Beruflich Dokumente
Kultur Dokumente
B Safety
C Preventive maintenance
0 Complete machine
Maintenance
manual
1 Engine
2 Transmission
3 Driveline/axle
4 Brakes
5 Steering
6 Suspension
7 Load handling
8 Control system
9 Frame, body, cab and accessories
10 Common hydraulics
11 Common electrics
12 Common pneumatics
D Error codes
E Schematics
F Technical data
G Terminology and index
A Foreword
A Foreword
Foreword .................................................................................................. 3
About the Maintenance Manual ................................................................ 3
General ..............................................................................................................
Conditions .........................................................................................................
Storage ..............................................................................................................
About the machine version ..............................................................................
Copyright ...........................................................................................................
3
3
3
3
3
4
4
4
4
5
6
7
7
8
9
Feedback .................................................................................................. 13
Form for copying ............................................................................................. 13
UDRF01.04GB
UDRF01.04GB
A Foreword
A Foreword Foreword
mm mm mm mm
Foreword
About the Maintenance Manual
page
General
Thank you for choosing Kalmar Industries as your machine supplier.
We hope that we'll meet your expectations.
This maintenance manual contains information about how the machine should be maintained for maximal operating reliability and
service life as well as troubleshooting information for fast correction
of any malfunctions.
page
Conditions
The instructions are based on the use of generally available standard
tools. All lifting devices, for example, slings, straps, ratchet blocks,
etc., must meet governing national standards and regulations for lifting devices.
Kalmar Industries will not accept any responsibility for modifications
performed without permission from Kalmar Industries or if other lifting devices, tools or work methods are used other than those described in this manual.
page
Storage
NOTE
The maintenance manual shall be accessible to service personnel.
page
page
Copyright
Kalmar Industries AB
Duplication of the content in this manual, in whole or in part, is
strictly prohibited without written permission from Kalmar Industries AB.
Duplication by any means such as copying, printing, etc., is prohibited.
UDRF01.04GB
Reading instructions
Warning information
page
D AN GE R
Situation that may result in serious personal injury,
possible death, if the instruction is not followed.
W AR N IN G
Situation that may result in serious personal injury
if the instruction is not followed.
CAUTION
Situation that may result in damage to the product
if the instruction is not followed.
Important information
page
Important information marked with NOTE facilitates the work process, operation/handling or increases understanding of the information.
NOTE
Information that is important without being safety related.
page
000262
The symbol to the left is used in certain cases on the machine and
refers to important information in the operators manual.
page
The symbol to the left is used in certain cases on the machine and
refers to important information in the maintenance manual.
UDRF01.04GB
page
Foreword
Safety
Preventive maintenance
Complete machine
Engine
Transmission
Driveline/axle
Brakes
Steering
Suspension
Load handling
Control system
10
Common hydraulics
11
Common electrics
12
Common pneumatics
Error codes
Error code information and instructions for reading error code information.
Schematics
Technical data
General terminology and abbreviations, explanations of terms and abbreviations that may appear in the manual, index for headings in the manual.
UDRF01.04GB
page
UDRF01.04GB
page
Hydraulic diagrams
(Section 0-12)
(Section E)
Error codes
(Section D)
page
Diagnostic test
Wiring diagrams
(Section 8)
(Section E)
From Error codes to Diagnostic test, for diagnostic menu to troubleshoot component or function in question.
From Error codes to Function description, for further information about components or function.
Product alternatives
Product alternatives are such options that exclude certain standard
equipment (e.g., engine alternative).
Similar information for different product alternatives are described
in separate sections following each other in the same function
group. To show that there are different alternatives, the added text
"Product alternative" is used in the heading, together with a simple
description of which alternative is described, e.g., "(Product alternative Air conditioning ECC)". Further, alternatives that are optional
equipment are marked with the symbol for optional equipment.
UDRF01.04GB
000264
Optional equipment
page
Machine card
NOTE
If the machine has been modified after delivery the information
on the machine card may be lacking or incorrect.
The machine card indicates of which drawings the machine consists,
in many cases these can be connected to options and product alternatives. For more information about handling of product alternatives
and optional equipment, see Product alternatives and optional
equipment page 7. The machine card is delivered with the parts catalogue and shall be kept in the cab.
The machine card is divided in the same functions groups as the
parts catalogue, maintenance and Workshop manual. For practical
reasons, the machine card uses only the first and second level in the
function group register. The function groups are written in groups of
four characters, e.g. group 0107 matches group 1.7 Cooling system
in the manual.
For more information about how the machine card is used for ordering spare parts, see the parts catalogue's foreword.
If the information on the machine card does not help, contact Kalmar Industries AB.
NOTE
All documents that accompany the machine are non-registered
documents and there will be no notification of changes.
UDRF01.04GB
Function descriptions
page
1
5
B
P
13
D790-2
D
D797-R
11
D797-F
10
8
Pa
12
C
Pa
ACC
7
B
004729
1.
Bromsoljepump
8.
2.
Bromsoljefilter
9.
3.
Ackumulatorladdningsventil
10.
4.
Ackumulatorer
11.
5.
Bromsventil
12.
6.
Bromscylindrar
13.
7.
Hjulbromsar
Hydraulschema basmaskin
004899
UDRF01.04S
UDRF01.04GB
10
UDRF01.04GB
1.
2.
3.
4.
5.
Component list
6.
7.
11
The following symbols are used in function descriptions, the symbols are based on standard symbols used in wiring and hydraulic diagrams.
10
1.
2.
Electric force
3.
4.
Hydraulic force
5.
Hydraulic motor
6.
7.
8.
Electric motor
9.
Accumulator
11
12
11. Filter
12. Radiator
D790-1
13
13. Bulb
14
D797-F
15. Restriction
15
16
17
18
19
20 C
21
22
23 Pa
Pa
24
25
26
27
28
29
000523
UDRF01.04GB
12
Documentation sections
The documentation to the machine comprises the following sections:
Operator's manual
The Operator's manual is supplied with the machine in the cab.
Documentation kit
Maintenance manual and spare parts catalogue with machine card
are supplied with the machine as a separate documentation kit.
Supplementary documentation
There are Supplementary documentation that can be ordered for the
machine in the form of a Workshop manual. The Workshop manual
includes supplier documentation for engine, transmission and drive
axle.
page
Ordering of documentation
Extra copies and supplementary documentation is ordered from Kalmar Industries.
Kalmar Industries AB
SE-341 81 Ljungby, Sweden.
NOTE
If possible, always indicate publication number when ordering.
UDRF01.04GB
A Foreword Feedback
13
Feedback
Form for copying
page
Kalmar Industries AB
Product Support
Torggatan 3
SE-340 10 Lidhult
SWEDEN
Fax: +46 372 263 93
From:
Company / Sender: ..........................................................................................................................................
Telephone: ..........................................................................................................................................................
E-mail: .................................................................................................................................................................
.............................................................................................................................................................................
.............................................................................................................................................................................
.............................................................................................................................................................................
.............................................................................................................................................................................
.............................................................................................................................................................................
.............................................................................................................................................................................
UDRF01.04GB
14
UDRF01.04GB
A Foreword Feedback
B Safety
B Safety
Safety ....................................................................................................... 3
General safety information ........................................................................ 3
Safety concerns everyone! ............................................................................... 3
A near-accident is a warning signal! ................................................................ 3
Environment ............................................................................................. 16
General ............................................................................................................ 16
UDRF01.04GB
UDRF01.04GB
B Safety
B Safety Safety
mm mm mm mm
Safety
General safety information
page
use common sense and work carefully, do not take any risks!
UDRF01.04GB
Safety instructions
General
page
Read, consider and follow the safety instructions below before starting to work in the machine:
Vibrations page 8
Noise page 8
Solvents page 9
Coolant page 11
Refrigerant page 12
Service position
page
General
Service position is used for service, maintenance and other situations when the machine needs to be secured.
Service position means:
Machine parked, that is, parking brake applied.
Engine off.
003603
UDRF01.04GB
page
002269
UDRF01.04GB
NOTE
Keep the drain valve open as long as work is in progress.
page
Clothing etc.
Clothes should be in good condition. Remove loosely hanging clothing (tie, scarf, etc.). Do not wear clothes with wide sleeves, wide
trouser legs, etc.
Remove jewelry as it may conduct electricity and get caught in moving parts.
Long hair must be tied up securely, otherwise it may easily get
caught in moving parts. Be careful when performing welding work or
work requiring open flames since hair catches fire easily.
page
W AR N IN G
Be extra careful if several mechanics work on the
same vehicle, so that unintentional movements do
not injury another person. Communicate so that
everyone knows where all are and what they are
doing.
Risks
Work with wheels or axle suspension, mountings, etc. may result in
components on the other side moving and causing damage/injury.
Movements performed from the operator's station, e.g., movement
of lifting equipment, may cause severe personal injuries.
Safety actions
UDRF01.04GB
Be aware of the risks when several persons work around the vehicle.
page
Risks
001977
Mechanical or hydraulic tools and lifting devices can fall over or accidentally be lowered due to malfunctions or incorrect use.
Safety actions
Use axle stands and supports that stand securely.
Lifting tools should be inspected and type approved for use.
page
W AR N IN G
Careless handling of heavy components can lead to
serious personal injury and material damage.
Use type approved lifting tools or other devices to
move heavy components. Make sure that the device
is stable and intact.
Risks
Unsuitable lift slings, straps, etc. may break or slip.
The centre of gravity (balance point) of the component can change
during the course of the work, and the component may then make
unexpected movements which may cause severe personal injuries
and material damage.
A component lifted with lifting equipment can start to turn if the
equilibrium is upset.
A component lifted using an overhead crane may start to swing back
and forth, which can cause severe crushing injuries or material damage.
UDRF01.04GB
Safety precautions
Lift using a lifting device. Use lifting tools or equipment, especially when such equipment is available for specific work operations.
See the workshop manual for methods.
If lifting must be performed without lifting device:
page
Keep your back vertical. Raise and lower with legs and arms, do
not bend your back. Do not rotate your body while lifting. Ask for
assistance in advance.
Wear gloves. They're good protection against minor crushing injuries and cuts to fingers.
Vibrations
In case of long-term use of vibrating tools, for example, impact nut
runners or grinders, injuries may be sustained as vibrations can be
transmitted from tools to hands. Especially when fingers are cold.
Safety actions
Use heavy gloves to protect against cold and somewhat against vibrations.
Switch between work duties to give the body time to rest.
Vary work position and grip so that the body is not stressed in only
one position by the vibrations.
page
Noise
Noise louder than 85 dB (A) that lasts for longer than 8 hours is considered harmful to hearing. (Limit values may vary between different
countries.) High tones (high frequencies) are more damaging than
low tones at the same sound level. Impact noise can also be hazardous, e.g. hammer blows.
Risks
At noise levels higher than the limits hearing damage can occur. In
more severe cases, hearing damage can become permanent.
Safety precautions
Use hearing protection. Make sure that it is tested and protects
against the noise level in question.
Limit noise with noise-absorbing dividers, for example, noise-absorbing materials in roof and on walls.
UDRF01.04GB
page
Solvents
Fluids that (as opposed to water) dissolve grease, paint, lacquer,
wax, oil, adhesive, rubber, etc. are called organic solvents. Examples: White (petroleum) spirits, gasoline, thinner, alcohols, diesel, xylene, trichloroethylene, toluene. Many solvents are flammable and
constitute a fire hazard.
Risks
Products containing solvents produce vapors that can cause dizziness, headaches and nausea.They may also irritate mucous membranes in the throat and respiratory tracts.
If the solvent comes into direct contact with the skin, this may cause
drying and cracking.Risk for skin allergies increases. Solvents may
also cause injury if they penetrate through the skin and are absorbed
by the blood.
If the body is continuously exposed to solvents, the nervous system
may be damaged. Symptoms include sleep disorders, depressions,
nervousness, poor memory or general tiredness and fatigue. Continuous inhalation of gasoline and diesel fumes is suspected to cause
cancer.
Safety precautions
Avoid inhaling solvent fumes by providing good ventilation, or wearing a fresh-air mask or respiratory device with a suitable filter for the
toxic gases.
Never leave a solvent container without tight-sealing lid.
Use solvents with low content of aromatic substances. This reduces
the risk of injuries.
Avoid skin contact.
Use protective gloves.
Make sure that work clothes are solvent-resistant.
page
Risks
Examples of causes of ignition include welding, cutting, smoking,
sparks produced by grinding, inflammable materials coming into
contact with hot machine parts, the generation of heat in rags saturated with oil or paint (linseed oil) and oxygen.Oxygen cylinders,
lines and valves must be kept free from oil and grease.
Fumes from gasoline, for example, are heavier than air and can thus
run down a sloping grade, or down into a grease pit, where welding flames, grinding sparks or a burning cigarette can cause an explosion. Evaporated gasoline has a very powerful explosive force.
UDRF01.04GB
10
Special cases
Diesel fuel oil with an additive of petrol has a reduced flash point. Explosion risk even at room temperature. The explosion risk due to
warmed diesel fuel oil is greater than for gasoline.
When changing oil in the engine, hydraulic system and transmission,
keep in mind that the oil may be hot and can cause burn injuries.
Welding on or near the machine. If diesel or other oils have leaked
out and have been absorbed by rags, absorbing agent, paper or other porous material, glowing welding sparks can cause ignition and
an explosive spread of fire.
When a battery is being charged, the battery electrolyte water is divided into oxygen and hydrogen gas. This mixture is very explosive.
The risk of explosion is especially high when a booster battery or a
rapid-charge unit is used, as these increase the risk of sparks.
The machines nowadays contain a lot of electronic equipment. During welding work, the control units must be disconnected and current turned off using the battery disconnect switch. Otherwise,
strong welding currents can short-circuit the electronics, destroy expensive equipment, and may also cause an explosion or fire.
Welding work must never be carried out on painted surfaces (remove paint by blasting at least 10 cm around the welding or cutting
point.) Use gloves, breathing protection and protective safety glasses. Also, welding work must never take place near plastic or rubber
materials without first protecting them from the heat. Paints, plastics and rubber generate various substances when heated that may
be hazardous to health. Be careful with machines that have been exposed to intense heat or a fire.
Safety precautions
Store hazardous substance in approved and sealed container.
Make sure that there is no ignition source near flammable or explosive substances.
Make sure that ventilation is adequate or there is an air extraction
unit when handling flammable substances.
page
UDRF01.04GB
11
Risks
There are injury risks in connection with work on:
Fuel system.
Tyre repairs.
Air conditioning.
Safety precautions
page
Discarded pressure accumulators must first be punctured before they are deposited as waste (to avoid risk of explosion).
Carefully drill a hole with 3 mm diameter after depressurizing.
Never use your hands directly to detect a leak.A fine high-pressure stream from a hydraulic hose can easily penetrate a hand
and causes very severe injuries.
Coolant
The coolant in the machines cooling system consists of water, anticorrosion compound and (when needed) anti-freeze fluid, for example, ethylene glycol.
Coolant must not be drained into the sewer system or directly onto
the ground.
Risks
The cooling system operates at high pressure when the engine is
warm. Hot coolant can jet out and cause scalding in case of a leak
or when the expansion tank cap (filler cap) is opened.
Ingesting ethylene glycol and anti-corrosion compound is dangerous
and hazardous to health.
Safety precautions
Open the filler cap first, to release the excess pressure. Open
carefully.Hot steam and coolant can stream out.
If possible, avoid working on the cooling system when the coolant is hot.
UDRF01.04GB
12
page
Refrigerant
Refrigerant is used in the machines air conditioning system.
Work on the air conditioning system must be performed by accredited/authorised and trained personnel according to national legislation and local regulations.
Risks
The air conditioning operates at high pressure. Escaping refrigerant
can cause frostbite.
Refrigerant that is heated (e.g., when repairing leaking climate/AC
system), generates gases that are very dangerous to inhale.
Safety actions
page
Use special instructions and equipment for refrigerant according to the manual when working on the air conditioning system.
Special certification and authorization is often required of the
person who may do the work. (Note national legislation and local regulations!)
Air pollution
Air pollution is the impurities in the air around us and which are regarded as hazardous to health. Certain pollution is more prominent
in certain environments.
The following health-hazardous air pollution is especially prominent
in workshops:
UDRF01.04GB
Grinding dust and gases generated when grinding and heating plastics, lacquer, anti-corrosion agents, lubricants, paint,
etc.
13
Risks
Sulfuric acid mist is corrosive and injures the respiratory tracts.
(Generated when heating certain plastics and paints.)
Isocyanates can be released in the form of steam, dust (or may be
present in aerosols) when cutting, grinding or welding. Can irritate
mucous membranes producing symptoms similar to asthma and impairing lung function. Even brief exposure to high concentrations
can give problems with persistent high sensitivity.
Safety precautions
page
Avoid unnecessary operation of the machine inside the workshop. Connect an air extractor to the exhaust pipe so that the
exhaust fumes are removed from the workshop.
Tensioned springs
Examples of tensioned springs:
1.
2.
3.
Lock rings
4.
Gas springs
Risks
If a tensioned spring releases, it is shot out by the spring force and
can also take adjoining parts with it.
Small springs can cause eye injuries.
Parking brake springs are tensioned with high force and can cause
very severe accidents if they are accidentally released in an uncontrolled manner.
Gas springs and gas-charged shock absorbers are tensioned with
high force and can cause very severe accidents if they are accidentally released in an uncontrolled manner.
Safety precautions
Follow the instructions in this and other manual when performing maintenance and changing parts and components.
UDRF01.04GB
14
page
Electric motors
Safety actions
Always turn off the battery disconnector when working on electric
motors.
Always block the machines wheels, make sure that the parking
brake is activated and that the gear selector is in neutral position before starting any work on the machine.
page
Cooling fan
Drive belts
Propeller shafts
Drills
Grinders
Risks
Rotating components, for example, fans or shafts, can cause severe
injuries if touched.
Drills, lathes, grinders or other machines with rotating parts can
cause severe accidents if clothes or hair get caught and are wound
up in the machine.
Safety precautions
UDRF01.04GB
page
15
Tyre system
D AN GE R
Tyres should be regarded as pressurized containers.
They constitute fatal danger if handled incorrectly.
Parts can be thrown with explosive force and may
cause severe injuries.
Never repair damaged tyres, rims or lock rings. Tyre
repairs should only be performed by authorized personnel.
Risks
Dismantling wheels: Tyres, rims or lock rings can be thrown.
Inflating tyres: Tyres, rims and lock rings can be thrown.
Safety actions
Check that tyres, rims and lock rings arent damaged. Never repair damaged rims or lock rings.
UDRF01.04GB
16
B Safety Environment
Environment
page
General
Ever-increasing industrialisation of our world is having a significant
impact on our global environment. Nature, animals and man are subjected daily to risks in connection with various forms of chemical
handling.
There are still no environmentally safe chemicals, such as oils and
coolants, available on the market. Therefore, all who handle, perform service on or repair machines must use the tools, assisting devices and methods necessary to protect the environment in an
environmentally sound manner.
By following the simple rules below, you will contribute to protecting
our environment.
Recycling
Deposit discarded materials for recycling or destruction.
UDRF01.04GB
C Preventive maintenance
C Preventive maintenance
Preventive maintenance.......................................................................... 3
Preventive maintenance, general .......................................................................... 3
Preventive maintenance, work instructions ......................................................... 3
Check and service log ............................................................................................ 4
50h-check .............................................................................................................. 5
Service schedule .................................................................................................... 7
Washing ................................................................................................................ 13
Lubrication 500 hours .......................................................................................... 14
Lubrication 1000 hours ........................................................................................ 16
UDRF01.04GB
UDRF01.04GB
C Preventive maintenance
mm mm mm mm
page
Preventive maintenance
Preventive maintenance, general
Its very important that preventive maintenance is performed according to recommended intervals.
Preventive maintenance should be performed by Kalmar Industries,
or by a service organization authorized by Kalmar Industries.
CAUTION
The warranty is not valid if service intervals are not
followed.
Preventive maintenance shall be performed according to the prescribed intervals and extent.
Use spare parts, oils and fluids approved by Kalmar
Industries.
page
UDRF01.04GB
page
Model:
Serial number:
Completed maintenance
Operating
hours
Actions
50h
50h-check
500h
500h service
1000h
1000h service
1500h
500h service
2000h
2000h service
2500h
500h service
3000h
1000h service
3500h
500h service
4000h
2000h service
4500h
500h service
5000h
1000h service
5500h
500h service
6000h
2000h service
6500h
500h service
7000h
1000h service
7500h
500h service
8000h
2000h service
8500h
500h service
9000h
1000h service
9500h
500h service
10000h
2000h service
UDRF01.04GB
Operating
hours
Date
Signature
50h-check
page
1 Engine
Reference
2 Transmission
Leakage check
Oil level, check
3 Driveline/axle
Mounting propeller shaft, check-tightening
4 Brakes
Power-assisted brake, function check
5 Steering
No action
6 Suspension
Tyre system, check
7 Load handling
Hose connections, check-tightening
Chain tension extension (spreader), check and adjust
8 Control system
Check that there are no active error codes
UDRF01.04GB
Section 9 Frame, body, cab and accessories, group 9.10.4 Longitudinal displacement of cab
10 Common hydraulics
Leakage check, check-tightening as needed
Oil level, check
11 Common electrics
Batteries, check
UDRF01.04GB
Service schedule
page
Object, action
Service
Comment
500h,
1500h,
2500h
etc.
1000h,
3000h,
5000h,
etc.
2000h,
4000h,
6000h
etc.
NOTE! only:
Reference
0 Complete machine
Leakage check
Attachments (axle pins)
Brake pedal
Link arms
Wheel hub steering axle
Wheel spindle steering
axle
Lubrication 1000 hours
1 Engine
Engine oil
Fuel filter
UDRF01.04GB
Object, action
Service
Comment
Reference
500h,
1500h,
2500h
etc.
1000h,
3000h,
5000h,
etc.
2000h,
4000h,
6000h
etc.
Fuel pre-filter
Radiator
External cleaning
NOTE! Not high-pressure
washer.
Coolant, level
C/R
Level check.
Change after 5 000 h or
every other year.
C/R
C/R
C/R
C /R
C/R
C/R
C/R
C/R
Fan belt
Bolted joints, attachments, mountings, etc.
Valve clearance
Fuel tank
2 Transmission
Transmission oil filter
Section 2 Transmission,
group 2.6 Lubrication
Transmission oil
Transmission, calibration
Section 2 Transmission,
group 2.8 Control system
transmission
Section 3 Driveline/axle,
group 3.2 Propeller shaft
3 Driveline/axle
Propeller shaft
UDRF01.04GB
Object, action
Service
Comment
Reference
Section 3 Driveline/axle,
group 3.3 Drive axle
1000h,
3000h,
5000h,
etc.
2000h,
4000h,
6000h
etc.
Section 3 Driveline/axle,
group 3.3 Drive axle
500h,
1500h,
2500h
etc.
4 Brakes
Brake oil filter
Accumulator
Parking brake
C/R
C/R
C/R
Oil cooler
Breather filter
5 Steering
Link arms
C/L
C/L
C/L
Check bearings.
Check-tightening.
6 Suspension
Wheel nuts
7 Load handling
UDRF01.04GB
10
Object, action
Service
Comment
Reference
500h,
1500h,
2500h
etc.
1000h,
3000h,
5000h,
etc.
2000h,
4000h,
6000h
etc.
Damage.
Twistlocks
C/R
Check for cracks every other year or every 5000 operating hours.
Servo filter
C/R
ment
Check for cracks every other year or every 5000 operating hours.
Change every 10 000 operating hours.
Weight indicator
8 Control system
Overload system
UDRF01.04GB
Object, action
Service
Comment
500h,
1500h,
2500h
etc.
1000h,
3000h,
5000h,
etc.
2000h,
4000h,
6000h
etc.
11
Reference
Condenser
C/R
C/R
C/R
Windshield wipers
C/R
Change at indication.
10 Common hydraulics
Breather filter
pressure filter)
Oil cooler
Hydraulic oil
UDRF01.04GB
12
Object, action
Service
Comment
500h,
1500h,
2500h
etc.
1000h,
3000h,
5000h,
etc.
2000h,
4000h,
6000h
etc.
Batteries
Fuses
Position sensors
Reference
11 Common electrics
Section 11 Common
electrics, group 11.3.1 Start
battery
Boom
Attachment
Support jacks
Section 11 Common
electrics, group 11.2.2 Fuses
Test-run
Test-run the machine and check:
Instruments
Brakes
Gearshifting
Steering
Any noise
NOTE! On machines with manual sliding cab, the cab must be secured in the rear position with both locks before operation.
After test-run
Check the following after test-run:
Fluid levels
UDRF01.04GB
page
13
Washing
CAUTION
When using a high-pressure washer to clean the machine, do not aim the water jet directly at the radiator or electrical components, for example, control
units, connectors and sensors.
UDRF01.04GB
14
page
NOTE
Work carefully so that the seal is not damaged.
Grease point wheel hub
5 Grease the wheel spindle's upper and lower bearings.
NOTE
It is important that both upper and lower bearings are
greased separately since the grease is not pressed between the bearings.
6 Lower the wheel.
7 Repeat steps 3 - 7 for the left steering wheel.
UDRF01.04GB
15
Link arms
8 Grease both link arms' outer and inner bearings with grease.
Brake pedal
003587
UDRF01.04GB
16
page
1 Lower and run out the boom completely and run out the
spreader (positioning) completely.
2 Turn off the engine and the main electric power.
3 Grease all grease points on the machine with lubrication
grease, see section F Technical data.
Also perform a visual check of all attachments that are greased.
2
1
3
4
12
11
10
18
16
17
15
13
14
10
5
18
Grease points, lubrication grease
UDRF01.04GB
10
002263
11
10
11
12
13
Twistlocks (4 pcs.)
14
15
16
17
18
Brush the glide areas on boom and attachment with white lubrication paste according to illustrations below, see section
F Technical data.
004874
004875
17
UDRF01.04GB
18
I MP O RTAN T
Wipe off surplus lubrication paste.
UDRF01.04GB
0 Complete machine
0 Complete machine
Complete machine................................................................................... 3
Complete machine, description ...........................................................................
Troubleshooting, general work instructions ..........................................................
Troubleshooting without an error code, example .................................................
Troubleshooting with error code, example ...........................................................
Troubleshooting cable harness .............................................................................
Troubleshooting hydraulic hoses ...........................................................................
3
4
5
5
7
8
UDRF01.04GB
UDRF01.04GB
0 Complete machine
mm mm mm mm
page
Complete machine
Complete machine, description
Kalmar DRF 400-450 is a Reachstacker for container handling. The
machine has a lift capacity of 4045 tons depending on version.
The engine is a six cylinder four-stroke direct-injected diesel engine.
The transmission is hydromechanical with gears in constant mesh.
It has four forward gears and four reverse gears. The engine power
is transmitted with a torque converter.
The driveline/axle consists of a propeller shaft and a rigid drive axle
with hub reduction. Drive takes place on the front wheels.
The service brake is of the type disc brake in oil which is built together with the drive wheels' wheel hubs. The parking brake is of the
type disc brake and acts on the drive axle's input shaft.
Steering takes place on the rear wheels with a double-acting hydraulic cylinder. The steering axle is oscillation-mounted in the frame.
The wheels are mounted on the hubs with clamps. Twin wheels are
mounted on the drive axle, the steering axle single wheels.
Load handling is components and functions for handling loads.
Loads are lifted with an attachment that is mounted on a liftable telescopic boom. Load handling is divided into the functions lift and
lower, extension, sideshift, spreading, rotation, tilt, levelling and
load carrying. Lift and lower is the function to lift and lower the
boom. Extension is the function to push out and retract the boom.
Sideshift is to move the attachment sideways in relation to the machine. Spreading is to adjust the width between the attachment's
lifting points. Rotation is to rotate the load in relation to the machine.
Tilt is to angle the load in the machine's longitudinal direction. Levelling is to angle the load in the machine's lateral direction (sideways). Load carrying is to grab the load.
The control system are functions for warning the operator of dangerous situations and malfunctions. The control system has diagnostic
possibilities that facilitate troubleshooting.
The frame supports the machine. The engine, transmission, drive
axle and steering axle are mounted in the frame. On the frame's
sides there are tanks for fuel, hydraulic oil and oil for the brake system. The cab is located in the centre and can be moved fore-aft. As
an option the cab is available in a side-mounted version that can be
raised and lowered.
UDRF01.04GB
page
Troubleshooting procedure
1 Check that there is battery voltage available.
Fuel
Engine oil
Transmission oil
Hydraulic oil
Coolant
Washer fluid
UDRF01.04GB
page
page
UDRF01.04GB
NOTE
The main electric power shall be turned off with the battery disconnector!
9 Disconnect the cable harness from the component in question.
10 Turn on the main electric power with the battery disconnector.
11 Turn the ignition key to the operating position.
12 Check that voltage reaches the component.
Table 1. Example of error code information in error code list
Cod
e
34
Description
Limit
Action
Parking brake
cannot be released.
Use diagnostic
menu to check cable
between control
unit and component.
UDRF01.04GB
Connection and
component
D791-1/K8:5
- S107, K8:13
- S107
Check component.
Diagnostic menu
Function
group
HYD, menu
5
4.1.2 Parking
brake control
page
NOTE
Some components cannot be checked without power supply to the component. In such an event, proceed to point 5.
a.
Measure resistance between connections for the component in the connector at the control unit or component.
b.
The resistance must correspond with the component. Otherwise there may be an open circuit or short circuit in cable
harness and/or component.
Unplug the connector both at the control unit and component in question.
b.
Measure the resistance of one lead at a time. Measure between the lead and a frame-connected part of the machine.
c.
UDRF01.04GB
page
W AR N IN G
Oil under high pressure!
Personal injury!
Always depressurize hydraulic and brake systems
before starting to work on the systems.
1 Depressurize the hydraulic and brake systems, see section B
Safety.
2 Study the relevant hydraulic diagram, check between whichever components the suspect hose is connected and correspondingly where it is spliced.
3 Locate the hose on the machine.
Start at one component and follow the hose to the next component.
4 Inspect the entire hose and splicing points with respect to chafing damage, pinching damage and leaks.
Change damaged hoses. When removing a hydraulic hose,
change of O-ring is always recommended on the hoses that
have these (ORFS).
UDRF01.04GB
1 Engine
1 Engine
1
Engine....................................................................................................... 3
1.2
Fuel system ................................................................................................ 9
1.2.3
Fuel pre-filter ....................................................................................... 10
1.2.4
Fuel filter ............................................................................................. 12
1.6
Air intake and exhaust outlet .................................................................. 14
1.6.1
Air cleaning system ............................................................................. 14
1.7
Cooling system ......................................................................................... 15
1.7.2
Coolant filter ........................................................................................ 15
1.7.5
Cooling fan .......................................................................................... 18
1.7.7
Coolant ................................................................................................ 19
1.8
Lubrication ............................................................................................... 20
1.9
Control system engine ............................................................................. 24
1.10
Ignition/heating ........................................................................................ 25
1.11
Start/stop ................................................................................................. 26
UDRF01.04GB
UDRF01.04GB
1 Engine
1 Engine 1 Engine
1 Engine
mm mm mm mm
Engine, description
page
Volvo TWD1240VE
Cummins QSM11
Both engines are low-emission engines and meet emission standards for USA (California) and Europe. With the new engines, a significant improvement is obtained not only of exhaust emissions but
also the power curve and torque curve
page
C
.
bar
rpm
kph
II
III
<
2
D790-1
D790-2
D793
13
D795
D794
12
D797-R
11
H2O
SENSORS
10
004726
7
1.
Ignition (S150)
8.
2.
9.
3.
10.
4.
11.
UDRF01.04GB
1 Engine 1 Engine
5.
12.
6.
13.
7.
page
20
19
8
18
9
10
17
11
15
14
13
12
001641
16
6. Oil dipstick
19. Alternator
20. Sensor camshaft rpm
UDRF01.04GB
1 Engine 1 Engine
17
16
15
14
13
12
003160
10
11
9.
3. Turbocharger
7. Thermostat
8. Radiator
UDRF01.04GB
1 Engine 1 Engine
page
Engine QSM11 is a straight 6-cylinder, 4-stroke turbocharged lowemission diesel engine with unit injectors and air-to-air intercooler.
C
.
0
P
bar
rpm
kph
II
III
<
12
D790-1
D793
D790-2
4
H2O
D795
D794
SENSORS
11
D797-R
10
5
9
004727
1.
Ignition (S150)
7.
2.
8.
3.
9.
4.
10.
5.
11.
6.
12.
UDRF01.04GB
1 Engine 1 Engine
page
11
10
001643
12
8. Fuel filter
5. Starter motor
UDRF01.04GB
1 Engine 1 Engine
10
11
12
13
14
15
16
25
17
23
22
21
20
19
003163
18
24
Oil dipstick
2.
3.
15. Intercooler
4.
16. Radiator
5.
Turbocharger
17. Thermostat
6.
7.
8.
9.
UDRF01.04GB
1.2
Fuel system
page
002289
For position of components, see Engine alternative Volvo, component position page 4 or Engine alternative Cummins, component position page 7.
NOTE
If only the fuel filter has been changed, no further bleeding
is required.
6 Transfer the hose to bleeder nipple on the cylinder head, bleed
in the same way as by the fuel filter.
UDRF01.04GB
10
page
1.2.3
page
Fuel pre-filter
D AN GE R
Pay attention to the fire hazard when working on
the fuel system.
Avoid changing the fuel pre-filter when the engine
is hot.
Fuel may spill on hot surfaces and may ignite.
NOTE
Avoid skin contact with fuel, use gloves. Fuel on hands may
cause rashes and irritation.
UDRF01.04GB
11
page
NOTE
The fuel pre-filter should be drained of water every 50 operating
hours.
D AN GE R
Pay attention to the fire hazard when working on
the fuel system.
NOTE
Avoid skin contact with fuel, use gloves. Fuel on hands may
cause rashes and irritation.
NOTE
Wait a few hours until the engine has cooled down before draining condensation water from the fuel pre-filter.
1 Machine in service position, see section B Safety.
2 Place a receptacle under the fuel pre-filter.
3 Open the drain valve on the underside and let the condensation
water drain. Close the valve when clean fuel drains (no water
bubbles).
4 Remove the receptacle. Handle the fuel as environmentally
hazardous and inflammable waste.
UDRF01.04GB
12
1.2.4
page
Fuel filter
D AN GE R
Pay attention to the fire hazard when working on
the fuel system.
Avoid changing the fuel filter when the engine is
hot.
Fuel may spill on hot surfaces and may ignite.
NOTE
Avoid skin contact with fuel, use gloves. Fuel on hands may
cause rashes and irritation.
NOTE
Do not fill the new fuel filter with fuel before installing. There is
a risk that impurities may enter the fuel system, resulting in
malfunctions or damage.
1 Machine in service position, see section B Safety.
2 Place a receptacle under the fuel filter.
3 Clean the area around the fuel filter.
4 Remove the fuel filter with filter tool.
5 Lubricate the O-ring on the new fuel filter with engine oil.
6 Fit the new fuel filter.
Tighten to contact and then another half to three-quarter turn.
7 Bleed the fuel system, see Fuel system, bleeding (engine alternative Volvo) page 9.
8 Turn on the main electrical power and start the engine. Check
that the fuel filter seals tight.
9 Turn off the engine and remove the receptacle. Handle the fuel
as environmentally hazardous and inflammable waste.
UDRF01.04GB
13
page
D AN GE R
Pay attention to the fire hazard when working on
the fuel system.
Avoid changing the fuel filter when the engine is
hot.
Fuel may spill on hot surfaces and may ignite.
NOTE
Avoid skin contact with fuel, use gloves. Fuel on hands may
cause rashes and irritation.
1 Machine in service position, see section B Safety.
2 Place a receptacle under the fuel filter.
3 Clean the area around the fuel filter.
4 Disconnect the wiring from the sensor for water in fuel.
5 Remove the fuel filter with filter tool.
6 Change the seal by the filter's threaded connection on the filter
holder and lubricate it with engine oil.
7 Fill the new fuel filter with pure fuel.
8 Lubricate the seal on the new fuel pre-filter with engine oil.
9 Fit the new fuel filter.
Tighten the fuel filter to contact and then another half to threequarter turn.
10 Turn on the main electrical power and start the engine. Check
that the fuel filter seals tight.
11 Turn off the engine and remove the receptacle. Handle the fuel
as environmentally hazardous and inflammable waste.
Fuel filter, drain valve and connector for water in fuel
sensor
UDRF01.04GB
14
1.6
1.6.1
page
001357
1.
2.
3.
4.
5.
Inlet hose
Filter indicator
Air cleaner
Inlet
Dust reservoir
UDRF01.04GB
NOTE
The filter cartridge should be changed, not cleaned.
8 Reset the indicator.
1.7
page
15
Cooling system
1.7.2
page
Coolant filter
NOTE
Close the shut-off valve before the filter is loosened. Coolant
may run out resulting in environmental damage.
1 Machine in service position, see section B Safety.
2 Close the shut-off valve on the filter holder.
3 Clean the area around the coolant filter.
4 Place a receptacle under the coolant filter.
5 Remove the coolant filter with filter tool.
6 Lubricate the O-ring on the filter cartridge with engine oil.
1. Shut-off valve
2. Coolant filter
NOTE
Do not forget to open the valve after changing. Otherwise,
the coolant does not pass through the filter and is not
cleaned.
9 Turn on the main electrical power and start the engine.
10 Check that the coolant filter seals tight.
11 Remove the receptacle. Handle the coolant as environmentally
hazardous waste.
UDRF01.04GB
16
004851
UDRF01.04GB
17
page
NOTE
Close the shut-off valve before the filter is loosened. Coolant
may run out resulting in environmental damage.
1 Machine in service position, see section B Safety.
2 Close the shut-off valve on the filter holder.
3 Clean the area around the coolant filter.
4 Place a receptacle under the coolant filter.
5 Remove the coolant filter with filter tool.
6 Lubricate the O-ring on the filter cartridge with engine oil.
7 Fit the new filter.
Tighten to contact and then another half to three-quarter turn.
8 Open the shut-off valve on the filter holder.
NOTE
Do not forget to open the valve after changing. Otherwise,
the coolant does not pass through the filter and is not
cleaned.
Filter left side, Cummins engine
1. Shut-off valve, coolant
2. Coolant filter
3. Oil filter
004851
UDRF01.04GB
18
1.7.5
Cooling fan
page
UDRF01.04GB
1.7.7
19
Coolant
page
W AR N IN G
The cooling system is pressurized. Steam or hot fluid may jet out.
NOTE
Open very carefully as hot coolant may jet up and out.
If the coolant level becomes too low, the warning light for low coolant level lights up on the instrument panel.
NOTE
A low coolant level may cause engine damage or may cause the
engine to stop.
1 Machine in service position, see section B Safety.
2 If needed, top up with water (wintertime with at least 40% glycol). For volume, see section F Technical data.
If glycol is not used, then anti-corrosion agent must be added.
However, anti-corrosion agents do not contain any anti-freeze
agent and therefore these shall only be used if the outdoor temperature always is above 0 C.
UDRF01.04GB
20
1.8
Lubrication
page
page
W AR N IN G
Avoid skin contact with the oil, use protective
gloves.
Hot oil may cause burns, rashes and irritation!
1 Run the engine until warm.
2 Machine in service position, see section B Safety.
3 Place a receptacle underneath the engine.
4 Remove the drain plug on the engine and drain the engine of oil.
9 When the oil has drained, install the oil plug. Torque with max.
60 Nm.
NOTE
UDRF01.04GB
21
CAUTION
Avoid skin contact with the oil, use protective
gloves.
Hot oil may cause burns, rashes and irritation!
1 Run the engine until warm.
2 Machine in service position, see section B Safety.
3 Remove the protective plates over the oil filling point for the engine and transmission.
4 Place a receptacle underneath the engine.
5 Remove the drain plug on the engine and drain the engine of oil.
6 Place a receptacle under the oil filters.
7 Clean the area around the oil filters.
UDRF01.04GB
22
UDRF01.04GB
23
page
W AR N IN G
Avoid prolonged skin contact with engine oil.
Hazardous to health!
Use protective gloves.
NOTE
B
A. Position of filling point and level check
B. Filling point
C. Dipstick
000378
NOTE
Work carefully when filling to prevent other fluids or particles from contaminating the oil, which means risk of engine damage.
UDRF01.04GB
24
1.9
page
UDRF01.04GB
1.10
page
25
Ignition/heating
page
UDRF01.04GB
26
1.11
page
Start/stop
page
UDRF01.04GB
2 Transmission
2 Transmission
2
2.2
2.3
2.6
2.7
2.8
Transmission ............................................................................................ 3
Torque converter/clutch system ............................................................... 5
Mechanical transmission ........................................................................... 6
Lubrication ................................................................................................. 7
Cooling ..................................................................................................... 10
Control system transmission ................................................................... 11
UDRF01.04GB
UDRF01.04GB
2 Transmission
2 Transmission 2 Transmission
2 Transmission
mm mm mm mm
page
2
F
R
<
4
6
D790-1
D790-2
D793
D794
18
D795
D797-F
13 14 15
Pa
19
16
C
17
10
004728
20
Pa
12
11
21
1.
12.
UDRF01.04GB
2 Transmission 2 Transmission
2.
13.
3.
14.
4.
15.
5.
16.
6.
17.
Oil cooler
7.
18.
8.
19.
9.
20.
10.
21.
11.
12
11
10
002211
page
7
Transmission right side
1. Torque converter
2. Valve block transmission control
3. Power take-off
4. Oil pumps transmission (2 pcs.)
5. Transmission
6. Output shaft
7. Oil filter transmission
001644
UDRF01.04GB
2.2
Torque converter/clutch
system
page
page
UDRF01.04GB
2.3
page
Mechanical transmission
UDRF01.04GB
2.6
page
Lubrication
page
W AR N IN G
Avoid skin contact with the oil, use protective
gloves.
Hot oil may cause burns, rashes and irritation!
NOTE
The transmission must not be overfilled!
1 Operate and warm up the transmission oil.
2 Machine in service position, see section B Safety.
3 Place a receptacle under the transmission.
4 Remove the drain plug for transmission oil and let the oil drain
into the receptacle.
UDRF01.04GB
a
000356
16 Check the oil level and top up to the marking for max. oil level.
UDRF01.04GB
page
W AR N IN G
Avoid prolonged skin contact with the transmission
oil.
Hazardous to health!
NOTE
The dipstick is long. Use gloves.
000379
2 Fill transmission oil (position B) as needed (for volume, see section F Technical data).
3 The recommendation is that oil is filled when the transmission
is at operating temperature. Fill wait awhile check on the
dipstick.
NOTE
Work carefully when filling transmission oil to prevent other fluids or particles from contaminating the oil, which
means risk of transmission damage.
UDRF01.04GB
10
2.7
page
Cooling
UDRF01.04GB
2.8
page
11
Mode Limp-Home
Display on Control unit transmission shows LH.
In case of:
Mode Shut-Down
Display on Control unit transmission shows "Sd".
The transmission has a built-in secondary solenoid and pressure
sensor that monitor the transmission's internal oil pressure. The
secondary solenoid is handled by the control unit.
When the control unit gives a control signal for Shut-Down, the oil
pressure releases for all pressure modulators. This happens in case
of a serious malfunction.
In this mode the transmission is in permanent neutral position as
there is no oil pressure to enable selection of a gear.
UDRF01.04GB
12
Transmission, calibrating
page
D AN GE R
Do not leave the machine during calibration. The
machine may start to move.
000056
000060
1 23
4 5
The code determines which service menu shall be activated (Diagnostics, Initiation or Calibration).
4 Select group by scrolling with the arrow keys (1 and 2) and confirm DRIVE-TRAIN with Enter.
SCALE STEERING
DRIVE-TRAIN RETURN
000062
CALIBRATION
4(4)
X
XXX
XXX
CALIBR DRIVE-TRN
GEARBOX WARM UP
MODE
ACTUAL TEMP
TARGET TEMP
NOTE
Select travel direction forward and apply maximum acceleration for 20 seconds.
UDRF01.04GB
13
PHASE:
CLUTCH:
ACTION:
SUB-PH:
STATUS:
Calibration status.
0. Calibration not in progress.
3. Calibration in progress
UDRF01.04GB
14
NOTE
If the machine starts to move during calibration then use
the footbrake to keep the machine stationary.
I MP O RTAN T
Calibration can be aborted at any time by selecting
travel direction reverse.
UDRF01.04GB
3 Driveline/axle
3 Driveline/axle
3
3.2
3.3
Driveline/axle ........................................................................................... 3
Propeller shaft ............................................................................................ 4
Drive axle ................................................................................................... 5
UDRF01.04GB
UDRF01.04GB
3 Driveline/axle
3 Driveline/axle 3 Driveline/axle
mm mm mm mm
page
3 Driveline/axle
Driveline/axle, description
The machine's power transmission consists of propeller shaft and
drive axle with differential and hub reduction.
UDRF01.04GB
3.2
page
Propeller shaft
page
After 50h:
Check-tighten attaching bolts at mountings to drive axle and
transmission with 200 Nm.
After 500h:
Clean
Check clearance in universal joints.
After 1000h:
Grease universal joints with universal grease EP2.
Check-tighten attaching bolts at mountings to drive axle and
transmission with 200 Nm.
UDRF01.04GB
3.3
Drive axle
page
The drive axle transmits the engine power to the wheels. After the
drive axle's input shaft is a differential which changes the reduction
ratio, distributes the power between right and left drive wheels and
also makes it possible for the drive wheels to rotate at different
speed when cornering. The drive shaft transmits the power from the
differential to the wheel hubs. There are hub reductions at the wheel
hubs that change the reduction ratio between wheel and engine to
reduce the stress on the drive shaft.
001501
1. Hub reduction
2. Drive shaft (internal)
3. Differential (internal)
4. Drive axle housing
UDRF01.04GB
page
4 Remove the drain plug in the drive axle (at bottom of drive axle).
Also remove the level and filler plug to facilitate draining.
5 Clean the drive axle's breather while the oil is draining.
6 Fit the drain plugs.
7 Fill oil in the hubs until the oil level is flush with the level and
filler hole. For volume and quality, see section F Technical data.
NOTE
Differential drive axle
1. Breather drive axle (inside frame)
2. Level and filler plug
3. Drain plug
UDRF01.04GB
4 Brakes
4 Brakes
4
Brakes....................................................................................................... 3
4.1
Controls and instrumentation .................................................................... 4
4.1.1
Brake pedal ............................................................................................ 4
4.3
Service brake system ................................................................................. 5
4.3.1
Brake oil pump ...................................................................................... 8
4.3.4
Accumulator .......................................................................................... 9
4.5
Parking brake system .............................................................................. 10
4.5.4
Parking brake unit ............................................................................... 11
4.8
Temperature control, filtration and brake fluid ....................................... 13
4.8.11
Breather filter ...................................................................................... 15
4.8.12
Brake oil filter ...................................................................................... 15
4.8.14
Oil brake system .................................................................................. 17
UDRF01.04GB
UDRF01.04GB
4 Brakes
4 Brakes 4 Brakes
mm mm mm mm
page
4 Brakes
Brakes, general
There are brakes to be able to stop the machine. The brakes act on
the drive axle, (the steering axle has no brakes).
The brake system is divided into three functions:
UDRF01.04GB
4.1
4.1.1
Controls and
instrumentation
Brake pedal
page
1 Clean the floor around the brake pedal and check that nothing
blocks movement of the brake pedal.
2 Check that the brake pedal springs back sufficiently and that
the clearance between brake pedal and brake valve is 11.5
mm. If needed, adjust the brake pedal's set screw to obtain the
correct clearance.
3 Check that the pedal's travel is smooth.
UDRF01.04GB
4.3
page
UDRF01.04GB
5
B
P
13
D790-2
D
D797-R
11
D797-F
10
Pa
12
C
Pa
ACC
7
B
C
P
B
1.
8.
2.
9.
3.
10.
4.
Accumulators
11.
5.
Brake valve
12.
6.
Brake cylinders
13.
7.
Wheel brakes
UDRF01.04GB
004729
page
6
7
004893
1.
Brake valve
5.
2.
6.
Wheel brakes
3.
7.
4.
8.
UDRF01.04GB
4.3.1
page
W AR N IN G
Hot, pressurized oil.
Personal injury, burn injury, rash or irritation.
Always depressurize the hydraulic systems before
starting to work in the hydraulic systems. Avoid
skin contact with the oil, use protective gloves.
1 Operate and warm up the machine so that the oil in the brake
system reaches operating temperature, at least 50 C.
2 Machine in service position, see section B Safety
3 Depressurize the brake and hydraulic systems, see section B
Safety.
4 Connect a pressure gauge (025 MPa) to the test outlet for
pump pressure on the accumulator charging valve.
5 Start the engine and let it idle.
UDRF01.04GB
4.3.4
page
Accumulator
Accumulator, checking
1 Start the engine and let it idle for approx. 1 minute (until the accumulator charging valve switches to cooling).
2 Turn off the engine and turn the start key to position I.
3 Apply and release the brake several times, and count the
number of times that the brake can be applied before the warning light for low brake pressure is activated.
It should be possible to apply the brake 8 times before the
warning light for low brake pressure is activated.
If the warning light for low brake pressure is activated, one of
the brake system's accumulators is probably defective and
these should therefore be checked further.
UDRF01.04GB
10
4.5
page
The parking brake consists of brake oil tank, brake oil pump, brake
oil filter, accumulator charging valve, pressure sensors and parking
brake unit.
The brake oil pump pumps oil (from tank) which is cleaned in the oil
filter. The accumulator charging valve directs pressure to the accumulators that store pressure. The parking brake unit is released with
pressure from the accumulators by the parking brake valve in the accumulator charging valve pressurizing the parking brake caliper.
Make-contact parking brake gives a signal so that the indicator light
parking brake is activated when the parking brake is applied.
12
5
6
11
D790-2
D790-1
D797-F
7
C
4
8
C
Pa 10
ACC
3
P
H
T
P
1.
7.
2.
8.
3.
9.
Brake caliper
4.
Accumulators
10.
5.
11.
6.
12.
UDRF01.04GB
004730
11
page
1
2
1.
4.
2.
5.
3.
6.
4.5.4
004894
page
D AN GE R
The machine may start to roll.
Risk of crushing.
Block the wheels so that the machine cannot start
to roll when the parking brake is released.
1 Start the engine and run up hydraulic pressure until the accumulators are fully charged and the accumulator charging valve
switches to cooling.
2 Turn off the engine and turn the start key to position I.
3 Release the parking brake.
4 Check that the parking brake caliper can move on the bracket.
UDRF01.04GB
12
NOTE
To avoid turning the adjustment screw as well it must be
held still when tightening the lock nut.
10 Refit the cover to the caliper.
11 Test the operation of the parking brake.
UDRF01.04GB
4.8
13
Temperature control,
filtration and brake fluid
page
The brake system is cooled with oil that circulates through a cooler.
The cooler has a temperature-controlled electric fan that counteracts overheating.
Temperature control consists of brake oil tank, brake oil pump,
brake oil filter, accumulator charging valve, wheel brake units, cooler, cooling fan, sensor brake oil temperature and thermal by-pass
valve.
The brake oil pump pumps oil (from the tank) which is cleaned in the
oil filter. When the accumulators are charged, the accumulator
charging valve controls oil through the drive axle's brake units and
cools the brakes. The oil passes through the cooler back to tank. An
electric cooling fan increases the air flow through the cooler when
the temperature needs to be lowered. A thermal by-pass valve leads
the hydraulic oil past the cooler if the oil's temperature is too low.
The temperature sensor controls activation of fan and temperature
warning on the display.
11
D795
D797-F
C
C
3
4
P
10
7
8
004274
10
UDRF01.04GB
14
11
page
1.
5.
2.
6.
3.
Breather filter
7.
Oil cooler
4.
8.
Tank warmer
UDRF01.04GB
004895
4.8.11
page
15
Breather filter
NOTE
Work carefully so that impurities do not enter the tank.
5 Fit a new filter cartridge.
1. Filling point, oil for brake system
2. Breather filter, brake oil tank
4.8.12
page
W AR N IN G
Hot, pressurized oil.
Personal injury, burn injury, rash or irritation
Always depressurize the hydraulic systems before
starting to work in the hydraulic systems. Avoid
skin contact with the oil, use protective gloves.
NOTE
The filter protects the brake system from impurities. It is very
important that new impurities do not enter the brake system
when changing the filter.
NOTE
The filter holder is heavy, loosen it carefully.
1 Machine in service position, see section B Safety.
2 Depressurize the hydraulic and brake systems, see section B
Safety.
NOTE
Leave the valve open when changing.
3 Remove the cover plates from over the engine compartment.
UDRF01.04GB
16
4 Place a receptacle under the oil filter to collect any oil spills.
5 Clean the outside of the brake oil filter.
6 Remove the drain plug on the underside of the filter.
Let the oil drain. Wait a while since the oil drains slowly.
7 Remove the filter holder.
8 Remove the filter cartridge.
NOTE
Note the position of the O-rings.
9 Clean the filter holder.
10 Fit the O-rings on the filter cartridge and filter holder. Lubricate
the O-rings with brake oil.
11 Fit the small O-ring to the filter cartridge.
12 Fit the new filter insert to the filter bracket.
000018
UDRF01.04GB
4.8.14
page
17
W AR N IN G
Hot, pressurized oil.
Personal injury, burn injury, rash or irritation.
Always depressurize the hydraulic systems before
starting to work in the hydraulic systems. Avoid
skin contact with the oil, use protective gloves.
1 Machine in service position, see section B Safety.
2 Depressurize the hydraulic and brake systems, see section B
Safety.
3 Place a receptacle under the brake oil tank. The tank holds approx. 140 liters.
4 Clean the area around the drain plug.
5 Remove the drain plug and drain the tank.
6 Fit the drain plug, use a new gasket washer.
7 Clean the area around the filling point.
1. Filling point, oil for brake system
2. Breather filter, brake oil tank
8 Remove the filler cap and fill the tank with oil. For volume and
grade, see section F Technical data.
9 Check that the drain plug seals tight.
10 Remove the receptacle. Handle the oil as environmentally hazardous waste.
UDRF01.04GB
18
UDRF01.04GB
5 Steering
5 Steering
5
5.2
Steering .................................................................................................... 3
Power-assisted system .............................................................................. 4
UDRF01.04GB
UDRF01.04GB
5 Steering
5 Steering 5 Steering
mm mm mm mm
page
5 Steering
Steering, general
The function steering means to steer the machine during operation.
The machine is steered with the rear wheels by a power-assisted
steering system. Available options are joystick steering and minwheel, which means that the machine is steered electrically with a
control on the operator's armrest.
UDRF01.04GB
5.2
Power-assisted system
page
2
PP
LS
CF
P
LS
3
6
001006
1.
4.
Steering wheel
2.
Priority valve
5.
Steering valve
3.
Shuttle valve
6.
Steering cylinder
UDRF01.04GB
page
11
2
13
D790-2
12
D797-O
D
C
D790-1
D790-3
8
PP
P
LS
CF
LS
5, 9
TP
LS
T1
L
001875
10
1.
7.
2.
8.
Priority valve
Control unit cab option (D790-3) (machine with miniwheel and combi attachment)
9.
Steering slide
3.
10.
Steering cylinder
4.
11.
Steering wheel
UDRF01.04GB
5.
12.
6.
Shuttle valve
13.
page
2
3
10
9
1.
6.
2.
7.
8.
9.
Priority valve
10.
Steering axle
3.
4.
5.
1.
Indicator ring
2.
002628
UDRF01.04GB
004900
6 Suspension
6 Suspension
6
Suspension ............................................................................................... 3
6.2
Suspension ................................................................................................. 4
6.2.1
Steering axle cradle ............................................................................... 4
6.2.2
Wheel spindle ........................................................................................ 5
6.2.3
Wheel hub ............................................................................................. 5
6.3
Tyre and rim system .................................................................................. 7
6.3.1
Tyres .................................................................................................... 17
6.3.2
Rims ..................................................................................................... 18
UDRF01.04GB
UDRF01.04GB
6 Suspension
6 Suspension 6 Suspension
mm mm mm mm
page
6 Suspension
Suspension, description
The machines suspension consists of its tyres (with associated rims
and bolts), steering axle with hub, wheel spindles and the steering
axle's suspension in the frame. The drive axle belongs to power
transmission, see section 3 Driveline/axle, group 3.3 Drive axle.
UDRF01.04GB
6.2
Suspension
Suspension, description
page
Wheel spindle
Wheel hub
001446
The steering axle cradle is attached to the frame with two bushings,
one at the leading edge and one at the trailing edge of the steering
axle cradle. In the steering axle cradle there are two wheel spindles
mounted on journalled shafts. The wheel spindle is hinged to enable
steering. On the wheel spindles there are journalled wheel hubs
where the wheels are mounted.
1.
2.
3.
4.
5.
6.
7.
8.
Wheel hub
Wheel spindle
Link arm
Steering axle
Front suspension
Steering cylinder
Rear suspension
Counterweight
6.2.1
page
UDRF01.04GB
6.2.2
page
Wheel spindle
6.2.3
page
Wheel hub
4 Bend up the lock washer's tabs, remove the lock nut and the
lock washer.
UDRF01.04GB
NOTE
Work carefully so as not to damage the seal.
UDRF01.04GB
6.3
page
D AN GE R
Always block the wheels on the side of the axle
where no work is to be done before positioning the
jack. Always secure the jack to prevent it from sliding out of position.
Deflate the tyre before removal. Otherwise the lock
ring and locking clips can loosen and shoot out
when the pressure is changed. With double wheel
fitting both tyres must be deflated!
Do not release air through the valve if the tyre or rim
is damaged. Drill a hole in the tread to release the
air. Damaged tyres may explode.
Never stand directly opposite the tyre when deflating or inflating. The lock ring and lock lugs may release and shoot off when the pressure changes.
Never install damaged tyres or rims.
It's prohibited to repair rims with welding.
It's prohibited to operate the machine if one of the
tyres is flat.
UDRF01.04GB
CAUTION
When removing wheels, the wheel nuts should be
left in place after loosening. If the wheel nuts are removed immediately, the wheel may release from
the hub.
When removing drive wheels, make sure that the
wheels are fixed when the spacer rings are removed. If the wheels move, they may move the
spacer rings and crushing damage may result.
When installing drive wheels, ensure that the
clamps clamp straight on the spacer ring.
Wheel nuts should be check-tightened after 4-5 operating hours.
Always follow the tyre manufacturer's or other approved instructions when changing tyres.
Never use a steel hammer to install or remove rim
components. Instead, use a lead, brass or plastic
mallet.
Keep the tyre pressure at the prescribed level. Insufficient tyre pressure impairs stability and reduces the machine's capacity.
Remove penetrating objects such as crushed glass,
pieces of wood, metal filings, etc.
Check if tyre wear is abnormal, this could indicate a
mechanical fault. Rectify faults immediately and
change damaged tyres.
page
page
UDRF01.04GB
D AN GE R
Never stand directly opposite the tyre when deflating or inflating. The lock ring and lock lugs may release and shoot off when the pressure changes.
Do not release air through the valve if tyre or rim is
damaged. Drill holes in the tread to release the air.
If the tyre explodes, the force of the explosion
moves in the direction of the valve.
Do not exceed the prescribed air pressure. When
changing tyre or rim version, another air pressure
may apply. Contact Kalmar Industries.
Check that the lock ring and lugs are installed correctly.
0022002
1. Lock ring
2. Rim flange
3. Rim bead seat taper
2 Check the air pressure in the tyres, see section Tyres, inflating
page 17.
The pressure must be 1.0 MPa, inflate if necessary.
3 Check the tyres.
Check for uneven and fast wear, this is caused by mechanical problems such as, e.g., uneven brake action. Make sure
that such malfunctions are taken care of immediately.
000384
UDRF01.04GB
10
page
Read the safety instructions before working with the tyre and rim,
see Tyre and rim system, safety page 7.
1 Lift the machine under the drive axle by the wheel in question.
Support under the drive axle in a safe and adequate manner.
000384
UDRF01.04GB
11
NOTE
The spacer ring weighs approx. 20 kg.
9 Remove the spacer ring between the outer and inner wheel.
NOTE
The spacer ring weighs approx. 20 kg.
UDRF01.04GB
12
page
Read the safety instructions before working with the tyre and rim,
see Tyre and rim system, safety page 7.
1 Lift the machine under the steering axle by the wheel in question. Support under the steering axle in a secure manner.
000384
UDRF01.04GB
13
000383
page
UDRF01.04GB
14
NOTE
The inner ring is not split.
3 Lift the outer wheel into place with lifting equipment. Rotate
the wheel so that the guide lug enters the groove on the hub.
NOTE
The outer ring is split. Rotate the ring so that the opening
ends up in front of the groove on the hub.
NOTE
Do not forget the retainer for the inner tyre's valve extension.
6 Remove the lifting equipment.
7 Tighten the wheel nuts crosswise.
8 Tighten the wheel nuts crosswise with torque 400 Nm.
UDRF01.04GB
15
9 Inflate the tyre with air, 1 MPa, see Tyres, inflating page 17.
10 Lower the axle and remove the jack.
11 Test-run the machine and check that the wheels are installed
securely.
000384
page
UDRF01.04GB
16
000383
5 Inflate the tyre with air, 1 MPa, see Tyres, inflating page 17.
6 Lower the axle and remove the jack.
7 Test-run the machine and check that the wheels are installed
securely.
000384
UDRF01.04GB
6.3.1
17
Tyres
Tyres, inflating
page
Read the safety instructions before working with the tyre and rim,
see Tyre and rim system, safety page 7.
D AN GE R
Always follow the instructions for inflating tyres to
avoid risk of accidents.
Only use approved rim components.
If the tyre has been completely deflated, the tyre
must be dismantled and the rim checked for damage.
Never fit rim components by striking with a hammer during inflation. Never strike fully or partly inflated tyres or rim assemblies.
000384
NOTE
An air filter and water trap should be installed on the line from
the compressor that is used to inflate tyres to avoid rim corrosion.
1 Make sure that the lock ring and lock lugs are in the correct position before inflating.
2 Connect the compressor with a locking air-chuck to the nipple
on the tyre.
3 Move to the side and stay to the side of the tyre while inflation
is in progress.
4 Inflate the tyre to the prescribed level, see specifications.
Other inflation pressure may apply when changing tyre or rim
version, contact Kalmar Industries.
UDRF01.04GB
18
Tyres, changing
page
D AN GE R
Changing tyres is complicated and dangerous work.
FATAL DANGER!
Leave tyre work to authorized personnel/ tyre company.
6.3.2
Rims
Rim, checking
page
D AN GE R
Perform the following checks to minimize risks of
accidents for all rims that can be dismantled.
Always use the correct size of tyre and a design that
is compatible with the type and size of the rim.
Over-dimensioned tyres must not be used.
Replace all damaged, worn or corroded rims or
mounting parts.
1 Dismantle the rim, see Tyres, changing page 18.
001703
2 Carefully clean the outside of the rim edge with a steel brush.
001715
Max 0,5 mm
UDRF01.04GB
19
001701
O. Circumference
D. Diameter
5 Check for damage in the areas with high stress concentration.
001702
2.
Typical rim damages are circumference cracks, corrosive damage, rust, warping and wear.
Method:
a. AC current
b. Contrast fluid
Checking medium:
a. Wet
b. Fluid (e.g. Tiede Ferrolux)
UDRF01.04GB
20
001704
001705
Example of cracks
1. Linear crack
2. Pointed crack
UDRF01.04GB
7 Load handling
7 Load handling
7
Load handling........................................................................................... 3
7.2
Lifting/lowering .......................................................................................... 4
7.2.2
Servo filter ............................................................................................. 7
7.2.3
Pressure reducer ................................................................................... 9
7.3
Protruding ................................................................................................ 10
7.3.10
Lift boom ............................................................................................. 13
7.4
Side-shift .................................................................................................. 14
7.4.6
Sideshift frame .................................................................................... 16
7.4.7
Main beam attachment ....................................................................... 17
7.5
Positioning ................................................................................................ 19
7.5.6
Positioning motor ................................................................................ 23
7.5.7
Positioning chains ............................................................................... 23
7.5.8
Positioning beam ................................................................................. 26
7.6
Rotation .................................................................................................... 27
7.6.6
Rotation motor unit ............................................................................. 30
7.7
Tilt ............................................................................................................. 31
7.8
Levelling ................................................................................................... 37
7.9
Load carrying ............................................................................................ 41
7.9.1
Twistlocks ............................................................................................ 41
7.9.2
Lift legs ................................................................................................ 46
7.10
Additional functions ................................................................................. 56
7.10.1
Support jacks ....................................................................................... 56
7.10.2
Weight indicator .................................................................................. 58
7.10.3
Container counter ............................................................................... 65
7.10.4
Synchronous lift ................................................................................... 67
UDRF01.04GB
UDRF01.04GB
7 Load handling
7 Load handling
mm mm mm mm
page
The function load handling refers to e.g., to lift, lower, rotate, angle
and secure loads. Load handling also includes help functions for handling loads, e.g., support jacks.
001109
001110
Extension
Extension
Sideshift
Spreading
Rotation
Tilt
Levelling
001113
Load handling is primarily controlled with the control lever while certain functions have separate switches.
001114
Sideshift
001115
Spreading
001116
Rotation
001117
Tilt
Levelling
UDRF01.04GB
7.2
Lifting/lowering
page
001109
Lift and lower means to angle the boom up and down so that the attachment is lifted and lowered. The lift boom is angled with two lift
cylinders that are pressurized by Control valve lift, lower and extension. The lift function is controlled with Control lever (S815).
Damping
Damping means that the speed of functions is reduced automatically near the end-positions. This results in less stress on the mechanical parts when stopping in the end-positions.
Position sensors sense when damping should be activated. When
damping is activated, the control unit in question reduces the control current to the solenoid valve for that function.
Regeneration
To increase the speed, oil from the rod side (2) is reused to the piston
side (1), this is called regeneration. Engagement of regeneration is
controlled by the control system.
000455
Condition
Reference value
Control switch
Not activated
Twistlocks
Overloading system
Alignment
UDRF01.04GB
D
1
D790-1
3
D797-F
17
D797-F
C
9
>
15
D 11
4
10
PSS
PP
16
PSL
A1
VA
B1
C-M
Pa
13
CP
LS
C+
C+M
5
6
Pa
14
12
004857
1.
10.
Servo filter
2.
11.
3.
12.
4.
13.
Lift cylinder
5.
14.
6.
Shuttle valve
15.
7.
16.
8.
Pressure reducer
9.
Accumulator
17.
UDRF01.04GB
page
2
3
4
19
11
12
13
14
15
17
16
1.
11.
2.
12.
13.
14.
3.
4.
5.
15.
6.
Pressure reducer
16.
7.
17.
B768-13)
8.
18.
9.
Servo filter
19.
10
UDRF01.04GB
or
004906
10
18
or
1. Outer boom
6. Extension cylinder
2. Inner boom
7. Lift cylinder
4. Mounting attachment
001239
7.2.2
page
Servo filter
W AR N IN G
Hot, pressurized oil.
Personal injury, burn injury, rash or irritation.
Always depressurize the hydraulic systems before
starting to work on the hydraulic systems. Avoid
skin contact with the oil, use protective gloves.
1 Machine in service position, see section B Safety.
2 Depressurize the hydraulic systems, see section B Safety.
3 Turn the start key to position 0 and turn off the main electric
power.
UDRF01.04GB
8 Check that the O-ring on the filter holder is intact and in place.
9 Fit the filter and filter holder.
10 Check the hydraulic oil level with the lift cylinders completely
down and the extension cylinder completely in. The oil level
should be at the top of the level glass. Top up as needed, for
grade see section F Technical data.
NOTE
The hydraulic oil level is checked with the boom completely lowered and retracted.
UDRF01.04GB
7.2.3
Pressure reducer
page
W AR N IN G
Hot, pressurized oil.
Personal injury, burn injury, rash or irritation.
Always depressurize the hydraulic systems before
starting to work on the hydraulic systems. Avoid
skin contact with the oil, use protective gloves.
1 Operate and warm up the machine so that the hydraulic oil
reaches operating temperature, at least 50 C.
2 Machine in service position, see section B Safety.
3 Depressurize the hydraulic systems, see section B Safety.
4 Turn the start key to position 0.
5 Connect a pressure gauge (025 MPa) to the test outlet on the
pressure reducer.
6 Start the engine and check the servo pressure. Compare with
pressure plate.
MPa
MPa
MPa
MPa
MPa
8 Remove the pressure gauge and fit the protective cap on the
pressure check connection.
MPa
MPa
MPa
MPa
920643.0024
001029
MPa
UDRF01.04GB
10
7.3
Protruding
page
001110
Extension means to push the inner boom in and out in the outer
boom. The inner boom is pushed in and out by the extension cylinder
which is pressurized by Control valve lift, lower and extension. Extension is controlled with Control lever (S815).
Damping
Damping means that the speed of functions is reduced automatically near the end-positions. This results in less stress on the mechanical parts when stopping in the end-positions.
Position sensors sense when damping should be activated. When
damping is activated, the control unit in question reduces the control current to the solenoid valve for that function.
Regeneration
To increase the extension speed, oil from the rod side (2) is reused
to the piston side (1), this is called regeneration. Engagement of regeneration is controlled by the control system.
000455
Condition
Reference value
Control switch
Not activated
Overloading system
UDRF01.04GB
11
D
1
D790-1
Pa 16
10
D797-R
D797-F
12
C
4
13
11
9
PS
PP
LS
PL
17
A1
VA
A1
VA
B1
VB
14
18
15
CC+
6
7
004861
1.
12.
2.
13.
3.
14.
4.
15.
Extension cylinder
5.
16.
6.
17.
7.
Shuttle valve
18.
8.
Position sensor damping boom in (D796-3) or Position sensor damping boom out (D796-4) (Mechanical overloading system)
9.
Pressure reducer
10.
11.
Servo filter
Sensor boom length (B777) (Mechanical overloading system with analogue sensors or electronic
overloading system)
Hydraulic diagram basic machine
UDRF01.04GB
12
page
Hydraulic oil pump, Servo filter, Pressure reducer, Accumulator servo circuit, Control valve lift, lower and
extension, Shuttle valve, Extension cylinder, Lift
boom
See Lift and lower, component position page 6.
1
7
2.
Drain (D)
3.
4.
5.
6.
7.
000474
1.
5
6
10
1.
2.
3.
4.
Tank drain
5.
6.
7.
8.
9.
