Beruflich Dokumente
Kultur Dokumente
SHEET i OF i
30421007-3CL00013-P0B
4.16 kV MV CABLE
SIZING REPORT
DESIGN BASIS
FOR
4.16 kV MV CABLE SIZING
DOCUMENT NO : 30421007-3CL-00013-P0B
NOVEMBER 2004
ENGINEERING CONSULTANT
TCE CONSULTING ENGINEERS LIMITED
73/1, ST.MARK'S ROAD
BANGALORE 560001
INDIA
CONTRACTOR:
AL-TOUKHI COMPANY FOR INDUSTRY & TRADING
P.O.BOX 497, RIYADH 11411, KINGDOM OF SAUDI ARABIA
TEL.00966-1-4633660 : FAX.00966-1-4631150
P0B
01.11.2004
MP
SR
P0A
08.09.2004
MP
SR
PREPARED BY
CHECKED BY
275167996.xls
SECTION :cover sheeet
CLEARED BY
APPROVED BY
SHEET 1 OF 20
CONTENTS
SECTION
DESCRIPTION
1.0
SCOPE
2.0
3.0
GENERAL PARAMETERS
4.0
SIZING CRITERIA
5.0
CONCLUSION
6.0
275167996.xls
SECTION :Index
SHEET 2 OF 20
275167996.xls
SECTION :Index
SHEET 3 OF 20
SCOPE
Scope of this report is to calculate the 4.16kV Cable sizes(3.6/6kV Grade) for the following 3 cases.
CASE-1
4.16 kV Cable size (3.6/6kV Grade) from 4.16kV Station Transformer T 401 orT 402 to 4.16kV Station
Switchgear incoming breakers.
CASE-2
4.16 kV Cable size (3.6/6kV Grade) from 4.16kV Station Switchgear to Station Aux Transformer T201 or T202.
CASE-3
4.16 kV Cable size (3.6/6kV Grade) from 4.16kV Station Switchgear to Starting Motors GT#7 or GT#8
2.0
2.1
2.2
IEC 60364-5-523 Selection and erection of electrical equipment-Current Carrying capacities in wiring system.
2.3
2.4
Key One Line Diagram for Arar Plant Drawing No: KA667481 REV-P0D
2.5
3.0
GENERAL PARAMETERS
- Depth of Burried Cables
- Ground Temperature at a depth of 1 meter
- Average Thermal Soil resistivity
- Ambient air Temperature
- Short Circuit current
4.0
=
=
=
=
=
1 meter
35 Deg C
2 Deg C-m/w
50 Deg C
25 kA for 3 second for CASE#1
25 kA for 1 second for CASE#2 & CASE#3
SIZING CRITERIA
The Power Cable size shall be selected on the basis of :
- Short circuit Rating.
- Current Carrying Capacity.
- Permissible Voltage Drop.
4.1
275167996.xls
SECTION :Notes and Sizing Cal
SHEET 4 OF 20
FOR CASE-1
25000 x 3
142
304.930
Sqmm
Minimum nearest cable size is 400 Sqmm (Refer SAUDI CABLE COMPANY)
However,As per the Cl.No. 3.03-13 of PTS-1022, page 40 of 336, the size of cable from Station
Transformer to Station Switchgear is selected as 1C x 630 Sqmm/Phase Cu, XLPE Unarmoured.
FOR CASE-2
S
25000 x 1
142
176.056
Sqmm
Minimum nearest cable size 185 Sqmm (Refer SAUDI CABLE COMPANY)
However, as per the Cl.No. 3.03-13 of PTS-1022, page 40 of 336, the size of cable from Station
Switchgear to Station Aux Transformers T201or T202 is selected as 1C x 630 Sqmm/Phase Cu, XLPE
unarmoured.
FOR CASE-3
S
25000 x 1
142
176.056
Sqmm
Minimum nearest cable size 185 Sqmm (Refer SAUDI CABLE COMPANY)
However, as per the Cl.No. 3.03-14 of PTS-1022, page 40 of 336, the size of cable from Station
Switchgear to Starting Motor is selected as 3C x185 Sqmm, Cu, XLPE Unarmoured.
4.2
7.5 MVA
=
3 x 4.16 kV
= 1040.92Amps
CASE-2 from 4.16kV Station Switchgear to Station Aux Transformer T201 or T202.
