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Technical Specifications
Technical Specifications
FLUID MONITOR A/J 210
Function
Standard
Optional
Wiring connections:
Red wire: Supply 5 12 VDC
Black wire: Output signal TTL
Shield wire: Common
Note: Sensor has been reverse
polarity protected.
Signal Input
TTL from JT 121
Calibration
Using front panel membrane keys
Output
5A pot.free@230VAC
LENGTH
Fitting NB 15 25
40
50
65
80
100
VATS
METERS
GUIDE
LINES
Length
mmFLOW
250 175
235 INSTALLATION
300
350
450
500
MOC
-----ABS---------------------SS Tee
For fittings up to 100 NB with flow straighteners:
-----------------All flow-straightened fittings require a straight run of 10 D before and 5 D after them
3
for good results.
sensor
cap
Flow Direction
fitting
10 D
10 D
5D
5D
10 D
Incase of larger line sizes without the flow straighteners, the following straight
lengths must be provided
Sensor/Indicator mounting guidelines:
10 D
5D
15 D
5D
Straight pipe
20 D
The unique paddle wheel design of the sensor permits it to be mounted in any plane..i.e.
the unit can be installed in vertical as well as horizontal piping. Insert the blind plug supplied
along with the meter in the fitting and flush the line with water. Depressurize the line, remove
the blind plug and insert the flow sensor gently. Ensure that the sensor O-rings are in place and
slightly greased. Push the sensor in till the threaded cap touches the T fitting. Before tightening
the cap ensure the direction of the sensor is proper. Incase of panel mounted units the arrow on
the sensor should point in the direction of flow. In case of field mounted units the sensor must
be mounted such that the display becomes parallel to the pipe line. Start tightening the cap by
hand. For ensuring the sensor in correct position a male/female locking arrangement has been
provided in the sensor and the fitting respectively. While tightening the sensor cap, by a slight
angular motion, one can get an idea of proper locking properly locked sensor/fitting will not have
any angular motion.
Reducer
5D
50 D
DO NOT USE PIPE WRINCHES OR ANY OTHER TOOLS FOR TIGHTENING THE CAP
5D
90 deg. bend
Valve
25 D
5D
40 D
5D
5
Programming VATS TOTALISER
A/J210T:
Reject flow meter: The disturbances created in the flow/velocity profile are
maximum in this case. It is best recommended to provide an elbow immediately
after the reject control valve followed by the 10 D straight run. In case the outlet
is likely to be opened to atmosphere immediately after the sensor, mount the sensor
in a vertical plane with entry from the bottom.
Rej.Valve
Rej.Valve
25
0.8
8.0
40
1.9
19
50
3.5
35
65
5.8
58
The VATS Flowgauge is supplied along with its flow sensor and
80
7.5
75
100
14
140
VIEW
SETTINGS
The display scrolls through all the settings of scale factor, exponent and finally
coming back to
VATS
TOTALISR
And then to the rate and totalised readings.
HOW TO SET THE TOTALIZER VIEW MODE
Press
and
PASSWORD
0000012
Press
RESET
TOTAL?_
Key, the unit will display
SETSCALE
0.-----Press
and
Press
VATS
TOTALISR
And then to the rate and totalised readings.
Note : Incase the
key is pressed and a wrong password is entered, the
8
unit displays
PASSWORD
ERROR
PASSWORD
0000000
Press the
and
Press
TOTAL
CLEARED
Else Press
PASSWORD
0000031
old settings.
Incase the
key is pressed and no password is entered for 10 seconds the
display automatically rolls to the
VATS
TOTALIZER
And then to the rate and totalised readings as per the old settings.
