Beruflich Dokumente
Kultur Dokumente
a r t i c l e
i n f o
Article history:
Received 15 December 2010
Received in revised form 27 May 2011
Accepted 29 May 2011
Keywords:
Hyperspectral imaging
Principal component analysis
Defect detection
Oranges
Ratio images
a b s t r a c t
To detect various common defects on oranges, a hyperspectral imaging system has been built for acquiring reectance images from orange samples in the spectral region between 400 and 1000 nm. Oranges
with insect damage, wind scarring, thrips scarring, scale infestation, canker spot, copper burn, phytotoxicity, heterochromatic stripe, and normal surface were studied. Hyperspectral images of samples were
evaluated using principal component analysis (PCA) with the goal of selecting several wavelengths that
could potentially be used in an in-line multispectral imaging system. The third principal component
images using six wavelengths (630, 691, 769, 786, 810 and 875 nm) in the visible spectral (VIS) and
near-infrared (NIR) regions, or the second principal component images using two wavelengths (691
and 769 nm) in VIS region gave better identication results under investigation. However, the stem-ends
were easily confused with defective areas. In order to solve this problem, representative regions of interest (ROIs) reectance spectra of samples with different types of skin conditions were visually analyzed.
The researches revealed that a two-band ratio (R875/R691) image could be used to differentiate stemends from defects effectively. Finally, the detection algorithm of defects was developed based on PCA
and band ratio coupled with a simple thresholding method. For the investigated independent test samples, accuracies of 91.5% and 93.7% with no false positives were achieved for both sets of selected wavelengths using proposed method, respectively. The disadvantage of this algorithm is that it could not
discriminate between different types of defects.
2011 Elsevier B.V. All rights reserved.
1. Introduction
Citrus is one of the major fruit products in China. Its annual production is over 23 million tons. For a long time, the agriculture
industry has attempted to automate fruit sorting in order to
decrease production costs and increase the quality of the production. Fresh market fruits are graded into quality categories according to parameters such as size, color, shape and external defects
(Leemans and Destain, 2004). The rst two quality criteria have
been automated on current commercial graders, but fruits grading
according to the presence of defects is yet very challenging,
although the most advanced machines are also capable of detecting blemishes (Aleixos et al., 2002; Leemans and Destain, 2004;
Blasco et al., 2007a).
Since the color is the natural sense we use to make our rst
evaluation of the quality of fruits, most of the inspection systems
use this information to detect skin defects of fruit (Miller and
Delwiche, 1991; Leemans et al., 1998; Mendoza and Aguilera,
2004; Blasco et al., 2007b). In terms of citrus, Recce et al. (1998)
identied orange defects based on gray value differences between
defects and sound peel in R and G component images. A neural
network classier on rotation invariant transformations was used
Corresponding author. Tel.: +86 0571 86971885.
E-mail address: xqrao@zju.edu.cn (X. Rao).
0168-1699/$ - see front matter 2011 Elsevier B.V. All rights reserved.
doi:10.1016/j.compag.2011.05.010
39
non-defect and defect groups by visual inspection. The defects included insect damage, wind scarring, thrips scarring, scale infestation, canker spot, copper burn, heterochromatic stripe and
phytotoxicity. The diseases on the fruit surfaces show different
symptoms. Wind scar, which is caused by leaves, twigs, or thorns
rubbing against the fruit, is a common physical injury on the fruit
peel, and the scar tissue is generally gray (Qin et al., 2009). Scale
infestation, insect damage, and thrips scarring are caused by insect,
which generate surface blemishes during the fruit growing season.
The armor of the scale is 23 mm long, dark brown in appearance.
Lesions of insect damage and thrips scarring are caused by some
insect bites and the color of surface blemishes are gray and brown,
respectively. Heterochromatic stripe fruit is characterized by nonuniform surface color. Those regions commonly appear as deep
yellow stripe shape. Citrus canker is caused by bacteria, and it is
featured with conspicuous dark lesions. Most circular in shape,
canker lesions vary in number, and they are supercial (up to
1 mm deep) on the fruit peel (Qin et al., 2009; Schubert et al.,
2001). Number of the canker lesions on every orange surface in this
study was approximately in the range of 527. Copper burn scar, as
a non-infectious disease, is caused by high temperature from long
time sun exposure. The affected areas exhibit tan lesions in appearance. Phytotoxicity is caused by residual pesticide and exhibit
brown around fruit calyx (Li et al., 2010). The area of infected region is bigger than one-seventh of fruit surface area in this study.
