E531900 00e

Service Publication
Display panel DIS 5.01/V5.10

Documentation Parts 1, 2, 3, 4, 5, 7
E 531 900 / 00 E
DaimlerChrysler Powersystems Off-Highway
MTU assuring you:

ISO 9001 certification
Quality assurance in design/development, production, installation and service
CE conformity
- Guideline 73/23/EEC Low voltage guideline
dated February 19, 1973 with amendment dated July 22, 1993
(guideline 93/68/EEC)
- Guideline 89/336/EEC Guideline on electromagnetic compatibility
dated May 3, 1989 with amendment dated April 28, 1992
(guideline 92/31/EEC)
CE conformity is influenced if the product is installed incorrectly, an assembly or system is misused
and/or genuine MTU components are not used.
Printed in Germany
E 2002 Copyright MTU Friedrichshafen GmbH
Diese Verffentlichung einschlielich aller seiner Teile ist urheberrechtlich geschtzt. Jede Verwertung oder Nutzung bedarf der vorherigen
schriftlichen Zustimmung der MTU Friedrichshafen GmbH. Das gilt insbesondere fr Vervielfltigung, Verbreitung, Bearbeitung,
bersetzung, Mikroverfilmungen und die Einspeicherung und / oder Verarbeitung in elektronischen Systemen, einschlielich Datenbanken
und Online-Diensten.
Das Handbuch ist zur Vermeidung von Strungen oder Schden beim Betrieb zu beachten und daher vom Betreiber dem jeweiligen
Wartungs- und Bedienungspersonal zur Verfgung zu stellen.
nderungen bleiben vorbehalten.
Printed in Germany
This Publication is protected by copyright and may not be used in any way whether in whole or in part without the prior written permission of
MTU Friedrichshafen GmbH. This restriction also applies to copyright, distribution, translation, microfilming and storage or processing on
electronic systems including data bases and online services.
This handbook is provided for use by maintenance and operating personnel in order to avoid malfunctions or damage during operation.
Subject to alterations and amendments.
Imprim en Allemagne
Tout droit rserv pour cet ouvrage dans son intgralit. Toute utilisation ou exploitation requiert au pralable laccord crit de MTU
Friedrichshafen GmbH. Ceci sapplique notamment la reproduction, la diffusion, la modification, la traduction, larchivage sur microfiches,
la mmorisation et / ou le traitement sur des systmes lectroniques, y compris les bases de donnes et les services en ligne.
Le manuel devra tre observ en vue dviter des incidents ou des endommagements pendant le service. Aussi recommandons-nous
lexploitant de le mettre la disposition du personnel charg de lentretien et de la conduite.
Modifications rserves.
Impreso en Alemania
Esta publicacin se encuentra protegida, en toda su extensin, por los derechos de autor. Cualquier utilizacin de la misma, as como su
reproduccin, difusin, transformacin, traduccin, microfilmacin, grabacin y/o procesamiento en sistemas electrnicos, entre los que se
incluyen bancos de datos y servicios en lnea, precisa de la autorizacin previa de MTU Friedrichshafen GmbH.
El manual debe tenerse presente para evitar fallos o daos durante el servicio, y, por dicho motivo, el usario debe ponerlo a disposicin del
personal de mantenimiento y de servicio.
Nos reservamos el derecho de introducir modificaciones.
Stampato in Germania
Questa pubblicazione protetta dal diritto dautore in tutte le sue parti. Ciascun impiego od utilizzo, con particolare riguardo alla
riproduzione, alla diffusione, alla modifica, alla traduzione, allarchiviazione in microfilm ed alla memorizzazione od allelaborazione in
sistemi elettronici, comprese banche dati e servizi on line, deve essere espressamente autorizzato per iscritto dalla MTU Friedrichshafen
GmbH.
II manuale va consultato per evitare anomalie o guasti durante il servizio, per cui va messo a disposizione dall utente al personale addetto
alla manutenzione e alla condotta.
Con riserva di modifiche.
Guide
Page
FRIEDRICHSHAFEN
Table of contents
Table of contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VI
General information about documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IX
Structure and function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1
Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2
Display panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.1
Fine cast aluminium housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.2
LCD screen with sunshade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.3
Function keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.4
LED for operating state display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.5
Display panel connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.6
The PC Basic display unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.1
Internal functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.2
Selftest functions with operating state display . . . . . . . . . . . . . . . . . . . . . . .
1.3.3
Display and operating functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
Status bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
Central display area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
Key assignment display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
Screen page hierarchy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
1.3.3.1
Overview page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
1.3.3.2
Graphic page measured values in graphic representation . . . . . . . . . . . .
16
1.3.3.3
Measured value list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
1.3.3.4
Alarm page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
1.3.3.5
Contrast page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
1.3.3.6
Help page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
1.3.3.7
Configuration page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25
1.3.3.8
Service page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
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Table of contents (cont.)

1.3.3.9
Status page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
Description of the message Status CAN 1 and Status CAN 2 . . . . . . . . . . .
29
System status description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30
1.3.3.10
System page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
1.3.3.11
BDM page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
1.3.4
Communication via field bus (CAN bus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
35
1.3.5
Configurable functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
37
1.3.6
Alarm handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
37
1.3.6.1
Non-stored alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
37
1.3.6.2
Stored alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
37
1.3.6.3
Display panel used as an engineer alarm panel . . . . . . . . . . . . . . . . . . . . . . .
37
1.3.7
Horn signal handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
38
1.3.7.1
Horn signal setting requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
38
1.3.7.2
Horn signal resetting requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
38
1.3.7.3
Horn signal delay during system start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
39
1.3.8
Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
39
1.3.8.1
Interface Single Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
39
1.3.8.2
Interface Switched Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
40
1.3.8.3
Printer settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
40
1.3.8.4
Other data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
41
1.3.8.5
Alarm printout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
41
1.4
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
42
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
45
2.1
Safety requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
45
2.2
Operating the function keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
47
2.2.1
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
47
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2.2.2
Page selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
49
2.2.2.1
Opening the Overview page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
49
2.2.2.2
Opening Graphic pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
50
Scrolling down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
50
Scrolling up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
50
2.2.2.3
Opening the Measured value list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
51
2.2.2.4
Opening the Alarm page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
51
2.2.2.5
Opening the Help page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
51
2.2.3
Adjusting brightness and contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
52
2.2.3.1
Adjusting brightness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
52
2.2.3.2
Adjusting contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
53
2.2.4
Language switching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
53
2.2.5
Horn acknowledgement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
54
2.2.6
System settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
54
2.2.6.1
Setting the date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
55
2.2.6.2
Setting a printer driver and printer baud rate . . . . . . . . . . . . . . . . . . . . . . . . .
56
2.2.7
Special functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
56
Maintenance and repair (Operating personnel) . . . . . . . . . . . . . . . . . . . .
59
3.1
59
3.2
General information about Part 3 of this manual . . . . . . . . . . . . . . . . . . . . . .
61
3.2.1
Information on the duration of a task and on the qualification

of the personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
61
3.2.2
Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
61
3.2.3
Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
62
3.3
Care and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
63
3.3.1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
63
3.3.2
Tools, aids and expendable materials (summary) . . . . . . . . . . . . . . . . . . . . .
63
3.3.3
Maintenance overviews . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
64
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3.3.4
Description of the maintenance measures . . . . . . . . . . . . . . . . . . . . . . . . . . .
65
3.3.4.1
Visual inspections and mechanical checks, cleaning . . . . . . . . . . . . . . . . . . .
65
3.4
Software download BDM functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
68
3.4.1
Normal operation without BDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
68
3.4.2
Normal operation with BDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
68
3.4.3
Upload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
68
3.5
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
69
3.5.1
69
3.5.2
Initial measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
69
3.5.3
Fault diagnosis table in case of faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
70
3.6
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
72
3.6.1
72
3.6.2
Descriptions of the check and corrective maintenance measures . . . . . . .
72
3.6.2.1
Checking and repairing the cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
73
3.6.2.2
Replacing the multi-LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
75
3.6.2.3
Replacing the display panel
.......................................
80
3.6.2.4
Repairing cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
89
3.6.3
Measures taken at the end of the corrective maintenance work . . . . . . . . .
91
3.7
Storage, packaging and transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
91
Maintenance and repair (Specialist personnel) . . . . . . . . . . . . . . . . . . . . .
95
4.1
95
4.2
General information on Part 4 of this document . . . . . . . . . . . . . . . . . . . . . .
97
4.3
Required tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
97
4.4
Upload from the service PC to the memory module MEM . . . . . . . . . . . . . .
97
4.4.1
Upload from the service PC to the memory module MEM . . . . . . . . . . . . . .
98
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Illustrated parts catalog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
102
5.1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
102
5.2
Illustrations and tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
105
5.3
Cross-reference list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
111
Plant-spezific configuration
(Not applicable!) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
113
Installation and initial start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
116
7.1
Display panel DIS 5.01/V5.10 scope of supply . . . . . . . . . . . . . . . . . . . . . . . .
116
7.2
Connecting cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
116
7.3
Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
116
7.4
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
119
7.5
Initial start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
120
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Abbreviations
C
Degrees Celsius
Acceleration
BDM
Backup Data Module
(W x H x D) Width x Height x Depth (Dimensions)

C
Closed
CAN
Controller Area Network (bus standard)
cd
Candela, unit of luminous intensity
cpi
Characters per lnch
DIN
Deutsches Institut fr Normung, German National Standards Institute
DIS
Display unit, (in this case display panel DIS 5.01/V5.10)
EEPROM
Electrically Erasable and Programmable Read Only Memory
EMC
Electromagnetic Compatibility
ECS/MCS
Engine Control System
ECU
Engine Control Unit
FB1
Field bus 1
High (electrical signal)
Hz
Hertz
Acceleration due to gravity
GND
Ground
GCU
Gear Control Unit
Power consumption
IP
International Protection (degree of protection against contact, dust and

moisture according to DIN 40 050)
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Abbreviations (cont.)
kg
Kilogram
Tl.
Terminal
Low (electrical signal)
LC
Liquid Crystal
LCD
Liquid Crystal Display
LED
Light Emitting Diode
LOP
Local Operating Panel
m2
Square meter, unit of surface area
mA
Milliampere
MCS
Monitoring and Control System
MCU
Management Computer Unit
MD
Missing Data
MEM
Memory Module
mm
Millimeter
ms
Millisecond
MTU
Motoren- und Turbinen-Union
Speed
NC
Normally Closed
NO
Normally Open
PAN
Panel, (in this case control panel)
PC
Personal Computer
PE
Protection Earth
PIM
Peripheral Interface Module
PU
Project planning environment
PPS
Programmable Process Station
pts
Points
PV
Process Variable
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Guide
FRIEDRICHSHAFEN
Abbreviations (cont.)
QVis
Quick Visualisiary (configuration tool)
RAM
Random Access Memory
rpm
Revolutions per minute
RS232
Recommended Standard (serial interface standard)
S/A-Bus
Sensor/Actuator bus (based on CAN)
U0
Operating voltage
U/min
Revolutions per minute
VDC
Voltage Direct Current
xss
Vibration test deflection, peak peak value
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General information about documentation

Documentation structure
Documentation
Part
Title/contents
Structure and function
Operating personnel
Operation
Operating personnel
Maintenance and repair

(Operating personnel)
(Specialist personnel)
Illustrated parts catalog
Operating personnel charged with

maintenance
Specialist personnel charged with
maintenance
Operating personnel charged with
maintenance
Specialist personnel charged with
maintenance
Start-up personnel
4
5
6
7
Note:
Plant-specific
configuration
Installation and
initial start-up
Target group
with the lowest level of qualification
Not all parts of the documentation are written for every product!
Required knowledge
To understand each part of the documentation, we recommend reading the preceding
parts, if applicable.
Reference numbers and reference lines in figures

Details in figures are provided with reference numbers and reference lines if necessary.
If reference is made in the text to a detail provided with a reference number, the figure
number and, separated by an oblique, the reference number of the detail are written in
brackets. Example: (5/2) refers to fig. 5, reference number 2.
A point at the end of the reference line means that the detail is visible in the
figure.
An arrow at the end of the reference line indicates that the detail cannot be
seen in the figure.
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Symbols
The symbols used in safety notes are defined in the chapter Safety requirements.
>>
This symbol in a table indicates that the table is to be continued on the next
page or is continued from the previous page.
This symbol indicates cross-references to other manuals (outside this document).
Rectification of a fault marked with this symbol either requires the
customers service personnel or service personnel provided by MTU.
The affected assembly can be sent to MTU for repairs.
Such a fault cannot be repaired by operating personnel.
Some of the chapters in this manual contain structured task descriptions. The symbols
used here are explained at the relevant points by associated sub-titles.
ID numbers
Some of the chapters in this manual contain structured task and activity descriptions.
Each task and each activity is assigned an unambiguous identification number (ID no.).
This number is structured as follows X-X-XXX-xxxx whereby:
1st figure:
Either T for Task or A for Activity
2nd figure:
System affected (examples: M for MCS, R for RCS)
3rd 5th figure:Device or assembly (generally corresponding to MTU type designations,
whereby version numbers are omitted)
6th 9th figure:Serial number (when 1st 5th figures are identical)
Asterisks (wildcards) may be used for the 1st to 5th figures when a task/activity is generally applicable to all systems/units or if the type designation is shorter than 3 figures.
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Part 1
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Part
Page

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1.1
Use
Display panel DIS 5.01/V5.10 is a decentralized information and monitoring system. It is

used to display selected (configurable) plant data, alarms and system information for the
following fields of application:
Engineer alarm system

