COURSE

FACILITIES LAYOUT TRAINING

INTRODUCTION & GENERAL

FACILITIES LAYOUT TRAINING COURSE

INTRODUCTION & GENERAL
The layout process

Field
Location

Field Layout

Facility
Layout

Equipment /
Piping Layout
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INTRODUCTION & GENERAL

DEVELOPMENT CONCEPT SELECTION
Processing
Requirements
(BOD)

Water depth

Other
environmenta
l issues

Existing Infra
Structure
Economy
Pipelines
Processing Facility Nearby
Heliport
Onshore Base Facilities
Supply boats
Site Contingency /
emergency response (EER, oil spill)

Sub sea

Field
Deveopment
Concept

Floating

FPSO
SPAR
Semisub

CAPEX
OPEX
Value of production

Fixed
Artificial island
MOPUSTOR
Jacket supported complex
Integrated platform (GBS or jacket)
Minimal wellhead (STAR or equal)

INTRODUCTION & GENERAL

SAFETY ASPECTS / LAYOUT
Choise of a location

Impact of environment on facility

Site Contingency Plan

SELECTION OF LOCATION (Y / N)
Risk Assessments
Operation Philosophy

Division into fire zones

Main equipment / unit divisioning

Main spacing

Special
Studies

Development Concept

Field / platform
orientation is also an issue
here

PLOT PLAN

Special Studies

Additional Physical Protection

EQUIPMENT LAYOUT

INTRODUCTION & GENERAL

SAFETY ASPECTS / LAYOUT / ORIENTATION
Fixed installation

INTRODUCTION & GENERAL

LAYOUT AT DIFFERENT LEVELS OF DESIGN
Pre
Conceptual
Design

Plot plans
Conceptual
Design

FEED

Equipment
Layouts

Front End
Engineering
Design

Detailed
Design

INTRODUCTION & GENERAL

GENERAL APPOACH
Composition,
Production Data
Production Target
Basis of
Design

Regulations
& Standards

Process
Design /
Layout

Operation /
Maintenance
Philosophy/strategy

Layout
Philosophy &
Strategy

Safety
Philosophy /
Strategy

Other
philosophies /
strategies

HYSYS
Block diagrams
PFD's
P&ID's
Line Lists

Equipment
List

Equipment
Sizing
Preliminary
Layout

Detailed
Layout

INTRODUCTION & GENERAL

DETAILED CONSIDERATIONS
PROCESS &
EQUIPMENT
Equipment to perform
unit operations /
Alternatives

EQUIPMENT TYPES
(SPACE / ORIENTATION / LOCATION)

LOCATION
SPACE REQ. /
SPACING /
ACCESS REQ

SPACE REQUIREMENTS,
NON-PROCESS EQUIPMENT,
WORKING ENVIRONM / HUMAN FACTORS
WORK &
OPERATIONS
LAYOUT
Rooms, Workshops
Service facilities,
Non-process equipm.

INTRODUCTION & GENERAL

LOCATION OF INSTALLATION
Supporting structure and water depth:

In shallow waters, artificial islands are options

INTRODUCTION & GENERAL

LOCATION OF INSTALLATION
Wind rose for location is important for orientations

Example North Sea

Example Arabian Gulf

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INTRODUCTION & GENERAL

LOCATION OF INSTALLATION
One additional factor ships traffic intensity:

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INTRODUCTION & GENERAL

LOCATION OF INSTALLATION
Oil Logistics

OIL
LOGISTICS

Pipeline

Production
directly to
tanker

Production to
tank

Offloading
from tank

Submerged
Loading
System (SLS)

SPM
(Single Point
Mooring)

TANK

Tandem Hose
Offloading

Sub sea tank

Tank platform

FSO

For example SAL

Concrete
GBS

Steel tank

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INTRODUCTION & GENERAL

LOCATION OF INSTALLATION
Offloading systems

SPM Calm Buoy

SPM rigid tower

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INTRODUCTION & GENERAL

ENVIRONMENTAL CONDITIONS
Special specific sensitive areas
Water depth & tides (HAT, LAT)
Wind, Waves
Current
Marine growth
Sea ice / ice bergs
Snow & ice (ice load on structure)
Air / sea temperature
Humidity
Earthquake / seismic design conditions
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INTRODUCTION & GENERAL

ENVIRONMENTAL CONDITIONS - STANDARDS
ISO 19901-1: Metocean Design & Operationg Considerations
ISO 19901-2: Seismic design
ISO 19901-3: Geotechnical & foundation design

