Fieldbus Solutions With PCS 7 and PROFINET

Fieldbus Solutions with PCS 7
Siemens AG 2014. All Rights Reserved.
PROFIBUS DP
Active Field Distributor
PROFIBUS PA
FOUNDATION Fieldbus
PROFINET

PROFIBUS DP
System bus and open communication system
Fieldbus solutions with SIMATIC PCS 7

PROFIBUS supports:
HART communication
Fail-safe technology (PROFIsafe)
Drive integration (PROFIdrive)

Device profiles
And much more
PROFIBUS is the No. 1 field bus system in the world

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Industry Sector

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Industry Sector

PROFIBUS DP
PROFIBUS DP
Active Field
Distributor
System bus of PCS 7 and open communication system
PROFIBUS PA
FOUNDATION
Fieldbus
PROFINET
Link between PCS 7 and PROFIBUS PA and FOUNDATION Fieldbus
Connects field devices, process instruments, drives, pumps, remote I/O and analyzers
PROFIsafe integrates safety functionality
Supports HART protocol
Installed base of almost 43 million nodes
Used for more than 10 years already
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Industry Sector
Technical Overview
S7-400
> 100km
PROFIBUS DP
PROFIBUS PA
FOUNDATION
Fieldbus
OLM
RS485
PROFIBUS DP
Active Field
Distributor
Fiber optic
RS485
Max. 125 DP slaves per single PROFIBUS DP master system
Electrical networks can be extended with repeaters (segments)

max. 31 DP slaves per segment
(Diagnose)
Repeater
OLMs (Optical Link Module) for long distances, also provide

greater EMC stability
RS485iS coupler for PROFIBUS DP in hazardous areas
Copper with RS485 and fiber optic use the same communication
protocol
Max. 1,000 m
PROFINET
Coupler RS485iS
PA/FF Link
PA / FF H1
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Industry Sector
Physical Properties
PROFIBUS DP
PROFIBUS DP
Active Field
Distributor
PROFIBUS PA
PhysicalLayer
FOUNDATION
Fieldbus
PROFINET
Application
max. segment length

@ Baud rate
1200 m @ <93,75 kBit/s
PROFIBUS
RS 485
DP
RS 485iS
Remote IO
1000 m @ 187,5 kBit/s
Intelligent drives
400 m @ 500 kBit/s
Intelligent field devices
200 m @ 1,5 kBit/s
100 m @ 12 MBit/s
Remote IO EX
200m @ 1.5 Mbps
Fast Transmission
Fiber Optic
Wide distance
> 10,000m @ 12 Mbps
EMC stability
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Industry Sector
PROFIBUS DP development steps

PROFIBUS DP
Functionality
Active Field
Distributor
PROFIBUS PA
DP-V2
Extensions:
Peer slave communication (Publisher/Subscriber)
Isochronous mode (equidistance)
Time-of-day management and time stamping
Upload and download
FOUNDATION
Fieldbus
PROFINET
DP-V1
Extensions:
Acyclic data exchange
Alarms
DP-V0
Cyclic data exchange
Diagnostics
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Industry Sector
Central access to all connected devices

PROFIBUS DP
Active Field
Distributor
PROFIBUS PA
FOUNDATION
Fieldbus
PROFINET
OS
ES
PROFIBUS DP
PROFIBUS PA
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Industry Sector
PROFIBUS DP
PROFIBUS PA
FOUNDATION Fieldbus
PROFINET

AFD
Active field distributors

Increasing availability
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Industry Sector
Automatic bus termination enables

unique online changeability
DP Link / FF Link
Add new devices

Enhance line
Enhance ring
Bus termination
Automatic bus termination
AFD
PROFIBUS PA / FOUNDATION Fieldbus
AFD
AFD
AFD
AFD
There is no need to reserve spare ports of the AFDs !
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Industry Sector
Architectures with Active Field Distributor

Line architecture
Automatic bus termination by the last AFD
Line architecture with redundant couplers
AFS connects a bus line segment to two feeding

field device coupler FDC 157
Ring architecture with bus coupler and media
redundancy
Advantages
Ease and safe installation
Reduce unplanned plant downtimes
Extendable and repairable during operation
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Industry Sector
Active Field Distributor for PROFIBUS PA & FF-H1

