www.jntuworld.

com
SCHOOL OF CONTINUING AND DISTANCE EDUCATION
JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY ANANTAPUR,
III Year Mechanical Engineering.

B.Tech (CCC) III/IV Year

S.No.

Code No.

Name of the Subject

1.

C3ME01

Mechanical Engineering Design

2.

C3ME02

Heat and Mass Transfer

3.

C3ME03

Metrology and Machine Tools

4.

C3ME04

I.C. Engines & Automobile

Engineering

5.

C3ME05

Power Plant Engineering

6.

C3ME06

Finite Element Methods

7.

C3ME07

Metrology and M/C Tools

Laboratory

8.

C3ME08

Heat and Mass Transfer Laboratory

Credits

(C3 ME01)

-MECHANICAL ENGINEERING DESIGN

Note: Design Data Book Permitted

UNIT I
Introduction: General considerations in design Engineering materials and their properties Selection.
Stresses in Machine members: Simple stress Combined stresses Torsional and bending stresses
Stress-Strain relations Various Theories of failure Factors of safety Design stress Preferred
numbers.
Strength of machine elements: Stress concentration Theoretical stresses Endurance limit Estimation
of endurance strength Goodmans line Soderberg line.
UNIT II
Design of Fasteners: Riveted joints Welded joints Bolted joints Design of bolts with initial stresses
Design of joints under eccentric loading.
Keys, Cotters and Knuckle joints: Design of keys Stresses in key cottered joints Socket and Spigot,
Sleeve and Cotter, Jib and Cotter joints Knuckle joints.
UNIT III
Shafts and Shaft Couplings: Design of solid and hollow shafts for strength and rigidity Design of shafts
for combined bending and axial loads Shaft sizes ISI code Shaft Couplings Muff, Split Muff and
Flange Couplings- Flexible Couplings Flange Coupling (modified).
UNIT IV
Bearings: Types of journal bearings Lubrication Bearing Modulus Full and partial bearings
Clearance ratio Heat dissipation of bearings, bearing materials Journal bearing design Ball and
roller bearings Static Load, Dynamic load, equivalent radial load Design and selection of ball & roller
bearings.
UNIT V
I.C. Engine Components: Connecting Rod Thrust in connecting rod Stress due to whipping action on
connecting rod ends Cranks and crank shafts, strength and proportions of over hung and center cranks
Crank pins, Crank shafts. Pistons Forces acting on piston Construction Design and proportions of
piston.
UNIT VI
Pulleys: Transmission of power by belt drives, Transmission efficiencies, Belts Flat and V types
Pulleys for belt drives.
UNIT VII
Mechanical Springs: Stresses and deflections of helical springs Extension and Compression springs
Design of springs for fatigue loading Natural frequency of helical springs Energy Storage capacity
Helical Torsion springs Design of co-axial springs.

UNIT - VIII
Gears: Spur Gears Load concentration factor Dynamic load factor Surface Compressive strength
Bending strength Design analysis of spur gears Estimation of center distance, module and face width,
check for plastic deformation.

TEXT BOOKS:
1. Mechanical Engg. Design
2. Machine Design

by J.E. Shigley.
by Pandya and Shah

REFERENCE BOOKS:
1. Machine Design
2. Machine Design
3. Machine Design
4. Machine Design
5. Machine Design

by T. V. Sunder Raja Murthy & N. Shanmugam

by V.V. Bhandari
by Sarma and Agarwal
by P. Kannaiah.
Schaum series

Data Book:
1.
PSG College of Technology
2.
S.Md. Jalaludeen.