Tank drain
003623
UDRF01.04GB
7.3.10
page
13
Lift boom
NOTE
When adjusting side-mounted glide plates, it is important to
check the clearance for the whole boom's stroke.
1 Place the boom in the lowest position (fully retracted).
2 Check wear of the side-mounted glide plates at the leading
edge of the lift boom. If needed, remove the glide plate and
measure the thickness.
Thickness should be at least 25 mm.
NOTE
If the glide plate's thickness is less than 25 mm, the glide
plate may work loose from the bracket, which may result
in boom damage.
3 Check the clearance between the boom and glide plate, clearance should be 1 mm, adjust with spacer plates if needed.
1. Side-mounted glide plates
2. Lower glide plates
NOTE
The inner boom shall be centred in the outer boom.
4 Check thickness of the lower glide plates at the leading edge of
the lift boom. If needed, remove the glide plate and measure
the thickness.
Thickness should be at least 15 mm.
5 Check the clearance between the boom and stop at the leading
edge/top edge of the boom, clearance may be max. 3 mm. Adjust the glide plates with spacer plates if needed.
6 Check wear of the lower and side-mounted glide plates at the
trailing edge of the lift boom. If needed, remove the glide plate
and measure the thickness.
Thickness should be at least 25 mm.
NOTE
If the glide plate's thickness is less than 25 mm, the glide
plate may work loose from the bracket, which may result
in boom damage.
7 Check the clearance between the boom and glide plate, clearance should be 1 mm, adjust with spacer plates if needed.
1. Upper glide plates
2. Side-mounted glide plates
3. Lower glide plates
UDRF01.04GB
14
7.4
Side-shift
page
Condition
Reference value
Control switch
Not activated
D
1
2
D790-1
3
D797-R
D791-1
D
8
P1
10
4
T1
9
5
C
000458
1.
6.
2.
7.
3.
8.
4.
9.
UDRF01.04GB
5.
Shuttle valve
10.
15
Sideshift cylinder
page
1
5
10
3
2
4
11
19
12
13
14
17
004905
15
18
16
1.
9.
2.
10.
3.
11.
Sideshift frame
12.
Sideshift cylinder
13.
14.
15.
16.
Twistlock
NOTE
The illustration shows closed valve. The machine is delivered with the valve in open position.
4.
5.
UDRF01.04GB
16
6.
17.
7.
18.
8.
19.
Spreader boom
7.4.6
Sideshift frame
page
3 Check the glide plate's clearance by measuring the distance between the glide plate and the edge for the cover plate.
Clearance should be 1 mm.
Fit/remove spacer plates until the distance is correct.
4 Fit the cover plate.
5 Repeat steps 14 on the other glide plates.
UDRF01.04GB
page
17
7.4.7
page
6 Pull out the glide plate with spacer plate and bracket.
7 Measure the glide plate's thickness, change if needed.
Thickness should be at least 10 mm.
UDRF01.04GB
18
NOTE
Excessive clearance may result in damage to the spreader
beam when load handling.
9 Fit the glide plate's bracket.
10 Fit the glide plate's guide pin.
11 Repeat steps 310 on the other glide plates.
12 Start the machine and check the spreading function. Try lifting
a container and check that the spreader beams do not have too
much clearance.
UDRF01.04GB
7.5
19
Positioning
page
001114
Damping
Damping means that the speed of functions are reduced automatically close to end-positions. Three seconds after damping is activated, the function is interrupted. This results in less loading of
mechanical parts at stops in end-positions.
Position sensors sense when damping should be activated. When
damping is activated, the control unit in question reduces the control current to the solenoid valve for that function.
Condition
Reference value
Control switch
Not activated
Twistlocks
Overloading system
Passive
UDRF01.04GB
20
D
1
+
2
D790-1
D
3
D797-R
D791-1
D
D
8
C
12
P1
11
4
T1
10
004863
1.
7.
2.
8.
3.
9.
4.
10.
5.
Shuttle valve
11.
6.
12.
UDRF01.04GB
21
page
Condition
Reference value
Control switch
Not activated
Twistlocks
Overloading system
Passive
1
35
30-
3
D790-1
D
D791-1
D
4
6
004864
1.
5.
2.
6.
3.
7.
4.
UDRF01.04GB
22
page
Valve block top lift hydraulics, Control valve attachment, Spreader beam, Main beam attachment, Relief
valve attachment
See Sideshift, component position page 15.
004904
1.
5.
2.
6.
Spreader motor
7.
Spreader chains
3.
4.
UDRF01.04GB
7.5.6
page
23
Positioning motor
W AR N IN G
Hot, pressurized oil.
Personal injury, burn injury, rash or irritation.
Always depressurize the hydraulic systems before
starting to work on the hydraulic systems. Avoid
skin contact with the oil, use protective gloves.
1 Remove the drain plug. Collect the oil in a receptacle.
2 Remove and clean the level glass.
3 Fit the drain plug when all oil has drained.
NOTE
Make sure that the seal washer for the drain plug is installed as well.
4 Fill oil until the level can be seen in the level glass (fill through
breather hole).
5 Handle the waste oil as environmentally hazardous waste.
1. Filling point
2. Level glass
3. Drain plug
7.5.7
page
Positioning chains
UDRF01.04GB
24
NOTE
Note the distance that the stop is adjusted.
Run out the spreading slightly so that it is possible to move the
washers.
NOTE
Check the chain tensioner's vertical position so that the
chain runs straight toward the chain wheel.
7 Start the engine and run out the spreading to the 40-foot position, and turn off the engine.
8 Check the C-C measurement between the twistlocks.
005105
UDRF01.04GB
25
005106
Start the engine and run out the spreading until the chain tensioner is visible in the inspection hole. Adjust the chains.
NOTE
Adjust the chain max. 2 mm at a time on the chain tensioner.
13 Repeat steps 911 until the chain tension is correct.
14
If the machine is equipped with 30-foot or 35-foot stops: Start
the engine and run out the spreading to the 30-foot or 35-foot
position. Turn off the engine and check the C-C measurement
between the twistlocks.
C-C 30-foot: 89183 mm
C-C 35-foot: 104883 mm
I MP O RTAN T
Check the distance at stop from both 20' and 40'.
UDRF01.04GB
26
7.5.8
Positioning beam
page
The illustration shows the inner slide plates in the attachment's main beam.
4 Remove the attaching bolts for the slide plate's bracket.
5 Remove the guide plate's guide pin.
6 Pull out the slide plate with spacer plate and bracket.
7 Measure the slide plate's thickness, change if needed.
Thickness should be at least 10 mm.
8 Place the slide plate in the correct position.
Check the clearance between the extension beam and slide
plate. The clearance must be less than 1 mm with all slide
plates fitted.
Use a spacer plate to adjust the clearance.
9 Fit the slide plate's bracket.
10 Fit the slide plate's guide pin.
11 Grease the slide surface on the extension beam.
12 Start the machine and check the spreading function. Try lifting
a container and check the extension beams' clearance in the
attachment's main beam.
The illustration shows the inner slide plates in the attachment's main beam.
UDRF01.04GB
7.6
27
Rotation
page
Condition
Reference value
Control switch
Not activated
Overloading system
Passive
D
1
2
D790-1
D797-R
D791-1
D
8
10
A
P1
11
4
T1
9
5
004866
1.
7.
2.
8.
3.
9.
UDRF01.04GB
28
4.
10.
5.
Shuttle valve
11.
Rotation motor
6.
page
Rotation stop is an option for the function rotation that interrupts rotation at 25 rotation from the middle position. To rotate the attachment more, the function must be by-passed with Switch rotation
stop (S1014).
Rotation stop uses a position sensor that indicates when rotation is
25, this is used to interrupt rotation.
Condition
Reference value
Control switch
Not activated
Overloading system
Passive
3
D790-1
D
D797-R
D791-1
5
25
1.
5.
2.
6.
3.
7.
UDRF01.04GB
004865
4.
29
page
Valve block top lift hydraulics, Control valve attachment, Sideshift frame, Relief valve attachment
See Sideshift, component position page 15.
8
1
004903
1.
5.
Rotation yoke
2.
Disc brake
6.
Ring gear
3.
Planetary gear
7.
Sideshift frame
4.
Gear
8.
UDRF01.04GB
30
7.6.6
page
W AR N IN G
Hot, pressurized oil.
Personal injury, burn injury, rash or irritation.
Always depressurize the hydraulic systems before
starting to work on the hydraulic systems. Avoid
skin contact with the oil, use protective gloves.
1 Clean the area around the rotation motor unit.
2 Place a receptacle under the rotation motor.
3 Remove the planetary gear's drain plug (pos. 6) and lead the oil
into the receptacle.
Remove the planetary gear's filler plug (pos. 3) for faster draining.
4 Remove and clean the planetary gear's level glass (pos. 5) while
the oil drains.
5 Fit the level glass and drain plug.
6 Fill the planetary gear with new oil through the filling point (pos.
3) until the level is in the middle of the level glass. For volume
and quality, see section F Technical data.
7 Remove the disc brake's drain plug (pos. 4) and lead the oil into
the receptacle.
Remove the disc brake's filler plug (pos. 2) for faster draining.
8 Remove and clean the disc brake's level glass (pos. 1) while the
oil drains.
9 Fit the level glass and drain plug.
1.
2.
3.
4.
5.
6.
UDRF01.04GB
10 Fill the disc brake with new oil through the filling point (pos. 2)
until the level is in the middle of the level glass. For volume and
quality, see section F Technical data.
7.7
31
Tilt
Tilt, description
001116
page
Damping
UDRF01.04GB
32
001116
page
Tilt means that the attachment can swing back and forth in the suspension to the boom so that the load hangs straight during the entire
lift movement. Tilt damping means that the tilt movement is counter-acted.
The attachment's mounting in the boom is hinged and provided with
two hydraulic cylinders that dampen the oscillations. The hydraulic
cylinders are connected crosswise to damping block tilt. Damping
block tilt is supplied with servo pressure from Control valve attachment that is controlled to the tilt cylinders and generates an overpressure in the tilt cylinders. Adjustable restrictions between the
connections for piston and rod side in the damping block create resistance that dampens the tilt movement.
2
A
C1C2+
C
B
000461
C1+
C2-
1.
2.
3.
Tilt cylinders
UDRF01.04GB
33
page
004911
Tilt lock is an option for tilt damping which means that the tilt movement can be locked.
Tilt lock uses two solenoid valves in the damping block. One blocks
the connection between the tilt cylinders and the damping block
while the other blocks the supply of servo pressure from Control
valve attachment. Tilt lock is activated with a switch on Control lever
(S815).
D
1
2
D790-1
D797-R
D791-1
7
D
8
A
C1C2+
10
4
C1+
C2-
9
5
000462
1.
6.
2.
7.
3.
8.
4.
9.
Lock valve
5.
Shuttle valve
10.
Tilt cylinder
UDRF01.04GB
34
page
Tilt control is an option for tilt damping and means that tilting of the
attachment can be controlled min. 2 regardless of boom angle.
Tilt control is controlled with Control lever (S815). An extra section
in Control valve attachment pressurizes the tilt cylinders through
damping block tilt so that the attachment is angled.
If the machine is equipped with tilt control, then tilt lock is also included, see Tilt lock, function description page 33.
Condition
Reference value
Control switch
Not activated
Overloading system
Passive
D
1
D790-1
3
D791-2
D791-4
D797-R
D
2
D791-1
10
11
C
P1
T1
C1C2+
13
4
9
C
C1+
C2-
12
000463
UDRF01.04GB
35
1.
8.
2.
9.
3.
10.
4.
11.
5.
Shuttle valve
12.
Lock valve
6.
13.
Tilt cylinder
7.
page
Valve block top lift hydraulics, Control valve attachment, Relief valve attachment
See Sideshift, component position page 15.
2.
Tilt cylinder
Rotation yoke
000535
UDRF01.04GB
36
page
NOTE
The tilt damping may have to be adjusted after run-in due to
mechanical tolerances.
1 Engine at idle.
2 Lift the boom without load and check that the attachment
hangs horizontally during the whole lifting movement.
3 Adjust the tilt damping as needed by adjusting the screws on
the damping block. Adjust both screws equally.
Clockwise: increase damping.
Counter-clockwise: reduce damping.
1. Adjusting screw
4 Lift a loaded container, test-run and brake, check that the container does not oscillate uncontrollably. If needed, adjust the
damping according to step 3.
5 Start the machine and check that the function is satisfactory.
UDRF01.04GB
7.8
37
Levelling
page
001117
Mechanical levelling means that the attachment is angled in horizontal direction. This enables the machine to handle loads on uneven
surfaces.
The attachment's main beam is located in the sideshift frame. The
clearance between the sideshift frame and the attachment's main
beam allows a movement of approx. 5 which makes it possible to
lift containers that lean in relation to the machine. It's the attachment's dead weight that adapts the attachment's angle to the container.
page
Hydraulic levelling means that the sideshift frame is split and the
parts are connected with four hydraulic cylinders. Hydraulic levelling
increases mobility of the attachment. The hydraulic levelling has a
passive position where the attachment floats freely and an active
position where the angle can be controlled. Levelling can be locked
by blocking the connection to the levelling cylinders.
001860
Condition
Reference value
Control switch
Not activated
Overloading system
Passive
UDRF01.04GB
38
1
2
D790-1
3
D
D791-2
D791-3
D797-R
D
8
9
C
13
P1
T1
10
C
11
12
004867
1.
8.
2.
9.
Servo valve levelling right (Y6035) or Servo valve levelling left (Y6036)
3.
10.
4.
11.
Over-centre valve
5.
Shuttle valve
12.
6.
13.
Levelling cylinder
7.
UDRF01.04GB
39
page
004912
Condition
Reference value
Control switch
Not activated
D790-1
3
D791-2
D791-3
D797-F
D
8
P1
T1
5
C
000465
1.
6.
2.
7.
3.
8.
UDRF01.04GB
40
4.
5.
Shuttle valve
9.
Levelling cylinders
page
Valve block top lift hydraulics, Control valve attachment, Relief valve attachment
Over-centre valve levelling Valve block levelling cylinders, Levelling cylinders, Sideshift frame
UDRF01.04GB
003604
1.
2.
Rotation yoke
3.
4.
5.
Levelling cylinder
6.
Sideshift frame
7.
Sideshift cylinder
7.9
41
Load carrier
page
Load carrier refers to holding on to any load. There are several ways
to hold loads.
Twistlocks, rotation lift pins that hold the load in oval holes in
the corners of the load.
Used separately on top lift attachment, in combination with lift
legs, combi attachment.
Lift legs, hold the load with legs that grab around and under the
load.
Lift legs are used in combination with twistlock on combi attachment or separately, bottom lift.
7.9.1
Twistlocks
page
004868
UDRF01.04GB
42
Condition
Reference value
Control switch
Not activated
Alignment
Overloading system
Passive
D
5
D790-1
D790-2
6
D
3
7
D791-1
D797-R
C
11
14
P1
T1
13
12
9
004869
10
1.
8.
2.
9.
Shuttle valve
3.
Sensor alignment left front (7202L), Sensor alignment right front (7202R), Sensor alignment left rear
(Y7203L) and Sensor alignment right rear (Y7203R)
10.
4.
11.
5.
12.
UDRF01.04GB
43
6.
13.
Lock cylinder
7.
14.
page
Valve block top lift hydraulics, Control valve attachment, Lock cylinder twistlocks, Twistlocks, Sensor
alignment, Sensor twistlocks, relief valve attachment
See Sideshift, component position page 15.
7.9.1.7
Twistlocks
Twistlocks, checking
page
W AR N IN G
Lock and open the twistlocks, check that the indicator lights
work, both in cab and on boom.
000536
1.
2.
3.
4.
5.
Lock mechanism
Sensor alignment
Alignment pin
Lift pin
Lock guide
5 Press in the alignment pin so that the head is flush with the
spreader beam's underside. Check the distance to sensor alignment, distance should be 51 mm. Adjust as needed
NOTE
The alignment pin should move easily and spring back
completely.
UDRF01.04GB
44
6 Check that the lock guide and lift pin can move freely.
7 Fit a pry bar between the lift pin (pos. 4) and the lock guide (pos.
5) and check the clearance max. clearance: 11.5 mm.
Max. 4 mm
002311
in
.
70
m
m
8 Turn the twistlocks to locked position and check lift pin wear.
Change the lift pin if needed.
UDRF01.04GB
45
page
D AN GE R
Material fatigue, reduced strength.
Fatal danger!
Change twistlocks that shows signs of cracks or
other external damage, or twistlocks with more
than 10 000 operating hours.
NOTE
Crack checks shall take place every other year or every 5000
operating hours.
1 Remove the lift pins from the attachment.
NOTE
Twistlocks are heavy. Take care when removing.
002313
2 Test for cracks within the marked area on the pins without reworking or damaging the part.
3 If the lift pins show signs of cracking, they shall be replaced
with new ones.
4 Fit approved twistlocks.
NOTE
Use new attaching nut and washers.
UDRF01.04GB
46
7.9.2
Lift legs
page
1
The lift legs are designed to lift objects at the lower edge by gripping
around the object with four legs. To facilitate loading and transport
the front and rear legs can be controlled separately.
001854
The lift legs are controlled with three switches on the instrument
panel.
Operating position
Operating position is a predefined position of the rear lift legs that
gives the load correct centre of gravity if the machine is driven up to
the load with the rear legs lowered until alignment is obtained on the
rear legs. If the front legs are lowered and clamped around the load
in this position, the load's centre of gravity is centred so that the load
is not tilted when lifting. On the condition that the load has an even
weight distribution.
001861
UDRF01.04GB
The lift legs are raised and lowered in a pre-set sequence that is controlled by the machine's control system (sequence is reversed when
raising). The legs' position (step in sequence) can be checked from
the diagnostic menu, see section 8 Control system, group 8.4.11.1
Combi, menu 14.
Knee (4 pcs.)
Leg (4 pcs.)
47
page
Condition
Reference value
Control switch
Not activated
16
17
1
19
20
T1
P1
15
2
D791-1
D790-1
D797-R
D791-4
D791-3
18
5
9
12
21
P1
T1
D
A
D
14
13
11
7
C
10
004870
UDRF01.04GB
48
1.
12.
Solenoid valve front leg down left (Y6013L) or Solenoid valve front leg down left (Y6060L)
2.
13.
3.
14.
4.
15.
Solenoid valve front knee out right (Y6056R) ) or Solenoid valve front knee in right (Y6057R)
5.
16.
6.
17.
7.
Shuttle valve
18.
Solenoid valve front leg down right (Y6013R) or Solenoid valve front leg down right (Y6060R)
8.
19.
9.
Solenoid valve front knee out left (Y6056L) or Solenoid valve front knee in left (Y6057L)
20.
10.
21.
11.
UDRF01.04GB
49
page
Condition
Reference value
Control switch
Not activated
27
16
25
17
D
19
23
20
P1
T1
D
D
18
15
21
12
22
5
D
D790-1
D791-4
D797-R
D791-3
D
P1
T1
14
24
13
6
11
C
26
7
10
28
004872
UDRF01.04GB
50
1.
15.
Solenoid valve rear knee out right (Y6058R) or Solenoid valve rear knee in right (Y6059R)
2.
16.
3.
17.
4.
18.
Solenoid valve rear leg down right (Y6014R) or Solenoid valve rear leg up right (Y6061R)
5.
19.
6.
20.
7.
Shuttle valve
21.
8.
22.
9.
Solenoid valve rear knee out left (Y6058L) or Solenoid valve rear knee in left (Y6059L)
23.
10.
24.
11.
25.
12.
Solenoid valve rear leg down left (Y6014L) or Solenoid valve rear leg up left (Y6061L)
26.
13.
27.
14.
28.
UDRF01.04GB
51
page
Condition
Reference value
Control switch
Not activated
Lift legs
Lowered
22
14
18
13
16 20
1
P1
T1
12
2
23
D790-1
D791-4
D797-R
D791-3
4
9
P1
T1
15
11
21 17
10
004876
19
1.
13.
2.
14.
3.
15.
UDRF01.04GB
52
4.
16.
5.
17.
6.
18.
7.
Shuttle valve
19.
8.
20.
9.
21.
10.
22.
11.
23.
12.
page
1. Knee
2. Lift leg
3. Lift shoe
001854
UDRF01.04GB
53
1
2
3
6
8
8
004902
7
5
1.
6.
2.
7.
3.
Sensor operating position left (B7212L) or Sensor operating position right (B7212R)
8.
4.
9.
5.
UDRF01.04GB
54
7.9.2.14
Lifting shoe
page
NOTE
The alignment pin should move easily and spring back
completely.
4 Press in the plate for clamping position and check that the plate
moves easily and springs back completely, as well as that the
indicator light for clamping position is activated.
NOTE
The plates for both lift legs (right and left) must be pressed
in to achieve activation of the indicator light.
001857
002312
Min. 8 mm
5 Check that the wear of the lift shoe is within the specified limits
according to the illustration. Also check that the lift shoe does
not show signs of cracking or other external wear. Change lift
shoe if needed
UDRF01.04GB
55
page
D AN GE R
Material fatigue, reduced strength.
002314
Fatal danger!
Change lift shoes that show signs of cracks, external damage or lift shoes with more than 10 000 operating hours.
NOTE
Crack checks shall take place every other year or every 5000
operating hours.
1 Remove the lift shoes from the lift legs.
NOTE
The lift shoes are heavy. Take care when removing.
2 Test for cracks within the marked area on the lift shoes without
reworking or damaging the part.
3 Fit the lift shoes.
UDRF01.04GB
56
7.10
Additional functions
7.10.1
Support jacks
page
Support jacks increase the stability forward and thus the load capacity in the third container row or track two for railway goods. The support jacks are raised and lowered with hydraulic cylinders one
cylinder per support jack. The support jacks are located on the frame
between the drive wheels.
If the engine speed is increased to above 1000 rpm when the switch
is activated, then automatic lowering of the support jacks. The automatic function works at both lowering and raising.
Condition
Reference value
Control switch
Not activated
Parking brake
Released
Transmission
Neutral position
Machine stationary
Speed = 0 km/h
13
1
2
D790-1
11
D795
D
D794
12
D
C
D797-O
4
5
10
7
C
T
A
T1
004877
LS
UDRF01.04GB
57
1.
8.
2.
9.
3.
10.
4.
11.
5.
Solenoid valve support jacks down (Y6064) or Solenoid valve support jacks up (Y6063)
12.
6.
13
7.
Shuttle valve
page
Hydraulic oil pump and Shuttle valve, see Lift and lower, component
position page 6.
1
4
004901
6
7
1.
5.
Support jacks
2.
6.
Support foot
3.
7.
Lower bracket
4.
Upper bracket
8.
UDRF01.04GB
58
7.10.2
Weight indicator
page
The fixed scale makes it possible to weigh the load with boom and
extension in a certain position.
The weight indicator uses Sensor hydraulic pressure lift cylinder
(B768-10 and B768-12) to calculate the load.
For more information about sensors see section 8 Control system,
group 8.2.1 Overloading system.
Condition
Reference value
Control switch
Not activated
1
D
D790-1
D795
D797-F
D791-1
Pa
Pa
1.
2.
3.
Boom
7.
4.
8.
UDRF01.04GB
5.
004886
6.
59
page
A. Lift the boom so that the colour marking on the rod disappears in the pipe.
B. Lower the boom until the colour marking can be seen.
C. Press in the pistol trigger and extend the boom.
The display now shows the scale symbol and a flashing
weight value.
When the boom is in the right position(approx. 0.5 m out)
the boom stops by itself, the weight value stops flashing
and the digits become larger.
3 Check that the weight indicator shows the correct weight 0.5
ton. If the deviation is greater, calibrate the weight indicator.
page
NOTE
It is very important for accuracy that all steps are performed in
the specified order.
1 Park the machine on level ground without load and centre the
attachment.
000056
000060
1 23
4 5
The code determines which service menu is activated (Diagnostic test, Initiation or Calibration).
4 Scroll to SCALE with the arrow keys (1 and 2) and press ENTER.
CALIBRATION
SCALE STEERING
DRIVE-TRAIN RETURN
NOTE
UDRF01.04GB
60
Lower the boom until the colour marking can be seen at the
pipe end (pos B).
001132
CALIBR SCALE
1(3)
BOOM IN MEASURE POS
WITHOUT LOAD
LE X.XXV
RI X.XXV
NOTE
It is very important for accuracy that the boom is raised
first and then lowered to the measuring position.
10 Scroll to CALIBR SCALE, menu 2.
11 Enter the weight of the reference load with the + and - keys.
Save the setting with ENTER.
000072
CALIBR SCALE
2(3)
BOOM IN MEASURE POS
WITH LOAD
XX.XT
LE X.XXV
RI X.XXV
UDRF01.04GB
61
page
The weight indicator shows the weight of the lifted load. The dynamic scale shows the load, regardless of position of boom and extension.
The weight indicator uses Sensor boom length (R777), Sensor boom
angle (R771) and Sensor hydraulic pressure lift cylinder (B768) to calculate weight of the load. For more information about sensors see
section 8 Control system, group 8.2.1 Overloading system.
Condition
Reference value
Control switch
Not activated
D790-1
D795
D797-F
D797-R
5
Pa
1.
2.
3.
4.
Pa
Pa
Pa
<
5.
6.
7.
005118
UDRF01.04GB
62
page
a
c
000357
page
NOTE
It is very important for accuracy that all steps are performed in
the specified order.
1 Park the machine on level ground without load and centre the
attachment.
000056
000060
1 23
4 5
NOTE
The code determines which service menu is activated (Diagnostic test, Initiation or Calibration).
4 Scroll to SCALE with the arrow keys (1 and 2) and press ENTER.
CALIBRATION
Every calibration consists of a sequence of menus. Scroll between menus with the arrow keys.
000062
SCALE STEERING
DRIVE-TRAIN RETURN
CALIBR SCALE
1(7)
MINIMUM BOOM ANGLE
UDRF01.04GB
X.XXV
X.XXV
000064
CALIBR VALUE
PRESENT VALUE
8 Scroll to CALIBR SCALE, menu 2 and save the setting with ENTER.
CALIBR SCALE
2(7)
MAXIMUM BOOM ANGLE
X.XXV
X.XXV
CALIBR VALUE
PRESENT VALUE
10 Scroll to CALIBR SCALE, menu 3 and save the setting with ENTER.
CALIBR SCALE
3(7)
BOOM FULLY RETRACTED
X.XXV
X.XXV
CALIBR VALUE
PRESENT VALUE
63
CALIBR SCALE
4(7)
BOOM FULLY EXTENDED
CALIBR SCALE
5(7)
LOAD SENSOR BOOM
RETRACTED
LE
RI
CALIBR
XXXX XXXX
PRESENT
XXXX XXXX
NOTE
000068
X.XXV
X.XXV
000067
CALIBR VALUE
PRESENT VALUE
005119
CALIBR SCALE
6(7)
LOAD SENSOR BOOM
XX
EXTENDED
LE
RI
CALIBR
XXXX XXXX
PRESENT
XXXX XXXX
Checking calibration
CALIBR SCALE
6(7)
LOAD SENSOR BOOM
XX
EXTENDED
LE
RI
CALIBR
XXXX XXXX
PRESENT
XXXX XXXX
000070
7(7)
XXXXXKg
XXXXXKg
XXXXXKg
XXX.XXm
22 Lift a reference weight and check that the control system calculates the correct weight of the load the machine is lifting,
PRESENT LOAD.
23 If the weight is not quite correct, scroll to menu 6 and enter the
weight of the reference load with the + and - keys. Save the setting with ENTER.
The weight is given in whole tons.
005119
CALIBR SCALE
ALLOWED LOAD
PRESENT LOAD
PRES. ST.AXL.
LOAD-CENTER
UDRF01.04GB
64
24 Operate the machine without load, stop the machine and check
that PRESENT LOAD = 00000 250 kg.
NOTE
Check when stationary. (Operating generates dynamic
forces.)
25 Scroll back from the calibration with the R-key.
Printer, description
page
004907
Position printer
UDRF01.04GB
7.10.3
65
Container counter
page
The container counter counts the number of lifts performed with the
machine. The counter has two separate counters that can be reset
to zero separately.
The container counter uses Sensor alignment and Sensor twistlocks
to decide when a container is lifted. The container counter counts
lifts when alignment disappears with locked twistlocks and twistlocks are not opened again within 8 seconds.
D795
D791-1
Reference value
Control switch
Not activated
1.
2.
D
2
Condition
3.
4.
UDRF01.04GB
66
page
The container counter counts the number of lifts performed with the
machine. The counter has two separate counters that can be reset
to zero separately.
The container counter counts lift when the clamping function is activated and lift is started, and release of clamping position is not activated within 10 seconds.
D795
D791-3
D791-4
4
D
D
5
6
004884
UDRF01.04GB
Condition
Reference value
Control switch
Not activated
1.
2.
3.
4.
5.
6.
7.
7.10.4
67
Synchronous lift
page
Synchronized lift means that lift and extension are activated at the
same time so that the lift is completely vertical. Synchronized lift is
activated by pressing in the pistol trigger on the control lever at the
same time as lift is activated.
Synchronized lift is controlled by the control system with signals
from Sensor boom angle and Sensor boom length.
NOTE
The synchronized lift uses preset variables for the speed. The
hydraulic oil pumps must be adjusted correctly for the function
to work well.
For details on lift and extension, see Lift and lower, function description page 4 and Extension, function description page 10.
Condition
Reference value
Control switch
Not activated
1
D
+
2
D790-1
D795
D797-R
D797-F
<
004883
D
4
1.
4.
2.
5.
3.
UDRF01.04GB
68
UDRF01.04GB
8 Control system
8 Control system
8
Control system......................................................................................... 3
8.2
Monitoring .................................................................................................. 6
8.2.1
Overloading system ............................................................................... 6
8.2.2
By-passing ........................................................................................... 11
8.2.3
Load centre limitation ......................................................................... 11
8.2.4
Height limitation .................................................................................. 12
8.2.5
Speed limitation .................................................................................. 12
8.2.6
Service indicator .................................................................................. 12
8.3
Error codes ............................................................................................... 13
8.4
Diagnostics ............................................................................................... 15
8.4.1
CAN/POWER ........................................................................................ 18
8.4.2
LIGHTS .................................................................................................. 19
8.4.3
CAB ...................................................................................................... 20
8.4.4
CLIMATE .............................................................................................. 21
8.4.5
HYD ...................................................................................................... 21
8.4.6
ENGINE ................................................................................................ 22
8.4.7
TRANSM ............................................................................................... 23
8.4.8
BOOM .................................................................................................. 24
8.4.9
ATTACH ................................................................................................ 25
8.4.10
OP ........................................................................................................ 26
8.4.11
EXTRA .................................................................................................. 27
8.5
Setup ........................................................................................................ 31
UDRF01.04GB
UDRF01.04GB
8 Control system
8 Control system
mm mm mm mm
page
Many of the machines functions are controlled electrically. The signals that control the machine are monitored to warn the operator or
limit the machine's functions in certain dangerous situations or in
case of machine malfunctions.
The function control system is divided into the following functions:
Monitoring functions
Error codes
Diagnostic test
Settings
Software
page
The machine is equipped with an electronic system used for controlling and monitoring the machines different functions.
The system gives the operator information in the form of alarm information, operating information and event-controlled information.
The information is presented on the steering wheel panels display
(C) and on the panel for warning and indicator lights (B).
A
A.
B.
C.
D.
000053
The function keys are used to navigate in the display menus for service and troubleshooting, for example.
UDRF01.04GB
Function keys
000055
The function keys (A) are used to navigate in the menu system. Also
used to enter values in the system, change light contrast in keys/indicator panel and to confirm alarms.
Function key 4: Enter value 4, gradually adjust settings (for example, contrast in guide lights for function keys) and gradually
change values in operating menus.
Function key 5: Enter value 5, gradually adjust settings (for example, contrast in guide lights for function keys) and gradually
change values in operating menus.
Function key 6 (Return): Confirm selection of menu and submenu, as well as confirm entered value.
Operating menus
1
When the machine is started the Operating menu engine and transmission is shown on the display. This menu is shown until another
menu is selected or an event-controlled menu is shown (e.g., in case
of error code of type "WARNING" and "STOP"). Other menus (see list
below) are scrolled with the function keys 1 (arrow left) and 2 (arrow
right).
004732
UDRF01.04GB
Service menu
Event-controlled information
Under certain conditions the control system draws the operator's attention to important information with figures on the display. Examples of warnings is warning for overloading when the overloading
system is activated.
Warnings are described in connection with respective function. The
following event menus are available:
Overloading forward
Twistlock
Support jacks
Height limitation
Fixed scale
Open door
Rotation stop
Service menu
000056
The service menu is the gateway to the machine's diagnostic system. By pressing Enter and entering different codes, different
parts of the service menus are accessible. The different service
menus are:
UDRF01.04GB
8.2
page
Monitoring
Overloading system
By-passing
Load-centre limitation
Height limitation
Speed limitation
Service indicator
8.2.1
page
Overloading system
NOTE
Retract the boom before it is lowered! Applies to all load handling!
The overloading system is activated when the operator exceeds the
machine's load handling capacity. When the overloading system is
active all hydraulics are blocked, e.g., lift. With Switch by-pass, certain parts of the overloading system can be by-passed. This makes it
possible to lower and retract the boom to avoid dangers.
There are three versions of overloading system:
UDRF01.04GB
B768
-10
B768
-11
B768
-12
B768
-13
Analogue
R777
Analogue
R771
Digital
B777
Digital
B771
B7221
X
X
B7224
page
000358
2 Run out the boom and check that the overloading system is activated.
UDRF01.04GB
8.2.1.1
page
This is the basic alternative for overloading system and it uses opening sensors to sense the load.
The mechanical overloading system is activated when:
The boom angle exceed 35 at the same time as boom extension is less than 1.5 m when the machine operates faster than
10 km/h (overloading steering axle).
In case of overloading on the steering axle the control system
activates a warning for overloading on the steering axle.
6
4
NOTE
In case of overloading on the steering axle it is up to the operator to be careful when operating, no functions are interrupted. To reduce the load and regain full operational
speed, the boom shall be lowered or extended.
D795
2
D797-R
D793
1
D
004887
005107
1.
4.
2.
5.
3.
6.
UDRF01.04GB
8.2.1.2
page
2
This alternative for overloading system uses an opening sensor (on
steering axle) to sense the load and also analogue sensors to sense
boom length and angle.
The mechanical overloading system with analogue sensors is activated when:
The boom angle exceed 35 at the same time as boom extension is less than 1.5 m when the machine operates faster than
10 km/h (overloading steering axle).
In case of overloading on the steering axle the control system
activates a warning for overloading on the steering axle.
NOTE
In case of overloading on the steering axle it is up to the
operator to be careful when operating, no functions are interrupted. To reduce the load and regain full operational
speed, the boom shall be lowered or extended.
000581
D795
2
D797-R
D793
1
D
<
004888
1.
4.
2.
5.
3.
6.
UDRF01.04GB
10
8.2.1.3
page
2
This overloading system is a part of the control system and performs
calculations of the load with sensor values for boom length, boom
angle and cylinder pressure in the lift cylinders.
The calculated load and the measured distance from the machine is
compared to a load curve, if the load is outside permitted distance
the overloading system is activated.
NOTE
In case of overloading on the steering axle it is up to the operator to be careful when operating, no functions are interrupted. To reduce the load and regain full operational
speed, the boom shall be lowered or extended.
000582
D795
D797-R
D797-F
2
D793
<
Pa
Pa
004889
D
1
1.
5.
2.
6.
3.
7.
4.
UDRF01.04GB
8.2.2
page
11
By-passing
By-passing, description
When the overloading system is activated and turns off the hydraulics it may be in a situation where it is necessary to by-pass the safety system.
By-pass is activated with a switch, there is one to three switches depending on the machine's equipment:
Switch by-pass
D AN GE R
By-passing the safety systems results in risk of tipping forward, use at your own risk.
8.2.3
page
Load centre limitation prevents the load from coming too close to
the machine. The load centre limitation is controlled by the control
system with signals from Sensor boom angle and Sensor boom
length. For example, this is used in connection with cab lift to prevent that the container damages the cab.
For details about lift, lower and extension, see section 7 Load handling.
UDRF01.04GB
12
8.2.4
Height limitation
page
Height limitation is a part of the control system and prevents the machine from lifting higher than a pre-set height without the operator
being informed.
Height limitation is controlled by the control system with signals
from Sensor boom angle and Sensor boom length. When boom angle
and extension indicate that permitted height is reached, lift and extension are blocked and display information height limitation is activated.
For details about lift, lower and extension, see section 7 Load handling.
8.2.5
Speed limitation
page
Speed limitation prevents the machine's speed from exceeding preset value by limiting gear position and engine rpm.
8.2.6
Service indicator
page
000056
000060
1 23
4 5
UDRF01.04GB
The code determines which service menu shall be activated (Service, Diagnostic test, Initiation or Calibration).
4 Reset the service indication by pressing Enter. NEXT SERVICE is
changed to given interval.
004908
SERVICE INTERVALL
NEXT SERVICE
XXXXh
SERVICE INTERVALL
STORED
XXXXh
PRESENT
XXXXh
NOTE
8.3
13
Error codes
page
53
Error code is indicated with activated Indicator for active error codes
(position 36). The error codes are divided into three error code levels
depending on how serious they are.
54
36
INFORMATION is indicated with activate Indicator for active error codes (position 36).
000348
Error code with level INFORMATION shown in error code list under operating menu for service.
002207
Automatically on display.
The error code is confirmed with function key Reset (R). When
the error code is confirmed, the display returns to the previous
selected menu. If the error code is active, its stored in the error
code list under operating menu for service.
If the error code is active it is repeated to remind the operator
of the error status, stop every 3rd minute, warnings every 5th
minute.
UDRF01.04GB
14
001998
NOTE
If error code isnt included in the error code list, it may be
due to the following:
- output signal that generated error code is no longer active, for example, control lever is released or engine is off.
- loose connection/poor contact
UDRF01.04GB
8.4
15
Diagnostics
page
The machine has built-in functions for troubleshooting called diagnostic test. The diagnostic test consists of several menus that are
shown on the display. The menus are grouped for faster access.
The following pages contain compilations of diagnostic menus. In
the Workshop manual there are more detailed descriptions of each
diagnostic menu.
000084
DIAGNOSIS
CAN/POWER LIGHTS CAB
CLIMATE HYD ENGINE
TRANSM BOOM ATTACH
OP EXTRA HIST
EXTRA
page
7
6
DIAG CAB
FRONT WIPER
SWITCH (1-3)
OUTPUT
FEEDBACK
The diagnostic tests are built up of menus. The menus are grouped
according to logical areas. With the diagnostic menus it is possible
to read how a control unit interprets input signals as well as what
output signals it sends.
2(10)
2
11
0
004856
UDRF01.04GB
16
Pos.
Designation
Description
DIAG
Indicates that diagnosis has been selected. There is also initiation (INIT) and calibration (CALIB).
CAB
Number of menu in question (menu group CAB contains several menus in a loop).
(10)
Variable
Signal value
FRONT WIPER
Name of the function that can be controlled. FRONT WIPER means windshield wiper front.
page
000056
2 Press Enter.
000060
1 23
4 5
UDRF01.04GB
NOTE
The code determines which service menu is activated (Diagnostic test, Initiation or Calibration).
4 Select group by scrolling with the arrow keys (1 and 2) and confirm with Enter.
000084
DIAGNOSIS
CAN/POWER LIGHTS CAB
CLIMATE HYD ENGINE
TRANSM BOOM ATTACH
OP EXTRA HIST
17
UDRF01.04GB
18
8.4.1
CAN/POWER
page
DIAGNOSIS
CAN/POWER LIGHTS CAB
CLIMATE HYD ENGINE
TRANSM BOOM ATTACH
OP EXTRA HIST
DIAG CAN/POWER
1(20)
PRESENT REDCAN STATUS
COMMUNICATION MODE X
NUMBERS OF UNITS
X
SEGMENT ERROR
X
DIAG CAN/POWER
2(20)
PRESENT REDCAN STATUS
RED.CON.CITIES
XYXYXYXY
1234ROFD
DIAG CAN/POWER
3(20)
PRESENT DRIVE-TRAIN
CAN BUS STATUS
ENGINE
X
TRANSMISSION
X
DIAG CAN/POWER
IGNITION
KEY IN
RELAY K1
DIAG CAN/POWER
5(20)
EMERGENCY STOP, SW X
RELAY K2
XY
FEEDBACK
X
RELAY K3
XY
DIAG CAN/POWER
6(20)
790-1 CAB
POWER
XX.XXV
5V REF
X.XXV
DIAG CAN/POWER
7(20)
790-1 CAB
24V SENSOR SUPPLY XY
24V SUPPLY,RPM>500 XY
DIAG CAN/POWER
8(20)
797-F FRAME
POWER
XX.XXV
RED.POWER
Le X Ri X
EME STOP POWER
X
DIAG CAN/POWER
9(20)
797-F FRAME
24V SENSOR SUPPLY XY
5V REF
X.XXV
DIAG CAN/POWER
795 DISPLAY
UDRF01.04GB
X
XY
RED.POWER
14(20)
Le X Ri X
004739
4(20)
8.4.2
19
LIGHTS
page
DIAGNOSIS
CAN/POWER LIGHTS CAB
CLIMATE HYD ENGINE
TRANSM BOOM ATTACH
OP EXTRA HIST
DIAG LIGHTS
1(13)
WORKING LIGHT CAB
SWITCH
X
OUTPUT
LE XX RI XX
DIAG LIGHTS
2(13)
WORKING LIGHT ATTACH
SWITCH
X
OUTPUT
LE XY RI XX
OPTIONAL OUTPUT
XX
DIAG LIGHTS
3(13)
WORKING LIGHT BOOM
SWITCH
X
OUTPUT
LE XX RI XX
OPTIONAL OUTPUT
XX
DIAG LIGHTS
MAIN LIGHT
SWITCH
DIAG LIGHTS
5(13)
PRESENT OUTPUT SIGNAL
SIDE-F
LE XX RI XX
SIDE-R
LE XX RI XX
REAR
LE XX RI XX
DIAG LIGHTS
6(13)
HEAD LIGHTS
SWITCH
X
HEAD
LE XX RI XX
DIMMED
XX
DIAG LIGHTS
7(13)
PRESENT INPUT SIGNAL
HAZARD SWITCH
X
FLASH.SW.
LE X RI X
DIAG LIGHTS
8(13)
PRESENT OUTPUT SIGNAL
HAZARD/FLASHER
FRONT
LE XX RI XX
REAR
LE XX RI XX
DIAG LIGHTS
ROTATION BEACON
SWITCH
OUTPUT
DIAG LIGHTS
10(13)
PRESENT INPUT SIGNAL
BRAKE LIGHT SWITCH X
REVERSE LIGT SIGNAL X
DIAG LIGHTS
11(13)
PRESENT OUTPUT SIGNAL
BRAKE LIGHT LEXX RIXX
REVERSE LGT LEXX RIXX
REVERSE ALARM
XX
DIAG LIGHTS
CAB LIGHT
MANUAL SWITCH
DOOR SWITCH
OUTPUT
OUTPUT
9(13)
X
XX
12(13)
X
X
XXX
13(13)
XXX
004840
DIAG LIGHTS
SWITCH LIGHTS
4(13)
UDRF01.04GB
20
8.4.3
CAB
page
DIAGNOSIS
CAN/POWER LIGHTS CAB
CLIMATE HYD ENGINE
TRANSM BOOM ATTACH
OP EXTRA HIST
DIAG CAB
WASHER
SWITCH
OUTPUT
1(10)
DIAG CAB
ROOF WIPER
SWITCH
OUTPUT
FEEDBACK
4(10)
DIAG CAB
FUEL
SENSOR VALUE
PROC
7(10)
UDRF01.04GB
X
XY
X
XY
X
DIAG CAB
FRONT WIPER
SWITCH (1-3)
OUTPUT
FEEDBACK
2(10)
DIAG CAB
HORN
SWITCH
OUTPUT
5(10)
X
XY
X
X
XY
3(10)
DIAG CAB
BUZZER
SWITCH SEAT
ALARM
OP
6(10)
XY
X
X
X
X
XY
X
004842
XXXOHM
XXX
DIAG CAB
REAR WIPER
SWITCH
OUTPUT
FEEDBACK
8.4.4
21
CLIMATE
page
DIAGNOSIS
CAN/POWER LIGHTS CAB
CLIMATE HYD ENGINE
TRANSM BOOM ATTACH
OP EXTRA HIST
DIAG
TEMP
TEMP
TEMP
TEMP
CLIMATE
COIL
COOLANT
AMBIENT
DE-ICE
2(8)
XXX
XXX
XXX
XXX
DIAG CLIMATE
3(8)
PRESENT INPUT SIGNAL
PRESSURE SWITCH
X
DIAG CLIMATE
4(8)
PRESENT INPUT SIGNAL
WATER VALVE
XX.XXV
DRAUGHT VALVE XX.XXV
DIAG CLIMATE
5(8)
PRESENT INPUT SIGNAL
REQUIRED TEMP XX.XXV
REQ. DRAUGHT
XX.XXV
REQ. FAN SPEED XX.XXV
DIAG CLIMATE
6(8)
PRESENT OUTPUT SIGNAL
FAN SPEED
XXX
RECIRKULATION
XY
COMPRESSOR
XY
DIAG CLIMATE
7(8)
OUTPUT WATER VALVE
CLOCKWISE
XY XY
ANTI-CLOCKWISE XY XY
DIAG CLIMATE
8(8)
OUTPUT DRAUGHT VALVE
CLOCKWISE
XY XY
ANTI-CLOCKWISE XY XY
8.4.5
004843
DIAG CLIMATE
1(8)
PRESENT INPUT SIGNAL
REQUIRED TEMP
XXX
PRESENT TEMP
XXX
WATER VALVE FEEDB. XXX
HYD
page
DIAG HYD
HYDRAULIC OIL
TEMP
FAN
1(6)
XXX
XY
DIAG HYD
4(6)
PRESSURE SWITCHES
BRAKE PRESSURE
X
BRAKE LIGHT PRESS. X
DECLUTCH PRESSURE
X
DIAG HYD
2(6)
BRAKE COOLANT OIL
TEMP
XXX
FAN
XY
DIAG HYD
3(6)
PRESSURE LIFTING CYL
Le
Ri
CXXX
XXX
C+
XXX
XXX
DIAG HYD
P-BRAKE
SWITCH
FEEDBACK SWITCH
VALVE
DIAG HYD
6(6)
PRESENT OUTPUT SIGNAL
PRESSURE TO ATTACHM.
VALVE
XY
5(6)
X/Y
X
XY
004844
DIAGNOSIS
CAN/POWER LIGHTS CAB
CLIMATE HYD ENGINE
TRANSM BOOM ATTACH
OP EXTRA HIST
UDRF01.04GB
22
8.4.6
ENGINE
page
DIAGNOSIS
CAN/POWER LIGHTS CAB
CLIMATE HYD ENGINE
TRANSM BOOM ATTACH
OP EXTRA HIST
DIAG ENGINE
1(10)
PRESENT INPUT SIGNAL
ACCELERATOR
X.XXV
REQUIRED SPD KCU XXXX
REQUIRED SPD TCU XXXX
DIAG ENGINE
2(10)
PRESENT INPUT SIGNAL
ENGINE SPEED EDC XXXX
ENGINE SPEED TCU XXXX
DIAG ENGINE
3(10)
PRESENT INPUT SIGNAL
PRESENT TORQUE
XXX
REQUIRED TORQUE
XXX
DIAG ENGINE
4(10)
PRESENT INPUT SIGNAL
PREHEAT SWITCH
X
CRANK ENGINE SWITCH X
D+
X
DIAG ENGINE
5(10)
PRESENT OUTPUT SIGNAL
PREHEAT
X
CRANK ENGINE
X
DIAG ENGINE
6(10)
PRESENT INPUT SIGNAL
OIL PRESSURE
XXX
BOOST PRESSURE
XXX
DIAG ENGINE
7(10)
PRESENT INPUT SIGNAL
OIL TEMP
XXX
COOLANT TEMP
XXX
INTAKE MAIN.TEMP XXX
DIAG ENGINE
8(10)
PRESENT EDC ERROR XX
SPN/FMI 1
XXXX/XX
SPN/FMI 2
XXXX/XX
SPN/FMI 3
XXXX/XX
DIAG ENGINE
9(10)
AVERAGE FUEL CONS
CUMULATIVE
X
MOMENTARILY
X
UDRF01.04GB
10(10)
???
???
???
004845
DIAG ENGINE
SERIAL NUMBERS
CONTROLLER
S/W VERSION
ENGINE
8.4.7
23
TRANSM
page
DIAGNOSIS
CAN/POWER LIGHTS CAB
CLIMATE HYD ENGINE
TRANSM BOOM ATTACH
OP EXTRA HIST
DIAG TRANSM.
SWITCHES
FORWARD
REVERSE
SHIFT MODE
DIAG TRANSM.
OPERATING STATE
AUT/MAN MODE
WARNING
OPERATING MODE
DIAG TRANSM.
PRESENT VALUE
FORWARD
REVERSE
GEAR
3(15)
DIAG TRANSM.
5(15)
OPERATING STATE
SHIFT IN PROGRESS
X
FAULT
X
OLD FAULT
X
DIAG TRANSM.
DRUM SPEED
OUTPUT SPEED
ENGINE SPEED
TURBINE SPEED
6(15)
XXXXHz
XXXXHz
XXXXHz
XXXXHz
DIAG TRANSM.
7(15)
OUTPUT STATUS
RSP DRIVE
X X
2/4 VFS SELECTION
X
1/3 VFS SELECTION
X
DIAG TRANSM.
FWD SUPPLY
REV SUPPLY
2/4 SUPPLY
1/3 SUPPLY
DIAG TRANSM.
FWD FEEDBACK
REV FEEDBACK
2/4 FEEDBACK
1/3 FEEDBACK
DIAG TRANSM.
10(15)
PRESENT SENSOR INPUT
PRESS FEEDBACK
XXXX
TRANSM.TEMP
XXXX
COOLER TEMP
XXXX
DIAG TRANSM.
PRESENT VALUE
AXLE RATIO
RADIUS
SPEED LIMITx10
DIAG TRANSM.
13(15)
ACT ERROR AREA
XXX
TYPE
XXX
NUMBER OF OCCU. XXXXX
TIME AGO
XXXXX
DIAG TRANSM.
14(15)
INACT ERROR AREA XXX
TYPE
XXX
NUMBER OF OCCU. XXXXX
TIME AGO
XXXXX
4(15)
X
X
X
2(15)
X
X
X
8(15)
X
X
X
X
11(15)
XXXXX
XXXX
XXXX
X
X
X
9(15)
XXXX
XXXX
XXXX
XXXX
DIAG TRANSM.
12(15)
VEHICLE ID GEARBOX
ZXXXXX
DIAG TRANSM.
15(15)
SERIAL NUMBERS
CONTROLLER
XXXXXX
S/W VERSION
XXXX
TRANSMISSION
XXXXXX
004846
DIAG TRANSM.
1(15)
PRESENT INPUT SIGNAL
BRAKE PEDAL
X.XXV
DECLUTCH SWITCH
X
DECLUTCH PRESS SW. X
UDRF01.04GB
24
8.4.8
BOOM
page
DIAGNOSIS
CAN/POWER LIGHTS CAB
CLIMATE HYD ENGINE
TRANSM BOOM ATTACH
OP EXTRA HIST
DIAG BOOM
1(8)
PRESENT INPUT SIGNALS
BOOM UP/DOWN
XX.XXV
BOOM IN/OUT
XX.XXV
DIAG BOOM
2(8)
BLOCK VALVES
UP/DOWN
LE XY RI XY
IN/OUT
XY
RELIEVE PRESS. IN XY
DIAG BOOM
3(8)
BOOM HIGH SPEED
UP
LE XY RI XY
OUT
XY
DIAG BOOM
OUTPUT BOOM UP
REFERENCE
REQUIRED VALUE
FEEDBACK
4(8)
DIAG BOOM
OUTPUT BOOM DOWN
REFERENCE
REQUIRED VALUE
FEEDBACK
DIAG BOOM
OUTPUT BOOM IN
REFERENCE
REQUIRED VALUE
FEEDBACK
DIAG BOOM
OUTPUT BOOM OUT
REFERENCE
REQUIRED VALUE
FEEDBACK
7(8)
UDRF01.04GB
XY
XXX
XXX
XY
XXX
XXX
DIAG BOOM
8(8)
PRESENT INPUT SIGNAL
BOOM LOW SPEED
UP/DOWN
X
IN/OUT
X/X
6(8)
XY
XXX
XXX
004847
XY
XXX
XXX
5(8)
8.4.9
25
ATTACH
page
004848
DIAGNOSIS
CAN/POWER LIGHTS CAB
CLIMATE HYD ENGINE
TRANSM BOOM ATTACH
OP EXTRA HIST
UDRF01.04GB
26
8.4.10
OP
page
DIAGNOSIS
CAN/POWER LIGHTS CAB
CLIMATE HYD ENGINE
TRANSM BOOM ATTACH
OP EXTRA HIST
DIAG OP
2(5)
PRESENT INPUT SIGNAL
DIAG OP
4(5)
PRESENT INPUT SIGNAL
BOOM ANGLE
X.XXV
BOOM EXTENSION X.XXV
DIAG OP
ALLOWED LOAD
PRESENT LOAD
LOAD STR.ANGEL
LOAD-CENTER
UDRF01.04GB
BY-PASS
5(5)
XX.XX
XX.XX
XX.XX
XX.XX
DIAG OP
3(5)
PRESENT INPUT SIGNAL
LIFT CYL LE
RI
CX.XXV X.XXV
C+
X.XXV X.XXV
004849
DIAG OP
1(5)
PRESENT INPUT SIGNAL
STEERING AXLE
X
BOOM ANGLE
X
EXTENSION
X
8.4.11
27
EXTRA
8.4.11.1
COMBI
page
DIAGNOSIS
CAN/POWER LIGHTS CAB
CLIMATE HYD ENGINE
TRANSM BOOM ATTACH
OP EXTRA HIST
DIAGNOSIS EXTRA
COMBI SLIDING-CAB
SUPPORT-JACKS
EL-STEERING
DIAG COMBI
1(17)
SWITCHES
FRONT LEG UP/DOWN X/Y
REAR LEG UP/DOWN X/Y
CLAMP IN/OUT
X/Y
DIAG COMBI
2(17)
PRESENT INPUT SIGNAL
CLAMPING SENSORS
FRONT LEGS LE X RI X
REAR LEGS LE X RI X
DIAG COMBI
3(17)
PRESENT INPUT SIGNAL
ALIGNMENT SENSORS
FRONT LEGS LE X RI X
REAR LEGS LE X RI X
DIAG COMBI
4(17)
PRESENT INPUT SIGNAL
END POS SENSORS FRONT
KNEE
LE X RI X
LEG
LE X RI X
DIAG COMBI
5(17)
PRESENT INPUT SIGNAL
END POS SENSORS REAR
KNEE
LE X RI X
LEG
LE X RI X
DIAG COMBI
6(17)
PRESENT INPUT SIGNAL
LEGS IN DRIVE
POSITION
LE X RI X
DIAG COMBI
7(17)
INDICATION LAMPS
ALIGNMENT
FRONT
LE XY RI XY
REAR
LE XY RI XY
DIAG COMBI
8(17)
INDICATION LAMPS
CLAMP
FRONT
XY
REAR
XY
DIAG COMBI
9(17)
INDICATION LAMPS
DIAG COMBI
10(17)
PRESENT OUTPUT SIGNAL
FRONT LEGS DOWN
KNEE
LE XY RI XY
LEGS
LE XY RI XY
DIAG COMBI
11(17)
PRESENT OUTPUT SIGNAL
FRONT LEGS UP
KNEE
LE XY RI XY
LEGS
LE XY RI XY
DIAG COMBI
12(17)
PRESENT OUTPUT SIGNAL
REAR LEGS DOWN
KNEE
LE XY RI XY
LEGS
LE XY RI XY
DIAG COMBI
13(17)
PRESENT OUTPUT SIGNAL
REAR LEGS UP
KNEE
LE XY RI XY
LEGS
LE XY RI XY
DIAG COMBI
SEQUENCE MODE
DIAG COMBI
15(17)
PRESENT OUTPUT SIGNAL
CLAMP
LE
RI
OUT
XY
XY
IN
XY
XY
DIAG COMBI
16(17)
PRESENT OUTPUT SIGNAL
DRIVE POSITION
DIAG COMBI
17(17)
FORCE CONTROL (+/-)
LE
X
X
RI
X
X
"VALVE"
LE XY
RI XY
XY
XY
004850
FRONT
REAR
14(17)
FRONT LEGS UP
FRONT LEGS DOWN
UDRF01.04GB
28
8.4.11.2
SLIDING-CAB
page
DIAGNOSIS
CAN/POWER LIGHTS CAB
CLIMATE HYD ENGINE
TRANSM BOOM ATTACH
OP EXTRA HIST
DIAGNOSIS EXTRA
COMBI SLIDING-CAB
SUPPORT-JACKS
EL-STEERING
DIAG SLID-CAB
SWITCHES
FORWARD
REVERSE
OPENED DOORS
1(4)
DIAG SLID-CAB
OUTPUT REVERSE
REFERENCE
REQUIRED VALUE
FEEDBACK
4(4)
UDRF01.04GB
X
X
X
DIAG SLID-CAB
2(4)
PRESENT INPUT SIGNAL
LOW SPEED
X
CAB DOWN
(LIFT) X
3(4)
XY
XXX
XXX
004858
XY
XXX
XXX
DIAG SLID-CAB
OUTPUT FORWARD
REFERENCE
REQUIRED VALUE
FEEDBACK
8.4.11.3
29
SUPPORT-JACKS
page
DIAGNOSIS
CAN/POWER LIGHTS CAB
CLIMATE HYD ENGINE
TRANSM BOOM ATTACH
OP EXTRA HIST
DIAGNOSIS EXTRA
COMBI SLIDING-CAB
SUPPORT-JACKS
EL-STEERING
DIAG S-JACKS
SWITCHES
UP
DOWN
1(4)
DIAG S-JACKS
INDICATOR LAMP
4(4)
UP
DOWN
LE X
LE X
RI X
RI X
XY
DIAG S-JACKS
OUTPUT VALVE
S-J UP
S-J DOWN
3(4)
XY
XY
004859
DOWN
X
X
DIAG S-JACKS
2(4)
PRESENT INPUT SIGNALS
UDRF01.04GB
30
8.4.11.4
EL-STEERING
page
DIAGNOSIS
CAN/POWER LIGHTS CAB
CLIMATE HYD ENGINE
TRANSM BOOM ATTACH
OP EXTRA HIST
DIAGNOSIS EXTRA
COMBI SLIDING-CAB
SUPPORT-JACKS
EL-STEERING
DIAG STEERING
SWITCHES
ON/OFF
FORWARD
REVERSE
DIAG STEERING
4(5)
OUTPUT STEERING LEFT
REFERENCE
XY
REQUIRED VALUE
XXX
FEEDBACK
XXX
DIAG STEERING
5(5)
OUTPUT STEERING RIGHT
REFERENCE
XY
REQUIRED VALUE
XXX
FEEDBACK
XXX
UDRF01.04GB
2(5)
X
X
X
DIAG STEERING
3(5)
PRESENT INPUT SIGNAL
HORN
X
STEER.WHEEL SIG. 1 X
STEER.WHEEL SIG. 2 X
004860
DIAG STEERING
1(5)
PRESENT INPUT SIGNAL
SIGNAL 1
X.XXV
SIGNAL 2
X.XXV
8.5
page
31
Setup
Settings, general
Settings are the possibilities to adapt the functions' features to each
unique machine. Settings are performed via menus on the display.
The settings are split up as Initiation and Calibration
Initiation is performed before the machine is used for work. This is
to compensate for mechanical and electrical tolerances (variations
between different machines).
Calibration should be performed for optimal use of important functions. Certain functions require calibration in order to work.
UDRF01.04GB
32
UDRF01.04GB
9
Frame, body, cab and accessories .......................................................... 3
9.1
Controls and instrumentation .................................................................... 4
9.2
Protection and emergency equipment .................................................... 10
9.3
Seat .......................................................................................................... 11
9.4
HVAC ........................................................................................................ 12
9.4.1
Fresh air filter ...................................................................................... 17
9.4.8
Condenser ........................................................................................... 18
9.4.9
Humidity filter ...................................................................................... 18
9.5
Wiper/washer system .............................................................................. 20
9.6
Lighting system ........................................................................................ 21
9.7
Communication systems ......................................................................... 22
9.8
Entertainment and communication ......................................................... 23
9.9
Glass/windows/mirrors ............................................................................ 24
9.10
Cab structure and suspension ................................................................. 25
9.10.4
Longitudinal displacement of cab ....................................................... 25
9.10.5
Vertically adjustable cab ..................................................................... 28
9.11
Cab interior .............................................................................................. 31
9.12
Frame ....................................................................................................... 32
9.13
Body ......................................................................................................... 33
9.14
Central lubrication ................................................................................... 34
9.15
Paint/coatings .......................................................................................... 35
UDRF01.04GB
UDRF01.04GB
9 Frame, body, cab and accessories 9 Frame, body, cab and accessories
mm mm mm mm
page
UDRF01.04GB
9.1
Controls and
instrumentation
page
Overview
11
10
15
13
12
14
1 Left instrument panel
2 Gear and multi-function lever (S162)
3 Steering wheel panel
4 Steering wheel
5 Switch direction indicators (S161)
6 Panel for load handling functions
7 Switch control breaker (S250)
8 Switch parking brake (S107)
9 Control lever (S815)
10 Operators seat
11 Accelerator pedal (B690)
12 Brake pedal
13 Declutch pedal (S220-1)
14 Electrical distribution box with fuses
15 Hour meter (P708)
A Steering joystick or mini-wheel
UDRF01.04GB
6
004852
12
24..28
29 30 31
19..23
16
Left instrument panel
004661
18
17
UDRF01.04GB
32
33
35
34
36
37..41
49
42..46
47 48
50
51
52
53
64
54
63
55
62
61
60
59 58 57
000399
56
Steering wheel panel with panel for warning and indicator lights
UDRF01.04GB
67 68 69 70
71..74
75
77
Panel for load handling functions
78
76
UDRF01.04GB
12
11
13
1.
2.
14
15
9.
10.
16
3.
11.
4.
12.
5.
13.
6.
7.
8.
UDRF01.04GB
14.
15.
16.
005080
10
13
12
11
10
1.
8.
2.
9.
3.
10.
4.
5.
6.
7.
11.
12.
13.
14.
005081
14
UDRF01.04GB
10
9 Frame, body, cab and accessories 9.2 Protection and emergency equipment
9.2
page
Back-up alarm
2.
Rotating beacon
3.
Horn
4.
5.
Fire extinguisher
Fire extinguisher may also be located on the outside.
If the machine is equipped with a fire extinguisher it should be
of the type ABE acc. to EN 3 part 1, 2, 4 and 5. With such a fire
extinguisher it is possible to extinguish fires in both solid organic
materials and fluids. Adapted fire fighting equipment is available
for order from Kalmar Industries.
6.
Seat belt
For a cab with cab lift and lower, there is always a seat belt as
well as safety chains by the doors.
7.
8.
1, 8
UDRF01.04GB
000512
9.3
11
Seat
Seats, description
page
The seat's function is to give the operator a good sitting position and
contribute to a good work environment. The cab's seat has several
adjustment possibilities and meets high comfort standards. For adjustment possibilities, see Operator's manual DRF 400450.
The following alternative operator seats with equipment are available:
001507
mechanical adjustment
seat belt
head restraint
armrest left
seat heating
head restraint
armrest
seat belt
seat heating
).
).
).
UDRF01.04GB
12
9.4
HVAC
page
The heating and ventilation system (EHC) handles heating and ventilation. (The heating and ventilation system cannot perform cooling.)
The temperature in the cab is thermostat-controlled by control unit,
cab (D790-1). The cab temperature is controlled against set temperature. The temperature can be set between 16 and 28 C. The unit
is operated with controls on the instrument panel.
The heating and ventilation system uses heat from the engine's cooling system via a heating coil to warm the outside air. Outside air is
forced by the fan through the heating coil and on through channels
in the cab's interior, to be aimed at, e.g., the windshield (defroster)
or at the feet.
001839
At the air inlet before the cab fan there is a filter that cleans the air
before it is forced into the machine.
The heating and ventilation system can:
Air vents
2
D
17
16
D
4
D
C
C
D
7
15
D790-1
14
M
13
11
D
D
D795
D794
10
M
5
D790-2
9
11
004301
M
1.
10.
2.
11.
Engine
3.
12.
Heat exchanger
UDRF01.04GB
13
4.
13.
5.
14.
6.
15.
7.
16.
8.
17.
9.
page
As an option for the heating system there is an air conditioning system, this combination is called (ECC) and handles heating, ventilation, cooling, and dehumidification.
001839
Air vents
For cooling the compressor is activated and compresses the refrigerant. The refrigerant evaporates in the evaporator in the cab. When
the refrigerant evaporates cold is generated in the evaporator. When
the cab air is forced through the evaporator by the cab fan, the air is
cooled. Then the air can be controlled in the same way as for the
heating system.
The air conditioning system adds the following functions to the heating and ventilation system:
UDRF01.04GB
14
D
7
15
D790-1
D790-2
D797-R
16
M
5
25
26
D795
D794
12
D
22
14
M
13
D
19
18
M
D
20 C
23
C
Pa
21
24
17
M
10
C
11
004302
1.
14.
2.
15.
3.
16.
4.
17.
5.
18.
Compressor
6.
19.
Condenser
7.
20.
Humidity filter
Engine
21.
9.
22.
Expansion valve
10.
23.
11
Heat exchanger
24.
12.
25.
13.
26.
UDRF01.04GB
15
page
16
15
14
13
5
6
7
12
8
004299
11
9
10
1.
9.
Expansion valve
2.
10.
3.
11.
4.
12.
5.
Sensor cab temperature (B775-1) (inside the left control panel, behind a grating)
13.
6.
14.
7.
15.
8.
16.
UDRF01.04GB
16
1.
2.
3.
Condenser
Water valve (Y673)
Pressure monitor (S246)
UDRF01.04GB
4.
5.
6.
Humidity filter
Compressor
Magnet clutch (M645)
004862
17
page
2
004909
Pause heater is an option for the heating system that uses the surplus heat in the engine's cooling system to keep the cab warm.
9.4.1
page
UDRF01.04GB
18
9.4.8
page
Condenser
Condenser, cleaning
1. Cooler
2. Condenser
9.4.9
page
Humidity filter
UDRF01.04GB
page
19
W AR N IN G
Personal injury, environmental damage
Read the safety instructions for refrigerant, see section B Safety.
I MP O RTAN T
Working on the air conditioning requires special authorization.
UDRF01.04GB
20
9.5
Wiper/washer system
page
On the cab, there are wipers for front and rear windshields as well
as the roof windows. Its function is to clean the windows and to
maintain good visibility from the cab.
The wiper arm is attached to the wiper motor's shaft over a splined
cone. The shaft is made of hardened steel and the wiper arms attachment is made of mild die cast material.
When installing, its very important to make sure that the splines are
free from metal filings and similar. Also, the nuts shall be tightened
so hard that the splines are pressed into the attachment and act as
a flange. Hold still the wiper arm when installing so that the torque
isnt transmitted to the motor, which may be damaged (1620 Nm
tightening torque).
002214
UDRF01.04GB
9.6
21
Lighting system
page
1, 2, 3, 4, 6
7, 10
3, 4, 5 12
7, 11
005109
Lighting overview
1.
2.
Brake lights
3.
Direction indicators
4.
Running lights
5.
Headlights
6.
7.
8.
Rotating beacon
9.
Interior lighting
NOTE
It is important that the right type of lamp is used for each respective area. See section F Technical data.
UDRF01.04GB
22
9.7
Communication systems
page
3, 6
5, 6
005114
Horn
2.
Air horn
3.
4.
5.
6.
Back-up alarm
NOTE
It is important that the right type of lamp is used for each respective area. See section F Technical data.
UDRF01.04GB
9.8
page
23
Entertainment and
communication
UDRF01.04GB
24
9.9
Glass/windows/mirrors
page
The function of the glass panes is to enclose the cab and to give the
The rear-view mirrors are of the type convex mirror. External rearview mirrors are located on the chassis and the internal rear-view
mirror is located in the cab.
001512
A. Side windows
B. Windshield (front window)
C. Roof window
D. Rear window
E. Side windows front
UDRF01.04GB
).
9 Frame, body, cab and accessories 9.10 Cab structure and suspension
9.10
25
page
The cab has a level floor with a bracket for the operator's seat. It is
suspended in a cab undercarriage via heavy-duty rubber pads located on the bottom of the cab. This is to minimize vibrations from the
frame to the cab. There are rubber pads at four points, one in each
corner. Each rubber pad mounting has a rubber bushing and a bolt.
1
2
003206
3
4
Cab Spirit Delta
1. Cab frame
2. Door
3. Suspension of cab
4. Cab undercarriage
NOTE
Cab mounting does not affect the cab's version.
9.10.4
page
Manual cab movement means that the cab can be moved forward
to facilitate access for service and maintenance in the engine compartment.
The cab is pushed for and aft by hand. Two cable chains on each side
ensure that hoses and electric cabling to and from the cab are not
damaged when the cab is moved. The cab is secured in the rear position during operation with two lock catches at the trailing edge of
the cab.
D AN GE R
The cab may start to move.
000270
Fatal danger!
The cab is heavy. The machine must under no circumstances be moved with the cab unsecured. Secure the cab with the lock catches before operating
the machine.
UDRF01.04GB
26
W AR N IN G
It is important that the lock catches are intact! They
should be checked regularly. However, it is not included as part of the service schedule in preventive
maintenance!
page
The cab can be moved forward to facilitate access for service and
maintenance in the engine compartment.
Hydraulic cab movement (sliding cab) also means that the cab can
be moved hydraulically during operation to improve operator's visibility. The cab is pulled forward and backward by a hydraulic motor
that is connected to a chain secured in the cab undercarriage. The
cab's position is blocked automatically by the hydraulic motor when
cab movement is not in use.
Damping
Damping means that the speed of functions is reduced automatically near the end-positions. This results in less stress on the mechanical parts when stopping in the end-positions.
Position sensors sense when damping should be activated. When
damping is activated, the control unit in question reduces the control current to the solenoid valve for that function.
Condition
Reference value
Parking brake
Applied
Doors
Closed
UDRF01.04GB
27
2
1
D790-1
4
D797-O
5
P1
11
LS
10
TP
B
T1
004890
1.
