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Indian Standard
ENERGY EFFICIENT INDUCTION MOTORS
THREE PHASE SQUIRREL CAGE
(First Revision)
ICS29.160,30
@ BIS 2004
BUREAU
MANAK
November 2004
OF
BHAVAN,
IN DIAN
STANDARDS
9 BAHADUR
SHAH
NEW DELHI 110002
ZAFAR
MARC
Price Group
-.
Rotating Machinery
Sectional Committee,
ET 15
FOREWORD
This Indian Standard (First Revision) was adopted by the Bureau of Indian Standards, after the draft finalized by the
Rotating Machinery Sectional Committee had been approved by the Electrotechnical Division Council.
This standard was first published in 1989. The first revision is brought out to take into account the latest technological
developments primarily to cater the national need for energy conservation by the use of energy efficient motors.
Energy efficient motors are categorized with two efficiency levels, that is, Improved efficiency ( eff 2) and High
efficiency ( eff 1) both of which are higher than the nominal values specified in IS 8789: 1996 Values of
performance characteristics for three phase induction motors (first
revision).
In preparing
this standard, assistance has been derived from the following International
Standards:
IEC 60034-1
IEC 60034-2
Rotating electrical machines Part 2: Methods for determining losses and efficiency
rotating electrical machinery from tests (excluding machines for traction vehicles)
IEC 60038
IEC 60050(411)
IEV Chapter411:
of
Rotating machinery
The comprehensive standard revision is prepared with Energy Conservation as the major requirement. The earlier
standard specified efficiency values for only a limited range of 4 pole motors. It has been updated in this revision to
be in line with present international norms in addition to the prevailing environmental and grid conditions in India.
Limited energy resources, scarcity of capital and high interest cost for addition of new generation capacity is leading
to increase in the cost of electrical energy in India. As electric motors consume major portion of electrical power, the
usage of energy efficient motors will go a long way in the proper utilization of available resources and help in
improving environment.
Power factor can be improved with the use of capacitors to reduce the line losses. However, inherent motor efficiency
cannot be improved further once it is manufactured and installed. Hence efficiency improvement is the main focus in
this revision.
To ensure satisfactory installation and maintenance of induction motors, the recommendations
contained in
IS 900:1992
Code of practice for installation and maintenance of induction motors (second revision) should be
followed.
For the purpose of deciding whether a particular requirement of this standard is complied with, the final value,
observed or calculated, expressing the result of a test, shall be rounded off in accordance with IS 2: 1960 Rules for
rounding off numerical values (revised). The number of significant places retained in the rounded off value should
be the same as that of the specified value in this standard.
,.
IS 12615:2004
Indian Standard
ENERGY EFFICIENT INDUCTION MOTORS
THREE PHASE SQUIRREL CAGE
(First Revision)
1 SCOPE
4.1.2 Temperature
a) The cooling air temperature
b) Motors intended for service with a cooling air temperature above 40C and up to 55C shall be
deemed to be meeting this standard provided they
meet the following conditions:
2 REFERENCES
4.2 Form and Symmetry of Voltages and Currents
The standards listed in Annex A are necessary adjuncts to
this standard.
3 TERMINOLOGY
4 SITE CONDITIONS
and Temperature
4.1.1 Altitude
a) Altitude not exceeding 1000 m.
b) For motors intended for service on sites where the
altitude is in excess of 1000 m but below 2000 m,
unless otherwise specified, the ambient tempera-
,. ...
IS 12615:2004
4.4 Location, Moisture, Fumes, etc
5 TYPE OF ENCLOSURES
6 METHODS OF COOLING
The method of cooling shall be IC 411 in accordance
with IS 6362AEC Pub 60034-6:1991,
1.2).
13 LIMITS OF VIBRATION
14 PERFORMANCE
10 EARTHING
shall
be provided
in
15 NOISE LEVEL
The noise level of motors
IS 12065.
11 OVERLOAD
11.1 Momentary
VALUES
The earthing
on the motor
accordance with IS 3043.
to Normal
RISE
Excess Torque
shall be in accordance
with
16 TERMINAL MARKING
The terminal
IS 4728.
markings
shall be in accordance
with
17 EFFICIENCY
17.1 For compliance with the requirements of this standard,
the values of efficiency subject to IS 325 tolerance, listed
under appropriate efficiency class (either improved
efficiency eff 2 or high efficiency eff 1) in Tables 1
to 4, shall be met as specified below.
