ModelRFQforPerformanceBasedFire

andGasSystemDesignBasis
DevelopmentandValidation
Revision0,7June2011

TableofContents
1.

Scope.....................................................................................................................................................4

2.

TermsandAbbreviations......................................................................................................................4
2.1

Terms............................................................................................................................................4

2.2

Abbreviations................................................................................................................................4

3.

ReferenceDocuments...........................................................................................................................4
3.1

ReferenceDrawings......................................................................................................................4

3.2

COMPANYStandards....................................................................................................................5

3.3

ExternalStandards........................................................................................................................5

3.4

PotentialDocumentConflictsorErrors........................................................................................5

4.

StudyObjectives...................................................................................................................................5

5.

StudyMethodology...............................................................................................................................6
5.1

FireandGasZoneDefinition.........................................................................................................6

5.2

HAZIDandFGSFunctionDevelopment........................................................................................7

5.3

AnalyzeRiskandDefineFGSPerformanceTargets......................................................................7

5.4

DesignBasisConsequenceModeling............................................................................................8

5.5

DetectorTechnologyAssessment.................................................................................................9

5.6

FireandGasMappingforCoverageVerification..........................................................................9

5.7

FGSFunctionSafetyAvailability(SIL)Verification......................................................................11

5.7

FGSRequirementsSpecifications...............................................................................................11

5.8

FGSVerificationandValidation..................................................................................................12

6.

StudyDeliverables..............................................................................................................................13

7.

ProjectSchedule.................................................................................................................................13

8.

MeetingsandPresentations...............................................................................................................13

9.

InformationtobePresentedintheProposal.....................................................................................13

10.

BasisofCommercialProposal.........................................................................................................14

AppendixAFacilityDescription...............................................................................................................15
AppendixBFGSZoneListandZoneExtentsDrawing..............................................................................17
AppendixCFGSFunctionListTypical....................................................................................................20
AppendixDFGSPerformanceTargetList................................................................................................22

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AppendixEDesignBasisConsequenceModelingResults.......................................................................25
AppendixFTypicalFireandGasMappingResults...................................................................................26
AppendixGTypicalFGSRequirementsSpecificationsComponents.......................................................30

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1. Scope
ThisdocumentdefinesthescopeofworkforthePerformanceBasedFireandGasDetectionand
SuppressionSystemDesignBasistobeperformedforthefacilitiesdescribedinAppendixAFacility
Description.

2. TermsandAbbreviations
2.1

Terms

COMPANY

(NameofOperatingCompany)

ENGINEER

(NameofEngineeringCompany,ifsubcontractedthroughthirdparty)

CONSULTANT

EntitycontractedbyCOMPANYorENGINEERtoperformthescopeofservices
containedinthisdocument

SCOPEOFWORK

TheworkrequiredtocompletethePerformanceBasedFireandGasDetectionand
SuppressionSystemDesignBasis,asdetailedinthisdocument,forthefacilities
describedinAppendixAFacilityDescription

2.2

Abbreviations

F&G

FireandGas

FGS

FireandGasSystem

3. ReferenceDocuments
Theprojectdocumentation,codes,standards,andotherdocumentsthatdefinethescopeofthisproject
andthelimitationsandexpectationsunderwhichtheprojectistobeexecutedarelistedinthefollowing
sections.

3.1

ReferenceDrawings

DrawingNumber
DXXX.XXX01SHT1
DXXX.XXX02SHT1
DXXX.XXX02SHT2
DXXX.XXX02SHT3
DXXX.XXX02SHT4
DXXX.XXX02SHT5

Title
PROCESSFLOWDIAGRAM,GASPRODUCTION
FACILITY
LEGENDSHEET,GASPRODUCTIONFACILITY
HIGHPRESSURESEPARATOR,GASPRODUCTION
FACILITY
LOWPRESSURESEPARATOR,GASPRODUCTION
FACILITY
PIPELINEPUMP,GASPRODUCTIONFACILITY
GASCOMPRESSOR,GASPRODUCTIONFACILITY

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DrawingNumber
DXXX.XXX02SHT6
DXXX.XXX03SHT1

3.2

COMPANYStandards

DocumentNumber
NONE

3.3

Title
N/A

ExternalStandards

DocumentNumber
NFPA72
ISATR84.00.07
IEC61511

3.4

Title
GASCOMPRESSORUTILITYDETAILS,GAS
PRODUCTIONFACILITY
PLOTPLAN,GASPRODUCTIONFACILITY

Title
NationalFireAlarmandSignalingCode
GuidanceontheEvaluationofFireandGasSystem
Effectiveness
Functionalsafety:SafetyInstrumentedSystemsfor
theprocessindustrysector

PotentialDocumentConflictsorErrors

ThedocumentsthatarereferencedinSection3ofthisdocumentareincorporatedbyreferenceintothis
requestforproposaldocument.Ifanyerrorsofconflictsarefoundtooccurwithinthisproposal
documentortheincorporatedreferencedocuments,theconflictsshallbebroughttotheattentionof
ENGINEERorCOMPANYforresolution.

4. StudyObjectives
Theprimaryobjectiveofthisstudyistodevelopadesignbasisfortheimplementationofafireandgas
detectionandsuppressionsystem.Attheconclusionofthestudythefacility,asdescribedinAppendixA
FacilityDescription,shallbecompletelydefinedintermsofdetectorlayoutandlogicfunctionality.
Thislayoutandfunctionalitywillbedevelopedinsuchawaythattolerablerisktargetsareachievedfor
thefacility,inaccordancewithCOMPANYstandards,asshowninSection3.2,withrespecttofire
hazards,combustiblegashazards,andtoxicgashazards.
Thestudyshallincludethefollowing,taskswithassociateddeliverabledocuments:

Definethefireandgaszones
HazardIdentification(HAZID)studyfacilitationtosupportFGSfunctiondevelopment
Identifythefireandgassafetyinstrumentedfunctionsofeachzone
AnalyzeRiskandDefineFGSPerformanceTargets,including:
o Classifyeachzone
o Gradeallzonesclassifiedasaprocessarea
o Developzoneextentsdiagrams(whereapplicable
o Assigndetectorcoveragetargets(whereapplicable)
o AssignFGSfunctionsafetyavailability(SIL)target(whereapplicable)