Local Operating Panel (LOP)
Control desk display MCS-5 Type 1
Process station PPS
Process bus
(redundant)
Field bus 1
Horn
Horn
PIM
S/A bus
Fig.
1:
Display panel DIS
PAN
S/A bus
Display panel DIS
PAN
Exemplary structure for an engineer alarm system
Fig. 1 illustrates use of the display panel an engineer alarm system as an example.
Plant data (measured values, alarms etc.) are transmitted to the display panel from the
Monitoring and Control System (MCS) on field bus 1 from the process station PPS.
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Process station PPS
Process bus
(redundant)
Field bus 1 (redundant)
Field bus 1 (default)
Local Operating Panel LOP
PIM
Display panel DIS
S/A bus
Engine Control Unit ECU
Fig.
2:
PAN
PAN
PAN
PAN
System structure for LOP applications
Fig. 2 illustrates use of the display panel with a number of control panels (PANs) forming a
Local Operating Panel (LOP).
The field bus (CAN) connecting the display panel to the PPS is redundant in this case.
Note:
In a redundant field bus system there is a default field bus (field bus 1 (default))
and a redundant field bus (field bus 1 (redundant)). In this system, faults are
detected by monitoring the bus status. The bus stations transmit data on the
available field bus.
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Display panel
The display panel is designed for flush mounting and comprises the following assemblies
and components:

5
Fine cast aluminium housing (3/1)

LCD screen (3/2) with sunshade (3/3)
5 function keys (3/4)
LED for operating state display (3/5)
Terminal block ST 1 (3/6)
Terminal block CAN 2 (3/7)
Sub-D-pin connector COM 1 (3/9)
PC Basic display unit (3/10)
Module plug connector (3/11) for MEM
Strain relief device (3/12) for connecting cable
Cover (3/13)
15
3:
10
60
13
Fig.
12
11
Display panel (front/rear view)
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1.2.1
Part
Page
Fine cast aluminium housing
The stable fine cast aluminium housing (3/1) consists of the Basic housing and a cover.
The electronic assemblies of the display panel are integrated in the Basic housing.
1.2.2
LCD screen with sunshade
The monochrome LCD screen (3/2) is fastened on the inside behind a glass pane at the
front of the housing. A display control block serves as the driver for the liquid crystal display and the background illumination. The sunshade (3/3) serves as an antiglare protection against direct sunlight when used on an open bridge.
Features:

1.2.3
Screen diagonal 5.7, visible area 115.2 mm x 86.4 mm

Resolution 320 x 240 pixels, monochrome
Integral background illumination
Adjustable brightness and contrast and temperature controlled
High image refresh rate
Function keys
Function keys F1 to F5 (3/4) are used to guide the operator through the process
visualization system on the display panel. Their respective functions are described in
chap. 1.3.3.
Features:
LEDs for key illumination

Adjustable brightness
1.2.4
LED for operating state display
A green LED (3/5) to the left of the function keys provides information about the operating
state of the display panel. Its display function is described in Section 1.3.2.
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Display panel connections
Three terminal blocks (3/6, 3/7, 3/8) and one 9-pole D-sub pin connector (3/9) and a module plug connector (3/11) are located at the rear of the display panel.
Terminal block ST 1 (3/6)

Supply voltage connection (+24 VDC)
Floating relay output (Normal state: Relay activated)

Field bus 1 connection (redundant bus)

Field bus 1 connection (default bus)
Sub-D pin connector COM 1 (3/9)

RS232 interface for service PC connection (e.g. for downloading) or
for printer connection
Module plug connector (3/11)

Slot for memory module MEM
1.2.6
The PC Basic display unit
The PC basic display unit (3/10) is fastened on the inside of the fine cast aluminium housing (3/1). Its main components are a plugin processor printed circuit board with power
supply unit, the display control block and the external interfaces.
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1.3
Part
Page
Function
Display panel has the following functions:
Selftest functions with operating state display

Display functions
Measured or limit values are displayed as a bar graph or as a numerical

value.
Binary values are displayed as text or graphics (e.g. inverse display of the
motor block, if the motor is running).
Operating functions
Side control
Horn handling
Brightness and contrast adjustment
2 languages available for switching
Setting of parameters
BDM functions (see Part 3)

Acoustic warning by means of internal horn
Clock
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Internal functions
U0
Function
keys
F1 F5
Watchdog
Power
supply
Display panel
Field bus 1
(redundant bus)
Field bus 1
(default bus)
Horn
relay
EEPROM
RAM
Interfaces
Project data
Processor
Terminal
software
LC
display
BDM
CAN 1
CAN 2
Service PC,
printer
Fig.
4:
COM 1
Temperature
monitoring
Status
display
Clock
Horn
Internal structure of display panel DIS 5.01/V5.10
The central control is implemented by means of a processor, together with a RAM and an
EEPROM, which contains the project data and terminal software.
The Graphics pages (see Section 1.3.3) are displayed on the LCD display.
The display panel contains 5 function keys (F1 to F5) for the entire operation. The function
keys (F1 to F5) have a specific functionality assigned to them which depends on the selected page (see Section 1.3.3).
The power supply unit is supplied by the external operating voltage Uo.
The operating state of the display panel is indicated by the LED (3/5).
The clock of the display panel can be set (see Chapter 1.3.3.7). The set date or the set
time is used by all further bus nodes with clock (e.g. display panel).
In case of a system error in the display panel the watchdog function triggers an initialization.
The internal horn sounds and alarm if it is activated (see Chapter 1.3.7).
The temperature monitoring function controls the contrast voltage of the LCD display in
the case of strong sun irradiation and the corresponding temperature increase caused by
irradiation heat.
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Connection to the field bus 1 (default bus and redundant bus) is carried out via the interfaces CAN 1 and CAN 2. A service PC or printer (see Section .1.3.8) can be connected to
the serial interface COM 1 (RS232).
The memory module MEM which is used for the software download (see Part 3) can be
plugged into the BDM interface.
The horn relay is an isolated relay output (normal state: relay has operated) for connecting an external horn or a photoflash lamp.
1.3.2
Selftest functions with operating state display
The following operating state displays of the LED (3/5) result on the basis of selftest
functions.
LED dark:
Operating voltage not present.
LED lights up
Normal operation, planning data loaded,

no fault recognized.
LED flashes slowly (with approx. 2 Hz):

Communication via field bus faulty or failed (CAN
timeout),
Display panel does not have planning data.
In the case of a redundant field bus the LED only
flashes if both busses have failed.
LED flashes rapidly (with approx. 8 Hz):

Watchdog has been triggered.
System is in a hardware reset state.
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1.3.3
FRIEDRICHSHAFEN
Display and operating functions
A screen page is divided into the following three areas:
Status bar (5/1)

Central display area (5/2); in Fig. 5 using a graphics page as an example
Key assignment display (5/3)
3000
2
1500
1500
60
5.0
60
400
400
Fig.
5:
Screen page structure (sample contents)
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1
11
Status bar
The status bar indicates the page designation (6/1) and the display fields for the number
of alarms (6/2), safety system override (6/3, safety functions bypassed), combined alarm
(6/5) and system status (6/4). Appropriate message texts are displayed when safety
system override is active or if a combined alarm or system status is applied, otherwise the
display fields are blank.
1
5
Fig.
6:
Status bar structure (sample contents)
The following messages are displayed in the system status display field:

Initialization
Bus error
Bootup Sys. (operating software and system data are loaded.)
Download Sys. (system data are updated.)
Bootup Proj. (jobspecific data are loaded.)
Download Proj. (jobspecific data are updated.)
BDM OK (normal operation with BDM functionality is active.)
BDM receipt (BDM service operation is active.)
BDM PPS error
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Central display area

The central display area (5/2) is used to display the following pages:
Overview page
Graphic pages
Measured values in graphic representation
Measured value list
Measured values in alphanumeric representation
Alarm page
Alarm messages in alphanumeric representation
Contrast page
LCD display setting
Help pages
Explanation of the system errors and abbreviations at alarm messages
Configuration page
Display and modification of date, time and printer settings
Service page
Display and modification of system settings
Status page
System status in alphanumeric representation
System page
System status and software version in alphanumeric representation
BDM page
Display and operation of the software download or upload
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Key assignment display

The display panel is equipped with five function keys (F1 to F5) with which the panel is
operated on all levels.
The function keys (F1 to F5) are assigned various functions depending on the page
selected on-screen.
Overview page
Fig.
7:
Function key assignment using the overview drawing as an example
Screen page hierarchy
Overview page
Drive
ECU
overview
EMU
overview
ECU
Status
EMU
Exhaust A
ECU
Pressure
EMU
Exhaust B
Measuring
point list
Contrast
page
Help
pages
ECU
Temp.
Fig.
8:
Screen page hierarchy (sample contents)
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Configuration
page
Service
page
Status
page
System
page
BDM
page
13
Part
Page
14
1.3.3.1
FRIEDRICHSHAFEN
Overview page
The standard pages System page, Contrast page, Service page, Alarm page, Help page,
Configuration page, Status page and BDM page appear as menu options in the middle of
the Overview page. Order-specific graphic pages (e.g. ECU Engine Control Unit and GCU
Gear Control Unit) and the measured value list are also represented as menu options.
The selected menu option is represented inversely.
Fig.
9:
Overview page (sample contents)
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1
15
The function keys are assigned as follows:

Function key
Symbol
Description
F1
F2
Opens the Alarm page
F3
Menu option Up,

e.g. from the Contrast page to the Measured value list.
If the key is kept pressed, the menu bar moves upwards
menuitembymenuitem. If a previous page exists, the
program jumps automatically to the previous page after the
uppermost line has been reached.
A dotted arrow indicates that function key F3 is inactive.
F4
Menu option Down,

e.g. from the Contrast page to the Service page.
If the key is kept pressed, the menu bar moves downwards
menuitembymenuitem. If a subsequent page exists, the
program jumps automatically to the next page after the lowest line has been reached.
A dotted arrow indicates that function key F4 is inactive.
F5
Opens the selected page
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1.3.3.2
FRIEDRICHSHAFEN
Graphic page measured values in graphic representation
The current operating values of a plant such as engine speed, injection quantity, lube oil
pressure, coolant temperature and combined exhaust temperature are shown on the ECU
overview in the Graphic page display field.
3000
1500
1500
Fig. 10 :
60
5.0
60
400
400
Graphic page ECU overview (sample contents)
In the display field of the GCU overview shown below, examples of measured values for
gear control oil pressure, gear lube oil pressure and gear oil temperature are displayed
with bargraphs (11/1) and numerical display fields (11/3). The limit values assigned to the
measured values are also represented by bargraphs (narrow bars, 11/2). Engine and gear
status are represented by graphic symbols (11/5) and text fields (11/4).
2
4
3
15.0
Fig. 11 :
5.0
60
Graphic page GCU overview (sample contents)
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Pos.
Representation
Type of
variable
Display
1
17
11/1
Measured value
bargraph
Analog
Bar size increases proportionally to the increase in the

measured value
11/2
Limit value
bargraph
Analog
Bar size increases proportionally to the increase in

limit value
11/3
Measured value
display field
Analog
Measured value is represented numerically
11/4
Graphic symbol
Binary
Text display when active, e.g. the text Clutch astern

appears when engaged astern
11/5
Text field
Analog
Inverse representation when active, e.g. engine block

signal is black when the engine is running at a speed
n > 500 rpm
If a measured value is not within a plausible range, one of the following messages is
displayed in place of the numerical measured value:
SD
Sensor defekt
MD
##
Missing Data
Measured value out of display range
Bargraphs are no longer displayed in such cases.

The Alarm pages provide a detailed description of the fault and facilitate its location.
The function key assignment display is as follows:
Function key
Symbol
Description
F1
F2
F3
Scrolls one page up in the group of graphic pages concerned.

A dotted arrow indicates that function key F3 is inactive as
the first page in the group of graphic pages has been reached
F4
Scrolls one page down in the group of graphic pages concerned.

the last page in the group of graphic pages has been reached
F5
Opens the Overview page
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1.3.3.3
FRIEDRICHSHAFEN
Measured value list
Project-related measured values are represented alphanumerically in the display field of

the measured value list, these are not shown on the graphic pages.
Invalid measured values are identified as follows:
SD
MD
##
Sensor Defect
Missing Data
Measured value out of display range
The Alarm page provides a detailed description of the fault and facilitates its location.
Injected fuel quantity limitation

Feedback nom. speed setting
Feedback nom. speed setting eff
ECU power supply
T-Fuel
No
1100
1000
24.8
58.9
rpm
rpm
V
C
Fig. 12 :
Measured values in text mode (measured value list, sample contents)

1
2
3
4
Name
Status display (binary variable)
Measured value (analog variable)
Unit of measurement

Function key
Symbol
Description
F1
F2
F3
Scrolls one page up in the group of graphic pages concerned. A dotted arrow indicates that function key F3 is inactive
as the first page in the group of graphic pages has been reached.
>>
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Function key
Symbol
1
19
Description
>>
1.3.3.4
F4
Scrolls one page down in the group of graphic pages concerned.

the last page in the group of graphic pages has been reached.
F5
Alarm page
The alarms are displayed in the order of their occurrance in the middle of the Alarm page.
Alarm names appear in the first column (13/2), alarm status in the second column (13/3,
UNACK for unacknowledged, ACK for acknowledged) and the type of alarm in the third
column (13/4, yellow, red).
New alarms are displayed at the bottom of the alarm list with status UNACK
(unacknowledged). Entries flash in this state. When the alarm has been acknowledged,
alarm status changes to ACK (acknowledged). The flashing entry is now displayed
steadily. Alarms remain in the list as long as they apply.
Lo
SS
SE
DL
RL
P-Lube oil
P-Lube oil
10 212+A002A040
372+A310A101
372+A310A010
ACK
UNACK
UNACK
UNACK
UNACK
Yel
Red
Yel
Yel
Yel
4
2
3
Fig. 13 :
Alarm page (sample contents)