(C3 ME02)

-HEAT AND MASS TRANSFER

UNIT-I
INTRODUCTION
Modes of heat transfer-Basic laws in heat transfer-Equivalent heat transfer coefficient-Over all heat
transfer coefficient-general heat conduction equation.
STEADY STATE HEAT CONDUCTION
One dimensional heat conduction equation- Initial and boundary conditions-Conduction through
homogeneous slab, cylinder and sphere with and without heat generation-Logarithm in mean areaComposite system-Critical radius of insulationUNIT-II
Effect of thermal conductivity with temperature-conduction through edges and corners of furnace wallsApplication of extended surface-Analysis of extended surface of uniform cross section.Numerical
methods-Relation ship Techniques.
UNIT-III
UNSTEADY STATE HEAT CONDUCTION
Introduction- Lumped heat analysis-concept of semi infinite solid chart solution of transient heat
conduction problems-Systems with periodic variation of surface temperature.
UNIT-IV
CONVECTION
Dimensional analysis (Rayleigh and Buckingham methods) applied to heat transfer- Non-Dimensional
numbers in heat transfer-Boundary layer concept-concept of stagnant film-reference temperature for
evaluation of fluid properties-forced convection for turbulent flow inside ducts and over bodiesEmpirical correlation turbulent flow inside ducts and over bodies-Empirical correlations in natural
convection for plates and cylinders.
UNIT-V
RADIATION
Mechanism of radiation Emission characteristics and laws of black body radiation Absorptivity
,reflectivity and transmissivity (total and monochromatic ) concept of black body-Kirchhoffs laws-solid
angle and intensity of radiation- heat exchange between two black surfaces Shape factor Heat
exchange between gray surfaces reradiating surface-radiation shield electrical analogy.
UNIT-VI
PHASE CHANGE
Introduction- Film and drop condensation Film condensation on a vertical plate and horizontal tubes
boiling curve Correlations in pool boiling heat transfer.

UNIT-VII
HEAT EXCHANGERS
Types of heat exchangers classification based on flow arrangement Fouling resistance and overall heat
transfer coefficient-LMTD- use of correlation factor-NTU method-Design of heat exchanger.
UNIT-VIII
MASS TRANSFER
Diffusion Ficks law-Diffusion coefficient Steady state diffusion of a gas through a stagnant gasEquimolar counter diffusion of two gases-mass transfer coefficient Analogy between heat and mass
transfer Non-dimensional numbers in mass transfer.
TEXT BOOK:
1. Fundamentals Of Engg. Heat Transfer. By R.C. Sachdeva.,Wiley eastern ltd.

REFERENCE BOOKS:
1.
2.
3.
4.
5.

Engineering Heat TransferHeat Transfer- A Basic Approach

Heat TransferHeat Transfer
Heat And Mass Transfer

HSU
By Nectai Omosik
By S.C. Sukatme
By J.P. Holman
By Domkundwar

(C3 ME03)

-METROLOGY AND MACHINE TOOLS

UNIT-I
Systems Of Limits And Fits: Introduction- Nominal size- Tolerance limits, Deviation, allowances, fits
and their types Hole basis system and shaft basis system-Interchangeability and selective assembly.
Indian Standard System of limits and fits for plain and screwed work-British standard and International
Standard System.
UNIT-II
Linear measurement Length standard Line and End standard Slip gauges, their manufacture and
Calibration-Dial test indicator-micrometers.
Flat surface measurement Measurement of flat surfaces-Straight edges-Optical Flat, Auto Collimator.
UNIT-III
Measurement of angles and Tapers.Different methods-Bevel Protractor spirit level ,Angle slip gauzes,
single bar-Rollers and spheres used to determine tapers.
Limit gauzes: Taylors Principle design of GO-NO GO gauges,plug, ring gap , snap, taper , profile and
position gauzes-limit gauzes for screwed work.
Toolmakers Microscope ,its Construction, Uses optical projector microbic collimator-Construction and
uses.
UNIT-IV
Measurement through comparison ; Mechanical comparator, Optical comparator,Electrical and Electric
Comparator, parametric comparator and their uses in mass production.
Screw thread measurement _Error in Screw threads _Measurement Of Effective diameter,Major and
Minor Diameters different pitch errors-influence of pitch error on effective diameters-Thread gaugesThread measuring machines.
UNIT-V
Surface finish measurement : Difference between surface waviness and rough ess-Numerical assessment
of surface Finish CLA,RMS,RZ,RP RA values influence of surface Finish on performance of the parts.
Surface finish measuring: instruments-Profilograph, Talysurf Instrument Tomlinson surface meter.
UNIT-VI
Gear measurement .Brief treatment of the subject.
Machine tool alignment test: Acceptance test-Different measuring tools used in machine tool alignment
test-Alignment test for lathe dilling Radial drilling and Milling machine Alignment of test charts.
Coordinate Measuring Machines(CMM),Electronic Inspection and measuring machinesMultidimensional auto gauzing and sorting machine.
Measurement of straightness, flatness, parallelism, square ness and roundness.

