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Process
control
Mould
technology
Production
efficiency
Machine
technology
Peripheral
technology
Process
integration
Configuration
Further information:
Production efficiency brochure
Further information:
Multi-component injection moulding
brochure
Flexible configuration
Several different positions of the injection
units with respect to one another are possible. These are freely combinable, as the
mould and process technology requires.
Solutions with up to six components
have already been realised.
Individual solution:
flexible combination of injection units.
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Further information:
Silicone injection moulding brochure
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Adapted plasticising
Special technology is required to ensure correct feed of the LSR or HTV material, as well
as precise dosage and injection. For constant thermal conditions, the cylinder module and nozzle feature multi-zone liquid
temperature control. Premature cross-linking of the material is thereby effectively prevented. The zero-compression screw with a
special non-return valve is adapted to the
processing requirements at hand.
Reliable evacuation
An important technique for smooth silicone
processing is evacuation of the mould prior
to injection. With the SELOGICA control
system, evacuation can be programmed
with great flexibility thanks to dedicated
symbols, whereby integration of all common vacuum concepts is possible. Moreover, SELOGICA also utilises signals from vacuum devices for process and quality control.
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Further information:
Thermoset injection moulding brochure
hydraulic pistons as well as one or two servoelectric conveying screws. All of these are
fully integrated into the SELOGICA control
system. The conveying pressure is programmable and the material reservoir can also be
filled without difficulty during production.
In the case of the INJESTERs with screws,
the conveying pressure is also regulated.
Reliable venting
The venting of cavities is crucial during
thermoset processing. It provides an effective means of allowing air and cross-linking
gases to escape. As a result, the surface is
not scorched and complete mould filling
for void-free components is guaranteed.
Both single and multiple venting operations
can be programmed via the SELOGICA control system, even during the holding pressure phase.
Integrated solution:
twin-screw INJESTER for high-quality
volume production.
With the injection moulding of powdered materials (PIM) you have access
to a technology that offers new design
options for highly complex components
made from metal (MIM) or ceramics
(CIM). The process technology does not
differ significantly from the processing of filled plastics. This especially
applies to consistently high quality
during volume production. Faults in the
moulded part such as cracks, for example, can no longer be remedied during
subsequent debinding and sintering.
We consequently place great value on
reproducible, flawless injection moulding production. Only then can you as a
PIM producer be on the safe side and
smooth-running production be ensured.
Further information:
Powder injection moulding brochure
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Integrated solution:
production cell for first rate powder
processing and gentle handling of
the sensitive green compacts.
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Does your medical clean room application require you to meet all the
necessary standards and guidelines?
Do your own quality standards necessitate a technically clean production
environment? In both cases, we are
the right partner for you. In order to
exclude sources of contamination and
to establish a sufficiently clean production environment, our ALLROUNDER
injection moulding machines can be
adapted individually by means of highly flexible expansion options. Perfectly
moulded parts from the clean room we make it happen!
Further information:
Clean room technology brochure
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Clean solution:
special equipment meets the highest
requirements in clean room production.
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Further information:
Micro injection moulding brochure
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Modular solution:
minimal shot weights with high reproducibility
using a micro-injection module.
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Further information:
Packaging technology brochure
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Dynamic injection
Highly dynamic filling during injection
moulding is decisive for thin-walled items.
This is the only way to achieve the shortest
injection times on a reproducible basis.
As well as high acceleration, active braking
is also important. This is assured by the
unsurpassed, position-regulated screw
from ARBURG.
Synchronous ejection
The combination of servo-electric toggletype clamping unit and servo-electric ejector
is extremely powerful and results in short
opening and closing times thanks to the
precise, reproducible dropping of moulded
parts. The hydraulic booster function means
that even shrunk-on closures can be demoulded with ease.
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of leadframes.
