LIQUID (PROCESS FLUID) PROPERTIES :

Viscosity (u)
Density (S)
Liquid Level Height (H)
Tank Area (Sq. Mtrs)
Tank Volume (Cu. Mtrs.)

1000 cp
1 gm/cc
1.2
0.00 Sq. Mtr.
0 Cu. Mtr.

MATERIAL : SS 304, SS 316, SS 304L, SS 316L & M.S.

YIELD STRESS (Fy)
SHEAR STRESS (Fs)
YOUNG's MODULUS (E)

14.5
3.143
345000

CALCULATED CONSUMED HORSE POW

CALCULATED MOTOR HORSE POWER

D
N

Dia of Impeller in Mtrs.

Reqd. Speed rpm in Mtrs.

Specific Gravity of Fluid

P
n

Power no. of Impeller

Consumed Horse Power

Seal Losses depend type of seal

for exmple - Lip Seal, Stuffing, Mech. Seal

No Seal value is = 0
CHP
Seal Loss
Motor Margin =

Consume Horse Power

0
1.25

MTG. STRUCTURE
MOTOR DETAIL
MOTOR KW
RPM

500 mm

0.00 kW
1500 (4 pole)

LATED CONSUMED HORSE POWER

LATED MOTOR HORSE POWER

0.0

HP

CALCULATED CONSUMED HORSE POWER

Formula

D5XN3XSXnXP
16X104

CALCULATED MOTOR HORSE POWER

Motor Horse Power = [CHP + Seal Losses] X MOTOR MARG

Gearbox efficiency

l Losses] X MOTOR MARGIN

POWER NUMBER CALCULATION 'Np' :

Np =

c/s (NRe, NFr, s1, s2, s3, s4, s5, s6)

NRe =

NFr =

DA2

DA

*n*S
u

REYNOLDS NUMBER

* n^2
ge

FROUDE NUMBER

s1 to s6 = SHAPE CONSTANTS
Np =

P * ge
n^3 * DA^5 * S

CALCULATIONS FOR REYNOLDS NUMBER

NRe =

c/s * DA^2 * n * S , s1, s2, s3, s4, s5, s6, DA * n^2

u
ge

(NRe)

(84)^2 * 0.6 * 0.936

1

CALCULATIONS FOR POWER NUMBER

P=

Np * n^3 * DA^5 * S
ge

P=

(P)

0 gm-cm/sec

0 kg-m/sec

DA
n
S
Np
N
u
ge

P=

0 HP

0 mm, which is > 2 X DA Power Consumed by second Impeller is also equal to P

As the distance between 2 Impellers =

P=

0 HP

Power Consumption by 2 Impellers

Effect on Power due to Shape Constants :

From Actual Conditions :

s1 =

Tank Dia
Impeller Dia

DT
DA

#DIV/0!

s2 =

Bot Cl'rance
Impeller Dia

E
DA

#DIV/0!

s3 =

Blade Lg.
Impeller Dia

C
DA

#DIV/0!

s4 =

Blade Width
Impeller Dia

W
DA

#DIV/0!

s5 =

Baffle Width
Tank Dia

J
DT

#DIV/0!

s6 =

Liq. Level
Tank Dia

H
DT

#DIV/0!

The curve Based shape constants are :

(75 Kg-m.sec = 1 HP)

Dia of Impeller in Mtrs.

Reqd. Speed rpm in Mtrs.
Specific Gravity of Fluid
Power no. of Impeller
Consumed Horse Power
Viscosity
Dimensional constant

0 cm
0 rps
1 gm/cc
0
0
1 cp
981 cm/sec2

c = 1 HP)

r is also equal to P

AGITATOR DESIGN CALCULATIONS

MECHANICAL DESIGN
DESIGN DATA :
SHAFT DETAIL :
M.O.C.
Yield Stress
(Fy)
Shear Stress
(Fs)
Young's Modulus (E)
Output Speed (rpm)

