SCHEME OF COURSES FOR ME (CAD/CAM Engineering)

First Semester
S. No.
1.
2.
3.

Course No.
PCD103
PCD105

4.
5.

PCD107
PCL105

PCD106

Course Name
L
Mechatronics
3
Computer Aided Manufacturing
3
Geometric
Modeling
and
2
Analysis
Finite Element Methods
3
Statistical Methods and
3
Algorithms
Total
14

T
1
0

P
0
2

Cr
3.5
4.0

4.0

0
0

2
2

4.0
4.0

10

19.5

L
3
3

T
1
0

P
2
2

Cr
4.5
4.0

3.5

3
3

1
1

0
0

15

3.5
3.5
2
21.0

Second Semester
S. No.
1
2

Course No.
PCD202
PCD205

PCD208

4
5
6

PCD325
PCD291

Course Name
Computer Aided Design
Robotics
Modern Control of Dynamic
Systems
Rapid Prototyping
Elective-I
Seminar
Total

Approved by the Senate in its 83rd meeting held on March 03, 2014
Page 1

Third Semester
S. No.
1
2
3
4

Course No.
PCD312
PCD392

Course Name
Computational Fluid Dynamics
Elective-II
Minor Project
Dissertation starts
Total

L
3
3

T
0
1

P
2
0

Cr
4.0
3.5
4.0

11.5

Fourth Semester
S. No.
1.

Course No.
PCD091

Course Name
Dissertation
Total

Cr
12.0
12.0

List of Electives
S. No.
1
2

Course No.
PCD313
PCD314

PCD 315

PCD 316

PCD206

6
7

PCD 204
PCD 317

Course Name
Machine Tool Design
Mechanism Design
Modelling and simulation of
Dynamic Systems
Applied
Optimization
in
Engineering Design
Computer
Integrated
Manufacturing Systems
Industrial Automation
Advanced Robotics and control

L
3
3

T
1
1

P
0
0

Cr
3.5
3.5

3.5

3.5

3.5

3
3

1
1

0
0

3.5
3.5

Total Number of Credits: 64.0

Approved by the Senate in its 83rd meeting held on March 03, 2014
Page 2

PCD103 MECHATRONICS
L T P

Cr

3.5

Prerequisite(s): None
Course Objectives: To impart interdisciplinary knowledge to study modern products like household
appliances, Digital Cameras, Mobiles etc. The aim of this course to make a bridge between Mechanical,
Electronics, Instrumentation, Computer and Controls field.

Introduction: Integration of Mechanical Engineering, Electronics & control engineering and

computer science, Elements of mechatronics system, Open system and closed system.
Physical and Mathematical Modeling of Dynamic Systems: Equations of motion,
Transforming physical model to mathematical model, Linearization, Frequency response,
Component interaction.
Control Systems: Laplace transformations, Block diagram reduction, Signal flow graph,
performance specifications, Transfer functions, Stability, Types of controller, Controller design
using frequency domain and Laplace domain methods, Digital control, Z-transforms, State space
control, Regulation problem, Tracking problems, Pole placement approach
Sensors: Displacement, Position and proximity sensors, Flow sensors, Pressure and force
sensors, Motion sensors, Optical, Mechanical and thermal sensors.
Actuators in mechatronics system: Electric actuators, Stepper motors, DC motors, and AC
motors, their types and control, Hydraulic actuators and pneumatic actuators, Types and control,
Piezoelectric actuators
Electronic Elements in Mechatronic System: Analog to digital and digital to analog converters,
Operational amplifiers, Microcontrollers, Microprocessors, Logic circuit devices and gates.
Course Outcomes:
The students will be able to
understand the basic elements of any Mechatronic device.
develop the mathematical model of any physical model from any engineering domain.
understand the key inputs and outputs of any physical device, different sensors and transducers to
measure the outputs, interfacing of the sensors and actuators to the computers.
study and design different controllers to obtain the desired performance from the system.

Recommended Books:
1. Bolton, W., Mechatronics, Pearson Education Asia (2004).
2. Kamm, L. J., Understanding Electro-Mechanical Engineering, An Introduction to
Mechatronics, Prantice Hall of India (2000).
3. Anslander, D. M. and Kampf, C. J., Mechatronics: Mechanical System Interfacing, Prantice
Hall (1995).
4. Alciatore, D. G. and Histand, M. B., Introduction to Mechatronics and Measurement
System, McGraw Hill (1999).
5. Doebelin, E. O., Measurement Systems, Application & Design, McGraw Hill (2004).
6. Nagrath, I. J. and Gopal, M., Control System Engineering, New Age International (2008).

Approved by the Senate in its 83rd meeting held on March 03, 2014
Page 3

PCD105 COMPUTER AIDED MANUFACTURING

L T P

Cr

4.0

Prerequisite(s): None
Course Objectives: To Introduce the students to the basic standard terminologies/ conventions, hardware,
applications, merits and demerits of general NC, CNC, DNC technology. To expose the students to
Automatic/ Computer Assisted NC tool path programming using professional software tools used for
complicated machining applications.