1
2
3
4
Number of alarms
Alarm name (column 1)
Alarm status (column 2)
Alarm type (column 3)
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The following standard abbreviations are used to name alarms:
Column number on Alarm

page
1
Entry
Meaning
AL
Alarm,
warning or alarm caused by a binary signal
LO
Low,
warning or alarm due to low limit value violation
LOLO ...
HI
HIHI
High,
warning or alarm due to high limit value violation
TD
Transmitter Deviation,
warning or alarm due to excessive deviation between the analog
values of two redundant sensors
SD
Sensor Defective,
warning or alarm due to sensor failure
SF
Switch Fault,
warning or alarm due to inadmissible combination of states of two
complementary switches
SS
Safety System,
Alarm, caused by motor shutdown, power reduction or failure of safety systems
MG
Message,
message from an external system
(e.g. engine management system)
SE
System Error,
warning due to a system error
DL
Default Lost,
warning due to node failure on the default CAN-1-bus
RL
Redundancy Lost,
warning due to node failure on the redundant CAN-1-bus
PB
Push Button,
status display due to activation of certain control pushbuttons
>>
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Column number on Alarm

page
Entry
Meaning
>>
2
UNACK
Unacknowledged Alarm,
warning, alarm or message from an external system is active and
unacknowledged
UNACK_ALM
(printout only)
Unacknowledged Alarm,
unacknowledged
UNACK_RTN
(printout only)
Unacknowledged Return,
warning, alarm or message from an external system was cancelled
without acknowledgement
ACK
Acknowledged Alarm,
acknowledged
ACK_ALM
(printout only)
Acknowledged Alarm,
acknowledged
ACK_RTN
(printout only)
Acknowledged Return,
warning or alarm disappeared after acknowledgement
Yel
Yellow,
warning from MCS-5 or a message from an external system
(e.g. engine management system)
Red
Red,
Alarm from MCS-5

Function key
Symbol
Description
F1
F2
Opens the Help page
F3
Scrolls one page up.

the first Alarm page has been reached
F4
Scrolls one page down.

the last Alarm page has been reached
F5
Returns to the previously selected page
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1
21
Part
Page
22
1.3.3.5
FRIEDRICHSHAFEN
Contrast page
The central display area of the Contrast page displays the bar graphs for brightness and
contrast as well as the information that simultaneous pressing of the function keys F1 and
F5 allows the user to change over between the following works settings for brightness and
contrast values: Minimum, Medium and Maximum.
Fig. 14 :
Contrast page
The function keys are assigned as follows:

Function key
Symbol
Description
F1
Brightness of LCD background illumination, illumination of

function keys F1 to F5 and the operating status LED is increased in stages.
F2
Brightness of LCD background illumination, illumination of

function keys F1 to F5 and the operating status LED is decreased in stages.
F3
Increases LC display contrast.
F4
Decreases LC display contrast.
F5
Opens the Overview page.
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1.3.3.6
Page
1
23
Help page
The abbreviations of Alarm messages are explained in the middle of the Help pages.
System error numbers and the associated system error designations are listed on Help
pages 1, 2 and 3.
The abbreviations and associated descriptions of the various types of message are listed
on Help pages 4 and 5.
Fig. 15 :
Help pages
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FRIEDRICHSHAFEN

Function key
Symbol
F1
Description
F2
Opens the Alarm page.
F3
Scrolls one page up.

the first Help page has been reached.
F4
Scrolls one page down.

the last Help page has been reached.
F5
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1.3.3.7
Page
1
25
Configuration page
The central display area of the Configuration page is used to display and modify the date
and the time.
System variables
Display/Settings
Date:
Current date (year/month/day)
Time:
Current time (hour/minutes/seconds)
Printer Driver:
Off
T7040 Single Mode
T7040 Switched Mode
HP Single Mode
HP Switched Mode
Printer Baud Rate:
Fig. 16 :
Off
= No transfer
9600 baud = Transfer with 9,600 baud
Configuration page
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= No printer
= One printer T7040 is connected to the display panel
= Several display panel connected via an inter
face multiplexer to a printer T7040
= One HP printer is connected to the display
panel
= Several display panel connected via an inter
face multiplexer to an HP printer
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FRIEDRICHSHAFEN
The assignment display of the function keys shows the following assignment:
Function key
Symbol
Description
F1
The modification of the activated variables is not imported

into the memory and the input field is quit.
F2
Importing of the entered value and selection of the input

fields. The selected input field is displayed inversely. This
shows that the input value is activated for editing.
F3
Increase the input value.
F4
Decrease the input value.
F5
Call up the Overview page
1.3.3.8
Service page
The central display field of the Service page is used to display (display mode) and modify
system settings (edit mode).
System variables
Display/settings
CAN Baud Rate:
125 kbit/s
250 kbit/s
CAN Node Number:
0 31
Node Guarding:
Off
=
Active =
Node monitoring inactive.

Node monitoring active.
Horn:
Off
=
Active =
Horn is not active.

Horn is active.
Horn test:
Off
=
Active =
Horn test is not active.

Horn test is active.
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27
Display mode:
Edit mode:
Fig. 17 :
Service page
Function key assignment in display mode is as follows:

Function key
Symbol
F1
F2
Description
F3
F4
F5
Function key assignment in edit mode is as follows:

Function key
Symbol
Description
F1
The old values for the variables which have been activated
are restored and the input field exited.
F2
Selects the input fields. The selected input field is represented inversely. This indicates that the input value has been
activated for editing.
F3
Increases the input value.
F4
Decreases the input value.
F5
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1.3.3.9
FRIEDRICHSHAFEN
Status page
The central display area of the Status page is used to display system status.
Fig. 18 :
Status page
Function key assignment is as follows:

Function key
Symbol
F1
Description
F2
F3
Switches text language (e.g. German/English).

Texts are stored in 2 languages.
F4
Silences an active horn (sounds in case of system error).
F5
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System variable
1
29
Display/input
Status CAN 1:
CAN communication status CAN 2:
OK
Timeout (interruption)
Bus error
Receiving buffer overflow
Status CAN 2:
CAN communication status CAN 2:
OK
Timeout (interruption)
Bus error
Receiving buffer overflow
CAN not available
System Status:
OK
Terminal initialization
CAN not active
Bootup System
Download System
Bootup Project
Download Project
BDM OK
BDM Data Receipt
BDM PPS Error
Internal Status:
OK
EEPROM data error
Temperature sensor defective
Printer Status:
OK
Deactivated
Not ready to operate = No connection or no paper
Data overflow
COM error
MEM Status:
Does not exist

No data
Active
Data error
=
=
=
=
BDM Status:
Off
On
Data receipt
= MEM is not plugged

= MEM plugged
= Upload is enabled
Display Temperature:
Analog value in C
MEM is not plugged

MEM plugged, no data
MEM plugged, valid data exist
MEM plugged, data faulty
Description of the message Status CAN 1 and Status CAN 2

OK
Data transmission to the appropriate CAN interface is trouble-free in

this state.
Timeout
The interface assumes the fault state Timeout if no message is

transmitted via a CAN interface for 6.6 seconds.
Status is reset to OK as soon as an interface receives data once more.
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Bus error
FRIEDRICHSHAFEN
The CAN interface has detected a hardware fault. Status is reset to OK

as soon as the fault is rectified.
Overflow
The status is reset to OK as soon as this has been rectified.
Receiving buffer This fault is caused by an overflowing receiving buffer.
CAN not
available
The redundant CAN interface is not available as the CAN bus is

not configured redundantly.
System status description

OK
Display panel visualization is trouble-free including transmission to the

CAN interface(s). This state is resumed as soon as the condition
leading to one of the following status messages no longer applies.
Terminal
initialization
The display panel initializes as necessary.

It remains in this state if an invalid node number is stated or if there is
no project stored.
CAN not active
This message occurs when both CAN interfaces are faulty.
Bootup System The system checks whether the saved terminal software is uptodate.
This is carried out when the system software is started or when the
BDM or the PPS signals that it has saved a new software.
Download
System
The display panel establishes a connection to the BDM or

PPS and loads the uptodate terminal software. After the terminal
software has been downloaded successfully (check sum of the system
software is checked) the display panel uses the new terminal software.
Bootup Project
The system checks whether the saved project is uptodate. This is

carried out when the project is started or when the BDM or the PPS
signals that it has saved new project data. If an error occurs during the
download, the display panel starts a new download attempt.
Download
Project
The display panel establishes a connection to the BDM or

PPS and loads the current project (applicationspecific job data). After
the project has been downloaded successfully (check sum of the project is checked) the display panel uses the new project data.
BDM OK
The display panel is equipped with a memory module and the valid
data are located on the memory module.
The display is thus the data server for all the devices in the field bus 1
network.
BDM
Data receipt
A service PC is connected to the display panel and the memory

module receives data from the service PC.
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BDM PPS
error
1.3.3.10
Page
1
31
The display panel is in data server mode and receives a

PPS-Alive message of a further data server.
System page
The central display area of the System page is used to display system status and software
version.
System variable
Display/input
Project Version:
Project version internal counter
Project Release:
Project release internal counter
Graphic Version:
Version number of the order-dependent application software developed

with QVis
Qvis Version:
QVis version number used to develop the application software
Term Version:
Basic software version number of display panel DIS 5.01/V5.10
Fig. 19 :
System page
The System page opens automatically in case of system error.
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Function key assignment is as follows:

Function key
Symbol
F1
Description
F2
F3
Switches text language (e.g. German/English).

Texts are stored in 2 languages.
F4
Silences an active horn (sounds in case of system error).
F5
1.3.3.11
BDM page
The central display area of the BDM page is used to display the BDM status and the operation of the download or upload process, if the memory module MEM is plugged. The
central display area remains empty if the memory module MEM is not plugged.
System variable
Display/Input
Force Nodes:
0 ... 31
BDM State:
Off
= BDM not active
On
= BDM active, valid data
Receipt = MEM receives data from the service PC.
State Node:
Running
Completed
State Active Node:
0 ... 31 Node currently being forceloaded.

Off
Download System
Download Project
Download Dialog
Select Node:
0 ... 31
Nodes 0 to 31 can be selected.

The selected node is loaded with the data by the MEM module.
Nodes 0 to 31 can be selected.

The download state of the selected node is displayed.
>>
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System variable
Page
1
33
Display/Input
>>
Status/System
No data
No request
Current data
No current data
Busy
Download active
Download
Timeout
Stop
End
= Data exist, no request yet from client

= Data not uptodate, only request from client.
= Server not ready.
= Download aborted due to timeout.

= Download stopped, block transfer not correct.
= Download completed free of errors.
Number of downloads/system
1 ... Number of download attempts
Number of blocks/system
1 ... Total number of blocks to be loaded
Current block/system
1 ... Current transferred data block
Status/project
See Status/system
Number of downloads/project
See Number of downloads/system
Number of blocks/project
See Number of blocks/system
Current block/project
See Current block/system
Status/dialog
See Status/system
Number of downloads/dialog
Number of blocks/dialog
Current block/dialog
See Current block/system
Active flash
1 ... 32
Status/active flash
Off
Data receipt
Write
Finished
Delete
End
Flash block of the active MEM

= No data receipt
= Data are written to the MEM.
= Data receipt completed
Number of downloads/active
flash
Number of blocks/active flash

>>
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System variable
Display/Input
>>
Current block/active flash
Dialog PC:
0 ... 1
No
Yes
=
=
=
Input of 0 for No and 1 for Yes

Upload is not enabled
Upload is enabled
Node:
0 ... 31
Process bus nodes 0 to 31 can be selected.
Fig. 20 :
BDM page
The assignment display of the function keys shows the following assignment in the edit
mode:
Function key
Symbol
Description
F1
The old value of the activated variables are saved back and
the input field is quit.
F2
Importing of the entered value and selection of the input

fields. The selected input field is displayed inversely. This
shows that the input value is activated for editing.
F3
Increase the input value.
F4
Decrease the input value.
F5
Call up the Overview page
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1.3.4
Page
1
35
Communication via field bus (CAN bus)
The CAN bus is a standardized field bus with a very high transfer reliability. Various systems, devices, sensors and actuators communicate with each other via the CAN bus.
The CAN bus has a selfmonitoring function. The CAN bus can be configured singly or
redundantly. The redundant bus system is equipped with two CAN interfaces (CAN 1 =
default and CAN 2 = redundant) which can receive messages independently from each
other. Both CAN interfaces have to be connected to this purpose. The display panel sends
the same messages on both interfaces. In the case of a single bus system only one CAN
interface is connected. The following data are sent and received via the CAN bus.
The display panel receives:
Binary value process variables (binary process variables, alarms, alarm acknowledgement, alarm reset, horn on/off);
Alarms are transferred with date and time
Analog value process variables (analog process variables, LCD brightness and
LCD contrast)
Date and time (from external time master for synchronizing date and time)
All Alive messages on the CAN bus (for monitoring the CAN bus)
An Alive message is the message of a bus node that it is active (alive) in the
CAN bus.
The display panel sends:
Alive message
Error message if an error occurs in the CAN interface or if it is no longer active
(instead of the Alive message)
Date and time (once whenever the date or the time has been set)
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Node failure
In the case of a single bus system the node is regarded as failed if CAN 1 does not receive any Alive messages.
In the case of a redundant bus system the node is regarded as failed if CAN 1 and CAN
2 do not receive any Alive messages. Otherwise the process variables are used from the
interface which is active at present.
The reaction of the display panel when a field bus node (CAN node) fails is as follows:
The error state leads to an alarm which is displayed on the Alarm page.
Example of a single bus system
DL 372+A310-A101 (DL = Default lost)
Alarm due to the failure of the node with the device designation
372+A310-A101 in the default field bus.
Example of a redundant bus system
DL 372+A310-A101 (DL = Default lost)
RL 372+A310-A101 (RL = Redundancy lost)
Alarm due to the failure of the node with the device designation
372+A310-A101 in the default field bus and redundancy field bus.
All the affected PVs are set to MD and bar graphs are reset.
The error state is terminated when Alive messages exist and valid data are received again.
MD is reset and bar graphs are updated.

