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K 1002
Pag. 1
K 1002
Aceasta norma a fost elaborata pentru rafinariile Petrom prin prelucrarea si adaptarea normei OMV
K 1002 rev. 01.12.2000
This norm was elaborated for Petrom refineries by the processing and adapting of norm OMV
K 1002 rev. 01.12.2000
1.0
1.1
1.2
2.0
GENERALITATI
Domeniul de aplicare
Norme si reglementari
TERMINOLOGIE
2
2
2
2
1.0
1.1
1.2
2.0
GENERAL
Scope
Standards and instructions
TERMS
2
2
2
2
2.1
Dispozitive electrice si de
automatizare
Notiuni de specialitate
PRINCIPII DE UTILIZARE
SCHEME DE SEMNALIZARE SI
BLOCARE
Generalitati
INTERFETE
Tablou de comanda
Interfete la PLS
(sistem dirijare procese)
Iesire la sistem de inregistrare
alarme in timp real
Lampi de supraveghere si avertizare
DOCUMENTATIE
CLASIFICARE COMENZILOR
Dispozitive de protectie electrica si
automatizare Clasa A
Distanta de protectie electrica si
automatizare Clasa B
MODELE DE EXECUTIE
PROTECTIA CUPTOARELOR DE
PROCES
Cuptoare de proces cu
aspiratie naturala
Cuptoare de proces cu suflante de
aer si de gaze de ardere
Anexa 1
Rafinariile Schwechat/ Petrom
Anexa 2
Legi,ordonante,norme si reglementari
2.1
3
5
2.2
3.0
4.0
Technical terms
BASIC PRINCIPLES OF USE
HARDWIRED CONTROL SYSTEM
3
5
6
6
7
7
8
4.1
5.0
5.1
5.2
5.3
General
INTERFACES
Electrical switchgear system
Interfaces with PCS
(process control system)
Output to real time printer system
8
8
9
5.4
6.0
7.0
7.1
2.2
3.0
4.0
4.1
5.0
5.1
5.2
5.3
5.4
6.0
7.0
7.1
7.2
8.0
9.0
9.1
9.2
Elaborat/ Compiled:
Verificat/ Checked:
Petria Roxana
Decusara Felicia
9
7.2
9
12
8.0
9.0
14
9.1
18
9.2
18
20
22
Lamp outputs
DOCUMENTATION
CLASIFICATION OF CONTROL SYSTEMS
Class A measurement and control
protective equipment
Class B measurement and control
protective equipment
MODELS OF EXECUTION
PROTECTION OF PROCESS
FURNACES
Process furnaces with natural
suction
Process furnace with fresh air and flue
gas fan
Annex 1
Schwechat /Petrom Refineries
Annex 2
Laws, ordinances ,standards and
regulations
Rev:2/30.04.2009
Eng: 2/30.04.2009
6
6
7
7
8
8
8
8
9
9
9
12
14
18
18
20
22
Aprobat/ Approved:
Neil Morgan
Divizia Rafinare Petrom OMV isi rezerva toate drepturile asupra acestei documentatii si va da in judecata pe orice persoana neautorizata sa o utilizeze sau sa
o transmita la terti
Pentrom OMV Refining Division reserves all its rights to these documents and will take legal action against anyone
using them or passing them on without authorization.
Pag./ Page 2 Norma Petrom OMV K 1002 / Petrom OMV Standard K 1002
1.0
GENERALITATI
1.1
Domeniul de aplicare
1.0 GENERAL
1.1
1.2
Norme si reglementari
Scope
This standard applies only for Emergency
Shutdown Systems within the electric and
automation domain of Petrom OMV.
1.2
2.0 TERMINOLOGIE
2.1 Dispozitive electrice si de
automatizare
2.0 TERMS
2.1 Measurement and control equipment
2.2
Notiuni de specialitate
VPS
Scheme semnalizare si blocare:
Structurata din componente (inclusiv cartele
electronice) in tehnologie cu cablare fixa.
2.2
Technical terms
HCS
Hardwired control system:
Assembly of components (also electronic cards)
using hardwired technology.
