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Product: W H EEL LO AD ER
M odel: 962H W H EEL LO AD ER M 3G
Configuration: 962H W heelLoader M 3G 00001-U P (M ACH IN E) PO W ERED BY C7 Engine
i02355578
Engine - Install
SMCS - 1000-012
Installation Procedure
Table 1
Required Tools
Tool
Part Number
1U-9202
Part Description
Qty
189-0411
Shackle As
138-7574
Link Bracket
138-7574
Link Bracket
9S-3263
1U-9202
B
C
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
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Illustration 1
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1. Use Tooling (B) and a suitable lifting device to position engine (28) onto the machine. The
weight of engine (28) is approximately 862 kg (1900 lb).
Illustration 2
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Illustration 3
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3. Apply Tooling (C) to bolts (29). Install bolts (29) and tighten bolts (29) to a torque of 70
15 Nm (52 11 lb ft).
4. Remove Tooling (B) from the engine.
Illustration 4
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Illustration 5
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6. Install connector (26) and connect tube assembly (27) if the machine is equipped with an
axle oil cooler.
Illustration 6
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7. Install belt (25). Refer to Operation and Maintenance Manual, "Belts - Remove / Adjust /
Replace".
Illustration 7
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Illustration 8
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9. Connect hose (22) if the machine is equipped with an axle oil cooler.
10. Connect harness assembly (21) .
Illustration 9
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Illustration 10
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Illustration 11
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Illustration 12
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Illustration 14
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Illustration 15
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Illustration 18
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Illustration 19
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22. If the machine is equipped with an axle oil cooler, connect hose assemblies (4) .
23. Install tube (3) .
Illustration 20
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Illustration 21
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Private N etw ork For SIS Licensees.
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Product: W H EEL LO AD ER
M odel: 962H W H EEL LO AD ER M 3G
Configuration: 962H W heelLoader M 3G 00001-U P (M ACH IN E) PO W ERED BY C7 Engine
i02355576
Engine - Remove
SMCS - 1000-011
Removal Procedure
Table 1
Required Tools
Tool
Part Number
Part Description
Qty
1U-9202
189-0411
Shackle As
138-7574
Link Bracket
Link Bracket
1U-9202
B
138-7574
Start By:
A. Remove the cooling system package. Refer to Disassembly and Assembly, "Cooling System
Package (Radiator, Fan, Aftercooler, Oil Cooler) - Remove".
B. Remove the hydraulic tank. Refer to Disassembly and Assembly, "Hydraulic Tank Remove".
C. Remove the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
NOTICE
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Illustration 2
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Illustration 4
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Illustration 6
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Illustration 7
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Illustration 9
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Illustration 12
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Illustration 14
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Illustration 15
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Illustration 16
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20. Fasten Tooling (A) to torque converter (24), as shown. Tooling (A) will be used to support
torque converter (24), the transmission, and the output transfer gears when the engine is
being removed. The weight of torque converter (24), the transmission, and the output
transfer gears is approximately 816 kg (1800 lb).
Illustration 17
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Illustration 18
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22. Disconnect tube assembly (27) and remove connector (26) if the machine is equipped with
an axle oil cooler.
Illustration 19
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23. Attach Tooling (B) and a suitable lifting device to engine (28). The weight of engine (28) is
approximately 862 kg (1900 lb).
Illustration 20
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Illustration 21
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Illustration 22
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26. Use Tooling (B) and the suitable lifting device to remove engine (28). The weight of engine
(28) is approximately 862 kg (1900 lb).
Copyright 1993 - 2015 Caterpillar Inc.
AllRights Reserved.
Private N etw ork For SIS Licensees.
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