Moto

orsrequirepeeriodictestinggandanalysisto:
Avoiduneexpectedfailu
ures/systemdowntime
Trendperrformanceandplanmaintenance
Maximizeeefficiency
Recentimprovem
mentsin moto
ortestequipmentandan
nalyticalsoftw
warehaveen
nhancedtheaabilityto quicklyanalyze and
motorproblem
ms.Testingcaanusuallybeeperformedw
withtheequip
pmentoperating.
findssolutionstom
Presccon Services has experien
nced engineeers with specialized test equipment
e
to
o provide a condition
c
assessment of yyour
moto
or,diagnosep
problems,and
dmakerecom
mmendationssforcorrectivveaction.

MottorMan
nagemen
ntandC
Conditio
onAssesssment MMCA
ATM

MotorCircuit
M
Analysis

Advanced
Wind
ding
Anallysis

InfraRed
TThermograph
hy

Paartial
Disccharge

Vibration
n
Analysiss

Tan
nDelta&
TanDeltaTip
up

WeoffersolutionsforReeliabilityBaseedMaintenan
nceofLVandMVMotors.

Emailusyyourinquiriessat:info@theprescon.com
morservices@
@theprescon
n.com


Weassistyoubasedonfollowingbroaderstrategy:
SurveyoftheplanttocategorizeyourAssets(motorsinthiscase)asperRCMPhilosophywhichnecessitatesspecial
prioritybasedprogramforcriticalassets.Criticalityofanassetisascertainedfromtheprocessunderstanding,size
andcostoftheasset,failuremodesidentification&theprobabilityoffailurebasedonoperationalrequirementsas
wellsiteclimaticconditions.
MotorsarefirstclassifiedintoLowVoltage(<1KV)andMediumVoltage(>1KV)asmostoftheelectricalfailure
modesaredifferentforthesetwocategories.
Ineachcategory,wehavethencriticalityfactorsassignedtothemotorsfromstep1.
MVmotorscanbefurtherclassifiedbasedoncoolingtechnique,windingtypeandclass,loadthatitisdriving.Load
if a factor that defines starting stresses on the winding and thus limits the number of starts in a stipulated time
allowingforthemotortocooldowninbetween.
MVmotorsconditionassessmentisfurtherclassifiedas:
9 StatorWinding.
9 StatorWedges.
9 StatorCore.
9 RotorbarsincaseofInductionMotor.
9 FieldwindingincaseofSynchronousMotor.
9 ProtectionUnit.
9 MechanicalAssessmentforlooseness,bearingfaults,alignmentandbalancingproblems.
LVmotorsconditionassessmentconsistsofthefollowing:
9 Statorwinding
9 Rotorsbars
9 MechanicalIssues
9 TripUnits
StatorWindingConditionAssessment:
Manytestscanbeperformedtoascertaintheconditionofwindingbasedontheratingofthemachine.Forall3.3
KVandaboveratedmotors,followingtestortherecombinationgivestheknowledgeofconditionofinsulation:
9 IR/PI.
9 WindingResistance.
9 TanDeltaandTanDeltaTipUp.
9 PartialDischarge.
9 LeakageCurrent.
9 SurgeTesting.
ForLVmotors,wecanperformvarioustestsasunder:
9 IR/PI.
9 WindingResistance.
9 MCA.
9 SurgeTesting.
ForStatorCoreconditionassessment,Corelosstestingiscarriedout.Itisusefulforlargemachinesespwhenthese
havesufferedfailuresofwindingbefore.
Emailusyourinquiriesat:info@theprescon.comorservices@theprescon.com


WealsocarryoutVibrationAnalysis,Thermography,Onsitemotorcleaning,overhauling,alignment,balancing,and
bearingreplacement.
WealsoofferonsitemotorrewindingfacilitywiththehelpofourUAEoffice.
OurAdvantage
Prescon has the distinct advantage of having its management and engineers with Maintenance Experience in
IndustrialEnvironment.WeatPresconunderstandthetoughrequirementsofproductionandprocesscontinuity,
minimumdowntimeformaintenance.Therefore,weoffersolutionswhichcanbestfittheindustrialneeds.
WeintroducedthefollowingservicesinPakistanforthefirsttime:
PartialDischarge
Weare thepioneerandsofartheonlycompanyinPakistanwhichoffersPartialDischargeTestingServices.Our
engineershavetestedKAPCO(KotAdduPowerCompany1550MWCombinedCyclePowerPlantwith15turbo
generatorsAlltestedbyPrescon),FKPCL(FaujiKabirWalaPowerCompanyLimited150MWthreemachines),
HUBCO (1275 MW all MV Motors), Engro Fertilizer (Motors and Generators), FFC ( Fauji Fertilizer Motors &
Generators),KEL(KohinoorEnergy125MWThreeAlternators),SabaPowerPlant(134MWOneGenerator),DH
Chemicals(FertilizerCompany03motorsandagenerator).

Presconhasthefollowingtoolstotestmachinesforpartialdisharge:
1.
2.
3.
4.
5.

MultiChannelPDTechsMicamaxxAnalyzer.
RFCTtotestfromneutralside.
PDSmart/LDS6fromDobleLemke.
RFIPDSurveyTool.
PDSurveyor.

Emailusyourinquiriesat:info@theprescon.comorservices@theprescon.com


Presconh
hasstateofth
heartDobleInsulationAn
nalyzer,M410
00,whichcom
mbinedwithrresonatingind
ductorhelpstto
conductthetipuptesttingofstatorwindingform
motorsasweellasgenerato
ors.Thistestgivesaquanttitative
assessmentnumberfo
orwindinginssulationasaw
whole.CombinedwithPDandotherresults,wecanpinpointthee
faultwithinthemotorwindingandthenplantorectifyoratttheveryleasttcontaintheeffectsoffailureifnot
completelyeliminateitt.
Weserveallthemajorrindustriesin
nPakistanincludingthefolllowingbutdefinitelynotlimitedto:

Fertilizer

Wateer
Treatm
ment

Ceement

Oil&Gas
O

Pow
wer

Petrochemiccal

Chemicaal

Welookforward togettingyo
ourvaluedinq
quiriesforparticipatingin ourMMCAp
programforindustrialmottors.Weprovvide
omsolutionsaswellascatterforyoursp
pecificneeds.
custo

Presconalso
ooffersfollow
wingservices:

Yo
ourPo
owerPaartnerss!
W
Wetake
ecareo
ofyourrPlantAssetss.

Turn
nAroundManagement.
Gen
neratorTestin
ng.
ProttectionRelayTesting.
SwittchyardMain
ntenance.
Tran
nsformerTestting.
Tapchangeroverhauling.
CableTesting.
Cablefaultlocatiion.
Shortcircuitstud
dies.
Load
dflowstudies.
Relaaycoordinatio
on.
HarmonicAnalyssis.
And
dmuchmore..

Emailusyyourinquiriessat:info@theprescon.com
morservices@
@theprescon
n.com