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PerformDesignBasisConsequenceModeling(Jetfires,poolfires,vaporcloudfires,combustible
gasdispersion,andtoxicgasdispersion)
Performdetectortechnologyassessmenttofacilitatedetectortechnologyselection
PerformFireandGasMappingtoverifythattheproposeddetectorlayoutachievescoverage
performancetargets
PerformFGSfunctionsafetyavailability(SIL)verificationcalculations
DevelopFGSRequirementsSpecifications,including:
o FGSGeneralRequirements
o FGSZoneList
o FGSZoneExtentsDiagrams
o FGSZoneGradingDiagrams
o FGSDetectorListwithType,Location,Orientation,andSetPoints
o FGSDetectorLayoutDiagrams
FGSSystemVerificationandValidationTesting

5. StudyMethodology
Thestudyshallbeperformedinaccordancewiththemethodologiesandconstraintsspecifiedinthe
followingsections.

5.1

FireandGasZoneDefinition

CONSULTANTshallreviewthescopeoffacilitiesofthisproject(asdefinedinAppendixAFacility
Description)inordertodetermineanddocumenttheappropriateseparationandsegregationofthe
physicalfacilityintodiscretezones.Inthedefinitionofthezones,CONSULTANTshallreviewtheplan
drawingsofthefacilityanddefinezoneboundariesconsideringthefollowingattributesofthefacility:

SimilarEquipment:Locationofzoneboundarieswillbedefinedinsuchawayastogroup
equipmentwithsimilarprocesshazards
DifferentiatebyDeck:Differentdeckstypicallyimplydifferentzones
FGSSystemActions:Ifdifferentactionsarerequiredtobetakenastheresultofconfirmedfire
orconfirmedgasreleases,thendifferentzoneswillbedefined
SegregationofHazards:Desiretopreventgasmigrationfromoneoperatingareatoadjacent
areasmayrequiredefinitionofseparatehazardzones
ClassifiedElectricalEquipment:Theneedtoprotectnonclassifiedelectricalequipmentwithina
moduleorenclosureandsegregatefromclassifiedareasrequiresdefinitionofaseparatezone
SpecialOccupancies:Occupiedareasofhighvalueequipment(turbinedrivers)mayrequire
definitionofseparate/distinctzonestoaffordadditionalprotectionwithinareaswithspecial
occupancies

TheFGSFunctionDefinitionactivityshallresultinapreliminaryzonelist.Thezonelistwillsubsequently
beupdatedafterthehazardidentification(HAZID)studywithassociatedFGSfunctiondevelopment.
Theactivityshallalsoresultinzoneextentsdrawingswherethephysicalboundariesofthezonesare

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identifiedandoverlaidonfacilityplandiagrams.Atypicalzonelistandatypicalzoneextentsdiagram
areprovidedinAppendixBFGSZoneListandZoneExtentsDrawing.

5.2

HAZIDandFGSFunctionDevelopment

CONSULTANTshalltraveltoCOMPANYsitetofacilitateameetingandworkshopwherethehazardsthat
arepresentineachzone,forwhichfireandgassystemprotectionisdesirable,shallbeidentified.The
workshopshallbeperformedusingtheHazardIdentification(HAZID)technique.CONSULTANTshall
facilitateanddocumenttheresultsofthemeeting.CONSULTANTfacilitatorshallbeexperiencedinthe
HAZIDtechniqueandshallhaveperformedaminimumoftwo(2)studieswhoseresultswereemployed
todefinefireandgaszonehazardsforperformancebasedfireandgasstudies.
Inaddition,foreachzoneandhazardwhereautomatedactionsexist,areproposedinthedesign,orare
requiredbytheCOMPANYfireandgasphilosophydocument,theseautomatedactionsshallbe
documentedinaFGSfunctionlist.TheFGSfunctionlistwillcontainthefollowinginformation:

AbriefdescriptionofeachFGSfunction
AtagnumberforeachFGSfunction(ifavailable)
AlistofinputsandoutputsforeachFGSfunction
ReferenceinformationforeachFGSfunction,includingdrawingnumberswheretheFGS
functionalityisdescribed
GeneralrequirementsforallFGSandanexplanationforuseoftheFGSfunctionlist
SpecificnotesforindividualFGSfunctions,asneeded.

FGSfunctionlistdevelopmentshallbeleadbyCONSULTANTfacilitatorwhoiscompetentinFGSdesign
andSISdesignasevidencedbyISA84ExpertorISASVScertificate,inordertoensurethatthefunctions
areproperlydefined.
TheactivitiesinthistaskshallbedocumentedinarevisedFGSzonelistincorporatingthehazards
determinedduringtheHAZIDstudy,andintheFGSfunctionlist.AsampleFGSfunctionlistisshownin
AppendixCFGSFunctionListTypical.

5.3

AnalyzeRiskandDefineFGSPerformanceTargets

CONSULTANTshallconductanddocumentariskanalysiswheretheappropriateperformancetargetsfor
eachFGSfunctionaredefined.Theriskanalysisandassociateddocumentationshallbeperformedin
accordancewithCOMPANYproceduresforperformancebasedfireandgassystemdesign.Eachzoneis
assignedacategorytodetermineperformancerequirementsforfireandgasdetection,whichincludes
targetsfordetectorcoverage.EachFGSfunctionwithahydrocarbonzoneshallbeassignedasafety
availability(SIL)target.Theanalysisshallbebasedonriskofsafetyand/orcommercialimpactsoffire
andgasreleasesinthezone.Theriskrankinganalysisshallresultinafiregradeorgasgrade,which
formsthebasisforassigningtheperformancetargets.Theriskanalysisshallbeperformedbya
facilitatorthathasexperienceinperformingperformancebasedFGScategorizationandgradingstudies
(minimumoftwostudies).