Fig. 1 shows samples with various common peel defects and
stem-end.
Twenty samples of each type of skin defect and thirty samples
of normal oranges were selected from the 2009 data set as training
set and used to develop the algorithm. In addition, thirty samples
of each peel type were selected from the 2010 data set as test set
and used to evaluate the performance of algorithm for this study.
All the samples were washed and treated with chlorine and
sodium o-phenylphenate (SOPP) at Machine Vision Lab of College
of Biosystems Engineering and Food Science, Zhejiang University,
Hangzhou. These samples were then stored in an environmental
control chamber maintained at 5 C and they were removed from
cold storage about 2 h before imaging to allow them to reach room
temperature.
2.2. Hyperspectral imaging system
A schematic diagram of developed hyperspectral imaging system with a spectral resolution of approximately 0.58 nm is shown
in Fig. 2. The system consists of ve components: an imaging spectrograph (ImSpector V10E-QE, Spectral Imaging Ltd., Oulu, Finland)
coupled with a standard C-mount zoom lens (V23-f/2.4, Specim
Ltd., Finland), two 150 Watt (W) halogen lamps assemblies
(SCHOTT DCR III, SCHOTT North America, Inc., USA) provided a uniform VISNIR illumination for the sample in the eld of view of the
optics, a Hamamastsu monochrome linear CCD camera (C848405G, Hamamatsu Photonics, Japan) with 1344 effective pixels, a
sample transportation plate (PSA200-11-X, Zolix Instruments Co.,
Ltd., Beijing, China), and a computer (ACER, InterCoreTM2
4400@2.00 GHz, RAM 1.00G). The spectrograph has a prism-grating-prism (PGP) element, which is a holographic transmission grating. During measurements with the spectrograph-camera
assembly, the system is well shielded from the environment to
minimize interference from ambient light (Wallays et al., 2009).
The PGP disperses the incoming light corresponding to a pixel in
the scanned line into its spectral components and projects the
range from 400 to 1000 nm onto the CCD of the camera. The size
of the acquired images is 1344 by 700 pixels with a resolution of
9.25 pixels/mm. The wavelength range between 550 nm and
900 nm was used in this investigation due to inefciencies of the
system at certain wavelength regions (e.g., low light output in
40
Fig. 1. Different peel types. From top to bottom and left to right: insect damage, wind scarring, thrips scarring, scale infestation, canker spot, copper burn, heterochromatic
stripe, phytotoxicity and stem-end.
Ro Rd
Rr Rd
the VIS < 550 nm, and low quantum efciency of the CCD in the
NIR > 900 nm).
2.3. Hyperspectral image acquisition
The laboratory-based system was operated in a darkened
inspection chamber where only the halogen light sources were
used. In order to acquire more accurate data, some parameters
need be adjusted before the images were acquired. In this study,
the exposure time was adjusted to 200 ms and the speed of fruit
movement was adjusted to 0.12 cm/s throughout the test. The object distance was set 42.5 cm. The average illumination intensity
from samples surface was 27333 lux acquired through a lux gauge
(TES1336A). During image acquisition, the orange samples were
placed on a tray painted with at black paint that were xed on
the positioning table (Fig. 2), manually orienting the side of the
fruit that contained the defects towards the camera. The camera
and spectrograph were then used to scan the oranges line-by-line
as the transportation plate moved the oranges through the eld of
view of the optical system. The line scan data were saved and processed later to create hyperspectral image cubes containing spatial
and spectral data. The spectral images were acquired based on
Spectral Cube_v2_75 software (Spectral Imaging Ltd., Finland).
However, after images were acquired, we found that several defective areas located on the border of the fruit in acquired images due
to human fatigue error. These images were also used in our study.
