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Smart Module (SM)

in connection with the Toughbook

XD

Smart Module (SM) in connection with the Toughbook

6.1

Safety instructions

To ensure that the Smart Module/Toughbook functions correctly it is essential that


you observe the following:
CAUTION

Damage to the Smart Module/Toughbook due to improper use


Never use the Smart Module/Toughbook in the proximity of heat sources (e. g.
heater, oven), exhaust gases, magnetic fields, or current sources.
Do not expose the Smart Module/Toughbook to impact, vibration, or humidity
(water or other liquids).
Never repair or service the inside components yourself, but take it to your
WABCO dealer.

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6.2

XD

Smart Module (SM)


in connection with the Toughbook

Part lists Advanced / Premium packages

Advanced package

Three versions of the Advanced package are available:


as a full version
without WABCO cable set and without WABCO system software
without laptop and without laptop accessories
Please check your Advanced package is complete. With the purchase of the Advanced package (full version) you should have received the parts listed in the table
below. If the package is incomplete, please contact your WABCO partner.
Advanced package (full version)
Parts

Product number

Smart Module case (incl. accessories) *)

446 302 010 0

Laptop Toughbook

446 302 012 0

Cable set Generic (towing vehicle, bus,


trailer) case *)

446 302 020 0

Cable set WABCO (towing vehicle, bus,


trailer) case *)

446 301 020 0

Generic Software for Advanced/Premium


packages (already installed)

246 302 001 0

Smart Card for Smart Module (for the initial 446 302 018 0
enabling)
DVD drive for Toughbook

446 302 015 0

XD user manual

815 010 111 3

*) The parts of the cable set case are listed in the annex.

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Smart Module (SM)


in connection with the Toughbook

XD

Premium package

Two versions of the Premium package are available:


as a full version
without WABCO cable set and without WABCO system software
Please check your Premium package for completeness. With the purchase of the
Premium package (full version) you should have received the parts listed in the table below. If the package is incomplete, please contact your WABCO partner.
Premium package (full version)
Parts

Product number

Smart Module case (incl. accessories) *)

446 302 010 0

Laptop Toughbook

446 302 012 0

Cable set Generic (towing vehicle, bus,


trailer) case *)

446 302 020 0

Cable set WABCO (towing vehicle, bus,


trailer) case *)

446 301 020 0

Generic Software for Advanced/Premium


packages (already installed)

246 302 001 0

Smart Card for Smart Module (for the initial 446 302 018 0
enabling)
DVD drive for Toughbook

446 302 015 0

Bag for Toughbook

446 302 026 0

Docking station for Toughbook

446 302 024 0

12 V / 24 V adapter for Toughbook

446 302 027 0

Trolley

446 302 021 0

Trolley cover

446 302 036 0

XD user manual

815 010 111 3

*) The parts of the cable set case are listed in the annex.

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6.3

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Smart Module (SM)


in connection with the Toughbook

Description of the Smart Module/Accessories

No. Component
1

LED Power and Battery

Display for the power supply / battery


supply

Diagnostic communication LED

Diagnostic communication indicator

HOST communication LED

Indicator for the communication between


Smart Module and PC

Read-in unit

For receiving the Smart Card

REC (Record) button

Activation of the function Flight Data


Recorder

PWR (Power) button

Switch the Smart Module ON and OFF

Read-in unit

For receiving the Compact Flash Card

Battery compartment (rear side


of the Smart Module)

For receiving the storage batteries

No. Component

48

Description

Description

USB connection

Connection for the Toughbook

10

Read-in unit

For optional extensions, e. g. WLAN

11

Serial RS232 connection

Connection for the Toughbook

Smart Module (SM)


in connection with the Toughbook

XD

No. Component

Description

12

ECU connection

Connection for the extension cable (to


connect with the Multiswitch)

13

Power supply unit connection

Connection for the power supply unit cable

Accessories

Description

RS232 cable

For connecting the Toughbook to the


Smart Module (optional)

USB cable

For connecting the Toughbook to the


Smart Module (optional)

Extension cable

For connecting to the Smart Module (to


connect with the Multiswitch)

Power supply unit

For connecting the Smart Module to the


network

Power supply cable

For connecting to the cigarette lighter (external power supply)

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6.4

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Smart Module (SM)


in connection with the Toughbook

Commissioning the Smart Module/Toughbook

Connections
Connect the power supply unit to the power supply unit connection of the Smart
Module.
Smart Module

Power supply unit

or
Feeder cable

Connect the power supply unit with the mains supply or the feeder cable with
the cigarette lighter.
Connect the extension cable to the ECU connection of the Smart Module.
Extension cable

Smart Module

Connect the USB cable to the USB port on the Toughbook.


If you want to work via WLAN, see chapter 6.5 "WLAN", page 51.

Switch on the Smart Module


Press

to switch on the Smart Module.

The LED
power.

lights up yellow when the Smart Module is supplied with

Wait until the LED


Boot the Toughbook
Boot the Toughbook up.

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goes out and then begins to flash.

Smart Module (SM)


in connection with the Toughbook

XD

Switch off the Smart Module (external power supply)


Press and hold the button
until the LED
press the button, you will hear an audio signal.

lights up red. While you

Switch off the Smart Module (battery operation)


Press and hold the
button until the LED
the button, you will hear an audio signal.

goes out. While you press

Storage batteries
The Smart Module is equipped with rechargeable batteries (max. operating time:
45 min.).
The recharge time is around 8 h.
When replacing storage batteries, replace all 4 batteries (NiNh; capacity: not below
1,500 mAh) with the same storage battery type.
The storage batteries recharge automatically when the Smart Module is connected
to the power supply unit.