Introduction: Fundamental concepts in numerical control, Need of N.C. in machines tools, Its
advantages, Structure of NC System.
Part Programming: Block format and codes, Tool length and radius compensation, Flexible
tooling, Tool path simulation on lathe and milling, Advanced programming features, Tooling For
N. C. Machines: Tool and zero presetting, Work holding and setting up of CNC machine.
N.C. Machine Tools: Types, Definition and designation of control axes, Constructional details of
N. C. m/c tools, MCU structure and functions, Methods of improving accuracy and productivity
using NC, Problems with conventional NC.
Numerical Control of M/c Tools: NC, Functioning of NC, MCU Organization, CNC, DNC,
Adaptive control types, Uses & benefits, Advantages of CNC, DNC their structure, Combined
CNC/DNC systems.
System Devices: Drives, Feedback devices, Counting devices, DAC and ADCs, Interpolator
systems, Control loop circuit elements in PTP system, Contouring system, Incremental and
absolute systems.
Computer Assisted Part Programming: Automatic NC program generation from CAD models;
The APT language, Machining of surfaces, Mould, Casting and Die design and manufacture
using CAD/CAM software.
Laboratory Work
Exercises in manual part programming for turning and milling centers, Use of software for
simulation of turned and milled parts and simple surfaces, Automatic Cutter location data
generation from CAD Models in APT format and Post processing for machining on CNC
machines. Mould, Casting and Die design and manufacture using CAD/CAM software.
Course Outcomes:
The students will be able to :
work individually and/or with an interdisciplinary team for the purpose of selection, design and use of
NC technology for manufacturing applications.
generate manual/automated part programs for a given part to be machined on NC/CNC system.
understand, create and demonstrate the technical reports for manufacturing automation as well as with
regard to NC machining.

Recommended Books
1. Koren, Y., Computer Control of Manufacturing systems, McGraw Hill (2009).
2. Kundra, T. K., Rao, P. N. and Tewari, N. K., Numerical Control and Computer Aided
Manufacture, McGraw Hill (2002).
3. Pabla, B.S. and Adithan, M., CNC Machines, New Age International (P) Ltd. (2007) 2nd ed.
4. Koren, Y. and Benuri, J., Numerical Control of Machine Tools, Khanna Publishers (2005).
5. Groover, M. P. and Zimmers, E. W., CAD/CAM, Dorling Kingsley (1997).
6. Manuals of CAD/CAM Software Package on CAM Module and CNC Machines.
Approved by the Senate in its 83rd meeting held on March 03, 2014
Page 4

PCD106 GEOMETRIC MODELING AND ANALYSIS

L T P

Cr

4.0

Prerequisite(s): None
Course Objectives: Exposure to CAD tools for use in mechanical engineering design conceptualization,
geometric modelling, communication, analysis and optimization, further use in CAD, CAM, CAE related
courses and research work. Impart knowledge related to principles, methods and techniques of 3D
modelling in parametric CAD software. Undertake project works in use of CAD geometric modeling
software for design analysis, evaluation and optimization using a professional software.

CAD Overview: Introduction to use of computer in Product Life Cycle, Software for mechanical
engineering CAD/CAM/CAE.
Geometric Modeling: Parametric sketching, Constrained model dimensioning, Material addition
and removal for extruded, Revolved, Swept and blended features, References and construction
features of points, Axis, Curves, Planes, Surfaces and customized analysis features, Feature and
sequence of feature editing. Cosmetic features, Chamfers, Rounds, Standard holes, File formats
for data transfer. Feature patterns, Duplication, Grouping, Suppression, Assembly modeling,
Assembly analysis tools. Top-down vs. bottom-up design, Parametric relations and design
optimization parameters creation, Mass property analysis, Automatic production drawing creation
and detailing, Software automation and customization tools, Colors and rendering, Advanced
features for non parallel blend, Helical sweep, Swept blend, Variable section sweep, Draft, Ribs,
Sketched holes, Mechanism design and assembly, Customized design & CAD automation using
user defined features UDF.
Mechanical Design Analysis and Optimization: Design analysis for mass properties, Stress,
Thermal stress, Fatigue, Fluid flow, etc using CAD/CAE packages, Optimum design of machine
components using multivariable non linear optimization techniques using iterative CAD/CAE
software tools.
Laboratory Work:
Use of standard CAD and CAE packages for modeling of mechanical elements, Assembly and
Automated Drawing. Introduction to Surfacing, Sheet metal, Assembly analysis, Mechanism
design and motion analysis, Projects involving assembly and kinematic analysis of mechanisms,
Optimization of mechanical system design using CAD/CAE software tools, Projects on
mechanical systems design and analysis.
Course Outcomes: Students will be able to
use parametric CAD software for geometric modeling of mechanical designs.
translate production drawings to 3D CAD models.
evaluate a mechanical design and optimize it using CAD, CAE software.
use 2D / 3D CAD and CAE for use in other courses and research thesis work.

Recommended Books
1. Manuals & Tutorials on CAD/CAE packages like Pro/Engineer, Pro/Mechanica, ANSYS,
etc latest available in the lab.
2. Kelly, D. S., Pro/Engineer Wildfire 3.0 Instructor, McGraw Hill (2008).
3. Tickoo, S., Wild fire for Engineers + Designers Version 3.0 Designing with Pro/Engineer,
Dream Technical Publication (2008).
4. Bhatt, N. D., Machine Drawing, Charotar Publication House (2008).
5. Dhawan, R. K., Machine Drawing, S.Chand & Company (2003).
6. Sidheswar, N., Kannaiah, P. and Sastry, V. V. S., Machine Drawing, McGraw Hill (2001).
7. Shigley, J. E., Mechanical Engg. Design, McGraw Hill (2008) 8th ed.
8. Spotts, M. F. and Shoup, T. E., Design of Machine Elements, Dolly Kindersley (2006).
9. Juvinall, R. C. and Methlek, K. M., Fundamental of Machine component Design, John Wiley
and Sons (2007) 3rd ed.
Approved by the Senate in its 83rd meeting held on March 03, 2014
Page 5

