Applied Hydraulics and Pneumatics Lab Manual

APPLIED HYDRAULICS AND PNEUMATICS LAB
LAB MANUAL
HINDUSTHAN
COLLEGE OF ENGINEERING AND
TECHNOLOGY
DEPARTMENT OF
MECHATRONICS ENGINEERING
LAB MANUAL
A.MAHENDRAN , M.E.,PGDPC., MISTE.,

Assistant Professor/Mechatronics
mahendran.hindusthan@gmail.com
hindusthan@gmail.com
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LAB MANUAL
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LIST OF EXPERIMENTS
1. Design and Testing of Pneumatic Single and Double Cylinder actuating system
2. Design and Testing of Two Hand operated Pneumatic Double Acting Cylinder
(Direct Method)
3. Design and Testing of Two Hand operated Pneumatic Double Acting Cylinder (InDirect Method)
4. Design and Testing of Pneumatic Single Acting Cylinder by two DCVs
-
Shuttle (OR) and Dual Pressure (AND) Valve
5. Design and Testing of Pneumatic Metering-In and Metering-Out circuit

6. Design and Testing of Pneumatic two Double Acting Cylinder Synchronization
circuits (Cylinders connected in Series and Parallel)
7. Design and Testing of Single Cycle operation of Pneumatic Double Acting Cylinder
8. Design and Testing of Multi-Cycle operation of Pneumatic Double Acting Cylinder
9. Design and Testing of two Pneumatic Double Acting Cylinder Sequencing circuit
(A+ B+ B- A-)
10. Design and Testing of Single acting cylinder reciprocating system using ElectroPneumatics
11. Design and Testing of Double acting cylinder reciprocating system using ElectroPneumatics
12. Design and testing of Hydraulic single and double acting cylinder reciprocating
system using fluid power simulation software
13. Design and testing of Hydraulic cylinder synchronization system using fluid
power simulation software
14. Design and testing of Hydraulic bi-directional and semi-rotary motor system
fluid power simulation software
15. Design and testing of Hydraulic cylinder sequencing system using fluid power
simulation software
16. Design and testing of Electro-Hydraulic cylinder reciprocating system

17. Design and testing of Electro-Hydraulic Bi-directional Motor system
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Ex.No.:
01
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DESIGN AND TESTING OF

PNEUMATIC SINGLE AND DOUBLE ACTING
CYLINDER ACTUATION SYSTEM
AIM
To Design and Test Pneumatic Single and Double Cylinder actuating
system
COMPONENTS REQUIRED
Compressor
FRL unit
Single acting cylinder
Double acting cylinder
5/2 way Lever operated DCV with detent
3/2 way PB operated DCV with spring return
Junction box with slider valve
Tubes and connectors
PROCEDURE
1. RUN the compressor and store the pressurized air in the receiver
tank
2. Connect the FRL unit inlet to the tank outlet
3. Make the circuit connection as per the diagram
4. Turn ON the tank outlet valve and receive the pressurized air to the
system
5. Regulate and set the required pressure (3 - 5 bar) using FRL units
regulator
6. Operate the slide valve of the junction and allow the air into the
system
7. Observe the operation of the system by actuating appropriate valves
and controls
RESULT
Thus the pneumatic single and double acting cylinder systems with
appropriate control are designed and their operation is observed.
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Ex.No.:
02
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TWO HAND OPERATED PNEUMATIC DOUBLE
ACTING CYLINDER (DIRECT METHOD)
AIM
To Design and Test Two Hand operated Pneumatic Double Acting
Cylinder using Direct Method
COMPONENTS REQUIRED
Compressor
FRL unit
3/2 way PB operated DCV with spring return 2 No.
PROCEDURE
tank
system
regulator
system
and controls
RESULT
Thus Two Hand operated Pneumatic Double Acting Cylinder
using Direct Method is Designed and Tested.
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Ex.No.:
03
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TWO HAND OPERATED PNEUMATIC DOUBLE
ACTING CYLINDER (IN-DIRECT METHOD)
AIM
To Design and Test Two Hand operated Pneumatic Double Acting
Cylinder using In-Direct Method
COMPONENTS REQUIRED
Compressor
FRL unit
Double External Air Pilot operated 5/2 way DCV
PROCEDURE
tank
system
regulator
system
and controls
RESULT
Thus Two Hand operated Pneumatic Double Acting Cylinder
using In-Direct Method is Designed and Tested
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Ex.No.:
04
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DESIGN AND TESTING OF PNEUMATIC