New Mechanical Design
PROFIBUS PA / FF-H1
AFD4 (01/2013)
Bigger connectors (M12 M16)
All connectors relocated to bottom side
Screw terminal instead of spring terminal
Revised version of 4 channel field distributor with automatic

bus termination
8 channel version for most competitive channel price
6 channel field barrier for intrinsically safe applications
(6ES71570AG810XA0)
AFD8 (01/2013)
(6ES71570AG820XA0)
AFDiS
(6ES71570AG830XA0)
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Industry Sector

Comparison
Current version
PROFIBUS DP
Feature
Active Field
Distributor
AFS
Spurs
AFD4
AFD8
01 / 2013
01/2013
60mA
60mA
60mA
40mA / 60mA
AFD
Grounding bar
FOUNDATION
Fieldbus

Coupler redundancy
PROFINET
AFS
(redesign)
Direct grounding
PROFIBUS PA
New product line
Ring redundancy
Short-circuit-proof spurs
Electronic chatter suppression

Status LEDs
Trunk cover with auto switch-off

Degree of protection
Operating temperature range
Approved for hazardous area
(Device / Spurs)
Integrated repeater
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Thomas Bartsch
AFDiS
IP65
IP65
IP66
IP66
IP66
IP66
- 25 70
- 25 70
- 40 70
- 40 70
- 40 70
- 40 70
zone 2 / Ex e
zone 2 / Ex e
zone 2 / Ex ic
zone 2 / Ex ic
zone 1 / Ex ia

Industry Sector
SIMATIC Fieldbus Calculator

PROFIBUS DP
Planning of Fieldbus Segments
Active Field
Distributor
PROFIBUS PA
PROFIBUS PA
FOUNDATION
Fieldbus
FOUNDATION Fieldbus H1
http://support.automation.siemens.com/WW/view/en/53842953
PROFINET
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Industry Sector
PROFIBUS DP
PROFIBUS PA
FOUNDATION Fieldbus
PROFINET

PROFIBUS PA
PROFIBUS PA
Overview
PROFIBUS DP
PROFIBUS DP
123 devices
64
devices
PROFIBUS PA (Ex)
Active Field
Distributor
PROFIBUS PA
9 devices
Max. 7872 Devices
FOUNDATION
Fieldbus
PROFIBUS PA
31 devices
PROFINET
DP Interface module IM153-2 (12Mbps to 31.25 kbps)

Slave on PROFIBUS DP (one address), Master on PROFIBUS PA
Can be used redundant (H-System)
Max.. 244 bytes of I/O data (1 AI Value = 5 Byte)
Up to 64 PA devices
DP/PA coupler for PROFIBUS PA segment
DP/PA coupler
Interface module
IM153-2
Integrated Power supply - (Ex Option: Class 1, Div. 1, ZONE 0)

Up to 31 (9 Ex) PA devices
Max 5 couplers per link
Total number of devices on one PROFIBUS Master system
Up to 123 DP Slaves
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DP/PA Link is one DPThomas

Slave ->Bartsch
123 x 64 = max. 7872 PA devices
2014-08-13
DP/PA Link

Industry Sector
PROFIBUS PA features
PROFIBUS DP
Active Field
Distributor
PROFIBUS PA
FOUNDATION
Fieldbus
Cost and space savings

Less instruments using multivariable devices
Less wiring
Less I/O cards
Less controller logic
PROFINET
420mA
PROFIBUS PA
PROFIBUS PA
420mA
Digital
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Industry Sector
PROFIBUS DP
Active Field
Distributor
PROFIBUS PA
FOUNDATION
Fieldbus
Free choice of devices due to open standard
Interchangeability
Devices can be operated in device manufacturer independent
mode according PA Profiles e.g.
counting
PROFINET
pressure
flow
level
Interoperability
Universal device description independent from DCS or device
Download from
manufacturer
parameterize
manufacturer
GSD
EDD
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Industry Sector
PROFIBUS DP
Active Field
Distributor
PROFIBUS PA
FOUNDATION
Fieldbus
PROFINET
Higher Accuracy
Less conversions
32 bit resolution, digital transmission