Q t=k
Rt
Rk
Reflectance(%)
60
Insect damage
Stem
Scale infestation
Heterochromatic stripe
Copper burn
Wind carring
Thrips scarring
Phytotoxicity
Canker spot
Sound
50
40
30
20
10
0
550
80
70
41
600
650
700
750
800
850
900
Wavelength(nm)
Fig. 3. Representative ROIs reectance spectra obtained from orange samples with
different types of peel conditions.
The gray levels variations between defective and sound skin regions were mainly affected by the spectra from VIS region. The
spectra in the NIR region were usually not sensitive to the variations. Thus, PCA on the full wavelength region (VIS to NIR) may
weaken the contrast of different regions on fruit surface. In general,
the band region from 380 to 780 nm is known as VIS region
(Hernndez-Andrs et al., 2001; Skoglund et al., 2004). In addition,
the image information below 600 nm shows poor features in our
study. The poor features may be brought because chemical components in the orange peel are not sensitive to this waveband region.
Therefore, the hyperspectral images in the wavelength range of
600780 nm were used to perform PCA for further analysis.
Fig. 5 illustrates representative PC-1, PC-2 and PC-3 images
obtained from the PCA of the 600780 nm hyperspectral
42
Fig. 4. First three principal component images obtained using the entire spectral region from 550 to 900 nm for (a) insect damage, (b) wind scarring, (c)thrips scarring,
(d)scale infestation, (e)canker spot, (f) copper burn, (g) phytotoxicity, (h) heterochromatic stripe and (i) stem-end. PC-1PC-3 are the rst, second and third principal
components, respectively.
chosen, which were centered at around 630, 691, 769, 786, 810
and 875 nm, respectively. In addition, two wavelengths at around
691 and 769 nm from VIS region were also singled out for further
analysis.
3.5. PCA on selected optimal wavebands
The principal components analysis was rst carried out on the
six optimal wavelengths (630, 691, 769, 786, 810 and 875 nm) instead of the full wavelength range. The rst ve PC images are
shown in Fig. 7. A visual inspection of the ve PC images revealed
the major features such as defected regions and stem-ends became
more evident in these transformed images except for PC-1 and PC5. The useful image features were enhanced from PC-2 to PC-4.
Since each PC image shown in Fig. 7 is a linear sum of the original images at six optimal wavelengths multiplied by corresponding
weighing coefcients, the intensity value of defective areas in the
PC images changed with different PC images. As shown in Fig. 7,
the defected regions of fruit surfaces appear dark in PC-2 and PC3 images, and turn bright in PC-4 images. The surface defects in
PC-5 images are not as evident as those in PC-2, PC-3 and PC-4
images because of the relatively low contrasts between the defective regions and the sound skins. The resultant multispectral PC
images (i.e., PC-1, PC-2 and PC-3 in Fig. 7) obtained from the
Fig. 5. First three principal component images obtained using the VIS region from 600 to 780 nm for (a) insect damage, (b) wind scarring, (c) thrips scarring, (d) scale
infestation, (e) canker spot, (f) copper burn, (g) phytotoxicity, (h) heterochromatic stripe and (i) stem-end. PC-1PC-3 are the rst, second and third principal components,
respectively.
43
Fig. 6. Weighing coefcients for the PC-2 that resulted from using the full wavelength region (550900 nm) and the VIS wavelength region (600780 nm), respectively: (a)
and (c) for wind scarring, insect damage, scale infestation and thrips scarring, and (b) and (d) for canker spot, copper burn, heterochromatic stripe, phytotoxicity and stemend.
which is not the aim of this work). Therefore, PC-2 (Fig. 8) images
were also chosen for further analysis.
