Sie sind auf Seite 1von 16

Hengam Offshore Development Project EPCI For

Topsides and Infield Pipelines and Subsea Cables


Contract No. 4405-90-2FG
SPECIFICATION FOR NOZZLE LOADINGS OF EQUIPMENTS

Rev. B4

Proj.

Area.

Disc

Doc.

Seq.

Page

HEN

0000

ME

SP

0003

1 of 16

SPECIFICATION FOR NOZZLE LOADINGS


OF EQUIPMENTS

B4

04.Feb.2014 Re-Issue as AFD

S. Emamjomeh

Tushar

S. Behnianfar

B3

12.Mar.2013 Re-Issue as AFD

J.W.Jung

Y.H. Park

Jitendra Patel

B2

15.Jan.2013

J.W.Jung

Y.H. Park

B1

21.Sep.2012

J.W.Jung

Y.H. Park

B0

18.Jun.2012

J.W.Jung

Y.H. Park

Rev.

Date

Prep.

Checked

Approved for
Design
Issued for
Approval
Issued for
Comment
Purpose of Issue

ISI / Ocean Development

Approve

H. Karimi

Approve
IOOC

Hengam Offshore Development Project EPCI For


Topsides and Infield Pipelines and Subsea Cables
Contract No. 4405-90-2FG
SPECIFICATION FOR NOZZLE LOADINGS OF EQUIPMENTS
Proj.

Area.

Disc

Doc.

Seq.

Page

HEN

0000

ME

SP

0003

2 of 16

Document Number

INPUTS
Title

REVISONS & HOLDS


Revision

Rev. B4

Description of Changes & Holds

Status

Hengam Offshore Development Project EPCI For


Topsides and Infield Pipelines and Subsea Cables
Contract No. 4405-90-2FG
SPECIFICATION FOR NOZZLE LOADINGS OF EQUIPMENTS
Proj.

Area.

Disc

Doc.

Seq.

Page

HEN

0000

ME

SP

0003

3 of 16

TABULATION OF REVISED PAGES


Sheet

Revisions
B0

B1

B2

B3

B4

10

11

12

13

14

15

16

Rev. B4

Sheet

Revisions
B0

B1

B2

B3

Hengam Offshore Development Project EPCI For


Topsides and Infield Pipelines and Subsea Cables
Contract No. 4405-90-2FG
SPECIFICATION FOR NOZZLE LOADINGS OF EQUIPMENTS

Rev. B4

Proj.

Area.

Disc

Doc.

Seq.

Page

HEN

0000

ME

SP

0003

4 of 16

Table of Contents
1.

INTRODUCTION .......................................................................................................... 6
1.1

Definition ............................................................................................................................................... 6

1.2

Applicable Codes, Standards and General Specifications ..................................................................... 7

1.2.1 International Codes and Standards ....................................................................................................... 8


1.2.2 Reference Documents ........................................................................................................................... 9
1.3

2.

Units of Measurement ........................................................................................................................... 9

SUMMARY DESCRIPTION OF SPECIFICATION ...................................................... 10


2.1

Scope .................................................................................................................................................. 10

2.2

Environmental Data ............................................................................................................................. 10

2.2.1 Ambient Conditions ............................................................................................................................. 10


2.2.2 Utility supply condition ......................................................................................................................... 10

3.

EXTERNAL FORCES AND MOMENTS ON NOZZLES .............................................. 11


3.1

Nozzles to Shells ................................................................................................................................. 11

3.2

Nozzles to Formed Heads ................................................................................................................... 11

3.3

Additional Reinforcement..................................................................................................................... 12

3.4

Skid Connections................................................................................................................................. 12

4.

MINIMUM NOZZLE LOADING REQUIREMENTS ...................................................... 13


4.1

ALLOWABLE NOZZLE LOADS FOR ATMOSPHERIC TANKS .......................................................... 15

Hengam Offshore Development Project EPCI For


Topsides and Infield Pipelines and Subsea Cables
Contract No. 4405-90-2FG
SPECIFICATION FOR NOZZLE LOADINGS OF EQUIPMENTS

5.