The total load current to be
carried by 4.16kV cable to
Station Aux Transformer
T201or T202
275167996.xls
SECTION :Notes and Sizing Cal
3 MVA
=
= 416.37 Amps
SHEET 5 OF 20
= 416.37 Amps
3 x 4.16 kV
According to SAUDI CABLE COMPANY Catalogues for Medium Voltage Cable System,the nominal
current carrying capacities are,
FOR CASE-1 & case 2
Current Carrying capacity
Laying Conditions(in duct)
in Amps for 1C x 630
Sqmm
Laid directly in ground or duct ways, Ground
temp.in flat formation 30 DegC and Thermal
665
resistivity of soil = 1.2K m/W, depth of laying =
0.8m
Laid directly in ground or duct ways, Ground
temp.in trefoil formation 30 DegC and Thermal
resistivity of soil = 1.2K m/W, depth of laying =
0.8m
720
980
960
=
=
=
=
0.89
0.86
K5 x K6
0.7654
According to the above, the maximum current carrying capacity of the selected 1C x 630Sqmm cable
as follows
Maximum current carrying capacity of 1C x 630Sqmm Cable Laid in Duct ways(after considering
derating factor)
Laying cable in flat formation, current
275167996.xls
SECTION :Notes and Sizing Cal
665 x Kd =
416.05
SHEET 6 OF 20
720 x Kd =
450.46
=
=
980 x Ka =
960 x Ka =
750.09
734.78
596.8kW
=
3x4.16x0.85x0.95
= 102.575 Amps
The following Derating factors have been considered as per SAUDI CABLE COMPANY Catalogues
for the site conditions specified:
Derating factor Kd for 3C x185 Sqmm Cable Laid in Duct ways :
- Ground Temperature 35 DegC
K1
=
0.95
- Thermal Resistivity of soil 2.0Deg C-m/W K2
=
0.87
- Depth of Laying 1m
K3
=
0.99
- Group Rating Factor
K4
=
0.90
-according to:
- installation system = spacing between two adjacent (center line to center line) ducts equal 0.3m
- No of ducts in ground = 2
Derating Factor Kd
= K1 x K2 x K3 x K4
Kd = 0.7364
275167996.xls
SECTION :Notes and Sizing Cal
SHEET 7 OF 20
=
=
=
=
0.89
0.7
K5 x K6
0.6230
According to the above, the maximum current carrying capacity of the selected 3C x 185 Sqmm cable
as follows
Maximum current carrying capacity of 3C x 185 sqmm Cable Laid in Duct ways(after considering
derating factor)
Laying cable in duct, current
380 x Kd =
279.84
Maximum current carrying capacity of 3C x 185 Sqmm Cable Laid in Air(Cable Tray)
(after considering derating factor)
Laying cable in Cable Tray, current
410 x Ka =
255.43
4.3
which is < 5%
The Voltage Drop for CASE-2 from 4.16kV Station Switchgear to Station Aux
Transformer T201 or T202.
=
0.131 % Volts
V%
Hence, Voltage drop is within the limits.
which is < 5%
FOR CASE-3 from 4.16kV Station Switchgear to Starting Motor GT#7 or GT#8
The Voltage drop check is calculated as follows:
275167996.xls
SECTION :Notes and Sizing Cal
SHEET 8 OF 20
During starting
=
V%
Where,
Un
=
3 (I1Z1L1 + I2Z2L2)x100/Un
Voltage in V
4160
= 1941.5kVA
= 269.46
I1 =
884.91 Amps
I2 =
615.45 Amps
Z1 = R1COS1 + X1SIN1
Z2 = R2COS2 + X2SIN2
Reactance /Km
Reactance /Km
L1 =
0.2
0.98
0.05
0.0434
0.11
L2 =
0.2
0.129
0.1
Z1 =
0.12
Z2 =
0.12
The Voltage drop in cable from secondary of station Transformer to 4.16kV Motor terminal during starting
condition of 4.16kV Motor
V%
0.849 % Volts
During Running
3 (I1Z1L1 + I2Z2L2)x100/Un
=
V%
Where,
I1 is the current in Station Transformer
I1 = I2 + Base load on 4.16kV SWGR
Secondary side cable
I2 is the current in Station SWGR to Motor
I2 = Motor full load current = 102.575amps
Cable during running
275167996.xls
SECTION :Notes and Sizing Cal
SHEET 9 OF 20
0.85
0.53
I1 =
372.035
I2 =
102.575
Z1 =
0.09
Z2 =
0.16
5.0
0.212 % Volts
CONCLUSION
CASE-1
From Station Transformers T 401 or T 402 to Station switchgear incoming breakers
3/6 kV Grade, XLPE insulated, Copper Conductor of size 3Nos-1C x 630 Sqmm/Phase,
Unarmoured cable has been selected based on the above calculations when cable laid in duct ways.