The alarm message (e.g. DL 372+A310-A101) on the Alarm page is deleted by
alarm acknowledgement.
Note:
If the acknowledgement node fails, the horn on the System page and on the
Status page can be deactivated with the horn function key.
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1.3.5
Page
1
37
Configurable functions
The display panel is configured jobspecifically. The jobspecific software is loaded via
the following possibilities:
MCS-5 Type 1:
MCS-5 Type 2:
All plants:
BDM (operating personnel)

MCU/PPS (automatic)
Service PC (operating personnel)
1.3.6
Alarm handling
Note:
The display panel has no control to allow alarms to be acknowledged.
1.3.6.1
Non-stored alarms
Each new alarm is entered at the bottom of the alarm list as an unacknowledged alarm
with the status UNACK (unacknowledged). The entry flashes in this state and the horn is
activated. The horn is silenced the first time the external acknowledgement key is pressed
or when function key F4 on the System page is actuated. The alarm is acknowledged with
the second actuation of the external acknowledgement key. Alarm status changes to ACK
(acknowledged) and the alarm entry stops flashing. The entry remains in the list as long
as the alarm is applied.
1.3.6.2
Stored alarms
The alarm is acknowledged in the same way as described for non-stored alarms (see
chap. 1.3.6.1). However, the alarm entry is only cleared when the alarm is no longer
applied and a reset key has been pressed in addition.
1.3.6.3
Display panel used as an engineer alarm panel
The display panel can also be configured to serve as an engineer alarm panel (e.g.
unmanned control rooms). In this case the relay output is switched simultaneously with
the horn.
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1.3.7
Horn signal handling
1.3.7.1
Horn signal setting requirements
If the internal horn is active and an external horn is connected additionally, both horns are
switched simultaneously.
The internal horn, if active, and the external horn, if connected, sound after:
Alarm messages from the Monitoring and Control System (e.g. MCS)
Loss of communication on the CAN-interfaces (CAN timeout)
The external sounds additionally after:
Display panel system error (watchdog triggered)

Power supply failure (if own voltage supply exists)
System failure
1.3.7.2
Horn signal resetting requirements
The horn is reset by the following events:
Pressing of the function key F4 on the System page or Status page

Horn acknowledgement with external button
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1.3.7.3
Page
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39
Horn signal delay during system start
Horn activation is delayed by 30 s after display panel has booted.
1.3.8
Printer
1.3.8.1
Interface Single Mode
The printer is connected to the COM 1 serial interface. The printer has a parallel interface
which can be connected to the display panel via a parallel/serial coupler and a serial
interface cable.
Serial interface cable:
Fig. 21 :
Serial coupler
Printer
5 (GND)
2 (TXD)
3 (RXD)
7 (RTS)
8 (CTS)
(GND) 5
(RXD) 3
(TXD) 2
(CTS) 8
(RTS) 7
Display panel with printer
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Serial
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1.3.8.2
FRIEDRICHSHAFEN
Interface Switched Mode
Several panels are connected to one printer in Switched mode. The display panels are
connected via an interface multiplexer and a parallel/serial coupler to the printer.
Serial
Parallel
Fig. 22 :
Connection variant Switched mode
1.3.8.3
Printer settings
Baud rate:
Parity:
Protocol:
Character set:
Font:
9600 baud
None
Hardware handshaking
CP437 international
3 Courier upright portrait 16.67 cpi / 12 pts
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1.3.8.4
1
41
Other data
Software alarm buffer size:

1.3.8.5
1023 alarm messages
Alarm printout
The printer prints out alarm messages after the following events:
Alarm occurs.
Alarm which has occurred is acknowledged.
Alarm is reset.
MTU OnlineAlarmPrintout
Date: 14.8.98
Time: 16:09:42

Date
Time
Pri
MeasuringPoint
Tagname
Group
State

14/08/98
14/08/98
14/08/98
14/08/98
Fig. 23 :
15:41:15
15:42:33
15:55:46
15:55:50
Yel
Yel
Yel
Yel
HI
HI
LO
LO
T-Coolant
T-Coolant
P-Lube Oil
P-Lube Oil
PV121257
PV121257
PV111255
PV111255
Engine
Engine
Engine
Engine
Pt
Pt
Stb
Stb
UNACK_ALM
ACK_ALM
UNACK_ALM
UNACK_RTN
Alarm printout (sample contents)
Column title
Meaning
Comments
Date
Format DD/MM/YY
Time
Time at which this entry was made in

the alarm log file,
file i.e.
i e entered state of
warning or alarm commences
Pri
Alarm priority
Standard entries
Measuring Point
Measuring point/variable designation
A standardized abbreviation comprising two letters preceding each entry

provides details on the type of alarm
message. Other texts are order-dependent
Tagname
Measuring point variable name
PV followed by the measuring point

number.
PV stands for Process Variable
Group
Group of alarms to which the measuring point belongs
Abbreviations in this column are order-dependent
State
Current status of the warning or alarm Standard entries
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FRIEDRICHSHAFEN
Technical data
Dimensions (W x H x D)
220 mm x 224 mm x 108 mm
Weight
1.9 kg
Installation position
Any, if ergonomic aspects are observed
Operating voltage Uo
Tolerance
Residual ripple
24 VDC
+30 %, 50 %
Less than 5 %
Power consumption I
600 mA / 24 VDC
Storage temperature
20 C +60 C
Operational ambient temperature
0 C +55 C
Relative humidity
0 % 97 % at 55 C (non-condensing)
Protection acc. to DIN 40 050

Front
Rear
IP 65
IP 10
Shock
15 g, duration 11 ms (semi-sinusoidal shock)
Vibrostability
Frequency
2 Hz ... 12.8 Hz
Frequency 12.8 Hz ... 100 Hz
xpp = 1.5 mm
a = 1 g
EMC
IEC 1000-4-2 to 1000-4-6, degree of severity 3

EN 55022, class A
Viewing angle on display (at 25 )
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Part 2
Operation
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43
Part
Page
Note:
2
44
Operation
FRIEDRICHSHAFEN
The safety requirements in Chap. 2.1 must be read before taking any steps for
operating the system. The safety requirements shall be observed at all times.
These system operating instructions primarily consist of function-orientated tables.

The Pre-requisites column lists all requirements necessary for the execution of the
operating step before the operating step in the Activities column may be performed.
Only those messages necessary for the execution of the operating step are described at
this point. It is also possible that other messages are displayed depending on the
operating state which, however, have no influence on the operating procedure.
The Activities column lists the manual activities necessary for operation.
The Effects column lists the effects resulting from the execution of the operating step.
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Operation
2.1
Safety requirements
Page
IMPORTANT
These safety requirements shall be read and observed by all
personnel involved in operation, care, maintenance or repair of the
products concerned.
Furthermore, the following shall be observed:
The safety requirements (if provided) in other relevant MTU manuals
Warning and safety notes and operating and limit values attached to the
products as required
National accident prevention and safety standards

Appropriate regulations usual in the industry
The safety notes (if provided) in the text of this manual
Conventions for safety notes in the text
Where necessary, this manual includes highlighted safety notes marked with a signal
word. These safety notes shall be observed to avoid injury or damage.
This type of note indicates a danger which may lead to injury or
death.
DANGER
This type of note indicates a danger which may lead to damage
or destruction of the product described or another part of the
system.
CAUTION
Intended use and user qualifications

All devices and system components may only be put to their intended use.
Operation, maintenance and repair shall only be performed by qualified and authorized
personnel.
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46
Operation
FRIEDRICHSHAFEN
Safety requirements for starting up

Before first using the electronic product, it must be installed in accordance with the
instructions and be approved in accordance with MTU specifications.
Whenever the unit or system is taken into operation
All maintenance and repair work must have been completed.

Any loose parts must have been removed from rotating machine components.
Nobody is allowed within the range of moving machine components.
Immediately after taking the unit or system into operation, the control and display elements
as well as the monitoring, signalling and alarm systems must be suitably tested for proper
operation.
Operational safety requirements
The emergency procedures must be practiced on a regular basis.
The operator must be familiar with the control and display elements.
The operator must know the effects of any action to be performed by him.
The operator must proceed with the individual steps as specified in the documentation.
During operation, the display elements and monitoring assemblies must be supervised
with respect to current operating states, adherence to limit values as well as warnings and
alarm messages.
If a fault is recognized or indicated by the system, the appropriate steps must be taken
immediately and the fault must be reported to the person in charge.
Every message must be evaluated immediately. Emergency countermeasures shall be
taken as required, e.g. emergency engine stopping.
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2.2
Operating the function keys
2.2.1
General information
Page
2
47
The operating instructions for display panel assume that the panel itself is operating normally, i.e. power is applied, project data is loaded and no fault has been detected.
Normal operation is indicated by steady green illumination LED (3/5).
Function keys F1 to F5 control all functions of display panel.
The function keys (F1 to F5) are assigned various functions depending on the page which
is selected.
Overview page
Graphic page
Measured value list
Help page
Alarm page
Contrast page
Service page in display mode
BDM page in display mode
Configuration page
Service page in edit mode
BDM page in edit mode
Status page
System page
Fig. 24 :
Function key assignment
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Symbol
FRIEDRICHSHAFEN
Key
Description
F2
F3
Scroll up to select a menu option on the Overview page.

Scroll up page-by-page on graphic screen pages, measurand list, Help
page and Alarm page.
The function key is inactive when the arrow is dotted.
F4
Scroll down to select a menu option on the Overview page.

Scroll down page-by-page on graphic screen pages, measurand list,
Help page and Alarm page.
The function key is inactive when the arrow is dotted.
F5
Opens the selected menu option on the Overview page.
F2
On the Service page in edit mode:

Accepts the entered value and selects the input fields. The selected input
field is represented inversely. This indicates that the input value has been activated for processing.
F5
F2
Opens the Help page
F5
Returns to the previously selected page from the Alarm page.
F1
Increase brightness
Brightness of LCD background illumination, illumination of function keys F1
to F5 and the operating status LED is increased in stages.
F2
Decrease brightness
Brightness of LCD background illumination, illumination of function keys F1
to F5 and the operating status LED is decreased in stages.
F3
Increase contrast
LC display contrast is increased in stages.
F4
Decrease contrast
LC display contrast is decreased in stages.
F1
Changes made to the activated variables are not stored in the memory
and the input field is closed.
>>
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Symbol
Key
2
49
Description
>>
F3
Increases the input value
F4
Decreases the input value
F3
Text language switching (e.g. German/English).

Texts are stored in two languages
F4
Horn off
Switches off the horn connected to the relay output when sounding.
2.2.2
Page selection
2.2.2.1
Opening the Overview page
The Overview page can be opened from all pages, with the exception of the Alarm page,
by pressing function key F5 Overview.
Misinterpretations possible!
The specified viewing angle has to be observed in order to ensure
correct reading of the screen pages.
CAUTION
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Operation
50
FRIEDRICHSHAFEN
Opening Graphic pages
The example below assumes that Graphic page Group ECU comprises graphic pages
ECU Overview and ECU Status.
Opening a graphic page (in this case: ECU Overview ) from the Overview page
Pre-requisites
Overview page (see fig. 9) is

open
Activities
Effects
Press function key F4 Down or

F3 Up until menu option ECU
Overview is activated
Menu option ECU Overview

is represented inversely
Press function key F5 Enter
Graphic page ECU

Overview (see fig. 10) is
opened
Note:
If the key F4 or F3 is kept pressed, the menu bar moves downwards or upwards menuitembymenuitem. If a subsequent or previous page exists, the
program jumps automatically to the next or previous page after the lowest or
uppermost line has been reached.
Scrolling down
Pre-requisites
Graphic page
ECU Overview is open
Activities
Effects
Press function key F4 Down
Graphic page ECU Status

is opened
Scrolling up
Pre-requisites
Graphic page
ECU Status is open
Activities
Press function key F3 Up
Effects
Graphic page
ECU Overview is opened
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2.2.2.3
51
Opening the Measured value list

Pre-requisites
Activities

open
Effects

F3 Up until menu option
Measuring point list is
activated
Menu option
Measuring point list is
represented inversely
Measured value list (see fig.

12) is opened
Press function keys F3 and F4 to scroll up or down respectively if the measured value list
comprises several pages.
2.2.2.4
Opening the Alarm page
The function key F2 can be used to call up the Alarm page from every page in the Display
mode with the exception of the Configuration page and the Contrast page.
Pre-requisites
Activities
Contrast page (see fig. 14) is

not open
Press function key F2 Alarm
Effects
Alarm page (see fig. 13) is
opened
Press function keys F3 and F4 to scroll up or down respectively if the Alarm page comprises several pages.
2.2.2.5
Opening the Help page

Pre-requisites
Activities

open
Effects

Help page is activated
Menu option Help page is

represented inversely
Help page (see fig. 15) is

opened
The Help page can be opened from the Alarm page by pressing function key F2.
Press function keys F3 and F4 to scroll up or down respectively if the Help page comprises several pages.
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2.2.3
Adjusting brightness and contrast
2.2.3.1
Adjusting brightness
Pre-requisites

open
Contrast page is open
Activities
Effects

Contrast page is activated
Menu option Contrast

page is represented inversely
Contrast page (see fig. 14) is

opened
Press function key F1 Increase brightness
Brightness of LCD background illumination, key illumination and operating status

LED is increased one stage
Press function key F2 Decrease brightness
Brightness of LCD background illumination, key illumination and operating status

LED is decreased one stage
Note:
Holding down the F1 or F2 key automatically adjusts brightness to the

maximum or minimum value.
Note:
Unfavourable contrast and brightness (background illumination) settings may

result in the information on the LC display becoming totally invisible.
For this case it is possible to toggle between the works settings for the brightness or contrast values, namely Minimum, Middle and Maximum, by pressing the function keys F1 and F5 simultaneously. This is possible from any
page.
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2.2.3.2
53
Adjusting contrast
Pre-requisites
Activities
Contrast page (see fig.14) is

open
Effects
Press function key F3 Increase contrast
LCD contrast is increased

one stage
Press function key F4 Decrease contrast
LCD contrast is decreased

one stage
Note:
Holding down the F3 or F4 key automatically adjusts contrast to the maximum

or minimum value.
2.2.4
Language switching
All the text variables of the screens on the display panel are stored in two languages (e.g.
German/English). It is possible to switch between these two languages without interrupting
operation.
Pre-requisites
Activities

open
System page is open
Effects

System page is activated
Menu option System page

System page (see fig. 19) is

opened
Press function key F3 Language
Display texts toggle between

the two stored languages
(e.g. German and English)
The language changeover can also be activated from the Status page.
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Operation
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FRIEDRICHSHAFEN
Horn acknowledgement
When the horn is activated and the System page opens automatically, the horn can be
acknowledged as follows:
Pre-requisites
Horn sounding
System page (see fig. 19) is

open
2.2.6
Activities
Effects
Press function key F4 Horn

off
Horn is silenced
System settings
System settings can only be made when the Service page is open in edit mode. The Service page must be opened within 10 seconds of booting in this case. The Service page is
opened in display mode if this period has expired.
Making system settings is explained using date setting and printer driver setting as examples below.
Never change the settings for CAN baud rate, CAN node number and node guarding as this leads to failure of display panel.
CAUTION
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Page
FRIEDRICHSHAFEN
2.2.6.1
55
Setting the date

Pre-requisites
Activities

open.
Configuration page is open.
Effects

Service page is activated.
Menu option Configuration page is represented

inversely.
Press function key F5 Enter.
Configuration page (see fig.