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Theriskanalysisshallbeperformedonalocationbylocationassessmentofhazards,andshallconsider
thefollowingfactors.
1. AssessmentoftheHydrocarbonProcessingEquipment
1.1
Amountandtypeofequipmentinthezone
1.2
Potentialcrediblesourcesofhydrocarboninthezone
1.3
IgnitionSources
1.4
Concentrationsoftoxicgasesinprocessingfluids
2. AssessmentofFireandGasConsequences
2.1
Determinereleasescenarioswhichthesystemisintendedtoprotectagainst
2.2
Identifyconfinementandcongestionintheprocessareasthatcouldaggravate
flammablegashazards,e.g.,opengratingversussoliddecking
2.3
Considercommercialassetvaluationandbusinessinterruptionconsequences
2.4
Considersafetyrelatedconsequencesincludingpersonnelandpublicsafety
3. Assessmentofreleaselikelihood
3.1
Aggregatelikelihoodofreleasefromallidentifiedreleasesourcestodetermineoverall
likelihood
3.2
Determinethetimerequiredforthehazardtoescalate
3.3
Determineopportunityforeffectiveoperatorresponseactiontopreventhazard
escalation
4. Assessmentoflevelofhumanoccupancy
5. Assessmentofproductionvalueforprocess
Theresultsofthisriskanalysis,inaccordancewithCOMPANYprocedure,shalldefinetherequired
performancetargetsofcoverageandsafetyavailability.Inaddition,CONSULTANTshalldefinethe
physicalextentsofthegradedareabasedontheCOMPANYprocedureconsideringlocationsofleak
sourcesandprotecteddistancesfromthoseleaksources,whichareafunctionofthegrade.Theresults
ofthistaskshallbedocumentedinaFGSPerformanceTargetListandFGSGradeExtentsDiagram.A
typicalFGSPerformanceTargetListandFGSGradeExtentsdiagramareshowninAppendixDFGS
PerformanceTargetList.

5.4

DesignBasisConsequenceModeling

CONSULTANTshallperformdesignbasisconsequencemodelinginordertodeterminetheexpected
physicalextentsofthetypicalscenariosthatareexpectedforthefacilityunderstudy.Consequence
modelingshallbeusedtodeterminethedesignbasisofthefireandgasdetectionandsuppression
system.CONSULTANTshallensureaproperunderstandingofthepotentialconsequencesofahazardso
thatanappropriatedegreeofintegritycanbespecified.HazardssafeguardedwithFGScanbedifficult
toassessinaqualitativemanner,anditisoftendesirabletoquantitativelyassessthedegreeand
magnitudeofthepotentialhazardousoutcome.Theseoutcomescouldincludeapoolfire,jetfire,
combustiblegasclouddispersionwithavaporcloudfire/explosion,toxicgascloudformationand
dispersion,oraBoilingLiquidExpandingVaporExplosion(BLEVE).

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DuringtheHAZID,aseriesofcredibledesignbasisscenariosshallbeselectedformodelingbyateamof
experts.Theassessmentofconsequencesisdoneusingcomputerizedmodelingtodeterminethesize
andextentofthesehazardousoutcomes.Thehazardsarethenassessedintermsofthepotential
impacttoonsiteoroffsitepersonnel,theenvironment,orintermsofequipmentdamage.Thedesign
basisconsequencemodelingcanthenbeusedwiththecustomersriskmanagementguidelinesto
accuratelydeterminetheseverityofthehazard;andanappropriatedegreeofintegrityisselectedfor
safeguardsthatwilldetectandpreventthehazardouscondition.Thisoftenreducesexcessive
conservatismsthatareinherenttoqualitativeriskassessmenttechniquessuchasPHAorLOPA.The
designbasisconsequencemodelingisdocumentedalongwithotherdesignbasisinformationforsafety
instrumentation&controlsystems,anditshouldbemaintainedforthelifeoftheprocessaswellas
updatedwhensignificantchangesoccurtotheprocessconditions.
TheresultsofthedesignbasisconsequencemodelingshallbeincludedintheFGSDesignBasisReport,
andshallincludelengthandwidthestimatesforthevariousconsequencetypesalongwithfootprint
colorizedmapsforeachmodeledscenario.Typicalresultsofdesignbasisconsequencemodelingare
presentedinAppendixEDesignBasisConsequenceModelingResults.

5.5

DetectorTechnologyAssessment

CONSULTANTshallperformadetectortechnologyassessmentwhoseresultsshallbeusedtoselectthe
mostappropriatedetectortechnologyforallofthedetectionapplicationsofthestudy.CONSULTANT
shalllistallavailabledetectortechnologiesforfiredetectionandgasdetection.Eachtechnologywillbe
describedwithrespecttoitsstrengthsandweaknesses,alongwithalistingoftheattributesthatcan
affectperformance,suchasreflectedlight,spuriousradiationsources,etc.Subsequently,thefacility
shallbeconsidered,alongwithalistingoftheperformanceaffectingattributesthatarepresentinthe
zones.Acomparisonoftheperformanceaffectingattributesofeachzoneagainsttherelativestrengths
andweaknessesofeachdetectortypeshallbemadeandshallresultintheselectionofdetector
technologyforallofthezones.
TheresultsofthedetectortechnologyassessmentshallbedocumentedintheFireandGasDesignBasis
report.

5.6

FireandGasMappingforCoverageVerification

CONSULTANTshallperformfireandgasmappingtoverifythatthecoveragetargetsthatwereselected
foreachfireandgaszoneareachievedbytheproposeddesign.Themappingstudyshallconsiderthe
followingfactors.
1) Theproposedlayoutandorientationshallbeassessedtoensurethefollowing
a) Toensurethecoveragefootprintissufficienttoprovidetherequiredhazardalarmsandcontrol
actions
b) Toensurethatdetectorviewsarenotimpededbypipework,cabletrays,orotherobstructions.
2) Theeffectiverangeoftheselecteddetectorsshallconsidertheexpectedenvironment,withthe
estimatebasedontestdata

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Thefireandgasmappingstudyshallbeofthegeographiccoveragevarietyforbothfiredetectionarrays
andgasdetectionarrays.Thegeographiccoverageshallcalculatethefractionoftheareaofa
monitoredprocesszonewhich,ifafireorgasreleaseweretooccur,wouldbedetected.
Thefireandgasmappingshallbeperformedutilizingacomputeraideddesigntoolthatwillgeneratea
colorizedmapofthecoverageprovidedinazone,alongwithtabulatedandcalculatedresults.Thefire
andgasmappingtoolshallhave,ataminimum,thefollowingattributesforfiremodeling.