6.5

WLAN
Wireless WiFi communication (WLAN) enables you to reduce the number of cables
that often make work difficult for users. It also allows you to use the Smart Module
in the local PC network environment.

Commission the Toughbook


Connect the Toughbook to a power supply.
Boot the Toughbook up.
Make settings in the control panel
On the desktop, click the WLAN symbol; see figure below.

Click ON.
Click Start => Control Panel => Network Connections
Click with the right mouse button on Wireless Network Connection.
Click Properties.
In the select window, click the item Internet Protocol TCP/IP (last item at the
bottom).
The item is highlighted in blue.
Click Properties.
Activate the item Use following IP address:
Enter the address192.168.000.052 in the input field IP Address.
Enter 255.255.255.0 in the input field Subnet Mask.
Click OK to confirm your input.

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Smart Module (SM)


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Connections

1
2
3
4
5
6

Screws
Cover (transparent)
WLAN card
Supply cable
RS232 cable
USB cable

Insert the WiFi card (3) into the read-in unit of the Smart Module.
Connect the Smart Module to a power supply with the supply cable (4).
When the WiFi card is initially installed, the Smart Module should be connected
with the power cord!
Connect the Smart Module to the computer using the RS232 cable (5) or the
USB cable (6).

Making settings in the SmartViewer programme


Start the SMARTviewer programme on the desktop.

Click on

Click
Enter the address 192.168.000.053 in the input field IP Address. The address
must be different to the address in the Toughbook.

to confirm your input.


Click
Enter SMLAN in the input field SSID.

to confirm your input.


Click
Select WiFi as the new Communications Port.
The red dot turns green.
Click

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to quit the SmartViewer programme and to activate the settings.

Smart Module (SM)


in connection with the Toughbook

XD

Test connection status


Disconnect the connecting cable.
After a short delay, the message Connected to: Wireless Network Connection appears. The WiFi network is now operational.
Restart the computer to activate your input.
Start the SMARTviewer programme on the desktop.
Check the connection between the Smart Module and the Toughbook.

If you see the symbol for the connection status


, the device is operational.
Click the Network icon to show the wireless networks. You can also call up further information on the wireless network.
Unscrew cover
Screw the included transparent cover (2) onto the Smart Module to protect the
card.

6.6

Starting the SmartViewer

Switching on the Smart Module


Press

Booting the Toughbook


Boot the Toughbook up.
Opening the SmartViewer
Double-click on the programme SmartViewer.
After a short time, the start window appears.

Check whether the symbol appears for the communication between the Smart

Module and the Toughbook

(appears at the top left of the display).

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Smart Module (SM)


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Components of the start window


Component Description

Component Description

"Page back"

Fault memory

Actual values

Actuator test

Information about ECU

Information on enabling
the software

System settings

Communication
between Smart Module
and Toughbook

Information on the
SmartViewer programme

Immediately exiting the


SmartViewer programme

Help

Adapter cable

Position of the diagnostic connection and / or


the ECU in the vehicle

Database

Diagnostics

Supply via storage batteries

Power supply through


the power supply unit

Vehicle battery state


Green light: voltage OK
Yellow flashing: insufficient voltage ( +8.5 V)
Flashing red: voltage too high ( +38 V)
The J1850 and ISO 9141 interfaces are switched off at voltages
above +38 V.

6.7

System settings
Before you begin with the diagnostics, please make general settings (such as language, communications type).

Open system settings

Click on

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Smart Module (SM)


in connection with the Toughbook

XD

Set the communications type

Click on

Click the red dot behind the desired communication type (such
USB).
The dot selected changes its colour from red to green.

as WiFi,

Set the language

Click on

Click the red dot


behind the desired language.
The dot selected changes its colour from red to green.
Open information on the Smart Module (such as the serial number)

Click on

Back to the start window

Click the activated button

Activate the system settings

Close the programme by clicking

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6.8

Diagnostics

6.8.1

Vehicle specification

Smart Module (SM)


in connection with the Toughbook

Example trucks
Click the trucks symbol to open the vehicle database.
Specifying the vehicle
Select the desired vehicle manufacturer.
Select further specifications of your vehicle until the path cannot be opened any
further.

6.8.2

Diagnostic connections

Position of the diagnostic connection and / or the ECU in the vehicle

Click
to display the approximate position of the diagnostic connection
and / or the ECU in the vehicle.

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Smart Module (SM)


in connection with the Toughbook

XD

(red): Approximate ECU position in the vehicle


(blue): Approximate position of the diagnostic connection in the vehicle.
Adapter cable

Click
to call up the page with the Multiswitch and the vehicle-specific
adapter cable.
You will see a figure of the "Multiswitch" + the associated code
(COD.XXXXX) and the specific adapter cable for the vehicle + associated
code (COD.XXXXX).

Back to the vehicle data base

Click

to return to the vehicle data base.