16) is opened.
Input field year is activated

(inverse representation).
Press function key F3 + or F4

until the year of the date to be
set has been reached.
Set year is displayed.
Set year is stored and the input field month is activated

Press function key F3 + or F4 Set month is displayed.

until the month of the date to be
E 531 900 / 00 E
Set month is stored and the

input field day is activated
Press function key F3 + or F4

until the day of the date to be
Set day is displayed.
Set day is stored and the input field hours is activated

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Operation
56
FRIEDRICHSHAFEN
Setting a printer driver and printer baud rate
The settings described below are necessary when a printer is connected.

Pre-requisites

open.
Activities
Effects

Menu option
F3 Up until Menu option ConConfiguratioon page is
figuration page is activated.
represented inversely.

Configuration page (see fig.

17) is opened.

Input field Printer driver
until the input field Printer
is represented inversely.
Printer driver display indriver is activated
dicates Off
Off i.e. no printer
rinter driver is activated.
Press function key F3 + until the System variable input value
required printer driver is selecincreases from 0 to the set
Printer baud rate disted.
value.
play indicates Off i.e. transConfiguration page is open.
Display for Printer

driver changes from Off
to the set printer
mission is not possible.
The printer driver for the printer is activated and the setting stored
Input field Printer baud
rate is activated
(represented inversely)
Press function key F3 +.
System variable input value

increases from 0 to 1.
Display for Printer baud
rate changes from Off to
9600 baud.
Note:
2.2.7
Printer baud rate 9600 baud

is activated and the setting
stored.
The printer may fail to operate correctly if the values for printer driver or printer
baud rate are set incorrectly.
Special functions
Simultaneously pressing F1, F2 and F3 (for 3 seconds) restarts the software.
Pressing the function keys F1 and F5 simultaneously effects an automatic toggle between the works settings for the brightness or contrast values, namely
Minimum, Middle and Maximum,
Simultaneously pressing all function keys for 10 seconds exits the program for
the operating system.
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(Operating personnel)
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Maintenance and repair (Operating personnel)
3.1
Safety requirements
Page
3
59
IMPORTANT
products concerned.

death.
DANGER

system.
CAUTION

Operation, maintenance and repair as well as installation and commissioningshall only be
performed by qualified and authorized personnel.
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Safety requirements for maintenance and repair

Maintenance and repair work shall be performed exactly and on schedule to ensure
constant readiness and reliability of the product.
Authorization must be obtained from the commanding officer prior to commencing
maintenance and repair work and switching off parts of the electronic system required for
this.
Prior to working on assemblies, the power supply of the appropriate areas must be
switched off and secured against unauthorized switching on.
Any measures requiring power supply are expressly defined as such at the appropriate
place in the manual.
Maintenance and repair work shall be performed in accordance with the instructions in the
manual by authorized personnel.
Suitable tools, special MTU tools if necessary, shall be used for maintenance and repair
work.
Only genuine spare parts may be used to replace defective components or assemblies.
The manufacturer is in no way responsible for damage caused by using other spare parts.
The manufacturers guarantee is also voided in such cases.
The manufacturer shall not be held responsible if unauthorized changes or modifications
are made to the product and the guarantee shall be voided.
Spare parts shall be properly stored prior to replacement, i.e. particularly protected
against moisture. Defective electronic components and assemblies must be suitably
packed when despatched for repair, i.e. particularly protected against moisture and impact
and wrapped in antistatic foil if necessary.
Inform the MTU service department or its representative in case of damage which cannot
be rectified by plant personnel.
On completion of maintenance and repair work, ensure that no superfluous parts (tools
etc.) remain inside the device or system.
On completion of all repair work, the system must be subjected to a function check.
Separate testing of the repaired component without system integration is insufficient.
When working on the engine, suitable measures shall be taken to prevent accidental
starting.
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61
3.2
General information about Part 3 of this manual
3.2.1
Information on the duration of a task and on the qualification of the personnel
The information on the duration of a task are recommended values and refer to the execution under normal operating conditions. In individual cases the required time can deviate
from the information.
The following abbreviation is used to specify the minimum qualifications for personnel
charged with carrying out the work described:
E1: Operating personnel charged with maintenance (operating or
maintenance personnel), without the use of metrological equipment
Prerequisite is always a knowledge of the contents of Part 1 and Part 2 of this documentation.
3.2.2
Terminology
This documentation differentiates between the following terms:
Task:
A group comprising several activities. Performing all activities not necessarily
in a specific order results in the task being fulfilled.
Activity:
Sequence of steps to be carried out in a specific order. The result of each
activity is a part of the superordinate task.
Step:
The sequential execution of certain steps forms a superordinate activity.
Work:
Generic term for tasks, activities and steps.
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3.2.3
FRIEDRICHSHAFEN
Structure
The following chapters of this documentation in which measures are described concretely
are structured as shown in Fig. 25.
Task
overview
Task
descriptions
Table
(Maintenance
schedule/fault code
table/troubleshooting
table)
Cross-referenced by
Task ID
Fig. 25 :
Activity
descriptions
Listing
Illustrated text
Listing
Illustrated text
Listing
Illustrated text
Cross-referenced by
Activity ID
Structure of the sub-chapters and terminology
Checkboxes are provided on the right margin of task description pages allowing each item
to be checked off.
Note:
Task and activity descriptions are documentation modules which are often formulated to be generally applicable (meaning e.g. for a plant with several control
desks). The information should always be adapted correspondingly to the concrete plant.
Note:
Cross-references to other publications are sometimes used in task overview

tables (in place of task descriptions). Cross-references to another part (generally part 2) of this manual are sometimes used in task descriptions (in place of
activity descriptions in part 3).
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3.3
Care and maintenance
3.3.1
General
Page
3
63
This chapter describes preventive care and maintenance measures at the display panel
which serve to maintain the readiness for service of the display panel. These can be carried out by the plant personnel without measuring instruments and without special training.
CAUTION
Impairment of the readiness for service or system failure.

Incorrect care and maintenance can lead to impairment of the readiness for service of the plant or to a system failure.
Observe the maintenance intervals specified in the maintenance
plan.
Carry out the care and maintenance work errorfree!
If a fault occurs during maintenance measures, proceed as described in the subchapters

of Chapter 3.5.
3.3.2
Tools, aids and expendable materials (summary)
The following tools are required for the described care and maintenance measures as well
as for the required corrective maintenance measures:
Tool case SME 4-01, Order No. 535 530 35 86 (see MTU documentation Tool
set SME 4-01, Part 5, Document No. E 535 310)
Memory module MEM

Hot air apparatus (for heatshrinkable sleeve)
Reworking tool for subprint, Subject -No. 527 538 00 30
Fig. 26 :
Tool case 535 530 35 86
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The following aids and expendable materials are furthermore required:
Nonlinting cleaning cloths (e.g. soft paper cloths)

Detergent for plastic surfaces (noncorroding, nonabrasive,
solventfree and fat solvent)

Cable ties of various sizes

Selfadhesive insulating tape
Heatshrinkable sleeve (various diameters)
Detergents for coated surfaces
Note:
Any special tools from this tool kit are mentioned separately at the appropriate
points in this manual.
3.3.3
Maintenance overviews
The maintenance tasks to be carried out regularly are divided into two maintenance levels
with the following maintenance intervals in accordance with the table below.
M: Monthly
Q: Quarterly
The longterm maintenance stages always encompass all the shorterterm maintenance
stages . Example: If a quarterly maintenance has to be carried out, all the tasks with the
interval M have to be carried out in addition to the tasks with the interval Q. It is advisable to first carry out the tasks of the longestterm maintenance term, then the nextlower
one, etc.
Maintenance table for periodic maintenance at the display panel DIS
Interval
Description
of the task
Quali- Duraficat. tion/

min
TasksID
Page
Supplements/
Remarks
Checking on background lighting and

contrast
E1
See Chapter 2.2.3,

Set the brightness and contrast
Check whether all the

function keys light up
in the background
brightness (dimming)
E1
See Chapter 2.2.3,

Set the brightness and contrast
Visual inspections
and mechanical
checks, cleaning
E1
20
T-N-DIS-0001
65
If appropriate, tighten loosened screws. If appropriate,

clean. Replace the display
panel in case of serious defects.
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3.3.4
Description of the maintenance measures
Note:
For the structure and navigation in this chapter, see Fig. 25.
3.3.4.1
Visual inspections and mechanical checks, cleaning (T-N-DIS-0001)

Duration: 20 min
Qualification:
E1
Required assemblies/devices
Display panel
Reccommended working substances

Nonlinting cleaning cloths (e.g. soft paper cloths)
Detergent for plastic surfaces (noncorroding,
nonabrasive, solventfree and fat solvent)
Pre-requisites
Corresponding monitoring system MCS-5 deactivated
Display panel not active
Furthermore observe
Ensure that no cables are damaged during cleaning.
Restore any cable connections correctly after the checking and
cleaning work has been completed!
List of activities
Specified sequence is recommended.
1. Checking the outer display panel.
A-N-DIS-0001
Page 66
2. If required: Cleaning the outer display panel.
A-N-DIS-0002
Page 66
3. Checking the outer cable
A-N-DIS-0003
Page 67
4. If required: Repair/replace assemblies and cabling

(see Chapter 3.6)
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Checking the outer display panel (A-N-DIS-0001)

1. Seals between the housing and the function keys and front panel of the display
panel not deformed and/or not torn
2. No damage to the LCD display (cover pane cracked or partial areas of the display field dark)
3. No sign that moisture has penetrated between the LCD display and the cover
pane (e.g. water film behind the glass)
4. Function keys and LCD display sit firm
5. Cap covers of the function keys not damaged (crack, etc.)
6. No sign that moisture has penetrated the housing of the function keys (e.g. cap
covers show condensation on the inside)
Cleaning the outer display panel (A-N-DIS-0002)
CAUTION
Function impairment at the illuminated keys.

The function of the illuminated keys (function keys) is impaired by
a direct pressurizedwater jet.
Do not clean the display panel with a highpressure cleaning device, etc.!
Use non-corrosive, non-abrasive and solvent-free cleaning

agents and a soft, lint-free cloth to clean the assemblies. The
LCD screen or the luminous pushbutton caps may otherwise become opaque.
CAUTION
1. Clean the display panel with the specified tools and means.
2. Renew unreadable designations and labels at all the assemblies and at the
cabling.
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Checking the outer cable (A-N-DIS-0003 )
CAUTION
Danger of short circuiting!

Unintentional shortcircuits while handling the cabling can
damage the system or the device.
Only carry out measures on the cabling while the operated
voltage is switched off!
Check all the connecting cables and interconnecting cables, etc.:

Cables not torn
Connectors and terminal blocks firmly seated
No kinking or chafing
Insulation neither perished nor damaged
No faulty cable ties, cable clamps, shrink-fit hoses etc.
Markings visible and inscriptions legible
Connectors and terminal blocks not damaged
No loose cable ties or cable clamps
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68
FRIEDRICHSHAFEN
Software download BDM functionality
Operating modes
After the display panel has been activated, the system checks whether the memory module MEM has been plugged in and whether it has loaded valid data. Depending on this
check and on whether the Dialog PC is set to Yes or No on the BDM page, the display panel assumes a specific operating mode.
3.4.1
Normal operation without BDM
If no memory module is plugged in, the display panel operates as an FB1 device without
BDM functionality.
Download is carried out from PPS or BDM to the FB1 devices.
3.4.2
Normal operation with BDM
If a memory module is plugged in and valid data are loaded on it, the display panel operates as an FB1 device with BDM functionality.
Download is carried out from the memory module to the FB1 devices.
3.4.3
Upload
If a memory module is plugged in, the Dialog PC is set to Yes on the BDM page and a
service PC is connected, an upload from the service PC to the memory module MEM is
possible.
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3.5
Troubleshooting
3.5.1
General information
Page
3
69
This chapter contains instructions for detecting and rectifying faults on the display panel.
Reliable plant monitoring and control and thus protection of monitored components is only ensured when even minor faults are
rectified immediately.
CAUTION
Clarify the following prior to troubleshooting:
Have all operating procedures been executed correctly or is there a possibility

of operator error?
Is the operating status LED lit (see chap. 1.2.3)?