SSPS
SPLC
Pag./ Page 4 Norma Petrom OMV K 1002 / Petrom OMV Standard K 1002
PRINCIPIUL FAIL-SAFE
(VDI/VDE 3542 Fisa 1)
Model de comanda cu siguranta la defect:
FAILSAFE PRINCIPLE
DIVERSITATE
DIVERSITY
COMUTARE 2 din 3
2 out of 3 CIRCUIT
COMUTARE 1 din 2
1 of 2 CIRCUIT
de comutare.
Se obtine o crestere a gradului de siguranta
insa o diminuare a disponibilitatii. Ca si la
comutarea 2 din 3, circuitele, inclusiv sursa de
impuls, trebuie sa fie realizate separat.
3.0
PRINCIPII DE UTILIZARE
3.0
Fundamentare:
Reason:
Pag./ Page 6 Norma Petrom OMV K 1002 / Petrom OMV Standard K 1002
Generalitati
4.0
4.1
General
Exceptii:
- Intrari butoane de oprire in caz de urgenta
- Intrari cu contacte releu pentru separare
potential
Exceptions:
- inputs for emergency off switches
- outputs with relay contacts for potential
separation
Exceptie:
Butoanele de oprire in caz de urgenta si
dispozitivele de declansare pentru dispozitivele
primare de protectie din Clasa A nu au voie sa
fie suntabile.
Exception:
it must not be possible to bypass emergency off
switches and tripping devices for class A
primary protective equipment.
Observatie:
Altfel, in cazul defectarii unui dispozitiv de
Note:
Otherwise, if an activation sensor develops a
5.0 INTERFETE
5.1 Tablou comanda (IRC)
5.0 INTERFACES
5.1 Electrical switchgear system
Potential-free contact
DC 24 V.
Logica contact:
Contact logic:
- Semnalizare defect:
contactul deschide
- Semnalizare functionare:contactul inchide
Exemplul:
Semnalizare defect: Actionarea nu este
- Error signal:
contact opens
- Run signal:
contact closes
Example:
Error signal: drive not ready (also with local
Pag./ Page 8 Norma Petrom OMV K 1002 / Petrom OMV Standard K 1002
5.2
5.2
Switching logic:
L: Fault, activation, signal
H: Acceptance or normal state
Logica comunicare:
Switching logic:
5.3
5.3
Logica comutare:
Switching logic:
5.4
6.0
5.4
Lamp outputs
Exemplu:
panourile locale ale utilajelor
Example:
local machine control stations
DOCUMENTATIE
6.0
DOCUMENTATION
7.0
CLASIFICAREA COMENZILOR
7.1
7.0
CLASSIFICATION OF CONTROL
SYSTEMS
7.1 Class A measurement and control
protective equipment
7.2
vezi fig. 1
7.2
Schutzziele
Obiective protectie
Klassifizierung
Clasificare
Klasse
Clasa
Folgebuchstabe
Litera urmatoare
Persoane
Personen
Mediu
Umwelt
Sachen
Bunuri
materiale
Personenoder
grere
ecologice
mai mari
Umweltschden
Risc grav
"ernste Gefahr"
Risiko
grer
Risc
mai mare
Grenzrisiko
decat riscul
? ?
