Reliance - 10080-1-SS-PP-014 - REV2

10080-1-SS-PP-014
J3 Program
Date: 29/07/2013, Rev. 2
Standard Specification
RECORD OF REVISIONS
Date
Revision Details
Revision Number
13.09.12
Issued for Implementation
07.02.13
Revised as marked & re-issued for implementation
29.07.2013
Issued for Implementation
Revised as below :
Clause 2.16
Clause 2.3
Clause 6.5
Clause no. 11 Appendix A Type 1
Appendix B New vendor & their products added.
Appendix C Painting Schedule C Code Cf
Painting Schedule F Code Fh
Painting Schedule L Code Le
Painting Schedule R Code Rj
Painting Schedule R Code Rk
Painting Schedule R Code Rl
Painting Schedule R Code Rm
J3 Program
10080-1-SS-PP-014
Date: 29/07/2013, Rev. 2
Contents
1.
Purpose: ........................................................................................................................... 4
2.
Scope: ............................................................................................................................... 4
3.
Definitions: ....................................................................................................................... 5
4.
Abbreviations: .................................................................................................................. 6
5.
Codes and Standards: ....................................................................................................... 6
6.
Basic Design/Assembly/Methodology: ............................................................................ 7
7.
Accessories: .................................................................................................................... 22
8.
Inspection and Testing: .................................................................................................. 22
9.
Preparation for shipment: .............................................................................................. 25
10.
Vendor Data Requirement: ............................................................................................ 26
11.
Attachments: .................................................................................................................. 27
APPENDIX A - Type of Painting / Coating Systems ................................................................... 27

APPENDIX B - List of Approved Paint / Coating Systems ......................................................... 33
APPENDIX C - Schedules of Painting......................................................................................... 36
APPENDIX D - Colour Equivalent Standards ............................................................................. 50
APPENDIX E - SURFACE PREPARATION AND COATING INSPECTION FORM ........................................ 52
APPENDIX F - QC Check List ........................................................................................................ 54
J3 Program
1.
10080-1-SS-PP-014
Date: 29/07/2013, Rev. 2
Purpose:
The purpose of this standard specification is to establish uniform standards for Field
& Shop Painting at sites / suppliers shop.
2.
Scope:
2.1
This STANDARD SPECIFICATION covers the general requirements for the

manufacturing, application and quality control of field & shop painting for Tanks,
Vessels, Columns, Equipment, Piping and Structural steels operating at various
temperature ranges from ambient to 600C.
2.2
The detailed Design and Engineering of Coating/ painting shall cover

Avoiding of Corrosion on steel surfaces.
Compliance with safety requirements and health hazards.
Compliance with process conditions / environmental requirements.
Economical painting thickness for maximum surface protection.
Maximum Service life with lowest cost.
2.3
Complete painting system shall be applied in fabricators or coating applicators shop

for equipments, structurals, piping, etc. prior to shipment to the site for erection.
Field painting shall be limited to field welds and repairs of damaged areas only.
2.4
Coating / Painting shall be used as mentioned in Appendix C for stainless steel and
Aluminium surfaces.
2.5
All steel stair treads, open grid flooring and steel gratings shall only be galvanised
and no painting shall be done.
2.6
For CS / AS Equipment and Piping which are to be insulated also should be painted to
protect the surface from Corrosion under Insulation (CUI).
2.7
Concrete and Buildings or splash zones or submerged zones painting are not covered
under this STANDARD SPECIFICATION.
2.8
References to SSPC (Steel Structures Painting Council Standards) shall be understood

and shall be followed.
2.9
Work described shall be performed by the Coating Subcontractor and all required
tools, equipment, coatings, solvents and others, if any necessary to complete the
work shall be furnished by Subcontractor.
2.10
The Coating Subcontractor shall comply with all applicable laws, regulations,
ordinances, etc., of the city, county, state, province or nation pertaining to his work
and coating materials. It is a mandatory requirement that all operatives working to
this procedure take full cognizance and implement necessary safety precautions.
2.11
Reliances Inspector shall have free access at all times to the work being performed
by the Subcontractor.
Field & Shop Painting
Page 4 of 58
J3 Program
10080-1-SS-PP-014
Date: 29/07/2013, Rev. 2
2.12
Coating Manufacturer's latest approved and published instructions for application

and system combinations of coatings shall be followed. Superimposed primers and
coatings shall be compatible to the surfaces. In the event of conflicts, differences
shall be bought to the Reliance / Subcontractor's coating specialist for resolution.
2.13
For equipment that has received shop primer coated, the Field Coating
Subcontractor shall touch-up primer coat and apply additional coats in accordance
with the coating schedule. It is the Subcontractor's responsibility to ensure
compatibility between shop and field applied paint systems.
2.14
Proper precautions shall be taken to protect other surfaces from abrasive blasting,
coating over spray and spatter. Damage to other surfaces or equipment shall be
repaired by the Field Coating Subcontractor at his expense.
2.15
The Field Coating Subcontractor shall submit surface preparation and application
procedures for review and acceptance by Owner / Reliance.
2.16
For marine facilities painting, refer 10020-PS-GAW-1045.
3.
Definitions:
Owner: Shall mean Reliance.
Owners Representative: Person(s) / Inspector(s) duly authorized by Owner /
Construction Manager.
Contractor: The Contractor is the party that carries out all or part of the design,
engineering, procurement, installation, application and commissioning or
management of a project or operation of a facility.
Manufacturer/Supplier: The Manufacturer/Supplier is the party that manufactures
or supplies the products, equipment and services to perform the duties specified by
the Owner/Owners Representative or Contractor.
Shall: The word shall indicate a requirement.
Should: The word should indicate a recommendation.
Batch: A batch is the amount of materials produced within one uninterrupted
production run of maximum 10 h under constant production conditions in a shift.
Painting system: The Painting system is the specific combination of surface
preparation and painting meant to have the corrosion protection properties as
described in this standard specification.
Holiday: A holiday is a defect penetrating through the coating to the steel pipe
surface, of such dimensions that it is detectable by means of the specified
procedures.
Shift: A shift is a set of pipes/spools coated in one production run of which the
beginning and end coincide with a change in personnel. In the context of the quality
Page 5 of 58
10080-1-SS-PP-014
J3 Program
Date: 29/07/2013, Rev. 2
control procedures of this standard specification, the maximum duration of a shift is

10 hours.
4.
Abbreviations:
BS
5.
BRITISH STANDARD
ASTM :
AMERICAN SOCIETY FOR TESTING & MATERIALS
SSPC
STEEL STRUCTURES PAINTING COUNCIL
ISO
INTERNATIONAL STANDARD
Codes and Standards:

Field & shop works shall be performed in accordance with International Codes and
Standards. Equivalent Indian Standards may be used subject to Reliance Approval.
Works shall also be in accordance with the paint manufacturer's recommendations.
Details of standards followed in this specification are given below:
ISO 8501
British Standard 381C
BS EN ISO 1461
BS 7079
British Standard 1710
ASTM D-3359
ASTM D-520
ASTM D 4285
Surface Preparation Standards for