Performmodelinginthreedimensions
Calculatetheanalysisresultsforanyuserselectedelevationofinterest
Accuratelymodelanymakeandmodeloffiredetector(i.e.,theresultsofthecomputer
softwareshallcreateamapthatisessentiallyidenticaltotheconeofvisionpresentedineach
equipmentvendorsproductliteraturewhenthedetectorislocatedattheelevationofinterest
andorientedwithnoangleofdeclination)
Accuratelymodeltheeffectsofchangesindetectorelevationawayfromtheelevationof
interest
Accuratelymodeltheeffectsofchangingangleofdeclinationwithrespecttotheelevationof
interest
Accuratelymodelmultipledifferentdetectorsensitivitysettingsforeachdetector
Accuratelymodelmultiplefiresfromdifferentmaterialsofinterestforeachdetectorasrequired
(e.g.,methanolfires,methanefires,hexanefires)
Accuratelymodeltheimpactofobstructionstofiredetectorviewinfullthreedimensions
Accuratemodelmultipleobstructiongeometries,includingbutnotlimitedto,cubes(cuboid),
spheres,cylinders,cylindricalvesselshorizontalandvertical)
Presenttabularresultsoftheareawhere
1. Nodetectorsaresighted
2. Asingledetectorissighted
3. Twoormoredetectorsaresighted
Presentacolorcodedmapoftheelevationofinterestshowingwhere
1. Nodetectorsaresighted
2. Asingledetectorissighted
3. Twoormoredetectorsaresighted
Limitgraphicresultsandtabulatedresultstothefiregradingextentsinsteadoftheoverallzone.
Presentmultipleindependentresultsforthemultiplezonegradesthatmaybepresentina
zone.

Thefireandgasmappingtoolshallhave,ataminimum,thefollowingattributesforgasmodeling.

Performmodelinginthreedimensions
Modelingofpointdetectionsystemsalongwithopenpathdetectionsystems
Presentgraphicalresultsatanyuserselectedelevationofinterest
Presenttabularresultsoftheareawhere

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1. Nodetectorsaresighted
2. Asingledetectorissighted
3. Twoormoredetectorsaresighted
Presenttabularresultsforeitherasingleelevationorfullyinthreedimensionsfortheentire
threedimensionalroomspace
Presentacolorcodedmapoftheelevationofinterestshowingwhere
1. Nodetectorsaresighted
2. Asingledetectorissighted
3. Twoormoredetectorsaresighted
Limitgraphicresultsandtabulatedresultstothegasgradingextentsinsteadoftheoverallzone.
Presentmultipleindependentresultsforthemultiplezonegradesthatmaybepresentina
zone.

Allfireandgasmappingshallbeperformedbypersonnelwhoarecertifiedbythesoftwarevendortobe
qualifiedtoperformfireandgasmappingstudiesandqualifiedtousethefireandgasmapping
software.Allmappingscenariosshallbecertifiedbythesoftwarevendorasbeingaccurateand
representativewithrespecttothedocumentationthatdescribeseachfireandgasmappingscenario.
Theresultsofthestudyshallbepresentedasonefirecoveragemapandonegascoveragemapforeach
zone,withtabulatedresultsofthemappinganalysis.Fortypicalfireandgasdetectionmappingresults,
seeAppendixFTypicalFireandGasMappingResults.

5.7

FGSFunctionSafetyAvailability(SIL)Verification

CONSULTANTshallperformverificationcalculationstoensurethattheproposeddesignandassociated
testingandmaintenancephilosophyachievetheselectedsafetyavailability(SIL)targets.CONSULTANT
shallbuildreliabilitymodelsthatallowcalculationoftherelevantdesignparametersofSIL,safety
availability,andachievedfaulttolerance.Thesecalculationsshallbeperformedusingdatabasesof
equipmentfailureratesandassociatedfailureattributes.Thecalculationshallbeperformedusinga
softwaretoolkitthathasbeenformallyverifiedandvalidatedtoaccuratelycalculatetheseresultsin
conformancewithIEC61511andtheISATR84.00.02technicalreport.CONSULTANTshallensurethat
personnelperformingSafetyAvailability/SILverificationarecompetenttoperformthesecalculations,
includingbutnotlimitedtoensuringpersonnelholdacertificateasanISA84SILVerificationSpecialist
(SVS)orcertificateasanISA84Expert.TheresultsofthistaskwillbedocumentedintheFGSDesign
BasisReport.

5.7

FGSRequirementsSpecifications

CONSULTANTshallprepareaFGSRequirementsSpecificationsdocumentset.Thepurposeofthis
documentsetistoprovideacomprehensiveconceptualdesignthatcansubsequentlybeusedasthe
basisforfireandgasequipmentsupplyanddetaileddesignactivitiessuchasequipmentselectionand
logicdevelopmentandprogramming.Thespecificationsshallcontainbothfunctionalrequirementsand
integrityrequirementsandshallbedevelopedingeneralaccordancewithClause10oftheIEC61511
standard.Thedocumentsetshallbecomposedofmultipleparts.First,asectiondescribingthegeneral

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requirementsoftheentireFGSsystemshallbeprepared.Thissectionshallcontainallgeneral
informationthatpertainstotheentireFGSsystem,alongwithspecificnotesthatdetailanyspecial
situationsorexclusionstothegeneralrequirements.Inadditiontothegeneralrequirementsthe
followingdocumentsshallbegeneratedandincorporated.

FGSLogicCauseandEffectDiagrams
FGSDetectorListswithdetectortypes,locations,orientations,andsetpoints
FGSDetectorLayoutDiagrams

ThedocumentationshallbecreatedutilizingthesameformatasthosepresentedinAppendixG
TypicalFGSRequirementsSpecificationsComponents.

