DOCUMENT No.

A642-200-16-44-SP-008
Rev. A

JOB SPECIFICATION
FOR
WEIGH BRIDGE (ROAD)

Page 1 of 5

JOB SPECIFICATION
FOR
WEIGH BRIDGE (ROAD)
FOR
EPC-3: RE-GASIFICATION FACILITIES

PROJECT

: CHHARA LNG TERMINAL

CLIENT

: M/s HSEL

JOB NO

: A642

03/06/2015

ISSUED FOR CLIENTs COMMENTS / APPROVAL

SS

AN

SPC

Rev.
No

Date

Purpose

Prepared
by

Checked by

Approved
by

Format No. EIL-1641-1924 Rev.1

Copyright EIL All rights reserved

JOB SPECIFICATION
FOR
WEIGH BRIDGE (ROAD)

1.0

DOCUMENT No.
A642-200-16-44-SP-008
Rev. A
Page 2 of 5

GENERAL
The electronic weigh bridge shall comply with the requirements specified in this
Specification, Engineering Design Basis (Packaged Equipment) (Doc no: A642000-16-44-EDB-01), Standard specification of Electronic Type weigh bridge
(Road) (Doc no: 6-27-0001) and all other specifications and standards referred
therein.

2.0

SCOPE OF SUPPLY
The EPC Contractor shall supply one (1) no. Pitless type Electronic Road
Weigh Bridge (of 60MT capacity) along with other Accessories as per the
technical specifications and data sheet attached.

1.

Weigh-bridge with weigh cabin shall mainly comprise the following:

a) Steel platform complete in all respects with supports and grouting
arrangements etc.
b) Minimum 6 nos. load cells with integral cables, accessories and mountings
for Load cells.
c) All Electricals , Instrumentations and Controls:

Junction boxes

Cable between field to junction box and weigh cabin with necessary
conduits are in EPC Contractors scope. The weigh bridge control cabin
(size: 4m x 4m.) shall be located at maximum 5 m from nearest edge of
the weigh-bridge.

Cable laying, routing etc. with necessary protection & conduiting etc from
weighing bridge to weigh cabin shall be provided by the EPC Contractor.

One (1) no. Dot Matrix/Equivalent ticket printer in each Weigh Cabin

One (1) no. Weigh Bridge Console with Digital display unit for each
Weigh Cabin

One (no.) Personal Computer (PC) of reputed make.

The weigh controller (with local display for weight indication) shall be
located approximately 10m from the weigh bridge. Area classification for
Weigh Bridge shall be as per Area Classification drawing attached

Format No. EIL-1641-1924 Rev.1

Copyright EIL All rights reserved

JOB SPECIFICATION
FOR
WEIGH BRIDGE (ROAD)

DOCUMENT No.
A642-200-16-44-SP-008
Rev. A
Page 3 of 5

elsewhere in the FEED. All equipment/controller for Weigh Bridge shall be

suitable for the same. Controller shall be suitable for outdoor installation.

Serial communication: All hardware/ software required for connecting

Weighing console to DCS/PLC and Loading Automation CR through
RS422 / 485 serial link with MODBUS RTU protocol along with details
such as Address Mapping list etc. shall be supplied by EPC Contractor.
Necessary converters and serial link cable shall also be in EPC
Contractors scope of supply. Serial cable distance from Weighing
console and serial port requirement to DCS/PLC and Loading Automation
CR shall be as follows approximately.

110 V AC Uninterrupted Power Supply (UPS) shall be arranged by EPC

contractor for stabilized power supply to weigh bridge and its accessories
to enable to operate the weighing system.

All necessary software required for the unit (It shall be customised to
generate the reports desired by the operating personnel of HSEL).

d) Necessary furniture (table, chair etc., of Godrej make) for Weigh Cabin.
2.

All commissioning spares as required during commissioning.

3.

Two (2) nos. Intrinsically safe Split air conditioners each of 2T capacity (1
working+1 standby) for weigh cabin suitable for single phase 240V power supply
along with voltage stabilizers. The list of approved vendors for split air
conditioners shall be as per HSEL vendor list.

4.

All consumables (printer paper, ink, cartridges etc.) required for start-up &
commissioning and for first 6 Months operation.

5.

Commissioning and First fill of lubricant.

6.

Minor civil works such as chipping and grouting of foundations. Grouting material
shall be included in EPC Contractors scope of supply.

7.

One set of test weights equivalent to 6 Tonne as per cl. 3.15 of standard
specification no. 6-27-0001 Rev 3 attached with the bid.

8.

Special Tools and tackles for operation and maintenance.

9.

List of recommended spare parts for 2 years normal operation & maintenance.

3.0
1.

SCOPE OF SERVICES
Design, Engineering, Manufacture, Testing, Painting and Supply of the complete
equipment at site.

Format No. EIL-1641-1924 Rev.1

Copyright EIL All rights reserved

JOB SPECIFICATION
FOR
WEIGH BRIDGE (ROAD)

DOCUMENT No.
A642-200-16-44-SP-008
Rev. A
Page 4 of 5

2.

Procurement of Raw Materials and Bought out Items.

3.

All Civil works like trenches for cables, weigh cabin, and equipment foundations
etc.

4.

Transportation to site.

5.

Storage and handling at site.

6.

Erection, Grouting, cabling, installation, commissioning, performance testing and

calibration of the weigh bridge at site.

7.

Laying of serial cables from various Scale rooms to DCS/PLC located in Loading
Automation CR.

8.

Technical assistance for integration and testing of weigh-bridge console with

DCS/PLC system.

9.

Inspection and certification of weigh-bridge at site by Weights and Measures

Inspector shall be arranged by EPC Contractor.

10.

Training to the HSEL operators concurrent with commissioning activities.

11.