Painting Steel Surfaces.
Colour for Identification. Coding
and Special Purposes.
Hot Dip Galvanised Coatings on
Iron Steel Articles.
Surface finish of Blast Cleaned
Steel For Painting.
Identification of Pipeline.
Paint Colours for Building
Purposes
Code of Practice for Protective
Coating of Iron and Steel
Structures against Corrosion.
Standard Test Methods for
Measuring Adhesion by Tape Test
Standard Specification for Zinc
Dust Pigment
Standard Test Method for Oil or
Water in Compressed Air
Page 6 of 58
J3 Program
6.
Basic Design/Assembly/Methodology:
6.1
Surface Preparations
10080-1-SS-PP-014
Date: 29/07/2013, Rev. 2
The basic minimum requirements for the surface preparation and coating / Painting
of carbon steel substrates are as mentioned below.
6.1.1 Metal Surfaces
6.1.1.1 Weld spatter shall be removed and sharp or rough welds rounded and contoured.
Sharp edges shall be rounded, chamfered or broken.
6.1.1.2 Surfaces to be coated shall be free of all grease, oil, loose rust, and loose mill-scale.
Oil and grease shall be removed by solvent cleaning method as outlined in SSPC - SP 1.
6.1.1.3 Rust, mill scale, weld spatter, flux, shall be removed by the methods indicated in the
Painting Schedule.
6.1.1.4 The surface profile depth indicated under Appendix 'A' shall be achieved by using a
medium that has good angularity of form, sharp cutting edges and is substantially
free from "half rounds".
6.1.1.5 Chilled iron grit shall be the preferred medium for abrasive blast cleaning for CS &
AS.
6.1.1.6 Silica sand and other abrasives containing more than 1% crystalline silica shall not be
used. Copper slag shall not be used for blast cleaning.
6.1.1.7 Profile measurements for abrasive blast cleaned surface shall be made with a Keane
Tator Profile comparator, Clemtec anchor profile chips, Testex Press-O-Film or other
contractor accepted method suitable for the abrasive being used.
6.1.1.8 Prior to any coating application the substrate shall be checked for soluble salt
contamination using a suitable salt contamination meter.
6.1.1.9 The maximum allowable level of contamination shall be as mentioned in clause
6.1.3.6. Surfaces that do not meet this criterion shall be reprocessed. Should this
problem occur on a frequent basis the abrasive medium shall be re-examined for
quality and if necessary changed.
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J3 Program
10080-1-SS-PP-014
Date: 29/07/2013, Rev. 2
6.1.1.10 Surfaces prepared for coating shall be coated the same day and before any visible
rusting occurs (the time elapsed between blast cleaning and commencement of
painting shall under no circumstances exceed 4 hours, but in any case must
commence before signs of degradation occur).
6.1.2 Pre-Blast Inspection Procedures
6.1.2.1 Compressed air used for abrasive blasting and painting shall be tested in accordance
with ASTM D 4285 at the beginning of each shift, every 4 hours thereafter and after
every interruption of compressor operation.
6.1.2.2 Prior to blasting, the substrate shall be examined for signs of contamination. If oil
and grease contamination is found to be present, the surface shall be washed with
2% emulsifying liquid by volume of water, giving special attention to weld areas, bolt
holes, mouse holes, to remove galvanic salts and alkali deposits from welding flux.
6.1.2.3 Following on above the whole area shall be high pressure water washed and if
necessary scrub with a hard brush.
6.1.2.4 Prior to blast cleaning the substrate shall be dry and at least 3C above the dew point
temperature.
6.1.2.5 Blasting abrasive shall conform to the requirements and shall result in an anchor
profile as specified in Appendix C', when measured.
6.1.2.6 Visual inspection shall be carried out to detect any sharp edges, weld spatter or
visible laminations. Where these are discovered they shall be ground smooth prior to
water washing.
6.1.2.7 Inspection of the blast equipment i.e. hogger lines, bull lines, blast nozzles, helmet
and lines, deadman handles, air reservoirs etc., will be carried out by the operators
supervisor to ensure safe and sound working conditions with no danger to life.
6.1.3 Surface Preparation Inspection Procedures
6.1.3.1 Immediately after blasting and cleaning, the blast quality/surface roughness shall be
checked by the Contractors representative and offer for inspection.
6.1.3.2 Blast profiles shall be rendered dust free from the surface by suitable means such as
vacuum cleaner, dry air or soft brushes.
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Date: 29/07/2013, Rev. 2
6.1.3.3 The blast cleaned surface shall be checked for signs of salt contamination using an
SCM 400 meter. The maximum allowable level of contamination shall be as
mentioned in clause 6.1.3.6. Surfaces that do not meet this criteria shall be reblasted.
6.1.3.4 The time elapsed between blast cleaning and commencement of painting shall under
no circumstances exceed 4 hours, but in any case must commence before signs of
degradation occur.
6.1.3.5 Surface preparation and coating inspection shall be documented using the Surface
Preparation and Coatings Inspection Form.
6.1.3.6 The cleaned surfaces shall be examined for the traces of oil, grease, other
contamination and for the presence for soluble salts. Contaminants shall be removed
by solvent washing and salt shall be removed by cleaning with water washing or
steam cleaning. The total allowable level of soluble salts shall be assed in accordance
with ISO 8502-6 and chlorides shall be as per ISO 8502-9.
Maximum Total soluble salts
Surfaces
External C.S surfaces
Stainless Steels
Internal surfaces of
Vessels and Tanks
New Construction
25 mg/ m2
20 mg/ m2
Repair/ Maintenance
50 mg/ m2
20 mg/ m2
25 mg/ m2
25 mg/ m2
6.1.4 Abrasives
6.1.4.1 Abrasives used for blast cleaning steels shall be in accordance with ISO 8504-2. Test
methods shall be in accordance with ISO 11125 and ISO 11127 for metallic and nonmetallic abrasives.
TYPE
Metallic
Natural Mineral
Synthetic Mineral
STANDARD
ISO 11124 2 / ISO
11124 - 3
ISO 11126 9 / ISO
11126 - 10
ISO 11126 4/ ISO
11126 7
DESCRIPTION
Iron grit / Steel grit
Staurolite / Garnet
Coal slag / Aluminium
oxide
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J3 Program
Date: 29/07/2013, Rev. 2
6.1.4.2 Steel or iron grit is commonly used as recyclable abrasives. When steel shot is mixed
with steel grit, the shot content shall not exceed 67%.
6.1.4.3 Abrasives used for blast cleaning shall be free from oil, grease, moisture, chloride
contamination etc.
6.1.4.4 For blast cleaning of stainless steel (SS) surfaces, non-iron containing abrasives shall
be used like Garnet, Coal slag or Aluminum oxide.
6.1.5 Surface Cleanliness
The surface cleanliness grades are as mentioned below.
SSPC
SP-1
SP-3
SP-5 / SP-10
SP-7
SP-11
SP-12
SP-16
6.2
DESCRIPTION
Solvent cleaning
Power tool cleaning
White metal / Near
white metal
Sweep blast
cleaning
Power tool cleaning
to bare metal
Water jetting ( ISO
8501-4)
Brush-Off blast
cleaning of coated
and uncoated
galvanized steel,
stainless steels &
non-ferrous metals.
ISO 8501
--St 3
Sa 3 / Sa 2.5
Sa1
--Wa 2.5
---
Paint Storage and Application
6.2.1 Paints and primers shall be delivered to the store in the original containers bearing
the manufacturer's name, product designation and batch number. Shelf life and date
of manufacture. Material which have exceeded the manufacturer's recommended
shelf life shall not be used. Materials shall not be used or mixed into a new batch
after its recommended pot life has been expired. Material shall be used on a first-in,
first-out basis. Containers if stored for more than one month will be tumbled.
6.2.2 Paints, catalysts and thinners shall be stored in well ventilated buildings free from
excessive heat, sparks, flames and direct sunlight. Paints stored for short times on
the jobsite shall be protected from direct sunlight during the summer season.
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J3 Program
10080-1-SS-PP-014
Date: 29/07/2013, Rev. 2
6.2.3 Painting /Coating shall be applied in strict accordance with the coating
manufacturer's latest published instructions. In particular, the manufacturer's
recommended curing or drying time shall be allowed between coats of primer and
finish. Thickness of the coating shall be in accordance with the Coating Schedule or
the manufacturer's latest published instructions.
6.2.4 Two component (base and hardener) coatings like Air drying epoxy, Polyurethane
coatings etc shall be mixed in the ratio recommended by manufacturer to ensure
proper and complete curing of the coatings. Improper ratio leads to problems like
soft / non-dried film, poor performance, etc. The base and hardener are to be
separately mixed first to obtain a homogenous mixture. The hardener is to be added
to the base slowly, with continuous mixing / agitation and not the reverse. Power
agitation is preferred over hand mixing. Before application, Paint inspector will
oversee the operation to ensure the adherence to paint manufacturers instructions.
Only thinners of the type and quality specified shall be used. Care must be taken to
mix two pack materials components according to manufacturers recommendations.
6.2.5 Pump pressures and correct tip sizes shall be used to produce the most desirable
spray size pattern and thickness on airless spray equipment.
6.2.6 When using conventional spray equipment, the operator will ensure that the gun
parts and outlets are maintained in a clean and working order, to ensure the best of
cosmetic appearance upon application.
6.2.7 When mixing and spraying conventionally sprayed paints, straining of the material is
essential to avoid any gun blockage. Pressure pots are to be kept contamination free.
6.2.8 Paints containing heavy or metallic pigments that have a tendency to settle shall be
kept in suspension by continuous use of a mechanical agitator whilst being applied,
to ensure uniformity over the surface area, (e.g. zinc MIO's pigmented materials).
6.2.9 Dwelling time of two-pack components, once mixed, shall be no more than 30
minutes to enable the material to settle, and air bubbles to escape.
6.2.10 During application and whilst in a set state, the surface areas shall be inspected to
find holidays, runs, sags etc. Holidays will be coated in at this stage if detected prior
to full drying taking place. Care must be taken to ensure contact areas, if any, are
included in these criteria. Runs and sags will be brushed out.
6.2.11 Once dry, visual inspection will be carried out to establish any faults present. DFTs
will be taken and recorded. Any faults found will be rectified prior to application of
the successive coatings.
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10080-1-SS-PP-014
Date: 29/07/2013, Rev. 2
6.2.12 Prior to over coating, any previously applied coating, the DFT shall be taken and the
surface shall be inspected for pinholes, runs, sags etc. If any defects are found and
remedial action necessary, an NCR form will be utilized on the recommendation of
the QA Manager.
6.2.13 All edges, corners, webs and inaccessible areas, shall be stripe coated prior to full
application, to ensure integrity of WFT/DFT over surface areas.
6.2.14 All coatings shall be permitted to dry in accordance with their manufacturers
recommendations prior to being over coated. Attention to be given to drying
temperatures, etc.
6.2.15 Field application shall be by brush, roller or spray gun. Local regulations regarding
spray and roller coating shall be observed. A smooth uniform film shall be applied to
the surfaces to be coated. For Field joint coating where blast cleaning or clause 6.4.4
is not possible, minimum ST3 surface preparation to be achieved. The field paint
shall be compatible to ST3 surface finish as well as to existing paint at the adjoining
area.
6.2.16 The temperature of the substrate must be a minimum of 3C above the dew point
during abrasive blast cleaning and coating. The substrate temperature shall be a
minimum of 5C and a maximum of 60C during coating application.
6.2.17 Containers of paint, catalysts and thinners shall not be opened prior to use except
for spot inspection. They shall be tightly resealed after inspection.
6.2.18 The life time of any protective system is determined by the dry film thickness of the
paint system present on weld seams and sharp edges. Special attention should be
given to sharp edges to ensure that they are covered with an adequate coating
thickness.
6.2.19 Any addition of thinner to achieve the application viscosity should be made only
after the components are thoroughly mixed. Avoid using excess thinner than the
recommended volumes, since this will lead to lower DFT build up, sagging, longer
curing time, etc.
6.2.20 Painting should not be undertaken during fog or mist conditions or when rain or
snow is imminent, when the surface to be painted is wet with condensation or when
condensation can occur during the initial drying period of the paint.
6.2.21 The volume solids figure given in the product data sheets of paints is the percentage
of the film obtained from a given wet film thickness under specified application and
conditions. The theoretical coverage can be determined from the formula below:
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Date: 29/07/2013, Rev. 2
Theoretical coverage (m2 / Liter) = Volume solids (%) x 10 / Measured DFT (in
microns)
6.3
Sub Contractor Work
6.3.1 Work to be performed by the Field Coating Sub-contractor includes the furnishing of
materials and applying the coating in accordance with specification.
6.3.2 Loading/Unloading and handling of materials, equipment and tools shall be
performed by the Field Coating Sub-contractor.
6.3.3 Field cleaning of piping and equipment to be limited to field welds, tie-ins, field
modifications & repairs only.
6.3.4 Work shall be protected against damages during all stages of application by the Field
Coating Sub-contractor.
6.3.5 The Field Coating Sub-contractor shall be responsible for damages caused by
windblown overspray or spatter. The Field Coating Sub-contractor shall take
adequate precautions to prevent spattering and overspray of adjacent equipment,
paving, structures, vessels, etc., by the use of drop cloths and shields.
6.3.6 The Field Coating Sub-contractor shall protect nameplates, nametags, glasses on
temperature indicators, pressure gauges, level instruments, etc., by masking or
applying a heavy coat of lubricant. Operating mechanisms, such as valve stems and
valve positioners must also be protected. Masking and lubricant applied by the Field
Coating Sub-contractor shall be removed by him after completion of all work.
6.3.7 The Field Coating Sub-contractor shall clean all spatter and overspray from
equipment, vessels, tanks, piping, insulation, structures. A daily clean-up of the work
area shall be made by the Field Coating Sub-contractor to remove empty cartons,
cans and other discarded containers or equipment.
6.4
Painting Repair
6.4.1 Touch-up and repair of damaged primer (scratched, rusted, peeled, blistered, etc.)
shall be repaired. Surface preparation and DFT of the primer shall be in accordance
with the requirements for the specified coating system.
6.4.2 Prior to touch-up painting of damaged areas, or field coating to welded joints, a
Method Statement/Painting Procedure detailing surface preparation, coatings to be
used and their application and inspection criteria shall be submitted by contractor
for approval. No touch-up, repair work or coating to field welded joints shall be
executed until such a procedure is in place.
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Date: 29/07/2013, Rev. 2
6.4.3 Damaged areas of galvanized structures shall be feathered back to sound coating
and cleaned as per SSPC-SP3. The area shall be coated with a high zinc dust content
galvanizing repair coating such as META FLUX or approved equal.
6.4.4 Surface preparation of field weld zones, areas of damaged coating etc. shall be done
using portable vacuum blaster to Sa 2.5 (SP 10) of MBX Bristle Blaster to SSPC-SP11.
6.5
General Colour Code and Schedules
6.5.1 In order to identify the contents in the pipe lines, Vessels and tanks colour code
painting is required to be carried out as shown in Table 1 below. The system of
colour coding consists of ground colour together with colour bands (primary and
secondary) for piping.
Table 1
General Coating & Colour Schedule
CODE
LETTER
DESCRIPTION
COLOUR
Columns Pressure Vessels Exchangers
Aluminium /
Grey
Tankages:
Heated (Except Acid, Caustic, Water)
Black
00 E 53
Refrigerated, Tanks inside battery limits
White
All Tanks in Tank Farm area
Sand
Rotating Equipment:
Pumps-Compressors Turbines Fans - Motors
Light Grey
10 A 03
Uncovered moving parts that could cause injury
Orange
06 E 51
Instrument Equipment
Light Grey
10 A 03
Piping, Valves, Fittings etc.:

