PROJECT: POWER DIVISION A/C M/S RAICHUR BIO ENERGY

PROJECT NO: PD 0581

PUNCH POINTS DATE: 05.02.2015
COMMISSIONING ENGINEER: S.VANNIAPERUMAL
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Description
ID FAN
ID fan outlet & inlet expansion bellow flange rope, bolt &
nuts to be fixed. And All hardwares tightness to be done.
ID fan Inside cleaning to be done.
ID fan inlet TE & PT cable lying and termination to be
done.
ID fan DE & NDE shaft sealing plate to be fixed
ID Inlet damper bolt & nut to be fixed. And all hardwares
tight ness to be done.
ID fan DE & NDE Plummer block grease nipples to be fixed
ID fan Suction damper power cylinder erection and
grouting work to be done
ID suction damper power cylinder air connection tubing
work to be done.
ID fan DE & NDE cooling fan to be fixed
ID fan Coupling guard to be fixed.
ID fan, Suction and discharge duct insulation and gladding
sheet work to be completed.
FD FAN
FD fan inside cleaning to be done.
FD fan DE & NDE shaft sealing plate to be fixed.
FD Fan Suction duct erection to be done.
FD fan Suction damper power cylinder election to be
done.
FD flow transmitter cable lying and termination to be
done.
FD fan discharge & bypass damper handle to be provided.
FD Fan Discharge and bypass dampers bolt and nuts
tightness to be done
FD fan Discharge and bypass damper flanges gaskets to
be removed and rope will be provided.
FD fan discharge & bypass damper before duct small
cutting to be done to check the open /Close for damper.
FD fan discharge & bypass damper open & close marking
to be done.
FD HDR expansion bellow temp. Locks to be removed.
FD fan outlet DG to be fixed.
FD fan outlet pressure transmitter cable lying and
termination work to be done.
FD fan coupling guard to be done.
PA FAN
PA fan suction casing erection to be done.

Status

PROJECT: POWER DIVISION A/C M/S RAICHUR BIO ENERGY

PROJECT NO: PD 0581

PUNCH POINTS DATE: 05.02.2015
COMMISSIONING ENGINEER: S.VANNIAPERUMAL
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PA fan Suction IGV power cylinder erection to be done.

PA fan Suction duct support to be fixed.
PA fan shaft sealing plate to be fixed.
PA fan DE & NDE Cooling fan & guard to be fixed.
PA coupling guard to be fixed.
PA fan DE & NDE bearing grease nipples to be fixed.
PA Fan Casing drain pipe to be fixed.
PA fan Suction power cylinder & Duct Support grouting to
be done.
PA fan IGV power cylinder air tubing work to be done.
PA fan Insulation and gladding sheet work to be
completed.
PA fan outlet expansion bellow flange rope to be fixed.
AIR AND FLUE GAS
APH outlet PG to be fixed.
APH outlet RTD cable laying and termination to be done.
PA header pressure transmitter cable laying termination
to be done.
PA line missed out dummy plugs to be fixed.
PA line damper power cylinder air tubing work to be
completed.
Air box inside cleaning to be done.
Air box inside PA line cross flanges bolt and nuts tightness
to be done.
Furnace pressure transmitter cable laying and termination
to be done.
Furnace temperature thermo well and thermocouple to be
fixed. And cable termination to be done.
Furnace inside cleaning tube done.
Air nozzle pining to be done.
Air box pressure & bed level transmitter cable laying and
termination to be done.
Economiser LHS (two elevations) casing plate to be fixed
and welding to be completed
Economiser inside cleaning to be done.
Boiler bank outlet DG to be fixed.
Boiler Bank outlet TE cable termination to be done.
APH outlet DG to be fixed.
APH outlet TE cable termination to be done.
Bed temp. Element cable termination to be done.
ID fan outlet draft gauge to be fixed
APH & Economiser outside temp. Supports to be removed.
OFA duct expansion bellow temp. Locks to be fixed.
LHS OFA duct top & bottom connection to be done.
Rise husk bunker stiffener corner welding to be done.

PROJECT: POWER DIVISION A/C M/S RAICHUR BIO ENERGY

PROJECT NO: PD 0581

PUNCH POINTS DATE: 05.02.2015
COMMISSIONING ENGINEER: S.VANNIAPERUMAL
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APH & Economiser insulation & gladding sheet work to be