Rev. B4

Proj.

Area.

Disc

Doc.

Seq.

Page

HEN

0000

ME

SP

0003

5 of 16

NOMENCLATURE ...................................................................................................... 16

Hengam Offshore Development Project EPCI For


Topsides and Infield Pipelines and Subsea Cables
Contract No. 4405-90-2FG
SPECIFICATION FOR NOZZLE LOADINGS OF EQUIPMENTS

Rev. B4

Proj.

Area.

Disc

Doc.

Seq.

Page

HEN

0000

ME

SP

0003

6 of 16

1. INTRODUCTION
The Hengam Field is located in the Persian Gulf at approximately 45 km south of Qeshm Island. Iranian
Offshore Oil Company (IOOC) has awarded HENGAM offshore development EPCI project to Intelligent
Solutions Inc. and Ocean development LLC. Joint Venture to perform Basic & Detailed Engineering, as
well as procurement, fabrication, installation, pre-commissioning & commissioning for:

Topside facilities of three offshore wellhead platforms

Infield pipe lines

Submarine composite Cable (Power, Control, Fiber optic) from offshore to onshore facilities.

1.1
B4

Definition

Wherever the word "shall" has been used, its meaning is to be understood as mandatory.
Wherever the word "should" has been used, its meaning is to be understood as strongly recommended
or advised.
Wherever the wording "may be" has been used, its meaning is to be understood as a freedom of choice.
The following words and expressions shall have the meanings hereby assigned to them except where
the context of this document otherwise requires:

OWNER
Shall mean Iranian Oil and Offshore Oil Company (IOOC)

EPCI CONTRACTOR
Means Company mentioned in the Contract as part of the "other part" and includes its
successors and permitted assignees. (ISI/ODCO)

CONTRACT
Shall mean the Agreement between the COMPANY and the CONTRACTOR and includes
documents referred therein.

PLANT
Shall mean the permanent offshore facilities designed, constructed and completed under the
CONTRACT.

SITE
Shall mean the premises and places on, under, in, over or through which the WORK is to be
executed or carried out including CONTRACTORs engineering office and the PLANT.

WORK

Hengam Offshore Development Project EPCI For


Topsides and Infield Pipelines and Subsea Cables
Contract No. 4405-90-2FG
SPECIFICATION FOR NOZZLE LOADINGS OF EQUIPMENTS

Rev. B4

Proj.

Area.

Disc

Doc.

Seq.

Page

HEN

0000

ME

SP

0003

7 of 16

Shall mean all and any of the works and/ or services and/ or materials required to be provided
by the CONTRACTOR under the CONTRACT with COMPANY.

APPROVED, APPROVE, APPROVAL


Means approved, approve, approval in writing by PURCHASER.

PURCHASE ORDER
Shall mean the written Purchase Order agreed between PURCHASER and VENDOR together
with any appendices or attachments thereto.

GOODS
Shall mean any and all of the design, engineering, services, warranty related services, labor,
assistance, articles, materials, equipment, spare parts, other supplies including but not limited
to manuals, operating instructions, reports and drawings and all other documents to be supplied
or performed by VENDOR as described in (or to be inferred from) the PURCHASE ORDER.

VENDOR
Shall mean the person or Company identified on the Purchase Order as the VENDOR of the
GOODS

SUB VENDOR
Shall mean any person or Company (other than PURCHASER) having a contract with
VENDOR for the manufacture and/or supply of the GOODS or a part of the GOODS.

PURCHASER
Means EPCI Contractor

INSPECTOR
Means the CONTRACTORS REPRESENTATIVE or THIRD PARTY INSPECTION AGENCY or
CERTIFYING AUTHORITY as specified in Purchase Order.

1.2

Applicable Codes, Standards and General Specifications


The following International Codes & Standards and General Specifications are part of this specification.
When an edition date is not indicated for a Code or Standard, the latest edition in force at the time of the
contract award shall apply.
Any further Code, General Specification and Standard referenced in any of the below listed documents
shall be considered to be applicable, unless explicitly otherwise indicated, even if not included in below
list.