For AIR services, unless galvanized
Light Blue
20 E 51
For Nitrogen service
Canary Yellow
Underground (Buried)
As approved
Refer Appendix
D
As approved
Above Ground Fire water, Foam etc.
Fire Red
04 E 53
All other services except the above.
Light Grey
10 A 03
Transition Flanges (between Above ground and Below ground)
Yellow
08 E 51
BRITISH STD:
4800***
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Date: 29/07/2013, Rev. 2
M
Structural Steel Work (Unless Galvanised) and Concrete:

Framework, Columns, Beams and Pipe Supports
Light Grey
10 A 03
Stairs, Platforms, Floor Plates, Kickplates
Black
00 E 53
Ladders, Ladder Cages, Hand rails
Golden Yellow
08 E 51
Electrical Equipment
Light Grey
10 A 03
Fire Protection Materials and Equipment: Foamatic Hydrants, Water

Fire Red
Hydrants, Extinguishers, Sprinkler Systems, Alarm Boxes, Fire doors,
Connections and Cabinets for Fire Blankets and Hoses.
Safety Equipment : Safety Showers, Eyewash Fountains, First Aid Equipment
Green
etc.
*** Corresponding Equivalent / Nearest IS colour shade shown in Appendix D.
04 E 53
14 C 39
Identification colour bands to be provided for Un-Insulated and Insulated Process

and Utility Piping.
Aluminium ground colour mentioned in Table 1 above shall be Non Leafing
grade.
Type 3 finish coat may be used for aluminium colour as per painting schedules
mentioned in Appendix C.
6.5.2 The ground colour can be applied either on the entire length of the pipe or over a
small length, minimum of 300 mm, and very distinct from primary and secondary
colour bands as shown in Table -2 below.
Table 2
PIPE CONTENTS
CONTENTS
SYMBOLS
PRIMARY IDENTIFICATION BAND SECONDARY IDENTIFICATION BAND
BASIC IDENTIFICATION COLOUR BAND FOR WATER IS GREEN 12-D-45

BOILER FEED WATER
WB
CRIMSON
04-D-45
WC
WHITE
00-E-55
COOLING WATER (SEA

WATER)
WC
WHITE
00-E-55
DESALINATED WATER
WD
SKY BLUE
18-E-49
FIRE WATER (FRESH)
WF
RED
04-E-53
COMPLETE PIPE
FIRE WATER (SEAWATER)
WM
RED
04-E-53
COMPLETE PIPE
EFFLUENT WATER
WE
BROWN
06-C-39
WATER WITH OIL
WO
BROWN
06-C-39
POTABLE WATER
WP
BLUE
18-E-53
COOLING WATER ( FRESH)
YELLOW
BLACK
10-C-33
00-E-53
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DEMINERALISED WA TER
WA
RED PURPLE
02-C-33
TREATED EFFLUENT WATER WT
BROWN
06-C-39
UTILITY WATER
WU
PURPLE BLUE
20-C-37
SEA WATER
WS
YELLOW
10-C-33
SOUR WATER
WX
VIOLET
22-D-45
CONTAMINATED WATER
WK
BROWN
06-C-39
PROCESS WATER
WR
PURPLE
24-C-33
WHITE
00-E-55
BASIC IDENTIFICATION COLOUR BAND FOR OILS IS BROWN 06-C-39

DIESEL
DL
WHITE
00-E-55
FUEL OIL
FO
CRIMSON
04-D-45
LUBE OIL
LO
EMERALD GREEN I4-E-53
SEAL OR GLAND OIL
SO
SALMNPINK
04-C-33
FLUSHING OIL
FL
PURPLE
24-C-33
FIRE FOAM
FF
RED
04-E-53
BASIC IDENTIFICATION COLOUR BAND FOR AIR IS LIGHT GREY 10-A.03

BREATHING AIR
AB
PALE GREEN
14-C-31
LIGHT BLUE for Complete Pipe
INSTRUMENT AIR
AI
CREAM
08-C-31
PLANT AIR
AP
BEIGE
10-B-17
PIPE CONTENTS
CONTENTS
SYMBOLS
BASIC IDENTIFICATION COLOUR BAND FOR GASES EITHER

GASEOUS OR LIQUEFIED IS YELLOW OCHRE 08-C-35
FUEL GAS (SWEET)
FG
GREEN
14-C-39
PALE GREEN
14-C-31
FUEL GAS (SOUR)
FS
GREEN
14-C-.39
VIOLET
22-C-37
FLUE GAS
LG
VIOLET
22-C-37
OVERHEAD GAS FROM

AMINE PLANT
REFRIGERANT
AG
PURPLE
24-C-39
RT
SEA GREEN
I6-C-37
GENERAL HYDROCARBONS
PA
BROWN
06-C-39
HYDROCARBONS WITH
SULPHUR
PB
YELLOW
10-E-49
HYDROCARBONS WITH
HYDROGEN
PC
PURPLE
24-C-33
Page 16 of 58
10080-1-SS-PP-014
J3 Program
Date: 29/07/2013, Rev. 2
HYDROCARBONS WITH
HYDROGEN & H2S
PD
PURPLE
24-C-33
YELLOW
10-E-49
HYDROCARBONS WITH
SOUR
PE
VIOLET
22-D-45
GREEN
12-D-45
GENERAL HYDROCARBONS
BA
BROWN
06-C-39
HYDROCARBONS WITH
SULPHUR
BB
YELLOW
10-E-49
HYDROCARBONS WITH
HYDROGEN
BC
PURPLE
24-C-33
HYDROCARBONS WITH
HYDROGEN & H2S
BD
PURPLE
24-C-33
YELLOW
10-E-49
HYDROCARBONS WITH
SOUR WATER
HYDROGEN
BE
VIOLET
22-D-45
GREEN
12-D-45
HY
CHARCOAL
00-A-13
COKER MAZE DRAIN
MD
BLACK
00-E-53
SKY BLUE
18-E-49
CRACKED SLOPS
SC
BLACK
00-E-53
YELLOW
10-E-49
HEAVY SLOPS
SH
BLACK
00-E-53
GREEN YELLOW
12-E-53
LIGHT SLOPS
SL
BLACK
00-E-53
GREEN YELLOW
12-C-33
WATER
PROCESS BLOWDOWN
PIPE CONTENTS
CONTENTS
SYMBOLS
BASIC IDENTIFICATION COLOUR BAND FOR CHEMICAL OR ACID IS VIOLET 22-C-37

CATALYST
CT
PINK
04-C-33
MOLTEN SULPIIUR
SU
YELLOW
10-E-49
CHEMICALS
CH
LlGHT GREEN.
12-C-33
AMINES
CA
PALE GREEN
14-C-31
HIGH STRENGTH CAUSTIC

(25% OR GREATER)
CB
DARK GREEN
14-C-39
SULPHURIC ACID
VA
YELLOW
I0-D-45
HYDROCHLORIC ACID
LOW STRENGTH CAUSTIC
HA
CC
CREAM
PALE GREEN
10-B-15
I4-C31
PALE GREEN
14-C-31
-
DARK GREEN
14-C-39
Page 17 of 58
10080-1-SS-PP-014
J3 Program
Date: 29/07/2013, Rev. 2
(LESS THANN 20% CON)
BASIC IDENTIFICATION COLOUR BAND FOR STEAM & CONDENSATE IS CHARCOAL GREY 00-A-13
LOW LOW PRESSURE STEAM YS
PALE GREEN
14-C-31
LOW PRESSURE STEAM
DARK GREEN
14-C-39
MEDIUM PRESSURE STEAM MS
GREEN
14-E-51
HIGH PRESSURE STEAM
HS
GREEN YELLOW
12-D-43
HIGH HIGH PRESSURE

STEAM
ZS
GREEN YELLOW
12-E-51
RELIEF &: BLOWDOWN

STEAM
BS
GREEN YELLOW
12-C-33
LOW LOW PRESSURE

CONDENSATE
YC
PALE GREEN
14C31
LOW PRESSURE
CONDENSATE
LC
DARK GREEN
14-C39
MEDIUM PRESSURE
CONDENSATE
MC
GREEN
14-E-51
HIGH PRESSURE
CONDENSATE
HC
GREEN YELLOW.
12-D-43
HIGH HIGH PRESSURE

