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JIP

REDUCED IRON POWDERS


ATOMIZED IRON AND STEEL POWDERS

JFE Steel manufactures both reduced iron powder


and atomized iron powder based on the technologies
and know-how of iron and steel manufacturing,
and satisfies a variety of needs as the sole
comprehensive iron powder manufacturer in japan.
Other than for powder metallurgy

Reduced iron powder

For powder metallurgy

Welding rod

Body warmer

Middle/low density sintered parts

Gas cutting

Sound insulator

Magnetic material

Carrier for copier

Chemical reaction
material

Friction material

Gas cutting

Deoxidation material

Middle/high density sintered parts

Carrier for copier

Chemical reaction
material

Magnetic material

Pure iron powder

Atomized iron powder


High-strenght sintered parts

Alloyed steel powder


Heat resistant and wear resistant sintered parts

CONTENTS
JIP iron powder born from the know-how of iron and
steel manufacturing supports various industries with
high-dimensional accuracy needs.
OUTLINE OF PRODUCTS
2

You can expect superior properties and performance


because you select the product according to your
purposes and applications.
8
QUALITY CHARACTERISTICS

JIP iron powder supports high-technolgy for


automobiles.
APPLICATION (1)

The microscope makes the difference in properties clear.


MICROPHOTOGRAPHS
19
4

JIP iron powder plays important roles in various


aspects in our daily life.
APPLICATION (2)

Our high reliability is based on an integrated


production control system... from material to shipment.
MANUFACTURING PROCESSES
6

JIP Clean Mix improves the productivity and


environmental preservation.
JIP CLEAN MIX

21

PACKING AND MARKING


ORDERING PROCEDURE
PRECAUTIONS FOR USE

24
24
24

OUTLINE OF PRODUCTS

JIP iron powder born from the know-how of


iron and steel manufacturing supports various
industries with high-dimensional accuracy needs.
WIDE RANGED LINE-UPS OF REDUCED IRON
POWDER AND ATOMIZED IRON POWDER

DIVERSIFIED APPLICATIONS

We have been manufacturing and selling the


reduced iron powder since 1965 and atomized iron
powder since 1978. Furthermore, we started the
operation of new atomizing equipment in 1991.
You can select the most suitable product for your
application from our wide ranged product line-up.

In addition to the application of powder metallurgy


mainly in the automobile industry, our products are
used for varieties of genre such as for body warmer,
welding rod, gas cutting, deoxidation material, and
chemical reaction material.

High purity & High


compressibility

High strength

Excellent compactibility

Resource & Energy


saving

Stable quality

JIP

Abundant line-up

Improvement of
productivity
Improvement of
working environment

Diversified application

DOGGED PERSEVERANCE IN
NEW PRODUCTS DEVELOPMENT

STABLE QUALITY AND


EXCELLENT PROPERTY

High quality atomized iron powder which has


excellent compressibility and compactibility as well
as less variation in quality; and each kind of alloyed
steel powder used for high strength parts and heatresistant /wear resistant parts; and also segregationfree JIP Clean Mix which prevents the segregation of
graphite - we have developed various kinds of
products which won high evaluation from the users.
We are continuing further efforts for another
development.

The products are manufactured under integrated


production control and strict quality control. The
quality is always stable with least variation and
superb property.

  
 
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APPLICATION

JIP iron powder supports high-technology for


automobiles.
  


 
  
ENGINE PARTS

Cam shaft pulley


Cam shaft sprocket
Crank shaft pulley
Crank shaft sprocket
Cap crank bearing
Valve guide
Valve seat
Rocker arm chip
Oil pump inner rotor
Oil pump outer rotor
etc.

TRANSMISSION PARTS
M/T
Synchronizer hub
Synchronizer ring
Synchronizer key
Shift fork
A/T
Hub clutch
Retaining plate
Pressure plate
Turbine hub
Weight governor
Cam stater T.C.
Outer race
etc.

   
  
 
  


    

STEERING PARTS

Power steering rotor cam ring


Pressure plate
Rack guide
etc.

SEAT AND DOOR PARTS


Seat lifter cam set
Door mirror plate clutch
Striker
Slider
etc.

SUSPENSION AND BRAKE PARTS


Shock absorber
Ball joint
ABS sensor
etc.

Various sintered parts

JIP iron powder plays important roles in various


aspects in our daily life.
     
 
  
  
     
 
   
    
       

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MANUFACTURING PROCESSES

Our high reliability is based on an integrated


production control system from raw materials
to shipment.
 
 
   
    

 
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QUALITY CHARACTERISTICS

You can expect superior properties and


performance because you select the product
according to your purposes and applications.

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QUALITY CHARACTERISTICS

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Magnetic Characteristics
         

 




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ALLOYED STEEL POWDER

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ALLOYED STEEL POWDER

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JIP SIGMALOY 415S, JIP SIGMALOY 415


    
 

 



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3. Characteristics of Ni-Mo partially alloyed steel powder JIP SIGMALOY 2010

1. This is partially alloyed steel powder which increases its strength when
heat-treated.
2. It offers higher strength thean JIP SIGMALOY 415S under 1P1S1H
condition.
3. It can be easily re-compacted as it is very soft after sintering, and exhibits
the highest level of strength at 2P2S1H condition.

JIP SIGMALOY 2010


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ALLOYED STEEL POWDER

Machinability of sintered steel made of JIP SIGMALOY



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MICROPHOTOGRAPHS

The microscope makes the difference


in properties clear.
(1) Particle shapes of iron powders (Scanning electron microscopy)

Reduced iron powder

JIP 255M

Atomized iron powder

JIP 300A

X 200

X 200

(2) Cross-sectional microstructures of iron powders (Optical microscopy)

Reduced iron powder

JIP 255M

Atomized iron powder

X 400

JIP 300A

X 400

19

MICROPHOTOGRAPHS

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JIP CLEAN MIX

What is JIP Clean Mix?