Switch (S197)
7.
Shuttle valve
2.
8.
Main pumps
3.
9.
4.
10.
5.
Servo valve sliding cab forward and servo valve sliding cab backward
11.
6.
UDRF01.04GB
28
page
1
6
000624
001862
9.10.5
page
Cab lift and lowering means that the cab can be raised or lowered
hydraulically during operation to improve the operator's visibility.
The cab's height is adjusted with a hydraulic cylinder in a frame that
secures the cab. The cab can be secured in raised position with two
safety locks.
For safety reasons, the machine's speed is reduced and the transmission is blocked in second gear when the cab is lifted.
Damping
Damping means that the speed of functions is reduced automatically near the end-positions. This results in less stress on the mechanical parts when stopping in the end-positions.
Position sensors sense when damping should be activated. When
damping is activated, the control unit in question reduces the control current to the solenoid valve for that function.
UDRF01.04GB
Condition
Reference value
Parking brake
Applied
Doors
Closed
29
If the door is open with raised cab then lifting and lowering of the boom is limited.
2
1
D790-1
D797-O
13
9
5
10
P1
LS
11
12
TP
T3
T1
004891
1.
8.
Main pumps
2.
9.
Accumulator
3.
10.
4.
11.
5.
12.
6.
13.
7.
Shuttle valve
UDRF01.04GB
30
page
1
2
1
4
3
000624
5
6
1. Load signal (LS)
005110
UDRF01.04GB
9.11
page
31
Cab interior
Instrument panels
Insulation
UDRF01.04GB
32
9.12
Frame
Chassis, description
page
The function of the chassis is to be the structural part for the machine's components.
4
6
2
1
UDRF01.04GB
001511
1.
2.
3.
4.
5.
Boom mounting
6.
7.
Member pair
8.
9.13
33
Body
Body, description
page
The body's function is a part of the chassis. There are fenders to deflect dirt, footsteps and handrail to facilitate access on the chassis,
hood to deflect dirt and objects from the engine compartment as
well as a counterweight to balance the machine's lifting capacity.
3
1
002213
1.
Fenders
2.
3.
Counterweight
UDRF01.04GB
34
9.14
page
Central lubrication
Lines, between main unit and distribution block as well as distribution block and grease nipples
On the pump unit it is possible to adjust the lubrication interval's frequency and length.
The central lubrication is supplied with voltage when the parking
brake is released.
NOTE
The central lubrication does not grease the propeller shaft's
universal joint or the brake pedal, these must still be greased
during preventive maintenance.
UDRF01.04GB
9.15
page
35
Paint/coatings
Paint/coatings, description
Single layer paint, thickness 120 my. For paint code of current machine (RAL), see machine card.
UDRF01.04GB
36
UDRF01.04GB
10 Common hydraulics
10 Common hydraulics
UDRF01.04GB
UDRF01.04GB
10 Common hydraulics
mm mm mm mm
page
10 Common hydraulics
Common hydraulics, description
Under the function common hydraulics there are hydraulic functions
that are common for several of the machine's main functions. For
example, the hydraulic oil pumps that supply load handling, steering
and certain cab functions with hydraulic pressure.
The brake system is completely separate, and is found in section 4
Brakes.
UDRF01.04GB
Pressure plate
On the machine there is a pressure plate which is stamped with the
most important pressure information. The pressure plate is located
on the left side of the frame in front of the cab steps.
The pressure levels vary with the equipment and are therefore
unique for each machine. When checking pressure, the pressures
shall match the pressure plate.
MPa
5
MPa
6
MPa
MPa
MPa
MPa
7
MPa
MPa
920643.0024
2. Control pressure
UDRF01.04GB
000441
MPa
10.2
Security valves
page
004896
UDRF01.04GB
10.3
page
Tank
001457
UDRF01.04GB
10.4
Pumps
Pumps, general
page
The machine's hydraulics are supplied from six pumps. Four of them
for the working hydraulics, one for cooling and filtering of the hydraulic oil and one for the brake system. The pumps are assembled
to 2 pump banks. Each pump bank consists of two axial piston
pumps with variable displacement, and a gear pump with fixed displacement. The pump banks are mounted on the transmission's
power take-off.
1
2
5
The axial pistons pumps are connected mechanically and hydraulically in pairs and can be considered as one pump (hydraulic oil pump
unit). Non-return valves make sure that the pumps don't interfere
with each other.
The left hydraulic oil pump unit (position 1 and 2) supplies the control
valve for lift and extension, pump 2 also supplies the attachment's
control valve. At boom in, pump 1 and 2 are disconnected.
3
4
1.
2.
3.
4.
5.
6.
001450
6
Hydraulic oil pump 1
Hydraulic oil pump 2
Hydraulic oil pump 3
Hydraulic oil pump 4
Brake oil pump
Pump cooling and filtering
The right hydraulic oil pump unit (position 3 and 4) supplies the steering system and the control valve for lift and extension. The priority
valve ensures that there is always pressure to the steering system,
the remaining flow goes to the control valve for lift and extension.
The left fixed pump (position 5) supplies the brake system's brake
and cooling circuit across an accumulator charging valve, see section 4 Brakes , group 4.3.1 Brake oil pump.
The right fixed pump (position 6) continuously circulates the hydraulic oil through the cooler and hydraulic oil filter.
UDRF01.04GB
10.4.2
page
D790-1
D797-R
1
8
11
D
P
LS
P
P1
LS
EF
CF
12
LS
9
4
5
C
No 2
No 3
No 4
3
10
1.
7.
2.
Shuttle valve
8.
3.
9.
4.
10.
Tank
5.
Shuttle valve
11.
Steering valve
6.
12.
Priority valve
UDRF01.04GB
004892
No 1
page
W AR N IN G
Hot and pressurized oil.
Personal injury, burn injury, rash or irritation.
Always depressurize the hydraulic systems before
starting to work in the hydraulic systems. Avoid
skin contact with the oil, use protective gloves.
UDRF01.04GB
10
MPa
All pumps should give the same pressure. The order in which
the pumps are tested is not of any importance.
8 Turn off the engine.
MPa
9 Transfer the pressure gauge to the next pump and repeat steps
38 on all four pumps.
MPa
MPa
MPa
MPa
MPa
MPa
MPa
920643.0024
UDRF01.04GB
001028
MPa
10.5
11
page
1
2
3
004897
1.
5.
2.
6.
7.
Priority valve
3.
4.
UDRF01.04GB
12
10.6
Temperature control,
cleaning and hydraulic oil
page
1.
2.
3.
4.
5.
6.
7.
Fine filter
8.
By-pass valve
9.
D795
D
D797-R
D
5
2
8
7
C 3
UDRF01.04GB
005011
13
page
1.
5.
2.
6.
3.
7.
4.
004898
UDRF01.04GB
14
10.6.6
page
10.6.7
page
W AR N IN G
Hot and pressurized oil.
Personal injury, burn injury, rash or irritation.
Always depressurize the hydraulic systems before
starting to work in the hydraulic systems. Avoid
skin contact with the oil, use protective gloves.
I MP O RTAN T
Ensure cleanliness around the filter and filling point
when working on the hydraulic tank.
Dirt particles may cause machine damage.
1 Clean the area around the cover plates on the hydraulic oil tank.
2 Turn off the engine and the main electrical power.
UDRF01.04GB
15
3 Remove the cover plates (position 1) over the hydraulic oil filters.
4 Have a receptacle ready to collect any oil spills.
5 Lift up the filter unit and place it in the receptacle. Let the hydraulic oil drain.
6 Part the filter unit and remove the filter cartridge. Handle the filter cartridge as environmentally hazardous waste. Note placement of the parts.
1.
2.
3.
4.
5.
NOTE
The hydraulic oil level is checked with the boom completely lowered and retracted.
UDRF01.04GB
16
page
W AR N IN G
Hot and pressurized oil.
Personal injury, burn injury, rash or irritation.
Always depressurize the hydraulic systems before
starting to work in the hydraulic systems. Avoid
skin contact with the oil, use protective gloves.
I MP O RTAN T
Ensure cleanliness around the filter and filling point
when working on the hydraulic tank.
Dirt particles may cause machine damage.
1 Machine in service position, see section B Safety
2 Depressurize the hydraulic and brake systems, see section B
Safety.
3 Place a receptacle under the oil filters to collect any oil spills.
4 Clean the outside of the hydraulic oil filters.
5 Remove the drain plugs in the bottom of the filters.
Let the oil drain, wait awhile since the oil drains slowly.
6 Remove the filter brackets.
NOTE
The filter brackets are heavy, loosen them carefully.
7 Clean the filter brackets.
8 Remove the filter inserts.
003602
NOTE
UDRF01.04GB
17
15 Remove the receptacle, handle filters and oil as environmentally hazardous waste.
16 Check the oil level in the hydraulic oil tank. The oil level should
be at the top of the level glass. Top up if needed.
NOTE
The hydraulic oil level is checked with the boom completely lowered and retracted.
10.6.8
Hydraulic oil
page
W AR N IN G
Hot and pressurized oil.
Personal injury, burn injury, rash or irritation.
Always depressurize the hydraulic systems before
starting to work in the hydraulic systems. Avoid
skin contact with the oil, use protective gloves.
1 Machine in service position, see section B Safety.
2 Place a receptacle (700 l) under the hydraulic oil tank's drain
plug.
3 Remove the plug and lead the oil into the receptacle.
4 Fit the drain plug when the oil has drained.
NOTE
Make sure that the seal washer is installed as well.
1.
2.
3.
4.
5.
NOTE
The hydraulic oil level is checked with the boom completely lowered and retracted.
UDRF01.04GB
18
10.6.9
page
W AR N IN G
Hot and pressurized oil.
Personal injury, burn injury, rash or irritation.
Always depressurize the hydraulic systems before
starting to work in the hydraulic systems. Avoid
skin contact with the oil, use protective gloves.
I MP O RTAN T
Ensure cleanliness around the filter when working.
Dirt particles may cause machine damage.
1 Machine in service position, see section B Safety.
2 Clean the area around the fine filter.
3 Remove the cover.
4 Have a receptacle ready.
5 Lift up the filter cartridge and place it in the receptacle and let
the hydraulic oil drain.
6 Fit the new filter cartridge and fit the cover on the fine filter.
UDRF01.04GB
11 Common electrics
11 Common electrics
UDRF01.04GB
UDRF01.04GB
11 Common electrics
mm mm mm mm
page
11 Common electrics
Common electrics, general
Under the function common electrics one finds electrical functions
that are common to several of the machine's main functions. For example, voltage feed and CAN-bus.
UDRF01.04GB
11.2
Electric protection
page
2. Control breaker
3. Circuit fuses, electrical distribution box cab
4. Main fuses, boom attachment
5. Main fuses, electrical distribution box frame
6. Circuit fuses, electrical distribution box frame
7. Battery disconnector
5
4
F5
93
D7
K3
UDRF01.04GB
68
X1
K4
K2
004885
8-1
F5
8-2
F5
8-3
F5
K1
11.2.2
Fuses
Fuses, description
page
I MP O RTAN T
Risk of cable damage and fire in cable harnesses!
Always use fuses with the correct ampere rating.
The electrical system has three main circuits (30, 15 and 15E voltage), see Distribution of electricity, description page 10. The main
circuits are connected across fuses several times with main fuses
and circuit fuses.
Main fuses
The main fuses divide the machine's voltage feed into smaller parts
to maintain as many functions as possible in case of damage to cables harnesses.
By the cab's and frame's electrical distribution boxes there are fuse
plates that describe the different fuses.
F5
93
D7
8-3
8-2
F5
8-1
F5
F5
K1
K3
68
X1
K4
K2
4
6
004925
Main fuses
1. Control breaker voltage (15E) to control units on
boom and attachment, (25 A)
2. Frame ground connections for boom and attachment, (25 A)
3. Electric power feed relay K1, electric power to ignition voltage (15), (50 A)
4. Battery voltage (30) to cab, engine and transmission, (50 A)
5. Electric power feed relay K2, electric power to
control breaker voltage (15E), (50 A)
6. Ignition voltage (15) to control units on frame, engine and transmission, (50 A)
UDRF01.04GB
Circuit fuses
Circuit fuses are grouped in fuse holders that are located in the electrical distribution box on the frame and the electrical distribution box
in the cab.
By the fuse holders there are fuse plates with information about
fused function and fuse rating.
004928
A1
A42174.0200
30A
CAB
C3
15A
ENGINE
D4
10A
ENGINE
E5
5A
B2
TRANSMISSION
F6
G7
H8
4
F58-2 15 SUPPLY POWER
F5
93
D7
8-1
F5
8-2
F5
8-3
F5
K1
K4
K3
UDRF01.04GB
25A
B2
5A
C3
25A
D4
10A
E5
5A
TRANSMISSION
5A
ENGINE
ENGINE,ECC
F6
G7
H8
A1
25A
ATTACHMENT
B2
10A
10A
C3
D4
E5
F6
G7
H8
5A
FEEDBACK K2
005112
K2
000271
68
X1
A1
page
Fuses, changing
I MP O RTAN T
Risk of cable damage and fire in cable harnesses!
Always use fuses with the correct ampere rating.
UDRF01.04GB
11.3
11.3.1
Batteries
Start battery
page
W AR N IN G
Battery electrolyte contains corrosive sulphuric acid.
Risk of corrosive injuries, health hazard!
Electrolyte on skin should be removed immediately.
Wash with soap and plenty of water. If electrolyte
has splashed into the eyes, rinse immediately with
plenty of water and seek immediate medical attention.
1 Check the battery voltage from the operating menu for electrical system.
000354
With engine at max. engine speed (2000 rpm), the battery voltage should be 2729 V.
2 Turn off the engine and the main electric power.
3 Check that the battery terminals are free from dirt. If needed,
grease the battery terminals with terminal grease.
4 Check the fluid level in the battery cells. Top up with battery
water if needed.
The electrolyte level should be 10 mm above the cells.
NOTE
Only use distilled water for topping up.
UDRF01.04GB
11.4
Alternator
001905
page
page
Alternator, changing
See supplier documentation engine.
UDRF01.04GB
10
11.5
Distribution of electricity
page
This section describes the distribution of electric power and communication between the control units. The distribution of electric power describes the basics of the electrical system and the network of
control units.
11.5.1
Voltage feed
page
When the machine isnt in use, the electrical system is in a powerless mode, that is, neither power electronics nor controls units are
supplied with voltage. When the machine is started, voltage feed is
activated and the redundant CAN bus is initiated. Start-up is handled
by control unit cab (D790-1).
The first pre-requisite for the machine to be able to perform any action is to first establish the redundant voltage feed for control units
and then establish CAN-bus communication to administer control
signals for functions.
Control units establish communication when:
Start-up
The following takes place at start-up:
D791-2
(D791-3 / D791-4)
Startup signal
1.
2.
Control unit cab (D790-1) initiates connection of redundant voltage feed. See Redundant voltage feed of control units, description page 12.
D791
D797-R
D790-2
D795
D797-O
D797-F
000036
D790-1
UDRF01.04GB
3.
KDU Attachment
(option)
D795
D797-O
D797-F
4.
Control unit cab (D790-1) activates ignition voltage (15). See Ignition voltage (15), description page 13.
5.
6.
000037
D797-R
D790-2
KDU Attachment
D790-1
11
Start key in position 0 and hold circuit's run time has expired and
no activity signal has been sent.
The following takes place when the system goes down in powerless
mode.
1.
2.
3.
4.
5.
6.
Control unit cab (D790-1) awaits start-up signal. Other electronics are without electric power.
11.5.1.1
page
Control and monitoring system at start up. See Start-up of electrical system, description page 10.
Starter motor
Engine
Transmission
UDRF01.04GB
12
11.5.1.2
page
The redundant voltage feed only supplies the control units' control
logic and buses, and is completely controlled by Control unit cab
(D790-1). The control units' outputs remain without electric power
and are first supplied with voltage when the ignition voltage is activated.
A
D791-2
Startup signal
D790-1
D797-R
D791
D790-2
D795
D797-O
D797-F
B
D791-2
1.
2.
A hold circuit is activated in Control unit cab (D790-1) which activates the control unit's control logic.
3.
D791
D797-R
D790-2
D795
D797-O
D797-F
UDRF01.04GB
000031
D790-1
Control unit cab (D790-1) has 4 outputs for voltage feed, other
control units have two inputs for redundant voltage feed. In case
of malfunction of one feed, the control unit is supplied from the
other feed.
11.5.1.3
13
page
Startup
2
D790-1
D1 D2
D795
1.
2.
Switch for start-up signal gives pulse to Control unit cab (D7901).
3
K1
D790-2
4
D3
D4
D5
D797-F
D797-R
D797-O
D6
3.
4.
5.
D793
D794
003169
K4
UDRF01.04GB
14
11.5.1.4
page
D1
D790-1
D7
D6
K2
D2
D3
K3
D797-F
5
D4
D8
Power feed, control switch circuit
D1. Diagnostic menu 8.4.1.5
D2. Diagnostic menu 8.4.1.5
D3. Diagnostic menu 8.4.1.8
D4. Diagnostic menu 8.4.1.12
D5. Diagnostic menu 8.4.1.16
D6. Diagnostic menu 8.4.1.5
D7. Diagnostic menu 8.4.1.5
D8.1 Diagnostic menu 8.4.1.17
D8.2 Diagnostic menu 8.4.1.18
D8.3 Diagnostic menu 8.4.1.19
UDRF01.04GB
1.
2.
3.
D791
(D791-2)
(D791-3)
(D791-4)
000040
D5
D797-O
Control unit cab (D790-1) activates power relay K3 in the electrical distribution box and the control breaker voltage feeds voltage to the control units (not drivetrain).
5.
11.5.3
15
Control units
page
page
12
11
10
8.
003168
13
UDRF01.04GB
16
11.6
Communication
Communication, general
page
1
D791-2
D791
D790-1
D790-2
D797-R
D795
D797-O
D797-F
D794
000035
2
D793
1. Segment
2. CAN-bus drivetrain
11.6.1
CAN-bus
page
The CAN bus consists of two twisted paired leads (twisted pair).
11.6.2
Redundant CAN-bus
page
D791-4
CAN R
CAN L
D791-3
CAN R
D790-1
CAN R
CAN L
D791-2
CAN R
D790-2
CAN L
CAN L
Redundant CAN-bus means that every control unit has two connections for communication. The CAN-bus is connected in series between the control units. This means that the CAN-bus can handle
loss of a segment. If several segments are lost, some control unit(s)
lose contact with the network and work independently, often with
limited capacity to perform its task.
D791-1
CAN R
CAN L
D795
CAN R
CAN L
CAN L
CAN R
CAN L
D797-R
CAN R
D797-O
CAN L
CAN R
D797-F
003170
11.6.3
CAN-bus driveline
page
D790-1
D794
D793
003171
UDRF01.04GB
D Error codes
D Error codes
Engine....................................................................................................... 6
Error codes engine alternative Volvo .................................................................... 6
Error codes engine alternative Cummins ............................................................ 23
Transmission .......................................................................................... 39
Error codes transmission ..................................................................................... 39
Control system....................................................................................... 54
Error codes machine ............................................................................................ 54
UDRF01.04GB
UDRF01.04GB
D Error codes
Error codes
mm mm mm mm
page
The error codes are explained in table form for Engine, Transmission
as well as Control system. They are sorted according to error code
number.
The error code table has the following information:
B
B. Error code level (symbol)
C. Error code number
D. Cause of error (symbol)
E. Function (symbol)
E
000389
UDRF01.04GB
page
NOTE
In case of an error code, perform the recommended actions according to the error code table to find the problem.
Error codes are stored as active or inactive. Active errors are
shown in the error code menu.
Always use error code menus for reading out error codes, otherwise there's a risk of missing error codes.
1 Turn the start key to position I.
W AR N IN G
Risk of machine damage.
In case of error codes of level WARNING and
STOP, serious machine damage may result if the
engine is started.
Do not start the engine until the cause of the error
code has been identified or repaired.
000056
000060
1 23
4 5
001998
4 The error code list is shown on the display. Active error code is
shown on display where field C shows error code number together with X(Y). X shows sequence number for shown error
code and (Y) shows number of active error codes.
UDRF01.04GB
E
000389
6 Use the error code tables to find more information about the error code.
7 After action, check that no active error codes remain for the
function in question.
UDRF01.04GB
1 Engine
mm mm mm mm
page
Code
Volvo
code
91/3
23 DTC
2.7
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
Throttle
pedal connected to
the engine's control unit,
cable
shortcircuited
to voltage
or open
circuit.
Engine goes
to idle.
D794/
Red:3
1.1.2 Throttle
pedal
1.1.2 Throttle
pedal
If the throttle
pedal is released and
then pressed
down again,
the engine
can go to
Limp-home
by using the
idle switch.
91/4
97/1
24 DTC
2.7
175
DTC 2.1
Throttle
pedal connected to
the engine's control unit,
cable
shortcircuited
to ground.
Engine goes
to idle.
If the throttle
pedal is released and
then pressed
down again,
the engine
can go to
Limp-home
by using the
idle switch.
Water in
fuel
No limitation.
UDRF01.04GB
Code
Volvo
code
97/3
176
DTC -
100/1
180
DTC 6.6
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
Water in
fuel or
clogged
fuel line
(low fuel
pressure).
No limitation.
Engine is
shut off.
ENGINE,
menu 6
D794/
Black:14
ENGINE,
menu 6
1.8.3 Sensor
oil pressure
D794/
Black:14
ENGINE,
menu 6
1.8.3 Sensor
oil pressure
ENGINE,
menu 6
ENGINE,
menu 6
100/3
100/4
102/0
181
DTC 3.1
182
DTC 3.1
57 DTC
-
Sensor oil
pressure
cable
shortcircuited
to voltage.
No limitation.
Sensor oil
pressure,
open circuit or
shortcircuited
to ground.
No limitation.
High boost
pressure.
No limitation.
102/1
58 DTC
-
Low boost
pressure.
UDRF01.04GB
Code
Volvo
code
102/3
67 DTC
3.4
102/4
68 DTC
3.4
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
Sensor
boost
pressure,
cable
shortcircuited
to voltage.
Engine
smokes
more than
normal
when accelerating/loaded.
D794/
Black:3
ENGINE,
menu 7
1.6.5 Sensor
boost pressure
Sensor
boost
pressure,
cable
shortcircuited
to ground
or open
circuit.
Engine
smokes
more than
normal
when accelerating/loaded.
D794/
Black:3
ENGINE,
menu 7
1.6.5 Sensor
boost pressure
ENGINE,
menu 7
1.7 Cooling
system
D794/
Black:2
ENGINE,
menu 7
1.6.6 Sensor
charge-air
temperature
105/0
31 DTC
6.1
Engine is
shut off.
105/3
25 DTC
3.2
Sensor
charge-air
temperature, cable
shortcircuited
to voltage
or open
circuit.
No limitation.
UDRF01.04GB
Code
Volvo
code
105/4
26 DTC
3.3
110/0
31 DTC
6.1
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
Sensor
charge-air
temperature, cable
shortcircuited
to ground
or open
circuit.
No limitation.
D794/
Black:2
ENGINE,
menu 7
1.6.6 Sensor
charge-air
temperature
Engine is
shut off.
ENGINE,
menu 7
1.7 Cooling
system
D794/
Black:25
ENGINE,
menu 7
1.7.9 Sensor
coolant temperature
D794/
Black:25
ENGINE,
menu 7
1.7.9 Sensor
coolant temperature
1.7 Cooling
system
110/3
110/4
111/1
27 DTC
3.3
28 DTC
3.3
191
DTC 2.2
Sensor
coolant
temperature, cable
shortcircuited
to voltage
or open
circuit.
Preheating
activated
even when
engine is
warm.
Sensor
coolant
temperature, cable
shortcircuited
to ground.
Preheating
activated
even when
engine is
warm.
Engine is
shut off.
UDRF01.04GB
10
Code
Volvo
code
1485/
3
43 DTC
5.1
175/0
183
DTC 5.8
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
Main relay,
cable
shortcircuited
to voltage.
Instrument
panel loses
voltage
when ignition key is
turned to
start position. Engine
doesn't
start.
11.5.3 Power
supply
ENGINE,
menu 7
D794/
Black:1
ENGINE,
menu 7
1.8.7 Sensor
oil temperature
D794/
Black:1
ENGINE,
menu 7
1.8.7 Sensor
oil temperature
175/3
175/4
UDRF01.04GB
184
DTC 3.7
185
DTC 3.7
Sensor oil
temperature, cable
shortcircuited
to voltage
or open
circuit.
None.
Sensor oil
temperature, cable
shortcircuited
to ground.
None.
Code
Volvo
code
620/3
63 DTC
--
11
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
Voltage
feed to
sensor, cable shortcircuited
to voltage.
Several error
codes for defective sensor.
D794/
Black:5
1.6.5 Sensor
boost pressure
1.6.6 Sensor
charge-air
temperature
1.7.9 Sensor
coolant temperature
1.8.3 Sensor
oil pressure
1.8.7 Sensor
oil temperature
620/4
64 DTC
--
Voltage
feed to
sensor, cable shortcircuited
to ground.
Several error
codes for defective sensor.
D794/
Black:4
1.6.5 Sensor
boost pressure
1.6.6 Sensor
charge-air
temperature
1.7.9 Sensor
coolant temperature
1.8.3 Sensor
oil pressure
1.8.7 Sensor
oil temperature
626/3
626/4
76 DTC
5.4
75 DTC
5.4
Preheating relay,
cable
shortcircuited
to voltage.
Preheating
cannot be
activated.
Preheating relay,
cable
shortcircuited
to ground.
Preheating
constantly
activated.
D794/
Red:36
ENGINE,
menu 5
1.10.1 Preheating
D794/
Red:36
ENGINE,
menu 5
1.10.1 Preheating
UDRF01.04GB
12
Code
Volvo
code
626/5
74 DTC
5.4
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
Preheating relay
open circuit on cable or
defective
component.
Preheating
cannot be
activated.
D794/
Red:36
ENGINE,
menu 5
1.10.1 Preheating
628/
12
255
DTC 9.9
Memory
error in
control
unit engine
(D794).
Engine does
not start
(varies).
628/2
256
DTC 9.9
Electric
malfunction engine.
629/
11
186
DTC 9.9
Memory
error in
control
unit engine
(D794).
Engine
doesn't
start.
629/
12
187
DTC 9.9
Memory
error in
control
unit engine
(D794).
Engine
doesn't
start.
629/
13
186
DTC 9.9
Memory
error in
control
unit engine
(D794).
Engine
doesn't
start.
629/2
187
DTC 9.9
Memory
error in
control
unit engine
(D794).
Engine
doesn't
start.
629/8
186
DTC 9.9
Memory
error in
control
unit engine
(D794).
Engine
doesn't
start.
UDRF01.04GB
13
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
Code
Volvo
code
630/
12
- DTC -
Electric
malfunction engine.
630/2
- DTC -
Electric
malfunction engine.
636/3
102
DTC 2.5
Tachometer sensor,
camshaft.
No signal.
Engine takes
longer time
to start than
normal. Engine runs
normal
when started.
D794/
Black:7,
D794/
Black:18
1.9.3 Sensor
camshaft rpm
Engine takes
longer time
to start than
normal. Engine runs
normal
when started.
D794/
Black:7,
D794/
Black:18
1.9.3 Sensor
camshaft rpm
D794/
Black:30,
D794/
Black:31
1.9.2. Sensor
engine rpm
636/8
637/2
103
DTC 2.5
101
DTC 2.4
UDRF01.04GB
14
Code
Volvo
code
637/3
18 DTC
2.4
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
D794/
Black:30,
D794/
Black:31
1.9.2. Sensor
engine rpm
D794/
Black:30,
D794/
Black:31
1.9.2. Sensor
engine rpm
D794/
Red:1,
Red:2
CAN/
POWER,
menu 2
1.6.3 CAN-bus
drivetrain
D794/
Red:1,
Red:2
CAN/
POWER,
menu 2
1.6.3 CAN-bus
drivetrain
637/8
18 DTC
2.4
639/
11
639/
12
UDRF01.04GB
38 DTC
6.5
38 DTC
6.5
Engine off:
engine cannot be started.
Engine on:
engine goes
to idle and
can only be
stopped with
emergency
stop.
Engine off:
engine cannot be started.
Engine on:
engine goes
to idle and
can only be
stopped with
emergency
stop.
Code
Volvo
code
639/2
106
DTC 6.5
15
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
Engine off:
engine cannot be started. Engine
on: engine
goes to idle
and can only
be stopped
with emergency stop.
D794/
Red:1,
Red:2
CAN/
POWER,
menu 2
1.6.3 CAN-bus
drivetrain
D794/
Red:1,
Red:2
CAN/
POWER,
menu 2
1.6.3 CAN-bus
drivetrain
D794/
Black:11,
Black:12
1.2.8 Injectors
D794/
Black:11,
Black:12
1.2.8 Injectors
D794/
Black:11,
Black:12
1.2.8 Injectors
639/9
651/
11
651/2
651/3
106
DTC 6.5
113
DTC 7.1
110
DTC 7.1
112
DTC 7.1
Engine off:
engine cannot be started.
Engine on:
engine goes
to idle and
can only be
stopped with
emergency
stop.
Electric
malfunction, injector
cylinder 1.
Engine runs
on 5 cylinders, sounds
rough and
has reduced
power.
Electric
malfunction, injector
cylinder 1.
Engine runs
on 5 cylinders, sounds
rough and
has reduced
power.
Electric
malfunction, injector
cylinder 1.
Engine runs
on 5 cylinders, sounds
rough and
has reduced
power.
UDRF01.04GB
16
Code
Volvo
code
651/4
111
DTC 7.1
651/5
115
DTC 7.1
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
Electric
malfunction, injector
cylinder 1.
Engine runs
on 5 cylinders, sounds
rough and
has reduced
power.
D794/
Black:11,
Black:12
1.2.8 Injectors
Electric
malfunction, injector
cylinder 1.
Engine runs
on 5 cylinders, sounds
rough and
has reduced
power.
D794/
Black:11,
Black:12
1.2.8 Injectors
D794/
Black:11,
Black:12
1.2.8 Injectors
D794/
Black:22,
Black:12
1.2.8 Injectors
D794/
Black:22,
Black:12
1.2.8 Injectors
D794/
Black:22,
Black:12
1.2.8 Injectors
651/7
114
DTC 7.1
Defective
compression or unit
injector on
cylinder 1.
652/2
652/3
UDRF01.04GB
123
DTC 7.2
120
DTC 7.2
122
DTC 7.2
Electric
malfunction, injector
cylinder 2.
Engine runs
on 5 cylinders, sounds
rough and
has reduced
power.
Electric
malfunction, injector
cylinder 2.
Engine runs
on 5 cylinders, sounds
rough and
has reduced
power.
Electric
malfunction, injector
cylinder 2.
Engine runs
on 5 cylinders, sounds
rough and
has reduced
power.
Code
Volvo
code
652/4
121
DTC 7.2
652/5
125
DTC 7.2
17
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
Electric
malfunction, injector
cylinder 2.
Engine runs
on 5 cylinders, sounds
rough and
has reduced
power.
D794/
Black:22,
Black:12
1.2.8 Injectors
Electric
malfunction, injector
cylinder 2.
Engine runs
on 5 cylinders, sounds
rough and
has reduced
power.
D794/
Black:22,
Black:12
1.2.8 Injectors
D794/
Black:22,
Black:12
1.2.8 Injectors
D794/
Black:23,
Black:12
1.2.8 Injectors
D794/
Black:23,
Black:12
1.2.8 Injectors
D794/
Black:23,
Black:12
1.2.8 Injectors
652/7
124
DTC 7.2
Defective
compression or unit
injector on
cylinder 2.
653/2
653/3
133
DTC 7.3
130
DTC 7.3
132
DTC 7.3
Electric
malfunction, injector
cylinder 3.
Engine runs
on 5 cylinders, sounds
rough and
has reduced
power.
Electric
malfunction, injector
cylinder 3.
Engine runs
on 5 cylinders, sounds
rough and
has reduced
power.
Electric
malfunction, injector
cylinder 3.
Engine runs
on 5 cylinders, sounds
rough and
has reduced
power.
UDRF01.04GB
18
Code
Volvo
code
653/4
131
DTC 7.3
653/5
135
DTC 7.3
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
Electric
malfunction, injector
cylinder 3.
Engine runs
on 5 cylinders, sounds
rough and
has reduced
power.
D794/
Black:23,
Black:12
1.2.8 Injectors
Electric
malfunction, injector
cylinder 3.
Engine runs
on 5 cylinders, sounds
rough and
has reduced
power.
D794/
Black:23,
Black:12
1.2.8 Injectors
D794/
Black:23,
Black:12
1.2.8 Injectors
D794/
Black:34,
Black:24
1.2.8 Injectors
D794/
Black:34,
Black:24
1.2.8 Injectors
D794/
Black:34,
Black:24
1.2.8 Injectors
653/7
134
DTC 7.3
Defective
compression or unit
injector on
cylinder 3.
654/2
654/3
UDRF01.04GB
143
DTC 7.4
140
DTC 7.4
142
DTC 7.4
Electric
malfunction, injector
cylinder 4.
Engine runs
on 5 cylinders, sounds
rough and
has reduced
power.
Electric
malfunction, injector
cylinder 4.
Engine runs
on 5 cylinders, sounds
rough and
has reduced
power.
Electric
malfunction, injector
cylinder 4.
Engine runs
on 5 cylinders, sounds
rough and
has reduced
power.
Code
Volvo
code
654/4
141
DTC 7.4
654/5
145
DTC 7.4
19
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
Electric
malfunction, injector
cylinder 4.
Engine runs
on 5 cylinders, sounds
rough and
has reduced
power.
D794/
Black:34,
Black:24
1.2.8 Injectors
Electric
malfunction, injector
cylinder 4.
Engine runs
on 5 cylinders, sounds
rough and
has reduced
power.
D794/
Black:34,
Black:24
1.2.8 Injectors
D794/
Black:34,
Black:24
1.2.8 Injectors
D794/
Black:35,
Black:24
1.2.8 Injectors
D794/
Black:35,
Black:24
1.2.8 Injectors
D794/
Black:35,
Black:24
1.2.8 Injectors
654/7
144
DTC 7.4
Defective
compression or unit
injector on
cylinder 4.
655/2
655/3
153
DTC 7.5
150
DTC 7.5
152
DTC 7.5
Electric
malfunction, injector
cylinder 5.
Engine runs
on 5 cylinders, sounds
rough and
has reduced
power.
Electric
malfunction, injector
cylinder 5.
Engine runs
on 5 cylinders, sounds
rough and
has reduced
power.
Electric
malfunction, injector
cylinder 5.
Engine runs
on 5 cylinders, sounds
rough and
has reduced
power.
UDRF01.04GB
20
Code
Volvo
code
655/4
151
DTC 7.5
655/5
155
DTC 7.5
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
Electric
malfunction, injector
cylinder 5.
Engine runs
on 5 cylinders, sounds
rough and
has reduced
power.
D794/
Black:35,
Black:24
1.2.8 Injectors
Electric
malfunction, injector
cylinder 5.
Engine runs
on 5 cylinders, sounds
rough and
has reduced
power.
D794/
Black:35,
Black:24
1.2.8 Injectors
D794/
Black:35,
Black:24
1.2.8 Injectors
D794/
Black:36,
Black:24
1.2.8 Injectors
D794/
Black:36,
Black:24
1.2.8 Injectors
D794/
Black:36,
Black:24
1.2.8 Injectors
655/7
656/
11
656/2
656/3
UDRF01.04GB
154
DTC 7.5
163
DTC 7.6
160
DTC 7.6
162
DTC 7.6
Defective
compression or unit
injector on
cylinder 5.
Engine runs
on 5 cylinders, sounds
rough and
has reduced
power.
Electric
malfunction, injector
cylinder 6.
Engine runs
on 5 cylinders, sounds
rough and
has reduced
power.
Electric
malfunction, injector
cylinder 6.
Engine runs
on 5 cylinders, sounds
rough and
has reduced
power.
Electric
malfunction, injector
cylinder 6.
Engine runs
on 5 cylinders, sounds
rough and
has reduced
power.
Code
Volvo
code
656/4
161
DTC 7.6
656/5
165
DTC 7.6
21
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
Electric
malfunction, injector
cylinder 6.
Engine runs
on 5 cylinders, sounds
rough and
has reduced
power.
D794/
Black:36,
Black:24
1.2.8 Injectors
Electric
malfunction, injector
cylinder 6.
Engine runs
on 5 cylinders, sounds
rough and
has reduced
power.
D794/
Black:36,
Black:24
1.2.8 Injectors
D794/
Black:36,
Black:24
1.2.8 Injectors
1.11.1 Starter
motor
1.11.1 Starter
motor
656/7
164
DTC 7.6
Defective
compression or unit
injector on
cylinder 6.
677/4
41 DTC
4.6
42 DTC
4.6
Start relay
on starter
motor, cable shortcircuited
to voltage.
Engine
doesn't
start.
Start relay
on starter
motor, cable shortcircuited
to ground.
UDRF01.04GB
22
Code
Volvo
code
677/5
107
DTC 4.6
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
Starter
motor relay, open
circuit on
cable or
defective
component.
Engine
doesn't
start.
R31
1.11.1 Starter
motor
UDRF01.04GB
23
page
Code
Cummins
code
84/10
242
84/2
241
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
1.9 Control
system engine
1.9 Control
system engine
Check component.
Check component.
91/19
287
Engine only
runs at idle.
CAN/
POWER,
menu 2
1.9 Control
system engine
91/3
131
Engine doesn't
respond to
throttle application.
Engine doesn't
respond to
throttle application.
Engine doesn't
respond to
throttle application.
91/4
91/8
132
147
Check component.
Check component.
UDRF01.04GB
24
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
Code
Cummins
code
91/8
148
Engine doesn't
respond to
throttle application.
93/2
528
Electric malfunction
switch torque
limitation,
data error.
1.9 Control
system engine
97/15
418
Water in fuel.
Risk of white
exhaust smoke
and reduced
engine power.
97/3
428
No limitation.
D794/
Sensor:09
No limitation.
D794/
Sensor:09
97/4
429
Check component.
100/1
415
Engine power
is reduced successively, engine shuts off
after 30 seconds.
ENGINE,
menu 6
100/
18
143
Engine power
is reduced successively, engine shuts off
after 30 seconds.
ENGINE,
menu 6
UDRF01.04GB
25
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
Code
Cummins
code
100/2
435
Sensor oil
pressure, data
error.
No warning for
low oil pressure engine.
D794/
Sensor:44
ENGINE,
menu 6
1.8.3 Sensor
oil pressure
100/3
135
Sensor oil
pressure cable shortcircuited to
voltage.
No warning for
low oil pressure engine.
D794/
Sensor:44
ENGINE,
menu 6
1.8.3 Sensor
oil pressure
Sensor oil
pressure,
open circuit or
shortcircuited to
ground.
No warning for
low oil pressure engine.
D794/
Black:1
4
ENGINE,
menu 6
1.8.3 Sensor
oil pressure
Sensor boost
pressure indicates heard
boost pressure but other
engine data
indicate that
pressure
should be low.
D794/
Sensor:39
ENGINE,
menu 7
1.6.5 Sensor
boost pressure
Sensor boost
pressure, cable shortcircuited to
voltage.
D794/
Sensor:39
ENGINE,
menu 7
1.6.5 Sensor
boost pressure
Sensor boost
pressure, cable shortcircuited to
ground or
open circuit.
D794/
Black:3
ENGINE,
menu 7
1.6.5 Sensor
boost pressure
100/4
102/2
102/3
102/4
141
433
122
123
UDRF01.04GB
26
Code
Cummins
code
105/0
155
105/3
105/4
153
154
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
Engine power
is reduced successively, engine shuts off
after 30 seconds.
ENGINE,
menu 7
Sensor
charge-air
temperature,
cable shortcircuited to
voltage or
open circuit.
Risk of white
exhaust
smoke. No
warning for
hear coolant
temperature.
D794/
Sensor:38
ENGINE,
menu 7
1.6.6 Sensor
charge-air
temperature
Sensor
charge-air
temperature,
cable shortcircuited to
ground or
open circuit.
Risk of white
exhaust
smoke. No
warning for
hear coolant
temperature.
D794/
Sensor:38
ENGINE,
menu 7
1.6.6 Sensor
charge-air
temperature
108/2
295
Check component.
1.6.5 Sensor
boost pressure
108/3
221
D794/
Sensor:06
1.6.5 Sensor
boost pressure
D794/
Sensor:06
1.6.5 Sensor
boost pressure
108/4
UDRF01.04GB
222
Check component.
Code
Cummins
code
110/0
151
27
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
High coolant
temperature.
Engine power
is reduced successively, engine shuts off
after 30 seconds.
ENGINE,
menu 7
1.7 Cooling
system
110/3
144
No display of
engine temperature.
D794/
Sensor:02
ENGINE,
menu 7
1.7.9 Sensor
coolant temperature
110/4
145
No display of
engine temperature.
D794/
Sensor:02
ENGINE,
menu 7
1.7.9 Sensor
coolant temperature
1.7 Cooling
system
D794/
Sensor:09
111/1
111/2
235
422
Low coolant
level.
Engine power
is reduced successively, engine shuts off
after 30 seconds.
No warning for
low coolant
level.
UDRF01.04GB
28
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
Code
Cummins
code
166/2
951
Rough idling.
167/1
598
Low battery
voltage.
Warning active
until voltage is
correct.
D794/
OEM:7,
OEM:8,
OEM:17
,
OEM:18
,
OEM:28
167/
16
596
Low battery
voltage.
Warning active
until voltage is
correct.
D794/
OEM:7,
OEM:8,
OEM:17
,
OEM:18
,
OEM:28
167/
18
597
High battery
voltage.
Warning active
until voltage is
correct, engine
runs at high
idle to increase
voltage.
D794/
OEM:7,
OEM:8,
OEM:17
,
OEM:18
,
OEM:28
168/
16
442
Voltage feed
to control unit
high.
No limitation.
D794/
OEM:7,
OEM:8,
OEM:17
,
OEM:18
,
OEM:28
UDRF01.04GB
29
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
Code
Cummins
code
168/
18
441
Voltage feed
to control unit
low.
Rough idling.
D794/
OEM:7,
OEM:8,
OEM:17
,
OEM:18
,
OEM:28
175/0
214
High engine
oil temperature.
Engine power
is reduced successively, engine shuts off
after 30 seconds.
ENGINE,
menu 7
D794/
Sensor:42
ENGINE,
menu 7
1.8.7 Sensor
oil temperature
175/3
212
Sensor oil
temperature,
cable shortcircuited to
voltage or
open circuit.
No display of
engine oil temperature.
175/4
213
Sensor oil
temperature,
cable shortcircuited to
ground.
No display of
engine oil temperature.
D794/
Sensor:42
ENGINE,
menu 7
1.8.7 Sensor
oil temperature
190/0
234
Engine rpm
too high.
Fuel supply is
restricted until
engine rpm is
below permitted rpm.
190/
10
121
No limitation.
D794/
Sensor:47,
Sensor:50
1.9 Control
system engine
Check component.
UDRF01.04GB
30
Code
Cummins
code
190/2
115
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
Engine stops
and cannot be
started.
D794/
Sensor:47,
Sensor:50
1.9 Control
system engine
Check component.
191/0
349
Speed is reduced.
191/
18
489
Engine only
runs at idle.
251/2
319
Internal error
Control unit
engine.
11.5.3.10
Control unit
engine
558/
13
432
Engine only
runs at idle.
No limitation.
Engine doesn't
respond to
throttle application.
558/2
558/4
UDRF01.04GB
431
551
Check component.
Code
Cummins
code
620/3
227
620/4
626/
11
627/2
187
381
434
31
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
D794/
Sensor:18,
Sensor:25,
Sensor:45
D794/
Sensor:18,
Sensor:25,
Sensor:45
Electric malfunction of
control of relay preheating.
Preheating not
working. Risk
of white smoke
D794/
Actuator:34
ENGINE,
menu 5
1.10.1 Preheating
Voltage feed
to control unit
disappears
without ignition off.
Check fuses.
D794/
OEM:7,
OEM:8,
OEM:17
,
OEM:18
,
OEM:28
Check component.
Check component.
1.8.3 Sensor
oil pressure
1.8.7 Sensor
oil temperature
1.7.8 Makecontact coolant level
1.8.3 Sensor
oil pressure
1.8.7 Sensor
oil temperature
Check component.
629/
12
111
Internal error
Control unit
engine.
Engine doesn't
start.
1.9 Control
system engine
629/
12
343
Internal error
Control unit
engine.
11.5.3.10
Control unit
engine
630/
12
346
11.5.3.10
Control unit
engine
UDRF01.04GB
32
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
Code
Cummins
code
630/2
341
Reprogram software in
Control unit engine (D794).
11.5.3.10
Control unit
engine
632/3
255
No limitation.
D794/
Actuator:33
Engine is shut
off.
D794/
Actuator:33
632/4
254
Check component.
639/
13
286
CAN/
POWER,
menu 2
1.9 Control
system engine
639/2
426
Functions via
CAN-bus not
working.
CAN/
POWER,
menu 2
1.9 Control
system engine
639/9
427
Functions via
CAN-bus not
working.
CAN/
POWER,
menu 2
1.9 Control
system engine
639/9
285
CAN/
POWER,
menu 2
1.9 Control
system engine
UDRF01.04GB
Code
Cummins
code
644/2
237
647/4
651/5
651/6
652/5
652/6
653/5
245
322
311
331
315
324
33
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
Engine is shut
off.
Cooling fan
constantly
driven.
D794/
Actuator:10,
Actuator:9
1.7 Cooling
system
Engine runs on
5 cylinders,
sounds rough
and has reduced power.
D794/
Actuator:10,
Actuator:9
1.2.8 Injectors
Engine runs on
5 cylinders,
sounds rough
and has reduced power.
D794/
Actuator:10,
Actuator:9
1.2.8 Injectors
Engine runs on
5 cylinders,
sounds rough
and has reduced power.
D794/
Actuator:7,
Actuator:8
1.2.8 Injectors
Engine runs on
5 cylinders,
sounds rough
and has reduced power.
D794/
Actuator:7,
Actuator:8
1.2.8 Injectors
Engine runs on
5 cylinders,
sounds rough
and has reduced power.
D794/
Actuator:6,
Actuator:16
1.2.8 Injectors
Check component.
Check cabling between
Control unit and component.
Check component.
Check component.
Check component.
Check component.
Check component.
Check component.
UDRF01.04GB
34
Code
Cummins
code
653/6
313
654/5
654/6
655/5
655/6
656/5
656/6
UDRF01.04GB
332
321
323
312
325
314
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
Engine runs on
5 cylinders,
sounds rough
and has reduced power.
D794/
Actuator:6,
Actuator:16
1.2.8 Injectors
Engine runs on
5 cylinders,
sounds rough
and has reduced power.
D794/
Actuator:26,
Actuator:36
Engine runs on
5 cylinders,
sounds rough
and has reduced power.
D794/
Actuator:26,
Actuator:36
Engine runs on
5 cylinders,
sounds rough
and has reduced power.
D794/
Actuator:3,
Actuator:4
1.2.8 Injectors
Engine runs on
5 cylinders,
sounds rough
and has reduced power.
D794/
Actuator:3,
Actuator:4
1.2.8 Injectors
Engine runs on
5 cylinders,
sounds rough
and has reduced power.
D794/
Actuator:1,
Actuator:2
1.2.8 Injectors
Engine runs on
5 cylinders,
sounds rough
and has reduced power.
D794/
Actuator:1,
Actuator:2
1.2.8 Injectors
Check component.
Check component.
Check component.
Check component.
Check component.
Check component.
Check component.
Code
Cummins
code
702/3
527
703/3
529
35
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
No limitation.
1.9 Control
system engine
No limitation.
1.9 Control
system engine
Check component.
974/
19
288
Engine doesn't
respond to
throttle application.
CAN/
POWER,
menu 2
1.9 Control
system engine
974/3
133
Engine doesn't
respond to
throttle application.
Engine doesn't
respond to
throttle application.
Engine only
runs at idle.
974/4
1043/
3
134
387
Check component.
Check component.
Check component.
UDRF01.04GB
36
Code
Cummins
code
1043/
4
443
1079/
3
1079/
4
1083/
3
1083/
4
UDRF01.04GB
386
352
293
294
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
Engine only
runs at idle.
D794/
Sensor:17,
Sensor:37
1.9 Control
system engine
D794/
Sensor:17,
Sensor:37
1.9 Control
system engine
No protection
for temperature (customer-specific
option).
1.9 Control
system engine
No protection
for temperature (customer-specific
option).
1.9 Control
system engine
Check component.
Check component.
Check component.
Code
Cummins
code
1084/
3
297
1084/
4
298
37
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
No protection
for pressure
(customer-specific option).
1.9 Control
system engine
No protection
for pressure
(customer-specific option).
1.9 Control
system engine
Check component.
Check component.
1265/
4
223
No limitation.
1.9 Control
system engine
1319/
2
419
Check component.
D794/
Sensor:09
1.6.5 Sensor
boost pressure
1380/
1
219
No limitation.
1381/
18
583
1381/
3
581
1.2.7 Sensor
fuel pressure
UDRF01.04GB
38
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
Code
Cummins
code
1381/
4
582
1.2.7 Sensor
fuel pressure
1383/
31
611
Engine shut
off in another
way than via
start key with
for load.
No limitation.
1384/
31
299
Engine shut
off in another
way than via
start key with
for load.
No limitation.
1484/
31
211
Error codes in
other control
units.
No limitation.
8.3 Error
codes
UDRF01.04GB
39
2 Transmission
mm mm mm mm
page
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
Code
Dan
a
code
00.50
00.50
Memory error in
control unit
transmission.
Transmission in
locked neutral position (Shut-down
mode).
00.51
00.51
Memory error in
control unit
transmission.
Transmission in
locked neutral position (Shut-down
mode).
00.52
00.52
Memory error in
control unit
transmission.
Transmission in
locked neutral position (Shut-down
mode).
00.53
00.53
Memory error in
control unit
transmission.
Transmission in
locked neutral position (Shut-down
mode).
20.60
20.60
Transmission in
locked neutral position (Shut-down
mode).
Check cabling to
sensor oil pressure.
D793/A:2
- B253
TRANSM
, menu
10
2.6.2 Sensor
oil pressure
Transmission in
locked neutral position (Shut-down
mode).
Check cabling to
sensor oil pressure.
D793/A:2
- B253
TRANSM
, menu
10
2.6.2 Sensor
oil pressure
20.61
20.61
UDRF01.04GB
40
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
Code
Dan
a
code
20.62
20.62
Performs checks
acc. to error code
50.xx.
D793/A:2
- B253
TRANSM
, menu
10
2.6.2 Sensor
oil pressure
20.63
20.63
Transmission in
locked neutral position (Shut-down
mode).
D793/K2
- Y6066
TRANSM
, menu 7
2.3.4 Valve
block transmission control
20.64
20.64
Transmission in
locked neutral position (Shut-down
mode).
D793/K2
- Y6066
TRANSM
, menu 7
2.3.4 Valve
block transmission control
20.65
20.65
Solenoid valve
drive reacts too
slow.
Transmission in
locked neutral position (Shut-down
mode).
D793/K2
- Y6066
TRANSM
, menu 7
2.3.4 Valve
block transmission control
30.04
30.04
Low battery
voltage.
Check cabling to
control unit.
Check voltage
feed.
30.05
30.05
High battery
voltage.
Check alternator,
battery and cabling
between battery
and alternator.
If auxiliary start
equipment is connected, disconnect it.
31.00
31.00
Check voltage
feed. Check control
unit.
31.01
31.01
Check voltage
feed. Check control
unit.
40.06
40.06
Check cabling to
gear selector with
regards to forward
and reverse signal.
UDRF01.04GB
Description
Limitation
Action
41
Connection
and
component
Diagnostic
menu
Function
group
Code
Dan
a
code
41.06
41.06
Incorrect gear
selection from
gear selector.
Control unit
doesn't allow
change of range,
however, operation of machine is
possible.
Check cabling to
gear selector with
regards to signal
range.
42.04
42.04
D793/H3
- B758/
766
TRANSM
, menu
10
2.2.5 Sensor
engine rpm
and oil temperature
transmission
D793/H3
- B758/
766
TRANSM
, menu
10
2.2.5 Sensor
engine rpm
and oil temperature
transmission
42.05
43.03
43.07
43.03
43.07
Signal from
Sensor engine
rpm and oil
temperature
transmission
outside valid
range.
Check cabling to
sensor temperature torque converter.
Check sensor temperature torque
converter.
Check cabling to
sensor temperature torque converter.
Check sensor temperature torque
converter.
UDRF01.04GB
42
Code
Dan
a
code
43.08
43.08
50.00
50.01
51.00
UDRF01.04GB
50.00
50.01
51.00
Description
Limitation
Action
Check cabling to
sensor temperature torque converter.
Check cabling to
sensor oil pressure
(B253).
Sensor engine
rpm and oil
temperature
transmission
short-circuited
to ground.
Connection
and
component
Diagnostic
menu
D793/H3
- B758/
766
TRANSM
, menu
10
2.2.5 Sensor
engine rpm
and oil temperature
transmission
D793/A:2
- B253
TRANSM
, menu
10
2.6.2 Sensor
oil pressure
D793/A:2
- B253
TRANSM
, menu
10
2.6.2 Sensor
oil pressure
D793/H3
- B758/
766
TRANSM
, menu
10
2.2.5 Sensor
engine rpm
and oil temperature
transmission
Function
group
Code
Dan
a
code
51.01
51.01
52.00
52.01
52.00
52.01
Description
Limitation
Action
Sensor engine
rpm and oil
temperature
transmission
not connected
or shortcircuited to
ground.
Check cabling to
sensor oil sump
temperature transmission.
Check cabling to
sensor oil sump
temperature transmission.
Check cabling to
sensor oil sump
temperature transmission.
43
Connection
and
component
Diagnostic
menu
D793/H3
- B758/
766
TRANSM
, menu
10
2.2.5 Sensor
engine rpm
and oil temperature
transmission
D793/J3 S221
TRANSM
, menu
10
2.7.2 Sensor
oil temperature
D793/J3 S221
TRANSM
, menu
10
2.7.2 Sensor
oil temperature
Function
group
53.00
53.00
Analogue input
3 shortcircuited to
ground.
D793/R3
53.01
53.01
Analogue input
3 not connected.
D793/R3
UDRF01.04GB
44
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
Code
Dan
a
code
54.00
54.00
Analogue input
4 shortcircuited to
ground.
D793/
M1- S221
2.7.2 Sensor
oil temperature
54.01
54.01
Analogue input
4 not connected.
D793/
M1- S221
2.7.2 Sensor
oil temperature
55.00
55.00
Analogue input
5 shortcircuited to
ground.
D793/P1
55.01
55.01
Analogue input
5 not connected.
D793/P1
56.00
56.00
Analogue input
6 shortcircuited to
ground.
D793/S1
56.01
56.01
Analogue input
6 not connected.
D793/S1
60.00
60.00
Sensor drum
rpm shortcircuited to
ground.
D793/C3
- B752
TRANSM
, menu 6
2.3.6. Sensor
rpm drum
Check component.
UDRF01.04GB
Code
Dan
a
code
60.01
60.01
Description
Limitation
Action
Sensor rpm
drum not connected.
45
Connection
and
component
Diagnostic
menu
Function
group
D793/C3
- B752
TRANSM
, menu 6
2.3.6. Sensor
rpm drum
D793/D3
- B758
TRANSM
, menu 6
2.3.8 Sensor
rpm output
shaft
D793/D3
- B758
TRANSM
, menu 6
2.3.8 Sensor
rpm output
shaft
Check component.
61.00
61.01
UDRF01.04GB
46
Code
Dan
a
code
62.00
62.00
Description
Limitation
Action
Connection
and
component
Sensor engine
rpm shortcircuited to
ground.
D793/F3
- B758/
766
TRANSM
, menu 6
2.2.5 Sensor
engine rpm
and oil temperature
transmission
D793/F3
- B758/
766
TRANSM
, menu 6
2.2.5 Sensor
engine rpm
and oil temperature
transmission
D793/R2
- B751
TRANSM
, menu 6
2.3.5. Sensor
turbine
Diagnostic
menu
Check component.
Function
group
62.01
Sensor engine
rpm not connected or open
circuit.
63.00
UDRF01.04GB
Code
Dan
a
code
63.01
63.01
Description
Limitation
Action
Sensor turbine
not connected.
47
Connection
and
component
Diagnostic
menu
Function
group
D793/R2
- B751
TRANSM
, menu 6
2.3.5. Sensor
turbine
Check component.
70.00
Check cabling to
solenoid valve forward (Y630).
D793/B1
- Y630,
C1 - Y630
TRANSM
, menu 8
2.3.4 Valve
block transmission control
70.01
70.01
Check cabling to
solenoid valve forward (Y630).
D793/B1
- Y630,
C1 - Y630
TRANSM
, menu 8
2.3.4 Valve
block transmission control
D793/B1
- Y630,
C1 - Y630
TRANSM
, menu 9
2.3.4 Valve
block transmission control
70.02
70.02
Check solenoid
valve forward
(Y630).
Check cabling to
solenoid valve forward (Y630).
Check solenoid
valve forward
(Y630).
UDRF01.04GB
48
Code
Dan
a
code
70.03
70.03
Description
Limitation
Action
Connection
and
component
Check cabling to
solenoid valve forward (Y630).
D793/B1
- Y630,
C1 - Y630
TRANSM
, menu 9
2.3.4 Valve
block transmission control
Diagnostic
menu
Check solenoid
valve forward
(Y630).
Function
group
71.00
71.00
Check cabling to
solenoid valve gear
2/4 (Y6069).
D793/D1
- Y6069,
E1 Y6069
TRANSM
, menu 8
2.3.4 Valve
block transmission control
71.01
71.01
Check cabling to
solenoid valve gear
2/4 (Y6069).
D793/D1
- Y6069,
E1 Y6069
TRANSM
, menu 8
2.3.4 Valve
block transmission control
D793/D1
- Y6069,
E1 Y6069
TRANSM
, menu 9
2.3.4 Valve
block transmission control
D793/D1
- Y6069,
E1 Y6069
TRANSM
, menu 9
2.3.4 Valve
block transmission control
71.02
71.03
UDRF01.04GB
71.02
71.03
Check solenoid
valve gear 2/4
(Y6069).
Check cabling to
solenoid valve gear
2/4 (Y6069).
Check solenoid
valve gear 2/4
(Y6069).
Check cabling to
solenoid valve gear
2/4 (Y6069).
Check solenoid
valve gear 2/4
(Y6069).
49
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
Code
Dan
a
code
72.00
72.00
Check cabling to
solenoid valve reverse (Y631).
D793/F1
- Y631,
G1 - Y631
TRANSM
, menu 8
2.3.4 Valve
block transmission control
72.01
72.01
Check cabling to
solenoid valve reverse (Y631).
D793/F1
- Y631,
G1 - Y631
TRANSM
, menu 8
2.3.4 Valve
block transmission control
D793/F1
- Y631,
G1 - Y631
TRANSM
, menu 9
2.3.4 Valve
block transmission control
D793/F1
- Y631,
G1 - Y631
TRANSM
, menu 9
2.3.4 Valve
block transmission control
72.02
72.03
72.02
72.03
Check solenoid
valve reverse
(Y631).
Check cabling to
solenoid valve reverse (Y631).
Check solenoid
valve reverse
(Y631).
Check cabling to
solenoid valve reverse (Y631).
Check solenoid
valve reverse
(Y631).
UDRF01.04GB
50
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
Code
Dan
a
code
73.00
73.00
Check cabling to
solenoid valve gear
1/3 (Y6067).
D793/H1
- Y6067,
J1 Y6067
TRANSM
, menu 8
2.3.4 Valve
block transmission control
73.01
73.01
Check cabling to
solenoid valve gear
1/3 (Y6067).
D793/H1
- Y6067,
J1 Y6067
TRANSM
, menu 8
2 Transmission
D793/H1
- Y6067,
J1 Y6067
TRANSM
, menu 9
2 Transmission
D793/H1
- Y6067,
J1 Y6067
TRANSM
, menu 9
2 Transmission
D793/
B01
73.02
73.03
74.00
UDRF01.04GB
73.02
73.03
74.00
Check solenoid
valve gear 1/3
(Y6067).
Check cabling to
solenoid valve gear
1/3 (Y6067).
Check solenoid
valve gear 1/3
(Y6067).
Check cabling to
solenoid valve gear
1/3 (Y6067).
Check solenoid
valve gear 1/3
(Y6067).
Description
Limitation
Action
51
Connection
and
component
Diagnostic
menu
Function
group
Code
Dan
a
code
74.01
74.01
D793/
B01
74.02
74.02
D793/
B01
74.03
74.03
D793/
B01
75.00
75.00
D793/
B03
75.01
75.01
D793/
B03
75.02
75.02
D793/
B03
75.03
75.03
D793/
B03
UDRF01.04GB
52
Description
Limitation
Action
Connection
and
component
Diagnostic
menu
Function
group
Code
Dan
a
code
76.00
76.00
Check cabling to
solenoid valve
brake (Y602).
D793/R1
- Y602
2.3.4 Valve
block transmission control
76.01
76.01
Check cabling to
solenoid valve
brake (Y602).
D793/R1
- Y602
2.3.4 Valve
block transmission control
76.02
76.02
Check cabling to
solenoid valve
brake (Y602).
D793/R1
- Y602
2.3.4 Valve
block transmission control
D793/R1
- Y602
2.3.4 Valve
block transmission control
Transmission in
locked neutral position (Shut-down
mode).
Check cabling to
solenoid valve
drive (Y6066).
D793/K1
- Y6066
TRANSM
, menu 7
2.3.4 Valve
block transmission control
Transmission in
locked neutral position (Shut-down
mode).
Check cabling to
solenoid valve
drive (Y6066).
D793/K1
- Y6066
TRANSM
, menu 7
2.3.4 Valve
block transmission control
Check cabling to
solenoid valve 2/4
(Y6074).
D793/E2
- Y6074
TRANSM
, menu 7
2.3.4 Valve
block transmission control
76.03
80.00
80.01
81.00
UDRF01.04GB
76.03
80.00
80.01
81.00
Check solenoid
valve brake (Y602).
Check cabling to
solenoid valve
brake (Y602).
Check solenoid
valve brake (Y602).
Check solenoid
valve drive (Y6066).
Check solenoid
valve drive (Y6066).
Check solenoid
valve gear selection 2/4 (Y6074).
Code
Dan
a
code
81.01
81.01
82.00
82.01
83.00
83.01
90.xx 99.xx
82.00
82.01
83.00
83.01
90.xx
99.xx
Description
Limitation
Action
Check cabling to
solenoid valve 2/4
(Y6074).
Transmission in
locked neutral position (Shut-down
mode).
Check cabling to
solenoid valve
drive
Transmission in
locked neutral position (Shut-down
mode).
Check cabling to
solenoid valve
drive
System error.
Transmission in
locked neutral position (Shut-down
mode).
53
Connection
and
component
Diagnostic
menu
D793/E2
- Y6074
TRANSM
, menu 7
2.3.4 Valve
block transmission control
D793/F2
- Y6075
TRANSM
, menu 7
2.3.4 Valve
block transmission control
D793/F2
- Y6075
TRANSM
, menu 7
2.3.4 Valve
block transmission control
D793/K2
- Y6066
TRANSM
, menu 7
2.3.4 Valve
block transmission control
D793/K2
- Y6066
TRANSM
, menu 7
2.3.4 Valve
block transmission control
D793/
A:20
Check solenoid
valve gear selection 2/4 (Y6074).
Check cabling to
solenoid valve gear
selection 1/3
(Y6075).
Function
group
Check solenoid
valve 1/3-selection
(Y6075).
Check cabling to
solenoid valve gear
selection 1/3
(Y6075).
Check solenoid
valve 1/3-selection
(Y6075).
Check solenoid
valve drive.
Check solenoid
valve drive.
UDRF01.04GB
54
8 Control system
mm mm mm mm
page
Description
Limitation
Action
Connection and
component
Diagnostic
menu
Function
group
Attachment
functions not
working.
Varies depending
on machine configuration.
CAN/
POWER,
menu 2
Levelling, tilt,
over-height
extension
not working.
Varies depending
on machine configuration.
CAN/
POWER,
menu 2
Left side of
combi attachment
not working.
Varies depending
on machine configuration.
CAN/
POWER,
menu 2
Right side of
combi attachment
not working.
Varies depending
on machine configuration.
CAN/
POWER,
menu 2
Lighting rear,
hydraulic oil
cooling,
overload system, extension not
working.
Varies depending
on machine configuration.
CAN/
POWER,
menu 2
Varies depending
on machine configuration.
CAN/
POWER,
menu 2
Code
UDRF01.04GB
55
Description
Limitation
Action
Connection and
component
Diagnostic
menu
Function
group
Hydraulic
sliding cab,
support
jacks, joystick steering miniwheel, cab
lift and cab
tilt not working.
Varies depending
on machine configuration.
CAN/
POWER,
menu 2
Controls in
steering
wheel panel
and display
not working.
Varies depending
on machine configuration.
CAN/
POWER,
menu 2
11
No limitation.
Varies depending
on machine configuration.
CAN/
POWER,
menu 2
12
No limitation.
Varies depending
on machine configuration.
CAN/
POWER,
menu 2
13
No limitation.
Varies depending
on machine configuration.
CAN/
POWER,
menu 2
14
No limitation.
Varies depending
on machine configuration.
CAN/
POWER,
menu 2
15
No limitation.
Varies depending
on machine configuration.
CAN/
POWER,
menu 2
Code
UDRF01.04GB
56
Description
Limitation
Action
Connection and
component
Diagnostic
menu
Function
group
16
No limitation.
Varies depending
on machine configuration.
CAN/
POWER,
menu 2
17
No limitation.
Varies depending
on machine configuration.
CAN/
POWER,
menu 2
18
No limitation.
Varies depending
on machine configuration.
CAN/
POWER,
menu 2
21
D790-1/
K13:1,
K13:2
CAN/
POWER,
menu 3
Engine does
not respond
to commands from
the cab.
D790-1/
K13:1,
K13:2
CAN/
POWER,
menu 3
No set-up file in
control system.
No controls
in cab working.
24
D790-1/
K2:8
25
Interference during
software download
D794
11.5.3.10
Control unit
engine
Interference during
software download
D794
11.5.3.10
Control unit
engine
Code
22
23
26
UDRF01.04GB
Code
27
28
29
30
31
57
Description
Limitation
Action
Connection and
component
Diagnostic
menu
Function
group
Interference during
software download
D794
11.5.3.10
Control unit
engine
Interference during
software download
D794
11.5.3.10
Control unit
engine
Interference during
software download
D794
11.5.3.10
Control unit
engine
Interference during
software download
D794
11.5.3.10
Control unit
engine
Voltage feed to
Control unit cab
(D790-1) below 18 V
or above 32 V.
Controls in
cab not
working.
D790-1/
K1:2, K1:3,
K1:4
CAN/
POWER,
menu 6
D790-1/
K4:5, K
5:1, K17:2,
K 9:7,
K10:3
CAN/
POWER,
menu 6
D790-1/
K11:13
K2
CAN/
POWER,
menu 5
D791-1/
K8:5 S107,
K8:13 S107
HYD,
menu 5
4.1.2 Parking
brake control
32
33
34
5 V feed voltage to
control below 4.9 V
or above 5.1 V.
No feed of control
breaker voltage to
control unit cab
from battery.
Control
breaker cannot be released. All
hydraulic
functions are
blocked.
Parking
brake cannot
be released.
Check component.
Check component.
UDRF01.04GB
58
Code
35
36
37
38
39
40
UDRF01.04GB
Description
Limitation
Action
Connection and
component
Diagnostic
menu
Function
group
Interference during
software download.
Buffer for error
codes from transmission, some
transmission error
has been active.
D793
Interference during
software download.
Buffer for error
codes from transmission, some
transmission error
has been active.
D793
Interference during
software download.
Buffer for error
codes from transmission, some
transmission error
has been active.
D793
Interference during
software download.
Buffer for error
codes from transmission, some
transmission error
has been active.
D793
Interference during
software download.
Buffer for error
codes from transmission, some
transmission error
has been active.
D793
Interference during
software download.
Buffer for error
codes from transmission, some
transmission error
has been active.
D793
Code
41
42
43
44
45
46
55
59
Description
Limitation
Action
Connection and
component
Diagnostic
menu
Function
group
Windshield
wiper rear
not working.
D790-1/
K2:4
M650-2
CAB,
menu 3
9.5.7 Wiper
motor rear
Rotating
beacon not
working.
D790-1/
K2:5
H428
LIGHTS,
menu 9
9.6.9 Rotating
beacon
Work lights
cab not
working.
D790-1/
K2:6
H404-1
LIGHTS,
menu 1
9.6.10 Work
lights cab
Work lights
cab not
working.
D790-1/
K2:7
H404-2
LIGHTS,
menu 1
9.6.10 Work
lights cab
Windshield
wiper front
not working.
D790-1/
K2:1
M650-1
CAB,
menu 2
9.5.1 Wiper
front
D790-1/
K2:2
M675-1/2
CLIMATE,
menu 6
Reduced or
no background lighting in
instruments
and controls.
D7901/
K6:1, K
8:15, K
9:2, K
10:5, all
inputs
type A
Digital in
LIGHTS,
menu 13
9.1 Controls
and instruments
Check component.
UDRF01.04GB
60
Description
Limitation
Action
Connection and
component
Diagnostic
menu
Function
group
66
Windshield
washer not
working.
D790-1/
K10:13
M651
CAB,
menu 1
9.5.4 Washer
motor and
reservoir
67
Wiper roof
not working.
D790-1/
K10:14
M650-3
CAB,
menu 4
9.5.6 Wiper
motor roof
70
Interior lights
cab not
working.
D790-1/
K11:5
H434
LIGHTS,
menu 12
9.6.13 Interior
lighting cab
D797-R/
K1:23
S246
CLIMATE,
menu 3
and CLIMATE,
menu 2
D790-1/
K4:7
Y672
CLIMATE,
menu 4
D790-1/
K5:7
R8082
CLIMATE,
menu 5
9.1.4 Control
fan
D790-1/
K5:8
R8083
CLIMATE,
menu 5
9.1.6 Control
heating
D790-1/
K5:9
R8084
CLIMATE,
menu 5
9.1.7 Control
air distribution
Code
80
81
Incorrect position
signal from Damper
motor (Y672).
