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In this article, a hybrid filler based on polyhedral oligomeric silsesquioxane and silica, coded as POSS-SiO2,
has been successfully synthesized. The structure of
POSS-SiO2 was studied by Fourier-transform infrared
spectra, X-ray diffraction, and scanning electron
microscopy. Then the POSS-SiO2 was compounded
with dicyclopentadiene bisphenol dicyanate ester
(DCPDCE) resin to prepare composites. The effects of
POSS-SiO2 on the curing reaction, mechanical, thermal, dielectric and tribological properties of DCPDCE
resin were investigated systematically. Results of differential scanning calorimetry show that the addition
of POSS-SiO2 can facilitate the curing reaction of
DCPDCE and decrease the curing temperature of
DCPDCE. Compared with pure DCPDCE resin, the
impact and flexural strengths of the composites materials are improved markedly with up to 72 and 52%
increasing magnitude, respectively. Meanwhile, the
POSS-SiO2/DCPDCE systems exhibit lower dielectric
constant and loss than pure DCPDCE resin over the
testing frequency from 10 to 60 MHz. In addition, the
thermal stability and tribological properties of POSSSiO2/DCPDCE composites are also superior to that of
pure DCPDCE resin. POLYM. COMPOS., 00:000000,
C 2014 Society of Plastics Engineers
2014. V
INTRODUCTION
Cyanate ester resins are important high-temperature
thermosetting resins. The cured cyanate ester resins
exhibit good mechanical properties, superior dielectric
properties, excellent adhesive properties and good moisture resistance, etc. [1, 2]. These unique properties of cyanate resins make them excellent candidates for many
cutting-edge applications such as high-frequency numeric
printed circuit board, aerospace structures, adhesives and
functional materials [35]. It is well known that cyanate
ester monomers can be polymerized to form threedimensional networks of oxygen-linked triazine ring
through the cyclotrimerization reaction of three cyanate
POLYMER COMPOSITES2014
ester groups. However, the cured cyanate ester resin consists of stiff network of triazine groups with highly crosslinking density, resulting in its brittleness that restricts its
further prosperity into the advanced industrial applications. Therefore, it has been a hot topic during the last
decade to modify and toughen cyanate ester resins. In
recent years, many researches have focused on improving
their performance by introducing different types of fillers,
such as nanoclays [6, 7], carbon nanotubes [8, 9], carbon
fibers [10, 11], and polyhedral oligomeric silsesquioxanes
[1214].
Polyhedral oligomeric silsesquioxanes (POSS) are a
family of nanoscale chemical structures that contain a
silicon-oxygen core based on (SiO1.5)n and have each
apex (silicon atom) connected to some organic groups
[15]. It is this combination of an inorganic core covered
with an organic shell at the molecular level that has led
POSS structures to being labeled as organicinorganic
hybrid materials. POSS are attracting increased attention
due to their unique cage-like molecular structures and
interesting physicochemical properties. In addition, POSS
possess not only good compatibility but also reactivity
with many thermosetting polymers. They have been used
to modify various thermosetting resins such as epoxy
[16], polyimide [17], phenolic resin [18], cyanate ester
resin [19], etc., and the results prove that they can be
used as effective fillers for the improvement in mechanical, dielectric, thermal, and other physical properties.
As we all know, POSS are hard to process and very
expensive material. A composites that using only POSS
as a single filler is actually not relevant for certain industrial purpose. This is where the idea of combination
POSS with other type of filler seems practical. Silica
(SiO2) is highly stable, chemically inert, shows high
mechanical strength and high susceptibility to modifications [20], and offers the possibility to improve properties
like mechanical [21, 22], thermal [23], and tribological
properties [24, 25]. In addition, it is much cheaper than
POSS, showing a great attraction for actual applications;
It is believed that by reducing the usage of POSS and
replaces it with SiO2, which is much cheaper as hybrid
fillers in composites will reduce the production cost
Measurements
Fourier Transform Infrared (FTIR) spectrum was
recorded between 400 and 4,000 cm21 with a resolution
of 2 cm21 on a Nicolet FTIR 5700 spectrometer. The
POSS-OH or POSS-SiO2 powder was mixed with potassium bromide (KBr) powder, to form the homogeneous
mixture using a grinder, and then the mixture was compression molded at 10 bar pressure to make a thin disc
for the test.