5.8

FGSVerificationandValidation

CONSULTANTshallfacilitateandparticipateinFGSsystemdesignverificationandvalidationtesting.The
objectiveoftheverificationandvalidationactivityistoensurethattheinstalledFGSsystemisin
compliancewiththeFGSperformancespecificationsanditsoperationsuitablymatchesthe
performancelevelandassumptionsthatweremadeduringthedesignphase.Theactivitywilloccurin
twodistinctphases.ThefirstphaseshallbeaverificationofinstalledequipmentagainsttheFGS
RequirementsSpecifications.Duringthisphasealldetectorswillbeviewedatthefacilityinorderto
verifythattheyarethecorrecttype,andinstalledintheproperorientationandlocation,aspertheFGS
layoutdiagramsandFGSdetectorlist.Theverificationphaseshallalsoincludeverificationthatallofthe
requirementslistedinthegeneralrequirementsandnoteshavebeenimplementedintheFGSlogic
solverandthattheFGSlogicsolverhasbeenprogrammedinaccordancewiththeFGSCauseandEffect
Diagrams.Theverificationphaseshallbeginwiththedevelopmentofaverificationandvalidation
procedureandchecklist,andshallresultincompletionoftheverificationchecklistandsubmissionofa
deviationrecord(punchlist)ofanydeviationsthatwerefoundfromtheFGSRequirements
Specification.
ThesecondphaseofthistaskwillinvolveCONSULTANTfacilitationofvalidationtesting.Thevalidation
testingshallbeaccomplishedbyphysicallyactivatingeachdetectorbyeithersimulatingafirewithafire
simulator,orcreatinganabovealarmlimitgasconcentrationthroughapplicationofasamplegas.For
eachgasdetectorthesamplegasshallbeappliedbyCOMPANYtechnicianswhoareunderthedirection
ofCONSULTANT,usingcalibrationgasessuppliedbyCOMPANY.Uponapplicationofthecalibrationgas
properactivationofthesensorwillbeverifiedalongwithproperactivationofalleffects,suchaslights,
horns,andassociatedprocessactions.Foreachfiredetector,thefireandgasmappingresultsforeach
individualdetectorwillbereviewedandarepresentativesetofpointsaroundtheperimeterofthe
detectorsconeofvisionwillbeidentified.Eachofthepointsalongtheperimeterwillbesimulated
usingafiresimulatordeviceprovidedbyCOMPANYthatiscompatiblewiththefiredetector.Activation
ofthesensorateachpointshallbeverified.Forthefirstactivationpoint,theactivationoftheproper
effectswillalsobeverified.

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Theresultsoftheverificationandvalidationactivitywillbedocumentedinaverificationandvalidation
reportthatwillincludethecompletedchecklistsandnotatedtestprocedures.

6. StudyDeliverables
Theprojectdescribedinthisrequestforproposalshallresultinthefollowingdocuments,drawings,and
specificationsasaresultofthestudywork.
1. FGSStudyReportdescribingthescopemethodologyandresultsofthestudy,includingthe
followingworkproductsasappendices:
ZoneList
ZoneGrading
2. FGSRequirementsSpecificationsincludingthefollowingsectionsanddrawings:
GeneralRequirementsandNotes
FGSCauseandEffectDiagrams
3. FGSVerificationandValidationTestingReport,includingthefollowingsections
VerificationandValidationPlan
VerificationandValidationChecklist
Alldeliverablesshallbesubmittedinafixed(noneditable)format,e.g.,AdobePDForequal,andinthe
nativeeditableformat,e.g.,MicrosoftWord,orequal.

7. ProjectSchedule
<<INSERTPROJECTSCHEDULEREQUIREMENTSINTOTHISLOCATIONASDICTATEDBYPROJECT
CONDITIONS>>

8. MeetingsandPresentations
Thescopeoftheprojectshallincludethefollowingmeetingsandpresentationstobeperformedat
COMPANYsite,professionalfeesandtravelandlivingexpensesaretobeincludedinthefixedprice
submittedbyCONSULTANT.

KickOffMeeting
HAZIDZoneDefinitionMeeting
PreliminaryResultsReviewMeeting
FinalResultsPresentation

9. InformationtobePresentedintheProposal
TheproposalgeneratedbyCONSULTANTforthisSCOPEOFWORKshallincludethefollowing
informationinordertobeconsideredincompliancewiththisRequestforQuotation.

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DescriptionoftheSCOPEOFWORKProposedbyCONSULTANT
Methodologytobeimplemented,includingacceptancecriteria
Assumptionsuponwhichtheproposalisbased
Assumptionsutilizedduringstudyexecutionfortechnicaltasks
Detailsofallsoftwaretoolsimplemented
Detailsofsourcesofreferencesanddatabasesimplemented
Compositionofthestudyteam,includingresumeofkeypersonnel
Competencyjustificationforkeypersonnel
Proposedscheduleforprojectexecution

Inaddition,anyclarifications,qualifications,orexclusionsbyCONSULTANTtotheSCOPEOFWORK
containedhereinshallbeclearlylistedseparately.Ifnoclarifications,qualifications,orexclusionsare
notedbyCONSULTANTintheirproposaldocument,theCONSULTANTshallbeconsideredinfull
compliancewiththeSCOPEOFWORKrequirements.

10.

BasisofCommercialProposal

ThecommercialproposalshallbeincompliancewiththetermsandconditionsofCOMPANYor
ENGINEERstandardpurchasingtermsandconditionsfortechnicalserviceprojects(standardtermsand
conditionsareattached).
Theproposalshallbepreparedonthebasisofafixedpriceforservicesandexpenses.Timeand
materialsproposalsshallnotbeaccepted.TheSCOPEOFWORKiswelldefined.Assuch,thelevelof
effortisclearlydeterminablebyacompetentconsultant.Inabilitytoprovideafixedpricelumpsum
quotationshallbeconsideredalackofcompetencyoftheCONSULTANTtoperformtheseservices,
resultinginarejectionoftheproposal.