PCD107 FINITE ELEMENT METHODS

L T P

Cr

4.0

Prerequisite(s): None
Course objectives: To develop the knowledge and skills needed to apply Finite Element Methods to
problems in Mechanical Engineering

Approximate Solution Methods: Finite Difference Method, Finite Element Methods, Ritz and
Rayleigh Ritz methods, Method of weighed residuals, General concepts, Point collocation,
Subdomain collocation, Least squares, Galerkin method.
Introduction to Finite Element Method: Introduction to variational calculus, The differential of
a function, Euler-Lagrange equation, Geometric & natural boundary conditions, Basic Concept of
Finite Element Method, Principle of potential energy, 1D elements, Derivation of Stiffness and
Mass matrices for a bar, A beam and A shaft, Comparison with Analytical results, Interpolation
and shape functions, Solution of static problems and case studies in stress analysis of mechanical
components, FEA using 2D and 3D elements, Plain strain and plain stress problems, FE using
plates / shell elements.
Isoparametric Elements and Analysis using Isoparametric Elements.
Importance of Finite Element Mesh: Automatic meshing techniques, Case studies using FEM
for Design of simple element geometries such as a tapered bar, A plate with a hole.
Laboratory Work
Practice of the concept covered in lecture, Use of software for finite element analysis.
Course outcomes:
The students will be able to

select the different types of element, generate mesh, construct element stiffness matrices, assemble
element stiffness matrices, impose boundary conditions, solve the equations and interpret the results
for different problems.

derive element stiffness matrices using direct method, weighted residual method, Rayleigh Ritz
method and Energy methods for different problems.

apply Finite Element Methods to 1D, 2D, 3D and axisymmetric problems .

Recommended Books
1. Zienkiewicz, O. C., The Finite Element Method, Butterworth Heinemann (2002).
2. Huebner, K. H., Dewhirst, D. L., Smith, D. E. and Byrom, T. G., The Finite Element
Methods for Engineers, John Wiley (2000).
3. Reddy, J. N., An Introduction to the Finite Element Method, McGraw Hill (2001) 2nd ed.
4. Bathe, K. J., Finite Element Procedures, Prentice Hall of India (2008).
5. Cook, R. D., Concepts and Applications of Finite Element Analysis, John Wiley and Sons
(2001) 4th ed.
6. Buchman, G. R., Finite Element Analysis, Schaums Outlines, McGraw Hill (1995).
7. Chandrupatla, T. R. and Belgundu, A. D., Introduction to Finite Elements in Engineering,
Prentice Hall of India (1997) 2nd ed.
8. Jordan, C. Calculus of Finite Differences, American Mathematical Society (1979).

Approved by the Senate in its 83rd meeting held on March 03, 2014
Page 6

PCD202 COMPUTER AIDED DESIGN

L T P

Cr

4.5

Prerequisite(s): None
Course objectives: To understand the basic parametric fundamentals that are used to create and manipulate
geometric models.

Introduction: Definition and scope of CAD/CAM, Introduction to design process and role of
computers in the design process.
Transformations: 2D and 3D transformations.
Curves and Surfaces: Analytical, Synthetic curves with advantages, Disadvantages, Comparison
with parametric curves, Geometric modeling curves and surfaces, Representation, Wire frame
models, Parametric representations, Parametric curves and surfaces, Manipulations of curves and
surfaces, DDA, Bresenhams /Mid point line, Circle, Line clipping algorithm.
Solid modeling: Solid models, Fundamentals of solid modeling, Different solid representation
schemes, Half -spaces, Boundary representation (B-rep), Constructive solid geometry (CSG),
Sweep representation, Analytic solid modeling, Perspective, Parallel projection, Hidden line
removal algorithms.
CAD/CAM Data Exchange Formats: Types of file formats & their exchange, Graphics
standards.
Laboratory Work
Practice on available CAD packages, Computer programming for geometric modeling of curves,
Surfaces & solids, Study and use of reverse engineering tools, programming to surface model a
point cloud and in any available CAD package.
Course outcomes:
The students will be able to
create the different wireframe and surface primitives using parametric modeling.
create the different solid primitives using the different representation schemes.
manipulate the created wireframe, surface and solid models.

Recommended Books
1. Zeid, I., CAD/CAM, McGraw Hill (2008).
2. Rogers, D. F. and Adams, J. A., Mathematical Elements for Computer Graphics, McGraw
Hill (1989) 2nd ed.
3. Rogers, D. F., Procedural Elements for Computer Graphics, McGraw Hill (2008).
4. Rooney, J. and Steadman, P., Principles of Computer Aided Design, prentice Hall (1988).
5. Rooney, J. and Steadman, P., Computer Aided Design, Pitman/Open University (1987).
6. Mallineuse, G., Computational Concepts and Methods, Kogan Page Ltd. (1986).
7. Rayan, D. L., Computer Aided Graphical Design, Marcel Dekker (1981).
8. Radhakrishnan, P. and Kothandaraman, C. P., Computer Graphics & Design, Dhanpat Rai
Publication (2005) 2nd ed.
9. Krishnamoorathy, C. S. and Rajeev, J. S., Computer Aided Design (Software and Analysis
Tools), Narosa Publication House (2005) 2nd ed.