No application specific measuring ranges
Conventional 420mA
technology
0...50 bar
0...10 bar
A
420mA
8.9
0...10 bar
PROFIBUS PA
0...50 bar
8.928
A
PAInterface
8.928
PROFIBUS PA
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Industry Sector
PROFIBUS DP
Central configuration, parameterization and diagnostics
Active Field
Distributor
PROFIBUS PA
FOUNDATION
Fieldbus
PROFINET
OS
ES
PROFIBUS DP
PROFIBUS PA
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Industry Sector
Seamless integration into PCS 7 asset management
PROFIBUS DP
Active Field
Distributor
PROFIBUS PA
FOUNDATION
Fieldbus
PROFINET
Device status OK
IH alarm
IH warning
IH requirement
Asset
Management
Replacement value
Simulation
Detailed diagnostics
via device manager
Out of order
passivated
Config. changed
Status unknown
Operator reaction
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Available views:
I&M
Alarm
Diagnostic
Parameters
Change Report
Maintenance
Industry Sector
PROFIBUS DP
Active Field
Distributor
PROFIBUS PA
High performance for fast control loops

SIMATIC PDM
Engineering
Station
ES
Simple calculation formula for PROFIBUS PA

cycle time = app. 10 ms x number of devices
Industrial Ethernet
+ 1.3 ms (for each additional cyclic value)
+ 10 to 20ms (for acyclic class-2 master services)
FOUNDATION
Fieldbus
PROFINET
S7 41x
PROFIBUS DP up to 12 MBit/s
0,5ms
0,5ms
2 msec
0,5ms
0,5ms
DP up-link
PA
Coupler
cyclic
Acyclic
20ms
DP/PA Link
acyclic
PROFIBUS PA 31,25 kBit/s
80 msec
10ms
15ms
10ms
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10ms
15ms

Industry Sector
PROFIBUS DP
Active Field
Distributor
PROFIBUS PA
Process safety support with PROFISafe
IEC 61508/11:
The whole communication path to the field device is failsafe now!
No fail-safe-I/Os required, less cabling
FOUNDATION
Fieldbus
PROFINET
S7 41x
S7 41x
F_PA_DI
F_PA_AI
ET200M
420 mA
PROFIsafe on PROFIBUS DP
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DP/PA-Link
PROFIsafe on PROFIBUS DP and PA

Industry Sector
Conventional setup for high available and fail-safe applications

PROFIBUS DP
Active Field
Distributor
High available and fail-safe

measurement (e.g. 2 out of 3)
Todays architecture
PROFIBUS PA
S7 41x HF
FOUNDATION
Fieldbus
2oo3
PROFIBUS DP
PROFINET
F-Remote I/O
Safe communication up to the I/O card

Safety and high availability requires multiple I/O cards
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Industry Sector
Cost saving architecture for high available and fail-safe applications

S7 41x HF
Active Field
Distributor
PROFIBUS PA
FOUNDATION
Fieldbus
PROFIBUS DP
PROFIBUS DP
Tomorrows architecture
DP/PA Link, redundant
PROFINET
2oo3
1oo2
Safe communication down to the field device

Safety and high availability on one segment
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2014-08-13
Allows
Thomas of
Bartsch
combination
standard and PROFISafe devices

Industry Sector
PROFIBUS PA enables
PROFIBUS DP
Active Field
Distributor
PROFIBUS PA
FOUNDATION
Fieldbus
PROFINET
Fast and easy installation because of bus-powering and automatic bus termination
Prevention of unexpected plant downtimes due to scalable redundancy concept
Early fault recognition and preventive maintenance due to enhanced diagnostics and asset management
support
Cost- and space saving configurations as a real alternative to conventional technologies (4 20mA,
HART, fail-safe etc.)
Complete hardware configuration change in run without production downtimes (including modifications on
trunk line)
PROFIBUS and PROFIBUS PA are state-of-the-art and fit for the future
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Industry Sector
PROFIBUS DP
PROFIBUS PA
FOUNDATION Fieldbus
PROFINET

