We will create a process that is statistically stable (constant mean and standard deviation).

Once we create a
stable process, these control chart limits will be used for the control limits in the simulation page.

SAMPLE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

X1
11.50
11.73
12.04
12.38
11.19
11.42
11.66
11.85
11.96
12.22
11.87
11.20
12.39
11.66
11.30
12.92
12.58
12.28
11.53
12.21
12.33
11.26
11.65
12.23
12.01
11.35
12.17
11.53
11.65
12.22

X2
11.52
10.79
12.58
11.80
11.09
12.20
11.30
11.58
12.05
12.28
11.92
12.09
12.21
12.49
13.15
11.10
11.82
12.72
12.01
11.14
12.41
11.57
11.55
12.96
10.57
12.59
12.44
12.42
11.24
11.98

X3
11.51
12.68
11.87
11.41
11.26
11.96
13.03
11.41
12.41
11.54
11.85
11.43
12.58
11.64
10.92
12.46
11.64
12.24
12.40
11.82
11.05
12.07
12.15
12.23
12.60
11.55
12.04
11.54
12.08
11.64

XBARCC

RCC

X4
11.92
12.04
11.85
12.06
12.18
11.89
11.76
12.92
11.97
11.91
11.67
11.87
12.33
11.24
11.39
12.01
11.30
11.70
12.10
10.90
12.60
11.89
11.73
12.43
12.24
12.18
11.25
11.89
11.73
12.24

X5
12.30
11.69
11.68
12.75
12.67
12.42
11.69
11.57
11.77
11.32
12.05
12.14
12.00
12.64
11.72
13.07
11.24
12.13
11.78
11.86
11.68
10.98
11.56
12.12
12.37
11.97
11.34
12.10
11.40
12.42

X-BAR LCL X-B UCL X-B RANGE

11.75
11.23
12.59
0.802
11.78
11.23
12.59
1.885
12.01
11.23
12.59
0.898
12.08
11.23
12.59
1.346
11.68
11.23
12.59
1.575
11.98
11.23
12.59
0.992
11.89
11.23
12.59
1.724
11.87
11.23
12.59
1.509
12.03
11.23
12.59
0.647
11.85
11.23
12.59
0.959
11.87
11.23
12.59
0.372
11.74
11.23
12.59
0.941
12.30
11.23
12.59
0.583
11.93
11.23
12.59
1.407
11.70
11.23
12.59
2.229
12.31
11.23
12.59
1.961
11.72
11.23
12.59
1.342
12.21
11.23
12.59
1.024
11.96
11.23
12.59
0.870
11.59
11.23
12.59
1.309
12.02
11.23
12.59
1.546
11.55
11.23
12.59
1.096
11.73
11.23
12.59
0.596
12.39
11.23
12.59
0.839
11.96
11.23
12.59
2.038
11.93
11.23
12.59
1.239
11.85
11.23
12.59
1.185
11.89
11.23
12.59
0.885
11.62
11.23
12.59
0.842
12.10
11.23
12.59
0.784
xbarbar 11.910
1.181
Rbar

A2= 0.577
xbarUCL 12.59113
xbarLCL 11.22855
D3=
0

OVERALL STD DEV=

OVERALL MEAN =

D4= 2.114
RUCL= 2.496094
RLCL=
0

*Note that constants referenced are for

sample size of five. If you change the
sample size, you will need to change
the consants A2, D3 and D4.

). Once we create a
mulation page.

LCL R
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000

UCL R
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496

xbarbar
11.910
11.910
11.910
11.910
11.910
11.910
11.910
11.910
11.910
11.910
11.910
11.910
11.910
11.910
11.910
11.910
11.910
11.910
11.910
11.910
11.910
11.910
11.910
11.910
11.910
11.910
11.910
11.910
11.910
11.910

rbar
1.181
1.181
1.181
1.181
1.181
1.181
1.181
1.181
1.181
1.181
1.181
1.181
1.181
1.181
1.181
1.181
1.181
1.181
1.181
1.181
1.181
1.181
1.181
1.181
1.181
1.181
1.181
1.181
1.181
1.181

X-Bar Chart
13.00

12.50

12.00

11.50

11.00

10.50

1 2 3 4 5 6 7 8 9 1011121314151617181920212223242

R Chart
3.000
2.500
2.000
1.500
1.000
0.500

0.502331
11.910

0.000

1 2 3 4 5 6 7 8 9 1011121314151617181920212223242

nts referenced are for

e. If you change the
will need to change
A2, D3 and D4.

