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Abstract
For passive isolation systems, a friction damper is often used because it is simple, inexpensive and
reliable. However, the ordinary friction damper of constant friction force has performance limitations.
This is because the isolation characteristic declines when the friction force is large, while the resonance
peak becomes large when the friction force is small. Furthermore, the displacement remains apart from
the equilibrium position after the disturbance disappears. In order to overcome the above drawbacks, a
new type of friction damper is proposed. In the new friction damper, the friction lever mechanism is
devised to make the magnitude of the friction force proportional to the relative displacement. This is
achieved by use of an inclined lever, which contacts the cylindrical block by means of a rotational
spring. When the cylindrical block moves, the angle of lever inclination varies, causing the normal and
friction forces at the contact surface to vary proportional to the displacement of the cylindrical block.
Introduction
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The model of the linear friction damper proposed in this paper is shown in Figure 1. The inclined lever
that can rotate around the pivot OL is contacting with the cylindrical block of radius R at Point C.
When the cylindrical block moves to the right and the lever is forced to rotate clockwise, the moment
M caused by the rotational spring at the pivot OL increases. Therefore, the friction force F increases,
since the normal force P at the contact point C increases.
It is noted that the rotational spring is set up so that the normal force P is set to zero when the center
of the cylindrical block, OB, is located at x= 0 i.e. the origin O. In this case, we define the distance
between the origin O and the pivot OL as the fundamental length l; and the inclination angle of the
lever as the fundamental angle of inclination q0. Furthermore, distances from the pivot OL to the
contacting surface of the lever (frictional interface) and the x-axis are denoted by the frictional interface
offset e and the axial offset h, respectively. When the center of the cylindrical block OB is located in
Lever
s
C
q' e
h
OB
O
x
M
OL
Pivot
Cylindrical
Rotational
Block
Spring
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7
x
y
0
11
10
1:Table
2:Base
3:Linear Guide
4:Restoring Spring
5,6:Spring Support
7:Cylindrical Block
8:Lever
9:Pivot
10:Spring
11:Spring Support
z
0
x 57 8
6 4
11 3
3
3.1
(1)
(2)
(3)
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where J is the moment of inertia of the lever about the pivot OL. It is noticed that M=0 when the
cylindrical block is located at x=0. If Coulomb's friction with the friction coefficient m is assumed, the
friction force F is expressed as
F = sgn( x& ) m P
(4)
where sgn( x& ) represents a function having the value +1 if its argument x& is positive and the value -1
if x& is negative. Substituting equations (2) and (4) into equation (3), we have
d 2q
+ kq
(5)
dt 2
P=
s + sgn( x& ) m e
It is noted from Figure 1 that q increases and s decreases when the position of the cylindrical block x
increases. Accordingly, it is deduced from equation (5) that P increases together with x. In addition, the
2nd term of the denominator of equation (5) indicates that P changes with moving directions (sign of
velocity x& ), even if x is in the same position. This characteristic is similar to the self-servo effect of
the automobile drum brake [10].
J
The force that behaves, in practice, as the friction damper is the x direction component of the resultant
of the forces P and F, which is given by
Q = QF + Q P
(6)
where
QF = F cos q = sgn( x& ) m P cos q
(7)
QP = P sin q
Since Q includes the restoring force QP due to the rotational spring in addition to the essential friction
force QF, we call it quasi-friction force henceforth.