Approved by the Senate in its 83rd meeting held on March 03, 2014
Page 7

PCD205 ROBOTICS
L T P

Cr

4.0

Prerequisite(s): None
Course Objectives: To Introduce the students to the basic terminologies, applications, design specifications,
and mechanical design aspects both kinematics and dynamics of industrial robotics/ manipulator along with
various types and working of sensors and actuators used in robotic applications

Introduction: Definition of a robot, Economic aspects in robot applications with respect to

quality and productivity, Robot classifications and applications.
Robot Kinematics: Homogeneous co-ordinates and co-ordinate transformations, Forward and
inverse kinematics.
Robot Dynamics: Introduction to Lagrangian and Newton-Euler formulations.
Robot in Work Place: Robot Trajectory planning considering velocity and acceleration. Work
cell organization in robotics environment, Work cell design and control, Robot vision,
Introduction to image processing.
Methods of Robot Programming: Introduction to on-line and off-line robot programming
methods.
Laboratory Work
Exercises in programming of robots, Exercises in design and layout of robot workplace.
Course Outcomes:
The students will be able to:
work individually and/or with an interdisciplinary team for the purpose of manipulator design for a
specific need using mechanical kinematic structure along with the understanding of requirements
from robotic work cell controller and its programming, for enabling robotic manipulator to work in an
integrated automated industrial environment.
understand, create and demonstrate the technical reports for robotic automation.

Recommended Books
1. Fu, K.S., Gonzalez, R.C. and Lee, C.S.G., Robotics: Control, Sensing, Vision, and
Intelligence, McGraw Hill (1987).
2. Schilling, R.J., Fundamentals of Robotics Analysis and Control, Prentice Hall of India
(2006).
3. Craig, J.J., Introduction to Robotics: Mechanics and Control, prentice Hall (2004).
4. Deb, S.R., Robotics and Flexible Automation, McGraw Hill (2004).
5. Saha, S.K., Introduction to Robotics, McGraw Hill (2008).
6. Niku, S.B., Introduction to Robotics: Analysis, system, application, Dorling kingsley (2006).

Approved by the Senate in its 83rd meeting held on March 03, 2014
Page 8

PCD208 Modern Control of Dynamic Systems

Cr

3.5

Prerequisite(s): None
Course Objectives: To introduce the concept, importance, classification and design of control systems to
the students with Mechanical background. The objective of this course is to impart basic knowledge about
classical and modern control, limitations of classical control and concepts as well as strengths of modern
control.

Introduction: Introduction to control system, feedback and non-feedback systems, design of

control systems, classification of control systems.
Classical Control: Poles and zeros, singularity functions, frequency response, Laplace transform,
transfer functions, performance specifications, stability of linear systems, necessary conditions
for stability, root locus techniques, bode plots, Nyquist plots, Routh stability criterion, polar plots,
robustness, closed-loop compensation for SISO systems.
State-Space Representation: State variables and state models, linear transformation for statespace representation, state models for linear continuous time systems, system characteristics,
canonical forms, solution of the LTI state equations, state transition matrix.
Control System Design in State-Space: Controllability, observability, state feedback regulators,
pole-placement regulator design, pole-placement design of tracking systems, full and reduced
order observer design, design of compensators, Eigen-structure assignment, effects of collocation
and non-collocation of actuator.
Linear Optimal Control: Optimal control problem, infinite-time linear optimal regulator design,
optimal control of tracking systems, output weighted linear optimal control, solution of the
Matrix Riccati equation.
Digital Control: Introduction to digital systems, A/D and DA conversion, mathematical
modeling of the sampling process, zero-order hold, first-order hold and polygonal hold.
Course Outcomes:
The students will be able to
study, understand and appreciate the concepts of classical, modern and digital control.
understand the concepts related to the performance, stability, and robustness of any control system in
frequency domain.
develop the state-space representation, canonical forms and solutions of the LTI state equations of any
MIMO system.
appreciate the concepts of controllability, observability, regulators, pole-placement design of tracking
systems, design of observers and compensators.
formulate an optimal control problem and solve LQR design problem.

Recommended Books
1.
Ogata, K., Modern Control Engineering, Prentice Hall of India Pvt. Ltd., 2010
2.
Nagrath, I.J. and Gopal, M, Control Systems Engineering, New Age International
Publishers, (2006).
3.
Kuo, B. C., Digital Control Systems, Oxford University Press, (2006).

Approved by the Senate in its 83rd meeting held on March 03, 2014
Page 9

PCD325 RAPID PROTOTYPING

L T P

Cr

3.5

Prerequisite(s): None
Course Objectives: To explore the automatic fabrication of 3D physical parts using additive
manufacturing technology. To use of additive manufacturing for rapid prototyping takes designs from
computer aided design (CAD), tessellates them in RP software and then build the actual physical 3D
models in an additive manner layer-by-layer.

Introduction: Classification of manufacturing processes, Different manufacturing systems,

Introduction to rapid prototyping (RP), Need of RP in context of batch production, FMS and CIM
and its application; Basic Principles of RP, Steps in RP, Process chain in RP in integrated CADCAM environment, Advantages of RP.
Classifications of Different RP Techniques: Based on raw material, Based on layering
technique (2D or 3D) and energy sources.
Process Technology in RP: Comparative study of stereo-lithography (SL) with photopolymerization, SL with liquid thermal polymerization, Solid foil polymerization, Selective laser
sintering, Selective powder binding, Ballastic particle manufacturing, both 2D and 3D, Fused
deposition modeling, Shape melting, Laminated object manufacturing, Solid ground curing,
Repetitive masking and deposition, Beam inference solidification, Holographic interference
Solidification, Special topic on RP using metallic alloys, Programming in RP, Modelling, Slicing,
Internal hatching, Surface skin fills, Support structure.
CAD Data and Programming Techniques for RP: Data requirements, Solid modeling for RP,
Surface modeling, Geometric processes, Interface formats, Model preparation, Slicing methods,
Design of support structures, Internal hatching and surface skin fills.
Materials for RP: Plastics, Ceramics, Resins, Metals, Selection criterions for materials for
different processes, The advantages and limitations of different types of materials.
Course Outcomes:
The students will be able to
understand the importance of Rapid Prototyping Technology over the existing traditional methods in
present competitive scenario in terms of product development cycle and cost.
understand the insight into various modern rapid prototyping techniques, how the different processes
work, how they have developed, applications, material used and strengths as well as weaknesses of
each technology.