IS 12615:2004
17.1.1 Up to40C
Tables 1 to 4.
Ambient
17.1.2 ForAmbientAbove
Up to 1000 m
in percent:
19 LABELING
Reference of this standard, that is, IS 12615 shall be
prominently displayed. In addition to the data specified
in IS 325, the motor manufacturer
shall add the
appropriate efficiency class (for example, eff 2) as an
additional information
on the name plate after the
efficiency value.
20 COST EFFECTIVENESS
Guidance may be taken from Annex B for working out
the cost effectiveness of energy efficient motors.
.,. .
IS 12615:2004
Table 1 Values of Performance Characteristic
(Clauses 1.2,1.3,4.1.1,4.1.2,
Rated
output
Frame
Designation
kW
(1)
Motora
Full
Load
Speed
Full
Load
Current
Breakaway
Torque in Terms of
Full Load Torque
Min
Max
Min
For eff 2
For eff 1
For eff 2
For eff 1
Amp
Percent
Percent
Percent
Pereent
Pereent
Rev/rnirr
(2)
Nominal Efficiency
(3)
(4)
(5)
(6)
(7)
(8)
(9)
0.37
71
2790
1.2
170.0
600
650
66.0
70.2
0.55
71
2760
1.6
170.0
600
650
70.0
74.0
0.75
80
2780
2.0
170.0
600
650
73.0
77.0
1.1
80
2790
2.8
170.0
600
650
76,2
82.8
1,5
90s
2800
3.7
170.0
600
650
78.5
84.1
2.2
90L
2810
5.0
170.0
650
700
81.0
85.6
3.7
100L
2820
8.0
160.0
650
700
84.0
87.5
5.5
132S
2830
11.0
160.0
650
700
85.7
88.6
7.5
132S
2840
15.0
160.0
650
700
87.0
89.5
9.3
160M
2840
18.5
160.0
650
700
87.7
90.0
11,0
160M
2860
21.5
160.0
650
700
88.4
90.5
15.0
160M
2870
29.0
160.0
650
700
89.4
91.3
18.5
160L
2880
35.0
160.0
650
700
90.0
91.8
90.5
92.2
22.0
180M
2890
41.5
160.0
650
700
30.0
200L
2900
54.0
160.0
650
700
91.4
92.9
37.0
200L
2900
67.0
160.0
650
700
92.0
93.3
45,0
225M
2955
80.0
160.0
650
700
92.5
93.7
55.0
250M
2960
95.0
160.0
650
700
93.0
94.0
75.0
280S
2970
130.0
160.0
650
700
93.6
94.6
90.0
95.0
280M
2970
150.0
160.0
650
700
93.9
110.0
315s
2980
185.0
160.0
650
700
94.0
95.0
125.0
315M
2980
209.0
160.0
650
700
94.5
95,3
132,01
315M
2980
220.0
160.0
650
700
94.5
95.3
160.0)
315L
2980
265.0
160.0
650
700
94.8
95.5
NOTE Output to frame size relation is maintained in accordance with IS 1231 for all motors, except those marked as ],
wherein the frame size indicated is preferred frame size.
..