SINGLE ACTING CYLINDER USING SHUTTLE
(OR) AND DUAL PRESSURE (AND) VALVE
AIM
To Design and Test Pneumatic Single Acting Cylinder using Shuttle
(OR) and Dual Pressure (AND) Valve
COMPONENTS REQUIRED
Compressor
FRL unit
Shuttle (OR) Valve and Dual Pressure (AND) Valve
PROCEDURE
tank
system
regulator
system
and controls
RESULT
Thus the Pneumatic Single Acting Cylinder using Shuttle (OR)
and Dual Pressure (AND) Valve is Designed and Tested.
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Ex.No.:
05
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PNEUMATIC METERING-IN AND
METERING-OUT CIRCUIT
AIM
To Design and Testing of Pneumatic Metering-In and Metering-Out
circuit
COMPONENTS REQUIRED
Compressor
FRL unit
Flow control valve
PROCEDURE
tank
system
regulator
system
and controls
RESULT
Thus Pneumatic Metering-In and Metering-Out circuit is
Designed and Tested.
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Ex.No.:
06
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TWO PNEUMATIC DOUBLE ACTING CYLINDER
SYNCHRONIZATION CIRCUITS
AIM
To Design and Testing of two Pneumatic Double Acting Cylinder
Synchronization circuits (Cylinders connected in Series and Parallel)
COMPONENTS REQUIRED
Compressor
FRL unit
Double acting cylinder 2 No.
PROCEDURE
tank
system
regulator
system
and controls
RESULT
Thus two Pneumatic Double Acting Cylinder Synchronization
circuits (Cylinders connected in Series and Parallel) are Designed and
Tested.
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Ex.No.:
07
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SINGLE CYCLE OPERATION OF PNEUMATIC
DOUBLE ACTING CYLINDER
AIM
To Design and Testing of Single Cycle operation of Pneumatic Double
Acting Cylinder
COMPONENTS REQUIRED
Compressor
FRL unit
5/2 way Lever operated DCV
Roller operated 3/2 way DCV with spring return
PROCEDURE
tank
system
regulator
system
and controls
RESULT
Thus Single Cycle operation of Pneumatic Double Acting Cylinder is
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Ex.No.:
08
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MULTI CYCLE OPERATION OF PNEUMATIC
DOUBLE ACTING CYLINDER
AIM
To Design and Testing of Multi-Cycle operation of Pneumatic Double
Acting Cylinder
COMPONENTS REQUIRED
Compressor
FRL unit
PROCEDURE
tank
system
regulator
system
and controls
RESULT
Thus Multi Cycle operation of Pneumatic Double Acting Cylinder is
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Ex.No.:
09
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PNEUMATIC SEQUENCING CIRCUIT
AIM
To Design and Testing of Pneumatic Sequencing circuit (A+ B+ B- A-)
COMPONENTS REQUIRED
Compressor
FRL unit
PROCEDURE
tank
system
regulator
system
and controls
RESULT
Thus Pneumatic Sequencing circuit is designed and tested.
Ex.No.:
10
LAB MANUAL

SINGLE ACTING CYLINDER USING
ELECTRO PNEUMATICS
AIM
To Design and Test Single acting cylinder reciprocating system
using Electro-Pneumatics
APPARATUS
Compressor
FRL unit
Single solenoid operated 5/2 way DCV
PB and selector switch controls
Relay box and SMPS
Tubes, connectors and cables
PROCEDURE
tank
3. Make the circuit connection (both pneumatic and electrical) as
per the diagram
4. Turn ON the tank outlet valve and receive the pressurized air to
the system
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5. Regulate and set the required pressure (3 - 5 bar) using FRL