limita
nein
nu
da
ja
Dispozitive de
MSR-Schutzprotectie electrice si
einrichtungen
de automatizare
Pagube
materialeSachschden
mai mari
grere
Dispozitive
de monitorizare
MSR-berwachungselectric
si
de
automatizare
einrichtungen
MSR-BetriebsDispozitive
de operare
einrichtungen
electrice
si de automatizare
Pag./ Page 10 Norma Petrom OMV K 1002 / Petrom OMV Standard K 1002
Safety objectives
Schutzziele
Classification
Klassifizierung
Class
Klasse
Fig. 1
Subsequent
Folgeletter
buchstabe
Personen
Persons
Umwelt
Environment
no
nein
yes
ja
Measurement and
MSR-Schutzcontrol protective
einrichtungen
equipment
Major material
damage
grere
Sachschden
Sachen
Material
Operatie pornire
Siguranta combustibil
Siguranta la reanclansare
Alarme gaz
nicht (Ex)i
BrennerInterlock arztoare
Presiune
Brennstoffdruck
verriegelung combustibil
EL+
nicht bauteilfehlersicher
&
Cubauteilfehlersicher
siguranta la defectarea
componentei
0
&
10
t
220V 50Hz
&
1
2
>1
>1
- +
Ventil
combustibil
Brennstoffventil
&
potentialfreier
Contact
fara potential
Kontakt
pentru
decuplarea
fr Abschaltung
analizatorului
O2
von O2 Analysator
EAD
EAD
Local
rtlich
Fara
( Ex )i
MODELE DE EXECUTIE
Pornit
Ein
Fig. 2
4
Gata
de
anclansare
Einschaltbereit
Pag./ Page 12 Norma Petrom OMV K 1002 / Petrom OMV Standard K 1002
8.0
ZI
EL+
&
without
components
nichtfailsafe
bauteilfehlersicher
with
failsafe components
bauteilfehlersicher
&
220V 50Hz
&
1
2
>1
>1
- +
Fuel valve
Brennstoffventil
&
potential-free
potentialfreier
contact
Kontakt
for
of
frshutdown
Abschaltung
Ovon
2 analyser
O2 Analysator
EAD
EAD
0
10
EXAMPLES OF IMPLEMENTATION
Burner
Fuel
Brennerlocking
system Brennstoffpressure
druck
verriegelung
Starting operation
Fuel protection
Protection against switching back on
Gas alarms
local
rtlich
(non (Ex)i
Ex)
nicht
Fig. 2
ON
Ein
Ready to start
Einschaltbereit
8.0
Not-Aus
Prozegren
Anlagenerfordernis
Parametrii proces
in functie denach
necesitatile
instalatiei
UCO
PC,FC,TC Kaskade
XZV
Catre
zur facla
Fackel
P
Combustibil
PC,FC,TC Cascada
PIACO-L
Heizgas
gazos
zu arzatoarele
den Hauptbrennern
Catre
principale
PI
LA-H
Catre
de aprindere
zu piloii
den Zndbrennern
LACO-HH
LG
80
80/50
80
50
Restentleerung
Golire
catre reziduuri
zum Slop
Pag./ Page 14 Norma Petrom OMV K 1002 / Petrom OMV Standard K 1002
9.0
9.1
Process
variables according
to plant requirements
Emergency
off
Not-Aus
Prozegren
nach Anlagenerfordernis
UCO
PC,
FC, TC cascade
PC,FC,TC
Kaskade
Heating gas
Heizgas
to main
burners
zu den
Hauptbrennern
PI
LA-H
zu den
Zndbrennern
to pilot
burners
LACO-HH
LG
80
80/50
80
50
Restentleerung
Residual discharge
zumtoSlop
slop tank
PIACO-L
XZV
to excess
zur Fackel
gas burner
Not-Aus
UCO
Parametri
proces innach
functie
de necesitatile instalatiei
Proze\zgr\o\zen
Anlagenerfordernis
UCO
Numai
conditie
nur
Einschaltde anclansare
bedingung
PC,FC,TC
PC,FC,TC Cascada
Kaskade
XZV
PIACO-L
zur
Fackel
Catre
facla
P
Heizgas
Combustibil
gazos
Catre
arzatoarele
zu den
Hauptbrennern
principale
PI
XZV
PACO-L
LA-H
LACO-HH
LG
zu den
Z\undbrennern
Catre
pilotii
de aprindere
80
80/50
80
50
Restentleerung
Golire
catre
zum Slop
reziduuri
Pag./ Page 16 Norma Petrom OMV K 1002 / Petrom OMV Standard K 1002
Emergency
Not-Aus off
UCO
Process
variables nach
according
to plant requirement
Proze\zgr\o\zen
Anlagenerfordernis
UCO
nur
only Einschaltpower on
bedingung
condition
XZV
to
zurexcess
Fackel
gas burner
PIACO-L
