Workshop Manual

ATLAS 1305 / 1505 / 1605 /1705

Training Center

The present Workshop Manual was compiled

specifically for service technicians belonging to
the ATLAS TEREX organization.
Generally, service technicians work under their
own responsibility for industrial safety during
maintenance and repair work on ATLAS TEREX
products.
In order to prevent personal and material damage, it is necessary to observe all effective safety
instructions and legal regulations.
Only qualified and trained specialists are authorized to service and repair ATLAS TEREX products properly.
The service technicians are obliged to perform
training courses.
For machine care and maintenance work, refer
to the Operating Manuals.
The contents of this Manual is in the property of
ATLAS TEREX GmbH, Delmenhorst, Germany,
and protected by copyright. No part of this document may be reproduced.

ATLAS-TEREX GmbH
Delmenhorst / Germany
Tel.: 04221 / 491 - 0
e-Mail: u.bardeck@atlas-terex.de
Revised: 08.2004
Order Nr.: xxxxxxx

Training Center

Training Center
Revised: 08.2004

Workshop manual
1305 / 1505 / 1605 /1705 Mobile

Contents
1

Technical data

Display and controls

Engine

Vehicle engine

Pumps

Pilot Control Equipment

Control block

Main rotation connection

Slewing gear gears and motor

10

Pressure setting tables / setting regulations

11

Cylinders

12

Hydraulic accessories

13

Air conditioner system

14

Power shift transmission

15

Electricity

16

Axles

17

Hydraulic circuit diagrams

18

Maintenance

19

Miscellaneous

Page 1 of 1

Workshop Manual

Training Center
Revised: 08.2004

1305 / 1505 / 1605 / 1705 Mobile

General view of cab

10

9
5
4

6 7

2
1

15

17
16

13
14

12
11

18

M+P-05C-0035

1
2
3
4
5
6
7
8
9

Slider, side window

Lever for cab door
Lever for pilot control
Windshield locking rods left/right
Side window
Multifunction lever
Windshield vent outlet
Side window vent outlet
Sun visor

Page 2 of 16

10
11
12
13
14
15
16
17
18

Windshield
Right console with switch panels
Superstructure slewing lock
Accelerator pedal
Brake pedal with lock
Foot lever for adjusting angle of steering column
Foot lever for adjusting angle of steering column
Boom adjusting peda
Left console with switch panel

Chapter 2
Display and controls

Training Center
Revised: 08.2004

Workshop Manual
1305 / 1505 / 1605 / 1705 Mobile

2.5 1505 / 1605 control block, Picture 2

130 Sealing set

131 Spring plate
132 Pressure spring
134 Cap
135 Socket head cap screw
136 Sealing set
141 Flap valve
142 Flap valve
156 Socket head cap screw
157 Cap
241 Piston
242 Piston
243 Piston
244 Piston
245 Piston
292 Pressure spring
294 Reducer
295 O-ring
296 Vent screw
298 Piston
299 Ring

Chapter 7
Control block

Page 31 of 32

Workshop Manual

Training Center
Revised: 08.2004

1305 / 1505 / 1605 / 1705 Mobile

Insert the axle conical gear wheel.

Mount the complete differential spider and put on the

2. axle conical gear wheel.
Please note: Pay attention to a radial installation position
of the stop discs - noses point upwards - see arrow!

Stick the stop disc into the differential cage half II with
grease.
Put on the differential cage half.
Please note: ensure a radial installation position

Attach the differential by means of a press.

Insert the segments and tighten the pan head screws.
Torque moment (M15x1, 5/12.9) ... MA = 145 Nm

Page 70 of 120

Chapter 14
Power shift transmission