82
83
84
UDRF01.04GB
Code
85
61
Description
Limitation
Action
Connection and
component
Diagnostic
menu
Function
group
Engine rpm
restricted to
idle.
D790-1/
K6:11
R690
ENGINE,
menu 1
1.1.2 Throttle
pedal
D790-1/
K7:3
S815.P1
BOOM,
menu 1
7.1.1 Control
lever
D790-1/
K7:4
S815-P2
BOOM,
menu 1
7.1.1 Control
lever
D790-1/
K7:5
S815.P3
ATTACH,
menu 1
7.1.1 Control
lever
D790-1/
K7:6
S815.P4
ATTACH,
menu 1
7.1.1 Control
lever
D790-1/
K9:8
R825-1
STEERING,
menu 1
5.1 Controls
and instruments
D790-1/
K9:9
R825-2
STEERING,
menu 1
5.1 Controls
and instruments
D790-1/
K10:4
Y673
CLIMATE,
menu 4
9.4.1 Water
valve
D790-1/
K4:8
B775-1
CLIMATE,
menu 1
9.4.17 Sensor
cab temperature
D790-1/
K4:9
B774
CLIMATE,
menu 2
9.4.18 Sensor
outside temperature
Check component.
87
88
Extension
not working.
89
Rotation not
working.
90
Controllable
tilt not working.
92
93
94
Joystick
steering or
mini-wheel
not working.
Joystick
steering or
mini-wheel
not working.
Cab heat
cannot be
adjusted.
Check component.
Check component.
Check component.
96
97
UDRF01.04GB
62
Code
98
Description
Limitation
Action
Connection and
component
Diagnostic
menu
Function
group
D790-1/
K4:10
B775-2
CLIMATE,
menu 2
9.4.16 Sensor
temperature
outlet fan
D790-1/
K4:11
B775-3
CLIMATE,
menu 2
9.4.12 Sensor
temperature
refrigerant
D797-F/
K2:7
CAN/
POWER,
menu 8
D797-F/
K2:8
CAN/
POWER,
menu 8
D797-F/
K2:1/9/10
CAN/
POWER,
menu 8
D797-F/
K2:11
CAN/
POWER,
menu 8
D797-F/
K1:8
CAN/
POWER,
menu 9
Check component.
99
101
102
103
104
105
Redundant voltage
feed left to control
unit frame front
(D797-F) does not
arrive.
Redundant voltage
feed right to control
unit frame front
(D797-F) does not
arrive.
Voltage feed to
Control unit frame
front (D797-F) below 18 V or above
32 V.
Incorrect control
breaker voltage to
Control unit frame
front (D797-F)
Control
breaker cannot be released. All
hydraulic
functions
blocked.
5 V supply voltage
to sensor below 4.9
V or above 5.1 V.
Check component.
106
UDRF01.04GB
Code
110
111
112
113
114
115
63
Description
Limitation
Action
Connection and
component
Diagnostic
menu
Function
group
Cooling fan
brake oil not
working.
Check light.
D797-F/
K1:14
M674
HYD,
menu 2
4.8.9 Cooling
fan
Left high
beam not
working.
D797-F/
K1:1
H402L
LIGHTS,
menu 6
9.6.2 High
beams
Right high
beam not
working.
D797-F/
K1:15
H402R
LIGHTS,
menu 6
9.6.2 High
beams
D797-F/
K1:28 M693-1
CAB,
menu 9
9.14.1 Pump
unit
Low beams
not working.
LIGHTS,
menu 6
9.6.1 Low
beams
Check component.
D797-F/
K1:42
H400L/
H400R
D797-F/
K1:2
Y6005
BOOM,
menu 4
7.2.3 Control
valve lift, lower and extension
Check component.
Check component.
UDRF01.04GB
64
Code
116
117
118
119
120
121
UDRF01.04GB
Description
Limitation
Action
Connection and
component
Diagnostic
menu
Function
group
Lower not
working.
D797-F/
K1:3
Y6004
BOOM,
menu 5
7.2.3 Control
valve lift, lower and extension
Extension
out not
working.
D797-F/
K1:4
Y6006
BOOM,
menu 7
7.3.3. Control
valve lift, lower and extension
Extension in
not working.
D797-F/
K1:5
Y6007
BOOM,
menu 8
7.3.3. Control
valve lift, lower and extension
D797-F/
K1:30
Y6002
BOOM,
menu 2
7.2.7 Valve
block lift cylinder
D797-F/
K1:31
Y6001
BOOM,
menu 2
7.2.7 Valve
block lift cylinder
Brake light
front left not
working (only US).
D797-F/
K1:32
H???
9.6.5 Brake
light
Check component.
Check light.
Check cabling between the
control unit and component
with diagnostic menu.
Check bulb socket.
Code
122
123
124
125
126
127
65
Description
Limitation
Action
Connection and
component
Diagnostic
menu
Function
group
Brake light
front right
not working
(only US).
Check light.
D797-F/
K1:33
H???
9.6.5 Brake
light
Parking
brake cannot
be released.
D797-F/
K1:7
Y642
HYD,
menu 5
4.5.3 Parking
brake valve
D797-F/
K1:9
H422
LIGHTS,
menu 8
D797-F/
K1:10
H423
LIGHTS,
menu 8
Running light
front left not
working.
D797-F/
K1:25
H416-1
LIGHTS,
menu 5
9.6.3 Running
lights
Running light
front right
not working.
D797-F/
K1:29
H417-1
LIGHTS,
menu 5
9.6.3 Running
lights
Check light.
Check cabling between the
control unit and component
with diagnostic menu.
Check bulb socket.
Check light.
Check cabling between the
control unit and component
with diagnostic menu.
Check bulb socket.
Check light.
Check cabling between the
control unit and component
with diagnostic menu.
Check bulb socket.
Check light.
Check cabling between the
control unit and component
with diagnostic menu.
Check bulb socket.
UDRF01.04GB
66
Code
129
130
133
134
135
UDRF01.04GB
Description
Limitation
Action
Connection and
component
Diagnostic
menu
Function
group
D797-F/
K1:11
Y6052
BOOM,
menu 3
7.2.7 Valve
block lift cylinder
D797-F/
K1:12
Y6051
BOOM,
menu 3
7.2.7 Valve
block lift cylinder
Overload
system not
working. All
lift functions
operate at
reduced
speed. Error
code 150 activated.
D797-F/
K1:21
B768-12
OP,
menu 3
7.2.9 Sensor
hydraulic
pressure lift
cylinder
Overload
system not
working. All
lift functions
operate at
reduced
speed. Error
code 150 activated.
D797-F/
K1:22
B768-13
OP,
menu 3
7.2.9 Sensor
hydraulic
pressure lift
cylinder
Overload
system not
working. All
lift functions
operate at
reduced
speed. Error
code 150 activated.
D797-F/
K1:23
B768-10
OP,
menu 3
7.2.9 Sensor
hydraulic
pressure lift
cylinder
Check component.
Check component.
Check component.
Check component.
Code
136
137
138
139
140
67
Description
Limitation
Action
Connection and
component
Diagnostic
menu
Function
group
Overload
system not
working. All
lift functions
operate at
reduced
speed. Error
code 150 activated.
D797-F/
K1:24
B768-11
OP,
menu 3
7.2.9 Sensor
hydraulic
pressure lift
cylinder
D797-F/
K1:16
Y6005
BOOM,
menu 4
7.2.3 Control
valve lift, lower and extension
Lower not
working.
D797-F/
K1:17
Y6004
BOOM,
menu 5
7.2.3 Control
valve lift, lower and extension
Extension
out not
working.
D797-F/
K1:18
Y6006
BOOM,
menu 7
7.3.3. Control
valve lift, lower and extension
Extension in
not working.
D797-F/
K1:19
Y6007
BOOM,
menu 8
7.3.3. Control
valve lift, lower and extension
Check component.
Check component.
UDRF01.04GB
68
Code
144
Description
Limitation
Action
Connection and
component
Diagnostic
menu
Function
group
Reduced
braking performance.
HYD,
menu 2
D797-F/
K2:13
B762
HYD,
menu 2
4.8.10 Sensor
brake oil temperature
OP,
menu 1
5
D797-R/
K2:7
CAN/
POWER,
menu 8
D797-R/
K2:8
CAN/
POWER,
menu 8
D797-R/
K2:1/9/10
CAN/
POWER,
menu 8
145
150
151
152
153
UDRF01.04GB
Overload
protection
not working.
All lift functions operate at
reduced
speed.
Redundant voltage
feed left to control
unit frame rear
(D797-R) does not
arrive.
Redundant voltage
feed right to control
unit frame rear
(D797-R) does not
arrive.
Voltage feed to
Control unit frame
rear (D797-F) below
18 V or above 32 V.
Check component.
Check cabling between the
control unit and component
with diagnostic menu.
Check component.
Check fuse F58-2:3, change
if needed.
Check cabling between the
control unit and component
with diagnostic menu.
Code
154
155
69
Description
Limitation
Action
Connection and
component
Diagnostic
menu
Function
group
Incorrect control
breaker voltage to
Control unit frame
rear (D797-F).
D797-R/
K2:11
CAN/
POWER,
menu 8
5 V supply voltage
to sensor below 4.9
V or above 5.1 V.
D797-R/
K1:8
CAN/
POWER,
menu 9
11.5.1 Voltage
feed
D797-R/
K1:14
M668
HYD,
menu 1
10.6.4 Cooling
fan
D797-R/
K1:1
H406L-1
LIGHTS,
menu 3
9.6.11 Work
light boom
D797-R/
K1:15
H406R-1
LIGHTS,
menu 3
9.6.11 Work
light boom
D797-R/
K1:28
H405L
LIGHTS,
menu 11
9.6.6 Back-up
light
D797-R/
K1:42
H405R
LIGHTS,
menu 11
9.6.6 Back-up
light
Check component.
Check cabling between the
control unit and component
with diagnostic menu.
Check component.
160
161
162
163
164
Cooling fan
hydraulic oil
not working.
Work light
boom left
not working.
Work light
boom right
not working.
Back-up light
left not
working.
Back-up light
right not
working.
Check light.
Check cabling between the
control unit and component
with diagnostic menu.
Check bulb socket.
Check light.
Check cabling between the
control unit and component
with diagnostic menu.
Check bulb socket.
Check light.
Check cabling between the
control unit and component
with diagnostic menu.
Check bulb socket.
Check light.
Check cabling between the
control unit and component
with diagnostic menu.
Check bulb socket.
UDRF01.04GB
70
Code
167
168
169
170
171
172
UDRF01.04GB
Description
Limitation
Action
Connection and
component
Diagnostic
menu
Function
group
D797-R/
K1:4
Y6046
BOOM,
menu 3
7.3.6 Valve
block extension cylinder
Extension
not working.
D797-R/
K1:5
Y6050
BOOM,
menu 3
7.3.6 Valve
block extension cylinder
Back-up
alarm not
working.
D797-R/
K1:30 H965
LIGHTS,
menu 11
9.7.2 Back-up
alarm
Attachment
functions not
working.
D797-R/
K1:31
Y6003
HYD,
menu 6
7.4.2 Valve
block top lift
hydraulics
Brake light
left not
working.
D797-R/
K1:32
H411L
LIGHTS,
menu 11
9.6.5 Brake
light
Brake light
right not
working.
D797-R/
K1:33
H411R
LIGHTS,
menu 11
9.6.5 Brake
light
Check component.
Check component.
Check light.
Check cabling between the
control unit and component
with diagnostic menu.
Check bulb socket.
Check light.
Check cabling between the
control unit and component
with diagnostic menu.
Check bulb socket.
Code
173
174
175
176
177
178
71
Description
Limitation
Action
Connection and
component
Diagnostic
menu
Function
group
Running light
left rear not
working.
Check light.
D797-R/
K1:7
H416-2
LIGHTS,
menu 5
9.6.3 Running
lights
Running light
right rear not
working.
D797-R/
K1:9
H416-2
(417)
LIGHTS,
menu 5
9.6.3 Running
lights
D797-R/
K1:10
H412L
LIGHTS,
menu 5
9.6.4 Rear
light
D797-R/
K1:25
H412R
LIGHTS,
menu 5
9.6.4 Rear
light
D797-R/
K1:29
H426
LIGHTS,
menu 8
D797-R/
K1:39
H427
LIGHTS,
menu 8
Check light.
Check cabling between the
control unit and component
with diagnostic menu.
Check bulb socket.
UDRF01.04GB
72
Code
179
Description
Limitation
Action
Connection and
component
Diagnostic
menu
Function
group
D797-R/
K1:11
M677
CLIMATE,
menu 6
9.4.8 Compressor
D797-R/
K1:26
M677
CLIMATE,
menu 6
9.4.8 Compressor
D797-R/
K1:40
Y6062
BOOM,
menu 2
7.3.8 Valve
block pump
unloading
D797-R/
K1:21
R771
OP,
menu 4
7.2.12 Sensor
boom angle
D797-R/
K1:22
R777
OP,
menu 4
7.3.11 Sensor
boom length
HYD,
menu 1
181
182
183
Unloading of
hydraulic oil
pumps at
boom in not
working.
Abnormal signal
from Sensor boom
angle (771).
Overload
system not
working.
Check component.
Check component.
184
Abnormal signal
from Sensor length
(777).
Overload
system not
working.
194
High temperature
hydraulic oil.
UDRF01.04GB
Code
195
196
201
202
203
204
215
73
Description
Limitation
Action
Connection and
component
Diagnostic
menu
Function
group
Abnormal signal
from Sensor hydraulic oil temperature (B776).
Incorrect
temperature
display.
D797-R/
K2:13
B776
HYD,
menu 1
Abnormal signal
from Sensor fuel
level (B757).
D797-R/
K2:15
B757
CAB,
menu 7
1.2.2. Sensor,
fuel level
Redundant voltage
feed left not reaching control unit,
frame, option
(D797-O).
D797-O/
K2:7
CAN/
POWER,
menu 8
Redundant voltage
feed right not
reaching control
unit, frame, option
(D797-O).
D797-O/
K2:8
CAN/
POWER,
menu 8
D797-O/
K2:1/9/10
CAN/
POWER,
menu 8
Incorrect control
breaker voltage to
Control unit frame
option (D797-O)
Control
breaker cannot be released. All
hydraulic
functions
blocked.
D797-O/
K2:11
CAN/
POWER,
menu 8
Hydraulic
sliding cab or
cab lift not
working
D797-O/
K1:2
Y6016
SLIDING
CAB,
menu 3
9.10 Cab
structure and
suspension
Check component.
Check component.
Check component.
Check cabling between the
control unit and component
with diagnostic menu.
Check component.
Check fuse F58-2:4, change
if needed.
Check cabling between the
control unit and component
with diagnostic menu.
Check component.
UDRF01.04GB
74
Code
216
217
218
219
220
221
UDRF01.04GB
Description
Limitation
Action
Connection and
component
Diagnostic
menu
Function
group
Hydraulic
sliding cab or
cab lift not
working
D797-O/
K1:3
Y6017
EXTRA /
SLIDING
CAB,
menu 4
9.10 Cab
structure and
suspension
Joystick
steering or
mini-wheel
not working.
D797-O/
K1:4
Y636L
EXTRA /
ELSTEERING,
menu 4
Joystick
steering or
mini-wheel
not working.
D797-O/
K1:5
Y636R
ELSTEERING,
menu 5
Support
jacks not
working.
D797-O/
K1:30
Y6063
SUPPORT
JACKS,
menu 3
Support
jacks not
working.
D797-O/
K1:31
Y6064
SUPPORT
JACKS,
menu 3
D797-O/
K1:32
Y6047
SLIDING
CAB,
menu 3
9.10 Cab
structure and
suspension
Check component.
Check component.
Check component.
Check component.
Code
222
223
237
238
239
240
75
Description
Limitation
Action
Connection and
component
Diagnostic
menu
Function
group
D797-O/
K1:33
Y6048
SLIDING
CAB,
menu 4
9.10 Cab
structure and
suspension
D797-O/
K1:7
Y6057
HYD,
menu 6
9.10 Cab
structure and
suspension
Hydraulic
sliding cab or
cab lift not
working.
D797-O/
K1:16
Y6016
SLIDING
CAB,
menu 3
9.10 Cab
structure and
suspension
Hydraulic
sliding cab or
cab lift not
working.
D797-O/
K1:17
Y6017
SLIDING
CAB,
menu 4
9.10 Cab
structure and
suspension
Joystick
steering or
mini-wheel
not working.
D797-O/
K1:18
Y636L
ELSTEERING,
menu 4
Joystick
steering or
mini-wheel
not working.
D797-O/
K1:19
Y636R
ELSTEERING,
menu 5
Check component.
Check component.
Check component.
Check component.
Check component.
Check component.
UDRF01.04GB
76
Code
251
252
253
254
260
261
262
UDRF01.04GB
Description
Limitation
Action
Connection and
component
Diagnostic
menu
Function
group
Redundant voltage
feed left to Control
unit attachment
(D971-1) does not
arrive.
D791-1/
K2:7
CAN/
POWER,
menu 8
Redundant voltage
feed left to Control
unit attachment
(D791-1) does not
arrive.
D791-1/
K2:8
CAN/
POWER,
menu 8
Control breaker
voltage to Control
unit attachment
(D791-1) below 18 V
or above 32 V.
D791-1/
K2:1/9/10
CAN/
POWER,
menu 8
Incorrect control
breaker voltage to
Control unit attachment (D791-1)
Control
breaker cannot be released. All
hydraulic
functions
blocked.
D791-1/
K2:11
CAN/
POWER,
menu 8
D791-1/
K1:14
M693-2
CAB,
menu 10
9.14.1 Pump
unit
D791-1/
K1:1
H406R-2
LIGHTS,
menu 2
9.6.12 Work
light attachment
Check light.
D791-1/
K1:15
H406L-2
LIGHTS,
menu 2
9.6.12 Work
light attachment
Check component.
Check cabling between the
control unit and component
with diagnostic menu.
Check component.
Check fuse F58-3:1, change
if needed.
Check cabling between the
control unit and component
with diagnostic menu.
Check component.
Check component.
Code
263
264
265
266
267
268
77
Description
Limitation
Action
Connection and
component
Diagnostic
menu
Function
group
Extra work
light attachment not
working.
Check light.
D791-1/
K1:28
H404-4L
LIGHTS,
menu 2
9.6.12 Work
light attachment
Extra work
light attachment not
working.
D791-1/
K1:42
H404-4R
LIGHTS,
menu 2
9.6.12 Work
light attachment
Rotation of
attachment
not working.
D791-1/
K1:2
Y6008
ATTACH,
menu 9
7.6.3 Control
valve attachment
Rotation of
attachment
not working.
D791-1/
K1:3
Y6009
ATTACH,
menu 10
7.6.3 Control
valve attachment
Spreader not
working.
D791-1/
K1:4
Y6018
ATTACH,
menu 11
7.5.3 Control
valve attachment
Spreader not
working.
D791-1/
K1:5
Y6019
ATTACH,
menu 12
7.5.3 Control
valve attachment
Check light.
Check cabling between the
control unit and component
with diagnostic menu.
Check bulb socket.
UDRF01.04GB
78
Code
269
270
271
272
273
274
UDRF01.04GB
Description
Limitation
Action
Connection and
component
Diagnostic
menu
Function
group
Sideshift of
attachment
not working.
D791-1/
K1:30
Y6021
ATTACH,
menu 6
7.4.3 Control
valve attachment
Sideshift of
attachment
not working.
D791-1/
K1:31
Y6020
ATTACH,
menu 6
7.4.3 Control
valve attachment
Twistlock
not working.
D791-1/
K1:32
Y6040
ATTACH,
menu 7
Twistlock
not working.
D791-1/
K1:33
Y6039
ATTACH,
menu 7
D791-1/
K1:7
Y6012-1
ATTACH,
menu 13
7.7.4 Lock
valve tilt
D791-1/
K1:9
Y6012-2
ATTACH,
menu 13
7.7.4 Lock
valve tilt
Check component.
Code
276
277
278
287
288
289
79
Description
Limitation
Action
Connection and
component
Diagnostic
menu
Function
group
Indicator
light open
twistlock not
working.
Check light.
D791-1/
K1:25
H562
ATTACH,
menu 8
7.1.14 Light
panel boom
Indicator
light alignment twistlock not
working.
Check light.
D791-1/
K1:29
H564
ATTACH,
menu 8
7.1.14 Light
panel boom
Indicator
light locked
twistlocks
not working.
Check light.
D791-1/
K1:39
H563
ATTACH,
menu 8
7.1.14 Light
panel boom
Rotation of
attachment
not working.
D791-1/
K1:16
Y6008
ATTACH,
menu 9
7.6.3 Control
valve attachment
Rotation of
attachment
not working.
D791-1/
K1:17
Y6009
ATTACH,
menu 10
7.6.3 Control
valve attachment
Spreader not
working.
D791-1/
K1:18
Y6018
ATTACH,
menu 11
7.5.3 Control
valve attachment
UDRF01.04GB
80
Code
290
298
299
300
Description
Limitation
Action
Connection and
component
Diagnostic
menu
Function
group
Spreader not
working.
D791-1/
K1:19
Y6019
ATTACH,
menu 12
7.5.3 Control
valve attachment
ATTACH,
menu 8
7.9.1.9 Sensor
twistlock
ATTACH,
menu 8
7.9.1.9 Sensor
twistlock
Sensor alignment
indicates unreasonable distance.
Twistlock
not working.
ATTACH,
menu 8
7.9.1.8 Sensor
alignment
D791-2/
K2:7
CAN/
POWER,
menu 8
D791-2/
K2:8
CAN/
POWER,
menu 8
Check component.
301
302
UDRF01.04GB
Redundant voltage
feed left to Control
unit attachment
(D971-2) does not
arrive.
Redundant voltage
feed left to Control
unit attachment
(D791-2) does not
arrive.
Code
303
304
315
316
317
318
81
Description
Limitation
Action
Connection and
component
Diagnostic
menu
Function
group
Emergency voltage
to Control unit attachment (D791-2)
below 18 V or above
32 V.
Control
breaker cannot be released. All
hydraulic
functions
blocked.
D791-2/
K2:1/9/10
CAN/
POWER,
menu 8
Incorrect control
breaker voltage to
Control unit attachment (D791-2)
Control
breaker cannot be released. All
hydraulic
functions
blocked.
D791-2/
K2:11
CAN/
POWER,
menu 8
Levelling not
working.
D791-2/
K1:2
Y6035
ATTACH,
menu 17
7.8.3 Control
valve attachment
Levelling not
working.
D791-2/
K1:3
Y6036
ATTACH,
menu 18
7.8.3 Control
valve attachment
Controllable
tilt not working.
D791-2/
K1:4
Y6010
ATTACH,
menu 14
7.7.5 Control
valve attachment
Controllable
tilt not working.
D791-2/
K1:5
Y6011
ATTACH,
menu 15
7.7.5 Control
valve attachment
Check component.
UDRF01.04GB
82
Code
319
320
337
338
339
340
UDRF01.04GB
Description
Limitation
Action
Connection and
component
Diagnostic
menu
Function
group
Levelling not
working.
D791-2/
K1:30
Y6034-1
ATTACH,
menu 16
7.8.6 Valve
block levelling cylinders
Levelling not
working.
D791-2/
K1:31
Y6034-2
ATTACH,
menu 16
7.8.6 Valve
block levelling cylinders
Levelling not
working.
D791-2/
K1:16
Y6035
ATTACH,
menu 17
7.8.3 Control
valve attachment
Levelling not
working.
D791-2/
K1:17
Y6036
ATTACH,
menu 18
7.8.3 Control
valve attachment
Controllable
tilt not working.
D791-2/
K1:18
Y6010
ATTACH,
menu 14
7.7.5 Control
valve attachment
Controllable
tilt not working.
D791-2/
K1:19
Y6011
ATTACH,
menu 15
7.7.5 Control
valve attachment
Check component.
Code
351
352
353
354
361
362
83
Description
Limitation
Action
Connection and
component
Diagnostic
menu
Function
group
Redundant voltage
feed left to Control
unit combi attachment left (D971-3)
does not arrive.
D791-3/
K2:7
CAN/
POWER,
menu 8
Redundant voltage
feed right to Control
unit combi attachment left (D971-3)
does not arrive.
D791-3/
K2:8
CAN/
POWER,
menu 8
Control breaker
voltage to Control
unit combi attachment left (D791-3)
below 18 V or above
32 V.
Control
breaker cannot be released. All
hydraulic
functions
blocked.
D791-3/
K2:1/9/10
CAN/
POWER,
menu 8
Incorrect control
breaker voltage to
Control unit combi
attachment left
(D791-3).
Control
breaker cannot be released. All
hydraulic
functions
blocked.
D791-3/
K2:11
CAN/
POWER,
menu 8
Work light
left lift leg
not working.
Check light.
D791-3/
K1:1
H404-6L
LIGHTS,
menu 2
9.6.12 Work
light attachment
Levelling not
working.
D791-3/
K1:15
Y6035/
Y6036
ATTACH,
menu 17
- 18
7.8.3 Control
valve attachment
Check component.
Check cabling between the
control unit and component
with diagnostic menu.
Check component.
UDRF01.04GB
84
Code
364
365
366
367
368
369
UDRF01.04GB
Description
Limitation
Action
Connection and
component
Diagnostic
menu
Function
group
D791-3/
K1:42
Y6053L
COMBI,
menu 16
7.9.2.5 Valve
operating position
Levelling not
working.
D791-3/
K1:2 Y6035
ATTACH,
menu 17
Levelling not
working.
D791-3/
K1:3 Y6036
ATTACH,
menu 18
D791-3/
K1:4
Y6057L
COMBI,
menu 11
D791-3/
K1:5
Y6056L
COMBI,
menu 10
D791-3/
K1:30
Y6059L
COMBI,
menu 13
Check component.
Code
370
371
372
373
374
375
85
Description
Limitation
Action
Connection and
component
Diagnostic
menu
Function
group
D791-3/
K1:31
Y6058L
COMBI,
menu 12
D791-3/
K1:32
Y6013L
COMBI,
menu 10
D791-3/
K1:33
Y6060L
COMBI,
menu 11
D791-3/
K1:7
Y6014L
COMBI,
menu 12
D791-3/
K1:9
Y6061L
COMBI,
menu 13
Indicator
light alignment lift leg
right front
not working.
D791-3/
K1:10
H566R
COMBI,
menu 7
7.1.14 Light
panel boom
Check component.
Check light.
Check cabling between the
control unit and component
with diagnostic menu.
Check bulb socket.
UDRF01.04GB
86
Code
376
377
378
379
380
387
UDRF01.04GB
Description
Limitation
Action
Connection and
component
Diagnostic
menu
Function
group
Indicator
light alignment lift leg
right rear not
working.
Check light.
D791-3/
K1:25
H567R
COMBI,
menu 7
7.1.14 Light
panel boom
Indicator
light alignment lift leg
left front not
working.
Check light.
D791-3/
K1:29
H566L
COMBI,
menu 7
7.1.14 Light
panel boom
Indicator
light alignment lift leg
left rear not
working.
Check light.
D791-3/
K1:39
H567L
COMBI,
menu 7
7.1.14 Light
panel boom
D791-3/
K1:11 Y6054L
COMBI,
menu 15
D791-3/
K1:12 Y6055L
COMBI,
menu 15
Levelling not
working.
D791-3/
K1:16
Y6036
ATTACH,
menu 17
7.8.3 Control
valve attachment
Check component.
Code
388
401
402
403
404
411
87
Description
Limitation
Action
Connection and
component
Diagnostic
menu
Function
group
Levelling not
working.
D791-3/
K1:17
Y6035
ATTACH,
menu 17
7.8.3 Control
valve attachment
Redundant voltage
feed left to Control
unit combi attachment right (D971-4)
does not arrive.
D791-4/
K2:7
CAN/
POWER,
menu 8
Redundant voltage
feed right to Control
unit combi attachment right (D971-4)
does not arrive.
D791-4/
K2:8
CAN/
POWER,
menu 8
Control breaker
voltage to Control
unit combi attachment right (D791-4)
below 18 V or above
32 V.
Control
breaker cannot be released. All
hydraulic
functions
blocked.
D791-4/
K2:1/9/10
CAN/
POWER,
menu 8
Incorrect control
breaker voltage to
Control unit combi
attachment right
(D791-4).
Control
breaker cannot be released. All
hydraulic
functions
blocked.
D791-4/
K2:11
CAN/
POWER,
menu 8
Work light
left lift leg
not working.
Check light.
D791-4/
K1:1
H406???
LIGHTS,
menu 2
9.1.12 Work
light attachment
Check component.
UDRF01.04GB
88
Code
412
413
414
415
416
417
UDRF01.04GB
Description
Limitation
Action
Connection and
component
Diagnostic
menu
Function
group
Controllable
tilt not working.
ATTACH,
menu 14
- 15
7.7.5 Control
valve attachment
Check component.
D791-4/
K1:15
Y6010/
Y6011
Levelling
lock not
working.
D791-4/
K1:28
Y6034-1/2
ATTACH,
menu 16
7.8.6 Valve
block levelling cylinders
D791-4/
K1:42
Y6053R
COMBI,
menu 16
7.9.2.5 Valve
operating position
D791-4/
K1:2
Y6054R
COMBI,
menu 15
D791-4/
K1:3
Y6055R
COMBI,
menu 15
D791-4/
K1:4
Y6057R
COMBI,
menu 11
Check component.
Code
418
419
420
421
422
423
89
Description
Limitation
Action
Connection and
component
Diagnostic
menu
Function
group
D791-4/
K1:5
Y6056R
COMBI,
menu 10
D791-4/
K1:30
Y6059R
COMBI,
menu 13
D791-4/
K1:31
Y6058R
COMBI,
menu 12
D791-4/
K1:32
Y6013R
COMBI,
menu 10
D791-4/
K1:33
Y6060R
COMBI,
menu 11
D791-4/
K1:7
Y6014R
COMBI,
menu 12
Check component.
UDRF01.04GB
90
Code
424
425
426
427
428
451
452
460
UDRF01.04GB
Description
Limitation
Action
Connection and
component
Diagnostic
menu
Function
group
D791-4/
K1:9
Y6061R
COMBI,
menu 13
Indicator
light front
legs raised
not working.
D791-4/
K1:10
H580
COMBI,
menu 9
7.1.14 Light
panel boom
Indicator
light front
legs lowered
not working.
D791-4/
K1:25
H581
COMBI,
menu 9
7.1.14 Light
panel boom
Indicator
light clamping position
lift leg front
not working.
Check light.
D791-4/
K1:29
H578
COMBI,
menu 8
7.1.14 Light
panel boom
Indicator
light clamping position
lift leg rear
not working.
Check light.
D791-4/
K1:39
H579
COMBI,
menu 8
7.1.14 Light
panel boom
Redundant voltage
feed left to Control
unit KID (D795) does
not arrive.
795/K1:7
CAN/
POWER,
menu 8
Redundant voltage
feed right to Control
unit KID (D795) does
not arrive.
795/K1:8
CAN/
POWER,
menu 8
No messages are
received on CAN
buffer 1.
CAN/
POWER,
menu 1
2
Check component.
Check light.
Check cabling between the
control unit and component
with diagnostic menu.
Check bulb socket.
Check light.
Check cabling between the
control unit and component
with diagnostic menu.
Check bulb socket.
Check component.
Check cabling between the
control unit and component
with diagnostic menu.
Check component.
Use diagnostic menu to
check CAN bus
91
Description
Limitation
Action
Connection and
component
Diagnostic
menu
Function
group
461
No messages are
received on CAN
buffer 2.
Error codes
from other
control units
cannot be
shown.
CAN/
POWER,
menu 1
2
500
Service interval
reached.
No limitation.
Preventive
maintenance
Code
UDRF01.04GB
92
UDRF01.04GB
E Schematics
E Schematics
10
11
UDRF01.04GB
UDRF01.04GB
E Schematics
10 Common hydraulics
mm mm mm mm
page
Designation
Drawing number
A40740.0100
A40853.0100
Hydraulic diagram top lift, tilt lock and controllable tilt page 8
A40853.0200
Hydraulic diagram top lift, tilt lock, controllable tilt and hydraulic levelling page 10
A43123.0100
A48056.0100
A40855.0100
A43276.0100
A40854.0100
A41791.0100
A41791.0100
A41791.0100
UDRF01.04GB
UDRF01.04GB
42
43
44
VA
S L1
X1
L2
B2
33 33
41
B1
40
38
36
B1
B1
A1
PS
L2
VA
B2
34
B2
32
VB
A2
L4
L3
X2
39
37
33
35
S L1
X1
L4
L3
33 X2
30
29
31 LS CF
PSS
47
VA
C-
33
C-
C+
LS
46 PP
45
C+
EF
28
VA
C+
PP
27
25
26
C-
24
L
P
LS
17
PT
22
23
ACC
16
20
21
18
13
15 14
19
10
9 10
11
12
11
page
4
E Schematics 10 Common hydraulics
1.
Lift cylinder
2.
3.
Extension cylinder
4.
5.
Lift cylinder
6.
7.
8.
Brake valve
9.
UDRF01.04GB
14
UDRF01.04GB
B1
S L1
C1-
L2
X1
PP
B2
C2+ C1+
L4
L3
X2
C2-
13
12
B
10
11
T1
P1
LSPB
PS
T3B
T2B
P2B
TPB
page
6
E Schematics 10 Common hydraulics
1.
Tilt cylinder
2.
Damping block
3.
4.
5.
Sideshift cylinders
6.
Spreader motor
7.
8.
Twistlock cylinders
9.
UDRF01.04GB
T2B
P2B
TPB
L3
X2
T
L4
C1+ C2-
B1
15
UDRF01.04GB
L2
S L1
X1
PP
B2
C2+
P
C1-
14
13
11
10
T1
P1
LSPB
PS
T3B
page
1.
Tilt cylinder
2.
Damping block
3.
4.
5.
Sideshift cylinders
6.
Spreader motor
7.
8.
Twistlock cylinders
9.
UDRF01.04GB
10
T2
TP
B
A
16
9
A
PP
C2+
UDRF01.04GB
12
13
B1
X1
L1 L2
B2
X2
L4 L3
11
10
T1
P1
C1-
C1+
C2-
14
15
14z
PS
T3
page
1.
Tilt cylinder
2.
Damping block
3.
4.
5.
Sideshift cylinders
6.
Spreader motor
7.
8.
Twistlock cylinders
9.
11
UDRF01.04GB
12
LS
LS
page
EF
UDRF01.04GB
B1
L1
X1
L2
B2
T1
L4
X2
L3
LS
PP
CF
TP
1.
2.
Steering cylinder
3.
Steering valve
4.
Priority valve
5.
Shuttle valve
6.
7.
13
UDRF01.04GB
14
B1
L1
X1
L2
B2
T1
L4
X2
L3
LS
TP
page
UDRF01.04GB
1.
2.
3.
4.
Shuttle valve
5.
6.
15
UDRF01.04GB
16
L3
UDRF01.04GB
11
001987 (A43276.0100 ver. 1)
B1
L1
X1
L2
B2
T1
L4
X2
LS
10
T3
TP
page
1.
2.
Accumulator
3.
4.
5.
6.
7.
Restriction
8.
9.
Shuttle valve
17
UDRF01.04GB
18
UDRF01.04GB
B1
X1
L1 L2
B2
T1
X2
L4 L3
LS
TP
page
1.
2.
3.
4.
5.
Restriction
6.
7.
Shuttle valve
8.
9.
19
UDRF01.04GB
UDRF01.04GB
L1
X1
L2
B2
L4
L3
X2
B1
15
13
T1
P1
001206:C
1
B
PP
C1-
12
11
10
T3
T2
P2
TP
PS
001207:F
001207:E
001207:D
page
14
001206:B
001206:A
20
E Schematics 10 Common hydraulics
1.
Tilt cylinder
2.
Damping block
3.
4.
5.
Sideshift cylinders
6.
Spreader motor
7.
8.
Twistlock cylinders
9.
21
UDRF01.04GB
22
page
001205:A
TP
P2
T2
T3
2
3
4
A
5
P T
A B
7
8
10
P1
001205:B
UDRF01.04GB
001205:C
1.
2.
3.
4.
5.
6.
7.
8.
9.
23
UDRF01.04GB
24
page
001205:D
T3
T2
TP
P2
1
2
4
A
7
8
10
P1
T1
001205:E
UDRF01.04GB
001205:F
1.
2.
3.
4.
5.
6.
7.
8.
9.
25
UDRF01.04GB
26
mm mm mm mm
page
11 Common electrics
Circuit diagrams, description
A circuit diagram is divided into circuit name(drawing number) and
consists of a number of pages.
The following is an explanation of the symbols used in circuit diagrams:
Designation 353-2
353 is component designation (see Component designations
page 27 for description of respective component). 2 indicates
that it is the second component of this type in the specific diagram.
Ground connection:
1: X37-A is ground connection in the electrical distribution box.
A connection terminal for ground. Frame ground connection connection terminal to chassis.
2: Zero reference found in control units.
UDRF01.04GB
27
Component designations
page
Prefix
Description
Converter from non-electric to electric signals or vice versa. Example: inductive sensor.
Relay, contactor.
UDRF01.04GB
28
page
Designation
Group
Drawing number
DRF
DRF
2004
DRF
2005
11.6
A43032.0100
11.6
A43032.0200
Circuit Current
11.5
A43033.0100
11.5
A43033.0200
9.6
A43034.0100
9.6
A43035.0100
9.6
A43036.0100
Circuit lighting
9.6
A43037.0100
9.1
A43038.0100
9.1
A43039.0100
Circuit joystick
7.1
A43040.0100
9.10
A43041.0100
4.0
A43042.0100
7.9
A43043.0100
Circuit cross-references
0.0
A43044.0100
0.0
A43044.0200
0.0
A43044.0300
0.0
A43044.0400
0.0
A43044.0500
Circuit OP + scale
8.2
A43045.0100
Circuit drivetrain
2.1
A43046.0100
2.1
A43046.0200
Circuit wipers
9.5
A43047.0100
X
X
A46089.0100
Circuit boom up/down
7.2
A43048.0100
A46090.0100
Circuit boom in/out
7.3
A43049.0100
7.6
A43050.0100
7.5
A43051.0100
Circuit hydraulics
10.6
A43053.0100
9.1
A43054.0100
UDRF01.04GB
29
Designation
Group
Drawing number
DRF
DRF
2004
DRF
2005
Circuit by-passing
8.2
A43055.0100
9.7
A43056.0100
7.10
A43057.0100
9.14
A43058.0100
9.3
A43059.0100
9.7
A43060.0100
9.4
A43061.0100
A46087.0100
A46091.0100
Circuit radio
9.14
A43062.0100
Circuit 24 V
11.5
A43063.0100
11.6
A43063.0200
7.7
A43064.0100
9.10
A43065.0100
5.2
A43066.0100
5.2
A43066.0200
9.7
A43067.0100
7.9
A43068.0100
11.6
A44875.0100
11.6
A44875.0200
11.6
A44875.0300
1.0
A44878.0100
1.0
A44878.0200
2.0
A44879.0100
11.5
A44880.0100
7.7
A44910.0100
7.7
A44910.0200
Circuit over-height
7.1
A45043.0100
Circuit camera
9.8
A45769.0100
Circuit printer
7.10
A45792.0100
9.4
A46088.0100
UDRF01.04GB
30
UDRF01.04GB
E DRAWING
Ref.
Ruta
Sq.
4011
-X401f
1
+
R+
R-
ndring
Design change
K2:6
CAN Shield
CAN
L+
L+
Nr
No.
-D797-R
CAN
K2:8
K2:4
K2:5
K2:2
K2:3
K2:7
4016
-X401f
6
4012
4015
-X401f
5
-X401f
4014
-X401f
4
4013
-X401f
3
YE
GY
WH
BU
BK
RD
-X200m
6
5
4
3
2
1
-X200f
6
5
4
3
2
1
CAN_J1939_-
041478
TKB
Sign.
0514
0515
Godk/Appr
Konstr/Design
02014
2823
2822
2825
WH
GY
WH
GY
WH
GY
031210
030110
RKO
Datum/Date
Sign.
FSN
A45209.0100
Klass/Class
-X048
A0137
A0138
H.Grp:
120 Ohm
+CHASSIS
-R820-2
-R820-1
2224
2225
A0118B
A01110B
0519
2127
A0117
A0118A
A0119
A01110A
A0132
A0131
-X015
7
8
-X011
7
8
9
10
-X013
7
8
-X013
4
5
-X013
1
2
0601B
0602B
0613
K1:9
K4:7
+
K4:8
-
0601A
0602A
0603
0605
0606
0604
11
10
7
-X020
13
12
8
K1:11
K1:10
K1:7
K1:13
K1:12
K1:8
Shield K4:4
CAN
+CAB
-D790-2
120 Ohm
KIT
KID
Huvudnr./Project no.
-X051f
6
8
7
9
BUZZER 0V REF
GND
K4:3 Shield
-X051m
6
8
7
9
-X048
L+
L+
RS232
R+
TX
CAN
RRX
CAN
-D795
CAN 2
+
Shield
K4:2
+
K4:6 CAN
-
K1:14
K1:3
K1:2
K1:1
K1:6
K1:5
K1:4
-X051f
4
5
A0482B
A0481B
-X015
2
6
-X020
3
2
1
-X020
14
-X020
6
5
-X049m
A
A0481A
B
A0482A
-X051m
4
5
-X052f
1
-X052f
2
-X203m
6
5
4
3
2
1
-XH853f
2
Ritad/Drawn
-X203f
6
5
4
3
2
1
-X052m
1
-X052m
2
040930
Datum
Date
0522
0521
/A44879.0100/1.A1
/A44879.0200/1.C4
/A44879.0100/1.B1
/A44879.0200/1.B4
/A44878.0100/1.B3
/A44878.0200/1.B2
2052
2051
2033
2034
KID_TX
KID_RX
GND
D795/1:14
/A44878.0100/1.B3
/A44878.0200/1.B2
/A43056.0100/1.D7
/A45792.0100/1.B2
/A45792.0100/1.B2
/A45792.0100/1.C2
ndring nr
Change No.
CAN_J1939_+
-X205m
A
2228
2224
2225
CAN_J1939_-
-X222
2
3
7
-X222
8
4
5
CAN_J1939_+
-X210f
3
2001
2002
2227
/A44875.0100/1.B3
/A44875.0200/1.C2
/A44875.0300/1.D1
/A44875.0100/1.B3
/A44875.0200/1.C2
/A44875.0300/1.D1
/A44875.0100/1.B3
/A44875.0200/1.C2
/A44875.0300/1.D1
/A44875.0100/1.B3
/A44875.0200/1.C2
/A44875.0300/1.D1
/A44875.0100/1.B3
/A44875.0200/1.D2
/A44875.0300/1.D1
/A44875.0100/1.C3
/A44875.0200/1.C2
/A44875.0300/1.D1
0152
0156
A0135
A0134
K11:7
K11:8
K11:9
K11:10
K13:7
K13:8
K13:8
K13:4
K13:5
K13:6
K13:1
K13:2
K13:3
Power 1
Power 1
Power 2
Power 2
R+
CAN
RShield
L+
CAN
LShield
Shield
+
CAN J1939
-
KCU
-X37-A
-X060Am
5
6
4
-X060Am
1
2
3
-X061Am
3
TX
Ground
RX
RS232
Name
-X060m
5
6
4
-X060m
1
2
3
-X061m
3
-X013
10
11
12
-X050
3
2
5
A01310
A01311
A01312
Benmning
Communication
+CAB
-D790-1
K13:10
K13:11
K13:12
A0613
0613
0601
0602
0603
0605
0606
0604
/A43066.0200/2.C1
/A43066.0200/2.C1
-X37-A4
-X060Af
5
6
4
-X060Af
1
2
3
-X061Af
3
CANCAN+
-X059f
2
1
-X060f
5
6
4
-X060f
1
2
3
-X061f
3
K2:7
K2:3
K2:2
K2:5
K2:4
K2:8
A0134
A0135
A0118B
A0512A
A0513A
A01110B
K2:6
CAN Shield
+
LCAN
L+
RCAN
R+
+
-X051f
2
3
-X051m
2
3
-D797-F
DRFA 400-450
A43032.0100
Produkt/Product
-X212
5
4
8
-X212
7
3
2
A0513B
A0512B
0519
2127
2225
2224
04
Utgva/Issue
1 1
Blad/Sheet
0513
0512
E DRAWING
Ref.
Ruta
Sq.
4015
4016
-X401f
5
-X401f
6
ndring
Design change
K2:6
CAN Shield
+
R+
CAN
R-
Nr
No.
REAR
CAN-BUS
+CHASSIS
-D797-R
A43044.0100/1.D1
L+
CAN
L+
-X401f
2
CAN_J1939_-
CAN_J1939_+
CAN_J1939_-
-X205m
A
2227
2228
2224
2225
-X222
2
3
7
8
4
5
K2:2
K2:3
K2:7
K2:8
K2:4
K2:5
CAN_J1939_+
2052
2051
2034
2033
041478
TKB
Sign.
0522
0521
0514
0515
040930
Datum
Date
-XH853f
2
Godk/Appr
Konstr/Design
Ritad/Drawn
02014
2823
2822
2825
WH
GY
WH
GY
WH
GY
031210
010212
RKO
Datum/Date
Sign.
FSN
-X051f
6
8
7
9
-X051m
6
8
7
9
-X048
-X051f
4
5
A0482B
A0481B
-X015
2
6
-X020
3
2
1
-X020
14
-X020
6
5
-X049m
A
A0481A
B
A0482A
-X051m
4
5
-X052f
1
-X052f
2
-X203f -X203m
6
6
5
5
4
4
3
3
2
2
1
1
D795/1:14
KID_TX
KID_RX
GND
-X052m
1
-X052m
2
/A44879.0100/1.A1
/A44879.0200/1.C4
/A44879.0100/1.B1
/A44879.0200/1.B4
/A44878.0100/1.B3
/A44878.0200/1.B2
/A44878.0100/1.B3
/A44878.0200/1.B2
/A43056.0100/1.D7
/A45792.0100/1.B2
/A45792.0100/1.B2
/A45792.0100/1.C2
ndring nr
Change No.
/A44875.0100/1.B3
/A44875.0200/1.C2
/A44875.0300/1.D1
/A44875.0100/1.B3
/A44875.0200/1.C2
/A44875.0300/1.D1
/A44875.0100/1.B3
/A44875.0200/1.C2
/A44875.0300/1.D1
/A44875.0100/1.B3
/A44875.0200/1.C2
/A44875.0300/1.D1
/A44875.0100/1.B3
/A44875.0200/1.D2
/A44875.0300/1.D1
/A44875.0100/1.C3
/A44875.0200/1.C2
/A44875.0300/1.D1
-X210f
3
4012
4011
4014
-X401f
4
-X401f
1
4013
-X401f
3
YE
GY
WH
BU
BK
RD
-X200m
6
5
4
3
2
1
-X200f
6
5
4
3
2
1
0516
0518
0515
0514
2002
2001
0152
0156
GND
A45209.0100
Huvudnr./Project no.
120 Ohm
H.Grp:
A0137
A0138
2228
2225
2224
0517
A0118B
A01110B
0519
2127
A0117
A0118A
A0119
A01110A
A0132
A0131
Shield K4:4
K4:7
+
CAN K4:8
-
120 Ohm
K1:9
K1:11
K1:10
K1:7
K1:13
K1:12
K1:8
+CAB
-D790-2
A43033.0100/4.E4
+CHASSIS
-R820-2
KID
-X048
KIT
+CAB
-R820-1
Klass/Class
BUZZER 0V REF
K4:3 Shield
L+
L+
RS232
R+
TX
CAN
RX
R-
CAN
+CAB
-D795
CAN 2
+
Shield
K4:2
+
K4:6 CAN
-
K1:14
K1:3
K1:2
K1:1
K1:6
K1:5
K1:4
-X011
7
8
9
10
-X013
7
8
-X013
4
5
A0135
A0134
-X013
1
2
-X015
7
8
-X020
13
12
8
-X020
11
10
7
-X020
9
K11:7
K11:8
K11:9
K11:10
K13:7
K13:8
K13:9
K13:4
K13:5
K13:6
K13:1
K13:2
K13:3
KCU
Power 1
Power 1
Power 2
Power 2
R+
CAN
RShield
L+
CAN
LShield
Shield
+
CAN J1939
-
-X37-A
-X060Am
5
6
4
-X060Am
1
2
3
-X061Am
3
Ground
RX
RS232
TX
-X013
10
11
12
Name
-X060m
5
6
4
-X060m
1
2
3
-X061m
3
-X050
3
2
5
A01310
A01311
A01312
CANCAN+
-X059f
2
1
-X060f
5
6
4
-X060f
1
2
3
-X061f
3
Benmning
+CAB
-D790-1
A43044.0100/2.E6
K13:10
K13:11
K13:12
A0613
0613
0601
0602
0603
0605
0606
0604
/A43066.0200/2.C1
/A43066.0200/2.C1
-X060Af
5
6
4
-X060Af
1
2
3
-X061Af
3
K2:6
CAN Shield
K2:6
+
LCAN
L+
RCAN
R+
+
CAN Shield
+
LCAN
L+
RCAN
R+
+
-X051f
2
3
05
Utgva/Issue
1 1
Blad/Sheet
A43044.0200/1.B4
-D797-O
+CHASSIS
CAN-BUS
FRONT (OPTION)
A43044.0100/1.B1
-D797-F
+CHASSIS
CAN-BUS
-X051m
2
3
FRONT
DRFA 400-450
A43032.0200
K2:7
K2:3
K2:2
K2:5
K2:4
K2:8
K2:7
K2:3
K2:2
K2:5
K2:4
K2:8
A0134
A0135
A0118B
A0512A
A0513A
A01110B
Produkt/Product
-X232
5
4
8
-X232
7
3
2
-X212
5
4
8
-X212
7
3
2
A0513B
A0512B
0519
2127
2123
2122
0513
0512
E DRAWING
Ref.
Ruta
Sq.
W207
W206
To QSM11
W223
50
50
B+
CHASSIS
30
4b
3b
2b
1b
30
STARTER
31
+DRIVE TRAIN
-M654
ndring
Design change
50 A
50 A
50 A
50 A
-F54
-K1
MAIN SWITCH
-S144
4a
3a
2a
1a
+CAB/3.D5
Nr
No.
/A44878.0200/1.C2
/A44878.0200/1.C2
/A44878.0200/1.D2
W4
RD
W3
W208
W211
87
12V
W5
W2
041478
ndring nr
Change No.
36030
W19
WH
ALTERNATOR
D+
+DRIVE TRAIN
-G660
-XG660-D+
-G30-1
30
B+
TKB
B-
040930
Datum
Date
12V
-G30-2
+CAB/3.D5
87
W209
Sign.
-K2
W210
W1
Godk/Appr
Konstr/Design
Ritad/Drawn
-X37-5
-K3
37-200
37-200
37-200
031120
010220
FSN
RKO
Datum/Date
2105
W221
2012
58-1/2:1
58-1/2:2
2751
2753
2101
+BOOM
-F52-1
Klass/Class
A45209.0100
Huvudnr./Project no.
H.Grp:
+CHASSIS
CHASSIS
2013
0712
2011
W212A
2102
4002
4002
4002
4002
/2.C1
/2.B1
/2.D1
/2.C1
/2.D1
-X210m
6
-X071-2
-X201
1
-X210f
2
/3.E2
/A44879.0100/1.D8
/A44879.0200/1.C4
-X210f
6
87
/A44878.0200/2.B8
+CAB/3.D5
87
87A
/A44879.0100/1.D8
/A44879.0200/1.C4
CHASSIS
2013
2011
CHASSIS
37-200
/A43068.0100/2.C2
/5.C6
/A43034.0100/1.E8
/A43035.0100/1.A7
/A44880.0100/1.C7
TRANSMISSION
Not Used
Not Used
Not Used
4
/1.C8
4002
W216
W217
W218
5
6
7
8
/A43049.0100/1.E8
/A43037.0100/1.E8
/A43034.0100/1.E8
1 CAB
2 STEP IN LIGHT
3 ENGINE
4 ENGINE (Cummins)
/1.C4
-X400
/2.A1
0711
0711
0711
0711
0711
/A46088.0100/1.A1
/A46088.0100/1.B1
-X210f
/A44878.0100/1.B3
1 58-1/3:1
/A44878.0200/1.B2
5
58-1/4:1
-K4
/A44878.0200/1.B2
30
30
-X201
2
58-1/5:1
/A44879.0100/1.D1
58-1/1:1
A0711A
A0711B
A0711C
A0711D
A0711E
0526
-F58-1
87
+CAB/3.C5
X071-1
Sign.
2106
-X37-200
CHASSIS
W220
-X301-2A
30
8:1
8:2
/1.C4
H:1
H:2
W215
7:1
7:2
G:1
G:2
5:1
5:2
4:1
4:2
3:1
3:2
2:1
2:2
1:1
1:2
6:1
6:2
5A
10 A
15 A
5A
30 A
-F58-1
F:1
F:2
E:1
E:2
D:1
D:2
C:1
C:2
B:1
B:2
A:1
A:2
W213
W214
0711
3002
1682
W222
Name
Krets Strm
Circuit Power
Benmning
K2:16
1681
5
6
7
8
Not Used
Not Used
Not Used
FEEDBACK K2
-X301-1
D+
A43044.0100/1.D1
1 ATTACHMENT, KDU
2 KDU FRONT
3 Not Used
4 KDU OPT.
/1.E6
15 E
-F58-3
8:1
8:2
/1.E6
7:1
7:2
G:1
G:2
H:1
H:2
6:1
6:2
4:1
4:2
3:1
3:2
2:1
2:2
F:1
F:2
-X222
16
1:1
1:2
5:1
5:2
5A
10 A
10 A
25 A
-F58-3
-X168
E:1
E:2
D:1
D:2
C:1
C:2
B:1
B:2
A:1
A:2
W219
15
8:1
8:2
/1.A6
7:1
7:2
H:1
H:2
6:1
6:2
5:1
5:2
4:1
4:2
3:1
3:2
2:1
2:2
G:1
G:2
5A
5A
10A
25A
5A
25A
1:1
1:2
TRANSMISSION
Not Used
Not Used
ENGINE
-F58-2
5
6
7
8
F:1
F:2
E:1
E:2
D:1
D:2
C:1
C:2
B:1
B:2
A:1
A:2
1 KDU FRONT
2 ENGINE
3 KDU REAR
4 KDU OPT
/1.C7
-F58-2
-D797-R
0511
/A43068.0100/2.B2
/5.B2
/A44880.0100/1.B2
/A44878.0100/1.B3
/A44878.0200/1.C2
/3.E2
05
Utgva/Issue
1 5
Blad/Sheet
/A43033.0200/1.A2
/4.A2
4001
4001
4001
2
/1.D4
58-2/8:1
DRFB 400-450
A43033.0100
58-3/8:1
58-3/4:1
58-3/2:1
-F52-1
-X210f
8
58-2/2:1 /A44878.0100/1.B3
/A44878.0200/1.B2
/4.B2
/4.B2
/4.B2
/A43033.0200/1.B2
-X201
4
58-2/5:1 /A44879.0100/1.D1
/A44879.0200/1.C4
/4.A2
/4.A2
-X210f
/4.A2
7
Produkt/Product
23211
21211
58-2/3:1
58-2/3:1
58-2/3:2
58-2/4:1
58-2/1:1
58-2/1:1
58-2/1:2
3001 -X400
2108
2014
2121
2129
21210
2107
2221
2229
22211
E DRAWING
Ref.
Ruta
Sq.
0711
0711
041478
ndring nr
Change No.
TKB
Sign.
A0711C
A0711E
A0711A
A0711D
0711
0711
A0711B
-X052m
6
-X052f
6
040930
Datum
Date
0526
0711
58-1/1:1
ndring
Design change
/1.A5
/1.A5
/1.A5
/1.A5
/1.A5
/1.B5
Nr
No.
Godk/Appr
Konstr/Design
Ritad/Drawn
AD2-E1
031120
010220
RKO
Datum/Date
Sign.
FSN
G:1
G:2
AG2-H1
H:1
H:2
F:1
F:2
AF2-G1
E:1
E:2
D:1
D:2
AC2-D1
B:1
B:2
A:1
A:2
H:1
H:2
G:1
G:2
F:1
F:2
E:1
E:2
D:1
D:2
C:1
C:2
B:1
B:2
A:1
A:2
C:1
C:2
AA2-B1
AG2-H1
AE2-F1
A0526A
AC2-D1
A0526
AA2-B1
10 A
10 A
5A
10 A
5A
15 A
10 A
25 A
-F58-5
+ 30 in Cab
15 A
10 A
25 A
10A
10A
10 A
5A
10 A
-F58-4
Klass/Class
A45209.0100
Huvudnr./Project no.
+ 15 in Cab
H.Grp:
+CAB
8:1
8:2
/2.D7
7:1
7:2
6:1
6:2
5:1
5:2
4:1
4:2
3:1
3:2
2:1
2:2
1:1
1:2
8:1
8:2
/2.B7
7:1
7:2
6:1
6:2
5:1
5:2
4:1
4:2
3:1
3:2
2:1
2:2
1:1
1:2
6
5
A0635B
A0545B
A0634B
A0555
A0011
A0607
A0393
A0392
A0594
A0559
A0672
A0623A
901
A0396
A0028
A0395A
A0577
A0593
A0671
A0624
A0012
A0013
A0014
A0615
-X901.1f
58-5/8:1
58-5/7:1
58-5/6:1
58-5/3:1
58-5/3:2
58-5/4:1
58-5/4:2
58-5/1:1
58-5/1:2
58-5/1:2
58-5/2:1
58-4/8:1
58-4/7:1
58-4/6:1
58-4/5:1
58-4/3:2
58-4/1:1
58-4/2:1
58-4/2:1
58-4/2:2
Name
Krets Strm
Circuit Power
Benmning
/A43056.0100/2.B2
/A43063.0100/1.C3
/A43063.0200/1.A2
/A43037.0100/4.E1
/A46091.0100/2.C1
/A46091.0100/2.D1
/A46091.0100/2.D1
/A45769.0100/1.B1
/4.C2
/4.D2
/4.D2
/4.F1
/A43059.0100/2.B2
/A43036.0100/1.A3
/A43059.0100/1.C2
/A43062.0100/1.B2
/A43062.0100/1.C2
/4.C2
/A43037.0100/4.B1
/A43037.0100/4.B1
/A43060.0100/1.B1
A0593
A0671
-F58-4
+15V
CHASSIS
A0595
1 KCU
2 KIT
3 ECC, FAN
4 ECC, RECIRC
/2.E4
-F58-5
A0673
A0674
SERVICE
0PT. MAP LIGHT
OPT. CONVERTER 12V
OPT. COMP. HORN
DRFB 400-450
A43033.0100
Produkt/Product
5
6
7
8
+12V
-X37-A
-X37-C
05
Utgva/Issue
2 5
Blad/Sheet
/A43063.0200/1.C2
OPT. RADIO
OPT. SEAT HEATER
OPT. LIGHT BOOM
OPT. AIR CUSHION SEAT
Dedicated for
use of customer
5
6
7
8
/A43066.0200/2.D1
/A43066.0200/2.D8
1 KCU
2 KDU STARTUP
3 SERVICE
4 OPT. CUSTOMER
/2.C4
-X067f
2
1
3
4
-X059f
5
4
3
E DRAWING
Ref.
Ruta
Sq.
24V reference
A43044.0100/2.E4
SUPPLY SWITCH
ndring
Design change
/1.E8
58-3/8:1
CHASSIS
K10:16
0.5A
A43044.0100/2.C6
-K4
/1.E5
K10:10
0.5A
A43044.0100/2.C6
-K1
K10:12
K10:11
58-4/2:1
00816
K8:16
0.5A
A43044.0100/2.C6
-K2
0.5A
A43044.0100/2.C6
-K3
Nr
No.
-D790-1
-D790-1
-D790-1
-D790-1
/A43037.0100/4.B1
/A43042.0100/1.A1
-D790-1
A01010
A01016
-X010
10
-X010
16
A01011
-X010
11
041478
ndring nr
Change No.
0511
W212A
A01012
-X010
12
-X008
16
TKB
Sign.
040930
Datum
Date
-X052f
7
-X052f
3
-X052f
4
-X052f
5
-X052m
7
-X052m
3
-X052m
4
-X052m
5
Godk/Appr
Konstr/Design
Ritad/Drawn
00816A
00816B
031120
010220
RKO
Datum/Date
Sign.
FSN
0527
0523
0524
0525
0607A
Klass/Class
A45209.0100
Huvudnr./Project no.
-S150
IGNITION SWITCH
22
21
EMERGENCY STOP
12
11
-S250
86
H.Grp:
+CAB
-X051m
1
86
85
-X051f
1
+CHASSIS/1.C5
85
+CHASSIS/1.A1
85
+CHASSIS
-K4
86
+CHASSIS/1.D3
85
+CHASSIS
-K1
86
+CHASSIS/1.D4
85
+CHASSIS
-K2
86
+CHASSIS
-K3
-X060Am
8
0162A
58
15
5-15/54
30
19
50
1-30
8-19
7-50a
0608
17
3-17
2
3
W212E
W212B
W212C
W212D
-X060Af
8
-X058m
6
-X060m
8
-X058f
6
-X060f
8
-X058m
7
Name
A01113
Krets Strm
Circuit Power
Benmning
0586
-X058f
7
0608
0162
0161
0084
A0111
A0586
-X011
13
-X011
1
-X016
2
-X016
1
-X008
4
Input
A43044.0100/2.D6
FEEDBACK K2
Input
/4.F4
IGNITION SWITCH
Input
A43044.0100/2.C6
IGNITION SWITCH
Input
/4.F4
IGNITION SWITCH
Input
A43044.0100/2.D4
EMERGENCY STOP
DRFB 400-450
A43033.0100
Produkt/Product
K11:13
K11:1
K2:2
K2:1
K8:4
05
Utgva/Issue
3 5
Blad/Sheet
-D790-1
-D790-1
-D790-2
-D790-2
-D790-1
E DRAWING
Ref.
Ruta
Sq.
/2.C6
/2.C6
/2.D6
/2.A6
/1.B7
/1.B7
/1.B7
/1.A7
/1.A7
/1.A7
/1.D8
58-5/2:1
ndring
Design change
/2.D6
Nr
No.
-X061f
5
-X061m
5
Sign.
0615
041478
ndring nr
Change No.
TKB
040930
Datum
Date
-X061Am
5
A0012
A0013
A0014
58-5/1:1
58-5/1:2
58-5/1:2
A0615
A0011
2229
58-4/1:1
2221
22211
58-2/3:2
58-2/3:1
2129
21210
58-2/1:1
58-2/1:2
58-2/3:1
2121
21211
58-2/1:1
58-3/2:1
Godk/Appr
Konstr/Design
Ritad/Drawn
031120
010220
RKO
Datum/Date
Sign.
0615
FSN
-X061Af
5
K2:11
K4:1
Emergency stop
A43044.0100/1.B1
24V Ignition
24V Ignition
24V Ignition
24V Battery
H.Grp:
Ground
Ground
Keybord
Ind. Cluster
K4:5
Keyb.
Ind.
A43044.0100/2.A2
+CAB
-D790-1
+CHASSIS
-D797-R
-X015
5
K1:5
K1:6
Ground K2:12
Ground K2:14
A43044.0100/1.D1
+CHASSIS
-D797-R
Power supply
Main power
Main power
+CHASSIS
-D797-F
Ground K2:12
Ground K2:14
A43044.0100/1.B1
Emergency stop
A43044.0100/1.D1
Main power
Main power
+CHASSIS
-D797-F
Power supply
+CAB
-D790-2
A43032.0200/1.B4
K1:2
K1:3
K1:4
K1:1
K2:9
K2:10
K2:1
A45209.0100
Klass/Class
K2:11
K2:9
K2:10
K2:1
Huvudnr./Project no.
-X015
1
-X001
1
-X001
2
3
4
-X222
1
-X222
9
-X222
11
-X212
1
-X212
9
10
-X212
11
0616
Name
0616
A0015
A0016
22212
22214
21212
21214
Krets Strm
Circuit Power
Benmning
-X061Am
6
+CABA46089.0100/1.B2
+CABA46089.0100/1.B2
+CABA46089.0100/1.B3
+CABA46089.0100/1.B3
KCU
CAB
KDU
REAR
-X061Af
6
KEYBOARD
-X001
5
6
-X222
12
14
-X212
12
14
KDU
FRONT
-X061m
6
KIT
-X061f
6
-X37-200
-X37-200
KIT
-X37-A
DRFA 400-450
A43033.0100
Produkt/Product
A0616
-X37-A
-X37-A
CHASSIS
CHASSIS
05
Utgva/Issue
4 5
Blad/Sheet
E DRAWING
Sign.
Datum
Date
Ritad/Drawn
-X400-1A
4002
4003
4001
Huvudnr./Project no.
-X412f
1
-X412f
9
10
K2:9
K2:10
K2:1
K2:11
H.Grp:
Main power
Main power
Power supply
+BOOM
-D791-1
+BOOM
-D791-1
Ground K2:12
Ground K2:14
A43044.0300/1.B4
KDU
ATTACHMENT
Emergency stop
A43044.0300/1.B4
-X412f
12
14
Benmning
4005
4006
1
4002
-X400-2
/1.D5
Produkt/Product
Blad/Sheet
ndring
Design change
Nr
No.
041478
TKB
040930
Godk/Appr
Konstr/Design
031120
010220
RKO
Datum/Date
Sign.
FSN
Klass/Class
A45209.0100
Name
DRFA 400-450
A43033.0100
5 5
05
Utgva/Issue
ndring nr
Change No.
4001
-X412f
11
/1.C8
-X400-1B
Ref.
Ruta
Sq.
E DRAWING
ndring nr
Change No.
Sign.
Datum
Date
Ritad/Drawn
-X232
10
K2:9
K2:10
K2:1
Emergency stop
A43044.0200/1.C4
H.Grp:
Main power
Main power
+CHASSIS
-D797-O
Ground K2:12
Ground K2:14
A43044.0200/1.B4
+CHASSIS
-D797-O
Power supply
K2:11
Huvudnr./Project no.
-X232
11
-X232
12
14
Benmning
23212
23214
-X37-200
Produkt/Product
CHASSIS
KDU
OPTION
Blad/Sheet
ndring
Design change
Nr
No.
041478
TKB
040930
Godk/Appr
Konstr/Design
031009
010220
RKO
Datum/Date
Sign.
FSN
Klass/Class
A45209.0100
Name
DRFA 400-450
A43033.0200
1 1
03
Utgva/Issue
Ref.
Ruta
Sq.
23210
23211
58-2/4:1
58-3/4:1
/A43033.0100/1.B7
/A43033.0100/1.D8
E DRAWING
Ref.
Ruta
Sq.
ndring
Design change
5A
A43044.0300/1.D2
WORKING LIGHT ATTACHMENT
5A
A43044.0300/1.D2
WORKING LIGHT ATTACHMENT
5A
A43044.0100/1.D4
WORKING LIGHT BOOM
5A
A43044.0100/1.E4
WORKING LIGHT BOOM
5A
A43044.0100/2.B2
WORKING LIGHT CAB
5A
A43044.0100/2.B2
WORKING LIGHT CAB
Nr
No.
+BOOM
-D791-1
+BOOM
-D791-1
+CHASSIS
-D797-R
+CHASSIS
-D797-R
-D790-1
-D790-1
K2:6
K2:7
K1:15
K1:1
K1:1
K1:15
/A43039.0100/1.B1
/A43037.0100/1.C1
/A43037.0100/1.C1
41115
-X411
15
041478
ndring nr
Change No.
4111
2211
-X221
1
-X411
1
22115
A0026
A0027
0811J
0812H
0811G
-X221
15
-X002
6
-X002
7
790-1:5-1
CHASSIS
790-1:5-1
TKB
Sign.
-X202f
7
-X202f
8
-X056f
9
-X054f
3
-X056f
8
-X054f
5
040930
Datum
Date
-XE406Lf
1
-XE406Rf
1
A0543
A0545
0812I
0812J
0811H
0811I
Godk/Appr
Konstr/Design
Ritad/Drawn
-XE406Lm
1
-XE406Rm
1
-X202m
7
-X202m
8
-X054m
3
-X054m
5
10
-S105-1
10
031009
010305
RKO
Datum/Date
Sign.
CAB
FSN
-XE404-3Lf
1
2027
-XE404-3Rf
1
2028
1 /1.B4
1
BOOM
A45209.0100
Huvudnr./Project no.
-XE404-3Lm
1
-XE404-3Rm
1
Klass/Class
GY
GY
0543
0545
/1.B4
1 /1.C4
1
ATTACHMENT
-S105-2
10
-S105-3
H.Grp:
+CAB
GY
GY
00610B
0062B
0063B
6
5
+ATTACHMENT
-E406R
+BOOM
-E404-3R
-E404-1L
-E404-1R
00610A
0062A
0063A
BK
BK
BK
BK
-X080m
1
-X080m
2
-X080m
3
0544
0546
Name
0062
0063
-XE406Lf
2
-XE406Rf
2
-XE404-3Lf
2
-XE404-3Rf
2
-X054f
4
-X054f
6
00610
Krets Arbetsljus
Circuit Work Light
Benmning
-XE406Lm
2
-XE406Rm
2
-XE404-3Lm
2
-XE404-3Rm
2
-X054m
4
-X054m
6
-X080f
1
-X080f
2
-X080f
3
-X006
10
-X006
2
-X006
3
4043L
4043R
A0544
A0546
4042R
4042L
K6:10
K6:2
K6:3
4002
04
Utgva/Issue
1 1
Blad/Sheet
/A43033.0100/1.D5
/A43033.0100/1.D4
GND on Attachment
-X400-2
37-200
-X301-2D
-X37-A
-D790-1
-D790-1
-D790-1
DRFA 400-450
A43034.0100
Produkt/Product
Input
A43044.0100/2.B4
SWITCH LIGHTS CAB
Input
A43044.0100/2.A4
SWITCH LIGHTS ATT.
Input
A43044.0100/2.B4
SWITCH LIGHTS BOOM
E DRAWING
Sign.
Datum
Date
41142
-X411
42
ndring nr
Change No.
41128
-X411
28
Ritad/Drawn
-X406f
2
-X406f
1
Huvudnr./Project no.
-X406m
2
-X406m
1
-E404-4L
2
-E404-4R
2
+ATTACHMENT
Benmning
4062
4061
4044R
4044L
4002
-X400-2
Produkt/Product
/A43033.0100/1.D5
Blad/Sheet
ndring
Design change
Nr
No.
