Beruflich Dokumente
Kultur Dokumente
:j~m:t
_._W,Ea
Patterson manufactures a complete line of ball mills for every wet or dry grinding process
for size reduction, and for dispersion and deflocculation in solid-tiquid systems. Sizes range
from 10 to 6,OOO-gallon capacities. In addition to outstanding performance of the machines
themselves, Patterson offers experienced engineering analysis of your individual problems
to help increase production at reduced costs. This analysis can be invaluable in proper mill
selection and arra ngerne n}, In rn od e r niza tion of existing mill rOOI11S. There IS no
obligation
MATERIAL CHARGE-GALS.
Mill Size
(Dia. X Length)
>.
+::'
x 6'
x 5'
x 8'
x 10'
Critical
Speed
(Nc)
U
.;0
C
0
.
Ol
DO
c
~L.L..
c:t ....~
::J
Ol 0
0->
~*E
s: Ol~
_.co
~;~
-Vl
OCl<{
ll.ll.Cl
>-f-:::;:
.c
.DM 0
....JM>
o vI
7
19
30
55
92
125
203
256
385
460
730
907
5
13
21
38
62
85
137
173
258
309
492
610
12
32
51
93
154
210
340
429
643
769
1222
1517
17
42
68
124
205
281
455
575
863
1032
1640
2035
223
564
912
1660
2750
3760
6085
7693
11538
13790
21900
27200
10
14
16
20
24
27
32
39
39
47
47
47
",nn
5'
6'
6'
6'
c
roc
c 0,':2
Steel
Ol
E
<ii
roro,.,
ll.Uf-
.... ro.~
4' x 5'
5' x 4'
BALL CHARGE
Displacement
Oluro
15"x21"
21"x28"
2' X 3'
2'6" x 3'6"
3' x 4'
3'6" X 4'0"
Ol
vij;~
(1)2=
0'
"':J::J
ro_:=
Q.:='tJ
Gals. at 33'/,%
nun
V~
Balls
Voids
Total
3
9
14
25
41
57
93
117
176
210
333
414
2
5
9
16
27
37
59
75
112
134
214
264
5
14
23
41
68
94
152
192
288
344
547
678
"Co
68.4
58.5
54.6
48.9
44.6
41.2
38.6
34.5
34.5
31.5
31.5
31.5
MATERIAL CHARGE: The volume of paste charge is dependent upon ball loading, speed
of the mill, and the ease with which gases are removed from the pigment. The above chart
shows typical paste charges based on 33 1/3% ball charge and mill speed at 50% of critical (Nc).
With these conditions, paste capacity can range from a low of 14% to a high of 45% of th eo
r ettcat total volume.
BALL CHARGE: Selection IS dependent upon the length of time for the dispersion, the
maximum perrnissible temperature, the range of batch sizes to be produced and the end
product quality. Above chart shows weights and volumes for a ball charge of 33013% total mill
volume. Patterson will gladly recommend the best combination of all factors to provide the
most economical production 01 your particular product.
PEBBLE MILLS
'"k"'-<,,~~,*,I;:-C',,~~~!Ut~~ltliii'(j$>'
Whatever the application in the grinding of solids in liquids to reduce size or to make a
dispersion-and when the materials being processed cannot be contaminated by contact
with iron-you will find a Patterson Pebble Mill precisely suited to your individual needs. Typical
Patterson engineering refinements are in full evidence. An excellent example is Patterson's
"Ceramiface" Door and Frame which eliminates all iron contamination of the product resulting
from grinding action on metal door and frame. The blocks have an under-cut on one edge to
cover completely the metal door flange and frame. A radius at the opening prevents chipping.
Sizes range from 5 to 5,OOOgalion capacities, in overhead or floor mounted models. Jacketing
is available for controlled temperatures from below OF to 500"F, as are automatic thermal
controls. Linings and grinding media furnished include high density Arlcite, standard density
Porox, and Buhrstone.
BALL CHARGE
Mill Size
(Dia. x
Length)
Displacement
,.,
<ii
ro c
15" x 21"
21 11 X 28'1
2' x 3'
2'6" x 3'6"
~,~
;:~
-'
3' x 4'
3'e' x 4'0'1
4'
5'
5'
6'
6'
6'
8'
8'
x 5'
x 4'
x 6'
x 5'
x B'
x 10'
x 6'
x 10'
(:J
z,
Z
:::;
N
-.;:;;~
0.-='0
0
0
(1)~=
'w
2 lOE
xroE
o ':J
c t) "0
.Q 0->
~",-
'if.
f
oOl
_tlD Gal. at 50% Volume
.cC
~ro
Balls Voids Total
.~
<1l~ro 5Q~
.... ro.~
'if.