FOUNDATION Fieldbus
FOUNDATION Fieldbus
Seamless system integration (such as PROFIBUS PA, HART, I/O)
via high speed system backbone
Central configuration & parameterization
Complete asset management support via
PCS 7 Maintenance Station / PDM
Control In The Field

Redundancy on all levels
Redundant controller
Redundant backbone
Redundant linking device / Link Master
FF-H1 coupler / ring redundancy
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Engineering
Station
Maintenance /
OS Server
AS 41x HF
FF Link
Drives
FOUNDATION Fieldbus
PROFIBUS DP System backbone
H.I.S.T (Host Interoperability Test) certified

Host according FF-569
Device tag & address assignment
Configuration of Link Master devices
Block tag configuration
Standard & enhanced Blocks
Function block linkage configuration
Device description service
Multi Client
ET200M HF
ET200iSP
PA Link
PROFIBUS PA

Industry Sector
Linking device hardware platform

The FF Linking device is based on the same hardware
platform as the well proven SIMATIC PA Link
Link = IM153-2 + Field Device Coupler
PA Link
IM 153-2
DP Link
FF Link
Field Device Coupler

FDC 157
IM 153-2 FF
FF Link
Field Device Coupler

FDC 157
+
FF Stack
DP Slave
PA Master
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Manchester encoding
Bus powering
2014-08-13
Thomas Bartsch
Manchester encoding
DP Slave
FF Link Master Bus powering

Industry Sector
FF Link quantity structures
Property
Value / Comment
Links per DP master system
123 (typ. 30 to 40)
Link Master per link
1 LAS (1 backup link master in redundant configuration)
Segments per link
I/O channels per link
40AI, 40AO, 40DI, 40DO
I/O data per link
244 bytes input / 244 bytes output (AI,AO = 5 bytes, DI/DO = 2 bytes)
Bus power per segment
1000 mA at 30V
Devices per segment
31 (typ. 8 to 10 due to FF cycle time)
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Industry Sector
No 3rd party components required

FF-H1 Link Master
Power conditioner
SIMATIC FF Link
SIMATIC NET
FF-H1 type A cable
(yellow and blue)
FOUNDATION
Fieldbus - H1

(junction box with
automatic bus termination)
Field Devices
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Industry Sector
Hardware configuration workflow

2
Add & configure
Configure FF Link
1
Add & configure devices
Import additional DDs

via PDM
Device Integration
Manager
4
Connect device I/O data
to process image of
controller
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Industry Sector
APL fieldbus channel drivers
Connect process image

with application via
generic fieldbus channel
driver included in
PCS 7 APL
FbAnIn
FbAnOu
FbDiIn
FbDiOu
Module drivers can be
generated automatically
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Industry Sector
FF communication schedule generation

FF-blocks connected to process image are automatically managed by the system
In addition FF-blocks can be manually interconnected to establish Control In The

Field loops (PDM Connection Editor)
Macro cycle
FOUNDATION Fieldbus H1
2
AO
PID
AO_1
PID_1
AI
BKCAL_IN
OUT
CAS_IN
OUT
AI_1
OUT
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30
31
Additional devices
configured for
cyclic data exchange
with the controllers
process image
BKCAL_OUT
IN
Thomas Bartsch

Industry Sector
Fieldbus parameter settings
Timing settings for

address and device tag
change procedure
Automatic or
custom settings
Retry Factor
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Industry Sector
Macrocycle configuration
Schedule and macro cycle are
automatically determined by the system
according the following conditions:
Interconnections (process image and
CIF)
Device type specific timings
Acyclic portion
(70% = 280ms)
Fieldbus communication parameters

settings
User defined conditions (max cycle time,
ratio between cyclic and acyclic
communication)
Reserve
(64ms)
Cyclic
communication
(56ms)
Macro cycle
(400 ms)
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Industry Sector
Link master assignment

DP/FF-Link is implicitly loaded as primary link master at default
Master IM153-2 is Link Active Scheduler (LAS)
Standby IM153-2 is backup LM (in redundant configuration)
Optionally, field devices can be assigned to be backup link master as well
Control In The Field applications keep on running without controller or linking device !
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Industry Sector
Complete Device Management support via

SIMATIC PDM
Maintenance
Station
Online views
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PDM
Thomas Bartsch