041478
TKB
040930
Godk/Appr
Konstr/Design
031009
010613
RKO
Datum/Date
Sign.
FSN
Klass/Class
A45209.0100
H.Grp:
Name
DRFA 400-450
A43035.0100
1 1
04
Utgva/Issue
Ref.
Ruta
Sq.
K1:42
K1:28
5A
A43044.0300/1.E5
EXTRA WORKING LIGHT
5A
A43044.0300/1.D5
EXTRA WORKING LIGHT
+BOOM
-D791-1
+BOOM
-D791-1
E DRAWING
ndring
Design change
Nr
No.
041478
ndring nr
Change No.
-X056m
5
-X056m
3
TKB
Sign.
0565
0563
/A43033.0100/2.B6
-X010
8
040930
Datum
Date
-X206f
C
-X206f
B
58-4/7:1
Ritad/Drawn
-X206m
C
-X206m
B
A0565
A0563
A0545B
A0108
2063
2062
Godk/Appr
Konstr/Design
031009
010830
RKO
Datum/Date
Sign.
FSN
Klass/Class
A45209.0100
Huvudnr./Project no.
-XE404-5Rf
1
-XE404-5Lf
1
H.Grp:
30
86
+CAB
-K304
WORK. LIGHT
-XE404-5Rm
1
-XE404-5Lm
1
87
87A
85
GY
GY
+BOOM
-E404-5R
+BOOM
-E404-5L
Benmning
W02
BK
BK
-XE404-5Rm
2
-XE404-5Lm
2
-XE404-5Rf
2
-XE404-5Lf
2
-X301-2
Name
CHASSIS
DRFA 400-450
A43036.0100
Produkt/Product
4045R
4045L
-X37-A
Blad/Sheet
1 1
04
Utgva/Issue
Ref.
Ruta
Sq.
K10:8
-X056f
5
-X056f
3
0.5A
A43044.0100/2.C6
RELAY WORK. LIGHT
+CAB
-D790-1
E DRAWING
Ref.
Ruta
Sq.
ndring
Design change
041478
ndring nr
Change No.
TKB
Sign.
A0547
0812G
0812H
CHASSIS
CHASSIS
A0025
0811G
790-1:5-1
-X002
5
0812E
0812F
CHASSIS
CHASSIS
5A
A43044.0100/2.B2
ROT. BEACON
0811E
K2:5
790-1:5-1
Nr
No.
+CAB
-D790-1
/A43060.0100/1.B1
/A43034.0100/1.A2
/A43034.0100/1.A2
/A43059.0100/1.B2
/A43060.0100/1.B1
/A43059.0100/1.B2
040930
Datum
Date
-X054f
7
-X056f
1
Godk/Appr
Konstr/Design
Ritad/Drawn
-X056m
1
031009
010702
RKO
Datum/Date
Sign.
FSN
0561
0811F
-X206f
A
56
1 /1.B4
1
1 /1.C4
1
Klass/Class
A45209.0100
Huvudnr./Project no.
H.Grp:
-X206m
A
A43046.0100/1.A4
+CABA46089.0100/1.B5
MULTI SWITCH
ROT. BEACON
10
+CAB
-S110
MAIN LIGHT
10
+CAB
-S100
+CAB
-S162
2061
56a
56b
-XH428f
1
0064B
0065B
-X428m
1
GY
Name
-X080m
4
-X080m
5
Krets Belysning
Circuit Lights
Benmning
+BOOM
-H428
ROT. BEACON
WH
0064A
0065A
WH
-X054f
8
-X428m
2
-X080f
4
-X080f
5
0064
0065
-X006
4
-X006
5
A0548
-X37-B7
1
-XH428f
2
-X017
9
4282
-X37-B
37-200
-X301-2C
Input
A43033.0100/4.F4
+CAB
-D790-2
+CAB
-D790-1
+CAB
-D790-1
04
Utgva/Issue
1 4
Blad/Sheet
/A43033.0100/1.D4
Input
A43044.0100/2.B4
ROT. BEACON
Input
A43044.0100/2.B4
MAIN LIGHT
DRFA 400-450
A43037.0100
Produkt/Product
K3:9
K6:4
K6:5
E DRAWING
Ref.
Ruta
Sq.
K1:29
1.5A
A43044.0100/1.C6
BRAKE LIGHTS
K1:39
/A43060.0100/1.D7
1.5A
A43044.0100/1.B6
SIDE POSITION RIGHT FRONT
ndring
Design change
K1:25
K1:15
K1:1
K1:42
/A43060.0100/1.D7
1.5A
A43044.0100/1.B6
SIDE POSITION LEFT FRONT
5A
A43044.0100/1.B4
HEAD LIGHT RIGHT
5A
A43044.0100/1.B4
HEAD LIGHT LEFT
5A
A43044.0100/1.C6
DIPPED LIGHT LEFT FRONT
Nr
No.
+CHASSIS
-D797-F
+CHASSIS
-D797-F
+CHASSIS
-D797-F
+CHASSIS
-D797-F
+CHASSIS
-D797-F
+CHASSIS
-D797-F
-X211f
39
37-201-R
-X211f
29
041478
ndring nr
Change No.
21139
6B
21129
6B
21125
-X211f
25
37-201-L
21115
2111
-X211f
1
-X211f
15
21142
-X211f
42
TKB
Sign.
040930
Datum
Date
Godk/Appr
Konstr/Design
Ritad/Drawn
21142B
-X271f
5
-X270f
5
-X271f
1
031009
010702
RKO
Datum/Date
Sign.
FSN
-X271m
5
-X270m
5
-X271m
1
-X270m
1
-X271m
2
-X271f
2
21142A
-X270f
1
-X270m
2
-X270f
2
Klass/Class
A45209.0100
Huvudnr./Project no.
+CHASSIS
-H417-1
2
H.Grp:
BRAKE LIGHTS
0,2 MPa
+CHASSIS
-S216
+CHASSIS
-E400L
21139A
21113
6B
6C
6B
6C
6A
6A
Name
Krets Belysning
Circuit Lights
Benmning
1 -XSP271
-XSP270
21139
-X211f
13
Input
A43044.0100/1.B4
BRAKE LIGHTS
-X271f
6
-X270f
6
2716
2706
+CHASSIS
-D797-F
04
Utgva/Issue
2 4
Blad/Sheet
-X37-201
DRFA 400-450
A43037.0100
Produkt/Product
/A43046.0100/1.E2
K1:13
-X271m
6
-X270m
6
E DRAWING
Ref.
Ruta
Sq.
ndring
Design change
1.5A
A43044.0100/1.D4
SIDE POSITION RIGHT REAR
1.5A
A43044.0100/1.D4
SIDE POSITION LEFT REAR
1.5A
A43044.0100/1.D6
REAR LIGHT RIGHT
1.5A
A43044.0100/1.D4
REAR LIGHT LEFT
1.5A
A43044.0100/1.E6
BRAKE LIGHT RIGHT REAR
1.5A
A43044.0100/1.E6
BRAKE LIGHT LEFT REAR
5A
A43044.0100/1.E6
REVERSING LIGHT RIGHT REAR
5A
A43044.0100/1.D6
REVERSING LIGHT LEFT REAR
Nr
No.
+CHASSIS
-D797-R
+CHASSIS
-D797-R
+CHASSIS
-D797-R
+CHASSIS
-D797-R
+CHASSIS
-D797-R
+CHASSIS
-D797-R
+CHASSIS
-D797-R
+CHASSIS
-D797-R
K1:9
K1:7
K1:25
K1:10
K1:33
K1:32
K1:42
K1:28
22110
-X221
10
-X221
9
-X221
7
-X273f
5
-X272f
5
-X273f
2
-X272f
2
-X273f
3
-X272f
3
-X273f
1
-X272f
1
041478
ndring nr
Change No.
2219
2217
22125
22133
-X221
33
-X221
25
22132
22142
-X221
42
-X221
32
22128
-X221
28
TKB
Sign.
040930
Datum
Date
-X273m
5
-X272m
5
-X273m
2
-X272m
2
-X273m
3
-X272m
3
-X273m
1
-X272m
1
Godk/Appr
Konstr/Design
Ritad/Drawn
031009
010702
RKO
Datum/Date
Sign.
FSN
Klass/Class
H.Grp:
A45209.0100
+CHASSIS
-E405L
Huvudnr./Project no.
6C
6C
6B
6B
6A
6A
-XSP273
Name
-X273m
6
-X272m
6
37-202-R
37-202-L
Krets Belysning
Circuit Lights
Benmning
-XSP272
-X273f
6
-X272f
6
/A43060.0100/1.E7
/A43060.0100/1.E7
2736
2726
CHASSIS
DRFA 400-450
A43037.0100
Produkt/Product
-X37-202
04
Utgva/Issue
3 4
Blad/Sheet
E DRAWING
Ref.
Ruta
Sq.
ndring
Design change
Nr
No.
58-5/6:1
A0624
K11:6
A0393
0607A
58-4/2:1
58-4/2:1
A0607
58-4/2:1
0.5A
A43044.0100/2.D6
INTERIOR LIGHT
/A43033.0100/2.D6
+CAB
-D790-1
/A43033.0100/2.A6
/A43033.0100/3.C2
/A43033.0100/2.A6
-X062f
4
-X011
6
-X039f
3
-X060f
7
041478
ndring nr
Change No.
-X062m
4
A0116
-X039m
3
-X060m
7
TKB
Sign.
0624
-X054f
1
040930
-XH434-2f
1
Datum
Date
0393B
0393A
0607
-X060Af
7
Godk/Appr
Konstr/Design
Ritad/Drawn
-X054m
1
-X082f
1
031009
010702
RKO
Datum/Date
BK
Sign.
0541
-X082m
1
0607B
FSN
-XH434-2m
1
-X060Am
7
Klass/Class
A45209.0100
+CAB
-S266-LE
2
+CAB
-S266-RI
2
+CAB
-E434
2
H.Grp:
+CAB
-E434-2
MAP LIGHT
INTERIOR LIGHT
-X018
11
K8:11
Input
A43033.0100/4.F4
INTERIOR LIGHTNING
K8:10
+CAB
-D790-2
Huvudnr./Project no.
-X018
10
0393C
0609
0394C
0542
-XH434-2m
2
BK
-X082m
2
-X060Am
9
Name
0394B
0394A
0609
0625
-X062m
5
-X054m
2
-X039m
4
-X060m
9
Krets Belysning
Circuit Lights
Benmning
-XH434-2f
2
-X082f
2
-X060Af
9
-X062f
5
-X054f
2
-X039f
4
-X060f
9
A0625
A0542
K11:3
K11:2
+CAB
-D790-1
+CAB
-D790-1
04
Utgva/Issue
4 4
Blad/Sheet
-X37-A
Input
A43044.0100/2.C6
BRAKING CAB DOOR
Input
A43044.0100/2.C6
INTERIOR LIGHTNING
DRFA 400-450
A43037.0100
Produkt/Product
-X011
3
A0113
-X011
2
A0112
E DRAWING
Ref.
Ruta
Sq.
CHASSIS
-X37-200
/A43059.0100/2.B2
0.5A
A43044.0100/2.C6
HOUR METER & AIR SEAT
ndring
Design change
+CAB
-D790-1
Nr
No.
790-1/10:9
K10:9
-X010
9
041478
ndring nr
Change No.
W201
A0109B
A0109A
TKB
Sign.
-X039f
1
040930
Datum
Date
Godk/Appr
Konstr/Design
Ritad/Drawn
-X039m
1
0391
031009
010329
RKO
Datum/Date
Sign.
FSN
-X081f
9
Klass/Class
A45209.0100
Huvudnr./Project no.
-X081m
9
FUEL LEVEL
H.Grp:
A43033.0100/4.E7
+CHASSIS
-B757
0819
h
-
HOUR METER
-H0_Cluster
+CAB
-P708
Name
22215
0812L
0812M
Benmning
-X222
15
K2:15
DRFB 400-450
A43038.0100
Reostat in
A43044.0100/1.D1
FUEL LEVEL
/A43054.0100/1.B2
/A43039.0100/1.B7
Produkt/Product
CHASSIS
CHASSIS
04
Utgva/Issue
1 1
Blad/Sheet
+CHASSIS
-D797-R
E DRAWING
Ref.
Ruta
Sq.
ndring
Design change
Nr
No.
/A43034.0100/1.C2
790-1:5-1
041478
ndring nr
Change No.
TKB
Sign.
040930
Datum
Date
Godk/Appr
Konstr/Design
Ritad/Drawn
031009
011121
RKO
Datum/Date
Sign.
FSN
0811J
Klass/Class
A45209.0100
Huvudnr./Project no.
H.Grp:
6
5
Name
-X081m
3
0812M
-X081f
3
Benmning
+
S
GND
0813
0812N
0811K
0053B
/A46088.0100/1.B1
/A43038.0100/1.B7
DRFB 400-450
A43039.0100
Produkt/Product
D790-1/5:3
CHASSIS
04
Utgva/Issue
1 1
Blad/Sheet
E DRAWING
Ref.
Ruta
Sq.
0V reference
A43044.0100/2.B4
GND JOYSTICK
A43044.0100/2.C4
JOYSTICK
Analog reference 5V
0.5A
A43044.0100/2.C4
JOYSTICK
0.5A
A43044.0100/2.C4
JOYSTICK
24V reference
A43044.0100/2.C4
JOYSTICK
ndring
Design change
+CAB
-D790-1
+CAB
-D790-1
+CAB
-D790-1
+CAB
-D790-1
+CAB
-D790-1
Nr
No.
K7:1
K7:2
K7:8
K7:9
K7:12
-X007
1
041478
ndring nr
Change No.
0071
0072
W12
0078
-X007
8
-X007
2
0079
00712
-X007
9
-X007
12
TKB
Sign.
-X815
10
-X815
5
-X815
6
-X815
9
-X815
7
-X815
15
040930
Datum
Date
10
15
Godk/Appr
Konstr/Design
Ritad/Drawn
031009
010308
RKO
Datum/Date
Sign.
FSN
A43043.0100/2.F2
+CHASSISA46090.0100/1.D7
A43049.0100/1.E2
A43050.0100/1.F2
+ATTACHMENTA43051.0100/1.F3
A43064.0100/1.F2
Huvudnr./Project no.
Klass/Class
A45209.0100
H.Grp:
11
P3
P4
18
17
19
20
16
14
P2
P1
T3-2
T3-1
T4
T2
T1-2
T1-1
Lever 815
00715
00716
-X815
20
-X815
19
Name
Krets Joystick
Circuit Joystick
Benmning
W12
0076
0075
-X815
11
-X815
1
0074
0073
0082
-X815
4
-X815
8
-X815
18
0081
00713
-X815
16
-X815
17
00714
-X815
14
-X007
6
-X007
5
-X007
4
-X007
3
-X008
2
-X008
1
-X007
16
-X007
15
-X007
13
-X007
14
K7:6
K7:5
K7:4
K7:3
K8:2
K8:1
K7:16
K7:15
K7:13
K7:14
+CAB
-D790-1
+CAB
-D790-1
+CAB
-D790-1
+CAB
-D790-1
+CAB
-D790-1
+CAB
-D790-1
+CAB
-D790-1
+CAB
-D790-1
+CAB
-D790-1
+CAB
-D790-1
DRFA 400-450
A43040.0100
Produkt/Product
-X37-D
Analog Input
A43044.0100/2.C4
JOYSTICK
Analog Input
A43044.0100/2.C4
JOYSTICK
Analog Input
A43044.0100/2.C4
JOYSTICK
Analog Input
A43044.0100/2.C4
JOYSTICK
Input
A43044.0100/2.D4
JOYSTICK
Input
A43044.0100/2.C4
JOYSTICK
Input
A43044.0100/2.C4
JOYSTICK
Input
A43044.0100/2.C4
JOYSTICK
Input
A43044.0100/2.C4
JOYSTICK
Input
A43044.0100/2.D4
JOYSTICK
04
Utgva/Issue
1 1
Blad/Sheet
E DRAWING
Ref.
Ruta
Sq.
ndring
Design change
+CHASSIS
-D797-O
+CHASSIS
-D797-O
+CHASSIS
-D797-O
+CHASSIS
-D797-O
+CAB
-D790-1
+CAB
-D790-1
00816
00816
1.5A
A43044.0200/1.D3
CAB REVERSE/DOWN
1.5A
A43044.0200/1.D3
CAB FORWARD/UP
0V reference
A43044.0200/1.E5
CAB LOW POSITION
1.5A
A43044.0200/1.D3
CAB LOW POSITION
0V reference
A43044.0100/2.B6
DAMPING
24V reference
A43044.0100/2.B6
DAMPING
00815
1.5A
A43044.0100/2.E4
SUPPLY SWITCH
/A43057.0100/1.C2
+CAB
-D790-1
/A43055.0100/1.B2
/A43057.0100/1.B2
Nr
No.
K1:3
K1:2
K1:38
K1:10
K10:2
K10:1
K8:15
-X064f
A0102 2
-X010
2
Datum
Date
041478
TKB
040930
Godk/Appr
Konstr/Design
Ritad/Drawn
2313
-X231
3
ndring nr
Change No.
2312
23138
23110
-X064m
2
-X064m
1
-X231
2
-X231
38
Sign.
-X064f
1
-X231
10
A0101
-X010
1
-X008
15
0642
0641
031009
010308
RKO
Datum/Date
Sign.
FSN
-XB777-2f
C
-XB777-2f
B
-XB769-2f
2
-XB769-2f
1
00815B
00815A
00816D
00816E
DAMPING
+CAB
-B769-2
BU
BN
BU
BN
10
BK
BK
+CHASSIS
-Y6017
CAB FORWARD/UP
+CHASSIS
-Y6016
Klass/Class
A45209.0100
Huvudnr./Project no.
H.Grp:
CAB REVERSE/DOWN
-XB777-2m
2
+CHASSIS
-B777-2
-XB777-2m
1
-XB769-2m
2
1
0
2
SLIDING CAB
+CAB
-S177
-XB769-2m
1
-XB777-2m
3
-XB769-2m
3
-XB777-2f
A
-XB769-2f
3
23117
23116
0643
-X064m
3
W10C
W10D
0086
0087
Name
-X064f
3
A0106
-X231
17
-X231
16
-X231
21
-X010
6
-X008
6
-X008
7
K1:17
K1:16
K1:21
K10:6
K8:6
K8:7
Benmning
23121
+CAB
-D790-1
+CAB
-D790-1
+CHASSIS
-D797-O
+CHASSIS
-D797-O
+CHASSIS
-D797-O
DRFA 400-450
A43041.0100
Produkt/Product
PWM
A43044.0200/1.E3
CAB REVERSE/DOWN
PWM
A43044.0200/1.D3
CAB FORWARD/UP
Analog Input
A43044.0200/1.D5
CAB LOW POSITION
+CAB
-D790-1
/A43042.0100/1.B1
/A43057.0100/1.C8
Input
A43044.0100/2.C6
DAMPING
W10
W10
Input
A43044.0100/2.D4
SLIDING CAB
Input
A43044.0100/2.D4
SLIDING CAB
04
Utgva/Issue
1 1
Blad/Sheet
E DRAWING
Ref.
Ruta
Sq.
ndring
Design change
-X37-200
21139
W10
W10
00816
00816
Nr
No.
/A43046.0100/1.E2
/A43057.0100/1.B6
/A43041.0100/1.B7
/A43033.0100/3.B2
/A43055.0100/1.A2
CHASSIS
041478
ndring nr
Change No.
TKB
Sign.
040930
Datum
Date
W202
21139B
W10B
W10C
00816B
00816C
Godk/Appr
Konstr/Design
Ritad/Drawn
031009
010308
RKO
Datum/Date
Sign.
FSN
21139C
7
1
+CHASSIS
-S200
+CHASSIS
-S204
PARKING BRAKE
11,5 MPa
10
A43043.0100/2.F3
A43046.0100/1.E2
A43056.0100/1.D2
Klass/Class
H.Grp:
+CHASSIS
-B762
A45209.0100
+CAB
-S107
PARKING BRAKE
Huvudnr./Project no.
A43033.0100/4.E7
00813A
Name
Krets Bromssystem
Circuit Brakes
Benmning
21213
21120
21127
0085
00813
-H0_Cluster
-X212
13
-X211f
20
-X211f
27
-X008
13
-X008
5
K2:13
K1:20
K1:27
K8:13
K8:5
+CHASSIS
-D797-F
+CHASSIS
-D797-F
+CHASSIS
-D797-F
+CAB
-D790-1
+CAB
-D790-1
DRFA 400-450
A43042.0100
Produkt/Product
Temperature input
A43044.0100/1.B1
TEMP. BRAKE OIL
Input
A43044.0100/1.C4
PRESSURE ACCUMULATOR TANK
Input
A43044.0100/1.B6
PARKING BRAKE
Input
A43044.0100/2.D4
PARKING BRAKE
Input
A43044.0100/2.D4
PARKING BRAKE
04
Utgva/Issue
1 2
Blad/Sheet
E DRAWING
Ref.
Ruta
Sq.
-X211f
14
ndring nr
Change No.
Sign.
Datum
Date
Ritad/Drawn
21114
2117
-XM674f
1
-XM674m
1
Huvudnr./Project no.
H.Grp:
+CHASSIS
-M674
PARKING BRAKE
+CHASSIS
-Y642
-XM674m
2
-XM674f
2
Benmning
6742
21138
-X211f
38
K1:38
Produkt/Product
-X37-201
0V reference
A43044.0100/1.C6
PARKING BRAKE
+CHASSIS
-D797-F
Blad/Sheet
ndring
Design change
Nr
No.
041478
TKB
040930
Godk/Appr
Konstr/Design
031009
010308
RKO
Datum/Date
Sign.
FSN
Klass/Class
A45209.0100
Name
Krets Bromssystem
Circuit Brakes
DRFA 400-450
A43042.0100
2 2
04
Utgva/Issue
K1:14
K1:7
693-1
10A
A43044.0100/1.B4
COOLER FAN BRAKE
1.5A
A43044.0100/1.B4
PARKING BRAKE
-X211f
7
/A43058.0100/1.C8
+CHASSIS
-D797-F
+CHASSIS
-D797-F
E DRAWING
41110D
Ref.
Ruta
Sq.
ndring
Design change
Nr
No.
/A43051.0100/2.C4
41110E
-X404f
1
24V_D791:10
4031
-X403Bf
1
24V_D791:10
-X403Am
1
/A43051.0100/2.C4
-X403Af
1
-X404m
1
-X403Bm
1
4041
4031
041478
ndring nr
Change No.
-XB7203Rm
A
-XB7203Rf
4031D A
TKB
Sign.
4041D
040930
Datum
Date
-XB7203Lf
A
-XB7205Lf
A
4041C
-XB7204Lf
4041B A
-B7205R
-B7204L
ALIGNMENT FRONT
-B7202L
ALIGNMENT REAR
-B7203R
LOCKED TWISTLOCK
Godk/Appr
Konstr/Design
Ritad/Drawn
-XB7203Lm
A
031009
010308
RKO
Datum/Date
Sign.
FSN
ALIGNMENT REAR
-B7203L
LOCKED TWISTLOCK
-B7205L
UNLOCKED TWISTLOCK
-XB7205Lm
A
-XB7204Lm
A
-XB7202Lm
A
-XB7205Rm
A
-XB7202Lf
4041A A
-B7204R
ALIGNMENT FRONT
-B7202R
UNLOCKED TWISTLOCK
-XB7204Rm
A
-XB7202Rm
A
-XB7205Rf
4031B A
-XB7204Rf
4031C A
-XB7202Rf
4031A A
BK
BK
BK
BK
BK
BK
BK
BK
Klass/Class
A45209.0100
Huvudnr./Project no.
BU
BN
BU
BN
BU
BN
BU
BN
BU
BN
BU
BN
BU
BN
BU
BN
H.Grp:
+ATTACHMENT
-XB7203Lm
C
B
-XB7205Lm
C
B
-XB7204Lm
C
B
-XB7202Lm
C
B
-XB7203Rm
C
B
-XB7205Rm
C
B
-XB7204Rm
C
B
-XB7202Rm
C
B
-XB7203Lf
C
B 4042D
-XB7205Lf
C
B 4042C
-XB7204Lf
C
B 4042B
-XB7202Lf
C
B 4042A
-XB7203Rf
C
B 4032D
-XB7205Rf
C
B 4032B
-XB7204Rf
C
B 4032C
-XB7202Rf
C
B 4032A
4046
4045
4044
4043
4042
-X403Bm
6
4036
-X403Bm
5
4035
-X403Bm
4
4034
-X403Bm
3
2
4033
4032
Name
-X404m
6
-X404m
5
-X404m
4
-X404f
6
-X404f
5
-X404f
4
-X404f
3
2
-X403Am
4036 6
-X403Am
4035 5
-X403Am
4034 4
-X403Am
4033 3
4032 2
Benmning
-X403Bf
6
-X403Bf
5
-X403Bf
4
-X403Bf
3
2
-X404m
3
2
41127
41123
41122
41113
41138E
-X403Af
6
-X403Af
5
-X403Af
4
-X403Af
3
2
41126
41124
41141
41140
41138D
-X411
27
-X411
23
-X411
22
-X411
13
-X411
26
-X411
24
-X411
41
-X411
40
+BOOM
-D791-1
+BOOM
-D791-1
+BOOM
-D791-1
+BOOM
-D791-1
Input
A43044.0300/1.D5
ALIGNMENT REAR
Analog Input
A43044.0300/1.D5
LOCKED TWISTLOCK
Analog Input
A43044.0300/1.D5
UNLOCKED TWISTLOCK
04
Utgva/Issue
1 2
Blad/Sheet
+BOOM
-D791-1
+BOOM
-D791-1
+BOOM
-D791-1
/A43051.0100/2.C7
Input
A43044.0300/1.D2
ALIGNMENT FRONT
In/Output
A43044.0300/1.D5
ALIGNMENT REAR
Analog Input
A43044.0300/1.D5
LOCKED TWISTLOCK
0V_D791:38
+BOOM
-D791-1
/A43051.0100/2.C7
Input
A43044.0300/1.E5
UNLOCKED TWISTLOCK
0V_D791:38
In/Output
A43044.0300/1.E5
UNLOCK TW
DRFA 400-450
A43043.0100
Produkt/Product
K1:27
K1:23
K1:22
K1:13
K1:26
K1:24
K1:41
K1:40
E DRAWING
Ref.
Ruta
Sq.
ndring
Design change
+BOOM
-D791-1
1.5A
A43044.0300/1.D5
LOCK TW
1.5A
A43044.0300/1.E5
LOCKED TW
1.5A
A43044.0300/1.D5
ALIGNMENT
1.5A
A43044.0300/1.D5
UNLOCK TW
K1:32
K1:39
K1:29
K1:33
041478
ndring nr
Change No.
A43040.0100/1.D3
-X411
32
-X411
33
TKB
Sign.
41139
41129
-X411
29
-X411
39
41125
W10F
W10G
W10
W10
-X411
25
00816G
00816
K1:25
00816I
00816
1.5A
A43044.0300/1.D5
UNLOCKED TW
Nr
No.
+BOOM
-D791-1
+BOOM
-D791-1
+BOOM
-D791-1
+BOOM
-D791-1
/A43055.0100/1.C2
/A43051.0100/2.B1
/A43055.0100/1.C2
/A43051.0100/2.A1
040930
Datum
Date
41133
41132
A43042.0100/1.B4
PARKING BRAKE
-S107
A43055.0100/1.A4
OVER RIDE
-S1005
Godk/Appr
Konstr/Design
Ritad/Drawn
-X405m
3
-X405m
2
-X405m
1
031009
020607
RKO
Datum/Date
Sign.
FSN
-X405f
3
-X405f
2
-X405f
1
00816H
Klass/Class
A45209.0100
+BOOM
-H562
1
0 /2.A5
2
1
+BOOM
-H563
ALIGNMENT
+BOOM
-H564
LOCK TW
H.Grp:
A43050.0100/1.D5
Hydraulic valve
-Y6003
UNLOCK TW
+ATTACHMENT
-Y6039
+ATTACHMENT
-Y6040
LOCKED TW
UNLOCKED TW
10
TWISTLOCK
+CAB
-S1003
Huvudnr./Project no.
4053
4052
4051
4054A
-X405f
4
00812B
00812A
4054C
4054B
41137
41136
-X405m
4
Name
4116
-X411
37
-X411
36
-X411
6
-X008
12
Benmning
A43033.0100/4.E7
A43033.0100/4.E7
A43033.0100/4.E7
00812
K1:37
K1:36
K1:6
K8:12
0V reference
A43044.0300/1.E5
UNLOCK TW
A43044.0300/1.D5
LOCK TW
0V reference
0V reference
A43044.0300/1.D2
INDICATION LAMPS
Input
A43044.0100/2.D4
TWISTLOCK
DRFA 400-450
A43043.0100
Produkt/Product
+BOOM
-D791-1
+BOOM
-D791-1
+BOOM
-D791-1
+CAB
-D790-1
04
Utgva/Issue
2 2
Blad/Sheet
E DRAWING
Ref.
Ruta
Sq.
KDU contact K2
A43032.0200/1.D8
A43033.0100/4.A5
A43042.0100/1.E8
CAN
2:11
2:13
A43053.0100/1.B7
A43038.0100/1.D8
+CHASSISA43033.0100/1.F7
2:13
2:15
2:16
A43033.0100/4.B5
2:11
A43032.0200/1.F1
CAN
ndring
Design change
Drawing
A43033.0100/4.C5
Pin Number
Power
2:16
2:15
Drawing
A43033.0100/4.B5
Pin Number
Power
Nr
No.
KDU contact K2
041478
ndring nr
Change No.
TKB
Sign.
040930
Datum
Date
Reostat in
ALTERNATOR
Temperature input
FUEL LEVEL
Emergency stop
Type
Temperature input
Emergency stop
Type
HYDRAULIC TEMPERATURE
CAN-BUS
Function
+CHASSIS
-D797-R
CAN-BUS
Function
+CHASSIS
-D797-F
Godk/Appr
Konstr/Design
Ritad/Drawn
KDU contact K1
KDU contact K1
+CABA43034.0100/1.E1
+CHASSISA43045.0100/2.A1
+CHASSISA43045.0100/1.A1
A43049.0100/1.E3
A43049.0100/1.E3
+CHASSISA43045.0100/1.B7
A43037.0100/3.D1
1:1
1:2
1:3
1:4
1:5
1:6
1:7
1:8
1:9
1:10
1:11
1:12
1:13
1:14
1:15
1:16
1:17
1:18
1:19
1:20
040223
010308
RKO
Datum/Date
Sign.
FSN
Klass/Class
A45209.0100
Huvudnr./Project no.
A43049.0100/1.B8
H.Grp:
DAMPING FRONT
Input
Function
Drawing
Pin Number
A43037.0100/3.D1
A43037.0100/3.C1
+CABA46091.0100/2.E1
A43046.0100/1.E2
+CHASSISA43045.0100/2.B8
A43053.0100/1.B2
+CABA43034.0100/1.D1
Type
5A
1.5A
1.5A
1.5A
1.5A
0V reference
1.5A
Analog reference 5V
1.5A
1.5A
In/Output
In/Output
Input
10A
5A
A43037.0100/2.B1
+CHASSISA46090.0100/1.E2
+CHASSISA46090.0100/1.B2
A43049.0100/1.C2
A43049.0100/1.C2
+CHASSISA43045.0100/2.D1
A43042.0100/2.A1
+CHASSISA43045.0100/2.D1
A43060.0100/1.D1
A43060.0100/1.D1
A43054.0100/2.B2
A43054.0100/2.B2
A43037.0100/2.E8
A43042.0100/2.B1
A43037.0100/2.B1
+CHASSISA46090.0100/1.E8
+CHASSISA46090.0100/1.B8
A43049.0100/1.C8
A43049.0100/1.C8
A43042.0100/1.D8
KDU
REAR
Type
5A
1.5A
1.5A
1.5A
1.5A
0V reference
1.5A
Analog reference 5V
1.5A
1.5A
In/Output
In/Output
Input
10A
5A
PWM
PWM
PWM
PWM
Input
Function
Drawing
1:1
1:2
1:3
1:4
1:5
1:6
1:7
1:8
1:9
1:10
1:11
1:12
1:13
1:14
1:15
1:16
1:17
1:18
1:19
1:20
KDU
FRONT
Pin Number
Name
Function
BOOM ANGLE
BOOM POSITION
PRESSURE REFRIGERANT
OPTION REAR
REAR LIGHT RIGHT
MAGNETIC CLUTCH, COMPRESSOR
DAMPING BACK
REVERSING LIGHT LEFT REAR
DIRECTION LEFT REAR
REVERSING ALARM
ACTIVATION OF TOPLIFT HYDRAULICS
BRAKE LIGHT LEFT REAR
BRAKE LIGHT RIGHT REAR
SENSOR STEERING AXLE
VALVES
REVERSING ALARM
OPTION REAR
Drawing
+CHASSISA43045.0100/1.A7
+CHASSISA43045.0100/1.B7
+CABA46091.0100/1.A8
A43054.0100/2.C2
A43037.0100/3.C1
+CABA46091.0100/2.F1
A43049.0100/1.A8
A43037.0100/3.A1
A43060.0100/1.E1
A43067.0100/1.B2
A43050.0100/1.D1
A43037.0100/3.B1
A43037.0100/3.C1
+CHASSISA43045.0100/2.B8
A43050.0100/1.D8
A43067.0100/1.B2
A43054.0100/2.D2
Pin Number
1:21
1:22
1:23
1:24
1:25
1:26
1:27
1:28
1:29
1:30
1:31
1:32
1:33
1:34
1:35
1:36
1:37
1:38
1:39
1:40
1:41
1:42
DRFA 400-450
A43044.0100
Produkt/Product
1.5A
In/Output
Input
5A
Type
Analog Input
Analog Input
Analog Input
Analog Input
1.5A
In/Output
Input
5A
1.5A
1.5A
1.5A
1.5A
1.5A
0V reference
0V reference
0V reference
0V reference
PARKING BRAKE
BRAKE LIGHTS
OPTION FRONT
DECLUCHING
DIPPED LIGHT LEFT FRONT
A43042.0100/2.A8
A43037.0100/2.E1
A43054.0100/2.C2
A43046.0100/1.E7
A43037.0100/2.A1
0V reference
1.5A
In/Output
Input
5A
0-250bar
0-250bar
0-250bar
0-250bar
SIDE POSITION LEFT FRONT
OPTION FRONT
PARKING BRAKE
CENTRAL LUBRICATION
SIDE POSITION RIGHT FRONT
BLOCKING LEFT
BLOCKING RIGHT
REGENERATION RIGHT
REGENERATION LEFT
VALVES REGENERATION LEFT
VALVES REGENERATION RIGHT
A43060.0100/1.E1
A43049.0100/1.D2
+CHASSISA46090.0100/1.A8
A43037.0100/3.B1
Type
Analog Input
Analog Input
Analog Input
Analog Input
1.5A
In/Output
Input
5A
1.5A
1.5A
1.5A
1.5A
1.5A
0V reference
0V reference
Function
Drawing
+CHASSISA43045.0100/2.E8
+CHASSISA43045.0100/2.F8
+CHASSISA43045.0100/2.D8
+CHASSISA43045.0100/2.E8
A43037.0100/2.C1
A43054.0100/2.A2
A43042.0100/1.C8
A43058.0100/1.C2
A43037.0100/2.D1
+CHASSISA46090.0100/1.D2
+CHASSISA46090.0100/1.C2
+CHASSISA46090.0100/1.E2
+CHASSISA46090.0100/1.F2
+CHASSISA46090.0100/1.F8
+CHASSISA46090.0100/1.E8
1:21
1:22
1:23
1:24
1:25
1:26
1:27
1:28
1:29
1:30
1:31
1:32
1:33
1:34
1:35
1:36
1:37
1:38
1:39
1:40
1:41
1:42
Pin Number
Krets Korsreferenser
Circuit Cross References
Benmning
+CHASSIS
-D797-R
+CHASSIS
-D797-F
KDU contact K1
KDU contact K1
05
Utgva/Issue
1 2
Blad/Sheet
E DRAWING
Ref.
Ruta
Sq.
5:1
5:2
5:3
5:4
5:5
5:6
5:7
5:8
5:9
5:10
5:11
5:12
5:13
5:14
ndring
Design change
K5
4:1
4:2
4:3
4:4
4:5
4:6
4:7
4:8
4:9
4:10
4:11
4:12
4:13
4:14
041478
TKB
Sign.
ndring nr
Change No.
DECLUCHING, OPTION
WATER VALVE
WATER VALVE
DRAUGHT VALVE
DRAUGHT VALVE
DRAUGHT & WATER VALVE
DRAUGHT & WATER VALVE
DRAUGHT VALVE
TEMP. INDOOR
TEMP. AMBIENT
TEMP. FAN AIR
DEICING SENSOR
TEMP SENSORS CAB
FRONT WIPER
FRONT WIPER
FRONT WIPER
HEATING FAN
MOTOR, RECIRCULATION
REAR WIPER
ROT. BEACON
WORKING LIGHT CAB
WORKING LIGHT CAB
HEATING FAN
A46088.0100/1.B7
+CABA46089.0100/1.F8
A43060.0100/1.B1
A43060.0100/1.B8
+CABA46091.0100/1.B8
+CABA46091.0100/1.C8
+CABA46091.0100/1.B8
+CABA46091.0100/1.D8
+CABA46091.0100/1.A1
A43046.0100/1.C7
A43046.0100/1.B2
A43054.0100/1.B1
+CABA46091.0100/2.C1
+CABA46091.0100/2.B1
+CABA46091.0100/2.B1
+CABA46091.0100/2.A1
+CABA46091.0100/2.B1
+CABA46091.0100/2.B8
+CABA46091.0100/2.B8
+CABA46091.0100/1.D8
+CABA46091.0100/1.F8
+CABA46091.0100/1.E8
+CABA46091.0100/1.E8
+CABA46091.0100/1.F1
+CABA46089.0100/1.C8
+CABA46089.0100/1.C1
+CABA46089.0100/1.C1
+CABA46091.0100/2.D1
+CABA46091.0100/2.E1
+CABA46089.0100/1.D1
A43037.0100/1.E1
+CABA43034.0100/1.D1
+CABA43034.0100/1.C1
+CABA46091.0100/2.D8
2:1
2:2
2:3
2:4
2:5
2:6
2:7
2:8
K2
K4
A43033.0100/4.D5
1:1-1:6
K1
Nr
No.
040930
Datum
Date
Godk/Appr
Konstr/Design
Ritad/Drawn
24V reference
Input
PWM Output
PWM Output
Output
Input
Analog Input
Analog Input
Analog Input
0V reference
Analog reference 5V
0V reference
Analog reference 5V
Input
0.5A
0.5A
0.5A
0.5A
Analog reference 5V
0V reference
Analog Input
Reostat in
Reostat in
Reostat in
Reostat in
0V reference
Input
24V reference
5A
PWM
1,5A
5A
5A
5A
5A
Supply
040223
010308
RKO
Datum/Date
8:1
8:2
8:3
8:4
8:5
8:6
8:7
8:8
8:9
8:10
8:11
8:12
8:13
8:14
8:15
8:16
K8
Sign.
7:1
7:2
7:3
7:4
7:5
7:6
7:7
7:8
7:9
7:10
7:11
7:12
7:13
7:14
7:15
7:16
K7
FSN
6:1
6:2
6:3
6:4
6:5
6:6
6:7
6:8
6:9
6:10
6:11
6:12
6:13
6:14
6:15
6:16
K6
A43057.0100/1.A1
A43040.0100/1.A1
A43040.0100/1.A8
A43040.0100/1.A8
A43040.0100/1.B8
A43040.0100/1.B8
A43040.0100/1.B8
A43040.0100/1.C8
A43055.0100/1.A7
+CABA43033.0100/3.A8
A43042.0100/1.A8
A43041.0100/1.A7
A43041.0100/1.A7
A43057.0100/1.C8
A43057.0100/1.B8
A43051.0100/2.A7
A43054.0100/1.C8
A43043.0100/2.A7
A43042.0100/1.A8
A43055.0100/1.C7
A43041.0100/1.B2
+CABA43033.0100/3.A1
Klass/Class
A45209.0100
JOYSTICK
JOYSTICK
A43040.0100/1.C1
A43040.0100/1.B1
GND JOYSTICK
JOYSTICK
JOYSTICK
JOYSTICK
JOYSTICK
JOYSTICK
A43040.0100/1.D1
A43040.0100/1.C1
A43040.0100/1.C8
A43040.0100/1.C8
A43040.0100/1.D8
A43040.0100/1.D8
H.Grp:
DECLUCHING
A43046.0100/1.D7
Huvudnr./Project no.
INST. ILLUMINATION
SWITCH LIGHTS ATT.
SWITCH LIGHTS BOOM
ROT. BEACON
MAIN LIGHT
SEAT HEATER
OPTION
OPTION
OPTION
SWITCH LIGHTS CAB
ACCELERATOR PEDAL
BRAKE PEDAL / INCHING
+CAB
-D790-1
+CABA46091.0100/1.B1
+CABA43034.0100/1.B7
+CABA43034.0100/1.A7
A43037.0100/1.C8
A43037.0100/1.B8
+CABA43059.0100/1.B7
A43054.0100/1.E8
A43054.0100/1.D8
A43054.0100/1.B8
+CABA43034.0100/1.C7
A43046.0100/1.C7
A43046.0100/1.B7
Input
Input
Input
Input
Input
Input
Input
Input
Input
Input
Input
Input
Input
Input
1.5A
24V reference
0V reference
Analog reference 5V
Analog Input
Analog Input
Analog Input
Analog Input
0.5A
0.5A
0.5A
Input
0.5A
24V reference
Input
Input
Input
Input
PWM
Input
Input
Input
Input
Input
Input
Input
Input
Input
Analog Input
Analog Input
0V reference
Input
Analog Input
Analog Input
Name
-K4
IGNITION SWITCH
INTERIOR LIGHTNING
BRAKING CAB DOOR
OPTION, STEP IN LIGHT
+CABA43033.0100/3.D1
+CABA43033.0100/3.C8
A43037.0100/4.B8
A43037.0100/4.B8
A46088.0100/1.A7
12:1
12:2
12:3
12:4
K12
K13 13:1-13:12
11:1
11:2
11:3
11:4
11:5
11:6
11:7
11:8
11:9
11:10
11:11
11:12
11:13
11:14
24V reference
Input
24V reference
Input
Input
Input
Input
Input
1.5A
0.5A
Dig out
Dig out
Dig out
Dig out
3A
24V reference
Input
Input
0.5A
0.5A
0.5A
0.5A
3A
1.5A
Input
0.5A
24V reference
0V reference
0.5A
Analog Input
0.5A
Input
0.5A
0.5A
0V reference
24V reference
Analog Input
Analog Input
Input
24V reference
1.5A
Input
Input
Input
DRFA 400-450
A43044.0100
Produkt/Product
A43038.0100/1.C1
+CABA43033.0100/3.D1
+CABA43033.0100/3.D1
+CABA43033.0100/3.C1
+CABA46089.0100/1.E1
+CABA46089.0100/1.E1
10:9
10:10
10:11
10:12
10:13
10:14
10:15
10:16
A43032.0200/1.D6
DAMPING
SEAT HEATER
RELAY WORK. LIGHT
A43041.0100/1.C7
+CABA43059.0100/1.C2
A43036.0100/1.A2
REAR WIPER
REAR WIPER
ROOF WIPER
ROOF WIPER
WATER VALVE
+CABA46091.0100/2.C8
+CABA46089.0100/1.D1
+CABA46089.0100/1.D8
+CABA46089.0100/1.E1
+CABA46089.0100/1.E8
DAMPING
DAMPING
A43041.0100/1.B2
A43041.0100/1.C2
INTERIOR LIGHT
Redundant power
Redundant power
Redundant power
Redundant power
HORN
SEAT SWITCH
FEEDBACK K2
SEAT SWITCH
+CABA43068.0100/1.D7
+CABA43068.0100/1.E7
+CABA43068.0100/1.C7
A43037.0100/4.D1
See K13
See K13
See K13
See K13
A43056.0100/1.B2
A43056.0100/1.C2
+CABA43033.0100/3.E8
A43056.0100/1.C8
+CABA43068.0100/1.B7
9:6
9:7
9:8
9:9
9:10
10:1
10:2
10:3
10:4
10:5
10:6
10:7
10:8
+CABA43068.0100/1.A2
+CABA43068.0100/1.B2
+CABA43068.0100/1.A7
+CABA43068.0100/1.A7
+CABA43068.0100/1.C7
9:1
9:2
9:3
9:4
9:5
K11
K10
K9
Krets Korsreferenser
Circuit Cross References
Benmning
05
Utgva/Issue
2 2
Blad/Sheet
E DRAWING
Ref.
Ruta
Sq.
ndring
Design change
Nr
No.
KDU contact K1
041478
ndring nr
Change No.
1:1
1:2
1:3
1:4
1:5
1:6
1:7
1:8
1:9
1:10
1:11
1:12
1:13
1:14
1:15
1:16
1:17
1:18
1:19
1:20
Pin Number
TKB
Sign.
2:16
2:15
040930
Godk/Appr
Konstr/Design
031009
010308
RKO
Datum/Date
Sign.
Klass/Class
A45209.0100
Huvudnr./Project no.
PWM
PWM
PWM
PWM
Input
CAB FORWARD/UP
CAB REVERSE/DOWN
MICRO/LEVER STEERING LEFT
MICRO/LEVER STEERING RIGHT
LEFT SUPPORT JACK, LOWER POS
A43041.0100/1.D7
A43041.0100/1.E7
A43066.0100/2.A8
A43066.0100/2.B8
A43057.0100/2.B8
FSN
Input
A43057.0100/2.A8
Datum
Date
1.5A
1.5A
1.5A
1.5A
1.5A
1.5A
0V reference
1.5A
Ritad/Drawn
A43033.0200/1.A5
2:11
Type
A43032.0200/1.F8
CAN
2:13
Drawing
A43033.0200/1.B5
Pin Number
Power
CAB FORWARD/UP
CAB REVERSE/DOWN
MICRO/LEVER STEERING LEFT
MICRO/LEVER STEERING RIGHT
SENSORS SUPPORT JACK
TILT CAB, UNLOAD HYDRAULIC OIL
Function
KDU contact K2
A43057.0100/2.A1
A43041.0100/1.C2
A43041.0100/1.D2
A43041.0100/1.E2
A43066.0100/2.A2
A43066.0100/2.B2
A43057.0100/2.D1
A43065.0100/1.E2
Drawing
H.Grp:
+CHASSIS
-D797-O
CAN-BUS
Function
+CHASSIS
-D797-O
KDU
OPTION
KDU contact K1
Benmning
Name
Input
1.5A
1.5A
1.5A
1.5A
0V reference
0V reference
0V reference
0V reference
0V reference
Input
SUPPORT JACKS UP
SUPPORT JACKS DOWN
TILT CAB UP
TILT CAB DOWN
SUPPORT JACKS UP
SUPPORT JACKS DOWN
TILT CAB
TILT CAB, UNLOAD HYDRAULIC OIL
CAB LOW POSITION
1.5A
A43065.0100/1.A2
1:21
1:22
1:23
1:24
1:25
1:26
1:27
1:28
1:29
1:30
1:31
1:32
1:33
1:34
1:35
1:36
1:37
1:38
1:39
1:40
1:41
1:42
A43057.0100/1.C1
A43057.0100/1.D1
A43065.0100/1.C2
A43065.0100/1.D2
A43057.0100/1.C8
A43057.0100/1.D8
A43065.0100/1.C8
A43065.0100/1.B8
A43041.0100/1.D2
Type
Analog Input
Analog Input
Function
CAB LOW POSITION
TILT CAB, UNLOAD HYDRAULIC OIL
Drawing
A43041.0100/1.D7
A43065.0100/1.B8
Pin Number
Emergency stop
Type
DRFA 400-450
A43044.0200
Produkt/Product
03
Utgva/Issue
1 1
Blad/Sheet
E DRAWING
Ref.
Ruta
Sq.
ndring
Design change
Nr
No.
+CABA43034.0100/1.E1
A43050.0100/1.A1
A43050.0100/1.B1
+ATTACHMENTA43051.0100/1.B1
+ATTACHMENTA43051.0100/1.B1
A43043.0100/2.C7
A43064.0100/1.B2
041478
ndring nr
Change No.
TKB
Sign.
KDU contact K2
2:16
2:15
Godk/Appr
Konstr/Design
Ritad/Drawn
TILT LOCK
POWER SUPPLY SENSORS
ROTATION STOP
DAMPING 20-40
ALIGNMENT FRONT
CENTRAL LUBRICATION, ATT.
WORKING LIGHT ATTACHMENT
ROTATION C.W.
ROTATION C.C.W.
20-40 OUT
40-20 IN
30-35 STOP
040930
Datum
Date
A43064.0100/1.B2
A43051.0100/2.C1
A43050.0100/1.C8
A43051.0100/2.D7
+ATTACHMENTA43043.0100/1.C8
A43058.0100/1.D2
+CABA43034.0100/1.F1
A43050.0100/1.A8
A43050.0100/1.B8
+ATTACHMENTA43051.0100/1.B8
+ATTACHMENTA43051.0100/1.B8
A43051.0100/2.E7
Type
5A
1.5A
1.5A
1.5A
1.5A
0V reference
1.5A
Function
Drawing
1:1
1:2
1:3
1:4
1:5
1:6
1:7
1:8
1:9
1:10
1:11
1:12
1:13
1:14
1:15
1:16
1:17
1:18
1:19
1:20
031009
010308
RKO
Datum/Date
Sign.
FSN
1.5A
1.5A
In/Output
In/Output
Input
10A
5A
PWM
PWM
PWM
PWM
Input
A43033.0100/5.B5
2:11
Pin Number
A44875.0100/1.B4
CAN
2:13
Drawing
A43033.0100/5.C5
Pin Number
Power
+BOOM
-D791-1
Klass/Class
A45209.0100
+BOOM
-D791-1
H.Grp:
Function
KDU
ATTACHMENT
Huvudnr./Project no.
KDU contact K1
KDU contact K1
6
5
Name
Benmning
Type
Analog Input
Analog Input
Analog Input
Analog Input
1.5A
In/Output
Input
5A
1.5A
1.5A
1.5A
1.5A
1.5A
0V reference
0V reference
0V reference
0V reference
0V reference
1.5A
In/Output
Input
5A
Function
MEASUREPOINT SCALE
UNLOCKED TWISTLOCK
LOCKED TWISTLOCK
LOCKED TWISTLOCK
UNLOCKED TW
ALIGNMENT REAR
ALIGNMENT REAR
EXTRA WORKING LIGHT
ALIGNMENT
SIDESHIFT RIGHT
SIDESHIFT LEFT
LOCK TW
UNLOCK TW
SIDESHIFT RIGHT
SIDESHIFT LEFT
LOCK TW
UNLOCK TW
SENSORS
LOCKED TW
UNLOCK TW
UNLOCKED TWISTLOCK
EXTRA WORKING LIGHT
Drawing
+CHASSISA43045.0100/2.C8
+ATTACHMENTA43043.0100/1.D8
+ATTACHMENTA43043.0100/1.E8
+ATTACHMENTA43043.0100/1.B8
A43043.0100/2.B1
+ATTACHMENTA43043.0100/1.C8
+ATTACHMENTA43043.0100/1.E8
+ATTACHMENTA43035.0100/1.A2
A43043.0100/2.C1
+ATTACHMENTA43051.0100/1.D1
+ATTACHMENTA43051.0100/1.C1
A43043.0100/2.D1
A43043.0100/2.D2
+ATTACHMENTA43051.0100/1.D8
+ATTACHMENTA43051.0100/1.C8
A43043.0100/2.D7
A43043.0100/2.D7
A43051.0100/2.C7
A43043.0100/2.C1
+ATTACHMENTA43043.0100/1.A8
+ATTACHMENTA43043.0100/1.B8
+ATTACHMENTA43035.0100/1.B2
1:21
1:22
1:23
1:24
1:25
1:26
1:27
1:28
1:29
1:30
1:31
1:32
1:33
1:34
1:35
1:36
1:37
1:38
1:39
1:40
1:41
1:42
Pin Number
Emergency stop
Type
DRFA 400-450
A43044.0300
Produkt/Product
03
Utgva/Issue
1 1
Blad/Sheet
E DRAWING
Ref.
Ruta
Sq.
ndring
Design change
Nr
No.
KDU contact K1
1:1
1:2
1:3
1:4
1:5
1:6
1:7
1:8
1:9
1:10
1:11
1:12
1:13
1:14
1:15
1:16
1:17
1:18
1:19
1:20
041478
ndring nr
Change No.
Pin Number
TKB
040930
Godk/Appr
Konstr/Design
Ritad/Drawn
031009
030218
RKO
Datum/Date
Sign.
FSN
PWM
PWM
PWM
PWM
Input
LEVELLING RIGHT
LEVELLING LEFT
TILT OUT
TILT IN
Over Height, Leg upper position
A44910.0100/1.A7
A44910.0100/1.B7
A44910.0100/1.C7
A44910.0100/1.C7
A45043.0100/2.D8
Sign.
Input
Klass/Class
A45209.0100
Huvudnr./Project no.
1.5A
1.5A
1.5A
1.5A
0V reference
A45043.0100/2.C8
2:16
2:15
1.5A
1.5A
Datum
Date
A44880.0100/1.C4
2:11
Type
A44875.0200/1.D7
CAN
2:13
Drawing
A44880.0100/1.C4
Pin Number
Power
LEVELLING RIGHT
LEVELLING LEFT
TILT OUT
TILT IN
LEVELLING
Function
KDU contact K2
A45043.0100/2.E1
A45043.0100/2.C1
A44910.0100/1.A2
A44910.0100/1.B2
A44910.0100/1.C2
A44910.0100/1.C2
A44910.0100/1.D7
Drawing
H.Grp:
Function
+BOOM
-D791-2
+BOOM
-D791-2
KDU contact K1
1:21
1:22
1:23
1:24
1:25
1:26
1:27
1:28
1:29
1:30
1:31
1:32
1:33
1:34
1:35
1:36
1:37
1:38
1:39
1:40
1:41
1:42
Pin Number
A44910.0100/1.D2
A44910.0100/1.E2
A45043.0100/2.B1
A45043.0100/2.A1
A44910.0100/1.E7
Drawing
Emergency stop
Type
Name
1.5A
1.5A
1.5A
1.5A
0V reference
Type
Benmning
LEVELLING
LEVELLING
Over height down
Over height up
LEVELLING
Function
DRFA 400-450
A43044.0400
Produkt/Product
03
Utgva/Issue
1 1
Blad/Sheet
E DRAWING
Ref.
Ruta
Sq.
KDU contact K2
+ATTACHMENTA43068.0100/2.D6
2:11
+ATTACHMENTA43068.0100/2.B7
A44875.0300/1.D7
+ATTACHMENTA43068.0100/2.B6
Power
CAN
2:11
ndring
Design change
2:16
2:15
2:13
Drawing
Pin Number
2:16
2:15
POWER SUPPLY
CAN CIRCUIT
Function
POWER SUPPLY
CAN CIRCUIT
Function
+ATTACHMENT
-D791-4
A44875.0300/1.B7
CAN
2:13
Drawing
+ATTACHMENTA43068.0100/2.E7
Pin Number
+ATTACHMENT
-D791-3
Power
Nr
No.
KDU contact K2
041478
ndring nr
Change No.
TKB
Sign.
Emergencystop
Type
Emergencystop
Type
040930
Datum
Date
Godk/Appr
Konstr/Design
Ritad/Drawn
KDU contact K1
KDU contact K1
5A
PWM
PWM
Input
REAR LEG UP
IND. ALIGNMENT RIGHT FRONT
CLAMPING IN
CLAMPING OUT
ALIGNMENT FRONT LEG
LEVELLING
LEVELLING RIGHT
LEVELLING LEFT
ALIGNMENT REAR LEG
+ATTACHMENTA43068.0100/6.C2
+ATTACHMENTA43068.0100/11.C2
+ATTACHMENTA43068.0100/5.A2
+ATTACHMENTA43068.0100/5.B2
+ATTACHMENTA43068.0100/9.E8
A44910.0200/1.C2
A44910.0200/1.D8
A44910.0200/1.E8
+ATTACHMENTA43068.0100/10.E8
031009
030218
RKO
Datum/Date
Sign.
FSN
H.Grp:
Input
+ATTACHMENTA43068.0100/8.E8
Klass/Class
A45209.0100
PWM
PWM
TILT OUT
TILT IN
A44910.0200/1.B8
A44910.0200/1.B8
Huvudnr./Project no.
1.5A
1.5A
In/Output
In/Output
Input
REAR LEG UP
FRONT LEGS UPPER POSITION
CLAMPING IN
CLAMPING OUT
ALIGNMENT FRONT LEG
5A
1.5A
1.5A
1.5A
1.5A
0V reference
1.5A
WORK LIGHT
TILT OUT
TILT IN
FRONT KNEE IN
FRONT KNEE OUT
0V FOR PIN 2, 3, 4, 5, 30, 31
LOWERING REAR LEG
+ATTACHMENTA43068.0100/12.B2
A44910.0200/1.B2
A44910.0200/1.B2
+ATTACHMENTA43068.0100/3.C2
+ATTACHMENTA43068.0100/3.C2
+ATTACHMENTA43068.0100/3.A8
+ATTACHMENTA43068.0100/4.C2
1:1
1:2
1:3
1:4
1:5
1:6
1:7
1:8
1:9
1:10
1:11
1:12
1:13
1:14
1:15
1:16
1:17
1:18
1:19
1:20
+ATTACHMENTA43068.0100/4.C2
+ATTACHMENTA43068.0100/11.A2
+ATTACHMENTA43068.0100/3.A2
+ATTACHMENTA43068.0100/3.B2
+ATTACHMENTA43068.0100/7.E8
Type
Function
Drawing
Pin Number
1.5A
1.5A
In/Output
In/Output
Input
WORK LIGHT
LEVELLING REIGHT
LEVELLING LEFT
FRONT KNEE IN
FRONT KNEE OUT
0V FOR PIN 2, 3, 4, 5, 30, 31
LOWERING REAR LEG
+ATTACHMENTA43068.0100/12.C2
A44910.0200/1.D2
A44910.0200/1.E2
+ATTACHMENTA43068.0100/5.C2
+ATTACHMENTA43068.0100/5.C2
+ATTACHMENTA43068.0100/5.A8
+ATTACHMENTA43068.0100/6.C2
Right side
Type
5A
1.5A
1.5A
1.5A
1.5A
0V reference
1.5A
Function
Drawing
1:1
1:2
1:3
1:4
1:5
1:6
1:7
1:8
1:9
1:10
1:11
1:12
1:13
1:14
1:15
1:16
1:17
1:18
1:19
1:20
Left side
Pin Number
Name
+ATTACHMENTA43068.0100/7.B8
+ATTACHMENTA43068.0100/8.C8
+ATTACHMENTA43068.0100/11.A8
+ATTACHMENTA43068.0100/11.C2
+ATTACHMENTA43068.0100/8.A8
+ATTACHMENTA43068.0100/8.D8
+ATTACHMENTA43068.0100/4.D2
DRFA 400-450
A43044.0500
Produkt/Product
0V reference
0V reference
0V reference
1.5A
In/Output
Input
5A
Analog Input
Analog Input
Analog Input
Analog Input
1.5A
In/Output
Input
FRONT KNEE
REAR LEG
FRONT LEG
REAR LEG
FRONT LEGS LOWER POSITION
POWER SUPPLY FOR SENSORS
CLAMP FRONT LEG
+ATTACHMENTA43068.0100/7.B8
+ATTACHMENTA43068.0100/8.C8
+ATTACHMENTA43068.0100/7.C8
+ATTACHMENTA43068.0100/8.C8
+ATTACHMENTA43068.0100/11.B2
+ATTACHMENTA43068.0100/7.A2
+ATTACHMENTA43068.0100/7.D8
1:21
1:22
1:23
1:24
1:25
1:26
1:27
1:28
1:29
1:30
1:31
1:32
1:33
1:34
1:35
1:36
1:37
1:38
1:39
1:40
1:41
1:42
Type
Function
Drawing
Pin Number
1.5A
1.5A
1.5A
1.5A
1.5A
0V reference
0V reference
0V reference
0V reference
1.5A
In/Output
Input
5A
1.5A
1.5A
1.5A
1.5A
1.5A
0V reference
+ATTACHMENTA43068.0100/11.D2
+ATTACHMENTA43068.0100/5.D2
+ATTACHMENTA43068.0100/5.D2
+ATTACHMENTA43068.0100/6.A2
+ATTACHMENTA43068.0100/6.B2
+ATTACHMENTA43068.0100/6.A8
+ATTACHMENTA43068.0100/11.B2
+ATTACHMENTA43068.0100/3.D2
+ATTACHMENTA43068.0100/3.E2
+ATTACHMENTA43068.0100/4.A2
+ATTACHMENTA43068.0100/4.B2
+ATTACHMENTA43068.0100/4.A8
Type
Analog Input
Analog Input
Analog Input
Analog Input
1.5A
In/Output
Input
Function
FRONT KNEE
REAR LEG
FRONT LEG
REAR LEG
IND. ALIGNMENT RIGHT REAR
POWER SUPPLY FOR SENSORS
CLAMP FRONT LEG
Drawing
+ATTACHMENTA43068.0100/9.B8
+ATTACHMENTA43068.0100/10.C8
+ATTACHMENTA43068.0100/9.C8
+ATTACHMENTA43068.0100/10.C8
+ATTACHMENTA43068.0100/11.D2
+ATTACHMENTA43068.0100/9.A2
+ATTACHMENTA43068.0100/9.D8
1:21
1:22
1:23
1:24
1:25
1:26
1:27
1:28
1:29
1:30
1:31
1:32
1:33
1:34
1:35
1:36
1:37
1:38
1:39
1:40
1:41
1:42
Pin Number
Benmning
+ATTACHMENT
-D791-4
+ATTACHMENT
-D791-3
KDU contact K1
KDU contact K1
03
Utgva/Issue
1 1
Blad/Sheet
E DRAWING
Ref.
Ruta
Sq.
BOOM ANGLE&POSITION
0V reference
Analog reference 5V
A43055.0100/1.A4
-S1005
K1:6
K1:8
/A43049.0100/1.B7
/A43049.0100/1.A7
/A46090.0100/1.A7
/A43049.0100/1.B2
/A43049.0100/1.A2
ndring
Design change
K1:3
/A46090.0100/1.A2
1.5A
A43044.0100/1.D4
POWER SUPPLY SENSORS
Nr
No.
-D797-R
-D797-R
-D797-R
-X221
6
-X221
8 2218
2024D
2024C
2024A
2029D
2029C
2029A
-X221
3
2216
041478
ndring nr
Change No.
-X202f
4
-X202f
3
2218A
-X202f
9
-XB769-1f
A
-XB769-3f
A
-XB769-4f
A
-XB769-1f
B
-XB769-3f
B
-XB769-4f
B
2213
TKB
Sign.
2024A
2024C
2024D
2029A
2029C
2029D
040930
Datum
Date
-X202m
4 2024
-X202m
3 2023
-X202m
9
2029
Godk/Appr
Konstr/Design
Ritad/Drawn
2023B
2023A
031009
030131
RKO
Datum/Date
Sign.
1
2
3
4
5
6
+BOOM
-B771
+BOOM
-B777
-XB777m
A
BN
-XB771m
A GN
2218B
+BOOM
-B777
BOOM ANGLE
BK
BK
-XB777m
WH C
GN B
-XB771m
WH C
BN B
Klass/Class
A45209.0100
Huvudnr./Project no.
H.Grp:
+CHASSIS
2022
2024B
2021
2024A
2024B
-XB777f
C
-XB771f
B
X
X
X
X
768-10
-XB777f
C
B
-XB771f
C
B
Sensor
-XB777m
C
-XB771m
C
Mechanical. OP
Electrical. OP
Dyn. scale + Mec. OP
Fix scale + Mec. OP
Fix scale + Analog boom + Mec. OP
Analog boom + Mec. OP
BOOM POSITION
BU
BN
BU
BN
+BOOM
-B771
BOOM POSITION
-XB777m
A
BOOM ANGLE
-XB771m
A
Function
FSN
-XB777f
A
-XB771f
A
-XB777f
A
-XB771f
A
2029E
2024E
2029B
X
X
768-11
2022
2021
Name
X
X
768-13
-X202f
2
-X202f
1
22122
22121
2216
22122
22121
X
X
X
X
X
X
Analog
771
-X221
22
-X221
21
D797-R/1:8
-X221
6
-X221
22
-X221
21
X
X
Analog
777
Analog
Digital
-X202f
4
-X202f
2
-X202f
1
Krets OP + Vg
Circuit OP + Scale
Benmning
768-12
X
X
X
X
X
X
-X202m
2
-X202m
1
-X202m
4
2024
-X202m
2
-X202m
1
0V reference
A43044.0100/1.D4
SENSORS
Analog Input
A43044.0100/1.D6
BOOM POSITION
Analog Input
A43044.0100/1.D6
BOOM ANGLE
Digital
777
X
K1:22
K1:21
X
X
X
X
7221
X
-D797-R
-D797-R
-D797-R
-D797-R
-D797-R
DRFA 400-450
A43045.0100
Produkt/Product
Digital
771
X
BOOM POSITION
Analog Input
BOOM ANGLE
Analog Input
/A43054.0100/2.D2
K1:6
K1:22
K1:21
04
Utgva/Issue
1 2
Blad/Sheet
X
X
7224
E DRAWING
Ref.
Ruta
Sq.
Analog reference 5V
ndring
Design change
A43055.0100/1.A4
OVER RIDE
-S1005
A43044.0100/1.B4
SUPPLY SENSORS OILPRESSURE
K1:8
K1:6
1.5A
A43044.0100/1.D4
SENSOR STEERING AXLE
0V reference
A43044.0100/1.B4
SENSORS OILPRESSURE
-D797-R
Nr
No.
-D797-F
-D797-F
K1:2
-X211f
8
-X211f
6
-X221
2
041478
ndring nr
Change No.
2118
TKB
Sign.
040930
Datum
Date
2212
-XB7221f
A
Godk/Appr
Konstr/Design
Ritad/Drawn
031009
010605
RKO
Datum/Date
Sign.
2118A
2118B
2118C
2118D
2116
24V_D791:10
-XB7221m
FSN
/A43051.0100/2.B4
-B7221
-B7224
Klass/Class
A45209.0100
Huvudnr./Project no.
H.Grp:
+CHASSIS
-XB768-12
1
-XB768-13f
1
-XB768-11f
1
-XB768-10f
1
MEASUREPOINT SCALE
-XB7224m
A
BK
0-250bar
-B768-13
0-250bar
-B768-12
0-250bar
-B768-11
0-250bar
-B768-10
BU
BN
BU
BN
BK
2
3
2
3
2
3
2
3
-XB768-13f
2
3
-XB768-12
2
3
-XB768-11f
2
3
-XB768-10f
2
3
-XB7224m
B
-XB7224m
C
0V_D791:38
-XB7221f
B
-XB7221f
C
2116A
2116B
2116C
2116D
Name
21122
21121
21124
21123
Krets OP + Vg
Circuit OP + Scale
Benmning
/A43051.0100/2.C5
-XB7224f
C
-XB7221m
-XB7221m
41121
22134
22113
-X211f
22
-X211f
21
-X211f
24
-X211f
23
-X411
21
-X221
34
-X221
13
K1:22
K1:21
K1:24
K1:23
0V reference
A43044.0100/1.E6
SENSOR STEERING AXLE
Input
A43044.0100/1.E4
SENSOR STEERING AXLE
Analog Input
A43044.0100/1.B6
0-250bar
Analog Input
A43044.0100/1.B6
0-250bar
Analog Input
A43044.0100/1.B6
0-250bar
Analog Input
A43044.0100/1.B6
0-250bar
-D797-F
-D797-F
-D797-F
+BOOM
-D791-1
DRFA 400-450
A43045.0100
Ritn.nr./ Drawing No.
-D797-R
04
Utgva/Issue
2 2
Blad/Sheet
-D797-R
-D797-F
Analog Input
A43044.0300/1.D5
MEASUREPOINT SCALE
Produkt/Product
K1:21
K1:34
K1:13
Ref.
Ruta
Sq.
In/Output
A43044.0100/1.E4
ndring
Design change
+CHASSIS
-D797-R
/A43037.0100/2.E7
/A43042.0100/1.C1
21139
21139
A43042.0100/1.B4
PARKING BRAKE
-S107
790-1:5-1
A43044.0100/2.D2
SUPPLY PEDALS
Analog reference 5V
24V reference
A43033.0100/4.F4
MULTI SWITCH GEAR
/A43054.0100/1.B2
+CAB
-D790-1
+CAB
-D790-2
Nr
No.
K1:12
K5:13
K3:10
00513B
041478
TKB
Sign.
21139A
21139B
0811
-X038f
5
-X040m
4
00513A
ndring nr
Change No.
-X221
12
-X005
13
-X017
10
040930
Datum
Date
-X038f
1
790-1/5:13
A0404
Godk/Appr
Konstr/Design
Ritad/Drawn
-X038m
1
010411
031009
Datum/Date
22112
BK
Sign.
RKO
-X066f
2
-XB690f
1
FSN
/A43046.0200/1.B3
00513C
-X040f
4
RD
Klass/Class
RD1
BU
+CAB
H.Grp:
N
F
DECLUCHING
3,0MPa
+CHASSIS
-S220-2
+CAB
-B690
MULTI SWITCH
BK
WH
+CABA46089.0100/1.B5
-S220-1
DECLUCHING
A45209.0100
GEAR
A43037.0100/1.D4
+CAB
-S162
ACCELERATOR
15/1
Huvudnr./Project no.