0.500
0.000

1 2 3 4 5 6 7 8 9 1011121314151617181920212223242

X-Bar Chart

1112131415161718192021222324252627282930

R Chart

01112131415161718192021222324252627282930

01112131415161718192021222324252627282930

You can generate new data in this worksheet to see what happens when either the standard deviation or the mean sh
SAMPLE
X1
X2
X3
X4
X5
X-BAR LCL X-B UCL X-B RANGE
12.0823 13.5146 13.1021 12.5168 11.6868 12.581 11.229 12.591 1.828
1
11.229 12.591 0.000
2
11.229 12.591 0.000
3
11.229 12.591 0.000
4
11.229 12.591 0.000
5
11.229 12.591 0.000
6
11.229 12.591 0.000
7
11.229 12.591 0.000
8
11.229 12.591 0.000
9
11.229 12.591 0.000
10
11.229 12.591 0.000
11
11.229 12.591 0.000
12
11.229 12.591 0.000
13
11.229 12.591 0.000
14
11.229 12.591 0.000
15
11.229 12.591 0.000
16
11.229 12.591 0.000
17
11.229 12.591 0.000
18
11.229 12.591 0.000
19
11.229 12.591 0.000
20
11.229 12.591 0.000
21
11.229 12.591 0.000
22
11.229 12.591 0.000
23
11.229 12.591 0.000
24
11.229 12.591 0.000
25
11.229 12.591 0.000
26
11.229 12.591 0.000
27
11.229 12.591 0.000
28
11.229 12.591 0.000
29
11.229 12.591 0.000
30

XBARUCL= 12.59113
XBARLCL= 11.22855
RUCL= 2.496094
RLCL=
0

d deviation or the mean shifts.

LCL R
UCL R

0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000

2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496
2.496

X-Bar Chart
13.000
12.500
12.000
11.500
11.000
10.500

R Chart
3.000
2.500
2.000
1.500
1.000
0.500
0.000

SAMPLE

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

12.44
11.24
11.86
12.70
13.52
12.09
12.00
11.74
12.58
12.40
12.17
11.99
11.61
12.13
12.27
12.19
11.61
12.34
12.15
11.47
11.89
11.52
12.57
11.66
12.12
11.80
12.50
12.05
12.29
11.56

I- AVE
Mrbar

Moving
Range

LCL-I

C Line -I

UCL-I

1.196
0.619
0.838
0.819
1.427
0.087
0.266
0.843
0.181
0.233
0.173
0.382
0.520
0.139
0.082
0.581
0.731
0.186
0.684
0.423
0.369
1.043
0.901
0.451
0.311
0.695
0.447
0.237
0.726

10.652
10.652
10.652
10.652
10.652
10.652
10.652
10.652
10.652
10.652
10.652
10.652
10.652
10.652
10.652
10.652
10.652
10.652
10.652
10.652
10.652
10.652
10.652
10.652
10.652
10.652
10.652
10.652
10.652
10.652

12.081
12.081
12.081
12.081
12.081
12.081
12.081
12.081
12.081
12.081
12.081
12.081
12.081
12.081
12.081
12.081
12.081
12.081
12.081
12.081
12.081
12.081
12.081
12.081
12.081
12.081
12.081
12.081
12.081
12.081

13.511
13.511
13.511
13.511
13.511
13.511
13.511
13.511
13.511
13.511
13.511
13.511
13.511
13.511
13.511
13.511
13.511
13.511
13.511
13.511
13.511
13.511
13.511
13.511
13.511
13.511
13.511
13.511
13.511
13.511

UCL-MR

1.757
1.757
1.757
1.757
1.757
1.757
1.757
1.757
1.757
1.757
1.757
1.757
1.757
1.757
1.757
1.757
1.757
1.757
1.757
1.757
1.757
1.757
1.757
1.757
1.757
1.757
1.757
1.757
1.757
1.757

12.08
0.538 I-LCL
I-CL
I-UCL
MR-CL
MR-UCL

10.652
12.081
13.511
1.757

C Line MR

0.538
0.538
0.538
0.538
0.538
0.538
0.538
0.538
0.538
0.538
0.538
0.538
0.538
0.538
0.538
0.538
0.538
0.538
0.538
0.538
0.538
0.538
0.538
0.538
0.538
0.538
0.538
0.538
0.538
0.538