UNIT VII
Elementary Treatment of Metal Cutting Theory Cutting tool materials Chip formation types of
Chips Mechanics of Orthogonal Cutting Cutting Forces Economics of Machinability. Milling
Machines types Horizontal , Vertical, Universal Milling Machines Milling operations Indexing
types of Indexing Milling Cutters Type Charts. Numerical control to Machine Tools. Brief
Treatment.

UNIT VIII
Grinding Grinding Machines Theory of Grinding Special Types of Grinding Machines
Specifications of Grinding Wheel Selection of Grinding Wheel Constructional Features and Feed and
Speed Units Machining Time Calculations.
Machine tool alignment test : Acceptance Test Different measuring tools used in
Machine tool Alignment test Alignment test for Lathe Drilling Radial Drilling
and Milling Machine Alignment Test Charts.

TEXT BOOKS:
1. Metrology
2. Production Technology

By R.K.Jain
By HMT.

REFERENCE BOOKS:
1. Engineering Metrology - By IC Gupta
2. A Text Book of Metrology - By M. Mahajan.
3. Fundamentals of Metal Cutting and Machining Tools Juneja & Sekhon.
4. Principles of Metal Cutting by Kuppuswamy.

(C3 ME04)

-I.C. ENGINES AND AUTOMOBILE ENGINEERING

UNIT I
I.C. Engines:
Principles of Ideal fuel air & actual cycles Engine Classification Fuel systems for petrol & Diesel
engines Cooling systems Lubrication systems.
UNIT II
Combustion in S.I. Engines: Normal Combustion and abnormal combustion Importance of flame speed
and effect of engine variables Type of abnormal combustion, pre-ignition and knocking (explanation
of) Fuel requirements and fuel rating, anti-knock additives combustion chamber-requirements, types.
UNIT III
Combustion in C.I. Engines: Four stages of combustion Delay period and its importance Effect of
engine variables Diesel knock, explanation of Need for air movement, suction, compression and
combustion induced turbulence open and divided combustion chambers and nozzles used fuel
requirements and fuel rating.
UNIT IV
Testing and Performance:
Parameters of performance Measurement of cylinder pressure, fuel consumption, air intake, exhaust gas
composition, Brake power Determination of frictional losses and indicated power Performance test
Heat balance sheet - Valve and Port timing Diagrams.
UNIT V
General Layout of a typical rear wheel driven automobile Chassis body power unit engine
construction engine service re-boring de-carbonization grinding & Nitriding of crank shaft
engine emissions clutches gearbox propeller shaft differential rear axles wheels tyres.
UNIT VI
Steering system:
Steering geometry-camber, castor, kingpin rake, combined angle, toe-in, center point steering. Types of
steering mechanism-Ackerman steering mechanism, Davis steering mechanism Steering gears-types,
steering linkages.
UNIT VII
Braking systems:
Mechanical Brake systems, Hydraulic brake system, Master cylinder, wheel cylinder, tandem master
cylinder, requirements of brake fluid, pneumatic and vacuum brakes.