Note: Edition year for all standards shall be latest edition at the time of order placement of
B4

equipments/packages.

Hengam Offshore Development Project EPCI For


Topsides and Infield Pipelines and Subsea Cables
Contract No. 4405-90-2FG
SPECIFICATION FOR NOZZLE LOADINGS OF EQUIPMENTS

1.2.1

Rev. B4

Proj.

Area.

Disc

Doc.

Seq.

Page

HEN

0000

ME

SP

0003

8 of 16

International Codes and Standards

Document No.

Description

API 610

Centrifugal Pumps for Petroleum, Petrochemical and Natural Gas Industries.

API 617

Axial and Centrifugal Compressors and Expander-compressors for Petroleum,


Chemical and Gas Industry Services (7th Edition)

API 618

Reciprocating Compressors for Petroleum, Chemical and Gas Industry


services..

API 619

Rotary-Type Positive-Displacement Compressors for Petroleum, Petroleum,


Petrochemical, and Natural Gas Industries

B4

ASME B73.1

Horizontal End Suction Centrifugal Pumps for Chemical Process

ASME B16.5

Pipe Flanges and Flanged Fittings

ASME B73.2

Vertical In-Line Centrifugal Pumps for Chemical Process

NEMA SM23

Steam Turbines for Mechanical Drive Service, 1991 (R1997, R2002).

WRC 107 Bulletin

Local Stresses in Spherical and Cylindrical Shells due to External Loadings

API 578

Material Verification Program for New and Existing Alloy Piping Systems

ASME Section II

Materials (Parts A, B, C, D)

ASME Section V

Non-Destructive Examination

ASME Section VIII


ASME Section IX

Pressure Vessels, Division 1


Welding and Brazing Qualifications

API 5L

Specification for line pipe

ASMEB1 .1

Unified inch Screw Threads

ASME B1 .20.1

Socket welding and threaded Pipe threads

ANSI B16.11

Forged steel fittings, Socket Welding and Threaded

ASME B16.20

Metallic Gaskets for Pipe Flanges-Ring-Joint, Spiral Wound, and Jacketed

ASME B16.21

Non-metallic Flat Gaskets for Pipe Flanges

ASME B16.47

Large Diameter Steel Flanges (NPS 26 through NPS 60)

ASME B16.5

Pipe Flanges and Flanged Fittings

ASME B16.9

Factory-made Wrought Butt welding Fittings

ASME B31.3

Chemical plant and petroleum refinery piping

ASME B36.10

Welded and Seamless Wrought Steel Pipes

ASME B36.19

Stainless Steel Pipes

ASTM A263

Stainless Chromium SteelClad Plate

ASTM A264

Stainless Chromium-Nickel Steel-Clad Plate

ASTM A265

Nickel and Nickel-Base Alloy-Clad Steel Plate

ASTM A578

Straight-Beam Ultrasonic Examination of Plain and Clad Steel Plates for

Hengam Offshore Development Project EPCI For


Topsides and Infield Pipelines and Subsea Cables
Contract No. 4405-90-2FG
SPECIFICATION FOR NOZZLE LOADINGS OF EQUIPMENTS

Rev. B4

Proj.

Area.

Disc

Doc.

Seq.

Page

HEN

0000

ME

SP

0003

9 of 16

Special Applications
ASTM A770

Standard Specification for Through Thickness Tension Testing for Steel


Plates for Special Applications

AISC

General purpose Manual of steel construction

ANSI/ASCE 7-88

Minimum Design Loads for Buildings and Other Structures

ASTM E165

Standard Test Method for Liquid Penetrant Examination

8S EN 10204

Metallic Products - Types of Inspection Documents

NACE MR 0175/

Materials for use in H2S Containing Environments in Oil & Gas Production

ISO 15156
WRC Bulletin 107

Local Stresses in Spherical and Cylindrical Shells due to External Loadings

WRC Bulletin 297

Local Stresses in Cylindrical Shells due to External Loadings on Nozzles Supplement to WRC 107