Test weights for performance guarantee tests shall be arranged by the EPC
contractor

12.

Documents/drawings as called for in Vendor Data Requirement.

4.0

TECHNICAL REQUIREMENTS

4.1

Load cell shall be hermetically sealed & shall be directly connected to digitizer.

4.2

Protection shall be provided against shocks, vibration, electrical influences &

environmental condition.

4.3

Personal Computer (PC) configuration shall be of reputed make.

4.4

For further technical requirement refer attached Data Sheet of Weigh Bridge
(Doc no: A642-200-16-44-DS-008) and Standard Specification (Doc. no.6-270001).

4.5

All field mounted equipments/ instruments shall be suitable for area classification
as specified in the electrical specification attached elsewhere in the FEED.

4.6

Load cells shall be intrinsically safe.

4.7

Certification for use in hazardous area shall be as follows:

Format No. EIL-1641-1924 Rev.1

Copyright EIL All rights reserved

JOB SPECIFICATION
FOR
WEIGH BRIDGE (ROAD)

DOCUMENT No.
A642-200-16-44-SP-008
Rev. A
Page 5 of 5

For all intrinsically safe / explosion / flameproof equipment / instruments which

are manufactured abroad and certified by any statutory authority like
BASEEFA, FM, UL, PTB, ATEX, LCIE etc. should also have the approval of
PESO(Petroleum Explosives safety organizer) / CCE(Chief Controller of
Explosives),Nagpur.
For all flame proof equipments manufactured locally (indigenously, the testing
shall be carried out by any of the approved test house like CMRI / ERTL etc.
The instruments shall in addition bear the valid approval from PESO
(Petroleum Explosives safety organizer) / CCOE (Chief Controller of
Explosives), Nagpur and a valid BIS license.
For all intrinsically safe equipment manufactured locally (indigenously, the
testing shall be carried out by any of the approved test house like CMRI /
ERTL etc. The equipment shall in addition bear the valid approval from PESO
(Petroleum Explosives safety organizer) / CCOE (Chief Controller of
Explosives), Nagpur.
Approvals other than above shall neither be offered nor will these be acceptable.
5.0

INSPECTION & TESTING

Inspection and testing shall be as per Cl no 4.0 of EIL standard specification of
Electronic type Weigh Bridge (Doc no:- 6-27-0001)

6.0

PAINTING
Painting shall be as per EIL painting specification attached elsewhere in the
FEED.

7.0

SPARE PARTS AND SPECIAL TOOLS & TACKLES

Mandatory spares, Commissioning spares, Spares for 2 years of normal
operation and special tools & tackles shall be as per Cl. No. 6.0 of Job
specification for Packaged Equipment (Doc no :- A642-200-16-44-SP-001).

Format No. EIL-1641-1924 Rev.1

Copyright EIL All rights reserved

DATA SHEET
FOR
WEIGH BRIDGE (ROAD)

DOCUMENT No.
A642-200-16-44-DS-008 Rev. A
Page 1 of 3

DATA SHEET
FOR
WEIGH BRIDGE (ROAD)
PROJECT

: CHHARA LNG TERMINAL

CLIENT

: M/s HSEL

JOB NO

: A642

03/06/2015

ISSUED FOR CLIENTS COMMENTS/APPROVAL

SS

AN

SPC

Rev.
No

Date

Purpose

Prepared
by

Checked
by

Approved by

Format No. EIL 1641-1924 Rev. 1

Copyright EIL All rights reserved

DATA SHEET
FOR
WEIGH BRIDGE (ROAD)

DOCUMENT No.
A642-200-16-44-DS-008 Rev. A
Page 2 of 3

DATA SHEET OF ELECTRONIC TYPE WEIGH BRIDGE (ROAD)

OPERATING DATA
Service

For weighing Trucks/dumpers Empty & laden

Rated Capacity

60 MT

Platform Size
Weigh Cabin Size
Quantity

:
:
:

*
4mx4m
1 no

Type

Pit less type electronic road weigh bridge

Overload Capacity

Weigh Accuracy

No. of load cell for weighing

At least 25% of rated capacity

0.025% of weight over complete capacity
range
Minimum 6 nos. (Compression Type)

Area Classification

Hazardous area

Type of indicator

Digital

Minimum Division

10 kg

Platform type

anti skid type

MOC

IS2062

Weighing console

Microprocessor based with suitable memory

Operation & Control

Equipment shall be operated through weigh

console and PC located in Weigh Cabin

Split AC unit

2 Nos. (1 working + 1 standby) (Note-1)

Notes:
1) Weigh Cabin shall be provided with Intrinsically safe Split Type AC unit (1W+1S).
(ACs shall be suitable for Single phase 240V power supply)
2) Necessary furniture such as table, operating chairs etc of Godrej Make shall be
provided by the EPC Contractor.

Format No. EIL 1641-1924 Rev. 1

Copyright EIL All rights reserved

DATA SHEET
FOR
WEIGH BRIDGE (ROAD)

DOCUMENT No.
A642-200-16-44-DS-008 Rev. A
Page 3 of 3

VENDOR DATA

1.

Service

2.

Quantity

3.

Type/Make/Model no:

4.

Capacity:
-Rated:

-Over load:

5.

Type of indicator:

6.

Minimum division:

7.

No. of load cells:

8.

Weighing accuracy:

9.

Maximum speed of vehicle passing:

10.

Platform size:

11.

Platform type:

12.

MOC:

13.

Make/Model of weighing console

14.

Weighing console details:

15.

Operation & Control details:

16.

Make of PC, Printer

17.

Details of PC, Printer etc.

18.

Make of split AC

19.

Capacity of split AC

* - To be furnished by EPC Contractor.

Format No. EIL 1641-1924 Rev. 1

Copyright EIL All rights reserved