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Smart Module (SM)


in connection with the Toughbook

Diagnostic connections
When downloading new software from the Internet, new cables may also be necessary in some cases. Please contact your WABCO partner.
Only use the adapter cables suggested by the diagnostic programme.
There are different diagnostic connections in the vehicle depending upon the vehicle manufacturer; each manufacturer can use more than one jack type.
If the battery symbol is not crossed out, the Smart Module has to be supplied with
power via the power supply cable.

6.8.3

Connect the extension cable to the "Multiswitch".


Connect the "Multiswitch" to the vehicle-specific adapter cable.
Turn off ignition.
Connect the adapter cable for the vehicle to the diagnostic connection in the
vehicle.

Software activation
The Software Activation page appears.

The software is already activated

If the software is already activated, a message appears that you only need to

acknowledge with

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Smart Module (SM)


in connection with the Toughbook

XD

Enabled during initial start-up of the Smart Module or when the user licence has expired
Insert the Smart Card into the read-in unit of the Smart Module. Make sure that
the writing on the Smart Card is facing upwards and the black tip of the arrow
(on the Smart Card) is pointing in the direction of the opening on the read-in unit.

Follow the programme instructions.


The Smart Card is "erased" when the licence is confirmed and can not be
used again thereafter.
You get information on the installed programme design and your personal
clearance code.

Click
to confirm.
Remove the Smart Card.

6.8.4

Carrying out the diagnostics


Before you begin with the diagnostics, please read the safety instructions, see
chapter 2 "Safety instructions", page 9 above and make sure that you follow these
instructions.
All instructions, notes, and safety instructions must be adhered to during diagnostics to avoid personal injury or material loss. Any deviating procedure may lead to
incorrect results on the vehicle.

Start diagnostics

Click
to start diagnostics.
Turn on ignition when the Switch the key on - Enter to confirm message appears.

to confirm.
Click
The Software Activation page appears. Please read the previous chapter
"Software activation" on this topic.
Wait until the symbol for communication between the Smart Module and ECU

appears (top left in the display).


The time may vary for establishing communication (Smart Module and ECU)
depending on the system.
The Fault Codes page appears.

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Smart Module (SM)


in connection with the Toughbook

In the event of problems with the connection between the Smart Module and the
ECU, the message Communication problems appears. Repeat?
Follow the programme instructions to repeat the process.

Types of faults
Current

The faults in the current phase of diagnostics.

Stored

A fault that is not current, although stored in the ECU's


diagnostic memory.

Registered

A fault that is not current, although the programme


stored it in the "Temporary diagnostic memory"

Fault deleted

No fault occurred

Using help texts


Click the fault you want information on.

Click

to call up help texts on the selected fault.

Exit help texts


Click the activated F1 key to exit the help texts again.
Corrective measure in the event of an interruption in communications between the Smart Module and the
ECU
Turn off ignition.

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Smart Module (SM)


in connection with the Toughbook

Click
Press
The
Press

XD

to close the SmartViewer programme.


to switch the Smart Module off.
LED lights up red.
to switch the Smart Module on.

The
LED lights up yellow.
Double-click on the programme SMARTviewer again.
Call up information about the ECU.

Click on

6.8.5

Repair
CAUTION

Danger of bodily injury!


Pedal actions can cause serious injuries if persons are near the vehicle.
Ensure that pedal action is prevented by means of the following measures:
Switch the gearbox to "neutral" and actuate the hand brake.
Use brake wedges to secure the vehicle against rolling away.
Attach a clearly marked note on the steering wheel saying that work is being
performed on the vehicle and that the pedal must not be applied.
Before you begin with the repair, please read the safety instructions, see chapter 2
"Safety instructions", page 9 above and make sure that you follow these instructions.
Before you perform any further activities on this system you must query the current
fault status again after you have eliminated the fault or have cleared the diagnostic
memory. This is the only way to ensure that the fault has been eliminated.

Exit diagnostics

Click

to quit the diagnostics function.

Click

to confirm.

Making repairs
Turn off ignition before starting repairs.
Do repairs.
Perform diagnostics
Repeat the diagnostics (see chapter "Carrying out the diagnostics").

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6.8.6

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Smart Module (SM)


in connection with the Toughbook

Deleting a fault from the diagnostic memory


Before you perform any further activities on this system you must query the current
fault status again after you have eliminated the fault or have cleared the diagnostic
memory. This is the only way to ensure that the fault has been eliminated.
Click the fault you like to delete.

.
Click on
Follow the instructions on the screen.

to delete the fault.


Click
If the fault reoccurs even though it was cleared, check whether the problem
may be attributed to other factors (including the ECU).
Remedy in the event of message Test disabled w/ running engine

to close the SmartViewer programme.


Click
Restart the SmartViewer without turning on the ignition.
Follow the instructions on the screen.

6.8.7

Actual values

Display actual values

Click on
.
The Live data selection page appears.

Select actual value(s)


Click the desired actual value(s).
The dot selected changes its colour from red to green.
Using help texts
Click the actual value you want information on.

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Smart Module (SM)


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XD

The selected value has a green frame.

Click on

Exit help texts


Click the activated F1 key.
Display of actual values

Click

to show the selected actual values.

Click

to show a diagram of the selected actual values.

Diagram of the actual value

Print

to open the print menu.


Click
Requirement: You have installed a printer under Windows XP and have connected it to the Toughbook.
Back to the list of actual values

Click on

6.8.8

Actuators test
The Actuators Test function energises all actuators. Only trained and qualified personnel may perform this function.