3.6. Band ratio images for stem-ends identication
In the PC images (i.e., PC-2, PC-3 and PC-4 in Fig. 7 or PC-2 in
Fig. 8), it was very easy to observe that the characteristics of
stem-ends resembled those of the peel defects. Therefore, the
stem-ends could be misclassied as defects (false positive). Based
on the spectral responses in Fig. 3, the two-band ratio using 689
and 810 nm pair or 689 and 875 nm pair could be potential to
detect stem-ends because of the reectance spectra of stem-ends
region exhibiting local minimum value at 689 nm, and local maximum values at 810 and 875 nm. To develop robust and rapid multispectral imaging systems suitable for skin defects detection, less
spectral bands were desired. On the one hand, the wavelength at
689 nm was replaced by a wavelength at 691 nm. On the other
hand, two-band ratio images based on wavelengths at 691 and
769 nm were also observed. The ratio images were obtained and
shown in Fig. 9.
Compared to the resultant images, the R769/R691 and R810/
R691 ratio images were ineffective in producing images for distinguishing the stem-end from most surface defects. On the contrary,
the R875/R691 ratio images showed clear stem-end region (white
area in Fig. 9), which suggested much promise in the detection of
stem-ends because of most peel defects regions exhibiting darker
features. In the study, it was found that sometimes canker spots
and phytotoxicity regions could give similar intensity value to
44
Fig. 7. Principal component images based on the six selected wavebands (630, 691, 769, 786, 810 and 875 nm) for (a) insect damage, (b) wind scarring, (c) thrips scarring, (d)
scale infestation, (e) canker spot, (f) copper burn, (g) phytotoxicity, (h) heterochromatic stripe and (i) stem-end. PC-1PC-5 are the rst, second, third, fourth and fth
principal components, respectively.
Fig. 8. The second principal component images based on the two selected wavebands (691 and 769 nm) in the VIS region for (a) insect damage, (b) wind scarring, (c) thrips
scarring, (d) scale infestation, (e) canker spot, (f) copper burn, (g) phytotoxicity, (h) heterochromatic stripe and (i) stem-end.
Fig. 9. Representative two-band ratio images (R769/R691, R810/R691and R875/R691) for (a) insect damage, (b) wind scarring, (c) thrips scarring, (d) scale infestation, (e)
canker spot, (f) copper burn, (g) phytotoxicity, (h) heterochromatic stripe and (i) stem-end.
stem-end in R875/R691 ratio images due to the two types of defects usually appearing slightly green skin characteristic. However,
in most situations, the stem-ends were signicantly lighter than
canker spots and phytotoxicity region in the R875/R691 ratio
images due to greener color characteristic for stem-ends region.
3.7. Defects detection algorithm
Fig. 10 demonstrates major procedures for multispectral images
processing and detection for thrips scarring identication using an
orange sample with stem-end and thrips scarring scar on the fruit.
Based on analysis in Section 3.5 and 3.6, two wavebands images at
691 nm and 769 nm and two wavebands images at 691 nm and
875 nm are effective for detection of defects and identication of
stem-end, respectively. Therefore, three wavebands (691, 769
and 875 nm) images were used in Fig. 10. Firstly, a mask template
was created using a single-band image at 750 nm, and three wavebands (691, 769 and 875 nm) images were masked using the template to exclude the background that could affect the results. Then,
on the one hand, the images at 691 and 875 nm were rst used to
produce ratio image (R875/R691). Afterwards, a global threshold
value of 0.8 was applied to the ratio image to separate stem-end
from the fruit surface. On the other hand, the PCA based on two
images at 691 and 769 nm was also performed to generate two
PC images (PC-1 and PC-2). Subsequently, the addition operation
was performed between stem-end binary image and PC-2 image
to increase stem-end gray value (stem-end gray compensation).
Finally, the compensated PC-2 image was subjected to a simple
thresholding method with a global threshold value of 0.23 to separate the defective skins from the normal fruit surfaces. Note that
ow charts of the key steps for defects detection algorithm based
on PCA from six (630, 691, 769, 786, 810 and 875 nm) and two
(691 and 769 nm) optimal wavelengths are similar. The only difference is if the PC images are generated by six wavebands, the addition operation was performed using stem-end binary image and
resultant PC-3 image.
In some cases, there are some very minor defects/blemishes
(noises) on normal orange surfaces. Because these noises may carry
the same spectral signature as defects detected in this work, some
normal orange could be misidentied as defected oranges. In order
to overcome this problem, one step morphological opening
operation (Erosion and Dilation) and two steps dilation operation
45
Fig. 10. Flow chart of the key steps involved in orange peel defects detection algorithm.