CONDENSATE
ZC
GREEN YELLOW
12E-51
6.6
LS
Method of Colour Code Application
6.6.1 The basic identification colour as indicated in Table - 1 to be applied to the entire
surface except on precision machined surfaces, nonferrous and threaded parts.
6.6.2 Further identification of service, colour bands as shown in figure 1 shall be used over
the un- Insulated pipes. For insulated piping the colour bands shall be used over the
cladding. This system is based on BS 1710.
6.6.3 Valves on the pipelines shall be painted with the identification colour to the pipeline.
6.6.4 The colour given for identification of services shall be painted by bands. These bands
serve both the purposes of identification as well as flow direction. Arrow can also be
used to indicate the flow direction.
Page 18 of 58
10080-1-SS-PP-014
J3 Program
Date: 29/07/2013, Rev. 2
6.6.5 The colour coding shall be arranged as indicated in Fig. 1 below:
6.6.6 For dia > 4", dimensions A and D shall be 2 x Dia. (I8" maximum) and dimensions B
and C shall be Dia. / 2 (9" maximum).
6.6.7 For dia < 4" A = 100 mm. B=50mm, C =25 mm and D = l00mm.
6.6.8 Colour Band C is located on down stream side of Colour Band and indicates direction
of flow. In case of double direction, flow band C will be located each side of band A.
6.6.9 The two colour Bands (Primary and Secondary) for quick identification (such as for
fuel gas, hydrocarbons etc.) the following procedure can be used as indicated in Fig.
2 below.
ALL OTHER DIMENSIONS ARE AS SAME AS FIGURE-1

6.6.10 Hazardous Mediums
Page 19 of 58
J3 Program
10080-1-SS-PP-014
Date: 29/07/2013, Rev. 2
Where the piping system carries a hazardous product a panel of equal diagonal
stripes (black and yellow colors) shall be superimposed on the pipe on both ends of
the basic identification panels as shown in figure 3 and 4 below.
6.6.11
Direction by Arrows
6.6.11.1 The arrows shall be in white or black colour, too contrast with basic colour of pipe.
Following sizes are recommended.
-For pipes-diameter 2" to 6" dia. arrow to fit in a 25 mm x 100 mm rectangular.
-For pipes-diameter 8" dia. and above, arrow to fit in a 50 mm x 150 mm
rectangular.
Page 20 of 58
10080-1-SS-PP-014
J3 Program
Date: 29/07/2013, Rev. 2
6.6.11.2 Where flow of fluid is possible in either direction, two arrows shall be indicated
one above the other and both in same colour.
6.6.11.3 Arrows and band markings shall be made at the unit battery limits and then on
convenient location at the point of use. It is recommended to adopt one method
for the entire plant.
6.7
Contents Code / Tag Indication
6.7.1 Paint Colour
The contents code / Tag indications shall be painted either in white or in black in
order to contrast clearly with the colour of paint on the pipe or equipment. For
insulated lines the code indications shall be painted over the cladding of the
insulation.
6.7.2 Requirements
The full name or well known abbreviations of chemical and symbol of fluid inside the
pipeline or equipment tag number shall be indicated. The line number shall also be
painted on the pipelines. The pressure or temperature of the fluid inside the pipeline
shall not be indicated.
6.7.3 Location
The indication as described above shall be painted at following locations or such
other places where quick identification is deemed necessary.
SURFACE
LOCATION
At all junctions, both sides of valves, both
Pipelines
sides of service appliances and at 30M of
intervals on straight pipe lengths.
For long straight lengths, e.g. transfer
lines the interval of 30 M may be varied at
the discretion of the Reliance Engineer.
Tag Number at visible locations for quick
Equipments/ Tanks
identification. For Tanks Tag number and
capacity to indicate.
6.7.4 Lettering Size
The size of lettering used for code indications on the insulated as well as uninsulated pipes / Equipment are recommended below. However, these sizes are only
indicative and may be varied by Reliance Engineer.
For Pipes
For Pipes
For Pipes
Diameter 2
(ND) to 6 (ND)
Diameter 3
(ND) to 6 (ND)
Diameter 8
(ND) and
25mm letters
50mm letters
80mm letters
Page 21 of 58
J3 Program
10080-1-SS-PP-014
Date: 29/07/2013, Rev. 2
above
For Eqp. /
1000 mm dia. 200 mm
Tanks
and above
letters
6.7.5 Code Indication for Small Diameter Pipes
Code indication marking by paint may not be done for un-insulated pipelines less
than 2 diameter. For such pipes, the indication markings shall be punched on lead
tags of nominal diameter 1 and below and for insulated lines less than 1 and
secured to the pipe. Such tags shall be provided at locations described as above. The
size of the tag and the method of tying it with pipeline shall be as per advice of
Reliance Engineer.
6.7.6 Colour Equivalent Standards
As per APPENDIX D.
7.
Accessories:
Blasting Equipment
Testex press-o-film and other profile measuring accessories as per clause no. 5.1.1.6.
SCM 400 Meter
Single Component Airless Sprayer
Plural Component Airless Sprayer
WFT Gauge
DFT Meter
Holiday Tester
8.
Inspection and Testing:
8.1
Inspection
8.1.1 Inspection will be performed by SSPC / NACE approved inspectors only. In case any
SSPC / NACE approved inspectors are not available with the contractors, contractor
to suggest inspector names for Reliance approval prior to commencement of work.
8.1.2 Primer coats shall be inspected and cleaned when required by Reliance, before
applying second / finish coats.
8.1.3 Dry film thickness shall be measured after each coat by Reliance Inspector using a
Mikrotest, Elcometer, or Reliance accepted equal, Thickness testing Instrument.
8.1.4 Dry thickness measurements shall be made in accordance with ISO 2808 or SSPC-PA
2. Measurements of Dry Paint Thickness with Magnetic Gauges.
Page 22 of 58
10080-1-SS-PP-014
J3 Program
Date: 29/07/2013, Rev. 2
Test sampling plan

Inspection area / length ( M2 / M)
Up to 1
Above 1 to 3
Above 3 to 10
Above 10 to 30
Above 30 to 100
Above 100
Number of measurements
5
10
15
20
30
Corresponding number of
measurements as mentioned
above.
8.1.5 The Coating Subcontractor shall have in his possession at all times a wet film
thickness gauge for continuous check of the wet film as applied.
8.1.6 Defective work shall be corrected by the Coating Subcontractor at his sole expense.
8.1.7 When more than one prime coat or finish coat is specified, then use a contrasting
colour in the first coat to distinguish between the first and second coats.
8.1.8 The average value of thickness readings taken over any square meter of a scheduled
area should be equal or exceed the nominal thickness specified and in no case
should any reading be less than 80% of the nominal thickness as mentioned in SSPC
PA 2.
8.1.9 Areas where coating thickness both thin and too thick locations are to be marked
and the Paint contractor shall carry-out repair at such areas. The surface areas shall
be inspected to find holidays, runs, sags etc. Holidays, if detected shall be coated
before full drying taking place. Runs and sags will be brushed out.
8.1.10 Determination of the thickness of each coat in a multi-coat system should be an
inspection hold-point. When using magnetic gages to measure multi-coat systems,
the average of the first coat must be determined prior to application of second coat.
Readings taken after the second coat is applied will obviously be the total thickness
of the two coats combined, and the specific thickness of the second coat can only be
determined by subtracting the average thickness obtained from the first coat
reading.
Page 23 of 58
J3 Program
10080-1-SS-PP-014
Date: 29/07/2013, Rev. 2
8.1.11 Holiday or spark testing shall be done for immersion service to find nicks, scrapes,
and pin holes in the coating film. Holiday testing shall be done after application of
the last coat of paint.
8.1.12 After all the coats of paint have been applied, the inspector should verify that the
appropriate clean-up is done, and that any abrasions, nicks, or scrapes are repaired
as required. If the coating is within the specification the item will be offered to the
client or representative inspector where required.
8.1.13 Occasionally, there is a need to test the adhesion of the coatings after application.
Measuring adhesion by Tape Test as described in ASTM D 3359 shall be used for
adhesion test.
8.1.14 Surface preparation and coating shall be documented using the Surface preparation
and Coatings Inspection Form as per APPENDIX E.
8.2
Quality Control Requirements
8.2.1 Contractors / Sellers

8.2.2.1 Contractors / Sellers shall be responsible for the quality of the finished product
regardless of any inspection activity carried out by the Construction Manager or his
appointed representative.
8.2.2.2 Contractors / Sellers shall have their own quality control and inspection staff who are
independent of the production / construction departments and who report directly
to the head of the quality control department.
8.2.2.3 Contractors / Sellers shall have their own quality plans and procedures including
repair procedures for Inspection and Testing. These procedures shall refer to the
relevant sections in the project specification and include the parameters for
acceptance / rejection, the levels of inspection required and the hold points for
Construction Manager or 3rd party inspection.
8.2.2.4 The Inspection and Testing Procedure shall be available to the Construction Manager
for approval prior to commencement of the contract / purchase order. Where the
order has a requirement for a prequalification test, a separate prequalification
Inspection and testing Procedure shall be required.
8.2.2.5 Contractor / Seller shall have available all inspection instruments and calibration
equipment required to comply with the relevant project specification inspection
requirements, and shall ensure the competence of the inspection staff in the use of
such equipment.
Page 24 of 58
10080-1-SS-PP-014
J3 Program
Date: 29/07/2013, Rev. 2
8.2.2.6 Contractor shall investigate process and sign off Non-conformance Reports (NCR)
produced by Construction Managers Inspectors.
8.2.2.7 Seller / Contactor shall complete daily inspection report sheets referenced in the
relevant specifications. Vendor / Contractors own daily inspection report sheets
may be used in lieu of Construction Manager reports provided these have been
reviewed and approved by the Construction Manager.
8.2.2.8 The inspection reports shall be signed off by the Construction Managers inspector.
8.2.2 Construction Managers Shop Inspection
8.2.2.1 Construction Managers Inspectors or 3rd Party Inspectors shall be qualified in the
discipline which applies. In the case of painting, pipe wrapping and internal linings
the inspectors shall have accredited certification from N.A.C.E., BRITISH GAS or
approved alternatives and shall be fully experienced in application of the relevant
systems. Such certification shall be reviewed by Construction Managers coating
specialists.
8.2.2.2 Inspectors shall study the project specifications and be totally familiar with the
inspection requirement in the following tables of this document.
8.2.2.3 Where, in the opinion of the inspector, there is a deviation from the specification or
the testing reveals failure to meet the parameters of the specification, the inspector
shall immediately inform the Contractors/Sellers quality control department
representative and Contractor/Seller shall ensure that non-conforming items are
quarantined.
Only after remedial action and re-inspection has established concurrence with the
specification Inspector shall accept previously nonconforming materials.
If the NCR cannot be cleared to the satisfaction of both parties, the matter shall be
referred to the Construction Managers Specialist Engineer for resolution.
QC Check List as per APPENDIX F to be prepared & maintained from time to time.
9.
Preparation for shipment:

