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Introduction
z
x
POP
Frame (FA) Axis
OPl1
POP; Principle Object Point
OPl1; First Object Plane Point
OPl2; Second Object Plane Point
OPl3; Third Object Plane Point
OA1; First Object Axis Point
OA2; Second Axis Point
Positioning procedure
The positioning task is to
align the first ship block on the
erection site relative to the
Building Frame System and then
the following blocks relative to
the first block. (Fig. 4 illustrates
the positioning of the first block).
The positioning task is carried
out with the aid of the DCP10
program installed in the rugged
hand held Control Unit of the
DCA-TC System. The Direction
based Orientation Method DOM
is used to set-up the relation
between the measuring instrument and the Building Frame
System [5]. Here it is assumed
that the Building Plane of the
OPl5
OPl3
OPl2
OA2
Object Axis
OA1
POP
Object Plane
OPl4
OPl1
Building Axis
z
y
x
Frame Point
3D Building Frame System
Fig. 4. A simplified drawing showing the positioning of a double bottom type of block on the hull erection site using
the Building Frame System as a reference
Step 4: Determination of
the Frame Points in Ship
Co-ordinate System
As a result of Steps 1-3 the
Object Plane and the Object Axis
are aligned with the Building
Plane and with the Building Axis
of the BFS respectively. This
means that the axis of the Ship
CS and the axis of the BFS
are parallel. The 3D co-ordinate
value of the Principle Object
Point (POP) of the block defines
the position of the block in the
Ship CS. If the orientation of the
sensor is done as described in
the first step of this procedure
and the Principle Object Point,
POP (instead of the Principle
Frame Point) is defined and
measured as the point of translation, then the 3D co-ordinates
of each measured point is
obtained in the Ship CS.
After executing Steps 14 the 3D
co-ordinates of a selected set
of frame points are measured and
the values are obtained in the
Ship CS. Subsequently the orientation of the sensor can each
time be done directly in the Ship
CS so that the next blocks are
positioned relative to the Ship
CS. Regular checks are needed
to maintain the orientation and
the position of the hull structure
relative to the BFS during the
erection process.
Benefits of the 3D
positioning
When positioning block structures at the erection site, 3D
measurements are required. In
such cases 3D co-ordinate
measurements based on the use
of a single sensor are proven
to be much more efficient and
straightforward than traditional
measurements [2], [3], [4].
The measuring accuracy of the
TC2002 instrument is better than
one millimetre within a wide
range (from 1.7 to hundreds of
meters). This means that the
DCA-TC system is well suited
for positioning tasks erection of
the hull. The high global accuracy
can be maintained when the
same Building Frame System is
used to position each individual
hull module. It is also proven
that well defined alignment procedures based on the 3D positioning principle will lead to a
significant reduction in working
hours and in production time at
the hull erection stage [6].
References
1. Yuuzaki, M., Okumato, Y.,
An Approach to New Ship
Production System Based on
Advanced Accuracy Control.
Proceedings of the NSRP Ship
Production Symposium, New
Orleans, Louisiana, Sep. 1992.
2. Horsmon, A., Lupica C.,
Advanced Industrial Measurement Systems for Productive
Shipbuilding. Proceedings
of the NSRP Ship Production
Symposium, Milwaukee,
Wisconsin, Aug. 1990.
3. Manninen, M., Jaatinen J.,
Productive Method and System
to Control Dimensional
Uncertainties at Final Assembly Stages in Ship Production.
Journal of Ship Production,
Vol 8 Nov. 1990, pp. 244249.
4. Heikkil, R., Manninen, M.,
Three Dimensional Control
System for Precast Architectural Concrete Production.
Concrete Precasting Plant and
Technology, Iss. 10 (1994),
pp. 6267.
5. Manninen, M., 3D Measurement and Analysis of a ship
Block. A.M.S. Publication No:
6005 (Application report),
Oulu Finland, 1996.
6. Schumacher, V., Verbal communication (Manninen/
Schumacher). Flensburger
Schiffsbau-Gesellschaft, FSG,
Flensburger, Germany, 1996.
Leica AG
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