46
Fig. 11. The two-band ratio image (R875/R691) (a) and compensated PC-2 image (b) in Fig. 10. The images are accompanied by spatial prole plots for the white horizontal
lines on the orange, respectively. Note that the white lines transect the stem-end and thrips scarring on the orange, respectively.
Fig. 12. Example of defects detection for (a) insect damage, (b) wind scarring, (c) thrips scarring, (d) scale infestation, (e) canker spot, (f) copper burn, (g) phytotoxicity, (h)
heterochromatic stripe and (i) stem-end.
47
distinct contrast, RGB images of fruit were showed in the rst row,
and the defective regions were marked manually using a graphical
tool. Second row shows the two-band ratio images (R875/R691).
Third and fourth rows correspond to PC-2 images obtained using
the two selected wavebands (691 and 769 nm) in the VIS region
and PC-3 images obtained using six selected wavebands (630,
691, 769, 786, 810 and 875 nm) in the full wavelength region,
respectively. Fifth row corresponds to binary images obtained
using developed algorithm based on two-band ratio (R875/R691)
images and PC-2 images. Sixth row corresponds to binary images
obtained using developed algorithm based on two-band ratio
(R875/R691) images and PC-3 images. It can be noticed that defects
positions in the RGB images are different with those in the PC and
ratio images because the fruit was imaged using the different cameras (hyperspectral imaging cameras and RGB cameras) in different
inspection chambers, so moved from one image to other but presenting the same defects images for each type. In the binary
images, the normal fruit surfaces and stem-end were converted
to zero, and the remaining white regions represented defects isolated from the normal fruit surfaces, showing the effectiveness of
the proposed classication algorithm for defects detection.
3.8. Identication results
The algorithms for multispectral image processing and classication described above were evaluated using 270 independent
samples. The test results for different types of defects are shown
in Table 1. A total of 270 fruit samples were divided into two classes: Defected class including 240 samples with eight types of skin
defects, 30 samples for each type, and Normal class including 15
samples with stem-end and 15 samples without stem-end. All
samples were evaluated using two detection methods: one was
two-band ratio (R875/R691) and PCA using two wavelengths
(691 and 769 nm), the other was two-band ratio (R875/R691)
and PCA using six wavelengths (630, 691, 769, 786, 810 and
875 nm). As shown in Table 1, the overall detection accuracy for
the tested samples was 93.7% and 91.5% with no false positives
(0 out of 30 normal oranges) based on two methods, respectively.
In terms of the rst detection method, all Scale infestation,
Copper burn and Normal samples were correctly identied under
T1 = 0.8, T2 = 0.23. Note that the T1 and T2 represent the threshold
values applied to two-band ratio images and PC images (see
Fig. 11), respectively. Seventeen samples were undetected, including two Insect damage samples, three Wind scarring samples,
two Thrips scarring samples, two Canker spot samples, one Phytotoxicity sample, and seven Heterochromatic stripe samples.
The reectance properties for heterochromatic stripe was close to
those of normal skin (see Fig. 3), especially for the lightly heterochromatic stripe. That probably is the reason for the lowest identication rate for this case. However, if identication accuracy is not
required to be very high, fruit with heterochromatic stripe is usually considered as sound fruit. For undetected wind scarring, canker spot, one insect damage, and phytotoxicity samples, the
lightly defects presented on orange surfaces. After PCA was performed, the contrast between defective areas and sound skins is
lower. In this study, we also attempted to increase threshold value
T2 from 0.23 to 0.39 in order to improve detection rate of defective
oranges. However, although the defects detection rate was improved from 92.9% to 95.4%, it was also found in this investigation
that false positive rate was increased from 0% to 3.3% along with
increasing the threshold value, showing the selection of threshold
values is very important in defects detection. The cases of incorrect
detection of thrips scarring and other insect damage are different:
what happened here is that these damages located on the border of
the fruit in the detected image, indicating that the identication
algorithm could be affected by the position of defected regions
on fruit surface in the detected image. Therefore, the accuracy for
the identication using the simple global thresholding method
may be decreased for detecting the orange samples when defects
located on the border of the fruit. In general, two strategies could
be potential to resolve this problem. One method proposed in
many literatures was performed by simply not inspecting the borders of the fruit in the images. Not inspecting the borders, however,
does not imply losing efcacy, since in the in-line automatic computer vision systems for fruit inspection, the fruits rotate, thus
allowing the system to inspect most of the fruit surfaces by acquiring different images while they pass below the camera (Blasco
et al., 2007a). The other method was that local threshold value
was applied instead of global threshold method. In order to use this
principle, the fruit detected was rst segmented into two parts,
border region (circular region) and remaining region (middle region). Then, different threshold values were applied to two regions.