JIP Clean Mix is new premixed powder that we have developed to
prevent segregation. In the ordinary blending method, graphite
powder, as well as Ni, Cu, Mo, and other metallic powders, are
blended with iron powder. However, in JIP Clean Mix, graphite and
other additive powders are specially treated to make them adhere to
iron powder.
As a result, additives hardly segregate in JIP Clean Mix during
transportation. In addition, little dust is generated and environmental
impact is minimal, and the excellent fluidity improves the
productivity of sintered parts. Furthermore, the stable dimensional
accuracy reduces changes in dimensions of sintered parts.


        
 

JIP CLEAN MIX

JIP Clean Mix improves the productivity and environmental preservation.

JIP CLEAN MIX


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Other features of JIP Clean Mix

JIP CLEAN MIX



 
  
 


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PACKING AND MARKING


  

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ORDERING PROCEDURE
Please include the following informations in all orders and inquires for JIP.
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PRECAUTIONS FOR USE


  
  
      
  
    
   
  
   

   
  
    


For further information, please contact our nearest office or send your inquiries directly to:
Iron Powder Sales Dept., Iron Powder Sec.

Phone:(81)3-3597-4062,

FAX:(81)3-3597-4567

25

Cat.No.J1E-001-00

TOKYO HEAD OFFICE

Hibiya Kokusai Building, 2-3 Uchisaiwaicho 2-chome, Chiyodaku, Tokyo 100-0011, Japan
Phone : 81-(3)3597-3111 Fax : 81-(3)3597-4860

NEW YORK OFFICE

350 Park Avenue, 27th FI., New York, NY 10022, U.S.A.


Phone : 1-(212)310-9320 Fax : 1-(212)308-9292

HOUSTON OFFICE

10777 Westheimer, Suite 1010 Houston, TX 77042, U.S.A.


Phone : 1-713-532-0052
Fax : 1-713-532-0062

VANCOUVER OFFICE

P.O. Box 49168, Three Bentall Centre, 453-595, Burrard Street, Vancouver, B.C. V7X 1J1, Canada
Phone : 1-(604)-687-0091 Fax : 1-(604)-688-7020

SYDNEY OFFICE

Suite 3A, Level 33, Colonial Centre, 52 Martin Place, Sydney, NSW 2000, Australia
Phone : 61-(2)-9221-2082 Fax : 61-(2)-9221-2083

RIO DE JANEIRO OFFICE

Praia de Botafogo 228, Setor B Salas 508 & 509, CEP 22359-900, Botafogo,Rio de Janeiro-R.J., Brazil
Phone : 55-(21)2553-1132 Fax : 55-(21)2553-3430

LONDON OFFICE

8th Floor, International Press Centre, 76 Shoe Lane, London EC4A 3JB, U.K.
Phone : 44-20-7583-1133 Fax : 44-20-7583-1144

SINGAPORE OFFICE

16 Raffles Quay, No. 15-03, Hong Leong Building, Singapore 048581


Phone : 65-6220-1174
Fax : 65-6224-8357

MALAYSIA OFFICE

Unit C-13A-5, Block-C, Megan Avenue lI. 12, Jalan Yap Kwan Seng, 50450, Kuala Lumpur, Malaysia
Phone : 60-3-2164-6618
Fax : 60-3-2164-6695

BANGKOK OFFICE

22nd Floor, Abdulrahim Place 990, Rama lV Road, Bangkok 10500, Thailand
Phone : 66-(2)636-1886
Fax : 66-(2)636-1891

JAKARTA OFFICE

15th Floor Summitmas lI, JI Jendral Sudirman Kav. 61-62, Jakarta 12190, Indonesia
Phone : 62-(21)522-6405 Fax : 62-(21)522-6408

MANILA OFFICE

23rd Floor 6788 Ayala Avenue, Oledan Square, Makati City, Metro Manila, Philippines
Phone : 63-(2)886-7432
Fax : 63-(2)886-7315

SEOUL OFFICE

13th Floor, Donghwa Bldg., 58-7 Seosomun-dong, Chung-ku, Seoul 100-110, Korea
Phone : 82-2-779-8248
Fax : 82-2-779-8958

BEIJING OFFICE

1720, Beijing Fortune Building, Chaoyang District, Beijing 100004, Peoples Republic of China
Phone : 86-10-6590-9051~5 Fax : 86-10-6590-9056

SHANGHAI OFFICE

Room No. 2112, Lippo Plaza, 222 Huai Hai Road(M), Shanghai 200021, Peoples Republic of China
Phone : 86-(21)5396-5610 Fax : 86-(21)5396-5611

GUANGZHOU OFFICE

Room 2001, Citic Plaza, 233 Tian He North Road, Guangzhou, 510613, Peoples Republic of China
Phone : 86-(20)3891-2467 Fax : 86-(20)3891-2469

HONG KONG OFFICE

2904, 1Exchange Square, 8 Connaught Place, Central, Hong Kong SAR


Phone : 85-(2)2537-2176 Fax : 85-(2)2537-5339

Notice
While every effort has been made to ensure the accuracy of the information contained within this publication, the use of the information is at
the readers risk and no warranty is implied or expressed by JFE Steel Corporation with respect to the use of information contained herein.
The information in this publication is subject to change or modification without notice. Please contact the JFE Steel office for the latest information.
Printed on recycled paper.
Printed in Japan

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