"E~
'"
~Q)
vi~
'i:.c 0
'"
~Ol
"u::
"'''-''
ro ('IJ >,
ll.Uf OCl<{
CLll.Cl
~f-:::;:
<{....J>
ll.....J>
~"'0.0 0
boo
4
10
17
33
53
74
127
161
249
303
495
625
677
1154
7
18
32
62
99
139
237
302
467
567
928
1170
1268
2161
10
28
50
97
153
216
369
469
775
881
1441
1817
1971
.3357
86
232
408
797
1263
1780
3038
3867
5975
7255
11877
14975
16237
27661
59
170
301
587
930
1311
2237
2847
4401
5344
8746
11028
11957
20370
9
12
13
16
19
22
25
31
31
38
38
38
50
50
3
8
15
29
46
65
110
141
218
264
433
545
591
1007
"'::J::l
ro_:=,
s:
0'
Criti
cal
(Nc)
Spee
3
9
15
30
47
66
122
143
222
268
431
554
603
1028
2
5
10
18
30
42
62
91
141
172
289
345
383
651
5
14
25
48
77
108
184
234
363
440
720
908
986
1679
70.7
60.0
56.0
49.7
45.5
42.0
39.1
34.8
34.8
31.7
31.7
31.7
27.3
27.3
MATERIAL CHARGE: The volume of paste charge is dependent upon ball loa ding. speed
of the rnii] , and the ease with which gases are removed from the pigment. The above chart
shows typical paste charges based on 50% ball charge and mill speed at 60% of Critical (Nc).
With these conditions, paste capacity can range from a low of 20% to a high of 45% of th eo
retical total volume.
BALL CHARGE: Selection is dependent upon the length of time for the dispersion, the
maximum permissible temperature, the range of batch sizes to be produced and the end
product quality. Above chart shows weights and volumes for a ball charge of 50% total mill
volume. Patterson will gladly recommend the best combination of all factors to provide the
most economical production of your particular pro duct.
CLASSIFYING EQUIPMENT
other materials.
PATTERSON
BATCH TYPE
MILL
PATTERSON
CONTINUOUS
MILL
See pages 5 to 25
See pages 26 to 34
PATTERSON GRINDING
AND
CLASSIFYING EQUIPMENT
DRY GRINDING
WET GRINDING
Half filled with Porox balls or pebbles. or filled
from one-third to one-half of its capacity with steel
balls. the liquid is poured into the mill. used in suf
ficient quantity to reach the top of the ball charge.
the dry materials are then added and the mill
rotated for a given number of revolutions. then
stopped-and the completely ground wet product is
discharged through outlet valve or by means of
wet discharge door. Operating capacity for wet
grinding is 70% of the total volume where a 33-1/3%
load of grinding media is used. or 60% where a
50 % load of grinding media is used.
INSTALLATION
While mills may be placed on first floor level.
it is usually desirable. when mills are placed on
first floor. to elevate them sufficiently high to facili
tate easy discharge. Mills may be charged from
the floor above or from a platform over the mills.
Usually these procedures are more satisfactory than
elevators or conveyors. Sometimes when mills are
placed on upper floors they discharge to floor below.
MIXINC
CLASSIFYING EQUIPMENT
Showing Patterson Motor Drive with magnetic brake and inching device.
PATTERSON GRINDING
AND
CLASSIFYING EQUIPMENT
PATTERSON
CLASSIFYING EQUIPMENT
GRINDING AND
. .==============================================
12
CLASSIFYING EQUIPMENT
13
CLASSIFYING EQUIPMENT
SPECIFICATIONS OF PATTERSON TYPES "D" AND "DJ" PEBBLE MILLS, HIGH SPEED
BERYLITE MILLS AND HIGH SPEED CHROME MANGANESE MILLS
Mill
Size
Total
Capacity
U.S.
cu
Gal.
It.
,
15" x
21" x
24" x
3' 0" x
3' 6" x
4' 0" x
4' 6" x
4' 6" x
5' 0" x
5' 0" x
0" x
0" x
0" x
0" x
6'
6'
6'
8'
8'
8'
9'
9'
9'
0" x
0" x
6" x
6" x
6" x
21"
28"
36"
6"
0"
0"
0"
3' 6"
4' 6"
4' 0"
6' 0"
0"
5'
8'
10'
8'
10'
12'
8'
10'
12'
0"
0"
0"
0"
0"
0"
0"
0"
....
rI
i
...
