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29 - 42
COMPREHENSIVE
DESIGN DATA FOR CENTRALLY
LOADED
PARTIAL BEARINGS IN LAMINAR AND TURBULENT
REGIMES
S. C. JAIN, M. MALIK
and R. SINHASAN
Department of Mechanical
24 76 72 (India)
(Received
January
University of Roorkee,
Roorkee
Summary
Design data obtained by theoretical analysis of the modified Reynolds
equation based on the linearized turbulent lubrication theory of Ng and Pan
are presented. The nondimensional
data are in the form of charts and provide complete information
on static and dynamic characteristics required for
the design of hydrodynamic
bearings.
I. Introduction
Most available design data on hydrodynamic
bearings are for laminar
flow conditions because this assumption is involved in the classical Reynolds
equation. However, bearings used in many modern high speed applications
operate
in superlaminar
and turbulent
regimes. Thus bearing designers
require design data in a wide range of flow conditions.
The present work
attempts to provide design data for partial bearings covering both the laminar and the turbulent regimes of operation.
Comprehensive
data for the static ch~a~te~stics
of partial bearings for
laminar flow conditions
are available [l - 41. The analysis for the elastic
and damping coefficients
of partial bearings in the laminar regime was given
by Warner [5] who used an approximate
solution of Reynolds equation.
Li et al. [6] gave a method of calculation of the dynamic coefficients
of
partial bearings using a variational approach for the solution of Reynolds
equation.
The design data in the present paper were obtained by the theoretical
analysis of the modified Reynolds equation based on the linearized turbulent
lubrication
theory of Ng and Pan [7 ] which is applicable to both laminar
and turbulent regimes. Excellent agreement between this theory and experiments has been demonstrated
[S - 10 J .
In the present work a solution of the modified Reynolds equation
was obtained by a weighted residual finite element method. The design
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30
2. Analysis
With reference to the bearing
dimensional film thickness is
h=h,--Xcos8-Ysin8
where
h,=l-XX,cos8-YJsin6
is the steady state film thickness.
(X,, YJ) = (e sin J/, --f cos $) are the
steady state journal centre coordinates.
(X, Y) are the disturbed coordinates of the journal executing translatory whirl; they are measured from the
steady state position (X,, YJ).
The pressure-governing
equation is the modified Reynolds equation
;(!?E,+_C(!??)=;~+~
(2)
Fig. 1. Partial
bearing
geometry
and coordinate
axes.
31
Ni
is the interpolation
sure in the eth element
function relating the nodal pressures pi to the presof the discretized pressure field of N, finite elements,
i.e.
Pe = 5
Nipi
(4)
i= 1
equations
as
[FelNXN(Pe~NXl= {ve~Nx,+
(5)
where
h3 aNi aNj
---+Go ae
ae
F e, 11
..=JJ(
A,
Ve,i=
JJh$
h3
G,
de dc
-4,
Ni de dr
Q,,i
se
dS+
h3 ap,
Jc
FNide
r
SC?
(41~~x1
field
(6)
involving two sets of nodal variables, the pressure (PI and the flow (4).
Equations (6) can be solved to give both pressure and flow simultaneously
because at each node one of the two variables is known.
To describe the bearing performance
characteristics,
the pressure and
the components
of the film force on the journal are expressed, to a firstorder approximation,
as
p =po+pxx
+pyY
+p$
+pJ1 I;
W, = W,o-S,,X-SS,,Y-BB,.~-BB,,~
(7)
W, = WYO-SyxX-SyyY-BByxJi-Byy~
0 refers
to the steady
of the
(8)
32
y' =
(9)
(9) the global fluidity matrix [F] is the same as that defined
[aF/i_V?] = [ llF/a?] = 0 because h is not an explicit func9. Also X = Y = 0 signifies that the dynamic pressure
to be computed at the steady state position of the journal
state film force components
coefficients
are given by
Other performance
characteristics
required in bearing design are the power
loss, the oil requirements
and the margins of stability. The bearing power
loss is given by
PL=-xJwyo+YJwxo+2x7~
e2 1
h de
.I0,
O
+ 2hrc
03hov2)
J
02
ho2 de
(13)
33
%I-1 d
J-
36
a
a
w
2
8
37
f
Fig. 13. Crass-coupled stiffness coefficient S,,.