4. Conclusions
In this investigation, hyperspectral reectance images were
evaluated for detecting various common defects on the orange
surface in the wavelength range between 550 and 900 nm. This
Table 1
Test results for developed algorithms based on 270 independent samples with different defects types and normal surfaces.
Class
Defected (n = 240)
Normal (n = 30)
Total
a
Peel types
Insect damage
Wind scarring
Thrips scarring
Scale infestation
Canker spot
Copper burn
Phytotoxicity
Heterochromatic stripe
Normal with stem
Normal without stem
9
Number
Misclassied
Accuracy (%)
BRa+PCA
(6 bandsb)
BR + PCA
(3 bandsb)
BR + PCA
(6 bands)
BR + PCA
(3 bands)
30
30
30
30
30
30
30
30
15
15
2(2)
3(1)
2(2)
0(0)
3(2)
0(0)
2(0)
11(9)
0(1)
0(0)
2(2)
3(1)
2(2)
0(0)
2(0)
0(0)
1(0)
7(6)
0(1)
0(0)
93.3c (93.3)d
90.0 (96.7)
93.3 (93.3)
100.0 (100.0)
90.0 (93.3)
100.0 (100.0)
93.3 (100.0)
63.3 (70.0)
100.0 (93.3)
100.0 (100.0)
93.3 (93.3)
90.0 (96.7)
93.3 (93.3)
100.0 (100.0)
93.3 (100.0)
100.0 (100.0)
96.7 (100.0)
76.7 (80.0)
100.0 (93.3)
100.0 (100.0)
270
23(17)
17(12)
91.5 (93.7)
90.4
(93.3)
100
(96.7)
92.9
(95.4)
100
(96.7)
93.7 (95.6)
48
investigation illustrated that high spectral dimensionality of reectance images data were reduced to few optimal wavelengths to
form multispectral images by using the PCA method. We identied
six wavelengths (630, 691, 769, 786, 810 and 875 nm) and, alternatively, three wavelengths (691 and 769 and 875 nm) could potentially be implemented in multispectral imaging systems for
detection of orange peel defects. The two-band ratio and PCA coupled with a simple threshold method achieved the best 93.7%
orange surface defects identication accuracy and no false positives. It should also be pointed out that simple two-band ratio
(R875/R691) algorithm could be more effective to identify
stem-ends from skin defects compared to pattern recognition
algorithms, which increase the computational complexity.
Although the results shown in this study were further manifestation that multispectral reectance techniques based on band
ratio and PCA method for detection of various common defects
on orange surfaces in practical applications may be feasible. However, because of the limited sample size for each type defect and
skin defect types, it could not indicate that wavelengths at 691,
769 and 875 nm were the best wavelengths to develop algorithm
for all defect types of citrus fruit. Therefore, further research will
focus on (1) increasing the sample size and collecting samples with
other types of skin defects, such as anthracnose and sooty mold, to
make the algorithm more robust; (2) applying this procedure to
other citrus fruit such as tangerine, pomelo and lemon; and (3)
developing an efcient multispectral imaging system, including
developing a better classication algorithm in conjunction with
morphological information of defects. In addition, multispectral
uorescence imaging techniques will be also tried as aid-system
for detection of surface defects in citrus.
Acknowledgements
The authors gratefully acknowledge the nancial support provided by National Natural Science Foundation of China (No.
30825027).
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