1
3
E DRAWING
2
3
A0403
21141
BN
00611
00512C
Name
-X038f
2
Krets Drivlina
Circuit Drivetrain
790-1/5:12
-X040f
5
790-1/6:12
-X040f
3
Benmning
-X038m
2
/A43046.0200/1.B5
A0405
/A43046.0200/1.B5
-XB690f
2
3
-X066f
3
-X066f
1
BK/GN
BK/WH/GN
00512B
-X038f
6
00614
00512A
00612B
-X038f
8
-X040m
5
00612A
-X040m
3
-X278f
2
-X211f
41
-X006
14
-X006
11
-X005
12
-X006
12
-X017
11
-X017
12
221:12
K1:41
K6:14
K6:11
K5:12
K6:12
K3:11
K3:12
+CHASSIS
-D797-F
+CAB
-D790-1
+CAB
-D790-1
+CAB
-D790-1
+CAB
-D790-1
+CAB
-D790-2
+CAB
-D790-2
DRFB 400-450
A43046.0100
Produkt/Product
/A44878.0200/1.C2
Input
A43044.0100/1.C6
DECLUCHING
Input
A43044.0100/2.B4
DECLUCHING
Analog Input
A43044.0100/2.B4
ACCELERATOR PEDAL
0V reference
A43044.0100/2.D2
GND PEDALS
Analog Input
A43044.0100/2.B4
BRAKE PEDAL / INCHING
Input
A43033.0100/4.F4
MULTI SWITCH GEAR
Input
A43033.0100/4.F4
MULTI SWITCH GEAR
04
Utgva/Issue
1 1
Blad/Sheet
E DRAWING
Ritad/Drawn
WH
H.Grp:
PK
BN
Sign.
Datum
Date
Huvudnr./Project no.
Benmning
/A43046.0100/1.B6
/A43046.0100/1.C6
Produkt/Product
Blad/Sheet
ndring
Design change
Nr
No.
041478
TKB
040930
Godk/Appr
Konstr/Design
031009
020919
RKO
Datum/Date
Sign.
FSN
Klass/Class
A45209.0100
Name
DRFB 400-450
A43046.0200
1 1
03
Utgva/Issue
790-1/6:12
790-1/5:12
ndring nr
Change No.
-X038m
5
Ref.
Ruta
Sq.
790-1/5:13
-X038m
8
6
/A43046.0100/1.C3
+CAB
-B697
E DRAWING
Ref.
Ruta
Sq.
ndring
Design change
A43044.0100/2.D6
24V reference
A43044.0100/2.C6
1.5A
A43044.0100/2.D6
REAR WIPER
24V reference
REAR WIPER
A43044.0100/2.B1
5A
A43044.0100/2.C1
FRONT WIPER
24V reference
FRONT WIPER
A43044.0100/2.B1
Nr
No.
-D790-1
-D790-1
-D790-1
-D790-1
-D790-1
-D790-1
5A
-D790-2
24V reference
A0021
-X061f
7
-D790-1
K12:3
K10:14
K12:1
K2:4
K4:14
K2:1
A43044.0100/2.C6
3A
-X012
3
-X010
14
-X012
1
-X002
4
-X004
14
-X055f
3
-X055f
1
-X057f
3
-X057f
1
030735
ndring nr
Change No.
K10:13
A0123
A01014
A0121
A0024
00414
TKB
Sign.
-X010
13
A43033.0100/4.E6
A43033.0100/4.E6
0553
0551
0573
0571
030618
Datum
Date
Godk/Appr
Konstr/Design
Ritad/Drawn
010321
010321
RKO
Datum/Date
Sign.
0583
0581
-XM650-3m
4
-XM650-3m
1
-XM650-2m
4
-XM650-2m
1
-XM650-1m
1
-XM650-1m
2
FSN
-X058m
3
-X058m
1
-XM650-3f
4
-XM650-3f
1
-XM650-2f
4
-XM650-2f
1
-XM650-1f
1
00414
-XM650-1f
2
0617
-X058f
1
RD
-X058f
A01013A
3
A01013
-X055m
3
-X055m
1
-X057m
3
-X057m
1
-X061m
7
-KIT_KEYBOARD
INT. ROOF WIPER
A43033.0100/4.E6
A43033.0100/4.E6
ROOF WIPER
REAR WIPER
-KIT_KEYBOARD
-KIT_KEYBOARD
-X002
1
K3:5
-KIT_KEYBOARD
A43033.0100/4.F4
-X017
5
31b
31
-M650-3
31b
31
H.Grp:
+CAB
ROOF WIPER
53a
-M651-2
WASHER
Klass/Class
53
-
-M650-2
REAR WIPER
53a
53
53
J2
A43037.0100/1.D4
A43046.0100/1.B5
FRONT WIPER
-M651
WASHER
BK/GN
YE
BK/GN
YE
RD
53C
J1
MULTI SWITCH
A43056.0100/1.A1
WIPER
YE
15
-S162
53b
31
BK
BN
BK
BN
53
-M650-1
-XM650-3m
3
-XM650-3m
2
-XM650-2m
3
-XM650-2m
2
31b
53a
0584
0582
-XM650-3f
3
-XM650-3f
2
-XM650-2f
3
-XM650-2f
2
BU
-X058m
4
-X058m
2
-X055m
2
-X055m
4
-X057m
2
-X057m
4
-X058f
4
-X058f
2
-X055f
2
-X055f
4
-X057f
2
-X057f
4
-XM650-1f
3
Name
Krets Torkare
Benmning
0552
0554
0572
0574
GN
A052A
A0124
A0122
00413
K3:8
-X017
8
BK
-XM650-1m
3
K3:7
-X017
7
-XM650-1f
4
K3:6
-X017
6
GN
BK
K3:4
-X017
4
GY
-XM650-1m
4
Input
A43044.0100/2.E6
Input
REAR WIPER
A43044.0100/2.D6
Input
FRONT WIPER
A43044.0100/2.C1
Input
-D790-2
-D790-2
-D790-2
-D790-2
A43047.0100
DRFA 400-450
Produkt/Product
A0582
K12:4
K12:2
K4:13
A43033.0100/4.F4
Input
A43033.0100/4.F4
A0554
-X012
4
Input
A43033.0100/4.F4
A0574
-X012
2
Input
A43033.0100/4.F4
W01
-X004
13
-X37-B
02
Utgva/Issue
1 1
Blad/Sheet
-D790-1
-X37-B
-D790-1
-D790-1
-X37-D
E DRAWING
Ref.
Ruta
Sq.
Sign.
Datum
Date
-Y6004
2
BU
BN
BK
21135A
-XB769-1m
C
-XB769-1f
C
20212
21117
-X202m
12
-X202f
12
-X221
41
-X211
17
-XB769-1m
B
A43040.0100/1.D3
20212
K1:17
2024A
K1:41
PWM
/A43045.0100/1.B2
A43044.0100/1.E6
Input
-Y6001
2
-Y6002
2
-Y6005
2
BLOCKING LEFT
BLOCKING RIGHT
21135B
21134A
Benmning
21116
21135
-X211
16
K1:16
-S1005
PWM
A43055.0100/1.A4
OVER RIDE
REGENERATION LEFT
A43044.0100/1.B4
In/Output
REGENERATION RIGHT
A43044.0100/1.B4
In/Output
K1:11
K1:12
030735
ndring nr
Change No.
-X211
11
-X211
12
TKB
030618
Godk/Appr
Konstr/Design
Ritad/Drawn
21111
21112
030626
030131
RKO
Datum/Date
Sign.
FSN
H.Grp:
+CHASSIS
REGENERATION LEFT
Klass/Class
-Y6051
REGENERATION RIGHT
-Y6052
BOOM LIFT
21134B
Name
21134
-X211
34
-X211
35
K1:34
K1:35
-D797-F
-D797-F
-D797-F
A43048.0100
-D797-R
-D797-F
DRFA 400-450
Produkt/Product
A43044.0100/1.B6
VALVES REGENERATION LEFT
0V reference
A43044.0100/1.B6
VALVES REGENERATION RIGHT
0V reference
BOOM LIFT
2112
21130
21131
BOOM LIFT
-X211
2
-X211
30
-X211
31
A43044.0100/1.B4
K1:2
K1:30
K1:31
A43044.0100/1.B4
1.5A
BLOCKING LEFT
A43044.0100/1.B6
1.5A
BLOCKING RIGHT
A43044.0100/1.B6
1.5A
BOOM LOWER
BOOM LOWER
2113
-B769-1
BOOM LOWER
-X211
3
-XB769-1m
A
A43044.0100/1.C4
K1:3
2029A
A43044.0100/1.B4
1.5A
/A43045.0100/1.A2
ndring
Design change
-D797-F
-D797-F
-D797-F
-D797-F
-D797-F
-D797-F
Nr
No.
02
Utgva/Issue
1 1
Blad/Sheet
E DRAWING
Ref.
Ruta
Sq.
ndring
Design change
A43040.0100/1.D3
In/Output
A43044.0100/1.E6
INTERRUPTION PUMP
1.5A
A43044.0100/1.B4
BOOM IN
1.5A
A43044.0100/1.B4
BOOM OUT
/A43045.0100/1.B2
+CHASSIS
-D797-F
+CHASSIS
-D797-R
/A43045.0100/1.B2
+CHASSIS
-D797-F
Nr
No.
041478
ndring nr
Change No.
K1:40
K1:5
K1:4
2029D
2029C
TKB
Sign.
+CHASSIS
-D797-R
+CHASSIS
-D797-R
-X221
40
-X211f
5
-X211f
4
22140
-X278f
6
040930
Datum
Date
Godk/Appr
Konstr/Design
Ritad/Drawn
1.5A
A43044.0100/1.D4
BLOCKING PROJECTING
1.5A
A43044.0100/1.D4
REGENERATING, PROJECTING
-XB769-4m
A
-XB769-3m
A
K1:5
K1:4
031009
030131
RKO
Datum/Date
Sign.
-X221
5
-X221
4
-X278m
6
FSN
2115
2114
-X202f
6
Klass/Class
A45209.0100
-B769-4
DAMPING BACK
-B769-3
BU
BN
BU
BN
BOOM IN
H.Grp:
-X202m
6
-X202m
5
INTERRUPTION PUMP
+CHASSIS
-Y6062
+CHASSIS
-Y6007
BOOM OUT
+CHASSIS
-Y6006
DAMPING FRONT
-X202f
5
Huvudnr./Project no.
2215
2214
2786
2783
BK
BK
2026
-XB769-4f
C
-XB769-3f
C
20211
20210
21119
21118
-X202m
11
Name
-X202f
11
-X202f
10
Benmning
BLOCKING PROJECTING
+CHASSIS
-Y6050
-X202m
10
REGENERATING, PROJECTING
+CHASSIS
-Y6046
/A43050.0100/1.E5
-XB769-4m
C
-XB769-3m
C
2025
-X221
27
-X221
20
60502
60462
-X211f
19
-X211f
18
-XB769-4m
B
22120
-XB769-3m
B
22127
K1:19
K1:18
2024D
K1:20
2024C
K1:27
04
Utgva/Issue
1 1
Blad/Sheet
/A43033.0100/1.D4
+CHASSIS
-D797-F
+CHASSIS
-D797-F
+CHASSIS
-D797-R
+CHASSIS
-D797-R
DRFA 400-450
A43049.0100
Produkt/Product
37-200
-X301-2B
PWM
A43044.0100/1.C4
BOOM IN
PWM
A43044.0100/1.C4
BOOM OUT
/A43045.0100/1.B2
Input
A43044.0100/1.E4
DAMPING FRONT
/A43045.0100/1.B2
Input
A43044.0100/1.D6
DAMPING BACK
E DRAWING
Ref.
Ruta
Sq.
ndring
Design change
K1:3
K1:2
/A43051.0100/2.C4
1.5A
A43044.0300/1.D2
ROTATION C.C.W.
1.5A
A43044.0300/1.D2
ROTATION C.W.
1.5A
K1:31
A43044.0100/1.E6
ACTIVATION OF TOPLIFT HYDRAULICS
+CHASSIS
-D797-R
+BOOM
-D791-1
+BOOM
-D791-1
Nr
No.
041478
ndring nr
Change No.
A43040.0100/1.D3
-X221
31
22131
TKB
Sign.
040930
Datum
Date
-X278f
4
Godk/Appr
Konstr/Design
Ritad/Drawn
4113
-X411
3
-X416f
A
4112
41110B
-X411
2
24V_D791:10
-X278m
4
031009
010327
RKO
Datum/Date
2784
-XB7225f
A
Sign.
GY
FSN
-X416m
A
-B7225
-XB7225m
A
BK
H.Grp:
2783
2783A
-XB7225m
B
-XB7225m
C
-XY6062
2
2783B
+ATTACHMENTA43051.0100/1.E4
A43043.0100/2.E4
+CHASSIS
-Y6003
BU
BN
A45209.0100
ROTATION C.C.W.
+ATTACHMENT
-Y6009
ROTATION STOP
Huvudnr./Project no.
Klass/Class
ROTATION C.W.
+ATTACHMENT
-Y6008
/A43049.0100/1.D5
-XB7225f
B
-XB7225f
C
-X416m
B
-X416m
C
Name
-X278f
3
-X416f
B
-X416f
C
Benmning
-X278m
3
2783
RD
BK
41117
41116
22135
41138B
41111
-X221
35
-X411
11
-X411
17
-X411
16
K1:35
0V_D791:38
K1:11
K1:17
K1:16
+CHASSIS
-D797-R
+BOOM
-D791-1
+BOOM
-D791-1
+BOOM
-D791-1
DRFA 400-450
A43050.0100
Produkt/Product
0V reference
A43044.0100/1.E6
VALVES
/A43051.0100/2.C7
In/Output
A43044.0300/1.D2
ROTATION STOP
PWM
A43044.0300/1.E2
ROTATION C.C.W.
PWM
A43044.0300/1.D2
ROTATION C.W.
04
Utgva/Issue
1 1
Blad/Sheet
E DRAWING
Ref.
Ruta
Sq.
A43055.0100/1.A4
OVER RIDE
-S1005
1.5A
A43044.0300/1.D5
SIDESHIFT RIGHT
1.5A
A43044.0300/1.D5
SIDESHIFT LEFT
1.5A
A43044.0300/1.D2
40-20 IN
1.5A
A43044.0300/1.D2
20-40 OUT
ndring
Design change
+BOOM
-D791-1
+BOOM
-D791-1
+BOOM
-D791-1
+BOOM
-D791-1
Nr
No.
K1:30
K1:31
K1:5
K1:4
ndring nr
Change No.
Sign.
Datum
Date
041478
TKB
040930
Godk/Appr
Konstr/Design
Ritad/Drawn
A43040.0100/1.D3
41130
41131
-X411
31
-X411
30
4115
4114
-X411
5
-X411
4
031009
010327
RKO
Datum/Date
Sign.
FSN
-Y6018
-Y6020
40-20 IN
-Y6019
-Y6021
2
A43050.0100/1.D5
Hydraulic valve
-Y6003
Klass/Class
H.Grp:
+ATTACHMENT
SIDESHIFT RIGHT
SIDESHIFT LEFT
A45209.0100
20-40 OUT
Huvudnr./Project no.
41134
41135
41119
41118
Name
Benmning
-X411
34
-X411
35
-X411
19
-X411
18
0V reference
A43044.0300/1.D5
SIDESHIFT RIGHT
0V reference
A43044.0300/1.D5
SIDESHIFT LEFT
PWM
A43044.0300/1.E2
40-20 IN
PWM
A43044.0300/1.E2
20-40 OUT
DRFA 400-450
A43051.0100
Produkt/Product
K1:34
K1:35
K1:19
K1:18
04
Utgva/Issue
1 2
Blad/Sheet
+BOOM
-D791-1
+BOOM
-D791-1
+BOOM
-D791-1
+BOOM
-D791-1
E DRAWING
Ref.
Ruta
Sq.
ndring
Design change
1.5A
A43044.0300/1.D2
POWER SUPPLY SENSORS
W10
W10
00816
00816
Nr
No.
+BOOM
-D791-1
/A43054.0100/1.C2
/A43043.0100/2.B2
/A43043.0100/2.A2
/A43054.0100/1.C2
K1:10
-X411
10
41110
041478
ndring nr
Change No.
41110G
41110F
41110G
W10G
00816I
TKB
Sign.
040930
Datum
Date
-X779f
A
-XB769f
A
Godk/Appr
Konstr/Design
Ritad/Drawn
-X779m
A
031009
030224
RKO
Datum/Date
Sign.
FSN
Klass/Class
A45209.0100
Huvudnr./Project no.
30-35 STOP
+ATTACHMENT
-B777-3
BU
BN
BU
H.Grp:
BK
BK
/A43043.0100/1.B1
/A43043.0100/1.D1
BN
/A43045.0100/2.C5
/A43050.0100/1.C2
DAMPING 20-40
00810A
/A43045.0100/2.C4
30-35 STOP
10
1
0
1
7
9
+CAB
-S1004
+ATTACHMENT
-B769
24V_D791:10
24V_D791:10
-XB769m
A
24V_D791:10
24V_D791:10
41110D
41110E
-XB7224f
A
41110B
41110A
W10H
00816J
-X779m
B
-X779m
C
-XB769m
B
-XB769m
C
0V_D791:38
-X779f
B
-X779f
C
-XB769f
B
-XB769f
C
-XB7224f
B
00810
Name
41138G
41120
41138F
41112
Benmning
41138A
41138
-X411
20
-X411
12
41138D
41138E
41138G
-X411
38
-X008
10
K1:20
0V_D791:38
0V_D791:38
0V_D791:38
K1:12
K1:38
K8:10
+BOOM
-D791-1
+CAB
-D790-1
+BOOM
-D791-1
+BOOM
-D791-1
DRFA 400-450
A43051.0100
Produkt/Product
Input
A43044.0300/1.E2
30-35 STOP
In/Output
A43044.0300/1.D2
DAMPING 20-40
/A43050.0100/1.D7
/A43043.0100/1.A8
/A43043.0100/1.D8
0V reference
A43044.0300/1.E5
SENSORS
Input
A43044.0100/2.D4
30-35 STOP
04
Utgva/Issue
2 2
Blad/Sheet
E DRAWING
Ref.
Ruta
Sq.
-X221
14
ndring nr
Change No.
Sign.
Datum
Date
22114
Ritad/Drawn
-XM668f
1
T
1
+CHASSIS
-M668
2
H.Grp:
Huvudnr./Project no.
-XM668m
1
HYDRAULIC TEMPERATURE
+CHASSIS
-B776
-XM668m
2
-XM668f
2
22213
Benmning
6682
-X222
13
-H0_Cluster
K2:13
-X37-202
+CHASSIS
-D797-R
Produkt/Product
CHASSIS
Temperature input
A43044.0100/1.D1
HYDRAULIC TEMPERATURE
A43033.0100/4.E7
Blad/Sheet
ndring
Design change
Nr
No.
041478
TKB
040930
Godk/Appr
Konstr/Design
031009
010327
RKO
Datum/Date
Sign.
FSN
Klass/Class
A45209.0100
Name
Krets Hydraulik
Circuit Hydraulics
DRFA 400-450
A43053.0100
1 1
04
Utgva/Issue
K1:14
10A
A43044.0100/1.E4
COOLING FAN HYDRAULIC OIL
CHASSIS
W200
+CHASSIS
-D797-R
-X37-200
E DRAWING
Ref.
Ruta
Sq.
24V reference
A43044.0100/2.C2
DECLUCHING, OPTION
ndring
Design change
+CAB
-D790-1
Nr
No.
/A43059.0100/1.B2
/A43059.0100/1.B2
/A43051.0100/2.B1
/A43051.0100/2.A1
/A43038.0100/1.C7
/A43046.0100/1.D2
K5:1
-X005
1
041478
ndring nr
Change No.
CHASSIS
790-1:5-1
W10
00816
CHASSIS
790-1:5-1
TKB
Sign.
0811
0051
040930
Datum
Date
-X081f
1
0811C
Godk/Appr
Konstr/Design
Ritad/Drawn
-X081m
1
0812C
010307
040223
Datum/Date
Sign.
0812C
0812D
0811C
0811D
0812B
0812C
FSN
RKO
Huvudnr./Project no.
Klass/Class
A45209.0100
10
W10H
1
0
1
7
9
H.Grp:
OPTION
10
1
0
1
+CAB
-S199-4
OPTION
10
1
0
1
+CAB
-S199-3
OPTION
0811B
+CAB
-S199-2
00816J
0812A
0812L
10
0812B
0812A
OPTION
1
0
1
+CAB
-S199-1
0811A
0811B
6
5
0807B
0807A
0808B
0808A
00811A
0069B
0069A
-X080m
7
-X080m
8
-X081m
2
-X080m
9
Name
0067
0068
00811
W08
0069
Benmning
-X080f
7
-X080f
8
-X081f
2
-X080f
9
-X006
7
-X006
8
-X008
11
-X006
9
K6:7
K6:8
K8:11
K6:9
+CAB
-D790-1
+CAB
-D790-1
+CAB
-D790-1
+CAB
-D790-1
DRFB 400-450
A43054.0100
Produkt/Product
Input
A43044.0100/2.B4
OPTION
Input
A43044.0100/2.B4
OPTION
Input
A43044.0100/2.D4
OPTION
-X37-D
Input
A43044.0100/2.B4
OPTION
05
Utgva/Issue
1 2
Blad/Sheet
E DRAWING
Ref.
Ruta
Sq.
ndring
Design change
+CHASSIS
-D797-R
+CHASSIS
-D797-R
+CHASSIS
-D797-F
+CHASSIS
-D797-F
+CHASSIS
-D797-F
+CHASSIS
-D797-F
Nr
No.
K1:37
K1:24
K1:40
K1:11
K1:12
K1:26
/A43045.0100/1.C7
0V reference
A43044.0100/1.E6
OPTION REAR
Analog Input
A43044.0100/1.D6
OPTION REAR
In/Output
A43044.0100/1.C6
OPTION FRONT
In/Output
A43044.0100/1.B4
OPTION FRONT
In/Output
A43044.0100/1.B4
OPTION FRONT
In/Output
A43044.0100/1.B6
OPTION FRONT
041478
ndring nr
Change No.
D797-R/1:8
-X221
37
Ritad/Drawn
TKB
040930
Godk/Appr
Konstr/Design
040223
030815
RKO
Datum/Date
Sign.
TKB
Huvudnr./Project no.
Klass/Class
A45209.0100
H.Grp:
2218B
22137
22124
21140
-X211f
40
-X221
24
21111
21112
-X211f
12
-X211f
11
21126
Datum
Date
-X211f
26
Sign.
Name
Benmning
DRFB 400-450
A43054.0100
Produkt/Product
-X277
A
-X277
B
-X277
C
-X274f
4
-X274f
2
-X274f
1
-X274f
3
05
Utgva/Issue
2 2
Blad/Sheet
E DRAWING
ndring nr
Change No.
Sign.
Datum
Date
Ritad/Drawn
Huvudnr./Project no.
1
1
1
1
10
H.Grp:
OVER RIDE
-S1014/S1015
OVER RIDE
+CAB
-S1005
1
00814
Benmning
0083
K8:3
K8:14
-X008
3
-X008
14
Produkt/Product
Input
A43044.0100/2.D4
OVER RIDE
Input
A43044.0100/2.D4
OVER RIDE
+CAB
-D790-1
+CAB
-D790-1
Blad/Sheet
ndring
Design change
Nr
No.
041478
TKB
040930
Godk/Appr
Konstr/Design
031009
020110
RKO
Datum/Date
Sign.
FSN
Klass/Class
A45209.0100
Name
Krets Frbikoppling
Circuit Override
DRFA 400-450
A43055.0100
1 1
04
Utgva/Issue
Ref.
Ruta
Sq.
W10
W10
W10E
W10F
00816D
00816
00816
00816
00816C
00816
00816F
00816G
/A43057.0100/1.C8
/A43043.0100/2.B2
/A43057.0100/1.B2
/A43043.0100/2.B2
/A43041.0100/1.A2
/A43042.0100/1.B1
00814A
E DRAWING
Ref.
Ruta
Sq.
A43042.0100/1.B4
-S107
PARKING BRAKE
K8:4
24V reference
A43044.0100/2.D6
SEAT SWITCH
/2.A2
3A
A43044.0100/2.D6
HORN
ndring
Design change
1.5A
A43033.0100/4.F4
BUZZER
+CAB
-D790-1
+CAB
-D790-1
HORN
K11:11
-X018
4
K11:12
0621
MULTI SWITCH
+CABA46089.0100/1.B4
+CAB
-S162
Nr
No.
+CAB
-D790-2
-X011
12
-X011
11
041478
ndring nr
Change No.
A01112
TKB
Sign.
-X063f
1
A01111B
A01111A
0184
040930
Datum
Date
-X062f
2
-X062f
1
BN
Godk/Appr
Konstr/Design
Ritad/Drawn
-X063m
1
0631
-X062m
2
-X062m
1
031009
010327
RKO
Datum/Date
Sign.
FSN
-XH853f
1
-X230f
2
RD
BU
GY
Klass/Class
A45209.0100
Huvudnr./Project no.
-XH853m
1
-X230m
2
3
H.Grp:
+CAB
-H853
BUZZER
2
3
SEAT SWITCH
+CAB
-S230
RD
-X230m
1
0621
0622
-X230f
1
A0622
BN
Name
-X063m
2
1
2
+CAB
-H850
HORN
-X063f
2
0622A
Benmning
BK
0632
A01114
-X011
14
-X017
2
-XH853m
2
+CAB
-D790-1
+CAB
-D790-2
04
Utgva/Issue
1 2
Blad/Sheet
/A43032.0100/1.B3
/A43032.0200/1.B3
Input
A43044.0100/2.D6
SEAT SWITCH
-X37-B
DRFA 400-450
A43056.0100
Produkt/Product
Input
A43033.0100/4.F4
/2.B7
D795/1:14
K11:14
0622
K3:2
E DRAWING
ndring nr
Change No.
Sign.
-K3016
+CAB
30
Datum
Date
/2.A4
87
87A
Ritad/Drawn
A0623B
Huvudnr./Project no.
-X062f
3
86
+CAB
-K3016
H.Grp:
/2.B3
85
-X062m
3
0623
+CAB
-H850-1
COMPRESSOR HORN
-XH850-1-1
Benmning
W04
-XH850-1-2
0622A
0622
/1.B7
Produkt/Product
-X37-B
Blad/Sheet
ndring
Design change
Nr
No.
041478
TKB
040930
Godk/Appr
Konstr/Design
031009
010327
RKO
Datum/Date
Sign.
FSN
Klass/Class
A45209.0100
Name
DRFA 400-450
A43056.0100
2 2
04
Utgva/Issue
Ref.
Ruta
Sq.
A0623A
A01111B
58-5/8:1
0621
/A43033.0100/2.E6
/1.B2
E DRAWING
Ref.
Ruta
Sq.
+CAB
-D790-1
ndring
Design change
1.5A
A43044.0200/1.D5
SUPPORT JACKS DOWN
1.5A
A43044.0200/1.D5
SUPPORT JACKS UP
/A43041.0100/1.B2
/A43041.0100/1.A2
/A43055.0100/1.C2
0.5A
A43044.0100/2.C4
SUPPORT JACK DOWN
Nr
No.
+CHASSIS
-D797-O
+CHASSIS
-D797-O
23130
-X233f
1
K1:31
K1:30
-X231
31
041478
ndring nr
Change No.
23131
TKB
Sign.
-X233f
3
040930
Datum
Date
00815B
00815
-X231
30
00816E
00816F
00711
00816
00816
K7:11
-X007
11
Godk/Appr
Konstr/Design
Ritad/Drawn
-X233m
3
-X233m
1
031009
010731
RKO
Datum/Date
Sign.
FSN
2333
2331
1
0
2 /1.C4
1
10
H.Grp:
+CHASSIS
-Y6064
SUPPORT JACKS UP
+CHASSIS
-Y6063
/1.B4
SUPPORT JACKS
+CAB
-S1013
A45209.0100
Klass/Class
+CAB
-H574
Huvudnr./Project no.
2334
2332
-X233m
4
-X233m
2
Name
W10D
W10E
23135
23134
W10
Benmning
-X233f
4
-X233f
2
0088
0089
W10B
W10A
-X231
35
-X231
34
-X008
8
-X008
9
/A43042.0100/1.B1
K1:35
K1:34
K8:8
K8:9
+CHASSIS
-D797-O
+CHASSIS
-D797-O
DRFA 400-450
A43057.0100
Produkt/Product
+CAB
-D790-1
+CAB
-D790-1
04
Utgva/Issue
1 2
Blad/Sheet
/A43041.0100/1.B7
/A43055.0100/1.C2
0V reference
A43044.0200/1.D5
SUPPORT JACKS DOWN
0V reference
A43044.0200/1.D5
SUPPORT JACKS UP
W10
W10
Input
A43044.0100/2.D4
SUPPORT JACKS
Input
A43044.0100/2.D4
SUPPORT JACKS
-X37-D
E DRAWING
Ref.
Ruta
Sq.
ndring
Design change
0V reference
A43044.0200/1.D3
SENSORS SUPPORT JACK
1.5A
A43044.0200/1.D3
SUPPLY SENSORS SUPPORT JACK
Nr
No.
+CHASSIS
-D797-O
+CHASSIS
-D797-O
K1:6
K1:9
-X231
6
-X231
9
2316
2319
041478
ndring nr
Change No.
-X233f
6
-X233f
5
TKB
Sign.
2336
040930
Datum
Date
-X233m
6
-X233m
5
Godk/Appr
Konstr/Design
Ritad/Drawn
2335
031009
010731
RKO
Datum/Date
Sign.
FSN
-XB7223Lm
B
-XB7223Lf
B
2336A
2335B
2335C
2336D
2335D
2336C
-XB7222Rm
B
-XB7222Rf
B
2336B
-XB7223Rm
B
-XB7223Rf
B
Klass/Class
H.Grp:
-XB7223Rf
C
-XB7223Rm
C
+CHASSIS
-B7223R
-XB7222Rm
C
-XB7222Rf
C
+CHASSIS
-B7222R
-XB7223Lm
C
-XB7223Lf
C
+CHASSIS
-B7223L
-XB7222Lm
C
A45209.0100
+CHASSIS
-B7222L
-XB7222Lm
B
-XB7222Lf
B
-XB7222Lf
C
2335A
Huvudnr./Project no.
BU
BN
BU
BN
BU
BN
BU
BN
BK
BK
BK
BK
-XB7223Rm
A
-XB7222Rm
A
-XB7223Lm
A
-XB7222Lm
A
-XB7223Rf
A
23310
-X233m
10
-X233m
9
-X233m
8
-X233m
7
Benmning
Name
2338
2337
-XB7222Rf
A
2339
-XB7223Lf
A
-XB7222Lf
A
-X233f
10
-X233f
9
-X233f
8
-X233f
7
23141
23127
23120
23113
K1:41
K1:27
K1:20
K1:13
+CHASSIS
-D797-O
+CHASSIS
-D797-O
04
Utgva/Issue
2 2
Blad/Sheet
+CHASSIS
Input
-D797-O
A43044.0200/1.E5
RIGHT SUPPORT JACK, LOWER POS
+CHASSIS
Input
-D797-O
A43044.0200/1.D5
RIGHT SUPPORT JACK, UPPER POS
Input
A43044.0200/1.E3
LEFT SUPPORT JACK, LOWER POS
Input
A43044.0200/1.D3
LEFT SUPPORT JACK, UPPER POS
DRFA 400-450
A43057.0100
Produkt/Product
-X231
41
-X231
27
-X231
20
-X231
13
E DRAWING
Ref.
Ruta
Sq.
+CHASSIS
-D797-F
5A
A43044.0100/1.B6
CENTRAL LUBRICATION
ndring
Design change
10A
A43044.0300/1.D2
CENTRAL LUBRICATION, ATT.
Nr
No.
+BOOM
-D791-1
K1:28
-X211f
28
Sign.
Datum
Date
K1:14
041478
ndring nr
Change No.
-X411
14
TKB
040930
Ritad/Drawn
21128
+
Godk/Appr
Konstr/Design
031009
010329
RKO
Datum/Date
Sign.
FSN
41114
Klass/Class
A45209.0100
Huvudnr./Project no.
1
+
+CHASSIS
-M693-2
CENTRAL LUBRICATION, ATTACHMENT
+CHASSIS
-M693-1
CENTRAL LUBRICATION
-XM693-1f
1
-XM693-1f
2
H.Grp:
M
-
Name
Krets Centralsmrjning
Circuit Central lubrication
Benmning
69322
69312
-X400-2
693-1
DRFA 400-450
A43058.0100
Produkt/Product
04
Utgva/Issue
1 1
Blad/Sheet
/A43042.0100/2.C1
E DRAWING
Ref.
Ruta
Sq.
ndring
Design change
58-4/6:1
041478
ndring nr
Change No.
-X063f
4
-X063m
4
TKB
Sign.
Datum
Date
Ritad/Drawn
040930
Godk/Appr
Konstr/Design
0634
A0634
A0634B
A0107
0812D
0812E
CHASSIS
CHASSIS
-X010
7
0811D
0811E
K10:7
790-1:5-1
790-1:5-1
0.5A
A43044.0100/2.C6
SEAT HEATER
/A43033.0100/2.B6
-D790-1
/A43054.0100/1.E2
/A43037.0100/1.B1
/A43054.0100/1.E2
/A43037.0100/1.B1
Nr
No.
031210
010410
RKO
Datum/Date
Sign.
FSN
-XE803f
1
10
YE
-E803
2
87A
87
85
SEAT HEATER
30
86
Klass/Class
A45209.0100
Huvudnr./Project no.
H.Grp:
+CAB
ELECTRICAL HEAT
-XE803m
1
1 /1.B4
1
-S143
SEAT HEATER
-K383
SEAT HEATER
-XE803m
BK 2
/2.C8
0806B
0633A
-XE803f
2
0806A
0633A
0633
-X080m
6
Name
-X063f
3
0066
Benmning
-X063m
3
W05
-X080f
6
W06
-X006
6
K6:6
-X37-D
-X37-B
-D790-1
DRFA 400-450
A43059.0100
Produkt/Product
Input
A43044.0100/2.B4
SEAT HEATER
05
Utgva/Issue
1 2
Blad/Sheet
E DRAWING
Sign.
Datum
Date
Ritad/Drawn
RD
1
2
87
85
-M670
COMPRESSOR
A0635
85
/2.A4
87A
87
/2.B4
Huvudnr./Project no.
+CAB
COMPRESSOR
11,5 MPa
-S268
30
86
-K358
AIR-SUSPENDED SEAT
BK
Benmning
W07
-X670f
2
-X670m
2
Produkt/Product
0633A
-X37-B
0633A
/1.D5
Blad/Sheet
ndring
Design change
Nr
No.
041478
TKB
040930
Godk/Appr
Konstr/Design
031210
010410
RKO
Datum/Date
Sign.
FSN
Klass/Class
A45209.0100
H.Grp:
Name
DRFA 400-450
A43059.0100
2 2
05
Utgva/Issue
ndring nr
Change No.
-X670f
1
-X063f
5
30
86
-X670m
1
A0635B
58-4/8:1
-X063m
5
A0109B
790-1/10:9
0635
Ref.
Ruta
Sq.
/A43033.0100/2.B6
/A43038.0100/1.C2
E DRAWING
Ref.
Ruta
Sq.
ndring
Design change
1.5A
A43044.0100/1.E6
DIRECTION RIGHT REAR
1.5A
A43044.0100/1.D6
DIRECTION LEFT REAR
1.5A
A43044.0100/1.B4
DIRECTION RIGHT FRONT
1.5A
A43044.0100/1.B4
DIRECTION LEFT FRONT
1.5A
A43033.0100/4.F4
Output
A43044.0100/2.C2
SUPPLY SWITCH LIGHTS
CHASSIS
CHASSIS
58-4/2:2
Nr
No.
+CHASSIS
-D797-R
+CHASSIS
-D797-R
+CHASSIS
-D797-F
+CHASSIS
-D797-F
+CAB
-D790-2
+CAB
-D790-1
/A43037.0100/1.B1
/A43037.0100/1.C1
/A43033.0100/2.B6
A0392
K1:39
K1:29
K1:10
K1:9
K8:7
K5:5
-X039f
2
ndring nr
Change No.
041478
TKB
Sign.
22139
22129
-X221
29
-X221
39
21110
2119
0055
0812F
0812G
0392
-X211f
10
-X211f
9
-X018
7
-X005
5
-X039m
2
040930
Datum
Date
-X273f
4
-X272f
4
-X271f
4
-X270f
4
-X081f
7
Godk/Appr
Konstr/Design
Ritad/Drawn
-X273m
4
-X272m
4
-X271m
4
-X270m
4
0187A
-X081m
7
031209
010329
RKO
Datum/Date
Sign.
0187B
FSN
0817
+CHASSIS
-H422
2
4
6
1
3
Klass/Class
H.Grp:
+CHASSIS
-H426
A45209.0100
R
0
L
HAZARD
-S109
+CAB
-S161
10
+CAB
Huvudnr./Project no.
0815
0816
-X081m
5
-X081m
6
0188
0189
Name
6B
6B
0055
0056
37-202-R
37-202-L
37-201-R
37-201-L
-X018
8
-X018
9
-X005
6
Benmning
-X081f
5
-X081f
6
Input
A43033.0100/4.F4
Input
A43033.0100/4.F4
Input
A43044.0100/2.C2
HAZARD
+CAB
-D790-2
+CAB
-D790-2
+CAB
-D790-1
DRFA 400-450
A43060.0100
Produkt/Product
/A43037.0100/3.B6
/A43037.0100/3.B6
/A43037.0100/2.D2
/A43037.0100/2.C2
K8:8
K8:9
K5:6
05
Utgva/Issue
1 1
Blad/Sheet
E DRAWING
Ref.
Ruta
Sq.
Analog reference 5V
ndring
Design change
A43044.0100/2.C1
0V reference
A43044.0100/2.D1
Nr
No.
-D790-1
-D790-1
K4:12
K5:11
-X005
11
-X004
12
00412B
030735
ndring nr
Change No.
00412A
-X036f
9
-X035f
9
00511
TKB
Sign.
-X033f
5
030618
Datum
Date
-X036m
9
-X035m
9
Godk/Appr
Konstr/Design
Ritad/Drawn
-X033m
5
WH
WH
WH
WH
010412
010412
RKO
Datum/Date
Sign.
-X775-3
1
-X774
1
-X775-2
1
-X775-1
1
FSN
BU
/A44878.0100/1.D5
/A44878.0200/1.B3
BU
BU
-R8083
3
2
3
2
T
U
-B775-1
2
T
U
-B775-2
2
-B774
T
2
T
U
-B775-3
2
TEMP. AMBIENT
TEMP. INDOOR
10 kOhm
H.Grp:
+CAB
DRAUGHT VALVE
-R8084
TEMEPERATURE
FAN SPEED
-R8082
1
REFRIGERANT
0,2 MPa
+CHASSIS
-S246
DEICING SENSOR
10 kOhm at 25C
2461
Klass/Class
-X775-3
2
-X774
2
-X775-2
2
-X775-1
2
-X246
2
BK
BK
-X033f
2
-X033m
2
BK
WH
YE
OG
BU
YE
-X036f
8
-X036f
7
-X035f
8
-X035f
7
Name
Krets Klimatsystem
Benmning
-X036m
8
-X036m
7
-X035m
8
-X035m
7
-X033f
3
-X033f
4
-X033m
4
-X033m
3
-X033f
1
-X033m
1
WH
WH
-X278f
5
-X278m
5
2785
00411
0049
00410
0048
0059
0058
00510
0057
22123
-X004
11
-X004
9
-X004
10
-X004
8
-X005
9
-X005
8
-X005
10
-X005
7
-X221
23
Analog Input
A43044.0100/2.C1
Reostat in
A43044.0100/2.C1
Reostat in
A43044.0100/2.C1
Reostat in
A43044.0100/2.C1
Reostat in
A43044.0100/2.D1
Analog Input
A43044.0100/2.D1
Analog Input
A43044.0100/2.D1
0V reference
A43044.0100/2.C1
Analog Input
A43061.0100
PRESSURE REFRIGERANT
A43044.0100/1.D6
DRFA 400-450
Produkt/Product
K4:11
K4:9
K4:10
K4:8
K5:9
K5:8
K5:10
K5:7
K1:23
02
Utgva/Issue
1 2
Blad/Sheet
-D790-1
-D790-1
-D790-1
-D790-1
-D790-1
-D790-1
-D790-1
-D790-1
+CHASSIS
-D797-R
E DRAWING
Ref.
Ruta
Sq.
PWM
0045A
0043
0044
0061
1,5A
A43044.0100/1.E4
In/Output
MOTOR, RECIRCULATION
A43044.0100/2.B1
A43044.0100/1.D6
In/Output
ndring
Design change
Nr
No.
+CHASSIS
-D797-R
+CHASSIS
-D797-R
-D790-1
K1:26
K1:11
-X221
26
-X221
11
030735
ndring nr
Change No.
22126
22111
A0023
A0395A
58-5/4:1
A0022
A0396
0041
0042
/A43033.0100/2.D6
-X002
3
-X002
2
-X004
1
-X004
2
-X004
5
-X004
3
-X004
4
-X006
1
A0028
K2:3
K2:2
K4:1
K4:2
K4:5
K4:3
K4:4
K6:1
58-5/3:2
HEATING FAN
A43044.0100/2.B1
PWM
58-5/3:1
WATER VALVE
A43044.0100/2.B1
0.5A
WATER VALVE
A43044.0100/2.B1
0.5A
A43044.0100/2.B1
Analog reference 5V
A43044.0100/2.B1
0.5A
A43044.0100/2.B1
0.5A
A43044.0100/2.A4
/A43033.0100/2.D6
-D790-1
/A43033.0100/2.D6
-D790-1
-D790-1
-D790-1
-D790-1
-D790-1
-D790-1
0045B
22111A
TKB
Sign.
030618
Datum
Date
Godk/Appr
Konstr/Design
Ritad/Drawn
-X061m
9
-X061f
9
-X278f
1
-X039m
5
-X061m
8
-X061f
8
-X039f
5
-X039m
6
-X034m
7
-X034m
4
-X039f
6
-X034f
7
-X034f
4
-X278m
1
-X37-D
GN
RD
BK
GN
-X035m
4
-X035f
4
-X034m
5
RD
-X035m
1
-X035f
1
-X034f
5
BK
-X035m
2
-X033f
7
-X035f
2
010412
010412
Datum/Date
RKO
-X645
1
Sign.
2781
0619
0395
2 x 220 Ohm
-R3
-R4
FSN
-R6
BK
2 x 47 Ohm
-R5
24V / 12V
24V / 12V
-X033m
7
-H431
2
A0028
0618
+CHASSIS
Klass/Class
BU
-X036m
2
-X036f
2
RD
-X034m
8
-X034m
9
BK
CHASSIS
OG
BN
OG
BN
RD
-X036m
3
-X036m
1
WATER VALVE
DRAUGHT VALVE
0396
-M645
-X036f
3
-X036f
1
10
-Y673
10
-Y672
INST. ILLUMINATION
H.Grp:
+CAB
-X034f
8
-X034f
9
82 Ohm
-R1
0398
-X034m
1
-X039m
8
-X035f
5
-X035f
6
-X033f
8
Name
Krets Klimatsystem
Benmning
24V / 12V
-X034f
2
-X034f
1
-X035m
5
-X035m
6
-X033m
8
0046B
-X612m
3
BU
RD
BU
GY
Analog Input
Supply
-M612
-D790-1
02
Utgva/Issue
2 2
Blad/Sheet
MOTOR, RECIRCULATION
Signal
GND
+12V
HEATING FAN
-D790-1
-D790-1
-D790-1
HEATING FAN
-M657
A43044.0100/2.B1
31
A43061.0100
A43044.0100/2.B6
DRFA 400-450
Produkt/Product
-X612m
2
-X612f
3
-X612m
1
-X612f
2
-X612f
1
BK
-X657m
2
-X657f
2
K2:8
OG
-X002
8
Analog Input
A43044.0100/2.B1
-X657m
1
K10:4
0V reference
A43044.0100/2.B1
-X37-D
-X657f
1
-X010
4
BK
RD
A0028
BK
OG
A0104
K4:7
-X004
7
0047
-X039f
8
K4:6
-X004
6
0046A
0338
E DRAWING
ndring nr
Change No.
Sign.
Ritad/Drawn
H.Grp:
Benmning
BK/WH
BK
BK/WH
BK
ndring
Design change
Nr
No.
041478
TKB
040930
Godk/Appr
Konstr/Design
031009
010517
RKO
Datum/Date
Sign.
FSN
Klass/Class
A45209.0100
Huvudnr./Project no.
0559
0557
-X900m
7
8
-A900
+
-
Produkt/Product
-X37-C
SPEAKER LEFT
+CAB
-H902L
SPEAKER RIGHT
Blad/Sheet
Name
Krets Radio
Circuit Radio
DRFB 400-450
A43062.0100
1 1
04
Utgva/Issue
Datum
Date
-X055m
9
7
-X055f
9
7
+
-
+CAB
-H902R
A0559
A0557
58-4/3:2
A0557
3
4
5
6
/A43033.0100/2.B6
A0555
58-4/5:1
0555
-X900m
4
1/8
2/8
3/8
4/8
5/8
6/8
7/8
8/8
Ref.
Ruta
Sq.
/A43033.0100/2.B6
-X055m
5
-X055f
5
-X900
1/8
2/8
3/8
4/8
5/8
6/8
7/8
8/8
E DRAWING
H.Grp:
ndring nr
Change No.
Sign.
Datum
Date
Ritad/Drawn
-X901.3f
1
-X901.3m
1
6
5
-X072f
2
1
24V
Benmning
-X37-C
Produkt/Product
Blad/Sheet
ndring
Design change
Nr
No.
041478
TKB
040930
Godk/Appr
Konstr/Design
031009
030124
RKO
Datum/Date
Sign.
FSN
Klass/Class
A45209.0100
Name
Krets 24V
Circuit 24V
DRFA 400-450
A43063.0100
1 1
04
Utgva/Issue
-X901.2f
1
-X901.2m
1
Huvudnr./Project no.
BK
GY
W14B
W14A
-X901.1m
1
58-5/7:1
Ref.
Ruta
Sq.
/A43033.0100/2.D6
E DRAWING
Ref.
Ruta
Sq.
ndring
Design change
/A43033.0100/2.C8
/A43033.0100/2.D6
Nr
No.
+12V
58-5/7:1 24V
-X901.3f
-X901.4f
COM
12V
041478
TKB
Sign.
-X901.2f
GND
ndring nr
Change No.
24V
12V
+CAB
-U901
040930
Datum
Date
Godk/Appr
Konstr/Design
040225
010531
RKO
Datum/Date
Sign.
FSN
A0626
Ritad/Drawn
-X062m
6
-X062f
6
A0674
-X055m
8
6
-X055f
8
6
A0558
A0556A
W14B
Klass/Class
A45209.0100
Huvudnr./Project no.
H.Grp:
W03
W03
-XE804f
2
0626
0558
0556
A0558
W14A
-XE804Am
-XA909-1f
2
1
804A2B
804A1B
804A2A
804A1A
OPTION ADAPTER
+_12V
GND
Cig. 12V
-X37-C
-X37-C
Name
-X37-C
Benmning
-X37-C3
/A45792.0100/1.B2
/A45792.0100/1.B2
-XE804Af
2
1
-X905f
2
1
DRFB 400-450
A43063.0200
Produkt/Product
04
Utgva/Issue
1 1
Blad/Sheet
E DRAWING
Ref.
Ruta
Sq.
A43040.0100/1.E3
-X411
9
Sign.
4119
4117
Datum
Date
Ritad/Drawn
-XY407f
2
-XY407f
1
-XY407m
2
-XY407m
1
Huvudnr./Project no.
4072
4071
H.Grp:
TILT LOCK
+ATTACHMENT
-Y6012-2
TILT LOCK
+ATTACHMENT
-Y6012-1
Benmning
6012-2
6012-1
-X400-2
CHASSIS
Produkt/Product
Blad/Sheet
ndring
Design change
Nr
No.
041478
ndring nr
Change No.
TKB
040930
Godk/Appr
Konstr/Design
031009
010613
RKO
Datum/Date
Sign.
FSN
Klass/Class
A45209.0100
Name
Krets Tiltlsning
Circuit Tilt lock
DRFA 400-450
A43064.0100
1 1
04
Utgva/Issue
K1:9
K1:7
-X411
7
1.5A
A43044.0300/1.D2
TILT LOCK
1.5A
A43044.0300/1.D2
TILT LOCK
+BOOM
-D791-1
+BOOM
-D791-1
E DRAWING
Ref.
Ruta
Sq.
1.5A
A43044.0200/1.D3
TILT CAB, UNLOAD HYDRAULIC OIL
1.5A
A43044.0200/1.D5
TILT CAB DOWN
1.5A
A43044.0200/1.D5
TILT CAB UP
1.5A
A43044.0200/1.D5
TILT CAB, UNLOAD HYDRAULIC OIL
ndring
Design change
+CHASSIS
-D797-O
+CHASSIS
-D797-O
+CHASSIS
-D797-O
+CHASSIS
-D797-O
Nr
No.
K1:7
K1:33
K1:32
K1:25
Sign.
Datum
Date
041478
TKB
040930
2317
-X231
7
ndring nr
Change No.
23133
23132
23125
-X231
33
-X231
32
-X231
25
Godk/Appr
Konstr/Design
Ritad/Drawn
010731
031009
Datum/Date
Sign.
RKO
-XB777-4m
A
+CHASSIS
-B777-4
A45209.0100
+CHASSIS
-Y6057
+CHASSIS
-Y6048
TILT CAB UP
BK
H.Grp:
Huvudnr./Project no.
Klass/Class
BU
BN
+CHASSIS
-Y6047
FSN
-XB777-4f
A
23136C
23136B
23136A
-XB777-4m
B
-XB777-4m
C
-XB777-4f
B
-XB777-4f
C
Name
23137
23122
Benmning
23136
-X231
36
-X231
37
-X231
22
+CHASSIS
-D797-O
DRFA 400-450
A43065.0100
0V reference
A43044.0200/1.D5
TILT CAB
04
Utgva/Issue
1 1
Blad/Sheet
+CHASSIS
-D797-O
+CHASSIS
0V reference
-D797-O
A43044.0200/1.E5
TILT CAB, UNLOAD HYDRAULIC OIL
Analog Input
A43044.0200/1.D5
TILT CAB, UNLOAD HYDRAULIC OIL
Produkt/Product
K1:36
K1:37
K1:22
E DRAWING
Ref.
Ruta
Sq.
1.5A
A43033.0100/4.F4
Analog reference 5V
1.5A
ndring
Design change
-D790-2
-D790-1
-D790-1
-D790-1
24V reference
Nr
No.
K8:1
K9:7
K9:2
K9:1
-X009Am
2
-X009Am
1
-X018
1
041478
ndring nr
Change No.
-X009
-X009Am
7 009A7
7
-X009
2 009A2
-X009
1 009A1
TKB
Sign.
0181
0091
0092
040930
Godk/Appr
Konstr/Design
Ritad/Drawn
-XB770f
1
-X825f
0097 P1
Datum
Date
-X009Af
7
-X009Af
2
-X009Af
1
0091A
0091B
011122
031210
Datum/Date
Sign.
RKO
YE
-S113
HORN
-B770
A45209.0100
H.Grp:
+CAB
BU
BN
BK
Huvudnr./Project no.
Klass/Class
FWD / REV
F
N
R
1
LEVER STEERING
-R825
10
-S160-2
FSN
-XB770m
1
-X825m
P1
-S149-2
GN
RD
-XB770m
3
-XB770m
2
-X825m
H2
-X825m
P2
-X825m
H1
-XB770f
3
-XB770f
2
-X825f
H2
-X825f
P2
-X825f
H1
W11
0093
0094
0095
00910
-X009Af
9
-X009Af
6
-X009Af
8
Name
0183
0182
-X009Am
9
-X009Am
6
-X009Am
8
-X009Am
11
-X009Am
3
-X009Am
4
-X009Am
5
-X009Am
10
009A9
009A6
009A8
009A11
009A3
009A4
009A5
009A10
Benmning
0099
0096
0098
-X009Af
11
-X009Af
3
-X009Af
4
-X009Af
5
-X009Af
10
-X018
3
-X018
2
-X009
9
-X009
6
-X009
8
-X009
3
-X009
4
-X009
5
-X009
10
K8:3
K8:2
K9:9
K9:6
K9:8
K9:3
K9:4
K9:5
K9:10
-X37-D
-D790-2
-D790-2
-D790-1
-D790-1
-D790-1
-D790-1
-D790-1
-D790-1
-D790-1
DRFA 400-450
A43066.0100
Produkt/Product
Input
A43033.0100/4.F4
Input
A43033.0100/4.F4
Analog Input
0V reference
Analog Input
Digtal Input
Digtal Input
Digtal Input
Digtal Input
05
Utgva/Issue
1 2
Blad/Sheet
E DRAWING
Ref.
Ruta
Sq.
Sign.
2315
-X231
5
ndring nr
Change No.
2314
-X231
4
Datum
Date
-X235f
3
-X235f
1
Ritad/Drawn
-X235m
3
-X235m
1
Huvudnr./Project no.
2353
2351
H.Grp:
+CHASSIS
-Y636R
+CHASSIS
-Y636L
2354
2352
-X235m
4
-X235m
2
Benmning
-X235f
4
-X235f
2
23119
23118
-X231
19
-X231
18
K1:19
K1:18
Produkt/Product
PWM
A43044.0200/1.E3
MICRO/LEVER STEERING RIGHT
PWM
A43044.0200/1.E3
MICRO/LEVER STEERING LEFT
+CHASSIS
-D797-O
+CHASSIS
-D797-O
Blad/Sheet
ndring
Design change
Nr
No.
041478
TKB
040930
Godk/Appr
Konstr/Design
031210
011122
RKO
Datum/Date
Sign.
FSN
Klass/Class
A45209.0100
Name
DRFA 400-450
A43066.0100
2 2
05
Utgva/Issue
K1:5
K1:4
1.5A
A43044.0200/1.D3
MICRO/LEVER STEERING RIGHT
1.5A
A43044.0200/1.D3
MICRO/LEVER STEERING LEFT
+CHASSIS
-D797-O
+CHASSIS
-D797-O
E DRAWING
Ref.
Ruta
Sq.
PWM
1.5A
1.5A
Analog reference 5V
ndring
Design change
+CAB
-D790-2
+CAB
-D790-3
+CAB
-D790-3
+CAB
-D790-3
Nr
No.
K8:1
K1:8
K1:16
K1:9
-X018
1
-X021
8
-X021
16
-X021
9
041478
ndring nr
Change No.
TKB
Sign.
-X009Am
2
-X009Am
7
0218
02116
0219
-X009Am
1
0181
040930
Datum
Date
-X009Af
7
0091
0092
-XB770f
1
-X825f
P1
Godk/Appr
Konstr/Design
Ritad/Drawn
0097
-X009Af
2
-X009Af
1
0091A
0091B
031210
030428
RKO
Datum/Date
Sign.
TKB
-XB770m
1
-X825m
P1
A45209.0100
Huvudnr./Project no.
Klass/Class
+CAB
-S1113
+CAB
-S149-2
HORN
3
2
FWD / REV
-B770
H.Grp:
BU
BN
BK
LEVER STEERING
-R825
10
+CAB
-S160-2
F
N
R
1
-XS113
5
-XS149-2
5
YE
YE
GN
RD
GN
RD
-XS113
1
-XS149-2
1
-XB770m
3
-XB770m
2
-X825m
H2
-X825m
P2
-X825m
H1
0099
0096
0098
Name
-X009Af
9
-X009Af
6
-X009Af
8
0183
0182
-X009Am
9
-X009Am
6
-X009Am
8
-X009Am
11
-X009Am
3
-X009Af
3
-X009Af
11
-X009Am
4
-X009Am
5
-X009Am
10
-X009Af
4
-X009Af
5
-X009Af
10
02122
0216
02121
0217
02113
02120
02127
02141
Benmning
-XB770f
3
-XB770f
2
-X825f
H2
-X825f
P2
-X825f
H1
W11
0093
0094
0095
00910
-X018
3
-X018
2
-X021
22
-X021
6
-X021
21
-X021
7
-X021
13
-X021
20
-X021
27
-X021
41
Input
Input
Analog Input
0V reference
Analog Input
1.5A
Input
Input
Input
Input
DRFA 400-450
A43066.0200
Produkt/Product
K8:3
K8:2
K1:22
K1:6
K1:21
K1:7
K1:13
K1:20
K1:27
K1:41
04
Utgva/Issue
1 2
Blad/Sheet
+CAB
-D790-2
+CAB
-D790-2
+CAB
-D790-3
+CAB
-D790-3
+CAB
-D790-3
+CAB
-D790-3
+CAB
-D790-3
+CAB
-D790-3
+CAB
-D790-3
+CAB
-D790-3
E DRAWING
Ref.
Ruta
Sq.
ndring
Design change
+15V
Nr
No.
/A43033.0100/2.B7
CAN-
/A43032.0100/1.C7
/A43032.0200/1.C7
1.5A
+CHASSIS
-D797-O
CAN+
1.5A
+CHASSIS
-D797-O
/A43032.0100/1.C7
/A43032.0200/1.C7
-X059m
3
ndring nr
Change No.
041478
0221
0223
-X059m
2
TKB
Sign.
2315
-X231
5
0222
2314
-X231
4
-X059m
1
K1:5
K1:4
040930
Datum
Date
-X235f
3
-X235f
1
Godk/Appr
Konstr/Design
Ritad/Drawn
031210
030428
RKO
Datum/Date
Sign.
-X022
1
TKB
-X235m
3
-X235m
1
K2:9
K2:10
K2:1
Klass/Class
A45209.0100
Huvudnr./Project no.
2353
2351
H.Grp:
Main power
Main power
Power supply
+CAB
-D790-3
Ground
Ground
+CHASSIS
-Y636R1
+CHASSIS
-Y636L1
K2:12
K2:14
-X022
12
2354
2352
-X235m
4
-X235m
2
Name
-X235f
4
-X235f
2
02212
23119
23118
-X231
19
-X231
18
Benmning
K2:6
CAN Shield
+
R+
CAN
R-
L+
CAN
L+
CHASSIS
K2:8
K2:4
K2:5
K2:2
K2:3
K2:7
PWM
PWM
04
Utgva/Issue
2 2
Blad/Sheet
/A43033.0100/2.B7
+CAB
-D790-3
+CHASSIS
-D797-O
+CHASSIS
-D797-O
DRFA 400-450
A43066.0200
Produkt/Product
-X059m
5
-X022
2
3
K1:19
K1:18
E DRAWING
Ref.
Ruta
Sq.
ndring nr
Change No.
-X221
36
-X221
30
Sign.
Datum
Date
Ritad/Drawn
22130
22136
Huvudnr./Project no.
H.Grp:
6
5
-XH965f
1
2
-XH965m
1
2
Benmning
RD
BK
+
-
+CHASSIS
-H965
REVERSING ALARM
Produkt/Product
Blad/Sheet
ndring
Design change
Nr
No.
041478
TKB
040930
Godk/Appr
Konstr/Design
031009
011121
RKO
Datum/Date
Sign.
FSN
Klass/Class
A45209.0100
Name
Krets Backlarm
Circuit Reverse alarm
DRFA 400-450
A43067.0100
1 1
04
Utgva/Issue
K1:36
K1:30
0V reference
A43044.0100/1.E6
REVERSING ALARM
1.5A
A43044.0100/1.D6
REVERSING ALARM
+CHASSIS
-D797-R
+CHASSIS
-D797-R
E DRAWING
Ref.
Ruta
Sq.
ndring
Design change
K9:2
1.5A
A43044.0100/2.A6
SUPPLY SWITCH LEGS
Nr
No.
-D790-1
-D790-1
K9:1
041478
TKB
Sign.
0092
-X009
2
ndring nr
Change No.
0091
-X009
1
040930
Datum
Date
Godk/Appr
Konstr/Design
Ritad/Drawn
0091A
0091B
24V reference
A43044.0100/2.A6
SUPPLY SWITCH LEGS
0092A
0092B
031009
011122
RKO
Datum/Date
Sign.
FSN
/1.A4
/1.C4
10
-S1008
/1.D4
1
0
2 /1.E4
1
10
-S1007
1
0
2 /1.C4
1
10
-S1006
1
0
2 /1.A4
1
Klass/Class
A45209.0100
Huvudnr./Project no.
H.Grp:
+CAB
0096A
0096B
Name
Benmning
0099
0098
00910
-X009
9
-X009
8
K9:9
K9:8
K9:10
K9:5
-X009
5
0096
-X009
10
K9:6
-X009
6
0095
K9:4
K9:3
-X009
4
-X009
3
0094
0093
-D790-1
-D790-1
-D790-1
-D790-1
-D790-1
-D790-1
-D790-1
DRFA 400-450
A43068.0100
Produkt/Product
Analog Input
A43044.0100/2.B6
CLAMP./ RELEASING LEGS
Analog Input
A43044.0100/2.B6
CLAMP./ RELEASING LEGS
Input
A43044.0100/2.B6
REAR LEGS DOWN
Input
A43044.0100/2.B6
REAR LEGS DOWN
Input
A43044.0100/2.B6
FRONT LEGS DOWN
Input
A43044.0100/2.B6
FRONT LEGS DOWN
0V reference
A43044.0100/2.B6
GND SWITCH LEGS
04
Utgva/Issue
1 12
Blad/Sheet
E DRAWING
Ref.
Ruta
Sq.
ndring
Design change
/A43033.0100/1.D5
/A43033.0100/1.C8
Nr
No.
4002
4001
4
/2.B2
2
/2.C2
041478
ndring nr
Change No.
+BOOM
-F52-2
+BOOM
-F52-2
TKB
Sign.
040930
Datum
Date
-XS400-2
-XS400-1
Godk/Appr
Konstr/Design
Ritad/Drawn
031009
020530
RKO
Datum/Date
Sign.
FSN
Klass/Class
A45209.0100
Huvudnr./Project no.
44214
44212
43214
43212
44211
4421
43211
4321
H.Grp:
+ATTACHMENT
Name
K2:9
K2:10
K2:1
K2:11
Main power
Main power
Power supply
-D791-3
Emergencystop
A43044.0500/1.B1
POWER SUPPLY
Main power
Main power
Power supply
-D791-4
Emergencystop
A43044.0500/1.D1
POWER SUPPLY
Benmning
-X432
1
-X432
11
K2:1
-X442
1
K2:9
K2:10
K2:11
-X442
11
Ground K2:12
Ground K2:14
A43044.0500/1.B1
-D791-3
Ground K2:12
Ground K2:14
A43044.0500/1.D1
-D791-4
12
14
12
14
DRFA 400-450
A43068.0100
Produkt/Product
Left side
Right side
04
Utgva/Issue
2 12
Blad/Sheet
E DRAWING
Ref.
Ruta
Sq.
K1:31
1.5A
A43044.0500/1.E7
REAR KNEE OUT
K1:30
K1:5
K1:4
1.5A
A43044.0500/1.E7
REAR KNEE IN
1.5A
A43044.0500/1.D4
FRONT KNEE OUT
1.5A
A43044.0500/1.D4
FRONT KNEE IN
K1:12
In/Output
A43044.0500/1.E4
CLAMPING OUT
ndring
Design change
-D791-4
-D791-4
-D791-4
-D791-4
-D791-4
-D791-4
K1:11
In/Output
A43044.0500/1.E4
CLAMPING IN
Nr
No.
Sign.
Datum
Date
Ritad/Drawn
TKB
040930
Godk/Appr
Konstr/Design
44131
-X441
31
041478
44130
4415
-X441
30
-X441
5
4414
44112
-X441
12
-X441
4
44111
ndring nr
Change No.
-X441
11
031009
020530
RKO
Datum/Date
Sign.
FSN
Klass/Class
A45209.0100
Huvudnr./Project no.
-Y6054R
2
-Y6055R
2
-Y6057R
2
-Y6059R
2
-Y6058R
2
H.Grp:
+ATTACHMENT
REAR KNEE IN
-Y6056R
FRONT KNEE IN
CLAMPING OUT
CLAMPING IN
4416F
4416E
4416D
4416C
4416B
4416A
Name
Benmning
4416
K1:6
Right side
-X441
6
-D791-4
DRFA 400-450
A43068.0100
Produkt/Product
0V reference
A43044.0500/1.E4
0V FOR PIN 2, 3, 4, 5, 30, 31
04
Utgva/Issue
3 12
Blad/Sheet
E DRAWING
Ref.
Ruta
Sq.
5A
A43044.0500/1.F7
DRIVING POSITION
1.5A
A43044.0500/1.E4
REAR LEG UP
K1:42
K1:9
K1:7
K1:33
1.5A
A43044.0500/1.E7
FRONT LEG UP
1.5A
A43044.0500/1.E4
LOWERING REAR LEG
K1:32
1.5A
A43044.0500/1.E7
LOWERING FRONT LEG
ndring
Design change
-D791-4
-D791-4
-D791-4
-D791-4
-D791-4
Nr
No.
-X441
42
-X441
9
Sign.
Datum
Date
041478
TKB
040930
Godk/Appr
Konstr/Design
Ritad/Drawn
44142
4419
4417
44133
-X441
33
-X441
7
44132
ndring nr
Change No.
-X441
32
031009
020530
RKO
Datum/Date
Sign.
FSN
Klass/Class
A45209.0100
Huvudnr./Project no.
-Y6060R
2
-Y6014R
2
-Y6053R
2
H.Grp:
+ATTACHMENT
DRIVING POSITION
REAR LEGS UP
-Y6061R
FRONT LEG UP
-Y6013R
44134E
44134D
44134C
44134B
44134A
Name
Benmning
44134
-X441
34
0V reference
A43044.0500/1.E7
0V FOR PIN 7, 9, 32, 33, 42
-D791-4
DRFA 400-450
A43068.0100
Produkt/Product
Right side
K1:34
04
Utgva/Issue
4 12
Blad/Sheet
E DRAWING
Ref.
Ruta
Sq.
1.5A
A43044.0500/1.B7
REAR KNEE OUT
1.5A
A43044.0500/1.B7
REAR KNEE IN
1.5A
A43044.0500/1.B4
FRONT KNEE OUT
K1:31
K1:30
K1:5
K1:4
K1:12
In/Output
A43044.0500/1.B4
CLAMPING OUT
1.5A
A43044.0500/1.B4
FRONT KNEE IN
K1:11
In/Output
A43044.0500/1.B4
CLAMPING IN
ndring
Design change
-D791-3
-D791-3
-D791-3
-D791-3
-D791-3
-D791-3
Nr
No.
-X431
31
-X431
30
-X431
5
Sign.
Datum
Date
041478
TKB
040930
Godk/Appr
Konstr/Design
Ritad/Drawn
43131
43130
4315
4314
43112
-X431
12
-X431
4
43111
ndring nr
Change No.
-X431
11
031009
020530
RKO
Datum/Date
Sign.
FSN
Klass/Class
A45209.0100
Huvudnr./Project no.
-Y6055L
2
-Y6057L
2
-Y6056L
2
-Y6059L
2
-Y6058L
2
H.Grp:
+ATTACHMENT
REAR KNEE IN
FRONT KNEE IN
CLAMPING OUT
CLAMPING IN
-Y6054L
4316F
4316E
4316D
4316C
4316B
4316A
Name
Benmning
4316
-X431
6
0V reference
A43044.0500/1.B4
0V FOR PIN 2, 3, 4, 5, 30, 31
-D791-3
DRFA 400-450
A43068.0100
Produkt/Product
Left side
K1:6
04
Utgva/Issue
5 12
Blad/Sheet
E DRAWING
Ref.
Ruta
Sq.
5A
A43044.0500/1.C7
DRIVING POSITION
1.5A
A43044.0500/1.B4
REAR LEG UP
K1:42
K1:9
K1:7
K1:33
1.5A
A43044.0500/1.B7
FRONT LEG UP
1.5A
A43044.0500/1.B4
LOWERING REAR LEG
K1:32
1.5A
A43044.0500/1.B7
LOWERING FRONT LEG
ndring
Design change
-D791-3
-D791-3
-D791-3
-D791-3
-D791-3
Nr
No.
-X431
42
-X431
9
-X431
7
-X431
33
-X431
32
041478
ndring nr
Change No.
TKB
Sign.
040930
Datum
Date
Godk/Appr
Konstr/Design
Ritad/Drawn
43142
4319
4317
43133
43132
031009
020530
RKO
Datum/Date
Sign.
FSN
Klass/Class
A45209.0100
Huvudnr./Project no.
-Y6060L
2
-Y6014L
2
-Y6061L
2
-Y6053L
2
H.Grp:
+ATTACHMENT
DRIVING POSITION
REAR LEG UP
FRONT LEG UP
-Y6013L
43134E
43134D
43134C
43134B
43134A
Name
Benmning
43134
-X431
34
0V reference
A43044.0500/1.B7
0V FOR PIN 7, 9, 32, 33, 42
-D791-3
DRFA 400-450
A43068.0100
Produkt/Product
Left side
K1:34
04
Utgva/Issue
6 12
Blad/Sheet
E DRAWING
Ref.
Ruta
Sq.
ndring
Design change
-X444m
1
4441
In/Output
A43044.0500/1.E7
POWER SUPPLY FOR SENSORS
-X444f
1
-D791-4
Nr
No.
K1:26
-X441
26
041478
ndring nr
Change No.
4441B
4441A
TKB
Sign.
44126D
44126A
44126
040930
Datum
Date
-XB7213Rf
A
-XB7215Rf
A
Godk/Appr
Konstr/Design
Ritad/Drawn
-B7213R
-B7215R
-XB7219Rf
A
-XB7217Rf
A
031009
020530
RKO
Datum/Date
Sign.
FSN
-XB7213Rm
A
-XB7215Rm
A
44126C
44126B
44126E
BU
BN
BU
BN
Klass/Class
A45209.0100
Huvudnr./Project no.
BK
BK
-XB7219Rm
A
-XB7217Rm
A
BU
BN
BU
BN
H.Grp:
+ATTACHMENT
-XB7213Rm
B
-XB7213Rm
C
-XB7215Rm
B
-XB7215Rm
C
-XB7213Rf
B
-XB7213Rf
C
-XB7215Rf
B
-XB7215Rf
C
BK
BK
/8.A2
Right side
FRONT LEG
-B7219R
FRONT KNEE
-B7217R
X44126
4442B
4444
4442A
4443
-XB7219Rm
B
-XB7219Rm
C
-XB7217Rm
B
-XB7217Rm
C
-XB7219Rf
B
-XB7219Rf
C
-XB7217Rf
B
-XB7217Rf
C
4442
Name
-X444f
4
-X444f
2
-X444f
3
Benmning
-X444m
4
-X444m
2
-X444m
3
44136B
44136A
44113
44136C
44127
44136C
44123
44136
44121
-X441
13
-X441
27
-X441
23
-X441
36
-X441
21
K1:13
K1:27
K1:23
K1:36
K1:21
-D791-4
-D791-4
-D791-4
-D791-4
-D791-4
DRFA 400-450
A43068.0100
Produkt/Product
Input
A43044.0500/1.E4
ALIGNMENT FRONT LEG
Input
A43044.0500/1.E7
CLAMP FRONT LEG
Analog Input
A43044.0500/1.D7
FRONT LEG
Analog Input
A43044.0500/1.D7
FRONT KNEE
0V reference
A43044.0500/1.E7
SENSORS FRONT KNEE AND LEG
04
Utgva/Issue
7 12
Blad/Sheet
E DRAWING
Ref.