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WARNING

Smart Module (SM)


in connection with the Toughbook

Danger of bodily injury!


Never use the diagnostic devices to actuate components (actuators test) when
persons are present within the danger zone of the component to be actuated.

Invoke actuator test

.
Click on
The Actuators test page appears.

Display help texts


Select the desired actuator.

Click on

Exit help texts


Click the activated F1 key.
Start actuator test
Ensure that there is no one in the danger zone of the actuator to be energised.

Click
to start the test for the selected actuator.
Follow the instructions to perform the test correctly

6.9

Flight Data Recorder (FDR)


The Flight Data Recorder is an optional kit 446 302 078 0 consisting of the Smart
Card 446 302 090 0 and the Compact Flash Card 446 302 060 0.
This kit can be used to capture and record data from the electronic control units
during autodiagnostics, also during a test drive. The data is recorded continuously
and over the entire period of communication with the vehicle.
The Flight Data Recorder is an additional function that was integrated into the
Smart Module (ECUreader/ECUdecoder). No further hardware is required.

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Smart Module (SM)


in connection with the Toughbook

XD

To activate the Flight Data Recorder, the Smart Module must be connected to a
PC.
Once the Flight Data Recorder has been activated, the Smart Module can be disconnected from the PC. The Smart Module then saves the fault developments and
the actual value selected at the time of activation to the Compact Flash Card.
After recording, the Flight Analyzer can be used to load the record files from the
Compact Flash Card to the Toughbook for a graphical analysis of the stored curve
traces.

6.9.1

Preparations

Insert Compact Flash Card


Before you switch on the Smart Module and before you perform the diagnostics,
insert the Compact Flash (CF) Card 446 302 060 0 into the read-in unit. In the
course of a normal diagnostics, the control device data is saved by the Flight
Data Recorder.
Perform diagnostics
Perform a diagnostics, see chapter 6.8 "Diagnostics", page 56.
Enable Flight Data Recorder

Click

to open the Software Activation page.

Unlocking
When prompted, enter the Smart Card 446 302 090 0.
This Smart Card is not included in the package and must be ordered separately.

If the Flight Data Recorder has already been activated, click

to confirm.

Display actual values

Click on
.
The Live Data Selection page appears.

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Smart Module (SM)


in connection with the Toughbook

Select actual value(s)


Click the desired actual value(s).
The dot selected changes its colour from red to green.

6.9.2

Recording

Call up recording function

Click on
.
Follow the instructions.

is deactivated in the following cases:

The Flight Data Recorder was not enabled by means of the Smart Card or the
unlock code.
The Compact Flash Card for saving the data was not inserted correctly.

Enter a remark on the recording


Enter a remark on your recording (to help identify and distinguish the different
recordings).

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Smart Module (SM)


in connection with the Toughbook

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Start recording

Click on

Recording runs during a test drive

.
Click on
Always close the application before you disconnect the connection.
Disconnect the USB cable from the Smart Module.
The Smart Module can only be used during a test drive.

Should the communication to the control unit be interrupted due to inadvertent or


intentional shutdown of the instrument panel or the Smart Module, the device will
automatically attempt (for a maximum duration of 30 minutes) to reconnect when it
is switched on again and will then continue the saving process.
Setting the trigger
Press the REC/ENTER buttons on the Smart Module.
Further characters are automatically set when faults occur.

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Smart Module (SM)


in connection with the Toughbook

Stop recording

.
Click on
The SmartViewer programme is closed.
Having completed the recording, reconnect the USB cable to the Smart Module.
Double-click the programme SmartViewer on the desktop of the Toughbook.

6.9.3

Data analysis
To load and analyse the data that was saved by the Flight Data Recorder the
"Flight Analyzer" software is required. This software is preinstalled on the Smart
Handheld Tester. This software does not need to be unlocked.
The messages appear in the language that was active at the time of saving. The
Flight Analyzer on the other hand adopts the language set in the HOST.

List recordings
Click

(bottom left in the display).

Click
to read the data of the Compact Flash Card in the Smart Module.
The data recording page appears.

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Smart Module (SM)


in connection with the Toughbook

Buttons Description

Button

XD

Description

Confirmation button

Disconnect PC from the


Smart Board (test drive
with the Smart Module)

Read Compact Flash Card


data in the Smart Module

Call up data on the Compact Flash Card

Call up Smart Module


hardware information

Save Compact Flash Card


data to hard disk

Delete marked recording

The data recording page shows a list of recordings that are available in the following three memory sources:
Compact Flash Card in the Smart Module.
Local archive on the PC.
Read-in unit for the Compact Flash Card that is connected to the PC.
The latter of the three options requires that the Smart Module is correctly connected before the Flight Analyzer programme is opened and that it has established
a communication to the PC.
Any file may be deleted or moved to the local archive on the PC.

By pressing
(or double-clicking the selected file) the select mode of the
saved actual values is opened automatically.
Display actual values
Select the desired language.

Click on
.
The page with the recorded actual values appears.

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Smart Module (SM)


in connection with the Toughbook

Graphical representation
Click the desired actual value.