38
500
100
50
z.
t
5
0.5
0.06
00
02
0-L
0.6
0.8
10
0.1
0.0
t ai
0.2
0.4
0.8
0.8
1.0
0.2
0.0
0.2
0.4
0.6
0.6
1.0
0.0
02
0.6
04
06
10
Rc=l.?500
50-
5-----
I-
:
a
f
_
0.5-
a.1
3
_#
I
6
:
0.05 -
0.011/
0.0
,I
0.2
. _....
-
1.0
0.0
0.2
0.4
0.6
6
and B,,.
and Byx.
CL6
40
50
500
10
5
100
50
::
QA
10
5
0.
1
0.0
0.2
0.4
B
1000
500
100
50
0.5
01
0.0
0.4
0.6
0.5
1.0
41
References
1 J. J. OConner and J. Boyd (eds.), Standard Handbook of Lubrication Engineering,
McGraw-Hill, New York, 1968.
2 0. Pinkus and B. Sternlicht,
Theory of Hydrodynamic
Lubrication, McGraw-Hill,
New York, 1961.
3 A. Cameron, Principles of Lubrication, Longmans, London, 1966.
4 J. W. Lund, Rotor bearing dynamics design technology,
Design Handbook for Fluid
Film Type Bearings, Tech. Rep. AFAPL-TR-65-45,
Part III, 1965 (Air Force Aero
Propulsion
Laboratory,
Research and Technology
Division, Air Force Systems Command, Wright-Patterson
Air Force Base, OH).
5 P. C. Warner, Static and dynamic
properties
of partial journal bearings, J. Basic
Eng., 85 (1963;) 247 - 257.
6 D. F. Li, P. E. Allaire and L. E. Barrett, Analytical
dynamics of partial journal bearings with applications,
ASLE Trans., 22 (2) (1979) 99 - 112.
7 C. W. Ng and C. H. T. Pan, A linearized turbulent
lubrication
theory, J. Basic Eng.,
87 (1965) 675 - 688.
8 F. W. Orcutt,
Investigation
of a partial arc pad bearing in the superlaminar
flow
regime, J. Basic Eng., 87 (1965) 145 - 152.
9 F. K. Orcutt and E. B. Arwas, The steady state and dynamic characteristics
of a full
circular bearing and a partial arc bearing in the laminar and turbulent
flow regimes,
J. Lubr. Technol., 89 (1967) 143 - 152.
10 G. G. Hirs, A bulk flow theory for turbulence
in lubricant films, J. Lubr. Technot.,
95 (2) (1973) 137 - 146.
11 C. M. Taylor and D. Dowson, Turbulent
lubrication
theory - application
to design,
J. Lubr. Technol., 96 (1974) 36 - 47.
12 K. H. Huebner, The Finite Element Method for Engineers, Wiley, New York, 1975.
13 J. W. Lund and K. K. Thomsen,
A calculation
method
and data for the dynamic
coefficients
of oil-lubricated
journal bearings,
Topics in Fluid Film Bearing and
Rotor Bearing System Design and Optimization, ASME Design Engineering Conf.,
American Society of Mechanical Engineers, New York, 1978, pp. 1 - 29.
Appendix A: nomenclature
Re
t
Y
r)
x
V
divided
Normalizing terms
The terms given below on the left-hand side are to be multiplied by the
nondimensional
quantities given on the right-hand side to obtain the corresponding dimensional values.
42
h, h, (film thickness);
nates)
p (pressure)
W (film force)
P, (power loss)
centre
coordi-