All painting & related materials to be used shall be packed in damage free containers
suitably marked with the following minimum information for identification:
a.
Name of the manufacturer.
Page 25 of 58
10080-1-SS-PP-014
J3 Program
Date: 29/07/2013, Rev. 2
b.
Type of material and product designation.
c.
Batch Number
d.
Date of Manufacture
e.
Shelf Life / Expiry Date
f.
Storage Conditions
g.
Material stock code & sap code / material code as mentioned in

purchase order.
Any materials found without above identification markings shall be rejected by

Owner/Owners Representative. Rejected materials shall be promptly removed and
replaced by the contractor. Batch number shall segregate coating materials during
shipment, storage and handling.
Coating materials shall be stored, handled and transported in accordance with the
Manufacturers recommendations. Storage time of materials shall not exceed the
shelf life recommended by the coating manufacturer.
10.
Vendor Data Requirement:

The vendor data requirement shall cover the documents to be submitted by a
vendor during the following stages:
Along with the bid (Datasheets to be submitted.)
With the supplied material (Test certificates & storage instructions to be

submitted.)
During training and site services (Training Procedure to be submitted along
with Site Assistance.)
Application Contractor shall prepare an application procedure prior to start of
field activities and submit to Reliance Engineer-in-charge for review and approval
as per this standard specification.
Page 26 of 58
10080-1-SS-PP-014
J3 Program
Date: 29/07/2013, Rev. 2
11.
Attachments:
APPENDIX A - Type of Painting / Coating Systems
TYPE
DESCRIPTION
01
Inorganic Zinc Silicate Primer

Dry film thickness:
65-90 microns
Required surface profile:
50 microns
Maximum temperature
resistances:
400C
Minimum Volume Solids
58 ASTM D2697
1. The product shall conform to SSPC Paint 20 Type 1-C with a zinc dust level
of greater than 70% by weight in the dry film. The zinc dust shall have a
metallic zinc content that meets the requirements of ASTM D-520 Type 1.
Random sample for zinc dust content to be checked at site/lab.
02
03
High Temperature Silicone

Acrylic
Dry film thickness:
40-65 microns
Required surface preparation:
Clean, dry inorganic zinc primer

(type 01)
Maximum temperature
resistances:
200oC
Minimum Volume Solids:
37 ASTM D2697
High Temperature Silicone

Aluminium
Dry film thickness:
25-40 microns
Clean, dry inorganic zinc primer

(type 01)
Maximum temperature
resistances:
600oC
49 ASTM D2697
Page 27 of 58
10080-1-SS-PP-014
J3 Program
Date: 29/07/2013, Rev. 2
1.
These materials must generally be exposed to 175oC or higher to fully
cure. Coating must be capable of curing to handle at ambient
temperature.
04
Zinc Rich Epoxy Primer

Dry film thickness:
75-125 microns
25-35 microns
Maximum temperature
resistances:
120 oC
59 ASTM D2697
Note - The product shall contain zinc dust level of minimum 80% by weight in
the dry film. Random sample for zinc dust content to be checked at site/lab.
05
High Build MIO Epoxy

Intermediate
Dry film thickness:
100-150 microns
Clean, dry epoxy primer (type 04)
Maximum temperature
resistance:
120oC
55ASTM D2697
The quantity of MIO in the main pigment shall be 80% by weight.

06
07
Aliphatic Urethane Finish

Dry film thickness:
40-75 microns
Required surface preparation
Clean, dry epoxy intermediate

(type 05)
Maximum temperature
resistance
120oC
60 ASTM D2697
"Zinc Free" High Temperature

Air Curing Finish Coat
Page 28 of 58
10080-1-SS-PP-014
J3 Program
Date: 29/07/2013, Rev. 2
08
09
10
11
12
Dry film thickness:
100-125 microns
Required surface preparation
Clean, dry, and salt free
Maximum temperature
resistance
400OC
High Build Epoxy for Stainless

Steel
Dry film thickness:
75-125 microns
Sweep blast with aluminium

oxide as per SSPC-SP16
Coal Tar Epoxy

Dry film thickness:
150-200 microns
75 microns
Amine Adduct Cured Epoxy

Dry film thickness:
100-150 microns
50 microns
Inorganic sealer top coat
50 microns
Wet film thickness::
50 microns
Dry film thickness
10 microns
(min)
Maximum temperature
resistance:
600 C
Minimum volume solids:
6% ASTM
D2697
RELIANCE
APPROVAL
REQUIRED
Polysiloxane high heat coating

Dry film thickness
75 microns
Maximum temperature
resistance:
600 C
RELIANCE
APPROVAL
REQUIRED
Page 29 of 58
10080-1-SS-PP-014
J3 Program
Date: 29/07/2013, Rev. 2
Minimum volume solids:

13
64% ASTM
D2697
Inorganic Zinc
Pre. Construction Primer
14
15
16
17
18
Dry Film Thickness
15-20 microns
Maximum temperature
resistance:
400 C
Synthetic Enamel
(Suitable for over coating primer

types 01 and finish coat 16)
Dry film thickness
50-75 microns
Minimum Volume solids
40% ASTM D2697
Epoxy Finish Coat

Dry film thickness:
100-150 microns
Minimum Volume solids:
45 ASTM D2697
High Build Epoxy Intermediate

Dry film thickness
100-150 microns
55 ASTM D2697
High Build Epoxy surface tolerant

paint for CS surface
Dry film thickness:
100-150 microns
55 ASTM D2697
HB Epoxy Phenolic
Required surface profile
50-80 microns
Page 30 of 58
10080-1-SS-PP-014
J3 Program
Date: 29/07/2013, Rev. 2
19
20
21a
21b
65% ASTM D2697
Dry film thickness
100-150 microns/coat
Maximum temperature
resistance
150C
Glass Flake Vinyl Ester

75-100 microns
85% ASTM D2697
Dry film thickness
600-800 microns
Maximum temperature
resistance
95C (wet & immersion)
High Temperature Epoxy

Novolac
50-80 microns
65% ASTM D2697
Dry film thickness
100-150 microns
Temperature resistance
-196C to 230C
Ultra High Solids Solvent Free

Epoxy
50-90 microns
98%
Dry film thickness
800- 1200 microns
Maximum temperature
resistance
95C
Ultra High Solids Solvent Free

Epoxy
Page 31 of 58
10080-1-SS-PP-014
J3 Program
Date: 29/07/2013, Rev. 2
22
23
50-90 microns
98%
Dry film thickness
800- 1200 microns
Maximum temperature
resistance
150C
High Solids Modified Epoxy

50-75 microns
85%
Dry film thickness
350-500 microns
Maximum temperature
resistance
120C
High temperature high build

inert multipolymeric matrix
coating or inorganic copolymer
with aluminum flakes.
50 -75 microns
Dry film thickness
125-150 microns
Temperature resistance
-185 to 650C
Page 32 of 58
J3 Program
APPENDIX B - List of Approved Paint / Coating Systems
Carbomastic
15
Carboline HB
190 M10
--
Carboline
4674
Carboline
1248
Carbozinc 12
CARBOLINE
Interzone 954
Interseal 670 HS
Intertherm 1181
Interthane 138
Intergard 475 HS
Interzinc 52
Intertherm 50
Intertherm 875
Interzinc 12
INTERNATIONAL
Amercoat 78 HB
Amerlock 400
Amercoat 741
Amercoat 450 SA
Amercoat 383
M10
--
Amercoat 878
Amercoat 891
Dimetcote 9 FT
PPG AMERON
Epilux 555
HB
Bergerthane
41 SG PU
Finish
Epilux 155HB
(RPL MIO)
(Note 3)
Epilux HB ZR
Primer
Lumeros HR
600
Lumeros 37
Zinc Anode
11
BERGER
Apcodur CF655
Rust-O-Cap
Apcotherm HR
Finish
Apcothane HBPU
Finish
Apcodur MIO
Asian EZRP
Apcotherm HR
600
Acrysil HR
finish
APCOSIL 605
ASIAN PPG
Neropoxy HB
Coal Tar
Neromastic 400
Neropoxy 266
(I) MIO
Nerotherm 538
Nerotherm 400
SI Aluminium
Nerosil 118
KANSAI
NEROLAC
Unymarine HS
Epicon F-HB
GALBON S
HB 100PZ
CHUGOKU
Hempathan
e Topcoat
55190
Hempadur
Mastic
47550
Hempadur
Zinc 17360
Galvosil
15790
HEMPEL
Jotatemp
650
Hardtop
XP
Penguard
Midcoat
MIO 80
Barrier 80
Resist 78
JOTUN
Shalithane HB
Finish
Epigard HB MIO
Epigard RC HB
Zinch Rich Primer
Tuffkote Zilicate M
Z
SHALIMAR
VENDORS
8
Carbomastic
14
Type
10080-1-SS-PP-014
Date: 29/07/2013, Rev. 2
Page 33 of 58
J3 Program
12
11
10
Carboweld
11HS
RELIANCE APPROVAL REQUIRED
RELIANCE APPROVAL REQUIRED
Carboline
187 (Note 1)
Dimetcote DSP
Amercoat 90
Epilux 4 HB
Zinc Anode
SP2
Epilux 78
HBTL (Note
2)
Asian HBEC
Apcocil-611
Apcodur CF699
(Note 4)
Neropoxy 62 TL
13
Synthetic
Enamel
Epilux HB
Epoxy INT
CTG
Interline 850
14
High Build
Epoxy Finish
Interplate 11
15
High Build Epoxy Intermediate Paint
Intertherm 228
PPG Amercoat 253
Asian HBEC
Epigard TL 543 HS
Rust o cap LX
Epicon T 800
Protectomas
tic
Sigmatherm 230
/ Apcotherm EPN
200
Apcoguard CF
707 F
Epilux CUI
Coating
Hempadur
85761
Epilux 9 HB
Phenolic
Coating
16
Interseal 547
Interseal 981
17
Thermaline
450
NOVOLAC
International Paints Interline 955 Glass Flake Vinyl Ester. Note This has a temperature limit of 90C.
(Or)
Corrocoat Polyglass VEF Glass Flake Vinyl Ester. To be applied in accordance with Corrocoat Instructions.
High Build
Epoxy
surface
tolerant
Paint for CS
surface
18
19
20
10080-1-SS-PP-014
Date: 29/07/2013, Rev. 2
Page 34 of 58
J3 Program
Note
4
Note
3
Note
2
Note
1
23
22
21
Type 22 is approved for carbon steel within 50 meters of cooling towers.
Apcodur CF699 is approved for all services except POTABLE WATER.
Epilux 155 HB MIO shall be RPL grade only. Standard material shall NOT be used.
After complete cure the coating shall be thoroughly rinsed with potable water prior to being placed in service.
For potable water service, Carboline 891 shall be used in lieu of Carboline 187.
Intertherm 751
CSA
Interzone 954
(Note 5)
Hi Temp 1027
Refer J3 Standard Specification 10080-1-SS-PP-012 / 032
Lumerous IC
HR 650
Epilux WR
Superbuild
(Note 5)
-
APCOTIDE 1000
(Note 5)
Note
5
10080-1-SS-PP-014
Date: 29/07/2013, Rev. 2
Page 35 of 58
J3 Program
APPENDIX C - Schedules of Painting
SURFACE PREPARATION & PAINTING
"C" Painting Schedule