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INTRODUCTION & GENERAL

PLATFORM TYPES & JACKETS

Maersk Oil, Gorm Field, Denmark

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INTRODUCTION & GENERAL

PLATFORM TYPES & JACKETS

Riser Platform, Denmark

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INTRODUCTION & GENERAL

PLATFORM TYPES & JACKETS

Integrated Deck on GBS

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INTRODUCTION & GENERAL

PLATFORM TYPES & JACKETS

Unmanned minimum platform, 4-legged jacket,

helideck

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INTRODUCTION & GENERAL

PLATFORM TYPES & JACKETS

Unmanned minimum platform, tripod column jacket,

no helideck

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INTRODUCTION & GENERAL

PLATFORM TYPES & JACKETS

Unmanned minimum platform, tripod column jacket,

helideck

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INTRODUCTION & GENERAL

PLATFORM TYPES & JACKETS

Qatar, Al Shaheen, E-location

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INTRODUCTION & GENERAL

SOME USUAL JACKET TYPES

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INTRODUCTION & GENERAL

SITE CONTINGENCY PLAN
Two main issues to consider for the actual site:
Operational & Maintenance Support & logistics
Emergency Response support & logistics

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SITE CONTINGENCY PLAN

OTHER REQUIRED STRATEGIES / PHILOSOPHIES

Operation / Maintenance philosophy / strategy
Safety philosophy / strategy
Human factors strategy/plan
Emergency shutdown Philosophy (ESD isolation/blowdown)
Active/passive fire protection Strategy
Expansion strategy
Rotating equipment selection philosophy / strategy
Major static equipment selection philosophy / strategy
Valve and actuator selection philosophy / strategy
Mechanical handling philosophy / strategy
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OTHER REQUIRED PHILOSOPHIES / STRATEGIES

SAFETY PHILOSOPHY / STRATEGY

Ref. ISO 13702

FES (Fire & Explosion Strategy) incl. design fire loads and blast
pressures
EERS (Escape, Evacuation and rescue strategy)

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OTHER REQUIRED PHILOSOPHIES / STRATEGIES

MECHANICAL HANDLING PHILOSOPHY / STRATEGY
Adress all equipment > 25 kg to be handled
Requirements for laydown areas
Transport routes
Requirements for cranes, permanent lifting appliances and
portable lifting equipment
Etc

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CONCEPTUAL PROCESS LAYOUT

BLOCK DIAGRAM
Mixer
Storage
(tank)

cold pot. water

closed heating
medium system

Product

Mix / storage

pump

Heating (heat
exch)

Filling point

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CONCEPTUAL PROCESS DESCRIPTION

PROCESS FLOW DIAGRAM (PFD)

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CONCEPTUAL PROCESS DESCRIPTION

MAIN PROCESS SCHEMATIC
TEG

JT
IP
HP
NGL
REC

FUEL

EXPORT GAS

FUEL

MULTIPHASE FLUID
FROM WELL(S)

LP2

LP1
FUEL

V1
SALE

V2

LIFT

V3
STABILIZED CRUDE OIL FOR EXPORT

PRODUCED WATER TO
TREATMENT

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CONCEPTUAL PROCESS DESCRIPTION

PIPING & INSTRUMENT DIAGRAM (P&ID)
P&IDs in oil&gas generally follows ISA S5.1
ISA S5.1 has 3 levels of detailing
Simplified diagram
Conceptual diagram
Detailed diagram

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CONCEPTUAL PROCESS DESCRIPTION

P&ID SIMPLIFIED LEVEL (ISA S5.1)

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CONCEPTUAL PROCESS DESCRIPTION

P&ID CONCEPTUAL LEVEL (ISA S5.1)

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CONCEPTUAL PROCESS DESCRIPTION

P&ID DETAILED LEVEL (ISA S5.1)

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PHYSICAL LAYOUT
PLOT PLAN

Plot plans
shows the
entire level
in one
drawing.
Unit / main
equipment
level

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PHYSICAL LAYOUT
EQUIPMENT LAYOUT

Equipment
layout is a
unit plot
plan, i.e.
the plot
plan is
divided
into units /
modules.
Other than
main
equipment
also shown

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PHYSICAL LAYOUT
HAZARDOUS AREA CLASSIFICATION

One drwg
per deck
level +
overall view

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PHYSICAL LAYOUT
HAZARDOUS AREA CLASSIFICATION
In addition
to plan
views side
views
(elevations)
required
from more
than one
side

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PHYSICAL LAYOUT
F&G DETECTOR LAYOUT

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PHYSICAL LAYOUT
FIRE & SAFETY PLAN

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PHYSICAL LAYOUT
DELUGE AREA PROTECTION DRAWING

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PHYSICAL LAYOUT
FRAMING PLAN

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LISTS
EQUIPMENT LIST
All equipment shown in layouts/plot plans are shown in
equipment list
First input to equipment list is from PFD/P&ID
Size/Weight is shown in the equipment lists
For pre-conceptual and conceptual designs, sizes are based on
experience and estimates
On day 3 we will revert to methods for estimation of
sizes/weights.

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LISTS
EQUIPMENT LIST

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THANK YOU

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