Click on

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Smart Module (SM)


in connection with the Toughbook

Buttons Description

Button

XD

Description

Help

Go to next chart

Go to previous chart

Go to end of chart

Go to beginning of chart

One row up

One row down

Mark row with pin

Print

Exit graphic view

Click

or

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7

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Software

Software
Tips for downloading new software
When downloading new software from the Internet, new cables may also be necessary in some cases. Please contact your WABCO partner.
XD packages

Software

Compact

Generic Software CV Smart Handheld Tester

Advanced
Premium

Generic Software CV for SmartReader (software in Smart Module)


and SmartViewer (Software on the Toughbook)
WABCO Software 1 year subscription

Advanced* Generic Software CV for SmartReader (software in Smart Module)


Premium* and Smart Viewer (Software on the Toughbook)

7.1

WABCO Diagnostic Software subscription


Registration is only possible with Advanced or Premium packages including
WABCO System Diagnostics.
Boot up your PC.
Call up the following website: http://abo.wabco.info/xd.php

You do not own a WABCO Diagnostic Software subscription yet


Enter your WABCO Expert Diagnostics User Code (see certificate) in the XDNumber field.
Every Advanced and Premium package with WABCO System Diagnostics also
includes the WABCO Expert Diagnostics User Code.
Click Continue and follow the instructions.
If your registration was successful, your subscription is valid for 1 year from
the date of subscription.
We will send you your access data (User name and Password) via e-mail.
Using these access data, you can download the desired software from the
download page.
You already subscribed to the WABCO Diagnostic Software subscription
Activate item I already subscribed to the WABCO Diagnostic Software subscription.
Then enter your access data (User name and Password).
Click Continue and follow the instructions.

7.2

Download of software updates / upgrades


Updates are made available for download from the Internet on a quarterly basis.
Boot up your PC.
Open the WABCO website: http://www.wabco-auto.com

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Software

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In the Quick Access Links box, click WABCO Diagnostics.

Under Diagnostic Services click the link WABCO Expert Diagnostics.

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Software

In the bottom section, click Download software here.

Click the link of the software that you wish to download.

7.3

Install Generic Software Update


Requirement: The Smart Module or Smart Handheld Tester has to have a power
supply.
You can only do updates and upgrades with a serial or USB cable, but not via a
wireless connection.

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Software

7.3.1

XD

Smart Module in connection with the Toughbook

Start-up
Make the connections, see chapter 6.4 "Commissioning the Smart Module/Toughbook", page 50.
Press

to switch on the Smart Module.

LED
is yellow: Smart Module is energised.
Make sure that the USB driver is installed and that the Smart Module is connected to the mains and to the PC.
Boot the Toughbook up.
Unzip the update
that you
Double-click the file SmartReader_WABCO_VXXX_EN.exe
have downloaded from the Internet (V = Version, XXX = Version number).
Click Setup to unzip the files.
Follow the procedure.
Click Yes if the message ICON on DESKTOP appears.

The folder WABCO Expert Diagnostics_VXXX


appears on the desktop.
Double-click this folder.
Double-click the file SmartReader_Wabco_VXXX (V = Version, XXX = Version
number).
The following window appears.
Install update
For Communication port select the port USB.
If USB is not available as an option for selection, check the connections.

Click Start.
Click on OK, when the Smart Module is connected to a power supply.

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Software

The installation may take a few minutes and is only complete when the message
Device Update Completed appears.
Click OK.
Click on

to close the application.

Now click the file SmartViewer_Wabco_VXXX


downloaded from the Internet.
Click on Setup.

that you have

If no Java driver is installed on the PC, download it from our website:


http://www.wabco-auto.com, see chapter 7.2 "Download of software updates /
upgrades", page 72
Click the link Download Section.
The message Installation complete appears.
Click OK.
The update has now been installed.
Open update

Open the programme SmartViewer


via the folder
SmartModule_Wabco_VXXX or via Start / Programs / WABCO.

7.3.2

Smart Handheld Tester

Start-up
Make the connections, see chapter 5.4 "Initial start-up of the Smart Handheld
Tester", page 17.
Boot up your PC.
Make sure that the USB driver is installed and that the Smart Module is connected to the mains and to the Laptop.
Press

on the Smart Handheld Testers to switch it on.

Unzip the update


Double-click on the file SmartHandheldTester_WABCO_VX.XX.exe that you
have downloaded from the Internet.
Click on Setup.
The message Create an icon on your desktop appears:
Click Yes.
The message INSTALLATION COMPLETE appears.
Click OK.
Double-click on the newly created shortcut
WABCO_SMARTHandheld_tester_VXXX on the desktop (red symbol).
The following window appears.
Install update
For Communication port select the port USB.
If USB is not available as an option for selection, check the connections.

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Click Start.
Click on OK, when the Smart Module is connected to a power supply.
The installation may take a few minutes and is only complete when the message
Device Update Completed appears.
Click OK.
Click on
to close the application.
If the message Update complete, press button for continuing appears on the
display of the Smart Handheld Tester, click on any button (except
The update has now been installed.

).

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8

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Repair service

Repair service
WABCO will provide you with a loan device to replace a defective device over the
repair time. If you want to make use of this service, please call the following
freephone number:
WABCO Expert Diagnostics Hotline: 00 800 438 922 26
(Monday to Friday: 8:00 to 17:00; Saturdays: 8:00 to 12:00)
WABCO's carrier delivers the replacement directly to your workshop and will also
take the faulty device with him.
Europe (EU) The defective device will be replaced by a loan device within 24 to 48
hours.
Europe (Not EU) The defective device will be replaced by a loan device within 48
to 72 hours.
Remove the hard disc before you hand over the Toughbook to the carrier.