UNIT VIII
Suspension System:
Objects of suspension systems rigid axial suspension system, torsion bar, shock absorber, and
Independent suspension system.
Electrical System:
Charging circuit, generator, current voltage regulator starting system, bendix drive mechanism,
solenoid switch, lighting systems, horn, wiper, fuel gauge oil pressure gauge, engine temperature
indicator.
TEXT BOOKS:
1. I.C. Engines :
2. I.C. Engines :
3. Automotive Mechanics- Vol. 1 & Vol. 2 :
4. Automotive Mechanics:
REFERENCE BOOKS:
5. Automotive Engineering:
6. Automobile Engineering :
7. Automotive Mechanics :
8. Thermodynamics & Heat Engines :

V. Ganesan
Gill, Smith and Ziures
Kirpal Sing
G.B.S. Narang

Nuten steeds & Harvet

William Crouse
Heitner
B. Yadav / Central Book Dept.

(C3 ME05)-POWER PLANT ENGINEERING

UNIT I
Introduction to the Sources of Energy Resources and Development of Power in India.
STEAM POWER PLANT : Plant Layout, Working of different Circuits, Fuel and handling
equipments, types of coals, coal handling, choice of handling equipment, coal storage, ash handling
systems.
COMBUSTION PROCESS : Properties of coal overfeed and underfeed fuel beds, traveling grate
stokers, spreader stokers, retort stokers, pulverized fuel burning system and its components, combustion
needs and draught system, cyclone furnace, design and construction, Dust collectors, cooling towers and
heat rejection. Corrosion and feed water treatement.
UNIT II
INTERNAL COMBUSTION ENGINE PLANT:
DIESEL POWER PLANT : Introduction field of use Plant layout with auxiliaries fuel supply
system, air starting equipment, lubrication and cooling system super charging.
UNIT III
GAS TURBINE PLANT : Introduction classification Layout with auxiliaries Principles of working
of closed and open cycle gas turbines.
DIRECT ENERGY CONVERSION : Solar energy Fuel cells, Thermo electric and Thermo ionic, MHD
generation.
UNIT IV
HYDRO ELECTRIC POWER PLANT : Water power Hydrological cycle / flow measurement
drainage area characteristics Hygrographs storage and pondage classification of dams and spill
ways.
HYDRO PROJECTS AND PLANT : Classification Typical layouts plant auxiliaries plant
operation pumped storage plants.
UNIT V
POWER FROM NON-CONVENTIONAL SOURCES : Utilization of Solar, Wind and Tidal Energies.
UNIT VI
NUCLEAR POWER STATION : Nuclear fuel breeding and fertile materials Nuclear reactor
reactor operation.
TYPES OF REACTORS : Pressurized water reactor, Boiling water reactor, sodium-graphite reactor, fast
Breeder Reactor, Homogeneous Reactor, Gas cooled Reactor, Radiation hazards and shielding
radioactive waste disposal.

UNIT VII
POWER PLANT ECONOMICS AND ENVIRONMENTAL CONSIDERATIONS: Capital cost,
investment of fixed charges, operating costs, general arrangement of power distribution, Load curves,
load duration curve.
Definitions of connected load, Maximum demand, demand factor, average load, load factor, diversity
factor related exercises.

UNIT VIII
Effluents from power plants and Impact on environment pollutants and pollution standards Methods
of pollution control.

TEXT BOOKS :
1.
2.

A Text Book of Power Plant Engineering by Rajput , Laxmi Publications

A Course in Power Plant Engineering by Arora and S. Domkundwar.

REFERENCE BOOKS :
1.
2.
3.

Power Plant Engineering by F.T. Morse.

Power station Engineering and Economy by Skrotaki and Vopat.
An Introduction to Power Plant Technology by G.D. Rai.