units regulator
system
7. Turn ON the SMPS and allow the 24V dc to pass through the
system
8. Observe the operation of the system by actuating appropriate
solenoids.
RESULT
Thus the single acting cylinder reciprocating system using
Electro-Pneumatics is designed and tested.
LAB MANUAL
Ex.No.:
11
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DOUBLE ACTING CYLINDER USING
ELECTRO PNEUMATICS
AIM
To Design and Test Double acting cylinder reciprocating system
using Electro-Pneumatics
APPARATUS
Compressor
FRL unit
Double solenoid operated 5/2 way DCV
PB and selector switch controls
Relay box and SMPS
Tubes, connectors and cables
PROCEDURE
tank
3. Make the circuit connection (both pneumatic and electrical) as
per the diagram
4. Turn ON the tank outlet valve and receive the pressurized air to
the system
5. Regulate and set the required pressure (3 - 5 bar) using FRL
units regulator
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system
7. Turn ON the SMPS and allow the 24V dc to pass through the
system
8. Observe the operation of the system by actuating appropriate
solenoids.
RESULT
Thus the double acting cylinder reciprocating system using
Electro-Pneumatics is designed and tested.
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Ex. No.:
HYDRAULIC SINGLE AND DOUBLE CYLINDERS
12
USING SIMULATION SOFTWARE
AIM
To design and test the Hydraulic single and double acting
cylinder reciprocating system using fluid power simulation software
COMPONENTS REQUIRED
Simulation Software (Automation Studio / AUTOMSIM)
PC with power supply
PROCEDURE
1. Turn on the system and enter into software.
2. Open New file and save the same in appropriate location
3. Start designing the circuit using Hydraulic section
4. Use respective valves, actuators, fluid conditioners, power
circuits etc., while designing
5. Save the file again after completion of circuit design
6. Go to online simulation mode and test the circuit for its
operation
7. Quit simulation mode and close the file
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RESULT
Thus by using Fluid Power simulation software Hydraulic single
and double acting cylinder reciprocating system designed and tested.
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Ex. No.:
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HYDRAULIC CYLINDER SYNCHRONIZATION
13
CIRCUIT USING SIMULATION SOFTWARE
AIM
To design and test the Hydraulic cylinder synchronization
system using fluid power simulation software
COMPONENTS REQUIRED
PROCEDURE
operation
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RESULT
Thus by using Fluid Power simulation software Hydraulic
cylinder sequencing system designed and tested.
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Ex. No.:
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DESIGN AND TESTING OF HYDRAULIC

BI-DIRECTIONAL AND SEMI ROTARY MOTOR
14
SYSTEM USING SIMULATION SOFTWARE
AIM
To design and test the Hydraulic bi-directional and semi-rotary
motor system fluid power simulation software
COMPONENTS REQUIRED
PROCEDURE
operation
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RESULT
Thus by using Fluid Power simulation software Hydraulic bidirectional and semi-rotary motor system designed and tested.
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Ex. No.:
HYDRAULIC CYLINDER SEQUENCING CIRCUIT
15
USING SIMULATION SOFTWARE
AIM
To design and test the Hydraulic cylinder sequencing system
using fluid power simulation software
COMPONENTS REQUIRED
PROCEDURE
operation
RESULT
Thus by using Fluid Power simulation software Hydraulic
cylinder sequencing system designed and tested.
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LAB MANUAL
Ex. No.:
ELECTRO-HYDRAULIC DOUBLE ACTING
16
CYLINDER RECIPROCATING SYSTEM
AIM
To design and test the Electro-Hydraulic cylinder reciprocating
system
COMPONENTS REQUIRED
Hydraulic double acting cylinder
Solenoid operation 4/3 way DCV
Electrical driver unit
Power Pack ( Reservoir, Filter, Pump, Pressure regulator
etc.,)
PROCEDURE
1. Make the connections both hydraulic and electrical as per the
circuit design
2. Turn ON the controls to pump the oil from reservoir to flow
across the circuit.
3. The double solenoid operated spring centered 4/3 way DCV is
operated which allows the oil to flow across the circuit in one
direction.
4. Then the respective push button is operated to actuate the
solenoid operated DCV
5. Observe the direction of cylinder, changes with respect to the
change in solenoid actuation
RESULT
Thus the Electro-Hydraulic cylinder reciprocating system is
designed and tested.
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Ex. No.:
ELECTRO - HYDRAULIC BIDIRECTIONAL
17
MOTOR SYSTEM
AIM
To design and test the Electro-Hydraulic bidirectional motor
system
COMPONENTS REQUIRED
Hydraulic Bidirectional Motor
Solenoid operation 4/3 way DCV
Electrical driver unit
Power Pack ( Reservoir, Filter, Pump, Pressure regulator
etc.,)
PROCEDURE
1. Make the connections both hydraulic and electrical as per the
circuit design
2. Turn ON the controls to pump the oil from reservoir to flow
across the circuit.
3. The double solenoid operated spring centered 4/3 way DCV is
operated which allows the oil to flow across the circuit in one
direction.
4. Then the respective push button is operated to actuate the
solenoid operated DCV
5. Observe the direction of cylinder, changes with respect to the
change in solenoid actuation
RESULT
Thus the
Electro-Hydraulic bidirectional motor system is
designed and tested.


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APPLIED HYDRAULICS AND PNEUMATICS LAB

A.MAHENDRAN , M.E.,PGDPC., MISTE.,