Heating
Heizgasgas
den
Hauptbrennern
to zu
main
burners
PI
XZV
PACO-L
LA-H
LACO-HH
LG
zu den
Z\undbrennern
to pilot
burners
80
80/50
80
50
Residual
discharge
Restentleerung
zum tank
Slop
to slop
PC,
FC, TC cascade
PC,FC,TC
Kaskade
PIACO-L
PC
Heiz\ol
Combustibil
lichidzum
spreOfen
von TC
Not-Aus
UCO
Numai
conditie
de anclansare
nur
EinschaltUCO
bedingung
PC,FC,TC
PC,FC,TC Kaskade
XZV
PIACO-L
Sprezur
facla
Fackel
P
Heizgas
Combustibil
zu den Hauptbrennern
PI
XZV
PACO-L
LA-H
P
LACO-HH
LG
den Zndbrennern
Catrezupilotii
de aprindere
80
80/50
80
50
Restentleerung
Golire
catre reziduuri
zum Slop
XZV
P
PC,TC Kaskade
PC,FC,TC Kaskade bei Luftregelung
Pag./ Page 18 Norma Petrom OMV K 1002 / Petrom OMV Standard K 1002
2
MD-Dampf
Abur medie
9.2
XZV
PIACO-L
Heating
to furnace
Heiz\oloilzum
Ofen
PC
von TC
Process
variables
according
to plant requirement
Prozegren
nach
Anlagenerfordernis
UCO
UCO
nur Einschaltonly
switch on
bedingung
condition
PC,FC,TC
Kaskade
PC,
FC, TC cascade
XZV
Heating
gas
PIACO-L
zur
Fackel
to excess
gas burner
Heizgas
den Hauptbrennern
tozu
main
burners
PI
XZV
PACO-L
LA-H
P
LACO-HH
LG
zu den
Zndbrennern
to pilot
burners
80
80/50
80
50
Restentleerung
Residual
discharge
tozum
slop Slop
tank
Emergency
Not-Aus off
P
PC,TC
Kaskade
PC, TC
cascade
PC,FC,TC
PC, FC, TCKaskade
cascadebei
withLuftregelung
air regulation
9.2
2
MP
steam
MD-Dampf
Pag./ Page 20 Norma Petrom OMV K 1002 / Petrom OMV Standard K 1002
...
...
...
...
...
violet
...
Intrari (Ex)i
Intrari fara (Ex)i
Iesiri > 24 V
Trieri catre alte dulapuri
Iesiri pana la 24 V
Iesiri la sistemul EAD
Rezerva
Semnale sistem (HQ, LQ, LP etc.)
...
...
...
...
...
violet
...
(Ex)i circuits
+24 V (L+, EL+)
0 V (L-)
Voltages > 60 V
Locking systems, control
systems
Alarms
(Ex)i inputs
Inputs (not (Ex)i)
Outputs > 24 V
Jumpering to other cabinets
Outputs up to 24 V
Outputs to RTAP system
Reserve
System signals (HQ, LQ, LP, etc.)
Inscriptionare:
Rack:
Fiecare slot va fi marcat cu tipul de cartela
prevazut.
Labeling:
Racks:
Each slot must be labeled with the intended
card type.
Suplimentar
Additionally,
- Intrarile EExi
- WS
- Iesirile de releu
vor fi marcate cu numarul de pozitie AMC.
- EExi inputs
- WUS
- Relay outputs
must be labeled with the measurement and
control position number.
Pag./ Page 22 Norma Petrom OMV K 1002 / Petrom OMV Standard K 1002
Directiva ATEX-
ATEX Guideline
K 1001
K 1001
354
354
355
355
Standarde EN/ SR EN
EN 746 -
EN/SR EN Standards
EN 746 Equipment for industrial thermal process
DIN/EN/VDE/
DIN/EN/VDE/
IEC 61508/61511
Functional safety of
electrical/programmable electronic
safety related system( replaces
DIN 19234)
IEC 61508/61511
Functional safety of
electrical/programmable electronic
safety related system( replaces
DIN 19234)
VDI/VDE
VDI/VDE
2180
Siguranta instalatiilor tehnologice
cu echipamente de tehnica de dirijare
procese (PLC)
2180
Fisa 1
Sheet 1
Fisa 2
Sheet 2
Sheet 3
Classification of measurement
and control equipment (PLC)
Fisa 3
Clasificarea echipamentelor de
Fisa 4
Sheet 4
Realizarea si verificarea
dispozitivelor de protectie
Sheet 5
3542
Sheet 1
Qualitative terms
Fisa 5
3542
Fisa 1
Notiuni calitative
NAMUR
NE 31
NAMUR
Siguranta instalatiilor cu
echipamente de tehnica de dirijare
proces
Reglementari romanesti
NE 31
Romanian regulations
Pag./ Page 24 Norma Petrom OMV K 1002 / Petrom OMV Standard K 1002
REVIZII
REVISIONS
1/Dec.2006
Format change