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AppendixAFacilityDescription
Overview
TheGeneralOil&GasOperatingCompanysproductionfacilitylocatedinChemicalCity,TXprocesses
hydrocarbonfluidscomingoutofnaturalgaswellslocatedinproductionplatforms.Thewellsdischarge
theproductionfluidsintoamainproductionheader,whichinturnsuppliesthefacilitywithfeedstock.In
thefirststageoftheseparationprocess(highpressurestage),theproductionfluidsenterahigh
pressureseparatorwheretheliquidandgascomponentsareseparatedataspecifictemperatureand
pressure.Thegasleavingthehighpressureseparatorispredominantlycomposedoflighter
hydrocarbonsanddoesnotneedanyadditionaltreatment.Thegasleavesthefacilityviatheexportgas
pipelinetoneighboringgasprocessingcompanies.Inthesecondstageoftheseparationprocess(low
pressurestage),theliquidfromthefirststageentersthelowpressureseparatorandflashesataspecific
temperatureandpressure.Thegasstreamfromthelowpressureseparatoriscompressedandthe
compressedgascombineswiththegasleavingthehighpressureseparator.Theliquidfromthelow
pressureseparatorisconsideredtobestabilizedforprocessingpurposesanditispumpedintothehigh
pressureexportliquidpipeline.Themajorequipmentusedinthisprocess,includesaHighPressure
Separator,LowPressureSeparator,ExportPumpandGasCompressoraredescribedinthefollowing
sections.
HighPressureSeparator(V101)
Hydrocarbonfluidsenterthehighpressureseparator(V101)throughapressurereducingvalve(PRV
101A)whichreducesthepressurefromapprox.700psig(productionheaderpressure)to350psig(first
stageoperatingpressure).ThepressureintheseparatorismaintainedbythepressurecontrolvalvePV
101B.Flashingoccursinthevesselcausingseparationofgasandliquidcomponents.Reductioninflow
velocitycausestheliquiddropletstodropoutofthegasstream.Theseparatorvesselprovidesthe
retentiontimeneededforeffectivegasliquidseparationandalsoprovidesasurgevolumenecessaryto
handleintermittentsurgesofliquid.Theliquidlevelinthevesselismaintainedbythelevelcontrolvalve
LV101A.
Asthehydrocarbonfluidscomeintocontactwiththeinletdiverter,mostoftheliquidfallsintothe
liquidsectionandthegasflowsovertheinletdiverter.Thegasstreamcontinuestoflowhorizontally
abovetheliquidsectionandsmalldropsofliquidnotseparatedbytheinletdiverterareseparatedout
bygravity.Dropsofliquidthataretoosmalltobeseparatedbygravitationalforceareremovedfrom
thegasstreambyademisterpad.
Thegasleavesthehighpressureseparatorandenterstheexportgaspipelinetoneighboringgas
processingfacilities.Overpressureprotectionofthehighpressureseparatorisprovidedbyreliefvalve
PSV101.
LowPressureSeparator(V102)

Kenexis
June 2011

CONFIDENTIAL INFORMATION

Page 15

Theliquidfromthehighpressureseparatorentersthelowpressureseparatorthroughthelevelcontrol
valveLV101A.Theoperatingpressureinthelowpressureseparatorismaintainedat50psigtoflashoff
thelighterhydrocarbonsintothegasphaseandpartiallystabilizetheliquidphase.Thevaporandliquid
disengagesimilartoV101.ThegasissenttocompressorC104andthepartiallystabilizedliquidis
pumpedoutusingpumpP103.Overpressureprotectionofthelowpressureseparatorisprovidedby
reliefvalvePSV102.
ExportPump(P103)
ThepartiallystabilizedhydrocarbonliquidfromV102ispumpedusinghighpressurepumpP103tothe
exportliquidpipeline.P103isamultistagepumpthatdischargestheliquidatapressureof2200psig
neededtotransportthehydrocarbonliquidseveralmilesbeforeitcanbefurtherprocessed.Apressure
reliefvalvePSV103protectsthepumpfromdamageincaseofablockedflowintheexportliquid
pipeline.
GasCompressor(C104)
ThegasstreamleavingthelowpressureseparatorV102atapressureof50psigenterscompressorC
104whereitspressureisincreasedto350psigtomatchthegaspressureleavingthehighpressure
separator.ThepressurecontrollerPIC104Acontrolspressurefromthecompressortotheexportgas
pipeline.Thepressurecontrollersenseschangesinseparatorpressureandsendsasignaltoeitheropen
orclosethecontrolvalvePV104Aaccordingly.ControllerFIC104providesantisurgecontrolby
spillingbacksufficientmaterialthroughFV104tothelowpressureseparatorandpreventssurging.
Overpressureprotectionofthesuctionanddischargesidesofthecompressorareprovidedbypressure
reliefvalvesPSV104AandPSV104Brespectively.
SupportFacilities
Thesupporteffortsinclude:
1. Asitewithroads
2. Securitywithperimeterchainlinkfencingaguardhouseandanentrygate
3. Utilitiestoenabletheprocesstowork:electricity;fueloilordiesel;instrumentairandwater
4. Safetysystemsincludefirewaterdeluge,personnelprotection,andescape
5. Ventsystemswhichdischargetoaflareheaderandflare

Kenexis
June 2011

CONFIDENTIAL INFORMATION

Page 16

AppendixBFGSZoneListandZoneExtentsDrawing
TheFGSZoneListandZoneExtentsDrawingbeginonthefollowingpage.

Kenexis
June 2011

CONFIDENTIAL INFORMATION

Page 17

FGSZoneList
Item
1.

Zone ID
Zone 1

Zone Description

FGS Zone Category

Local Control Building - Electrical Switch Room

E - Special Equipment

Special, High Value, Electrical or

Electronic Equipment

2.

Zone 2

Local Control Building - Control Room

D - General Occupation

General Occupation

3.

Zone 3

Local Control Building - Battery Room

E - Special Equipment

Special, High Value, Electrical or

Electronic Equipment

4.

Zone 4

Local Control Building - Air Lock

D - General Occupation

General Occupation

5.

Zone 5

Local Control Building HVAC Fresh Air Intake

V - Ventilation

Ventilation System

6.