Recommended Books
1. Kai, C. C., Fai, L. K. and Sing, L. C., Rapid Prototyping: Principles and Applications,
World Scientific Publication (2008).
2. Grimm, T., User's Guide to Rapid Prototyping, Society of Manufacturing Engineers (2004).
3. Gebhardt, A., Rapid Prototyping, Hanser Gardner Publications (2003).
4. Upcraft, S. and Ranky, P. G., Rapid Prototyping Solutions, CIMware USA, Inc (2003).
5. Jacob, P. F., Rapid Prototyping and Manufacturing, Fundamentals of Sterolithography,
SME (1992).
6. Rapid Prototyping Reports, CAD/CAM Publishings (1991).
7. Zeid, I., CAD/CAM: Theory and Practice, McGraw Hill (2007).

Approved by the Senate in its 83rd meeting held on March 03, 2014
Page 10

PCD312 COMPUTATIONAL FLUID DYNAMICS

L T P
3

Cr
4.0

Prerequisite(s): None
Course Objectives: To impart the knowledge of governing equations for fluid flow and different
turbulence models. To learn about the numerical methods used to solve the partial differential equation. To
solve the fluid flow problem using CFD tool.

Introduction: Motivation and role of computational fluid dynamics, Concept of modeling and
simulation.
Governing Equations of Fluid Dynamics: Continuity equation, Momentum equation, Energy
equation, Various simplifications, Dimensionless equations and parameters, Convective and
conservation forms, Incompressible invisid flows Basic flows, Source panel method, Vortex
panel method.
Nature of Equations: Classification of PDE, General behavior of parabolic, Elliptic and
hyperbolic equations, Boundary and initial conditions.
Finite Difference Method: Discretization, Various methods of finite differencing, Stability,
Method of solutions.
Incompressible Viscous Flows: Stream function-vorticity formulation, Primitive variable
formulation, Solution for pressure, Applications to internal flows and boundary layer flows.
Laboratory Work
Development of software for CFD, Use of commercial software for CFD analysis.
Course Outcomes:
The students will be able to
acquire adequate knowledge of various types of fluid flow governing equations.
analyze the internal fluid flow phenomena of any Engineering system.
acquire enough knowledge to design of the Engineering systems using commercial computational code

Recommended Books
1. Ghosdastidar, P. S., Computer Simulation of Flow and Heat Transfer, McGraw Hill (1998).
2. Roache, P. J., Computational Fluid Dynamics, Hermosa (1998).
3. Wendt, J. F., Computational Fluid Dynamics An Introduction, Springer-Verlag (2008).
4. Muralidhar, K. and Sundararajan, T., Computational Fluid Flow and Heat Transfer,
Narosa (2008) 2nd ed.
5. Jaluria, Y. and Torrance, K. E., Computational Heat Transfer, Taylor & Francis (2003).
6. Patankar, S. V., Numerical Heat Transfer and Fluid Flow, Taylor & Francis (2007).

Approved by the Senate in its 83rd meeting held on March 03, 2014
Page 11

PCD313 MACHINE TOOL DESIGN

L T P

Cr

3.5

Prerequisite(s): None
Course Objectives: To explore various design aspects of machine tools elements like transmissions,
structures, materials, kinematics, dynamics and construction of machine tools, etc. To understand concepts
related to design of Die and Punch.

Introduction: General requirement of machine tool design, Techno-economic pre-requisites.

Machine Tools: Kinematics structure & mechanical, Hydraulic and electrical drives, Design of
hydrostatic, Hydrodynamic and antifriction guideways, Design of spindles, Design of speed box
and feed box, Stepped and step less regulations of speed and feed diagram, Ray diagram, Layout
of spindles drive and feed drive in machine tools, Machine tool structures, Design of bed, Heard
stock, Spindle supports and power screws, Machine tool dynamics.
Jigs and Fixtures Design: Applications in manufacturing, principle of location & clamping,
types of locators and clamps, Design of jigs and fixtures, selection of materials.
Die and Punch Design: Applications in manufacturing, Design of various type of dies, selection
of materials for casting and forging dies.
Course Outcomes: At the end of the course the students will be able to:
develop the conceptual design, manufacturing framework and systematic analysis of design problems
on the machine tools
apply the design procedures for different types of design problems such as gear box design, guide way
design, shaft loading and its associated parts, rolling bearings, die design and jigs and fixtures and so
on.
design, develop, and evaluate cutting tools and work holders for a manufactured product.