The faults listed below are immediately apparent to the operator.
3.5.2
Initial measures
If a fault occurs while the display panel is switched on, always check the following first:
Is the fault only an apparent one (e.g. because the required operating modes
are not activated?)
Are all the requirements fulfilled for the operating process at which the fault occurred? The requirements are described in the corresponding operating table in
Part 2 of this documentation.
If a fault occurs when the display panel or the corresponding monitoring system is activated, proceed as described in the fault diagnosis table in Chapter 3.5.3 and the documentation of the corresponding monitoring system.
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3.5.3
Fault diagnosis table in case of faults
Note:
The following fault diagnosis table is used to search for the cause of faults
when the corresponding fault is not indicated by the display or alarm systems
(e.g. within the motor management system ECS ).
CAUTION
Seq
No.
1
Danger of damage!
The operating voltage has to be switched on for some measures
used to search for the cause of faults.
When checking cablings ensure that you do not cause short
circuits!
Switch off the operating voltage before carrying out corrective
maintenance measures!
Error image
LC display is dark.
All function keys are
dark.
Cause(s) of error(s)
(Repair) Work
See
Power supply not available.
Operating status LED

not lit.
a) Other parts of the

system also out of
order c).
c) System power supply not available
Check other systems.

Switch on voltage
System documentation
b) All other parts of thesystem are operating correctly, only

display is out of order
d) and e).
d) Diplay power supply

not available
Switch on voltage
e) Display power supply cable loose or

disconnected
Visual inspection of
the terminal block
ST1 at the rear of the
display
T-N-DIS-0001
Page 65
LC display partly or
entirely dark
a) Contrast and/or
background illumination incorrectly set
Activate the basic

setting by pressing
the keys F1 and F5
simultaneously.
Chap. 2.2.3
b) Overtemperature
(sun irradiation)
Let it cool down.

(Protection against
sun)
c) LC display faulty, because the error

image does not
change despite protection against incident light irradiation
Replace LC display
T-N-DIS-0006
Page 80
>>
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Seq
No.
Error image
No LC display contrast
Prolonged exposure to
strong sunlight
(Repair) Work
3
71
See
>>
3
Incorrect settings
Protect the LC display from strong direct sunlight.
If appropriate, call up
the Contrast page
and improve the settings
Chap. 2.2.1
Some or all function

keys not lit.
c) Multi-LED faulty
Replace multi-LED.
T-N-DIS-0003
Page 75
How many function

keys are not lit?
d) Dimming set incorrectly
Activate the basic

setting by pressing
the keys F1 and F5
simultaneously.
Chap. 2.2.3.1
c) No functional field
bus available.
d) Field bus has failed.
e) Connecting cable for

field bus on display
loose or disconnected.
Inspect the rear of

display at terminal
block CAN 1 and/or
CAN 2; tighten terminals with a suitable
screwdriver as necessary.
T-N-DIS-0005
Page 89
Watchdog active.
Hardware fault.
Replace display panel.
T-N-DIS-0006
Page 80
a) Some keys only

c)
b) All keys
d)
5
MD (Missing Data) is
displayed in place of the
measured values on the
LC display.
(3/5) flashes slowly
(2 Hz)
c)
Are other parts of the
system also affected?
a) Other parts of the
system also affected
d).
b) All other parts of the
system operate correctly, only display is
affected
e).

(3/5) flashes rapidly
(8 Hz).
>>
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No.
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FRIEDRICHSHAFEN
Error image
(Repair) Work
A key does not return

from the depressed
position when actuated
or only returns very
slowly.
Function key actuator

plunger faulty.
Replace the plunger.
A-N-LDT-0002
Page 77
Function key element

faulty.
Replace display panel.
T-N-DIS-0006
Page 80
See
>>
7
3.6
Repair
3.6.1
General information
This chapter describes corrective maintenance measures at the display panel which can
be carried out by the operating personnel with emergency means.
Additional information, e.g. on the signal course, can be found, if required, in
other job documents (e.g. MTU drawings).
If a fault cannot be eliminated by means of the measures described in the document, the
nexthighest maintenance stage is to be informed.
At the end of the corrective maintenance measures certain concluding measures have to
be taken (see Chapter 3.6.3).
Note:
The spare parts which can be obtained from MTU for the display panel DIS
5.01/V5.10 are listed in Part 5 of this document.
3.6.2
Descriptions of the check and corrective maintenance measures
Note:
For the structure and navigation in this chapter, see Fig. 25. on P. 62.
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3.6.2.1
Page
Checking and repairing the cabling (T-N-DIS-0002)

Duration: 30 min
Qualification:
E1
Cabled device
Tool set
Cable ties of various sizes
Selfadhesive insulating tape
Heatshrinkable sleeve (various diameters)
Hot air apparatus
Additional safety instructions
Switch off the operating voltage!
List of activities
1. Checking the outer cable .
A-N-DIS-0003
Page 67
2. Repairing the cabling.
A-N-DIS-0004
Page 74
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Repairing the cabling (A-N-DIS-0004)

The following defects can be localized when checking the cable connections:
Loose cable connections

Damaged cable insulation
Worn cables, shortcircuits at cables
These defects are to be eliminated:
Fastening loose cable connections
The cables at the display panel have to be fastened at the specified positions by means of
cable ties. Loose cables at the terminals are to be tightened. Press loosened terminal
blocks firms.
Repairing damaged cable insulation
If only the outer cable is damaged at a multipleconductor cable (the individual conductors
are visible), it is sufficient to repair it by wrapping insulating tape around it.
CAUTION
Danger of short circuiting!

If, however, individual conductors are also damaged and the
copper core is exposed, the entire cable has to be replaced. In
this case the corresponding assemblies have to shut down by
switching off the supply voltage.
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3.6.2.2
Replacing the multi-LED (T-N-DIS-0003)

Duration: 20 min
Qualification:
E1
Display panel
New multi-LED
Calotte puller
Observe the safety regulations/safety instructions in Chapter 3.1!
List of activities
1. Remove the key cap.
A-N-LDT-0001
Page 77
2. Remove the plunger.
A-N-LDT-0002
Page 77
3. Replace the multi-LED of a function key.
A-N-LDT-0003
Page 79
4. Install the plunger.
A-N-LDT-0002
Page 77
5. Install the key cap.
A-N-LDT-0001
Page 77
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1
2
3
4
Fig. 27 :
Function key elements

1
2
3
4
5
Note:
Key cap
Engraving panel
Plunger
Multi-LED
Function keys
Figures 28 to 32 illustrate the mechanical part of the function key after removal.
It is, however, not necessary to remove the key itself in order to replace parts.
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Key cap (A-N-LDT-0001)
3
2
1. Using the flat tongue on the calotte

puller (28/2), pull the key cap (28/4) in
the direction indicated by arrow a out
of the plunger body (28/6).
Note:
4
5
1
a
6
The side of the tongue which

protrudes at the slot (28/3)
must point towards the key cap.
2. Insert the new key cap (28/1) in the

plunger body.
3. Press the key firmly together until the
key cap snaps into place.
Fig. 28 :
Replacing a key cap
Plunger (A-N-LDT-0002)
1. Remove the key cap in accordance
with fig. 28.
2. Remove the engraving panel (28/5).
3. Unlock the plunger (29/1): Press the
plunger down in the direction indicated
by arrow a and turn it clockwise
(direction indicated by arrow b) as far
as it will go (approx. 15) against the
plunger body (29/2).
4. Remove the plunger (29/1) in this

turned state evenly out of the plunger
body (29/2).
Fig. 29 :
Removing the plunger
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5. Clean the inside of the bottom of the

key and dry it thoroughly.
Part
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78
FRIEDRICHSHAFEN
6. Insert the new plunger (30/1) in the

turned state evenly into the plunger
body (30/2). Ensure correct
orientation.
Note:
The edges of the plunger head

must be at an angle of approx.
15 to the corresponding edges
of the plunger body.
2
a
1
Fig. 30 :
Inserting the plunger
5. Lock the plunger (31/1): Press the

plunger down in the direction indicated
by arrow a and turn it
counter-clockwise through approx. 15
(direction indicated by arrow b)
against the plunger body (31/2) until
the edges of the plunger head are
parallel to the corresponding edges of
the plunger body.
6. Insert the engraving panel (28/5) into

the plunger. Make sure that it is
positioned correctly.
Fig. 31 :
Locking the plunger
Note:
The surface with the engraved

text must face the key cap.
7. Insert the key cap (28/4) in the

plunger body.
8. Press the key firmly together until the
cap snaps into place.
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79
Replacing a multi-LED of a function key (A-N-LDT-0003)

1. Remove the cap as shown in Fig. 28.
2. Remove the engraving panel (28/5).
3. Remove the plunger as shown in
Fig. 29.
4. Fit the cap puller (32/1) over the
multi-LED (32/3) in the plunger body
(32/2) and pull out the multi-LED.
2
3
1
6. Insert the new multi-LED (32/4).

4
Fig. 32 :
5. Note polarity of the faulty multi-LED on

pulling out! The new multi-LED must
be inserted in the same way!
Replacing a multi-LED
Observe polarity!
The contact marked + must face the
side determined in step 5.
7. Press the multi-LED into the key housing against light spring pressure until it snaps
into place.
8. Insert the plunger as shown in fig. 30.
9. Lock the plunger as shown in fig. 31.
10. Insert the engraving panel (28/5) into the plunger body. Make sure that the text or
symbol is positioned correctly.
Note:
The surface with the engraved text must face the key cap.
11. Fit the cap in accordance with fig. 28.
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Replacing the display panel (T-N-DIS-0006)

Duration: 30 min
Qualification:
E1
Display panel
New display panel
Cable ties
Memory module MEM
Fixed spanner
Screwdriver
Diagonal cutter
Reworking tool for subprint
List of activities
1. Mechanical replacement of display panel
A-N-DIS-0005
Page 81
2. Setting node monitoring.
A-N-DIS-0006
Page 83
3. Setting the CAN baud rate.
A-N-DIS-0007
Page 84
4. Setting the CAN node number.
A-N-DIS-0008
Page 85
5. Download via memory module MEM
A-N-DIS-0013
Page 85
Alternatively:
Automatic download
A-N-DIS-0012
Page 86
A-N-DIS-0014
Page 87
6. Test the horn.

If required:
7. De-activating the horn .
A-N-DIS-0016
Page 88
12.2000
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Part

FRIEDRICHSHAFEN
Page
3
81
Mechanical replacement of display panel (A-N-DIS-0005)
5
1
3
4
Fig. 33 :
Display panel
1
2
3
4
5
Terminal block
Cable tie
Connection cable
Hexagonal nut (M4)
Bracket
The display panel is designed to allow easy replacement using on-board tools and expedients.
A so-called default project is loaded in the replacement display panel.
Procedure:
Switch off the power supply to display panel before continuing.

CAUTION
1. Check that the display panel is de-energized.
2. Make a note of connecting cable (33/3) assignment. Disconnect all the terminal blocks
(33/1) at the rear of the display panel.
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FRIEDRICHSHAFEN
3. Cut the cable ties (33/2) to disconnect cabling from display panel if necessary.
4. Undo and remove the hexagonal mounting nuts (33/4,there are 6).
5. Remove the bracket (33/5) if necessary.
6. Pull the display panel out to the front.
7. Fit a replacement display panel in reverse order.
Note:
Do not forget to fit the seal between the display panel and the front panel!
8. Reconnect and tighten all terminal blocks (33/1).

9. Secure cabling (33/3) on the display panel using cable ties (33/2).
10. Switch the power back on.
11. Check that the LED (3/3) flashes at approx. 2 Hz (operating status indicators).
Display panel has loaded the default

project and the message Project Not
Configured (see fig.34) appears on
the LCD at first. Perform the following
steps to start automatic downloading
of current project data.
Fig. 34 :
Graphic page Default Project (sample contents)
13. Set printer driver and printer baud rate if a printer is connected (see. chap. 2.2.6.2).
12.2000
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FRIEDRICHSHAFEN
3
83
Setting node monitoring (A-N-DIS-0006)

During active node monitoring the display panel checks whether every CAN node emits
an Alive message at the latest after 6.6 seconds. If this does not happen, the display panel assumes that the corresponding node has failed and the corresponding system alarm
variable is set.
Node monitoring can only be changed when the Service page is open in Edit mode. The
Service page must be opened within 10 seconds of booting to do this.
Note:
Set node monitoring as follows:
Marine applications: Active (default setting)

Railway applications:Off
Pre-requisites
Activities
Effects

Input field Node guarding
until the Node guarding input
field is activated
Display panel is active.
Service page (see. fig. 17) is

open
o
en in Edit
Edit-Mode.
Mode.
Display Node guarding in- Press function key F4.

dicates active.
System variable input value

decreases from 1 to 0
Display panel used in railway

applications
Node guarding display

changes from active to off
Note:
Node monitoring setting is

saved and the Date (yy)
input field is activated (inverse representation)
No system alarms are displayed if the node monitoring is deactivated.
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FRIEDRICHSHAFEN
Setting the CAN baud rate (A-N-DIS-0007)

The CAN baud rate can only be changed when the Service page is open in edit mode.
The service page must be opened within 10 seconds of booting to do this.
The CAN baud rate is defined by the equipment identifier in the Ships wiring Bus topology drawing.
Pre-requisites
Service page (see fig. 17) is

open
o
en in edit mode.
Display CAN baud rate indicates 250 kBit/s.
Activities
Effects

until the CAN baud rate input
field is activated.
Press function key F4.
Input field CAN baud rate

is represented inversely.
System variable input value increases from 0 to 1.
CAN baud rate display
changes from 250 kbit/s to
125 kbit/s.
Set CAN baud rate is saved

and the CAN node number
input field is activated (inverse representation).
12.2000
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Page
FRIEDRICHSHAFEN
3
85
Setting the CAN node number (A-N-DIS-0008)