Zone 6

Gas Plant - Process Area

H - Hydrocarbon

Hydrocarbon Processing Area

ZoneExtentsDrawing
TheZoneExtentsDrawingisshownonthefollowingpage.

Kenexis
June 2011

CONFIDENTIAL INFORMATION

Page 18


Z005

V-101

C-104

Z001

Control Room

P-103
V-102

Z003

Z004

Battery
Room

Air Lock

Z002
Electrical
Equipment List
Tag No.

Description

V-101

High Pressure Separator

V-102

Low Pressure Separator

P-103

Export Pump

C-104

Gas Compressor

Switch-Room

NOTES

CLIENT

REV

1. All dimensions are in inches.

DESCRIPTION

As Built

DATE

BY

APP

3 Jun 11

SAG

BB

DRAWN

S. A. Gray

3 Jun 11

CHECKED

B. Buck

3 Jun 11

Kenexis
3366 Riverside Drive, Suite 200, Columbus OH 43221

APPROVED

DRAWING TITLE

FGS Zone Extents

APPROVED
VisioDocument

Gas Production Facility

FILE PATH
DRAWING NUMBER
This drawing, 2011 Kenexis Consulting Corporation is business confidential . No part of this document may be circulated , quoted, or reproduced for distribution other than by the above named client without
prior written approval from Kenexis Consulting Corporation .

General Oil and Gas Operating CO.

SCALE

1 in : 100 in

DXXX.XXX-05

SHEET

OF

REV

AppendixCFGSFunctionListTypical
Plant: 1. Sample Plant
Inputs
Item

Zone ID

Zone Description

Zone Type

1.

Zone 1

Local Control Building - Electrical

Switch Room

E - Special
Equipment

2.

Zone 2

Local Control Building - Control

Room

D - General
Occupation

3.

Zone 3

Local Control Building - Battery

Room

E - Special
Equipment

4.

5.

6.

Zone 4

Zone 5

Zone 6

Local Control Building - Air Lock

Local Control Building HVAC Fresh

Air Intake

Gas Plant - Process Area

D - General
Occupation

V - Ventilation

HHydrocarbon

FGS
Function ID

Description / Function

Design
Intent

FGS Hazard
Tag

Outputs
Sensor
Voting

Input
Group
Logic

Tag

Final
Element
Voting

Output
Group
Logic

Location
(LS)

FGS Function Notes

Z1-A

1. General Area Building Smoke

Detection System - Alarm

AC

Fire

SD001A/B

1ooN

1oo1

Building
Deluge

1oo1

1oo1

FGS

Z3-A
Z3-B

1. General Area Building Smoke

Detection System - Alarm
Point Hydrogen Gas Detection - Alarm
& S/D of Battery Charger System

AC

Fire

SD002A/B

1ooN

1oo1

Building
Deluge

1oo1

1oo1

FGS

AE009A/B

2oo2

Battery
Charger
System

1oo1

1. Manual Call Point - Alarm

Point Combustible Gas Detection Alarm

SEG

MCP-001

1oo1

ESD +
Blowdown

1oo1

1oo1

FGS

AE008A/B

2oo2

HVAC Fire
Damper

1oo1

Additional Action to ESD + BD

Process. Safety Critical Action is to
protect building occupants and
equipment from hazardous gas.

1. Point Combustible Gas Detection Alarm, HVAC S/D & ESD

SEG

AE-010

1oo1

HVAC Fire
Damper

1oo1

1oo1

FGS

Additional Action to ESD + BD

Process. Safety Critical Action is to
protect building occupants and
equipment from hazardous gas.

Z5-B

2. Point Toxic Gas Detection - Alarm,

HVAC S/D & ESD

SEG

H2S Gas

Z6-A

1. Gas Compressor (C-104) - General

Area Coverage Optical Fire Detection
System - Alarm & ESD

AC

Fire

SDV-104
SDV-106

2oo2

SDV-102A
SDV-103

2oo2

SDV-102A
SDV-104
SDV-102B

3oo3

SDV-101
SDV-102A
SDV-104

1oo1

SDV-104
SDV-106

2oo2

SDV-102A
SDV-103

2oo2

SDV-102A
SDV-104
SDV-102B

3oo3

SDV-101
SDV-102A
SDV-104

1oo1

SDV-104
SDV-106

2oo2

SDV-102A
SDV-103

2oo2

Z4-A
Z4-B

Z5-A

Z6-B

Z6-C

2. Export Pump (P-103) - General Area

Coverage Optical Fire Detection
System - Alarm & ESD
High Pressure Separator (V-101) General Area Coverage Optical Fire
Detection System - Alarm & ESD

3. Low Pressure Separator (V-102) General Area Coverage Optical Fire

Detection System - Alarm & ESD

AC

AC

Comb. Gas

Comb. Gas

Comb. Gas

Fire

BE-001
BE-002
BE-003
BE-004

AE-001
AE-002

AE-003
AE-004

2ooN

2ooN

2ooN

1oo1

1oo1

1oo1

1oo1

1oo1

HVAC

1oo1

FGS

XooX

FGS

XooX

FGS

Kenexis
June 2011

CONFIDENTIAL INFORMATION

Page 20

Plant: 1. Sample Plant

Inputs
Item

Zone ID

Zone Description

Zone Type

FGS
Function ID

Z6-D

Z6-E

Z6-F

Z6-G

Description / Function

4. Gas Compressor (C-104) - General

Area Coverage (open-path & point)
Optical Combustible Gas Detection
System - Alarm & ESD

5. Export Pump (P-103) - General Area

Coverage (open-path & point) Optical
Combustible Gas Detection System Alarm & ESD