Recommended Books
1. Mehta, N. M., Machine Tool Design & Numerical Control, McGraw Hill (2004).
2. Sen, G.C. and Bhattacharya, A., Machine Tools, Central Book Agency (1989) 2nd ed.
3. Pandey, P.C. and Singh, C.K., Production Engineering Sciences, Standard Publishers
(2003).
4. Basu, S. K. and Palo, D.K., Design of Machine Tools, Allied Publishers (2008) 5th ed.
5. Acherkhan, N.S., Machine Tool Design, Mir Publishers (1983).
6. Boothroyd, Fundamentals of Metal Machining and M/C Tools, McGraw Hill (1998) 2nd ed.
7. Meiroitch, L., Elements of Vibration Analysis, McGraw Hill (1980) 2nd ed.
8. Sharma, P.C., Text of Production Engineering, S. Chand (2006).
9. Pandey, P.C. and Shan H.S., Modern Machining Processes, McGraw Hill (1980).

Approved by the Senate in its 83rd meeting held on March 03, 2014
Page 12

PCD314 MECHANISM DESIGN

L T P

Cr

3.5

Prerequisite(s): None
Course objective: To learn techniques for structural analysis and synthesis of mechanisms useful for
design and development of machines. To learn about number, type and kinematic synthesis for optimum
design of machines for function, path and motion generation.

Introduction to Kinematic Motion and Mechanisms: The four bar linkage, The science of
relative motion, Kinematic diagrams, Six-bar chains, Degrees of freedom, Analysis vs. Synthesis.
Mechanism Design Philosophy: Stages of design, The synthesis process, Design categories and
mechanism performance parameters.
Mechanism Analysis: Displacement velocity and acceleration analysis, Kinematic Synthesis of
Mechanisms: Type, Dimensional, Number synthesis-The associated linkage concept. Graphical
methods, Tools and computer programming for synthesis of mechanisms for two, three and four
prescribed positions, Path generation, Prescribed and un-prescribed timings, Analytical synthesis
techniques, Function and motion generation, Number of prescribed positions vs. Number of free
choices, Extension of three-precision-point synthesis to multi-loop mechanisms.
Dynamics of Mechanisms: Inertia forces, Kineto-static analysis by complex numbers,
Superposition method, Matrix method, Time response, Modification of time response of
mechanisms, Virtual work, Lagrange equations of motion.
Spatial Mechanisms: Review of transformations for spatial mechanisms, Analysis of spatial
mechanisms, Link and joint modeling with elementary matrices. Kinematic analysis of an
industrial robot, Position, Velocity and acceleration analysis.
Course outcomes:
After studying this course the students will be
equipped with required knowledge for creating and innovating practically useful mechanisms and
machines.
motivated to carry out research activities in this area.

Recommended Books
1. Sandor and Erdman, A.G., Mechanism Design (Analysis and Synthesis), Prentice Hall of
India (2001).
2. Sandor and Erdman, A.G., Advanced Mechanism Design (Analysis and Synthesis), Prentice
Hall (1984).
3. Shigley, J. E. and Uicker, J. J., Theory of Machines and Mechanisms, McGraw Hill (1995)
2nd ed.
4. Beyer, R. A., Kinematic Synthesis of Mechanisms, McGraw Hill (1963).
5. Cowie, A., Kinematics and Design of Mechanisms, International Textbook (1961).
6. Hall, A. S. (Jr.), Kinematics and Linkage Design, Wave land (1986).
7. Hartenberg, R.S. and Denavit, J., Kinematic Synthesis of Linkages, McGraw Hill (1964).

Approved by the Senate in its 83rd meeting held on March 03, 2014
Page 13

PCD315 Modelling and Simulation of Dynamic Systems

L T P

Cr

3.5

Prerequisite(s): Design of Machine Elements

Course Objectives: To impart knowledge about the energy interaction of different components of a
system. To model systems residing in different energy domains and to control directly the theoretical
analysis and synthesis, fault detection and isolation.

Syllabus:
Modelling in multi-energy domain through bond graphs: Introduction to bond graphs, Power
variables of bond graphs and models of simple circuits, Reference power directions, Bond graph
elements and their constitutive relations, Causality, Generation of system equations from bond
graph models. The Idea of activation.
System Modelling: Modelling of a system of rigid bodies, structural systems, Hydraulic
systems, Thermal systems, electronic and mechatronic systems.
Modelling of multi body systems: mechanisms, manipulators and vehicles.
Advanced topics in bond graph modelling of physical systems: Elements of multi-bond
graphs, Thermo-mechanical bond graphs and continuous systems and other systems of typical
interest.
Control System: Modelling systems for control strategies and design of control strategies in
physical domain.
Numerical prototyping as modelling for design and synthesis using computational tools like
SYMBOLS, MATLAB etc.
Course Outcomes:
The students will be able to
Model of rigid bodies, structural systems, hydraulic systems, thermal systems, electronic and
mechatronic systems.
Understand and model mechanisms, manipulators, vehicles etc.
Analyze and model of different control strategies in physical domain.

Recommended Books
1. A. Mukherjee, R. Karmakar, A.K. Samantaray, Bond Graph in Modeling, Simulation and
fault Identification, CRC Press, FL, 2006.
2. D.C. Karnopp, D.L. Margolis, R.C. Rosenberg, System Dynamics, Modeling and Simulation
of Mechatronic Systems, John Wiley & Sons, NY, 2000.
3
B Ould Bouamama , J Thoma , Jean U Thom, Modelling and Simulation in Thermal and
Chemical Engineering: A Bond Graph Approach, Springer, New York (2000).
4
Dean Karnopp, Vehicle Dynamics, Stability, and Control, CRC Press, (2013).
5
R. Merzouki, A.K. Samantaray, P.M. Pathak, B. Ould Bouamama, Intelligent Mechatronic
Systems: Modeling, Control and Diagnosis, Springer, New York (2012).
6
Borutzky, W., Bond graphs: a methodology for modelling multidisciplinary dynamic
systems, SCS Publishing House, Erlangen, San Diego (2004).

