Corrosion Protection

REMA TIP TOP

REMA TIP TOP The top corrosion protection brand

TIP TOP Industrie has been known for its superior quality standards for over 30 years. Our REMA TIP TOP abrasion and corrosionproof products as well as our materials for the repair of conveyer belts continue to set new and higher standards. This commitment to
superior quality standards is also manifested by TIP TOP Industrie in the field of corrosion protection.
All the natural and synthetic materials utilized in the range of products produced by REMA TIP TOP for corrosion protection systems
feature a particularly high resistance to chemical, thermal and mechanical stress. Our experienced technical staff will determine the
optimal materials and processing techniques based on the project data and, if necessary, also on site for each load type encountered
in a particular facility. This in-depth analysis will ensure that each individual protection system will meet the requirements in the best
possible manner and guarantee the efficient and cost-effective operation of your plant in the future.
TIP TOP Industrie is your competent partner worldwide!

Subsidiaries
Representations

One Name One Source One System

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REMA TIP TOP

Top quality systems from one source

The operational reliability of the REMA TIP TOP anti-corrosion materials is the result of many years of tests conducted in the laboratory
as well as the most rigorous field tests, which include every conceivable load spectrum. The recommendations provided to your company
by our technical specialists are also based on a comprehensive and individual analysis of the specific conditions and requirements of your
facility: all surfaces to be provided with a protection system are examined, process parameters are established, the composition of the
various media, individual concentrations and temperatures are recorded and evaluated, while also taking interference factors and risks
into account. This extensive research will ensure that the rubber lining/coating system ultimately selected for your installation will provide
the most efficient and durable corrosion protection possible.

Three different material types are available, depending on the field of application:
CHEMOLINE Soft rubber linings
which exhibit an excellent resistance to chemicals and a high level of abrasion resistance when exposed to media
having a high solids content.
CHEMONIT Hard rubber linings
which provide an outstanding chemical resistance to mineral acids, bases, organic solvents and aqueous phases.
REMA TIP TOP offers a broad range of adhesive systems to be utilized in conjunction with the application of these
individual protection systems, also supplied from our own development and production.
COROFLAKE Polymer coatings
offer an extraordinarily high level of resistance to most solvents, organic and inorganic acids and alkaline media in
addition to an exceptional temperature stability.

TIP TOP Oberflchenschutz Elbe GmbH, a wholly-owned subsidiary, provides a range of qualified services which supplement our line
of products. This specialized company, recognized as a leader in its field, is responsible for the execution of all rubber lining and coating works within the Stahlgruber Group and is in charge of all preparatory works, from the application of the REMA TIP TOP rubber
lining and coating materials up to the vulcanization of workshop linings. In addition, TIP TOP Oberflchenschutz Elbe GmbH
manufactures all corrosion protection sheets used for workshop as well as on-site rubber linings and assembles the site equipment as
required.
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Our Range of Products

Products and their characteristics

CHEMOLINE Soft rubber linings
CHEMOLINE 3
Polymer:
Chemical resistance:
Continuous operation temperature:
Applications / Other attributes:
CHEMOLINE 4
Polymer:
Chemical resistance:
Continuous operation temperature:
Applications / Other attributes:

CHEMOLINE 8
Polymer:
Chemical resistance:
Continuous operation temperature:
Applications / Other attributes:
CHEMOLINE 10
Polymer:
Chemical resistance:
Continuous operation temperature:
Applications / Other attributes:
CHEMOLINE 61
Polymer:
Chemical resistance:
Continuous operation temperature:
Applications / Other attributes:
CHEMOLINE 70 CN
Polymer:
Chemical resistance:
Continuous operation temperature:
Applications / Other attributes:

poly-chloroprene rubber (CR)