completed.
Bed material filling line view glass to be fixed.
Bunker View glass (03nos) to be fixed.
O2 analyser to be fixed and inst. airline work to be
completed
Economiser outlet DG & RTD to be fixed. And RTD cable
termination to be done.
PA header duct end to be closed with casing plate.
At 12.2 meter elevation platform to be extended to
hopper manhole door.
ESP inlet temperature element & draft gauge approach
plat form to be provided.
ESP outlet temperature element & draft gauge approach
plat form & ladder to be provided.
PRESSURE PARTS
Drum RHS safety valve exhaust pipe to be extended to
above roof.
Drum gauge glass illumination to be done.
Drum insulation & gladding sheet to be done.
PSH & SSH seal box scalable plate to be fixed.
MSL temperature element to be fixed and cable
termination to be done
Drum & MSL remote pressure gauge to be fixed.
PSH outlet PG & TE to be fixed and cable laying and
termination to be done.
SSH inlet PG & TE to be fixed and cable laying and
termination to be done.
Main steam line stop & bypass valve cable laying &
termination work to be completed
Start up vent & Soot blower control valve Instrument
airline connection to be done
Start up vent & Soot blower control valve spring support
temporary tag welding to be removed.
De-super heater line supports to be fixed.
PSH coil and roof panel temp. supports to be removed
Soot blower line pressure gauge to be fixed.
Soot blower motor cable laying & termination to be done.
LHS & RHS boiler bank zone manual door to seal box
welding to be completed
Boiler bank hopper LHS & RHS down comer opening to be
closed
Boiler bank rear side corner balance seal plate to be fixed
and welding to be completed.

PROJECT: POWER DIVISION A/C M/S RAICHUR BIO ENERGY

PROJECT NO: PD 0581

PUNCH POINTS DATE: 05.02.2015
COMMISSIONING ENGINEER: S.VANNIAPERUMAL
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Boiler bank zone hopper inside temp. supports to be

removed
Steam & water drum to seal box welding to be completed.
Nose panel bottom side boiler bank zone seal box welding
to be completed.
Nose panel area temp. Supports to be removed.
Hand railing to be provided at water drum floor.
Water drum floor buck stay balance locking rods to be
fixed
PSH & SSH manhole doors top side seal box welding to be
done.
In Furnace front and rear man whole doors to casing
welding to be done.
Bottom header seal box (04 nos) top plate welding to be
done.
Furnace balance casing (04sides) welding to be
completed
Furnace inside cleaning work to be completed. And air
nozzle pining work to be completed
Furnace inside temporary supports (03 nos) to be
removed.
Furnace inside 02 nos of over fire air nozzle to be fixed.
All OFA nozzle welding to be completed
In furnace inside OFA & Bed material extended pipe to be
removed to water wall panel foinlevel.
Bottom water wall & in-bed coil header expansion
indicator to be fixed.
Furnace water wall panel insulation & gladding sheet
work to be completed
PSH & SSH coils & headers insulation & gladding sheet
work to be completed
Feed water line & de-super heater control valve inst. air
tubing work to be completed.
Feed water & DSH drain line connected with common
drain line.
Economiser inlet and outlet headers thermocouple and
pressure gauge to be fixed. And TE cable laying and
termination work to be completed
APH inside temp. Supports to be removed.
Blow down tank outlet temperature gauge to be fixed.
Feed water flow nozzle impulse line erection to be done.
And FT cable laying and termination to be done.
All manhole door outside handles to be fixed.
BOILER FEED WATER PUMP

PROJECT: POWER DIVISION A/C M/S RAICHUR BIO ENERGY

PROJECT NO: PD 0581

PUNCH POINTS DATE: 05.02.2015
COMMISSIONING ENGINEER: S.VANNIAPERUMAL
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Feed water pump alignment work to be completed.

BFWP Coupling guard to be fixed.
BFWP grouting work to be completed
BFWP suction and discharge line welding work to be
completed.
BFWP suction line pressure gauge to be fixed.
BFWP station pressure gauges to be fixed.
BFWP DE & NDE RTD cable laying and termination work to
be completed.
BFWP Suction and Discharge valve limit switch cable
laying and termination work to be completed.
Feed water pumps balancing and ARC line pressure gauge
to be fixed.
Feed water pumps suction DP transmitter line erection,
cable laying and termination work to be completed.
DEAERATOR
Deaerator storage tank Pressure & Temperature gauge to
be fixed
Deaerator storage tank PT & LT impulse line erection,
Transmitter cable laying and termination work to be
completed.
Deaerator level switch cable termination to be done.
Deaerator make up water, over flow & pressure control
valves inst. air tubing work to be completed.
Pegging steam line supports and all flange bolt and nuts
to be fixed.
Pegging steam line pressure and temperature gauge to be
fixed.
Deaerator make up water & Steam line drain lines
connected to common drain line.
Deaerator insulation & gladding sheet work to be
completed.
LP dosing level & pressure gauge to be fixed.
HP dosing level & pressure gauge to be fixed,
HP & LP dosing tank inside cleaning to be done.

COMMISSIONING INPUTS:
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DESCRIPITION
Fire wood
Bed material
Char Coal

STATUS
Not available
Not available
Not available

PROJECT: POWER DIVISION A/C M/S RAICHUR BIO ENERGY

PROJECT NO: PD 0581

PUNCH POINTS DATE: 05.02.2015
COMMISSIONING ENGINEER: S.VANNIAPERUMAL
4.
5.
6.
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Chemical
DM water
Electrical power
Husk handling system

8.

Cooling water

9.

Ash handling system

Available
DM plant erection work was U/P
Start- up power required.
Grizzly hopper & gantry erection were
completed. Belt laying & plant
commissioning is pending.
Cooling tower erection work under
progress
Vessel & conveying line erection work
70% completed. And inst. airline work
to be completed. Ash silo erection
work under progress.