Approved by the Senate in its 83rd meeting held on March 03, 2014
Page 14

PCD316 Applied Optimization in Engineering Design

L

Cr

3.5

Prerequisite(s): None
Course Objectives: The main objective of this course is to provide the thorough knowledge of formulating
an optimization problem, classification of optimization techniques, different solution strategies, and
performance criterion. The course will also highlight the basics of evolutionary optimization techniques as
compared to classical techniques.

Optimization Studies: Problem formulation, Solution Strategies, Performance Criteria,

Classification of Optimization techniques.
One-dimensional Optimization Methods: Optimality Criteria necessary and sufficient
conditions, Bracketing methods, Region-Elimination methods, Point Estimation method, Gradient
based methods, Sensitivity analysis.
Multi-dimensional Optimization Methods: Optimality Criteria, Unidirectional search, Direct
Search methods, Gradient-based methods. Conjugate-direction methods, Quasi-Newton methods.
Constrained Optimization Methods: Constrained Optimization Criteria, Penalty Methods,
Method of Multipliers, Direct search methods, Linearization methods, Feasible Direction method,
Generalized Reduced Gradient Method, Gradient Projection method, Quadratic Approximation,
and Concept of Duality. Applications of Unconstrained and Constrained Optimization.
Linear programming Methods: Formulation of problems, Analytical and Graphical solutions,
Simplex Method, Integer Programming, Interior Point Methods. Duality Theory.
Specialized Optimization Techniques: Introduction to Multi-Objective optimization; Global
Optimization: Criteria, Simulated Annealing, Steepest Descent method; Introduction to Genetic
Algorithms.
Course Outcomes:
The students will be able to
study as well as solve one-dimensional and multi-dimensional optimization problems.
formulate as well as analyze unconstraint as well as constraint optimization problems.
develop Analytical and Graphical solutions of LP problems, Simplex Method
appreciate the concepts of Integer Programming as well as Duality Theory.
understand the basic concepts of Multi-Objective optimization and Genetic Algorithms.

Recommended Books:
1. Deb, K., Optimization for Engineering Design Algorithms and Examples, Eighth printing,
Prentice Hall of India Pvt. Ltd., 2005.
2. Deb, K., Multi-objective Optimization using Evolutionary Algorithms, First, John Wiley and
Sons, 2009.
3. Rao, S.S., Engineering Optimization Theory and Practice, Fourth Edition, John Wiley and
Sons, 2009.
4. Belegundu, A.D., Chandrupatla, T.R., Optimization Concepts and Applications in
Engineering, Second Edition, Cambridge University Press, 2011.
5. Dasgupta, B., Applied Mathematical Methods, First, Pearson Education India, 2006.

Approved by the Senate in its 83rd meeting held on March 03, 2014
Page 15

PCD203 COMPUTER INTEGRATED MANUFACTURING SYSTEMS

L

Cr

3.5

Prerequisite(s): None
Course Objectives: To impart knowledge about the integration of interdisciplinary fields of computer
aided design, computer aided manufacturing, automatic identification system, automatic storage & retrieval
system, design and analysis of various automatic material handling systems as a whole. To make the
students aware about various techniques of reverse engineering, data collection and its availability to
automated subsystems.

Introduction: Types of production systems and their automation, CAD/CAM integration.

Concept
of
FMS
and
CIMS.
Elements of a General CIM System: Types of CIM systems, CAD-CAM link for CIMS,
Benefits of CAM, FMS and CIMS, Automated material handling systems, equipment and their
functions. Integration of Robots in CIMS, Automatic Storage and Retrieval Systems (AS/RS),
Carousel,
Palletization
and
fixtures.
CIMS configurations: DNC based factory management and control, Integrated CAD/CAM
system and shared database.
Introduction to Rapid Prototyping, and Rapid Tooling: Reverse engineering, Concept of
concurrent
engineering,
Product
life
cycle
management.
Group Technology: Concept and terminology, Part family formation, Classification and coding
systems
for
components,
Group
technology
machine
cells.
Computer Aided Process Planning: CAPP and route sheet development, CAPP system,
Computer
aided
plant
layout.
Computer Aided Production Planning and Control: Inventory control and MRP. Computer
aided shop floor control, process monitoring, Computer aided inspection & quality control, Shop
floor data collection systems, Shop floor control, Sensors used, Tool management system,
Automatic identification systems, Barcode system.
Introduction to fundamentals of computer communications: Networking, Computer-machinepersonnel communication links, Network architectures & techniques, Information flow in
networks,
Network
standards,
CIM Database and Database Management Systems: Types, Management information system,
Manufacturing data preparation.
Course Outcomes: With this course students will be able to
understand the structure of modern day computer integrated manufacturing system and design to improve
the existing manufacturing facility
effectively participate in the integration of multidisciplinary capabilities and applications of different
fields in automation of any existing facility
improve the shop floor management and data collection system
understand the importance of product life cycle and product quality