Columns/Pressure Vessels Exchangers/Heaters
10080-1-SS-PP-014
Date: 29/07/2013, Rev. 2
WHERE
APPLIED
200-300
REMARKS
TYPE
Shop
165-215
TOTAL
WHERE
APPLIED
20
Shop
215-350
l. Primed surface to be free of

zinc salts to finish coating.
FINISH COAT
TYPE
N/A
07
Shop
145-210
l. As "Cc" .above notes.
INTERMEDIATE COAT
WHERE
APPLIED
N/A
N/A
06
Shop
115-170
FIRST COAT
TYPE
Shop
N/A
Shop
02
Field
SURFACE PREP
WHERE
DONE
20
Shop
05
Shop
03
DESCRIPTION
TYPE
Shop
01
Shop
02
Field
CODE
SA 2
Shop
04
Shop
03
Cb
DFT
SA 2
Shop
01
Shop
MICRONS
SA2
Shop
01
Ca1
SA 2
Shop
Ca2
Uninsulated 121oC to 175oC
SA 2
To be insulated or fireproofed.
Operating temp from (-)45C to
175C.
To be insulated or fireproofed.
Operating temp from 176C to
400C.
Uninsulated up to 120o C and
non fireproofed vessels skirts.
Cc
Uninsulated 176 to 400 oC
Page 36 of 58
Finish coat 03 may not fully cure

until equipment is in service.
Cd
J3 Program
Ce
Cf
N/A
N/A
20
Hot dip galvanise to ISO 1461. Min. coating WT 610 grams/m2
Shop
10080-1-SS-PP-014
Date: 29/07/2013, Rev. 2
Where not galvanized, use

system Cb.
200-300
21a/21b
50-80
Shop
N/A
07
Shop /
Field
Shop /
Field
Shop
50-80
20
N/A
N/A
03
Shop
Surface to be blast cleaned with

Vasilgrit or other suitable
Aluminium oxide abrasive.
Shop
N/A
N/A
03
Shop
Deleted
21a/21b
Shop
N/A
N/A
Shop
01
Shop
N/A
Ref std.spec. 10080-1-SS-PP021 / 032.

SA2
Shop
03
Shop
Page 37 of 58
800-1200
SA2
Shop
03
165-215
SA 2
Shop
This system will only be used in tandem with cathodic protection.
SA 2
SA2
Ladders, platforms including

SA2
framing and steel support other
than vessel clips, handrails, stair
treads, open grid flooring, toe
boards, floor plates
Insulated & Uninsulated
SSPC SP 16
Austenitic stainless steel.
Operating between 50C and175
C.
Stair treads, open grid flooring,

steel gratings.
Ch
Cg
Ci1
Cj2
Cj1
Ci2
Direct buried vessels up to 150

deg.C (Note 1)
Direct buried vessels from 151 to
400oC - Note 1.
All insulated vessels operating
above 400oC
All uninsulated vessels operating
above 400oC
Note 1.
J3 Program
Potable Water
Internal
Uninsulated 121oC to 175oC
External
Uninsulated up to 120oC
External
External surface of field

fabricated tanks Insulated &
operating from (-)45C up to
175C.
External surface of field
fabricated tanks Insulated &
operating above 175C.
DESCRIPTION
CODE
Fa1
Fa2
Fb
Fc
Fd
Fe
Internal
Industrial Water Ballast Water
Slop Water
Demineralised Water
SURFACE PREP
"F" Painting Schedule

Tankage
INTERMEDIATE COAT

FIRST COAT
WHERE
APPLIED
WHERE
APPLIED
FINISH COAT
TYPE
DFT
TOTAL
Field
N/A
TYPE
20
N/A
WHERE
APPLIED
N/A
N/A
TYPE
N/A
N/A
WHERE
DONE
Field
N/A
TYPE
20
N/A
200-300
Field
N/A
MICRONS
SA 2
N/A
105-135
N/A
Field
240-450
215-350
02
Field
300-200
Field
N/A
10
Field
06
N/A
Field
10
Field
Field
10
N/A
05
01
Field
N/A
Field
Field
10
Field
01
SA 2
Field
10
Field
SA 2
Field
SA 2
SA 2
10080-1-SS-PP-014
Date: 29/07/2013, Rev. 2
REMARKS
No Painting required for field

fabricated tanks. Shop
fabricated tanks to be shop
painted with code Ca2.
Where prep. Is carried out in a
shop or offsite it is mandatory
that the painting to be carried
out at the same location.
Primed surface to be free of

zinc salts prior to finish coating.
Shop built tanks will be shop
painted.
Drinking water grade, approved
National Water Council
Certificate required. Shop built
tanks will be shop painted.
painted.
Page 38 of 58
Ff
Fg
Fh
J3 Program
Internal
Gasoline or Oil Tanks
External
Underside of all Tanks
SA 2
Field
Field
09
10
Field
Field
N/A
10
N/A
Field
N/A
10
N/A
Field
150-200
200-300
300-375
200-300
Field
200-300
Shop
18
Field
20
Field
10
N/A
SA 2
N/A
18
Field
Shop
Field
10
20
18
Field
Shop
Field
10
SSPC SP 16
SA 2
Field
External insulated Austenitic

stainless steel operating from
50C to 175 oC.
Internal -
SA 2
Fi
Fj
Condensate Tanks
Tank bottom plate
Deleted
Fk
10080-1-SS-PP-014
Date: 29/07/2013, Rev. 2
This system for corrosive

service only.

painted.
A strip 75mm wide at plate
edge shall be left bare to avoid
welding contamination.
No Painting Required for

External uninsulated Austenitic
stainless steel operating from
ambient to 175 oC.

painted.
Page 39 of 58
Note 1: Tankage within the Tank Farms that are designated Code Fb shall be camouflaged, Type 06 paint shall be low gloss or Matt
finish.
CODE
J3 Program
DESCRIPTION
1.
2.
TYPE
"G" Painting Schedule
TYPE
WHERE
APPLIED
INTERMEDIATE COAT

FIRST COAT
WHERE
APPLIED
TYPE
WHERE
APPLIED
FINISH COAT
Rotating Equipment (Including Pumps, Compressors, Fans, Motors, etc.)
SURFACE PREP
TYPE
WHERE
DONE
As for systems Cb with the exception that surface preparation will be to Standard St. 3.
External
Moving PARTS
Refer to Codes Cf and Cg.
Ga
Gb
Austenitic stainless steel
10080-1-SS-PP-014
Page 40 of 58
Total system to be shop

applied
Total system to be shop

applied.
REMARKS
Date: 29/07/2013, Rev. 2
DFT
TOTAL
MICRONS
ALL EXCEPT Gb AS FOR CODES Ca TO Cg

Machinery and drivers, instruments and associated valves may be finish coated with manufacturers standard coating systems.
Note This standard will be subject to Owner approval.
Manufacturers should notify details of the proposed paints systems to facilitate repair and maintenance. The system must be capable of
withstanding the environmental conditions for a period of 5 years to Re 3 on the European scale of degree of rusting.
Gc
J3 Program
DESCRIPTION
SURFACE PREP
CODE
TYPE
WHERE
DONE
WHERE
APPLIED
"J" Painting Schedule
TYPE
Shop or Field
WHERE
APPLIED
TYPE
Shop or Field
WHERE
APPLIED
FINISH COAT
06
Instrumentation Equipment
05
INTERMEDIATE COAT
TYPE
Shop
FIRST COAT
04
TOTAL
DFT
MICRONS
215-350
10080-1-SS-PP-014
Date: 29/07/2013, Rev. 2
REMARKS
Housings to be finished coated in

sellers works.
Housing and
Equipment
Supports
Shop
Ja
Control panels
This equipment shall have its surface prepared, primed and finished in accordance with manufacturers standards. Note This Standard All panels must display a smooth
will be subject to Owner approval. The system must be capable of withstanding the environmental conditions for a period of 5 years to finish appearance. Hammered or
Re 3 on the European scale of degree of rusting.
stippled etc., are not acceptable.
SA 2
Jb
Refer to codes Cf and Cg.
Page 41 of 58
Austenitic
stainless steel
Jc
La
J3 Program
DESCRIPTION
CODE
All carbon steel piping up to 400oC.
TYPE
Shop or Field
WHERE
DONE
SURFACE PREP
SA 2
"L" Painting Schedule

Piping, Valves and Fittings
N/A
TYPE
N/A
WHERE
APPLIED
INTERMEDIATE COAT
Shop or Field
WHERE
APPLIED
FIRST COAT
TYPE
01
Carbon steel piping above 60oC and

below 120oC (uninsulated).
Refer to Code La
05
Shop or Field
Refer to Code La
La1
CS Systems up to 120oC that require SA 2
COLOUR coating.
Refer to Code La
Shop
Lb
CS Systems above 60oC and below
120oC (Uninsulated).
01
Lb1
a) C/s Piping up to 60oC.
Shop
Lc
TYPE
07
06
FINISH COAT
WHERE
APPLIED
Shop or Field
Shop/Field
TOTAL
DFT
165-215
MICRONS
205-315
10080-1-SS-PP-014
Date: 29/07/2013, Rev. 2
REMARKS
Primed surface to be free of zinc salts

prior to finish coating.
Ref. Note 4
e.g. firewater piping
Area exposed to atmosphere in case of

PP insulation.

PP insulation.

PP insulation.
b) Flare system up to 60oC.