Industry Sector
Software Package
PCS 7 V8.0 Update 1 or higher
PDM V8.0 Servicepack 1 or higher
FF Communication is now integrated into PDM
Universal Solution for FF and PROFIBUS PA

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Industry Sector
PROFIBUS DP
PROFIBUS PA
FOUNDATION Fieldbus
PROFINET

PROFINET
Installation Base of PROFINET

Over 5.9 Mio nodes are already installed
Controller
Remote IO
Drives
Displays
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Industry Sector
PROFINET in Process Automation

Imagine: a PROFIBUS installation with
a higher availability
a higher scalability of the redundancy
more than one master in the network
Webserver functionality
electrical ring installation
more than 126 connections / devices on the same network
graphic visualization and automatic identification of the topology
complete commissioning with automatic addressing and naming
easy and fast device exchange
100% investment protection for the future by integration of existing fieldbus technologies (proxy technology)
very high data rate over high distances without need of separate repeaters
flexible topologies, which follows the installation of your plant (Line, Star, Tree and Ring)
wireless communication (also high available)
big data rates (e.g. data base, pictures, printer, webcam) over the same cable
PROFINET has the answers to all these requirements!

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Industry Sector

Architectures
PROFIBUS DP
Active Field
Distributor
PROFIBUS PA
FOUNDATION
Fieldbus
Topologies
Line
Ring
Ringstruktur
Sternstruktur
Wireless
Tree
Mixed
Linienstruktur
Glas/POF
PROFINET
Media and cable length

Copper
Baumstruktur
PROFINET
max. 100m between two devices

Fiber optics
50 m 16 km
Wireless
Industrial WLAN (IEEE 802.11)

Bluetooth (IEEE 802.15.2)
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Industry Sector

Comparison of the addressing
Individual and manual

addressing of each
station
Easy addressing by controller

with support of engineering
system
Automatic detection of the

topology
Visualization of the topology
Easy device exchange
Fast commissioning
Prevention of address conflicts
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Automatic addressing of the station by

the controller
Engineering of stations by the
engineering station

Industry Sector
Standardization
Key features of PROFINET in the Process Automation
Complete fieldbus integration
Configuration in Run (CiR)
DCS
DCS
DeviceNet
Proxy
Remote I/O
PROFIBUS DP
Released
Already standardized
PROFIBUS PA
PROFINET
HART
FF H1
Time synchronization & stamping
PROFINET IO System Redundancy
System Master Clock

(GPS, DCF77, )
Backup
System Redundancy
Primary
Redundant Controller
Controller 1
In PI Review
Controller 2
Released
Controller 3
Redundant Network
Backup
Clock Master
PNIO Media Redundancy

Proxy
Page 52
Device
2014-08-13
Device
Thomas Bartsch
Device with
redundant
connectivity
Device with
Released
Sept. 2012
singular
connectivity
Siemens AG 2014.
All Rights Reserved.
Industry Sector

Integration of existing fieldbus technologies
DCS
AS-Interface
PROFINET
PROFIBUS DP
PROFIBUS PA
HART
FF H1
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Industry Sector

Integration of PROFIBUS-DP in PROFINET
PROFINET
Proxy
Transparent communication
between PROFINET und PROFIBUS-DP
PROFIBUS DP
IE/PB Link (Proxy) represents the

PROFIBUS-Devices on PROFINET at a single
controller
The IE/PB Link is a PROFINET device on
Ethernet and DP-Master on PROFIBUS
Cyclic and acyclic communication
IE/PB Link
100% Investment protection for the future

Step-by-step from PROFIBUS DP to
PROFINET
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Industry Sector

Integration of PROFIBUS-PA in PROFINET
PROFINET
Proxy
PROFIBUS DP
DP/PA Coupler for connection of

PROFIBUS-PA field devices
Connection of up to 31 PA field devices per
DP/PA Coupler
PROFIBUS PA
Cyclic and acyclic communication
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Thomas Bartsch
DP/PA Coupler

Industry Sector

Combination of PROFINET and PROFIBUS
PROFIBUS and PROFINET in the Controller
Coexistence of PROFIBUS and PROFINET
Flexible system design with PROFIBUS and