Recommended Books:
1. Groover, M. P. and Zimmers, E. W., CAD/ CAM, Dorling Kingsley (2008).
2. Groover, M. P., Automation, Production systems and Computer Integrated Manufacturing,
Pearson Education Asia (2009).
3. Vajpayee, K.S., Principles of Computer Integrated Manufacturing, Prentice Hall (2006).
4. Rao, P. N., Tewari, N. K. and Kundra, T. K., Computer Integrated Manufacturing, McGraw
Hill (1998).
5. Software Manuals for tutorial on reverse engineering and quality control using 3D scannerScan tools, Surface modeling, Die Design, Automated part programming-2, 3, and 5 axis,
QUEST, PLM software like Intralink, WindChill, etc. available from the supplier, in laboratory.
Approved by the Senate in its 83rd meeting held on March 03, 2014
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PCD204 INDUSTRIAL AUTOMATION

L T P

Cr

3.5

Prerequisite(s): None
Course Objectives: To inculcate the ability to design of hydraulic, pneumatic and electro-pneumatic logic
circuits for automating processes in manufacturing, demonstrate problem-solving skills in automation, and
safely use the machines in the industries. Also, to explore the use of different sensors, control valves,
controllers and actuators for electro-pneumatic & hydraulic circuits.

Introduction to Factory Automation and Integration: Basic Concepts, Types of automation,

Automation
strategies.
Introduction to Hydraulics/Pneumatics Electro-pneumatic controls and devices, Basic
elements hydraulics/pneumatics, Electro-pneumatic systems, Fluid power control elements and
standard graphical symbols for them, Construction and performance of fluid power generators,
Hydraulic & pneumatic cylinders - construction, design and mounting, Hydraulic & pneumatic
valves for pressure, Flow & direction control, Servo valves and simple servo systems with
mechanical feedback, Solenoid, Different sensors for electro-pneumatic system, hydraulic,
pneumatic & electro-pneumatic circuits.
Design of pneumatic logic circuits for a given time displacement diagram or sequence of
operation. Pneumatic safety and remote control circuits and their applications to clamping,
Traversing and releasing operations, Automatic transfer systems: Automatic transfer, Feeding and
orientation devices.
Automatic transfer machines: Classifications, Analysis of automated transfer lines, Without
and with buffer storage, Group technology and flexible manufacturing system.
Assembly automation: Types of assembly systems, Assembly line balancing, Performance and
economics of assembly system.

Course Outcomes:
The students will be able to
understand the benefits and applications of automation in various manufacturing systems.
design and simulate various logic circuits for different automating processes in manufacturing systems.
solve the complex industrial problems by different automation approaches

Recommended Books:
1. Groover, M. P., Automation, Production System & Computer Integrated Manufacturing,
Pearson Education Asia (2009).
2. Nakra, B. C., Automatic Control, New Age International (2005).
3. Morriss, S. B., Automataed Manufacturing Systems, McGraw Hill (2006).
4. Majumdar, S. R., Pneumatic Systems, McGraw Hill (2005).

Approved by the Senate in its 83rd meeting held on March 03, 2014
Page 17

PCD317Advanced Robotics and Control

L

Cr

3.5

Prerequisite(s): Robotics (PCD-205)

Course Objectives: The main objective of this course is to impart basic as well as advanced knowledge to
familiarize the students with the four broad areas of robotics. These broad areas include kinematics,
dynamics, trajectory planning and control. All these areas are covered in the domain of serial robotic
manipulators with a flavor of redundant chains.

Review of robot manipulators: Importance and evolution of robotic manipulators, robot

classifications, applications, robot specifications, Forward kinematics, Inverse kinematics,
Velocity Kinematics, Manipulator Jacobian, Manipulator Dynamics: Newton-Euler formulation,
Euler-Lagrange formulation.
Path and Trajectory Planning: Joint-space schemes, Cartesian-space schemes, configuration
space, path planning using potential fields, Avoiding local minima, Probabilistic roadmap
methods; Trajectory planning: PTP method, using Via points.
Linear Control of Manipulators: Feedback Control: Proportional, Derivative and Integral
Control, PID control, regulation problem, tracking problem, model based control, trajectoryfollowing control.
Nonlinear Control of Manipulators: Feed forward control, Feedback Linearization, PD control
with gravity compensation, Computed toque control, Adaptive Control, Robust Control, Sliding
Mode Control, Lyapunov stability analysis, Cartesian based control schemes.
Redundant Manipulators: Singularity and Workspace analysis, redundancy resolution, obstacle
avoidance and singularity avoidance.
Course Outcomes:
The students will be able to
Solve the kinematic problem: Forward kinematics, Inverse kinematics, Velocity Kinematics.
Develop the dynamic model of any serial manipulator using Newton-Euler formulation and EulerLagrange formulation.
Plan the path as well as trajectories of robots in joint space and Cartesian space.
Formulate the control problem of robotic manipulators using linear as well as nonlinear control
schemes.
Understand the key concepts of multi-tasking of redundant manipulators like redundancy resolution,
obstacle avoidance and singularity avoidance.

Recommended Books:
1.
Fu, K. S., Gonzalez, R. C. and Lee, C. S., Robotics: Control, Sensing, Vision, and
Intelligence, McGraw Hill (1987).
2.
Schilling, R. J., Fundamentals of Robotics Analysis & Control, Prentice Hall of India
(2003).
3.
Craig, J. J., Introduction to Robotics: Mechanics and Control, Pearson Education (2004).
4.
Spong, M. W. Hutchinson, S. and Vidyasagar, M: Robot Modeling and Control, Wiley
(2006)
5.
Nakamura, Y: Advanced Robotics: Redundancy and Optimization, Addison-Wesley Pub.
Co. (1991)

Approved by the Senate in its 83rd meeting held on March 03, 2014
Page 18