Ruta
Sq.
-X445m
1
ndring
Design change
-X445f
1
Nr
No.
4451
/7.A4
X44126
041478
ndring nr
Change No.
44126G
44126E
4451A
4451B
TKB
Sign.
040930
Datum
Date
-XB7214Rf
A
-XB7216Rf
A
44126H
44126J
44126F
Godk/Appr
Konstr/Design
Ritad/Drawn
-XB7214Rm
A
-XB7216Rm
A
031009
020530
RKO
Datum/Date
Sign.
BU
BN
BU
BN
A45209.0100
Klass/Class
-B7212R
BU
BN
H.Grp:
+ATTACHMENT
-XB7214Rm
B
-XB7214Rm
C
-XB7216Rm
B
-XB7216Rm
C
REAR LEG
-B7220R
REAR KNEE
-B7218R
BK
BK
BK
-XB7214Rf
B
-XB7214Rf
C
-XB7216Rf
B
-XB7216Rf
C
BU
BN
BU
BN
Right side
DRIVING POSITION
Huvudnr./Project no.
BK
BK
-XB7220Rm
A
-XB7218Rm
A
-XB7212Rm
A
FSN
-B7214R
-B7216R
-XB7220Rf
A
-XB7218Rf
A
-XB7212Rf
A
4452A
4453
4452B
4454
-XB7220Rm
C
-XB7220Rm
B
-XB7218Rm
B
-XB7218Rm
C
-XB7212Rm
B
-XB7212Rm
C
-XB7220Rf
C
-XB7220Rf
B
-XB7218Rf
B
-XB7218Rf
C
-XB7212Rf
B
-XB7212Rf
C
Name
-X445m
3
-X445m
2
-X445m
4
-X445f
3
-X445f
2
-X445f
4
Benmning
4452
44137C
44137B
44137A
44120
44137D
44141
44137D
44124
44137
44122
44140
-X441
20
-X441
41
-X441
24
-X441
37
-X441
22
-X441
40
K1:20
K1:41
K1:24
K1:37
K1:22
K1:40
-D791-4
-D791-4
-D791-4
-D791-4
-D791-4
-D791-4
DRFA 400-450
A43068.0100
Produkt/Product
Input
A43044.0500/1.E4
ALIGNMENT REAR LEG
Input
A43044.0500/1.E7
CLAMP REAR LEG
Analog Input
A43044.0500/1.D7
REAR LEG
Analog Input
A43044.0500/1.D7
REAR LEG
0V reference
A43044.0500/1.E7
SENSORS REAR KNEE AND LEG
In/Output
A43044.0500/1.E7
DRIVING POSITION
04
Utgva/Issue
8 12
Blad/Sheet
E DRAWING
Ref.
Ruta
Sq.
-X434m
1
4341
In/Output
A43044.0500/1.B7
POWER SUPPLY FOR SENSORS
ndring
Design change
-X434f
1
-D791-3
Nr
No.
K1:26
041478
ndring nr
Change No.
-X431
26
TKB
Sign.
4341B
4341A
43126D
43126A
43126
040930
Datum
Date
Godk/Appr
Konstr/Design
Ritad/Drawn
-XB7213Lf
A
-XB7215Lf
A
-B7213L
031009
020530
RKO
Datum/Date
Sign.
FSN
BK
BK
Klass/Class
A45209.0100
Huvudnr./Project no.
BU
BN
BU
BN
-XB7219Lm
A
-XB7217Lm
A
-B7215L
-XB7219Lf
A
-XB7217Lf
A
-XB7213Lm
A
-XB7215Lm
A
43126C
43126B
43126E
-XB7213Lm
B
-XB7213Lm
C
-XB7215Lm
B
+ATTACHMENT
H.Grp:
BU
BN
BU
BN
BK
BK
/10.A2
-XB7215Lm
C
Left side
FRONT LEG
-B7219L
FRONT KNEE
-B7217L
X43126
-XB7213Lf
B
-XB7213Lf
C
-XB7215Lf
B
-XB7215Lf
C
4342B
4344
4342A
4343
-XB7219Lm
B
-XB7219Lm
C
-XB7217Lm
B
-XB7217Lm
C
-XB7219Lf
B
-XB7219Lf
C
-XB7217Lf
B
-XB7217Lf
C
Name
4342
-X434m
4
-X434m
2
-X434m
3
Benmning
43136B
43136A
-X434f
4
-X434f
2
-X434f
3
43113
43136C
43127
43136C
43123
43136
43121
-X431
13
-X431
27
-X431
23
-X431
36
-X431
21
K1:13
K1:27
K1:23
K1:36
K1:21
-D791-3
-D791-3
-D791-3
-D791-3
-D791-3
DRFA 400-450
A43068.0100
Produkt/Product
Input
A43044.0500/1.B4
ALIGNMENT FRONT LEG
Input
A43044.0500/1.B7
CLAMP FRONT LEG
Analog Input
A43044.0500/1.B7
FRONT LEG
Analog Input
A43044.0500/1.B7
FRONT KNEE
0V reference
A43044.0500/1.C7
SENSORS FRONT KNEE AND LEG
04
Utgva/Issue
9 12
Blad/Sheet
E DRAWING
Ref.
Ruta
Sq.
/9.A5
-X435m
1
ndring
Design change
-X435f
1
Nr
No.
4351
X43126
041478
TKB
040930
Datum
Date
Godk/Appr
Konstr/Design
031009
020530
RKO
Datum/Date
Sign.
BU
BN
BU
FSN
-B7214L
BK
BK
A45209.0100
Klass/Class
-B7212L
BU
BN
H.Grp:
+ATTACHMENT
-XB7214Lm
B
-XB7214Lm
C
-XB7216Lm
B
-XB7216Lm
C
REAR LEG
-B7220L
REAR KNEE
-B7218L
BK
BK
BK
-XB7214Lf
B
-XB7214Lf
C
-XB7216Lf
B
-XB7216Lf
C
BU
BN
BU
BN
Left side
DRIVING POSITION
Huvudnr./Project no.
43126H
-B7216L
-XB7220Lm
A
-XB7220Lf
A
BN
-XB7218Lm
A
-XB7212Lm
A
-XB7218Lf
A
-XB7212Lf
A
43126J
43126F
Ritad/Drawn
-XB7214Lm
A
-XB7214Lf
A
4351A
Sign.
-XB7216Lm
A
-XB7216Lf
A
4351B
ndring nr
Change No.
43126G
43126E
4352A
4353
4352B
4354
-XB7220Lm
B
-XB7220Lm
C
-XB7218Lm
B
-XB7218Lm
C
-XB7212Lm
B
-XB7212Lm
C
-XB7220Lf
B
-XB7220Lf
C
-XB7218Lf
B
-XB7218Lf
C
-XB7212Lf
B
-XB7212Lf
C
Name
-X435m
3
-X435m
2
-X435m
4
-X435f
3
-X435f
2
-X435f
4
Benmning
4352
43137C
43137B
43137A
43120
43137D
43141
43137D
43124
43137
43122
43140
-X431
20
-X431
41
-X431
24
-X431
37
-X431
22
-X431
40
K1:20
K1:41
K1:24
K1:37
K1:22
K1:40
-D791-3
-D791-3
-D791-3
-D791-3
-D791-3
-D791-3
DRFA 400-450
A43068.0100
Produkt/Product
Input
A43044.0500/1.C4
ALIGNMENT REAR LEG
Input
A43044.0500/1.C7
CLAMP REAR LEG
Analog Input
A43044.0500/1.B7
REAR LEG
Analog Input
A43044.0500/1.B7
REAR LEG
0V reference
A43044.0500/1.C7
SENSORS REAR KNEE AND LEG
In/Output
A43044.0500/1.C7
DRIVING POSITION
04
Utgva/Issue
10 12
Blad/Sheet
E DRAWING
Ref.
Ruta
Sq.
K1:39
1.5A
A43044.0500/1.C7
IND. ALIGNMENT LEFT REAR
K1:29
K1:25
1.5A
A43044.0500/1.B7
IND. ALIGNMENT LEFT FRONT
1.5A
A43044.0500/1.B7
IND. ALIGNMENT RIGHT REAR
K1:10
K1:39
1.5A
A43044.0500/1.E7
CLAMP POSITION REAR LEGS
1.5A
A43044.0500/1.B4
IND. ALIGNMENT RIGHT FRONT
K1:29
K1:25
1.5A
A43044.0500/1.D7
FRONT LEGS LOWER POSITION
1.5A
A43044.0500/1.E7
CLAMP POSITION FRONT LEGS
K1:10
1.5A
A43044.0500/1.E4
FRONT LEGS UPPER POSITION
ndring
Design change
-D791-3
-D791-3
-D791-3
-D791-3
-D791-4
-D791-4
-D791-4
-D791-4
Nr
No.
ndring nr
Change No.
43139
-X431
39
041478
43129
43125
-X431
29
-X431
25
43110
44139
-X441
39
-X431
10
44129
44125
-X441
25
-X441
29
44110
-X441
10
TKB
Sign.
040930
-X433m
8
-X433m
7
-X433m
6
-X433m
5
-X443m
8
-X443m
7
-X443m
6
-X443m
5
Datum
Date
-X433f
8
-X433f
7
-X433f
6
-X433f
5
-X443f
8
-X443f
7
-X443f
6
-X443f
5
Godk/Appr
Konstr/Design
Ritad/Drawn
4438
4337
4336
4335
4438
4437
4436
4435
031009
020530
RKO
Datum/Date
Sign.
-X415m
10
-X415m
9
-X415m
8
-X415m
7
-X415m
4
-X415m
3
-X415m
2
-X415m
1
FSN
-X415f
10
-X415f
9
-X415f
8
-X415f
7
-X415f
4
-X415f
3
-X415f
2
-X415f
1
41510
4159
4158
4157
4154
4153
4152
4151
Klass/Class
A45209.0100
Huvudnr./Project no.
+BOOM
-H581
2
+BOOM
-H567R
2
+BOOM
-H567L
2
H.Grp:
+ATTACHMENT
+BOOM
-H566L
+BOOM
-H566R
+BOOM
-H579
+BOOM
-H578
+BOOM
-H580
41212D
41212C
41512B
41512A
4156D
4156C
4156B
4156A
-X415m
12
-X415m
6
-X415f
12
-X415f
6
-X433m
12
-X443m
12
Name
-X433f
12
-X443f
12
Benmning
ALIGNMENT x4
43312
44312
43138
44138
-X431
38
-X441
38
K1:38
K1:38
-D791-3
-D791-4
DRFA 400-450
A43068.0100
Produkt/Product
0V reference
A43044.0500/1.C7
0V FOR ALIGNMENT LAMPS
0V reference
A43044.0500/1.E7
0V FOR INDICATION LAMPS
04
Utgva/Issue
11 12
Blad/Sheet
E DRAWING
Ref.
Ruta
Sq.
ndring nr
Change No.
-X431
1
-X441
1
Sign.
Datum
Date
4311
4411
Ritad/Drawn
-XE4046Lf
1
-XE4046Rf
1
-XE4046Lm
1
-XE4046Rm
1
Huvudnr./Project no.
4411
4411
-E404-6R
2
-E404-6L
2
+ATTACHMENT
WORKING LIGHT x 2
511
511
-XE4046Lm
2
-XE4046Rm
2
Benmning
-XE4046Lf
2
-XE4046Rf
2
4046L
4046R
Produkt/Product
CHASSIS
CHASSIS
Blad/Sheet
ndring
Design change
Nr
No.
041478
TKB
040930
Godk/Appr
Konstr/Design
031009
020530
RKO
Datum/Date
Sign.
FSN
Klass/Class
A45209.0100
H.Grp:
Name
DRFA 400-450
A43068.0100
12 12
04
Utgva/Issue
K1:1
K1:1
5A
A43044.0500/1.B4
WORK LIGHT
5A
A43044.0500/1.D4
WORK LIGHT
-D791-3
-D791-4
1
1
E DRAWING
4016
4011
4012
/A43032.0100/1.A2
/A43032.0200/1.A2
/A43032.0100/1.B2
/A43032.0200/1.B2
/A43032.0100/1.B2
/A43032.0200/1.B2
Ritad/Drawn
4125
4124
4128
4127
4123
4122
-X412f
2
3
7
-X412f
8
4
5
Huvudnr./Project no.
K2:8
K2:4
K2:5
K2:2
K2:3
K2:7
H.Grp:
K2:6
CAN Shield
+
R+
CAN
R-
L+
CAN
L+
+BOOM
-D791-1
A43044.0300/1.B4
Benmning
Produkt/Product
Blad/Sheet
ndring
Design change
Nr
No.
041478
TKB
040930
Godk/Appr
Konstr/Design
031009
030110
RKO
Datum/Date
Sign.
FSN
Klass/Class
A45209.0100
Name
DRFA 400-450
A44875.0100
1 1
03
Utgva/Issue
Datum
Date
5
-X401m
6
-X401m
3
4015
/A43032.0100/1.A2
/A43032.0200/1.A2
Sign.
4014
/A43032.0100/1.A2
/A43032.0200/1.A2
ndring nr
Change No.
4013
/A43032.0100/1.A2
/A43032.0200/1.A2
Ref.
Ruta
Sq.
E DRAWING
Ref.
Ruta
Sq.
4013
4012
4011
/A43032.0100/1.A2
/A43032.0200/1.A2
/A43032.0100/1.B2
/A43032.0200/1.B2
/A43032.0100/1.B2
/A43032.0200/1.B2
4014
/A43032.0100/1.A2
/A43032.0200/1.A2
4015
4016
/A43032.0100/1.A2
/A43032.0200/1.A2
ndring
Design change
/A43032.0100/1.A2
/A43032.0200/1.A2
Nr
No.
041478
ndring nr
Change No.
-X401m
6
TKB
Sign.
040930
Datum
Date
4011
4012
4013
4014
4015
4016
Godk/Appr
Konstr/Design
Ritad/Drawn
031009
030110
RKO
Datum/Date
Sign.
FSN
Klass/Class
A45209.0100
Huvudnr./Project no.
H.Grp:
6
5
K2:8
K2:4
K2:5
8
4
5
4016
4011
4012
Name
Benmning
K2:2
K2:3
K2:7
K2:8
K2:4
K2:5
K2:2
K2:3
K2:7
-X422
2
3
7
8
4
5
-X412f
2
3
7
4124
4125
4128
4128
4124
4125
4013
4014
4015
K2:6
CAN Shield
+
R+
CAN
R-
L+
CAN
L+
K2:6
CAN Shield
+
R+
CAN
R-
L+
CAN
L+
+BOOM
-D791-2
A43044.0400/1.B4
+BOOM
-D791-1
DRFA 400-450
A44875.0200
Produkt/Product
Option KDU
Standard KDU
03
Utgva/Issue
1 1
Blad/Sheet
E DRAWING
Ref.
Ruta
Sq.
-D791-1
+BOOM
RR+
+
+
LCAN
L+
CAN
CAN Shield
K2:6
4011
/A43032.0100/1.B2
/A43032.0200/1.B2
4012
/A43032.0100/1.B2
/A43032.0200/1.B2
ndring
Design change
4016
/A43032.0100/1.A2
/A43032.0200/1.A2
Nr
No.
4013
/A43032.0100/1.A2
/A43032.0200/1.A2
3
-X401m
6
-X401m
5
4011
4012
4016
4013
4014
4015
4015
4014
4013
7
3
2
K2:7
K2:3
K2:2
4015
4125
4124
4128
-X412f
5
4
8
4014
K2:5
K2:4
K2:8
/A43032.0100/1.A2
/A43032.0200/1.A2
/A43032.0100/1.A2
/A43032.0200/1.A2
041478
ndring nr
Change No.
TKB
Sign.
040930
Datum
Date
Godk/Appr
Konstr/Design
Ritad/Drawn
031009
030224
RKO
Datum/Date
Sign.
FSN
4016
4012
4011
4125
4124
4128
Klass/Class
A45209.0100
Huvudnr./Project no.
-X414m
6
2
1
-X414m
4
3
5
H.Grp:
-X414f
6
2
1
-X414f
4
3
5
4146
4142
4141
4144
4143
4145
Name
Benmning
4146
4141
4142
4324
4325
4328
4328
4324
4325
4143
4144
4145
-X442
2
3
7
-X442
8
4
5
-X432
2
3
7
-X432
8
4
5
K2:8
K2:4
K2:5
K2:2
K2:3
K2:7
K2:8
K2:4
K2:5
K2:2
K2:3
K2:7
CAN CIRCUIT
+ATTACHMENT
-D791-4
A43044.0500/1.D1
CAN CIRCUIT
+ATTACHMENT
-D791-3
A43044.0500/1.B1
03
Utgva/Issue
1 1
Blad/Sheet
Right side
Left side
DRFA 400-450
A44875.0300
Produkt/Product
K2:6
CAN Shield
+
R+
CAN
R-
L+
CAN
L+
K2:6
CAN Shield
+
R+
CAN
R-
L+
CAN
L+
E DRAWING
ndring nr
Change No.
Sign.
Datum
Date
Ritad/Drawn
Huvudnr./Project no.
2108
2107B
2101
ndring
Design change
Nr
No.
041478
TKB
040930
Godk/Appr
Konstr/Design
031204
010411
TKB
Datum/Date
Sign.
FSN
Klass/Class
A45209.0100
H.Grp:
2107A
-X279f
1
2
-X279f
4
-X279f
5
6
-XS246-1
1
ENGINE
246
/A46091.0100/1.A4
Pressure
Refrigerant
+DRIVE TRAIN
-D794
Benmning
Produkt/Product
Blad/Sheet
Name
DRFA 400-450
A44878.0100
1 1
04
Utgva/Issue
2107
2103
2104
7
8
-X210m
1
Ref.
Ruta
Sq.
/A43033.0100/1.B8
/A43033.0100/1.C8
CAN_J1939_-
/A43032.0100/1.B2
/A43032.0200/1.B2
58-2/2:1
58-2/8:1
CAN_J1939_+
58-1/3:1
/A43032.0100/1.B2
/A43032.0200/1.B2
/A43033.0100/1.B5
E DRAWING
Ref.
Ruta
Sq.
/A43033.0100/1.F1
/A43033.0100/1.F1
/A43033.0100/1.F1
/A43046.0100/1.E7
/A43033.0100/1.C8
/A43033.0100/1.B8
/A43033.0100/1.B4
/A43032.0100/1.B2
/A43032.0200/1.B2
/A43032.0100/1.B2
/A43032.0200/1.B2
ndring
Design change
/A43033.0100/1.B5
Nr
No.
2782
-X278m
2
221:12
Sign.
2108
58-2/8:1
041478
TKB
W19
CHASSIS
040930
Datum
Date
W11
50
ndring nr
Change No.
2107
58-2/2:1
36030
2105
B+
2104
58-1/4:1
2103
-X210m
1
CAN_J1939_-
CAN_J1939_+
58-1/3:1
Konstr/Design
Ritad/Drawn
Godk/Appr
30
86
-K360
87
85
246
030117
031121
Datum/Date
2107A
Sign.
RKO
2105A
2105B
Klass/Class
A45209.0100
Huvudnr./Project no.
W19E
W19C
W19D
W19F
W19A
W19B
2107
/A46091.0100/1.A4
FSN
-XS246-1
1
H.Grp:
/2.B1
6
5
W19E
-X794-1f
46
2103
Name
-X794-1m
1/50
2/50
3/50
4/50
5/50
6/50
7/50
8/50
9/50
10/50
11/50
12/50
13/50
14/50
15/50
16/50
17/50
18/50
19/50
20/50
21/50
22/50
23/50
24/50
25/50
26/50
27/50
28/50
29/50
30/50
31/50
32/50
33/50
34/50
35/50
36/50
37/50
38/50
39/50
40/50
41/50
42/50
43/50
44/50
45/50
46/50
47/50
48/50
49/50
50/50
-A794-1
Benmning
-X794-1f
50
-X794-1f
37
38
39
40
-X794-1f
28
29
30
-X794-1f
17
18
-X794-1f
7
8
2104
2108
W19C
W19D
2105B
W19A
W19B
2101C
2105A
2101A
2101B
DRFB 400-450
A44878.0200
Produkt/Product
04
Utgva/Issue
1 2
Blad/Sheet
E DRAWING
ndring nr
Change No.
30
86
Sign.
-K322
-K322
Datum
Date
/2.B3
87
87A
/2.C3
85
Ritad/Drawn
87a
85
2102A
-X759f
2
Huvudnr./Project no.
-X759m
2
H.Grp:
BK
-XB759
2
-B759
-XB759
1
W25A
-A794-2
-X759f
1
2102
-X210m
2
Produkt/Product
19/31
7/31
7
19
6/31
W26
W25
-X794-2m
5/31
-X794-2f
5
-X759m
1
W26
Benmning
GY
37-200
Blad/Sheet
/A43033.0100/1.E5
ndring
Design change
Nr
No.
041478
TKB
040930
Godk/Appr
Konstr/Design
031121
030929
RKO
Datum/Date
Sign.
TKB
Klass/Class
A45209.0100
Name
DRFB 400-450
A44878.0200
2 2
04
Utgva/Issue
Ref.
Ruta
Sq.
30
86
2107A
/1.B4
2107
E DRAWING
Ref.
Ruta
Sq.
ndring
Design change
RxD
TxD
RS 232
-D793
CHASSIS
58-2/5:1
58-1/5:1
Nr
No.
/3.D7
/A43033.0100/1.B8
/A43033.0100/1.C5
CAN_J1939_+
/A43032.0100/1.C2
/A43032.0200/1.C2
N2
P2
-X201m
2
CAN_J1939_-
/A43032.0100/1.C2
/A43032.0200/1.C2
-X252f
C2
D2
-X205f
B
041478
ndring nr
Change No.
TKB
Sign.
252C2
252D2
252F3D
252F2
251A1
040930
Datum
Date
Godk/Appr
Konstr/Design
Ritad/Drawn
031201
030516
RKO
Datum/Date
Sign.
-X251f
A1
-X252f
F2
TKB
252A2
252B2
-X252f
A2
B2
S2
A1
SPWR
PPWR
L2
M2
Klass/Class
A45209.0100
Huvudnr./Project no.
-D793
-D793
H.Grp:
Power Supply
CAN H
CAN L
CAN
-X261m
A
B
C
VFSGND
GND
S3
A3
-X251f
A3
-X252f
F3
252F3B
251K3E
Name
252F3A
251A3
Benmning
0V_ref
2013
2011
/2.D2
04
Utgva/Issue
1 3
Blad/Sheet
/A43033.0100/1.E5
/A43033.0100/1.E5
DRFA 400-450
A44879.0100
Produkt/Product
-X201m
1
E DRAWING
Ref.
Ruta
Sq.
A2
/1.E8
R2
ndring
Design change
PRESSURE FB
Rheostat Input
RPM
M1
D3
RPM
5V Analogue Ref
B3
RPM
Nr
No.
-D793
-D793
-D793
-D793
-D793
-X251f
A2
0V_ref
-X252f
E2
041478
ndring nr
Change No.
251A2
251K3E
252E2
252B1
251D3
-X251f
D3
-X252f
B1
251B3
-X251f
B3
TKB
Sign.
040930
Datum
Date
10KOhm
0.6W
Godk/Appr
Konstr/Design
Ritad/Drawn
251J3C
251J3B
031201
030516
RKO
Datum/Date
Sign.
TKB
-X253f
11
10KOhm
0.6W
-B758/766
OUTPUT SPEED
-B758
DRUM SPEED
-B752
T
+
1
2
1
2
-XB766f
3
2
1
A45209.0100
Klass/Class
-B751
1
2
H.Grp:
-XB758f
1
2
-XB752f
1
2
2K2
2K2
2
-XB751f
1
2
-X37-GND_GEARBOX
TURBINE SPEED
Huvudnr./Project no.
T 2
-S221
TEMPERATURE SWITCH COOLER IN
-X253f
15
Name
Benmning
251K3F
251K3C
251K3B
251J3A
251H3
251G3
251F3
251E3
251C3
-XSP1
E3
H3
G3
F3
J3
K3
-X251f
E3
-X251f
H3
-X251f
G3
-X251f
F3
-X251f
J3
-X251f
K3
Signal GND
Analogue Input
RPM
RPM
Analogue Input
RPM
RPM
DRFA 400-450
A44879.0100
Produkt/Product
C3
-X251f
C3
251K3A
04
Utgva/Issue
2 3
Blad/Sheet
-D793
-D793
-D793
-D793
-D793
-D793
-D793
E DRAWING
Ref.
Ruta
Sq.
F2
E2
K1
F1
H1
B1
D1
ndring
Design change
1/3 SELECT
Digital Output
2/4 SELECT
Digital Output
DRIVE+
Digital Output
VFS REV+
Analogue Output
VFS 1ST/3RD+
Analogue Output
VFS FWD+
Analogue Output
VFS 2ND/4TH+
Analogue Output
Nr
No.
-D793
-D793
-D793
-D793
-D793
-D793
-D793
-X251f
F2
-X251f
E2
-X251f
K1
-X251f
F1
-X251f
H1
-X251f
B1
-X251f
D1
041478
ndring nr
Change No.
251F2
251E2
251K1
251F1
251H1
251B1
251D1
TKB
Sign.
040930
Datum
Date
Godk/Appr
Konstr/Design
Ritad/Drawn
031201
030516
RKO
Datum/Date
Sign.
TKB
Klass/Class
A45209.0100
Huvudnr./Project no.
-X253f
13
-X253f
12
-X253f
9
-X253f
7
-X253f
5
-X253f
3
-X253f
1
-Y6069
2
-Y6067
VFS FWD
-Y630
-Y6074
DRIVE
-Y6066
VFS REV
-Y631
-Y6075
2
H.Grp:
1/3 SELECT
2/4 SELECT
VFS 1ST/3RD
VFS 2ND/4TH
-X253f
14
-X253f
10
-X253f
8
-X253f
6
-X253f
4
-X253f
2
Name
252F3D
251K2
251G1
251J1
251C1
251E1
Benmning
/1.D1
K2
G1
J1
C1
E1
DRIVE-
Digital Output
VFS REV-
-D793
-D793
-D793
-D793
-D793
04
Utgva/Issue
3 3
Blad/Sheet
Analogue Output
VFS 1ST/3RD-
Analogue Output
VFS FWD-
Analogue Output
VFS 2ND/4TH-
Analogue Output
DRFA 400-450
A44879.0100
Produkt/Product
CHASSIS
-X251f
K2
-X251f
G1
-X251f
J1
-X251f
C1
-X251f
E1
E DRAWING
4001
-X401-1C
Sign.
Datum
Date
K2:1
Power supply
+BOOM
-D791-2
Ground K2:12
Ground K2:14
A43044.0400/1.B4
H.Grp:
Emergency stop
A43044.0400/1.B4
Huvudnr./Project no.
K2:11
Main power
Main power
Benmning
4009
40010
+BOOM
-D791-2
4002
-X400-2A
/A43033.0100/1.D5
Produkt/Product
Blad/Sheet
ndring
Design change
Nr
No.
041478
TKB
040930
Godk/Appr
Konstr/Design
031009
020204
RKO
Datum/Date
Sign.
FSN
Klass/Class
A45209.0100
Name
DRFA 400-450
A44880.0100
1 1
03
Utgva/Issue
-X422
11
K2:9
K2:10
-X422
12
14
Ritad/Drawn
-X422
1
ndring nr
Change No.
4005
4006
Ref.
Ruta
Sq.
/A43033.0100/1.C8
E DRAWING
Ref.
Ruta
Sq.
1.5A
A43044.0400/1.D5
LEVELLING
1.5A
A43044.0400/1.D5
LEVELLING
1.5A
A43044.0400/1.D2
TILT IN
1.5A
A43044.0400/1.D2
TILT OUT
1.5A
A43044.0400/1.D2
LEVELLING LEFT
1.5A
A43044.0400/1.D2
LEVELLING RIGHT
ndring
Design change
+BOOM
-D791-2
+BOOM
-D791-2
+BOOM
-D791-2
+BOOM
-D791-2
+BOOM
-D791-2
+BOOM
-D791-2
Nr
No.
K1:31
K1:30
K1:5
K1:4
K1:3
K1:2
Sign.
Datum
Date
Ritad/Drawn
TKB
040930
Godk/Appr
Konstr/Design
42131
-X421
31
041478
42130
4215
-X421
30
-X421
5
4214
4213
-X421
3
-X421
4
4212
-X421
2
ndring nr
Change No.
031009
020204
RKO
Datum/Date
Sign.
FSN
-Y6034-1
TILT IN
-Y6011
TILT OUT
LEVELLING
-Y6034-2
LEVELLING
-Y6010
LEVELLING LEFT
-Y6036
LEVELLING RIGHT
-Y6035
Klass/Class
A45209.0100
Huvudnr./Project no.
H.Grp:
42134
4216
42119
42118
42117
42116
Name
-X421
34
-X421
6
-X421
19
-X421
18
-X421
17
-X421
16
Benmning
K1:34
K1:6
K1:19
K1:18
K1:17
K1:16
+BOOM
-D791-2
+BOOM
-D791-2
+BOOM
-D791-2
+BOOM
-D791-2
+BOOM
-D791-2
+BOOM
-D791-2
DRFA 400-450
A44910.0100
Produkt/Product
0V reference
A43044.0400/1.D5
LEVELLING
0V reference
A43044.0400/1.D2
LEVELLING
PWM
A43044.0400/1.E2
TILT IN
PWM
A43044.0400/1.E2
TILT OUT
PWM
A43044.0400/1.E2
LEVELLING LEFT
PWM
A43044.0400/1.E2
LEVELLING RIGHT
03
Utgva/Issue
1 1
Blad/Sheet
E DRAWING
Ref.
Ruta
Sq.
1.5A
A43044.0500/1.B4
LEVELLING LEFT
1.5A
A43044.0500/1.B4
LEVELLING REIGHT
5A
A43044.0500/1.C4
LEVELLING
1.5A
A43044.0500/1.D4
TILT IN
1.5A
A43044.0500/1.D4
TILT OUT
ndring
Design change
+ATTACHMENT
-D791-3
+ATTACHMENT
-D791-3
+ATTACHMENT
-D791-3
+ATTACHMENT
-D791-4
+ATTACHMENT
-D791-4
Nr
No.
K1:3
K1:2
K1:15
K1:3
K1:2
041478
TKB
Sign.
4313
-X431
3
ndring nr
Change No.
4312
43115
4413
4412
-X431
2
-X431
15
-X441
3
-X441
2
040930
Datum
Date
-X433m
3
-X433m
1
-X433m
9
Godk/Appr
Konstr/Design
Ritad/Drawn
-X433f
3
-X433f
1
-X443m
1
-X443m
3
-X433f
9
-X443f
3
-X443f
1
031009
030224
RKO
Datum/Date
Sign.
FSN
TILT IN
LEVELLING LEFT
LEVELLING RIGHT
+ATTACHMENT
-Y6036
+ATTACHMENT
-Y6035
TILT OUT
+ATTACHMENT
-Y6011
+ATTACHMENT
-Y6010
4339B
4339A
Klass/Class
A45209.0100
Huvudnr./Project no.
H.Grp:
6
5
4333
4331
4339
4433
4431
4334
4332
4434
4432
-X433f
4
44117
44116
Benmning
-X433m
4
-X433f
2
LEVELLING
LEVELLING
+ATTACHMENT
-Y6034-2
-X433m
2
Name
-X443f
4
-X443f
2
+ATTACHMENT
-Y6034-1
-X443m
4
-X443m
2
43117
43116
60342
60341
-X431
17
-X431
16
-X441
17
-X441
16
K1:17
K1:16
K1:17
K1:16
03
Utgva/Issue
1 1
Blad/Sheet
+ATTACHMENT
-D791-3
+ATTACHMENT
-D791-3
+ATTACHMENT
-D791-4
+ATTACHMENT
-D791-4
DRFA 400-450
A44910.0200
Produkt/Product
PWM
A43044.0500/1.C4
LEVELLING LEFT
PWM
A43044.0500/1.C4
LEVELLING RIGHT
PWM
A43044.0500/1.E4
TILT IN
PWM
A43044.0500/1.E4
TILT OUT
E DRAWING
ndring nr
Change No.
Sign.
Datum
Date
Ritad/Drawn
10
1
0
2
1
7
2
8
9
-S1031
Sync. Harness
ndring
Design change
Nr
No.
041583
TKB
041027
Godk/Appr
Konstr/Design
031009
030206
RKO
Datum/Date
Sign.
FSN
Klass/Class
A45209.0100
H.Grp:
Huvudnr./Project no.
-XS1008
-XS1007
-XS1008
-XS1007
Benmning
0098
0099
K9:9
K9:8
-X009
8
-X009
9
K9:10
K9:5
-X009
5
-X009
10
K9:6
-X009
6
0096
0095
00910
K9:4
-X009
4
K9:3
0093
0094
-X009
3
Produkt/Product
Analog Input
Analog Input
Input
Input
0V reference
Input
Input
+CAB
-D790-1
+CAB
-D790-1
+CAB
-D790-1
+CAB
-D790-1
+CAB
-D790-1
+CAB
-D790-1
+CAB
-D790-1
Blad/Sheet
Name
DRFA 400-450
A45043.0100
1 2
04
Utgva/Issue
Ref.
Ruta
Sq.
0092
-X009
2
-XS1006
K9:2
0091
-X009
1
-XS1006
1.5A
+CAB
-D790-1
K9:1
24V reference
0091A
0091B
+CAB
-D790-1
0092A
0092B
0096A
0096A
0096B
E DRAWING
-D791-2
+BOOM
-D791-2
+BOOM
-D791-2
+BOOM
-D791-2
Ref.
Ruta
Sq.
Sync. Harness
K1:9
K1:10
K1:32
K1:33
ndring
Design change
1.5A
A43044.0400/1.D2
Over Height leg upper pos
1.5A
A43044.0400/1.D2
Over Height leg upper pos
1.5A
A43044.0400/1.D5
Over height down
1.5A
A43044.0400/1.D5
Over height up
Nr
No.
E +BOOM
-X489f
10
-X489m
10
48910
-X421
9
4219
-X489f
9
-X492m
A
48910B
041583
ndring nr
Change No.
-X489m
9
-X492Af
A
492AA
TKB
Sign.
42132
-X421
32
-X421
10
42133
-X421
33
42110
041027
Datum
Date
-X408f
1
4899
-X492Bm
A
-X491m
A
48910A
Godk/Appr
Konstr/Design
Ritad/Drawn
-X489f
6
-X489f
7
031009
030206
RKO
Datum/Date
Sign.
GY
-B7231-L
-B7231-R
-XB7231-Rm
A
-H5001
-Y6071
2
BU
BN
BU
BN
Klass/Class
A45209.0100
H.Grp:
BK
BK
Huvudnr./Project no.
-XB7231-Lm
A
-Y6070
Over height up
FSN
-X408m
1
-XB7231-Lf
A
491A
4896
4897
-X492f -XB7231-Rf
A
A
492A
-X491f
A
-X489m
6
-X489m
7
-X408m
BK 2
-XB7231-Rm
B
-XB7231-Rm
C
-XB7231-Lm
B
-XB7231-Lm
C
4891E
4891C
-X408f
2
4891E
-XB7231-Rf
B
492B
-X491m
B
-X491m
C
-X492m
B
-XB7231-Rf
-X492m
C
C
492C
-XB7231-Lf
B
491B
-XB7231-Lf
C
491C
4891A
4891D
4891B
Name
462AB
4893
492AC
4891C
-X492Bm
B
-X489m
3
-X492Bm
C
-X489m
2
Benmning
-X491f
B
4892
-X489m
1
-X491f
C
-X492Af
B
-X492Af
C
4891
-X489f
1
-X492f
B
-X489f
3 42120
-X492f
C
-X489f
2 42113
K1:20
K1:13
-X400-2
+BOOM
-D791-2
+BOOM
-D791-2
04
Utgva/Issue
2 2
Blad/Sheet
Input
A43044.0400/1.E2
Over Height, Leg upper position
Input
A43044.0400/1.D2
Over Height, Leg upper position
DRFA 400-450
A45043.0100
Produkt/Product
-X421
20
-X421
13
4891
E DRAWING
Ref.
Ruta
Sq.
58-5/4:2
A0577
ndring
Design change
Nr
No.
/A43033.0100/2.D6
-X057f
7
041478
ndring nr
Change No.
TKB
Sign.
BK
-X057m
7 RD
-X057m
8 GN
040930
Datum
Date
-X265f
1
-X265f
2
3
Godk/Appr
Konstr/Design
Ritad/Drawn
-X265m
1 RD
-X265m
2 GN
3 BK
031009
030526
RKO
Datum/Date
Sign.
TKB
3
4
-XA907f
1
Klass/Class
A45209.0100
Huvudnr./Project no.
-XA907m
H.Grp:
Monitor
-A907
-XCA2f
-XCA1f
-XCA2m
-XCA1m
BK
Name
-XA908-2f
-XA908-1f
Krets Kamera
Circuit Camera
Benmning
-X057m
9
-XA908-2m
-XA908-1m
-X057f
9
DRFA 400-450
A45769.0100
Produkt/Product
-X37-B8
1
A0579
Rear Camera
-A908-2
Front Camera
-A908-1
-X37-B
03
Utgva/Issue
1 1
Blad/Sheet
E DRAWING
Sign.
Datum
Date
Ritad/Drawn
Huvudnr./Project no.
-X282m
2
3
-X282m
5
H.Grp:
-X282f
2
3
-X282f
5
90925
90922
90923
BK
RD
Benmning
-XA909-2m
-XA909-2m
GND/6
--XA909-2f
TX/6
RX/6
12V
Printer
5V
-A909
Produkt/Product
Blad/Sheet
ndring
Design change
Nr
No.
041478
TKB
040930
Godk/Appr
Konstr/Design
031009
030604
RKO
Datum/Date
Sign.
TKB
Klass/Class
A45209.0100
Name
Krets Skrivare
Circuit Printer
DRFA 400-450
A45792.0100
1 1
03
Utgva/Issue
2825
2822
2823
GND
/A43032.0100/1.B3
/A43032.0200/1.B3
ndring nr
Change No.
KID_TX
/A43032.0100/1.A3
/A43032.0200/1.A3
-XA909-1m
Ref.
Ruta
Sq.
KID_RX
+_12V
GND
/A43032.0100/1.A3
/A43032.0200/1.B3
/A43063.0200/1.D6
/A43063.0200/1.D6
E DRAWING
Ref.
Ruta
Sq.
Analog reference 5V
ndring
Design change
0V reference
A43044.0100/2.C2
TEMP SENSORS CAB
A43044.0100/2.D2
CLIMATE CONTROL
Nr
No.
-D790-1
-D790-1
K4:12
K5:11
-X004
12
-X005
11
00412A
041478
ndring nr
Change No.
-X039m
7
00412B
00412C
TKB
Sign.
040930
Datum
Date
-X039f
7
-X036f
9
-X035f
9
00511
-X033f
5
-X033m
5
Godk/Appr
Konstr/Design
Ritad/Drawn
-X065f
1
-X036m
9
-X035m
9
A0397
031210
010412
RKO
Datum/Date
Sign.
-X065m
1
WH
BU
FSN
WH
WH
0651
Klass/Class
A45209.0100
Huvudnr./Project no.
-X774
1
-X775-3
1
-X775-2
1
-X775-1
1
/A44878.0100/1.D5
/A44878.0200/1.B3
BU
BU
246
T
U
-B775-1
T
U
-B775-2
T
U
-B775-3
2
-B774
T
H.Grp:
+CAB
TEMP. AMBIENT
DEICING SENSOR
10 kOhm at 25C
DRAUGHT VALVE
-R8084
TEMEPERATURE
TEMP. INDOOR
10 kOhm
-R8083
1
FAN SPEED
-R8082
1
REFRIGERANT
0,2 MPa
+CHASSIS
-S246
-X774
2
-X775-3
2
-X775-2
2
-X775-1
2
-XS246-2
1
BK
BK
0652
WH
A0399
-X033f
2
-X033m
2
BK
-X065m
2
YE
BU
YE
Name
-X039f
9
-X036f
8
-X035f
8
-X035f
7
Krets Klimatsystem
Circuit Climate Control
Benmning
-X065f
2
-X036m
8
-X035m
8
-X035m
7
-X033f
3
-X033f
4
-X033m
4
-X033m
3
-X033f
1
-X033m
1
WH
WH
-X278f
5
-X278m
5
2785
-X039m
9
00411
00410
0048
0059
0058
00510
0057
22123
A0049
K4:9
K4:11
K4:10
K4:8
K5:9
K5:8
K5:10
K5:7
K1:23
Reostat in
A43044.0100/2.C2
TEMP. AMBIENT
Reostat in
A43044.0100/2.C2
DEICING SENSOR
Reostat in
A43044.0100/2.C2
TEMP. FAN AIR
Reostat in
A43044.0100/2.C2
TEMP. INDOOR
Analog Input
A43044.0100/2.D2
DRAUGHT VALVE
Analog Input
A43044.0100/2.D2
TEMEPERATURE
Analog Input
A43044.0100/2.C2
FAN SPEED
0V reference
A43044.0100/2.D2
CLIMATE CONTROL
-D790-1
-D790-1
-D790-1
-D790-1
-D790-1
-D790-1
-D790-1
-D790-1
+CHASSIS
-D797-R
03
Utgva/Issue
1 2
Blad/Sheet
Analog Input
A43044.0100/1.D6
PRESSURE REFRIGERANT
DRFB 400-450
A46087.0100
Produkt/Product
-X004
9
-X004
11
-X004
10
-X004
8
-X005
9
-X005
8
-X005
10
-X005
7
-X221
23
E DRAWING
-D790-1
Ref.
Ruta
Sq.
Analog reference 5V
0045A
-X004
5
K4:3
1,5A
A43044.0100/2.B2
MOTOR, RECIRCULATION
ndring
Design change
22126
-X221
26
K1:26
041478
ndring nr
Change No.
22111
-X221
11
A0023
K1:11
K2:3
-X002
3
A0395A
A0022
58-5/4:1
-X002
2
K4:1
K2:2
0041
-X004
1
K4:2
A0396
0042
-X004
2
K4:5
A0028
Nr
No.
0043
-X004
3
K4:4
58-5/3:2
PWM
A43044.0100/2.B2
HEATING FAN
58-5/3:1
0.5A
A43044.0100/2.B2
WATER VALVE
0.5A
A43044.0100/2.B2
WATER VALVE
In/Output
A43044.0100/1.E4
MAGNETIC CLUTCH, COMPRESSOR
+CHASSIS
In/Output
-D797-R
A43044.0100/1.D6
MAGNETIC CLUTCH, COMPRESSOR
+CHASSIS
-D797-R
-D790-1
/A43033.0100/2.D6
0044
-X004
4
0.5A
A43044.0100/2.B2
DRAUGHT VALVE
0.5A
A43044.0100/2.B2
DRAUGHT VALVE
0061
-X006
1
K6:1
PWM
A43044.0100/2.A4
INST. ILLUMINATION
A43044.0100/2.B2
DRAUGHT & WATER VALVE
/A43033.0100/2.D6
-D790-1
-D790-1
-D790-1
-D790-1
-D790-1
-D790-1
D /A43033.0100/2.D6
0045B
22111A
-X035m
4
-X035f
4
TKB
Sign.
-X062f
9
-X039f
5
040930
Datum
Date
-X278f
1
Godk/Appr
Konstr/Design
Ritad/Drawn
-X062m
9
-X039m
5
-X039m
6
-X062m
8
-X034m
7
-X034f
7
-X039f
6
-X062f
8
-X034m
4
-X034f
4
-X034m
5
-X035m
1
-X035f
1
-X034f
5
-X035m
2
-X033f
7
-X035f
2
-X278m
1
-X37-D
GN
RD
BK
GN
RD
BK
031210
010412
RKO
Datum/Date
Sign.
0629
0395
2 x 220 Ohm
-R3
-R4
FSN
-R6
2 x 47 Ohm
-R5
24V / 12V
24V / 12V
-X033m
7
RD
-X036f
2
-X036f
3
10
-Y673
10
-Y672
-X036f
1
-H431
2
-M645
A0028
0628
0396
-X036m
2
-X036m
3
-X036m
1
Klass/Class
A45209.0100
Huvudnr./Project no.
H.Grp:
+CAB
OG
BN
CHASSIS
WATER VALVE
DRAUGHT VALVE
INST. ILLUMINATION
BU
BK
RD
-X034m
9
-X034m
8
OG
BN
BK
-X034f
9
-X034f
8
Name
82 Ohm
-R1
0398
-X034m
1
-X039m
8
-X035f
5
-X035f
6
-X033f
8
Krets Klimatsystem
Circuit Climate control
Benmning
24V / 12V
-X034f
1
-X034f
2
-X035m
5
-X035m
6
-X033m
8
0046B
BU
BK
RD
A0028
BK
OG
A0104
-X612f
1
-X612f
2
-X612f
3
-X657f
1
-X657f
2
-X002
8
-X010
4
K10:4
BU
GY
RD
Signal
GND
+12V
-M612
-D790-1
-D790-1
-D790-1
-D790-1
HEATING FAN
-M657
Supply
A43044.0100/2.B2
HEATING FAN
31
03
Utgva/Issue
2 2
Blad/Sheet
MOTOR, RECIRCULATION
BK
OG
Analog Input
A43044.0100/2.B6
WATER VALVE
0V reference
A43044.0100/2.B2
DRAUGHT & WATER VALVE
Analog Input
A43044.0100/2.B2
DRAUGHT VALVE
-X37-D
DRFB 400-450
A46087.0100
Produkt/Product
-X612m
1
-X612m
2
-X612m
3
K2:8
-X657m
1
-X657m
2
K4:7
-X004
7
0047
-X039f
8
K4:6
-X004
6
0046A
0338
E DRAWING
ndring nr
Change No.
-X275f
3
Sign.
-X275m
3
-X275m
1
Datum
Date
-E433
-S141
Ritad/Drawn
STEP IN LIGHT
-X275m
4
-X275m
2
Huvudnr./Project no.
H.Grp:
-X275f
4
-X275f
2
0529
0053B
0528
-X052m
9
-X052m
8
-X052f
9
-X052f
8
Benmning
-X040f
1
A0114
-X040m
1
0053A
K5:3
-X005
3
K11:4
-X011
4
Produkt/Product
PWM Output
A43044.0100/2.C2
OPTION, STEP IN LIGHT
Input
A43044.0100/2.D6
OPTION, STEP IN LIGHT
+CAB
-D790-1
+CAB
-D790-1
Blad/Sheet
ndring
Design change
Nr
No.
041478
TKB
040930
Godk/Appr
Konstr/Design
031009
030901
RKO
Datum/Date
Sign.
TKB
Klass/Class
A45209.0100
Name
Krets Instegsbelysning
Circuit Step In Light
DRFB 400-450
A46088.0100
1 1
02
Utgva/Issue
2753
-X275f
1
58-1/2:2
D790-1/5:3
2751
Ref.
Ruta
Sq.
/A43033.0100/1.B5
/A43039.0100/1.D7
/A43033.0100/1.B5
58-1/2:1
E DRAWING
Ref.
Ruta
Sq.
ndring
Design change
3A
A43044.0100/2.C6
WASHER
1.5A
A43044.0100/2.C6
ROOF WIPER
24V reference
A43044.0100/2.D6
ROOF WIPER
5A
A43044.0100/2.B2
REAR WIPER
24V reference
A43044.0100/2.D6
REAR WIPER
Nr
No.
-D790-1
-D790-1
-D790-1
-D790-1
-D790-1
-D790-1
-D790-1
5A
A43044.0100/2.B2
FRONT WIPER
24V reference
A43044.0100/2.C2
FRONT WIPER
K10:13
Sign.
041478
TKB
040930
Datum
Date
A01013A
A01013
Godk/Appr
Konstr/Design
Ritad/Drawn
010321
031009
Datum/Date
0583
Klass/Class
A45209.0100
Huvudnr./Project no.
-M650-3
H.Grp:
+CAB
31
31b
31
31b
ROOF WIPER
53a
53
-M650-2
REAR WIPER
53a
53
A43037.0100/1.D4
A43046.0100/1.A5
MULTI SWITCH
FRONT WIPER
-M651-1
WASHER FRONT
BK/GN
YE
BK/GN
YE
YE
RD
WIPER
A43056.0100/1.A1
-S162
-M651-2
WASHER ROOF&REAR
0581
-XM650-3m
4
-XM650-3m
1
-XM650-2m
4
-XM650-2m
1
-XM650-1m
1
Sign.
RKO
15
-XM650-1m
2
FSN
-X058m
3
-X058f
3
-XM650-3f
4
-X058m
1
0553
-X055m
3
-XM650-3f
1
-XM650-2f
4
-X058f
1
0551
-X055m
1
-X055f
1
-X055f
3
0573
-X057m
3
-X057f
3
-XM650-2f
1
-XM650-1f
1
00414
-XM650-1f
2
0627
0571
RD
-X057m
1
-X057f
1
ndring nr
Change No.
A0123
-X012
3
K12:3
-X010
13
A01014
-X010
14
K10:14
A0024
A0121
-X002
4
-X012
1
K12:1
K2:4
00414
-X004
14
K4:14
A43033.0100/4.E6
A43033.0100/4.E6
A0021
ROOF WIPER
K2:1
-KIT_KEYBOARD
-KIT_KEYBOARD
-X062m
7
A43033.0100/4.E6
A43033.0100/4.E6
-X062f
7
REAR WIPER
-X002
1
-KIT_KEYBOARD
K3:5
-KIT_KEYBOARD
24V reference
A43033.0100/4.F4
MULTI SWITCH WIPER
-X017
5
53b
-D790-2
53
J2
J1
53C
31
BK
BN
BK
BN
53
-M650-1
0584
-XM650-3m
3
-XM650-3m
2
-XM650-2m
3
-XM650-2m
2
31b
53a
-X058m
4
0582
-XM650-3f
3
-XM650-3f
2
-XM650-2f
3
-XM650-2f
2
-X040f
2
BU
Name
A0402
-X058m
2
-X055m
2
-X055m
4
-X057m
2
-X057m
4
-X058f
2
-X055f
2
-X055f
4
-X057f
2
-X057f
4
-X040m
2
-XM650-1f
3
Krets Torkare
Circuit Wiper function
Benmning
-X058f
4
0552
0554
0572
0574
GN
0054A
A0124
A0122
00413
K3:8
-X017
8
BK
-XM650-1m
3
K3:7
-X017
7
-XM650-1f
4
K3:6
-X017
6
GN
BK
K3:4
-X017
4
GY
-XM650-1m
4
-X005
4
-X012
4
K12:4
K12:2
K4:13
PWM Output
A43044.0100/2.C2
WASHER ROOF&REAR
Input
A43044.0100/2.E6
ROOF WIPER
Input
A43044.0100/2.D6
REAR WIPER
Input
A43044.0100/2.C2
FRONT WIPER
-D790-2
-D790-2
-D790-2
-D790-2
DRFB 400-450
A46089.0100
Produkt/Product
K5:4
A0582
A0574
A0554
-X012
2
-X004
13
W01
Input
A43033.0100/4.F4
MULTI SWITCH WIPER
Input
A43033.0100/4.F4
MULTI SWITCH WIPER
Input
A43033.0100/4.F4
MULTI SWITCH WIPER
Input
A43033.0100/4.F4
MULTI SWITCH WIPER
02
Utgva/Issue
1 1
Blad/Sheet
-D790-1
-X37-B
-D790-1
-X37-B
-D790-1
-D790-1
-X37-D
E DRAWING
Ref.
Ruta
Sq.
1.5A
A43044.0100/1.B6
REGENERATION LEFT
K1:30
1.5A
A43044.0100/1.B6
BLOCKING LEFT
K1:33
K1:32
K1:2
K1:31
1.5A
A43044.0100/1.B6
BLOCKING RIGHT
1.5A
A43044.0100/1.B4
BOOM LIFT
K1:3
2029A
1.5A
A43044.0100/1.B4
BOOM LOWER
1.5A
A43044.0100/1.B6
REGENERATION RIGHT
ndring
Design change
-D797-F
-D797-F
-D797-F
-D797-F
-D797-F
-D797-F
/A43045.0100/1.A2
Nr
No.
Datum
Date
041478
ndring nr
Change No.
-X211f
33
-X211f
32
TKB
040930
21130
-X211f
30
Godk/Appr
Konstr/Design
Ritad/Drawn
21133
21132
2112
21131
-X211f
31
-X211f
2
2113
Sign.
030131
031201
Datum/Date
Sign.
RKO
-B769-1
-XY6005
1
-Y6001
2
-Y6002
2
-Y6005
2
-Y6051
2
BK
Klass/Class
H.Grp:
+CHASSIS
REGENERATION LEFT
REGENERATION RIGHT
-Y6052
BOOM LIFT
BLOCKING LEFT
A45209.0100
BLOCKING RIGHT
Huvudnr./Project no.
-XY6002
1
-XY6001
1
BOOM LOWER
BU
BN
-Y6004
FSN
-X211f
3
-XB769-1m
A
-XY6005
2
-XY6002
2
-XY6001
2
21134B
21135B
21134A
21135A
21117
-XB769-1m
C
-XB769-1f
C
20212
Name
-X202f
12
22141
21134
21135
21116
-X221
41
-X211f
34
-X211f
35
-X211f
16
-X211f
17
-XB769-1m
B
A43040.0100/1.D3
Benmning
-X202m
12
K1:34
K1:35
K1:16
K1:17
2024A
K1:41
-D797-F
-D797-F
-D797-F
-D797-F
-D797-R
DRFB 400-450
A46090.0100
Produkt/Product
0V reference
A43044.0100/1.B6
VALVES REGENERATION LEFT
0V reference
A43044.0100/1.B6
VALVES REGENERATION RIGHT
PWM
A43044.0100/1.B4
BOOM LIFT
A43055.0100/1.A4
OVER RIDE
-S1005
PWM
A43044.0100/1.C4
BOOM LOWER
/A43045.0100/1.B2
Input
A43044.0100/1.E6
BOOM DAMPING UP/DOWN
03
Utgva/Issue
1 1
Blad/Sheet
E DRAWING
Ref.
Ruta
Sq.
ndring
Design change
0V reference
A43044.0100/2.C2
TEMP SENSORS CAB
PWM
A43044.0100/2.A4
INST. ILLUMINATION
A43044.0100/2.D2
CLIMATE CONTROL
Analog reference 5V
Nr
No.
-D790-1
-D790-1
-D790-1
K4:12
K6:1
K5:11
-X004
12
-X033m
9
-X006
1
-X005
11
00412A
00412B
00412C
041583
ndring nr
Change No.
-X039m
7
-R820-7
0339
-R820-6
00511
TKB
Sign.
041026
Datum
Date
A0397
Godk/Appr
Konstr/Design
Ritad/Drawn
-X065f
1
-X036m
9
-X036f
9
-X039f
7
-X035m
9
-X033m
7
-X033m
5
-X035f
9
-X033f
7
-X033f
5
031210
010412
RKO
Datum/Date
Sign.
-X065m
1
WH
FSN
WH
WH
0651
0335B
0339B
0339A
0335A
0339
0335
Klass/Class
A45209.0100
Huvudnr./Project no.
-X774
1
-X775-3
1
-X775-2
1
-X775-1
1
0337B
0337A
0337
/A44878.0100/1.D5
/A44878.0200/1.B3
1
7
10
-S118
10
-S139
10
-S117
T
U
-B775-1
T
U
-B775-2
T
U
-B775-3
2
DRAUGHT VALVE
1
0
2
1
7
2
8
9
TEMEPERATURE
1
0
2
1
7
2
8
9
FAN SPEED
1
0
2
1
7
2
8
9
TEMP. INDOOR
10 kOhm
REFRIGERANT
0,2 MPa
-B774
T
H.Grp:
+CAB
TEMP. AMBIENT
DEICING SENSOR
10 kOhm at 25C
1
7
1
7
246
+CHASSIS
-S246
10
10
10
-X774
2
-X775-3
2
-X775-2
2
-X775-1
2
-XS246-2
1
0652
-X065m
2
YE
BU
YE
0338B
0332
0338A
0333
0338
0331
2785
Name
A0399
-X039f
9
-X036f
8
-X035f
8
-X035f
7
-X033f
4
-X033f
2
-X033f
3
-X033f
8
-X033f
1
-X278f
5
Krets Klimatsystem
Circuit Climate Control
Benmning
-X065f
2
-X036m
8
-X035m
8
-X035m
7
-X033m
4
-X033m
2
-X033m
3
-X033m
8
-X033m
1
-X278m
5
-X039m
9
0058
0059
00411
00410
0048
00510
0057
22123
A0049
K4:9
K4:11
K4:10
K4:8
K5:10
K5:8
K5:9
K5:7
K1:23
Reostat in
A43044.0100/2.C2
TEMP. AMBIENT
Reostat in
A43044.0100/2.C2
DEICING SENSOR
Reostat in
A43044.0100/2.C2
TEMP. FAN AIR
Reostat in
A43044.0100/2.C2
TEMP. INDOOR
0V reference
A43044.0100/2.D2
CLIMATE CONTROL
Analog Input
A43044.0100/2.D2
TEMEPERATURE
Analog Input
A43044.0100/2.D2
DRAUGHT VALVE
-X37-D
7/8
Analog Input
A43044.0100/2.C2
FAN SPEED
-D790-1
-D790-1
-D790-1
-D790-1
-D790-1
-D790-1
-D790-1
-D790-1
+CHASSIS
-D797-R
01
Utgva/Issue
1 2
Blad/Sheet
Analog Input
A43044.0100/1.D6
PRESSURE REFRIGERANT
DRFB05 400-450
A46091.0100
Produkt/Product
-X004
9
-X004
11
-X004
10
-X004
8
-X005
10
-X005
8
-X005
9
-X37-D7
1
-X005
7
-X221
23
E DRAWING
-D790-1
Ref.
Ruta
Sq.
/A43033.0100/2.D6
0045A
-X004
5
K4:3
1,5A
A43044.0100/2.B2
MOTOR, RECIRCULATION
ndring
Design change
22126
-X221
26
K1:26
041583
ndring nr
Change No.
22111
-X221
11
A0023
K1:11
K2:3
-X002
3
A0395A
A0022
58-5/4:1
-X002
2
K4:1
K2:2
0041
-X004
1
K4:2
A0396
0042
-X004
2
A0028
Nr
No.
0043
-X004
3
K4:4
K4:5
0044
-X004
4
58-5/3:2
PWM
A43044.0100/2.B2
HEATING FAN
58-5/3:1
0.5A
A43044.0100/2.B2
WATER VALVE
0.5A
A43044.0100/2.B2
WATER VALVE
In/Output
A43044.0100/1.E4
MAGNETIC CLUTCH, COMPRESSOR
+CHASSIS
In/Output
-D797-R
A43044.0100/1.D6
MAGNETIC CLUTCH, COMPRESSOR
+CHASSIS
-D797-R
-D790-1
Analog reference 5V
0.5A
A43044.0100/2.B2
DRAUGHT VALVE
0.5A
A43044.0100/2.B2
DRAUGHT VALVE
A43044.0100/2.B2
DRAUGHT & WATER VALVE
/A43033.0100/2.D6
-D790-1
-D790-1
-D790-1
-D790-1
-D790-1
D /A43033.0100/2.D6
0045B
22111A
-X035m
4
-X035f
4
TKB
Sign.
-X062f
9
-X039f
5
041026
Datum
Date
-X278f
1
Godk/Appr
Konstr/Design
Ritad/Drawn
-X062m
9
-X039m
5
-X039m
6
-X062m
8
-X034m
7
-X034f
7
-X039f
6
-X062f
8
-X034m
4
-X034f
4
-X034m
5
-X035m
1
-X035f
1
-X034f
5
-X035m
2
-X035f
2
-X278m
1
-X37-D
GN
RD
BK
GN
RD
BK
031210
010412
RKO
Datum/Date
Sign.
0629
0395
2 x 220 Ohm
-R3
-R4
FSN
-R6
2 x 47 Ohm
-R5
24V / 12V
24V / 12V
-X036f
2
-X036f
3
-X036f
1
10
-Y673
10
-Y672
-M645
A0028
0628
0396
-X036m
2
-X036m
3
-X036m
1
Klass/Class
A45209.0100
Huvudnr./Project no.
H.Grp:
+CAB
OG
BN
CHASSIS
WATER VALVE
DRAUGHT VALVE
BU
BK
RD
-X034m
9
-X034m
8
OG
BN
-X034f
9
-X034f
8
Name
82 Ohm
-R1
0398
-X034m
1
-X039m
8
-X035f
5
-X035f
6
Krets Klimatsystem
Circuit Climate control
Benmning
24V / 12V
-X034f
1
-X034f
2
-X035m
5
-X035m
6
0046B
BU
BK
RD
A0028
BK
OG
-X612f
1
-X612f
2
-X612f
3
-X657f
1
-X657f
2
-X002
8
-X010
4
K10:4
BU
GY
RD
Signal
GND
+12V
-M612
-D790-1
-D790-1
-D790-1
-D790-1
HEATING FAN
-M657
Supply
A43044.0100/2.B2
HEATING FAN
31
01
Utgva/Issue
2 2
Blad/Sheet
MOTOR, RECIRCULATION
BK
OG
Analog Input
A43044.0100/2.B6
WATER VALVE
0V reference
A43044.0100/2.B2
DRAUGHT & WATER VALVE
Analog Input
A43044.0100/2.B2
DRAUGHT VALVE
DRFB05 400-450
A46091.0100
Produkt/Product
-X612m
1
-X612m
2
-X612m
3
K2:8
-X657m
1
-X657m
2
K4:7
-X004
7
0047
-X039f
8
K4:6
-X004
6
0046A
A0104
S
S
S
114
115
116
Strmstllare lsbelysning
Strmstllare instr belysning
Strmstllare innerbelysning
Schalter, Leselampe
Schalter, Instrumentenbeleuchtung
Schalter, Innenbeleuchtung
113
Schalter, Nebelscheinwerfer
Schalter, Fernscheinwerfer
Schalter, Ladescheinwerfer
Schalter, Arbeitsbeleuchtung
Schalter, Containerbeleuchtung
Schalter, Feststellbremse
Schalter, Zentralschmierung
Schalter, Warnblinkanlage
Schalter, Rundum-Kennleuchte
Schalter, Fensterheber
Schalter, Klimaanlage (AC)
S
S
S
S
S
S
S
S
S
S
S
102
103
104
105
106
107
108
109
110
111
112
Strmstllare dimljus
Strmstllare fjrrljus
Strmstllare lastljus
Strmstllare arbetsljus
Strmstllare containerljus
Strmstllare park broms
Strmstllare centr smrjning
Strmstllare varningsljus
Strmstllare rot varningsljus
Strmstllare fnsterhiss
Strmstllare kylanlggning (AC)
DEUTSCH
Batterie
Leiterplatte, Elektrozentrale
Terminal, masseanschluss
Terminal, Minus-Anschluss
Sicherungshalter, 1polig
Sicherungshalter, 2polig
Sicherungshalter, 6polig
Sicherungshalter, 8polig
Sicherungshalter, 12polig
Batteriestecker, 2polig
Batteriestecker, 4polig
Buchse 2polig
Buchse 7polig
Buchse Extra, 7-polig
Schalter, Beleuchtung
Schalter, Umschalter Fern-/Abblendlicht
ENGLISH
Battery
Printed circuit board, Junction box
Earthing terminal on chassis
Terminal, negative terminal
Fuse holder, 1-pole
Fuse holder, 2-pole
Fuse holder, 6-pole
Fuse holder, 8-pole
Fuse holder, 12-pole
Battery connector, 2-pole
Battery connector, 4-pole
Outlet, 2-pole
Outlet, 7-pole
Outlet, extra, 7-pole
Switch, light
Switch, main/dipped beam
FRANCAISE
Batterie
Circuit imprim, centrale lectrique
Borne, mis la masse
Borne, connexion moins
Porte-fusible, 1 ple
Porte-fusible, 2 ples
Porte-fusible, 6 ples
Porte-fusible, 8 ples
Porte-fusible, 12 ples
Connecteur de charge de batterie, 2 ples
Connecteur de charge de batterie, 4 ples
Prise, 2 ples
Prise, 7 ples
Prise supplmentaire, 7 ples
Interrupteur, feux
Interrupteur, commutation routecroisement
Interrupteur, feux de brouillard
Interrupteur, feux longue portee
Interrupteur, feux de travail
Interrupteur, feux de travail
Interrupteur, lairage conteneur
Interrupteur, frein de stationnement
Interrupteur, graissage centralise
Interrupteur, feux de detresse
Interrupteur, gyrophares
Interrupteur, lve-glace
Interrupteur, groupe de refroidissement
climatisation, (AC)
Interrupteur, type commande de direction
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
127
128
129
130
131
132
135
136
137
138
139
141
142
143
144
145
147
149
Strmstllare vxelvljare
Strmstllare framhjuls styrning
Strmstllare 4-hjuls styrning
Strmstllare crab styrning
Strmstllare defroster
Strmstllare Stegbelysning
Strmstllare fot
Strmstllare sitsvrme
Batterifrnskiljare
Strmstllare AT-regulator
Strmstllare krvisare
Strmstllare signalhorn
Interrupteur, pdale
Interrupteur, chauffage dassise
Interrupteur, gnral
Interrupteur, rgulateur AT
Interrupteur, clignotants
Interrupteur, avertisseur sonore
Schalter, Schalthebel
Schalter, Vorderrad Lenkung
Schalter, Vierradlenkung
Schalter, Diagonal Lenkung
Fuschalter
Schalter, Sitzheizung
Batterietrennschalter
Schalter, Abgasdruckregler
Schalter, Fahrtrichtungsanzeiger
Schalter, Signalhorn
Interrupteur, rtroviseur
Interrupteur, dmarrage froid
Interrupteur, ralentisseur sur chappement
FRANCAISE
Interrupteur, chauffage
Interrupteur, motoventilateur chauffage
Interrupteur, essuie-glace
Interrupteur, lave-glace
Interrupteur, blackout
Interrupteur , urgence pour la pompe
Schalter, Differentialsperre/Bremse
126
Schalter, Rckspiegel
Schalter, kaltstart
Schalter, Motorbremse
S
S
S
123
124
125
Strmstllare backspegel
Strmstllare kallstart
Strmstllare avgasbroms
DEUTSCH
Schalter, Heizung
Schalter, Lftermotor Heizung
Schalter, Scheibenwischer
Schalter, Waschanlage
Schalter, Ausfall
Notschalter , hydraulikpumpe
ENGLISH
Switch, heating
Switch, heater fan
Switch, wiper
Switch, washer
Switch, blackout
Switch, emergency hydraulic pump
S
S
S
S
S
S
S
S
160
161
162
163
165
166
167
168
169
170
171
172
173
174
175
Strmstllare,utskjut
Schalter, Intervallwischer
Schalter, Kabinenheizung
Schalter, Kippen des Sitzes
Schalter, Nebelschluleuchte
Schalter,
DEUTSCH
Schalter, Startschlo/E-Sperre
Switch, projecting
Schalter, Lengengeber
Switch, combi-forward/reverse
S
S
S
S
S
152
156
157
158
159
Strmstllare intervalltorkare
Strmstllare kupevrmare
Strmstllare stoltilt
Strmstllare dimbakljus
Strmstllare extra fram/back
vljare
Strmstllare komb fram/back
ENGLISH
Switch, main key switch
Interupteur,avertisseur,feux de route et de
croisement,essuie glace balayage
intermittent
Interrupteur, dmarrage 2-trans.
Interrupteur, chauffage du sige
Interrupteur, verrouillage de la sellette
Interrupteur, suspension pneumatique
Interrupteur, verrouillage du sige
Interrupteur, pivotement du sige
Interrupteur, vaporateur (GPL)
Interrupteur, sellette monte/descente
FRANCAISE
Interrupteur, contacteur antivol/verrou
lectrique
Interrupteur, balayage intermittent
Interrupteur, chauffage habitacle
Interrupteur, basculement du sige
Interrupteur, feux de brouillard arrire
Interrupteur,
S
S
S
S
S
S
S
198
199
200
201
202
204
205
206
207
208
214
215
Slutkontakt vervxel
Slutkontakt temp motor
Brytkontakt innerbelysning
Brytkontakt handskfack belysning
Switch, joy-stick X
Switch, joy-stick X+Y
Switch, length/sideways driwing
S
S
S
S
S
S
S
S
S
S
177
178
179
180
190
191
192
195
196
197
Strmstllare hyttskjutning
Strmstllare nollstllning
Strmstllare Aut/man vxling
Strmstllare fyrhjulsdrift
Strmstllare klimatanlggning
Strmstllare recirkulation
Strmstllare vattenavskiljare
Strmstllare joy-stick X
Strmstllare joy-stick X+Y
Strmstllare lngs/tvrskrning
ENGLISH
Switch, cab hoist down
Schliekontakt, Overdrive
Schliekontakt, Temperatur Motor
Schliekontakt, Warnlampe,
Temperatur,Spulenkreis Bremsen
Schalter, Kabinenversetzung
Schalter, Nullstellung
Schalter Aut/man getriebe
Schalter, Vierradantrieb (4WD)
Schalter, Frischluftheizung
Schalter, Re-zirkulation
Switch, waterseparator
Schalter, Joy-stick X
Schalter, Joy-stick X+Y
Schalter, Lngs-/Querfahren
DEUTSCH
Schalter, Kabinenhub, abwrts
Contact ouverture,voyant,pression
dhuile moteur
Contact ouverture,pression rservoir
accumulateur
Contact ouverture, clairage intrieur
Contact ouverture, clairage de la boite
gants
Contact fermeture, blocage du
diffrentiel
Contact fermeture, voyant temprature
circuit darrosage des freins
FRANCAISE
Interrupteur, levation de cabine, descente
S
S
S
S
S
S
S
S
S
S
S
220
221
222
223
224
225
228
229
230
231
232
233
235
236
239
240
241
242
ENGLISH
Contact, making, brake lights
Contact, making, reversing light
Contact, making, AT-control
Contact, making, indicating light air
filter
Contact, breaking, drive cut off
Contact, making, temperature gear
box
Contact, making, warning lamp
temperature torque amplifier.