IS 12615:2004
Table 2 Values of Performance Characteristic
(Clauses 1.2,1.3,4.1.1,4.1.2,
Frame
Desi~ation
Rated
output
kW
(1)
0.55
Full
Load
Speed
Full
Load
Current
Breakaway
Torque in Terms
of Full Load
Torque
Min
Max
Min
Rev/rein
Amp
Percent
Motors
Breakaway
Current in Terms of Full
Curren~ Equal or Below
Nominal Efficiency
For eff 2
For eff 1
For eff 2
For eff 1
Percent
Percent
Percent
Percent
(3)
(4)
(5)
(6)
(7)
(8)
(9)
71
1330
1.4
170.0
550
600
66.0
73.0
80
1 340
1.7
170.0
550
600
70.0
78.0
82.5
(2)
0.37
80
1 360
2.2
170.0
550
600
73.0
1.1
90s
1 370
2.9
170,0
550
600
76.2
83.8
1.5
90L
1 380
3.8
170.0
550
600
78.5
85.0
0.75
2.2
100L
1 390
5.1
170.0
600
700
81.0
86.4
3.7
112M
1 410
8.1
160.0
600
700
84.0
88.3
5.5
132S
1420
11.4
160.0
600
700
85.7
89.2
7.5
132M
1430
15.4
160.0
600
700
87.0
90.1
9.3
160M
1430
18.5
160.0
600
700
87.7
90.5
11.0
160M
1 440
22.0
160.0
600
700
88.4
91.0
15.0
160L
1 440
30.0
160.0
600
700
89.4
91.8
18.5
180M
1 440
36.0
160.0
600
700
90.0
92.2
22.0
180L
1 440
43.0
160.0
600
700
90.5
92.6
10.0
200L
1 450
56.0
160.0
600
700
91.4
93.2
)7.0
225S
1 450
69.0
160.0
650
700
92.0
93.6
15.0
225M
1460
84.0
160.0
600
700
92.5
93.9
\5. O
250M
1460
99.0
160.0
600
700
93.0
94.2
15,0
280S
1470
134.0
160.0
600
700
93.6
94.7
)0.0
280M
1 470
164.0
160.0
600
700
93.9
95.0
I 10.0
315s
1 480
204.0
160.0
600
700
94.4
95.2
125.0
315M
1 480
234.0
160.0
600
700
94.7
95.5
132.01J
315M
1 480
247.0
160.0
600
700
94.7
95.5
160.01)
315L
1480
288.0
160.0
600
700
95.0
95.8
NOTE Output to frame sire relation is maintained in accordance with IS 1231 for all motors, except those marked as 1),
wherein the frame size indicated is preferred frame size.
IS 12615:2004
Table 3 Values of Performance Characteristic of 6 Pole Energy Efficient Induction
(Clauses 1.2,1.3,4.1.1,4.1.2,
14.1,17 .1,17.1.1 and17.1.2)
Rated
output
Full
Load
Speed
Frame
Designation
-1--+
I
0.55
0.75
1.1
.1
90s
90L
Max
Min
Amp
Percent
9.3
160M
160L
55.0
75.0
I
I
225M
280M
315.S
For eff 1
For eff 2
Fur eff 1
Percent
Percent
Percent
(5)
(6)
(7)
550
600
870
1.9
160.0
550
890
2.3
160.0
550
600
900
3.2
160.0
550
600
160.0
550
600
5.5
150.0
600
700
8.8
150.0
600
700
150.0
600
150.0
600
16.7
930
20.5
140.0
23.0.
140.0
600
30.5
140.0
600
945
140.0
600
600
-+--R-
600
4.0
930
Nominal Eftlciency
160.0
37.5
30.0
Percent
1.4
EEEE
I
Breakaway
Current in Terms-of Full
Curren~ Equal or Below
(4)
12.7
7.5
Breakaway
Torque in Terms
of Full Load
Torque
For eff 2
80
Full
Load
Current
Motors
I
1
68.0
72.0
71.0
74.6
+%-R
+%--%
700
84.5
86.8
700
86.0
88.1
700
87.0
89.3
700
87.5
89.7
700
88.5
90.5
700
89.5
91.3
44.0
140.0
600
700
=+= 90.0
91.8
59.0
140.0
600
700
91.0
1- 92.6
72.0
140.0
600
700
91.5
93.0
87.0
140.0
600
700
92.0
93.4
960
107.0
140.0
600
700
92.5
93.8
970
145.0
140.0
600
700
93.0
94.2
175.0
140.0
600
700
93.3
94.5
214.0
140.0
600
700
93.5
94.6
257.0
140.0
600
700
93.8
94.9
NOTE Output to frame size relation is maintained in accordance with [S 1231 for all motors, except those marked as ),
wherein the frame size indicated is preferred frame size.