In order to be able to produce costeffectively in the long term as a trendsetter, your manufacturing processes
must be constantly reviewed and further developed. New processes and
plastics, as well as the use of innovative machine and system technologies
also play a significant role. Here, we
offer you comprehensive support in
applications and process technology,
support that is particularly critical in the
initial stages of new processes in your
company. Thanks to our close cooperation with the leading manufacturers
of materials, moulds and peripherals,
we implement even complex production processes in a very short time. Our
modular ALLROUNDERs coupled with
the universal SELOGICA control system
provide the ideal platform.
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Overmoulding of inserts
Whether inserts are to be overmoulded with
thermoplastics, thermosets or liquid silicone, the combination of plastics with metals to produce hybrid parts can be reliably
implemented in a customised manner using
ARBURGs modular vertical and rotary table
machines. A good example here are turnkey
reel-to-reel systems for automated inline
production. These permit the overmoulding
of leadframes in short cycles in order to create top-quality parts.
Hotmelt processing
Hotmelt is an adhesive used to overmould
electronic components or connectors with a
perfect seal, reliably protecting them from
splash water. Precision adapted cylinder
modules ensure high processing quality.
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robotic system.
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Exjection process
In the Exjection process, the mould performs a horizontal transfer movement during the injection process. This enables the
production of structural components with
functional geometries up to several meters
in length, for example. The vertical
ALLROUNDER V machines with free-space
system are ideally suited to this purpose.
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production solutions.
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Applications technology
As a technology partner, ARBURG provides
detailed consulting services for injection
moulding and applications technology. Our
experts devise customised solutions concepts and specialise in finding the most efficient alternative for the production of
moulded parts. All customers can call on
the same level of comprehensive knowhow from help with moulded part design
and the choice of material, through to
mould and machine configuration and production optimisation. The ARBURG Customer Center, which has its own laboratory, and the worldwide ARBURG technology centres and demonstration rooms provide the perfect environment for in-depth
testing and trials.
Turnkey projects
Projects or production cells are individual,
customised solutions, which cover a variety
of requirements in terms of the combination of ALLROUNDER injection moulding
machine, robotic system and peripherals.
Upstream and downstream production
steps can be fully automated. At the same
time, however, injection moulding can also
be linked to other processes.
As a general contractor with overall responsibility, ARBURG can offer its customers in
this area individual support for the complete
planning process, as well as on-site installation and commissioning through to all the
necessary services. Close cooperation between the project department and customers and machine, robot, application and
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Know-how
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Comparing cost-effectiveness
With the modular ARBURG technology
range, any injection-moulding task can be
implemented in a customised manner. In order to determine the most efficient solution
for the application at hand from the many
products on offer, a machine comparison
and cost-effectiveness calculator is used.
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Equipped to perfection
Whether it be mould prototyping, comparing machine concepts, verifying processes
for their practical feasibility or evaluating
and discussing test results: the equipment
at the Customer Center leaves nothing to
be desired and is well thought-out down to
the last detail. Moulds, for example, can be
delivered directly and transported safely to
the relevant machine via crane systems, no
matter how large or heavy they are.
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Distance between tie bars from 170 x 170 to 920 x 920 mm | Clamping forces from 125 to 5,000 kN | Injection units
from size 30 to 4600 (according to EUROMAP), electric, hybrid, hydraulic and vertical injection moulding machines
Film
ARBURG GmbH + Co KG
With locations in Europe: Germany, Belgium, Denmark, France, United Kingdom, Italy, Netherlands, Austria, Poland, Switzerland, Slovakia,
Spain, Czech Republic, Turkey, Hungary | Asia: Peoples Republic of China, Indonesia, Malaysia, Singapore, Thailand, United Arab Emirates | America: Brazil, Mexico, USA
For more information, please go to www.arburg.com.
ARBURG GmbH + Co KG
DIN EN ISO 9001 + 14001 + 50001 certified
Postfach 11 09 72286 Lossburg Tel.: +49(0)7446 33-0 Fax: +49(0)7446 33-3365 www.arburg.com e-mail: contact@arburg.com