(C3 ME06)-FINITE ELEMENT METHOD

UNIT I
Introduction to Finite Element Method for solving field problems. Stress and Equilibrium. Boundary
conditions. Strain Displacement relations. Stress strain relations. One Dimensional Problems :
Finite element modeling coordinates and shape functions.
UNIT II
Potential Energy Approach : Assembly of Global stiffness matrix and load vector. Finite element
equations, Treatment of boundary conditions, Quadratic shape functions.
Analysis of Trusses; Stiffness Matrix for Plane Truss and Space Truss Elements, Stress Calculations
UNIT III
Analysis of Beams : Element stiffness matrix for two node, two degrees of freedom per node beam
element, Load Vector, Deflection, Stresses
UNIT IV
Finite element modeling of two dimensional stress analysis with constant strain triangles and treatment of
boundary conditions. Estimation of Load Vector, Stresses
UNIT V
Finite element modeling of Axi-symmetric solids subjected to Axi-symmetric loading with triangular
elements.
Two dimensional four noded Isoparametric elements and numerical integration.

UNIT VI
Steady state heat transfer analysis: one dimensional analysis of Slab, fin and two dimensional analysis of
thin plate.
Analysis of a uniform shaft subjected to torsion.

UNIT VII
Dynamic Analysis: Formulation of finite element model, element - Mass matrices, evaluation of Eigen
values and Eigen vectors for a stepped bar, truss and beam.
UNIT VIII
Finite element formulation to 3 D problems in stress analysis, convergence requirements, Mesh
generation, Techniques such as semi automatic and fully Automatic Mesh generation Techniques : use
of softwares such as ANSYS, CAEFEM, NISA NASTRAN etc. Comparison of commercially available
packages.
TEXT BOOKS :
1.

Introduction to Finite Elements in Engineering / Chandraputla, Ashok and Belegundu / Prentice

Hall/Pearson

REFERENCE BOOKS :
1.
2.
3.
4.
5.
6.
7.

The Finite Element Methods in Engineering / SS Rao / Pergamon.

Finite Element Method Zincowitz / Mc Graw Hill
Finite Element Analysis P.Seshu / PHI
Finite Element Analysis Hutton /TMH
Finite Element Analysis Bathe / PHI
Finite Element Method Krishna Murthy / TMH
Finite Elements Methods Logan Thomson Publications

(C3 ME07) -METROLOGY & MACHINE TOOLS LAB

Note: Any six of the following experiments from each section be conducted.
Section A
1.

Measurement of lengths, heights, diameters by vernier calipers micrometers etc.

2.

Measurement of bores by internal micrometers and dial bore indicators.

3.

Use of gear teeth, vernier calipers and checking the chordal addendum and chordal height of spur
gear.

4.

Machine tool alignment of test on the lathe.

5.

Machine tool alignment test on milling machine.

6.

Tool makers microscope and its application

7.

Angle and taper measurements by Bevel protractor, Sine bars, etc.

8.

Use of spirit level in finding the flatness of surface plate.

9.

Thread measurement by Bevel protractor, Sine bars, etc.

10.

Surface roughness measurement by Taly Surf.

Section B:
1.

Introduction of general purpose machines Lathe, Drilling machine, Milling machine, Shaper,
Planning machine, slotting machine, Cyl. Grinder, surface grinder. And tool and cutter grinder.

2.

Step turning and taper turning on lathe machine

3.

Thread cutting and knurling on lathe machine

4.

Drilling and Tapping

5.

Shaping and Planning

6.

Slotting

7.

Milling

8.

Cylindrical / Surface Grinding

9.

Grinding of Tool angles.

10.

Electro Discharge Machining / Ultrasonic Machinin

(C3 ME08) HEAT AND MASS TRANSFER LAB

1. Thermal conductivity of given metal rod.
2. Stefan Boltzman Apparatus
3. critical heat flux Apparatus
4. Composite wall-overall heat transfer coefficient
5. Heat transfer through lagged pipe
6. Heat transfer In forced convection apparatus
7. Heat transfer in Natural Convection
8. Thermal Conductivity in Insulation Power.
9. Parallel and Counter flow Heat Exchanger
10. Emissivity apparatus
11. Study of Heat pipe.
******