6. Low Pressure Separator (V-102) General Area Coverage (open-path &

point) Optical Combustible Gas
Detection System - Alarm & ESD

7. High Pressure Separator (V-101) General Area Coverage (open-path &

point) Optical Combustible Gas
Detection System - Alarm & ESD

Design
Intent

AC

AC

AC

AC

FGS Hazard
Tag

Comb. Gas

Comb. Gas

Comb. Gas

Comb. Gas

Outputs
Sensor
Voting

Input
Group
Logic

Tag

Final
Element
Voting

SDV-102A
SDV-104
SDV-102B

3oo3

SDV-101
SDV-102A
SDV-104

1oo1

SDV-104
SDV-106

2oo2

SDV-102A
SDV-103

2oo2

SDV-102A
SDV-104
SDV-102B

3oo3

SDV-101
SDV-102A
SDV-104

1oo1

SDV-104
SDV-106

2oo2

SDV-102A
SDV-103

2oo2

SDV-102A
SDV-104
SDV-102B

3oo3

SDV-101
SDV-102A
SDV-104

1oo1

SDV-104
SDV-106

2oo2

SDV-102A
SDV-103

2oo2

SDV-102A
SDV-104
SDV-102B

3oo3

SDV-101
SDV-102A
SDV-104

1oo1

SDV-104
SDV-106

2oo2

SDV-102A
SDV-103

2oo2

SDV-102A
SDV-104
SDV-102B

3oo3

SDV-101
SDV-102A
SDV-104

1oo1

Output
Group
Logic

Location
(LS)

XooX

FGS

FGS Function Notes

XooX

XooX

XooX

Kenexis
June 2011

CONFIDENTIAL INFORMATION

Page 21

AppendixDFGSPerformanceTargetList
Graded Areas
Equipment List
Graded
Areas

Leak Scenarios
Item

6.

Zone
ID

Zone 6

Zone Description

Gas Plant - Process

Area

Zone Type

HHydrocarbon

Graded Area
Tag

Z5-1

Z5-2

Z5-3

HC HAZARD RANKING
Equip Tag

C-104

P-103

V-101

V-102

Equip
Type

1E-1

WH

SV

SV

Hazard
Type

Comb. Gas

Leak Description

Comb. Gas

Item Leak
Frequency

Consequence (Risk Matrix)

Rank Criteria

Severity
- Safety

Severity
- Asset

Severity Environment

Hazard Rank
(Release
Rate)

Hazard Rank
(Occupancy)

Ignition
Probability

F(unmit)

Safety
Grade

Asset
Grade

Env.
Grade

Small Leak of
HP Gas from
Export Gas
Compressor

5 mm

9.2E-02/yr

<1 kg/sec

<=50%

0.01

4.60E04/yr

None

None

Large Leak of
HP Gas from
Export Gas
Compressor

25 mm

8.0E-03/yr

1 to 50
kg/sec

<=50%

0.07

2.80E04/yr

None

5 mm

2.8E-03/yr

1 to 50
kg/sec

<=50%

0.07

9.66E05/yr

None

None

None

Leak of
Stabalized Liquid
From Export
Pump

25 mm

2.4E-04/yr

>50 kg/sec

<=50%

0.30

3.60E05/yr

Leak of HP Gas
from High
Pressure
Separator

5 mm

9.2E-04/yr

1 to 50
kg/sec

<=50%

0.07

3.22E05/yr

None

None

25 mm

8.0E-05/yr

>50 kg/sec

<=100%

0.30

2.40E05/yr

None

Liquid HC

Comb. Gas

Hole Size

Selected
Grade
A

Leak of LP Gas
from Low
Pressure
Separator

Kenexis
June 2011

CONFIDENTIAL INFORMATION

Page 22

FGSZoneGrading
ThefigureonthefollowingpagepresentsaFGSZoneGradingExtentsdrawing.

Kenexis
June 2011

CONFIDENTIAL INFORMATION

Page 23

AppendixEDesignBasisConsequenceModelingResults
Thefollowingfiguresshowtypicalresultsofdesignbasisconsequencemodeling.

Kenexis
June 2011

CONFIDENTIAL INFORMATION

Page 25

AppendixFTypicalFireandGasMappingResults
GeographicFireCoverage
ThefigureonthefollowingpagepresentstheresultsofaGeographicFireCoveragecalculation.

Kenexis
June 2011

CONFIDENTIAL INFORMATION

Page 26

GeographicGasCoverage
ThefigureonthefollowingpagepresentstheresultsofaGeographicGasCoveragecalculation.

Kenexis
June 2011

CONFIDENTIAL INFORMATION

Page 28

AppendixGTypicalFGSRequirementsSpecificationsComponents
CauseandEffectDiagram
Thefigureonthefollowingpagepresentsatypicalfireandgaslogiccauseandeffectdiagram.

Kenexis
June 2011

CONFIDENTIAL INFORMATION

Page 30

DetectorList
Thefollowingfigurepresentsatypicalfireandgasdetectorlist.
DetectorType

Tag

X
Y
Elevation
Coordinate Coordinate AboveGrade

Rotation
(deg)

Declination
(deg)

PointSourceGasDetector(HC)

BTX001

27'6"N

26'0"E

60

N/A

N/A

PointSourceGasDetector(HC)

BTX002

54'6"N

14'6"E

60

N/A

N/A

PointSourceGasDetector(HC)

BTX003

15'0"N

14'6"E

60

N/A

N/A

PointSourceGasDetector(HC)

BTX004

55'6"N

7' 6"W

60

N/A

N/A

PointSourceGasDetector(HC)

BTX005

33'0"N

17'0"W

60

N/A

N/A

PointSourceGasDetector(HC)

BTX006

15'0"N

7'6"W

60

N/A

N/A

OpticalFireDetector

ATX001

64'8"N

35'8"E

100

40WofS

35

OpticalFireDetector

ATX002

7'4"N

40'2"E

100

45WofN

35

OpticalFireDetector

ATX003

14'8"N

7'2"E

100

40EofN

35

OpticalFireDetector

ATX004

70'6"N

3'8"W

100

30WofS

35

OpticalFireDetector

ATX005

14'0"N

18'0"W

100

30EofN

35

Notes

Note:AlldetectorcoordinatesaremeasuredrelativetotheNorthEastcornerofthecontrolroombuilding.

Kenexis
June 2011

CONFIDENTIAL INFORMATION

Page 34

DetectorLayoutDiagram
Thefigureonthefollowingpagepresentsatypicalfireandgasdetectorlayoutdiagram.

Kenexis
June 2011

CONFIDENTIAL INFORMATION

Page 35