X-ray diffraction (XRD) investigation was carried out
using a XPert Pro MPD diffractometer with Cu Ka radiation (k 5 0.154178 nm). The tube voltage was 36 kV,
and the current was 20 mA. Scans were taken over the 2h
range of 585 with the scanning rate of 0.02 /s.
Gel time was determined with a standard hot-plate
with a temperature controller. The resin (3.0 g) was
spread on the surface of the hot-plate preheated to a certain temperature. And the resin was stirred by a glass rod.
The time required for the resin to stop legging is called
the gel time. For each condition, three samples were
tested, and the data were averaged. Differential scanning
calorimetry (DSC, MDSC2910, TA Instruments) experiments were performed at a heating rate of 10 C/min in a
nitrogen atmosphere.
Impact strength was determined according to GB/
T2571-1995. Samples were cut into strips of (50 6 0.02)
3 (7 6 0.02) 3 (4 6 0.02) mm3 by a cutting machine.
The impact strength tests were performed using a Charpy
impact machine tester (XCJ-L, China). Five samples were
DOI 10.1002/pc
FIG. 1. FTIR spectra of POSS-OH (a) and POSS-SiO2 (b). [Color figure can be viewed in the online issue, which is available at wileyonlinelibrary.com.]
FIG. 2. XRD spectra of POSS-OH (a) and POSS-SiO2 (b). [Color figure can be viewed in the online issue, which is available at
wileyonlinelibrary.com.]
FIG. 3. SEM photographs of POSS-OH and POSS-SiO2 particles (a: POSS-OH; b: POSS-SiO2).
DOI 10.1002/pc
POLYMER COMPOSITES2014 5
6 POLYMER COMPOSITES2014
FIG. 8. SEM photographs of fracture surfaces for pure DCPDCE and POSS-SiO2/DCPDCE system (a: pure
DCPDCE; b: 1.0 wt% POSS-SiO2/DCPDCE system).
FIG. 9. Overlay TGA and DTG curves of DCPDCE resin and 1.0 wt%
POSS-SiO2/DCPDCE system. [Color figure can be viewed in the online
issue, which is available at wileyonlinelibrary.com.]
DOI 10.1002/pc
will be restricted, thus reducing the relaxation loss of conductive dipole segment. As a result, the dielectric loss
factors of POSS-SiO2/DCPDCE systems are decreased
compared with pure DCPDCE resin.
POLYMER COMPOSITES2014 7
CONCLUSIONS
A novel kind of high-performance composite has been
prepared by a melting mixing method with POSS-SiO2 as
filler and DCPDCE as matrix. The incorporation of
POSS-SiO2 can catalyze and accelerate the reaction of
DCPDCE resin. Meanwhile, the appropriate content of
POSS-SiO2 can significantly enhance the mechanical
properties including flexural and impact strengths of
DCPDCE resin. Moreover, the POSS-SiO2/DCPDCE systems exhibit better thermal stability, dielectric and tribological properties than pure DCPDCE resin. Especially,
when the concentration of POSS-SiO2 is 1.0 wt%, the
best overall performance of POSS-SiO2/DCPDCE composites can be achieved. The attractive features suggest that
POSS-SiO2/DCPDCE composites have great potential in
the fabrication of high-performance materials such as
adhesives, coating, electronic packaging, etc., for cuttingedge industries.
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FIG. 12. Variation curves of friction coefficient with sliding time for
DCPDCE resin and POSS-SiO2/DCPDCE systems. [Color figure can be
viewed in the online issue, which is available at wileyonlinelibrary.
com.]
8 POLYMER COMPOSITES2014
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