1.2.2

Reference Documents

For detailed description of other systems, reference should be made to relevant discipline
documentation and project documents referenced in this Philosophy. These include:

HEN-0000-PR-DB-0001

Process basis of design

HEN-0000-PI-DB-0001

Piping Design Criteria

HEN-0000-ME-DB-0001

Mechanical Equipment Design Criteria

For each equipment

Data sheet for equipments

After issuing all reference drawing and documents, this specification Safety and Life Saving
Equipment - shall be revised according to relevant drawings and documents

1.3

Units of Measurement
The units of measurement on all documentation and all equipment shall be in accordance with Project
Codes, Standards and Definitions including following units, unless otherwise specified.
Temperature

Pressure

Bar

Vacuum

mmHG

Hengam Offshore Development Project EPCI For


Topsides and Infield Pipelines and Subsea Cables
Contract No. 4405-90-2FG
SPECIFICATION FOR NOZZLE LOADINGS OF EQUIPMENTS

Rev. B4

Proj.

Area.

Disc

Doc.

Seq.

Page

HEN

0000

ME

SP

0003

10 of 16

General Length

Millimeter or meter

Pipe outline dimension

inch

Weight

Kg or ton

Unless specified otherwise, the nozzle forces and moments shall be provided in Metric units

B4

2. SUMMARY DESCRIPTION OF SPECIFICATION


2.1

Scope
The criteria specified shall apply to process nozzles NPS 2" and larger for vessels, shell and tube heat
exchangers included if any, and for skid edges. The criteria do not apply to instrument connections,
inspection openings and man ways.
Nozzles shall be designed to withstand forces and moments from thermal expansion and dead weight
of piping. Piping reactions shall be within the limiting criteria set by this specification. In the case of
bursting disc nozzles, the discharge shock load shall be added to the axial force Fa.
Nozzles shall be suitable for a total number of 7,000 full temperature cycles for the expected life times.
Loads which exceed the figures given in this specification will be advised separately.
The forces and moments contained in this specification are considered as minimum criteria in order to
allow for an economical design of the connecting piping.
If the specified loads require the shell thickness to be increased, then the SUPPLIER shall state the
increased thickness in the quotation.
Flanges shall conform to ASME B16.5 (NPS 1/2, Through NPS 24) or ASME B16.47 (NPS 26 through
NPS 60) Series A. Welding neck flanges shall be used for vessels.
All Pressure Vessels shall be designed, fabricated, inspected and tested in accordance with Technical
Specification for Pressure Vessels, data sheets and standards listed in the above specification.

B4

2.2

Environmental Data
2.2.1

Ambient Conditions

For ambient condition refer to Process Design Basis HEN-0000-PR-DB-0001 and Structural Design
Basis HEN-0000-ST-DB-0001.
2.2.2

Utility supply condition

For utility supply condition refer to Process Design Basis HEN-0000-PR-DB-0001 and Electrical
Design Basis HEN-0000-EL-DB-0001

Hengam Offshore Development Project EPCI For


Topsides and Infield Pipelines and Subsea Cables
Contract No. 4405-90-2FG
SPECIFICATION FOR NOZZLE LOADINGS OF EQUIPMENTS

B4

Rev. B4

Proj.

Area.

Disc

Doc.

Seq.

Page

HEN

0000

ME

SP

0003

11 of 16

3. EXTERNAL FORCES AND MOMENTS ON NOZZLES


3.1

Nozzles to Shells
Each nozzle shall be capable of withstanding forces and moments from external piping under design
conditions and considered to be acting at the intersection of nozzle and shell in the corroded condition.
The forces and moments acting on the nozzles have been specified as per flange rating as per section
4. Nozzle Minimum Loading Requirements of this specification.