PROFINET
PROFIBUS and PROFINET extend each
other
Coexistence of both technologies
Routing via PROFIBUS interface
Coexistence of PROFIBUS and PROFINET
No additional CPs for PROFIBUS

Easy migration from PROFIBUS to
PROFINET
Migrate step by step
PROFINET and PROFIBUS can be used at the same time on the Controller
Less Hardware required!
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Industry Sector

Redundancy
Primary
57
Backup
Redundant Network
Device with
redundant
connectivity
Device with
singular
connectivity
Functionality
Support of system
redundancy is mandatory for
PA PROFINET devices in
CC-B(PA).
High Scalability
High Availability
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Industry Sector

Terms
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Industry Sector

Terms and Meanings
What means System Redundancy
We need to know first some terms to understand
PN IO Controller (IOC)
can be a single or redundant AS 400
Application Relation (AR)
Describes the relationship between IOC and the Remote IO or PN devices
Network Access Point (NAP)
Means the number of interface in a PN IO Device
S1/S2 Devices
S1 only one AR
S2 two AR possible
R1/R2 Device
two AR possible per interface (NAP)
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Industry Sector

Single System
Controller
CPU
IOC
AR 1 Application Relation
AR
Single NAP
1 Interface
Network Access Point
NAP
PN IO
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S1 Device
Thomas Bartsch

Industry Sector

Redundant System and System Redundancy
Redundant Automation System
Controller 1
CPU
Controller 2
IOC
CPU
IOC
1 Interface
AR 1
S2 Device
Supports System Redundancy
AR 2
Single NAP
Network Access Point
NAP
PN IO
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Industry Sector

System Redundancy Redundant System
Redundant Automation System
Controller 1
CPU
AR 2.1
AR 1.1
Controller 2
IOC
CPU
NAP 1
AR 2.1
IOC
AR 1.1
AR 1.2
AR 1.2
AR 2.2
AR 2.1
2 Interfaces
Redundant NAP
NAP 2
R2 Device
PN IO
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Each NAP has 2 AR

Industry Sector

Media Redundancy Protocol (MRP)
MRP Media Redundancy Protocol
Architecture
IEC 61158-5-10 Edition 1.0 2007-12

Part of the PROFINET standardization
Based on ring topology - The basic concepts of MRP and HSR (High
Speed Redundancy) are identical
Max. 50 nodes in the ring
PROFINET IO-Controller
PROFINET IO-Devices
Components of the network infrastructure (IE switches, CPs)
Configuration and diagnostics in STEP7
200 ms reconfiguration time
MRP manages Ethernet Ring architecture, independent of the
connected participants and there communication relation
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Industry Sector

Innovation for simplification of the

system architecture
PROFINET devices are supporting

MRP functionality
data
One device or controller is RingMaster
PROFINET
Industrial Ethernet
Other devices or masters can take

over Ring-Master functionality in case
of a failure
MRP on integrated
PROFINET ports
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2014-08-13
Improved plant availability

More flexibility
Less costs, because of less required components
Thomas Bartsch

Industry Sector

In case of a failure in the network or of

a device the communication resume
The Ring-Manager will initiate a
second communication path on the
network
The communication is now managed
over the alternative path
data
PROFINET
Industrial Ethernet
The failure is limited to a damaged

device
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Industry Sector

Media Redundancy Protocol (MRP) Topologie Editor
Online check of ring configuration in the Topology Editor

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Industry Sector

Media Redundancy Protocol (MRP) Topologie Editor
Flexibilitt
Effizienz
Performance
Mageschneiderte
Anlagenkonzepte
Optimale Nutzung von

Ressourcen
Hhere Produktivitt
Industrial Wireless LAN
Ein Kabel fr alles
Geschwindigkeit
Safety
Gerte-/ Netzdiagnose
Hohe Przision
Flexible Topologien
Easy cabling
Energieeffizienz
Groe Mengengerste
Offener Standard
Easy cabling
Einfache
Verkabelung
Hohe Datenrate
Web Tools
Schneller Gertetausch
Medienredundanz
Erweiterbarkeit
Robustheit/Stabilitt
Schneller Hochlauf
Detection of a lost connection in the Topology Editor