0.538

Indivduals Chart
14.00
13.50
13.00
12.50
12.00
11.50
11.00
10.50
10.00
0

10

15

20

25

30

25

30

Moving Range Chart

2.000
1.800
1.600
1.400
1.200
1.000
0.800
0.600
0.400
0.200
0.000
0

10

15

20

25

30

25

30

SAMPLE

11.56

Moving
Range

LCL-I

C Line -I

UCL-I

UCL-MR

10.652

12.081

13.511

1.757

11.556

10.652

12.081

13.511

1.757

0.000

10.652

12.081

13.511

1.757

0.000

10.652

12.081

13.511

1.757

0.000

10.652

12.081

13.511

1.757

0.000

10.652

12.081

13.511

1.757

0.000

10.652

12.081

13.511

1.757

0.000

10.652

12.081

13.511

1.757

0.000

10.652

12.081

13.511

1.757

10

0.000

10.652

12.081

13.511

1.757

11

0.000

10.652

12.081

13.511

1.757

12

0.000

10.652

12.081

13.511

1.757

13

0.000

10.652

12.081

13.511

1.757

14

0.000

10.652

12.081

13.511

1.757

15

0.000

10.652

12.081

13.511

1.757

16

0.000

10.652

12.081

13.511

1.757

17

0.000

10.652

12.081

13.511

1.757

18

0.000

10.652

12.081

13.511

1.757

19

0.000

10.652

12.081

13.511

1.757

20

0.000

10.652

12.081

13.511

1.757

21

0.000

10.652

12.081

13.511

1.757

22

0.000

10.652

12.081

13.511

1.757

23

0.000

10.652

12.081

13.511

1.757

24

0.000

10.652

12.081

13.511

1.757

25

0.000

10.652

12.081

13.511

1.757

26

0.000

10.652

12.081

13.511

1.757

27

0.000

10.652

12.081

13.511

1.757

28

0.000

10.652

12.081

13.511

1.757

29

0.000

10.652

12.081

13.511

1.757

30

0.000

10.652

12.081

13.511

1.757

C Line MR

Individuals Chart Simulation

0.538
0.538
0.538

14.00

0.538

13.50

0.538

13.00

0.538
0.538

12.50

0.538

12.00

0.538

11.50

0.538
0.538

11.00

0.538

10.50

0.538

10.00

0.538

10

15

20

25

30

25

30

0.538
0.538

Moving Range Chart

0.538
0.538
0.538
0.538
0.538
0.538
0.538
0.538
0.538

14.000
12.000
10.000
8.000
6.000

0.538

4.000

0.538

2.000

0.538
0.538
0.538

0.000
0

10

15

20

on

25

30

25

30

p nonSAMPLE # defects sample size conforming

1
12
500
0.024
2
12
500
0.024
3
20
500
0.04
4
14
500
0.028
5
12
500
0.024
6
20
500
0.04
7
14
500
0.028
8
9
500
0.018
9
12
500
0.024
10
12
500
0.024
11
14
500
0.028
12
11
500
0.022
13
14
500
0.028
14
11
500
0.022
15
21
500
0.042
16
17
500
0.034
17
13
500
0.026
18
18
500
0.036
19
13
500
0.026
20
20
500
0.04
21
9
500
0.018
22
20
500
0.04
23
13
500
0.026
24
22
500
0.044
25
12
500
0.024
26
18
500
0.036
27
15
500
0.03
28
16
500
0.032
29
16
500
0.032
30
18
500
0.036
pbar

0.0299

LCL-p C Line -p
0.007
0.0299
0.007
0.0299
0.007
0.0299
0.007
0.0299
0.007
0.0299
0.007
0.0299
0.007
0.0299
0.007
0.0299
0.007
0.0299
0.007
0.0299
0.007
0.0299
0.007
0.0299
0.007
0.0299
0.007
0.0299
0.007
0.0299
0.007
0.0299
0.007
0.0299
0.007
0.0299
0.007
0.0299
0.007
0.0299
0.007
0.0299
0.007
0.0299
0.007
0.0299
0.007
0.0299
0.007
0.0299
0.007
0.0299
0.007
0.0299
0.007
0.0299
0.007
0.0299
0.007
0.0299

UCL-p
0.053
0.053
0.053
0.053
0.053
0.053
0.053
0.053
0.053
0.053
0.053
0.053
0.053
0.053
0.053
0.053
0.053
0.053
0.053
0.053
0.053
0.053
0.053
0.053
0.053
0.053
0.053
0.053
0.053
0.053

p-Chart Set-up
0.06

0.05

0.04

0.03

0.02

0.01

0
0

10

15

20

25

25

30

SAMPLE
p non#
# defects sample size conforming
1

13

LCL-p

C Line -p

UCL-p

500

0.026

0.0070 0.02986667

0.0527

500

0.0070 0.02986667

0.0527

500

0.0070 0.02986667

0.0527

500

0.0070 0.02986667

0.0527

500

0.0070 0.02986667

0.0527

500

0.0070 0.02986667

0.0527

500

0.0070 0.02986667

0.0527

500

0.0070 0.02986667

0.0527

500

0.0070 0.02986667

0.0527

10

500

0.0070 0.02986667

0.0527

11

500

0.0070 0.02986667

0.0527

12

500

0.0070 0.02986667

0.0527

13

500

0.0070 0.02986667

0.0527

14

500

0.0070 0.02986667

0.0527

15

500

0.0070 0.02986667

0.0527

16

500

0.0070 0.02986667

0.0527

17

500

0.0070 0.02986667

0.0527

18

500

0.0070 0.02986667

0.0527

19

500

0.0070 0.02986667

0.0527

20

500

0.0070 0.02986667

0.0527

21

500

0.0070 0.02986667

0.0527

22

500

0.0070 0.02986667

0.0527

23

500

0.0070 0.02986667

0.0527

24

500

0.0070 0.02986667

0.0527

25

500

0.0070 0.02986667

0.0527

26

500

0.0070 0.02986667

0.0527

27

500

0.0070 0.02986667

0.0527

28

500

0.0070 0.02986667

0.0527

29

500

0.0070 0.02986667

0.0527

30

500

0.0070 0.02986667

0.0527

p-Chart Simulation
0.06

0.05

0.04

0.03

0.02

0.01

0
0

10

15

20

25

30

25

30