High Speed

Automatic Dry Injectable

Powder Filling With Rubber Stoppering
Machine Model KVFR : 120
(30mg to 4.0 Gms Powder Filling )

Automatic Vial Powder Filling Machine is suitable to fill injectable powder into vials. The precision built welded
steel frame is encompassed with stainless steel sheets with access doors for servicing the machine. All parts
coming in contact with container, powder and rubber stopper or exposed to the atmosphere are made of stainless
steel for long life.
The excess powder is doctored off by a doctor blade. Doctor
Salient Features :
Compact cGMP model. No Vial, No Filling blades can be adjusted from outside also without removing
system eliminates wastage of costly powder hopper. When powder wheel indexes further and remain
powder. Multiple Dosing system. High in the port due to the vacuum till it reaches just vertically above
Volumetric Filling Accuracy of 1% of the container. The time dose of Compressed air (Nitrogen Gas),
uniform density Injectable powder can be sterilized low pressure air sequentially flushes out powder from
Built-in Rubber Stoppering Unit saves lot of the port of powder wheel in to the container one by one. The
space in the Sterile Area & reduces the filled containers are immediately separated on the conveyor by
length of Laminar Flow. Individual drive for vial separator and moves further for stoppering operation.
the filling & sealing to match the speed of (Different grooves separator can be used which depends on the
filling & sealing All motors are provided container diameter or multiple dosing systems). The sterilized,
with appropriate contractors and relays for siliconised, rubber stoppers stored in the vibrator bowl moves to
the protection against any overload or vibratory bowl and stacked vertically in the rubber stopper chute.
jamming. Safety clutch system to avoid Vial The container is hold firmly between pair or timing belt to pickup
breakage. Variable Frequency Drive for rubber stopper from exit end of the chute. Further the container
speed control. All contact parts are easily is passed between two pressing roller for tight fit fixing of rubber
removable for mandatory Autoclaving/ stopper.
Sterilization. Digital counter for counting
production output.

Operation :
The sterilized powder is stored in
powder hopper is agitated by pair of
mechanical agitators for maintaining
consistency and uniform bulk density.
the powder wheel having eight ports
rotates at the pre determined speed
below the powder hopper with
practically no clearance. Powder wheel
consist of Piston in each port and
behind the powder wheel vacuum
plate is provided there is no clearance
between powder wheel and vacuum
plate due to back spring pressure.
Precise volume of powder is sucked in
to the port of powder wheel during
vacuum according to the piston length
different fill size can be achieved.

Technical Specification :
Model

KPFR-120

Production Rate

30 to 120 Vials/Minute

Input Specification

Container Diameter:

25mm to 38mm

Container Height

36mm to 75mm

Rubber Stopper:

20mm, 28mm & 30mm Butyl

Fill Capacity

50 mg. to 1.5 gms with the help of change

parts. Up to 4 gms filling by multiple dosing.

Accuracy:

1% depending upon consistency and

uniformity of bulk density of Injectable Powder
under controlled level of humidity (Below 28%
Rh)

Optional Accessories:

Pure Air Filter, Vacuum Pump Oil Free Air

Compressor Online Pre-Media Filling
Arrangement Programmable Logic Control
(System) with MMI Aluminum Profile Cabinet
covering full machine

Utility:

Compressed Air:

Max. 2 Kg./Cm Oil Free

Vacuum:

25 Hg. @ 300 LPM Displacement

Relational Humidity:

Below 28%

Overall Dimension:

2100mm (L) X 842mm (W) X 1700mm (H)

(Dimension include main machine with in-feed
turn table)