Refer to Code La
Ref. Note 4
CS Systems above 120oC but less

than 200oC.
200-300
La2
Shop or Field

PP insulation.
20
Refer clause 2.4.
Refer to Code La
N/A
200-300
CS Systems above 120oC and below

200oC (Uninsulated).
N/A
Shop or Field
Lb2
Shop or Field
N/A
Refer to Code La
N/A
20

PP insulation.
20
Shop or Field
Refer to Code La
Shop or Field
20
La3 & Lb3
SA 2
Shop or Field
Page 42 of 58
CS Systems above 200oC

(Uninsulated).
Ld1 & Lh/1 Insulated Piping operating from

(-) 45C to 175oC.
Ld2 & Lh/2 Hot/Insulated Piping >175oC.
Le
Austenitic stainless steel insulated & SSPC SP

uninsulated oper. between 50C to
16
175oC.
J3 Program
10080-1-SS-PP-014
Date: 29/07/2013, Rev. 2
Refer Note 1 and Note 2
Shop or Field
Refer Note 1 and Note 2
Deleted
Shop or Field
Lf
Lg/1
SA 2
Shop or Field
03
Shop or Field
03
Shop or Field
75-120
Ref. Note 3
Closed drain buried piping operating SA 2

up to 95 oC.
03
It is mandatory that this system is protected by cathodic protection.
Shop or Field
Note 1:
External Surface Protection by Ultra High Solids Epoxy coating Refer to J3 project specification - 10080-1-SS-PP-021 / 032.
SA 2
The coating system for Off the Shelf valves could be manufacturers standards subject to Owner approval. The system must
be capable of withstanding the environmental conditions for a period of 5 years to Re 3 on the European scale of degree of
rusting.
Lg/2
Carbon Steel Piping Operating

between 400oC and 600oC
Buried Piping Operating from 96oC.

to 150 deg.C
Note
Lj
Note 2:
The finish coat must be applied after the pipe has been installed. Handling and installation damage to the first coat must be made good prior to applying the finish coat
NOTES
Note 3:
For all LTCS piping Pink colour (IS 444) to apply on top coat for avoiding mixing up with other C S / A S materials.
Page 43 of 58
Note 4:
J3 Program
SURFACE PREP
"M" Painting Schedule

Structural Steelwork and Concrete
INTERMEDIATE COAT

FIRST COAT
FINISH COAT
TOTAL
Shop
07
06
Shop
Field or Shop*
Shop
205-315
165-215
10080-1-SS-PP-014
1. Primed surface to be free of

zinc salts prior to subsequent
coats being applied.
2. Intermediate coat to be
applied as mist prior to full HB
coat.surface to be free of zinc
Primed
salts prior to subsequent coats
being applied.
Where
not galvanized.
REMARKS
Date: 29/07/2013, Rev. 2
05
N/A
06
DESCRIPTION
Shop
N/A
Shop
CODE
DFT
01
Shop
05
WHERE
APPLIED
Shop
01
Shop
WHERE TYPE
APPLIED
SA 2
Shop
01
TYPE
General not concrete encased
SA 2
Shop
WHERE
APPLIED
Ma
General concrete encased

SA 2
TYPE WHERE TYPE

DONE
Mb
Ladders, Handrails, Toe Boards, Platforms
including framing and steel supports.
SA 2
205-315
Mc
Stair treads, open grid flooring, steel gratings
Painting requirement shall be as recommended by Fireproofing Vendor for Fireproofing of Structural Steelwork, Vessel Support and
Emergency Shut-Down Elements
MICRONS
Md
Structural steel protection with lightweight
fireproofing.
Me
Page 44 of 58
* Where fireproofing is installed away from the jobsite, the paint coating over the steelwork will also be applied at the same
location.
CODE
J3 Program
SURFACE PREP
DESCRIPTION
TYPE WHERE
DONE
TYPE
"P" Painting Schedule
TYPE
WHERE
APPLIED
FINISH COAT
Electrical Equipment
TYPE
WHERE
APPLIED
INTERMEDIATE COAT
FIRST COAT
WHERE
APPLIED
Shop
05
Shop or Field
06
Shop or Field
TOTAL
DFT
MICRONS
10080-1-SS-PP-014
Date: 29/07/2013, Rev. 2
REMARKS
Page 45 of 58
215-350 Shop fabricated supports will be painted in the shop.
This equipment shall be prepared, primed and finished in accordance with manufacturers Standards. The system
Manufacturers Standard will be subject to Reliance
must be capable of withstanding the environment conditions for period of 5 years to Re 3 on the European scale of approval.
degree of rusting.
SA 2 Shop
Pa
Motors, Switchgear, Std

Equipment
Equipment Support
MOTOR CONTROL STATIONS
Refer to Codes Cf and Cg.
JUNCTION BOXES
Pb
Austenitic stainless steel
04
Pc
CABLE TRAY AND LADDER RACK SA 2

HOT DIP GALVANISED TO ISO 1461
(MINIMUM COATING THICK, AS DETAILED ISO 1461 PER STEEL SECTION)
Pd
CODE
Qa1
J3 Program
Shop
"Q" Painting Schedule
Shop
22
Shop
06
Shop
INTERMEDIATE
FINISH COAT
COAT
TYPE
WHERE TYPE WHERE
APPLIED
APPLIED
SURFACE PREPARATION &

PAINTING
FIRST COAT
01
WHERE TYPE WHERE

DONE
APPLIED
SURFACE PREP
455-665
MICRONS
DFT
TOTAL
10080-1-SS-PP-014
Date: 29/07/2013, Rev. 2
Page 46 of 58
ALL sharp edges including foundation bolts

& nuts shall be ground to minimum 2 mm
radius and stripe coated with intermediate
coat prior to application of full
intermediate coat.
REMARKS
Structural Steelwork, Piping, Vessels & other carbon steel surfaces within 50 meters radius from Cooling Tower periphery.
DESCRIPTION
TYPE
Uninsulated Structural Steelwork, Piping, Vessels & other carbon steel SA 2

surfaces within 50 meters radius from Cooling Tower periphery
CODE
J3 Program
DESCRIPTION
"R" Painting Schedule

Field Welds & Touch-Up
INTERMEDIATE
FINISH COAT
COAT
WHERE TYPE WHERE
APPLIED
APPLIED
TYPE
SURFACE PREPARATION &

PAINTING
FIRST COAT
WHERE TYPE WHERE

DONE
APPLIED
SURFACE PREP
TYPE
TOTAL
DFT
10080-1-SS-PP-014
Date: 29/07/2013, Rev. 2
REMARKS
215-350
When abrasive blasting or preparation

with MBX Bristle Blaster are not possible,
then type 17 paint at 100-150 microns DFT
may be substituted for type 04 paint.
MICRONS
145-220
Field
Field
06
02
Field
Field
05
02
Field
Field
04
01
Field
Field
Sa 2.5 /
SP 11
Sa 2.5 /
SP 11
Uninsulated carbon steel vessels, heaters, exchangers, etc. operating

temp from (-)45C to 120C.(Including structural steel)

temp from 121C to 175C.
115-170
Ra
Rb
Field
200-300
03
Field
Field
20
03
N/A
Field
N/A
01
Field
Field
20
Sa 2.5 /
SP 11
Field

Sa 2.5 /
SP 11
Rc
Insulated carbon steel vessels, heaters, exchangers, etc. operating

temp from (-)45C to 175C.
Page 47 of 58
When abrasive blasting is not possible,

may be substituted for type 01 paint. Type
02 coating applied over Type 23 Hi-Temp
and Jotun paint shall be as supplied by HiTemp Coatings.
may be substituted for type 01 paint. Type
03 coating applied over Type 23Hi-Temp
and Jotun paint shall be as supplied by HiTemp Coatings. .
Rd
Re
Rf
J3 Program
Insulated carbon steel vessels, heaters, exchangers, etc. operating
Uninsulated carbon steel pipes, valves, fittings & flanges operating

from ambient to 400C.
Sa 2.5 /
SP 11
Sa 2.5 /
SP 11
Field
Field
01
01
Field
Field
N/A
N/A
N/A
N/A
07
07
Field
Field
10080-1-SS-PP-014
165-215
165-215

then two coats of type 23 paint at 125-150
microns DFT per coat may be substituted
for type 01 & 07 paint.

Date: 29/07/2013, Rev. 2
215-350
200-300
Field
Field
06
20
Field
N/A
05
N/A
Field
Field
04
20
Field
Uninsulated carbon steel pipes, valves, fittings & flanges requiring

colour in top coat and operating from ambient to 120C.(including
structural steel)
Field
Sa 2.5 /
SP 11
Rg
Insulated carbon steel pipes, valves, fittings & flanges operating from Sa 2.5 /
(-)45C to 175C.
SP 11
Page 48 of 58

When abrasive blasting or preparation

with MBX Bristle Blaster are not possible,
may be substituted for type 04 paint.
Rh
165-215
200-300
Field
Field
07
20
N/A
N/A
N/A
N/A
Deleted
N/A
Field
Field
Field
200-300
01
20
20
Field
Field
Field
Field
20
Insulated carbon steel pipes, valves, fittings & flanges operating from Sa 2.5 /
176C to 400C.
SP 11
Insulated & uninsulated Austenitic stainless steel vessels, exchangers, SP 16

etc. operating from 50C to 175C.
Insulated & uninsulated Austenitic stainless steel pipes, valves, fittings SP 16

& flanges operating from 50C to 175C.
N/A
Ri
Rj
Rk
Rl
Rm
J3 Program
Deleted
10080-1-SS-PP-014
Date: 29/07/2013, Rev. 2
Page 49 of 58
10080-1-SS-PP-014
J3 Program
Date: 29/07/2012, Rev. 2
APPENDIX D - Colour Equivalent Standards