to caustic soda solutions, acids and waste water.
80C
excellent resistance to oil and abrasion under exposure to media having a high solids content.
DIBt-Approval: Z-59.22-166
additional types: 4A, 4B and 4 CN
bromobutyl rubber (BIIR)
to mineral acids, bases, polar solvents, aqueous phases as well as an excellent diffusion resistance to gases,
such as sulphur dioxide and nitrogen oxide.
100C
Diverse application range, for example in flue gas scrubbers, lignite-fired power plants and ore processing.
Available as pre-vulcanized, self-vulcanizing or autoclave grades.
DIBt-Approvals: Z-59.22-159, Z-59.22-149, Z-59.22-162
sulphochlorinated poly-ethylene (CSM)
to mineral acids, bases, polar solvents, aqueous phases and hypochlorite solutions.
80C
Particularly suitable for tank trucks and tank wagons. DIBt-Approval: Z-59.22-234
chlorobutyl rubber (CIIR) / polychloroprene rubber (CR)
to mineral acids, bases and aqueous phases.
up to 85C
widespread application in the chemical industry, chlorine factories and the steel industry, as well as in ore
processing and flue gas scrubbers in hard coal-fired power plants.
isobutylene-isoprene rubber (IIR) / polyvinylchloride (PVC)
to mineral acids, bases, aqueous phases and mixed acids.
70C
especially suitable as protection against oxidizing media such as nitric acid and chromic acid, for use in stainless
steel pickling baths. Available as pre-vulcanized or autoclave grades.
chlorobutyl rubber (CIIR) / polyvinylchloride (PVC)
to mineral acids, bases, aqueous phases and particularly concentrated hydrochloric acid.
70C
broad application range in electroplating and especially in load environments containing hydrochloric acid.

CHEMONIT Hard rubber linings

CHEMONIT 31
Polymer:
Chemical resistance:
Continuous operation temperature:
Applications / Other attributes:

CHEMONIT 34
Polymer:
Chemical resistance:
Continuous operation temperature:
Applications / Other attributes:

CHEMONIT 3B
Polymer:
Continuous operation temperature:
Dauereinsatz-Temperatur:
Applications / Other attributes:
CHEMONIT 181
Polymer:
Chemical resistance:
Continuous operation temperature:
Applications / Other attributes:

natural rubber (NR)

to mineral acids, bases, aqueous phases and organic chemicals.
100C
for a broad range of components in the chemical, chlorine and steel industry, in ore processing, electroplating
and environmental protection. Available as a hot-water grade for on-site applications.
DIBt-Approval: Z-59.22-140, Z-59.22-240
Isoprene rubber (IR) / styrene-butadiene rubber (SBR)
to mineral acids, bases, aqueous phases and in particular, an outstanding resistance to moist chlorine.
100C
suitable for components subjected to extremely high chemical and thermal loads in the chemical, chlorine and
steel industry, in ore processing and electroplating facilities and for environmental protection. Available as a hotwater grade for on-site applications. DIBt-Approval: Z-59.22-253
natural rubber (NR)
to mineral acids, bases and aqueous phases.
100C
broad application range in diverse types of chemical plants. DIBt-Approval: Z-59.22-167
Isoprene rubber (IR) / styrene-butadiene rubber (SBR)
to mineral acids, bases, aqueous phases and organic aldehydes.
100C
Available as a hot-water grade for on-site applications.
DIBt-Approval: Z 59.22-142/KTW/KSW DVGW Arb.Blatt W 270

Our Range of Products

Products and their characteristics

TIP TOP Flake linings
COROFLAKE 18
Polymer / Filler:
Chemical resistance:
Max. operating temperature:
Applications / Other attributes:
COROFLAKE 23
Polymer / Filler:
Chemical resistance:
Max. operating temperature:
Applications / Other attributes:

Novolac vinyl ester / C-glass flakes

to inorganic acids, aliphatic and aromatic solvents.
90C wet, 160C dry
extremely high permeation resistance, particularly suitable for absorbers in FGD units.
Novolac vinyl ester / inert flakes
to inorganic acids and dilute bases.
70C wet, 180C dry
high temperature stability, highly suitable for clean gas ducts and stacks in FGD units for power plants fired with
lignite.