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Industry Sector

PROFINET Diagnostic
Device failure
Maintenance
cable
Diagnostic information of Topology Editor
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Thomas Bartsch

Industry Sector

System Architectures with S1 Devices and PCS 7 V8.1
Controller
Controller
With IOC
With IOC
MRP
S1 - Device
S1 - Device
S1 - Device
S1 - Device
S1 Devices
e.g. ET 200M, ET 200SP, IE/PB Link PNIO (MRP with Switch), Simocode, Sinamics
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Industry Sector

System Architectures with S1 Devices and Switches and PCS 7 V8.1
Controller
Controller
With IOC
MRP
With IOC
S1 - Device
S1 - Device
S1 - Device
S1 - Device
S1 Devices
e.g. ET 200M, ET 200SP, IE/PB Link PNIO, Simocode, Sinamics
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Thomas Bartsch

Industry Sector

System Architectures with S2 Devices and PCS 7 V8.1
With IOC
With IOC
MRP
S2 - Device
S2 - Device
S2 - Device
S2 - Device
S2 Devices
e.g. ET 200M, Simocode (new version 2014)
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2014-08-13
Thomas Bartsch

Industry Sector

System Architectures with S2 Devices and Switches and PCS 7 V8.1
With IOC
With IOC
MRP
S2 - Device
S2 - Device
S2 - Device
S2 - Device
S2 Devices
e.g. ET 200M, Simocode (new version 2014)
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Industry Sector

Products

PROFINET as Fieldbus in PCS 7
PROFIBUS DP
PCS 7 Standard with PROFINET
Active Field
Distributor
AS 410
PROFIBUS PA
FOUNDATION
Fieldbus
PROFINET
AS 414-3IE and AS 416-3IE
PROFINET Interface integrated into CPU

AS 414-3, 416-2/4, 417-4
CP 443-1
Possible IO
ET 200SP Standard modules with PCS 7 V8.1
ET 200M with IM 153-4 PNIO HF
All modules
IE/PB Link PN IO with DP/PA - Link
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Thomas Bartsch

Industry Sector

PROFINET as Fieldbus in PCS 7
PROFIBUS DP
PCS 7 High available and safety related automation systems
Active Field
Distributor
AS 410H,
AS 412H, AS 414H, AS 416H, AS 417H
PROFIBUS PA
FOUNDATION
Fieldbus
PROFINET
AS 410 F/FH,
AS 412F/FH, AS 414F/FH,
AS 416F/FH, AS 417F/FH
Integrated PN-Interface
Possible IO on PROFINET
ET 200SP Standard modules with PCS 7 V 8.1
ET 200M with IM 153-4 PNIO HF
F-DI Namur only on PROFIBUS
Architecture with Switches

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Thomas Bartsch

Industry Sector

PROFINET in PCS 7 V8.02
Cost effective architecture for system
redundancy (Red. Controller, Single IM)
PCS 7 OS server
Industrial Ethernet, plant bus
Fault-tolerant
automation systems
Comprehensive diagnostics and easier

commissioning support via standard
Ethernet mechanisms (Plug & Play)
PCS 7
AS 410-5H
PROFINET, field bus

ET 200M PN
Zone 2
Zone 1
100% investment protection and

backward compatibility for fieldbus
installations (reuse of I/O modules)
SIMOCODE PN
Weighing systems
Improved performance due to higher bus

transmission rate (100 Mbit)
Improved robustness
PROFIBUS PA
IE/PB-Link
AFD
PROFIBUS DP
PAC 3200/4200 PN
SINAMICS PN
PA-Koppler
AFDiS
Free customizable flexible plant

topologies
PROFIBUS & PROFINET in one System
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Industry Sector

PROFINET in PCS 7 V8.1
PCS 7 OS server
Second PROFINET IO Controller on

CPU410-5H
(without 443-1 -> optimized costs)
Industrial Ethernet, plant bus
Fault-tolerant
automation systems
PCS 7
AS 410-5H
PROFINET, field bus
ET 200SP: The low-cost Remote I/O