EQUIVALENT COLOR CODE FOR PAINTS **
SI.No
SHADE NAME
BS 4800
IS CODE I BERGER
IS 671
CHARCOAL/CHAR. GREY
00-A-13
BLACK
00-E-53
WHITE
00-E-55
RED PURPLE
02-C-33
BERGER-589
SALMON PINK/PINK
04-C-33
BERGER-435
CRIMSON
04-D-45
IS 540
FIRE RED
04-E-53
1S 536
BROWN
06-C-39
IS 415
ORANGE
06-E-51
IS 557
10
CREAM
08-C-31
IS 442
11
YELLOW
08-C-35
IS 361
12
YELLOW
08-E-51
IS 356
13
LT. GREY
10-A-03
IS 631
14
CREAM
10-B-15
BERGER-095
15
BEIGE
10-B-17
IS 364
16
YELLOW
10-C-33
IS 352
17
YELLOW
10-D-45
IS 222
18
YELLOW
10-E-49
IS 365
19
GREEN YELLOW/LT. GREEN
12-C-33
IS 216
20
GREEN YELLOW
12-D-43
IS 278
21
GREEN
12-D-45
IS 219
22
GREEN YELLOW
12-E-51
IS 354
23
GOLD YELLOW
12-E-53
IS 218
24
PALE GREEN
14-C-31
IS 275
25
GREEN/DARK GREEN
14-C-39
IS 226
Page 50 of 58
10080-1-SS-PP-014
J3 Program
Date: 29/07/2012, Rev. 2
26
GREEN
14-E-51
IS 280
27
EMERALD GREEN
14-E-53
IS 299
28
SEA GREEN
16-C-37
IS 102
29
SKY BLUE
18-E-53
IS 177
30
BLUE
18-E-53
IS 176
31
PURPLE BLUE
20-C-51
IS 166
32
LT. BLUE
20-E-51
BERGER-134
33
VIOLET
22-C-37
BERGER-712
34
VIOLET
22-D-45
IS 108
35
PURPLE
24-C-33
BERGER-728
36
PURPLE
24-C-39
IS 796
37
CANARY YELLOW
IS 309
** SORTED BASED ON BS COLOUR CODE NUMBER
Page 51 of 58
10080-1-SS-PP-014
J3 Program
Date: 29/07/2012, Rev. 2
APPENDIX E - SURFACE PREPARATION AND COATING INSPECTION FORM

PAGE _____________ OF ______________________________
REPORT NO:________________________________________
DATE:______________________________________________
PROJECT:__________________________________________
DAY:_______________________________________________
SUBCONTRACTOR:__________________________________
SHIFT:______________________________________________
EQUIPMENT AREA:__________________________________
INSPECTOR:__________________________________________
SUBSTRATE:
COATING/SPEC. NO/REV:_________________________________
STEEL /CONCRETE/OTHER___________
ENVIRONMENTAL CONDITIONS
COATING WORK ACTIVITY
TIME
DRY BULB TEMP. OC
WET BULB TEMP. OC
RELATIVE HUMIDITY %
DEW POINT OC
SURFACE TEMP. OC
BLOTTER TEST
PRE-SURFACE PREPARATION
SP-1:________________________________________
MASKING/PROTECTION:__________________________________
SURFACE DEFECTS:_______________________________________________________________________________________
_____________________________________________________________________________________________________
SURFACE PREPARATION
METHOD ______________________________________________________________________________________________
ABRASIVE TYPE/SIZE/STORAGE _____________________________________________________________________________
CLEANLINESS SPEC:_____________________________________________
ACTUAL: _______________________________
PROFILE SPEC:__________________________________________________
ACTUAL: _______________________________
EQUIPMENT: ______________________________________________________________________________________________
COATING MATERIALS AND MIXING
PRODUCTS:_______________________________________________________________________________________________
BATCH NO(S)/QUANTITIES/EXPIRATION DATE:__________________________________________________________________
THINNERS/BATCH NO(S) THINNING RATIO:_____________________________________________________________________
STORAGE:_________________________________________________________________________________________________
MIXING:____________________________
INDUCTION TIME: _______________________
MATERIAL TEMPERATURE:________________________________________
POT LIFE EXPIRATION TIME:________________
Page 52 of 58
10080-1-SS-PP-014
J3 Program
Date: 29/07/2012, Rev. 2
COATING/LINING APPLICATION:
START TIME:______________
FINISH TIME:______________________________
COAT:_PRIMER/PRIMER T.U. / SECOND / SECOND T.U. / THIRD / THIRD T.U. / OTHER_________________________________

METHOD:_____________________________________________________
WFT:__________________________________
RECOAT TIME/TEMP:___________________________________________
CURE TIME/TEMP:_______________________
EQUIPMENT:_______________________________________________________________________________________________
APPLIED COATING
VISUAL INSPECTION (FILM IMPERFECTIONS):__________________________________________________________________
DRY FILM THICKNESS:
SPEC:____________
ACTUAL:__________
METHOD:________________________________
HOLIDAY TEST_________________________________________________
METHOD:________________________________
OTHER TESTING:_______________________________________________
METHOD:________________________________
TOUCH UP AND REPAIR:_________________________________________
METHOD:________________________________
COMMENTS:
INSPECTORS SIGNATURE:
Page 53 of 58
10080-1-SS-PP-014
J3 Program
Date: 29/07/2012, Rev. 2
APPENDIX F - QC Check List
INSPECTION & TESTING

REQUIREMENT
CONTRACTOR / SELLER
TESTING
FREQUENCY
HOLD
OWNERS
REPRESENTATIVE
WITNESS
MONITOR
MATERIALS
Batch number
Each Batch
Date of manufacturer
Shelf life
P.O. Approved materials
Data / Application sheets
Safety sheets
Storage conditions
Zinc dust content in Dry film

for IOZ and ZRE (Type 1and 4)
paints to be checked at
site/lab. (1 sample per batch).
APPLICATION
a) Atmospheric Conditions
Dry bulb temperature
Every 4 hours
Page 54 of 58
10080-1-SS-PP-014
J3 Program
Date: 29/07/2012, Rev. 2

REQUIREMENT
CONTRACTOR / SELLER
TESTING
FREQUENCY
Wet bulb temperature
Every 4 hours
% Humidity
Every 4 hours
HOLD
OWNERS
REPRESENTATIVE
WITNESS
MONITOR
Every 4 hours
Dew point
Every 4 hours
Steel temperature
b) Surface Preparation
Check for oil and grease etc.

on steel surface (visual)
Check blast medium

quality
&
signs
contamination.
for
of
Start of shift
Check blast equipment for air

contamination. (Water/Oil)
Start of shift,
every 4 hours
thereafter and
after any
interruption of
compressor
operation.
Salt contamination test (SCM

400) <5g/cm2
Start of shift
Visual check of blast surface
i) Cleanliness
Page 55 of 58
10080-1-SS-PP-014
J3 Program
Date: 29/07/2012, Rev. 2

REQUIREMENT
CONTRACTOR / SELLER
TESTING
FREQUENCY
HOLD
OWNERS
REPRESENTATIVE
WITNESS
MONITOR
ii) Blast profile

iii) Suitable edge preparation (no
sharp corners).
iv) Suitable weld preparation.
Removal and repair of surface
laminations, weld spatter,
etc.
All surfaces
c) Primer Applications
Check cleanliness of blasted

surface
All surfaces
Mixing procedure (power

stirrer)
All surfaces
Spray application procedure

(airless or conventional)
All surfaces
Brush application of stripe

coats at welds, edges etc.
All surfaces
Wet film thickness checks
All surfaces
Dry film thickness checks
All surfaces
Page 56 of 58
10080-1-SS-PP-014
J3 Program
Date: 29/07/2012, Rev. 2

REQUIREMENT
CONTRACTOR / SELLER
TESTING
FREQUENCY
Visual inspection of primed

surface (runs, sags, dirt, etc.)
surfaces
Adhesion test (cross hatch)
Once per shift
HOLD
OWNERS
REPRESENTATIVE
WITNESS
MONITOR
c) Intermediate / Topcoat
Application
Confirm primer over coating

time
Check for salt contamination

(field applied coatings)
Fresh water washing (if

required)
Paint mixing (application

sheets)
Wet film thickness check
Dry film thickness check (total

for number of coats applied)
Visual inspection of finished

application
c) Inspection / QC
Page 57 of 58
10080-1-SS-PP-014
J3 Program
Date: 29/07/2012, Rev. 2

REQUIREMENT
CONTRACTOR / SELLER
TESTING
FREQUENCY
Check daily quality control

sheets completed correctly
HOLD
OWNERS
REPRESENTATIVE
WITNESS
MONITOR
Daily
Sign off QC Documentation
c) Safety
Blast equipment earthing
Prior to daily
production
Spray equipment earthing
Protective equipment
supplied to personnel
Storage of solvents / paints
Page 58 of 58

Reliance - 10080-1-SS-PP-014 - REV2

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10080-1-SS-PP-014

Date: 29/07/2013, Rev. 2

Issued for Implementation

Revised as marked & re-issued for implementation

Issued for Implementation

Codes and Standards: ....................................................................................................... 6

Basic Design/Assembly/Methodology: ............................................................................ 7

Inspection and Testing: .................................................................................................. 22

Preparation for shipment: .............................................................................................. 25

Vendor Data Requirement: ............................................................................................ 26

APPENDIX A - Type of Painting / Coating Systems ................................................................... 27

This STANDARD SPECIFICATION covers the general requirements for the

The detailed Design and Engineering of Coating/ painting shall cover

Complete painting system shall be applied in fabricators or coating applicators shop

References to SSPC (Steel Structures Painting Council Standards) shall be understood

Field & Shop Painting

Coating Manufacturer's latest approved and published instructions for application

For marine facilities painting, refer 10020-PS-GAW-1045.

Field & Shop Painting

Date: 29/07/2013, Rev. 2

control procedures of this standard specification, the maximum duration of a shift is

AMERICAN SOCIETY FOR TESTING & MATERIALS

STEEL STRUCTURES PAINTING COUNCIL

Codes and Standards:

Field & Shop Painting

Surface Preparation Standards for

Field & Shop Painting

Date: 29/07/2013, Rev. 2

Field & Shop Painting

Date: 29/07/2013, Rev. 2

Paint Storage and Application

Field & Shop Painting

Field & Shop Painting

Sub Contractor Work

Field & Shop Painting

Date: 29/07/2013, Rev. 2

General Colour Code and Schedules

Columns Pressure Vessels Exchangers

Refrigerated, Tanks inside battery limits

All Tanks in Tank Farm area

Uncovered moving parts that could cause injury

Piping, Valves, Fittings etc.:

For Nitrogen service

Above Ground Fire water, Foam etc.

All other services except the above.

Transition Flanges (between Above ground and Below ground)

Field & Shop Painting

Date: 29/07/2013, Rev. 2

Structural Steel Work (Unless Galvanised) and Concrete:

Stairs, Platforms, Floor Plates, Kickplates

Ladders, Ladder Cages, Hand rails

Fire Protection Materials and Equipment: Foamatic Hydrants, Water

Identification colour bands to be provided for Un-Insulated and Insulated Process

PRIMARY IDENTIFICATION BAND SECONDARY IDENTIFICATION BAND

BASIC IDENTIFICATION COLOUR BAND FOR WATER IS GREEN 12-D-45

COOLING WATER (SEA

FIRE WATER (FRESH)

FIRE WATER (SEAWATER)

WATER WITH OIL

COOLING WATER ( FRESH)

Field & Shop Painting

Date: 29/07/2013, Rev. 2