Once the repair has been completed (4 to 6 weeks), the carrier will deliver the repaired device back to the workshop and will also take the loan device with him.
Warranty: The freight, repair and replacement costs are under warranty. Your
workshop has to pay any other costs.

78

Disposal

XD

Disposal
Do not dispose of electronic devices, batteries, or accumulators
together with household refuse. Instead it must be handed over
to a designated collection point.
Observe the national and regional regulations.
Please contact your WABCO partner if you have any questions.

79

10
10

XD

Annex

Annex

10.1 Components of the XD packages


Components

Product number
Compact

Advanced

Premium

Premium*

Smart Handheld Tester case (incl. accessories)

446 302 011 0

Generic Software for Smart Handheld Tester

246 302 003 0

Smart Card for Smart Handheld Tester (for


initial first enabling)

446 302 017 0

Cable set Generic (towing vehicle, bus,


trailer) case

446 302 020 0

Access to Hotline

---

Loan Exchange Service

---

Training

---

XD user manual in different languages

815 010 111 3

Generic Software for Advanced/Premium


packages

246 302 001 0

Smart Module case (incl. accessories)

446 302 010 0

Smart Card for Smart Module (for the initial


enabling)

446 302 018 0

Laptop Toughbook (with English keypboard)

446 302 012 0

DVD drive for Toughbook

446 302 015 0

Cable set WABCO (towing vehicle, bus,


trailer) case

446 301 020 0

WABCO system software 1 year subscription

246 301 900 0

Bag for Toughbook

446 302 026 0

Docking station for Toughbook

446 302 024 0

12 V / 24 V adapter for Toughbook

446 302 027 0

Trolley

446 302 021 0

Trolley cover

446 302 036 0

WLAN

446 302 022 0

Colour ink-jet printer

446 302 028 0

Laser printer for black/white print

446 302 029 0

Smart Card Update for Smart Handheld


Tester for update after 1 year

446 302 037 0

Smart Card Update for Smart Module for


update after 1 year

446 302 038 0

x = standard component
o= optional component
- = not part of the packages
* = without WABCO cable set and without WABCO system software
** = without laptop and without laptop accessories

80

XD packages
Advanced* Advanced**

Annex

10

XD

10.2 Order number of the XD packages 446 302 XXX 0


Laptop
Language

XD packages

Product number Compact Advanced Premium Advanced* Premium* Advanced**

English

012

001

002

003

004

005

006

German

040

001

102

103

104

105

106

French

041

001

112

113

114

115

116

Italian

042

001

122

123

124

125

126

Spanish

043

001

132

133

134

135

136

Dutch

045

001

152

153

154

155

156

Swedish

046

001

162

163

164

165

166

Norwegian

047

001

172

173

174

175

176

Swiss
German

048

001

182

183

184

185

186

Portuguese

049

001

192

193

194

195

196

Russian

050

001

202

203

204

205

206

Polish

051

001

212

213

214

215

216

Slovenian

052

001

222

223

224

225

226

Greek

053

001

232

233

234

235

236

Turkish

054

001

242

243

244

245

246

* = without WABCO cable set and without WABCO system software


** = without laptop and without laptop accessories

81

10

XD

Annex

10.3 Smart Cards


The Smart Cards are required to activate XD and can be used within a period of two years beginning with the date
printed on the card.

Smart Card for first use: This card is supplied with every XD package and has the same features as the M12
Smart Card.
M12 Smart Card: This card is valid for 12 months. After this time, a further Smart Card must be used. Within
the 12 month period you can install any number of new software versions.
4UP Smart Card: This card permits updating the software four times, provided you also have the NTL Smart
Card.
NTL Smart Card: This card switches XD to permanent activation. Updates of the software require the 4UP
Smart Card.
The following Smart Cards are available:

82

Part number

Smart Cards

446 302 017 0

Smart Card 366d HHT for initial enabling

446 302 018 0

Smart Card 366d SM for initial enabling

446 302 037 0

Smart Card 366d HHT for update after 1 year

446 302 038 0

Smart Card 366d SM for update after 1 year

446 302 062 0

Smart Card CV 4UP OR OTC

446 302 063 0

Smart Card CV M12 SM OTC

446 302 064 0

Smart Card CV NTL OR OTC

446 302 065 0

Smart Card CV NTL NR OTC

446 302 066 0

Smart Card CV 4UP NR OTC

446 302 067 0

Smart Card CV NTL SM OTC

446 302 068 0

Smart Card CV 4UP SM OTC

446 302 080 0

Smart Card CV 12M SM SPX

446 302 081 0

Smart Card CV Reflex SPX

446 302 083 0

Smart Card CV M12 OR SPX

446 302 084 0

Smart Card CV 4UP NR SPX

446 302 085 0

Smart Card CV OTC 3130

446 302 086 0

Smart Card CV OTC 4130

446 302 087 0

Smart Card CV 4UP SM SPX

446 302 088 0

Smart Card CV SM OTC

446 302 089 0

Smart Card Flightrecorder Handheld Tester

446 302 090 0

Smart Card Flightrecorder Smart Module

446 302 091 0

Smart Card Scope

446 302 092 0

Smart Card CV NTL NR

446 302 093 0

Smart Card CV NTL SM SPX

446 302 094 0

Smart Card CV NTL HHT

Annex

Part number

Smart Cards

446 302 095 0

Smart Card CV 4UP HHT

446 302 096 0

Smart Card CV NTL SM

446 302 097 0

Smart Card CV 4UP SM

446 302 098 0

Smart Card CV NTL OR

446 302 099 0

Smart Card CV 4UP OR

Error message

XD

10

Remedy

The Smart Card is inva- Note the Smart Card code displayed and contact your WABCO dealer.
lid / defective.
The Smart Card is
blank.