ET 200M PN
Zone 2
Zone 1
ET 200SP PN
Weighing systems
PROFIBUS PA
IE/PB-Link
SIMOCODE PRO V PN Release 2014
AFD
with System Redundancy
PROFIBUS DP
SIMOCODE PN
PAC 3200/4200 PN
PA-Koppler
AFDiS
SINAMICS PN
Integration of Drives via PN
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Industry Sector

SIMOCODE pro with PROFINET
Functionality
Integrated two port switch with support of MRP
In preparation: redundant connection on high available controller over PROFINET
Communication based on open industry standard OPC UA and diagnostic over integrated web
server
Expandable with failsafe module with PROFIsafe
Supply of energy measured value over PROFIenergy
Benefit
SIMOCODE pro
with PROFINET
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2014-08-13
In preparation: Higher availability with PROFINET redundancy functions
In preparation: No need of Y-Link for connection on redundant system
Simplified operation and monitoring
Client and location-independent diagnostic
Easy implementation of Safety- (PROFIsafe) and Energy management (PROFIenergy) concepts
More
Integration of SIMOCE pro PN with full functionality with PCS 7 V8 Advanced Process Library (APL)
Thomas Bartsch

Industry Sector

ET 200SP
ET 200SP
50% smaller footprint
Power modules to create load groups

integrated into the system
New AI HART module
Tool-free connection system

due to push-in terminals
Reduced variety of parts

due to function compression
Enhanced product performance
Simple to use smaller in size stronger in performance

with PROFINET, replacing ET 200S
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Industry Sector

CPU 410-5H
Technical Details
Flexible scalable PO (from 100 PO to 2600 PO)
Memory
48MB Load-, 16MB Code- and 16MB data memory
IO-Range
16.000 Byte Input and 16000 Byte Output
Performance
10ms cycle time
Functionality
HF-CPU (Process Safety & High Availability)
High precision time stamping
Interfaces
DP-Master with max. 96 DP-Slaves
Up to 10 additional external DP-Master
2x PN IO Controller with 250 Devices each
or 2x Ethernet
or 1x Ethernet & 1x PN IO Controller
Conformal Coating
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Thomas Bartsch
Individual configurations possible

Industry Sector

Advantages

The way from PROFIBUS to PROFINET
PROFINET: The perfect combination of two
worlds with additional value
PROFIBUS is the most established fieldbus and PROFINET is the further

development based on standard Ethernet
PROFIBUS know-how can be easy used for

PROFINET
The low costs for the change from PROFIBUS to PROFINET are a investment
protection for the customer
PROFINET has advantages compared to

PROFIBUS
Flexible topologies, Scalable redundancy, Performance, Robust installation,

Wireless, Web, Multi-Master, Shared Device, Media redundancy and many more
New projects can already start today with

PROFINET
and using therefore the innovative concepts of the system architectures
Partly shift to PROFINET with a existing

PROFIBUS installation
Step-by-step change from PROFIBUS communication modules, whereby the cabling

of the I/O modules is still used. A proxy is used to connect the remaining devices.
PROFINET is a worldwide established and

reliable standard
which is accepted and used in all branches and markets
The time is ready for PROFINET!
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Industry Sector

Advantages of PROFINET
PROFINET is a worldwide established
standard in the industry based on
standard Ethernet
100% investment protection for the future

due to integration of existing fieldbus
technologies (Proxies)
PROFINET is well proven since many of

years in factory automation and motion
control
Higher scalability of the system redundancy
Seamless Integration from ERP/MES level

to field level (horizontal integration)
Higher performance with higher data rate

(100Mbit)
Detailed diagnostic and easier

commissioning due to Ethernet mechanisms
(Plug & Play)
Higher robustness
Complete Commissioning by automatic

naming and addressing
Easier and faster device exchange
More flexible topologies (Line, Star, Tree

and Ring)
PROFINET is the future system backbone for PCS 7

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2014-08-13
Thomas Bartsch

Industry Sector
Thank you for your attention!
Thomas Bartsch
Marketing Manager
I IA AS S MP 7
Siemensallee 84
76187 Karlsruhe
Phone: +49 721 595-6745
Fax: +49 721 595-8487
Cellular: +49 173 707 4436
E-Mail: thomasbartsch@siemens.com

Fieldbus Solutions With PCS 7 and PROFINET

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