COROFLAKE 24
Polymer / Filler:
Chemical resistance:
Max. operating temperature:
Applications / Other attributes:

bisphenol-A vinyl ester / Inert Flakes

to acids, lyes, sodium hypochlorite.
70 C wet, 120 C dry
particularly suitable for use in chlorine bleaching.

COROFLAKE 28
Polymer / Filler:
Chemical resistance:
Max. Service-Temperatur:
Applications / Other attributes:

Novolac vinyl ester / C-glass flakes

to inorganic acids, aliphatic and aromatic solvents.
70C wet, 180C dry
Particularly well suited for flue gas ducts in FGD units for power plants fired with hard coal.

COROFLAKE AR
Polymer / Filler:
Chemical resistance:
Max. operating temperature:
Applications / Other attributes:

Novolac vinyl ester / aluminum oxide

to inorganic acids, aliphatic and aromatic solvents.
80C wet, 200C dry
top coat for vinyl ester resin coatings as protection against abrasion.

COROFLAKE 48
Polymer / Filler:
Chemical resistance:
Max. operating temperature:
Applications / Other attributes:

modified vinyl ester / C-glass flakes

to sulphuric acid, chlorinated, aliphatic and aromatic solvents.
90C wet, 200C dry
specially suited as a top coat for COROFLAKE 23 and 28 in environments containing sulphuric acid and solvents.

COROFLAKE 60
Polymer / Filler:
Chemical resistance:
Max. operating temperature:
Applications / Other attributes:

epoxy resin / inert flakes

to bases, alkaline solutions and diluted acids.
50C wet, 110C dry
as a light corrosion protection system for alkaline solutions, water and mild chemicals.

COROFLAKE 200
Polymer / Filler:
Chemical resistance:
Max. Service-Temperatur:
Applications / Other attributes:

epoxy resin / C-glass flakes

to bases, alkaline solutions and diluted acids.
60C wet, 95C dry
98% sulphuric acid at ambient

COROFLAKE C
Polymer / Filler:
Chemical resistance:
Max. operating temperature:
Applications / Other attributes:

Novolac vinyl ester resin / graphite

to aliphatic and aromatic solvents, sulphuric acid / hydrofluoric acid.
70C wet, 180C dry
suitable for explosion-proof rooms and installations, exposure to hydrofluoric acid.

TIP TOP Laminate linings

TIP TOP LINING 74
Polymer / Filler:
Chemical resistance:
Max. operating temperature:
Applications / Other attributes:

Novolac vinyl ester / silica

to acids, alkaline solutions and solvents.
80C wet
crack-bridging laminate coating in compliance with WHG [Water Resources Law].

TOPLINE W
Polymer / Filler:
Chemical resistance:
Max. operating temperature:
Applications / Other attributes:

bisphenol-A vinyl ester / silica aluminum oxide

to acids, alkaline solutions and suspensions.
75C wet
extraordinary resistance to abrasion in environments containing gypsum, limestone and other solutions.

TIP TOP LINING 65

Polymer / Filler:
Chemical resistance:
Max. operating temperature:
Applications / Other attributes:

bisphenol-A vinyl ester / silica

to organic acids, alkaline solutions and bleaching lye.
80C wet
broad spectrum of application ranging from the chemical industry to the cellulose industry.

References

References
Olympic DAM Australia:
Complete lining of a mineral processing plant for uranium ore. The tanks were lined
completely and/or in segments using approx. 45,000 m2 of CHEMOLINE 4 CN.
The pipework were lined with approx. 25,000 m 2 of CHEMOLINE 4 CN
and REMALINE 40 CN. Since various tank bottoms had not been built using
conventional stainless steel, REMA TIP TOP utilized an innovative system, which
involved the application of approx. 13,000 m2 of a specially developed 3 mm thick
geomembrane.
Medium: inorganic salts and sulphuric acid