The Smart Card has already been used. Please contact your WABCO partner.

The annual licence has


expired.

Contact your WABCO dealer and ask for a new Smart Card.

83

10

XD

Annex

10.4 Accessory Cases


Cable set WABCO (towing vehicle, bus, trailer) case 446 301 020 0
Figure

Product
number

Components

446 301 022 0 Diagnostic Interface Set (USB)


446 300 327 0 35-pin EPS connection adapter
446 300 404 0 ABS/ASR "D/E" connection adapter
446 300 329 2 Diagnostic cable for trailers
446 300 340 0 EBS DaimlerChrysler ACTROS diagnostic cable
446 300 344 0 EBS Euro diagnostic cable
449 612 010 0 VCS I diagnostic cable with socket OE
449 672 030 0 TEBS diagnostic cable with socket OE

Cable set Generic (towing vehicle, bus, trailer) case 446 302 020 0
Figure

Product
number

Components

446 302 400 0 Multiswitch, SL31293


446 302 401 0 Interface, FLA, SL31121
446 302 402 0 Interface, PSA, SL31122A
446 302 404 0 Interface, PSA/FIAT, 30-pin, SL31132A
446 302 405 0 Interface, Ford, 5-pin, SL31134
446 302 406 0 Interface, Ford, 3-pin, SL31135
446 302 407 0 Interface, VW, 2+2 pin, SL31136A
446 302 408 0 Interface, Skoda, 5-pin, SL31137
446 302 409 0 Interface, Renault, SL31139
446 302 410 0 Interface, Renault, 12-pin, SL31147
446 302 411 0 Interface, Mercedes, 38-pin, SL31191
446 302 412 0 Towing vehicle adapter cable, IVECO, 30-pin, SL31298, for
Stralis, EuroStar, EuroTech, EuroTrakker, EuroCargo, EuroFire,
IrisBus and Astra series
446 302 413 0 Towing vehicle adapter cable, IVECO, 30-pin, SL31299, for Daily
446 302 414 0 Towing vehicle adapter cable, MERCEDES/WABCO, 14-pin,
SL31303, for Sprinter, Actros, Atego, Volkswagen LT
446 302 415 0 Trailer adapter cable, WABCO, 7-pin, SL31305, for WABCO
trailer systems
446 302 416 0 Towing vehicle adapter cable, RVI, 12-pin, SL31307, for Kerax,
Magnum, Maxter, Midliner m, Premium

84

Annex

Figure

Product
number

XD

10

Components

446 302 417 0 Towing vehicle adapter cable, DAF, 16-pin, SL31308, for DAF
vehicles
446 302 418 0 Towing vehicle adapter cable, SCANIA, 16-pin, SL31309 for
SCANIA vehicles
446 302 419 0 Towing vehicle adapter cable, MAN, 12-pin, SL31337, for TGA
446 302 421 0 Trailer cable, HALDEX, 4-pin, SL31367, for central diagnostic
plug
446 302 420 0 Interface, J1962-B, SL31350
446 302 422 0 Trailer cable, HALDEX, 4-pin, SL31368
446 302 423 0 XD Ford specific EOBD, SL31330
446 302 427 0 XD trailer cable, Knorr, 7-pin, SL31385
446 302 428 0 XD towing vehicle adapter, VOLVO, 8-pin, SL31424
446 302 430 0 XD Truck Adapter, MAN, 37 pin for F2000, L2000
446 302 432 0 XD Truck Cable, RENAULT, J1962-B (from 2009 in case)
Interfaces for lightweight commercial vehicles are connected using the extension cable (is enclosed in both the
Smart Modules and the Smart Handheld case)
Cable case 446 302 039 0 for SPX/Tecnotest passenger car test devices
This case contains diagnostic cables that supplement the cable case for passenger cars with the cables required
for commercial vehicles.
Figure

Product
number

Components

446 302 412 0 XD towing vehicle adapter, VOLVO, 30-pin, SL31298WA


446 302 413 0 XD towing vehicle adapter, VOLVO, 38-pin, SL31299WA
446 302 414 0 XD towing vehicle adapter, MERCEDES/WABCO, 14-pin,
SL31303WA
446 302 415 0 XD trailer adapter, WABCO, 7-pin, SL31305WA
446 302 416 0 XD towing vehicle adapter, RVI, 12-pin, SL31307WA
446 302 417 0 XD towing vehicle adapter, DAF, 16-pin, SL31308WA
446 302 418 0 XD towing vehicle adapter, SCANIA, 16-pin, SL31309WA
446 302 419 0 XD towing vehicle adapter, MAN, 12-pin, SL31337WA
446 302 421 0 XD trailer cable, HALDEX, 4-pin, SL31367WA
446 302 422 0 XD 2. trailer cable, HALDEX, 4-pin, SL31368WA
446 302 427 0 XD trailer cable, KNORR, 7-pin, SL31385WA
446 302 428 0 XD towing vehicle adapter, VOLVO, 8-pin, SL31424WA
446 302 430 0 XD towing vehicle adapter, MAN, 37-pin, SL31432WA