The orientation of the directions of forces and moments acting on the shell has been defined as per
section 5. "Nomenclature" of this specification. The forces and moments can be expected to apply plus
or minus and should be combined simultaneously at all major nozzles.
In certain circumstances it may be necessary to consider additional loads. These cases will be informed
to PURCHASER/COMPANY for approval. In mentioned conditions, engineering sub contractor will state
the actual loads and the manufacturer shall carryout calculations to confirm the structural integrity and
stability of the equipment.
3.2

Nozzles to Formed Heads


The calculation shall be based on:

For Nomenclatures refer section 5.0


Calculation method and design criteria for the basic stress intensity limits shall be based as follows:
-

Calculation method:
WRC 107/297 (cylindrical shells)
WRC 107 (heads)

Design criteria:
PD 5500 Appendix A

Documents and codes shall be the latest edition.


The effect of design pressure loading together with an appropriate Stress Concentration Factor
(SCF) shall be taken into account according to PO 5500.

The stresses shall be checked in two locations:

Hengam Offshore Development Project EPCI For


Topsides and Infield Pipelines and Subsea Cables
Contract No. 4405-90-2FG
SPECIFICATION FOR NOZZLE LOADINGS OF EQUIPMENTS

Rev. B4

Proj.

Area.

Disc

Doc.

Seq.

Page

HEN

0000

ME

SP

0003

12 of 16

Shell/head to nozzle junction

At the outer edge of the reinforcing ring or insert plate (insert plate: a local increase of
shell/head thickness around the nozzle).

3.3

Additional Reinforcement
Whenever stresses based on loadings calculated according to the above requirements exceed the
allowable stresses, the Manufacturer shall apply additional reinforcing above the reinforcing required for
pressure loading as follows:

In

A reinforcing ring when not before required for pressure loading

A larger reinforcing ring than already required for pressure loading

A thicker/larger insert plate than already required for pressure loading

case

the

calculated

stresses

are

still

too

high,

the

Manufacturer

shall

inform

the

PURCHASER/COMPANY on the multiplication factor (<1) applied simultaneously on all loadings for
which the allowable stresses can be met.
The PURCHASER may submit to the Manufacturer actual nozzle loadings from connected piping when
these loadings exceed those set forth in the section 4 from tables 4.1 to 4.4.

3.4

Skid Connections
The calculation shall be based on:

For Nomenclatures refer section 5.0


FEM shall be followed in cases which WRC 107 & 297 are not applicable due to the geometrical
conditions and also the out of curve items.

Hengam Offshore Development Project EPCI For


Topsides and Infield Pipelines and Subsea Cables
Contract No. 4405-90-2FG
SPECIFICATION FOR NOZZLE LOADINGS OF EQUIPMENTS

B4

Rev. B4

Proj.

Area.

Disc

Doc.

Seq.

Page

HEN

0000

ME

SP

0003

13 of 16

4. MINIMUM NOZZLE LOADING REQUIREMENTS


Nozzle minimum loading requirements shall be as follows:

Table 4.1

Table 4.2

Hengam Offshore Development Project EPCI For


Topsides and Infield Pipelines and Subsea Cables
Contract No. 4405-90-2FG
SPECIFICATION FOR NOZZLE LOADINGS OF EQUIPMENTS
Proj.

Area.

Disc

Doc.

Seq.

Page

HEN

0000

ME

SP

0003

14 of 16

Table 4.3

N
o
t
e
:

A
s
s
u
m
e

Rev. B4

Hengam Offshore Development Project EPCI For


Topsides and Infield Pipelines and Subsea Cables
Contract No. 4405-90-2FG
SPECIFICATION FOR NOZZLE LOADINGS OF EQUIPMENTS
Proj.

Area.

Disc

Doc.

Seq.

Page

HEN

0000

ME

SP

0003

15 of 16

Table 4.4

r
a
d
i
a
l

l
o
a
d
4.1

Rev. B4

ALLOWABLE NOZZLE LOADS FOR ATMOSPHERIC TANKS

For nozzles of atmospheric tanks refer to API650-AppendixP.

Hengam Offshore Development Project EPCI For


Topsides and Infield Pipelines and Subsea Cables
Contract No. 4405-90-2FG
SPECIFICATION FOR NOZZLE LOADINGS OF EQUIPMENTS

B4

Rev. B4

Proj.

Area.

Disc

Doc.

Seq.

Page

HEN

0000

ME

SP

0003

16 of 16

5. NOMENCLATURE