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MHI NAGASAKI
MARINE BOILER
DESIGNING SECTION
Order No.
Subject
TECHNICAL REPORT
Project Name
No.
BzM-Z1628
Date
Dec. 4, 2006
1. INTRODUCTION
The orifice plate of dumping silencer was removed on the following two (2) vessels.
1) Vessel A on Oct. 2006 (before gas trial)
2) Vessel B on April 2006 (after vessel delivery, about 1 year operation period)
The cause of trouble is welding defect for orifice plate, i.e. incomplete penetration by poor
workmanship and improper inspection by NDT (Non Destructive Testing).
2. DUMPING SILENCER
Please refer to the attached drawings of ARRGT OF STEAM DUMPING SILENCER and
DUMPING SILENCER ORIFICE PLATE but note that detail design (orifice hole number) might be
different for each project.
The following picture is typical damping line diagram. The damp steam from main boiler
desuperheater is derived to main condenser by reducing its pressure and temperature. The
subjected silencer reduces the steam pressure by using four (4) stages orifice plates. Also, the dump
steam temperature is decreased by spray, which is installed on the downstream of silencer.
Dump control v/v
Silencer
Spray
Main Boiler
80A
125A
350A
400A
350A
400A
To Condenser
125A
125A
80A
Dumping silencer is composed of pipes and orifice plate, each pipes is connected by butt welding
and orifice is fitted in between each pipes and welded.
Copy
DSME
MHI
(No.)
3
1
Conferred
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The arrow mark () is graved inlet or outlet flange, which is shown on the above sketch.
2) Confirmed NO.1 and NO.4 orifice is fitted on pipe (distance about 550 mm from flange end).
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3) Counted in line hole number of NO.1 and NO.4 orifice as below sketch.
The hole number will be different each project according to design condition.
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4) Reassembled silencer
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5.
VESSEL NAME
NO.
ITEM
INSPECTION RESULT
Correct
2-1
Fitted
Removed
2-2
Fitted
Removed
3-1
3-2
10
Incorrect
, 7
12
REMARKS
Checked
arrow direction
Marked counted
number
Marked counted
number
After inspection, please mark a result in the above items, and send this sheet to the following fax no. or
E-mail address so as to confirm and record repair condition.
FAX
E-mail address :
takatsugu_yuki@mhi.co.jp
yoshiyuki1_ono@mhi.co.jp
koichi_matsushita@mhi.co.jp
isao_uchida@mhi.co.jp
takazumi_terahara@mhi.co.jp
Tel +82-95-828-6640
Mitsubishi Heavy Industries, LTD.
Nagasaki shipyard & machinery works
Marine Boiler Design Section
Attn : Mr. Yuki / Manager
Tel +82-95-828-6640 / Fax +82-95-828-6643
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