3.2
Fundamental performance
h
q = sin -1 2
- tan -1
2
l-x
h + (l - x )
(8)
(9)
Substitution of equation (9) into equation (8) indicates that s is a function of x. From equations (1), (5)
and (6), it is also deduced that the forces P and Q are functions of x. In fact, as shown by the
numerical simulations and experiments in the later chapter, forces P and Q vary roughly proportional to
the displacement x. Therefore, the fundamental performance of the proposed friction damper is
q'
A
R
B
OB D
O
x
C
q'
e
h
l-x
OL
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estimated by the rate of change. Now, the representative slope CQ is defined by the differentiation of
equation (6) with respect to x at x= 0 when the inertia of the lever is ignored:
CQ =
dQ
dx
=
x =0
dQ
dq '
d q ' q '=q0 dx
(10)
x =0
where
dQ
dP
= {sgn( x& ) m cos q0 + sin q 0 }
dq q =q0
dq q =q0
sin 2 q 0
dq
=h - ( R - e) cosq 0
dx x=0
and
k sin q0
dP
=
dq q =q0 ( R - e ) cos q0 - h + sgn( x& ) m e sin q0
(11)
(12)
Experimental apparatus
The schematic and picture of the experimental setup are shown in Figures 4 and 5. The cylindrical
block 1 is mounted on the linear actuator table 12, and is arbitrarily moved in the x direction. The lever
frame 2 is consisted of the parts 2a and 2b and it can rotate around the pivot 6. The friction plate 3 is
connected to the lever frame 2 via spacers 4 and the force sensors 5 (there are four couples in total)
that measure normal force P, and the friction plate 3 is in contact with the cylindrical block 1. In order
to tune the friction coefficient m between the friction plate 3 and the cylindrical block 1, which are
made of aluminum, the abrasion-resistance cork sheet is pasted by double-sided adhesive tape on the
face of the friction plate 3. The linear guide 7 is attached in order that the normal force P is transmitted
to the lever frame 2 through only the force sensor 4, while the friction force F is transmitted directly.
The leaf springs 9 of two sets of the levers are combined together with the spring joint 11, and they
perform the role of the rotational spring. In order to measure the resultant force that act to the pivot
54
2a 8 7
10 9 2b 11
15 B
1
6
1:Cylindrical Block
2 (2a, 2b) :Lever Frame
3:Friction Plate, 4:Spacer
5:Force Sensor, 6:Pivot
7:Linear Guide, 8:Leaf Spring
9:Leaf Spring
10:Spring Holder, 11:Spring Joint
12:Linear Actuator Table
13:Pivot Support Frame
14:Linear Guide, 15:Force Sensor
2a
10 9 11
2b
12
(b) Side view (section A-A).
13
15
14
(c) Side view (section B-B).
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9 6
11
15
7
2a
1
3
model A
56.0
45.6
185.5
0
3.2
7.40104
6.45103
model B
21.1
0
193.9
0
6.2
6.41104
6.86103
support frame 13 in x direction, the force sensor 15 is attached. This force corresponds to the
quasi-friction force Q.
Table 1 shows system parameters of the models used in subsequent experiments. It is noticed that the
frictional interface offset e is large in the case of model A, and zero in the case of model B.
5
5.1
Figure 6 shows the experimental result of the friction coefficient m between the abrasion-resistance cork
sheet and the aluminum. Since the friction coefficient varies depending on the relative velocity v, the
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(13)
(14)
(15)
5.2
Figure 7 shows the experimental and numerical simulation results of the time history of the normal
force P and the quasi-friction force Q for the case of the model A, in which the cylindrical block is
moved back and forth in the displacement range, x=0-65 mm, with constant velocity of about v=112
mm/s. The normal force P and the quasi-friction force Q versus the displacement x are shown in Figure
8, which are modified from the results of Figure 7. The arrowed line in Figure 8 expresses the direction
of change of x. The forces P and Q increase gradually when the displacement x increases. At a moment
that x starts to decrease, P increases abruptly and Q inverts its sign, then P and Q asymptotically
approach zero together with decreasing x. It is noticed that magnitudes of P and Q in the case of v<0
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5.3
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In order to evaluate in a general way the performance of the friction damper proposed in this paper,
non-dimensional parameters are introduced:
x
e
h
l
x= , e= , h= , l =
(17)
R
R
R
R
P
Q
P= , Q=
(18)
PR
PR
where
M0
, M0 = k
(19)
l
It is noted that M0 is the moment to rotate the lever by one radian, and PR is the force applied at the
position of distance l from the pivot OL to balance the moment. Taking into account equations (17)-(19)
and rewriting equations (10)-(12), the non-dimensional representative slope C Q is given as follows:
PR =
CQ =
dQ
dx
q ' =q 0
dq '
= dQ
d q ' q '=q 0 d x
(20)
x =0
where
dQ
dP
= {sgn( x& ) m cos q 0 + sin q 0 }
d q q =q
d q q =q
0
dq
dx
x =0
sin 2 q 0
=h - (1 - e ) cos q 0
(21)
and
l sin q 0
dP
=
d q q =q 0 (1 - e ) cos q 0 - h + sgn( x& ) m e sin q 0
(22)
(23)
From equations (20)-(23), it is apparent that C Q varies depending on the parameters e , h , q0 and m.