The CAN node number can only be set when the Service page is open in edit mode. The
Service page must be opened within 10 seconds of booting to do this. The CAN node
number is defined by the equipment identifier in the Ships wiring Bus topology drawing.
Pre-requisites
Activities
Service page (see fig. 17) is

open in edit modes.
Effects

Input field CAN node numuntil the CAN node number inber is represented inversely.
put field is activated.
Press function key F3 () or
F4 () until the correct CAN
node number has been
reached.
CAN node number display

indicates the set CAN node
number.
Set node number is saved

and downloading starts automatically.
Download via memory module MEM (A-N-DIS-0013)

1. Ensure that the display panel is deactivated and that no service PC is connected.
2. Plug in the memory module by means of the tool 527 530 00 30.
3. Switch on the plant.
4. Check whether the LED (3/3) flashes with approx. 2 Hz.
5. Set the CAN baud rate (see ID No. A-N-DIS-0007, Page 27).
6. Set the CAN node number (see ID No. A-N-DIS-0008, Page 85).
The display panel begins with the automatic download from the memory module. If the
memory module has new data, the display panel first loads its own system software
and the own PU data. A restart is then carried out.
7. Call up the BDM page and monitor the download of the FB1 node.
(see ID No. A-N-DIS-0015, Page 86).
After the download has been completed, the message Completed is displayed in the
State Nodes Download field information message
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FRIEDRICHSHAFEN
Selecting FB1 nodes for monitoring the download and force-loading if required
(A-N-DIS-0015)
Pre-requisites
Display panel is active
BDM-page (see Fig. 20) is

opened.
o
ened.
Display Dialog PC displays

No, i.e. no BDM service
operation is active.
Activities
Effects
Press the function key F2 Enter until the input field Select Node is activated.
Input field Select Node is

displayed inversely.
Press the function key F3+ /F4 The input value of the system
until the desired FB1 node is
variable Select Node chanselected.
ges to the set value.
Download status of the selected FB1 node is displayed.
A forced download of an FB1 node can only be carried out if the BDM page is opened in
the Edit mode. To this purpose the BDM page has to be opened within 10 seconds after
the boot process.
Prerequisites
The automatic download was

not successful for all the FB1
nodes

opened in Edit mode.

Activities
Effects
Press the function key F2 Enter until the input field Force
Node is opened.
Input field Force Node is

displayed inversely.
until the forceloaded FB1 node
variable Force Node changes
is selected.
from 0 to the set value.
Press the function key F2 Enter .
Forced download of the selected FB1 node is carried

out.
Automatic download (A-N-DIS-0012)

At the beginning of the download process the system checks automatically whether the
project data on the connected BDM or the corresponding PPS is more uptodate than
those on the display panel. If this is the case, the data are transferred from the BDM or
the PPS to the display panel.
After a successful download the display panel is rebooted again. After the boot process
the project data are extracted and copied. The display panel is then restarted with the new
data.
12.2000
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Part
Page
FRIEDRICHSHAFEN
3
87
Test the horn (A-N-DIS-0014)

The horn test can only be carried out if the Service page is opened in Edit mode. To this
purpose the Service page has to be opened within 10 seconds after the boot process.
Pre-requisites
Activities
Service page (see Fig. 17) is

opened
o
ened in Edit mode.
The display Horn test indicates Off.
Effects
Press the function key F2 Enter Input field CAN Baud Rate
until the input field CAN Baud
is displayed inversely.
Rate is activated.
Press the function key F3 +.
Input value of the system variables increases from 0 to 1.

Display for Horn test
changes from Off to On
Horn sounds
Press the function key F4 .
Input value of the system variables decreases from 1 to 0.

Display for Horn test
changes from On to Off
Horn stops
E 531 900 / 00 E
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Page
88
FRIEDRICHSHAFEN
De-activating the horn (A-N-DIS-0016)
If the internal horn is deactivated, it does not emit an acoustic

warning signal in case of alarms.
CAUTION
The internal horn can only be deactivated if the Service page is opened in Edit mode. To
this purpose the Service page has to be opened within 10 seconds after the boot process.
Pre-requisites
Service page (see Fig. 17) is

opened
o
ened in Edit mode.
The display Horn indicates

Active, i.e. the internal horn
is active.
Activities
Effects
Press the function key F2 En Input field Horn is displayed

ter until the input field Horn is
inversely.
activated.
Press the function key F4
Input value of the system variables decreases from 1 to

0.
Display for Hornchanges
from Active to Off
The internal horn is deactivated and the setting is saved.

Input field
CAN Baud Rate is activated
(inverse display).
12.2000
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Part
Page
FRIEDRICHSHAFEN
3.6.2.4
Repairing cables (T-N-DIS-0005)

Duration: 30 min
Qualification:
E1
Display panel
Cable harness or individual cable at the display panel
Cable ties
Screwdriver
Insulating tape
Hot air apparatus
Heatshrinkable sleeve
List of activities
1. Securing loose cable connections.
A-N-DIS-0010
Page 90
2. Repairing damaged cable insulation.
A-N-DIS-0011
Page 90
E 531 900 / 00 E
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3
89
Part
Page
90
FRIEDRICHSHAFEN
Securing loose cable connections (A-N-DIS-0010)

The cables (33/3) on display panel must be secured at the intended locations using cable
ties (33/2). Tighten loose cables at the terminals (33/1). Press loose terminal blocks in
firmly.
In case of terminal blocks proceed as follows:
The terminal module can be plugged. Check whether all the terminal blocks are
fixed. If necessary, press the terminal blocks in.
Check whether all the terminals of the terminal blocks sit firmly. If necessary,
tighten the terminals with a suitable screwdriver.
Check whether all the cables of the terminal blocks sit firmly. If necessary, tighten the terminals with a suitable screwdriver.
Repairing damaged cable insulation (A-N-DIS-0011)
If only the outer sheath is damaged on multi-strand cables (individual strands are visible),
it can be repaired by simply taping it up.
Note:
Insulating tape should only be used when a heatshrinkable sleeve cannot be

passed over the cable due to a connected plug or cables which have been fixed by clamping.
CAUTION
Danger of short-circuit!
If the individual strands are also chafed and the copper strands
are bare, the entire cable must be replaced. Isolate the assembly
concerned from the supply voltage by switching off in this case.
12.2000
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Part

FRIEDRICHSHAFEN
3.6.3
Page
3
91
Measures taken at the end of the corrective maintenance work
The following measures are absolutely required at the end of the corrective maintenance
tasks in order to ensure that the monitoring system is operable.
Ensure that tools, aids and other loose parts (cable rests, cable tie rests, etc.)
have been removed from the housings or desks of the maintained assemblies.
Close the housing of the maintained assemblies properly.

Restore plugged cable connections correctly which were disconnected for corrective maintenance.
Replace cable ties which were removed for corrective maintenance.

Switch the operating voltage back on when having completed maintenance and repair
work and check that the display panel is ready for operation:
Operating status LED (3/3) must be lit.

Check whether corrective maintenance has been successful (malfunction eliminated?).
3.7
Storage, packaging and transport
Store faulty electronic assemblies which are to be repaired in a dry place and protect them
against moisture ingress after their removal.
Pack the assemblies in suitable shock-proof containers for transportation.
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FRIEDRICHSHAFEN
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FRIEDRICHSHAFEN
Part 4

(Specialist personnel)
E 531 900 / 00 E
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Page
4
93
Part
Page
4
94

FRIEDRICHSHAFEN
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Part

FRIEDRICHSHAFEN
Maintenance and repair (Specialist personnel)
4.1
Safety requirements
Page
4
95
IMPORTANT
products concerned.

death.
DANGER

system.
CAUTION

Operation, maintenance and repair as well as installation and commissioningshall only be
performed by qualified and authorized personnel.
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4
96

FRIEDRICHSHAFEN
Safety requirements for maintenance and repair

Maintenance and repair work shall be performed exactly and on schedule to ensure
constant readiness and reliability of the product.
Authorization must be obtained from the commanding officer prior to commencing
maintenance and repair work and switching off parts of the electronic system required for
this.
Prior to working on assemblies, the power supply of the appropriate areas must be
switched off and secured against unauthorized switching on.
Any measures requiring power supply are expressly defined as such at the appropriate
place in the manual.
Maintenance and repair work shall be performed in accordance with the instructions in the
manual by authorized personnel.
Suitable tools, special MTU tools if necessary, shall be used for maintenance and repair
work.
Genuine spare parts only may be used to replace defective components or assemblies.
The manufacturer is in no way responsible for damage caused by using other spare parts.
The manufacturers guarantee is also voided in such cases.
The manufacturer shall not be held responsible if unauthorized changes or modifications
are made to the product and the guarantee shall be voided.
Spare parts shall be properly stored prior to replacement, i.e. particularly protected
against moisture. Defective electronic components and assemblies must be suitably
packed when despatched for repair, i.e. particularly protected against moisture and impact
and wrapped in antistatic foil if necessary.
Inform the MTU service department or its representative in case of damage which cannot
be rectified by plant personnel.
On completion of maintenance and repair work, ensure that no superfluous parts (tools
etc.) remain inside the device or system.
On completion of all repair work, the system must be subjected to a function check.
Separate testing of the repaired component without system integration is insufficient.
When working on the engine, suitable measures shall be taken to prevent accidental
starting.
12.2000
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Part

FRIEDRICHSHAFEN
4.2
Page
4
97
General information on Part 4 of this document
Information on the qualification

The following abbreviations are used to specify the minimum qualification which the user
requires to carry out the specified measure:
E1: Operating personnel for corrective maintenance (operating or plant
personnel),
without the use of metrology
E2: Service personnel for corrective maintenance,
with the use of metrology and experience in soldering,
trained by MTU
Information on the following points is contained in Chapter 3.2 in Part 3 of this documentation:
Terminology
Structure
4.3
Required tools
The following tools are required in order to carry out the tests and corrective maintenance
explained in Part 4:

Tool bag, Subject No. 535 530 35 86 (see Fig. 26)

Memory module MEM
Reworking tool for subprint, Subject -No. 527 538 00 30
Service PC with serial interface cable
4.4
Upload from the service PC to the memory module MEM
Note:
For the structure and navigation in this Part 3.2 (see Fig. 25 on P. 62).
E 531 900 / 00 E
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Part
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4.4.1
98
FRIEDRICHSHAFEN
Upload from the service PC to the memory module MEM

(T-N-DIS-0009)
Duration: 30 min
Qualification:
E2
Required assemblies
Display panel
Memory module MEM
Service PC with serial interface cable
Recommended working substances
Screwdriver
Reworking tool for subprint
Reference documentation
The dialog software DiaSys 2.xx and its operation are described in
the manual DiaSys 2.xx Dialog Software for MTU-Systems;
Documentation Part 2, Document No. E 531 920.
Pre-requisites
Display panel is activated
Memory module MEM is plugged in
List of activities
1. Connect the serial interface of the display panel to
that of the Service PC by means of an interface cable.
2. Switch on the service PC.
3. Open the BDM page on the display panel in the Edit

mode. To this purpose the BDM page has to be
opened within 10 seconds after the boot process.
4. Enable the upload from the service PC to the memory module (on the BDM page)
12.2000
A-N-DIS-0018
Page 99
E 531 900 / 00 E
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Page
FRIEDRICHSHAFEN
5. Start the software DiaSys on the service PC in accordance with the manual with the Document No. E
531 920.
6. Further handling of the upload by means of the dialog software DiaSys 2.xx is to be carried out in accordance with the manual with the Document No. E
531 920.
4
99
Upload from the service PC to the memory module MEM (on the BDM page)
(A-N-DIS-0018)
Pre-requisites
Activities

opened.
o
ened.

Results
Press the function key F2 Enter until the input field Dialog PC is activated.
Dialog PCHorn is displayed

inversely.
Press the function key F3 +
Input value of the system variables increases from 0 to 1.

Display for theDialog PC
changes from No to Yes.
The upload from the service

PC to the memory module
MEM is enabled.
The input field PB Nodes is
activated (inverse display).
until the desired PB node is sevariable PB Node changes to
lected.
the set value.
E 531 900 / 00 E
12.2000
The service PC starts the

upload to the memory module MEM with the data of
the set process bus node.
Part
Page 100

FRIEDRICHSHAFEN
12.2000
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Part

FRIEDRICHSHAFEN
Part 5
E 531 900 / 00 E
12.2000
Page 101
Part
Page 102
FRIEDRICHSHAFEN
5.1
Introduction
This illustrated parts catalog forms the basis for spare parts orders.
This catalog consists of illustrations and their associated tables plus a cross-reference list.
The illustrations and tables in the catalog also assist when dismantling and re-assembling
the individual assemblies. The catalog therefore also includes certain parts not available
as spares.
Illustrations and tables

The headings of the illustration pages and the associated tables contain the following
information:

EDITION (edition date)

REFERENCE (Bill of Materials (BOM) No. for the part shown in the illustration)
PAGE (page No.)

PROJECT (project name)
GAPL (group name in German) and
EGC (name in the foreign language)
CATALOG (the parts catalog number)
ILL. TABLE (four-digit illustration number)
REG. NO. (six-digit registration number)
The contents of the main headings on the illustration pages and their associated table
pages differ only in their page numbers (PAGE). All other information is identical.
The row of headings on the table pages contains the following information:
C/N
Callout numbers in the illustrations crossreference to the

parts numbers and designations in the associated table.
The tables callout numbers are in a rising numerical
sequence.
PART NO.
Use the part number for ordering spare parts.
12.2000
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Part

FRIEDRICHSHAFEN
Page 103
DESIGNATION
This space contains the exact part designation.

A part whose designation is intended to the right in this
column (indicated by preceding dots) is included in the
preceding part(s) (either less intended or not at all).
Q/U
U/M
Quantity required in unit at installation location.

Unit of measurement for the named part:
EA=Each
MR=Meter
SE=Set
FN
KG=Kilogram
RL=Roll
Footnote with references for spare parts queries.