Press
PASSWORD
0000000
Press the
EXPONENT
10 e-x
The value of x can be changed from 3 to +3 by pressing the
Press
VATS
TOTALIZER
And then to the rate and totalised readings.
key.
indicates the % of the output (set), completed. Once the desired output is attained the
unit shows all the ten LEDs ON and the relay inside the unit gets energized for 2
seconds. The relay output is fed to the auto valve actuator to initiate the regeneration
process. Since the unit is used to initiate regeneration process, the unit must be set for
AUTO reset mode i.e. the batcher would automatically reset after giving a 2 second
pulse. The four LEDs below the bar graph are used in the setting of the batch count.
Procedure:
Press
SET
key. The
Key , the
SET
100
SET
key till the first FIVE LEDs of the BAR GRAPH light up. Press
LED would start glowing, press the
Technical Specifications:
sensor
Power Supply
Fitting:
For easy installation a TEE type fitting is supplied with the batcher of the suitable pipe
size. This fitting has BUILT IN FLOW STRAIGHTENERS. These ensure that long
upstream/down stream straight lengths are not required. Standard fittings are available
with BS 10 table D drilling flanges.
SET
100
SET
SET
10
SET
1
SET
ENT
SET
Press
SET
ENT
key, the
10
ENT
SET
SET
ENT
key, the
key. All the LEDs will switch off except the SET LED which will stop
For setting the relay mode auto/manual, press set key and enter a
password of nine. Press enter key. The bar graph will either show all
LEDs ON(auto reset) or 5 LEDs ON (manual reset).Press set key to
toggle to the required setting. Press enter key. Relay MODE is set.
The VATS Flowgauge is supplied along with its flow sensor and installation
fitting of the suitable line size duly calibrated.
Press
VIEW
SETTINGS
The display scrolls through all the settings of scale factor, relay and reset
Modes and finally coming back to
VATS
BATCHER
And then to the rate and totalised readings.
HOW TO SET THE BATCHER VIEW MODE
Press
and
RESET
TOTAL?_
To reset the earlier totalised reading press
TOTAL
CLEARED
Else Press
VATS
BATCHER
And then to the rate and totalised readings.
Incase the
displays
PASSWORD
ERROR! _
The display then automatically rolls to the
PASSWORD
0000012
Press
Note:
PASSWORD
0000000
Press the
DISPLAY
BATCH?_
VATS
BATCHER
MANUAL
RESET?_
And then to the rate and totalised readings as per the old settings.
Incase the
key is pressed and no password is entered for 10 seconds the
display automatically rolls to the
VATS
BATCHER
AUTO
RESET?
Press
key, the unit will display
And then to the rate and totalizer readings as per the old setting
DISPLAY
TOLAL?_
For viewing only the cumulative flow of the batch press
displays
Press
Press the
PASSWORD
0000000
Press the
and
Press
PASSWORD
0000011
Press
key, the unit displays batch setting
Press
key, the unit displays batch count
i.e. the total number of times the relay was energised.
BAT.CNT.
0000000
Press
key, the unit asks whether the batch count should be cleared
RESET
BAT.CNT.
key the unit displays
VATS
BATCHER
And then to the rate and totalised readings as per the
old settings.
PASSWORD
0000000
SETSCALE
0.------
SETRELAY
000000.0
Each of the above digits can be changed to set the batch quantity/value
at which the relay is to be energised by using the
and
keys.
BAT.CNT.
CLEARED
else press
PASSWORD
0000031
and
Press
and
Press
EXPONENT
10 e-x
The value of x can be changed from 3 to +3 by pressing the
key.
Press
VATS
BATCHER
And then to the rate and totalised readings .
RESET
TOTAL?_
To reset the earlier totalised reading press
TOTAL
CLEARED
else Press
VATS
PULSER
And then to the rate and totalised readings.
Note:
The VATS Flowgauge is supplied along with its flow sensor and installation
fitting of the suitable line size duly calibrated.
VIEW
SETTINGS
The display scrolls through all the settings of scale factor, relay and reset
Modes and finally coming back to
PASSWORD
0000000
Press the
and
And then to the rate and totalised readings as per the old settings.