Table 2 shows non-dimensional parameters of the models A and B. Henceforth, effects of the
parameters on C Q are shown. Figure 10 shows the variation of C Q of the models A and B when the
and
indicate the case of the mean value
friction coefficient m is varied. In the figure, symbols
m=0.73 in the experiments of the preceding paragraph. In a positive velocity case, C Q is always positive
and increases in proportion to m. In the case of a negative velocity, C Q decreases in proportion to m. It
is also noticed in a negative velocity case that C Q is positive in the small range of m, and it needs to
enlarge m above to some extent in order to make C Q <0. Figure 11 shows the variation of C Q versus q0
with various e for the case of the friction coefficient m=0.73. Symbols
and
show the case
item
e
model A
0.8143
0
model B
0
0
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corresponding to models A and B, respectively. In a positive velocity case, C Q is always positive and
increases in proportion to q0 and e . On the other hand, in the case of the negative velocity, C Q is
negative and decreases together with q0 in the small range of q0, but it turns to increase at the vicinity
of q0=25 degree. In addition, the curves of e >0.2 have broken off. This is because the cylindrical block
contacts to pivot OL due to a geometric relationship, and q0 cannot be increased any more. Furthermore,
in the case of a negative velocity, C Q is zero at q0=36.1 degree irrespective of the value of e , and C Q
increases together with q0 in the range more than 36.1 degree. Inserting the condition C Q=0 into
equations (20) and (21), we have
sgn( x& ) m cos q0 + sin q 0 = 0, x& < 0
(24)
Rewriting q0 to q0B to denote that equation (24) has been satisfied, equation is modified as
q0 B = tan -1 m
(25)
The value q0B=36.1 degree corresponds to the case m=0.73 in Equation (25). It is noted that the 1st and
the 2nd terms of equation (24) correspond to QF and QP in equation (7), respectively. Thus, because the
normal force component is larger than the essential friction force component in the range of q0>q0B, the
performance as a damper may be impaired.
Conclusion
A new type of linear friction damper consisting of the cylindrical block and the inclined lever to make
the magnitude of the friction force proportional to the relative displacement has been proposed, and the
characteristics are investigated by numerical simulations and experiments. The following conclusions
are derived:
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(1) It is verified that the friction force varies proportional to the displacement of the cylindrical block.
(2) Rate of variation of the friction force versus the displacement of the cylindrical block becomes
larger together with the frictional interface offset e. This is caused by the self-servo effect.
(3) Rate of variation of the friction force also becomes larger together with the fundamental angle of
inclination q0 of less than a specific value q0B. However, the performance as a damper is impaired
when q0 is set excessively large, because the normal force applied by the rotational spring becomes
larger than the essential friction force.
(4) The problem of vibration occurring immediately after the cylindrical block turns around, needs to
be examined in detail in applying the proposed damper to the vibration isolation system.
Acknowledgements
This work was supported by Japan Society for the Promotion of Science, Grant-in-Aid for Scientific
Research (C), No. 21560255.
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