Contact, brush, horn
Contact, making, injection pump
Contact, breaking, seat belt
Brytkontakt stol
Contact, breaking, seat
Slutkontakt fotkontroll stolvndning Contact, making, seat rotation, foot
switch
Brytkontakt lampa luftanslutning
Contact, breaking, warning lamp air
slp
connection
Slutkontakt lampa lsning vndskiva Contact, warning, interlocking of
turntable
Slutkontakt sidoskjutning stol
Contact, making, side shifting of
seat
Slutkontakt vattenniv
Contact, water level
Contact, breaking, thermic
Brytkontakt termisk
Contact, making, thermic
Slutkontakt termisk
Brytkontakt lampa luftmatning slp Contact, breaking, warning lamp air
supply to trailer
Slutkontakt lampa oljetryck v-lda Contact, making, warning lamp, oil
pressure gear box
Slutkontakt stolslsning
Slutkontakt hyttlsning
Brytkontakt drivning
Slutkontakt temp vxellda
FRANCAISE
Contact fermeture, feux stop
Contact fermeture, feux de recul
Contact fermeture, rgulateur AT
Contact fermeture, tmoin filtre air
Unterbrecherkontakt, Sitz
Contact ouverture, sige
Endkontakt, Drehen des Sitzes, Fuschalter Contact fermeture, pivotement du sige
contact au plancher
Unterbrecherkontakt, Warnlampe,
Contact ouverture, voyant connexion
Luftanschlu Anhnger
pneumatique remorque
Endkontakt, Warnanzeige, Sperren
Contact ouverture, voyant verrouillage
Sattelkupplung
sellette ,
Endkontakt, Seitl. Sitzverstellung
Contact ouverture, deplacement latral
du sige
Endkontakt, Wasserstand
Contact ouverture,niveauoan
Unterbrecherkontakt, thermisch
Contact ouverture, thermique
Schliekontakt, thermisch
Contact fermeture, thermique
Unterbrecherkontakt, Warnlampe
Contact ouverture, tmoin air
Frderluft Anhnger
dalimentation remorque
Schliekontakt, Warnlampe, ldruck
Contact fermeture, voyant, pression
Getriebe
dhuile bote de vitesses
Schliekontakt, Sitzsperre
Schliekontakt, Kabinenverriegelung
Unterbrecherkontakt, Antrieb
Schliekontakt, Temperatur Getriebe
DEUTSCH
Schliekontakt, Bremslicht
Schliekontakt, Rueckfahrscheinwerfer
Schliekontakt, Abgasdruckregler
Schliekontakt, Kontrollampe Luftfilter
S
S
S
S
S
S
S
S
S
S
S
S
K
K
K
K
K
K
K
244
245
246
250
251
260
261
262
263
264
265
266
267
268
269
270
299
300
301
302
303
304
305
306
Slut/brytkontakt option
Rel hel/halvljus
Rel dimljus
Rel fjrrljus
Rel lastljus
Rel arbetsljus
Rel backljus
Rel helljus
Brytkontakt hyttdrr
Slutkontakt bromstryck
Slutkontakt kompressor
Slutkontakt sidofring
Manverbrytare
Slutkontakt vndbar frarstol
Slutkontakt lyft steg 1
Slutkontakt lyft steg 2
Slutkontakt tilt
Slutkontakt gaffelspridning
DEUTSCH
Unterbrecherkontakt, Druck Khlmittel
(Klimaanlage)
Schliekontakt, Hydraulik aktiviert
Schliekontakt, Seitenverschiebung
Unterbrecherkontakt, Kabinetr
Schliekontakt, Bremsdruck
Schliekontakt, Kompressor
Schlie-Unterbrecherkontakt, (option)
Relais, Fem-/Abblendlicht
Relais, Nebelscheinwerfer
Relais, Fernscheinwerfer
Relais, Ladescheinwerfer
Relais, Arbeitsbeleuchtung
Relais, Rckfahrscheinwerfer
Relais, Fernlicht
Operating Switch
Contact, making, VBFS
Contact, making, hoist step 1
Contact, making, hoist step 2
Contact, making, tilting
Contact, making, fork positioning
ENGLISH
Contact, breaking, coolant pressure
(air condition)
Contact, making, hydraulics
FRANCAISE
Contact ouverture, pression frigorigne
(climatisation)
Contact fermeture, hydraulique
actionne
Contacteur pression hydraulique de la
direction
Contact ouverture, pression liquide de
refroidissement
K
K
K
K
K
K
K
K
326
327
328
329
330
331
332
333
334
335
Rel frikoppling/drivbrytning
ENGLISH
Relay, dipped beam
Relay, brake light
Relay, parking light
Relay, direction indicator left
Relay, direction indicator right
Relay,element preheater
Relay, rotating drivers seat (VBFS)
Relay, parking brake
Relay, starting key
Relay, wiper
Relay, roading lights wiper
Relay, AT-regulator
Relay, hazard blinkers
Relay, electical stop
Relay, intermittent wiper
Relay, coolant level
Relay, blinkers
Relay, range interlock
Relay, flashing brake lights
(reversing)
Relay, flashing hazard brake lights
Relay, gear neutral
Relay, gear shift
Relay, high/low gear
Relay, start interlock
Relay, forward driving
Relay, reversing driving
Time relay, automatically
preheating
Relay, free wheel/drive
disconnection
Relay, gear change valve 1-gear
(diesel,LPG)
FRANCAISE
Relais, feux de croisement
Relais, feux stop
Relais, feux de stationnement
Relais, clignotant supplmentaire, ga.
Relais, clignotant supplmentaire, dr.
Relais, lment de dmarrage
Relais, sige pivotant
Relais, frein de stationnement
Relais, dmarreur antivol
Relais, essuie-glace
Relais, essuie-phare
Relais, rgulateur AT
Relais, feux de dtresse
Relais, arrt lectrique
Relais, balayage intermittent
Relais, niveau radiateur
Relais, clignotants
Relais, blocage doubleur
Relais, feux stop clignotants (en marche
arrire)
Relais, feux stop clignotants (gyrophare)
Relais, changement neutre
Relais, changement de rapports
Relais, petite/grande vitesse
Relais, blocage dmarrage
Relais, marche avant
Relais, marche arrire
Relais, temporise, prchauffage
automatique
Relais, dbrayage/arrt dentranement
Relais, Auskuppeln/Antriebsabschaltung
DEUTSCH
Relais, Abblendlicht
Relais, Bremslicht
Relais, Standlicht
Relais, Fahrtrichtungsanzeiger, L
Relais, Fahrtrichtungsanzeiger, R
Relais, Startelement
Relais, drehbarer Fahrersitz
Relais, Feststellbremse
Relais, Startschlo
Relais, Wischer
Relais, Scheinwerferwischer
Relais, Abgasdruckregler
Relais, Warnblinker
Relais, elektrischer Stopp
Relais, Intervallwischer
Relais, Khlfligkeitsstand
Relais, Blinker
Relais, Rangesperre
Relais, blinkendes Bremslicht (beim
Zurcksetzen)
Relais, blinkendes Bremslicht (Rund-um)
Relais, Wechsel neutral
Relais, Wechselschaltung
Relais, Wechsel hoch niedrig
Relais, Startsperre
Relais, Antrieb vorn (LPG, Diesel)
Relais, Antrieb hinten (LPG, Diesel)
Zeitrelais, Vorwrmautomatik
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
Relais, Geschwindigkeitsregelung
Relais, Pumpenkontrolle
DEUTSCH
FRANCAISE
Relais, Schaltventil 2 Getriebe (Diesel, LPG) Relais, distributeur de changement, bote
2 rapports (gazole, GPL)
Relais, Antriebsrichtung Motor
Relais, sens de marche moteur
Relais, Lfter Antriebsmotor
Relais, moteur du ventilateur
Relais, Lfter Schaltschrank
Relais, botier lectrique du ventilateur
Zeitrelais, verzgerte Einschaltung
Relais, temporise, mise en marche
temporise
Time relay, stop delay
Zeitrelais, verzgerte Ausschaltung
Relais, temporise, arrt temporise
Relay, switching 2/4 WD
Relais, 2-Rad/4-Rad-Antrieb
Relais, commutation 2/4 roues motrices
Relay, fog light rear
Relais, Nebelschluleuchte
Relais, feux de brouillard arrire
Relay, torque amplifier
Relais, Drehmomentwandler
Relais, convertisseur de couple
Relay, interlocking of turntable
Relais, Sperren der Sattelkupplung
Relais, verrouillage de la sellette
Relay, releasing of seat interlocking Relais, Freigabe Sitzverriegelung
Relais, dverrouillage du sige
ENGLISH
Relay, gear change valve 2-gear
(diesel,LPG)
Relay, motor drive direction
Relay, cooling fan drive motor
Relay, cooling fan electrical box
Time relay, start delay
Rel fartreglage
Rel pumpkontaktor/pumpkontroll
Rel stolvndning/ljussignal
Rel styrning
Rel lgt bromstryck
Rel centralsmrjning
Rel centralsmrjning, aggregat
Rel lyfthjd
Rel blinkande varn.ljus,
hjdbegrnsn.
Rel bakljus
Huvudkontaktor reglersystem
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
K
371
372
373
375
376
377
378
379
380
381
382
383
384
385
386
Rel, Stolsvrme
Rel vattenseparator
Rel brnslepump insprutning
Rel, hg motortemperatur.
Relais, hubhhe
Relais, blinkende Rundumleuchte,
Hhebegrenzung
Relais, beleuchtung
Hauptschtz, Regelsystem
Relais, Lenkung
Relais, niedrieger Bremsdruck
Relais, zentralschmierung
Relais, zentralschmierung,Aggregat
Relais, levation
Relais lampe clignotante,limiteur de
hauteur
Relais, feux
Contacteur principal, systme de rgulation
Relais, direction
Relais, pression de frein petite
Relais, graissage centralis
Relais, graissage centralis et accessories
367
368
369
370
366
Rel kondensor AC
Rel stolsbrytare
Rel fnsterhiss upp
K
K
K
FRANCAISE
Relais, soupape pour leau du climatiseur
363
364
365
DEUTSCH
Relais, Wasser Ventil fr Klimaanlage
ENGLISH
Relay, water valve air conditioner
E
E
E
E
E
E
E
400
401
401
402
403
404
405
406
406
408
408
410
410
411
411
412
412
413
G-lampa fjrrljus
G-lampa lastljus
G-lampa arbetsljus
G-lampa backljus
G-lampa cont belysning vnster
G-lampa cont belysning hger
G-lampa park ljus v fram
G-lampa h bak
G-lampa v bak
G-lampa h fram
Glhlampe, Fernscheinwerfer
Glhlampe, Ladescheinwerfer
Glhlampe, Arbeitsbeleuchtung
Glhlampe, Rckfahrscheinwerfer
Containerbeleuchtung links
Containerbeleuchtung rechts
Glhlampe, Standlicht, links vorn
Glhlampe, Rcklicht, links vorn (drehbarer Ampoule, feu arrire, avant gauche
Fahrersitz)
10
Relais, option
Ampoule, projecteur avant gauche
Relais, Option
Glhlampe, Scheinwerfer links vorn
Glhlampe, Scheinwerfer rechts vorn
FRANCAISE
DEUTSCH
Light bulb, rear light right-hand rear Glhlampe, Rcklicht, rechts hinten
ENGLISH
Relay alternative throttle pedal
Relay, option
Light bulb, roading light left hand
front
Light bulb, roading light right hand
rear
Light bulb, roading light left hand
front
Light bulb, roading light right hand
rear
Light bulb, distance light
Light bulb, mast light
Light bulb, working light
Light bulb, rear light
Container light left-hand
Container light right-hand
Light bulb, parking light, left-hand
forward
Light bulb, parking light, right-hand
forward
Light bulb, brake light, left-hand
forward
Light bulb, brake light, right-hand
forward
Light bulb, brake light, left-hand
rear
Light bulb, brake light, right-hand
rear
Light bulb, rear light, left-hand rear
H
H
H
E
E
E
E
E
E
E
E
416
416
417
417
420
421
422
423
426
427
428
429
431
432
433
434
435
436
437
438
ENGLISH
Light bulb, rear light,right-hand
forward (VBFS)
Light bulb, side position light, lefthand forward
Light bulb, side position light, lefthand rear
Light bulb, side position light, right hand forward
Light bulb, side position light, righthand rear
Light bulb, position light, left-hand
Light bulb, position light, right-hand
Glhlampe, Motorraumbeleuchtung
DEUTSCH
Glhlampe, Rcklicht, rechts vorn
(drehbarer Fahrersitz)
Glhlampe, seitliche Begrenzungsleuchte,
links vorn
Glhlampe, seitliche Begrenzungsleuchte,
links hinten
Glhlampe, seitliche Begrenzungsleuchte,
rechts vorn
Glhlampe, seitliche Begrenzungsleuchte,
rechts hinten
Glhlampe, Positionsleuchte links
Glhlampe, Positionsleuchte rechts
11
Ampoule, gyrophare
Ampoule, clairage allume-cigares
FRANCAISE
Ampoule, feu arrire, avant droite
H
H
445
446
451
452
453
453
454
454
456
456
457
457
458
458
459
459
DEUTSCH
Kennzeichenbeleuchtung
Glhlampe, Beleuchtung fr
Heizungsbedieung
Light bulb, extra direction indicator Glhlampe, Fahrtrichtungsanzeiger links,
left
Extra
Light bulb, extra direction indicator Glhlampe, Fahrtrichtungsanzeiger, rechts,
right
Extra
Light bulb, fog light rear left
Glhlampe, Nebelschluleuchte links
ENGLISH
Light license plate
Light bulb, heating control light
12
FRANCAISE
H
H
H
H
464
465
466
467
468
500
501
503
504
505
G-Lampa Rd Maxlast
Kont lampa krvisare
Kontrollampe, Fernlicht
Warnlampe, Ladestrom
ENGLISH
DEUTSCH
Light bulb, working light cab
Glhlampe, Arbeitsbeleuchtung kabine
blackout IR left
Ausfall links
Light bulb, working light cab
Glhlampe, Arbeitsbeleuchtung kabine
blackout IR right
Ausfall rechts
Light bulb, working light boom20'
Glhlampe, Arbeitsbeleuchtung Ausleger
b.out IR left
20 Ausfall IR links
Light bulb, working light boom20'
Glhlampe, Arbeitsbeleuchtung Ausleger
b.out IR right
20 Ausfall IR rechts
Light bulb, working light boom40'
Glhlampe, Arbeitsbeleuchtung Ausleger
b.out IR left
40 Ausfall IR links
Light bulb, working light boom40'
Glhlampe, Arbeitsbeleuchtung Ausleger
b.out IR right
40 Ausfall IR rechts
Light bulb, rear light left-hand rear, Glhlampe, Rueckfahrtleuchte links
blackout
hinten,Ausfall
Light bulb, rear light right-hand rear, Glhlampe, Rueckfahrtleuchte rechts
blackout
hinten,Ausfall
Light bulb,Container light IR leftGlhlampe, Container Beleuchtung IR links
hand
G-lampa cont belysning IR hger
Light bulb,Container light IR right- Glhlampe, Contanier Beleuchtung IR
hand
rechts
G-lampa rd saxagregat ute
Light-bulb, red extender exended
G-lampa orange vertikalhlning p Light bulb, orange vertical hold on
Tmoin, clignotants
13
FRANCAISE
Ampoule, eclairage cbine blackout infra
rouge gauche
Ampoule, eclairage cbine blackout infra
rouge draoit
Ampoule, feux de travail gauche sur la
poutre pour les 20 blackout infra rouge
Ampoule, feux de travail droit sur la poutre
pour les 20 blackout infra rouge
Ampoule, feux de travail gauche sur la
poutre pour les 40 blackout infra rouge
Ampoule, feux de travail droit sur la poutre
pour les 40 blackout infra rouge
Ampoule, feux de recul gauche blackout
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
514
519
524
525
528
530
531
532
533
547
549
550
551
552
554
555
556
560
Tmoin, overdrive
Tmoin, feu de croisement
Tmoin, filtre air
Tmoin, UNIKAT
Tmoin, prchauffage
Tmoin, roue avant directrice
FRANCAISE
Voyant, charge supplmentaire
Voyant, frein de service
Voyant, frein de stationnement
Voyant, niveau liquide de refroidissement
Tmoin, blocage du diffrentiel
Voyant, temprature du convertisseur
14
Warnlampe, Bremsdruck
Voyant, pression de freinage
Warnlampe, Temperatur Splkreis Bremsen Voyant, temprature circuit de freins
Warnlampe, Kabinenverriegelung
Warnlampe, Temperatur Getriebe
ENGLISH
DEUTSCH
Warning lamp, loading extra
Warnlampe, Ladestrom Extra
Warnlampe, Betriebsbremse
Warning lamp, brake
Warning lamp, parking brake
Warnlampe, Feststellbremse
Warning lamp, coolant level
Warnlampe, Khlflssigkeitsstand
Kontrollampe, Differentialsperre
Indicating lamp, diff. interlock
Warning lamp, temperature
Warnlampe, Temperatur
converter
Drehmomentwandler
Kontrollampe, Overdrive
Indicating lamp, overdrive clutch
Indicating lamp, dipped lights
Kontrolleuchte, Abblendlicht
Kontrollampe, Luftfilter
Indicating lamp, air filter
Kontrollampe, UNIKAT
Indicating lamp, UNIKAT
Indicating lamp, preheating
Kontrollampe, Vorwrmung
Kontrollampe, Vorderrad lenkung
Indicating lamp, forward wheel
steering
Indicating lamp, 4-wheel steering
Kontrollampe, Vierradlenkung
Indicating lamp, crab steering
Kontrollampe, Diagonal lenkung
Kontrollampe, Ackumulatorladepumpe
Indicating lamp, emergency hyd.
pump
Warning lamp, central warning
Warnleuchte, Zentrales Warnsystem
Warning lamp, oil pressure gear box Warnlampe, ldruck Getriebe
Kontrolleuchte, Elektroheizung
Kontrolleuchte, Elektroheizung
Warnleuchte, Sicherheitssystem
umgeschaltet
Kontrollampe, Kraftstoff
Warnlampe Hubhhe
Kontrolllampe Motor-Information
Kontrollampe Stuetzbein unten
Kontrollampe Stuetzbein auerhalb
Arbeitsposition
Kontrollampe Auflage vorderes Bein
H
H
H
H
H
H
H
H
H
H
H
H
H
563
564
565
569
569
570
571
572
573
574
575
576
577
578
579
580
581
582
583
584
15
562
ENGLISH
DEUTSCH
FRANCAISE
Warning lamp, temperature, pump Warnleuchte, Temperatur Pumpenmotor el. Voyant, temp.moteur pompe, lect.
motor
Warning lamp, unlocked twist lock Warnleuchte, Twistlock offen
Voyant, verrous non verouills
Y
Y
M
M
Y
Y
M
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
605
606
607
608
609
610
611
612
613
614
615
616
617
618
620
621
622
623
624
16
M-ventil fldesbegrnsning
Stllmotor recirkulation
M-ventil momentfrstrkare
M-ventil rangesprr
M-ventil hjulvridning
M-ventil kallstart
M-ventil AT-regulator by-pass
Stllmotor gaspdrag
M-ventil hydraulsystem allm
Magnetventil, 2-Rad/4-Rad-Antriebe
Magnetventil, Wechsel hoch/niedrig
Pumpenanlage, Kabinenhub
FRANCAISE
Tmoin, option
Electrovanne, ralentisseur sur
chappement
Electrovanne, blocage du diffrentiel
Electrovanne, frein
Electrovanne, chaleur
Electrovanne, prise de force latrale
Magnetventil, Differentialsperre
Magnetventil, Bremse
Magnetventil, Heizung
Magnetventil, Nebenantrieb Seite
DEUTSCH
Kontrollampe, Option
Magnetventil, Motorbremse
Y
Y
Y
Y
601
602
603
604
ENGLISH
Indicating lamp, option
Solenoid valve, exhaust brake
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
B
M
M
M
M
632
633
634
635
636
637
638
639
640
641
642
643
644
645
646
647
648
649
650
650
650
650
Termostat klimatannlggning
Torkarmotor fram
Torkarmotor bak
Torkarmotor tak
Torkarmotor tak (option)
M-ventil stolsvndning
M-ventil stolstilt
M-ventil luftfjdring
M-ventil styrning
M-ventil flytlge skevning
DEUTSCH
Magnetventil, Niveauausgleich links
Magnetventil, Abgasdruckregler
Magnetventil, Getriebe Vorwrtsgang
FRANCAISE
Electrovanne, corr.-niveau gauche
Electrovanne, rgulateur AT
Electrovanne, bote de vitesses marche
avant
Electrovanne, bote de vitesses marche
arrire
Electrovanne, bote vitesses rapport I
Electrovanne, bote de vitesses rapport II
Electrovanne, bote de vitesses rapport III
Electrovanne, pression de serrage
Thermostat, Klimaanlage
Scheibenwischermotor vorn
Scheibenwischermotor hinten
Scheibenwischermotor Dach
Scheibenwischermotor Dach (Option)
Thermostat, climatisation
Moteur essuie-glace avant
Moteur essuie-glace arrire
Moteur essuie-glace pavillon
Moteur essuie-glace pavillon (option)
17
631
ENGLISH
Solenoid valve, levelling left hand
Solenoid valve, AT-regulator
Solenoid valve, gear box, forward
gear
Solenoid valve, gear box, rear gear
Fensterhebermotor
Reglerschalter
Dosierpumpe, Klimaanlage
Umwlzpumpe, Klimaanlage
Diode
Umluftgeblser
Wrmetauscher Heizsystem
Screenelevator motor
Loading regulator
Dosage pump, air condition
Circulating pump, air condition
Diode
Circulation fan
Circulation pump heating system
Cooling fan, hydraulic oil
Geblse, Hydraulikl
Heater compartment/engine diesel Innenheizung/ Dieselmotor
Fnsterhissmotor
Laddregulator
Doseringspump klimatanlggning
Cirk pump klimatanlggning
Diod
Flktmotor cirkulation
Cirkulationspump vrmesystem
Kylflkt hydraulolja
Vrmare kupe/ motor diesel
M
G
M
M
V
M
M
M
E
M
M
M
Y
M
A
B
M
M
M
661
662
663
664
665
666
667
668
669
670
671
672
673
674
685
690
693
694
695
Compressor
Dosage pump diesel
Draught valve motor, ECC
Water valve motor, ECC
Cooling fan, brake fluid
Control unit, termostat AC
Speed control (EC)
Pump, central lubrication
Steering motor
Drive motor (EC)
Kompressor
Doseringspump diesel
Spjll motor, ECC
Vatten ventil motor, ECC
Kylflkt bromsolja
Reglerenhet termostat AC
Fartreglage (EC)
Pump centralsmrjning
Styrmotor
Drivmotor (EC)
Geblser, Bremsl
Reglereinheit, Thermostat AC
Geschwindigkeitsregler (EC)
Pumpe, Zentralschmierung
Steuermotor
Antriebsmotor (EC)
Kompressor
Einspritzpumpe Diesel
Drosselventil Motor, ECC
Wasserventil Motor, ECC
660
DEUTSCH
Motor fr Scheibenwaschanlage
Motor fr Scheinwerfer
Motor fr Scheinwerferreinigungsanlage
Anlasser
Lfter Antriebsmotor (EC)
Lfter Schaltschrank (EC)
Geblsemotor (Heizung)
Generator, Extra
Generator ohne angebauten Reglerschalter
ENGLISH
Washer motor
Light motor
Light washer motor
Starter motor
Cooling fan, main motor (EC)
Cooling fan, electrical box (EC)
Heating fan
Alternator extra
Alternator without loading regulator
Compresseur
Pompe de dosage pour diesel
Valve de traction pour moteur,ECC
Soupape pour refroidissement moteur,ECC
Moteur lve-glaces
Rgulateur de charge
Pompe de dosage, climatisation
Pompe de circulation, climatisation
Diode
Moteur du ventilateur (circulation)
Pompe de circulation circuit de chauffage
FRANCAISE
Moteur lave-glace
Moteur projecteurs
Moteur lave-phares
Dmarreur
Moteur du ventilateur (EC)
Botier lectrique du ventilateur (EC)
Moteur du ventilateur (chauffage)
Alternateur supplmentaire
Alternateur sans rgulateur de charge
P
S
D
U
D
D
B
B
B
B
715
720
740
741
742
743
751
752
753
754
Varvtalsgivare motor
Givare lufttryck
FleetManager kontrollenhet
FleetManager batterifilter
FleetManager kortlsare
FleetManager accelerations givare
DEUTSCH
Pumpe, Notlenkung
E-Bremse
Pumpenmotor (EC)
Magnetventil (option)
Tachometer
Meinstrument, ltemperatur Getriebe
Uhr
Drehzahlmesser
Druckluftmesser
Meinstrument, ldruck Getriebe
Thermometer, Temperatur Khlflssigkeit
Motor
Kraftstoffanzeiger
Betriebsstundenzhler
Kapazittsmesser
Schaltuhr, motor- und Kabinenheizung
Zhler, Impuls
Mainstrument, ldruck Motor
Mainstrument, temperatur hydraulikl
Drehzahlgeber Motor
Geber, Luftdruck
Fuel gauge
Hour meter
Capacity gauge, battery
Timer, engine- and cab heater
Counter, impulse
Motor oil pressure gauge
Hydraulic fluidtemperature, guage
P
P
P
P
P
P
P
707
708
709
710
711
712
714
Brnslemtare
Timrknare
Kapacitetsmtare batteri
Tidur motor/kupevrmare
Rknare, impuls
Mtare oljetryck motor
Mtare, temp. Hydraulolja
ENGLISH
Pump, emergency steering
Electric brake
Pump motor (EC)
Solenoid valve, option
Speedometer
Gear box oil temperature gauge
Clock
Engine rev meter
Air pressure gauge
Gear box oil pressure gauge
Temperature gauge, engine coolant
19
FRANCAISE
Pompe, direction de secours
Frein lectrique
Moteur de la pompe (EC)
Electrovanne, (option)
Compteur de vitesse
Thermomtre, huile de la bote
Montre
Compte-tours
Manomtre, air
Manomtre, huile de la bote
Thermomtre, temp. liquide
refroidissement moteur
Jauge de carburant
Compteur horaire
Indicateur de capacit, batterie
Minuterie, chauffage moteur et habitacle
Compteur d' impulsion
Minuterie, prssion dhuile moteur
Minuterie, temprature huile hydraulique
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
757
758
759
760
761
762
763
764
765
766
767
768
769
770
771
772
773
774
775
Givare nrvaro
Givare utomhustemp
Brnslenivgivare
Varvtalsgivare v-lda
Nivindikator kylvtska
756
ENGLISH
Transmitter, hydraulics filter
indication
Transmitter, engine coolant
temperature
Transmitter, fuel level
Transmitter, gear box revolution
Transmitter, coolant level
Geber, Prsenz
Geber, Auentemperatur
20
Capteur, prsence
Capteur, temprature extrieure
FRANCAISE
Capteur, indication filtre lhuile
Geber Umkehrsperre/automatische
Schaltung Motor
Geber Umkehrsperre/automatische
Schaltung Transmission
Kraftstoffstandgeber
Drehzahlgeber Getriebe
Flssigkeitsstandanzeiger, Khlflssigkeit
DEUTSCH
Geber, Hydralikfilter Anzeige
A
A
A
A
B
D
P
D
D
A
S
782
783
784
785
786
789
790
791
792
793
794
795
796
797
799
800
Display
Elektronisk kontrollenhet,
lasthantering
Elektronisk kontrollenhet, ram
Logik allm (option)
Startelement
Geber, allgemein
Elektronische Kontrolleinheit ECU, Kabine
Display
Electronic Control Unit,
Loadhandling
Electronic Control Unit, frame
Logic, general (option)
Start element
Display
Elektronische Kontrolleinheit, Ladengert
Elektronische Kontrolleinheit,Motor
Givare allmn
Transmitter, common
Elektronisk kontrollenhet ECU, hytt Electronic Control Unit ECU, cab
781
Geber, Position
Geber, Antriebsabschaltung
Steuersystem, Aufladung (EC)
Regelsystem, Fahrmotor (EC)
Transmitter, position
Transmitter, drive break
Control system, recharging (EC)
Control system main motor (EC)
B
B
A
A
777
778
779
780
Givare lge
Givare drivbrytning
Reglersystem terladdning (EC)
Reglersystem kmotor (EC)
ENGLISH
DEUTSCH
Transmitter, hydraulic temperature Geber, Temperatur, Hydraulikl
21
Afficheur
Unit lctronique de control pour la
manutention de la charge
Unit de contrl lctronic ECU, chassis
Circuit logique, gnral (option)
Rchauffeur de dmarrage
Interface dacclrateur
Interface de commande de frein
Interface de systme de commande
Amplificateur pour le servo commande du
systeme de direction
Capteur, gnral
Unite de control lectronique ECU, cabine
Capteur, position
Capteur, arrt dentranement
Systme de rgulation de recharge (EC)
Systme de rgulation moteur
davancement (EC)
Systme de rgulation moteur de la pompe
(EC)
Interface deux moteurs de propulsion
FRANCAISE
Capteur, temprature huile hydraulique
A
R
L
E
S
H
H
E
A
U
B
W
A
W
A
827
828
830
835
840
850
853
888
900
901
902
903
905
906
907
Vxellda
Shuntmotstnd
Tndspole
Tndstift
Strmfrdelare
Signalhorn
Summer
Lufttork, kompressor
Radio/bandspelare
Spnningsomvandlare
Hgtalare
Antenn radio
Kommunikationsradio
Antenn kommunikationsradio
Monitor
Ventil spakstyrning
Gearbox
Shunt-resitor
Ignition coil
Ignition plug
Distributor
Horn
Buzzer
Air Dryer, Compressor
Radio/tape recorder
Voltage converter
Loud speaker
Aerial, radio
Communication radio
Aerial, communication radio
Monitor
Bobine dallumage
Bougie
Distributeur
Avertisseur sonore
Signal sonore
Zndspule
Zndkerze
Stromverteiler
Signalhorn
Summer
Luft trocknen, Kompressoren
Radio/Kassettengert
Spannungsumwandler
Lautsprecher
Antenne, Radio
CB-Funk
Antenne, CB-Funk
Radio/lecteur
Convertisseur de tension
Haut-parleur
Antenne radio
Radiotlphone
Antenne radiotlphone
Bolt de vitesse
Distributeur, leviers
Getriebe
Ventil, Hebelsteuerung
22
Filtre de signal
Amplificateur de signaux, droit
Amplificateur de signaux, gauche
Commande, leviers
Signalfilter
Signalverstrker, rechts
Signalverstrker, links
Regler, Hebelsteuerung
826
FRANCAISE
Rtroviseur chauffage lectrique
E
E
E
A
R
E
A
S
R
C
Z
U
U
R
803
804
805
806
807
808
810
815
820
821
822
823
824
825
Eluppvrmd stol
Cigarettndare
Elvrme hytt
Aggregat klimatanlggning
Potentiometer
Eluppvrmd lufttorkare
Kondensor AC, flkt
Manverspak
Motstnd
KONDENSATOR
Signalfilter
Signalomvandlare hger
Signalomvandlare vnster
Reglage spakstyrning
ENGLISH
DEUTSCH
Electrical heated observation mirror Elektrisch beheizter Rckspiegel
S
S
1013
1014
Strmstllare stdben
Strmstllare frbikoppling
rotationstopp
Strmstllare IR ljus
Strmstllare aut.utskjut 20-40
Schalter, IR Licht
Schalter, automatische Teleskopiere 2040
Schalter, Stuetzbein
Schalter, berbrckung Rotation stopp
S
S
1011
1012
S
S
1009
1010
S
S
S
1006
1007
1008
Backvarnare
Strmstllare, TW
Strmstllare, lossa TW
Strmstllare, lsa TW
Strmstllare, stopp vid 30'-35'
Strmstllare, frbikoppling av
skerhetssystem
Strmstllare, fllning frmre ben
Strmstllare, fllning bakre ben
Strmstllare, klmma/lossa ben
Switch, Engine information
Switch, tilt of cab
H
S
S
S
S
S
965
1001
1002
1003
1004
1005
Motor/kupevrmare
Logik slitageind kol elmotor
23
Interrupteur, bequilles
Interrurpteur pour shunt stop rotation
Interrupteur, lampe IR
Interrupteur,extention automatique 2040
Logik Batteriewchter
Logik Transistorzndung
logik berdrehungsschutz (LPG)
A
E
961
962
Spannungsumwandler 80 V/24 V
Logikeinheit Umkehrsperre/automatische
Schaltung
FRANCAISE
DEUTSCH
960
Logik rev-sprr/aut-vxl
ENGLISH
Camera
Printer
Voltage converter 80 V / 24 V
Dataterminal
Logic switch , battery watch
Logic transistor ignition
Logic overspeed protection (LPG)
S
S
S
S
S
S
1029
1030
1031
1032
1033
1034
1035
1036
1037
Switch, diagnostics
increase/decrease
Switch, diagnostics on/off
Switch, paus heat
Switch automatic release/clamp
funktion
Switch extender
Switch, vertical position
Switch, lock upper arm
Switch, Short Arm on/off
Switch, paper funktions on/off
ENGLISH
Switch, over ride height limit/tplimit
Brytare backljus
Flytta korta armen
Strmstllare frbikoppling
startsprr
Strmstllare Val av klmtryck
Strmstllare Korta Armen av/p
Strmstllare Arm kontroll
24
DEUTSCH
FRANCAISE
Schalter, berbrckung Hhenbegrenzung/ Interrupteur shunt pour hauteur et CDG
LSP- Begrenzung
maxi
K
K
K
3012
3013
3014
3015
3015
3016
3017
3018
3305
3306
Rel signalhorn
Rel containerbelysning
Rel containerbelysning IR
3011
ENGLISH
Electronic control unit, propotional
valve
Relay, rotation
Relay, tilt
Relay, side shifting
Relay, length adjustment
Relay, twist lock
Relay, spreading
Relay, lifting/lowering
Relay, extra hydraulic function
Relay, emergency stop
Relay, brake light shift std/blackout
25
Relais, avertsseur
Relais, ecairzge des conteneurs
Relais, ecairzge des conteneurs infra rouge
Relais, Hube
Relais, Container Beleuchtung
Relais, Container Beleuchtung IR
Relais, rotation
Relais, inclinaison
Relais, translation laterale
Relais, dispersion
Relais, twist lock
Relais, dispersion
Relais,lvation/descente
Relais,
Relais, arrt durgence
Relais, normal/blackout pour les feux de
stop
Relais, normal/blackout pour les feux de
recul
Relais, normal/blackout pour lclai ge de
la cabine
Relais, normal/blackout pour les feux de
travail sur la poutre pour les 20
Relais, normal/blackout pour les feux de
travail sur la poutre pour les 40
Relais, feux de stop clignotant gauche
Relais, rotation
Relais, neigung
Relais, seitenverstellung
Relais, lngeneinstellung
Relais, twist lock
Relais, verstellung
Relais, heben/senken
Relais,extra hydraulisch funktion
Relais, Nothalt
Relais, Bremslicht, Schaltung std/Ausfall
Relais, Rueckfahrtleuchte, Schaltung std/
Ausfall
Relais, Arbeitsbeleuchtung,schaltung std/
Ausfall
Relais, Arbeitsbeleuchtung,Ausleger 20,
Schaltung std/ Ausfall
Relais, Arbeitsbeleuchtung,Ausleger
40,Schaltung std/Ausfall
Relais, Bremslicht/ Blinker links
FRANCAISE
DEUTSCH
K
K
K
K
K
K
K
K
H
H
Y
Y
Y
3311
3330
3331
3332
3349
3404
3412
3768
3769
3770
3771
3772
3773
3774
3775
5000
5001
6001
6002
6003
Rel, skerhetsblte
Rel VBFS, drivning fram
3310
ENGLISH
Relay, rotating drivers seat, dipped
beam
Relay, rotating drivers seat, brake
light
Relay, rotating drivers seat,
direction indicator left
Relay, rotating drivers seat,
direction indicator right
Relay, seat belt
Relay, rotating drivers seat,
forward driving
Relay, rotating drivers seat,
reversing driving
Relay, rotating drivers seat, speed
control
Relay, rotating drivers seat, mast
light
Relay, rotating drivers seat, rear
light
Relay, hydraulic pressure
Relay, blocking of cab tilt
Relay, alignment
Relay, Hook
Relay, charge signal (D+)
Relay 12V for radio memory
Relay, cooling fan oil
3308
DEUTSCH
Relais, drehbarer Fahrersitz, Abblendlicht
26
FRANCAISE
Relais, sige pivotant, feux de croisement
Y
Y
Y
Y
Y
Y
Y
Y
6010
6011
6012
6013
6014
6015
6016
6017
6018
6019
6020
6021
6022
6023
6024
6025
M-ventil stativ ut
M-ventil stativ in
M-ventil spridning in
M-ventil spridning ut
M-ventil tilt ut
M-ventil tilt in
M-ventil tilt
M-ventil fllning frmre ben
ENGLISH
Solenoid valve, lower
Solenoid valve, lift
Solenoid valve, boom out
Solenoid valve, boom in
Solenoid valve, rotation clockwise
Solenoid valve, rotation counterclockwise
Solenoid valve, tilt out
Solenoid valve, tilt in
Solenoid valve, tilt
Solenoid valve, lowering front legs
Elektro-Magnetventil, Kabinenversetzung
vorwrts
Elektro-Magnetventil, Kabinenversetzung
hinten
Elektro-Magnetventil, verstellung auswrts
DEUTSCH
Magnetventil, Senken
Magnetventil, Heben
Magnetventil, Ausleger aus
Magnetventil, Ausleger ein
Magnetventil, Rotation im Uhrzeigersinn
Magnetventil, Rotation entgenen
Uhrzeigersinn
Magnetventil, Neigung aus
Magnetventil, Neigung ein
Magnetventil, Neigung
Magnetventil, vorderes Bein ab
27
FRANCAISE
Electrovanne, descente
Electrovanne, levage
Electrovanne, flche sortie
Electrovanne, fleche rentre
Electrovanne, rotation horaire
Electrovanne, rotation anti-horaire
Y
Y
Y
Y
Y
Y
6038
6039
6040
6041
6042
6043
6044
6045
28
FRANCAISE
Electrovanne, rouecavant droite/ direction
gauche
Electrovanne, roue avant droite/ direction
droite
Electrovanne, roue avant gauche/direction
gauche
Electrovanne, roue avant gauche/direction
droite
Electrovanne, roue arrire droite/ direction
gauche
Electrovanne, roue arrire droite/ direction
droite
Electrovanne, roue arrire gauche/
direction gauche
Electrovanne, roue arrire gauche/
direction droite
Electrovanne, levage
Electrovanne, levage droit
Electrovanne, levage gauche
Electrovanne, ventilatur de refroidissement
Electrovanne, embrayage point mort
Electrovanne, verrous non verouills
DEUTSCH
Magnetventil, Vorderrad rechts,Lenkung
links
Magnetventil, Vorderrad rechts,Lenkung
rechts
Magnetventil, Vorderrad links,Lenkung links
ENGLISH
Solenoid valve, right front wheel,
steering left
Solenoid valve, right front wheel,
steering right
Solenoid valve, left front wheel,
steering left
Solenoid valve, left front wheel,
steering right
Solenoid valve, right rear wheel,
steering left
Solenoid valve, right rear wheel,
steering right
Solenoid valve, left rear wheel,
steering left
Solenoid valve, left rear wheel,
steering right
Solenoid valve, levelling
Solenoid valve, levelling right
Solenoid valve, levelling left
Solenoid valve, Cooling fan
Y
Y
Y
Y
Y
Y
Y
Y
Y
6048
6049
6050
6051
6052
6053
6054
6055
6056
6057
6058
6059
6060
6061
6062
6063
6064
6065
6066
M-ventil, bakre kn in
M-ventil, bakre kn ut
DEUTSCH
Magnetventil, Lengengeber
6047
ENGLISH
Solenoid valve, projecting
29
Electrovanne,regeneration gauche
Electrovanne,en position de conduite
Electrovanne, serrage
Electrovanne,dserrage
Electrovanne, sortie darticulation avant
Electrovanne,rentre darticulation avant
FRANCAISE
Electrovanne, pour rglage du dploiement
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
6068
6069
6070
6071
6072
6073
6074
6075
6076
6077
6078
7200
7201
7202
7202
7203
7203
7204
M-ventil sax/rotation
Solenoid valve externder/rotation
M-ventil, v-lda, oljetryck till 2:a/4:e Solenoid valve, gearbox,oilpressure
vxeln
to 2nd/4th gear
30
Electrovanne, Inching
Electrovanne
FRANCAISE
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
B
B
B
B
B
B
7205
7206
7207
7208
7209
7210
7211
7212
7213
7214
7215
7216
7217
7218
7219
7220
7221
7222
7223
7224
7225
7226
7227
7228
7229
Givare, frmnre kn
Givare, bakre kn
Givare, frmre ben
Givare, bakre ben
Givare, styraxel
Givare, stdben uppe
Givare, stdben nere
Givare, mtlge vg
Givare, rotationsstopp
Givare, tryck lyftcylinder
Givare, tryck klmma
Givare lyfthjd analog
Givare tiltvinkel analog
Givare, lyfthjd
Givare, krlge
Givare, Anliggning frmre ben
Givare, Anliggning bakre ben
Givare, klm frmre ben
7205
ENGLISH
Sensor, unlocked twistlock right
Geber, Hubhhe
Geber, Fahrposition
Geber, Anliegen vordere Beine
Geber, Anliegen hinten Beine
Geber, Anliegen Beine vorne
Geber, kabinverstellung
Geber, Olfilter indication
Geber, Kabine im Position
DEUTSCH
Geber, Twistlock rechts offen
31
FRANCAISE
Capteur de position, verrous non verouills
droit
Capteur de position,verrous verouills
gauche
Capteur de position, verrous verouills
droit
Capteur de position, accessoire fourches
Capteur de position , 2 ou 4 roues motrices
Potentiometer rotation
Potentiometer extender
Potentiometer clamp
Potentiometer levelling
Potentiometer flaps
Lase, Pulp an Paper
Motor rise/lower seat column
kerstrms Remote Control
Potentiometer rotation
Potentiometer sax
Potentiometer klmma
Potentiometer skevning
Potentiometer kroklsning
Laser, pappersaggretgat
R
R
R
R
R
V
M
D
8085
8086
8087
8088
8089
8090
8091
9000
9001
9002
R
R
8083
8084
B
R
R
R
R
R
R
R
R
R
R
R
R
ENGLISH
Sensor, ultrasonic load position
Sensor, Over Height, Leg upper
position
Givare,IR Load position
Potentiometer lift/lower
Potentiometer tilt
Potentiometer side shifting
Potentiometer spreading
Potentiometer extra
Potentiometer reach in/out
Potentiometer right front wheel
Potentiometer left front wheel
Potentiometer right rear wheel
Potentiometer left rear wheel
Potentiometer tilt angle
Potentiometer fan speed, ECC
7232
8071
8072
8073
8074
8075
8076
8077
8078
8079
8080
8081
8082
Potentiometer heben/senken
Potentiometer neigen
Potentiometer schiebetrger
Potentiometer verstellung
Potentiometer extra
Potentiometer ein/aus-fahren
Potentiometer vorderrad rechts
Potentiometer vorderrad links
Potentiometer hinterrad rechts
Potentiometer hinterrad links
Potentiometer niegungswinkel
Potentiometer Geblsegeschwindigkeit,
ECC
Potentiometer Temperatur, ECC
Potentiometer Drossel, ECC
DEUTSCH
32
Potentiomtre, temprature,ECC
Potentiomtre pour valve de traction ECC
Potentiomtre levage/descente
Potentiomtre inclinaison
Potentiomtre translation laterale
Potentiomtre dispersion
Potentiomtre supplmentaire
Potentiomtre, mat de lev ext-ret.
Potentiometre, roue avant droite
Potentiometre , roue avant gauche
Potentiometre , roue arrire droite
Potentiometre , roue arrire gauche
Potentiometre , incllnason
Potentiomtre, vitesse ventilateur,ECC
FRANCAISE
F Technical data
F Technical data
UDRF01.04GB
UDRF01.04GB
F Technical data
mm mm mm mm
Technical data
Specifications for data and volume
page
Data
1 Engine
Power acc. to ISO 3046 (net power)
Torque ISO 3046
Volvo TWD1240VE
Cummins QSM11
2240 W
2800 W
Alternator
Battery
2x12 V - 140 Ah
2x12 V - 140 Ah
2 Transmission
Dana TE32000
3 Driveline/axle
4-4
Meritor PRC7534
4 Brakes
Kessler D102
Parking brake
5 Steering
Hydraulic servo
6 Suspension
DRF420
18.00x25/36
DRF400/450
18.00x25/40
DRF450, X
18.00x33/36
1.0 MPa
Rating (W)
Socket
Control lights
1.2
W2x4.6d
Interior lighting
10
S8.5
Rear lights
BA15s
Brake lights
21
BA15s
Direction indicators
21
BA15s
Running lights
W2.1x9.5d
75/70
P43t-38
Back-up lights
70
PK22s
Work lights
70
PK22s
UDRF01.04GB
70
PK22s
Volumes
For oil types see Oils and lubricants, recommendation page 8.
1 Engine
Volvo TWD1240VE
Cummins QSM11
Engine oil
35 l
34 l
Cooling system
68 l
40 l
Fuel tank
550 l
Fuel quality
2 Transmission
Dana TE32000
Transmission oil
3 Driveline/axle
Meritor PRC7534
Differential
Hub reduction
Kessler D102
50 l
65 l
2x10 l
2x12 l
4 Brakes
Brake system
140 l
7 Load handling
Planetary gear hydraulic motor attachment
1.6 l
0.6 l
Volvo TWD1240VE
Cummins QSM11
Washer fluid
5l
2000 g, R134a
Prefilled to correct volume.
10 Common hydraulics
Hydraulic oil tank
600 l
Hydraulic system
UDRF01.04GB
page
Capacity (tons)
**
**
*
H5
H4
**
*
(1)
(1)
005113
1865
1865
3815
3815
6315
6315
A. Container 8'6''
B. Container 9'6''
Model
Container 8'6''
Container 9'6''
Lifting height
top lift attachment
Row 1
Row 2
Row 3
Row 1
Row 2
Row 3
H4 (mm)
H5 (mm)
DRF420-60S5
41*/42
25*
11*
40*/42
25*
11*
15100
18100
DRF450-60S5
43*/45
27*
13*
42*/45
27*
13*
DRF450-60S5X
43*/45
35*
18*
42*/45
35*
18*
15200
18200
DRF420-65S5
41*/42
28*
13*
40*/42
28*
13*
15100
18100
DRF420-65S6
39**/41*/42
28*
13*
40*/42
28**
13**
16200
19250
DRF450-65S5
43*/45
30*
15*
42*/45
30*
15*
15100
18100
DRF450-65S6
42**/44*/45
30*
15*
43*/45
30**
15**
16200
19250
DRF450-65S5X
45*
36*/38*
21*
43*/45
37*/38
21*
15200
18200
DRF450-65S6X
42**/45*
35*/38
21*
43*/45
34**/36*/38
21**
16300
19350
41*/42
30*
15*
40*/42
30*
15*
15100
18100
DRF450-70S5X
45*
39*/41
23*
45*
40*/41
23*
15100
18200
DRF450-70S5XS
45*
39*/41
23*/(31*)
45*
40*/41
23*/(31*)
15100
18200
DRF450-705XS
45*
43*/45
26*/(34*)
45
45*
26*/(34*)
15200
18400
DRD450-80S4X
45*
45
35
45
45*
35
13500
17000
DRF420-70S5
15100
18100
UDRF01.04GB
Model
Container 8'6''
DRD450-80S4XS
45*
Container 9'6''
45
35/(45)
DRD450-80S5XS
45
Lifting height
top lift attachment
45*
35/(45)
13500
17000
Dimensions
A1
A2
H3
R1
B
R3
100
003191
100
Model
DRF420-60S5
DRF450-60S5
DRF450-60S5X
DRF420-65S5
DRF420-65S6
DRF450-65S5
UDRF01.04GB
Aisle width
(mm)
Turning radius
(mm)
Service
weight
(kg)
A1 20 ft
A2 40 ft
R1 20 ft
R3 40 ft
H3
Gro
un
d
cle
ara
nce
11200
13600
8100
9400
4150
605512185
11200
4500
250
18.00x25/
36
64500
11200
13600
8100
9400
4150
605512185
11200
4500
250
18.00x25/
40
66400
11200
13600
8100
9400
4150
605512185
11200
4600
300
18.00x33/
36
76500
11600
13600
8500
9400
4150
605512185
11700
4500
250
18.00x25/
36
65000
11900
13900
8500
9450
4150
605512185
12000
4500
250
18.00x25/
36
66200
11600
13600
8500
9400
4150
605512185
11700
4500
250
18.00x25/
40
66800
Tyres
Model
DRF450-65S6
DRF450-65S5X
DRF450-65S6X
DRF420-70S5
DRF450-70S5X
DRF45070S5XS
DRF450-705XS
DRD450-80S4X
DRD45080S4XS
DRD45080S5XS
Aisle width
(mm)
Turning radius
(mm)
Service
weight
(kg)
11900
13900
8500
9450
4150
605512185
12000
4500
250
18.00x25/
40
67800
11600
13600
8500
9400
4150
605512185
11700
4600
300
18.00x33/
36
76300
11900
13900
8500
9450
4150
605512185
12000
4600
300
18.00x33/
36
77200
12100
13600
9000
9400
4150
605512185
12200
4500
250
18.00x25/
36
65800
12100
13600
9000
9400
4150
605512185
12200
4700
300
18.00x33/
36
77800
12100
13600
9000
9400
4150
605512185
12200
4700
300
18.00x33/
36
79300
12500
13600
9400
9400
4150
605512185
12700
4750
300
18.00x33/
36
82100
14900
15300
11000
11250
4500
605512185
14200
5150
425
21.00x35/
36
102600
14900
15300
11000
11250
4500
605512185
14200
5150
425
21.00x35/
36
103100
UDRF01.04GB
page
The service intervals indicated by Kalmar Industries in the maintenance manual only apply if oils are selected according to the table
below. The table indicates recommended viscosity for different oil
types and qualities depending on the ambient temperature.
Any deviation from this table must be approved in writing by Kalmar
Industries, and may mean changed service intervals.
Oil type, quality
-40
-30
-20
-10
+10
+20
+30
+40
-40
-22
-4
+14
+32
+50
+68
+86
+104
DEXRON III
SAE 80W140
SAE 75W90
7 Load handling
Planetary gear hydraulic motor, hypoid oil
API GL-5
SAE 80W140
SAE 75W90
ISO VG 68
ISO VG 46 HV
ISO VG 32
UDRF01.04GB
*) The lubrication oil must meet both standards. NOTE! API: CG-4 or
CH-4 is approved for markets outside Europe (Instead of ACEA E3).
**) The oil in the brake system must meet one of the quality standards as well as be a UTTO-oil (Universal Tractor Transmission Oil).
Grease
Use a universal grease type EP according to NLGI Grade 2 with 3-5%
molybdenum sulphide content for all lubrication points except for
glide plates where lubrication paste Gleitmo 805 or equivalent shall
be used.
Sealant silicone
Use Loctite 5972 or Loctite 598 (or equivalent). If uncertain, contact
Kalmar Industries.
UDRF01.04GB
10
Tightening torques,
recommendations
page
Bolt
Nut
Lubrication
untreated
untreated
oil
bright-galvanized
untreated or bright-galvanized
dry or oil
hot-galvanized
untreated
dry or oil
Quality
State
8.8
10.9
12.9
M81
27 Nm
24 Nm
30 Nm
39 Nm
46 Nm
M101,25
54 Nm
48 Nm
61 Nm
78 Nm
91 Nm
M121,25
96 Nm
85 Nm
108 Nm
135 Nm
162 Nm
M161.5
230 Nm
205 Nm
260 Nm
323 Nm
388 Nm
M181.5
330 Nm
294 Nm
373 Nm
466 Nm
559 Nm
M4
3.2 Nm
2.9 Nm
3.6 Nm
4.6 Nm
5.5 Nm
M5
6.4 Nm
5.7 Nm
7.2 Nm
9.1 Nm
11 Nm
M6
11 Nm
9.8 Nm
12.5 Nm
16 Nm
19 Nm
M8
26 Nm
24 Nm
30 Nm
38 Nm
45 Nm
M10
52 Nm
47 Nm
59 Nm
74 Nm
89 Nm
M12
91 Nm
81 Nm
103 Nm
128 Nm
154 Nm
M16
220 Nm
198 Nm
250 Nm
313 Nm
375 Nm
M20
430 Nm
386 Nm
490 Nm
620 Nm
732 Nm
M24
750 Nm
668 Nm
848 Nm
1050 Nm
1270 Nm
M30
1480 Nm
1317 Nm
1672 Nm
2080 Nm
2500 Nm
Fine M-thread
M-thread
UDRF01.04GB
Quality
11
8.8
10.9
12.9
UNC-thread
page
1/4
12.5 Nm
11.1 Nm
14.1 Nm
17.6 Nm
20 Nm
5/16
25 Nm
22.3 Nm
28.3 Nm
35 Nm
42 Nm
3/8
44 Nm
39 Nm
50 Nm
62 Nm
73 Nm
7/16
70 Nm
62 Nm
79 Nm
100 Nm
118 Nm
1/2
107 Nm
95 Nm
121 Nm
151 Nm
178 Nm
9/16
153 Nm
136 Nm
173 Nm
216 Nm
255 Nm
5/8
210 Nm
187 Nm
237 Nm
298 Nm
353 Nm
3/4
370 Nm
390 Nm
418 Nm
524 Nm
619 Nm
7/8
594 Nm
528 Nm
671 Nm
839 Nm
990 Nm
889 Nm
791 Nm
1005 Nm
1260 Nm
1480 Nm
1 1/8
1260 Nm
1120 Nm
1424 Nm
1780 Nm
2100 Nm
1 1/4
1760 Nm
1565 Nm
1990 Nm
2490 Nm
2940 Nm
1 3/8
2320 Nm
2065 Nm
2620 Nm
3280 Nm
3870 Nm
1 1/2
3060 Nm
2720 Nm
3455 Nm
4320 Nm
5100 Nm
Tightening torques
mm
Nm
inch
6
1/4
5/16
10
3/8
12
1/2
14
15
16
5/8
18
3/4
20
22
7/8
25
1"
23-25
33-38
51-57
80-90
120-130
150-170
UDRF01.04GB
12
Pipe diameter
Tightening torques
mm
Nm
inch
28
30
32
1"1/4
35
38
1"1/2
180-200
200-240
Socket width
Tightening torques
mm
Nm
inch
17
11/16
23-25
22
13/16
33-38
24
15/16
51-57
36
1 3/8
120-130
41
1 5/8
150-170
Flange coupling
UNF-UN
Metric-ISO
BSSP
Thread (inch)
Tightening torques
(Nm)
Thread
(mm)
Tightening torques
(Nm)
Thread (inch)
Tightening torques
(Nm)
7/16-20
21
10x1
20
1/8-28
20
1/2-20
27
12x1,5
35
1/4-19
35
9/16-18
40
14x1,5
45
3/8-19
70
3/4-16
78
16x1.5
55
1/2-14
100
7/8-14
110
18x1.5
68
3/4-14
190
1"1/16-12
180
20x1.5
80
1"-11
300
1"3/16-12
230
22x1.5
98
1"1/4-11
330
1"5/16-12
285
26x1.5
170
1"1/2-11
400
1"5/8-12
320
27x2
180
1"7/8-12
400
33x2
310
42x2
330
48x2
400
UDRF01.04GB
13
Unit explanations
page
Unit
Abbreviation
Newton metre
Nm
kpm
Kilo pascal
kPa
Mega pascal
MPa
Kilowatt
kW
kilojoule
kJ
Btu
Calorie
ca
Inch
in
Feet
ft
Yard
yd
Mile
mile
Centimetre
cm
Metre
Kilometre
km
UDRF01.04GB
14
page
SI-unit
Recalculation factor
Non-SI
Recalculation factor
SI
Nm
x 10,2
= kgcm
x 0,8664
= lbin
Nm
x 0,74
= lbfft
x 1,36
= Nm
Nm
x 0,102
= kgm
x 7,22
= lbft
kPa
x 4,0
= in.H2O
x 0,249
= kPa
kPa
x 0,30
= in.Hg
x 3,38
= kPa
kPa
x 0,145
= psi
x 6,89
= kPa
bar
x 14,5
= psi
x 0,069
= bar
kp/cm 2
x 14,22
= psi
x 0,070
= kp/cm 2
N/mm 2
x 145,04
= psi
x 0,069
= bar
x 145
= psi
x 0,00689
= MPa
kW
x 1,36
= hp (cv)
x 0,736
= kW
kW
x 1,34
= bhp
x 0,746
= kW
kW
x 0,948
= Btu/s
x 1,055
= kW
x 0,74
= ftlb/s
x 1,36
=W
kJ
x 0,948
= Btu
x 1,055
= kJ
x 0,239
= calorie
x 4,19
=J
m/s2
x 3,28
= ft/s 2
x 0,305
= m/s 2
m/s
x 3,28
= ft/s
x 0,305
= m/s
km/h
x 0,62
= mph
x 1,61
= km/h
Torque
MPa
Power (W = J/s)
Energy (J = Nm)
Horsepower/torque
Bhp x 5252 rpm= TQ (lbft)
Temperature
C = (F 32)/1,8
F = (C x 1,8) + 32
Flow factor
l/min (dm 3 /min)
UDRF01.04GB
x 0,264
= US gal/min x 3,785
= liter/min
15
page
Unit
cm
km
in
ft
yd
mile
cm
0,01
0,00001
0,3937
0,03281
0,01094
0,000006
100
0,001
39,37
3,2808
1,0936
0,00062
km
100000
1000
39370,7
3280,8
1093,6
0,62137
in
2,54
0,0254
0,000025
0,08333
0,02777
0,000015
ft
30,48
0,3048
0,000304
12
0,3333
0,000189
yd
91,44
0,9144
0,000914
36
0,000568
160930
1609,3
1,6093
63360
5280
1760
mile
1 mm = 0,1 cm - 1 mm = 0,001 mm
page
Unit
cm2
m2
km2
ft2
yd2
in2
cm2
0,0001
0,000001
0,001076
0,000012
0,155000
m2
10000
0,000001
0,01
10,764
1,1958
1550,000
km2
1000000
10000
1076400
1195800
0,01
100
0,0001
1076,4
119,58
ft2
0,092903
0,000929
0,1111
144,000
yd2
0,83613
0,008361
1296,00
in2
6,4516
0,000645
0,006943
0,000771
page
Unit
cm3 = cc
m3
in3
ft3
yd3
0,000001
0,001
0,061024
0,000035
0,000001
1000000
1000
61024
35,315
1,30796
1000
0,001
61,024
0,035315
0,001308
in3
16,387
0,000016
0,01638
0,000578
0,000021
ft3
28316,8
0,028317
28,317
1728
0,03704
yd3
764529,8
0,76453
764,53
46656
27
cm3 = ml
m3
dm3 (l)
UDRF01.04GB
16
page
Unit
kg
oz
lb
0,001
0,000001
0,03527
0,0022
kg
1000
0,001
35,273
2,20459
1000000
1000
35273
2204,59
oz
28,3495
0,02835
0,000028
0,0625
lb
453,592
0,45359
0,000454
16
page
Unit
kp/cm2
bar
Pa = N/m 2
kPa
lbf/in2
lbf/ft2
0,98067
98066,5
98,0665
14,2233
2048,16
bar
1,01972
100000
100
14,5037
2088,6
Pa = N/m2
0,00001
0,001
0,001
0,00015
0,02086
kPa
0,01020
0,01
1000
0,14504
20,886
lbf/in2
0,07032
0,0689
6894,76
6,89476
144
lbf/ft2
0,00047
0,00047
47,88028
0,04788
0,00694
kp/cm2
UDRF01.04GB
UDRF01.04GB
UDRF01.04GB
mm mm mm mm
Terminology
page
Term
Description
Accumulator
Anti-corrosion compound
Attachment
Axle distance
Bar
Battery disconnector
Boom
Lift legs that can be raised/lowered for handling loads. Grabs load from below.
Buzzer
Control valve
Valves that can be used to control something, for example, to release pressure and
thus lower a boom or a fork. See also control valve.
Daily inspection
The actions that should be performed daily to ensure the machines functionality.
Decitonne
Display
Drive axle
Drivetrain
Parts in machine involved in power transmission; engine, torque converter, transmission, propeller shaft and drive axle with differential and hub reduction.
Dust reservoir
The air filter collects the coarsest particles in a dust reservoir, emptied automatically
during operation.
ECC
Electric Climate Control. Climate unit with thermostat-controlled cooling, dehumidification and heating.
EHC
Electrolyte level
Environmental waste
Used oils, filters, etc., must be handled according to governing national laws and regulations.
Expansion tank
Fixed displacement
Hanging load
Lifted load.
Hub reduction
Type of final drive (often next to drive wheel) that reduces rpm and increases torque
from the drivetrain.
Hydraulic oil
UDRF01.04GB
Term
Description
Hydraulic system
Indicator
Manual sensor, for example, shows that a filter is clogged and needs to be changed.
LC
Load centre.
Levelling
Lift capacity
Lifting point
Low-emission engine
Machine model
Machine type. Indicated, for example: DRF 400-450. See also type designation.
Main fuse
Maintenance
Periodic maintenance actions so that machine functions safely and for long life.
Mast
OP
Operating hours
Number of hours machine has been in operation, shown on hour meter in cab.
Option
Overloading system
Planetary gear
Product alternative
Proportional valve
Reachstacker
Refrigerant
Rotation yoke
Serial number
Service position
Servo
A small user movement results in a big machine movement, i.e. power steering.
Servo pressure
Sideshift
Solenoid valve
Spirit Delta
Spreading
Widening of attachment.
UDRF01.04GB
Term
Description
Start up
Start procedure for control and monitoring system (from powerless to supplied with
voltage).
Steering axle
Tilting
Torque converter
Transmission oil
Oil for transmission and torque converter. See specifications in section F Technical data.
Twistlocks
Four lock pins, one in each corner of the attachment, pushed down in corresponding
holes in container and twisted to lock the container when lifting.
Type designation
Valve slide
Variable displacement
Variable pump
Wet brakes
Working hydraulics
All load handling functions, i.e. lift and lower, tilt, sideshift, spreader and levelling.
UDRF01.04GB
Index
page
Title
Tab
Functiongroup
50h-check
C Preventive Maintenance
B Safety
A Foreword
A Foreword
A Foreword
Accumulator
4 Brakes
4.3.4
Additional functions
7 Load handling
7.10
1 Engine
1.6.1
1 Engine
1.6
Air pollution
B Safety
Alternator (generation)
11 Common electrics
11.4
ATTACH
8 Control system
8.4.9
10 Common hydraulics
10.4.2
Batteries (storage)
11 Common electrics
11.3
Body structure
9.13
BOOM
8 Control system
8.4.8
4 Brakes
4.8.12
4 Brakes
4.3.1
Brake pedal
4 Brakes
4.1.1
Brakes
4 Brakes
Breather filter
4 Brakes
4.8.11
10 Common hydraulics
10.6.6
By-passing
8 Control system
8.2.2
CAB
8 Control system
8.4.3
Cab interia
9.11
9.10
CAN/POWER
8 Control system
8.4.1
CAN-bus
11 Common electrics
11.6.1
CAN-bus driveline
11 Common electrics
11.6.3
Central lubrication
9.14
C Preventive Maintenance
E Schematics
11
UDRF01.04GB
Title
Tab
Functiongroup
E Schematics
11
CLIMATE
8 Control system
8.4.4
Clothing etc.
B Safety
Common electrics
11 Common electrics
11
Common hydraulics
10 Common hydraulics
10
Communication
11 Common electrics
11.6
Communication system
9.7
Complete machine
0 Complete machine
0 Complete machine
Component designations
E Schematics
11
Condenser
9.4.8
Conditions
A Foreword
Container counter
7 Load handling
7.10.3
Control system
8 Control system
1 Engine
1.9
2 Transmission
2.8
Control units
11 Common electrics
11.5.3
4 Brakes
4.1
9.1
F Technical data
F Technical data
F Technical data
F Technical data
F Technical data
F Technical data
Coolant
1 Engine
1.7.7
Coolant
B Safety
Coolant filter
1 Engine
1.7.2
Cooling
2 Transmission
2.7
Cooling fan
1 Engine
1.7.5
Cooling system
1 Engine
1.7
Copyright
A Foreword
Diagnostics
8 Control system
8.4
Distribution of electricity
11 Common electrics
11.5
UDRF01.04GB
Title
Tab
Functiongroup
Documentation sections
A Foreword
Drive axle
3 Driveline/Axle
3.3
Driveline/axle
3 Driveline/Axle
Electric motors
B Safety
Electric protection
11 Common electrics
11.2
Engine
1 Engine
ENGINE
8 Control system
8.4.6
9.8
Environment
B Safety
Error codes
D Error codes
Error codes
8 Control system
8.3
D Error codes
D Error codes
D Error codes
D Error codes
D Error codes
EXTRA
8 Control system
8.4.11
Feedback
A Foreword
B Safety
B Safety
Foreword
A Foreword
A Foreword
Frame
9.12
9.4.1
Fuel filter
1 Engine
1.2.4
Fuel pre-filter
1 Engine
1.2.3
Fuel system
1 Engine
1.2
Function descriptions
A Foreword
A Foreword
Fuses
11 Common electrics
11.2.2
General
A Foreword
General
B Safety
General
B Safety
UDRF01.04GB
Title
Tab
Functiongroup
B Safety
Glass/windows/mirrors
9.9
Height limitation
8 Control system
8.2.4
10 Common hydraulics
10.5
Humidity filter
9.4.9
HVAC
9.4
HYD
8 Control system
8.4.5
B Safety
E Schematics
10
E Schematics
10
E Schematics
10
E Schematics
10
E Schematics
10
E Schematics
10
E Schematics
10
E Schematics
10
E Schematics
10
E Schematics
10
Hydraulic diagram top lift, tilt lock, controllable tilt and hydraulic levelling
E Schematics
10
E Schematics
10
Hydraulic oil
10 Common hydraulics
10.6.8
10 Common hydraulics
10.6.7
10 Common hydraulics
10.6.9
Ignition/heating
1 Engine
1.10
Important information
A Foreword
Levelling
7 Load handling
7.8
Lift boom
7 Load handling
7.3.10
Lift legs
7 Load handling
7.9.2
B Safety
Lifting/lowering
7 Load handling
7.2
Lighting system
9.6
LIGHTS
8 Control system
8.4.2
Load carrying
7 Load handling
7.9
UDRF01.04GB
10
Title
Tab
Functiongroup
8 Control system
8.2.3
Load handling
7 Load handling
9.10.4
Lubrication
1 Engine
1.8
Lubrication
2 Transmission
2.6
C Preventive Maintenance
C Preventive Maintenance
Machine card
A Foreword
7 Load handling
7.4.7
A Foreword
Mechanical transmission
2 Transmission
2.3
Monitoring
8 Control system
8.2
Noise
B Safety
4 Brakes
4.8.14
F Technical data
OP
8 Control system
8.4.10
Ordering of documentation
A Foreword
Overloading system
8 Control system
8.2.1
Paint/coatings
9.15
4 Brakes
4.5
4 Brakes
4.5.4
Positioning
7 Load handling
7.5
Positioning beam
7 Load handling
7.5.8
Positioning chains
7 Load handling
7.5.7
Positioning motor
7 Load handling
7.5.6
Power-assisted system
5 Steering
5.2
Pressure reducer
7 Load handling
7.2.3
Preventive maintenance
C Preventive Maintenance
C Preventive Maintenance
C Preventive Maintenance
A Foreword
Propeller shaft
3 Driveline/Axle
3.2
9.2
Protruding
7 Load handling
7.3
UDRF01.04GB
11
Title
Tab
Functiongroup
Pumps
10 Common hydraulics
10.4
A Foreword
A Foreword
Reading instructions
A Foreword
D Error codes
Redundant CAN-bus
11 Common electrics
11.6.2
A Foreword
Refrigerant
B Safety
Rims
6 Suspension
6.3.2
B Safety
Rotation
7 Load handling
7.6
7 Load handling
7.6.6
Safety
B Safety
B Safety
Safety instructions
B Safety
Seat
9.3
Security valves
10 Common hydraulics
10.2
4 Brakes
4.3
Service indicator
8 Control system
8.2.6
Service position
B Safety
Service schedule
C Preventive Maintenance
Servo filter
7 Load handling
7.2.2
Setup
8 Control system
8.5
B Safety
Side-shift
7 Load handling
7.4
Sideshift frame
7 Load handling
7.4.6
Solvents
B Safety
F Technical data
F Technical data
Speed limitation
8 Control system
8.2.5
Start battery
11 Common electrics
11.3.1
Start/stopp
1 Engine
1.11
Steering
5 Steering
6 Suspension
6.2.1
UDRF01.04GB
12
Title
Tab
Functiongroup
Storage
A Foreword
Support jacks
7 Load handling
7.10.1
Suspension
6 Suspension
Suspension mounting
6 Suspension
6.2
Synchronous lift
7 Load handling
7.10.4
10 Common hydraulics
10.3
Technical data
F Technical data
10 Common hydraulics
10.6
4 Brakes
4.8
Tensioned springs
B Safety
F Technical data
F Technical data
Tilt
7 Load handling
7.7
2 Transmission
2.2
TRANSM
8 Control system
8.4.7
Transmission
2 Transmission
0 Complete machine
0 Complete machine
0 Complete machine
0 Complete machine
0 Complete machine
Twistlocks
7 Load handling
7.9.1
6 Suspension
6.3
Tyre system
B Safety
Tyres
6 Suspension
6.3.1
Unit explanations
F Technical data
Warning information
A Foreword
Washing
C Preventive Maintenance
Weight indicator
7 Load handling
7.10.2
9.10.5
Wheel hub
6 Suspension
6.2.3
Wheel spindle
6 Suspension
6.2.2
Vibrations
B Safety
Wiper/washer system
9.5
UDRF01.04GB
13
Title
Tab
Functiongroup
Voltage feed
11 Common electrics
11.5.1
B Safety
UDRF01.04GB
14
UDRF01.04GB