....
...
38
78
140
200
346
302
400
442
689
839
1383
1748
2576
3246
3913
3684
4645
5601
10
19
27
46
40
53
59
92
112
185
234
344
434
523
493
621
749
9.8
27
43
87
153
216
368
323
425
469
725
880
1440
1816
2661
3346
4028
3793
4772
5746
1.3
3.5
12
20
29
49
43
57
63
97
118
192
243
356
447
538
507
638
768
153
368
469
725
880
1440
1816
2192
2568
20
49
63
97
118
192
243
293
343
----Wet-Grinding
~I
Ball or
Pebble
Batch
Approximate
Charge
Motor
Size
1bs.
U.S. Gal.
HOl!!!pOWer
.....
. ....
....
....
253
524
939
1335
2310
2018
2673
2954
4603
5610
9248
11687
17218
21701
26155
24623
31050
37443
....
23
47
84
120
207
181
240
265
413
504
830
1049
1545
1948
2348
2210
2787
3361
Mill
Speed
rpm
....
... .
36
30
26
25
23
22
22
21
21
19
19
19
17
17
17
15
15
15
IV2
3
7V2
7V2
7V2
10
15
15
20
25
40
50
60
60
90
100
Dry Grinding
-Ilc:iTIor--- Operating
Pebble
Charge
1bs.
Cap-.---~~------~--
Based on 1bs. of
Approximate
Motor
Horsepower
.....
. ....
253
524
939
1335
2310
2018
2673
2954
4603
5610
9248
11687
17218
21701
26155
24623
31050
37443
127
262
469
667
1155
1009
1336
1477
2302
2805
4624
5843
8609
10851
13078
12311
15525
18722
5 !l
162
261
524
921
1298
2215
1942
2556
2822
4361
5296
8666
10927
16011
20132
24234
22818
28458
34566
33
90
145
291
512
721
1231
1079
1420
1568
2423
2942
4815
6071
8895
11184
13463
12677
15948
19204
Depends
upon
Material
being
ground.
Depends upon
material
being ground.
Depends upon
material
being ground.
Dry Grinciing
- -Operating Cap.
Based on 1bs. of
Dry Sand (at 100
1bs. per~cu.U.)
Approximate
Motor
Horsepower_
. ...
. ...
7V2
7V2
10
10
15
15
25
25
40
50
75
100
125
125
150
200
21
rr
28"
36"
x 3' 6"
x 4' 0"
x 4' 0"
x 5' 0"
x
x
x
0"
0"
0"
0"
0"
0"
0"
x 6'
x 5'
x 8'
x 10'
x 8'
x 10'
x 12'
9' 6" x 8'
9' 6" x 10'
9' 6" x 12'
0"
0"
0"
0"
0"
0"
0"
0"
0"
0"
59
162
261
524
921
1298
2215
1942
2556
2822
4361
5296
8666
10927
16011
20132
24234
22818
28458
34566
I
I
I
6
16
26
52
92
129
221
194
255
281
435
528
864
1090
1597
2008
2417
2275
2863
3447
1112
3
5
5
7V2
7 1/ 2
7 1/ 2
10
15
15
20
25
40
50
60
60
90
100
42
40
36
30
26
25
23
22
22
21
21
19
19
19
17
17
17
15
15
15
1%
7 1/ 2
7V2
10
10
15
15
25
25
40
50
75
100
125
125
150
200
6'
6'
6'
6'
6'
0"
0"
0"
0"
0"
0"
0"
0"
0"
x
x
x
x
x
4' 0"
5' 0"
4' 0"
6' 0"
5' 0"
x 8' 0"
x 10' 0"
x 12' 0"
x 14' 0"
I
I
1300
3150
4000
6300
7400
12400
15525
18650
21750
92
221
281
435
528
864
1090
1315
1540
26
23
21
21
19
19
19
10
15
15
20
25
30
40
50
60
Size
15"
21"
24"
2' 6"
3' 0"
3' 6"
4' 0"
4' 6"
4' 6"
5' 0"
5'
6'
6'
6'
8'
8'
8'
9'
9'
9'
Note:
x
21"
x
28"
x
36"
x 3' 6"
x 4' 0"
x 4' 0"
u.s.
Gal.
---16-40
68
124
206
281
455
407
523
575
863
1032
1639
2035
2945
3643
4371
4149
5163
6195
Cu.
fl.
2
6
9
17
28
38
61
54
70
77
115
138
219
272
394
487
584
555
690
828
Balls
lb.