VATS
PULSER
And then to the rate and totalizer readings as per the old setting
PASSWORD
0000012
Press
Incase the
key is pressed and no password is entered for 10 seconds the
display automatically rolls to the
VATS
PULSER
Press
Incase the
key is pressed and a wrong password is entered, the unit
displays
PASSWORD
ERROR! _
Press
PASSWORD
0000000
Press the
and
PASSWORD
0000011
Press
key, the unit displays batch setting
Press the
Each of the above digits can be changed to set the batch quantity/value
at which the relay is to be give pulse by using the
and
keys.
After every programmed Qty of liquid is passed through , the unit will give a
pulse out to the Dosing / Metering pump.
Press
key, the unit displays batch count
i.e. the total number of times the relay was energised.
BAT.CNT.
0000000
Press
key, the unit asks whether the batch count should be cleared
RESET
BAT.CNT.
For resetting the count to zero press
BAT.CNT.
CLEARED
else press
PASSWORD
0000031
Press
SETRELAY
000.0000
and
SETSCALE
0.-----Press
and
Press
EXPONENT
10 e-x
The value of x can be changed from 3 to +3 by pressing the
key.
Press
key, the unit displays
VATS
PULSER
And then to the rate and totalised readings .
VATS
PULSER
And then to the rate and totalised readings as per the old settings.
For calibration/re-calibration of the instrument the previously programmed
scale factor can be increased in proportion to the difference in the reading
between the actual flow and the displayed reading.
Press
PASSWORD
0000000
Note:
The VATS Flow gauge is supplied along with its flow sensor and installation
fitting of the suitable line size duly calibrated.
Incase the
displays
PASSWORD
ERROR! _
The display then automatically rolls to the
VIEW
SETTINGS
VATS
RATE SW.
And
then toback
the rate
The display scrolls through all the settings of scale factor, relay and reset modes and finally
coming
to and totalised readings as per the old settings.
VATS
RATE SW.
Incase the
key is pressed and no password is entered for 10 seconds the
display automatically rolls to the
VATS
RATE SW.
PASSWORD
0000000
Press the
and
TOTAL
CLEARED
key, the display automatically rolls over to
VATS
RATE SW.
and
PASSWORD
0000011
Press
TOTAL?_
PASSWORD
0000000
Press the
RESET
Press
PASSWORD
0000012
Press
And then to the rate and totalised readings as per the old settings.
SETRATE
00000.00
Each of the above digits can be changed to set the low flow rate
value below which the relay will remain energised by using the
and
keys.
Press
HYSTERIS
--%
The hysterysis value can be set from 0 to 10% by pressing the
Press
key.
VATS
RATE SW.
And then to the rate and totalised readings as per the old settings.
For calibration/re-calibration of the instrument the previously programmed
scale factor can be increased in proportion to the difference in the reading
between the actual flow and the displayed reading.
Press
PASSWORD
0000000
Press the
and
Trouble
Display remains zero
even when actual flow
is there
PASSWORD
0000031
Press
Probable cause
Flow less than the minimum
sensing value.
SETSCALE
0.-----press
and
Press
EXPONENT
10 e-x
The value of x can be changed from 3 to +3 by pressing the
Press
key.
VATS
RATE SW.
Action required
Check if any downstream
valve is closed. Open valve.
Remove the sensor from the
fitting and check change in
reading by physically rotating
the paddle. If meter shows
reading check the actual flow.
Change the fitting if the
normal flow is lower than the
minimum sensing velocity.
Ensure that the arrow on the
sensor is in direction of flow.
Remove the sensor clean the
paddle/pin and ensure free
movement of paddle
Connect the sensor wires as
per wiring connection details
on the meter.
are
its
and
per
provided upstream
downstream of sensor.
PS: Presence of a pressure
reducing valve very close
(upstream) of the sensor can
result in error
Scale factor disturbed
No display
No supply
Action required
No display
General
17
Date:
Name of Client/Dealer:
165
Trouble
Reading getting
displayed but not
correct.