Wacker Burghausen:
REMA TIP TOP hard and soft rubber lining materials were used to protect the 11
tanks within this brine processing plant, which had a total surface area to be lined that
exceeded 2,000 m2. The lining work for all tanks having a diameter up to 3,200 mm
was undertaken at our workshop in Wittenberg, where they were provided with a
CHEMONIT 31 hard rubber lining to protect against corrosion and, in some cases
also outfitted with CHEMOLINE 3 and/or CHEMOLINE 4A soft rubber linings as an
additional protection against abrasion. Larger tanks were lined in a nearby shipyard
and/or on the construction site with the CHEMOLINE 4 CN rubber lining.
Medium: sodium chloride, brine, hydrochloric acid and caustic soda solution

Iskenderun Power Plant:

The German firm of STEAG constructed 2 power plant units with respectively 605
MW in Iskenderun / Turkey. TIP TOP Oberflchenschutz Elbe executed the
complete rubber lining and coating works for the flue gas desulphurization units
installed downstream. Approx. 4,800 m2 of CHEMOLINE 4B was applied to the
absorbers on site, along with 4,000 m2 of CHEMOLINE 4 CN to the tanks. A total
of 10,000 m2 steel surface areas in the stack flues and the connection ducts were
protected with COROFLAKE 23. The spray zones and circulation pipes were
rubber-lined with 900 m2 of CHEMOLINE 4A and CHEMOLINE 4B at our
workshop in Wittenberg.
Medium: flue gas, scrubbing suspension

Bewag Power Plant Reuter Berlin:

Extensive refurbishing works were carried out in the C scrubber of the Reuter
Power Plant using REMA TIP TOP rubber lining and coating materials. Approx.
2,150 m2 steel surfaces in the scrubber were protected with CHEMOLINE 4B.
In the crude gas inlet, a steel surface measuring 300 m 2 was coated with
COROFLAKE 23. In addition, TIP TOP Oberflchenschutz Elbe was also
responsible for the execution of various auxiliary works, such as the preparation
of surfaces and treatment of steel, as well as all dismantling and re-assembly
works, in conjunction with several different subcontractors.
Medium: flue gas, scrubber suspension

Our product range

REMA TIP TOP Certified Top Quality

The corrosion resistant materials offered by REMA TIP TOP are manufactured in our own production facilities utilising to state-of-the-art processing technologies. Our stringent quality
assurance measures (DIN EN ISO 9001 Certification) guarantee that all products and techniques will comply with the respective country-specific regulations and standards, and in some
cases, will even greatly exceed these. The implementation of these measures is assured by
our trained technical staff throughout the entire production process, from the time the order
was taken through delivery and after-sales service.

Our product range

Our specialists are also available for consultation in the following areas:

Conveyor belt maintenance:

Rubber and ceramic covers for drums
Rubber covers for rollers (return idlers, etc.)
Impact damping equipment
Lateral guiding systems
Belt cleaning systems
Connection and repair systems
Cleats and corrugated edges
Dust sealing systems

Wear Protection:
Rubber liners
Polyurethane liners
Non-stick liners
Ceramic liners
Tube liners
Components made of special rubber
Liners for mills
Rubber and polyurethane screen linings

Bonding systems and solutions

Specialist tools and accessories

A business unit of STAHLGRUBER Otto Gruber GmbH & Co KG

Dessauer Str. 125

06885 Wittenberg-Piesteritz
Germany

Sales Office Tonnerrestrasse 49

56410 Montabaur
Germany

Tel.: +49 (0)3491 - 635 - 50

Fax: +49 (0)3491 - 635 - 553

Tel.: +49 (0)2602 - 838 - 860

Fax: +49 (0)2602 - 838 - 861

More information is available at:

www.rema-tiptop.de www.tiptop-elbe.de info-industrie@tiptop.de info@tiptop-elbe.de

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TIP TOP Oberflchenschutz Elbe GmbH

582 0771 - IV .03 Printed in Germany

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