From Station Transformers T 401 or T 402 to Station switchgear incoming breakers
3/6 kV Grade, XLPE insulated, Copper Conductor of size 2Nos-1C x 630 Sqmm/Phase,
Unarmoured cable has been selected based on the above calculations when cable laid in Air (Cable Tray).
CASE-2
From Station Switchgear to Station Aux Transformers T 201 or T 202
3/6 kV Grade, XLPE insulated, Copper Conductor of size 1C x 630 Sqmm/Phase, Unarmoured
cable has been selected based on the above calculations.
CASE-3
From 4.16kV Station Switchgear to Starting motors GT#7 & GT#8
3.6/6 kV Grade, XLPE insulated, Copper Conductor of size 3C x 185 Sqmm, Unarmoured
cable has been selected based on the above calculations.
275167996.xls
SECTION :Notes and Sizing Cal
SHEET 10 OF 20
275167996.xls
SECTION :Notes and Sizing Cal
SHEET 11 OF 20
V-P0D
nd for CASE#1
nd for CASE#2 & CASE#3
275167996.xls
SECTION :Notes and Sizing Cal
SHEET 12 OF 20
275167996.xls
SECTION :Notes and Sizing Cal
SHEET 13 OF 20
Amps
275167996.xls
SECTION :Notes and Sizing Cal
SHEET 14 OF 20
Amps
Amps
oming breakers)
can carry the required load current
275167996.xls
SECTION :Notes and Sizing Cal
SHEET 15 OF 20
Amps
Amps
r to Station Aux
or GT#7 or GT#8
275167996.xls
SECTION :Notes and Sizing Cal
SHEET 16 OF 20
n 4.16kV SWGR
n 4.16kV SWGR
urrent = 102.575amps
275167996.xls
SECTION :Notes and Sizing Cal
SHEET 17 OF 20
ncoming breakers
s-1C x 630 Sqmm/Phase,
lations when cable laid in duct ways.
ncoming breakers
s-1C x 630 Sqmm/Phase,
lations when cable laid in Air (Cable Tray).
275167996.xls
SECTION :Notes and Sizing Cal
SHEET 18 OF 20
275167996.xls
SECTION :Notes and Sizing Cal
SHEET 19 OF 20
FEEDER DESCRIPTION
LOAD
VOLTAGE
kVA / kW
VOLTS
FULL
LOAD
CURRENT CARRYING CAPACITY OF CABLE (SINGLE
CABLE SIZE SELECTED
CURRENT
RUN)
IFL
AMPS
SQ.MM
IN DUCT
BANKS
IN AIR
DERATING FACTOR
CABLE LAID IN AIR(CABLE CABLE LAID IN DUCT CABLE LAID IN AIRCABLE LAID IN DUCT
CABLE LAID IN AIR(CABLE
BANKS
CABLE TRAYS
TRAY)
BANKS
TRAY)
(IN BOTH
(IN
FLAT/TREFOIL
BOTH FLAT/TREFOIL
IN FLAT
IN TREFOIL
IN FLAT
IN TREFOIL
IN FLAT
IN TREFOIL
IN FLAT
IN TREFOIL
FORMATION)
FORMATION)
FORMATION FORMATION FORMATION FORMATION
FORMATION FORMATION FORMATION FORMATION
CABLE LAID IN DUCT
BANKS
LENGTH
OF
CABLE
% VOLTAGE
DROP
KM
CASE-1
STATION TRANSFORMER T401 or
T402 TO STATION SWITCHGEAR
INCOMING BREAKERS (Load in
kVA)
7500
4160
1040.93
3 RUNS OF 2 RUNS OF
1C X
1C X
630 sqmm / 630 sqmm /
phase
phase
665.00
720.00
980.00
960.00
0.6256
0.7654
416.02
450.43
750.09
734.78
0.05
0.109
CASE-2
STATION SWITCHGEAR TO LV
STATION AUX TRANSFORMER
T201or T202 (Load in kVA)
3000
4160
416.37
I RUN OF
1C X 630
sqmm /
phase
665.00
720.00
980.00
960.00
0.6256
0.7654
416.02
450.43
750.09
734.78
0.075
0.131
CASE-3
STATION SWITCHGEAR TO
STARTING MOTORS GT#7 or
GT#8 (Load in kW)
596.8
4160
102.58
1 RUN OF 1 RUN OF
3C X 185
3C X 185
0.7364
0.6230
275167996.xls
SECTION :Cable Sizing Report Summary
I RUN OF
1C X 630
sqmm /
phase
380.00
410.00
279.83
255.43
0.2
SHEET 20 OF 20