,-----
IS 12615:2004
Table 4 Values of Performance Characteristic
(Clauses 1.2,1.3,4.1.1,4.1.2,
Rated
output
Motors
Full
Load
Speed
Full
Load
Current
Breakaway
Torque in Terms
of Full Load
Torque
Min
Mux
Min
For eff 2
For cff 1
For eff 2
For eff 1
Revlmin
Amp
Percent
Percent
Percent
Percent
Percent
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
Frame
Designation
kW
(1)
Nominal E~lciency
0.37
90s
640
1.5
150.0
550
600
62.0
66.8
0.55
90L
640
2.1
150.0
550
600
67.0
71.1
0.75
100L
650
2.7
150.0
550
600
70.0
73.8
1.1
100L
660
3.5
150.0
550
600
72.0
76.2
1.5
I12M
670
4,5
150.0
550
600
74.0
77.9
2.2
132S
680
6.1
140.0
600
700
77.0
80.5
3.7
160M
690
9.8
140.0
600
700
80.0
83,0
5.5
160M
690
14.2
140.0
600
700
82.5
85. I
7.5
160L
695
19.0
140,0
600
700
84.0
86.4
9.3
180L
700
23.0
140.0
600
700
85.0
87.3
11.0
180L
700
26.0
140.0
600
700
86.0
88.1
15,0
200L
705
35.0
130.0
600
600
87.0
89.0
18.5
225S
705
45.0
130.0
600
700
88.0
89.8
22.0
225M
710
52.0
130.0
600
700
88.5
90.2
30.0
250M
710
70.0
130.0
600
700
90.0
91.5
37.0
280S
710
86.0
130,0
600
700
90.5
91.9
45,0
280M
720
99.0
130.0
600
700
91.0
92.4
55.0
315s
720
118.0
130.0
600
700
91.5
92.8
75,0
315M
730
153.0
I 30.0
600
700
92.3
93.5
90.0)
315L
730
182.0
130.0
600
700
92.8
93.9
110.0)
315L
730
218.0
130.0
600
700
93.3
94.3
NOTE Output to frame size relation is maintained in accordance with IS 1231 for all motors, except those marked as II, wherein
the frame size indicated is preferred frame size.
.. . . ..
IS 12615:2004
ANNEX A
(C/ause 2)
LIST OF REFERRED INDIAN STANDARDS
IS No.
Title
IS No.
325:1996
Three-phase
induction
(jirst revision)
900:1992
Code of practice
and
1231:1974
2223:1983
2254:1985
for installation
maintenance
motors
motors
Electrotechnical
Part 35 Rotating
revision)
4728:1975
4889:1968
Method
of determination
of
efficiency of rotating electrical
machines
6362:1995
8789:1996
VaIues
of
performance
characteristics
for three-phase
induction motors @rst revision)
12065:1987
12075:1987
12615:1989
Energy efficient,
three-phase,
squirrel cage induction motors
12802:1989
Temperature-rise measurement
rotating electrical machine
vocabulary:
machines (first
3043:1987
4029:1967
4691:1985
Rotating
electrical
(second revision)
of induction
Dimensions
motors
for
revision)
4722:2001
revision)
(second
three-phase
Zitle
.. - ..
machines
of
IS 12615:2004
ANNEX B
(Clause 20)
CALCULATIONS
FORASSESSING
COST EFFECTIVENESS
B-1 CALCULATION
xl
= Rs. 18000
motor.
x,
= Rs. 14500
motor.
a)
a)
= Interest
rate
percentage
Interest
on extra investment
= (X, -x)+(x,
b)
on
Savings
motors:
on account
investment
in
per annum.
Foreffl
per annum:
Foreff
-x)xuloo
of standard
motor,
in
= Rs. (18000-12500)+(18000-2
500) X 15/100=Rs.6325
2=
Rs. (14500-12500)+(14500-2
500) x 15/100=Rs.2300
according
E,
=P [(l/E) -(l/E,)]
xlfloxlfin
per annum x 12
d)
e)
RATING 11 kW,
4.00=
kWh
to
d)
c)
efficient
Let E = Efficiency
percent.
to
-2
Saving in subsequent
per year
Saving in subsequent
per year
years (eff2)=Rs.4052
Bureau
of Indian
Standards
institution
established
under the Bureau of Indian Standards Act, 1986 to promote
BIS is a statutory
harmonious development of the activities of standardization, marking and quality certification of goods and
attending to connected matters in the country.
Copyright
BIS has the copyright of all its publications. No part of these publications may be reproduced in any form
without the prior permission in writing of BIS. This does not preclude the free use, in the course of implementing
the standard, of necessary details, such as symbols and sizes, type or grade designations. Enquiries relating to
copyright be addressed to the Director (Publications), BIS.
Review
of Indian
Amendments
periodically;
Standards
if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue of
BIS Catalogue and Standards: Monthly Additions.
needed;
Amendments
Amend No.
Date of Issue
Text Affected
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