The most important footnotes are:
AB
KE
KF
NB
SUPPLEM. DES./
REMARKS
Only available as a complete assembly, repairs only possible at the

manufacturers.
Individual part not intended for delivery as a spare part.
A part that can be calibrated. When ordering, follow instructions in the
chapter, Ordering spare parts).
Amount required by the customer.
This column contains standardized part designations or

manufacturers own designations for outsourced parts.
ILL.-REG.
This column gives the cross-reference to an illustration if

a component is illustrated separately on its own page.
ITEM
For in-house use by the manufacturer.
Cross-reference list
The cross-reference list includes all part numbers contained in the spare parts catalog.
The part numbers are sorted in a rising numerical sequence in the PART NO. column. In
addition, the DESIGNATION, ILL. TAB., REG. NO., C/N and, in some cases, the STOCK
NO. and PART NO. NEW are listed for each part number.
Modification service
No modification service is provided to inform about any part number changes taking effect
after completion of the illustrated parts catalog. We therefore recommend that you personally mark down any information about part number changes in the illustrated parts catalog. This information can be found in the order confirmation and on the spare parts delivery labels.
E 531 900 / 00 E
12.2000
Part
Page 104
FRIEDRICHSHAFEN
Ordering spare parts

The following information is required in order to process a spare parts order:

MTU order number

Engine number and engine model (see nameplate)
Part number
Designation
Quantity and unit of measurement
When ordering a calibrated part (marked by KF in the FN column), add the following
additional information:
If the calibration No. is known (see parts nameplate):

Add the calibration No., preceded by an oblique stroke, as an extension to the
part number (/xxxxx);
e.g.: 500 536 28 10/E1234.
Here, the extension E1234 would be the parts calibration number on the
nameplate.
If the calibration No. is not known:

Give a detailed description of the required parts installation location by quoting
the complete Device Description code (e.g. = 37.1.1 + A022 F003) plus the
part number extension /77 (e.g. 500 536 28 10/77).
In this case, the calibrated spare part will be supplied under a new part number.
The Device Description is found on the nameplate at the parts installation location, or in the corresponding Wiring Diagram.
When ordering a non-calibrated adjustable part (marked by KF in the FN column)
which should not be calibrated by the factory:
Add extension /76 to the part number

(e.g. 500 536 28 10/77).
To avoid errors, please confirm all telephone orders in writing.
Delivery of repaired parts

Parts sent to MTU Friedrichshafen for repair must be clearly marked with the MTU order
number and engine number.
12.2000
E 531 900 / 00 E
FRIEDRICHSHAFEN
CATALOG: E531 900/00ED
EDITION: 12.2000
PAGE:
105
PROJECT: M079
5.2
Bildtafeln und Tabellen

Illustrations and tables
FRIEDRICHSHAFEN
EDITION: 12.2000
PAGE:
106
PROJECT: M078
GAPL:
84 berwachungseinrichtung
EGC:
84 Monitoring equipment
REFERENCE: 5105381275/S0004
CATALOG:
ILL. TABLE:
REG. NO.:
E531 900/00ED
84 01
E00508
8401
E00511
FRIEDRICHSHAFEN
EDITION: 12.2000
PAGE:
107
PROJECT: M078
GAPL:
EGC:
REFERENCE: 5105381275/S0004
ORTZ
C/N
SACHNUMMER
PART NO.
BENENNUNG
DESIGNATION
STO
Q/U
BZEH
U/M
FN
FN
000
5105381275/S0004
DISPLAY DIS 501

DISPLAY
001
EA
AA
01
510 538 12 75
.DISPLAY DIS 501

.TERMINAL
001
EA
KF
ZUSATZBEZ. / SUPPLEMENTARY DESIGNATION

BEMERKUNG / REMARKS
CATALOG:
ILL. TABLE:
REG. NO.:
E531 900/00ED
84 01
E00508
BILDREG.
ILL.REG.
POS.NR.
ITEM
840002
84 01
E00511
840004
FRIEDRICHSHAFEN
EDITION: 12.2000
PAGE:
108
PROJECT: M078
GAPL:
EGC:
REFERENCE: 510 538 12 75
1
2
3
4
CATALOG:
ILL. TABLE:
REG. NO.:
E531 900/00ED
84 01
E00511
FRIEDRICHSHAFEN
EDITION: 12.2000
PAGE:
109
PROJECT: M078
GAPL:
EGC:
REFERENCE: 510 538 12 75
CATALOG:
ILL. TABLE:
REG. NO.:
E531 900/00ED
84 01
E00511
ORTZ
C/N
SACHNUMMER
PART NO.
BENENNUNG
DESIGNATION
STO
Q/U
BZEH
U/M
FN
FN
000
510 538 12 75
DISPLAY DIS 501

TERMINAL
001
EA
KF
01
001 534 19 01
.TASTERKAPPE KLAR
.KEYTOP
005
EA
840008
02
001 534 24 01
.TASTEREINSATZ
.CONTACT BLOCK
005
EA
840010
03
001 534 18 01
.TASTER
.PUSHBUTTON
005
EA
840012
04
000 531 01 39
.MULTILED 5,5K GELB

.LED
005
EA
840014
ZUSATZBEZ. / SUPPLEMENTARY DESIGNATION

BEMERKUNG / REMARKS
BILDREG.
ILL.REG.
POS.NR.
ITEM
840006
FRIEDRICHSHAFEN
EDITION: 12.2000
PAGE:
110
PROJECT: M078
GAPL:
EGC:
REFERENCE: 510 538 12 75
Notizen / Notes
CATALOG:
ILL. TABLE:
REG. NO.:
E531 900/00ED
84 01
E00511
FRIEDRICHSHAFEN
5.3
PROJECT: M079
EDITION:
PAGE:
12.2000
Querverweisliste
Cross-reference list
111
Querverweisliste / Crossreference list

PROJECT: M078
FRIEDRICHSHAFEN
EDITION:

112
PAGE:
12.2000
SACHNUMMER
PART NO.
BENENNUNG
DESIGNATION
BILDTAF.
ILL. TAB.
REG.NR.
REG.NO.
ORTZ
C/N
000 531 01 39
MULTILED 5,5K GELB

LED
84 01
E00511
04
001 534 18 01
TASTER
PUSHBUTTON
84 01
E00511
03
001 534 19 01
TASTERKAPPE KLAR
KEYTOP
84 01
E00511
01
001 534 24 01
TASTEREINSATZ
CONTACT BLOCK
84 01
E00511
02
510 538 12 75
DISPLAY DIS 501

TERMINAL
84 01
84 01
E00508
E00511
01
000
5105381275/S0004
DISPLAY DIS 501

DISPLAY
84 01
E00508
000
VERSORGUNGSNR.
STOCK NO.
SACHNR. NEU
PART NO. NEW
Part
Plantspecific configuration
FRIEDRICHSHAFEN
Part 6
Plant-specific
configuration
(Not applicable!)
6
Anlagenbezogene Konfiguration
(In dieser Druckschrift nicht erforderlich)
E 531 900 / 00 E
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Page 113
Part
Page 114
Plantspecific configuration
FRIEDRICHSHAFEN
12.2000
E 531 900 / 00 E
Part
Installation
FRIEDRICHSHAFEN
Part 7
Installation and initial start-up
E 531 900 / 00 E
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Part
Installation
Page 116
FRIEDRICHSHAFEN
Installation and initial start-up
7.1
Display panel DIS 5.01/V5.10 scope of supply
Included in the display panel scope of supply are:

7.2
1 display panel DIS 5.01/V5.10 in accordance with the order number (configured)
2 brackets
6 nuts with washers
1 seal
Connecting cables
Connecting cables are to be supplied by the customer.
7.3
Mechanical installation
F1
F2
F3
F4
F5
9,5
Fig. 35 :
Installation dimensions of the display panel

1
2
3
Terminal block
Cable fixture
Connecting cable
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Part
Installation
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FRIEDRICHSHAFEN
Required for mechanical installation are:

Qty.
Denomination
MTU item number
Bracket
510 533 13 40
Nut M4
200 934 004 000
Washer A 4.3
200 125 004 301
Seal
510 533 05 80
First of all a suitable opening and bores as depicted in fig. 36 must be made to install the
display panel.
4
5
Fig. 36 :
Installation opening for the display panel

1
2
3
4
5
Front panel thickness max. 9 mm

Panel marking dimensions
Seal
Display panel
PAN
E 531 900 / 00 E
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Part
Installation
Page 118
FRIEDRICHSHAFEN
The display panel is then inserted into the opening ensuring that the seal (36/3) is
correctly located between display panel and front panel.
Fig. 37 shows attachment of the brackets (37/1) with which display panel is secured using
six nuts (37/2, do not forget the washers (37/3)).
1
2
3
8
4
7
5
Fig. 37 :
Display panel mounting

1
2
3
4
5
6
7
8
Operating earth
Washer
Nut
Tooth-lock washer J 5,3
Bolt M5 x 8
Cable green/yellow
Cable terminal ring
Bracket
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Part
Installation
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FRIEDRICHSHAFEN
7.4
Electrical connection
Required for electrical connection are:

Qty.
Denomination
Bolt M5x8 DIN 7985 A470H
Tooth-lock washer J 5.3 DIN 6797 A270
Cable terminal ring
Green/yellow cable min. 1.5 mm2
Electrical connection of the display panel is order-specific, refer to the appropriate wiring
diagram.
Pin 8 (CTS)
Pin 7 (RTS)
COM 1
Pin 2 (IRDX)
Pin 3 (ITXD)
Pin 4 (DTR)
Pin 5 (GND)
CAN 2
ST 1
(NO) Kl. 14
(C) Kl. 11
(NC) Kl. 12
Fig. 38 :
CAN 1
BDM
Kl. 3 (PE)
Kl. 2 (GND (24 VDC))
Kl. 1 (+24 VDC)
(CAN GND) Kl. 73

(CAN L) Kl. 72
(CAN H) Kl. 71
Kl. 61 (CAN H)
Kl. 62 (CAN L)
Kl. 63 (CAN GND)
Display panel terminal assignment
Fig. 38 shows the basic assignment of the CAN bus terminals, the power supply and the
floating relay output.
The connecting cables (35/3) must be cut to size, stripped and wired to the appropriate
terminal blocks (35/1). The terminal blocks can also be unplugged to facilitate wiring.
The connecting cables (35/3) must then be secured to the display panel with cable fixtures
(35/2).
E 531 900 / 00 E
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Part
Installation
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FRIEDRICHSHAFEN
An earthing cable (colour: green/yellow, cross-section: min. 1.5 mm2) equipped with a
cable terminal ring (37/7) is required to earth the display panel. Connect it to one of the
two brackets (37/8).
7.5
Initial start-up
Proceed as follows for initial start-up:

1. Check that the power supply has been connected up correctly.
Check assignment of terminal ST1 in accordance with fig. 38.
2. Check that other connecting cables have been connected correctly.
3. Switch on the system.
4. Check that the LED (3/3) flashes at approx. 2 Hz.
As display panel has loaded the default project, the Project Not Figured message initially
appears on the LC display. Proceed as follows to initiate automatic downloading of current
system and project data.
5. Check the node monitoring setting in the default project and set appropriately as necessary (s. ID-No. A-N-DIS-0006, Page 83).
6. Set the printer driver and printer baud rate if a printer is connected (see
chap. 2.2.6.2).
7. Set the CAN baud rate (s. ID-No. A-N-DIS-0007, Page 84).
8. Set the CAN node number (s. ID-No. A-N-DIS-0008, Page 85).
Automatic downloading takes place as described in ID-No. A-N-DIS-0012, Page 86 CAN
baud rate and the CAN node number have been set.
9. Test the horn (see ID-No. A-N-DIS-0014, Page 87).
12.2000
E 531 900 / 00 E

E531900 00e

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Service Publication

Display panel DIS 5.01/V5.10

DaimlerChrysler Powersystems Off-Highway

MTU assuring you:

General information about documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Structure and function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fine cast aluminium housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LCD screen with sunshade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LED for operating state display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Display panel connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

The PC Basic display unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Selftest functions with operating state display . . . . . . . . . . . . . . . . . . . . . . .

Display and operating functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Central display area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Key assignment display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Screen page hierarchy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Graphic page measured values in graphic representation . . . . . . . . . . . .

Measured value list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of contents (cont.)

Description of the message Status CAN 1 and Status CAN 2 . . . . . . . . . . .

System status description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Communication via field bus (CAN bus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Display panel used as an engineer alarm panel . . . . . . . . . . . . . . . . . . . . . . .

Horn signal handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Horn signal setting requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Horn signal resetting requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Horn signal delay during system start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Interface Single Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Interface Switched Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating the function keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of contents (cont.)

Opening the Overview page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Opening Graphic pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Opening the Measured value list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Opening the Alarm page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Opening the Help page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Adjusting brightness and contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Setting the date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Setting a printer driver and printer baud rate . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance and repair (Operating personnel) . . . . . . . . . . . . . . . . . . . .

General information about Part 3 of this manual . . . . . . . . . . . . . . . . . . . . . .

Information on the duration of a task and on the qualification

Care and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tools, aids and expendable materials (summary) . . . . . . . . . . . . . . . . . . . . .

Table of contents (cont.)

Description of the maintenance measures . . . . . . . . . . . . . . . . . . . . . . . . . . .

Visual inspections and mechanical checks, cleaning . . . . . . . . . . . . . . . . . . .

Software download BDM functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Normal operation without BDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Normal operation with BDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fault diagnosis table in case of faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Descriptions of the check and corrective maintenance measures . . . . . . .

Checking and repairing the cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing the multi-LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing the display panel

Measures taken at the end of the corrective maintenance work . . . . . . . . .

Storage, packaging and transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance and repair (Specialist personnel) . . . . . . . . . . . . . . . . . . . . .

General information on Part 4 of this document . . . . . . . . . . . . . . . . . . . . . .