0
14.5 Tons/in2
3.143 Tons/in2

=
=
=
=

345000

rpm

23.387097 Kg/mm2
4.9109375 Kg/mm2
345,000 psi
0 rps

MOTOR DETAIL :
kW
Input Speed
STD, TEFC, IP-55

0
1500

3 PHASE, 415+-10% VOLTS, 50 Hz

F CLASS INSULATION, MTG B5
FRAME SIZE : 225S
Make :
ABB/SIEMENS/BBL
GEAR BOX DETAIL :

SIZE :
RATIO :
SERVICE FACTOR :

KPD-28
#DIV/0!
2

INLINE HELICAL / WORM TYPE

MAKE : ELECON/GREAVES/SEW

SHAFT DIAMETER CALCULATIONS :

DESIGN kw :
rpm (n)

0
0

Continuous Torque (Tc)

Tc =

716*HP
n
TORQUE

Design Torque (Tm)

Tm =

Tc*S. F./1.5

#DIV/0!

Kg-m

#DIV/0! Nm

(Service factor=1.5)

#DIV/0!

Kg-m

Sweep Diameter of Agitator =

Sweep Radius =
[R]
Maximum force at point of jamming (Fm)
Fm =

0
0

Kgs

Free length below bottom bearing (L)

Maximum Beanding Moment
Fm*L
10^3/2
B.M.

#DIV/0!

Kg-m

#DIV/0! Nm

Kg-m

#DIV/0! Nm

Sqrt(Mm^2 + 0.75 * Tm^2

#DIV/0!

For Stainless / Mild Steel (Fy)

23.39

Kg/mm2

3*SQRT(32*Mem*1000)
Pi()/4*ds3

ds =

#DIV/0!
SHAFT DIA

Mtrs.

(Mem)

AXIAL LOAD

Fy =

#DIV/0! Nm

Mm

Equivalent Bending Moment

Mem =

Mtrs.
Mtrs.

Tm
0.715*R
#DIV/0!

Mm =

#DIV/0! Nm

#DIV/0!

3SQRT(32*Mem*1000)
pi()/4)/360*22.66
mm
Round-up

This Job Using Hollow Pipe 219 O.D X sch80 pipie

Kg/mm2
Kg/mm2

WIDTH OF IMPELLER BLADE, (W)

D * 0.25

W
BLADE THICKNESS CALCULATIONS :

D * 0.25

180*SQRT(Tm/2)
Fy*(W)/NO. BL)/3*10^2

#DIV/0! ###

DESI

Fy
Tm
Tm/2
W
No. BL
t

=
=
=
=
=

DESIGN
23.3871 Kg/mm2
#DIV/0! Nm
#DIV/0! Nm
0 Blade width
0 NoS.
#DIV/0! Blade Thickness

IMPELLER DETAILS : 32 DEG HYDROFOIL TYPE

HUB DIAMETER :
=
SHAFT DIA
x

#DIV/0!
#DIV/0!

HUB DIAMETER :
HUB HEIGHT :
SPOKE WIDTH
REF. LINE TO SHAFT Ctrs
SPOKE LENGTH
ROLL RADIUS
BLADE WIDTH LEADING
BLADE WIDTH TRAILING
BLADE WIDTH TIP
SPOKE OVER BLADE
BLADE LENGTH
BLADE WIDTH AT SPOKE
BLADE TIP RADIUS

310
=
=
=
=
=
=
=
=
=
=

0
#DIV/0!
0.0
0
0
0
0
#DIV/0!
330
0

IMPELLER DETAILS : 32 DEG PBT TYPE

HUB DIAMETER :
=
SHAFT DIA

0
0

HUB DIAMETER :
HUB HEIGHT :
SPOKE WIDTH
REF. LINE TO SHAFT Ctrs
SPOKE LENGTH
ROLL RADIUS
BLADE WIDTH LEADING
BLADE WIDTH TRAILING
BLADE WIDTH TIP
SPOKE OVER BLADE
BLADE LENGTH
BLADE WIDTH AT SPOKE
BLADE TIP RADIUS

120
=
=
=
=
=
=
=
=
=
=

0
0
0.0
0
0
0
0
-6
140
0

L TYPE
1.9

ASSUME

1.9

ASSUME