 00
O
o o O O o O o
Ul Ul in m
Tf Tf Tt
ro ro ro
o
ro ro Cl ro
Ol o
Cl Cl o
cn CO Ul
o o
CO to
to til lU Ul to CM CM r^ rM
1^ h- r^ r- f- CM CM CM CM
00
CM "
^
CN
^Tf <o to
o o
M<^
^
C ) C)
CM CM
CN
IM
rlO
<t
Cl
CM
CM
00
ro
h-
to
CO
Tf
Ul
Tf ro ro Tf
CM
O
o
o
CO rg rM o
o
in in CM
Cl
(1
0(1
Tf
Ul
Cl
O
Tf
O
Cl
fin
co
Cl
CM
Ul
Tf
en
lU
Tf
Cl
*
CM
CD
CM
o
T-
Tf
in
f^
Tf
Tf
Tf
0
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3 INDEX
1270020 15
1270020 16
1270020 17
1270020 18
1270020 19
1761834 06
1761834 06
1761834 06
1761990 02
1762017 01
1762020 03
1762152 01
1762751 18
1763903 03
1763903 03
1763911 04
1764712 06
1764733 01
1764734 04
1764734 05
1764734 06
1765082 09
1765082 09
1765098 01
1765877 01
1765897 01
1765897 01
1765908 01
1765911 01
1765927 02
1765928 02
1765934 02
1765993 01
1765993 02
1765993 03
1765993 04
1765993 05
1765993 06
1765993 07
1765993 08
1765993 09
1765993 10
1765993 11
1765993 13
1766004 01
1766004 03
1766004 04
1766004 05
1766004 07
1766004 07
1766004 08
1766004 08
1766004 09
1766007 01
74
28
28
28
28
28
54
54
54
68
60
60
54
54
54
54
50
68
54
56
56
56
54
54
54
54
54
54
54
54
46
50
60
48
48
48
48
48
48
48
48
48
48
48
48
52
52
52
52
48
52
48
52
52
62
1766037 04
1766037 05
1766037 08
1766300 01
53500461 02
53550654 01
318304548 6
318306241 1
318306245 1
318306346 1
318306373 1
318306409 1
318306410 1
318306411 1
318306559 1
53500006 01
53500006 02
53500006 04
53500028 07
53500028 07
53500028 07
53500028 07
53500028 07
53500028 07
53500028 08
53500028 08
53500028 08
53500028 08
53500028 08
53500028 08
53500028 08
53500028 09
53500098 24
53500098 25
53500098 26
53500098 27
53500098 28
53500098 28
53500098 29
53500098 29
53500098 30
53500098 30
53500098 31
53500098 36
46
46
46
54
69
46
64
64
64
64
64
66
66
66
67
69
69
69
66
66
66
66
67
67
66
66
66
66
67
67
70
70
69
69
69
69
69
69
69
69
69
69
69
68
1810901-02
53500451 02
53500453 01
53500460 02:
53500460 02
53500461 01
53500461 01
53500461 02
53500462 01
53550653 01
53550655 01
53550656 01
53550657 01
53550758 80
53550762 01
53550827 80
53550853 80
53550853 80
53550853 81
53551716 02
1535517616 02
64
68
69
69
69
69
69
64
46
46
58
58
54
58
54
60
60
60
54
54

M28 1 Purifier

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" ^ ' ' /

PA600 Separation System

Alarms and Faull

Only foreseeable conditions have been taken into

Printed Jan 2003

Spare Parts Catalogue

PA PURIFIER SYSTEM SAFETY

The centrifugal separator includes parts

Key Factors for Safe

The purifier system is designed and supplied for

PA PURIFIER SYSTEM SAFETY

Never start up a separator before the bowl is

Never discharge a vibrating separator. Always

Never begin to disassemble a separator

Always set the discharge intervals according

Never ignore alarms. Always eliminate the

Never use the separator for other liquids than

Never operate a separator with a different

Ensure that enough conditioning water is

Clean the operating system regularly to avoid

1 0 Ensure that personnel are fully trained and

PA PURIFIER SYSTEM SAFETY

1.2 Warning Sign Definitions

This type of safety sign or instruction

Warning - serious injury or deatli

This type of safety sign or instruction indicates

Caution - minor or moderate injury

This type of safety sign or instruction indicates

'CAUTION' used without the safety alert

PA PURIFIER SYSTEM SAFETY

Summary of Safety Hazards

Below follows a selection of the warnings which

Be especially observant during start-up. If

Continued on next page

PA PURIFIER SYSTEM SAFETY

If power cable polarity has been reversed, the

PA PURIFIER SYSTEM SAFETY

PA PURIFIER SYSTEM SAFETY

PA PURIFIER SYSTEM SAFETY

PA PURIFIER SYSTEM SAFETY

PA PURIFIER SYSTEM SAFETY

The Oil Flow

The PA Purifier System is designed for cleaning

The system comprises:

Ancillary equipment including a control unit.

Optional equipment such as oil feed pump,

The separating systems can be operated as

The Oil Flow

The unprocessed oil is fed by a positive

After t h e heater the change over valve directs

PA PURIFIER SYSTEM SYSTEM DESCRIPTION

1.2 System Layout

Measures the pressure

Directs the unprocessed oil to

Solenoid valve block, water

Distributes separator opening/

PA PURIFIER SYSTEM SYSTEM DESCRIPTION

Regulating valve (RV4)

Pressure transmitter, oil

Regulates the bacl<pressure in the clean oil

Measures the pressure in

Clean oil outlet

PA PURIFIER SYSTEM SYSTEM DESCRIPTION