224
558
942
1712
2837
3877
6281
5610
7214
7963
11904
14240
22619
28079
40648
50273
60328
57255
71249
85499
Size
U.S. Gal.
11
28
48
87
144
197
319
285
366
403
604
722
1147
1424
2062
2550
3060
2904
3614
4337
Motor
Horsepower
1V2
7 1/ 2
7V2
10
10
15
15
25
30
40
50
125
150
200
Mill
Speed
rpm
38
36
32
26
23
22
19
18
18
17
17
15
15
15
14
14
14
12
12
12
Charge
01 Steel
Balls
Depends
upon
Material
being
ground.
Depends upon
Depends upon
material
material
being ground. [ being ground.
x 5' 0"
x 3' 6"
x 4' 6"
x 4' 0"
0" x 6' 0"
0" x 5' 0"
0" x 8' 0"
0" x 10' 0"
0" x 8' 0"
0" x 10' 0"
0" x 12' 0"
6" x 8' 0"
6" x 10' 0"
6" x 12' 0"
Capacities qiven above represent optimum operatinq conditions an from thin to medium semi-paste ecnststenev. Many products are qround
more economically in smaller batches of heavier paste consistencya This is particularly true of fairly heavy lacquer paste, urea, vinyl resin
and other pastes. On these heavier pastes or products 01 higher viscosity, batch size or operating capacity is generally less.
Horsepowers specified are approximate and are based on capacities shown. Reduction in batch size, increase in consistency or a
combination of both factor. will, in lome instances, increase horsepowera It is always best to eensult with our Enqineer. on every specific
problem to obtain mOlt economical horsepower recommendation.
-"
,..========================================================
-',,"
18
PATTERSON
GRINDING AND
CLASSIFYING EQUIPMENT
DIMENSIONAL INFORMATION
---------,--=---;;----=-~_;_---------~;__--~-___c_-------------, - ; - . - - - - - - _ _ _ c _ --z;~_;_=_____o_---
Mill
Size
Belt Drive
IS" x 21"
21" x 28"
24" x 36"
2'6" x 3'6"
3'0" x 4'0"
3'6" x 4'0"
4'0" x 5'0"
4'6" x 3'6"
4'6" x 4'6"
5'0" x 4'0"
5'0" x 6'0"
6'0" x 5'0"
6'0" x B'O"
6'0" x 10'0"
8'0" x B'O"
8'0" x 10'0"
8'0" x 12'0"
9'6" x 8'0 0
9'6" x 10'0"
9'6" x 12'0"
2'7" x 5'0"
2'11" x 5'8"
3'10" x 7'1"
4'7" x 8'0"
5'2" x 8'10"
5'9" x 8'10"
6'6" x 10'0"
7'0" x 8'6"
7'0" x 9'6"
7'6" x 9'7"
7'6" x 11'7"
9'6" x 10'8"
9'6" x 13'8"
9'6" x 15'8"
12'1" x 15'2"
12'1" x 17'2"
12'1" x 19'2"
Motor
Driven
Only
NOTE:
Height
Motor Drive
3'0")(
3'0")(
3'5" x
4'1" x
4'7" x
4'2" x
6'0" x
6'0" x
6'0" x
6'7" x
6'7" x
8'0" x
8'0" x
8'0" x
12'6" x
12'6" x
12'6" x
13'6" x
13'6" x
13'6" x
* According to piers.
___ Pulley
4'9"
5'3"
6'0"
7'0"
7'1"
7'6"
9'5"
9'0"
10'0"
8'9"
10'9"
10'6"
13'9"
15'7"
18'0"
20'0"
22'0"
IB'D"
20'0"
22'0"
01
Style
Mill
__
Dia.
Drive
Shaft
12 x 3
T. & L.
IS x 4
T. & L.
T. & L.
18 x 5
24 x 6
T. & L.
24 x 6
T. & L.
24 x 6
T. & L.
24 x 6
T. & L.
24 x 6
T. & L.
24 x 6
T. & L.
30 x 8
T. & L.
30 x 8
T. & L.
48 x 12
Plain
48 x 12
Plain
48 x 14
Plain
60 x 16
Plain
60 x 16
Plain
60 x 20
Plain
Motor
Driven
Only
3'5"
4'0"
3'6"
4'4"
5'0"
5'2"
5'6"
6'6"
6'6"
7'6"
7'6"
9'2"
9'2"
9'2"
Main Bearinq
I"
11/4"
Diam.