85

10

XD

Annex

10.5 Kits
Kit number

86

Kit components

446 302 070 0

XD CV Integration Kit SPX Reflex 3130:


Cable case 446 302 039 0; Smart Card 446 302 083 0

446 302 071 0

XD CV Integration Kit SPX Reflex 4130:


Cable case 446 302 039 0; Smart Card 446 302 081 0

446 302 072 0

XD CV Integration Kit OTC Reflex 3130:


Cable case 446 302 039 0; Smart Card 446 302 081 0

446 302 073 0

XD CV Integration Kit OTC Reflex 4130:


Cable case 446 302 039 0; Smart Card 446 302 086 0

446 302 074 0

XD CV Integration Kit Smart Module SPX:


Cable case 446 302 039 0; Smart Card 446 302 080 0

446 302 075 0

XD CV Integration Kit Smart Module OTC:


Cable case 446 302 039 0; Smart Card 446 302 088 0

446 302 076 0

4-channel oscilloscope

446 302 077 0

Flight Data Recorder for Smart Handheld Tester:


Compact Flash Card 446 302 060 0; Smart Card 446 302 089 0

446 302 078 0

Flight Data Recorder for Smart Module:


Compact Flash Card 446 302 060 0; Smart Card 446 302 090 0

Annex

XD

10

10.6 Technical data and regulations


Technical data
Smart Module
Supply

Power unit: 100-240 V AC 50 Hz


Vehicle battery: 12-32 V
NiMh battery: 8,4 V, 2000 mA/h

Max. consumption

7 W normal
13 W charge

LCD display

Graphic TFT colour display: 11,5 x 9 cm (5.7)

Keyboard

15 keys

Input/Output

Connections for:
ECU
External power supply
USB, e.g. for the Toughbook
RS232 i.e. for the Toughbook
VGA for VGA monitor
GND for vehicle ground
Future communication upgrade
4-channel oscilloscope
Read-in units for:
Smart Card
Compact Flash Card

Operating temperature
Humidity

0 to +45 C
20-55 %

Storage temperature
Humidity

-5 to +50 C
20-60 %

Dimensions
(height x width x depth)

275 x 195 x 65 mm

Weight

1,14 kg

Impact resistant, dust and grease-proof and splash protected


Smart Handheld Tester
Supply

Power unit: 230 V AC 50 Hz +12 V


Vehicle battery: 8-42 V
NiMh battery: 4 x 1.2 V AA

Max. consumption

2,7 W normal
15 W charge

Keyboard

2 keys

87

10

XD

Annex

Smart Handheld Tester


Input/Output

Connections for:
ECU
External power supply
USB, e. g. for a printer
RS232 i.e. for the Toughbook
Read-in units for:
Smart Card
WLAN
Compact Flash Card

Operating temperature
Humidity

0 to +40 C
20-55 %

Storage temperature
Humidity

-5 to +50 C
20-60 %

Dimensions
(height x width x depth)

195 x 140 x 45 mm

Weight

0,7 kg

Impact resistant, dust and grease-proof and splash protected


Colour inkjet printer Epson StylusTM C86
Resolution:

5760 x 1440 dpi

Dimensions

462 x 263 x 196 mm

Borderless printing to DIN A4


USB and parallel interface for flexibly interfacing to the Toughbook & to Mac
Laser printer Epson EPL-6200
Resolution

1200 dpi

Dimensions

385 x 261 x 279 mm

Network-compatible DIN A4 black and white laser printer


Standard support from ESC/page, PCL6, PCL5 and Adobe Postscript 3
optional network interface
Compatible with Windows and Mac

88

Annex

XD

10

WLAN
Range

100 m

Data transfer rate

11 Mbps

Frequency

2,4 to 2,4835 GHz

Power supply

+3.3 V from Smart Module connection

Consumption

1 watt

Operating temperature

0 to +40 C

IEEE 802.11b compliant


128 Bit WEP encryption peer-to-peer or Accesspoint Protocol
WiFi module Pretec 802.11b Wlan Compact Flash card Type I
With software version 4.3 or higher and supporting software, printout possible on all Windowscompatible printers.
Guidelines
The Smart Handheld Tester and the Smart Module are designed for vehicle diagnostics on the manufacturer's
premises and satisfies the requirements of the ISO DIS 15031-4 guideline and the following standards:
ISO 9141-2
ISO 14230-4 (KWP 2000)
ISO 15765-4 (CAN)
ISO 11519-4 (SAE J1850)

89

10

90

XD

Annex

Standard in 1968 and spun off in 2007.


Headquartered in Brussels, Belgium,
WABCO employs more than 7,700 people in 31 countries worldwide. In 2007,
WABCOs total sales were $2.4 billion.
WABCO is a publicly traded company
and is listed on the New York Stock
Exchange with the stock symbol WBC.
www.wabco-auto.com

2008 WABCO All rights reserved. 815 010 111 3/09.2008

WABCO Vehicle Control Systems is one


of the world's leading providers of electronic braking, stability, suspension and
transmission automation systems for
heavy duty commercial vehicles. Customers include the worlds leading
commercial truck, trailer, and bus manufacturers. Founded in the U.S. in 1869
as Westinghouse Air Brake Company,
WABCO was acquired by American