No supply
Micro-Processor hanged
Serial Number:
No. of months in use:
Model: Ultraflo Rate Indicator(field mounted) A110
[ ]
Fluid monitor LCD indicator cum totaliser A210
[ ] / J210 [ ]
LED bargraph batcher model A050 [ ]
Flow transmitter model J510 [ ]
OR
Model: Rate Indicator (field Mounted)
IP 110 [ ]
Rate cum electromechanical totaliser IP 210 [ ]
Rate indicator panel mounted JT110 [ ] / JT 111 [ ]
Rate cum total panel JT 210 [ ]
Installation fitting Type:
Polypropylene wafer fitting [ ] , Plastic Tee fitting [ ] ,
Stainless steel weld on fitting.[ ] , Flow straightened pipe fitting [ ].
Installation/Location: Outdoor [ ] /Indoor [ ]
Application: Deminraliser [ ], RO [ ], Blending- Mineral water [ ]
Other specify __________
Line pressure: ________ kg/cm2 max.
Types of Problems
A)
B)
C)
D)
E)
No display [ ]
Reading remains Zero [ ]
Fluctuating reading [ ]
steady but erroneous reading [ ]
Breakage [ ]
A ) No Display
19likely cause for the sameSpecify the component broken and the
F)
Checked actual flow and found it higher than the minimum capacity of the meter
Y/N
Removed the flow sensor from the fitting and checked free rotation of paddle
wheel Y/N
Meter showed reading when paddle rotated by hand Y/N
For panel mounted meters checked the sensor wiring to the terminal strip. All the
three wires were connected to the respective terminals Y/N
(If the same site has more than one panel meters) Connected another sensor of the
working unit to the meter. Meter shows reading Y/N
The last led of the BAR Graph ( for A050) blinks when the paddle is rotated Y/N
Checked scale factor programmed and found it to be same as written on the
meter Y/N
If straight run inadequate adjust scale factor to match the actual flow. Readings
found OK Y/N
E ) Breakage:
G)
Meter shows reading even at no flow (applicable for IP and JT series only):
There is an induction motor/coil very close to meter/sensor Y/N
For JT series.
The T-50/Cal key is in released position Y/N
The extra sensor cable is kept looped near the
Sensor Y/N
The plant piping was properly grounded. Y/N
Sensor removed from fitting. Meter reading
became zero Y/N
Disconnect the sensor wires from meter. Reading
becomes zero Y/N
C ) Fluctuating reading:
Is the sensor located just after any valve/reducer? Y/N
Removed the sensor found the paddle moving freely Y/N
Did not find any air bubbles in the water line Y/N
(For panel meters) checked the sensor wiring and tightened all the three wires to
the respective terminals of the strip. Y/N
Is the sensor wiring is extended. Y/N
The wiring is properly extended and there is no shorting of wires Y/N
E-mail-vatsmeter@vsnl.net
WEB- www.vatsmeter.com
20
TEST REPORT
Vatturkar Industrial
B 14/3 Bandhan Society,
Kothrud Pune-29
Standard
Product:
Setting
Model:
S.No:
Size:
This is to certify that the products mentioned above have been tested and calibrated
at our works and have been found working satisfactorily as per the technical
specifications of the product.
GUARANTEE CERTIFICATE
We certify that the instrument mentioned above has been tested by us and is
guaranteed for a period of 12 months from the date of dispatch.
We undertake to make good by replacement or repair defects arising due to
Faulty design, material or workmanship within the above mentioned period.
Provided that the part in respect to which the complaint is made, is sent at the
purchaser`s expense.
The warrantee is valid subject to :
The meter or part there of not being subjecty to alteration, accident abuse
or misuse
The installation having been done as per guide lines in the manual.
Client:
Date of dispatch:
Authorised Signatory