Length
2"
2"
4"
4"
5"
6"
6"
6"
8"
8"
8"
10"
10"
12"
12"
12"
20"
20"
20"
20"
20"
20"
4"
6"
8"
8"
10"
10"
10"
12"
12"
14"
14"
14"
28"
28"
28"
28"
28"
28"
IJj2"
2lj2"
2 1/ 2"
2 1/2"
3"
3"
3"
3"
3"
3ljz"
3 1;2"
3 1/2"
6"
6"
6"
8"
8"
8"
Bell Drive
Buhrstone
& Porox
Lined
Mill
Size
Buhrstone
& Porox
Lined
Berylite
Berylite
"D"
IS"
21"
24"
2'6"
3'0"
3'6"
x
x
x
x
x
x
4'0" x
4'6" x
4'6" x
5'0" x
5'0" x
6'0" x
6'0" x
6'0" x
6'0" x
6'0" x
"B'O" x
"8'0" x
"B'O" x
9'6" x
'9'6" x
"9'6" x
21"
28"
36"
3'6"
4'0"
4'0"
5'0"
3'6"
4'6"
4'0"
6'0"
5'0"
8'0"
10'0"
12'0"
14'0"
8'0"
10'0"
12'0"
8'0"
10'0"
12'0"
-~
74.500
79,000
87.500
Motor
Driven
Only
"DJ"
7.500
8,500
7,600
8,600
14,500
15,400
15.000
15.900
18.400
20,600
31,500
39,800
45,100
50,500
55,800
20,300
22,000
33.000
42.300
48,600
55.000
60,000
18,500
21,800
31,500
38,300
44,100
50.000
56,000
20.400
23,200
33,000
40,800
46.600
54,500
60,200
84,250
95,900
108,000
88,750
99,900
113,500
Motor
Driven
Only
70.000
75,000
82.000
t 71.000
t 76,000
t 85,000
tIOO,OOO
tIIO,OOO
tl21,500
_ __ "D"
--1-,-500
2.300
3,500
5,000
7.850
10.300
14.000
14.400
16.500
19.200
24,000
34.000
44.000
52'~00
. --j----------I
t 75,500
t 83.550
t 95,200
t107,200
tl21,000
t139,400
t157.000
+~g:ggg
t105,000
t1l5,600
t126.500
"DJ"
--------UO"O-
2,450
3,700
5,500
8,850
10.950
14,900
15.000
n.600
21,100
25,400
35,500
46,500
5~ 200
t 88.050
t 99.200
t1l2.700
t126.000
t145.000
t162,000
CODE WORDS
Mill
Size
15" x
21" x
24" x
2'6" x
3'0" x
3'6" x
4'0" x
4'6" x
4'6" x
5'0" x
5'0" x
6'0" x
6'0" x
6'0" X
6'0" x
6'0" x
8'0" x
8'0" x
8'0" x
9'G" x
9'6" x
9'6" x
21"
28"
36"
3'6"
4'0"
4'0"
5'0"
3'6"
4'6"
4'0"
6'0"
5'0"
BrO"
10'0"
12'0"
14'0"
B'O"
10'0"
12'0"
8'0"
10'0"
12'0"
Bell
- -Debal
Debag
Debal
Debam
Dehap
Debas
Debbe
Debbo
Debbu
Debee
Debco
Debeu
Debda
Debdi
Debea
Debeb
Debec
Debed
Debel
Debeg
Motor
Demal
Demag
Demal
Demom
Demas
Demaw
Demay
Dembe
Dembo
Dembu
Demce
Demeo
Bemcu
Demda
Berylite
Type "D"
Type "D"
Type "OJ"
Bibap
Bimas
Bibbe
Bimay
Bibee
Bibeo
Bibeu
Bibda
Bibdi
Bibeb
Bibed
Bimbu
Bimce
Bimco
Bimcu
Bimda
Bimad
Bimod
Dejea
Dejeb
Dejee
Deled
Delel
Deje"
Demea
Derner
Demec
Demed
Demel
Demeg
Motor
Dolal
Dolak
Dojar
Dojat
Dojav
Dolax
Dolaz
Dolba
Dolbi
Dolby
Dolca
Dolci
Dojdo
Doldu
Berylile
Type "DJ"
Bell - - - , - Motor
----------~
Bilav
Biliv
Bilaz
Biliz
Bilby
Bilei
Bilde
Bijdo
Bildu
Bijab
Bilad
--
Bilbi
Bllea
Bilce
Bildi
Bijod
Bilba
Blbe
Dejea
Doleb
Deiee
Doled
Dolel
Doleg
============================================ ===:"
.....
19